Tekno RC EB48.2 User Manual

Page 1
Page 2
Introduction
Additional equipment and parts needed:
2/3 channel radio transmitter and receiver 1/8th scale ESC and motor High torque steering servo, optional brake servo 4-6s LiPo battery 1/8th scale buggy tires, wheels & CA glue Paint for body MOD1 Pinion (TKR4171->TKR4190) Or Tekno RC Traktion Drive / Elektri-Clutch slipper system (TKR4301X)
Tools needed:
Hex drivers (1.5mm, 2.0mm, 2.5mm) Nut drivers (5.0mm, 5.5mm, 7.0mm) Hobby knife Needle-nose pliers Adjustable (Crescent) wrench (for shock assembly) 4mm turnbuckle wrench Lexan Body Scissors
Disclaimer: Tekno RC is not responsible or liable for any property or personal damage, loss, or
injury incurred as a result of using this product. This kit is meant for use by persons 14 years of
age or older and in the strict connes of a legally permitted RC track or facility.
Warnings: Always double-check that your radio gear is working properly before operating vehicle.
Never operate the vehicle indoors (unless the RC track is an indoor facility). Use caution while
operating vehicle so as not to collide with people who may be turn mashalling or who might
otherwise not be aware that a fast moving RC vehicle is in the vicinity.
Warranty: We warrant that the parts included in this kit are free from defects. If you nd a
defective part in your kit, please contact us @ [email protected] and we will help you to resolve
the issue. We do not warranty parts that may be broken during operation of the vehicle or otherwise. Refer to the end of this instruction manual for a listing of spare/replacement and option parts. All spare parts and other info are available on our website (www.teknorc.com)
and through our network of domestic and international dealers and distributors.
This project is dedicated to Herb Lewis.
Thank you for purchasing the Tekno RC EB48.2 1/8th Electric 4WD Competition Buggy. The EB48.2 represents the state-of-the-art in 1/8th Electric Buggy technology. We hope you have as much fun
driving your new vehicle as we did developing it. We are always working on new projects, so please
check our website (www.teknorc.com) regularly for the latest news, parts, and kits. Thanks again.
Rev-2
Page 3
TKR5145
TKR5144
Bag A
Center Differential (overview)
TKR5112X
TKR5112X
TKR5237
TKR5149
TKR5150
TKR5150
TKR5143
TKR5113
*TKR5115
*TKR5237K
(Option)
Step
A-2
TKR1325 M3x14mm Flat Head Screw
x4
TKR5144
TKR5145
Step
A-1
Fill with 7000 wt oil to
1mm below full
TKRBB08165 Ball Bearing(8x16x5mm)
x2
TKR5144 Differential 0-rings
x2
TKR5145 Differential Shims (6x17mm)
x2
TKR1325 x4
TKRBB08165
Diff
Oil
TKR5150
3
Step
A-4
Step
A-3
Grease
Grease
Grease
Grease
Page 4
TKR1325 M3x14mm Flat Head Screw
x8
Fill with 7000 wt front,
5000 wt rear, to 1mm
below full
Note: Repeat for rear di
Note: Repeat for rear di
Note: Repeat for rear di
Note: Repeat for rear di
TKRBB08165 Ball Bearing(8x16x5mm)
x4
TKR5144 Differential 0-rings
x4
TKR5145 Differential Shims (6x17mm)
x4
TKR5114X
TKR5114X
TKR5113
TKR5151
TKR5143
TKR5149
TKR5150
TKR5150
Grease
Grease
Grease
Grease
Bag B
Front/Rear Differential (overview)
Step
B-1
Step
B-3
Step
B-4
Step
B-2
Diff
Oil
4
TKR5145
TKR5144
TKRBB08165
TKR5144
TKR5145
TKR1325 x4
TKR5150
Page 5
TKR1525TKR1525TKR1525TKR1525
TKR5012
TKR5012
TKR5028
TKR5075
TKR5152
Front
Rear
Note: The front and rear of
the car use dierent inner
bulkheads.
The front is angled
whereas the rear is straight.
x2
TKR1222
TKR1603
TKRBB05114
TKRBB05114
TKR5152
TKR1222
TKR1222
TKR1525TKR1525
13x16x0.1mm Diff shim
Note: TKR1222 - The gear mesh should be tight without any binding. Then test tment of the di with both
TKR1222 shims on the gear-side of the di. If the di turns freely without binding, continue to next step. If the di binds and does not turn freely (it will make a grinding or crunching sound when spun), remove
one TKR1222 shim from the gear side and install it onto the other side of the di. Reassemble and test
the mesh again. If it is still binding, remove the second TKR1222 shim from the gear side and install
it onto the other side of the di. When you are satised that you have the best
gear mesh possible continue to the next step.
TKR1222
TKRBB05114
TKR1525 M3x14mm Cap Head Screw
x6
TKR1603 M5x4mm Set Screw
TKRBB05114 Ball Bearing (5x11x4)
x2
x1
TKR1603
Grease
Note: at spot
Note: at spot
Bag C
Front Gearbox (overview)
Step
C-1
Step
C-2
Step
C-3
5
Thread
Lock
Page 6
TKR5075
TKR5016B
TKR5152
TKR5016B
TKR5026
TKR5029
TKR1222
TKR1222
TKR1525
TKR1529
TKR1222 13x16x0.1mm Diff Shim
x2
TKR1222
TKR1525 M3x14mm Cap Head Screw
x4
TKR1603 M5x4mm Set Screw
TKRBB05134 Ball Bearing (5x13x4)
x2
x1
TKR1529 M3x20mm Cap Head Screw
x1
TKR1603
TKRBB05134
TKRBB05134
TKR5152
TKRBB05134
TKR1603
TKR1525TKR1525
Grease
Front
Rear
Note: The front and rear of
the car use dierent inner
bulkheads.
The front is angled
whereas the rear is straight.
Note: at spot
Note: at spot
Note: TKR1222 - The gear mesh should be tight without any binding. Then test tment of the di with both
TKR1222 shims on the gear-side of the di. If the di turns freely without binding, continue to next step. If the di binds and does not turn freely (it will make a grinding or crunching sound when spun), remove
one TKR1222 shim from the gear side and install it onto the other side of the di. Reassemble and test
the mesh again. If it is still binding, remove the second TKR1222 shim from the gear side and install
it onto the other side of the di. When you are satised that you have the best
gear mesh possible continue to the next step.
Bag D
Rear Gearbox (overview)
6
Step
D-1
Step
D-2
Step
D-3
Thread
Lock
Page 7
TKR1524
TKR1524
TKR1529TKR1529
TKR1529
TKR1201
TKR1221
TKR1221
Most
downforce
least
downforce
Middle hole is stock position
TKR5026
TKR1529 M3x20mm Cap Head Screw
x4
TKR1524 M3x12mm Cap Head Screw
x8
TKR1201 M3 Lock Nut Black
x2
TKR1221 M3x8mm Washer
x2
Step
E-1
Step
E-2
Bag E
Wing Mount
7
Page 8
TKR1333TKR1333
TKR1327
TKR5030XT
TKR5013B
TKR5020
TKR5013
TKR5033
TKR5056
TKR5079A
TKR5021
TKR5021
TKR5021
TKR5049A
TKR1402
TKR1443
TKR1525
TKR1525
TKR1327
TKR1402
TKR1333
TKR1402 M3x8mm Button Head Screw
x4
TKR1333 M3x40mm Flat Head Screw
x2
TKR1443 M4x10mm Button Head Screw
x2
TKR5049A Pivot Ball Sway Bar
x2
TKR5079A
Stabilizer Ball
x2
TKR1525 M3x14mm Cap Head Screw
x2
TKR1327 M3x16mm Flat Head Screw
x2
Stock Position
Stock Position
Step
F-1
Step
F-2
Bag f
Rear Suspension (overview)
8
Page 9
30.2
TKR1601
TKR1601
TKR1522TKR1522
TKR1601
TKR5086
TKR5084 - 2.6mm
TKR5084
TKR1522 M3x8mm Cap Head Screw
x2
TKR1601 M3x4mm Set Screw
x6
Install the Sway Bar Ball onto the
Sway Bar Wire until the end of the wire is ush with the ball as
picture above.
Loosen the M3x4 set screw
(TKR1601) if
the anti-roll bar
does not
turn freely.
Note: Do not over-tighten
TKR1522
Bag f
Rear Sway Bar
(Option) *TKR5080 - 2.2mm *TKR5081 - 2.3mm *TKR5082 - 2.4mm *TKR5083 - 2.5mm *TKR5085 - 2.8mm *TKR5087 - 3.0mm
Step
F-3
Step
F-4
Thread
Lock
9
Page 10
TKR5072
TKR5073
TKR5070
TKR5040
TKRBB13194
TKRBB08165
TKR5073
TKR5071
TKR1603
TKR5034
TKR5021TKR5021TKR5021
TKR1201
TKR1201
Hole "B" is the stock position
*Only use hole A in the arm with
hole A in the hub
*Only use hole B in the arm with
hole B in the hub
The outside hole oers greater stability and
is
recommended for bumpy open tracks.
Inside hole oers greater amount of steering
and is recommended for at technical tracks.
A
B
A
B
Note: notch on pin
needs to line up
with set screw.
Note: TKR5040 hubs are
left/right interchangeable
TKR5071 M3x16.8mm Pin
x2
TKR5073 CV Joint Pin
x2
TKR1603 M5x4mm Set Screw
x2
TKR1201 M3 Locknut Black
x4
TKRBB13194 Ball Bearing (13x19x4)
x2
TKRBB08165 Ball Bearing (8x16x5)
x2
*TKR5071X *TKR5071B *TKR5071C
(Option)
Step
G-1
Step
G-2
Grease
Bag G
Rear Hub/CVA Assembly
10
Thread
Lock
Page 11
TKR5051
TKR5050
TKR5051
TKR5052A
This side mounts on hub Note: no ange
This side mounts on shock tower Note: ange
TKR5053A
28.00
Note: Notch always goes on left side of vehicle
1
2
3
4
5
6
A
B
C D
Stock position is 2 / B
TKR1529
TKR1201
Right
TKR5051
This side mounts on hub Note: no ange
This side mounts on shock tower Note: ange
TKR5051
Left
TKR5050
TKR1201 M3 Locknut Black
x4
TKR1529 M3x20mm Cap Head Screw
x4
TKR5053A Pivot Ball M3x6.8mm
No Flange
x2
TKR5052A Pivot Ball M3x6.8mm
x2
TKR5053A
TKR5052A
Step
G-3
Step
G-4
Bag G
Rear Camber Links
11
Page 12
TKR5020
TKR5017
TKR5079A
TKR5056
TKR5049A
TKR5036XT
TKR5017
TKR5021
TKR5021
TKR1333
TKR1327TKR1327
TKR1525
TKR1443
TKR5049A Pivot Ball Sway Bar
x2
TKR5079A Stabilizer Ball
x2
TKR1443 M4x10mm Button Head Screw
x2
TKR1525 M3x14mm Cap Head Screw
x2
TKR1327 M3x16mm Flat Head Screw
TKR1333 M3x40mm Flat Head Screw
x2
x2
TKR1525
Stock Position
Stock Position
Step
H-1
Step
H-2
Bag H
Front Suspension (overview)
12
TKR1333
TKR1443
TKR1327
Page 13
TKR1522 M3x8mm Cap Head Screw
x2
TKR1601 M3x4mm Set Screw
x6
30.2
TKR1601
TKR1601
TKR1522TKR1522
TKR1601
TKR5086
TKR5083 - 2.5mm
TKR5083
Install the Sway Bar Ball onto the
Sway Bar Wire until the end of the wire is ush with the ball as
picture above.
Loosen the M3x4 set screw
(TKR1601) if
the anti-roll bar
does not
turn freely.
TKR1601
TKR1522
(Option) *TKR5080 - 2.2mm *TKR5081 - 2.3mm *TKR5082 - 2.4mm *TKR5084 - 2.6mm *TKR5085 - 2.8mm *TKR5087 - 3.0mm
Step
H-3
Step
H-4
Thread
Lock
Bag H
Front Sway Bar
13
Note: Do not over-tighten
Page 14
TKR5072
TKR5073
TKR5042
TKR5041
TKR5054A
TKR1603
TKRBB08144
TKRBB13194
TKR1445
TKR1445
TKR5071
TKR5073
TKR5070
TKR1448
TKR1447
TKR5055A
M3 x6mm
button
head screw can be used as a
steering
stop if desired.
TKR5073 CV Joint Pin
x2
TKR5071 M3x16.8mm Pin
x2
TKR1445 M4x14mm Button Head Screw
x4
TKR1447 M4x16mm Button Head Screw
x2
TKRBB13194
x2
TKRBB08144
x2
TKR5054A Spindle Pin Sleeve
x4
TKR5055A Suspension Pin Sleeve Front
x4
TKR1448 M4x18mm Button Head Screw
x2
*TKR5071X *TKR5071B *TKR5071C
(Option)
Step
I-1
Step
I-2
Grease
TKR1603 M5x4mm Set Screw
x2
Bag I
Front Steering
14
Note: notch on pin needs to line up with set screw.
Thread
Lock
Page 15
TKR1529
18.00
A
B
Stock position is 2A
TKR1529
TKR1201
TKR1201
TKR1201 M3 Lock Nut Black
x4
TKR1529 M3x20mm Cap Head Screw
x4
TKR5052A Pivot Ball M3x6.8mm
x2
TKR5053A Pivot Ball M3x6.8mm
No Flange
x2
TKR5051
TKR5050
TKR5051
TKR5052A
This side mounts on hub Note: no ange
This side mounts on shock tower Note: ange
TKR5053A
Right
TKR5051
This side mounts on hub Note: no ange
This side mounts on shock tower Note: ange
TKR5051
Left
TKR5050
TKR5053A
TKR5052A
1
2
3
4
5
6
Step
I-4
Note: Notch always goes on left side of vehicle
Bag I
Front Camber Links
15
Page 16
TKR1323
TKRBB050825
TKRBB050825
31.60
Note: Notch always
goes on
the left side of the
vehicle
Note: Apply a small drop of oil for easy
o-ring installation.
Stock Position
(in center hole)
TKR5100
TKR5056
TKR5056
TKR5056
TKR5056
TKR5123
TKR5123
TKR5052A
TKR5052A
TKR5052A
TKR5122
TKR5104
TKR5104
TKR5104
TKR5101X
TKR5231
TKR1201
TKRBB06103TKRBB06103
TKRBB06103
TKR1529
Note: Stock bumpsteer setting is
four
washers below the steering ball link.
4 x TKR1221
TKR1221
TKRBB06103
TKR5122
TKR1323 M3x10mm Flat Head Screw
x2
TKR1201 M3 Lock Nut Black
x2
O-ring 16x12x2
TKR5231
x1
TKRBB06103 Ball Bearing (6x10x3)
x4
TKRBB050825 Ball Bearing (5x8x2.5)
x4
TKR1529 M3x20mm Cap Head Screw
x2
TKR5052A Pivot Ball M3x6.8mm
x4
TKR1221 M3x8mm Washer
x8
TKR5052A
TKR5052A
TKR5052A
Step
J-1
Step
J-2
Step
J-3
Step
J-4
Thread
Lock
Thread
Lock
Right
Left
Note: Tighten nut all the way down,
then back it o 4 full turns
Bag J
Steering Assembly (overview)
16
Page 17
TKR5107
TKR1323
TKR1201
TKR1443
TKR5102A
TKR1443
Note: on steps K-2, K-3 and K-4 Do not
tighten the
screws all the way down until
the assembly steps are complete. Position
the entire front assembly on the chassis
and tighten each screw evenly.
TKR1522
TKR5018
TKR1443
TKR1346
TKR1344
TKR1344TKR1344
TKR1343
TKR5062
Note: Inititial bumpsteer setting
is two
washers above and below the steering ball link.
TKR5121
TKR1522 M3x8mm Cap Head Screw
x1
TKR1346 M4x15mm Flat Head Screw
x2
TKR1343 M4x10mm Flat Head Screw
x2
TKR1344 M4x12mm Flat Head Screw
x4
TKR1201 M3 Lock Nut Black
x2
TKR1323 M3x10mm Flat Head Screw
x1
TKR1443 M4x10mm Button Head Screw
x5
TKR1529 M3x20mm Cap Head Screw
x2
TKR1221 M3x8mm Washer
x8
Note Step K-2: Line up the bottom of the steering posts (TKR5102A)
with the corresponding recess
cut in the
chassis.
Step
K-3
Step
K-4
Step
K-1
Step
K-2
Thread
Lock
Thread
Lock
Bag K
Front End Assembly
17
Page 18
TKR5107
TKR5107
TKR5210
TKR1522
TKR5077
TKR1443
TKR5062
TKR1344
TKR1343 x5
TKR1443
TKR5062
TKR5076
TKR1344 x5
*TKR5115
TKR1522 M3x8mm Cap Head Screw
x4
TKR1343 M4x10mm Flat Head Screw
x5
TKR1443 M4x10mm Button Head Screw
x2
TKR1344 M4x12mm Flat Head Screw
x7
*TKR5217
(Option)
*TKR5210X
(Option)
Step
L-1
Step
L-2
Step
L-3
Thread
Lock
Thread
Lock
Note: If running Traktion Drive or
Electri-Clutch slipper systems, reverse
di direction as shown above.
*Metal spur gear highly recomended!
(Direct drive - Mod 1 pinion position)
Bag L
Center/Rear Assembly
18
Page 19
Shock Filling Instructions
For both front and rear shocks
19
Step 1. Extend the shock shaft all the way down. Fill the shock with oil until the body is approximately 90% full.
Step 2. Slowly pump the shock shaft up and down about 3-5 times to release air bubbles from underneath the piston.
Step 3. Let the shock rest vertically with the shock shaft fully extended for ve minutes or until all of the air bubbles have released.
Step 4. Push the shaft in to the amount of rebound desired. For example, to achieve little or no rebound, push the shaft in all the way (in this case, about ¼” of shaft showing). For 50% rebound, push the shaft in half way. Make sure that you match the rebound amount between the left and right shocks. We've found that running the least amount of (0%) rebound in both the front and rear shocks gives the most consistent overall performance.
Step 5. Next you will top o the shock with oil. The goal is not to ll the body completely, but only to ll it enough so that when the bladder is placed on top there will be no air underneath. If you do overll the shock, it won’t hurt performance, it will just spill out and make a little bit of a mess.
Step 6. In this step you will be placing the bladder on top the shock body. While holding the shock shaft in the desired position from step 4, push the bladder down onto the shock body using your ngertip to fully seat the lip of the bladder onto the rim of the shock body. If done correctly a small amount of oil should bleed out. If no oil is released you may have some air trapped underneath the bladder and you will need to remove the bladder and repeat step 5. Once the bladder is seated onto the shock body, pull the shock shaft down about 20mm. This will “suck” the bladder down and hold it in place. Carefully wipe away the excess oil that was bled, being careful not to disrupt the seal of the bladder on the shock body.
Step 7. While continuing to hold the shock vertically, screw the shock cap down onto the body and tighten fully. The cap will bottom out easily, but the bladder will be sealed tight. You can use an adjustable wrench to hold the bottom of the shock while tightening the shock cap down to be sure they are tight.
The following steps and information will provide you with the
proper way to ll and bleed your Tekno RC EB48 shocks.
After thorough testing, we've found it's easiest to complete steps 1 through 3 on each
shock before moving onto step 4. By the time you've nished step 3
on the last shock the rst one should be ready for step 4.
You can build the shocks in any manner you prefer, but we’ve found this way provides the
best handling and more consistent shocks. They will also last longer between rebuilds.
Use part #’s TKR6008 (pistons and guides) and TKR6009/TKR6009B
(o-ring pack) to rebuild your shocks regularly.
Page 20
TKR6035
TKR6023
TKR6005
TKR1211
TKR6008
TKR5027
TKR1202
TKR1529
Note: slot in spring perch
should face outside of vehicle.
Note:
front shocks use
shorter shock bodies -
TKR6002,
shorter shock shafts -
TKR6004,
shorter springs -
TKR6035
and shorter shock boots -
TKR6023
TKR6015
TKR6008
TKR6009
TKR6002
Hex 4035 - M2.5
TKR1200
x2
TKR1529 M3x20mm Cap Head Screw
x2
TKR1202 M4 Lock Nut Black
x2
TKR1211 M3 Lock Nut Flange Black
x2
TKR5027 Shock Stand Off
x2
TKR6003
TKR6009TKR6009
TKR6013
*TKR6018
(Option)
*TKR6036 *TKR6037 *TKR6038 *TKR6039
(Option)
TKR1200
TKR6008
TKR6004
TKR6005
TKR5049A
*TKR6004T
(Option)
Fill oil level just
below the
top of
the shock body.
Use #450 Oil
Front
Note: shaft guide orientation
Step
M-1
Step
M-2
Step
M-3
Note:
make sure to tighten both cartridge cap
(TKR6015) and shock cap (TKR6003) to ensure
a proper seal. Tools may be required.
Note: Apply a small
drop of oil for
easy installation.
Note: Use green
slime or oil on
shock shaft
threads AND
O-rings to
prevent tearing
and leaking.
Stock shock position is the middle
hole on the arm and the second hole from the outside on tower.
Stock front ride height is 26mm.
Shock length (droop) is 104mm.
Bag M
Front Shock Assembly
20
*TKR6050 *TKR6051 *TKR6052 *TKR6053 *TKR6054
(Option)
Page 21
Note:
rear shocks use
longer shock bodies -
TKR6016,
longer shock shafts -
TKR6017,
longer springs -
TKR6034
and longer shock boots -
TKR6023
TKR6034
TKR6023
TKR6005
TKR6015
TKR6008
TKR6009
TKR6016
TKR6003
TKR6009TKR6009
TKR6013
*TKR6018
(Option)
*TKR6030 *TKR6031 *TKR6032 *TKR6033
(Option)
TKR1200
TKR6008
TKR6017
TKR6005
TKR5049A
*TKR6017T
(Option)
Fill oil level just below the
top of
the shock body
Note:
shaft guide orientation
TKR1202
TKR1529
Make note: slot in spring perch
should face outside of vehicle.
TKR1211
TKR6008
TKR5027
Step
N-1
Step
N-2
Step
N-3
Note: Apply a small drop of oil for easy
o-ring installation.
Hex 4035 - M2.5
TKR1200
x2
TKR1529 M3x20mm Cap Head Screw
x2
TKR1202 M4 Lock Nut Black
x2
TKR1211 M3 Lock Nut Flange Black
x2
TKR5027 Shock Stand Off
x2
Stock shock position is the middle
hole on the arm and the second hole from the outside on tower.
Stock rear ride height is 27mm.
Shock length (droop) is 120mm.
*TKR6050 *TKR6051 *TKR6052 *TKR6053 *TKR6054
(Option)
Bag N
Rear Shock Assembly
Use #350 Oil
Rear
21
Note: Use green
slime or oil on
shock shaft
threads AND
O-rings to
prevent tearing
and leaking.
Note:
make sure to tighten both cartridge cap
(TKR6015) and shock cap (TKR6003) to ensure
a proper seal. Tools may be required.
Page 22
TKR5060
*TKR5060C
(Option)
TKR5065
Steering servo (not included)
TKR1525
ESC (not included)
double sided tape
TKR5065
TKR5125
Note: Install ESC tray
on the mudguard (do not overtighten)
.
Note: CA glue 3 black o-rings (TKR5125) to the bottom legs of the ESC tray.
TKR1401
TKR1322
TKR1525TKR1525
TKR5065
TKR5065
TKR5065
TKR1401
TKR1322
TKR1322
TKR1401
RX (not included)
Trasponder (not included)
TKR1401 M3x6mm Button Head Screw
x6
TKR1322 M3x8mm Flat Head Screw
x5
TKR1525 M3x14mm Cap Head Screw
x6
TKR5125 O-ring 3x7mm
x3
TKR1221 M3X8mm Washer
x4
TKR1221
TKR1221
Note: Feed the servo wire underneath the esc tray
in between the mounting screws on the mud guard,
then feed both ESC and servo wires into the RX
box as shown. I
nstall wire retainers (TKR5065)
to secure them properly.
Step
O-4
Step
O-3
Step
O-1
Step
O-2
CA
glue
Bag O
Final Assembly
22
Page 23
Hook side
Battery Strap Installation:
1. Fit Straps Loosely
2.
Position On Chassis
3.
Proceed To P-2
TKR1343TKR1343
TKR1341
TKR1343
TKR1322
TKR1524
TKR1445
TKR1227
TKR5211 TKR5211X
(Option)
Motor (not included)
TKR1445
TKR1227
TKR1322 M3x8mm Flat Head Screw
X6
TKR1341 M4x6mm Flat Head Screw
X6
TKR1343 M4x10mm Flat Head Screw
X5
TKR1445 M4x14mm Button Head Screw
X2
TKR1227
M4x9mm Washer
X2
Logo side
Thread
Lock
Thread
Lock
Thread
Lock
TKR1524 M3x12mm Cap Head Screw
x2
Bag P
Final Assembly
23
Step
P-2
Step
P-3
Step
P-4
Step
P-5
Step
P-1
Note: Partially install
(about 50%) screw
& washer on to
motor mount insert.
*Use thread lock.
Note: Install MOD1
pinion (TKR4171-4190)
or Tekno RC Traktion
Drive / Elektri-Clutch
slipper system
(TKR4301X) at this
step. Adjust gear mesh
and tighten screws
(TKR1445) well.
*Use thread lock.
Page 24
Bag P
Final Assembly
24
Step
P-6
Step
P-7
Step
P-8
TKR5058A Pivot Ball M3x5.8mm
No Flange
x2
TKR1201 M3 Lock Nut Black
x1
TKR1325 M3x14mm Flat Head Screw
x1
TKR5230 M3x18 Threaded Rod
x1
TKR5058A
TKR1325
TKR1201
TKR1221
TKR1221
TKR1407
TKR5230
TKR5056
TKR5058A
TKR5056
Note: Oset servo arm so it is parallel with the connecting arm at neutral or zero servo position.
PARALLEL
.5mm
TKR1221 M3X8mm Washer
x2
TKR1407 M3x16mm Button Head Screw
x1
Page 25
Bag Q
Wing/Wheels/Body
25
Step
Q-1
Step
Q-2
Step
Q-3
TKR5116
TKR1235
TKR1235
TKR5037
*TKR5037B
*TKR5037Y
(Option)
*TKR5116B *TKR5116C
(Option)
TKR1201
TKR1325
TKR1220
TKR5026
TKR5026
TKR1220
TKR1325 M3x14mm Flat Head Screw
x2
TKR1201 M3 Lock Nut Black
x2
TKR5116 Wheel Nut
x4
TKR1235 Body Clip
x2
Note: It may be necessary to cut holes in the body for ventilation.
Page 26
26
TKR5000 Spare Parts List TKR5000 - EB48 Electric 1/8th Scale 4WD Buggy Kit TKR5000F – Chassis (7075, hard anodized) TKR5010 – Battery Tray, Mud Guard (left side) TKR5011 – Radio Tray, Mud Guard (right side) TKR5012 – Gearbox (front) TKR5016B – Gearbox (rear) TKR5013 – Adjustable Hinge Pin Braces (rear, 7075 CNC, gun metal ano) TKR5013B – Adjustable Hinge Pin Brace (+1.5 deg, rear, 7075 CNC, gun metal ano) TKR5017 – Adjustable Hinge Pin Braces (front, 7075 CNC, gun metal ano) TKR5018 – Front Bumper TKR5020 – Hinge Pins (inner, front/rear) TKR5021 – Hinge Pin Inserts, Wheelbase Shims (complete set) TKR5026 – Wing Mount, Body Mount Set TKR5027 – Shock Standos (2pcs) TKR5028 – Shock Tower (front, 7075 NC, gun metal ano) TKR5029 – Shock Tower (rear, 7075 NC, gun metal ano) TKR5030XT – Suspension Arms (rear, 2pcs) TKR5033 – Rear Arm Mud Guards TKR5034 – Hinge Pins (outer, rear) TKR5036XT – Suspension Arms (front, 2pcs) TKR5037 – Wing (white) TKR5037B - Wing (black) TKR5037Y - Wing (yellow) TKR5040 – Rear Hubs (2pcs) TKR5041 – Spindles (left and right) TKR5042 – Spindle Carriers (left and right) TKR5049A – Pivot Balls (6.8mm, no ng, sway bar, shck ends, almnm, 4pcs) TKR5050 – Turnbuckle (camber link, front/rear, 2pcs) TKR5051 – Rod Ends (6.8mm, camber links, 8pcs) TKR5052A – Pivot Balls (6.8mm, inside camber, strng links, aluminum, 4pcs) TKR5053A – Pivot Balls (6.8mm, anged, outside camber, aluminum, 4pcs) TKR5054A – Spindle Bushings (4pcs, aluminum, hard ano) TKR5055A – Arm Bushings (4pcs, aluminum, hard ano) TKR5056 – Rod Ends (5.8mm, brake/steering/sway bar linkage, 8pcs) TKR5058A – Pivot Balls (5.8mm, no ange, brake/strng link, aluminum, 4pcs) TKR5060 – Steering Servo Brace (aluminum, gun metal ano) TKR5060C – Steering Servo Brace (carbon ber) TKR5062 – Chassis Brace Set (front/rear/center) TKR5065 – ESC Tray and Radio/Battery Tray Accessories TKR5070 – Stub Axles (hardened steel, 2pcs) TKR5071 – Wheel Hubs (17mm, aluminum, black ano, w/pins, 2pcs) TKR5071X – Wheel Hubs (17mm, aluminum, lightened, gun metal ano, w/pins, 2pcs) TKR5071B – Wheel Hubs (17mm, alum, ltnd, gun metal ano, 1mm o, w/pins, 2pcs) TKR5071C – Wheel Hubs (17mm, alum, ltnd, gun metal ano, 2mm o, w/pins, 2pcs) TKR5072 – Driveshafts (f/r, hardened steel, 2pcs) TKR5073 – CV Rebuild kit (f/r, for 2 axles) TKR5075 – Di Coupler (f/r, hardened steel) TKR5076 – Driveshaft (center, rear, hardened steel) TKR5077 – Driveshaft (center, front, 7075 aluminum, gun metal ano) TKR5079A – Stabilizer Balls (6.8mm, sway bars, aluminum, 4pcs) TKR5080 – Sway Bar (f/r, 2.2mm) TKR5081 – Sway Bar (f/r, 2.3mm) TKR5082 – Sway Bar (f/r, 2.4mm) TKR5083 – Sway Bar (f/r, 2.5mm) TKR5084 – Sway Bar (f/r, 2.6mm) TKR5085 – Sway Bar (f/r, 2.8mm) TKR5086 – Sway Bar Mounts TKR5087 – Sway Bar (f/r, 3.0mm) TKR5100 – Ackerman Plate (aluminum, gun metal ano)
TKR101X - Servo Saver Spring (HD, EB48, SCT410, NB48)
TKR5102A – Steering Posts (aluminum, gun metal ano) TKR5103 – Servo Saver Post (aluminum, gun metal ano) TKR5104 – Steering Bell Cranks TKR5107 – Steering Top Plate, Center Di Top Plate, Center Di Rear Support TKR5116 – Wheel Nuts (17mm, serrated, gun metal ano, M12x1.0, 4pcs) TKR5122 – Steering Rack Bushings (aluminum, gun metal ano, 2pcs) TKR5123 – Turnbuckle (steering links, 2pcs) TKR5125 – O-Ring (ESC tray, 3pcs) TKR5126 – Antenna tube (universal, w/ caps, 5pcs) TKR5210 – Center Di Motor Mount (aluminum, gun metal ano) TKR5211 – Motor Mount Insert (aluminum, gun metal ano) TKR5217 – Center Di Rear Support (aluminum, gun metal ano) TKR5220 – Servo Horns (steering, brakes) TKR5230 – Steering linkage (M3x18mm threaded rod, 10pcs) TKR5231 – Servo Saver Nut and Spring TKR5237 – Spur Gear (44t, composite) TKR5237K – Spur Gear (44t, composite, black) TKR5240 – Adjustable Hinge Pin Braces (front and rear, composite) TKR5245 – Body (.040 lexan, EB48) TKR5246 – Instruction Manual (EB48) TKR5247 – Decal Sheet (EB48) TKR5152 – Di Pinion (10T, CNC, straight cut) TKR5151 – Dierential Ring Gear (40t, straight cut) TKR5112X – Dierential Outdrives (center, lightened) TKR5113 – Dierential Case (f/c/r) TKR5114X – Dierential Outdrives (f/r, lightened)
TKR5115 – Spur Gear (44t, hardened steel, lightened) TKR5150 – Dierential Gear Set (internal gears only) TKR5149 – Dierential Cross Pins (6pcs) TKR5143 – Dierential Seals (3pcs) TKR5144 – Dierential O-Rings (6pcs) TKR5145 – Dierential Shims (6x17mm, 6pcs) TKR5147 – Complete Center Dierential TKR5148 – Complete F/R Dierential TKR5206 – Brake discs (berglass, 2pcs) TKR5208 – Brake Levers, Brake Cam Stays (w/ pins) TKR5213A – Brake Posts (aluminum, 4pcs) TKR5214 – Brake Pads (steel, 4pcs) TKR5215 – Brake Cams (steel, 2pcs) TKR5219 – Brake Linkage Ball Lever (steel) TKR5222 – Brake Linkage TKR5067 – Brake Servo Brace (aluminum, gun metal ano) TKR5067C – Brake Servo Brace (carbon ber) TKR5057 – Turnbuckle (brake bias adjustment) TKR5206X - Brake Kit (complete) TKR6002 – Shock Body (front, aluminum, hard ano, 2pcs) TKR6003 – Shock Caps (aluminum, black ano, 2pcs) TKR6004 – Shock Shafts (front, steel, 2pcs) TKR6004T – Shock Shafts w/ TiNi coating (front, steel, 2pcs) TKR6005 – Shock Rod Ends and Spring Perches (6.8mm, shock ends, 4pcs) TKR6008 – Shock Shaft Guide, Piston, and Bushing Set (for 2 shocks) TKR6009 – Shock O-Ring and Bladder Set (for 2 shocks) TKR6013 – Shock Adjustment Nuts (aluminum, gun metal ano, 2pcs) TKR6015 – Shock Cartridge Caps (aluminum, gun metal ano, 2pcs) TKR6016 – Shock Body (rear, aluminum, hard ano, 2pcs) TKR6017 – Shock Shafts (rear, steel, 2pcs) TKR6017T – Shock Shafts w/ TiNi coating (rear, steel, 2pcs) TKR6018 – Shock Cap and Spring Adjuster Set (composite, for 2 shocks) TKR6021 – Shock Set (front, complete) TKR6022 – Shock Set (rear, complete) TKR6023 - Shock Boot Set (2 front, 2 rear) TKR6030 – Shock Spring Set (rear, 1.4 x 11.0T, 85mm) TKR6031 – Shock Spring Set (rear, 1.4 x 10.5T, 85mm) TKR6032 – Shock Spring Set (rear, 1.4 x 10.0T, 85mm) TKR6033 – Shock Spring Set (rear, 1.4 x 9.5T, 85mm) TKR6034 – Shock Spring Set (rear, 1.4 x 9.0T, 85mm) TKR6035 – Shock Spring Set (front, 1.5 x 9.0T, 70mm) TKR6036 – Shock Spring Set (front, 1.5 x 8.5T, 70mm) TKR6037 – Shock Spring Set (front, 1.5 x 8.0T, 70mm) TKR6038 – Shock Spring Set (front, 1.5 x 7.5T, 70mm) TKR6039 – Shock Spring Set (front, 1.5 x 7.0T, 70mm)
TKR6050 - Shock Pistons (CNC, conical, 10x1.1mm)
TKR6051 - Shock Pistons (CNC, conical, 8x1.3mm) TKR6052 - Shock Pistons (CNC, conical, 10x1.2mm) TKR6053 - Shock Pistons (CNC, conical, 8x1.4mm) TKR6054 - Shock Pistons (CNC, conical, 10x1.3mm)
TKRBB050825 – Ball Bearing (5x8x2.5mm, 4pcs) TKRBB05114 – Ball Bearing (5x11x4, 4pcs) TKRBB05134 – Ball Bearing (5x13x4, 4pcs) TKRBB06103 – Ball Bearing (6x10x3, 4pcs) TKRBB08144 – Ball Bearing (8x14x4, 4pcs) TKRBB08165 – Ball Bearing (8x16x5, 4pcs) TKRBB13194 – Ball Bearing (13x19x4, 4pcs) TKR1200 – M2.5 Locknuts (zinc nish, 10pcs) TKR1201 – M3 Locknuts (black, 10pcs) TKR1202 – M4 Locknuts (black, 10pcs) TKR1211 – M3 Locknuts (anged, black, 10pcs) TKR1221 – M3x8mm Washer (black, 10pcs) TKR1222 – 13x16x.1mm Di Shims (10pcs) TKR1235 – Body Clips (10pcs) TKR1227 - M4x9mm Washer (zinc nish, 10pcs) TKR1322 – M3x8mm Flat Head Screws (black, 10pcs) TKR1323 – M3x10mm Flat Head Screws (black, 10pcs) TKR1325 - M3x14mm Flat Head Screws (black, 10pcs) TKR1327 - M3x16mm Flat Head Screws (black, 10pcs) TKR1328 - M3x18mm Flat Head Screws (black, 10pcs) TKR1333 - M3x40mm Flat Head Screws (black, 10pcs) TKR1341 - M4x6mm Flat Head Screws (black, 10pcs) TKR1343 - M4x10mm Flat Head Screws (black, 10pcs) TKR1346 - M4x15mm Flat Head Screws (black, 10pcs) TKR1401 - M3x6mm Button Head Screws (black, 10pcs) TKR1402 - M3x8mm Button Head Screws (black, 10pcs) TKR1407 - M3x16mm Button Head Screws (black, 10pcs) TKR1443 - M4x10mm Button Head Screws (black, 10pcs) TKR1445 - M4x14mm Button Head Screws (black, 10pcs) TKR1447 - M4x16mm Button Head Srews (black, 10pcs) TKR1448 - M4x18mm Button Head Screws (black, 10pcs) TKR1522 - M3x8mm Cap Head Screws (black, 10pcs) TKR1524 - M3x12mm Cap Head Screws (black, 10pcs) TKR1525 - M3x14mm Cap Head Screws (black, 10pcs) TKR1529 - M3x20mm Cap Head Screws (black, 10pcs) TKR1601 - M3x4mm Set Screws (black, 10pcs) TKR1603 - M5x4mm Set Screws (black, 10pcs)
Page 27
TKR1327
TKR5058
TKR5056
TKR5208
TKR5219
TKR5056
TKR5057
TKR5208
6.0
A mechanical brake setup will allow you to adjust the front/rear brake
bias as well as reduce the running temperature of your motor and ESC.
Mechanical brakes can provide an advantage on tracks where traction is
scarce, but it may suit your driving style in any case. These instructions
assume that the center dierential/motor mount is completed but not yet
installed on your EB48 (Step L). If your vehicle is complete, you will need to
remove the center dierential/motor mount to complete the brake
installation. Refer to Step L in the EB48 instruction manual if you need help.
TKR5213
TKR5213
TKR5214
TKR5214
TKR5206
TKR1402
TKR5208
TKR5208
TKR5208
TKR5215
TKR1601
TKR1402
TKR5208
TKR5215
TKR5206
Thread
Lock
Thread
Lock
Note: Completed center dierential
assembly from step L-1
Note: orientation
Note: orientation
Bag R
Mechanical Brakes
(optional - TKR5206X) *Not Included in Kit
27
Step
R-1
Step
R-2
Step
R-3
Step
R-4
TKR1327 M3x16mm Flat Head Screw
x1
TKR1402 M3x8mm Button Head Screw
x4
TKR5058 Pivot Ball M3x5.8mm
No Flange
x1
TKR1601 M3x4mm Set Screw
x2
TKR5208 Cam Joint Pin
x2
Page 28
TKR5220
TKR1525
TKR1221
TKR5065
TKR1525
TKR5067
TKR1221
·
You need a separate servo for the brakes. A servo with at least 160oz/in torque @ .15sec or faster is recommended.
Radio Setup:
Adjusting the Brakes and Brake Bias:
·
The total braking force is set by your transmitter via servo travel (EPA for 3rd/AUX/Brake channel)
·
When your servo is in the neutral position, there should be no contact with the brakes. Use the ESC settings to adjust drag brake.
·
Adjust the brake linkage stops (TKR5222) and servo EPA to set the brakes to your liking. Some prefer the brakes to come on very quick, while others prefer them to be a little more progressive.
·
The brakes bias is adjusted by lengthening or shortening the brake adjustment turnbuckle (TKR5057). A longer link will provide more rear braking bias, a shorter link will provide more front braking bias.
·
We recommend leaving the servo horn loose while adjusting the brake bias. This way you can test the brake bias, take the servo horn o to adjust, test, repeat if necessary. When you have the brake bias where you want it, tighten down the servo horn.
·
To set up the brake servo action, you will need a radio transmitter that has the ability to perform 3rd/AUX mixing on the throttle channel.
·
Adjust the mixing function so the brake servo only moves when activating the brakes (moving the trigger forward on your transmitter). If the servo is also moving when on throttle, you will damage the brake system or your servo and the car will not function properly.
·
Set the ESC brakes to 0 (zero). Although, you can still use the ESC for partial brakes or drag brake if desired.
·
Refer to your transmitter manual for mixing functions specic to your brand.
TKR1601
TKR5222
TKR5222
TKR5058
TKR1201
TKR1525
TKR5056
TKR1327
TKR1601
TKR5222
TKR5222
Thread
Lock
Bag R
Mechanical Brakes
(optional - TKR5206X)
28
Step
R-5
Step
R-6
Step
R-7
Step
R-8
TKR1327 M3x16mm Flat Head Screw
x1
TKR5058 Pivot Ball M3x5.8mm
No Flange
x1
TKR1601 M3x4mm Set Screw
x2
TKR1201 M3 Locknut Black
x1
TKR1525 M3x14mm Cap Head Screw
x6
Page 29
SETUP SHEET
Name: Date: Event:
Track Conditions: Outdoor Open Loose/Loamy Dusty High Bite Low Bite Rough
Indoor Tight Smooth Hard Packed Wet Dry Med Bite Blue Groove
BUMPSTEER/ACKERMANN/SERVO SAVER SHOCKS
Front Rear
Piston
Oil
FRONT SUSPENSION
Front Rear Bladder
Ride Height
Spring
Camber
Length/
Toe Droop
TIRES
Sway Bar Front Rear
Brand
WING
Brand:
Compound
Insert
Type:
Wheel
REAR BRACES Notes:
Front Middle Rear
(Front is always recommended)
WHEELBASE DIFFS
Front Center Rear
ELECTRONICS
ESC: Battery: Servo(s): Radio: Motor:
DRIVETRAIN
Gear Ratio: _____/_____ Spur: Metal Plastic
Pinion Long Shank Shoes: Traktion Clutch Mech. Brake
Radio Notes:
Springs:
Motor Brake
NOTES:
Page 30
SETUP SHEET
Name: Date: Event: Track Conditions: Outdoor Open Loose/Loamy Dusty High Bite Low Bite Rough Indoor Tight Smooth Hard Packed Wet Dry Med Bite Blue Groove
BUMPSTEER/ACKERMANN/SERVO SAVER SHOCKS
Front Rear
Piston
Oil
FRONT SUSPENSION
Front Rear Bladder
Ride Height
Spring
Camber
Length/
Toe Droop
TIRES
Sway Bar Front Rear
Brand
WING
Brand:
Compound
Insert
Type:
Wheel
REAR BRACES Notes:
Front Middle Rear
(Front is always recommended)
WHEELBASE DIFFS
Front Center Rear
ELECTRONICS
ESC: Battery: Servo(s): Radio: Motor:
DRIVETRAIN
Gear Ratio: _____/_____ Spur: Metal Plastic
Pinion Long Shank Shoes: Traktion Clutch Mech. Brake
Radio Notes:
Springs:
Motor Brake
NOTES:
Page 31
SETUP SHEET
Name: Date: Event: Track Conditions: Outdoor Open Loose/Loamy Dusty High Bite Low Bite Rough Indoor Tight Smooth Hard Packed Wet Dry Med Bite Blue Groove
BUMPSTEER/ACKERMANN/SERVO SAVER SHOCKS
Front Rear
Piston
Oil
FRONT SUSPENSION
Front Rear Bladder
Ride Height
Spring
Camber
Length/
Toe Droop
TIRES
Sway Bar Front Rear
Brand
WING
Brand:
Compound
Insert
Type:
Wheel
REAR BRACES Notes:
Front Middle Rear
(Front is always recommended)
WHEELBASE DIFFS
Front Center Rear
ELECTRONICS
ESC: Battery: Servo(s): Radio: Motor:
DRIVETRAIN
Gear Ratio: _____/_____ Spur: Metal Plastic
Pinion Long Shank Shoes: Traktion Clutch Mech. Brake
Radio Notes:
Springs:
Motor Brake
NOTES:
Page 32
www.teknorc.com
Tekno RC
10755 Scripps Poway Pkwy #598
San Diego CA 92131
USA
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