Tekelec T1000, 1000 Hardware Manual

Tekelec 1000 Application Server

Hardware Manual

910-0095-001 Revision J

November 2007

Notice

Information in this documentation is subject to change without notice. Unauthorized use, copying, or translation of this documentation can result in civil or criminal penalties.

Any export of Tekelec products is subject to the export controls of the United States and the other countries where Tekelec has operations.

No part of this documentation may be reproduced, translated, or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording, for any purpose without the express written permission of an authorized representative of Tekelec.

Other product names used herein are for identification purposes only, and may be trademarks of their respective companies.

RoHS 5/6 - As of July 1, 2006, all products that comprise new installations shipped to European Union member countries will comply with the EU Directive 2002/95/EC "RoHS" (Restriction of Hazardous Substances). The exemption for lead-based solder described in the Annex will be exercised. RoHS 5/6 compliant components will have unique part numbers as reflected in the associated hardware and installation manuals.

WEEE - All products shipped to European Union member countries comply with the EU Directive 2002/96/EC, Waste Electronic and Electrical Equipment. All components that are WEEE compliant will be appropriately marked. For more information regarding Tekelec's WEEE program, contact your sales representative.

Trademarks

The Tekelec logo, EAGLE, G-Flex, G-Port, IP7, IP7 Edge, IP7 Secure Gateway, and TALI are registered trademarks of Tekelec. TekServer, A-Port, and V-Flex are trademarks of Tekelec. All other trademarks are the property of their respective owners.

Patents

This product is covered by one or more of the following U.S. and foreign patents:

U.S. Patent Numbers:

5,732,213; 5,953,404; 6,115,746; 6,167,129; 6,324,183; 6,327,350; 6,456,845; 6,606,379; 6,639,981; 6,647,113; 6,662,017; 6,735,441; 6,745,041; 6,765,990; 6,795,546; 6,819,932; 6,836,477; 6,839,423; 6,885,872; 6,901,262; 6,914,973; 6,940,866; 6,944,184; 6,954,526;6,954,794; 6,959,076; 6,965,592; 6,967,956; 6,968,048; 6,970,542; 6,987,781; 6,987,849; 6,990,089; 6,990,347; 6,993,038; 7,002,988; 7,020,707; 7,031,340; 7,035,239; 7,035,387; 7,043,000; 7,043,001; 7,043,002; 7,046,667; 7,050,456; 7,050,562; 7,054,422; 7,068,773; 7,072,678; 7,075,331; 7,079,524; 7,088,728; 7,092,505; 7,108,468; 7,110,780; 7,113,581; 7,113,781; 7,117,411; 7,123,710; 7,127,057; 7,133,420; 7,136,477; 7,139,388; 7,145,875; 7,146,181; 7,155,206; 7,155,243; 7,155,505; 7,155,512; 7,181,194; 7,190,702; 7,190,772; 7,190,959; 7,197,036; 7,206,394; 7,215,748; 7,219,264; 7,222,192; 7,227,927; 7,231,024; 7,242,695; 7,254,391

Foreign Patent Numbers:

EP1062792; EP1308054; EP1247378; EP1303994; EP1252788; EP1161819; EP1177660; EP1169829; EP1135905; EP1364520; EP1192758; EP1240772; EP1173969; CA2352246

Ordering Information

To order additional copies of this document, contact your Tekelec Sales Representative.

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Table of Contents

Chapter 1. About This Manual

Introduction ............................................................................................... 1-2

Where to Find Information in This Manual .......................................... 1-2

Where to Find Other Information .......................................................... 1-3

Programs Needed to View Linked Documents ............................ 1-4

Documents That Show How to Perform a Procedure................... 1-4

Installation Documents...................................................................... 1-5

Applications Documents ................................................................... 1-6

Documentation Packaging and Updates............................................... 1-6

Documentation Admonishments ........................................................... 1-6

Customer Assistance ................................................................................ 1-7

Chapter 2. Safety and Pre-Installation Requirements

Introduction ............................................................................................... 2-2

Safety Information .................................................................................... 2-2

Regulatory Compliance and Certification............................................. 2-4

Pre-Installation Site Requirements ......................................................... 2-5

Generic Site Requirements ................................................................ 2-6

Grounding and Power Requirements ............................................. 2-8

Chapter 3. T1000 AS Hardware System Overview

Introduction ............................................................................................... 3-2

T1000 AS Hardware System in a DC Environment ............................. 3-3

T1000 AS Hardware System in an AC Environment........................... 3-5

T1000 AS Hardware Features.................................................................. 3-5

T1000 AS Rear I/O Panel .................................................................. 3-8

T1000 AS Status Indicators................................................................ 3-8

T1000 AS Chassis Installation and Replacement ........................... 3-9

Cable Management Arms................................................................ 3-10

Breaker Panels ......................................................................................... 3-11

Breaker Panel LEDs.......................................................................... 3-12

Breaker Panel Power ........................................................................ 3-13

Breaker Panel Settings ..................................................................... 3-13

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Ethernet Switches, Routers, or Hubs ................................................... 3-13

Console Servers....................................................................................... 3-13

Rectifier .................................................................................................... 3-14

Rectifier Overview ........................................................................... 3-14

Rectifier Breaker Settings ................................................................ 3-14

Chapter 4. How to Install a T1000 AS Frame

Introduction............................................................................................... 4-2

How to Unpack the T1000 AS Frame and Conduct Inventory.......... 4-2

How to Install a T1000 AS Frame........................................................... 4-2

Recommended Tools ......................................................................... 4-3

How to Prepare the Floor for Heavy Duty Frames....................... 4-4

How to Anchor the HD Frame to the Floor ................................... 4-6

How to Anchor to Overhead Rack of HD Frame........................ 4-17

How to Cable a T1000 AS Frame.......................................................... 4-19

Chapter 5. How to Install Hardware in an Existing Frame

Introduction............................................................................................... 5-2

How to Unpack and Conduct Inventory .............................................. 5-2

How to Unpack a T1000 AS Unit and Conduct Inventory .......... 5-2

How to Unpack a Rectifier and Conduct Inventory..................... 5-4

How to Install an Individual T1000 AS Unit ........................................ 5-5

How to Install the Rectifier ................................................................... 5-16

How to Cable Components Added to Existing Frames.................... 5-16

How to Cable a T1000 AS Unit Added to an Existing Heavy

Duty Frame................................................................................... 5-16

How to Cable a T1000 AS and Rectifier Installed in

Customer-Provided Frame ........................................................ 5-17

Chapter 6. Post Installation Procedures

Introduction............................................................................................... 6-2

How to Connect Frame Ground and Logic Ground ........................... 6-2

Recommended Tools ......................................................................... 6-3

How to Ground in a DC Environment ........................................... 6-3

How to Ground in an AC Environment ....................................... 6-11

Post-Installation Checklist..................................................................... 6-13

How to Power Up................................................................................... 6-14

How to Power Up a Heavy Duty Frame ...................................... 6-14

How to Power Up Added T1000 AS Unit in DC Environment. 6-14

How to Power Up a T1000 AS Unit in an AC Environment...... 6-14

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Table of Contents

How to Change Passwords.................................................................... 6-15

Chapter 7. Field Replaceable Units

Introduction ............................................................................................... 7-2

Tools Required .......................................................................................... 7-3

How to Replace a Console Server, Router, or Ethernet

How to Replace a Rectifier Module........................................................ 7-5

How to Replace a Rectifier....................................................................... 7-6

How to Access T1000 AS FRUs............................................................... 7-7

How to Replace T1000 AS FRUs........................................................... 7-18

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T1000 AS Hardware System FRUs................................................... 7-2

T1000 AS FRUs.................................................................................... 7-3

Switch or Hub ......................................................................................... 7-4

How to Slide T1000 AS Chassis Out from Frame.......................... 7-7

How to Slide T1000 AS Chassis Back into Frame.......................... 7-9

How to Remove T1000 AS Chassis from a Frame ....................... 7-10

How to Return a T1000 AS Chassis to the Frame........................ 7-14

How to Replace an Air Filter .......................................................... 7-18

How to Replace a Fan Assembly.................................................... 7-19

How to Replace Hard Disk Drive Assemblies ............................. 7-23

How to Replace Removable Media Disk Drives.......................... 7-33

How to Replace PCI Cards.............................................................. 7-37

How to Replace a T1000 AS Chassis FRU..................................... 7-43

Appendix A. T1000 AS Hardware Feature Information

Introduction .............................................................................................. A-2

Hardware Components........................................................................... A-2

Interfaces ................................................................................................... A-2

Electrical Features .................................................................................... A-3

Mechanical Design................................................................................... A-4

Mechanical Maintenance Features.................................................. A-4

Component Access Front Lid .......................................................... A-5

Fans, Fan Trays, and Air Filters....................................................... A-5

Tekelec 1000 Main Board.................................................................. A-6

T1000 AS Diagnostics .............................................................................. A-6

Appendix B. Hardware Repair and Return

Introduction .............................................................................................. B-2

How to Obtain a Return Material Authorization................................ B-2

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Table of Contents

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How to Locate T1000 AS Part Numbers ............................................... B-3

Air Filter Part Number Information................................................ B-3

Fan Assembly Part Number Information....................................... B-3

Removable Media Disk Drive Assembly

Part Number Information ............................................................ B-7

Hard Disk Drive Assembly Part Number Information.............. B-10

PCI Card Part Number Information ............................................. B-13

T1000 AS Chassis Part Number Information............................... B-16

How to Arrange Return Shipping........................................................ B-22

Specifically Targeted PCBs ............................................................. B-22

General Instructions ........................................................................ B-23

Returning a Crate............................................................................. B-23

Appendix C. ELAP or EPAP

Network Integration

Introduction.............................................................................................. C-2

Network Overview.................................................................................. C-2

Customer-Supplied Information........................................................... C-4

IP Address Assignment .......................................................................... C-4

Netmask and Broadcast.......................................................................... C-6

Network Interface Functions ................................................................. C-6

Network Assumptions............................................................................ C-7

Network Configuration .......................................................................... C-8

Firewall and Router Filtering Considerations..................................... C-8

Serial Communication .......................................................................... C-10

Modems ........................................................................................... C-10

Printers.............................................................................................. C-11

Tip Utility (EAGLE Only).............................................................. C-12

VT100 Ports ...................................................................................... C-12

Platform Security ................................................................................... C-12

Glossary

Index

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List of Figures

Figure 2-1. European Directives CE Mark ..................................................2-4

Figure 2-2. Combined UL Mark for the United States and Canada ........2-5

Figure 2-3. Hazardous Substances ...............................................................2-5

Figure 2-4. Door Grounding Strap Placement ..........................................2-10

Figure 3-1. T1000 AS Hardware System in DC Environment ..................3-4

Figure 3-2. T1000 AS Hardware System in AC Environment ..................3-5

Figure 3-3. Tekelec 1000 Chassis ..................................................................3-6

Figure 3-4. Exploded View of T1000 AS Chassis .......................................3-7

Figure 3-5. Rear I/O Panel ............................................................................3-8

Figure 3-6. T1000 AS Status Indicators ........................................................3-9

Figure 3-7. T1000 AS with Side Cable Management Arms ....................3-11

Figure 3-8. Front of Breaker Panel ..............................................................3-12

Figure 3-9. Breaker Panel LEDs ..................................................................3-12

Figure 3-10. Rectifier ....................................................................................3-14

Figure 4-1. Floor Marking Template for HD Frame ..................................4-4

Figure 4-2. Anchor Assembly for Slab Floors .............................................4-7

Figure 4-3. Anchor Installation of HD Frame into Slab Floor ..................4-9

Figure 4-4. Anchor Assembly for Raised Floor Over Concrete .............4-10

Figure 4-5. Anchoring on Raised Floor Over Concrete Slab ..................4-12

Figure 4-6. Anchor Assembly for Use with Support Channel ...............4-14

Figure 4-7. Anchoring Frame to Raised Floor with Support Channel ..4-15

Figure 4-8. Anchor Assembly for Support Channel with Spring Nut ..4-16

Figure 4-9. Anchoring Frame Using Support Channel/Spring Nut .....4-17

Figure 4-10. HD Frame with Overhead Rack ...........................................4-18

Figure 5-1. Slide Assembly ............................................................................5-3

Figure 5-2. Slide Assembly Extended View ...............................................5-6

Figure 5-3. Slide Assembly Inner Member Roller Side View ..................5-7

Figure 5-4. Frame Adapter Bracket Expanded ...........................................5-8

Figure 5-5. Frame Adapter Brackets and Slide Assemblies ......................5-8

Figure 5-6. Slide Assembly Outer Member .................................................5-9

Figure 5-7. Slide Assembly Detail Left Side From Rear ..........................5-10

Figure 5-8. Slide Assembly Inner Member Mounting ............................5-11

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List of Figures

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Figure 5-9. Detail of a Side Cable Management Arm ............................. 5-12

Figure 5-10. Side Cable Management Arm Installation .........................5-13

Figure 5-11. Rear Cable Management Arm Installation .........................5-14

Figure 5-12. T1000 AS Rear Detail .............................................................5-15

Figure 5-13. Frame Mounting Detail ......................................................... 5-15

Figure 6-1. Frame Ground Cable Routes in DC Environment ................6-5

Figure 6-2. Frame Ground Cable Attachment Locations in

DC Environment .......................................................................................6-6

Figure 6-3. Chassis Ground Cable Attachment Location in

DC Environment .......................................................................................6-7

Figure 6-4. Logic Ground Cable Routes ...................................................... 6-9

Figure 6-5. Frame and Logic Ground Cable Attachment Locations ..... 6-10

Figure 6-6. Ground Cable Attachment Locations for T1000 AS

in AC Environment ................................................................................6-12

Figure 7-1. T1000 AS Chassis Front View ................................................... 7-8

Figure 7-2. Rear Cable Management Arm ................................................7-12

Figure 7-3. T1000 AS Chassis Rear View .................................................. 7-12

Figure 7-4. Chassis Retention Hardware .................................................. 7-13

Figure 7-5. Right Slide Assembly Mounting and Retention Bracket .... 7-16

Figure 7-6. T1000 AS Chassis Rear View .................................................. 7-17

Figure 7-7. T1000 AS Front Fascia Fasteners ............................................7-19

Figure 7-8. T1000 AS Front Top Cover ...................................................... 7-21

Figure 7-9. Fan Assemblies and Connectors ............................................7-22

Figure 7-10. T1000 AS Front Top Cover ....................................................7-26

Figure 7-11. Chassis Front View Top Cover Open ..................................7-27

Figure 7-12. Front Cover With Drive Mounting Brackets ..................... 7-28

Figure 7-13. Hard Disk Drive Jumper Pins and Settings ........................7-30

Figure 7-14. T1000 AS Chassis Label Locations .......................................7-31

Figure 7-15. Hard Disk Drive Label on T1000 AS Chassis .....................7-31

Figure 7-16. Hard Disk Drives .................................................................... 7-32

Figure 7-17. T1000 AS Front Top Cover ....................................................7-35

Figure 7-18. Removable Media Disk Drive Adapter Assembly ............ 7-36

Figure 7-19. PCI Card Part Label ............................................................... 7-38

Figure 7-20. PCI Slots Label ........................................................................7-38

Figure 7-21. Chassis Rear Cover Views .................................................... 7-40

Figure 7-22. PCI Cards and Slot Assignments ......................................... 7-41

Figure 7-23. Left Slide Member Mounting ...............................................7-44

Figure B-1. Fan Assembly Part Label ..........................................................B-4

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List of Figures

Figure B-2. T1000 AS Chassis Front View .................................................. B-5

Figure B-3. T1000 AS Front Top Cover ....................................................... B-6

Figure B-4. Removable Media Disk Drive Assembly Part Label ............ B-7

Figure B-5. T1000 AS Chassis Front View .................................................. B-8

Figure B-6. T1000 AS Front Top Cover ....................................................... B-9

Figure B-7. T1000 AS Chassis Label Locations ........................................ B-10

Figure B-8. Base Unit/Hard Disk Label on T1000 AS Chassis .............. B-11

Figure B-9. T1000 AS Chassis Front View ................................................ B-12

Figure B-10. T1000 AS Chassis Label Locations ...................................... B-13

Figure B-11. PCI Slots Label on T1000 AS Chassis ................................. B-14

Figure B-12. T1000 AS Chassis Front View .............................................. B-15

Figure B-13. Frame Identification Label ................................................... B-17

Figure B-14. T1000 AS Chassis Label Locations ...................................... B-18

Figure B-15. T1000 AS Chassis Front View .............................................. B-19

Figure B-16. Base Unit/Hard Disk Label on T1000 AS Chassis ............ B-20

Figure B-17. Memory Label on T1000 AS Chassis .................................. B-21

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Figure B-18. PCI Card Label on T1000 AS Chassis ................................. B-21

Figure C-1. MPS Network Connections, Netra .........................................C-3

Figure C-2. MPS Network Connections, T1000 AS, T1100 AS ................C-3

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List of Tables

Table 1-1. Manual Organization .................................................................. 1-2

Table 2-1. Space Requirements .....................................................................2-7

Table 3-1. Tekelec 1000 Chassis Dimensions ............................................3-10

Table 6-1. Post-Installation Checklist ........................................................ 6-13

Table 7-1. T1000 AS Field Replaceable Units (FRUs) ................................7-3

Table A-1. Basic Interfaces ...........................................................................A-3

Table A-2. Optional Interfaces (on PCI Cards) .........................................A-3

Table C-1. IP Address for the DSM Network ............................................ C-4

Table C-2. IP Address for the Sync Network ............................................ C-5

Table C-3. EAGLE 5 ISS IP Addresses ....................................................... C-5

Table C-4. Interface Functions Required for MPS .................................... C-6

Table C-5. Interface Functions Required for MPS .................................... C-9

Table C-6. Serial Port Assignments for MPS Servers A and B .............. C-10

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List of Procedures

Procedure 4-1. How to Unpack Frame and Conduct Inventory...............4-2

Procedure 4-2. Mark Floor Layout................................................................4-4

Procedure 4-3. Create Cable and Anchor Holes for Raised Floors ..........4-5

Procedure 4-4. Anchor a HD Frame into a Slab Floor................................4-7

Procedure 4-5. Anchor the Frame to the Slab Beneath the Raised Floor4-11

Procedure 4-6. Anchor Frame to Raised Floor with Support Channel..4-14

Procedure 4-7. Anchor Frame with Support Channel/Spring Nut .......4-16

Procedure 4-8. Attach Overhead Rack Support ........................................4-18

Procedure 5-1. Unpack a T1000 AS Chassis.................................................5-2

Procedure 5-2. How to Unpack the Rectifier...............................................5-4

Procedure 5-3. Installing a T1000 AS Chassis..............................................5-5

Procedure 6-1. Prepare the Ground Cables .................................................6-4

Procedure 6-2. Connect Ground Cable: Frame to Ground Window........6-4

Procedure 6-3. Connect T1000 AS Chassis Ground: T1000 AS

Chassis to Frame ........................................................................................6-7

Procedure 6-4. Connect Logic Ground from Logic Ground Terminal

Strip to Ground Window ..........................................................................6-8

Procedure 6-5. Connect Logic Ground: T1000 AS Logic Ground Port

to Logic Ground Terminal Strip ............................................................6-11

Procedure 6-6. Connect Chassis Ground: T1000 AS Chassis to

Ground on Rectifier .................................................................................6-11

Procedure 6-7. Verify AC ground ...............................................................6-12

Procedure 6-8. Power Up T1000 AS Unit in an AC Environment..........6-15

Procedure 7-1. Replace an Ethernet Switch, Router, Hub, or

Console Server............................................................................................7-4

Procedure 7-2. Replace a Rectifier Module..................................................7-6

Procedure 7-3. Replace a Rectifier.................................................................7-6

Procedure 7-4. Slide T1000 AS Chassis Out from Frame...........................7-8

Procedure 7-5. Slide T1000 AS Chassis Back into Frame...........................7-9

Procedure 7-6. Remove a T1000 AS Chassis from Frame........................7-10

Procedure 7-7. Return a T1000 AS Chassis to the Frame.........................7-15

Procedure 7-8. Replace Air Filter ................................................................7-18

Procedure 7-9. Replace a Fan Assembly.....................................................7-20

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List of Procedures

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Procedure 7-10. Replace a Hard Disk Drive Assembly ...........................7-24

Procedure 7-11. Replace a Removable Media Disk Drive Assembly .... 7-34

Procedure 7-12. Replace a PCI Card........................................................... 7-37

Procedure 7-13. Replace a T1000 AS Chassis FRU ................................... 7-43

Procedure B-1. Obtaining an RMA...............................................................B-2

Procedure B-2. How to Locate RMA Numbers for Fan Assembly ..........B-4

Procedure B-3. How to Locate RMA Numbers for Removable

Media Disk Drive Assembly....................................................................B-8

Procedure B-4. How to Locate RMA Numbers for Hard Disk

Drive Assembly........................................................................................B-11

Procedure B-5. How to Locate RMA Numbers for PCI Cards ...............B-14

Procedure B-6. How to Locate RMA Numbers for a T1000 AS ChassisB-17

Procedure B-7. Preparing Crate and Dolly for Return to Tekelec..........B-23

Procedure C-1. Configure Modem with Script ....................................... C-11

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About This Manual

Introduction.......................................................................................................1-2

Where to Find Information in This Manual..................................................1-2

Where to Find Other Information ..................................................................1-3

Programs Needed to View Linked Documents .....................................1-4

Documents That Show How to Perform a Procedure ..........................1-4

Installation Documents .............................................................................1-5

Applications Documents...........................................................................1-6

Documentation Packaging and Updates.......................................................1-6

Documentation Admonishments...................................................................1-6

Customer Assistance........................................................................................1-7

910-0095-001 Revision J November 2007 1-1

Introduction

This manual is a generic manual that describes common components of Tekelec 1000 Applications Server (AS) hardware systems and describes how to install them and replace them. A T1000 AS hardware system consists of one or more Tekelec 1000 platforms (with applications loaded) and any additional hardware (such as hubs, switches, or power distribution equipment) needed to support the applications.

NOTE: This manual includes links to documents that are specific to a given product, depending on which product CD this manual is viewed. Although the manual is the same on CDs for various products, the linked documents are different on different product CDs. For more information about linked documents, see “Where to Find Other Information” on page 1-3.

T1000 AS hardware systems are delivered with applications already loaded.

• Most applications run on T1000 AS hardware systems installed in a Direct Current (DC) environment.

• Some applications may run on T1000 AS hardware systems installed in a Alternating Current (AC) environment, in which the T1000 AS hardware system contains a rectifier to convert AC power to DC used by the T1000 AS platform.

For more information about T1000 AS hardware systems in AC and DC environments, see Chapter 3, “T1000 AS Hardware System Overview.”

Each time this manual is published, the revision level is changed. For example, the first time this manual is published, it uses Revision A; the second time it is published, it uses Revision B.

Where to Find Information in This Manual

Table 1-1 shows how this manual is organized.

Table 1-1. Manual Organization

Chapter Number and Title Description

Chapter 1, “About This Manual” Describes how to use the manual, where to

Chapter 2, “Safety and Pre-Installation Requirements”

Chapter 3, “T1000 AS Hardware System Overview”

Chapter 4, “How to Install a T1000 AS Frame” Describes how to install a heavy duty frame

find other information, and how to contact Technical Services.

Lists general safety instructions that readers should be familiar with, and lists site requirements that should be verified before installing T1000 AS hardware systems.

Presents an overview of the various hardware components that can be included in T1000 AS hardware systems.

which is delivered from manufacturing with T1000 AS units mounted in a heavy-duty frame for use in a DC environment.

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Where to Find Other Information

Table 1-1. Manual Organization (Continued)

Chapter Number and Title Description

Chapter 5, “How to Install Hardware in an Existing Frame”

Chapter 6, “Post Installation Procedures” Presents a post-installation checklist and

Chapter 7, “Field Replaceable Units” Describes the components of a T1000 AS

Describes how to install an individual T1000 AS unit into a frame that has already been installed. This chapter covers both:

• Adding a T1000 AS unit into a heavy duty frame that already contains from 1 to 4 T1000 AS units in a DC environment

• Installing a single T1000 AS unit into a customer’s frame in an AC environment.

instructions on how to verify voltage and to power-up the system.

hardware system that can be replaced in the field, and includes procedures for replacing each type of field-replaceable unit (FRU).

Appendix A, “T1000 AS Hardware Feature Information,”

Appendix B, “Hardware Repair and Return,” Describes how to obtain a Return Material

Where to Find Other Information

This manual is delivered on a compact disk (CD) that also contains the following documentation (these documents can also be accessed from the introductory page of the documentation CD):

• The CD contains linked documents shown in the following sections. To display one of these documents from within this document, click anywhere in the highlighted area. For information about software needed to open these links, see “Programs Needed to View Linked Documents” on page 1-4.

• Optionally, the CD may also contain application documentation, which describes the environment in which the T1000 AS hardware system runs as well as provides information about the application.

NOTE: Documentation about T1000 AS hardware components (such as breaker panels or Ethernet switches) that are supplied by other companies is shipped with the T1000 AS hardware system. When unpacking a frame or individual components, be sure to obtain this documentation and store it where it can be accessed later.

Describes in greater detail some of the hardware features of the T1000 AS chassis.

Authorization, find part numbers on labels, and ship returned equipment.

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Where to Find Other Information

Programs Needed to View Linked Documents

To view the linked documents, the workstation on which this manual is being viewed needs to have the following programs:

• Most of the linked documents are in Portable Document Format (PDF), which has a file type of .pdf. PDF is also the format of this manual. When a PDF link is clicked, the linked document is opened in the same window as this manual. To return to this manual, click the Back button on the PDF display window.

• A document with a .doc file type can be viewed with Microsoft® Word. The linked document may open in a minimized window.

• A document with an .mpg file type can be viewed with a variety of video programs. Two commonly used programs are:

— Microsoft Windows® Media Player (this program is usually included

with Microsoft Internet Explorer)

— RealOne™ Player

Documents That Show How to Perform a Procedure

The following documents illustrate how to perform procedures. The first document uses a Word format; the others are videos with sound that can be opened with most video programs.

• 822-0094-02.doc

, WORK INSTRUCTIONS, UNPACKING, VERTICAL

SHIPPING CRATE, HEAVY DUTY, EAGLE

• access_in_frame.mpg

, video that shows how to slide T1000 AS chassis out from frame and open lid (also see Procedure , “How to Slide T1000 AS Chassis Out from Frame,” on page 7-7)

• replace_filter.mpg

, video that shows how to replace a filter (also see

Procedure , “How to Replace an Air Filter,” on page 7-18)

• replace_fans.mpg

, video that shows how to replace a fan assembly (also see

Procedure , “How to Replace a Fan Assembly,” on page 7-19)

• replace_disk_drives.mpg

, video that shows how to replace a hard disk drive assembly (also see Procedure , “How to Replace Hard Disk Drive Assemblies,” on page 7-23)

• replace_main_unit.mpg

, video that shows how to replace a T1000 AS chassis (also see Procedure , “How to Replace a T1000 AS Chassis FRU,” on page 7-43)

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Installation Documents

This section contains links to assembly drawings, interconnect diagrams, and related installation documents.

NOTE: A given application or set of applications might support only a DC environment or only an AC environment. For information about which environment is supported, refer to the application documentation. If the environment is not supported by the application, the link will open a document that states that the drawing is not available.

Linked Documents For DC Environments

The following documents provide information about T1000 AS hardware systems in DC environments:

Where to Find Other Information

• DC_AssemblyDrawing.pdf

, a drawing of the maximum configuration

possible in a frame in a DC environment

• DC_InterconnectDiagram.pdf

, a diagram that shows how the elements in

a frame should be connected

• DC_CableList.pdf

, a list of the cables shown in the system interconnect drawing. The list contains links to drawings of each cable used in the DC_InterconnectDiagram.

• DC_BreakerSettings.pdf

, information that shows mapping of breakers to

hardware components.

Linked Documents For AC Environments

The documents in this section provide information about T1000 AS hardware systems in AC environments.

NOTE: Some applications and application sets do not support installation of T1000 AS hardware systems in AC environments. When installation in an AC environment is not supported, the links shown in this section will open documents that state “This application set does not support installation in AC environments.”

• AC_PowerSystem.pdf

, a detailed drawing of the rectifier used to convert

AC to DC power

• AC_InterconnectDiagram.pdf a customer-provided frame should be connected in an AC environment

• AC_CableList.pdf drawing. The list contains links to drawings of each cable used in the AC_InterconnectDiagram.

910-0095-001 Revision J November 2007 1-5

, a diagram that shows how the elements in

, a list of the cables shown in the system interconnect

Documentation Packaging and Updates

Applications Documents

T1000 AS units support a variety of applications. For more information, refer to application documentation.

NOTE: Application documentation may also contain information about additional hardware.

Documentation Packaging and Updates

Customer documentation is upgraded whenever significant changes are made that affect system operation or configuration are made.

The document part number is shown on the title page along with the current revision of the document, the date of publication, and, if applicable, the software release that the document covers. The bottom of each page contains the document part number and the date of the publication.

Documentation Admonishments

Admonishments are icons and text that may appear in this and other Tekelec manuals. Admonishments alert the reader to assure personal safety, to minimize possible service interruptions, and to warn of the potential for equipment damage.

The following admonishments, listed in descending order of priority, are used in Tekelec manuals.

TOPPLE: This icon and text indicate the possibility of equipment damage and personal injury from toppling.

topple

DANGER: This icon and text indicate the possibility of personnel injury.

WARNING: This icon and text indicate the possibility of equipment damage.

CAUTION: This icon and text indicate the possibility of service interruption.

1-6 910-0095-001 Revision J November 2007

Customer Assistance

The Customer Care Center offers a point of contact through which customers can receive support for problems that may be encountered during the use of Tekelec’s products. The Customer Care Center is staffed with highly trained engineers to provide solutions to your technical questions and issues seven days a week, twenty-four hours a day. A variety of service programs are available through the Customer Care Center to maximize the performance of Tekelec products that meet and exceed customer’s needs.

To receive technical assistance, call the Customer Care Center at one of the following locations:

• Tekelec, USA

Phone (US and Canada) +1 888 367 8552 (US and Canada only)

Phone (international) +1 919-460-2150

Email: support@tekelec.com

• Tekelec, Europe and UK

Customer Assistance

Phone +44 1784 467 804

Email: ecsc@tekelec.com

910-0095-001 Revision J November 2007 1-7

Customer Assistance

1-8 910-0095-001 Revision J November 2007

Safety and Pre-Installation

Requirements

Introduction.......................................................................................................2-2

Safety Information............................................................................................2-2

Regulatory Compliance and Certification ....................................................2-4

Pre-Installation Site Requirements.................................................................2-5

Generic Site Requirements........................................................................2-6

Grounding and Power Requirements.....................................................2-8

910-0095-001 Revision J November 2007 2-1

Introduction

This chapter presents:

• General safety considerations that should always be kept in mind when Tekelec products are installed or replaced

• Listing of regulatory compliances and certifications that Tekelec products support

• Site requirements that should exist before Tekelec products are installed

Safety Information

Safety icons and text are used throughout Tekelec manuals to warn the reader of the potential of personal injury, service interruption, and equipment damage. For information about what each of the icons mean, see “Documentation Admonishments” on page 1-6.

Before beginning any procedure described in this manual, ensure that you are familiar with each of the following safety admonishments. Additional safety admonishments may be included, or repeated, for specific procedures.

TOPPLE: Always read and understand instructions completely before working on, moving, raising or lowering the frame, any portion of the frame, or attachments to the frame or equipment.

topple

TOPPLE: Never try to unpack any frame from the shipping container without at least two people to steady any movement of the frame and related components. At least two people are required to safely move and position any

topple

frame.

TOPPLE: Never pull out the shelf of any frame that is not anchored properly. Some frames are required to be attached to overhead ladder racks before shelves are extended.

topple

DANGER: No commercially AC powered equipment may be used or placed within 7 ft. of –48V equipment. AC powered equipment within 7 ft. of –48V equipment may create a shock or current loop that can be severely hazardous to personnel and equipment.

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Safety Information

DANGER: Do not wear metal, chains, rings, watches, or jewelry or carry exposed metal, keys or tools in pockets when working on system equipment or other related electrostatic-sensitive components. Always wear a wrist strap or other electrostatic protection when handling printed circuit boards and other electrostatic-sensitive devices.

WARNING: Do not leave or allow unused metal objects, such as screws or washers, to remain anywhere within the equipment. Remove all unused material from the equipment

WARNING: Do not allow any metal shavings to remain in the equipment area. Metal Shavings may result from over tightened screws or bolts. These small metal particles are hazardous to electronic equipment. Be careful not to over tighten screws or bolts.

WARNING: Do not use tie wrAS on or above the top traverse arms on a frame. Always trim tie wrap flush and turn the trimmed tie wrap to the rear of the cable.

CAUTION: All personnel associated with the installation of these systems must adhere to all safety precautions and use required protection equipment, to avoid the possibility of injury to personnel, service degradation, and/or service interruption.

CAUTION: These systems have redundant power supplies to allow service during normal maintenance. When repairs require a total power disconnect, both input supply sources must be disconnected. This causes service interruption and takes down the systems.

CAUTION: This equipment has a connection between the earthed conductor of the DC supply circuit and the earthing conductor.

CAUTION: The Branch Circuit Overcurrent Protection shall be rated minimum -48V, maximum 40A.

CAUTION: Equipment is to be installed in restricted access areas in accordance with articles 110-16, 110-17, and 110-18 of the National Electric Code, ANSI/NFPA 70.

910-0095-001 Revision J November 2007 2-3

Regulatory Compliance and Certification

CAUTION: A readily accessible disconnect device that is suitable, approved, and rated shall be incorporated in the field wiring.

CAUTION: Connect to a reliably grounded SELV source which is reliably earthed and electrically isolated from the AC source.

CAUTION: Use only listed closed loop connectors for connection to the supply.

CAUTION: When some CPCI cards arrive from the manufacturer, they may have a small plastic cover over the screws and/or the alignment ejector pins. Remove and discard these plastic covers. If inserting the cards takes an excessive amount of force, check for obstructions. Forcing the card into a slot may damage the ejector handle or pin.

Regulatory Compliance and Certification

Tekelec products are tested to meet the following regulatory standards:

• Network Equipment Building System (NEBS) level 3 as listed in Telcordia SR-3580.

• Applicable Telcordia Electromagnetic Compatibility and Electrical Safety requirements in GR-1089-CORE.

• Applicable Physical Protection requirements in GR-63-CORE.

• Relevant directives and harmonized standards in support of the products Compliance European (CE) mark required in Europe. Figure 2-1 shows the mark used to indicate this compliance.

Figure 2-1.European Directives CE Mark

• Relevant standards in ElectroMagnetic Compatibility (EMC) directive 89/336/EEC.

• Relevant standards in Safety directive 73/23/EEC, supported by Certified Body (CB) Test Certificates US/5923/UL or US/5451/UL issued by the National Certification Body as tested to IEC 60950 with national differences for European countries

2-4 910-0095-001 Revision J November 2007

Pre-Installation Site Requirements

䚼ӊৡ⿄

᳝↦᳝ᆇ⠽䋼៪ܗ㋴(Hazardous Substance)

(Parts)

䪙 ∲ 䬝 ݁Ӌ䫀 ໮⒈㘨㣃 ໮⒈Ѡ㣃䝮

3E +J &G

&U





3%% 3%'(

䞥ሲ䚼ӊ

ƻƻ ƻ ƻ ƻ ƻ

(Metal Parts)

⬉䏃῵ഫ

hƻ ƻ ƻ ƻ ƻ

(Circuit Modules)

⬉㓚ঞ⬉㓚㒘ӊ

hƻ ƻ ƻ ƻ ƻ

(Cables & Cable Assemblies)

ล᭭㘮ড়⠽䚼ӊ

ƻƻ

(Plastic and Polymeric parts)

ƻƻ ƻ ƻ

ƻ˖

㸼⼎䆹᳝↦᳝ᆇ⠽䋼೼䆹䚼ӊ᠔᳝ഛ䋼ᴤ᭭Ёⱘ৿䞣ഛ೼6-7[[[[[[[[ 󰵼ޚ㾘ᅮⱘ䰤䞣㽕∖ҹϟǄ嘅

Indicates that the concentration of the hazardous substance in all homogeneous materials in the parts is below the relevant threshold of the SJ/T 11363-2006 standard.

h˖

㸼⼎䆹᳝↦᳝ᆇ⠽䋼㟇ᇥ೼䆹䚼ӊⱘᶤϔഛ䋼ᴤ᭭Ёⱘ৿䞣䍙ߎ6-7[[[[[[[[ 󰵼ޚ㾘ᅮⱘ䰤䞣㽕∖Ǆ

Indicates that the concentration of the hazardous substance of at least one of all homogeneous materials in the parts is above the relevant threshold of the SJ/T 11363-2006 standard.

• Underwriters Laboratories (UL) listed under UL File E200146 for USA and c-UL for Canada. Figure 2-2 shows the mark used to indicate this compliance.

Figure 2-2.Combined UL Mark for the United States and Canada

LISTED

• Relevent standards in SJ/T 11363-2006 for limits of certain hazardous

substances.

Figure 2-3.Hazardous Substances

Pre-Installation Site Requirements

910-0095-001 Revision J November 2007 2-5

Before installing any T1000 AS hardware system, ensure that the requirements described in both of the following sections have been met.

• “Generic Site Requirements” on page 2-6

• “Grounding and Power Requirements” on page 2-8

Pre-Installation Site Requirements

Generic Site Requirements

Ensure that the site where the product will be installed conforms to the specifications listed in the following sections. These specifications are standard telephony industry requirements for equipment installation.

Fire Protection

Local fire protection codes must be satisfied in the equipment room where the system is to be located.

Environmental Requirements

Tekelec products are designed for environments that have temperature and humidity controls.Temperature and humidity controls must be activated as quickly as possible for equipment to operate at an optimum level.

When temperature and humidity controls fail, the equipment has been tested to operate within the following ranges:

• Temperature

— 5° C to 40° C (41° F to 104° F) for normal operation

— -5° C to 50° C (23° F to 122° F) for no more than 96 hours in duration and at

elevations less than 1800 meters

— -5° C to 50° C (23° F to 122° F) for storing the product

• Humidity

— 5% to 85% non-condensing for normal operation

— 5% to 90% non-condensing (but not to exceed 0.024 kilograms of water per

kilogram of dry air) for no more than 96 hours in duration and at elevations less than 1800 meters

Tekelec products are tested to operate at an elevations within the following range:

• Minimum: 60 meters below sea level at ambient temperature of 30° C (86° F)

• Maximum: 4000 meters above sea level at ambient temperature of 40° C (104° F)

HVAC Requirements

Tekelec products are designed to bring cool air in from the bottom front and exit heated air out the top rear of the installed equipment.

The required HVAC (Heating, Ventilation, and Air Conditioning) capacity depends on the installed equipment. To calculate needed HVAC capacity, determine the total wattage of the installed equipment and use the following formula:

BTUs/hr. = watts x 3.413

2-6 910-0095-001 Revision J November 2007

Pre-Installation Site Requirements

Lighting

Adequate lighting should be provided in the room where the equipment is to be located. Lighting fixtures must be far enough from the equipment and cables to prevent heat damage and to allow safe access to equipment and cables.

Earthquake Resistance

All Tekelec system configurations are designed to assure that the system remains operational during and after an earthquake, even when the system is located on the upper floors of a zone 4 central office.

Space Requirements

Provide space as described in Table 2-1. These space requirements provide for Tekelec equipment installed in a 23-inch heavy-duty frame, which measures 7 feet high. Separator panels and end panels add to the width of multiple frame systems.

Table 2-1. Space Requirements

Building Area Dimensions Notes

Halls 4.5 feet wide by 8 feet

tall (1.4 meters wide by

2.4 meters tall)

Frame location 30 inches wide by 24

inches deep (76.2 cm wide by 60.96

cm deep)

Side aisles 4 feet (1.2 meters) To allow maneuvering frames into place and

Front and rear access 3 feet 6 inches

(107 cm)

Side access 12 inches (31 cm) From walls or other frames

To provide a clear, uncluttered route for moving equipment between the loading/receiving dock and the planned system location

Floor area recommended for one Tekelec frame (multiply by the number of frames listed on the Initial Sales Order)

Total area per frame = 720 square inches (5.0 square feet)

(0.465 square meters)

provide ample work space around the equipment

From walls or other frames

In addition, when planning the installation, be sure to take into account spare hardware storage, modems, terminals, printers, cross connect panels, and all other items that might require space in a system.

910-0095-001 Revision J November 2007 2-7

Pre-Installation Site Requirements

Floor Loading

Tekelec products installed in heavy-duty frames are designed for installation on raised or solid floors, which are recommended to have a distributed load capacity of no less than 100 pounds per square foot (504 kg/m2). Following are the maximum weights of Tekelec frames:

• Maximum weight of EAGLE 5 ISS Control or Extension frames: 850 lbs

(386 kg).

• Maximum weight of a two T1000/T1100 server frame (for example, the

MPS frame), including AC and DC LSMS frames: 600 lbs (273 kg).

• Maximum weight of the EOAP frame: 450 lbs (205 kg).

• Maximum weight of an application frame with up to six T1000/T1100

servers: 925 lbs (421 kg).

Use the following equation to calculate the floor loading:

Distributed floor capacity = Total equipment weight/floor area

Grounding and Power Requirements

Before installing a T1000 AS hardware system, refer to the application documentation to determine whether it is to be installed in an Alternating Current (AC) or Direct Current (DC) environment. Then, ensure that the grounding and power requirements in the appropriate following sections have been met.

• “Grounding Requirements” on page 2-8 (this section describes

requirements both for AC and DC environments)

• “Power Requirements in a DC Environment” on page 2-10

• “Power Requirements in an AC Environment” on page 2-11

Grounding Requirements

Tekelec systems operate as digital isolated ground plane systems in a central office environment and require a single connection to the central office ground window. The system’s ground cables must provide the sole grounding connection between the entire system and the central office grounding.

WARNING: Always install an isolator pad between the frame and ground. Tekelec frames are shipped with isolator pads to completely isolate the frames from ground. If a non-Tekelec frame is used, an isolator pad must be provided.

2-8 910-0095-001 Revision J November 2007

Pre-Installation Site Requirements

The system can use three types of grounding paths:

• Battery return

The battery return grounding path is the return path for all –48VDC loads in the system. This path is isolated from other system grounds and connects to the rest of the central office through the –48VDC return connections located on the breaker panels of each frame.

• Logic Ground

Some system types require connection to a logic ground. The logic ground path provides a common voltage reference point between all circuit boards of a system. Each connection terminates to the system ground. The logic ground path is shown on your system’s interconnect drawing. The logic ground path does not carry current.

NOTE: Logic ground is not required in an AC environment when the T1000 AS unit uses only Ethernet connections. Ethernet connections are the only network connections intended for use with the AC powered T1000 AS unit. If the AC-powered T1000 AS unit uses serial RS232 connections, the grounding in a standard serial cable will provide the logic ground necessary for the data transmission.

NOTE: AC-powered T1000 AS units should not be used for RS485, DS0, V.35, or other network connections unless specified by Tekelec.

• Frame/chassis ground

The frame/chassis ground path provides a low impedance connection for all metal parts of the entire system, including the frame, doors, shelves, and end panels. Each frame/chassis connection within the system lineup terminates to the frame and connects to the main ground by way of HtAS, #6 American Wire Gauge (AWG) to 1/0 cable.

NOTE: The frame/chassis ground path does not carry current.

For products installed in a frame, the doors installed are grounded to the frame through a two-hole lug ground wire and through a screw-down latch. Figure 2-4 shows a cutaway view example of an open frame door showing the door ground strap.

910-0095-001 Revision J November 2007 2-9

Pre-Installation Site Requirements

Figure 2-4.Door Grounding Strap Placement

EMI shield (where required)

Perforated door (where required)

Door ground strap

Frame number (label)

Frame information (label)

End panel (where required)

04_frame_door-gnd_generic

Door (rear view)

Frame (front view)

Power Requirements in a DC Environment

A Direct Current environment must supply four 40Amp feeds from the customer’s power source. Each frame containing Tekelec products requires that power be provided from two to four breakers at –48VDC.

Each frame is divided into A and B power buses. In the event of loss of power on one of the buses, the other bus must be able to supply current for the entire frame. Therefore, each bus requires wiring sized to handle up to the maximum amps at –48VDC, with a maximum voltage drop of 0.6 volts. This requirement is met automatically when power is supplied by breakers.

NOTE: If breakers are tripped by an overload, they must be switched completely OFF and then ON to reset.

The following table contains detailed information on T1000 AS power requirements in a DC environment: DC_PowerReqmts.pdf

2-10 910-0095-001 Revision J November 2007

+ 166 hidden pages

Tekelec T1000, 1000 Hardware Manual

Specifications and Main Features

Frequently Asked Questions

User Manual