Tekno RC NT48.3 Building Instructions

Introduction
Disclaimer: Tekno RC is not responsible or liable for any property or personal damage, loss, or
injury incurred as a result of using this product. This kit is meant for use by persons 14 years of
age or older and in the strict connes of a legally permitted RC track or facility.
Warnings: Always double-check that your radio gear is working properly before operating vehicle.
Never operate the vehicle indoors (unless the RC track is an indoor facility). Use caution while
otherwise not be aware that a fast moving RC vehicle is in the vicinity.
Warranty: We warrant that the parts included in this kit are free from defects. If you nd a
defective part in your kit, please contact us @ info@teknorc.com and we will help you to resolve
the issue. We do not warranty parts that may be broken during operation of the vehicle or otherwise. Refer to the end of this instruction manual for a listing of spare/replacement and option parts. All spare parts and other info are available on our website (www.teknorc.com)
and through our network of domestic and international dealers and distributors.
Additional equipment and parts needed:
2/3 channel surface radio transmitter and receiver High torque steering and brake servo (at least 300 oz/in) RX battery, switch harness .21 nitro engine, tuned pipe, manifold, and glow plug Fuel bottle, fuel, 1/8th starter box, and glow ignitor 1/8th scale truggy tires, wheels & CA glue Paint for body
Tools needed:
Hex drivers 1.5mm (TKR1104), 2.0mm (TKR1105), 2.5mm (TKR1106) Nut drivers 5.0mm (TKR1107, 5.5mm (TKR1108), 7.0mm (TKR1109) 17mm Wheel Wrench (TKR1116) Pivot Ball and Shock Multi-tool (TKR1115, for shock assembly) 4mm and 5mm turnbuckle wrench (TKR1103) Hobby knife Needle-nose pliers
4mm arm reamer
Lexan Body Scissors
Thank you for purchasing the Tekno RC NT48.3 1/8th 4WD Nitro Competition Truggy. The NT48.3
represents the state-of-the-art in 1/8th nitro truggy technology. We hope you have as much fun
driving your new vehicle as we did developing it. We are always working on new projects, so please
check our website (www.teknorc.com) regularly for the latest news, parts, and kits. Thanks again.
Apply grease to the groove
where the o-ring is placed
as well as the o-ring itself
Apply grease to the groove in the outdrive
Fill with 10,000 wt oil to
1mm below full
DO NOT OVER FILL
TKR5145B
TKR5144
Bag A
Front Differential (overview)
TKR5403
TKR5149
TKR5150
TKR5150
TKR5143
TKR5113
TKR1325 M3x14mm Flat Head Screw
x4
TKR5144
TKR5145B
TKRBB08165 Ball Bearing(8x16x5mm)
x2
TKR5144 Differential 0-rings
x2
TKR5145B Differential Shims (6x17mm)
x2
TKR1325 x4
TKR5149
TKRBB08165
Diff
Oil
Apply
grease to the groov
e
where the o-ring is plac
ed
s well as the o-ring itself
Apply grease to the groove in the outdriv
e
Fill with 10,000 wt oil to
1mm below ful
l
DO NOT OVER FIL
L
T
KR5145B
T
KR51
44
TKR514
4
TKR514
TKR1325 x4
TKR51
49
T
KRBB0816
5
TKR5114X
TKR5114X
TKR5150
TKR5144
3
Grease
Grease
Grease
Grease
Step
A-2
Step
A-1
Step
A-4
Step
A-3
*TKR5149A
(Option)
*TKR5149A
(Option)
Apply a liberal
amount of grease in the
areas between the shims
and o-rings, as well as
around the outdrive and
both sides of the seal
TKR1325 M3x14mm Flat Head Screw
x4
TKRBB08165 Ball Bearing(8x16x5mm)
x2
TKR5144 Differential 0-rings
x2
TKR5145B Differential Shims (6x17mm)
x2
TKR5112X
TKR5112X
TKR5113
TKR5119
TKR5143
TKR5149
TKR5150
TKR5150
Grease
Grease
Grease
Grease
Grease
r
eas
reas
e
reas
e
Bag B
Center Differential (overview)
Step
B-1
Step
B-3
Step
B-4
Step
B-2
Diff
Oil
4
TKRBB08165
TKR5119
TKR5145B
TKR1325 x4
TKR5144
TKR5143
TKR5150
TKR5144
TKR5145B
TKR5150
Apply a liberal
amount of grease in the
areas between the shims
and o-rings, as well as
around the outdrive and
both sides of the seal
Apply grease to the groove
where the o-ring is placed
as well as the o-ring itself
Apply grease to the groove in the outdrive
Fill with 10,000 wt oil to
1mm below full
DO NOT OVER FILL
TKR5149
*TKR5149A
(Option)
*TKR5415B
(Option)
*TKR5415B
(Option)
*TKR5149A
(Option)
TKR1325 M3x14mm Flat Head Screw
x4
TKRBB08165 Ball Bearing(8x16x5mm)
x2
TKR5144 Differential 0-rings
x2
TKR5145B Differential Shims (6x17mm)
x2
TKR5114X
TKR5114X
TKR5113
TKR5404
TKR5143
TKR5149
TKR5150
TKR5150
Grease
Grease
Grease
Grease
Apply grease to the groove
where the o-ring is placed
as well as the o-ring itself
Apply grease to the groove in the outdrive
Fill with 5000 wt oil to
1mm below full
DO NOT OVER FILL
*TKR5149A
(Option)
TKR5149
*TKR5149A
(Option)
rease
Grease
reas
e
reas
e
A
pply grease to the groove
where the o-ring is place
d
as well as the o-ring itsel
f
Appl
y grease to the groove in the outdrive
ill with 5000 wt oil to
mm below full
NOT OVER FILL
TKR51
49
TKR5149A
(Option
)
Bag C
Rear Differential (overview)
Step
C-1
Step
C-3
Step
C-4
Step
C-2
Diff
Oil
5
TKRBB08165
TKR5404
TKR5145B
TKR1325 x4
TKR5144
TKR5143
TKR5150
TKR5144
TKR5145B
TKR5150
Apply a liberal
amount of grease in the
areas between the shims
and o-rings, as well as
around the outdrive and
both sides of the seal
TKR1525TKR1525TKR1525TKR1525
TKR5012
TKR5012
TKR5428
TKR5075
TKR5405
Front
Rear
TKR1603
TKRBB05114
TKRBB05114
TKR5405
TKR1222
TKR1222
TKR1525TKR1525
TKR1529
TKR1222
TKRBB05114
TKR1222
TKR1525 x6
TKR5401
TKR1226
TKR1226
TKR5075
TKRBB05114
TKR1525 M3x14mm Cap Head Screw
x6
TKRBB05114 Ball Bearing (5x11x4)
x2
x2
TKR1222
13x16x0.1mm Diff shim
TKR1529
TKR1603
Grease
Note: at spot
Note: at spot
TKR1603 M5x4mm Set Screw
x1
TKR1529 M3x20mm Cap Head Screw
x2
TKR1525
TKR1525TKR1525TKR1525TKR1525TKR1525TKR1525
Rear
TKRBB0511
4
4
TKR
5
T
KR54
0
TKR1222
TKR1222
TKR152
5
TKR1525
KR152
9
T
TKR122
6
TKR5075
reas
e
p
: at spo
tote
p
at spotNote:
Bag D
Front Gearbox (overview)
Step
D-1
Step
D-2
Step
D-3
6
Thread
Lock
TKR1226 5x7x0.2mm shim
x1
Note: TKR1222 - The gear mesh should be as close as possible without any binding. Test the tment of the di
with both TKR1222 shims on the gear-side of the di. If the di turns freely without binding, continue to next
step. If the di binds and does not turn freely (it will make a grinding or crunching sound when spun), remove
one TKR1222 shim from the gear side and install it onto the other side of the di. Reassemble and test the mesh
again. If it is still binding, remove the second TKR1222 shim from the gear side and install it onto the other side
of the di. When you are satised that you have the best gear mesh possible continue to the next step.
Note: The front and rear of the car use dierent inner
bulkheads.
The front is angled
whereas the rear is oset
and only slightly angled.
TKR5213A
TKR5213A
TKR1522
TKR5310
TKR5368
TKR5345B
TKR1522
TKR5213A
TKR5314B
TKR1601
TKR1601
TKR5310
TKR5336B
TKR5362
TKR5310
TKR5368
TKR5336B
TKR5345B
TKR5310
TKR1402
TKR5338
TKR1402
TKR5368
TKR5314B
TKR5314B
TKR5310
TKR5310
CA
glue
Note:
Use CA
glue to attach riser
to di brace bottom
TKR5310
Rear Front
TKR213
A
ote:
se
CA
to di brace bottom
TKR5310
ear Front
Bag E
Center Differential Assembly (overview)
Step
E-1
Step
E-3
Step
E-4
Step
E-2
7
TKR1522
TKR5310
TKR1322
TKR1522
TKR5215B
TKR5336B
TKR1601
TKR5346
TKR1322
Pre-thread all brake
post holes with a
separate M3 screw
Note: Tighten brake posts
(TKR5213A) all the way down, then back o 1/2 TURN. You may need to adjust this gap after the
brake parts have broken in.
Note: Orientation of the brake cams TKR5215B. The rear cam
should be pointing up & the front
cam should be pointing down.
TKR1322 M3x8mm Flat Head Screw
X2
TKR1402 M3x8mm Button Head Screw
x4
TKR1522 M3x8mm Cap Head Screw
x4
TKR1601 M3x4mm Set Screw
x2
Thread
Lock
Note: Brake lever alignment
4mm
CA
glue
Note: Use CA
glue to attach
risers to di support bottoms
TKR5075
TKR5316
TKR5316
TKR5401
TKR5429
TKR1222
TKR1222
TKR1525
TKR1529
TKR1222
TKR1529
TKR1525 M3x14mm Cap Head Screw
x4
TKRBB05134 Ball Bearing (5x13x4)
x2
TKR1529 M3x20mm Cap Head Screw
x2
TKR1222 13x16x0.1mm Diff Shim
x2
TKRBB05134
TKRBB05134
TKR5405
TKRBB05134
TKR1603
TKR1603
TKR1525TKR1525
Grease
Front
Note: at spot
Rear
Note: at spot
TKR1525
TKR1525
TKR1222
TKR1226
TKRBB05134
TKR1603 M5x4mm Set Screw
x1
TKR1226 5x7x0.2mm shim
x1
2
5
TKR15
529
T
KR
TKRBB0513
4
0513
4
T
KRBB
R540
5
T
K
T
KR1603
KR152
5
T
T
Grease
p
at spo
t
ote:
p
: at spotNo
te
Bag F
Rear Gearbox (overview)
8
Step
F-1
Step
F-2
Note: TKR1222 - The gear mesh should be as close as possible without any binding. Test the tment of the di
with both TKR1222 shims on the gear-side of the di. If the di turns freely without binding, continue to next
step. If the di binds and does not turn freely (it will make a grinding or crunching sound when spun), remove
one TKR1222 shim from the gear side and install it onto the other side of the di. Reassemble and test the mesh
again. If it is still binding, remove the second TKR1222 shim from the gear side and install it onto the other side
of the di. When you are satised that you have the best gear mesh possible continue to the next step.
Step
F-3
Thread
Lock
Note: The front and rear of
the car use dierent inner
bulkheads.
The front is angled
whereas the rear is oset
and only slightly angled.
TKR5405
TKR1226
TKR5075
TKR1529
TKR1201
TKR1221
TKR1221
TKR1201
TKR1529
TKR1529 M3x20mm Cap Head Screw
x4
TKR1524 M3x12mm Cap Head Screw
x6
TKR1201 M3 Lock Nut Black
x2
TKR1221 M3x8mm Washer
x2
Step
G-1
Step
G-2
TKR1524
TKR1524
TKR5181
TKR152
9
T
KR1221
TKR1221
TKR152
9
-
1
-
2
TKR152
4
TKR1524
TKR518
1
Bag G
Low Profile Wing Mount
9
SETTINGS
12 34
12
34
POSITION SETTINGS
1 - REARWARD LOW 2 - FORWARD LOW
3 - REARWARD HIGH 4 - FORWARD HIGH
DOWNFORCE SETTINGS
(downforce angles)
Note: Stock position setting is
# 3, Rearward High
Note: Stock downforce setting is 4
°
4
°
7
°
10
°
Stock Position
(”D” Block)
Stock Position
(”C” Block)
30.2
TKR1601
TKR1601
TKR1601
TKR5086
TKR5493 - 2.6mm
TKR5086
Install the sway bar ball onto the
sway bar wire until the end of
the wire is ush with the ball as
picture above.
Note: Loosen the M3x4 set screw (TKR1601)
if
the anti-roll bar does not
turn freely.
Note: Do not over-tighten
TKR5049A
TKR5163
TKR5164
TKR5165
TKR5430
TKR1601
TKR5079A
TKR1522
TKR1522 M3x8mm Cap Head Screw
x2
Bag H
Rear End
*TKR5490 - 2.3mm *TKR5491 - 2.4mm *TKR5492 - 2.5mm *TKR5494 - 2.8mm *TKR5495 - 3.0mm
(Option)
T
KR160
T
KR508
6
TKR5493 - 2.6mm
TKR508
6
sway bar ball onto the
nstall the
wire until the end of
wa
y b
ar
ush with the ball as
t
he wire
is
cture above
.
p
i
3x4 set screw (TKR1601
)
ote: Loosen t
h
e M
r does notthe anti-roll
b
a
t
urn freely.
ote: Do not over-tighten
TKR50
49A
TKR51
63
64TKR5
TK
TKR50
TKR160
1
TKR5079A
22TKR
1
Rear End
*TKR5490 - 2.3mm *TKR5491 - 2.4mm *TKR5492 - 2.5mm *TKR5
494
- 2.8mm
*TKR5495 - 3.0mm
Option
)
Thread
Lock
Thread
Lock
10
TKR1327
TKR1333 M3x40mm Flat Head Screw
x2
TKR1238 M4x10mm Droop Screw
x2
TKR5049A Pivot Ball Sway Bar
x2
TKR5079A Stabilizer Ball
x2
TKR1529 M3x20mm Cap Head Screw
x2
TKR1327 M3x16mm Flat Head Screw
x2
TKR1333TKR1333
TKR1238
TKR1529
tock Position
D” Block
)
ck Position
t
o
TKR1601 M3x4mm Set Screw
x6
Step
H-1
Step
H-2
Step
H-3
TKR5020
TKR5165
Note: With these stock
center dot settings,
Anti-Squat = 2° / Rear Toe = 3°
Use a #19 drill bit or
4mm reamer to ream
arms until hinge pin
falls through freely.
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