Tekelec T1000, 1000 Hardware Manual

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Tekelec 1000 Application Server

Hardware Manual

910-0095-001 Revision J

November 2007

Notice

Information in this documentation is subject to change without notice. Unauthorized use, copying, or translation of this documentation can result in civil or criminal penalties.

Any export of Tekelec products is subject to the export controls of the United States and the other countries where Tekelec has operations.

No part of this documentation may be reproduced, translated, or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording, for any purpose without the express written permission of an authorized representative of Tekelec.

Other product names used herein are for identification purposes only, and may be trademarks of their respective companies.

RoHS 5/6 - As of July 1, 2006, all products that comprise new installations shipped to European Union member countries will comply with the EU Directive 2002/95/EC "RoHS" (Restriction of Hazardous Substances). The exemption for lead-based solder described in the Annex will be exercised. RoHS 5/6 compliant components will have unique part numbers as reflected in the associated hardware and installation manuals.

WEEE - All products shipped to European Union member countries comply with the EU Directive 2002/96/EC, Waste Electronic and Electrical Equipment. All components that are WEEE compliant will be appropriately marked. For more information regarding Tekelec's WEEE program, contact your sales representative.

Trademarks

The Tekelec logo, EAGLE, G-Flex, G-Port, IP7, IP7 Edge, IP7 Secure Gateway, and TALI are registered trademarks of Tekelec. TekServer, A-Port, and V-Flex are trademarks of Tekelec. All other trademarks are the property of their respective owners.

Patents

This product is covered by one or more of the following U.S. and foreign patents:

U.S. Patent Numbers:

5,732,213; 5,953,404; 6,115,746; 6,167,129; 6,324,183; 6,327,350; 6,456,845; 6,606,379; 6,639,981; 6,647,113; 6,662,017; 6,735,441; 6,745,041; 6,765,990; 6,795,546; 6,819,932; 6,836,477; 6,839,423; 6,885,872; 6,901,262; 6,914,973; 6,940,866; 6,944,184; 6,954,526;6,954,794; 6,959,076; 6,965,592; 6,967,956; 6,968,048; 6,970,542; 6,987,781; 6,987,849; 6,990,089; 6,990,347; 6,993,038; 7,002,988; 7,020,707; 7,031,340; 7,035,239; 7,035,387; 7,043,000; 7,043,001; 7,043,002; 7,046,667; 7,050,456; 7,050,562; 7,054,422; 7,068,773; 7,072,678; 7,075,331; 7,079,524; 7,088,728; 7,092,505; 7,108,468; 7,110,780; 7,113,581; 7,113,781; 7,117,411; 7,123,710; 7,127,057; 7,133,420; 7,136,477; 7,139,388; 7,145,875; 7,146,181; 7,155,206; 7,155,243; 7,155,505; 7,155,512; 7,181,194; 7,190,702; 7,190,772; 7,190,959; 7,197,036; 7,206,394; 7,215,748; 7,219,264; 7,222,192; 7,227,927; 7,231,024; 7,242,695; 7,254,391

Foreign Patent Numbers:

EP1062792; EP1308054; EP1247378; EP1303994; EP1252788; EP1161819; EP1177660; EP1169829; EP1135905; EP1364520; EP1192758; EP1240772; EP1173969; CA2352246

Ordering Information

To order additional copies of this document, contact your Tekelec Sales Representative.

— Draft —

Table of Contents

Chapter 1. About This Manual

Introduction ............................................................................................... 1-2

Where to Find Information in This Manual .......................................... 1-2

Where to Find Other Information .......................................................... 1-3

Programs Needed to View Linked Documents ............................ 1-4

Documents That Show How to Perform a Procedure................... 1-4

Installation Documents...................................................................... 1-5

Applications Documents ................................................................... 1-6

Documentation Packaging and Updates............................................... 1-6

Documentation Admonishments ........................................................... 1-6

Customer Assistance ................................................................................ 1-7

Chapter 2. Safety and Pre-Installation Requirements

Introduction ............................................................................................... 2-2

Safety Information .................................................................................... 2-2

Regulatory Compliance and Certification............................................. 2-4

Pre-Installation Site Requirements ......................................................... 2-5

Generic Site Requirements ................................................................ 2-6

Grounding and Power Requirements ............................................. 2-8

Chapter 3. T1000 AS Hardware System Overview

Introduction ............................................................................................... 3-2

T1000 AS Hardware System in a DC Environment ............................. 3-3

T1000 AS Hardware System in an AC Environment........................... 3-5

T1000 AS Hardware Features.................................................................. 3-5

T1000 AS Rear I/O Panel .................................................................. 3-8

T1000 AS Status Indicators................................................................ 3-8

T1000 AS Chassis Installation and Replacement ........................... 3-9

Cable Management Arms................................................................ 3-10

Breaker Panels ......................................................................................... 3-11

Breaker Panel LEDs.......................................................................... 3-12

Breaker Panel Power ........................................................................ 3-13

Breaker Panel Settings ..................................................................... 3-13

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Table of Contents

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Ethernet Switches, Routers, or Hubs ................................................... 3-13

Console Servers....................................................................................... 3-13

Rectifier .................................................................................................... 3-14

Rectifier Overview ........................................................................... 3-14

Rectifier Breaker Settings ................................................................ 3-14

Chapter 4. How to Install a T1000 AS Frame

Introduction............................................................................................... 4-2

How to Unpack the T1000 AS Frame and Conduct Inventory.......... 4-2

How to Install a T1000 AS Frame........................................................... 4-2

Recommended Tools ......................................................................... 4-3

How to Prepare the Floor for Heavy Duty Frames....................... 4-4

How to Anchor the HD Frame to the Floor ................................... 4-6

How to Anchor to Overhead Rack of HD Frame........................ 4-17

How to Cable a T1000 AS Frame.......................................................... 4-19

Chapter 5. How to Install Hardware in an Existing Frame

Introduction............................................................................................... 5-2

How to Unpack and Conduct Inventory .............................................. 5-2

How to Unpack a T1000 AS Unit and Conduct Inventory .......... 5-2

How to Unpack a Rectifier and Conduct Inventory..................... 5-4

How to Install an Individual T1000 AS Unit ........................................ 5-5

How to Install the Rectifier ................................................................... 5-16

How to Cable Components Added to Existing Frames.................... 5-16

How to Cable a T1000 AS Unit Added to an Existing Heavy

Duty Frame................................................................................... 5-16

How to Cable a T1000 AS and Rectifier Installed in

Customer-Provided Frame ........................................................ 5-17

Chapter 6. Post Installation Procedures

Introduction............................................................................................... 6-2

How to Connect Frame Ground and Logic Ground ........................... 6-2

Recommended Tools ......................................................................... 6-3

How to Ground in a DC Environment ........................................... 6-3

How to Ground in an AC Environment ....................................... 6-11

Post-Installation Checklist..................................................................... 6-13

How to Power Up................................................................................... 6-14

How to Power Up a Heavy Duty Frame ...................................... 6-14

How to Power Up Added T1000 AS Unit in DC Environment. 6-14

How to Power Up a T1000 AS Unit in an AC Environment...... 6-14

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Table of Contents

How to Change Passwords.................................................................... 6-15

Chapter 7. Field Replaceable Units

Introduction ............................................................................................... 7-2

Tools Required .......................................................................................... 7-3

How to Replace a Console Server, Router, or Ethernet

How to Replace a Rectifier Module........................................................ 7-5

How to Replace a Rectifier....................................................................... 7-6

How to Access T1000 AS FRUs............................................................... 7-7

How to Replace T1000 AS FRUs........................................................... 7-18

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T1000 AS Hardware System FRUs................................................... 7-2

T1000 AS FRUs.................................................................................... 7-3

Switch or Hub ......................................................................................... 7-4

How to Slide T1000 AS Chassis Out from Frame.......................... 7-7

How to Slide T1000 AS Chassis Back into Frame.......................... 7-9

How to Remove T1000 AS Chassis from a Frame ....................... 7-10

How to Return a T1000 AS Chassis to the Frame........................ 7-14

How to Replace an Air Filter .......................................................... 7-18

How to Replace a Fan Assembly.................................................... 7-19

How to Replace Hard Disk Drive Assemblies ............................. 7-23

How to Replace Removable Media Disk Drives.......................... 7-33

How to Replace PCI Cards.............................................................. 7-37

How to Replace a T1000 AS Chassis FRU..................................... 7-43

Appendix A. T1000 AS Hardware Feature Information

Introduction .............................................................................................. A-2

Hardware Components........................................................................... A-2

Interfaces ................................................................................................... A-2

Electrical Features .................................................................................... A-3

Mechanical Design................................................................................... A-4

Mechanical Maintenance Features.................................................. A-4

Component Access Front Lid .......................................................... A-5

Fans, Fan Trays, and Air Filters....................................................... A-5

Tekelec 1000 Main Board.................................................................. A-6

T1000 AS Diagnostics .............................................................................. A-6

Appendix B. Hardware Repair and Return

Introduction .............................................................................................. B-2

How to Obtain a Return Material Authorization................................ B-2

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Table of Contents

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How to Locate T1000 AS Part Numbers ............................................... B-3

Air Filter Part Number Information................................................ B-3

Fan Assembly Part Number Information....................................... B-3

Removable Media Disk Drive Assembly

Part Number Information ............................................................ B-7

Hard Disk Drive Assembly Part Number Information.............. B-10

PCI Card Part Number Information ............................................. B-13

T1000 AS Chassis Part Number Information............................... B-16

How to Arrange Return Shipping........................................................ B-22

Specifically Targeted PCBs ............................................................. B-22

General Instructions ........................................................................ B-23

Returning a Crate............................................................................. B-23

Appendix C. ELAP or EPAP

Network Integration

Introduction.............................................................................................. C-2

Network Overview.................................................................................. C-2

Customer-Supplied Information........................................................... C-4

IP Address Assignment .......................................................................... C-4

Netmask and Broadcast.......................................................................... C-6

Network Interface Functions ................................................................. C-6

Network Assumptions............................................................................ C-7

Network Configuration .......................................................................... C-8

Firewall and Router Filtering Considerations..................................... C-8

Serial Communication .......................................................................... C-10

Modems ........................................................................................... C-10

Printers.............................................................................................. C-11

Tip Utility (EAGLE Only).............................................................. C-12

VT100 Ports ...................................................................................... C-12

Platform Security ................................................................................... C-12

Glossary

Index

iv 910-0095-001 Revision J, November 2007

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List of Figures

Figure 2-1. European Directives CE Mark ..................................................2-4

Figure 2-2. Combined UL Mark for the United States and Canada ........2-5

Figure 2-3. Hazardous Substances ...............................................................2-5

Figure 2-4. Door Grounding Strap Placement ..........................................2-10

Figure 3-1. T1000 AS Hardware System in DC Environment ..................3-4

Figure 3-2. T1000 AS Hardware System in AC Environment ..................3-5

Figure 3-3. Tekelec 1000 Chassis ..................................................................3-6

Figure 3-4. Exploded View of T1000 AS Chassis .......................................3-7

Figure 3-5. Rear I/O Panel ............................................................................3-8

Figure 3-6. T1000 AS Status Indicators ........................................................3-9

Figure 3-7. T1000 AS with Side Cable Management Arms ....................3-11

Figure 3-8. Front of Breaker Panel ..............................................................3-12

Figure 3-9. Breaker Panel LEDs ..................................................................3-12

Figure 3-10. Rectifier ....................................................................................3-14

Figure 4-1. Floor Marking Template for HD Frame ..................................4-4

Figure 4-2. Anchor Assembly for Slab Floors .............................................4-7

Figure 4-3. Anchor Installation of HD Frame into Slab Floor ..................4-9

Figure 4-4. Anchor Assembly for Raised Floor Over Concrete .............4-10

Figure 4-5. Anchoring on Raised Floor Over Concrete Slab ..................4-12

Figure 4-6. Anchor Assembly for Use with Support Channel ...............4-14

Figure 4-7. Anchoring Frame to Raised Floor with Support Channel ..4-15

Figure 4-8. Anchor Assembly for Support Channel with Spring Nut ..4-16

Figure 4-9. Anchoring Frame Using Support Channel/Spring Nut .....4-17

Figure 4-10. HD Frame with Overhead Rack ...........................................4-18

Figure 5-1. Slide Assembly ............................................................................5-3

Figure 5-2. Slide Assembly Extended View ...............................................5-6

Figure 5-3. Slide Assembly Inner Member Roller Side View ..................5-7

Figure 5-4. Frame Adapter Bracket Expanded ...........................................5-8

Figure 5-5. Frame Adapter Brackets and Slide Assemblies ......................5-8

Figure 5-6. Slide Assembly Outer Member .................................................5-9

Figure 5-7. Slide Assembly Detail Left Side From Rear ..........................5-10

Figure 5-8. Slide Assembly Inner Member Mounting ............................5-11

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List of Figures

— Draft —

Figure 5-9. Detail of a Side Cable Management Arm ............................. 5-12

Figure 5-10. Side Cable Management Arm Installation .........................5-13

Figure 5-11. Rear Cable Management Arm Installation .........................5-14

Figure 5-12. T1000 AS Rear Detail .............................................................5-15

Figure 5-13. Frame Mounting Detail ......................................................... 5-15

Figure 6-1. Frame Ground Cable Routes in DC Environment ................6-5

Figure 6-2. Frame Ground Cable Attachment Locations in

DC Environment .......................................................................................6-6

Figure 6-3. Chassis Ground Cable Attachment Location in

DC Environment .......................................................................................6-7

Figure 6-4. Logic Ground Cable Routes ...................................................... 6-9

Figure 6-5. Frame and Logic Ground Cable Attachment Locations ..... 6-10

Figure 6-6. Ground Cable Attachment Locations for T1000 AS

in AC Environment ................................................................................6-12

Figure 7-1. T1000 AS Chassis Front View ................................................... 7-8

Figure 7-2. Rear Cable Management Arm ................................................7-12

Figure 7-3. T1000 AS Chassis Rear View .................................................. 7-12

Figure 7-4. Chassis Retention Hardware .................................................. 7-13

Figure 7-5. Right Slide Assembly Mounting and Retention Bracket .... 7-16

Figure 7-6. T1000 AS Chassis Rear View .................................................. 7-17

Figure 7-7. T1000 AS Front Fascia Fasteners ............................................7-19

Figure 7-8. T1000 AS Front Top Cover ...................................................... 7-21

Figure 7-9. Fan Assemblies and Connectors ............................................7-22

Figure 7-10. T1000 AS Front Top Cover ....................................................7-26

Figure 7-11. Chassis Front View Top Cover Open ..................................7-27

Figure 7-12. Front Cover With Drive Mounting Brackets ..................... 7-28

Figure 7-13. Hard Disk Drive Jumper Pins and Settings ........................7-30

Figure 7-14. T1000 AS Chassis Label Locations .......................................7-31

Figure 7-15. Hard Disk Drive Label on T1000 AS Chassis .....................7-31

Figure 7-16. Hard Disk Drives .................................................................... 7-32

Figure 7-17. T1000 AS Front Top Cover ....................................................7-35

Figure 7-18. Removable Media Disk Drive Adapter Assembly ............ 7-36

Figure 7-19. PCI Card Part Label ............................................................... 7-38

Figure 7-20. PCI Slots Label ........................................................................7-38

Figure 7-21. Chassis Rear Cover Views .................................................... 7-40

Figure 7-22. PCI Cards and Slot Assignments ......................................... 7-41

Figure 7-23. Left Slide Member Mounting ...............................................7-44

Figure B-1. Fan Assembly Part Label ..........................................................B-4

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List of Figures

Figure B-2. T1000 AS Chassis Front View .................................................. B-5

Figure B-3. T1000 AS Front Top Cover ....................................................... B-6

Figure B-4. Removable Media Disk Drive Assembly Part Label ............ B-7

Figure B-5. T1000 AS Chassis Front View .................................................. B-8

Figure B-6. T1000 AS Front Top Cover ....................................................... B-9

Figure B-7. T1000 AS Chassis Label Locations ........................................ B-10

Figure B-8. Base Unit/Hard Disk Label on T1000 AS Chassis .............. B-11

Figure B-9. T1000 AS Chassis Front View ................................................ B-12

Figure B-10. T1000 AS Chassis Label Locations ...................................... B-13

Figure B-11. PCI Slots Label on T1000 AS Chassis ................................. B-14

Figure B-12. T1000 AS Chassis Front View .............................................. B-15

Figure B-13. Frame Identification Label ................................................... B-17

Figure B-14. T1000 AS Chassis Label Locations ...................................... B-18

Figure B-15. T1000 AS Chassis Front View .............................................. B-19

Figure B-16. Base Unit/Hard Disk Label on T1000 AS Chassis ............ B-20

Figure B-17. Memory Label on T1000 AS Chassis .................................. B-21

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Figure B-18. PCI Card Label on T1000 AS Chassis ................................. B-21

Figure C-1. MPS Network Connections, Netra .........................................C-3

Figure C-2. MPS Network Connections, T1000 AS, T1100 AS ................C-3

910-0095-001 Revision J, November 2007 vii

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List of Tables

Table 1-1. Manual Organization .................................................................. 1-2

Table 2-1. Space Requirements .....................................................................2-7

Table 3-1. Tekelec 1000 Chassis Dimensions ............................................3-10

Table 6-1. Post-Installation Checklist ........................................................ 6-13

Table 7-1. T1000 AS Field Replaceable Units (FRUs) ................................7-3

Table A-1. Basic Interfaces ...........................................................................A-3

Table A-2. Optional Interfaces (on PCI Cards) .........................................A-3

Table C-1. IP Address for the DSM Network ............................................ C-4

Table C-2. IP Address for the Sync Network ............................................ C-5

Table C-3. EAGLE 5 ISS IP Addresses ....................................................... C-5

Table C-4. Interface Functions Required for MPS .................................... C-6

Table C-5. Interface Functions Required for MPS .................................... C-9

Table C-6. Serial Port Assignments for MPS Servers A and B .............. C-10

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List of Procedures

Procedure 4-1. How to Unpack Frame and Conduct Inventory...............4-2

Procedure 4-2. Mark Floor Layout................................................................4-4

Procedure 4-3. Create Cable and Anchor Holes for Raised Floors ..........4-5

Procedure 4-4. Anchor a HD Frame into a Slab Floor................................4-7

Procedure 4-5. Anchor the Frame to the Slab Beneath the Raised Floor4-11

Procedure 4-6. Anchor Frame to Raised Floor with Support Channel..4-14

Procedure 4-7. Anchor Frame with Support Channel/Spring Nut .......4-16

Procedure 4-8. Attach Overhead Rack Support ........................................4-18

Procedure 5-1. Unpack a T1000 AS Chassis.................................................5-2

Procedure 5-2. How to Unpack the Rectifier...............................................5-4

Procedure 5-3. Installing a T1000 AS Chassis..............................................5-5

Procedure 6-1. Prepare the Ground Cables .................................................6-4

Procedure 6-2. Connect Ground Cable: Frame to Ground Window........6-4

Procedure 6-3. Connect T1000 AS Chassis Ground: T1000 AS

Chassis to Frame ........................................................................................6-7

Procedure 6-4. Connect Logic Ground from Logic Ground Terminal

Strip to Ground Window ..........................................................................6-8

Procedure 6-5. Connect Logic Ground: T1000 AS Logic Ground Port

to Logic Ground Terminal Strip ............................................................6-11

Procedure 6-6. Connect Chassis Ground: T1000 AS Chassis to

Ground on Rectifier .................................................................................6-11

Procedure 6-7. Verify AC ground ...............................................................6-12

Procedure 6-8. Power Up T1000 AS Unit in an AC Environment..........6-15

Procedure 7-1. Replace an Ethernet Switch, Router, Hub, or

Console Server............................................................................................7-4

Procedure 7-2. Replace a Rectifier Module..................................................7-6

Procedure 7-3. Replace a Rectifier.................................................................7-6

Procedure 7-4. Slide T1000 AS Chassis Out from Frame...........................7-8

Procedure 7-5. Slide T1000 AS Chassis Back into Frame...........................7-9

Procedure 7-6. Remove a T1000 AS Chassis from Frame........................7-10

Procedure 7-7. Return a T1000 AS Chassis to the Frame.........................7-15

Procedure 7-8. Replace Air Filter ................................................................7-18

Procedure 7-9. Replace a Fan Assembly.....................................................7-20

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List of Procedures

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Procedure 7-10. Replace a Hard Disk Drive Assembly ...........................7-24

Procedure 7-11. Replace a Removable Media Disk Drive Assembly .... 7-34

Procedure 7-12. Replace a PCI Card........................................................... 7-37

Procedure 7-13. Replace a T1000 AS Chassis FRU ................................... 7-43

Procedure B-1. Obtaining an RMA...............................................................B-2

Procedure B-2. How to Locate RMA Numbers for Fan Assembly ..........B-4

Procedure B-3. How to Locate RMA Numbers for Removable

Media Disk Drive Assembly....................................................................B-8

Procedure B-4. How to Locate RMA Numbers for Hard Disk

Drive Assembly........................................................................................B-11

Procedure B-5. How to Locate RMA Numbers for PCI Cards ...............B-14

Procedure B-6. How to Locate RMA Numbers for a T1000 AS ChassisB-17

Procedure B-7. Preparing Crate and Dolly for Return to Tekelec..........B-23

Procedure C-1. Configure Modem with Script ....................................... C-11

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About This Manual

Introduction.......................................................................................................1-2

Where to Find Information in This Manual..................................................1-2

Where to Find Other Information ..................................................................1-3

Programs Needed to View Linked Documents .....................................1-4

Documents That Show How to Perform a Procedure ..........................1-4

Installation Documents .............................................................................1-5

Applications Documents...........................................................................1-6

Documentation Packaging and Updates.......................................................1-6

Documentation Admonishments...................................................................1-6

Customer Assistance........................................................................................1-7

910-0095-001 Revision J November 2007 1-1

Introduction

This manual is a generic manual that describes common components of Tekelec 1000 Applications Server (AS) hardware systems and describes how to install them and replace them. A T1000 AS hardware system consists of one or more Tekelec 1000 platforms (with applications loaded) and any additional hardware (such as hubs, switches, or power distribution equipment) needed to support the applications.

NOTE: This manual includes links to documents that are specific to a given product, depending on which product CD this manual is viewed. Although the manual is the same on CDs for various products, the linked documents are different on different product CDs. For more information about linked documents, see “Where to Find Other Information” on page 1-3.

T1000 AS hardware systems are delivered with applications already loaded.

• Most applications run on T1000 AS hardware systems installed in a Direct Current (DC) environment.

• Some applications may run on T1000 AS hardware systems installed in a Alternating Current (AC) environment, in which the T1000 AS hardware system contains a rectifier to convert AC power to DC used by the T1000 AS platform.

For more information about T1000 AS hardware systems in AC and DC environments, see Chapter 3, “T1000 AS Hardware System Overview.”

Each time this manual is published, the revision level is changed. For example, the first time this manual is published, it uses Revision A; the second time it is published, it uses Revision B.

Where to Find Information in This Manual

Table 1-1 shows how this manual is organized.

Table 1-1. Manual Organization

Chapter Number and Title Description

Chapter 1, “About This Manual” Describes how to use the manual, where to

Chapter 2, “Safety and Pre-Installation Requirements”

Chapter 3, “T1000 AS Hardware System Overview”

Chapter 4, “How to Install a T1000 AS Frame” Describes how to install a heavy duty frame

find other information, and how to contact Technical Services.

Lists general safety instructions that readers should be familiar with, and lists site requirements that should be verified before installing T1000 AS hardware systems.

Presents an overview of the various hardware components that can be included in T1000 AS hardware systems.

which is delivered from manufacturing with T1000 AS units mounted in a heavy-duty frame for use in a DC environment.

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Where to Find Other Information

Table 1-1. Manual Organization (Continued)

Chapter Number and Title Description

Chapter 5, “How to Install Hardware in an Existing Frame”

Chapter 6, “Post Installation Procedures” Presents a post-installation checklist and

Chapter 7, “Field Replaceable Units” Describes the components of a T1000 AS

Describes how to install an individual T1000 AS unit into a frame that has already been installed. This chapter covers both:

• Adding a T1000 AS unit into a heavy duty frame that already contains from 1 to 4 T1000 AS units in a DC environment

• Installing a single T1000 AS unit into a customer’s frame in an AC environment.

instructions on how to verify voltage and to power-up the system.

hardware system that can be replaced in the field, and includes procedures for replacing each type of field-replaceable unit (FRU).

Appendix A, “T1000 AS Hardware Feature Information,”

Appendix B, “Hardware Repair and Return,” Describes how to obtain a Return Material

Where to Find Other Information

This manual is delivered on a compact disk (CD) that also contains the following documentation (these documents can also be accessed from the introductory page of the documentation CD):

• The CD contains linked documents shown in the following sections. To display one of these documents from within this document, click anywhere in the highlighted area. For information about software needed to open these links, see “Programs Needed to View Linked Documents” on page 1-4.

• Optionally, the CD may also contain application documentation, which describes the environment in which the T1000 AS hardware system runs as well as provides information about the application.

NOTE: Documentation about T1000 AS hardware components (such as breaker panels or Ethernet switches) that are supplied by other companies is shipped with the T1000 AS hardware system. When unpacking a frame or individual components, be sure to obtain this documentation and store it where it can be accessed later.

Describes in greater detail some of the hardware features of the T1000 AS chassis.

Authorization, find part numbers on labels, and ship returned equipment.

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Where to Find Other Information

Programs Needed to View Linked Documents

To view the linked documents, the workstation on which this manual is being viewed needs to have the following programs:

• Most of the linked documents are in Portable Document Format (PDF), which has a file type of .pdf. PDF is also the format of this manual. When a PDF link is clicked, the linked document is opened in the same window as this manual. To return to this manual, click the Back button on the PDF display window.

• A document with a .doc file type can be viewed with Microsoft® Word. The linked document may open in a minimized window.

• A document with an .mpg file type can be viewed with a variety of video programs. Two commonly used programs are:

— Microsoft Windows® Media Player (this program is usually included

with Microsoft Internet Explorer)

— RealOne™ Player

Documents That Show How to Perform a Procedure

The following documents illustrate how to perform procedures. The first document uses a Word format; the others are videos with sound that can be opened with most video programs.

• 822-0094-02.doc

, WORK INSTRUCTIONS, UNPACKING, VERTICAL

SHIPPING CRATE, HEAVY DUTY, EAGLE

• access_in_frame.mpg

, video that shows how to slide T1000 AS chassis out from frame and open lid (also see Procedure , “How to Slide T1000 AS Chassis Out from Frame,” on page 7-7)

• replace_filter.mpg

, video that shows how to replace a filter (also see

Procedure , “How to Replace an Air Filter,” on page 7-18)

• replace_fans.mpg

, video that shows how to replace a fan assembly (also see

Procedure , “How to Replace a Fan Assembly,” on page 7-19)

• replace_disk_drives.mpg

, video that shows how to replace a hard disk drive assembly (also see Procedure , “How to Replace Hard Disk Drive Assemblies,” on page 7-23)

• replace_main_unit.mpg

, video that shows how to replace a T1000 AS chassis (also see Procedure , “How to Replace a T1000 AS Chassis FRU,” on page 7-43)

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Installation Documents

This section contains links to assembly drawings, interconnect diagrams, and related installation documents.

NOTE: A given application or set of applications might support only a DC environment or only an AC environment. For information about which environment is supported, refer to the application documentation. If the environment is not supported by the application, the link will open a document that states that the drawing is not available.

Linked Documents For DC Environments

The following documents provide information about T1000 AS hardware systems in DC environments:

Where to Find Other Information

• DC_AssemblyDrawing.pdf

, a drawing of the maximum configuration

possible in a frame in a DC environment

• DC_InterconnectDiagram.pdf

, a diagram that shows how the elements in

a frame should be connected

• DC_CableList.pdf

, a list of the cables shown in the system interconnect drawing. The list contains links to drawings of each cable used in the DC_InterconnectDiagram.

• DC_BreakerSettings.pdf

, information that shows mapping of breakers to

hardware components.

Linked Documents For AC Environments

The documents in this section provide information about T1000 AS hardware systems in AC environments.

NOTE: Some applications and application sets do not support installation of T1000 AS hardware systems in AC environments. When installation in an AC environment is not supported, the links shown in this section will open documents that state “This application set does not support installation in AC environments.”

• AC_PowerSystem.pdf

, a detailed drawing of the rectifier used to convert

AC to DC power

• AC_InterconnectDiagram.pdf a customer-provided frame should be connected in an AC environment

• AC_CableList.pdf drawing. The list contains links to drawings of each cable used in the AC_InterconnectDiagram.

910-0095-001 Revision J November 2007 1-5

, a diagram that shows how the elements in

, a list of the cables shown in the system interconnect

Documentation Packaging and Updates

Applications Documents

T1000 AS units support a variety of applications. For more information, refer to application documentation.

NOTE: Application documentation may also contain information about additional hardware.

Documentation Packaging and Updates

Customer documentation is upgraded whenever significant changes are made that affect system operation or configuration are made.

The document part number is shown on the title page along with the current revision of the document, the date of publication, and, if applicable, the software release that the document covers. The bottom of each page contains the document part number and the date of the publication.

Documentation Admonishments

Admonishments are icons and text that may appear in this and other Tekelec manuals. Admonishments alert the reader to assure personal safety, to minimize possible service interruptions, and to warn of the potential for equipment damage.

The following admonishments, listed in descending order of priority, are used in Tekelec manuals.

TOPPLE: This icon and text indicate the possibility of equipment damage and personal injury from toppling.

topple

DANGER: This icon and text indicate the possibility of personnel injury.

WARNING: This icon and text indicate the possibility of equipment damage.

CAUTION: This icon and text indicate the possibility of service interruption.

1-6 910-0095-001 Revision J November 2007

Customer Assistance

The Customer Care Center offers a point of contact through which customers can receive support for problems that may be encountered during the use of Tekelec’s products. The Customer Care Center is staffed with highly trained engineers to provide solutions to your technical questions and issues seven days a week, twenty-four hours a day. A variety of service programs are available through the Customer Care Center to maximize the performance of Tekelec products that meet and exceed customer’s needs.

To receive technical assistance, call the Customer Care Center at one of the following locations:

• Tekelec, USA

Phone (US and Canada) +1 888 367 8552 (US and Canada only)

Phone (international) +1 919-460-2150

Email: support@tekelec.com

• Tekelec, Europe and UK

Customer Assistance

Phone +44 1784 467 804

Email: ecsc@tekelec.com

910-0095-001 Revision J November 2007 1-7

Customer Assistance

1-8 910-0095-001 Revision J November 2007

Safety and Pre-Installation

Requirements

Introduction.......................................................................................................2-2

Safety Information............................................................................................2-2

Regulatory Compliance and Certification ....................................................2-4

Pre-Installation Site Requirements.................................................................2-5

Generic Site Requirements........................................................................2-6

Grounding and Power Requirements.....................................................2-8

910-0095-001 Revision J November 2007 2-1

Introduction

This chapter presents:

• General safety considerations that should always be kept in mind when Tekelec products are installed or replaced

• Listing of regulatory compliances and certifications that Tekelec products support

• Site requirements that should exist before Tekelec products are installed

Safety Information

Safety icons and text are used throughout Tekelec manuals to warn the reader of the potential of personal injury, service interruption, and equipment damage. For information about what each of the icons mean, see “Documentation Admonishments” on page 1-6.

Before beginning any procedure described in this manual, ensure that you are familiar with each of the following safety admonishments. Additional safety admonishments may be included, or repeated, for specific procedures.

TOPPLE: Always read and understand instructions completely before working on, moving, raising or lowering the frame, any portion of the frame, or attachments to the frame or equipment.

topple

TOPPLE: Never try to unpack any frame from the shipping container without at least two people to steady any movement of the frame and related components. At least two people are required to safely move and position any

topple

frame.

TOPPLE: Never pull out the shelf of any frame that is not anchored properly. Some frames are required to be attached to overhead ladder racks before shelves are extended.

topple

DANGER: No commercially AC powered equipment may be used or placed within 7 ft. of –48V equipment. AC powered equipment within 7 ft. of –48V equipment may create a shock or current loop that can be severely hazardous to personnel and equipment.

2-2 910-0095-001 Revision J November 2007

Safety Information

DANGER: Do not wear metal, chains, rings, watches, or jewelry or carry exposed metal, keys or tools in pockets when working on system equipment or other related electrostatic-sensitive components. Always wear a wrist strap or other electrostatic protection when handling printed circuit boards and other electrostatic-sensitive devices.

WARNING: Do not leave or allow unused metal objects, such as screws or washers, to remain anywhere within the equipment. Remove all unused material from the equipment

WARNING: Do not allow any metal shavings to remain in the equipment area. Metal Shavings may result from over tightened screws or bolts. These small metal particles are hazardous to electronic equipment. Be careful not to over tighten screws or bolts.

WARNING: Do not use tie wrAS on or above the top traverse arms on a frame. Always trim tie wrap flush and turn the trimmed tie wrap to the rear of the cable.

CAUTION: All personnel associated with the installation of these systems must adhere to all safety precautions and use required protection equipment, to avoid the possibility of injury to personnel, service degradation, and/or service interruption.

CAUTION: These systems have redundant power supplies to allow service during normal maintenance. When repairs require a total power disconnect, both input supply sources must be disconnected. This causes service interruption and takes down the systems.

CAUTION: This equipment has a connection between the earthed conductor of the DC supply circuit and the earthing conductor.

CAUTION: The Branch Circuit Overcurrent Protection shall be rated minimum -48V, maximum 40A.

CAUTION: Equipment is to be installed in restricted access areas in accordance with articles 110-16, 110-17, and 110-18 of the National Electric Code, ANSI/NFPA 70.

910-0095-001 Revision J November 2007 2-3

Regulatory Compliance and Certification

CAUTION: A readily accessible disconnect device that is suitable, approved, and rated shall be incorporated in the field wiring.

CAUTION: Connect to a reliably grounded SELV source which is reliably earthed and electrically isolated from the AC source.

CAUTION: Use only listed closed loop connectors for connection to the supply.

CAUTION: When some CPCI cards arrive from the manufacturer, they may have a small plastic cover over the screws and/or the alignment ejector pins. Remove and discard these plastic covers. If inserting the cards takes an excessive amount of force, check for obstructions. Forcing the card into a slot may damage the ejector handle or pin.

Regulatory Compliance and Certification

Tekelec products are tested to meet the following regulatory standards:

• Network Equipment Building System (NEBS) level 3 as listed in Telcordia SR-3580.

• Applicable Telcordia Electromagnetic Compatibility and Electrical Safety requirements in GR-1089-CORE.

• Applicable Physical Protection requirements in GR-63-CORE.

• Relevant directives and harmonized standards in support of the products Compliance European (CE) mark required in Europe. Figure 2-1 shows the mark used to indicate this compliance.

Figure 2-1.European Directives CE Mark

• Relevant standards in ElectroMagnetic Compatibility (EMC) directive 89/336/EEC.

• Relevant standards in Safety directive 73/23/EEC, supported by Certified Body (CB) Test Certificates US/5923/UL or US/5451/UL issued by the National Certification Body as tested to IEC 60950 with national differences for European countries

2-4 910-0095-001 Revision J November 2007

Pre-Installation Site Requirements

䚼ӊৡ⿄

᳝↦᳝ᆇ⠽䋼៪ܗ㋴(Hazardous Substance)

(Parts)

䪙 ∲ 䬝 ݁Ӌ䫀 ໮⒈㘨㣃 ໮⒈Ѡ㣃䝮

3E +J &G

&U





3%% 3%'(

䞥ሲ䚼ӊ

ƻƻ ƻ ƻ ƻ ƻ

(Metal Parts)

⬉䏃῵ഫ

hƻ ƻ ƻ ƻ ƻ

(Circuit Modules)

⬉㓚ঞ⬉㓚㒘ӊ

hƻ ƻ ƻ ƻ ƻ

(Cables & Cable Assemblies)

ล᭭㘮ড়⠽䚼ӊ

ƻƻ

(Plastic and Polymeric parts)

ƻƻ ƻ ƻ

ƻ˖

㸼⼎䆹᳝↦᳝ᆇ⠽䋼೼䆹䚼ӊ᠔᳝ഛ䋼ᴤ᭭Ёⱘ৿䞣ഛ೼6-7[[[[[[[[ 󰵼ޚ㾘ᅮⱘ䰤䞣㽕∖ҹϟǄ嘅

Indicates that the concentration of the hazardous substance in all homogeneous materials in the parts is below the relevant threshold of the SJ/T 11363-2006 standard.

h˖

㸼⼎䆹᳝↦᳝ᆇ⠽䋼㟇ᇥ೼䆹䚼ӊⱘᶤϔഛ䋼ᴤ᭭Ёⱘ৿䞣䍙ߎ6-7[[[[[[[[ 󰵼ޚ㾘ᅮⱘ䰤䞣㽕∖Ǆ

Indicates that the concentration of the hazardous substance of at least one of all homogeneous materials in the parts is above the relevant threshold of the SJ/T 11363-2006 standard.

• Underwriters Laboratories (UL) listed under UL File E200146 for USA and c-UL for Canada. Figure 2-2 shows the mark used to indicate this compliance.

Figure 2-2.Combined UL Mark for the United States and Canada

LISTED

• Relevent standards in SJ/T 11363-2006 for limits of certain hazardous

substances.

Figure 2-3.Hazardous Substances

Pre-Installation Site Requirements

910-0095-001 Revision J November 2007 2-5

Before installing any T1000 AS hardware system, ensure that the requirements described in both of the following sections have been met.

• “Generic Site Requirements” on page 2-6

• “Grounding and Power Requirements” on page 2-8

Pre-Installation Site Requirements

Generic Site Requirements

Ensure that the site where the product will be installed conforms to the specifications listed in the following sections. These specifications are standard telephony industry requirements for equipment installation.

Fire Protection

Local fire protection codes must be satisfied in the equipment room where the system is to be located.

Environmental Requirements

Tekelec products are designed for environments that have temperature and humidity controls.Temperature and humidity controls must be activated as quickly as possible for equipment to operate at an optimum level.

When temperature and humidity controls fail, the equipment has been tested to operate within the following ranges:

• Temperature

— 5° C to 40° C (41° F to 104° F) for normal operation

— -5° C to 50° C (23° F to 122° F) for no more than 96 hours in duration and at

elevations less than 1800 meters

— -5° C to 50° C (23° F to 122° F) for storing the product

• Humidity

— 5% to 85% non-condensing for normal operation

— 5% to 90% non-condensing (but not to exceed 0.024 kilograms of water per

kilogram of dry air) for no more than 96 hours in duration and at elevations less than 1800 meters

Tekelec products are tested to operate at an elevations within the following range:

• Minimum: 60 meters below sea level at ambient temperature of 30° C (86° F)

• Maximum: 4000 meters above sea level at ambient temperature of 40° C (104° F)

HVAC Requirements

Tekelec products are designed to bring cool air in from the bottom front and exit heated air out the top rear of the installed equipment.

The required HVAC (Heating, Ventilation, and Air Conditioning) capacity depends on the installed equipment. To calculate needed HVAC capacity, determine the total wattage of the installed equipment and use the following formula:

BTUs/hr. = watts x 3.413

2-6 910-0095-001 Revision J November 2007

Pre-Installation Site Requirements

Lighting

Adequate lighting should be provided in the room where the equipment is to be located. Lighting fixtures must be far enough from the equipment and cables to prevent heat damage and to allow safe access to equipment and cables.

Earthquake Resistance

All Tekelec system configurations are designed to assure that the system remains operational during and after an earthquake, even when the system is located on the upper floors of a zone 4 central office.

Space Requirements

Provide space as described in Table 2-1. These space requirements provide for Tekelec equipment installed in a 23-inch heavy-duty frame, which measures 7 feet high. Separator panels and end panels add to the width of multiple frame systems.

Table 2-1. Space Requirements

Building Area Dimensions Notes

Halls 4.5 feet wide by 8 feet

tall (1.4 meters wide by

2.4 meters tall)

Frame location 30 inches wide by 24

inches deep (76.2 cm wide by 60.96

cm deep)

Side aisles 4 feet (1.2 meters) To allow maneuvering frames into place and

Front and rear access 3 feet 6 inches

(107 cm)

Side access 12 inches (31 cm) From walls or other frames

To provide a clear, uncluttered route for moving equipment between the loading/receiving dock and the planned system location

Floor area recommended for one Tekelec frame (multiply by the number of frames listed on the Initial Sales Order)

Total area per frame = 720 square inches (5.0 square feet)

(0.465 square meters)

provide ample work space around the equipment

From walls or other frames

In addition, when planning the installation, be sure to take into account spare hardware storage, modems, terminals, printers, cross connect panels, and all other items that might require space in a system.

910-0095-001 Revision J November 2007 2-7

Pre-Installation Site Requirements

Floor Loading

Tekelec products installed in heavy-duty frames are designed for installation on raised or solid floors, which are recommended to have a distributed load capacity of no less than 100 pounds per square foot (504 kg/m2). Following are the maximum weights of Tekelec frames:

• Maximum weight of EAGLE 5 ISS Control or Extension frames: 850 lbs

(386 kg).

• Maximum weight of a two T1000/T1100 server frame (for example, the

MPS frame), including AC and DC LSMS frames: 600 lbs (273 kg).

• Maximum weight of the EOAP frame: 450 lbs (205 kg).

• Maximum weight of an application frame with up to six T1000/T1100

servers: 925 lbs (421 kg).

Use the following equation to calculate the floor loading:

Distributed floor capacity = Total equipment weight/floor area

Grounding and Power Requirements

Before installing a T1000 AS hardware system, refer to the application documentation to determine whether it is to be installed in an Alternating Current (AC) or Direct Current (DC) environment. Then, ensure that the grounding and power requirements in the appropriate following sections have been met.

• “Grounding Requirements” on page 2-8 (this section describes

requirements both for AC and DC environments)

• “Power Requirements in a DC Environment” on page 2-10

• “Power Requirements in an AC Environment” on page 2-11

Grounding Requirements

Tekelec systems operate as digital isolated ground plane systems in a central office environment and require a single connection to the central office ground window. The system’s ground cables must provide the sole grounding connection between the entire system and the central office grounding.

WARNING: Always install an isolator pad between the frame and ground. Tekelec frames are shipped with isolator pads to completely isolate the frames from ground. If a non-Tekelec frame is used, an isolator pad must be provided.

2-8 910-0095-001 Revision J November 2007

Pre-Installation Site Requirements

The system can use three types of grounding paths:

• Battery return

The battery return grounding path is the return path for all –48VDC loads in the system. This path is isolated from other system grounds and connects to the rest of the central office through the –48VDC return connections located on the breaker panels of each frame.

• Logic Ground

Some system types require connection to a logic ground. The logic ground path provides a common voltage reference point between all circuit boards of a system. Each connection terminates to the system ground. The logic ground path is shown on your system’s interconnect drawing. The logic ground path does not carry current.

NOTE: Logic ground is not required in an AC environment when the T1000 AS unit uses only Ethernet connections. Ethernet connections are the only network connections intended for use with the AC powered T1000 AS unit. If the AC-powered T1000 AS unit uses serial RS232 connections, the grounding in a standard serial cable will provide the logic ground necessary for the data transmission.

NOTE: AC-powered T1000 AS units should not be used for RS485, DS0, V.35, or other network connections unless specified by Tekelec.

• Frame/chassis ground

The frame/chassis ground path provides a low impedance connection for all metal parts of the entire system, including the frame, doors, shelves, and end panels. Each frame/chassis connection within the system lineup terminates to the frame and connects to the main ground by way of HtAS, #6 American Wire Gauge (AWG) to 1/0 cable.

NOTE: The frame/chassis ground path does not carry current.

For products installed in a frame, the doors installed are grounded to the frame through a two-hole lug ground wire and through a screw-down latch. Figure 2-4 shows a cutaway view example of an open frame door showing the door ground strap.

910-0095-001 Revision J November 2007 2-9

Pre-Installation Site Requirements

Figure 2-4.Door Grounding Strap Placement

EMI shield (where required)

Perforated door (where required)

Door ground strap

Frame number (label)

Frame information (label)

End panel (where required)

04_frame_door-gnd_generic

Door (rear view)

Frame (front view)

Power Requirements in a DC Environment

A Direct Current environment must supply four 40Amp feeds from the customer’s power source. Each frame containing Tekelec products requires that power be provided from two to four breakers at –48VDC.

Each frame is divided into A and B power buses. In the event of loss of power on one of the buses, the other bus must be able to supply current for the entire frame. Therefore, each bus requires wiring sized to handle up to the maximum amps at –48VDC, with a maximum voltage drop of 0.6 volts. This requirement is met automatically when power is supplied by breakers.

NOTE: If breakers are tripped by an overload, they must be switched completely OFF and then ON to reset.

The following table contains detailed information on T1000 AS power requirements in a DC environment: DC_PowerReqmts.pdf

2-10 910-0095-001 Revision J November 2007

Pre-Installation Site Requirements

Power Requirements in an AC Environment

An Alternating Current environment must supply two 20 Amp feeds from separate circuits.

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Pre-Installation Site Requirements

2-12 910-0095-001 Revision J November 2007

T1000 AS Hardware System

Overview

T1000 AS Hardware System in a DC Environment.....................................3-3

T1000 AS Hardware Features .........................................................................3-5

T1000 AS Rear I/O Panel..........................................................................3-8

T1000 AS Status Indicators .......................................................................3-8

T1000 AS Chassis Installation and Replacement...................................3-9

Breaker Panels.................................................................................................3-11

Breaker Panel LEDs .................................................................................3-12

Breaker Panel Power................................................................................3-13

Breaker Panel Settings.............................................................................3-13

Ethernet Switches, Routers, or Hubs ...........................................................3-13

910-0095-001 Revision J November 2007 3-1

Introduction

Depending on the applications that run on them, T1000 AS hardware systems are delivered in one of the following ways:

• Integrated applications

Most applications that run on T1000 AS systems are designed to be integrated with features that run on a Signal Transfer Point (STP). T1000 AS systems for these applications run in a Direct Current (DC) environment and are delivered in one of the following ways:

— For all applications, the initial installation of the T1000 AS hardware

system consists of one or more T1000 AS units, along with breaker panels and Ethernet communication equipment, already installed by Tekelec manufacturing in a heavy duty frame.

— Some applications allow a single T1000 AS unit to be added to a heavy

duty frame that has been previously installed and already contains one to four T1000 AS units. To view the maximum configuration allowed, refer to the DC assembly drawing

For more information about these T1000 AS hardware systems, see “T1000 AS Hardware System in a DC Environment” on page 3-3.

• Non-integrated applications

Applications (such as provisioning applications or network management applications) that do not need to integrate with STP features may not require a DC environment. If an application is designed to run in an Alternating Current (AC) environment, a single T1000 AS unit is delivered along with equipment that converts AC power to DC power.

For more information, see “T1000 AS Hardware System in an AC Environment” on page 3-5.

To determine which environments are supported by the applications that run on the T1000 AS systems, refer to the applications documentation.

This chapter provides an overview of T1000 AS hardware systems in each of the possible environments and an overview of each of the components that can be part of a T1000 AS hardware system.

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T1000 AS Hardware System in a DC Environment

In a Direct Current (DC) environment, a T1000 AS hardware system consists of the following hardware components, which are assembled in a heavy-duty frame by Tekelec and delivered as one unit when first ordered (some applications allow additional T1000 AS units, to a maximum of five, to be added later):

• Depending on the applications loaded, from one to five T1000 AS units, identified as A through E, starting with the topmost server identified as A. Each server consists of T1000 AS hardware that is loaded at the factory with platform software and application software. Some applications allow each server to be installed with different application software. (The minimum and maximum number of servers in the frame depends on which applications are loaded; for more information, refer to the applications documentation and to the DC assembly drawing overview of the T1000 AS units, see “T1000 AS Hardware Features” on page 3-5.

NOTE: Some applications allow individual T1000 AS units (to a maximum of five per frame) to be added later.

.) For an

• Two Breaker Panels (BPs). For an overview, see “Breaker Panels” on page 3-11; for more information, refer to the documentation delivered with the product.

• Additional equipment, such as consoles and communications switches, routers, and hubs. For more information on these components, refer to the documentation delivered with the product.

Figure 3-1 shows an example T1000 AS hardware system in a DC environment.

NOTE: This figure shows the maximum configuration of five servers in the frame. For more complete information about the configuration used by the application, refer to the DC assembly drawing

910-0095-001 Revision J November 2007 3-3

T1000 AS Hardware System in a DC Environment

Figure 3-1. T1000 AS Hardware System in DC Environment

2 Breaker panels

Drip pan

Site specific system hardware

TekServer Unit Frame

DC Envioronment

TekServer units

(maximum

configuration

shown)

03_ts_frame_flat-front

3-4 910-0095-001 Revision J November 2007

T1000 AS Hardware System in an AC Environment

In an Alternating Current (AC) environment, a T1000 AS hardware system consists of the following hardware components, which are delivered as separate units and are assembled at the customer site in a frame supplied by the customer (the frame can be either 19 inches or 23 inches wide):

• One T1000 AS unit, which is loaded at the factory with platform software and application software. For an overview of the T1000 AS units, see “T1000 AS Hardware Features” on page 3-5.

• A rectifier, which accepts an AC voltage and produces a regulated DC

voltage output. For an overview, see “Rectifier” on page 3-14; for more information, refer to the documentation delivered with the product.

Figure 3-2 shows an example T1000 AS hardware system in an AC environment.

Figure 3-2. T1000 AS Hardware System in AC Environment

Rectifier

TekServer

T1000 AS Hardware Features

The Tekelec 1000 Services Platform is a general-purpose application engine (AE) that offers high transaction rates with low latency. It supports a variety of application solutions for the wireless and wireline telecommunications infrastructure to provide the building blocks for next-generation signaling systems.

Unit

03_ts_ac_frame

The Tekelec 1000 Services Platform is a scalable computing platform constructed with state-of-the-art components packaged in a compact-size, stand-alone enclosure. The Tekelec 1000 chassis utilizes dual processors, and has eight PCI slots, four internally mounted media devices, and expandable memory.

910-0095-001 Revision J November 2007 3-5

T1000 AS Hardware Features

Figure 3-3 shows a single Tekelec 1000 Services Platform. For clarity, it is shown not mounted in a frame.

Figure 3-3. Tekelec 1000 Chassis

CRITICAL

MAJOR

MINOR

EJECT

POWER A

POWER B

Tekserver

03_ts_front_iso

Figure 3-4 shows an exploded view of the T1000 AS chassis. This view shows where the various hardware components, especially the Field Replaceable Units (FRUs), are located.

3-6 910-0095-001 Revision J November 2007

Figure 3-4. Exploded View of T1000 AS Chassis

T1000 AS Hardware Features

03_ts_expld_frus

6 = the entire TekServer unit

Field Replaceable Units (FRUs)

The following correspond to the Field Replaceable Units shown in Figure 3-4:

1. Air filter

2. Fan assemblies

3. Hard disk assembly (only the assembly on the left side is shown as an exploded view)

4. Removable media disk drive assembly

5. Peripheral Component Interconnect (PCI) cards

6. Entire T1000 AS chassis

For more information about FRUs, see Chapter 7, “Field Replaceable Units.”

For more information about the hardware components, see Appendix A, “T1000 AS Hardware Feature Information.”

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T1000 AS Hardware Features

T1000 AS Rear I/O Panel

The rear input/output (I/O) panel is perforated to facilitate airflow and forms the back wall of the Tekelec 1000 enclosure. It has openings for:

• Eight peripheral component interface (PCI) cards' I/O panels

• The I/O connectors on the rear edge of the main board (mouse, keyboard, VGA, serial port, E1 or T1 clock inputs, and two USB ports)

• The power board I/O (logic ground connection)

Power entry is at the rear of the Tekelec 1000 platform. There are two right angle power connectors (A and B feeds) on the power board that are accessible through the rear I/O panel. The power input connectors are keyed and have positive locking features.

Logic ground is carried on a 15-position, right-angle connector on the power board. The connector is bulkhead-mounted to the rear I/O panel. There are also two chassis ground connector studs on the rear I/O panel. See Figure 3-5 for a detailed view of the rear I/O panel.

NOTE: Figure 3-5 shows empty PCI slots.

Figure 3-5. Rear I/O Panel

Rear Cable arm connection

Chassis ground

(2) USB

T1000 AS Status Indicators

The T1000 AS platform provides the following light-emitting diode (LED) status indicators on the front panel of the Tekelec 1000 platform (see Figure 3-6):

• Critical, Major, and Minor visual alarm indicators indicate operational condition of the Tekelec 1000 platform, including status of the major subsystems: processors, volatile memory, non-volatile memory (disk drives, etc.), and interfaces.

USB

RJ45 B

-48 VDC Input B

Logic ground -48 VDC Input A

PWR A

LOGIC GND

CLK

VGA

VGA Serial

RJ45 A

SERIAL

RS-232

PWR B

Mouse

Keyboard

PCI8 PCI7 PCI6 PCI5 PCI4 PCI3 PCI2 PCI1

PCI slots

PCI 1 slot

03_ts_flat-rear

• Indicators for A and B power inputs.

3-8 910-0095-001 Revision J November 2007

Figure 3-6. T1000 AS Status Indicators

Alarm Indicators

Status Indicators

Power Indicators

T1000 AS Hardware Features

03_ts_front_status

For more information about the diagnostics that manage these alarm and status indicators, see “T1000 AS Diagnostics” on page A-6.

T1000 AS Chassis Installation and Replacement

The T1000 AS chassis is installed in the frame using slides that have inner and outer rails. The outer slide rail is attached to the frame and the inner slide rail is attached to the T1000 AS chassis (see Figure 5-1 on page 5-3). The chassis is installed by sliding the inner rails into the outer rails.

DANGER: Moving a T1000 AS chassis requires two people. Each T1000 AS chassis weighs approximately 30 kg (65 lbs) and may cause personnel injury or damage to the internal components due to shock and vibration if not handled properly.

The Tekelec 1000 chassis is also field replaceable. Tekelec 1000 replacement, including disconnecting cables, mounting a replacement system (of identical configuration), and reconnecting cables requires no more than 30 minutes.

NOTE: All I/O connections are at the rear of the Tekelec 1000 chassis.

Table 3-1 lists the dimensions of the Tekelec 1000 chassis.

910-0095-001 Revision J November 2007 3-9

T1000 AS Hardware Features

Table 3-1. Tekelec 1000 Chassis Dimensions

Dimension Value Notes for Rack-Mounting

Depth 20.6 inches from front

Height 6.9 inch high (4U)

Width 17.6 inches wide, with

1. Tekelec makes no warranties for servers that are installed without proper clearances or that are removed from Tekelec-standard frames.

2. The Tekelec 1000 enclosures should be free to slide only during installation, service, or repair; they should be locked down at all other times.

surface to rear bulkhead

form factor

slides

Allows over 2.5 inches of depth for cable management in a Tekelec Heavy Duty Frame. The pull handles on the front lid protrude 0.75 inches leaving 0.3 inches of clearance between the handles and a perforated door assembly. Chassis slide lock brackets are used to anchor the Tekelec 1000 chassis in position during normal operation.

Allows for multiple Tekelec 1000 chassis and associated Ethernet switches to be mounted in a Tekelec Heavy Duty frame

Allows for a Tekelec 1000 chassis to be installed in 19 inch racks. Adapter plates are required to mount a Tekelec 1000 chassis with slide rails in 23 inch frames.

Cable Management Arms

The T1000 AS is installed on slides for easy access. When the chassis is slid in or out, strain on the cables is relieved by one of the following cable management systems:

• Side Cable Management Arms

These cable management arms are attached to the sides of the frame and fold inward towards the back of the T1000 AS it is slid out from the frame (see Figure 3-7 on page 3-11). A T1000 AS chassis that is shipped with these cable management arms also includes tension bars that are mounted on the rear of the server to further reduce strain on the cables.

3-10 910-0095-001 Revision J November 2007

Figure 3-7. T1000 AS with Side Cable Management Arms

Breaker Panels

• Rear Cable Management Arm

Breaker Panels

Breaker panels are used to provide redundant power paths to T1000 AS units and other equipment in a heavy duty frame in a DC environment.

Figure 3-8 shows the two breaker panels used to provide redundant power paths:

• An upper breaker panel, called BP-1

• A lower breaker panel, called BP-2

Each breaker panel has two sides: side A and side B. Each side has seven breakers, although only certain breakers on each side are active (closed). The open position of each breaker is marked by “O” and “|” marks the closed position.

The Rear Cable Management Arm attaches to the rear of the T1000 AS and unfolds as the T1000 AS is slid out.

NOTE: Rear Cable Management Arm systems are no longer being shipped with new T1000 AS installations.

910-0095-001 Revision J November 2007 3-11

Breaker Panels

Figure 3-8. Front of Breaker Panel

Mounting screws

Breaker Panel LEDs

Figure 3-9 shows a close-up of the power module, also called the “Indicator Panel,” in the center of the front of each breaker panel.

Figure 3-9. Breaker Panel LEDs

Breaker Panel 1

Breaker positions A1-A7 Breaker positions B1-B7

1234567 1234567

Front View

BREAKER

ALARM

RESET

INPUT

POWER

BREAKER

AB AB

Mounting screwsMounting screws

Breaker Panel 2

Breaker positions A1-A7 Breaker positions B1-B7

1234567 1234567

Front View

BREAKER

ALARM

RESET

INPUT

POWER

BREAKER

AB AB

Mounting screws

Front View Detail

BREAKER

LED

Breaker positions A1-A7 Breaker positions B1-B7

1234567 1234567

ALARM

ALARM RESET

INPUT

BREAKER

AB A B

LEDs

BREAKER

ALARM

INPUT

RESET

BREAKER

AB AB

Front View

POWER

ALARM

POWER

09_breaker_leds

09_breakers_front

The power module contains two pairs of light-emitting diodes (LEDs), each labeled

A and B with respect to the side of the breaker panel that the LED

represents:

• The pair of LEDs labeled operation. If one of the rear input breakers opens (pops out), its respective LED is off (not illuminated).

• The pair of LEDs labeled operation. If power is lost coming to the breaker panel, the affected LED is off (not illuminated.)

NOTE: If one of the

BREAKER LED will also be off and the BREAKER ALARM LED will be

illuminated red.

3-12 910-0095-001 Revision J November 2007

INPUT BREAKER is on (illuminated green) for normal

POWER ON is also on (illuminated green) for normal

POWER ON LEDs is off, the respective INPUT

Breaker Panel Power

The breakers receive power from the input circuit on their respective side. Each breaker controls the power to its corresponding power feed on the back of the breaker panel. The power feeds connect to the individual hardware devices in the frame.

Power comes into each breaker panel on side A and on side B. Each input power line connects to the input power feeds in the rear of the breaker panel. Each input power feed has an input circuit breaker beside it that ensures that the power is within an acceptable range.

Breaker Panel Settings

To view a table that shows the mapping of breakers to the devices, see

DC_BreakerSettings.pdf

associated breakers should be closed. Inactive breakers are not required to be in the closed position.

Ethernet Switches, Routers, or Hubs

. When a server is installed and powered up, the

NOTE: The breaker mapping table shows only end-to-end connectivity from the breaker panel breakers to the servers. For detailed information on wiring, see the DC interconnect diagram

Ethernet Switches, Routers, or Hubs

Ethernet switches, routers, or hubs cross-connect all the components in a heavy duty frame. To determine which type of Ethernet switch, router, or hub is used, see the DC assembly drawing routers, or hubs, refer to the documentation that was delivered with the product.

. For more information about the Ethernet switches,

Console Servers

Some T1000 AS hardware systems contain a console server, which provides access to the console ports of the T1000 AS units and allows Tekelec Customer Care Center to access remotely the T1000 AS units. A console server is used only during maintenance and failure conditions. To determine whether a console server is used, see the DC assembly drawing

For more information about the console server hardware, refer to the documentation that was delivered with the product. For information about how to configure the console server, contact Tekelec Customer Care Center (see “Customer Assistance” on page 1-7).

910-0095-001 Revision J November 2007 3-13

Rectifier

In Alternating Current (AC) environment, a rectifier is used to accept AC input from the environment’s power source and produce DC output that can be used by the T1000 AS unit.

Rectifier Overview

Figure 3-10 shows an example rectifier.

Figure 3-10. Rectifier

AC power plug

2 amp rectifier module

Blank rectifier module

Rectifier module

serial number

In a T1000 AS hardware system in an AC environment, the rectifier system contains two rectifier modules; Figure 3-10 shows two rectifier modules, one each in Slots 1 and 2, and a blank module in Slot 3. Each rectifier module is hot-swappable (can be replaced without turning off power to the rectifier system).

For a more detailed drawing of the rectifier, see AC_PowerSystem.pdf information about its features, refer to the documentation delivered with the product.

Rectifier Breaker Settings

Slot 1

Slot 2

Slot 3

2 breakers

03_rectifier-ac_power

Rectifier system serial number

Door latch

. For more

To turn on power from the rectifier to the T1000 AS unit, open the door at the right of the rectifier and turn all the breakers to ON.

3-14 910-0095-001 Revision J November 2007

How to Install a T1000 AS Frame

Introduction.......................................................................................................4-2

How to Unpack the T1000 AS Frame and Conduct Inventory..................4-2

How to Install a T1000 AS Frame...................................................................4-2

Recommended Tools..................................................................................4-3

How to Prepare the Floor for Heavy Duty Frames...............................4-4

How to Anchor the HD Frame to the Floor ...........................................4-6

How to Anchor to Overhead Rack of HD Frame................................4-17

How to Cable a T1000 AS Frame..................................................................4-19

910-0095-001 Revision J November 2007 4-1

Introduction

This chapter describes how to unpack and install in a DC environment a heavy-duty frame that contains from one or more T1000 AS units and associated equipment.

For information about installing a T1000 AS unit in an AC environment and about installing an additional T1000 AS unit into a heavy-duty frame that already contains from one to four T1000 AS units, see Chapter 5, “How to Install Hardware in an Existing Frame.”

NOTE: The total number of T1000 AS units allowed in a frame depends on the application. For more complete information about the maximum configuration allowed by the application, refer to the DC assembly drawing

How to Unpack the T1000 AS Frame and Conduct Inventory

When the T1000 AS hardware system frame arrives, perform the following procedure:

Procedure 4-1. How to Unpack Frame and Conduct Inventory

1. Unpack the heavy-duty frame, using the procedure described in 822-0094-02.

2. Ensure that all the parts listed on the packing list have been received.

3. Ensure that the part numbers on the labels on the left and right sides of each

T1000 AS unit match the sales order for each of the following categories:

• Base configuration for hard disk

• Installed memory information

• PCI card configuration

For information about the fields on a label, see “T1000 AS Chassis Part Number Information” on page B-16.

4. Be sure to return the frame’s shipping container, as described in 822-0094-02.

5. This procedure is complete.

How to Install a T1000 AS Frame

A Heavy Duty (HD) frame is a specific Tekelec frame that has a specific footprint. It should not be confused with other 19- or 23-inch standard frames.

4-2 910-0095-001 Revision J November 2007

To install and anchor a heavy duty frame, perform the following tasks:

• Prepare the floor. See page 4-4.

• Anchor the frame to the floor. See page 4-6.

NOTE: The anchoring procedure and the anchor assembly to use depend on the type of floor on which the frame is to be installed.

• Anchor the frame to the ceiling using an overhead rack. See page 4-17.

Recommended Tools

All Tekelec tools should be labeled “Property of TEKELEC” with either a press-on Field Tool Identification label (P/N 658-0941-01) or Field Tool Identification wrap (P/N 658-0941-02).

•Safety glasses

• Ear protectors

• Mounting hardware kit (P/N 840-0092-01)

How to Install a T1000 AS Frame

• Isolator pad (in mounting hardware kit), also used as template

• Chalk (or chalk line)

• Fiberglass tape measure

• Felt tipped marking pen

• Rotary impact drill

• 18 mm (11/16 inch) masonry drill-bit

• 1 inch (25.4 mm) masonry drill-bit

• Extension cord

• High Efficiency Particulate Air (HEPA) vacuum cleaner

• Masking tape

• File

• 3/4 inch (19mm) box-end wrench

• 3/4 inch (19mm) socket wrench

• Carbide-toothed hole saw

• Sub-floor marking tool (star bit)

•Hammer

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How to Install a T1000 AS Frame

How to Prepare the Floor for Heavy Duty Frames

Frame layout is site specific; Figure 4-1 on page 4-4 shows the most typical frame layout. The recommended minimum aisle spacing is 3 ft. (91.5 cm) front and rear. The following subsections provide instructions on marking the floor layout and preparing raised floors.

How to Mark the Floor Layout

Use the following procedure to mark the floor layout.

Procedure 4-2. Mark Floor Layout

1. Verify with a customer representative that the required area dimensions and

equipment location correspond with the marked floor plan.

2. Use the floor plan provided with the engineering site file specifications to

mark the front base line and the borders of the first frame with the chalk line.

3. Align the frame template (isolator pad) with either of the two sides marked

“This side front” along the front chalk line. Using a felt tip pen, mark Anchor locations in the middle of each oval anchor slot. Mark the corners of the first frame as shown in Figure 4-1.

Figure 4-1. Floor Marking Template for HD Frame

25 7/8 inches

Second template position

Chalk line

23 5/8 inches

04_floor_mounting_template

Slots

12 inch minimum

from existing telco

equipment

Chalk lines defining front and starting end of lineup

Rear

First template position

This side front

Front

6 inches spacing

4-4 910-0095-001 Revision J November 2007

How to Install a T1000 AS Frame

4. Create another chalk line that allows 6 inches between each frame for correct

spacing.

Align the template (isolator pad) again against the front chalk line and continue the process of aligning, marking, and moving the template (isolator pad) until the site specific number of frame spaces has been laid out.

5. This procedure is complete.

Next, do one of the following:

• If you are installing the frame on a slab floor, see Procedure 4-4, “Anchor a HD Frame into a Slab Floor,” on page 4-7.

• If you are installing the frame on a raised floor, see Procedure 4-3, “Create Cable and Anchor Holes for Raised Floors,” on page 4-5.

Additional Preparations for Raised Floors

Use the procedures in this section to prepare floors for anchoring frames on raised floors. For raised floors, you must create cable and anchor holes in the raised floor tiles.

Procedure 4-3. Create Cable and Anchor Holes for Raised Floors

1. Mark the spots where the cable holes are to be drilled. (The spots where the

anchor holes are to be drilled were marked in Procedure 4-2, “Mark Floor Layout,” on page 4-4.)

2. Mark the corners of the raised floor tiles to ensure the same tiles will be

returned to the same place when the procedure is complete.

3. Remove the tiles from the equipment area.

4. Use a HEPA vacuum cleaner to collect the shavings while drilling. Using a

carbide-toothed hole saw of the appropriate diameter, drill the cable holes required in the raised floor tiles. For the anchor holes, drill 1 inch (2.54 cm) diameter holes in the tiles corresponding to the marked anchor locations. Use a file to remove any sharp edges from the drilled tiles.

5. Return to the equipment area with the drilled tiles and replace the tiles,

making sure the holes match where the frame anchors will be installed.

6. You have completed this procedure.

910-0095-001 Revision J November 2007 4-5

How to Install a T1000 AS Frame

Next, perform one of the following procedures, depending on the anchoring method you choose:

• Procedure 4-5, “Anchor the Frame to the Slab Beneath the Raised Floor,” on page 4-11

• Procedure 4-6, “Anchor Frame to Raised Floor with Support Channel,” on page 4-14

• Procedure 4-7, “Anchor Frame with Support Channel/Spring Nut,” on page 4-16

How to Anchor the HD Frame to the Floor

See the following sections for instructions on anchoring heavy duty frames to the floor. These procedures are for typical installation sites with slab (concrete) floors and raised floors. You might have to accommodate these procedures to the unique features of your site. Depending upon your floor, use the procedure in one of the following sections:

• Anchoring directly to a slab floor (see “How to Anchor Frame to Slab Floor” on page 4-6)

• Anchoring to a slab floor beneath a raised floor (see “How to Anchor to Concrete Floor Under a Raised Floor” on page 4-10)

• Anchoring to a raised floor using washer and nut (see “How to Anchor on Raised Floor Using Support Channel” on page 4-13)

• Anchoring to a raised floor using a unistrut (see “How to Anchor on Raised Floor Using Support Channel with Spring Nut” on page 4-16)

WARNING: Before drilling holes in any flooring, verify with facilities personnel that the area is free of gas or water pipes, ventilation plenum, and electrical wiring conduits.

How to Anchor Frame to Slab Floor

Use the procedure in this section to anchor the frame directly to a concrete slab floor. If you are anchoring to a raised floor above a slab floor, see “How to Anchor to Concrete Floor Under a Raised Floor” on page 4-10. Always get permission from facility personnel before drilling any holes for HD frame installation.

Figure 4-2 shows the components of the Anchor Assembly used for a slab floor.

4-6 910-0095-001 Revision J November 2007

Figure 4-2. Anchor Assembly for Slab Floors

How to Install a T1000 AS Frame

5/8 inch rod

5/8 inch nut

Small steel washer

Large steel washer

Metal sleeve

Nylon shoulder washer

Fiber washer

Nylon collar

Expansion sleeve

Cone nut

Anchor

Assembly

Exploded View

Note: When an anchor assembly is used on a raised floor, the anchor assembly must be disassembled and the correct length of threaded rod of the proper diameter must be used

04_anchor

for the floor height requirement.

See Note Threaded rod

Twist off nut Torque nut

(red plastic cover)

Nylon shoulder washer

Hold-down

plate (option)

Fiber washer

Nylon shoulder washer

Anchor

Assembly

Fiber washer

Nylon collar

Expansion sleeve

Cone nut

Frame

Isolation pad

Floor

Metal sleeve

Procedure 4-4. Anchor a HD Frame into a Slab Floor

1. Use the HEPA vacuum cleaner to collect the dust while drilling holes. At each

anchor location marked on the concrete floor, drill a hole that is 11/16 inches (18 mm) in diameter to a depth of 3 inches (7.7 cm). The anchor and frame will not come together properly if the hole is drilled at an angle other than 90°.

NOTE: If any obstruction is encountered while drilling the hole, fill the unusable hole with liquid concrete. After allowing sufficient time for the liquid concrete to set, drill the hole at another spot within the marked area.

Clean out each hole after drilling is completed.

2. Set a fully assembled anchor into each drilled hole.

910-0095-001 Revision J November 2007 4-7

How to Install a T1000 AS Frame

3. From each anchor remove all pieces above the metal sleeve. Retain the pieces

for use in step 7.

4. Lay the isolator pad on the floor with the holes in the isolator pad aligned

over the anchor assemblies.

5. Roll the frame (still on the dolly) into position above the isolator pad.

6. Lower the frame onto the floor with the holes in the frame aligned over the

anchor assemblies. For instructions about how to lower the frame, refer to 822-0094-02.

7. Install the three square washers, the round fiberglass washer, the large steel

washer, and the torque nut (with red plastic cover) in the order shown in Figure 4-3. (The large steel washer, nylon shoulder washer, and round fiber washer are found in the mounting hardware kit.)

When reassembling the anchor assembly, the bottom of the threaded rod must be flush with the bottom of the cone nut and the torque nut must be near the top of the threaded rod.

NOTE: When reassembling any anchor bolt assembly, lightly finger tighten only.

4-8 910-0095-001 Revision J November 2007

How to Install a T1000 AS Frame

Figure 4-3. Anchor Installation of HD Frame into Slab Floor

Bottom of Frame

Anchor (4 places)

Large steel washer

Round fiber (insulator) washer

Square metal washer Qty=3

and isolator pad

04_anchor_frame_4corners

Isolation pad

8. Tighten the top nut of the anchor assembly with a socket wrench until the

twist off nut above the plastic red cover breaks free. Leave the twist off nut on the threaded rod to indicate that the torque on the nut beneath has been set properly.

9. This procedure is complete.

Next, go to Procedure 4-8, “Attach Overhead Rack Support,” on page 4-18.

910-0095-001 Revision J November 2007 4-9

How to Install a T1000 AS Frame

How to Anchor on Raised Floors

To anchor a frame on a raised floor, use the procedure in one of the following sections :

• “How to Anchor to Concrete Floor Under a Raised Floor” on page 4-10

• “How to Anchor on Raised Floor Using Support Channel” on page 4-13

• “How to Anchor on Raised Floor Using Support Channel with Spring Nut” on page 4-16

How to Anchor to Concrete Floor Under a Raised Floor

Use the following procedure to anchor a frame on a raised floor to the concrete slab beneath the raised floor. Figure 4-4 shows the components of the anchor assembly used for a concrete floor beneath a raised floor.

Figure 4-4. Anchor Assembly for Raised Floor Over Concrete

Large fiber washer

Hold-down plate

Nylon shoulder washer

Large washer

Small steel washer

Note: When an anchor assembly is used on a raised floor, the anchor assembly must be disassembled and the correct length of threaded rod of the proper diameter must be used for the floor height requirement. Finger tighten nuts above raised floor before tightening nut directly below the raised floor

Small steel washer

Nylon shoulder washer

Nylon collar

Concrete floor

5/8 inch Twist off nut

Torque nut (red plastic cover)

Raised floor

5/8 inch nut

Threaded rod (see note)

Twist off nut

Torque nut (red plastic cover)

Metal sleeve (inside)

Expansion sleeve

Cone nut

Frame floor

Isolation pad

Raised floor

Concrete floor

Frame floor

Sub-floor marking tool

Anchor assembly with threaded rod

4-10 910-0095-001 Revision J November 2007

anchor_rsdflr

How to Install a T1000 AS Frame

Procedure 4-5. Anchor the Frame to the Slab Beneath the Raised Floor

1. Ensure that Procedure 4-3, “Create Cable and Anchor Holes for Raised

Floors,” on page 4-5 has already been performed.

2. Perform the following substeps for each hole associated with each frame to be

installed on the raised floor:

NOTE: The threaded rod must be absolutely perpendicular to the floor. Using a level is recommended.

a. Insert the threaded rod into the anchor holes in the tiles, making sure that

the threaded rod is perpendicular to the hole.

b. Strike the top of the threaded rod with a hammer using enough force to

mark the concrete floor.

3. Remove the floor tiles for access to the concrete floor.

4. Use a HEPA vacuum cleaner to collect the dust while drilling. Drill an 18 mm

diameter hole in the concrete floor to a depth of 3 inches (7.7 cm).

NOTE: If the hole is drilled at an angle the anchor and frame will not come together properly.

5. Ensure that each hole is clean after the drilling is complete.

6. For each threaded rod, thread the following components in the order shown

onto one end of the rod (these components are threaded on the rod while the rod is upside down; see Figure 4-4 on page 4-10 to identify the components and their orientation):

a. Torque nut

b. Small steel washer

c. Metal sleeve

d. Nylon collar

e. Expansion sleeve

f. Cone nut (thread onto the rod until the end of the threaded rod is flush

with the bottom of the cone nut)

NOTE: These components should be in contact with each other, but do not tighten the assembly because doing so could prematurely expand the expansion sleeve.

910-0095-001 Revision J November 2007 4-11

How to Install a T1000 AS Frame

7. Insert each threaded rod/anchor assembly into its hole, with the cone nut at

the bottom, and tighten with a 3/4 inch (19mm) wrench until the top nut of the torque nut breaks free (this nut is called the twist-off nut in Figure 4-4 on page 4-10).

Figure 4-5. Anchoring on Raised Floor Over Concrete Slab

Frame

side

Finger tighten nuts above

raised floor before tightening

nuts below raised floor

Locking nut

Washers

Holddown plate

Isolator pad

Raised floor

Concrete floor

04_raised_floor_threaded-rod

Large washer Small washer Nut

Flat washers and nuts

Anchor assembly with threaded rod

8. At the top end of each threaded rod, thread on a 5/8 inch nut until it is below

the level where the floor tile will meet the threaded rod.

9. On top of the 5/8 inch nut, drop a small steel washer and then a large steel

washer.

10. Return tiles to their original positions, fitting the anchor holes in the tiles over

the threaded rod assemblies.

11. Lay the isolator pad on the raised floor with the holes in the isolator pad

aligned over the threaded rod assemblies.

12. Roll the frame (still on the dolly) into position above the isolator pad.

13. Lower the frame onto the floor with the holes in the frame aligned over the

threaded rod assemblies. For instructions about how to lower the frame, refer to 822-0094-02.

4-12 910-0095-001 Revision J November 2007

How to Install a T1000 AS Frame

14. Over each threaded rod, install the following components in the order shown

(see Figure 4-4 on page 4-10):

a. Nylon shoulder washer (through the holes in the frame and isolator pad

and into the raised floor)

b. Fiber washer (around the nylon shoulder washer)

c. Square holddown plate

d. Large steel washer

e. Small steel washer

f. To r q ue nu t

15. For each threaded rod, finger-tighten the torque nut inside the frame.

WARNING: Finger-tighten nuts on threaded rods inside the frames above the raised floor before finger tightening the nuts below the raised floor.

16. For each threaded rod, finger-tighten the 5/8 inch nut and washers against the

bottom of the floor tile (see Figure 4-5 on page 4-12).

NOTE: Tighten only until the washers and nuts are flush with the bottom of the floor tile. DO NOT over tighten, causing the tile or frame to tilt.

17. With a 3/4 inch (19mm) socket wrench, tighten each torque nut inside the

frame until the twist off nut above the plastic red cover breaks free. Leave the twist off nut on the threaded rod to indicate that the torque on the nut beneath has been set properly.

18. If any tiles were removed to access the underside of the raised floor, replace

them.

19. This procedure is complete.

Next, go to Procedure 4-8, “Attach Overhead Rack Support,” on page 4-18.

How to Anchor on Raised Floor Using Support Channel

Use the following procedure to anchor the HD frame to the raised floor tiles using the anchor assembly shown in Figure 4-6.

910-0095-001 Revision J November 2007 4-13

How to Install a T1000 AS Frame

Figure 4-6. Anchor Assembly for Use with Support Channel

Note: When an anchor assembly is used on a raised floor, the anchor assembly must be disassembled and the correct length of threaded rod of the proper diameter must be used for the floor height requirement. Finger tighten any nuts above raised floor before tightening nuts below raised floor

Anchor

Raised Floor

Small steel washer

Large steel washer

Fiber washer

Nylon shoulder washer

Threaded rod (see note)

Large steel washer

Small steel washer

Torque nut (red plastic cover)

Frame floor

Isolator pad

Raised floor

Support channel (example Unistrut)

5/8 inch nut

Frame floor

Raised floor

Concrete floor

04_raised_floor_anchor_unistrut

Support channel

(example Unistrut)

End view

Procedure 4-6. Anchor Frame to Raised Floor with Support Channel

1. Ensure that Procedure 4-3, “Create Cable and Anchor Holes for Raised

Floors,” on page 4-5 has already been performed.

2. For each threaded rod, thread the following components in the order shown

onto one end of the rod (these components are threaded on the rod while the rod is upside down; see Figure 4-6 on page 4-14 to identify the components and their orientation):

a. 5/8 inch nut

b. Small steel washer

c. Large steel washer

3. From underneath the raised floor, insert the threaded rod/anchor assembly

through the support channel, the raised floor, the isolator pad, and the frame floor.

4-14 910-0095-001 Revision J November 2007

How to Install a T1000 AS Frame

Figure 4-7. Anchoring Frame to Raised Floor with Support Channel

Tighten nut on Small washer Large washer

(4 PLACES)

Nut

Small washer

Large washer

Isolator pad

5 threads of the threaded rod must show above the nut

Frame

side

Finger tighten nuts above

raised floor before tightening

nuts below raised floor

Support channel

(example Unistrut)

Flat washers

Lock washer and nut

Raised floor

Concrete floor

04_raised_floor_channel-support

4. From inside the frame, drop onto each threaded rod the following

components in the order shown (see Figure 4-7):

a. Metal sleeve inside a nylon shoulder washer

b. Fiber washer (around the nylon shoulder washer)

c. Large steel washer

d. Small steel washer

e. Torque nut

Be sure to leave at least 5 threads of the threaded rod exposed inside the frame.

5. Finger tighten the nut above the raised floor before finger tightening the nuts

below the raised floor.

6. Finger tighten the nut below the raised floor.

7. Securely tighten all the nuts above the raised floor with a socket wrench.

NOTE: Tighten only until the washer and nuts are flush with the bottom of the floor tile. DO NOT over tighten.

910-0095-001 Revision J November 2007 4-15

How to Install a T1000 AS Frame

8. Replace tiles if necessary.

9. This procedure is complete.

Next, go to Procedure 4-8 on page 4-18.

How to Anchor on Raised Floor Using Support Channel with Spring Nut

Use the following procedure to anchor the HD frame to the raised floor tiles using the a support channel with spring nut.

Procedure 4-7. Anchor Frame with Support Channel/Spring Nut

1. Ensure that Procedure 4-3, “Create Cable and Anchor Holes for Raised

Floors,” on page 4-5 has already been performed.

2. Insert threaded rods through the frame and the raised floor and into the

spring nut in the support channel as shown in see Figure 4-8.

Figure 4-8. Anchor Assembly for Support Channel with Spring Nut

Anchor

Raised Floor

Note: When an anchor assembly is used on a raised floor, the anchor assembly must be disassembled and the correct length of threaded rod of the proper diameter must be used for the floor height requirement. Finger tighten any nuts above raised floor before tightening nuts below raised floor

Small steel washer

Large washer

Fiber washer

Nylon shoulder washer

Threaded rod (see note)

Torque nut (red plastic cover)

Frame floor

Isolator pad

Raised floor

Spring nut

Frame floor

Raised floor

Concrete floor

04_anchor_rsdflr_no_cone

4-16 910-0095-001 Revision J November 2007

Support channel

(example Unistrut)

How to Install a T1000 AS Frame

3. Finger tighten the rods into the spring nut in the support channels (see

Figure 4-9).

Figure 4-9. Anchoring Frame Using Support Channel/Spring Nut

Tighten nut on Small washer Large washer

Threaded

rod

Channel

nut

Spring

5 threads of the threaded rod must show above the nut

Frame

side

Finger tighten threaded rod

through channel nut

Isolator pad

Raised floor

Concrete floor

04_raised_floor_spring-nut

Support channel (example Unistrut) P/N 804-0870-01

Sping washer channel nut P/N 804-0913-01

Unistrut

Detail

4. Insert the large washer, small washer, and torque nut onto the threaded rod on

the inside of the frame. Be sure to leave at least 5 threads of threaded rod exposed on the inside of the frame. Tighten the nuts above the raised floor.

NOTE: DO NOT over tighten, causing the tile or frame to tilt.

5. This procedure is complete.

Next, go to Procedure 4-8, “Attach Overhead Rack Support,” on page 4-18.

How to Anchor to Overhead Rack of HD Frame

Frames with shelves that extend must be attached to overhead racks to prevent toppling.

910-0095-001 Revision J November 2007 4-17

How to Install a T1000 AS Frame

Procedure 4-8. Attach Overhead Rack Support

1. Using the Cable Rack Mounting kit with ladder hooks, threaded rods, and

insulators, place the assembly directly above the frame for overhead support.

2. Secure the top of the frame to the overhead racks using threaded rods with

hardware as shown in Figure 4-10 on page 4-18.

Figure 4-10. HD Frame with Overhead Rack

Nut

Auxiliary Bar

Clip

Nut

Kit P/N 804-1571-01

1-1/2 threaded rod P/N 804-0219-01

Cable rack

3. This procedure is complete.

Mounting Kit Cable Rack P/N 804-1571-01 Expanded view

04_cablerack_mounting

4-18 910-0095-001 Revision J November 2007

How to Cable a T1000 AS Frame

WARNING: Verify that all breakers are set to the OFF (O) position.

Verify that the cables already attached are connected correctly. (The T1000 AS hardware system frame is shipped with most of the cables already attached.) Complete any other required cable connections.

To determine the cables used and how to connect them, refer to the DC system

interconnect diagram, which lists each cable, its quantity, length, how it is used,

and a diagram of how to connect it.

NOTE: Some of the listed cables are used only as required. Actual cables used may vary by application.

How to Cable a T1000 AS Frame

To view a drawing of a cable, refer to the DC Cable List document the cables that appear in the system interconnect diagram with a link from each part number to the drawing for that part number.

, which lists all

910-0095-001 Revision J November 2007 4-19

How to Cable a T1000 AS Frame

4-20 910-0095-001 Revision J November 2007

How to Install Hardware in an

Existing Frame

Introduction.......................................................................................................5-2

How to Unpack and Conduct Inventory ......................................................5-2

How to Unpack a T1000 AS Unit and Conduct Inventory ..................5-2

How to Unpack a Rectifier and Conduct Inventory.............................5-4

How to Install an Individual T1000 AS Unit ................................................5-5

How to Install the Rectifier ...........................................................................5-16

How to Cable Components Added to Existing Frames............................5-16

910-0095-001 Revision J November 2007 5-1

Introduction

This chapter describes how to unpack install individual T1000 AS hardware system components and install them in frames that are already installed at customer sites in the following situations:

For information about installing a T1000 AS hardware system that is delivered in a frame, see Chapter 4, “How to Install a T1000 AS Frame.”

• In a Direct Current (DC) environment, some applications allow one or more additional T1000 AS units to be ordered and delivered after the initial T1000 AS frame has already been installed. For an overview of this environment, see “T1000 AS Hardware System in a DC Environment” on page 3-3.To view the maximum configuration allowed for your application, refer to the DC assembly drawing

• In an Alternating Current (AC) environment, both the T1000 AS unit and the rectifier are installed in a customer’s frame at the customer site. (This chapter does not describe how to install the frame in an AC environment.)

How to Unpack and Conduct Inventory

To unpack and conduct inventory, see one of the following sections:

• “How to Unpack a T1000 AS Unit and Conduct Inventory” on page 5-2

• “How to Unpack a Rectifier and Conduct Inventory” on page 5-4

How to Unpack a T1000 AS Unit and Conduct Inventory

When the individual T1000 AS unit arrives, perform the following procedure:

Procedure 5-1. Unpack a T1000 AS Chassis

1. Inspect the shipping container for indication of damage. If damage is noted,

go to step 7.

2. Inventory the material in the shipping container. If any discrepancies are

noted, go to step 7.

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How to Unpack and Conduct Inventory

WARNING: Observe proper ESD procedures when handling the T1000 AS chassis. Always wear an ESD wrist strap connected to a grounded bench or frame.

3. Unpack the T1000 AS chassis from the shipping container and place the unit

on a secure workbench that is grounded for ESD protection. Discard the container and packing material.

4. Inspect the T1000 AS chassis for indication of damage. If damage is noted, go

to step 7.

5. Remove the slide assemblies from the shipping container. The slide assemblies

(see Figure 5-1) consist of three sections that will be attached to the T1000 AS chassis and frame.

Figure 5-1. Slide Assembly

Front

Detent Latch

03_ts_slide_assy

Rear

Inner Slide Member

Release Button Located on other side

Middle Slide Member

Outer Slide Member

910-0095-001 Revision J November 2007 5-3

How to Unpack and Conduct Inventory

6. Inspect the slide assemblies for indication of damage. If damage is noted, go

to step 7.

7. If any damage is noted or parts are missing, contact Tekelec Customer Care

Center (see “Customer Assistance” on page 1-7).

How to Unpack a Rectifier and Conduct Inventory

When a rectifier is received, perform the following procedure:

Procedure 5-2. How to Unpack the Rectifier

1. Inspect the shipping container for indication of damage. If damage is noted,

go to step 6.

DANGER: Moving this equipment requires two people. Improper handling of this equipment may cause personnel injury or damage to the equipment’s internal components due to shock and vibration.

2. Inventory the material in the shipping container. If any discrepancies are

noted, go to step 6.

WARNING: Observe proper ESD procedures when handling the T1000 AS chassis. Always wear an ESD wrist strap connected to a grounded bench or frame.

3. Unpack the rectifier from the shipping container and place the unit on a

secure workbench that is grounded for ESD protection.

4. Remove the documentation from the container and store it where you can

access it for information about the rectifier. Discard the container and packing material.

5. Inspect the rectifier for indication of damage. If damage is noted, go to step 6.

6. If any damage is noted or parts are missing, contact Tekelec Customer Care

Center (see “Customer Assistance” on page 1-7).

5-4 910-0095-001 Revision J November 2007

How to Install an Individual T1000 AS Unit

Use the following procedure to install an individual T1000 AS unit into an existing frame. (For more information about the situations in which an individual T1000 AS unit can be installed, see “Introduction” on page 5-2.)

Tools Required:

• #3 Phillips screwdriver

• 3/8 inch nutdriver

• Volt Ohm Meter (VOM)

Procedure 5-3. Installing a T1000 AS Chassis

TOPPLE: Before beginning this procedure, ensure the frame is properly secured to the floor and cable racks to prevent the frame from tipping over when the slide assembly and T1000 AS chassis is extended.

topple

1. Turn OFF the breakers that supply power to the position the T1000 AS chassis

is being installed in. Consult the system interconnect or wiring tables for the frame or system type the T1000 AS chassis is installed in.

WARNING: A T1000 AS chassis is redundantly powered from both A and B -48 VDC buses. Ensure that both the circuit breaker supplying A power to a chassis and the circuit breaker supplying B power to a T1000 AS chassis are turned OFF by measuring the voltage with a VOM on the cable that connects the T1000 AS chassis to its breakers. Both A and B power LEDs on the front panel of the T1000 AS chassis should be OFF.

2. Remove the front door and any plastic panels from the rear of the frame where

the T1000 AS chassis is to be installed. Using an erasable marker indicate the location of the mounting screw holes on the frame rails reserved for the frame brackets. T1000 AS chassis are mounted to slide assemblies attached to the frame brackets for ease of installation and servicing.

910-0095-001 Revision J November 2007 5-5

How to Install an Individual T1000 AS Unit

NOTE: Each T1000 AS chassis is 4 U (7 inches) in height and can be mounted immediately above or below existing components (zero clearance). Limits to positioning the T1000 AS in a frame are data cable lengths, lengths of power cables to the breakers, and location of interconnected components.

3. Locate the slide assemblies, which consist of three sections that will be

attached to the T1000 AS chassis and frame (see Figure 5-2).

4. Separate the inner slide members (with attached rollers) from the other

sections by pulling the inner and outer members apart. When a slide assembly is approximately halfway extended, a large circular release button, located on the side of the inner slide member, will pop into a hole in the middle slide member. Press the release button and continue pulling the slide members apart until the inner slide member is completely separated. See Figure 5-2 and Figure 5-3 for details.

NOTE: Only the inner slide member will separate completely; the middle and outer slide members are permanently connected.

Figure 5-2. Slide Assembly Extended View

Detent Latch

Middle Slide Member

Outer Slide Member

03_ts_slide_assy

Rear

Inner Slide Member

Release Button Located on other side

5-6 910-0095-001 Revision J November 2007

How to Install an Individual T1000 AS Unit

Figure 5-3. Slide Assembly Inner Member Roller Side View

Rear

03_ts_inner_slide_member

Slide Release Button

Front

5. Set the slide members aside for use later in this procedure.

6. Attach the four frame adapter brackets to the frame (23-inch frame only) using

two each of the #12-24 Phillips screws. Orientation is important; see Figure 5-4 and Figure 5-5 for views of the frame adapter brackets with correct positioning. The small jog in the brackets is directed toward the rear of the frame.

NOTE: If the frame is 19-inch, do not use the frame adapter brackets. In 19-inch frames, the slide assembly brackets that are attached to the outside members are attached directly to the frame.

910-0095-001 Revision J November 2007 5-7

How to Install an Individual T1000 AS Unit

Figure 5-4. Frame Adapter Bracket Expanded

Slide Assembly Side

Figure 5-5. Frame Adapter Brackets and Slide Assemblies

Jog Toward Rear of Frame

03_ts_frame_adapter_bracket

Frame Mounting Side

03_ts_slides_n_brackets

Front View

Front and Rear Frame Adapter Brackets

Slide Assembly Brackets

Insert Screws Here

#12-24 Phillps Screws

5-8 910-0095-001 Revision J November 2007

How to Install an Individual T1000 AS Unit

7. Loosely attach the rear slide assembly brackets with four #10-32 locknuts to

the outer slide members. This makes it easier when attaching the brackets to the frame adapters or frames. See Figure 5-6. The front slide assembly brackets are mounted at the factory.

Figure 5-6. Slide Assembly Outer Member

Inner Slide

Front Slide Assembly Bracket

Middle Slide

#10-32 Locknuts

Rear Slide Assembly Bracket

03_ts_outer_member_brackets

8. Attach the front and back slide assembly brackets on each slide assembly with

four #12-24 Phillips screws to the four frame adapters installed in step 6. Both slide assemblies are identical. Viewed from the rear of the frame, orient the slide assemblies with the rear detent latches at the bottom on the left slide assembly and at the top on the right slide assembly. See Figure 5-7 on page 5-10 for positioning.

NOTE: The inner slide members are shown inserted into the middle slide member in this view for clarity only. In the following steps the inner slide members will be attached to the T1000 AS chassis and inserted into the middle slide members.

910-0095-001 Revision J November 2007 5-9

How to Install an Individual T1000 AS Unit

Figure 5-7. Slide Assembly Detail Left Side From Rear

Detent Latch

Front of Frame

Inner Slide Member

Middle Slide Member

Outer Slide Member

03_ts_slide_assy_left

Rear of Frame

9. Tighten the four #10-32 locknuts on each of the rear slide assembly brackets.

10. Pull the middle slide members from the outer slide members until the rear

detents latch. This allows access to the release buttons when inserting the chassis with attached inner slide members.

11. At the workbench, attach the inner slide members that were separated in

step 4 on page 5-6, to both sides of the T1000 AS chassis with four #10-32 Phillips screws each. Orient the inner slide members with the roller bearings outward and the center tabs toward the front of the chassis. See Figure 5-8 for a view of the inner member on the left side of the T1000 AS chassis. The inner slide member orientation on the right side of the chassis is similar.

5-10 910-0095-001 Revision J November 2007

How to Install an Individual T1000 AS Unit

Figure 5-8. Slide Assembly Inner Member Mounting

Chassis

Rear

Roller Bearings

Release Button

Four #10-32 Phillips Screws

Inner Slide Member

03_ts_inner_member_mounting

Front

Chassis Retention Bracket

Center Tab

12. Lift the T1000 AS chassis with the attached inner slide members and carefully

insert the inner slide member rollers into the middle slide members that were previously mounted on the frame.

13. Simultaneously press the release buttons on the inner slide members once

when the buttons encounter the middle slide members.

NOTE: The inner slide members will travel approximately two more inches and the release buttons will detent into the round cutouts of the middle slide members. This is the standard open position of the slides.

910-0095-001 Revision J November 2007 5-11

How to Install an Individual T1000 AS Unit

14. Attach the Cable Management System. Do one of the following:

• For Side Cable Management Systems, attach the cable management arms to the rear of the frame using the bolts included with the system. Be sure that the arms can slide in toward the T1000 AS.

Figure 5-9. Detail of a Side Cable Management Arm

5-12 910-0095-001 Revision J November 2007

How to Install an Individual T1000 AS Unit

Figure 5-10. Side Cable Management Arm Installation

s_cable_mgt_arm

03_t

Attach Left Side Cable Management Arm Here

Attach Right Side Cable Manageme Arm Here

• For Rear Cable Management Systems, attach the cable management arm to the chassis and slide assembly using the captive knurled fasteners. See Figure 5-11 on page 5-14.

910-0095-001 Revision J November 2007 5-13

How to Install an Individual T1000 AS Unit

Figure 5-11. Rear Cable Management Arm Installation

Rear Cable

s_cable_mgt_arm

03_t

NOTE: The mounting position for the additional server may vary. The position shown in Figure 5-11 is for example only.

15. Route and connect the power and data cables through the cable management

arm to the T1000 AS chassis. Check the labels on the cables and attach them to the appropriate connectors on the rear of the T1000 AS chassis (see Figure 5-12). For information about cables used, see “How to Cable Components Added to Existing Frames” on page 5-16.

5-14 910-0095-001 Revision J November 2007

Figure 5-12. T1000 AS Rear Detail

How to Install an Individual T1000 AS Unit

Rear Cable arm connection

Chassis ground

(2) USB

USB

RJ45 B

CLK

RJ45 A

-48 VDC Input B

Logic ground -48 VDC Input A

PWR A

SERIAL

RS-232

PWR B

PCI 8 PCI 7 PCI 6 PCI 5 PCI 4 PCI 3 PCI2 PCI 1

Mouse

Keyboard

LOGIC GND

VGA

VGA Serial

PCI slots

PCI 1 slot

03_ts_flat-rear

16. From the front of the frame, press the round release buttons and slowly push

the T1000 AS into the frame while observing the cables to avoid binding or stretching (see Figure 5-13).

Figure 5-13. Frame Mounting Detail

Rear frame adapter bracket

Front slide assembly bracket

Front frame adapter bracket

Release button hole

Front

Retention

Middle slide member

Slide bearings

bracket screws

Inner slide member

Chassis retention

03_ts_front_bracketdetail

bracket

The chassis retention brackets on the front of the T1000 AS will contact the frame adapters when the chassis is positioned correctly in the frame.

17. Secure the chassis with one #10-32 screw on each side in the chassis retention

brackets.

910-0095-001 Revision J November 2007 5-15

How to Install the Rectifier

18. When the breakers that supply power to the T1000 AS chassis are switched

ON, the unit will execute a power up sequence which includes a power-on self test (POST). For information about initializing T1000 AS applications, refer to the applications manual.

19. Replace any plastic panels and doors that were removed.

20. This procedure is complete.

Next, perform the procedures described in Chapter 6, “Post Installation Procedures.”

How to Install the Rectifier

For information about how to install the rectifier, refer to the documentation that was delivered with the rectifier.

How to Cable Components Added to Existing Frames

To cable equipment added to an existing frame, follow the directions in one of the following sections:

• “How to Cable a T1000 AS Unit Added to an Existing Heavy Duty Frame” on page 5-16

• “How to Cable a T1000 AS and Rectifier Installed in Customer-Provided Frame” on page 5-17

How to Cable a T1000 AS Unit Added to an Existing Heavy Duty Frame

WARNING: Verify that all breakers are set to the OFF (O) position.

In a Direct Current (DC) environment, after an additional T1000 AS unit has been installed, attach cables.

To determine the cables used and how to connect them, refer to the DC system

interconnect diagram, which lists each cable, its quantity, length, how it is used,

and a diagram of how to connect it.

NOTE: Some of the listed cables are used only as required. Actual cables used may vary by application.

To view a drawing of a cable, refer to the DC Cable List document the cables that appear in the system interconnect diagram with a link from each part number to the drawing for that part number.

5-16 910-0095-001 Revision J November 2007

, which lists all

How to Cable Components Added to Existing Frames

How to Cable a T1000 AS and Rectifier Installed in Customer-Provided Frame

WARNING: Verify that all breakers are set to the OFF (O) position.

In an Alternating Current (AC) environment, after the T1000 AS unit and the rectifier have been installed, attach cables.

To determine the cables used and how to connect them, refer to the AC system

interconnect diagram, which lists each cable, its quantity, length, how it is used,

and a diagram of how to connect it.

NOTE: Some of the listed cables are used only as required. Actual cables used may vary by application.

To view a drawing of a cable, click on the AC Cable List document

, which lists all the cables that appear in the system interconnect diagram with a link from each part number to the drawing for that part number.

910-0095-001 Revision J November 2007 5-17

How to Cable Components Added to Existing Frames

5-18 910-0095-001 Revision J November 2007

Post Installation Procedures

Introduction.......................................................................................................6-2

How to Connect Frame Ground and Logic Ground ...................................6-2

Recommended Tools..................................................................................6-3

How to Ground in a DC Environment....................................................6-3

How to Ground in an AC Environment ...............................................6-11

Post-Installation Checklist.............................................................................6-13

How to Power Up...........................................................................................6-14

How to Power Up a Heavy Duty Frame ..............................................6-14

How to Power Up Added T1000 AS Unit in DC Environment.........6-14

How to Power Up a T1000 AS Unit in an AC Environment..............6-14

How to Change Passwords ...........................................................................6-15

910-0095-001 Revision J November 2007 6-1

Introduction

This chapter describes the activities that should be performed after either of the following types of installation:

• A heavy duty frame that contains T1000 AS hardware has been installed

• T1000 AS hardware has been installed in an existing frame

How to Connect Frame Ground and Logic Ground

The procedures in this section must be performed before turning on the power to the frame. To ground a T1000 AS hardware system, the following tasks must be performed:

• Prepare the ground cables (required only in a DC environment); see “How to Prepare the Cables” on page 6-3

• Ground the frame (required only in a DC environment); see “How to Ground the Frame in a DC Environment” on page 6-4.

• Ground the chassis; see either of the following:

— “How to Connect T1000 AS Chassis Ground from T1000 AS Chassis to

Frame in DC Environment” on page 6-7

— “How to Connect Chassis Ground in an AC Environment” on

page 6-11

• Ground the logic for the T1000 AS unit; see “How to Ground the Logic Connector in a DC Environment” on page 6-8

• Verify the grounding; see one of the following:

— “How to Verify the Ground in a DC Environment” on page 6-11

— “How to Verify the Ground in an AC Environment” on page 6-12

DANGER: Strictly observe all grounding requirements to reduce the risk of electric shock.

6-2 910-0095-001 Revision J November 2007

Recommended Tools

The following tools are recommended for procedures in this chapter:

•Safety glasses

• Multi-meter

• Cable cutters

• Cable stripper

• Socket wrench set with 1/4-inch or 3/8-inch drive or open end wrenches

• Heat-shrink gun (hot air blower)

• Torque wrench

• Fiber paper

• Power knife

• Flush cutters

• Crimping tool with embossing dies (test before using)

How to Connect Frame Ground and Logic Ground

• Non-oxidizing grease

• Lacing cord and nylon cable ties

How to Ground in a DC Environment

In a Direct Current (DC) environment, a T1000 AS hardware system operates as a digital isolated ground plane in a central ground environment and requires a single connection to the central ground window. The frame’s ground cables must provide the sole grounding connection between the entire frame and the central office grounding.

Perform the procedures in the following sections:

• “How to Prepare the Cables” on page 6-3

• “How to Ground the Frame in a DC Environment” on page 6-4

• For each server in the heavy duty frame, use the procedure in “How to Connect T1000 AS Chassis Ground from T1000 AS Chassis to Frame in DC Environment” on page 6-7

• “How to Ground the Logic Connector in a DC Environment” on page 6-8

• “How to Verify the Ground in a DC Environment” on page 6-11

How to Prepare the Cables

Use this procedure to prepare each frame and logic ground cable.

910-0095-001 Revision J November 2007 6-3

How to Connect Frame Ground and Logic Ground

Procedure 6-1. Prepare the Ground Cables

1. Butt and strip the ends of the green ground cable (P/N 690-0108-07 for the

frame ground and P/N 690-0131-01 for the logic ground).

2. Slide a clear heat-shrink (P/N 804-0229-01 for the frame ground and

P/N 804-0228-R01 for the logic ground) on the butted end of the cable below the stripped end. Move the heat-shrink past the stripped portion of the cable to allow access to the uncovered wire.

3. Apply a thin layer of non-oxidizing grease to the uncovered wires.

4. Slide the cable lug (P/N 804-0977-R01 for the frame ground and

P/N 804-0817-R02 for the logic ground) over the stripped cable. Crimp the lug on the cable, using an embossing crimper. The stripped cable must fill the lug completely to the end of the barrel and be visible in the end window of the lug.

5. This procedure is complete.

Next, go to “How to Ground the Frame in a DC Environment” on page 6-4

How to Ground the Frame in a DC Environment

This section describes how to ground the frame.

Procedure 6-2. Connect Ground Cable: Frame to Ground Window

1. Ensure that Procedure 6-1 on page 6-4 to prepare the frame ground cable

(P/N 690-0108-07) has already been performed.

2. Attach the continuous aisle ground conductor 1/0 to the Ground Window.

Run the conductor to the equipment (see Figure 6-1).

3. Install the branch ground conductor to the frame using screws and washers.

The continuous aisle ground conductor will be H-tapped to the branch (see Figure 6-1). The separate #6 American Wire Gauge (AWG) cable ground that runs to the frame will allow removal of a frame from a lineup without interrupting the grounding of any other frames in the lineup. Torque screws to 45 inch-pounds.

6-4 910-0095-001 Revision J November 2007

How to Connect Frame Ground and Logic Ground

Figure 6-1. Frame Ground Cable Routes in DC Environment

Ground window

Producers

Absorbers

Continous aisle ground

Neutral

Isolated

Clamp amp meter test area

Branch

P/N 830-0715-03 7 foot frame gnd #6 (cable typical)

Bracket*

Htap

OFF

2000A

400A

400V

AC750V

DC1000V

A reading of 0.01 amps is acceptable a higher reading is not acceptable

To Ground Window

* = Brackets

(cable rack horns)

Bracket*

Frame 1

Rear View

as required

1/0AWG on brackets

AC/DC DIGITAL CLAMP METER

Breaker panels

AC/DC

MAX

MAX RESET

TekServer System

Frame Ground

03_ts_frame_gnd

NOTE: This figure shows the maximum configuration of five servers in the frame. For more complete information about the configuration used by the application, refer to the DC assembly drawing.

4. Label all cables with “TO” and “FROM” location information.

Example: FROM T1000 AS frame ground, TO isolated main ground.

5. Ensure that a bolt through any nut must show at least two threads beyond the

nut, but no more than four threads should be showing.

6. Use the lacing cord to secure a “DO NOT DISCONNECT LEAD” tag at each

end of the cable, just beyond the lug. Apply the 145C cable tags to both ends of the frame ground cable.

910-0095-001 Revision J November 2007 6-5

How to Connect Frame Ground and Logic Ground

Figure 6-2. Frame Ground Cable Attachment Locations in

DC Environment

Cable must fill and be visible in lug window

12-24 Phillips head screw with captive star washer (typical)

145C

#6AWG

Frame Ground To Ta p To PANI Isolated

DO NOT

DISCONNECT

LEAD

Frame Ground

CHASSIS

GND

CLK

USB

LOGIC GND

SERIAL

VGA

Frame Rear

Frame Ground

Ground strap

PWR A

PWR B

Logic Ground Terminal Strip

03_ts_frame_logic-gnd

NOTE 1: Main Ground: 1/0 cable from the frame ground to the PANI “I” (isolated) section of the ground window.

NOTE 2: Frame Ground: A cable #6 AWG from a frame is H-tapped into a 1/0 cable and terminates on the “I” section of the ground window. If no ground window exists, the customer will designate the termination point.

NOTE 3: The size of the cable is determined by the overall length of the cable run. Refer to the Site File Book.

7. This procedure is complete.

Next, go to Procedure 6-3, “Connect T1000 AS Chassis Ground: T1000 AS Chassis to Frame,” on page 6-7.

6-6 910-0095-001 Revision J November 2007

How to Connect Frame Ground and Logic Ground

How to Connect T1000 AS Chassis Ground from T1000 AS Chassis to Frame in DC Environment

In a DC environment, use this procedure for each T1000 AS unit in the heavy duty frame.

Procedure 6-3. Connect T1000 AS Chassis Ground: T1000 AS

Chassis to Frame

1. Remove the nuts on the T1000 AS chassis ground lugs on the back of the

server (see Figure 6-3 on page 6-7).

Figure 6-3. Chassis Ground Cable Attachment Location in

DC Environment

Frame Rear

Frame Ground

Logic Ground Terminal Strip

03_ts_frame_chassisgnd

#6AWG

12-24 Phillips head screw with captive star washer (typical)

Frame Ground

CHASSIS

GND

USB

CLK A

LOGIC GND

SERIAL

VGA

Ground strap

PWR A

PWR B

2. Attach the ground cable (P/N 830-0977-01) to the server. The ground cable has

a different lug at each end and will terminate only one way.

3. Tighten the nuts to secure the cable to the rear of the T1000 AS.

910-0095-001 Revision J November 2007 6-7

How to Connect Frame Ground and Logic Ground

4. Connect the other end of the cable to the side of the frame nearest the T1000

AS chassis (see Figure 6-2 on page 6-6). Be sure that the T1000 AS can slide in and out on its rails without binding this cable.

5. This procedure is complete.

Next, go to Procedure 6-4, “Connect Logic Ground from Logic Ground Terminal Strip to Ground Window,” on page 6-8.

How to Ground the Logic Connector in a DC Environment

This section describes how to attach the logic ground cables to the logic connector at the back of the server.

The logic ground cables are a part of the internal power distribution. They provide a ground connection between each server and the main ground. The logic ground is connected from each server to the terminal strip and from the terminal strip to the system bar or to the ground window by the consolidated power cables, cable #6 AWG (P/N 690-0131-01), terminal lug (P/N 804-0817-R02), and heat-shrink (P/N 804-0228-R01).

To complete the logic ground, both of the following procedures must be performed:

• Attach the logic ground from the logic ground terminal block to the system bar (EF00) or to the isolated ground of the Ground Window (Procedure 6-4 on page 6-8).

• Attach the logic ground cable from the logic ground port on the T1000 AS to the logic ground screws on the logic ground terminal block (Procedure 6-5 on page 6-11).

Procedure 6-4. Connect Logic Ground from Logic Ground Terminal

Strip to Ground Window

1. Use Procedure 6-1 on page 6-4 to prepare the logic ground cable (P/N

690-0131-01).

NOTE: It may be necessary to drill the central office ground window bar to accept the 3/8-inch bolts on one-inch centers.

2. Attach one of the ground cables to the logic ground terminal strip and the

other end to the system ground bar (EF00) or the isolated ground of the ground window (see Figure 6-4 on page 6-9).

6-8 910-0095-001 Revision J November 2007

How to Connect Frame Ground and Logic Ground

Figure 6-4. Logic Ground Cable Routes

Ground window

Producers

Absorbers

Neutral

Isolated

Clamp amp meter test area

TekServer Frame

Logic ground

Bracket*

1/0AWG on brackets

Breaker panels

AC/DC

OFF

2000A

400A

400V

AC750V

DC1000V

A reading of 0.01 amps is acceptable a higher reading is not acceptable

To Ground Window

Bracket*

Logic gnd

Frame 1

MAX

MAX RESET

AC/DC DIGITAL CLAMP METER

* = Brackets

(cable rack horns)

as required

Logic gnd

03_ts_system_logicgnd

NOTE: This figure shows the maximum configuration of five servers in the frame. For more complete information about the configuration used by the application, refer to the DC assembly drawing.

3. Apply the 145C cable tag (see Figure 6-5 on page 6-10) to both ends of the logic

ground cable. Also, apply the “Do Not Disconnect” tag to both ends of the logic ground cable.

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How to Connect Frame Ground and Logic Ground

Figure 6-5. Frame and Logic Ground Cable Attachment Locations

Frame Rear

Frame Ground

Cable must fill and be visible in lug window

Frame Ground

Ground strap

Logic Ground To PANI Isolated

DO NOT

DISCONNECT

LEAD

Logic Ground Terminal Strip

145C

#6AWG

CHASSIS

GND

USB

CLK A

LOGIC GND

SERIAL

VGA

PWR B

PWR A

03_ts_frame_logicgnd

NOTE 1: DO NOT run Logic Ground or Power Cables on the cable horns in the top middle of a frame.

NOTE 2: The number of inter-frame Logic Ground connections may vary from the example shown in Figure 6-5. (One logic ground connection per T1000 AS.)

4. This procedure is complete.

Next, go to Procedure 6-5, “Connect Logic Ground: T1000 AS Logic Ground Port to Logic Ground Terminal Strip,” on page 6-11.

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How to Connect Frame Ground and Logic Ground

Procedure 6-5. Connect Logic Ground: T1000 AS Logic Ground Port

to Logic Ground Terminal Strip

1. Connect one end of the logic ground cable with the 15-pin connector to the

port labeled “Logic Ground” at the rear of the T1000 AS chassis. This cable does not need any special preparation and can be used as delivered with the server.

2. Connect the other end of the cable to one of the screws on the logic ground

terminal strip at the top right side of the frame. Do this for each server. See Figure 6-5 on page 6-10.

3. This procedure is complete.

Next, go to “How to Verify the Ground in a DC Environment” on page 6-11.

How to Verify the Ground in a DC Environment

After all frame components and all frame and logic ground cables are installed, the hardware tester must verify the frame and logic grounds. Power-up the frame using the procedure described in “How to Power Up” on page 6-14. Then, use the multi-meter to test the isolated continuous aisle ground at the position show in Figure 6-1 on page 6-5. The meter reading with the frame powered-up must be less than 0.01 Amps.

How to Ground in an AC Environment

Perform the procedures in the following sections:

• For each server in the heavy duty frame, use the procedure in “How to Connect Chassis Ground in an AC Environment” on page 6-11

• “How to Verify the Ground in an AC Environment” on page 6-12

How to Connect Chassis Ground in an AC Environment

Use the following procedure to ground the T1000 AS chassis to the rectifier chassis in an AC environment.

Procedure 6-6. Connect Chassis Ground: T1000 AS Chassis to

Ground on Rectifier

1. Attach the chassis cable into the back of the T1000 AS chassis. This cable can

be used as delivered with the server.

2. Connect the other end of the cable to the back of the rectifier chassis.

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How to Connect Frame Ground and Logic Ground

Figure 6-6. Ground Cable Attachment Locations for T1000 AS

in AC Environment

Rectifier System Rear View

LOGIC GND

CLK

USB

Chassis ground

VGA

SERIAL

3. This procedure is complete.

PWR B

Chassis ground

AC grounding cable

PWR A

PCI 8 PCI 7 PCI 6 PCI 5 PCI 4 PCI 3 PCI 2 PCI 1

05_ts_ac_chassis_gnd

TekServer Rear View

How to Verify the Ground in an AC Environment

Use the following procedure to o verify ground in an AC environment.

Procedure 6-7. Verify AC ground

1. Take the black lead of a VOM and insert it into the ground post on the AC

source plug/outlet being tested.

2. Take the red lead of the VOM and insert it into one of the hot sides of the

plug/outlet. The meter should now read 208 VDC.

3. While keeping the black lead in place, remove the red lead from the branch it

was inserted into in step 2 and insert it into the other branch of the outlet/plug. Again the meter should read 208 VDC.

4. This procedure is complete.

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Post-Installation Checklist

After you have performed installation procedures in this manual, fill out the checklist shown in Table 6-1.

Table 6-1. Post-Installation Checklist

Check

When

Done

All items listed in the Equipment Specification have been installed.

Shipping container is properly packed with ramp and frame dollies and shipped to Tekelec.

This check applies only after a heavy duty frame has been installed.

The site is clean.

Systems are neat, clean, and level.

All cable connections are checked to ensure a tight and complete connection.

Cabling is neatly installed and the labels are correct and easily readable.

Power cabling does not run through a cable rack.

Power cabling is not routed together with any other cables and has at least six inches of clearance.

Post-Installation Checklist

Verify that:

Racks have protective paper between the rack and any cables that would otherwise touch the rack.

The main ground cable is correctly labeled and is marked “TO and “FROM” with the “Do Not Remove” tag installed on both ends of the cable at the grounding.

The -48 VDC power feeds are correctly labeled at the site power distribution panel. There should be an A feed and a B feed for each breaker panel.

This check applies only in a DC environment.

The rectifier is plugged in to the AC power source. This check applies only in an AC environment.

Any -48 VDC BATT and RTN cables are correctly labeled.

Earthquake bracing, if any, is properly installed.

Adequate floor clearances have been maintained.

Panels, if any, are correctly installed.

Cable sheets are properly filled out.

Documentation has been received and is properly stored.

Modems, if any, are operational.

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How to Power Up

WARNING: Only a certified Tekelec test engineer should power up a system after installation.

To power up, set the appropriate breakers to the ON position as described in one of the following sections.

• “How to Power Up a Heavy Duty Frame” on page 6-14

• “How to Power Up Added T1000 AS Unit in DC Environment” on page 6-14

• “How to Power Up a T1000 AS Unit in an AC Environment” on page 6-14

When the breakers that supply power to the T1000 AS unit are switched ON, the unit will execute a power up sequence which includes a Power On Self Test (POST). For information about initializing the software that runs on T1000 AS chassis, refer to the application manuals included with your documentation.

How to Power Up a Heavy Duty Frame

In a Direct Current (DC) environment, to power up the equipment installed in the heavy duty frame, turn ON (flip the switch toward the | indicator) all the breakers that correspond to servers in the frame, as shown in

DC_BreakerSettings.pdf

How to Power Up Added T1000 AS Unit in DC Environment

WARNING: Before powering up a server that has been added to an existing frame in a DC environment, verify that the breakers that correspond to the position where the server has been added are set to the OFF (O) position.

To power up an added server, turn ON (flip the switch toward the | indicator) the breakers that correspond to the position where the server was added, as shown in

DC_BreakerSettings.pdf

How to Power Up a T1000 AS Unit in an AC Environment

Use the following procedure to power up a T1000 AS unit in an AC environment.

WARNING: Before powering up, verify that the breakers that all rectifier output breakers are set to the OFF (O) position.

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How to Change Passwords

Procedure 6-8. Power Up T1000 AS Unit in an AC Environment

1. Ensure that all AC and DC connections have been secured and checked.

2. Verify the ground at the AC outlet.

3. Plug the rectifier into the AC outlet.

4. Check that the rectifier is operating with no alarms present. The rectifier

controller should display “System OK.” If there are alarms present, refer to the documentation that came with the rectifier for troubleshooting assistance before proceeding.

5. Set the rectifier output breakers to “ON” to send power to the T1000 AS unit.

6. This procedure is complete.

How to Change Passwords

For security purposes, Tekelec recommends that all default passwords be changed to your own passwords. The new passwords should be kept in a secure location.

• To change the passwords for the T1000 AS platforms, refer to the application manual for the application loaded on each server.

• To change the passwords for the Ethernet switches, refer to the documentation that accompanies that product.

NOTE: There should always be a person on-site who knows the new passwords. If there is a need to contact Tekelec Customer Care Center, please provide the passwords on request.

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How to Change Passwords

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Tekelec T1000, 1000 Hardware Manual

Specifications and Main Features

Frequently Asked Questions

User Manual