Tek-Trol 1200A-100EXP User manual

Technology Solutions

TEK-CLAMP 1200A

Ultrasonic Clamp-On Flow Meter

Instruction Manual

Document Number: IM-1200A

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NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum
product performance, make sure you thoroughly understand the contents before installing, using, or
maintaining this product.
For technical assistance, contact

© COPYRIGHT Tek-Trol LLC 2021

No part of this publication may be copied or distributed, transmitted, transcribed, stored in a
retrieval system, or translated into any human or computer language, in any form or by any means,
electronic, mechanical, manual, or otherwise, or disclosed to third parties without the express
written permission. The information contained in this manual is subject to change without notice.

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Table of Contents

1 Safety Instructions .................................................................................................... 3

1.1 Intended Use ............................................................................................................... 3

1.2 Safety Instructions from the Manufacturer ................................................................... 3

Disclaimer .......................................................................................................................... 3

Product Liability and Warranty ......................................................................................... 4

Information Concerning the Documentation .................................................................... 4

1.3 Safety Precautions ....................................................................................................... 4

1.4 Packaging, Transportation and Storage ......................................................................... 5

Packaging ........................................................................................................................... 5

Transportation................................................................................................................... 5

Storage .............................................................................................................................. 5

Nameplate ......................................................................................................................... 6

2 Product Description .................................................................................................. 6

2.1 Introduction ................................................................................................................ 6

2.2 Measuring Principle ..................................................................................................... 6

2.3 Specifications ............................................................................................................... 8

2.4 Dimensional Drawing of Tek-Sonic 1200A-100F1 ........................................................... 9

Dimensional Drawing of Tek-Sonic 1200A-100F1 S2 & M2 Sensor ................................ 10

2.5 Dimensional Drawing of Tek-Sonic 1200A-100EXP....................................................... 10

2.6 Model Chart............................................................................................................... 11

3 Installation.............................................................................................................. 12

3.1 Selection of Installation Place ..................................................................................... 12

3.2 Installation of the Wall Mount Enclosure .................................................................... 12

3.3 Installation of the Transducer ..................................................................................... 13

Sensors ............................................................................................................................ 13

3.3.1.1 Selection Of Sensor Position ............................................................................................... 13

3.3.1.2 Sensor Installation ............................................................................................................... 14

3.3.1.3 Spacing Between the Sensors ............................................................................................. 15

Length of the straight pipe .............................................................................................. 16

Transducer Installation Method ...................................................................................... 18

3.3.3.1 Installation Space ................................................................................................................ 20

3.3.3.2 Installation Method ............................................................................................................. 21

3.4 Instrument Well Construction Requirements .............................................................. 23

3.5 Quick Pipe Parameter Setting ..................................................................................... 23

4 Electrical Connections ............................................................................................. 24

4.1 Basic Requirement ..................................................................................................... 24

4.2 Power Supply and Signal Wiring Diagram of 1200A-100F1 Enclosure ........................... 24

Keypad ............................................................................................................................. 25

Menu Windows ............................................................................................................... 25

Menu Window List .......................................................................................................... 26

4.3 Power Supply and Signal Wiring Diagram of 1200A-100M ........................................... 27

4.4 Power Supply and Signal Wiring Diagram of 1200A-100EXP ......................................... 29

4.5 Transducer Wiring Diagram ........................................................................................ 29

4.6 Installation Check-Up ................................................................................................. 30

Signal Strength (S) ........................................................................................................... 30

Signal Quality (Q) ............................................................................................................. 30

Total Transit Time and Delta Time .................................................................................. 30

Transit Time Ratio ........................................................................................................... 30

5 Operation ............................................................................................................... 31

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5.1 Menu Window Details................................................................................................ 32

5.2 Work parameter solidification of the Flow meter and option indication ...................... 36

5.3 Zero-Point Setup and Zero-Point Solidification ............................................................ 36

5.4 Factory Use of the Scaling Factor Solidification ........................................................... 37

5.5 Analog Calculating Function Application ..................................................................... 37

5.6 Analogue Input Interface as Digital Input Interface: Method and Introduction ............. 37

5.7 Introduction of Serial Peripheral Extension Interface .................................................. 37

5.8 Realize Medium Identifying Function .......................................................................... 37

5.9 Restoring the Flow meter to Factory Default ............................................................... 37

6 Totalizer reset ......................................................................................................... 38

7 BTU settings ............................................................................................................ 38

8 Maintenance ........................................................................................................... 38

8.1 Maintenance Service .................................................................................................. 38

8.2 Software Upgrade Service .......................................................................................... 39

8.3 Important Notice for Product Return .......................................................................... 39

9 Troubleshooting ...................................................................................................... 39

9.1 Error Messages After Switching On ............................................................................. 41

9.2 Further Errors and Countermeasures .......................................................................... 41

9.3 Further Errors and Countermeasures .......................................................................... 42

10 Appendix ................................................................................................................ 43

10.1 Tables: Pipe Size ........................................................................................................ 43

Copper - Standard Pipe Size Charts: ........................................................................... 43

PVC - Standard Pipe Size Charts: ................................................................................. 44

Steel - Standard Pipe Size Charts: ............................................................................... 45

Cast Iron Pipe - Standard Pipe Size Charts: ................................................................. 49

Ductile Iron Pipe - Standard Pipe Size Charts: ............................................................ 49

10.2 Tables: Sound Speed .................................................................................................. 50

Solids: Sound Speed Data ........................................................................................... 50

Water: Sound Speed ................................................................................................... 51

Liquids: Sound Speed .................................................................................................. 52

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1 Safety Instructions

1.1 Intended Use

Tek-Clamp 1200A is an Ultrasonic Clamp-on Flow meter are used only for measuring the
flow of liquids in closed pipes, e.g.: clean water, wastewater etc.
The manufacturer is not liable for damage caused by improper or non-designated use.

1.2 Safety Instructions from the Manufacturer

This meter was calibrated at the factory before shipment. To ensure correct use of the
meter, please read this manual thoroughly.

• The device must only be used within the approved temperature range:
a) Environmental humidity max. <80 % RH
b) Environmental temperature 0 ... 158 °F

• Do not expose the device to extreme temperatures, direct sunlight, extreme
humidity, condensation, or moisture.

• With wet hands never use the instrument.

• Before taking a measurement, the device should be stabilised to the ambient

temperature (important when carrying the device from cold to warm rooms and
vice versa).

• Avoid strong electrical shocks.

• Do not use the meter around corrosive or explosive gases.

• The case should only be opened by qualified Tek-Trol LLC personnel.

• Repairs and maintenance work may only be carried out by qualified Tek-Trol LLC

personnel.

• Never place the front side of the device on a workbench or work surface to avoid
damage to the operating elements.

• You must not make any technical changes to the device.

• Keep the flow meter clean and dry.

• The appliance should only be cleaned with a damp cloth. Use only pH-neutral

cleaner, no abrasives, or solvents.

• Non-observance of the safety notes can cause damage to the device and injuries
to the user.

We do not assume liability for printing errors or any other mistakes in this manual. We
expressly point to our general guaranteed terms which can be found in our general
terms of business. If you have any questions, please contact Tek-Trol LLC. The contact
details can be found at the end of this manual.

Disclaimer

The manufacturer will not be held accountable for any damage that happens by using
its product, including, but not limited to direct, indirect, or incidental and
consequential damages.
Any product purchased from the manufacturer is warranted in accordance with the
relevant product documentation and our Terms and Conditions of Sale.

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The manufacturer has the right to modify the content of this document, including the
disclaimer, at any time for any reason without prior notice, and will not be answerable
in any way for the possible consequence of such changes.

Product Liability and Warranty

The operator shall bear authority for the suitability of the device for the specific
application. The manufacturer accepts no liability for the consequences of misuse by
the operator. Wrong installation or operation of the devices (systems) will cause the
warranty to be void. The respective Terms and Conditions of Sale, which forms the
basis for the sales contract shall also apply.

Information Concerning the Documentation

To prevent any injury to the operator or damage to the device it is essential to read
the information in this document and the applicable national standard safety
instructions. This operating manual contain all the information that is required in
various stages, such as product identification, incoming acceptance and storage,
mounting, connection, operation, and commissioning, troubleshooting, maintenance,
and disposal.

1.3 Safety Precautions

You must read these instructions carefully prior to installing and commissioning the
device. These instructions are an important part of the product and must be kept for
future reference. Only by observing these instructions, optimum protection of both
personnel and the environment, as well as safe and fault-free operation of the device
can be ensured.
For additional information that are not discussed in this manual, contact the

manufacturer

Warnings and Symbols Used

The following safety symbol marks are used in this operation manual and on the
instrument.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.

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NOTE

Indicates that operating the hardware or software in this manner may damage it or
lead to system failure.

1.4 Packaging, Transportation and Storage

Packaging

The original package consists of

1. Tek-Clamp 1200A-100 Ultrasonic Clamp-on Flow meter

2. Documentation

NOTE

Unpack and check the contents for damages or signs of rough handling. Report
damage to the manufacturer immediately. Check the contents against the packing
list provided.

Transportation

• Avoid impact shocks to the device and prevent it from getting wet during
transportation.

• Verify local safety regulations, directives, and company procedures with respect
to hoisting, rigging, and transportation of heavy equipment.

• Transport the product to the installation site using the original manufacturer’s

packing whenever possible.

Storage

The Tek-Clamp 1200A-100 is designed for installation and usage purpose in typical
commercial/industrial environments. The following considerations must be observed
in selecting a location for the meter:

• The ambient operating temperature range is -22°F (-30°C) to 176°F (80°C)

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• Do not expose the meter to corrosive liquids or fumes

• Avoid installation locations that are close to strong sources of electrical

interference

• Avoid installing the electronics enclosure in direct sunlight

• Avoid installation locations where the transducers will be exposed to vibrations

in the piping system

• Always run transducer cables in a dedicated conduit separate from signal and
power cables

• Allow sufficient space for daily inspection, wiring, etc.

• Avoid installing the meter at a place subjected to, or at risk of, flooding

Nameplate

The nameplate lists the order number and other important information, such as
design details and technical data

Note

Check the device nameplate to ensure that the device is delivered according to
your order. Check for the correct supply voltage printed on the nameplate.

2 Product Description

This section covers the reference and specification data, as well as ordering
information.

2.1 Introduction

Tek-Clamp 1200A Ultrasonic Clamp-on Flow meter is designed to measure the velocity
of liquid in a full/closed pipe. It operates according to the difference in the Transit Time
of Flight measured and determines the flow velocity by measuring the travel time of a
pulse from one transducer to the next. Electroacoustic transducers receive and emit
brief ultrasonic waves through the liquid of the pipe. Transducers are vertically placed
at both sides of the measured pipe and fastened by means of a clamp. The Tek-Clamp
1200A can be used for metallic, plastic and rubber tubes.

2.2 Measuring Principle

When the ultrasonic waves are transmitted through the flowing liquid, there will be a
difference between the upstream and downstream transit time (travel time or time of
flight), which is proportional to flow velocity. Ultrasonic waves travelling in the same
direction as that of the flow takes lesser time to reach the second transducer than that
of the waves which travels in the opposite direction of the flow.
The formula for calculating velocity is:

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V =

𝑴𝑫

𝐬𝐢𝐧 𝟐𝜽

×

∆𝑻

𝑻𝒖𝒑 × 𝑻𝒅𝒐𝒘𝒏

Where,
𝜃 is the include angle to the flow direction
M is the number of times that the ultrasonic beam travels
D is the pipe diameter
Tup is the time for the beam to travel from upstream transducer to the downstream
T

down

is the time for the beam to travel from downstream transducer to the upstream

∆T = T

up - Tdown

Fig 1: Tek-Clamp 1200A-100H Handheld Ultrasonic Flow Meter

The Tek-Clamp 1200A-100H has been developed to measure the flow velocity of liquids
in pipes. The non-contact transducers/sensors are placed on the pipes and thus not
subject to wear and tear. The Tek-Clamp 1200A-100H works with two signal
transducers (sensors) that serve as ultrasonic transmitters and ultrasonic receivers. The
sensors are installed on the outer wall of the pipe at a defined distance, one below the
other. The sensors can be installed in Z shape (Z method). In this case, the ultrasound
will pass through the pipe once. The ultrasound will pass through the pipe four times if
the sensors are installed in W shape (W method). When using the Z method, the
sensors are placed opposite to each other. The sound passes through the pipe or liquid
diagonally. The selection of the right method depends on the characteristics of the
liquid.

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2.3 Specifications

Parameters

Specifications

Accuracy

±1% of Reading

Velocity

±0.03 to ±100 ft/s (±0.01 to ±30m/s)

Repeatability

0.2%

Measurement Period

0.5 Seconds

Measurement Principle

Transit-time measurement principle

Display

LCD with backlight. 2 x 20 letters

Media

All liquids with solids of <5 % and a flow of >0.19pm

Flow Units

Cubic

m³

Liter

l

Gallon

gal

Imperial
Gallon (UK)

igl

Million USA
Gallons

mgl
Cubic foot

cf

Barrel (USA)

bal

Imperial
Barrel (UK)

ib
Oil Barrel

ob

The time can be per day [/d], per hour [/h], per minute [/m] and per second
[/s]

Output

100F1

Modbus RS485, 4-20 mA, Pulse

100M

Modbus RS485, 4-20 mA, Pulse

100EXP

Modbus RS485, 4-20 mA, Pulse

Input

Two three wire system PT100 platinum resistor input loop.
For BTV process monitoring

Other Functions

Automatically stores the memory of the positive, negative,
net totalizer flow rate and heat quantity of the last 512 days,
128 months, 10years

Power

100F1

85 to 264VAC or 8 to 36VDC

100M

8 to 36VDC

100EXP

8 to 36VDC

Power Consumption

Less than 1.5W

Environment Temperature

-22 °F to 176 °F (-30 °C to 80 °C)

Environment Humidity

85% RH

Protection Class

IP65 (Tek-Clamp 1200A-100F1)
IP65; Class I Div II (Tek-Clamp 1200A-100EXP)

Main Unit

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2.4 Dimensional Drawing of Tek-Sonic 1200A-100F1

Fig 2: Tek-Sonic 1200A-100F1

Clamp-On

S2-type: for pipe size ½” to 4”
M2-type: for pipe size 2” to 28”
1200A-L2: 12” to 200”
1200A-IM: 3” to 7”
1200A-IL: 3” to 12”

Protection Class

IP68, can work in water with depths less than 10’ (3m)

Types

Virtually all commonly used clean liquids. Liquids with small
quantity of tiny particles may also be applicable. Particle size
should be less than 75um, particle concentration less than
20,000ppm. Liquids should contain no or very minor air bubbles.

Process Temperature

-40 °F to 320 °F (-40 °C to 160 °C)

Pipe Material

All metals, most plastics, fiberglass, etc.

Pipe Size

½” to 200”

Pipe Straight Run

More than 10D for upstream, more than 5D for downstream,
where D is pipe diameter.

Transducers

Liquids

Pipe

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Dimensional Drawing of Tek-Sonic 1200A-100F1 S2 & M2 Sensor

S2 Sensor M2 Sensor

Fig 3: S2 or M2 Sensor

2.5 Dimensional Drawing of Tek-Sonic 1200A-100EXP

Fig 4: Tek-Sonic 1200A-100EXP

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Fig 5: Tek-Sonic 1200A-100EXP

2.6 Model Chart

Model Number

Description

Note: Controller, Sensors, and Options are all ordered individually

Controllers

1200A-100F1

Wall Mount Ultrasonic Flow Meter

1200A-100M

Low-Cost DIN Mount Flow Meter

1200A-100EXP

Explosion Proof Ultrasonic Flow Meter

1200A-100H

Handheld Ultrasonic Flow Meter (with carrying case)

Transducers

1200A-S2

½” to 4” Pipe (Wall and DIN Controller)

1200A-M2

2” to 28” Pipe (Wall and DIN Controller)

1200A-L2

12” to 200” Pipe (Wall or DIN Controller)

1200A-IM

Insertion Sensor 3” to 7” Pipe (Wall or DIN Controller)

1200A-IL

Insertion Sensor 3” to 12” Pipe (Wall or DIN Controller)

1200A-S2H

½” to 4” Pipe (Handheld)

1200A-M2H

2” to 28” Pipe (Handheld)

1200A-HSH

½” to 4” Pipe, Bracket Mounted Sensors (Handheld)

1200A-HMH

2” to 28” Pipe, Bracket Mounted Sensors (Handheld)

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Accessories

1200A-TM8812

Ultrasonic Thickness Gauge

1200A-SEYV75-2-5

Junction box and two 16’ Extension Cables

1200A-BIT

Drill Bit for Insertion Sensors

1200A-Gel

Coupling Gel

*Note: For pipe diameter greater than 1 inch with SS/Carbon steel please select M2
Transducers for better signal strength.

3 Installation

This section covers instructions on installation and commissioning. Installation of the
device must be carried out by trained; qualified specialists authorized to perform such
works.

CAUTION

• When removing the instrument from hazardous processes, avoid direct
contact with the fluid and the meter

• All installation must comply with local installation requirements and local
electrical code

3.1 Selection of Installation Place

Careful attention should be given while selecting the place of installation for system
components as it will help the operators with the initial installation, reduce the start­up problems and make further installations easier.
For example: Do not install the Tek-Clamp 1200A-100F1 flow meter where it will be
difficult for the personnel to perform periodic maintenance.
When selecting a site for mounting the system components, consider the criteria
under Section 1.4.3. Storage.

3.2 Installation of the Wall Mount Enclosure

• Find an easily accessible location where wire connections can be made, and flow
meter readings can be taken from floor level.

• Mount the enclosure on a vibration-free surface

• Avoid sites such as the plenum of a fan coil, heat exchanger, or other housings

containing motors

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• Avoid mounting the enclosure in close proximity to VFD’s, electric motors or other

strong sources of electrical interference

NOTE

Secure at least 4" (100mm) of space between the flow transmitter and nearby wall.
Also secure a space for opening the front cover for maintenance. Secure a cable
wiring space under the enclosure

3.3 Installation of the Transducer

Installation of Tek-Clamp 1200A-100 series is the easiest and convenient way in the
installation of all flow meters. Just choose a suitable measurement point, input the
pipe parameters of this pipe point to the flow meter, and then fix the transducers on
the pipe.

Sensors

3.3.1.1 Selection Of Sensor Position

The first step before installation should be finding a suitable position to place the
sensors. This is a requirement for accurate measurement results. Some basic
knowledge about the pipes / the plumbing system is necessary.
The ideal location would be an infinitely long, straight pipe, whereas there must be
no entrapped air (air bubbles) in the liquid. The pipes can either run vertically or
horizontally. A straight flow-calming section before and behind the measuring point
should be considered to avoid inaccuracies due to turbulence in the liquid. In
general, the section in front of the measuring point should be at least 10 x the pipe
diameter, and after the measuring point, it should be 5 x the pipe diameter.

The following chart shows examples of good positions:

Pipe routings and sensor position
Upstream

Downstream

Lup x ø

Ldn x ø

10D

5D

10D

5D

10D

5D

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12D

5D

20D

5D

20D

5D

30D

5D

The following should be considered when looking for a good measuring position:

1. Install the sensors on a preferably long, straight pipe filled with the liquid and

does not contain any air bubbles.

2. Make sure that the liquid and thus the pipe is not too hot for the sensors. The

temperature should be as similar to the room temperature as possible.

3. Consider fouling of the pipes. If possible, choose a clean or new pipe for

measurement. You can also clean the pipe. If this is not possible, consider the
thickness of the fouling as part of the liner.

4. Some pipes have a synthetic liner. There can be a boundary layer between

the outer pipe and the liner. This boundary layer can divert or weaken the
ultrasonic waves, which will make a measurement very difficult. If possible,
these types of pipes should be avoided. If this is not possible, sensors can also
be built into the pipe

3.3.1.2 Sensor Installation

The Tek-Clamp 1200A-100H has piezoelectric sensors which can transmit and
receive ultrasonic waves. The ultrasonic waves pass through the pipe walls, and the
liquid allows conclusions about the flow velocity. As the transit time of the ultrasonic
pulses is very short, the sensors should be installed as precisely as possible to ensure
the highest system accuracy.
Take the following steps to install the sensors:

• Some pipes have a plastic liner. There can be a boundary layer between the

outer diameter of the pipe and the inner liner. This boundary layer can divert or
weaken the ultrasonic waves. In this case, an accurate measurement will be very
difficult. If possible, these types of pipes should be avoided.

• Find an ideal position in the piping system, i.e., a straight section with new and

clean pipes, if possible.

• The pipes must be clean. Grind or polish the locations where you would like to

place the sensors.

• If pollution cannot be removed, its thickness should be considered part of the

pipe's liner.

• There must not be an air gap between the sensors and the surface of the pipe.

Attach the sensors using sufficient contact gel.

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• Moreover, you should make sure there is no dust or sand between the pipe and

the sensor. To avoid air bubbles from causing measurement errors, place the
sensors on the pipe laterally.

3.3.1.3 Spacing Between the Sensors

The distance between the upstream and the downstream sensor can be seen in
window M25. The window states the inner distance between the two sensors, which
you should stick to as accurately as possible. The information in M25, however, must
only be considered a coarse adjustment. The fine adjustment is carried out by
arranging the spacing so that the time constant in M90 is exactly 100%.

To ensure accurate measurement values, the following data must be entered:

• The outer diameter of the pipe (M11)

• Material thickness of the pipe (M12)

• Material of the pipe (M14)

• The liner of the pipe (M16)

• Type of liquid (M20)

• Type of sensors connected (M23)

• The mounting method of sensors (M24)

• Check the spacing in window M25 and fix the sensors accordingly.

• During installation, ensure that the value of the time constant in M90 is 100 %,

that the signal strength is >700 and that the signal quality is >60.

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Length of the straight pipe

The length of upstream and downstream straight pipe of the ultrasonic transducer
should be long enough to ensure accurate measurements.

• For 90

o

bend

Fig 5: 90O bend pipe

• For Tee bend

Fig 6: Tee bend pipe

L≥10D

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• For Diffuser

Fig 7: Diffuser pipe

• For Reducer

Fig 8: Reducer pipe

• For Valve

Fig 9: Valve

L≥10D

L≥10D

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• For Pump

The figure below shows the installation point of transducers when a pump is used in
the pipeline.

Fig 10: Pump

The above figure shows the installation point of transducers when a compressor is
used in the pipeline.

Transducer Installation Method

Before installing, start by cleaning the installation area: remove any rust, paint, and
anti-rust layers. Then polish the area using a clean cloth with either alcohol or acetone.
Apply a sufficient amount of grease at the installation area and clamp the transducers
tightly on the pipe. The grease is used to eliminate any gaps between the transducer
and the pipe wall.

L≥20D

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Fig 11: Transducer Installation Method

NOTE

If enough grease is not applied or the transducers are not clamped to the
wall tightly, the precision of measurement may be effected.

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3.3.3.1 Installation Space

Installation space of the clamp-on type transducer is the inner distance between the
two transducers when they are facing each other. After giving the input of the
required parameters to the menu of the converter, check the display on the
parameter M25 to get the installation space.

Fig 12: Installation space

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3.3.3.2 Installation Method

There are two types of the installation methods i.e. the V method and the Z method.

• V method

Fig 13: V-Method Installation

V method is a standard installation method and convenient to use for precise

measurement of flow. While installing the two transducers, they’re horizontally
aligned. They are suitable for pipe diameter range ½” to 16” (DN15mm-DN400mm).

• Z method

Fig 14: Z-Method Installation

When the pipe diameter is wide, or there are suspended matters in the fluid, or the
scaling is too thick and interferes with the normal functioning of the flow meter
and weakens the signal in a V method installation, then Z method installation is
used. It is also called the single sound path as it can directly transfer the pulse
without any reflection required as is required in case of V method and therefore
has less signal attenuation.

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• W method

Normally, this type of mounting used when the material of pipe is plastic and had
diameter of 10 millimetre to 100 millimetre. for small pipe size like 1/2" ,W & Z type
method is more accurate than V & also convenient for installation as it provides
better spacing distance than V method.

Fig 15: W-Method Installation

Note

When installing the transducers, the pipe area where the transducers are to be
installed, must be clean

The shield cable must be properly connected, and proper sealants must be applied
to the transducers to prevent the water from entering inside the transducers

Use stainless steel band straps to fix the transducers and to prevent it from
moving

Apply enough couplant around the area, so that transducers touch the pipe and
prevent air, sands, and rust that interfere with the pulse transfer

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3.4 Instrument Well Construction Requirements

To install transducers in an instrument well, there must be enough installation room
and should be convenient for people to stand up and work. Distance between the pipe
wall and well wall is at least above 22-inch, width is more than (D+22x2) inch, cement
pipe width is more than (D+28x2) inch, and the instrument well axial width L is more
than D+48 inch. When installing transducers, avoid the placement on the flange,

welding line, reducing. Do best to install transducers in the range of ±45° of the

horizontal position of pipe axis.

Fig 16: Horizontal position of pipe axis

3.5 Quick Pipe Parameter Setting

The user must set the parameters when measuring the following:

1. Pipe outer diameter

2. Pipe wall thickness

3. Pipe material

4. Liner parameter (if having liner, then the liner thickness and sound velocity)

5. Fluid types

6. Transducer’s type

7. Transducer’s installation method

8. Solidification parameter

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4 Electrical Connections

4.1 Basic Requirement

The flow meter should be connected to the AC or DC power supply.

85VAC to 264VAC

Power Consumption: Less than 1.5W

8VDC to 36VDC

Power Consumption: Less than 1.5W

4.2 Power Supply and Signal Wiring Diagram of 1200A-100F1 Enclosure

Fig 17: Power Supply and Signal Wiring Diagram

Fig 18: Power Supply and Signal Wiring Diagram

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Keypad

• The keypad of the flow meter has 16+2 keys.

• Keys 0 ~ 9 and • are keys to enter numbers.

• Key ▲/+ is the going UP key when the user

wants to go to the upper menu window. It also
works as ‘+‘ key when entering numbers.

• Key ▼/- is the going DOWN key when the user

wants to go to the lower menu window. It also
works as the ‘–‘ key when entering numbers.

• Key ◄ is the backspace key when the user

wants go left or wants to backspace the left
character that is located to the left of the
cursor.

• Key ENT is the ENTER key for any input or selections.

• Key MENU is the key for the direct menu window jump over. Whenever the user

wants to proceed to a certain menu window, the user can press this key
followed by a 2-digit number.

• The MENU Key is shortened as the ‘M’ key hereafter when referring to menu

windows

• The ON key is for the power on.

• The OFF key is for the power off.

Menu Windows

The user interface of this flow meter comprises about 100 different menu windows
that are numbered by M00, M01, M02 … M99.
There are two methods to get into certain menu window:

• Direct jump in. The user can press the MENU key followed by a 2-digit number.

For example, the menu window M11 is for setting up pipe outer diameter.
Pressing MENU 1 1 will display the M11 menu window immediately.

• Press ▲/+ (Up) or ▼/- (down) key. Pressing the ▲/+ key will show to the user

the lower-numbered menu window. For example, if the current window is on
M12, the display will go to window M11 after the ▲/+ key is pressed once.

• There are three different types of menu windows:

1. Menu windows for number entering, e.g., M11 for setting up pipe outer

diameter.

2. Menu windows for option selection, e.g., M14 for the selection of pipe

materials.

3. Results display windows, e.g., window M00 for displaying Velocity, Flow Rate,

etc.

• For number entering windows, the user can directly press the digit keys if the user

wants to modify the value. For example, if the current window is on M11, and the
user wants to enter 219.2345 as the pipe outer diameter, then, the flowing keys
should be pressed:

Fig 19: Keypad 1200A-100H

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• For option selection windows, the user should first press the ENT key to get into

option selection mode. Then, use ▲/+ (Up) ,▼/- (down) or digit key to select the
right option. Consequently, press the ENT to make the selection.

• For example, assume your pipe material is stainless steel and you are currently on

menu window M14 which is for the selection of pipe materials (if you are on a
different window, you need press MENU first in order to enter
into the M14 window.)

• You need to press the ENT key to get into the option selection mode. Then, either

press the ▲/+ (Up) and ▼/-(down) keys to make the cursor on the line that
displays “1. Stainless Steel”, or press the key directly. At the end, press
ENT again to make the selection.

• Generally, the ENT key must be pressed to get into the option selection mode for

option modifications. If the “Locked M47 Open” message is indicated on the
lowest line of the LCD display, it means that the modification operation is locked
out. In such cases, the user should go to M47 to have the instrument unlocked
before any further modification can be made.

Menu Window List

• M00~M09 windows are suitable for viewing the instantaneous flow rate, net

totalizer value, positive totalizer value, negative totalizer value, instantaneous flow
velocity, date time, battery voltage and estimated working hours for the battery.

• M10~M29 windows have to be used for entering system parameters, such as pipe

outer diameter, pipe wall thickness, liquid type, transducer type / model,
transducer installation method, etc. Transducer installation spacing is also
displayed on one of the windows.

• M30~M38 windows allow the user to enter the flow rate unit and to configure the

totalizer. User can use these windows to select flow rate unit, such as cubic meter
or litre, as well as to turn on / off each totalizer, or to zero the totalizers.

• M40~M49 windows are for setting response time, zeroing / calibrating the system

and changing password.

• M50~M53 windows are for setting up the built-in logger.

• M60-M78 windows are for setting up timekeeper and displaying software version,

system serial number ESN and alarms.

• M82 window is for viewing the totalizer.

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• M86~M89 windows are useful to configure some parameters about the signal

management, such as automatic control, power selection and receive window
width

• M90~M94 windows are for displaying diagnostic data. Those data are very useful

when doing a more accurate measurement.

• M97~M99 are not setup windows but commands for window copy output and pipe

parameters output.

• M+0~M+8 windows offer some additional functions, including a scientific

calculator, display of the total working time, and display of the time and the flow
rate when the device is turned on and turned off.

Other menu windows such as M88 have no functions, or functions were cancelled
because they are not applied to this version of the software. The major reason why
the menu windows are arranged in this way is to make this version compatible with
the previous ones. This will make things easier for a user that wants to switch from a
previous version to the new one.

4.3 Power Supply and Signal Wiring Diagram of 1200A-100M

Fig 20: Power Supply and Signal Wiring Diagram

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Fig 21: Power Supply and Signal Wiring Diagram

*Note:- Pulse Output: Passive(Oct+, Oct-), 4-20 mA output: Active(Ao+,Ao-),
Remarks for Pulse Output: External 24VDC with 100 to 1000 Ohms resistor. 24Vdc supply

to resistor to OCT+ Connect PLC/multimeter between OCT- and -Ve of power supply.
configure parameters on Meter for OCT output, Remarks for 4-20 mA output: Directly
Connect PLC to Ao+ & Ao-, Diagrams for 4-20mA: Active,

Diagrams for Pulse:

Fig 22: Pulse Diagram

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4.4 Power Supply and Signal Wiring Diagram of 1200A-100EXP

Fig 23: Power Supply and Signal Wiring Diagram

WARNING

• Make sure to connect to ground the power board terminal block

4.5 Transducer Wiring Diagram

Fig 24: Transducer Wiring Diagram

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4.6 Installation Check-Up

After the completion of transducer installation, the user should check the following
items to see whether the installation is suitable, whether the received ultrasonic signal
is correct and strong enough that it can make the flow meter work normally with long­time running. By checking the receiving signal strength (S), the signal quality (Q) value,
the delta time and the transit time ratio (R), the user can determine whether the
installation point is good or not. Normally, apply couplant on the transducers and
attach them on the pipe, so as to obtain measurement results. But it is better to check
the following factors to ensure the flow meter is working properly and the results are
reliable and accurate:

Signal Strength (S)

Signal strength S (parameter M90) indicates strength of sending and receiving signals
from upstream transducer and downstream transducer by a 3-digit number. [00.0]
means there is no signal detected, and [99.9] refers to the maximum signal strength
that can be detected. When installing, do your best to adjust the position of
transducers and check whether the couplant is sufficient, to make sure to gain the
strongest signal. The instrument works well when the signal strength ranges from 60
to 99. When the signal strength is too low, you should check the installation position,
installation space, whether the pipe is suitable to install, or you need to change the
installation to the Z method. Stronger signal strength should be pursued, because a
stronger signal means a stable measurement results, with long and reliable running.

Signal Quality (Q)

Signal quality is indicated as the Q value (display on M90) that verifies whether the
receiving signal is good or not. Tek-Clamp 1200A-100F1 transmitter uses 00-99 digits
to represent signal quality. 00 represents the worst signal, 99 represents the best
signal. Normally the signal quality should be above 60. The reason for poor signal
quality could be big interference, or bad installation of transducers, or using bad
quality signal cable. To get better signal adjust the transducers repeatedly and check
whether the couplant applied is enough or not.

Total Transit Time and Delta Time

The total transit time (or traveling time) and delta time are displayed on the menu
window M93. They can display whether the installation is suitable or not. They are the
basic two parameters for the flow meter’s internal measurement and calculation.
When the data of delta time fluctuates too much, the displayed flow rate and velocity
will change quickly. If this happens, it means the signal quality is not good; the
condition of pipe is not good, unsuitable installation of the transducers, or the wrong
parameters were input. Normally the fluctuation of delta time is less than ±20%, but
when the pipe diameter is too small or there is lower flow velocity, the fluctuation of
delta time may be higher.

Transit Time Ratio

Transit-time ratio (parameter M91) is usually used to check whether the transducer
installation space is good. If the pipe parameters are correct and the transducers are

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installed properly, the transit time ratio should be in the range of 100±3%. When the
ratio is over the range, you should check,

• If the entered pipe parameters are correct?

• If the actual space of the transducers is the same as or close to what shown on

window M25.

• If the transducers are installed properly in the same axis plane of pipe?

• If the mounting location is good, if the pipe has changed shape, or if the pipe is

too old (i.e., too much corrosion or liner inside the pipe)?

• If there is any interference source around the flow meter?

NOTE

• Input pipe parameters must be correct, conform to facts, otherwise

the flow meter will not work.

• When installing clamp on type transducers, apply enough couplant to

make the transducers attach on the pipe, check the signal strength and
signal quality displayed on the screen while moving the transducers
around installation point to receive the best signal and signal quality.

• To ensure whether the flow meter work normally: check if the signal

strength is bigger, signal quality is higher, the displayed flow rate is
reliable, and the flow meter work for a long time. If there is a bigger
environment electromagnetic interference or lower receiving signal,
then the flow rate displayed is poor, and will not be able to work
normally for long time.

• After installation, enter M26 to solidify parameters, power on again,

check if the results are correct or not.

5 Operation

The Tek-Clamp 1200A-100F1 Ultrasonic Flow meter can use the 16 keys keyboard
monitor, the 16 keys parallel and serial port keyboard which includes: 10-digit keys, 2
up/down arrow keys, 1 menu key (M), 1 enter key, 1 decimal point key and 1 backspace
key. The keyboard allows users to program quickly and easily.
Here are some usages of 16 keys keyboard:

• ‘0-9’ and ‘.’ are used to input numerical value and menu number.

• ‘◄’ key is used to left backspace or delete left character.

• ‘<▲/+>’ and ‘<▼/- >’ are used to shift to upper and lower menu. When inputting

digits, these are equal to the “plus” or “minus” keys.

• The ‘Menu’ key brings up the main menu.

• The ‘<ENT>’ key is mainly used to ensure the input digit and chosen content. The

other function is to press it to enter “modify” status before setting parameters.

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5.1 Menu Window Details

Menu Window

No.

Function

Flow

rate/flow

totalizer

display

M00

Display instant flow rate/net totalizer. Adjust the units in M30­M32

M01

Display instant flow rate/instant flow velocity. Adjust the units in
M30-M32

M02

Display instant flow rate/positive totalizer. Adjust the units in
M30-M32

M03

Display instant flow rate/negative totalizer. Adjust the units in
M30-M32

M04

Display instant flow rate/date time

M05

Display heat flow rate/total heat quantity. Adjust the units in
M84, M88

M06

Display temperature input T1, T2

M07

Display present battery voltage

M07

Display analogue input AI3, AI4

M08

Display system error code

M09

Display today net totalizer

Initial setup

M10

Input outside perimeter of pipe

M11

Input pipe outer diameter, data range:0-18000mm

M12

Input pipe wall thickness

M13

Input pipe inner diameter

M14

Choose the kinds of pipe materials

M15

Input sound velocity of pipe material

M16

Choose kinds of liner

M17

Input the sound velocity of liner

M18

Input the thickness of liner

M19

Input inner pipe wall absolute degree of roughness

M20

Choose kinds of fluids

M21

Input fluid velocity

M22

Input fluid viscosity

M23

Choose the types of transducers, including more than 20 types to
use

M24

Choose transducer installation method

M25

Display transducer installation space

M26

Parameter solidifying and setup

M27

Store and read installation parameters on installation point

M28

When signal set is turning poor, the transmitter keeps the last
data. Choosing ‘yes’ means when the signal is turning poor, the
flow meter will display last correct measured data

M29

Input signal strength when the pipe flow is set to be empty.

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For example: inputting 65 means when the signal strength is
lower than 65, the flow meter will think that there is no liquid in
the pipe and display the flow value as zero

Flow unit

setup

M30

Choose metric or imperial unit

M31

Choose instant flow rate unit

M32

Choose totalizer unit

M33

Choosing the totalizer multiplying factor which function is to
multiply totalizer data rang, normally set it as x1

M34

Net totalizer switch

M35

Positive totalizer switch

M36

Negative totalizer switch

M37

Restore parameters setup before leaving factory and reset
totalizer

M38

Manual totalizer (the key to control on/off)

M39

Choose operating language, including 8 kinds of different
languages for international users to use

M3•

Setup the LCD display method, inputting 0 or 1 means regular
displaying content inputting,

2-39 means automatically cycle
displaying method, displaying the previous menu of 2-39, time
interval is 8 seconds. When there is no input operation, it will
automatically enter cycle displaying status.

Choosing

Setup

M40

Damper coefficient

M41

Input low flow velocity cut-off value

M42

Setup static zero point

M43

Clear the zero-point value and restore the solidified zero-point
value.

M44

Set up zero-point deviant by hand

M45

Flow meter coefficient, rectification coefficient

M46

Input Network address identification number (IDN)

M47

Password protecting operation, after the flow meter is setup
with password, only browse menus without any modification.

M48

Input degree of linearity broken line rectification data.at most
there is 12 segments broken line, used for users to rectify meter
nonlinear.

M49

Network communication tester, on this window to visit the data
transferred from upper computer to judge the problems arise
during communication.

Scheduled

time output

M50

Optional setup of data output at scheduled time, choose output
content at scheduled time to print, more than 20 to select

M51

Setup output time at scheduled time

M52

Printing data flow direction control.by default printing data will
flow directly to the thermal printer hanged inside bus. Setup
printing data output to outside serial port (RS485 port)

AI5 setup

M53

Display analogue input AI5(reserved for the Tek-Clamp 1200A

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mainboard)

Input and

output

setup

M54

Setup of OCT totalizer pulse output, pulse width, range:6 Ms­1000Ms.

M55

Choose current loop mode

M56

Corresponding data to output of current loop 4mA or 0mA

M57

Corresponding data to output of current loop 20mA

M58

Verification of current loop output applied to check whether
current loop is normal or not.

M59

Present output of current loop

M60

Date time and setup of the date time of the new is realized by
CPU, when upgrading software, time will be slow. So after
upgrading, recommended to adjust the date and time to display
correctly

M61

Software version information and Electronic Serial Number
(ESN)

M62

Setup serial port parameter

M63

Communication protocol choosing (including compatible
protocol choosing), two options, choosing MODBUS-RTU means
using binary system MODUS-RTU protocol. Choosing MODBUS­ASCII+previous protocol means using ASCII protocol, at this time
can support several protocols simultaneously, including
MOSBUS-ASCII, previous 7 version protocol, FUJI protocol,
Meter-BUSx protocol etc.

M64

Analogue input AI3

By inputting the measuring range, the

flow meter will turn current signal into

data range users need

M65

Analogue input AI4

M66

Analogue input AI5

M67

Setup frequency range of frequency output signal. Frequency
signal output represents instant flow rate value by signal
frequency value. Default: 0-1000Hz, Max-range:0-999Hz.
Output frequency signal by special frequency output unit.

Input and

output

setup

M68

Setup lower limit flow of frequency signal output

M69

Setup upper limit flow of frequency signal output

M70

LCD backlit control

M71

LCD contrast ratio control

M72

Work timer, logging work time of the flow meter by unit of
second.it can reset.

M73

Setup lower limit flow of
frequency signal output

By adjusting the lower and
upper limit of alarm, confirm a
range. When actual flow is
over the range set in this

M74

Setup upper limit flow of
frequency signal output

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M75

LCD backlit control

window, then it creates an
alarm signal output that is
transferred to outside by
setup OCT or relay.

M76

LCD contrast ratio control

M77

Beeper setup options

M78

Setup Open Collector Transistor output(OCT) output options

M79

Setup relay(OCT2) output options

M80

Choose input signal of batch controller

M81

Batch controller

Heat

quantity

measuring

M82

Day/month/year totalizer, check the flow rate and heat
quantity of the totalizers

M83

。Automatically replenish flow switch during the period of
power off, default status: off this function is not available
under special conditions.

M84

Choosing heat quantity unit,

1. GJ(default)

2. KCal

3. KW

4. BTU (imperial unit)

M85

Choose temperature signal origin, if choosing inputting
temperature signal by AI3, AI4, then need temperature
transmitter that can output 4-20mA current signal.

M86

Heat capacity, default: GB-CJ128 enthalpy potential method.
Temperature difference method is available also.

M87

Heat quantity totalizer switch

M88

Heat quantity multiplier factor.

M89

Display present temperature difference and setup temperature
difference sensitivity.

M8•

Options of installation of heat meter on supply water pipe or
return water pipe

Diagnosis

M90

Display the signal strength and signal quality

M91

Display the transit time ratio

M92

Display the calculated fluid sound velocity.

M93

Display the total transit time and the delta time

M94

Display the Reynolds number and the pipe coefficient

M95

Display positive, negative heat quantity totalizer, start cycle
display function.

Added

menu

windows

+0

Display the time of power on/off and flow rate

+1

Display the total working time of the flow meter

+2

Display the last time of power off.

+3

Display the flow rate of last power off

+4

Display total times of power on

+5

Scientific calculator

+6

Setup threshold value of fluid sound velocity

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+7

Net totalizer of this month

+8

Net totalizer of this year

+9

Operating time with trouble (including power off time)

Hardware

adjustment

menu

windows

.2

store static zero point

.5

setup threshold value of Q value

.8

max instant flow rate of this day and this month

.9

serial port testing window with CMM direct output

-0

circuitry hardware parameter adjusting entrance (only inputting
password to enter following windows)

-1

4-20mA current loop calibration

-2

AI3 inputting calibration of analogue input 4 mA

-3

AI3 inputting calibration of analogue input 20mA

-4

AI4 inputting calibration of analogue input 4mA

-5

AI4 inputting calibration of analogue input 20mA

-6

AI5 inputting calibration of analogue input 4mA

-7

AI5 inputting calibration of analogue input 20mA

-8

Zero-point setup of PT100 at lower temperature(

-9

PT100 setup zero point at higher temperature（>55℃）

-A

PT100 standard calibration at 50℃

-B

PT100 standard calibration at 84.5℃

NOTE

• Violet colour indicates new added or changed functions

• Blue colour means the menus related with heat quantity measurement

5.2 Work parameter solidification of the Flow meter and option indication

The new Tek-Clamp 1200A has 3 work parameter areas respectively. They are: Present
parameter data block, Solidification parameter data block, and the User pipe
parameter data block.

• Present parameter data block is built-in internal RAM. If outside power supply and

spare battery are shut-off together, then the present work parameter is lost.

• Solidification parameter data block is built-in internal FLASH. Normally it will not

lose the data. For stable work application, use the solidification parameter of M26
to solidify the parameter data block in RAM to FLASH and setup recalling the work
parameter. FLASH presents the parameter of data block when the flow meter is
powered on each time.

• User parameter data block can store 9 sets of commonly used pipe parameters.

The access operation is in M27.

5.3 Zero-Point Setup and Zero-Point Solidification

The new transducers have a “zero point”, it means that when fluid flow velocity is
zero, the flow meter will display a non-zero flow value. This value will repeatedly add
to the indicating value of the flow meter under any flow velocity, for example, assume
that the zero-point velocity is 1gpm, present flow velocity is 10gpm, then the

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indicating value of the flow meter is 11gpm. So, the newly installed or changed
transducers normally need to adjust zero-point and log zero-point value.
To adjust zero-point, you’ve to go in menu M42. The zero-point value after adjusting
is only stored in RAM parameter area temporarily and is not solidified in FLASH. If the
spare battery is off or choosing the solidification parameters in FLASH as work
parameters when the flow meter is powered on, then the zero-point will lose the
stored value. In order to keep the zero-point value forever, users must use M.2 to
store the zero-point after adjusting zero-point for each time.

5.4 Factory Use of the Scaling Factor Solidification

Same as the principle of storing zero-point value, the scaling factor needs to be
solidified after calibration before leaving the factory. The scaling factor can be edited
in M.1. Use two grade passwords to visit.

5.5 Analog Calculating Function Application

When the setup pipe diameter is zero, the instant flow velocity is 1.2345678ft/s,
instant flow rate is equal to zero, and “R” status is displayed. Inputting a set value in
M44 can obtain changeable totalizer output and using this function, flow meters can
be tested, and network software can be adjusted without connecting the transducers.

5.6 Analogue Input Interface as Digital Input Interface: Method and Introduction

The new Tek-Clamp 1200A series’ analogue input interface can work as a digital input
interface but note that the loop input current should not be over 20 mA. When outer
digital quantity voltage is 5V, you should series connect a 1k resistor in return circuit.
If the digital quantity voltage is 12V, then series connect a 2k resistor.

5.7 Introduction of Serial Peripheral Extension Interface

Serial peripheral extension interface is like USB interface. It has input, output, power
supply+, power supply-; a total of 4 lines for each measuring. It can also give output of
instant flow, instant heat flow, positive total, 4-20mA value, frequency value and
printing data etc. Different function models can take down data according to the
requirements. The serial bus use 4800 Baud Rate.

5.8 Realize Medium Identifying Function

For example: application in mixture of oil and water, to judge if the medium in pipe is
water or oil. You can input lower limit of water flow in M+6, i.e. 1400ft/s for this
example. When the fluid flow velocity measured by the flow meter is lower than
1400ft/s, an internal signal is created, which is used to indicate that the fluid is another
medium. This signal can be given as the output by OCT or read by MODBUS protocol.

5.9 Restoring the Flow meter to Factory Default

To clear all set parameters and to restore to the original factory default, use only the
serial port or parallel port keyboard to enter M37 and click <•><◄>, so that it can
restore default set parameters before leaving the factory.

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NOTE

This function is only used during the first installation.

6 Totalizer reset

Totalizer reset: press Menu-37-ENT= take you to totalizer reset menu.
by Up & down key select "YES" press ENT. select the type for totalizer want to reset ex:
Pos., NEG or Select ALL. press ENT totalizer Reset complete. press Menu-0-ENT that
direct you to main screen.

7 BTU settings

Settings to be done on Tek Clamp on 1200A as below:

8 Maintenance

This section covers maintenance techniques and guidelines.

8.1 Maintenance Service

For operational problems, please contact the technical support department by
telephone, fax, email or internet. In most cases, problems should be solved
immediately. For any hardware failure of the instrument, we recommend our
customers to send back the instrument for service. Please contact the technical support
department with the model number and serial number of the unit before sending the
unit back to us. Both numbers can be found on the product label. For each service or
calibration request, we will issue a Return Materials Authorization (RMA) number. Take
note that the cost for repairing can only be determined after receipt and inspection of
the instrument. A quotation will be sent to the customer before proceeding with the
service. Normally, the buyer is responsible for the transportation of meters and freight.

M84

Choose heat quantity unit (GJ,Kcal,KW,BTU(Imperial))

M85

Choose temperature signal origin, if choosing inputting temperature signal by
AI3, AI4, then need temperature transmitter that can output 4-20mA current
signal.

M86

Heat capacity, default: GB-CJ128 enthalpy potential method. Temperature
difference method is available also.

M88

Heat quantity multiplier factor.

M8•

Options of installation of heat meter on supply water pipe or return water pipe

M05

Display heat flow rate/total heat quantity. Adjust the units in
M84, M88

M06

Display temperature input T1, T2

M26

Solidify settings. i.e save the changes

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8.2 Software Upgrade Service

We provide free-of-charge software upgrade services. Please contact the factory for
any recently developed software.

8.3 Important Notice for Product Return

Before returning the instrument for warranty repair or service, please read the
following carefully:

• If the return item has been exposed to nuclear or other radioactive environment, or

has been in contact with hazardous material that could pose any danger to our
personnel, the unit cannot be serviced

• If the return item has been exposed to or in contact with dangerous materials, but has

been certified as hazard-free device by a recognized organization, you are required to
supply the certification for the service

• If the return item does not have a RMA# associated, it will be sent back without any

service conducted

9 Troubleshooting

This section provides troubleshooting techniques for most common operating
problems.

The Tek-Clamp 1200A shows an error on the corner of the menu window via an
identification code in a timely order. All the existing errors are displayed on the
parameter M08. Self-diagnosis on hardware is conducted every time the flow meter is
powered on. Some errors can even be detected during normal operation. For the errors
that are undetectable due to incorrect settings or improper testing conditions, the flow
meter will display useful information to help the user to quickly debug the error and solve
the problems according to the methods listed in the tables below:

Errors displayed of Tek-Clamp 1200A are of two kinds:

1) circuit hardware errors (refer to table 1).

2) Measurement errors (refer to table 2).

Table 1. Hardware self-diagnosis errors and solutions

LCD display information

Causes

Solution

ROM Verification Error

ROM operation illegal / error

Contact the manufacturer

Logger Reading Error

Stored parameters are wrong

Power on again/contact the
manufacturer

System Logger Error

System stored data area has
error

Power on again/contact the
manufacturer

Measuring Circuit Hardware
Error

Sub-CPU circuit errors

Power on again/contact the
manufacturer

CPU Clock Speed Error

System timer has errors

Power on again/contact the
manufacturer

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Date Time Error

System date and time are
wrong

Reset date and time

No Display. Erratic or
Abnormal Operation

Problem with wiring

Check wiring connections. No
influence of measuring
normally

No Response to Key
Pressing

• Keypad is locked

• Bad plug connection

Input password to unlock
keyboard, or check wiring
connections, no influence of
measuring normally

Table 2. Working status errors code causes and solutions

Code

M08 displaying

Causes

Solutions

*R

System works
normally

Normal system

-

*J

Circuit Hardware Error

Hardware problem

Contact the manufacturer

*I

No Signal

• Unable to receive signal

• Loose contact or not

enough couplant
between transducer and
pipe surface

• Transducers installed

improperly

• Scaling on inner pipe

wall is too thick

• New changed liner

• Make sure the transducer is in

tight contact with pipe surface,
and the couplant is enough

• Polish the pipe surface and clean

the pipe surface. Clear paint,
rust

• Check original installation

parameter settings

• Clear the scaling or change the

pipe with thick scaling, normally
change to another measurement
point that has little scaling, the
meter can work normally

• Wait until the liner has been

solidified and then test

*H

Lower signal strength
received

• lower signal

• causes are the same

with code “I”

Solutions are the same with code “I”
*H

Poor signal quality
received

Poor signal quality which
includes above all causes

Includes above all solutions

*E

The current of Current
Loop is over 20mA
(won’t influence the

• 4-20mA current loop

output overflow 100%

Check current loop settings on M56.
Or confirm if the actual flow rate is
too high

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measurement, if
current output is not
being used)

• Improper settings for

current loop output

*Q

Frequency Output is
over the set value

(won’t influence the

measurement, if
frequency output is
not being used)

• 4-20mA current loop

output overflow 120%

• Improper settings for

current loop output

Check frequency output settings
(refer to M66-M69). or Confirm if
the actual flow rate is too high

*F

Listed in table 1

• Find problems when

powered on and during
self-diagnosis

• Permanent hardware

errors

• Power on again, check the

information showed on screen,
handled according to table 1, if
not solved, contact
manufacturer

• Contact manufacturer

*G

Adjusting Gain >S1
Adjusting Gain >S2
Adjusting Gain >S3
Adjusting Gain >S4
(displayed on M00,
M01, M02, M03）

Instrument is in the progress
of adjusting the gain to
prepare the measurement. If
stopped at S1 or S2 or
switched between S1 and
S2, this means the signal is
too low to receive or not a
good signal at all

-

*K

Empty the pipe, setup
in M29

no liquid in the pipe or
wrong setup.

If there is liquid, input 0 value in
M29

9.1 Error Messages After Switching On

Error Message

Reason

Countermeasure

ROM Testing Error

Software problem

(1) Restart the device
(2) Contact Tek-Trol LLC

Segment Test Error

Stored Data Error

The parameters entered by
the user are not integrated

Press the ENTER key. All
values are reset to default.

Date Time Error

Number error in the
calendar

Initialise the calendar via
window M61

Repeated reboot

Hardware problem

Contact Tek-Trol LLC

9.2 Further Errors and Countermeasures

1. When the device indicates 0.0000 even though there is a volume flow and an “R”

glows in the display and the signal quality Q is ok, there must be a different error. In
many cases, this means that the zero point has been set incorrectly. Go to menu
M432 and reset the zero point.

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2. The displayed volume flow is obviously too low or too high:
a) Probably, the volume flow in window M44 has been entered manually. Set

this value to “0“.

b) Problems with the sensor installation
c) Possibly, the display was set to “0“via M42 despite an existing volume flow.

Repeat the zero-point setting and make sure that there is no flow in the pipe.

3. The real battery life is shorter than the value stated in M07.
a) The battery has exceeded its life cycle.
b) The battery has not been charged completely or the charging procedure has

been interrupted too frequently. Charge the battery again. If the problem
persists, contact Tek-Trol LLC.

c) When the battery voltage is between 3.70 and 3.90 V, discrepancies between

the estimated and the actual transit time can occur.

9.3 Further Errors and Countermeasures

Error codes are indicated by a single letter in the lower right corner of the display.
However, these only occur in the menus M00, M01, M02, M03, M90 and M08. The
following chart shows the error codes and countermeasures.

Error code

Message in window M08

Reason

Countermeasure

R

System Normal

No error

------------------

I

Detect No Signal

(1) No signal
(2) Sensors installed
improperly
(3) Too much fouling
(4) Liner too thick
(5) Sensor cable not
properly connected

(1) Change measuring
location
(2) Clean measuring
location
(3) Check the cables

J

Hardware Error

Hardware problem

Contact Tek-Trol LLC

H

Poor Signal Detected

(1) Poor signal
(2) Sensors installed
improperly
(3) Too much fouling
or contamination
(4) Liner too thick
(5) Sensor cable not
properly connected

(1) Change measuring
location
(2) Clean measuring
location
(3) Check the cables
(4) Check the contact
gel

Q

Frequency Output Over

The output frequency
is outside the
permitted range

Check the values in the
windows M67, M68
and M69. Enter higher
values in window M69

F

System RAM Error Date
Time Error CPU or IRQ
Error ROM Parity Error

(1) Temporary
Problems with the
RAM or RTC
(2) Permanent
Problems with the
hardware

(1) Restart the device
(2) Contact Tek-Trol
LLC

1
2
3

Adjusting Gain

The device is currently
re-setting the signal
gain; the number

--------------------

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indicates the current
work progress

K

Empty pipe

(1) No liquid in the
pipeline
(2) Setting error in
menu M29

(1) Choose a pipe that
contains liquid

(2) Enter “0” in

window M29.

NOTE

• The codes *Q, and *E displayed do not affect measurement. They only mean current loop and

frequency output have problems

10 Appendix

10.1 Tables: Pipe Size

Copper - Standard Pipe Size Charts:

Classification: The copper tube is classified into four distinct specifications based on
the wall thickness for a specific outside diameter. The tables given underneath are
reference dimensions dependent on application:

Size / Nom. Dia. (Outside)

Nom. Wall

Thickness

Max. Working Pressures*

Usage: General

engineering,
heating, gas
reticulation,

sanitary

plumbing,

underground

works, and

heavy-duty

requirements

including hot

and cold-water

supply

Half Hard

Hard

Annealed

inch(mm)

inch(mm)

bar+ (psi)

bar+ (psi)

bar+ (psi)

¼” (6)

1

/32” (0.8)

188 (2726)

223 (3234)

144 (2088) 5/16” (8)

1

/32” (0.8)

136 (1972)

161 (2335)

105 (1522)

3/8” (10)

1

/32” (0.8)

106 (1537)

126 (1827)

82 (1189)

7/16” (12)

1

/32” (0.8)

87 (1261)

104 (1508)

67 (971)

½” (15)

1/32” (1.0)

87 (1261)

104 (1508)

67 (971) 11/16” (18)

1

/32” (1.0)

72 (1044)

85 (1232)

55 (797) 7/8” (22)

1

/32” (1.2)

69 (1000)

84 (1218)

53 (768)

1 1/8” (28)

1

/32” (1.2)

55 (797)

65 (942)

42 (609)

1 3/8” (35)

1

/16” (1.5)

54 (783)

65 (942)

41 (594)

1 11/16” (42)

1

/16” (1.5)

45 (652)

54 (783)

34 (493)

2 1/8” (54)

1

/16” (2.0)

47 (681)

56 (812)

36 (522)

2 5/8” (66.7)

1

/16” (2.0)

37 (536)

45 (652)

28 (406)

3 1/32” (76.1)

1

/16” (2.0)

33 (478)

39 (565)

25 (362)

ADDED

TOUGHNESS &

DURABILITY

4 5/16” (108)

1

/16” (2.5)

29 (420)

34 (493)

22 (319)

*Based on designated temp. at 149°F

Size / Nom. Dia.

(Outside)

Nom. Wall

Thickness

Max. Working Pressures*

Usage: General

purpose

applications,

sanitation, central

heating, and

above-ground

services including

drinking water

supply, hot and

cold-water

systems.

Half Hard

Hard

Annealed

inch (mm)

inch (mm)

bar+ (psi)

bar+ (psi)

bar+ (psi)

¼” (6)

1/32” (0.6)

133 (1929)

161 (2335)

102 (1479)

5

/16” (8)

1

/32” (0.6)

97 (1406)

118 (1711)

75 (1087)

3

/8 ” (10)

1

/32” (0.6)

77 (1116)

93 (1348)

59 (855)

7

/16” (12)

1

/32” (0.6)

63 (913)

76 (1102)

48 (696)

1

/2” (15)

1

/32” (0.7)

58 (841)

71 (1029)

45 (652)

11

/16” (18)

1

/32” (0.8)

56 (812)

67 (971)

43 (623) 7/8” (22)

1

/32” (0.9)

51 (739)

62 (899)

39 (565)

1 1/8” (28)

1

/32” (0.9)

40 (580)

48 (696)

31 (449)

1 3/8” (35)

1

/16” (1.2)

42 (609)

51 (739)

33 (478)

1 11/16” (42)

1

/16” (1.2)

35 (507)

43 (623)

27 (391)

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PVC - Standard Pipe Size Charts:

2 1/8” (54)

1

/16” (1.2)

27 (391)

33 (478)

21 (304)

2 5/8” (66.7)

1

/16” (1.2)

20 (290)

27 (391)

17 (246)

3 1/32” (76.1)

1

/16” (1.5)

24 (348)

29 (420)

18 (261)

4 5/16” (108)

1

/16” (1.5)

17 (246)

20 (290)

13 (188)

5 ¼” (133)

1

/16” (1.5)

14 (203)

17 (246)

10 (145)

ECONOMICAL
AND STRONG

6 ¼” (159)

1/16” (2.0)

15 (217)

18 (261)

12 (174)

*Based on designated temp. at 149°F

Size / Nom. Dia.

(Outside)

Nom. Dia.

(Outside)

Nom. Wall

Thickness

Max. Working Pressures*

Usage: General
purpose
applications,
sanitation, central
heating, and
above-ground
services including
drinking water
supply, hot and
cold-water
systems.

inch (mm)

inch (mm)

inch (mm)

bar+ (psi)

1

/4” (6)

1

/4” (6)

1

/64” (0.5)

113 (1638)

5/16” (8)

5

/16” (8)

1

/64” (0.5)

98 (1421)

3

/8” (10)

3

/8” (10)

1

/64” (0.5)

78 (1131)

7

/16” (12)

7

/16” (12)

1

/64” (0.5)

64 (928)

1

/2” (15)

1

/2” (15)

1

/64” (0.5)

50 (725)

11

/16” (18)

11

/16” (18)

1

/32” (0.6)

50 (725)

7

/8” (22)

7

/8” (22)

1

/32” (0.6)

41 (594)

1 1/8” (28)

1 1/8” (28)

1

/32” (0.6)

32 (464)

1 3/8” (35)

1 3/8” (35)

1

/32” (0.7)

30 (435)

1 11/16” (42)

1 11/16” (42)

1

/32” (0.8)

28 (406)

2 1/8” (54)

2 1/8” (54)

1

/32” (0.9)

25 (362)

2 5/8” (66.7)

2 5/8” (66.7)

1

/32” (1.0)

20 (290)

3 1/32” (76.1)

3 1/32” (76.3)

1

/16” (1.2)

19 (275)

4 5/16” (108)

4 5/

16

” (108)

1

/16” (1.2)

17 (264)

5 1/4” (133)

5 1/4” (133)

1

/16” (1.5)

16 (232)

LOW-COST

UTILITY RANGE

6 1/4” (159)

6 1/4” (159.5)

1

/16” (1.5)

15 (217)

*Based on designated temp. at 149°F

Pipe

OD

PN6 Wall

Thickness

I/D

PN9 Wall

Thickness

I/D

PN12 Wall

Thickness

ID

PN12 Wall

Thickness

I/D

inch

(mm)

inch (mm)

Min

Max

inch

(mm)

Min

Max

inch

(mm)

Min

Max

inch

(mm)

Min

Max

inch

(mm)

1

/2”

(15)

53

/64”

(21.20)

27

⁄3”

(21.50)

- - - - - - - - -

¹/₁₆”

(1.40)

¹/₁₆”

(1.70)

23

/32”

(18.25)

3

/4”

(20)

1 3/64”

(26.60)

1 1/16”

(26.90)

- - - - -

-

¹/₁₆”

(1.40)

¹/₁₆”

(1.70)

15

/16”

(23.65)

¹/₁₆”

(1.70)

⁵/₆₄”

(2.10)

29

/32”

(22.95)

1”

(25)

1 5/16”

(33.40)

1

1/64”

(33.70)

- - -

¹/₁₆”

(1.40)

1.70

(¹/₁₆”)

1 13/64”
(30.45)

¹/₁₆”

(1.70)

⁵/₆₄”

(2.10)

1 11/64”
(29.75)

³/₃₂”

(2.50)

¹/₈”

(3.00)

1 7/64”

(28.05)

1 1/4”

(32)

1 ²¹/₃₂”
(42.10)

143⁄64”
(42.40)

- - -

¹/₁₆”

(1.70)

2.10

(⁵/₆₄”)

1 33/64”
(38.45)

³/₃₂”

(2.20)

⁷/₆₄”

(2.60)

1 15/32”
(37.45)

¹/₈”

(3.20)

⁹/₆₄”

(3.70)

1 25/64”
(35.35)

1 1/2”

(40)

1 ⁵⁷/₆₄”
(48.10)

19⁄32”
(48.40)

¹/₁₆”

(1.40)

¹/₁₆”

(1.70)

1 51/64”
(45.15)

⁵/₆₄”

(1.90)

2.10

(⁵/₆₄”)

1 47/64”
(44.05)

³/₃₂”

(2.50)

¹/₈”

(3.00)

1 11/16”
(42.75)

⁹/₆₄”

(3.60)

¹¹/₆₄”

(4.20)

1 19/32”
(40.45)

2”

(50)

2 ³/₈”

(60.20)

23⁄8”

(60.50)

¹/₁₆”

(1.60)

⁵/₆₄”

(2.00)

2 15/64”
(56.75)

³/₃₂”

(2.40)

2.80

(⁷/₆₄”)

2 11/64”
(55.15)

¹/₈”

(3.10)

⁹/₆₄”

(3.60)

2 7/64”

(53.65)

³/₁₆”

(4.60)

¹³/₆₄”

(5.30)

1 63/64”
(50.45)

2 1/2”

(65)

75.20

(2 ⁶¹/₆₄”)

231⁄32”

(75.50)

- - - - -

-

⁵/₃₂”

(3.90)

¹¹/₆₄”

(4.50)

2 41/64”
(66.95)

- - -

3 3/16”

(80)

3 ³¹/₆₄”
(88.70)

333⁄64”

(89.10)

³/₃₂”

(2.40)

⁷/₆₄”

(2.80)

3 19/64”
(83.70)

⁹/₆₄”

(3.50)

4.10

( ⁵/₃₂”)

3 13/64”
(81.30)

³/₁₆”

(4.60)

¹³/₆₄”

(5.30)

3 7/64”

(79.00)

- - -

4”

(100)

4 ³¹/₆₄”

(114.10)

4³³/₆₄”

(114.50)

¹/₈”

(3.00)

⁹/₆₄”

(3.50)

4 ¼”

(107.80)

¹¹/₆₄”

(4.50)

5.20

(¹³/₆₄”)

4 1/8”

(104.60)

¹⁵/₆₄”

(5.90)

¹⁷/₆₄”

(6.70)

4”

(101.70)

- - -

5”

(125)

5 ³³/₆₄”

(140.00)

5¹⁷/₃₂”

(140.40)

- - -

⁷/₃₂”

(5.50)

6.30

(¹/₄”)

5 1/16”

(128.40)

⁹/₃₂”

(7.20)

⁵/₁₆”

(8.10)

4 59/64”

(124.90)

- - -

6”

(150)

6 ¹⁹/₆₄”

(160.00)

6 ⁵/₁₆”

(160.50)

¹¹/₆₄”

(4.20)

¹¹/₆₄”

(4.20)

5 61/64”

(151.25)

¹/₄”

(6.30)

7.10

(⁹/₃₂”)

5 25/32”

(146.85)

²¹/₆₄”

(8.30)

²³/₆₄”

(9.30)

5 39/64”

(142.65)

¹⁵/₃₂”

(12.0)

³³/₆₄”

(13.60)

5 16/64”

(134.65)

7”

(175)

7 ⁷/₈”

(200.00)

7 ⁵⁷/₆₄”

(200.50)

- - -

⁹/₃₂”

(7.10)

8.00

(⁵/₁₆”)

7 19/64”

(185.15)

- - - - -

-

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Steel - Standard Pipe Size Charts:

Standard ANSI Pipe Size Chart for Carbon Steel and Stainless-Steel Pipe

Nominal

Pipe Size

Outer Diameter

Wall Thickness

ANSI B 36.10
Carbon Steel

ANSI B 36.10
Carbon Steel

ANSI B 36.19

Stainless Steel

in (mm)

decimal in (mm)

decimal in (mm)

Wall Thickn.

Sch. Number

Sch. Number

1

/8” (3)

0.405” (10)

0.05” (1.2)

-

-

10S

0.07” (1.7)

STD

40

40S

0.10” (2.4)

XS

80

80S

1

/4” (6)

0.540” (14)

0.07” (1.7)

-

-

10S

0.09” (2.2)

STD

40

40S

0.12” (3)

XS

80

80S

3

/8” (10)

0.675” (17)

0.07” (1.7)

-

-

10S

0.10” (2.3)

STD

40

40S

0.13” (3.2)

XS

80

80S

1

/2” (15)

0.840” (21)

0.07” (1.7)

-

-

5S

0.09” (2.1)

-

-

10S

0.11” (3.2)

STD

40

40S

0.15” (3.7)

XS

80

80S

0.19” (4.7)

-

160

-

0.30” (7.5)

XXS

-

-

3

/4” (19)

1.050” (26)

0.07” (1.7)

-

-

5S

0.09” (2.1)

-

-

10S

0.12” (2.9)

STD

40

40S

0.16” (3.9)

XS

80

80S

0.22” (3.9)

160

-

0.31” (7.8)

XXS

-

-

1” (25)

1.315” (33)

0.07” (1.7)

-

-

5S

0.11” (3.2)

-

-

10S

0.14” (3.4)

STD

40

40S

0.18” (4.5)

XS

80

80S

0.25” (6.4)

-

160

-

0.36” (9.1)

XXS

-

-

1 1/4” (32)

1.660” (42)

0.07” (1.7)

-

-

5S

0.11” (3.2)

-

-

10S

0.14” (3.6)

STD

40

40S

0.20” (4.9)

XS

80

80S

0.25” (6.4)

-

160

-

0.39” (9.7)

XXS

-

-

11

/2” (139.7)

1.900” (48)

0.07” (1.7)

-

-

5S

0.11” (3.2)

-

-

10S

0.15” (3.7)

STD

40

40S

0.20” (5.1)

XS

80

80S

0.29” (7.1)

-

160

-

0.40” (10.2)

XXS

-

-

2” (50)

2.375” (60)

0.07” (1.7)

-

-

5S

0.11” (3.2)

-

-

10S

7 ¼”

(177)

6 ³¹/₃₂”

(177.10)

6 ⁶³/₆₄”

(177.60)

- - - - -

-

²³/₆₄”

(9.20)

¹³/₃₂”

(10.30)

6 7/32”

(157.85)

- - -

8”

(200)

8 ⁵⁵/₆₄”

(225.00)

8 ⁷/₈”

(225.60)

⁷/₃₂”

(5.40)

¹⁵/₆₄”

(6.10)

8 27/64”

(213.80)

⁵/₁₆”

(7.90)

¹¹/₃₂”

(8.90)

8 13/64”

(208.50)

¹³/₃₂”

(10.50)

²⁹/₆₄”

(11.70)

8”

(203.10)

- - -

8 7/8”
(225)

9 ²⁷/₃₂”

(250.00)

9 ⁷/₈”

(250.70)

- - - - -

-

²⁹/₆₄”

(11.60)

³³/₆₄”

(13.00)

8 57/64”

(225.75)

- - -

10”

(250)

11 ¹/₃₂”

(280.00)

11 ³/₈”

(288.80)

- - - - -

-

³³/₆₄”

(13.00)

³⁷/₆₄”

(14.50)

10”

(252.90)

- - -

12”

(300)

12 ¹³/₃₂”
(315.00)

12 ⁷/₁₆”

(315.90)

- - - - -

-

³⁷/₆₄”

(14.70)

⁴¹/₆₄”

(16.30)

11 13/64”
(284.45)

- - -

Find Quality Products Online at: [e-mail]

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0.16” (3.9)

STD

40

40S

0.22” (5.5)

XS

80

80S

0.35” (8.7)

-

160

-

0.44” (11.1)

XXS

-

-

2 1/2” (65)

2.875” (73)

0.09” (2.1)

-

-

5S

0.12” (3)

-

-

10S

0.21” (5.2)

STD

40

40S

0.28” (7)

XS

80

80S

0.38” (9.5)

-

160

-

0.56” (14)

XXS

-

-

3” (75)

3.500” (89)

0.09” (2.1)

-

-

5S

0.12” (3)

-

-

10S

0.22” (5.5)

STD

40

40S

0.30” (7.6)

XS

80

80S

0.44” (11.1)

-

160

-

0.60” (15.2)

XXS

-

-

3 1/2” (85)

4.000” (101)

0.09” (2.1)

-

-

5S

0.12” (3)

-

-

10S

0.23” (5.7)

STD

40

40S

0.32” (8.1)

XS

80

80S

0.64” (16.2)

XXS

-

-

4” (100)

4.500” (114)

0.09” (2.1)

-

-

5S

0.12” (3)

-

-

10S

0.24” (6)

STD

40

40S

0.34” (8.6)

XS

80

80S

0.44” (12.7)

-

120 - 0.54” (13.5)

-

160 - 0.68” (17.1)

XXS

-

-

5” (125)

5.536” (140)

0.11” (3.2)

-

-

5S

0.14” (3.4)

-

-

10S

0.26” (6.6)

STD

40

40S

0.38” (9.5)

XS

80

80S

0.50” (12.7)

-

120 - 0.63” (15.9)

-

160

-

0.75” (19)

XXS

-

-

6” (150)

6.625” (168)

0.11” (3.2)

-

-

5S

0.14” (3.4)

-

-

10S

0.28” (7.1)

STD

40

40S

0.44” (11)

XS

80

80S

0.57” (14.3)

-

120 - 0.72” (18.3)

-

160 - 0.87” (3.4)

XXS

-

-

8” (200)

8.625” (219)

0.11” (3.2)

-

-

5S

0.15” (21.9)

-

-

10S

0.25” (6.4)

-

20

-

0.28” (7)

-

30 - 0.33” (11)

STD

40

40S

0.41” (10.3)

-

60 - 0.50” (12.7)

XS

80

80S

0.60” (15.1)

-

100 - 0.72” (18.3)

-

120 - 0.82” (20.6)

-

140 - 0.88” (22.2)

XXS

- - 0.91” (23)

-

160

-

10” (250)

10.750” (273)

0.14” (3.4)

-

-

5S

0.17” (4.2)

-

-

10S

0.25” (6.4)

-

20

-

0.31” (7.8)

-

30 - 0.37” (9.3)

STD

40

40S

0.50” (12.7)

XS

60

80S

0.60” (15)

-

80

-

Find Quality Products Online at: [e-mail]

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0.72” (18.3)

-

100 - 0.85” (21.4)

-

120 - 1.00” (25.4)

XXS

140

-

12” (300)

12.750” (324)

0.16” (4)

-

-

5S

0.18” (4.6)

-

-

10S

0.25” (6.4)

-

20 - 0.33” (8.4)

-

30 - 0.38” (9.5)

- - 40S

0.41” (9.5)

-

40 - 0.50” (10.3)

XS - 80S

0.57” (14.3)

-

60 - 0.69” (17.5)

-

80 - 0.85” (21.4)

-

100 - 1.00” (25.4)

XXS

120 - 1.13” (28.6)

-

140

-

14” (350)

14.000” (355)

0.16” (4)

-

-

5S

0.19” (4.8)

-

-

10S

0.25” (6.4)

-

10 - 0.32” (7.9)

-

20 - 0.38” (9.5)

-

30 - 0.44” (11.1)

-

40 - 0.50” (12.7)

XS - -

0.60” (15)

-

60 - 0.63” (15.9)

XXS - -

0.75” (19)

-

80 - 0.94” (23.8)

-

100 - 1.10” (27.8)

-

120 - 1.25” (31.8)

-

140 - 1.41” (35.7)

-

160

-

16” (400)

16.000” (406)

0.17” (4.2)

-

-

5S

0.19” (4.8)

-

-

10S

0.25” (6.4)

-

10 - 0.32” (7.9)

-

20 - 0.38” (9.5)

- - -

0.50” (12.7)

STD

30 - 0.66” (16.7)

XS

40 - 0.85” (21.4)

-

60 - 1.04” (26.2)

-

80 - 1.22” (31)

-

100 - 1.44” (36.6)

-

140 - 1.55” (39.3)

-

160

-

18” (450)

18.000” (457)

0.17” (4.2)

-

-

5S

0.19” (4.8)

-

-

10S

0.25” (6.4)

-

10 - 0.32” (7.9)

-

20 - 0.38” (9.5)

STD - -

0.44” (11.1)

-

30 - 0.50” (12.7)

XS - -

0.57” (14.3)

-

40 - 0.75” (19)

-

60 - 0.94” (23.8)

-

80 - 1.16” (28.6)

-

100 - 1.38” (34.9)

-

120 - 1.57” (39.7)

-

140 - 1.79” (45.2)

-

160

-

20” (500)

20.000” (508)

0.19” (4.8)

- - 5S

0.22” (3.9)

- - 10S

0.25” (6.4)

-

10 - 0.38” (9.5)

STD

20 - 0.50” (12.7)

XS

30 - 0.60” (15)

-

40

-

Find Quality Products Online at: [e-mail]

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0.82” (20.6)

-

60 - 1.04” (26.2)

-

80 - 1.29” (32.5)

-

100 - 1.50” (38.1)

-

120 - 1.75” (44.4)

-

140 - 1.97” (50)

-

160

-

22” (550)

22.000” (559)

0.19” (4.8)

- - 5S

0.22” (3.9)

- - 10S

0.25” (6.4)

-

10 - 0.38” (9.5)

STD

20 - 0.50” (12.7)

-

40 - 0.88” (22.2)

-

60 - 1.13” (28.6)

-

80 - 1.38” (34.9)

-

100 - 1.63” (41.3)

-

120 - 1.88” (41.3)

-

140 - 2.22” (56.3)

-

160

-

24” (600)

24.000” (610)

0.22” (3.9)

- - 5S

0.25” (6.4)

- - 10S

0.38” (9.5)

-

10 - 0.50” (12.7)

STD

20 - 0.57” (14.3)

XS - -

0.69” (17.5)

-

30 - 0.97” (24.6)

-

60 - 1.22” (31)

-

80 - 1.54” (38.9)

-

100 - 1.82” (46)

-

120 - 2.07” (52.4)

-

140 - 2.35” (59.5)

-

160

-

26” (650)

26.000” (660)

0.32” (7.9)

-

10 - 0.38” (9.5)

STD - -

0.50” (12.7)

XS

20

-

28” (700)

28.000” (711)

0.32” (7.9)

-

10 - 0.38” (9.5)

STD - -

0.50” (12.7)

XS

20 - 0.63” (15.9)

-

30

-

30” (750)

30.000” (762)

0.25” (6.4)

- - 5S

0.32” (7.9)

-

10

10S

0.38” (9.5)

STD - -

0.50” (12.7)

XS

20 - 0.63” (15.9)

-

30 - 0.75” (19)

-

40

-

32” (800)

32.000” (813)

0.32” (7.9)

-

10 - 0.38” (9.5)

STD - -

0.50” (12.7)

XS

20 - 0.63” (15.9)

-

30 - 0.69” (17.5)

-

40

-

34” (850)

34.000” (864)

0.35” (8.7)

-

10

10S

0.38” (9.5)

STD - -

0.50” (12.7)

XS

20 - 0.63” (15.9)

-

30 - 0.69” (17.5)

-

40

-

36” (900)

36.000” (914)

0.32” (7.9)

-

10

10S

0.38” (9.5)

STD - -

0.50” (12.7)

XS

20 - 0.63” (15.9)

-

30 - 0.75” (19)

-

40

-

42” (1050)

42.000” (1067)

0.38” (9.5)

STD - -

0.50” (12.7)

XS

20 - 0.63” (15.9)

-

30 - 0.75” (19)

-

40

-

Find Quality Products Online at: [e-mail]

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48” (1200)

48.000” (1219)

0.38” (9.5)

- - -

0.05” (1.2)

- - -

Table: Standard ANSI Pipe Size Data for Carbon Steel and Stainless-Steel Pipe

Cast Iron Pipe - Standard Pipe Size Charts:

Standard Classes of Cast Iron Pipe

Nominal

Pipe Size

Class A

Class B

Class C

Class D

Outer

Diameter

Wall

Thickness

Outer

Diameter

Wall

Thickness

Outer

Diameter

Wall

Thickness

Outer

Diameter

Wall

Thickness

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

3” (76.2)

3.80” (97)

0.39” (10)

3.96” (101)

0.42” (11)

3.96” (101)

0.45” (11)

3.96” (101)

0.48” (12)

4” (101.6)

4.80” (122)

0.42” (11)

5.00” (127)

0.45” (11)

5.00” (127)

0.48” (12)

5.00” (127)

0.52” (13)

6” (152.4)

6.90” (175)

0.44” (11)

7.10” (180)

0.48” (12)

7.10” (180)

0.51” (13)

7.10” (180)

0.55” (14)

8” (203.2)

9.05” (230)

0.46” (12)

9.05” (230)

0.51” (13)

9.30” (236)

0.56” (14)

9.30” (236)

0.60” (15)

10” (254.0)

11.10” (282)

0.50” (13)

11.10” (282)

0.57” (14)

11.40” (290)

0.62” (16)

11.40” (290)

0.68” (17)

12” (304.8)

13.20” (335)

0.54” (14)

13.20” (335)

0.62” (16)

13.50” (343)

0.68” (17)

13.50” (343)

0.75” (19)

14” (355.6)

15.30” (388)

0.57” (14)

15.30” (389)

0.66” (17)

15.65” (398)

0.74” (19)

15.65” (17)

0.82” (21)

16” (406.4)

7.40” (188)

0.60” (15)

17.40” (442)

0.70” (18)

17.80” (452)

0.80” (20)

17.80” (452)

0.89” (23)

18” (457.2)

19.50” (495)

0.64” (16)

19.50” (495)

0.75” (20)

19.92” (506)

0.87” (22)

19.92” (506)

0.96” (24)

20” (508)

21.60” (549)

0.67” (17)

21.60” (549)

0.80” (20)

22.06” (560)

0.92” (23)

22.06” (560)

1.03” (26)

24” (609.6)

25.80” (655)

0.76” (19)

25.80” (655)

0.89” (23)

26.32” (669)

1.05” (27)

26.32” (669)

1.16” (29)

30” (762)

31.74” (806)

0.88” (22)

32.00” (813)

1.03” (26)

32.40” (823)

1.20” (30)

32.74” (832)

1.37” (35)

32” (812.8)

37.96” (964)

0.99” (25)

38.30” (973)

1.15” (29)

38.70” (983)

1.36” (35)

39.16” (995)

1.58” (40)

42” (1066.8)

44.20” (1123)

1.10” (28)

44.50” (1130)

1.28” (33)

45.10” (1146)

1.54” (39)

45.58” (1158)

1.78” (45)

48” (1219.2)

50.50” (1283)

1.26” (32)

50.80” (1290)

1.42” (36)

51.40” (1306)

1.71” (43)

51.98” (1320)

1.99” (50)

54” (1371.6)

56.66” (1439)

1.35” (34)

57.10” (1450)

1.55” (39)

57.80” (1468)

1.90” (48)

58.40” (1483)

2.23” (57)

60” (1524.0)

62.80” (1595)

1.39” (35)

63.40” (1610)

1.67” (42)

64.20” (1631)

2.00” (51)

64.80” (1646)

2.38” (60)

72” (1828.8)

75.34” (1914)

1.62” (41)

76.00” (1930)

1.95” (42)

76.88” (1953)

2.39” (61)

-

-

84” (2133.6)

87.54” (2224)

1.72” (44)

88.50” (2248)

2.22” (57)

- - -

-

Nominal

Pipe Size

Class E

Class F

Class G

Class H

Outer

Diameter

Wall

Thickness

Outer

Diameter

Wall

Thickness

Outer

Diameter

Wall

Thickness

Outer

Diameter

Wall

Thickness

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

In (mm)

6” (152.4)

7.22” (183)

0.58” (15)

7.22” (183)

0.61” (15)

7.38” (187)

0.65” (17)

7.38” (187)

0.69” (18)

8” (203.2)

9.42” (239)

0.66” (17)

9.42” (239)

0.66” (17)

9.60” (244)

0.75” (19)

9.60” (244)

0.80” (20)

10” (254.0)

11.60” (295)

0.74” (19)

11.60” (295)

0.80” (20)

11.84” (301)

0.86” (22)

11.84” (301)

0.92” (23)

12” (304.8)

13.78” (350)

0.82” (21)

13.78” (350)

0.89” (23)

14.08” (358)

0.97” (25)

14.08” (358)

1.04” (26)

14” (355.6)

15.98” (406)

0.90” (23)

15.98” (406)

0.99” (25)

16.32” (415)

1.07” (27)

16.32” (415)

1.16” (29)

16” (406.4)

18.16” (461)

0.90” (23)

18.16” (462)

1.08” (27)

18.54” (471)

1.18” (30)

18.54” (471)

1.27” (32)

18” (457.2)

20.34” (517)

1.07” (27)

20.34” (517)

1.17” (30)

20.78” (528)

1.28” (33)

20.78” (528)

1.39” (35)

20” (508)

22.54” (573)

1.15” (29)

22.54” (573)

1.27” (32)

23.02” (585)

1.39” (35)

23.02” (585)

1.51” (38)

24” (609.6)

26.90” (683)

1.31” (33)

26.90” (683)

1.45” (37)

27.76” (705)

1.75” (44)

27.76” (705)

1.88” (48)

30” (762)

33.10” (841)

1.55” (39)

33.46” (850)

1.73” (44) - - - -

32” (812.8)

39.60” (1006)

1.80” (46)

40.04” (1017)

2.02” (51) - - - -

Ductile Iron Pipe - Standard Pipe Size Charts:

Nominal

Pipe Size

Outer

Diameter

Pipe Wall Thickness

Class

Class

Class

Class

Class

Class

Class

50

51

52

53

54

55

56

in (mm)

in (mm)

in (mm)

in (mm)

in (mm)

in (mm)

in (mm)

in (mm)

in (mm)

3” (76.2)

3.96” (100)

-

0.25” (6)

0.28” (7)

0.31” (8)

0.43” (11)

0.37” (9)

0.40” (10)

Find Quality Products Online at: [e-mail]

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4” (101.6)

4.80” (121)

-

0.26” (7)

0.29” (7)

0.32” (8)

0.45” (11)

0.38” (10)

0.41” (10)

6” (152.4)

6.90” (175)

0.25” (6)

0.28” (7)

0.31” (8)

0.34” (7)

0.37” (9)

0.40” (10)

0.43” (11)

8” (203.2)

9.05” (229)

0.27” (7)

0.30” (8)

0.33” (8)

0.36” (9)

0.39” (10)

0.42” (11)

0.45” (11)

10” (254)

11.10” (281)

0.29” (7)

0.32” (8)

0.35” (9)

0.38” (10)

0.44” (11)

0.47” (12)

-

12” (304.8)

13.20” (335)

0.31” (8)

0.34” (9)

0.37” (9)

0.40” (10)

0.43” (11)

0.46” (12)

0.49” (12)

14” (355.6)

15.30” (388)

0.33” (8)

0.36” (9)

0.39” (10)

0.42” (11)

0.45” (11)

0.48” (12)

0.51” (13)

16” (406.4)

17.40” (441)

0.34” (9)

0.37” (9)

0.40” (10)

0.43” (11)

0.46” (12)

0.49” (12)

0.52” (13)

18” (457.2)

19.50” (495)

0.35” (9)

0.38” (10)

0.41” (10)

0.44” (11)

0.47” (12)

0.50” (13)

0.53” (13)

20” (508)

21.60” (548)

0.36” (9)

0.39” (10)

0.42” (11)

0.45” (11)

0.48” (12)

0.51” (13)

0.54” (14)

24” (609.6)

25.80” (655)

0.38” (10)

0.41” (10)

0.44” (11)

0.47” (12)

0.50” (13)

0.53” (13)

0.56” (14)

30” (762)

32.00” (812)

- - -

0.51” (13)

0.55” (13)

0.59” (15)

0.63” (16)

32” (812.8)

38.30” (972)

- - -

0.58” (15)

0.63” (16)

0.68” (17)

0.73” (19)

42” (1066.8)

44.50” (1130)

- - -

0.65” (16)

0.71” (18)

0.77” (20)

0.83” (21)

48” (1219.2)

50.80” (1290)

- - -

0.72” (18)

0.79” (20)

0.86” (22)

0.93” (24)

54” (1371.6)

57.10” (1450)

- - -

0.81” (21)

0.89” (23)

0.97” (25)

1.05” (27)

10.2 Tables: Sound Speed

Solids: Sound Speed Data

Material

Sound Speed

Sound Speed

Shear Wave (25(d))

Long. Wave (25(d))

ft/s

m/s

in/us

mm/us

Steel, 1% Carbon, hardened

10,335

3,150

0.2315

5.88

Carbon Steel

10,598

3,230

0.2319

5.89

Mild Steel

10,614

3,235

0.2319

5.89

Steel,1% Carbon

10,565

3,220 -

-

302 Stainless Steel

10,236

3,120

0.224

5.690

303 Stainless Steel

10,236

3,120

0.222

5.640

304 Stainless Steel

10,306

3,141

0.233

5.920

304L Stainless Steel

10,073

3,070

0.228

5.790

316 Stainless Steel

10,735

3,272

0.225

5.720

347 Stainless Steel

10,512

3,095

0.225

5.720

Aluminum

10,171

3,100

0.2488

6.32

Aluminum (rolled)

9,974

3,040 -

-

Copper

7,415

2,260

0.1835

4.66

Copper (annealed)

7,628

2,235 -

-

Copper (rolled)

7,448

2,270 -

-

CuNi (70%Cu 30%Ni)

8,334

2,540

0.1980

5.03

CuNi (90%Cu 10%Ni)

6,759

2,060

0.1579

4.01

Brass (Naval)

6,923

2,120

0.1744

4.43

Gold (hard-drawn)

3,937

1,200

0.1276

3.24

Inconel

9,909

3,020

0.2291

5.82

Iron (electrolytic)

10,630

3,240

0.2323

5.90

Iron (Armco)

10,630

3,240

0.2323

5.90

Ductile Iron

9,843

3,000 -

-

Cast Iron

8,203

2,500

0.1791

4.55

Monel

8,924

2,720

0.2106

5.35

Nickel

9,712

2,960

0.2217

5.63

Tin,rolled

5,479

1,670

0.1307

3.32

Tintanium

10,253

3,125

0.2402

6.10

Tungsten,annealed

9,482

2,890

0.2039

5.18

Tungsten,drawn

8,661

2,640 - -

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Tungsten,carbide

13,058

3,980 - -

Zinc, rolled

8,005

2,440

0.1642

4.17

Glass, Pyrex

10,761

3,280

0.2209

5.61

Glass, heavy silicate flint

7,808

2,380

Glass, Iight borate crown

9,318

2,840

0.2071

5.26

Nylon

3,772

1,150

0.0945

2.40

Nylon,6-6

3,510

1,070 - -

Polyethylene (LD)

- -

0.0909

2.31

Polyethylene (LD)

1,772

540

0.0764

1.94

PVC, CPVC

3,477

1,060

0.0945

2.40

Acrylic

4,690

1,430

0.1075

2.73

Asbestos Cement

- -

0.0866

2.20

Tar Epoxy - - 0.0787

2.00

Mortar - - 0.0984

2.50

Rubber - - 0.00748

1.90

Water: Sound Speed

Sound Speed in Water at atmosphere pressure. Unit T (Deg °F) V (ft/s)

t v t v t v t v 32.00

4600.72

77.00

4910.10

122.00

5060.70

167.00

5102.03

33.80

4617.13

78.80

4918.64

123.80

5063.98

168.80

5101.71

35.60

4633.20

80.60

4927.17

125.60

5067.59

170.60

5101.38

37.40

4648.62

82.40

4935.37

127.40

5070.54

172.40

5101.05

39.20

4664.04

84.20

4943.24

129.20

5073.49

174.20

5100.39

41.00

4678.81

86.00

4950.79

131.00

5076.44

176.00

5099.74

42.80

4693.24

87.80

4958.33

132.80

5079.07

177.80

5099.08

44.60

4707.35

89.60

4965.55

134.60

5081.69

179.60

5098.10

46.40

4721.46

91.40

4972.77

136.40

5083.99

181.40

5097.11

48.20

4734.91

93.20

4979.33

138.20

5086.29

183.20

5095.80

50.00

4748.03

95.00

4985.89

140.00

5088.25

185.00

5094.49

51.80

4760.83

96.80

4992.45

141.80

5090.22

186.80

5093.18

53.60

4773.29

98.60

4998.36

143.60

5091.86

188.60

5091.86

55.40

4785.76

100.40

5004.27

145.40

5093.50

190.40

5090.22

57.20

4797.57

102.20

5010.17

147.20

5095.14

192.20

5088.58

59.00

4809.06

104.00

5015.75

149.00

5096.46

194.00

5086.61

60.80

4820.54

105.80

5021.00

150.80

5097.44

195.80

5084.65

62.60

4831.69

107.60

5026.25

152.60

5098.43

197.60

5082.68

64.40

4842.52

109.40

5031.17

154.40

5099.41

199.40

5080.38

66.20

4852.69

111.20

5035.76

156.20

5100.07

201.20

5077.10

68.00

4863.19

113.00

5040.35

158.00

5100.72

203.00

5075.79

69.80

4873.03

114.80

5044.95

159.80

5101.38

204.80

5073.16

71.60

4882.55

116.60

5048.88

161.60

5101.71

206.60

5070.87

73.40

4892.06

118.40

5053.15

163.40

5101.71

208.40

5067.91

75.20

4901.25

120.20

5056.76

165.20

5102.03

210.20

5065.29

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Liquids: Sound Speed

Sound Speed in Liquids

Substance

Chemical

Formula

All data given at 77°F (25°C) unless otherwise noted

Specific Gravity

Sound Speed

Kinematic

Viscosity x10-6

ft/s

m/s

ft2/s

m2/s

Acetic anhydride
(22)

(CH3CO)2O

1.082 (68°F)

3,871.4

1,180

8.274

0.769

Acetic acid, anhydride
(22) (CH3CO)2O

(CH3CO)2O

1.082 (68°F)

3,871.4

1,180

8.274

0.769

Acetic acid, Nitrile

C2H3N

0.783

4,232.3

1,290

4.745

0.441

Acetic acid, Ethyl Ester (33)

C4H8O2

0.901

3,559.7

1,085

5.025

0.467

Acetic acid, Methyl Ester

C3H6O2

0.934

3,973.1

1,211

4.379

0.407

Acetone

C3H6O

0.791

3,851.7

1,174

4.293

0.399

Acetonitrile

C2H3N

0.783

4,232.3

1,290

4.745

0.441

Acetonylacetone

C6H10O2

0.729

4,589.9

1,399 - -

Acetylen Dichloride

C2H2CL2

1.26

3,330.1

1,015

4.304

0.400

Acetylen Tetrabromide (47)

C2H2Br4

2.966

3,369.4

1,027 - -

Acetylen Tetrachloride (47)

C2H2CL4

1.595

3,763.1

1,147

12.438 (59°F)

1.156 (15°C)

Alcohol

C2H6O

0.789

3,960

1,207

15.02

1.396

Alkazene-13

C15H24

0.86

4,320.9

1,317 - -

Alkazene-25

C10H12CL2

1.20

4.288.1

1,307 - -

2-Amino-Ethanol

C2H7NO

1.018

5,656.2

1,724 - -

2-Aminotolidine (46)

C7H9N

0.999 (68°F)

5,308.4

1,618

47.279 (68°F)

4.394 (20°C)

4-Aminotolidine (46)

C7H9N

0.999 (113°F)

4,855.6

1,480

20.045 (122°F)

1.863 (50°C)

Ammonia (35)

NH3

0.771

5,672.6 (-27°F)

1,729 (-33°C) (d)

3.141 (-27°F)

0.292 (-33°C)

Amorphous Polyolefin

-

0.98

3158.2 (374°F)

962.6 (190°C)

286.000

26,600

t-Amyl Alcohol

C5H12O

0.81

3,950.1

1,204

47.064

4.374

Aminobenzene (41)

C6H5NO2

1.022

5,377.3

1,639

39.058

3.63

Aniline (41)

C6H5NO2

1.022

5,377.3

1,639

39.058

3.63

Argon (45)

Ar

1.400 (-306.4°F)

2798.6 (-306°F)

853 (-188°C)

-

-

Azine

C6H5N

0.982

4,642.4

1,415

10.673 (68°F)

0.992 (20°C)

Benzene (29,40,41)

C6H6

0.879

4,284.8

1,306

7.65

0.711

Benzol (29,40,41)

C6H6

0.879

4,284.8

1,306

7.65

0.711

Bromine (21)

Br2

2.928

2,916.7

889

3.475

0.323

Bromo-Benzene (46)

C6H5Br

1.522

3,838.6 (68°F)

1,170 (20°C)

7.456

0.693

1-Bromo-Butane (46)

C4H9Br

1.276 (68°F)

3,343.2 (68°F)

1,019 (20°C)

5.272 (59°F)

0.49 (15°C)

Bromo-Ethane (46)

C2H5Br

1.460 (68°F)

2,952.8 (68°F)

900 (20°C)

2.959

0.275

Bromoform (46,47)

CHBr3

2.89 (68°F)

3,011.8

918

7.037

0.654

n-Butane (2)

C4H10

0.601 (32°F)

3,559.7 (23°F)

1,085 (-5°C)

-

-

2-Butanol

C4H10O

0.81

4,068.2

1,240

34.851

3.239

Sec-Butyl Alcohol

C4H10O

0.81

4,068.2

1,240

34.851

3.239

n-Butyl Bromide (46)

C4H9Br

1.276 (68°F)

3,343.2 (68°F)

1,019 (20°C)

5.272 (59°F)

0.49 (15°C)

n-Butyl Chloride (22,46)

C4H9CL

0.887

3,740.2

1,140

5.692 (59°F)

0.529 (15°C)

Tert Butyl Chloride

C4H9CL

0.84

3,228.3

984

6.95

0.646

Butyl Oleate

C22H42O2 - 4,606.3

1,404 - -

2,3 Butylene Glycol

C4H10O2

1.019

4,808.8

1,484 - -

Cadmium (7)

CD - 7,341.5 (752°F)

2,237.7 (400°C)

14.579 (824°F)

1.355cp
(440°C)

Carbinol (40,41)

CH4O

0.791 (68oF)

3,530.2

1,076

7.478

0.695

Carbitol

C6H14O3

0.988

4,783.5

1,458 - -

Carbon Dioxide (26)

CO2

1.101 (-98.6°F)

2,752.6 (-35°F)

839 (-37°C)

1.474 (-35°F)

0.137 (-37°C)

Carbon Disulphide

CS2

1.261 (71.6°F)

3,769.7

1,149

2.991

0.278

Carbon Tetrachloride
(33, 35, 47)

CCL4

1.595 (68°F)

3038.1

929

6.531

0.607

Carbon tetrafluoride (14)
(Freon 14)

CF4

1.75 (-302°F)

2,871.5 (-238°F)

875.2 (-150°C)

-

-

Cetane (23)

C16H34

0.773 (68°F)

4,389.8

1,338

46.483

4.32

Chloro-Benezene

C6H5CL

1.106

4,176.5

1,273

7.768

0.722

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1-Chloro-Butane (22,46)

C4H9CL

0.887

3,740.2

1,140

5.692 (59°F)

0.529 (15°C)

Chloro-DiFluoromethane (3)
(Freon 22)

CHCLF2

1.491 (-156.2°F)

2,932.7 (-58°F)

893.9 (-50°C)

-

-

Chloroform (47)

CHCL3

1.489

3,211.9

979

5.918

0.55

1-Chloro-propane (47)

C3H7CL

0.892

3,471.1

1,058

4.067

0.378

Chlorotrifluoromethane (5)

C3H7CL

-

2,375.3 (-116°F)

724 (-82°C)

-

-

Cinnamaldehyde

C9H8O

1.112

5,098.4

1,554 - -

Cinnamic aldehyde

C9H8O

1.112

5,098.4

1,554 - -

Colamine

C2H7NO

1.018

5,656.2

1,724 - -

o-Cresol (46)

C7H8O

1.047 (68°F)

5,055.8 (68°F)

1,541 (20°C)

46.16 (104°F)

4.29 (40°C)

m-Cresol (46)

C7H8O

1.034 (68°F)

4,923.1 (68°F)

1,500 (20°C)

64.334 (104°F)

5.979 (40°C)

Cyanomethane

C2H3N

0.783

4,232.3

1,290

4.745

0.441

Cyclohexane (15)

C6H12

0.779 (68°F)

4,094.5

1,248

14.095 (63°F)

1.31 (17ºC)

Cyclohexanol

C6H12O

0.962

4,770.3

1,454

0.764 (63°F)

0.071 (17(d))

Cyclohexanone

C6H10O

0.948

4,668.6

1,423 - -

Decane (46)

C10H20

0.730

4,107.6

1,252

13.55 (68°F)

1.26 (20°C)

1-Decene (27)

C10H20

0.746

4,051.8

1,235 - -

n-Decene (27)

C10H20

0.746

4,051.8

1,235 - -

Diacetyl

C4H6O

0.99

4,055.1

1,236 - -

Diamylamine

C10H23N - 4,120.7

1.256

8.5 (68°F)

-

1,2Dibromo-Ethane (47)

C2H4Br2

2.18

3,264.4

995

-

0.79 (20°C)

trans-1,2-Dibromoethene
(47)

C2H2Br2

2.231

3,067.6

935 - -

Diburtylphthalate

C8H22O4 - 4,619.4

1,408 - -

Dichloro-t-Butyl Alcohol

C4H8Cl2O - 4,278.2

1,304 - -

2,3Dichlorodioxane

C2H6Cl2O2 - 4,563.6

1,391 - -

Dichloeodifluoromethane
(3) (Freon12)

CCl2F2

1.516 (104°F)

2,539.7

774.1 - -

1,2Dichloro Ethane (47)

C2H2Cl2

1.253

3,914

1,193

6.563

0.61

cis1,2-Dichloro-ethene (3,

47)

CHCl2F

1.284

3,481

1,061 - -

trans1,2-Dichloro-Ethene
(3,47)

C4Cl2F6

1.257

3,313.6

1,010 - -

Dichloro-Fluoromethane (3)
(Freon21)

C4H8Cl2

1.426 (32°F)

2,923.2 (32°F)

891 (0°C)

-

-

1-2-Dichlorohexafluoro­Cyclobutane (47)

CClF2-CClF2

1.654

2,914.9

669 - -

1-3-Dichloro-isobutane

C4H10O

1.14

4,002.6

1,220 - -

Dichloro Methane (3)

C4H10O3

1.327

3,510.5

1,070

3.335

0.31

1,1-Dichloro-1,2,2,2
Tetra Fluoromethane

C6H14O3

1.455

2,182.7 (14°F)

665.3 (-10°C)

-

-

Diethyl Ether

C4H9NO

0.713

3,231.6

985

3.346

0.311

Diethylene Glycol

C4H8(NF2)2

1.116

5,203.4

1,586 - -

Diethylene Glycol
Monoethyl Ether

C4H9(NF2)2

0.988

4,783.5

1,458 - -

Diethylenmide Oxide

C3H6(NF2)2

1.00

4,731

1,442 - -

1,2-bis (DiFluoramino)
Butane (43)

C10H23N

1.216

3,280.8

1,000 - -

1,2-bis (DiFluoramino)-
2-Methylpropane (43)

C2H4Br2

1.213

2,952.8

900 - -

1,2-bis (DiFluoramino)
Propane (43)

C2H2Br2

1.265

3,149.6

960 - -

2,2-bis (Difluoromino) 2
Propane (43)

C3H6(NF2)

1.254

2920

890

-

-

2,2-Dihydroxydiethyl Ether

C4H10O3

1.116

5,2034

1,586 - -

Dihydroxyethane

C2H6O2

1.113

5,439.6

1,658 - -

1,3-Dimethyl-Benzene (46)

C8H10

0.868 (59°F)

4,406.2 (68°F)

1,343 (20°C)

8.059 (59°F)

0.749 (15°C)

1,2-Dimethyl-Benzene
(29,46)

C8H10

0.897 (68°F)

4,368.4

1,331.5

9.716 (68°F)

0.903 (20°C)

1,4-Dimethyl-Benzene (46)

C8H10 - 4,376.6 (68°F)

1,334v (20°C)

7.123

0.662

2,2Dimethyl-Butane (29,33)

C6H14

0.649 (68°F)

3,540

1,079 - -

Dimethyl Ketone

C3H6O

0.791

3,851.7

1,174

4.293

0.399

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Dimethylpentane (47)

C7H16

0.674

3,487.5

1,063 - -

Dimethylphthalate

C8H10O4

1.2

4,799.9

1,463 - -

Diiodo-Methane

CH2l2

3.235

3,215.2

980 - -

Dioxane

C4H8O2

1.033

4,514.4

1,376 - -

Dodecane (23)

Cl2H26

0.749

4,196.2

1,279

19.368

1.80

1,2Ethanediol

C2H6O2

1.113

5,439.6

1,658 - -

Ethanenitrile

C2H3N

0.783

4,232.3

1,290

4.745

0.441

Ethanoic Anhydride (22)

(CH3CO)2O

1.082

3,871.4

1,180

8.274

0.769

Ethanol

C2H6O

0.789

3,690

1,207

14.956

1.39

Ethanol Amide

C2HNO

1.018

5,656.2

1,338 (20°C)

-

-

Ethoxyethane

C4H10O

0.713

3,231.6

900 (20°C)

3.346

0.311

Ethyl Acetate (33)

C4H8O2

0.901

3,559.7

876 (20°C)

5.263

0.489

Ethyl Alcohol

C2H6O

0.789

3,960

890

15.020

1.396

Ethyl Benzene (46)

C8H10

0.867 (68°F)

4,389.8 (68°F)

1,586

8.575 (63°F)

0.797 (17°C)

Ethyl Bromide (46)

C2H5Br

1.456 (68°F)

2,952.8 (68°F)

1,658

2.959 (68°F)

0.275 (20°C)

Ethyliodide (46)

C2H5l

1.950 (68°F)

2874 (68°F)

1,343 (20°C)

3.12

0.29

Ether

C4H10O

0.713

3231.6

985

3.346

0.311

Ethyl Ether

C4H10O

0.713

3231.6

985

3.346

0.311

Ethylene Bromide (47)

C2H4Br2

2.18

3264.4

995

8.5

0.79

Ethylene Chloride (47)

C2H4Cl2

1.253

3914

1,193

6.563

0.61

Ethylene Glycol

C2H6O2

1.113

5439.6

1,658

185.158 (68°F)

17.208 (20°C)

d-Fenochone

C10H16O

0.974

4330.7

1,320

2.367

0.22

d-2-Fenechanone

C10H16O

0.974

4330.7

1,320

2.367

0.22

Fluorine

F

0.545 (-289.4°F)

1322.2 (-225°F)

403 (-143(d))

-

-

Fluoro-Benzene (46)

C6H5F

1.024 (68°F)

3900.9

1,189

6.283 (68°F)

0.584 (20°C)

Formaldehyde, Methylester

C2H4O2

0.974

3697.5

1,127 - -

Formamide

CH3NO

1.134 (68°F)

5321.5

1,622

31 .311

2.91

Formic Acid, Amide

CH3NO

1.134 (68°F)

5321.5

1,622

31.311

2.91

Freon R12 - -

2540

774.2 - -

Furfural

C5H4O2

1.157

4737.5

1,444 - -

Furfuryl Alcohol

C5H6O2

1.135

4757.5

1,450 - -

Fural

C5H4O2

1.157

4737.5

1,444 - -

2-Furaldehyde

C5H4O2

1.157

4737.5

1,444 - -

2-Furancarboxaldehyde

C5H4O2

1.157

4737.5

1,444 - -

2-Furyl-Methanol

C5H6O2

1.135

4757.2

1,450 - -

Gallium

Ga

6.095

9416 (86°F)

2,870 (30°C)

-

-

Glycerin

C3H8O3

1.26

6246.7

1,904

-

757.1

Glycerol

C3H8O3

1.26

6246.7

1,904

-

757.1

Glycol

C2H6O2

1.113

5439.6

1658

8,081.836

-

50%Glycol/50%h2O

- - 5,177

1,578

8,081.836

-

Helium (45)

He4

0.125 (-516.2°F)

600.4 (-452°F)

183 (-269°C)

269

0.025

Heptane (22,23)

C7H16

0.684 (408.2°F)

3,710.6

1,131

6.434 (68°F)

0.598 (209°C)

n-Heptane (29,33)

C7H16

0.684 (68°F)

3,871.3

1,180 - -

Hexachloro­Cyclopentadiene (47)

C5Cl6

1.7180

3,773

1,150 - -

Hexadecane (23)

C16H34

0.773 (68°F)

4,389.8

1,338

46.483 (68°F)

4.32 (20°C)

Hexalin

C6H12O

0.962

4,770.3

1,454

760.882 (63°F)

70.69 (17°C)

Hexane (16,22,23)

C6H14

0.659

3,648.3

1,112

4.798

0.446

n-Hexane (29,33)

C6H14

0.649 (68°F)

3,540

1,079 - -

2,5Hexanedione

C6H10O2

0.729

4,589.9

1,399 - -

n-Hexanol

C6H14O

0.819

4,265.1

1,300 - -

Hexahydrobenzene (15)

C6H12

0.779

4,094.5

1,248

14.095 (63°F)

1.31 (179°C)

Hexahydrophenol

C6H12O

0.962

4,770.3

1,454 - -

Hexamethylene (15)

C6H12

0.779

4,094.5

1,248

14.095 (63°F)

1.31 (17°C)

Hydrogen (45)

H2

0.071 (-492.8°F)

3,894.4 (-429°F)

1,187 (-256°C)

0.032 (-429°F)

0.003 (-256°C)

2-Hydroxy-Toluene (46)

C7H8O

1.047 (68°F)

5,055.8 (68°F)

1.541 (20°C)

46.16 (104°F)

4.29 (40°C)

3-Hydroxy-Toluene (46)

C6H5l

1.034 (68°F)

4,921.3 (68°F)

1,500 (20°C)

64.334 (104°F)

5.979 (40°C)

lodo-Benzene (46)

C2H5l

1.823

3,654.9 (68°F)

1,114 (20(d))

0.954

lodo-Ethane (46)

CH3l

1.950 (68°F)

2,874 (68°F)

876 (20°C)

3.12

0.29

lodo-Methane

C6H12O

2.28 (68°F)

3,208.7

978

2.27

0.211

Isobutylacetate (22)

He4 - 3,871.4 (81°F)

1,180 (27°C)

-

-

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Lsobutanol

C4H10O

0.81 (68°F)

3,976.4

1,212 - -

lso-Butane - -

4002

1,219.8

-

-

Lsopentane (36)

C5H12

0.62 (68°F)

3,215.2

980

3.658

0.34

Lsopropano (46)

C3H8O

0.758 (68°F)

3,838.6 (68°F)

1,170 (20°C)

29.245

2.718

Lsopropyl Alcohol (46)

C3H8O

0.758 (68°F)

3,838.6 (68°F)

1,170 (20°C)

29.245

2.718

Kerosene - 0.81

4,343.8

1,324 - -

Ketohexamethylene

C6H10O

0.948

4,668.6

1,423 - -

Lithium Fluoride (42)

LiF - 8,152.9 (1652°F)

2,485 (900°C)

-

-

Mercury (45)

Hg

13.594

4,753.9 (75°F)

1,449 (24°C)

1.226

0.114

Mesityloxide

C6H16O

0.85

4,297.9

1,310 - -

Methane (25,28,38,39)

CH4

0.162 (-192.2°F)

1,328.7 (-128°F)

405 (-89°C)

-

-

Methano (40,41)

CH4O

0.791 (68°F)

3,530.2

1,076

7.748

0.695

Methyl Acetate

C3H6O2

0.934

3,973.1

1,211

4.379

0.407

o-Methyaniline (46)

C7H9N

0.999 (68°F)

5,308.4

1,618

47.279 (68°F)

4.394 (20°C)

4-Methyaniline (46)

C7H9N

0.966 (45(d))

4,855.6

1,480

20.095 (122°F)

1.863 (50°C)

Methyl alcohol (40,44)

CH4O

0.791 (20(d))

3,530.2

1,076

7.478

0.695

Methyl Benzene (16,52)

C7H8

0.867

4,357 (68°F)

1,328 (20°C)

7.144

0.644

2-Methyl-Butane (36)

C5H12

0.62 (68°F)

3,215.2

980

3.658

0.34

Methy Carbinol

C2H6O

0.789

3,960

1,207

1.396

Methy-Chloroform (47)

C2H3Cl3

1.33

3,231.6

985

9.705 (68°F)

0.902 (20°C)

Methyl-Cyanide

C2H3N

0.783

4,232.3

1,290

4.745

0.441

3-Methyl Cyclohexanol

C7H14O

0.92

4,593.2

1,400 - -

Oil, Diesel - 0.80

4,101

1,250 - -

Oil, Field Gravity

-

0.99

4,872

1,485 - -

Oil (Lubricating x200)

- - 5,019.9

1,530 - -

Oil (Olive) - 0.912

4,694.9

1,431

1,076.36

100

Oil (Peanut)

-

0.936

4,783.5

1,458 - -

Oil (Sperm)

-

0.88

4,724.2

1,440 - -

Oil, 6 - -

4,951 (72°F)

1,509 (22°C)

-

-

2,2-Oxydiethanol

CH10O3

1.116

5,203.4

1,586 - -

Oxygen (45)

O2

1.155 (-366.8°F)

3,123.4 (-303°F)

952 (-186°C)

1.861

0.173

Pentachloro-Ethane (47)

C2HCl5

1.687

3,549.4

1,082 - -

Pentalin (47)

C2HCl5

1.687

3,549.4

1,082 - -

Pentane (36)

C5H12

0.626 (68°F)

3,346.5

1,020

3.905

0.363

n-Pentane (47)

C5H12

0.557

3,300.5

1,006

4.413

0.41

Perchlorocyclopentadiene
(47)

C5Cl6

1.718

3,773

1,150 - -

Perchloro-Ethylene (47)

C2Cl4

1.632

3,399

1,036 - -

Perfluoro-1-Hepten (47)

C7F14

1.67

1,912.7

583 - -

Perfluoro-n-Hexane (47)

C6H14

1.672

1,666.7

508 - -

Phene (29,40,41)

C6H6

0.879

4,284.8

1,306

7.65

0.711

b-Phenyl Acrolein

C9H8O

1.112

5,098.4

1,554 - -

Phenylamine (41)

C6H5NO2

1.022

5,377.3

1,639

39.058

3.63

Phenyl Bromide (46)

C6H5Br

1.522

3,838.6 (68°F)

1,170 (20°C)

7.465

0.693

Phenyl chloride

C6H5Cl

1.106

4,176.5

1,273

7.768

0.722

Phenyl Iodide (46)

C6H5l

1.823

3,654.9 (68°F)

1,114 (20°C)

10.265 (59°F)

0.954 (15°C)

Phenyl Methane (16,52)

C7H8

0.867 (68°F)

4,357 (68°F)

1,328 (20°C)

6.929

0.644

3-Phenylpropenal

C9H8O

1.112

5,098.4

1,554 - -

Phthalardione

C8H4O3 - 3,691 (306°F)

1,125 (152°C)

-

-

Phthalic Acid, Anhydride

C8H4O3 - 3,691 (306°F)

1,125 (152°C)

-

-

Phthalicanhydride

C8H4O3 - 3,691 (306°F)

1,125 (152°C)

-

-

Pimelicketone

C6H10O

0.948

4,668.6

1,423 - -

Plexiglas, Lucite, Acrylic

- - 8,698

2,651 - -

Polyterpene Resin

-

0.77

3,608.4 (374°F)

1,099.8 (190°C)

419,500

39,000

Potassium Bromide (42)

KBr - 3,835.3 (1652°F)

1,169 (900°C)

7.693 (1652°F)

715CP (900°C)

Potassium Fluoride (42)

KF - 5,879.3 (1652°F)

1,792 (900°C)

-

-

Potassium Iodide (42)

Kl - 3,231.6 (1652°F)

958 (900°C)

-

-

Potassium Nitrate (48)

KNO3

1.859 (665.6°F)

5,709 (666°F)

1,740.1 (352°C)

12.804 (621°F)

1.19 (327°C)

Propane (2,13) (-45°to-130°)

C3H8

0.585 (-113°F)

3,290.6 (-46°F)

1,003 (-45°C)

-

-

1,2,3-Propanetriol

C3H8O3

1.26

6,246.7

1,904

000757

2-Propanol (46)

C3H8O

0.785 (68°F)

3,838.6 (68°F)

1,170 (20°C)

29.245

2.718

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2-Propanone

C3H6O

0.791

3,851.7

1,174

4.293

0.399

Propene (17,18,35)

C3H6

0.563 (-55.4°F)

3,159.4 (9°F)

963 (-13°C)

-

-

n-Propyl-Acetate (22)

C5H10O2 - 4,199 (36°F)

1,280 (2°C)

-

-

n-Propyl-Alcohol

C3H8O

0.78 (68°F)

4,009.2 (68°F)

1,222 (20°C)

27.427

2.549

Propylchloride (47)

C3H7Cl

0.892

3,471.1

1,058

4.067

0.378

Propylene (17,18,35)

C3H6

0.536 (-55.4°F)

3,159.4 (9°F)

963 (-13°C)

-

-

Pyridne

C6H5N

0.982

4,642.4

1,415

10.673 (68°F)

0.992 (20°C)

Refrigerant11 (3,4)

CCl3F

1.49

2,717.5 (32°F)

828.3 (0°C)

-

-

Refrigerant12(3)

CCl2F2

1.516 (-104°F)

2,539.7 (-40°F)

774.1 (-40°C)

-

-

Refrigerant14 (14)

CF4

1.75 (-302°F)

2,871.5 (-238°F)

875.24 (-150°C)

-

-

Refrigerant21 (3)

CHCl2F

1.426 (32°F)

2,923.2 (32°F)

891 (0°C)

-

-

Refrigerant22 (3)

CHClF2

1.491 (-156.2°F)

2,932.7 (122°F)

893.9 (50°C)

-

-

Refrigerant113 (3)

CCl2F-CClF2

1.563

2,571.2 (32°F)

783.7 (0°C)

-

-

Refrigerant114(3)

CClF2-CClF2

1.455

2,182.7 (14°F)

665.3 (-10°C)

-

-

Refrigerant115(3)

C2ClF5 - 2,153.5 (-58°F)

656.4 (-50°C)

-

-

RefrigerantC318(3)

C4F8

1.62 (-68°F)

1,883.2 (41°F)

574 (-10°C)

-

-

Selenium (8)

Se - 3,517.1 (482°F)

1,072 (250°C)

-

-

Silicone(30cp)

-

0.993

3,248

990

322.8

30

Sodiumfluoride(42)

NaF

0.877

6,830.7 (1832°F)

2,082 (1000°C)

-

-

Sodiumfluoride(48)

NaNO3

1.884 (636.8°F)

5,785.1 (637°F)

1,763.3 (336°C)

14.74 (637 ºF)

1.37 (336°C)

Sodiumfluoride(48)

NaNO2

1.805 (557.6°F)

6,157.5 (558°F)

1,876.8 (292°C)

-

-

Solvesso#3

-

0.877

4,494.8

1,370 - -

Spiritofwine

C2H6O

0.789

3,960

1,207

15.02

1.397

Sulfur (7,8,10)

S - 3,861.5 (482°F)

1,177 (250°C)

-

-

SulfueicAcid (1)

H2SO4

1.841

4,126

1,257.6

120.081

11.16

Tellurium (7)

Te - 3,251.3 (842°F)

991 (450°C)

-

-

1,1,2,2-Tetrabromo-Ethane
(47)

C2H2Br4

2.966

3,369.4

1,027 - -

1,1,2,2-Tetrachloro-Ethane
(67)

C2H2Cl4

1.595

3,763.4

1,147

12.438 (59°F)

1.156 (15°C)

Tetrachloroethane (46)

C2H2Cl4

1.553 (68°F)

3,838.6 (68°F)

1,170 (20°C)

12.804

1.19

Tetrachloro-Ethene (47)
C2Cl4

1.632

3,399

1,036

-

-

Tetrachlor-Methane (33,47)

CCl4

1.595 (68°F)

3,038.1

926

6.531

0.607

Tetradecane (46)

C14H3O

0.763 (68°F)

4,366.8 (68°F)

1,331 (20°C)

30.773 (68°F)

2.86 (20°C)

Tetraethylene Glycol
C8H18O5

1.123

5,203.4

1,568 - -

Tetrafluoro-Methane (14)

(Freon14)

CF4

1.75 (-302°F)

2,871.5 (-238°F)

875.24 (-150°C)

-

-

Tetrahydro-1,4-isoxazine

C4H9NO

1.000

4,731

1,442 - -

Toluene (16,52)

C7H8

0.867 (68°F)

4,357 (68°F)

1,328 (20°C)

6.929

0.644

o-Toluidine (46)

C7H9N

0.999 (68°F)

5,308.4

1,618

47.279 (68°F)

4.394 (20°C)

p-Toluidine (46)

C7H9N

0.966 (113°F)

4,855.6

1,480

20.053 (122°F)

1.863 (50°C)

Toluol

C7H8

0.866

4,291.3

1,308

6.24

0.58

Tribromo-Methane (46,47)

CHBr3

2.89 (68°F)

3,011.8

918

7.037

0.645

1,1,1-Trichloro-Ethane (47)

C2H3Cl3

1.33

3,231.6

985

9.705 (68°F)

0.902 (20°C)

Trichloro-Ethene (47)
C2HCl3

1.464

3,372.7

1,028 - -

Trichloro-Fluoromethaen

(3)(Freon11)

CCl3F

1.49

2,171.5 (32°F)

828.3 (0°C)

-

-

Trichloro-Methane (47)
CHCl3

1.489

3,211.9

979

5.918

0.55

1,1,2-Trichloro-
1,2,22-Trifluoro-Etham

CCl2F-CClF2

1.563

2,571.2(32°F)

783.7 (0°C)

-

-

Triethyl-Amine (33)

C6H15N

0.726

3,684.4

1,123 - -

Triethyleneglycol

C6H14O4

1.123

5,275.6

1,608 - -

1,1,1-Trifluoro-2-
Chloro-2-Bromo-Ethane

C2HClBrF3

1.869

2,273.6

693 - -

1,2,2-Trifluorotrichloro-
Ethane (Freon113)

CCl2-CClF2

1.563

2,571.2 (32°F)

783.7 (0°C)

-

-

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d-1,3,3 C10H16O

-Trimethylnorcamphor

-

0.947

4,330.7

1,320

2.367

0.22

Trinitrotoluene (43)

C7H5(NO2)3

1.64

5,282.2 (178°F)

1,610 (81°C)

-

-

Turpentine - 0.88

4,117.5

1,255

15.064

1.4

Unisis800 - 0.87

4,416

1,346

1.00

Water, Distilled (49,50)
Water, Sea

H2O

0.996

4,914.7

1,498

10.76

0.695

WoodAlcihol (40,41)
D2O - 4,593

1,400

-

-

Xenon (45)

1.025

5,023

1,531

10.76

1.00

m-Xylene (46)

CH4O

0.791 (68°F)

3,530.2

1,076

7.478

0.695

o-Xylene (29,46

Xe - 2,067 (-164°F)

630 (-109°C)

-

-

P-xylene (46)

C8H10

0.868 (59°F)

4,406.2 (68°F)

1,343(20°C)

8.059 (59°F)

0.749 (15°C)

Xylenehexafluoride

C8H10

0.897 (68°F)

4,368.4

1,331.5

9.716 (68°F)

0.903 (20°C)

Zinc (7)

C8H10 - 4,376.6 (68°F)

1,334 (20°C)

7.123

0.662

1,1,1-Trifluoro-2-Chloro-
2-Bromo-Ethane

C8H4F6

1.37

2,883.9

879

6.595

0.613

1,2,2-Trifluorotrichloro

Ethane (Freon113)

Zn - 10,820.2 (842°F)

3,298 (450°C)

-

-

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