Tekelec 1100 Hardware Manual

Tekelec 1100 Application Server

Hardware Manual

910-2969-001 Revision H

February 2007

Copyright 2007 Tekelec.

All Rights Reserved
Printed in U.S.A.

Notice

Information in this documentation is subject to change without notice. Unauthorized use or copying of this
documentation can result in civil or criminal penalties.

Any export of Tekelec products is subject to the export controls of the United States and the other countries
where Tekelec has operations.

No part of this documentation may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopying or recording, for any purpose without the express written
permission of an authorized representative of Tekelec.

Other product names used herein are for identification purposes only, and may be trademarks of their
respective companies.

RoHS 5/6 - As of July 1, 2006, all products that comprise new installations shipped to European Union
member countries will comply with the EU Directive 2002/95/EC "RoHS" (Restriction of Hazardous
Substances). The exemption for lead-based solder described in the Annex will be exercised. RoHS 5/6
compliant components will have unique part numbers as reflected in the associated hardware and
installation manuals.

WEEE - All products shipped to European Union member countries comply with the EU Directive
2002/96/EC, Waste Electronic and Electrical Equipment. All components that are WEEE compliant will be
appropriately marked. For more information regarding Tekelec's WEEE program, contact your sales
representative.

Trademarks

The Tekelec logo, EAGLE, G-Flex, G-Port, IP

7

, IP7Edge, IP7 Secure Gateway, and TALI are registered
trademarks of Tekelec. TekServer is a trademark of Tekelec. All other trademarks are the property of their
respective owners.

Patents

This product is covered by one or more of the following U.S. and foreign patents:

U.S. Patent Numbers:

5,008,929, 5,953,404, 6,167,129, 6,324,183, 6,327,350, 6,456,845, 6,606,379, 6,639,981, 6,647,113, 6,662,017,
6,735,441, 6,745,041, 6,765,990, 6,795,546, 6,819,932, 6,836,477, 6,839,423, 6,885,872, 6,901,262, 6,914,973,
6,940,866, 6,944,184, 6,954,526, 6,954,794, 6,959,076, 6,965,592, 6,967,956, 6,968,048, 6,970,542

Ordering Information

For additional copies of this document, contact your sales representative.

— DRAFT —

Table of Contents

Chapter 1. About This Manual

Introduction ............................................................................................... 1-2

Where to Find Information in This Manual .......................................... 1-2

Where to Find Other Information .......................................................... 1-3

Programs Needed to View Linked Documents ............................ 1-4

Documents That Show How to Perform a Procedure................... 1-5

Installation Documents...................................................................... 1-5

Applications Documents ................................................................... 1-6

Documentation Packaging and Updates............................................... 1-6

Documentation Admonishments ........................................................... 1-6

Customer Assistance ................................................................................ 1-7

Chapter 2. Safety and Pre-Installation Requirements

Introduction ............................................................................................... 2-2

Safety Information .................................................................................... 2-2

Regulatory Compliance and Certification............................................. 2-4

Pre-Installation Site Requirements ......................................................... 2-6

Generic Site Requirements ................................................................ 2-6

Grounding and Power Requirements ............................................. 2-9

Chapter 3. T1100 AS Hardware System Overview

Introduction ............................................................................................... 3-2

T1100 AS Hardware System.................................................................... 3-2

T1100 AS Hardware Features.................................................................. 3-4

T1100 AS Rear I/O Panel .................................................................. 3-6

T1100 AS Status Indicators................................................................ 3-7

T1100 AS Chassis Installation and Replacement ........................... 3-8

Cable Management Arms.................................................................. 3-9

Breaker Panel ........................................................................................... 3-10

Breaker Panel LEDs.......................................................................... 3-11

Breaker Panel Power ........................................................................ 3-12

Breaker Panel Settings ..................................................................... 3-13

Power Distribution Units....................................................................... 3-13

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Table of Contents

Ethernet Switches or Hubs.................................................................... 3-14

Console Servers....................................................................................... 3-14

Chapter 4. How to Install a T1100 AS Frame

Introduction............................................................................................... 4-2

How to Unpack the T1100 AS Frame and Conduct Inventory.......... 4-2

How to Install a T1100 AS Frame........................................................... 4-3

How to Cable a T1100 AS Frame.......................................................... 4-20

Chapter 5. How to Install Hardware in an Existing Frame

Introduction............................................................................................... 5-2

How to Unpack and Conduct Inventory .............................................. 5-2

How to Install an Individual T1100 AS Unit ........................................ 5-4

— DRAFT —

Recommended Tools ......................................................................... 4-3

How to Prepare the Floor for Heavy Duty Frames....................... 4-4

How to Anchor the HD Frame to the Floor ................................... 4-6

How to Anchor to Overhead Rack of HD Frame........................ 4-18

How to Cable Components Added to Existing Frames.................... 5-14

How to Cable a T1100 AS Unit Added to an Existing Heavy

Duty Frame................................................................................... 5-14

How to Cable a T1100 AS Installed in Customer-Provided

Frame............................................................................................. 5-14

Chapter 6. Post Installation Procedures

Introduction............................................................................................... 6-2

How to Connect Frame Ground and Logic Ground ........................... 6-2

Recommended Tools ......................................................................... 6-3

How to Ground in a DC Environment ........................................... 6-3

How to Ground the Logic Connector in a AC Environment..... 6-11

Post-Installation Checklist..................................................................... 6-13

How to Power Up................................................................................... 6-15

How to Power Up a Heavy Duty Frame ...................................... 6-15

How to Power Up Added T1100 AS Unit in

DC Environment.......................................................................... 6-15

How to Power Up a T1100 AS Unit in an AC Environment...... 6-16

How to Change Passwords ................................................................... 6-16

Chapter 7. Field Replaceable Units

Introduction............................................................................................... 7-2

Safety Information ............................................................................. 7-2

T1100 AS Hardware System FRUs and Part Numbers ................ 7-4

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Table of Contents

— DRAFT —

T1100 AS FRUs.................................................................................... 7-5

Tools Required .......................................................................................... 7-6

How to Replace a Console Server, Ethernet Switch, or Hub ............. 7-7

How to Access T1100 AS FRUs............................................................... 7-9

How to Slide T1100 AS Chassis Out from Frame.......................... 7-9

How to Slide T1100 AS Chassis Back into Frame ........................ 7-11

How to Remove T1100 AS Chassis from a Frame ....................... 7-12

How to Return a T1100 AS Chassis to the Frame........................ 7-15

How to Replace T1100 AS FRUs........................................................... 7-19

How to Replace the Air Filters ....................................................... 7-19

How to Replace the Rectangular Fan Assembly.......................... 7-21

How to Replace the Square Fan Assembly................................... 7-23

How to Replace Hard Disk Drive Assemblies ............................. 7-26

How to Replace Removable Media Disk Drives (CD/DVD)..... 7-32

How to Replace a Power Supply Module..................................... 7-38

How to Replace PCI Cards.............................................................. 7-40

How to Replace a T1100 AS Chassis FRU..................................... 7-46

Appendix A. T1100 AS Hardware Feature Information

Introduction .............................................................................................. A-2

Hardware Components........................................................................... A-2

Interfaces ................................................................................................... A-3

Out of Band Management Card............................................................. A-4

Electrical Features .................................................................................... A-4

Mechanical Design................................................................................... A-4

Mechanical Maintenance Features.................................................. A-4

Component Access front fascia ....................................................... A-5

Fans, Fan Assemblies, and Air Filters ............................................ A-5

Tekelec 1100 AS Main Board ........................................................... A-6

T1100 AS Diagnostics .............................................................................. A-6

Appendix B. Hardware Repair and Return

Introduction .............................................................................................. B-2

How to Obtain a Return Material Authorization................................ B-2

How to Locate T1100 AS Part Numbers............................................... B-3

Air Filter Part Number Information ............................................... B-3

Fan Assembly Part Number Information ...................................... B-3

Removable Media Disk Drive Assembly

Part Number Information............................................................ B-6

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Table of Contents

How to Arrange Return Shipping........................................................ B-19

Appendix C. ELAP or EPAP Network Integration

Introduction.............................................................................................. C-2

Network Overview.................................................................................. C-2

Customer-Supplied Information........................................................... C-4

IP Address Assignment .......................................................................... C-4

Netmask and Broadcast.......................................................................... C-6

Network Interface Functions ................................................................. C-6

Network Assumptions............................................................................ C-8

Network Configuration .......................................................................... C-8

Firewall and Router Filtering Considerations..................................... C-8

— DRAFT —

Hard Disk Drive Assembly Part Number Information................ B-9

PCI Card Part Number Information ............................................. B-12

T1100 AS Chassis Part Number Information............................... B-14

Specifically Targeted PCBs ............................................................. B-19

General Instructions ........................................................................ B-20

Returning a Crate............................................................................. B-20

Serial Communication .......................................................................... C-10

Modems ........................................................................................... C-11

Printers.............................................................................................. C-12

Tip Utility (EAGLE Only ............................................................... C-12

VT100 Ports ...................................................................................... C-12

Platform Security............................................................................. C-12

Glossary

Index

iv 910-2969-001 Revision H, February 2007

DRAFT

List of Figures

Figure 2-1. European Directives CE Mark ..................................................2-4

Figure 2-2. Combined UL Mark for the United States and Canada ........2-5

Figure 2-3. Hazardous Substances ...............................................................2-5

Figure 2-4. Door Grounding Strap Placement ..........................................2-10

Figure 3-1. T1100 AS Hardware System in DC Environment ..................3-4

Figure 3-2. Tekelec 1100 AS Chassis ............................................................3-5

Figure 3-3. Interior View of T1100 AS Chassis ...........................................3-6

Figure 3-4. Rear I/O Panel ............................................................................3-7

Figure 3-5. T1100 AS Status Indicators ........................................................3-8

Figure 3-6. T1100 AS with Side Cable Management Arms ...................3-10

Figure 3-7. Front of Breaker Panel ..............................................................3-10

Figure 3-8. Breaker Panel LEDs ..................................................................3-11

Figure 3-9. Front and rear of AC power distribution unit ......................3-14

Figure 4-1. Floor Marking Template for HD Frame ..................................4-4

Figure 4-2. Anchor Assembly for Slab Floors .............................................4-7

Figure 4-3. Anchor Installation of HD Frame into Slab Floor ..................4-9

Figure 4-4. Anchor Assembly for Raised Floor Over Concrete .............4-10

Figure 4-5. Anchoring on Raised Floor Over Concrete Slab ..................4-12

Figure 4-6. Anchor Assembly for Use with Support Channel ...............4-14

Figure 4-7. Anchoring Frame to Raised Floor with Support

Channel .....................................................................................................4-15

Figure 4-8. Anchor Assembly for Support Channel with

Spring Nut ................................................................................................4-17

Figure 4-9. Anchoring Frame Using Support Channel/Spring Nut .....4-18

Figure 4-10. HD Frame with Overhead Rack ...........................................4-19

Figure 5-1. Slide Assembly ............................................................................5-3

Figure 5-2. Slide Assembly Extended View ...............................................5-5

Figure 5-3. Slide Assembly Inner Member Roller Side View ..................5-6

Figure 5-4. Frame Adapter Bracket Expanded ...........................................5-7

Figure 5-5. Frame Adapter Brackets and Slide Assemblies ......................5-7

Figure 5-6. Slide Assembly Outer Member .................................................5-8

Figure 5-7. Slide Assembly Detail Left Side From Rear ............................5-9

910-2969-001 Revision H, February 2007 v

List of Figures

Figure 5-8. Slide Assembly Inner Member Mounting ...........................5-10

Figure 5-9. Detail of a Side Cable Management Arm ............................. 5-11

Figure 5-10. Side Cable Management Arm Installation

Figure 5-11. T1100 AS Rear Detail .............................................................5-13

Figure 5-12. Frame Mounting Detail ......................................................... 5-13

Figure 6-1. Frame Ground Cable Routes in DC Environment ................6-5

Figure 6-2. Frame Ground Cable Attachment Locations in

Figure 6-3. Chassis Ground Cable Attachment Location in

Figure 6-4. Logic Ground Cable Routes in DC Environment .................. 6-9

Figure 6-5. Frame and Logic Ground Cable Attachment Locations ..... 6-10

Figure 6-6. Logic Ground Cable Route in AC Environment ..................6-12

Figure 7-1. T1100 AS Chassis Front View ................................................. 7-10

Figure 7-2. Chassis Retention Hardware .................................................. 7-14

DRAFT

(T1000 AS shown) ................................................................................... 5-12

DC Environment ......................................................................................6-6

DC Environment .......................................................................................6-7

Figure 7-3. Right Slide Assembly Mounting and Retention Bracket .... 7-17

Figure 7-4. T1100 AS Chassis Rear View .................................................. 7-18

Figure 7-5. Inside view of T1100 showing fan filters ..............................7-20

Figure 7-6. Front Top Cover Removal - Screw Locations ......................7-22

Figure 7-7. Inside view of T1100 showing square fan assembly ........... 7-25

Figure 7-8. Inside view of T1100 showing hard drive locations ...........7-28

Figure 7-9. Hard drive removal .................................................................7-29

Figure 7-10. T1100 AS Chassis Label Locations .......................................7-30

Figure 7-11. Hard Disk Drive Label on T1100 AS Chassis ..................... 7-30

Figure 7-12. Disk Drive label locations (fans removed) .........................7-30

Figure 7-13. Inside view of T1100 showing CD/DVD

drive location ........................................................................................... 7-34

Figure 7-14. Front Top Cover Removal - Screw Locations ....................7-34

Figure 7-15. Removable Media Disk Drive Cables (drives

removed) ..................................................................................................7-35

Figure 7-16. CD/DVD inside bracket screw location .............................7-36

Figure 7-17. CD/DVD chassis screws .......................................................7-37

Figure 7-18. Rotate lock ring down to disengage power

supply module. .......................................................................................7-39

Figure 7-19. PCI Card Part Label ............................................................... 7-40

Figure 7-20. PCI Slots Label ........................................................................7-41

Figure 7-21. Chassis Rear Top Cover Views. ...........................................7-43

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List of Figures

DRAFT

Figure 7-22. PCI Cards and Slot Assignments ..........................................7-44

Figure 7-23. Left Slide Member Mounting ................................................7-47

Figure B-1. T1100 AS Chassis Front View .................................................. B-4

Figure B-2. T1100 AS Front Top Cover screws .......................................... B-5

Figure B-3. Fan Part number labels .............................................................B-5

Figure B-4. Removable Media Disk Drive Assembly Part Label ............ B-6

Figure B-5. T1100 AS Chassis Front View .................................................. B-7

Figure B-6. T1100 AS Front Top Cover screws .......................................... B-8

Figure B-7. CD/DVD label location ............................................................B-8

Figure B-8. T1100 AS Chassis Label Locations .......................................... B-9

Figure B-9. Base Unit/Hard Disk Label on T1100 AS Chassis .............. B-10

Figure B-10. T1100 AS front fascia open with hard drive locations ..... B-11

Figure B-11. Hard disk label locations ...................................................... B-11

Figure B-12. T1100 AS Chassis Label Locations ...................................... B-12

Figure B-13. PCI Slots Label on T1100 AS Chassis ................................. B-12

Figure B-14. T1100 AS Chassis Front View .............................................. B-13

Figure B-15. Frame Identification Label ................................................... B-15

Figure B-16. T1100 AS Chassis Front View .............................................. B-16

Figure B-17. Base Unit/Hard Disk Label on T1100 AS Chassis ............ B-17

Figure B-18. Memory Label on T1100 AS Chassis .................................. B-18

Figure B-19. PCI Card Label on T1100 AS Chassis ................................. B-18

Figure C-1. MPS Network Connections, Netra .........................................C-3

Figure C-2. MPS Network Connections, T1000 AS, T1100 AS ................C-3

910-2969-001 Revision H, February 2007 vii

— DRAFT —

List of Tables

Table 1-1. Manual Organization ..................................................................1-2

Table 2-1. Space Requirements .....................................................................2-7

Table 3-1. Tekelec 1100 AS Chassis Dimensions and Weight .................. 3-9

Table 3-2. Breaker Panel LED Settings ...................................................... 3-12

Table 6-1. Post-Installation Checklist ........................................................ 6-14

Table 7-1. T1100 AS Field Replaceable Units and Part Numbers ...........7-5

Table A-1. Basic Interfaces ...........................................................................A-3

Table A-2. Optional Interfaces (on PCI Cards) .........................................A-3

Table C-1. IP Address for the DSM Network ............................................ C-4

Table C-2. IP Address for the Sync Network ............................................ C-5

Table C-3. EAGLE 5 ISS IP Addresses ....................................................... C-5

Table C-4. Interface Functions Required for MPS .................................... C-7

Table C-5. Interface Functions Required for MPS .................................... C-9

Table C-6. Serial Port Assignments for MPS Servers A and B .............. C-10

viii 910-2969-001 Revision H, February 2007

— DRAFT —

List of Procedures

Procedure 4-1. How to Unpack Frame and Conduct Inventory...............4-2

Procedure 4-2. Mark Floor Layout................................................................4-4

Procedure 4-3. Create Cable and Anchor Holes for Raised Floors ..........4-5

Procedure 4-4. Anchor a HD Frame into a Slab Floor................................4-7

Procedure 4-5. Anchor the Frame to the Slab Beneath the

Raised Floor ..............................................................................................4-11

Procedure 4-6. Anchor Frame to Raised Floor with

Support Channel ......................................................................................4-14

Procedure 4-7. Anchor Frame with Support Channel/Spring Nut .......4-16

Procedure 4-8. Attach Overhead Rack Support ........................................4-19

Procedure 5-1. Unpack a T1100 AS Chassis.................................................5-2

Procedure 5-2. Installing a T1100 AS Chassis..............................................5-4

Procedure 6-1. Prepare the Ground Cables .................................................6-4

Procedure 6-2. Connect Ground Cable: Frame to Ground Window........6-4

Procedure 6-3. Connect T1100 AS Chassis Ground:

T1100 AS Chassis to Frame.......................................................................6-7

Procedure 6-4. Connect Logic Ground from Logic Ground

Terminal Strip to Ground Window........................................................6-9

Procedure 6-5. Connect Logic Ground: T1100 AS Logic

Ground Port to Logic Ground Terminal Strip ....................................6-11

Procedure 6-6. Connect Logic Ground Between Logic Ground Ports...6-12

Procedure 6-7. Verify AC ground ...............................................................6-13

Procedure 6-8. Power Up T1100 AS Unit in an AC Environment..........6-16

Procedure 7-1. Replace an Ethernet Switch, Hub, or Console Server......7-7

Procedure 7-2. Slide T1100 AS Chassis Out from Frame.........................7-10

Procedure 7-3. Slide T1100 AS Chassis Back into Frame.........................7-11

Procedure 7-4. Remove a T1100 AS Chassis from Frame........................7-12

Procedure 7-5. Return a T1100 AS Chassis to the Frame.........................7-16

Procedure 7-6. Replace Rectangular and Square Air Filters ...................7-20

Procedure 7-7. Replace a Rectangular Fan Assembly ..............................7-21

Procedure 7-8. Replace a Square Fan Assembly .......................................7-23

Procedure 7-9. Replace a Hard Disk Drive Assembly..............................7-26

Procedure 7-10. Replace a Removable Media Disk Drive Assembly.....7-32

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List of Procedures

— DRAFT —

Procedure 7-11. Replace a power supply module....................................7-38

Procedure 7-12. Replace a PCI Card........................................................... 7-40

Procedure 7-13. Replace a T1100 AS Chassis FRU ................................... 7-46

Procedure B-1. Obtaining an RMA...............................................................B-2

Procedure B-2. How to Locate serial numbers for Fan Assembly ...........B-3

Procedure B-3. How to Locate serial numbers for Removable

Media Disk Drive Assembly....................................................................B-7

Procedure B-4. How to Locate serial numbers for Hard Disk

Drive Assembly........................................................................................B-10

Procedure B-5. How to Locate serial numbers for PCI Cards ................B-13

Procedure B-6. How to Locate serial numbers for a

T1100 AS Chassis.....................................................................................B-15

Procedure B-7. Preparing Crate and Dolly for Return to Tekelec..........B-20

Procedure C-1. Configure Modem with Script ....................................... C-12

x 910-2969-001 Revision H, February 2007

Draft

About This Manual

Introduction.......................................................................................................1-2

Where to Find Information in This Manual..................................................1-2

Where to Find Other Information ..................................................................1-3

1

Programs Needed to View Linked Documents .....................................1-4

Documents That Show How to Perform a Procedure ..........................1-5

Installation Documents .............................................................................1-5

Applications Documents...........................................................................1-6

Documentation Packaging and Updates.......................................................1-6

Documentation Admonishments...................................................................1-6

Customer Assistance........................................................................................1-7

910-2969-001 Revision H, February 2007 1-1

Introduction

This manual is a generic manual that describes common components of Tekelec
1100 Application Server (AS) hardware systems and describes how to install and
replace them. A T1100 AS hardware system consists of one or more T1100 AS
(with applications loaded) and any additional hardware (such as hubs, switches,
or power distribution equipment) needed to support the applications.

NOTE: This manual includes links to documents that are specific to a given
product, depending on which product CD this manual is viewed. Although the
manual is the same on CDs for various products, the linked documents are
different on different product CDs. For more information about linked
documents, see “Where to Find Other Information” on page 1-3.

T1100 AS hardware systems are delivered with applications already loaded.

For more information about T1100 AS hardware systems in AC and DC
environments, see Chapter 3, “T1100 AS Hardware System Overview.”

Each time this manual is published, the revision level is changed. For example,
the first time this manual is published, it uses Revision A; the second time it is
published, it uses Revision B.

Draft About This Manual

Pary

Where to Find Information in This Manual

Table 1-1 shows how this manual is organized.

Table 1-1. Manual Organization

Chapter Number and Title Description

Chapter 1, “About This Manual” Describes how to use the manual, where to find

other information, and how to contact Technical
Services.

Chapter 2, “Safety and Pre-Installation
Requirements”

Chapter 3, “T1100 AS Hardware
System Overview”

Chapter 4, “How to Install a T1100 AS
Frame”

Lists general safety instructions that readers should
be familiar with, and lists site requirements that
should be verified before installing T1100 AS
hardware systems.

Presents an overview of the various hardware
components that can be included in T1100 AS
hardware systems.

Describes how to install a heavy duty frame which
is delivered from manufacturing with T1100 AS
units mounted in a heavy-duty frame for use in a
DC environment.

1-2 910-2969-001 Revision H, February 2007

About This Manual Draft

Preliminary

Table 1-1. Manual Organization (Continued)

Chapter Number and Title Description

Chapter 5, “How to Install Hardware in
an Existing Frame”

Chapter 6, “Post Installation
Procedures”

Chapter 7, “Field Replaceable Units” Describes the components of a T1100 AS hardware

Appendix A, “T1100 AS Hardware
Feature Information,”

Appendix B, “Hardware Repair and
Return,”

Describes how to install an individual T1100 AS
unit into a frame that has already been installed.
This chapter covers both:

• Adding a T1100 AS unit into a heavy duty frame
that already contains from 1 to 4 T1100 AS units
in a DC environment

• Installing a single T1100 AS unit into a
customer’s frame in an AC environment.

Presents a post-installation checklist and
instructions on how to verify voltage and to
power-up the system.

system that can be replaced in the field, and
includes procedures for replacing each type of
field-replaceable unit (FRU).

Describes in greater detail some of the hardware
features of the T1100 AS chassis.

Describes how to obtain a Return Material
Authorization, find part numbers on labels, and
ship returned equipment.

Where to Find Other Information

This manual is delivered on a compact disk (CD) that also contains the following
documentation (these documents can also be accessed from the introductory page
of the documentation CD):

• The CD contains linked documents shown in the following sections. To
display one of these documents from within this document, click anywhere in
the highlighted area. For information about software needed to open these
links, see “Programs Needed to View Linked Documents” on page 1-4.

• Optionally, the CD may also contain application documentation, which
describes the environment in which the T1100 AS hardware system runs as
well as provides information about the application.

NOTE: Documentation about T1100 AS hardware components (such as
breaker panels or Ethernet switches) that are supplied by other companies is
shipped with the T1100 AS hardware system. When unpacking a frame or
individual components, be sure to obtain this documentation and store it
where it can be accessed later.

910-2969-001 Revision H, February 2007 1-3

Draft About This Manual

Pary

The following related publications are also included with the LSMS
documentation set

• The Tekelec EAGLE

Manual contains detailed information about the command-rejected error
messages generated by the commands used on the EAGLE 5 ISS as well as
error recovery procedures. This information can be helpful for the LSMS user
when viewing certain exception logs.

5 Integrated Signaling System Commands Error Recovery

• The Tekelec EAGLE 5 ISS ELAP Administration Manual provides a definition of

the user interface to the EAGLE
MPS/ELAP platform. The manual defines the methods for accessing the
interface, menus, screens available to the user and describes their impact. It
provides the syntax and semantics of user input and defines the output the
user receives, including information and error messages.

• The Tekelec EAGLE 5 ISS Maintenance Manual contains procedural

information required for maintaining the EAGLE 5 ISS and the card removal
and replacement procedures. The Tekelec EAGLE 5 ISS Maintenance Manual
provides preventive and corrective maintenance procedures used in
maintaining the different systems.

•The Tekelec EAGLE 5 ISS LNP Feature Activation Guide contains the procedures

necessary to activate the LNP feature using telephone number quantities from
24 million to 120 million telephone numbers.

•The Tekelec 1100 Application Server MPS Platform Software and Maintenance
Manual describes the platform software for the Multi-Purpose Server (MPS)
based on the Tekelec 1100 Application Server (T1100 AS) and describes how to
perform preventive and corrective maintenance for the T1100 AS-based MPS.
This manual should be used with the ELAP-based application (LNP).

Programs Needed to View Linked Documents

®

5 ISS LNP Application Processor on the

To view the linked documents, the workstation on which this manual is being
viewed needs to have the following programs:

• Most of the linked documents are in Portable Document Format (PDF), which
has a file type of
is clicked, the linked document is opened in the same window as this manual.
To return to this manual, click the Back button on the PDF display window.

• A document with a
linked document may open in a minimized window.

• A document with an
programs. Two commonly used programs are:

— Microsoft Windows® Media Player (this program is usually included with

Microsoft Internet Explorer)

— RealOne™ Player

1-4 910-2969-001 Revision H, February 2007

.pdf. PDF is also the format of this manual. When a PDF link

.doc file type can be viewed with Microsoft® Word. The

.mpg file type can be viewed with a variety of video

About This Manual Draft

Preliminary

Documents That Show How to Perform a Procedure

The following documents illustrate how to perform procedures. The first
document uses a Word format; the others are videos with sound that can be
opened with most video programs.

• 822-0094-02.doc
SHIPPING CRATE, HEAVY DUTY, EAGLE

• fru-filter.mpg
“Replace Rectangular and Square Air Filters,” on page 7-20)

• fru-rect-fan.mpg
Procedure 7-7, “Replace a Rectangular Fan Assembly,” on page 7-21)

• fru-square-fan.mpg
Procedure 7-8, “Replace a Square Fan Assembly,” on page 7-23)

• fru-hdd.mpg
(also see Procedure 7-9, “Replace a Hard Disk Drive Assembly,” on page 7-26)

• fru-dvd.mpg
Procedure 7-10, “Replace a Removable Media Disk Drive Assembly,” on page
7-32)

• fru-pwr-sup.mpg
Procedure 7-11, “Replace a power supply module,” on page 7-38)

• replace_main_unit.mpg
chassis (also see Procedure 7-13, “Replace a T1100 AS Chassis FRU,” on page
7-46)

, WORK INSTRUCTIONS, UNPACKING, VERTICAL

, video that shows how to replace a filter (also see Procedure 7-6,

, video that shows how to replace a fan assembly (also see

, video that shows how to replace a fan assembly (also see

, video that shows how to replace a hard disk drive assembly

, video that shows how to replace a fan assembly (also see

, video that shows how to replace a fan assembly (also see

, video that shows how to replace a Tekelec 1000

Installation Documents

This section contains links to assembly drawings, interconnect diagrams, and
related installation documents.

NOTE: A given application or set of applications might support only a DC
environment or only an AC environment. For information about which
environment is supported, refer to the application documentation. If the
environment is not supported by the application, the link in this hardware
manual will open a document that states that the drawing is not available.

Linked Documents

The following documents provide information about T1100 AS hardware systems:

• AssemblyDrawingT1100.pdf
possible in a frame for AC and DC environments.

• InterconnectDiagramT1100.pdf
frame should be connected.

910-2969-001 Revision H, February 2007 1-5

, a drawing of the maximum configuration

, a diagram that shows how the elements in a

Draft About This Manual

Pary

• BreakerSettingsT1100.pdf, information that shows mapping of breakers to
hardware components.

• PowerReqmtsT1100.pdf
required by each of the components in a T1100 frame.

Applications Documents

Tekelec 1100 Application Server units support a variety of applications. For more
information, refer to application documentation.

NOTE: Application documentation may also contain information about
additional hardware.

, information that shows the amount of power

Documentation Packaging and Updates

Customer documentation is provided with each system and is shipped to the sites
specified by the customer. The number of documentation sets provided are in
accordance with the contractual agreements.

Customer documentation is updated whenever significant changes are made that
affect system operation or configuration. Updates may be issued in the form of an
addendum or a reissue of the relevant documentation.

The document part number is shown on the title page along with the current
revision of the document and the date of publication. The bottom of each page
contains the document’s date of publication and the document’s part number.

When a document is reissued, the following information changes:

• The title page and revision number, the date of publication, and the new
software release number, if applicable.

• The date of publication and the document part number, if applicable, on the
bottom of each page.

Documentation Admonishments

Admonishments are icons and text that may appear in this and other Tekelec
manuals. Admonishments alert the reader to assure personal safety, to minimize
possible service interruptions, and to warn of the potential for equipment
damage.

The following admonishments, listed in descending order of priority, are used in
Tekelec manuals.

TOPPLE: This icon and text indicate the possibility of equipment damage
and personal injury from toppling.

topple

1-6 910-2969-001 Revision H, February 2007

About This Manual Draft

Preliminary

DANGER: This icon and text indicate the possibility of personnel injury.

WARNING: This icon and text indicate the possibility of equipment damage.

CAUTION: This icon and text indicate the possibility of service interruption.

Customer Assistance

The Customer Care Center offers a point of contact through which customers can
receive support for problems that may be encountered during the use of Tekelec’s
products. The Customer Care Center is staffed with highly trained engineers to
provide solutions to your technical questions and issues seven days a week,
twenty-four hours a day. A variety of service programs are available through the
Customer Care Center to maximize the performance of Tekelec products that
meet and exceed customer’s needs.

To receive technical assistance, call the Customer Care Center at one of the
following locations:

• Tekelec, USA

Phone (US and Canada) +1 888-FOR-TKLC or 888-367-8552

Phone (international) [phone]

Fax [phone]

Email: [e-mail]

• Tekelec, Europe and UK

Phone [phone]

Fax [phone]

Email: [e-mail]

910-2969-001 Revision H, February 2007 1-7

Draft About This Manual

Pary

1-8 910-2969-001 Revision H, February 2007

DRAFT

Safety and Pre-Installation

Requirements

Introduction.......................................................................................................2-2

Safety Information............................................................................................2-2

2

Regulatory Compliance and Certification ....................................................2-4

Pre-Installation Site Requirements.................................................................2-6

Generic Site Requirements........................................................................2-6

Grounding and Power Requirements.....................................................2-8

910-2969-001 Revision H, February 2007 2-1

Introduction

This chapter presents:

• General safety considerations that should always be kept in mind when
Tekelec products are installed or replaced

• Listing of regulatory compliances and certifications that Tekelec products
support

• Site requirements that should exist before Tekelec products are installed

Safety Information

Safety icons and text are used throughout Tekelec manuals to warn the reader of
the potential of personal injury, service interruption, and equipment damage. For
information about what each of the icons mean, see “Documentation
Admonishments” on page 1-6.

Before beginning any procedure described in this manual, ensure that you are
familiar with each of the following safety admonishments. Additional safety
admonishments may be included, or repeated, for specific procedures.

Safety and Pre-Installation Requirements

Preliminary

TOPPLE: Always read and understand instructions completely before
working on, moving, raising or lowering the frame, any portion of the frame, or
attachments to the frame or equipment.

topple

TOPPLE: Never try to unpack any frame from the shipping container without
at least two people to steady any movement of the frame and related
components. At least two people are required to safely move and position any

topple

frame.

TOPPLE: Never pull out the shelf of any frame that is not anchored properly.
Some frames are required to be attached to overhead ladder racks before
shelves are extended.

topple

DANGER: No commercially AC powered equipment may be used or placed
within 7 ft. of –48V equipment. AC powered equipment within 7 ft. of –48V
equipment may create a shock or current loop that can be severely hazardous to
personnel and equipment.

2-2 910-2969-001 Revision H, February 2007

Safety and Pre-Installation Requirements

DANGER: Do not wear metal, chains, rings, watches, or jewelry or carry
exposed metal, keys or tools in pockets when working on system equipment or
other related electrostatic-sensitive components. Always wear a wrist strap or
other electrostatic protection when handling printed circuit boards and other
electrostatic-sensitive devices.

WARNING: Do not leave or allow unused metal objects, such as screws or
washers, to remain anywhere within the equipment. Remove all unused
material from the equipment

WARNING: Do not allow any metal shavings to remain in the equipment
area. Metal Shavings may result from over tightened screws or bolts. These
small metal particles are hazardous to electronic equipment.
Be careful not to over tighten screws or bolts.

WARNING: Do not use tie wraps on or above the top traverse arms on a
frame. Always trim tie wrap flush and turn the trimmed tie wrap to the rear of
the cable.

Preliminary

CAUTION: All personnel associated with the installation of these systems
must adhere to all safety precautions and use required protection equipment, to
avoid the possibility of injury to personnel, service degradation, and/or service
interruption.

CAUTION: These systems have redundant power supplies to allow service
during normal maintenance. When repairs require a total power disconnect,
both input supply sources must be disconnected. This causes service
interruption and takes down the systems.

CAUTION: This equipment has a connection between the earthed conductor
of the DC supply circuit and the earthing conductor.

CAUTION: The Branch Circuit Overcurrent Protection shall be rated
minimum -48V, maximum 40A.

CAUTION: Equipment is to be installed in restricted access areas in
accordance with articles 110-16, 110-17, and 110-18 of the National Electric Code,
ANSI/NFPA 70.

910-2969-001 Revision H, February 2007 2-3

Safety and Pre-Installation Requirements

Preliminary

CAUTION: A readily accessible disconnect device that is suitable, approved,
and rated shall be incorporated in the field wiring.

CAUTION: Connect to a reliably grounded SELV source which is reliably
earthed and electrically isolated from the AC source.

CAUTION: Use only listed closed loop connectors for connection to the
supply.

CAUTION: When some CPCI cards arrive from the manufacturer, they may
have a small plastic cover over the screws and/or the alignment ejector pins.
Remove and discard these plastic covers. If inserting the cards takes an
excessive amount of force, check for obstructions. Forcing the card into a slot
may damage the ejector handle or pin.

NOTE: Use a minimum of 26 AWG telecommunications line cord for
connection to the modem.

Regulatory Compliance and Certification

Tekelec products are tested to meet the following regulatory standards:

• Network Equipment Building System (NEBS) level 3 as listed in Telcordia
SR-3580.

• Applicable Telcordia Electromagnetic Compatibility and Electrical Safety
requirements in GR-1089-CORE.

• Applicable Physical Protection requirements in GR-63-CORE.

• Relevant directives and harmonized standards in support of the products
Compliance European (CE) mark required in Europe. Figure 2-1 shows the
mark used to indicate this compliance.

Figure 2-1. European Directives CE Mark

2-4 910-2969-001 Revision H, February 2007

Safety and Pre-Installation Requirements

• Relevant standards in ElectroMagnetic Compatibility (EMC) directive
89/336/EEC.

• Relevant standards in Safety directive 73/23/EEC, supported by Certified
Body (CB) Test Certificates US/5923/UL or US/5451/UL issued by the
National Certification Body as tested to IEC 60950 with national differences
for European countries

• Underwriters Laboratories (UL) listed under UL File E200146 for USA and
c-UL for Canada. Figure 2-2 shows the mark used to indicate this compliance.

Figure 2-2. Combined UL Mark for the United States and Canada

• Relevent standards in SJ/T 11363-2006 for limits of certain hazardous
substances.

Preliminary

U

C

R

L

LISTED

US

910-2969-001 Revision H, February 2007 2-5

Preliminary

Figure 2-3. Hazardous Substances

Safety and Pre-Installation Requirements

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(Metal Parts)

⬉䏃῵ഫ

(

Circuit Modules)

⬉㓚ঞ⬉㓚㒘ӊ

(

Cables & Cable Assemblies)

ล᭭㘮ড়⠽䚼ӊ

(Plastic and Polymeric parts)

᳝↦᳝ᆇ⠽䋼៪ܗ㋴(Hazardous Substance)

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󰵼ޚ㾘ᅮⱘ䰤䞣㽕∖ҹϟDŽ嘅

Indicates that the concentration of the hazardous substance in all homogeneous materials in the
parts is below the relevant threshold of the SJ/T 11363-2006 standard.

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󰵼ޚ㾘ᅮⱘ䰤䞣㽕∖DŽ

Indicates that the concentration of the hazardous substance of at least one of all homogeneous
materials in the parts is above the relevant threshold of the SJ/T 11363-2006 standard.

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Pre-Installation Site Requirements

Before installing any T1100 AS hardware system, ensure that the requirements
described in both of the following sections have been met.

• “Generic Site Requirements” on page 2-6

• “Grounding and Power Requirements” on page 2-8

Generic Site Requirements

Ensure that the site where the product will be installed conforms to the
specifications listed in the following sections. These specifications are standard
telephony industry requirements for equipment installation.

Fire Protection

Local fire protection codes must be satisfied in the equipment room where the
system is to be located.

2-6 910-2969-001 Revision H, February 2007

Safety and Pre-Installation Requirements

Environmental Requirements

Tekelec products are designed for environments that have temperature and
humidity controls.Temperature and humidity controls must be activated as
quickly as possible for equipment to operate at an optimum level.

When temperature and humidity controls fail, the equipment has been tested to
operate within the following ranges:

• Temperature

— 5° C to 40° C (41° F to 104° F) for normal operation

— -5° C to 50° C (23° F to 122° F) for no more than 96 hours in duration and at

elevations less than 1800 meters

— -5° C to 50° C (23° F to 122° F) for storing the product

• Humidity

— 5% to 85% non-condensing for normal operation

— 5% to 90% non-condensing (but not to exceed 0.024 kilograms of water per

kilogram of dry air) for no more than 96 hours in duration and at
elevations less than 1800 meters

Preliminary

Tekelec products are tested to operate at an elevations within the following range:

• Minimum: 60 meters below sea level at ambient temperature of 30° C (86° F)

• Maximum: 4000 meters above sea level at ambient temperature of 40° C
(104° F)

HVAC Requirements

Tekelec products are designed to bring cool air in from the bottom front and exit
heated air out the top rear of the installed equipment.

The required HVAC (Heating, Ventilation, and Air Conditioning) capacity
depends on the installed equipment. To calculate needed HVAC capacity,
determine the total wattage of the installed equipment and use the following
formula:

BTUs/hr. = watts x 3.413

The amount of power required by frame components is found at:

PowerReqmts.pdf

.

Lighting

Adequate lighting should be provided in the room where the equipment is to be
located. Lighting fixtures must be far enough from the equipment and cables to
prevent heat damage and to allow safe access to equipment and cables.

910-2969-001 Revision H, February 2007 2-7

Safety and Pre-Installation Requirements

Preliminary

Earthquake Resistance

All Tekelec system configurations are designed to assure that the system remains
operational during and after an earthquake, even when the system is located on
the upper floors of a zone 4 central office.

Space Requirements

Provide space as described in Table 2-1. These space requirements provide for
Tekelec equipment installed in a 23-inch heavy-duty frame, which measures 7 feet
high. Separator panels and end panels add to the width of multiple frame
systems.

Table 2-1. Space Requirements

Building Area Dimensions Notes

Halls 4.5 feet wide by 8

feet tall

(1.4 meters wide
by 2.4 meters tall)

Frame location 30 inches wide by

24 inches deep

(76.2 cm wide by

60.96 cm deep)

Side aisles 4 feet (1.2 meters) To allow maneuvering frames into

Front and rear
access

Side access 12 inches (31 cm) From walls or other frames

In addition, when planning the installation, be sure to take into account spare
hardware storage, modems, terminals, printers, cross connect panels, and all
other items that might require space in a system.

3 feet 6 inches
(107 cm)

To provide a clear, uncluttered route
for moving equipment between the
loading/receiving dock and the
planned system location

Floor area recommended for one
Tekelec frame (multiply by the
number of frames listed on the Initial
Sales Order)

Total area per frame = 720 square
inches (5.0 square feet)

(0.465 square meters)

place and provide ample work space
around the equipment

From walls or other frames

2-8 910-2969-001 Revision H, February 2007

Safety and Pre-Installation Requirements

Floor Loading

Tekelec products installed in heavy-duty frames are designed for installation on
raised or solid floors, which are recommended to have a distributed load capacity
of no less than 100 pounds per square foot (504 kg/m2). Following are the
maximum weights of Tekelec frames:

• Maximum weight of EAGLE 5 ISS Control or Extension frames: 850 lbs (386
kg).

• Maximum weight of a two T1000/T1100 server frame (for example, the MPS
frame), including AC and DC LSMS frames: 600 lbs (273 kg).

• Maximum weight of the EOAP frame: 450 lbs (205 kg).

• Maximum weight of an application frame with up to six T1000/T1100 servers:
925 lbs (421 kg).

Use the following equation to calculate the floor loading:

Distributed floor capacity = Total equipment weight/floor area

Preliminary

Grounding and Power Requirements

Before installing a T1100 AS hardware system, refer to the application
documentation to determine whether it is to be installed in an Alternating
Current (AC) or Direct Current (DC) environment. Then, ensure that the
grounding and power requirements in the appropriate following sections have
been met.

• “Grounding Requirements” on page 2-9 (this section describes requirements
both for AC and DC environments)

• “Power Requirements in a DC Environment” on page 2-10

• “Power Requirements in an AC Environment” on page 2-11

Grounding Requirements

Tekelec systems operate as digital isolated ground plane systems in a central
office environment and require a single connection to the central office ground
window. The system’s ground cables must provide the sole grounding connection
between the entire system and the central office grounding.

WARNING: Always install an isolator pad between the frame and ground.
Tekelec frames are shipped with isolator pads to completely isolate the frames
from ground. If a non-Tekelec frame is used, an isolator pad must be provided.

910-2969-001 Revision H, February 2007 2-9

Safety and Pre-Installation Requirements

Preliminary

The system can use three types of grounding paths:

• Battery return

The battery return grounding path is the return path for all –48VDC loads in
the system. This path is isolated from other system grounds and connects to
the rest of the central office through the –48VDC return connections located
on the breaker panels of each frame.

• Logic Ground

Some system types require connection to a logic ground. The logic ground
path provides a common voltage reference point between all circuit boards of
a system. Each connection terminates to the system ground. The logic ground
path is shown on your system’s interconnect drawing. The logic ground path
does not carry current.

NOTE: If the AC-powered T1100 AS unit uses serial RS232 connections,
the grounding in a standard serial cable will provide the logic ground
necessary for the data transmission.

NOTE: AC-powered T1100 AS units should not be used for RS485, DS0,
V.35, or other network connections unless specified by Tekelec.

• Frame/chassis ground

The frame/chassis ground path provides a low impedance connection for all
metal parts of the entire system, including the frame, doors, shelves, and end
panels. Each frame/chassis connection within the system lineup terminates to
the frame and connects to the main ground by way of Htaps, #6 American
Wire Gauge (AWG) to 1/0 cable.

NOTE: The frame/chassis ground path does not carry current.

For products installed in a frame, the doors installed are grounded to the
frame through a two-hole lug ground wire and through a screw-down latch.
Figure 2-4 shows a cutaway view example of an open frame door showing the
door ground strap.

2-10 910-2969-001 Revision H, February 2007

Safety and Pre-Installation Requirements

Figure 2-4. Door Grounding Strap Placement

Preliminary

EMI shield
(where required)

Perforated door
(where required)

Door
ground strap

Frame number
(label)

Frame information
(label)

End panel
(where required)

04_frame_door-gnd_generic

Door
(rear view)

Frame
(front view)

Power Requirements in a DC Environment

A Direct Current environment must supply four feeds from the customer’s power
source. Each frame containing Tekelec products requires that power be provided
from one to four breakers at –48VDC.

Each frame is divided into A and B power buses. In the event of loss of power on
one of the buses, the other bus must be able to supply current for the entire frame.
Therefore, each bus requires wiring sized to handle up to the maximum amps at
–48VDC, with a maximum voltage drop of 0.6 volts. This requirement is met
automatically when power is supplied by breakers.

NOTE: If breakers are tripped by an overload, they must be switched
completely OFF and then ON to reset.

The following table contains detailed information on T1100 AS power
requirements in a DC environment: PowerReqmts.pdf

,

910-2969-001 Revision H, February 2007 2-11

Safety and Pre-Installation Requirements

Preliminary

Power Requirements in an AC Environment

An Alternating Current environment must supply two feeds from separate
circuits.

The following table contains detailed information on T1100 AS power
requirements in a AC environment: PowerReqmts.pdf

,

2-12 910-2969-001 Revision H, February 2007

DRAFT

T1100 AS Hardware System

Overview

Introduction.......................................................................................................3-2

T1100 AS Hardware System............................................................................3-2

3

T1100 AS Hardware Features..........................................................................3-4

T1100 AS Rear I/O Panel ..........................................................................3-6

T1100 AS Status Indicators .......................................................................3-7

T1100 AS Chassis Installation and Replacement...................................3-8

Cable Management Arms .........................................................................3-9

Breaker Panel...................................................................................................3-10

Breaker Panel LEDs .................................................................................3-11

Breaker Panel Power................................................................................3-12

Breaker Panel Settings.............................................................................3-13

Power Distribution Units ..............................................................................3-13

Ethernet Switches or Hubs............................................................................3-14

Console Servers...............................................................................................3-14

910-2969-001 Revision H, February 2007 3-1

Introduction

Depending on the applications that run on them, T1100 AS hardware systems are
delivered in one of the following ways:

• Integrated applications

Most applications that run on T1100 AS systems are designed to be integrated
with features that run on a Signal Transfer Point (STP). T1100 AS systems for
these applications run in a Direct Current (DC) environment and are
delivered in one of the following ways:

— For most applications, the initial installation of the T1100 AS hardware

— Some applications allow a single T1100 AS unit to be added to a heavy

T1100 AS Hardware System Overview

Preliminary

system consists of one or more T1100 AS units, along with breaker panels
and Ethernet communication equipment, already installed by Tekelec
manufacturing in a heavy duty frame.

duty frame that has been previously installed and already contains one to
four T1100 AS units. To view the maximum configuration allowed, refer to
the Assembly drawings

.

For more information about these T1100 AS hardware systems, see “T1100 AS
Hardware System” on page 3-2.

• Non-integrated applications

Applications (such as provisioning applications or network management
applications) that do not need to integrate with STP features may not require a
DC environment.

To determine which environments are supported by the applications that run on
the T1100 AS systems, refer to the applications documentation.

This chapter provides an overview of T1100 AS hardware systems in each of the
possible environments and an overview of each of the components that can be
part of a T1100 AS hardware system.

T1100 AS Hardware System

A T1100 AS hardware system consists of the following hardware components,
which are assembled in a heavy-duty frame by Tekelec and delivered as one unit
when first ordered (some applications allow additional T1100 AS units, to a
maximum of six, to be added later):

• Depending on the applications loaded, from one to six T1100 AS units,
identified as A through E, starting with the topmost server identified as A.
Each server consists of T1100 AS hardware that is loaded at the factory with
platform software and application software. Some applications allow each

3-2 910-2969-001 Revision H, February 2007

T1100 AS Hardware System Overview

server to be installed with different application software. (The minimum and
maximum number of servers in the frame depends on which applications are
loaded. For an overview of the T1100 AS units, see “T1100 AS Hardware
Features” on page 3-4.

NOTE: Some applications allow individual T1100 AS units (to a
maximum of six per frame) to be added later.

• Breaker Panels (BPs) for DC systems. For an overview, see “Breaker Panel” on
page 3-10; for more information, refer to the documentation delivered with
the product.

• Power Distribution Units for AC systems. For more information, refer to the
documentation delivered with the product

• Additional equipment, such as consoles, storage, and communications
switches and hubs. For more information on these components, refer to the
documentation delivered with the product.

Figure 3-1 shows an example T1100 AS hardware system.

NOTE: This figure shows a DC system. For more complete information about
the configuration used by your application, refer to the Assembly drawings

Preliminary

.

910-2969-001 Revision H, February 2007 3-3

T1100 AS Hardware System Overview

Preliminary

Figure 3-1. T1100 AS Hardware System in DC Environment

2 4 5 763

BUSA

981 1210 11 1 2 43 6 75

BUSB

1098 11 12

T1100 AS Hardware Features

The Tekelec 1100 AS is a general-purpose application engine (AE) that offers high
transaction rates with low latency. It supports a variety of application solutions
for the wireless and wireline telecommunications infrastructure to provide the
building blocks for next-generation signaling systems.

3-4 910-2969-001 Revision H, February 2007

T1100 AS Hardware System Overview

The Tekelec 1100 AS is a scalable computing platform constructed with
state-of-the-art components packaged in a compact-size, stand-alone enclosure.
The Tekelec 1100 AS chassis utilizes dual processors, and has eight PCI slots, four
internally mounted media devices, redundant hot-swappable power supplies,
and expandable memory.

Figure 3-2 shows a single Tekelec 1100 AS Services Platform. For clarity, it is
shown not mounted in a frame.

Figure 3-2. Tekelec 1100 AS Chassis

Preliminary

Figure 3-3 shows an exploded view of the T1100 AS chassis. This view shows
where the various hardware components, especially the Field Replaceable Units
(FRUs), are located.

910-2969-001 Revision H, February 2007 3-5

Preliminary

Figure 3-3. Interior View of T1100 AS Chassis

T1100 AS Hardware System Overview

The following are the Field Replaceable Units:

1. Air filters (two)

2. Fan modules (three)

3. Hard disks (two)

4. Removable media disk drive assembly (CD/DVD)

5. Peripheral Component Interconnect (PCI) cards/PCI Express card

6. Power Supplies

7. Entire T1100 AS chassis

For more information about FRUs, see Chapter 7, “Field Replaceable Units.”

For more information about the hardware components, see Appendix A, “T1100
AS Hardware Feature Information.”

T1100 AS Rear I/O Panel

The rear input/output (I/O) panel is perforated to facilitate airflow and forms the
back wall of the Tekelec 1100 AS enclosure. It has openings for:

• Eight peripheral component interface (PCI) cards' I/O panels

•One PCI Express card

3-6 910-2969-001 Revision H, February 2007

T1100 AS Hardware System Overview

• The I/O connectors on the rear edge of the main board (serial port, E1 or T1
clock inputs, and two USB ports)

• The power board I/O (logic ground connection)

• Five Serial ports

Power entry is at the rear of the Tekelec 1100 AS. There are two power supply
modules. The A and B power supply modules are hot-swappable.

Logic ground is carried on a connector on the power board. The connector is
bulkhead-mounted to the rear I/O panel. There are also two chassis ground
connector studs on the rear I/O panel. See Figure 3-4 for a detailed view of the
rear I/O panel.

NOTE: Figure 3-4 shows T1100 AS base configuration with empty PCI slots

Figure 3-4. Rear I/O Panel

Preliminary

T1100 AS Status Indicators

The T1100 AS platform provides the following light-emitting diode (LED) status
indicators on the front fascia of the Tekelec 1100 AS platform (see Figure 3-5):

• Critical, Major, and Minor visual alarm indicators indicate operational
condition of the Tekelec 1100 AS platform, including status of the major
subsystems: processors, volatile memory, non-volatile memory (disk drives,
etc.), and interfaces.

• Indicators for A and B power inputs.

910-2969-001 Revision H, February 2007 3-7

T1100 AS Hardware System Overview

Preliminary

Figure 3-5. T1100 AS Status Indicators

For more information about the diagnostics that manage these alarm and status
indicators, see “T1100 AS Diagnostics” on page A-6.

T1100 AS Chassis Installation and Replacement

The T1100 AS chassis is installed in the frame using slides that have inner and
outer rails. The outer slide rail is attached to the frame and the inner slide rail is
attached to the T1100 AS chassis (see Figure 5-1 on page 5-3). The chassis is
installed by sliding the inner rails into the outer rails.

DANGER: Moving a T1100 AS chassis requires two people. Each T1100 AS
chassis weighs approximately 30 kg (65 lbs) and may cause personnel injury or
damage to the internal components due to shock and vibration if not handled
properly.

The Tekelec 1100 AS chassis is also field replaceable. Tekelec 1100 AS replacement,
including disconnecting cables, mounting a replacement system (of identical
configuration), and reconnecting cables requires no more than 30 minutes.

NOTE: All I/O connections are at the rear of the Tekelec 1100 AS chassis.

Table 3-1 lists the dimensions of the Tekelec 1100 AS chassis.

3-8 910-2969-001 Revision H, February 2007

T1100 AS Hardware System Overview

Table 3-1. Tekelec 1100 AS Chassis Dimensions and Weight

Dimension Value Notes for Rack-Mounting

Preliminary

Depth 21.6 inches from

Height 6.9 inch high (4U)

Width 17.6 inches wide,

Weight 65 Pounds Moving the chassis requires two people.

1. Tekelec makes no warranties for servers that are installed without proper
clearances or that are removed from Tekelec-standard frames.

2. The Tekelec 1100 AS enclosures should be free to slide only during
installation, service, or repair; they should be locked down at all other
times.

Cable Management Arms

front surface to
rear bulkhead

form factor

with slides

Allows over 2.5 inches of depth for cable
management in a Tekelec Heavy Duty Frame.
Chassis slide lock brackets are used to anchor
the Tekelec 1100 AS chassis in position
during normal operation.

Allows for multiple Tekelec 1100 AS chassis
and associated Ethernet switches to be
mounted in a Tekelec Heavy Duty frame

Allows for a Tekelec 1100 AS chassis to be
installed in 19 inch racks. Adapter plates are
required to mount a Tekelec 1100 AS chassis
with slide rails in 23 inch frames.

The T1100 AS is installed on slides for easy access. When the chassis is slid in or
out, strain on the cables is relieved by side cable management arms. These cable
management arms are attached to the sides of the frame and fold inward towards
the back of the T1100 AS it is slid out from the frame (see Figure 3-6 on page 3-10).
A T1100 AS chassis that is shipped with these cable management arms also
includes tension bars that are mounted on the rear of the server to further reduce
strain on the cables.

910-2969-001 Revision H, February 2007 3-9

T1100 AS Hardware System Overview

Preliminary

Figure 3-6. T1100 AS with Side Cable Management Arms

Breaker Panel

Breaker panels are used to provide redundant power paths to T1100 AS units and
other equipment in a heavy duty frame in a DC environment.

Figure 3-7 shows a breaker panel.

The breaker panel has two sides: side A and side B. Each side has twelve breakers,
although only certain breakers on each side are active (closed). The open position
of each breaker is marked by “O” and “|” marks the closed position.

Figure 3-7. Front of Breaker Panel

3-10 910-2969-001 Revision H, February 2007

T1100 AS Hardware System Overview

Breaker Panel LEDs

Figure 3-8 shows a close-up of the Indicator Panel in the center of the front of each
breaker panel. Table 3-2 shows the possible LED settings and what each setting
indicates.

Figure 3-8. Breaker Panel LEDs

Preliminary

910-2969-001 Revision H, February 2007 3-11

Preliminary

Table 3-2. Breaker Panel LED Settings

LED
Position
(from
top)

Label on
left side:

Label on
right side:

Color Indicates:

T1100 AS Hardware System Overview

Top 6
LEDs

Next 6
LEDs

13th
LED

14th
LED

15th
LED

1,3 through
10,12

PWR BUS AGreen Power is supplied from source A to breakers

indicated by numbers on left

Red No power is supplied from source A to

breakers indicated by numbers on left

Off Breakers indicated by numbers on left are not

used

1,3 through
10,12

PWR BUS BGreen Power is supplied from source B to breakers

indicated by numbers on left

Red No power is supplied from source B to

breakers indicated by numbers on left

Off Breakers indicated by numbers on left are not

used

BRK FAIL BUS A Green No breakers on side A have tripped

Red One or more breakers on side A have tripped

BRK FAIL BUS B Green No breakers on side B have tripped

Red One or more breakers on side B have tripped

CRITICAL No label Green No critical platform alarms are reported

Red One or more critical platform alarms are

reported

1

1

16th
LED

17th
LED

1

Both servers may send alarm information to the breaker panel for critical, major, or minor

MAJOR No label Green No major platform alarms are reported1

Red One or major platform alarms are reported

MINOR No label Green No minor platform alarms are reported1

Red One or minor platform alarms are reported

1

platform alarms. A CRITICAL, MAJOR, or MINOR LED is illuminated when one or more
alarm of that type is reported from either or both servers.

Breaker Panel Power

The breakers receive power from the input circuit on their respective side. Each
breaker controls the power to its corresponding power feed on the back of the
breaker panel. The power feeds connect to the individual hardware devices in the
frame.

3-12 910-2969-001 Revision H, February 2007

1

T1100 AS Hardware System Overview

Power comes into each breaker panel on side A and on side B. Each input power
line connects to the input power feeds in the rear of the breaker panel. Each input
power feed has an input circuit breaker beside it that ensures that the power is
within an acceptable range.

Breaker Panel Settings

To view a graphic that shows the mapping of breakers to the devices, see

BreakerSettings.pdf

breakers should be closed. Inactive breakers are not required to be in the closed
position.

NOTE: The breaker mapping table shows only end-to-end connectivity from
the breaker panel breakers to the servers. For detailed information on wiring,
see the interconnect diagram

. When a server is installed and powered up, the associated

Power Distribution Units

Preliminary

.

The AC Power Distribution Unit (PDU) is connected to a 240 V AC power source
and distributes power to the components of the LSMS frame. Power is distributed
to A side and B side feeds. There is one ON/OFF breaker switch for four A side
power outlets and one ON/OFF breaker switch for four B side power outlets. For
more information about the PDU, refer to the documentation that was delivered
with the product.

910-2969-001 Revision H, February 2007 3-13

T1100 AS Hardware System Overview

Preliminary

Figure 3-9. Front and rear of AC power distribution unit

Circuit breakerA
Outlets 1-4

Front view

Circuit breaker B
Outlets 5-8

Ethernet Switches or Hubs

Ethernet switches or hubs cross-connect all the components in a heavy duty
frame. To determine which type of Ethernet switch or hub is used, see the

assembly drawing

refer to the documentation that was delivered with the product.

. For more information about the Ethernet switches or hubs,

Console Servers

Some T1100 AS hardware systems contain a console server, which provides access
to the console ports of the T1100 AS units and allows Tekelec Customer Care
Center to access remotely the T1100 AS units. A console server is used only
during maintenance and failure conditions. The T1100 AS OOBM card (see “Out
of Band Management Card” on page A-4) provides functions similar to a console
server. To determine whether a console server is used, see the assembly drawing

For more information about the console server hardware, refer to the
documentation that was delivered with the product. For information about how
to configure the console server, contact Customer Care Center (see “Customer
Assistance” on page 1-7).

Rear View

.

3-14 910-2969-001 Revision H, February 2007

DRAFT

4

How to Install a T1100 AS Frame

Introduction.......................................................................................................4-2

How to Unpack the T1100 AS Frame and Conduct Inventory ..................4-2

How to Install a T1100 AS Frame...................................................................4-3

Recommended Tools..................................................................................4-3

How to Prepare the Floor for Heavy Duty Frames...............................4-4

How to Anchor the HD Frame to the Floor ...........................................4-6

How to Anchor to Overhead Rack of HD Frame................................4-18

How to Cable a T1100 AS Frame..................................................................4-20

910-2969-001 Revision H, February 2007 4-1

How to Install a T1100 AS Frame

Preliminary

Introduction

This chapter describes how to unpack and install in a DC environment a
heavy-duty frame that contains from one or more T1100 AS units and associated
equipment.

NOTE: Some of the figures in this section show the Tekelec T1000. The T1000
is identical in size to the T1100, and the frame installation instructions are the
same for both chassis.

For information about installing a T1100 AS unit in an AC environment and about
installing an additional T1100 AS unit into a heavy-duty frame that already
contains from one to four T1100 AS units, see Chapter 5, “How to Install
Hardware in an Existing Frame.”

NOTE: The total number of T1100 AS units allowed in a frame depends on
the application. For more complete information about the maximum
configuration allowed by the application, refer to the assembly drawing

How to Unpack the T1100 AS Frame and Conduct Inventory

.

When the T1100 AS hardware system frame arrives, perform the following
procedure:

Procedure 4-1. How to Unpack Frame and Conduct Inventory

1. Unpack the heavy-duty frame, using the procedure described in 822-0094-02.

2. Ensure that all the parts listed on the packing list have been received.

3. Ensure that the part numbers on the labels on the left and right sides of each

T1100 AS unit match the sales order for each of the following categories:

• Base configuration for hard disk

• Installed memory information

• PCI card configuration

For information about the fields on a label, see “T1100 AS Chassis Part
Number Information” on page B-14.

4. Be sure to return the frame’s shipping container, as described in 822-0094-02.

5. This procedure is complete.

4-2 910-2969-001 Revision H, February 2007

How to Install a T1100 AS Frame

Preliminary

How to Install a T1100 AS Frame

A Heavy Duty (HD) frame is a specific Tekelec frame that has a specific footprint.
It should not be confused with other 19- or 23-inch standard frames.

To install and anchor a heavy duty frame, perform the following tasks:

• Prepare the floor. See page 4-4.

• Anchor the frame to the floor. See page 4-6.

NOTE: The anchoring procedure and the anchor assembly to use depend
on the type of floor on which the frame is to be installed.

• Anchor the frame to the ceiling using an overhead rack. See page 4-18.

Recommended Tools

All Tekelec tools should be labeled “Property of TEKELEC” with either a press-on
Field Tool Identification label (P/N 658-0941-01) or Field Tool Identification wrap
(P/N 658-0941-02).

•Safety glasses

• Ear protectors

• Mounting hardware kit (P/N 840-0092-01)

• Isolator pad (in mounting hardware kit), also used as template

• Chalk (or chalk line)

• Fiberglass tape measure

• Felt tipped marking pen

• Rotary impact drill

• 18 mm (11/16 inch) masonry drill-bit

• 1 inch (25.4 mm) masonry drill-bit

• Extension cord

• High Efficiency Particulate Air (HEPA) vacuum cleaner

• Masking tape

• File

• 3/4 inch (19mm) box-end wrench

• 3/4 inch (19mm) socket wrench

• Carbide-toothed hole saw

• Sub-floor marking tool (star bit)

•Hammer

910-2969-001 Revision H, February 2007 4-3

Preliminary

How to Prepare the Floor for Heavy Duty Frames

Frame layout is site specific; Figure 4-1 on page 4-4 shows the most typical frame
layout. The recommended minimum aisle spacing is 3 ft. (91.5 cm) front and rear.
The following subsections provide instructions on marking the floor layout and
preparing raised floors.

How to Mark the Floor Layout

Use the following procedure to mark the floor layout.

Procedure 4-2. Mark Floor Layout

1. Verify with a customer representative that the required area dimensions and

equipment location correspond with the marked floor plan.

2. Use the floor plan provided with the engineering site file specifications to

mark the front base line and the borders of the first frame with the chalk line.

How to Install a T1100 AS Frame

3. Align the frame template (isolator pad) with either of the two sides marked

“This side front” along the front chalk line. Using a felt tip pen, mark Anchor
locations in the middle of each oval anchor slot. Mark the corners of the first
frame as shown in Figure 4-1.

Figure 4-1. Floor Marking Template for HD Frame

25 7/8
inches

Second
template
position

Chalk line

23 5/8
inches

04_floor_mounting_template

Slots

12 inch minimum

from existing telco

equipment

Chalk lines defining front
and starting end of lineup

Rear

First
template
position

This side front

Front

6 inches spacing

4-4 910-2969-001 Revision H, February 2007

How to Install a T1100 AS Frame

4. Create another chalk line that allows 6 inches between each frame for correct

spacing.

Align the template (isolator pad) again against the front chalk line and
continue the process of aligning, marking, and moving the template (isolator
pad) until the site specific number of frame spaces has been laid out.

5. This procedure is complete.

Next, do one of the following:

• If you are installing the frame on a slab floor, see Procedure 4-4, “Anchor a HD
Frame into a Slab Floor,” on page 4-7.

• If you are installing the frame on a raised floor, see Procedure 4-3, “Create
Cable and Anchor Holes for Raised Floors,” on page 4-5.

Additional Preparations for Raised Floors

Use the procedures in this section to prepare floors for anchoring frames on raised
floors. For raised floors, you must create cable and anchor holes in the raised floor
tiles.

Preliminary

Procedure 4-3. Create Cable and Anchor Holes for Raised Floors

1. Mark the spots where the cable holes are to be drilled. (The spots where the

anchor holes are to be drilled were marked in Procedure 4-2, “Mark Floor
Layout,” on page 4-4.)

2. Mark the corners of the raised floor tiles to ensure the same tiles will be

returned to the same place when the procedure is complete.

3. Remove the tiles from the equipment area.

4. Use a HEPA vacuum cleaner to collect the shavings while drilling. Using a

carbide-toothed hole saw of the appropriate diameter, drill the cable holes
required in the raised floor tiles. For the anchor holes, drill 1 inch (2.54 cm)
diameter holes in the tiles corresponding to the marked anchor locations. Use
a file to remove any sharp edges from the drilled tiles.

5. Return to the equipment area with the drilled tiles and replace the tiles,

making sure the holes match where the frame anchors will be installed.

6. You have completed this procedure.

910-2969-001 Revision H, February 2007 4-5

Preliminary

Next, perform one of the following procedures, depending on the anchoring
method you choose:

• Procedure 4-5, “Anchor the Frame to the Slab Beneath the Raised Floor,” on
page 4-11

• Procedure 4-6, “Anchor Frame to Raised Floor with Support Channel,” on
page 4-14

• Procedure 4-7, “Anchor Frame with Support Channel/Spring Nut,” on page
4-16

How to Anchor the HD Frame to the Floor

See the following sections for instructions on anchoring heavy duty frames to the
floor. These procedures are for typical installation sites with slab (concrete) floors
and raised floors. You might have to accommodate these procedures to the
unique features of your site. Depending upon your floor, use the procedure in one
of the following sections:

• Anchoring directly to a slab floor (see “How to Anchor Frame to Slab Floor”
on page 4-6)

How to Install a T1100 AS Frame

• Anchoring to a slab floor beneath a raised floor (see “How to Anchor to
Concrete Floor Under a Raised Floor” on page 4-10)

• Anchoring to a raised floor using washer and nut (see “How to Anchor on
Raised Floor Using Support Channel” on page 4-13)

• Anchoring to a raised floor using a unistrut (see “How to Anchor on Raised
Floor Using Support Channel with Spring Nut” on page 4-16)

WARNING: Before drilling holes in any flooring, verify with facilities
personnel that the area is free of gas or water pipes, ventilation plenum, and
electrical wiring conduits.

How to Anchor Frame to Slab Floor

Use the procedure in this section to anchor the frame directly to a concrete slab
floor. If you are anchoring to a raised floor above a slab floor, see “How to Anchor
to Concrete Floor Under a Raised Floor” on page 4-10. Always get permission
from facility personnel before drilling any holes for HD frame installation.

Figure 4-2 shows the components of the Anchor Assembly used for a slab floor.

4-6 910-2969-001 Revision H, February 2007

How to Install a T1100 AS Frame

Figure 4-2. Anchor Assembly for Slab Floors

Preliminary

5/8 inch rod

5/8 inch nut

Small steel
washer

Large steel
washer

Metal sleeve

Nylon shoulder
washer

Fiber
washer

Nylon collar

Expansion
sleeve

Cone nut

Anchor

Assembly

Exploded View

Note: When an anchor assembly is used on a raised floor,
the anchor assembly must be disassembled and the correct
length of threaded rod of the proper diameter must be used

04_anchor

for the floor height requirement.

See Note
Threaded rod

Twist off nut
Torque nut

(red plastic
cover)

Nylon
shoulder
washer

Hold-down

plate (option)

Fiber
washer

Nylon
shoulder
washer

Anchor

Assembly

Fiber
washer

Nylon collar

Expansion
sleeve

Cone nut

Frame

Isolation pad

Floor

Metal sleeve

Procedure 4-4. Anchor a HD Frame into a Slab Floor

1. Use the HEPA vacuum cleaner to collect the dust while drilling holes. At each

anchor location marked on the concrete floor, drill a hole that is 11/16 inches
(18 mm) in diameter to a depth of 3 inches (7.7 cm). The anchor and frame will
not come together properly if the hole is drilled at an angle other than 90°.

NOTE: If any obstruction is encountered while drilling the hole, fill the
unusable hole with liquid concrete. After allowing sufficient time for the
liquid concrete to set, drill the hole at another spot within the marked area.

Clean out each hole after drilling is completed.

2. Set a fully assembled anchor into each drilled hole.

910-2969-001 Revision H, February 2007 4-7

How to Install a T1100 AS Frame

Preliminary

3. From each anchor remove all pieces above the metal sleeve. Retain the pieces

for use in step 7.

4. Lay the isolator pad on the floor with the holes in the isolator pad aligned

over the anchor assemblies.

5. Roll the frame (still on the dolly) into position above the isolator pad.

6. Lower the frame onto the floor with the holes in the frame aligned over the

anchor assemblies. For instructions about how to lower the frame, refer to
822-0094-02.

7. Install the three square washers, the round fiberglass washer, the large steel

washer, and the torque nut (with red plastic cover) in the order shown in
Figure 4-3. (The large steel washer, nylon shoulder washer, and round fiber
washer are found in the mounting hardware kit.)

When reassembling the anchor assembly, the bottom of the threaded rod must
be flush with the bottom of the cone nut and the torque nut must be near the
top of the threaded rod.

NOTE: When reassembling any anchor bolt assembly, lightly finger
tighten only.

4-8 910-2969-001 Revision H, February 2007

How to Install a T1100 AS Frame

Figure 4-3. Anchor Installation of HD Frame into Slab Floor

Anchor
(4 places)

Large steel
washer

Round fiber
(insulator)
washer

Square
metal washer
Qty=3

Preliminary

Bottom of Frame
and isolator pad

04_anchor_frame_4corners

Isolation pad

8. Tighten the top nut of the anchor assembly with a socket wrench until the

twist off nut above the plastic red cover breaks free. Leave the twist off nut on
the threaded rod to indicate that the torque on the nut beneath has been set
properly.

9. This procedure is complete.

Next, go to Procedure 4-8, “Attach Overhead Rack Support,” on page 4-19.

910-2969-001 Revision H, February 2007 4-9

How to Install a T1100 AS Frame

Preliminary

How to Anchor on Raised Floors

To anchor a frame on a raised floor, use the procedure in one of the following
sections :

• “How to Anchor to Concrete Floor Under a Raised Floor” on page 4-10

• “How to Anchor on Raised Floor Using Support Channel” on page 4-13

• “How to Anchor on Raised Floor Using Support Channel with Spring Nut”
on page 4-16

How to Anchor to Concrete Floor Under a Raised Floor

Use the following procedure to anchor a frame on a raised floor to the concrete
slab beneath the raised floor. Figure 4-4 shows the components of the anchor
assembly used for a concrete floor beneath a raised floor.

Figure 4-4. Anchor Assembly for Raised Floor Over Concrete

Large fiber
washer

Hold-down plate

Nylon shoulder
washer

Large washer

Small steel
washer

Note: When an anchor assembly
is used on a raised floor, the anchor
assembly must be disassembled
and the correct length of threaded
rod of the proper diameter must be
used for the floor height
requirement.
Finger tighten nuts above
raised floor before tightening
nut directly below the raised floor

Small steel
washer

Nylon shoulder
washer

Nylon collar

Concrete floor

5/8 inch
Twist off nut

Torque nut
(red plastic
cover)

Raised floor

5/8 inch nut

Threaded rod
(see note)

Twist off nut

Torque nut
(red plastic
cover)

Metal sleeve
(inside)

Expansion
sleeve

Cone nut

Frame floor

Isolation pad

Isolation pad

Raised floor

Concrete floor

Frame floor

Sub-floor
marking
tool

Anchor assembly
with threaded rod

anchor_rsdflr

4-10 910-2969-001 Revision H, February 2007

How to Install a T1100 AS Frame

Procedure 4-5. Anchor the Frame to the Slab Beneath the Raised Floor

1. Ensure that Procedure 4-3, “Create Cable and Anchor Holes for Raised

Floors,” on page 4-5 has already been performed.

2. Perform the following substeps for each hole associated with each frame to be

installed on the raised floor:

NOTE: The threaded rod must be absolutely perpendicular to the floor.
Using a level is recommended.

a. Insert the threaded rod into the anchor holes in the tiles, making sure that

the threaded rod is perpendicular to the hole.

b. Strike the top of the threaded rod with a hammer using enough force to

mark the concrete floor.

3. Remove the floor tiles for access to the concrete floor.

Preliminary

4. Use a HEPA vacuum cleaner to collect the dust while drilling. Drill an 18 mm

diameter hole in the concrete floor to a depth of 3 inches (7.7 cm).

NOTE: The hole must be drilled perpendicular to the floor so the anchor
and frame will come together properly.

5. Ensure that each hole is clean after the drilling is complete.

6. For each threaded rod, thread the following components in the order shown

onto one end of the rod (these components are threaded on the rod while the
rod is upside down; see Figure 4-4 on page 4-10 to identify the components
and their orientation):

a. To rq ue n ut

b. Small steel washer

c. Metal sleeve

d. Nylon collar

e. Expansion sleeve

f. Cone nut (thread onto the rod until the end of the threaded rod is flush

with the bottom of the cone nut)

NOTE: These components should be in contact with each other, but do
not tighten the assembly because doing so could prematurely expand the
expansion sleeve.

910-2969-001 Revision H, February 2007 4-11

How to Install a T1100 AS Frame

Preliminary

7. Insert each threaded rod/anchor assembly into its hole, with the cone nut at

the bottom, and tighten with a 3/4 inch (19mm) wrench until the top nut of
the torque nut breaks free (this nut is called the twist-off nut in Figure 4-4 on
page 4-10).

Figure 4-5. Anchoring on Raised Floor Over Concrete Slab

Frame

side

Locking nut

Finger tighten nuts above

raised floor before tightening

nuts below raised floor

Washers

Holddown plate

Isolator pad

Raised floor

Concrete floor

04_raised_floor_threaded-rod

Large washer
Small washer
Nut

Flat washers
and nuts

Anchor assembly
with threaded rod

8. At the top end of each threaded rod, thread on a 5/8 inch nut until it is below

the level where the floor tile will meet the threaded rod.

9. On top of the 5/8 inch nut, drop a small steel washer and then a large steel

washer.

10. Return tiles to their original positions, fitting the anchor holes in the tiles over

the threaded rod assemblies.

11. Lay the isolator pad on the raised floor with the holes in the isolator pad

aligned over the threaded rod assemblies.

12. Roll the frame (still on the dolly) into position above the isolator pad.

4-12 910-2969-001 Revision H, February 2007

How to Install a T1100 AS Frame

13. Lower the frame onto the floor with the holes in the frame aligned over the

threaded rod assemblies. For instructions about how to lower the frame, refer
to 822-0094-02.

14. Over each threaded rod, install the following components in the order shown

(see Figure 4-4 on page 4-10):

a. Nylon shoulder washer (through the holes in the frame and isolator pad

and into the raised floor)

b. Fiber washer (around the nylon shoulder washer)

c. Square holddown plate

d. Large steel washer

e. Small steel washer

f. To rq ue n ut

15. For each threaded rod, finger-tighten the torque nut inside the frame.

Preliminary

WARNING: Finger-tighten nuts on threaded rods inside the frames above
the raised floor before finger tightening the nuts below the raised floor.

16. For each threaded rod, finger-tighten the 5/8 inch nut and washers against the

bottom of the floor tile (see Figure 4-5 on page 4-12).

NOTE: Tighten only until the washers and nuts are flush with the bottom
of the floor tile. DO NOT over tighten, causing the tile or frame to tilt.

17. With a 3/4 inch (19mm) socket wrench, tighten each torque nut inside the

frame until the twist off nut above the plastic red cover breaks free. Leave the
twist off nut on the threaded rod to indicate that the torque on the nut beneath
has been set properly.

18. If any tiles were removed to access the underside of the raised floor, replace

them.

19. This procedure is complete.

Next, go to Procedure 4-8, “Attach Overhead Rack Support,” on page 4-19.

How to Anchor on Raised Floor Using Support Channel

Use the following procedure to anchor the HD frame to the raised floor tiles using
the anchor assembly shown in Figure 4-6.

910-2969-001 Revision H, February 2007 4-13

How to Install a T1100 AS Frame

Preliminary

Figure 4-6. Anchor Assembly for Use with Support Channel

Anchor

Raised Floor

Note: When an anchor assembly is used on a raised floor, the anchor
assembly must be disassembled and the correct length of threaded rod of the
proper diameter must be used for the floor height requirement. Finger tighten
any nuts above raised floor before tightening nuts below raised floor

Small steel washer

Large steel washer

Fiber washer

Nylon shoulder
washer

Threaded rod
(see note)

Large steel washer

Small steel washer

Torque nut
(red plastic cover)

Frame floor

Isolator pad

Raised floor

Support channel
(example Unistrut)

5/8 inch nut

Frame floor

Raised floor

Concrete floor

04_raised_floor_anchor_unistrut

Support channel

(example Unistrut)

End view

Procedure 4-6. Anchor Frame to Raised Floor with Support Channel

1. Ensure that Procedure 4-3, “Create Cable and Anchor Holes for Raised

Floors,” on page 4-5 has already been performed.

2. For each threaded rod, thread the following components in the order shown

onto one end of the rod (these components are threaded on the rod while the
rod is upside down; see Figure 4-6 on page 4-14 to identify the components
and their orientation):

a. 5/8 inch nut

b. Small steel washer

c. Large steel washer

3. From underneath the raised floor, insert the threaded rod/anchor assembly

through the support channel, the raised floor, the isolator pad, and the frame
floor.

4-14 910-2969-001 Revision H, February 2007

How to Install a T1100 AS Frame

Figure 4-7. Anchoring Frame to Raised Floor with Support Channel

5 threads of the
threaded rod
must show above
the nut

Preliminary

Frame

side

Finger tighten nuts above

raised floor before tightening

nuts below raised floor

Tighten nut on
Small washer
Large washer

(4 PLACES)

Nut

Small washer

Large washer

Isolator pad

Support channel

(example Unistrut)

Flat washers

Lock washer
and nut

Raised floor

Concrete floor

04_raised_floor_channel-support

4. From inside the frame, drop onto each threaded rod the following

components in the order shown (see Figure 4-7):

a. Metal sleeve inside a nylon shoulder washer

b. Fiber washer (around the nylon shoulder washer)

c. Large steel washer

d. Small steel washer

e. To rq ue n ut

Be sure to leave at least 5 threads of the threaded rod exposed inside the
frame.

5. Finger tighten the nut above the raised floor before finger tightening the nuts

below the raised floor.

6. Finger tighten the nut below the raised floor.

7. Securely tighten all the nuts above the raised floor with a socket wrench.

910-2969-001 Revision H, February 2007 4-15

How to Install a T1100 AS Frame

Preliminary

NOTE: Tighten only until the washer and nuts are flush with the bottom
of the floor tile. DO NOT over tighten.

8. Replace tiles if necessary.

9. This procedure is complete.

Next, go to Procedure 4-8 on page 4-19.

How to Anchor on Raised Floor Using Support Channel with Spring Nut

Use the following procedure to anchor the HD frame to the raised floor tiles using
the a support channel with spring nut.

Procedure 4-7. Anchor Frame with Support Channel/Spring Nut

1. Ensure that Procedure 4-3, “Create Cable and Anchor Holes for Raised

Floors,” on page 4-5 has already been performed.

2. Insert threaded rods through the frame and the raised floor and into the

spring nut in the support channel as shown in see Figure 4-8.

4-16 910-2969-001 Revision H, February 2007

How to Install a T1100 AS Frame

Figure 4-8. Anchor Assembly for Support Channel with Spring Nut

Note: When an anchor assembly is used on a raised floor, the anchor
assembly must be disassembled and the correct length of threaded rod of the
proper diameter must be used for the floor height requirement. Finger tighten
any nuts above raised floor before tightening nuts below raised floor

Preliminary

Anchor

Raised Floor

Small steel
washer

Large washer

Fiber washer

Nylon shoulder
washer

Threaded rod
(see note)

Support channel

(example Unistrut)

Torque nut
(red plastic cover)

Frame floor

Isolator pad

Raised floor

Spring nut

Frame floor

Raised floor

Concrete floor

04_anchor_rsdflr_no_cone

3. Finger tighten the rods into the spring nut in the support channels (see

Figure 4-9).

910-2969-001 Revision H, February 2007 4-17

How to Install a T1100 AS Frame

Preliminary

Figure 4-9. Anchoring Frame Using Support Channel/Spring Nut

Tighten nut on
Small washer
Large washer

Threaded

rod

Spring

5 threads of the
threaded rod
must show above
the nut

Frame

side

Finger tighten threaded rod

through channel nut

Channel

nut

Isolator pad

Raised floor

Concrete floor

04_raised_floor_spring-nut

Support channel
(example Unistrut)
P/N 804-0870-01

Sping washer
channel nut
P/N 804-0913-01

Unistrut

Detail

4. Insert the large washer, small washer, and torque nut onto the threaded rod

on the inside of the frame. Be sure to leave at least 5 threads of threaded rod
exposed on the inside of the frame. Tighten the nuts above the raised floor.

NOTE: DO NOT over tighten, causing the tile or frame to tilt.

5. This procedure is complete.

Next, go to Procedure 4-8, “Attach Overhead Rack Support,” on page 4-19.

How to Anchor to Overhead Rack of HD Frame

Frames with shelves that extend must be attached to overhead racks to prevent
toppling.

4-18 910-2969-001 Revision H, February 2007

How to Install a T1100 AS Frame

Procedure 4-8. Attach Overhead Rack Support

1. Using the Cable Rack Mounting kit with ladder hooks, threaded rods, and

insulators, place the assembly directly above the frame for overhead support.

2. Secure the top of the frame to the overhead racks using threaded rods with

hardware as shown in Figure 4-10 on page 4-19.

Figure 4-10. HD Frame with Overhead Rack

Nut

Auxiliary Bar

Clip

Nut

Preliminary

Kit P/N 804-1571-01

1-1/2
threaded rod
P/N 804-0219-01

Cable rack

3. This procedure is complete.

Mounting Kit
Cable Rack
P/N 804-1571-01
Expanded view

04_cablerack_mounting

910-2969-001 Revision H, February 2007 4-19

Preliminary

How to Cable a T1100 AS Frame

WARNING: Verify that all breakers are set to the OFF (O) position, and that
all Power distribution panel circuit breakers are set to OFF. Be sure the T1100
AS chassis power switch is set to OFF.

Verify that the cables already attached are connected correctly. (The T1100 AS
hardware system frame is shipped with most of the cables already attached.)
Complete any other required cable connections.

To determine the cables used and how to connect them, refer to the interconnect

diagram, which lists each cable, its quantity, length, how it is used, and a diagram

of how to connect it.

NOTE: Some of the listed cables are used only as required. Actual cables
used may vary by application.

How to Install a T1100 AS Frame

4-20 910-2969-001 Revision H, February 2007

DRAFT

How to Install Hardware in an

Existing Frame

Introduction.......................................................................................................5-2

How to Unpack and Conduct Inventory ......................................................5-2

5

How to Install an Individual T1100 AS Unit ................................................5-4

How to Cable Components Added to Existing Frames............................5-14

How to Cable a T1100 AS Unit Added to an Existing Heavy Duty Frame5-14

How to Cable a T1100 AS Installed in Customer-Provided Frame ..5-14

910-2969-001 Revision H, February 2007 5-1

How to Install Hardware in an Existing Frame

Preliminary

Introduction

This chapter describes how to unpack install individual T1100 AS hardware
system components and install them in frames that are already installed at
customer sites.

NOTE: Some of the figures in this section show the T1000 AS. The T1000 is
identical in size to the T1100, and the frame installation instructions are the
same for both chassis.

For information about installing a T1100 AS hardware system that is delivered in
a frame, see Chapter 4, “How to Install a T1100 AS Frame.”

How to Unpack and Conduct Inventory

When the individual T1100 AS unit arrives, perform the following procedure:

Procedure 5-1. Unpack a T1100 AS Chassis

1. Inspect the shipping container for indication of damage. If damage is noted,

go to step 7.

DANGER: Moving a T1100 AS chassis requires two people. Each T1100
AS chassis weighs approximately 30 kg (65 lbs) and may cause personnel
injury or damage to the internal components due to shock and vibration if
not handled properly.

2. Inventory the material in the shipping container. If any discrepancies are

noted, go to step 7.

WARNING: Observe proper ESD procedures when handling the T1100
AS chassis. Always wear an ESD wrist strap connected to a grounded bench
or frame.

3. Unpack the T1100 AS chassis from the shipping container and place the unit

on a secure workbench that is grounded for ESD protection. Discard the
container and packing material.

4. Inspect the T1100 AS chassis for indication of damage. If damage is noted, go

to step 7.

5-2 910-2969-001 Revision H, February 2007

How to Install Hardware in an Existing Frame

e

Preliminary

5. Remove the slide assemblies from the shipping container. The slide assemblies

(see Figure 5-1) consist of three sections that will be attached to the T1100 AS
chassis and frame.

Figure 5-1. Slide Assembly

Detent Latch

Front

Inner Slide Member

Release Button
Located on other sid

Middle Slide Member

Outer Slide Member

03_ts_slide_assy

Rear

6. Inspect the slide assemblies for indication of damage. If damage is noted, go

to step 7.

7. If any damage is noted or parts are missing, contact the Customer Care Center

(see “Customer Assistance” on page 1-7).

910-2969-001 Revision H, February 2007 5-3

How to Install Hardware in an Existing Frame

Preliminary

How to Install an Individual T1100 AS Unit

Use the following procedure to install an individual T1100 AS unit into an
existing frame. (For more information about the situations in which an individual
T1100 AS unit can be installed, see “Introduction” on page 5-2.)

Tools Required:

• #3 Phillips screwdriver

• 3/8 inch nutdriver

• Volt Ohm Meter (VOM)

Procedure 5-2. Installing a T1100 AS Chassis

TOPPLE: Before beginning this procedure, ensure the frame is properly
secured to the floor and cable racks to prevent the frame from tipping over
when the slide assembly and T1100 AS chassis is extended.

topple

DANGER: Moving a T1100 AS chassis requires two people. Each T1100 AS
chassis weighs approximately 30 kg (65 lbs) and may cause personnel injury or
damage to the internal components due to shock and vibration if not handled
properly.

1. Turn OFF the breakers that supply power to the position the T1100 AS chassis

is being installed in. Consult the system interconnect or wiring tables for the
frame or system type the T1100 AS chassis is installed in.

WARNING: A T1100 AS chassis is redundantly powered from both A and
B -48 VDC buses. Ensure that both the circuit breaker supplying A power to
a chassis and the circuit breaker supplying B power to a T1100 AS chassis
are turned OFF by measuring the voltage with a VOM on the cable that
connects the T1100 AS chassis to its breakers. Both A and B power LEDs on
the front fascia of the T1100 AS chassis should be OFF.

2. Remove the front door and any plastic panels from the rear of the frame

where the T1100 AS chassis is to be installed. Using an erasable marker
indicate the location of the mounting screw holes on the frame rails reserved
for the frame brackets. T1100 AS chassis are mounted to slide assemblies
attached to the frame brackets for ease of installation and servicing.

5-4 910-2969-001 Revision H, February 2007

How to Install Hardware in an Existing Frame

e

Preliminary

NOTE: Each T1100 AS chassis is 4 U (7 inches) in height and can be
mounted immediately above or below existing components (zero
clearance). Limits to positioning the T1100 AS in a frame are data cable
lengths, lengths of power cables to the breakers, and location of
interconnected components.

3. Locate the slide assemblies, which consist of three sections that will be

attached to the T1100 AS chassis and frame (see Figure 5-2).

4. Separate the inner slide members (with attached rollers) from the other

sections by pulling the inner and outer members apart. When a slide assembly
is approximately halfway extended, a large circular release button, located on
the side of the inner slide member, will pop into a hole in the middle slide
member. Press the release button and continue pulling the slide members
apart until the inner slide member is completely separated. See Figure 5-2 and
Figure 5-3 for details.

NOTE: Only the inner slide member will separate completely; the middle
and outer slide members are permanently connected.

Figure 5-2. Slide Assembly Extended View

Detent Latch

Middle Slide Member

Outer Slide Member

03_ts_slide_assy

Rear

Inner Slide Member

Release Button
Located on other sid

910-2969-001 Revision H, February 2007 5-5

How to Install Hardware in an Existing Frame

Preliminary

Figure 5-3. Slide Assembly Inner Member Roller Side View

Rear

03_ts_inner_slide_member

Slide Release Button

Front

5. Set the slide members aside for use later in this procedure.

6. Attach the four frame adapter brackets to the frame (23-inch frame only)

using two each of the #12-24 Phillips screws. Orientation is important; see
Figure 5-4 and Figure 5-5 for views of the frame adapter brackets with correct
positioning. The small jog in the brackets is directed toward the rear of the
frame.

NOTE: If the frame is 19-inch, do not use the frame adapter brackets. In
19-inch frames, the slide assembly brackets that are attached to the outside
members are attached directly to the frame.

5-6 910-2969-001 Revision H, February 2007

How to Install Hardware in an Existing Frame

Front View

Front and Rear
Frame Adapter
Brackets

#12-24 Phillps
Screws

Slide Assembly
Brackets

Insert Screws Here

Preliminary

Figure 5-4. Frame Adapter Bracket Expanded

Slide Assembly
Side

Figure 5-5. Frame Adapter Brackets and Slide Assemblies

Jog Toward
Rear of Frame

03_ts_frame_adapter_bracket

Frame Mounting
Side

03_ts_slides_n_brackets

910-2969-001 Revision H, February 2007 5-7

How to Install Hardware in an Existing Frame

Preliminary

7. Loosely attach the rear slide assembly brackets with four #10-32 locknuts to

the outer slide members. This makes it easier when attaching the brackets to
the frame adapters or frames. See Figure 5-6. The front slide assembly
brackets are mounted at the factory.

Figure 5-6. Slide Assembly Outer Member

Inner Slide

Front Slide Assembly
Bracket

Middle Slide

#10-32 Locknuts

Rear Slide Assembly
Bracket

03_ts_outer_member_brackets

8. Attach the front and back slide assembly brackets on each slide assembly with

four #12-24 Phillips screws to the four frame adapters installed in step 6. Both
slide assemblies are identical. Viewed from the rear of the frame, orient the
slide assemblies with the rear detent latches at the bottom on the left slide
assembly and at the top on the right slide assembly. See Figure 5-7 on page 5-9
for positioning.

NOTE: The inner slide members are shown inserted into the middle slide
member in this view for clarity only. In the following steps the inner slide
members will be attached to the T1100 AS chassis and inserted into the
middle slide members.

5-8 910-2969-001 Revision H, February 2007

How to Install Hardware in an Existing Frame

r

Preliminary

Figure 5-7. Slide Assembly Detail Left Side From Rear

Detent Latch

Front of Frame

Inner Slide Membe

Middle Slide Member

Outer Slide Member

03_ts_slide_assy_left

Rear of Frame

9. Tighten the four #10-32 locknuts on each of the rear slide assembly brackets.

10. Pull the middle slide members from the outer slide members until the rear

detents latch. This allows access to the release buttons when inserting the
chassis with attached inner slide members.

11. At the workbench, attach the inner slide members that were separated in

step 4 on page 5-5, to both sides of the T1100 AS chassis with four #10-32
Phillips screws each. Orient the inner slide members with the roller bearings
outward and the center tabs toward the front of the chassis. See Figure 5-8 for
a view of the inner member on the left side of the T1100 AS chassis. The inner
slide member orientation on the right side of the chassis is similar.

910-2969-001 Revision H, February 2007 5-9

How to Install Hardware in an Existing Frame

b

Preliminary

Figure 5-8. Slide Assembly Inner Member Mounting

Chassis

Rear

Roller Bearings

Release
Button

Four #10-32
Phillips Screws

Inner Slide Member

Front

Chassis Retention
Bracket

Center Ta

12. Lift the T1100 AS chassis with the attached inner slide members and carefully

insert the inner slide member rollers into the middle slide members that were
previously mounted on the frame.

13. Simultaneously press the release buttons on the inner slide members once

when the buttons encounter the middle slide members.

NOTE: The inner slide members will travel approximately two more
inches and the release buttons will detent into the round cutouts of the
middle slide members. This is the standard open position of the slides.

14. Attach the Cable Management System.

For Side Cable Management Systems, attach the cable management arms to
the rear of the frame using the bolts included with the system. Be sure that the
arms can slide in toward the T1100 AS.

5-10 910-2969-001 Revision H, February 2007

How to Install Hardware in an Existing Frame

Preliminary

Figure 5-9. Detail of a Side Cable Management Arm

910-2969-001 Revision H, February 2007 5-11

How to Install Hardware in an Existing Frame

n

Preliminary

Figure 5-10. Side Cable Management Arm Installation (T1000 AS shown)

s_cable_mgt_arm

03_t

Attach Left Side
Cable Management
Arm Here

Attach Right Side
Cable Manageme
Arm Here

NOTE: The mounting position for the additional server may vary. The
position shown in Figure 5-10 is for example only. T1000 shown, but
mounting is the same for the T1100.

15. Route and connect the power and data cables through the cable management

arm to the T1100 AS chassis. Check the labels on the cables and attach them to
the appropriate connectors on the rear of the T1100 AS chassis (see
Figure 5-11). For information about cables used, see “How to Cable
Components Added to Existing Frames” on page 5-14.

5-12 910-2969-001 Revision H, February 2007

How to Install Hardware in an Existing Frame

Preliminary

Figure 5-11. T1100 AS Rear Detail

16. From the front of the frame, press the round release buttons and slowly push

the T1100 AS into the frame while observing the cables to avoid binding or
stretching (see Figure 5-12).

Figure 5-12. Frame Mounting Detail

Rear frame
adapter bracket

Front slide
assembly bracket

Front frame
adapter bracket

Release button hole

Front

Inner slide member

Retention
bracket screws

Chassis retention
bracket

03_ts_front_bracketdetail

Middle slide member

Slide bearings

The chassis retention brackets on the front of the T1100 AS will contact the
frame adapters when the chassis is positioned correctly in the frame.

17. Secure the chassis with one #10-32 screw on each side in the chassis retention

brackets.

910-2969-001 Revision H, February 2007 5-13

How to Install Hardware in an Existing Frame

Preliminary

18. You must perform the procedures in“Post Installation Procedures” on

page 6-1 before powering up the unit.

WAR NI NG : Do not power up the unit at this time.

19. Replace any plastic panels and doors that were removed.

20. This procedure is complete.

Next, perform the procedures described in Chapter 6, “Post Installation
Procedures.”

How to Cable Components Added to Existing Frames

To cable equipment added to an existing frame, follow the directions in one of the
following sections:

• “How to Cable a T1100 AS Unit Added to an Existing Heavy Duty Frame” on
page 5-14

• “How to Cable a T1100 AS Installed in Customer-Provided Frame” on
page 5-14

How to Cable a T1100 AS Unit Added to an Existing Heavy Duty Frame

WARNING: Verify that all breakers are set to the OFF (O) position.

In a Direct Current (DC) environment, after an additional T1100 AS unit has been
installed, attach cables.

To determine the cables used and how to connect them, refer to the interconnect

diagram, which lists each cable, its quantity, length, how it is used, and a diagram

of how to connect it.

NOTE: Some of the listed cables are used only as required. Actual cables
used may vary by application.

How to Cable a T1100 AS Installed in Customer-Provided Frame

WARNING: Verify that all breakers are set to the OFF (O) position, and that
all power distribution unit switches are in the OFF position.

5-14 910-2969-001 Revision H, February 2007

How to Install Hardware in an Existing Frame

Preliminary

In an Alternating Current (AC) environment, after the T1100 AS unit has been
installed, attach cables.

To determine the cables used and how to connect them, refer to the interconnect

diagram, which lists each cable, its quantity, length, how it is used, and a diagram

of how to connect it.

NOTE: Some of the listed cables are used only as required. Actual cables used
may vary by application.

910-2969-001 Revision H, February 2007 5-15

How to Install Hardware in an Existing Frame

Preliminary

5-16 910-2969-001 Revision H, February 2007

DRAFT

Post Installation Procedures

Introduction.......................................................................................................6-2

How to Connect Frame Ground and Logic Ground ...................................6-2

Recommended Tools..................................................................................6-3

6

How to Ground in a DC Environment....................................................6-3

How to Ground the Logic Connector in a AC Environment.............6-11

Post-Installation Checklist.............................................................................6-13

How to Power Up...........................................................................................6-15

How to Power Up a Heavy Duty Frame ..............................................6-15

How to Power Up Added T1100 AS Unit in DC Environment.........6-15

How to Power Up a T1100 AS Unit in an AC Environment ..............6-16

How to Change Passwords ...........................................................................6-16

910-2969-001 Revision H, February 2007 6-1

Preliminary

Introduction

This chapter describes the activities that should be performed after either of the
following types of installation:

• A heavy duty frame that contains T1100 AS hardware has been installed

• T1100 AS hardware has been installed in an existing frame

NOTE: Some of the figures in this section show the Tekelec T1000. The
T1000 is identical in size to the T1100, and the frame installation
instructions are the same for both chassis.

How to Connect Frame Ground and Logic Ground

The procedures in this section must be performed before turning on the power to
the frame. To ground a T1100 AS hardware system, the following tasks must be
performed:

• Prepare the ground cables (required only in a DC environment); see “How to
Prepare the Ground Cables” on page 6-4

Post Installation Procedures

• Ground the frame (required only in a DC environment); see “How to Ground
the Frame in a DC Environment” on page 6-4.

NOTE: Grounding for AC systems is provided through the AC electrical
circuit; however, the T1100 AS frame can be grounded with an isolated
frame ground. Customers are responsible for providing the connection
from the LSMS frame to the customer frame grounding point.

• Ground the chassis; see either of the following:

— “How to Connect T1100 AS Chassis Ground from T1100 AS Chassis to

Frame in DC Environment” on page 6-7

— “How to Verify the Ground in an AC Environment” on page 6-13

• Ground the logic for the T1100 AS unit; see “How to Ground the Logic
Connector in a DC Environment” on page 6-8 or “How to Ground the Logic
Connector in a AC Environment” on page 6-11.

• Verify the grounding; see one of the following:

— “How to Verify the Ground in a DC Environment” on page 6-11

— “How to Verify the Ground in an AC Environment” on page 6-13

DANGER: Strictly observe all grounding requirements to reduce the risk of
electric shock.

6-2 910-2969-001 Revision H, February 2007

Post Installation Procedures

Recommended Tools

The following tools are recommended for procedures in this chapter:

•Safety glasses

• Multi-meter

• Cable cutters

• Cable stripper

• Socket wrench set with 1/4-inch or 3/8-inch drive or open end wrenches

• Heat-shrink gun (hot air blower)

• Torque wrench

• Fiber paper

• Power knife

• Flush cutters

• Crimping tool with embossing dies (test before using)

Preliminary

• Non-oxidizing grease

• Lacing cord and nylon cable ties

• P-touch label maker

How to Ground in a DC Environment

In a Direct Current (DC) environment, a T1100 AS hardware system operates as a
digital isolated ground plane in a central ground environment and requires a
single connection to the central ground window. The frame’s ground cables must
provide the sole grounding connection between the entire frame and the central
office grounding.

Perform the procedures in the following sections:

• “How to Prepare the Ground Cables” on page 6-4

• “How to Ground the Frame in a DC Environment” on page 6-4

• For each server in the heavy duty frame, use the procedure in “How to
Connect T1100 AS Chassis Ground from T1100 AS Chassis to Frame in DC
Environment” on page 6-7

• “How to Ground the Logic Connector in a DC Environment” on page 6-8

• “How to Verify the Ground in a DC Environment” on page 6-11

910-2969-001 Revision H, February 2007 6-3

Post Installation Procedures

Preliminary

How to Prepare the Ground Cables

Use this procedure to prepare each frame and logic ground cable.

Procedure 6-1. Prepare the Ground Cables

1. Butt and strip the ends of the green ground cable (P/N 690-0108-07 for the

frame ground and P/N 690-0131-01 for the logic ground).

2. Slide a piece of clear heat-shrink (P/N 804-0229-01 for the frame ground and

P/N 804-0228-R01 for the logic ground) on the butted end of the cable below
the stripped end. Move the heat-shrink past the stripped portion of the cable
to allow access to the uncovered wire.

3. Apply a thin layer of non-oxidizing grease to the uncovered wires.

4. Slide the cable lug (P/N 804-0977-R01 for the frame ground and

P/N 804-0817-R02 for the logic ground) over the stripped cable. Crimp the
lug on the cable, using an embossing crimper. The stripped cable must fill the
lug completely to the end of the barrel and be visible in the end window of the
lug.

5. This procedure is complete.

Next, go to “How to Ground the Frame in a DC Environment” on page 6-4

How to Ground the Frame in a DC Environment

This section describes how to ground the frame in a DC environment.

Procedure 6-2. Connect Ground Cable: Frame to Ground Window

1. Ensure that Procedure 6-1 on page 6-4 to prepare the frame ground cable

(P/N 690-0108-07) has already been performed.

2. Attach the continuous aisle ground conductor 1/0 to the Ground Window.

Run the conductor to the equipment (see Figure 6-1).

WARNING: Be sure that there is no connection between Tekelec
equipment frame ground and the frame ground of any other
telecommunications equipment.

6-4 910-2969-001 Revision H, February 2007

Post Installation Procedures

3. Install the branch ground conductor to the frame using screws and washers.

The continuous aisle ground conductor will be H-tapped to the branch (see
Figure 6-1). The separate #6 American Wire Gauge (AWG) cable ground that
runs to the frame will allow removal of a frame from a lineup without
interrupting the grounding of any other frames in the lineup. Torque screws to
45 inch-pounds.

Figure 6-1. Frame Ground Cable Routes in DC Environment

Ground window

Producers

Absorbers

P

Continous
aisle ground

A

Neutral

N

Preliminary

Isolated

I

Clamp amp meter
test area

Bracket*

Branch

P/N 830-1171-03
7 foot frame gnd #6
(cable typical)

Htap

AC/DC

AC/DC DIGITALCLAMP METER

Breaker
panels

MAX

MAX RESET

OFF

2000A

400A

400V

AC750V

DC1000V

A reading of 0.01 amps is acceptable
a higher reading is not acceptable

To Ground Window

* = Brackets

(cable rack horns)

Bracket*

Frame 1

Rear View

as required

1/0AWG
on brackets

A

T1100/T1000 System

B

Frame Ground

C

D

E

03_ts_frame_gnd

NOTE: This figure shows five servers in the frame. For more complete
information about the configuration used by the application, refer to the

assembly drawing.

4. Label all cables with “TO” and “FROM” location information.

Example: FROM T1100 AS frame ground, TO isolated main ground.

910-2969-001 Revision H, February 2007 6-5

Post Installation Procedures

Preliminary

5. Ensure that a bolt through any nut must show at least two threads beyond the

nut, but no more than four threads should be showing.

6. Use the lacing cord to secure a “DO NOT DISCONNECT LEAD” tag at each

end of the cable, just beyond the lug. Apply the 145C cable tags to both ends
of the frame ground cable.

Figure 6-2. Frame Ground Cable Attachment Locations in

DC Environment

Cable must fill and
be visible
in lug window

12-24 Phillips head

screw with
captive star washer
(typical)

12-24 Phillips head

screw with

captive star washer
(typical)

145C

#6AWG

Frame Ground To Tap
To PANI Isolated

DO
NOT

DISCONNECT

LEAD

Frame Ground

BAT(9,11)RTN(5,7)RTN BAT(1,3)RTN BAT

BAT

(10,12)(6,8)RTN BAT(2,4)RTN BAT RTN

Frame Rear

Frame Ground

(SHELF 1B)

Logic Ground

Terminal Strip

BUSA

BATRTN (2,4) RTN (10,12)BATRTN (6,8)

BATBATRTN (1,3) (9,11)RTNBATRTN (5,7)

BAT

Ground strap

(SHELF 3A)

(SHELF 3B)

(SHELF 2A)

(SHELF 1A)

BUS B

J1 J2

LOGIC GND

(SHELF 2B)

FRAME GND

NOTE 1: Main Ground: 1/0 cable from the frame ground to the PANI “I”
(isolated) section of the ground window.

NOTE 2: Frame Ground: A cable #6 AWG from a frame is H-tapped into a
1/0 cable and terminates on the “I” section of the ground window. If no
ground window exists, the customer will designate the termination point.

NOTE 3: The size of the cable is determined by the overall length of the
cable run. Refer to the Site File Book.

6-6 910-2969-001 Revision H, February 2007

Post Installation Procedures

7. This procedure is complete.

Next, go to Procedure 6-3, “Connect T1100 AS Chassis Ground: T1100 AS Chassis
to Frame,” on page 6-7.

How to Connect T1100 AS Chassis Ground from T1100 AS Chassis to Frame in
DC Environment

In a DC environment, use this procedure for each T1100 AS unit in the heavy duty
frame.

Procedure 6-3. Connect T1100 AS Chassis Ground: T1100 AS Chassis to Frame

1. Remove the nuts on the T1100 AS chassis ground lugs on the back of the

server (see Figure 6-3 on page 6-7).

Figure 6-3. Chassis Ground Cable Attachment Location in

Preliminary

DC Environment

12-24 Phillips head

screw with
captive star washer
(typical)

12-24 Phillips head

screw with

captive star washer
(typical)

145C

#6AWG

Frame Ground To Tap
To PANI Isolated

DO
NOT

DISCONNECT

LEAD

Frame Ground

BAT(9,11)RTN(5,7)RTN BAT(1,3)RTN BAT

BAT

(10,12)(6,8)RTN BAT(2,4)RTN BAT RTN

Chassis ground

Cable must fill and
be visible
in lug window

Frame Rear

Frame Ground

(SHELF 1B)

Logic Ground

Terminal Strip

BUSA

BATRTN (2,4) RTN(10,12)BATRTN (6,8)

BATBATRTN (1,3) (9,11)RTNBATRTN (5,7)

BAT

Ground strap

BUS B

J1 J2

LOGIC GND

(SHELF 3A)

(SHELF 2A)

(SHELF 1A)

(SHELF 2B)

(SHELF 3B)

FRAME GND

910-2969-001 Revision H, February 2007 6-7

Post Installation Procedures

Preliminary

2. Attach the ground cable (P/N 830-0977-01) to the server. The ground cable

has a different lug at each end and will terminate only one way.

3. Tighten the nuts to secure the cable to the rear of the T1100 AS.

4. Connect the other end of the cable to the side of the frame nearest the T1100

AS chassis (see Figure 6-2 on page 6-6). Be sure that the T1100 AS can slide in
and out on its rails without binding this cable.

5. This procedure is complete.

Next, go to Procedure 6-4, “Connect Logic Ground from Logic Ground Terminal
Strip to Ground Window,” on page 6-9.

How to Ground the Logic Connector in a DC Environment

This section describes how to attach the logic ground cables to the logic connector
at the back of the server.

The logic ground cables are a part of the internal power distribution. They
provide a ground connection between each server and the main ground. The logic
ground is connected from each server to the terminal strip and from the terminal
strip to the system bar or to the ground window by the consolidated power
cables, cable #6 AWG (P/N 690-0131-01), terminal lug (P/N 804-0817-R02), and
heat-shrink (P/N 804-0228-R01).

To complete the logic ground, both of the following procedures must be
performed:

• Attach the logic ground from the logic ground terminal block to the system
bar (EF00) or to the isolated ground of the Ground Window (Procedure 6-4 on
page 6-9).

WARNING: Be sure that there is no connection between Tekelec
equipment logic ground and the logic ground of any other
telecommunications equipment.

• Attach the logic ground cable from the logic ground port on the T1100 AS to
the logic ground screws on the logic ground terminal block (Procedure 6-5 on
page 6-11).

6-8 910-2969-001 Revision H, February 2007

Post Installation Procedures

Procedure 6-4. Connect Logic Ground from Logic Ground Terminal Strip to

1. Use Procedure 6-1 on page 6-4 to prepare the logic ground cable (P/N

690-0131-01).

NOTE: It may be necessary to drill the central office ground window bar
to accept the 3/8-inch bolts on one-inch centers.

2. Attach one of the ground cables to the logic ground terminal strip and the

other end to the system ground bar (EF00) or the isolated ground of the
ground window (see Figure 6-4 on page 6-9).

Figure 6-4. Logic Ground Cable Routes in DC Environment

Preliminary

Ground Window

Ground window

Producers

Absorbers

A

P

Neutral

Isolated

N

I

Clamp amp meter
test area

Bracket*

T1100/T1000 Frame

Logic ground

1/0AWG
on brackets

Breaker
panels

A

B

C

D

E

AC/DC

OFF

2000A

400A

400V

AC750V

DC1000V

A reading of 0.01 amps is acceptable
a higher reading is not acceptable

To Ground Window

Bracket*

Logic gnd

Frame 1

MAX

MAX RESET

AC/DC DIGITALCLAMP METER

* = Brackets

(cable rack horns)

as required

Logic gnd

03_ts_system_logicgnd

NOTE: This figure shows five servers in the frame. For more complete
information about the configuration used by the application, refer to the

assembly drawing.

910-2969-001 Revision H, February 2007 6-9

Post Installation Procedures

Preliminary

3. Apply the 145C cable tag (see Figure 6-5 on page 6-10) to both ends of the

logic ground cable. Also, apply the “Do Not Disconnect” tag to both ends of
the logic ground cable.

Figure 6-5. Frame and Logic Ground Cable Attachment Locations

Cable must fill and
be visible
in lug window

12-24 Phillips head

screw with
captive star washer
(typical)

12-24 Phillips head

screw with

captive star washer
(typical)

145C

#6AWG

Frame Ground To Tap
To PANI Isolated

DO
NOT

DISCONNECT

LEAD

Frame Ground

BAT(9,11)RTN(5,7)RTN BAT(1,3)RTN BAT

BAT

(10,12)(6,8)RTN BAT(2,4)RTN BAT RTN

Chassis ground

Frame Rear

Logic Ground

Terminal Strip

Frame Ground

Ground strap

BATBATRTN (1,3) (9,11)RTNBATRTN (5,7)

(SHELF 3A)

(SHELF 3B)

FRAME GND

(SHELF 2B)

(SHELF 1B)

BUSA

BATRTN (2,4) RTN (10,12)BATRTN (6,8)

BAT

(SHELF 2A)

(SHELF 1A)

BUS B

J1 J2

LOGIC GND

Logic ground

NOTE 1: DO NOT run Logic Ground or Power Cables on the cable horns
in the top middle of a frame.

NOTE 2: The number of inter-frame Logic Ground connections may vary
from the example shown in Figure 6-5. (One logic ground connection per
T1100 AS.)

4. This procedure is complete.

Next, go to Procedure 6-5, “Connect Logic Ground: T1100 AS Logic Ground Port
to Logic Ground Terminal Strip,” on page 6-11.

6-10 910-2969-001 Revision H, February 2007

Post Installation Procedures

Procedure 6-5. Connect Logic Ground: T1100 AS Logic Ground Port to Logic

1. Connect one end of the logic ground cable with the 15-pin connector to the

port labeled “Logic Ground” at the rear of the T1100 AS chassis. This cable
does not need any special preparation and can be used as delivered with the
server.

2. Connect the other end of the cable to one of the screws on the logic ground

terminal strip at the top right side of the frame. Do this for each server. See
Figure 6-5 on page 6-10.

3. This procedure is complete.

Next, go to “How to Verify the Ground in a DC Environment” on page 6-11.

How to Verify the Ground in a DC Environment

Preliminary

Ground Terminal Strip

After all frame components and all frame and logic ground cables are installed,
the hardware tester must verify the frame and logic grounds. Power-up the frame
using the procedure described in “How to Power Up” on page 6-15. Then, use the
multi-meter to test the isolated continuous aisle ground at the position show in
Figure 6-1 on page 6-5. The meter reading with the frame powered-up must be
less than 0.01 Amps.

How to Ground the Logic Connector in a AC Environment

This section describes how to attach the logic ground cable to the logic connector
at the back of the server.

WARNING: Be sure that there is no connection between Tekelec equipment
logic ground and the logic ground of any other telecommunications equipment.

NOTE: Grounding for AC systems is provided through the AC electrical
circuit; however, the T1100 AS frame can be grounded with an isolated frame
ground. Customers are responsible for providing the connection from the
LSMS frame to the customer frame grounding point.

910-2969-001 Revision H, February 2007 6-11

Post Installation Procedures

Preliminary

Procedure 6-6. Connect Logic Ground Between Logic Ground Ports

NOTE: This logic grounding procedure applies only when you have
exactly two T1100 AS servers in an AC cabinet. If you have only one server,
or more than two servers, contact Tekelec Customer Care Center for
assistance.

1. Attach one end of the logic ground cable to the logic ground port at the back

of one of the T1100 AS servers. Next, attach the other end of the logic ground
cable to the logic ground port of the other server as shown in Figure 6-6 on
page 6-12.

Figure 6-6. Logic Ground Cable Route in AC Environment

AC Cabinet

Logic Ground

Por t

Logic Ground

Por t

6-12 910-2969-001 Revision H, February 2007

Post Installation Procedures

2. Apply the 145C cable tag to both ends of the logic ground cable. Also, apply

the “Do Not Disconnect” tag to both ends of the logic ground cable.

NOTE 1: DO NOT run Logic Ground or Power Cables on the cable horns
in the top middle of a frame.

NOTE 2: The number of inter-frame Logic Ground connections may vary
from the example shown in Figure 6-6.

3. This procedure is complete.

Next, go to “How to Verify the Ground in an AC Environment” on page 6-13.

How to Verify the Ground in an AC Environment

Use the following procedure to o verify ground in an AC environment.

Procedure 6-7. Verify AC ground

Preliminary

1. Take the black lead of a VOM and insert it into the ground post on the AC

source plug/outlet being tested.

2. Take the red lead of the VOM and insert it into one of the hot sides of the

plug/outlet. The meter should now read 208 VDC.

3. While keeping the black lead in place, remove the red lead from the branch it

was inserted into in step 2 and insert it into the other branch of the
outlet/plug. Again the meter should read 208 VDC.

4. This procedure is complete.

Post-Installation Checklist

After you have performed installation procedures in this manual, fill out the
checklist shown in Table 6-1.

910-2969-001 Revision H, February 2007 6-13

Preliminary

Table 6-1. Post-Installation Checklist

Check

When

Done

All items listed in the Equipment Specification have been installed.

Shipping container is properly packed with ramp and frame dollies and
shipped to Tekelec.

NOTE: This check applies only after a heavy duty frame has been
installed.

The site is clean.

Systems are neat, clean, and level.

All cable connections are checked to ensure a tight and complete connection.

Cabling is neatly installed and the labels are correct and easily readable.

Power cabling does not run through a cable rack.

Power cabling is not routed together with any other cables and has at least six
inches of clearance.

Post Installation Procedures

Verify that:

Racks have protective paper between the rack and any cables that would
otherwise touch the rack.

The main ground cable is correctly labeled and is marked “TO and “FROM”
with the “Do Not Remove” tag installed on both ends of the cable at the
grounding.

The -48 VDC power feeds are correctly labeled at the site power distribution
panel. There should be an A feed and a B feed for each breaker panel.

NOTE: This check applies only in a DC environment.

The T1100 AS power supply module is plugged in to the AC power source.

NOTE: This check applies only in an AC environment.

Any -48 VDC BATT and RTN cables are correctly labeled.

Earthquake bracing, if any, is properly installed.

Adequate floor clearances have been maintained.

Panels, if any, are correctly installed.

Cable sheets are properly filled out.

Documentation has been received and is properly stored.

OOBM Modems are operational.

NOTE: Use a minimum of 26 AWG telecommunications line cord for
connection to the modem.

6-14 910-2969-001 Revision H, February 2007

Post Installation Procedures

Preliminary

Table 6-1. Post-Installation Checklist (Continued)

Check

When

Done

Customer site survey book is signed off.

Check that power coming into the frame is -48V +/- 6V before powering up the
frame.

Verify that:

How to Power Up

WARNING: Only a certified Tekelec test engineer should power up a system
after installation.

To power up, set the appropriate breakers to the ON position as described in one
of the following sections.

• “How to Power Up a Heavy Duty Frame” on page 6-15

• “How to Power Up Added T1100 AS Unit in DC Environment” on page 6-15

• “How to Power Up a T1100 AS Unit in an AC Environment” on page 6-16

Turn the switch on the front of the T1100 AS to ON. When the breakers that
supply power to the T1100 AS unit are switched ON, and the chassis switch is
turned ON, the unit will execute a power up sequence which includes a Power On
Self Test (POST). For information about initializing the software that runs on
T1100 AS chassis, refer to the application manuals included with your
documentation.

How to Power Up a Heavy Duty Frame

In a Direct Current (DC) environment, to power up the equipment installed in the
heavy duty frame, turn ON (flip the switch toward the | indicator) all the
breakers that correspond to servers in the frame, as shown in BreakerSettings.pdf
Next, turn ON the power switch on the front of the T1100 chassis.

How to Power Up Added T1100 AS Unit in DC Environment

WARNING: Before powering up a server that has been added to an existing
frame in a DC environment, verify that the breakers that correspond to the
position where the server has been added are set to the OFF (O) position. Then,
be sure that the chassis switch is set to the OFF position.

.

910-2969-001 Revision H, February 2007 6-15

Preliminary

To power up an added server, turn ON (flip the switch toward the | indicator) the
breakers that correspond to the position where the server was added, as shown in

BreakerSettings.pdf

chassis.

How to Power Up a T1100 AS Unit in an AC Environment

Use the following procedure to power up a T1100 AS unit in an AC environment.

WARNING: Before powering up, verify that all output breakers or power
distribution unit switches are set to the OFF (O) position. Be sure the chassis
power switch is set to the OFF position.

Procedure 6-8. Power Up T1100 AS Unit in an AC Environment

1. Ensure that all AC and DC connections have been secured and checked.

. Next, turn ON the power switch on the front of the T1100

Post Installation Procedures

2. Verify the ground at the AC outlet. See “How to Verify the Ground in an AC

Environment” on page 6-13.

3. Set the output breakers to “ON” to send power to the T1100 AS unit.

4. Turn the T1100 AS chassis switch to “ON”.

5. This procedure is complete.

How to Change Passwords

For security purposes, Tekelec recommends that all default passwords be
changed to your own passwords. The new passwords should be kept in a secure
location.

• To change the passwords for the T1100 AS platforms, refer to the application
manual for the application loaded on each server.

• To change the passwords for the Ethernet switches, refer to the application
manual for the application loaded on each server.

NOTE: There should always be a person on-site who knows the new
passwords. If there is a need to contact the Customer Care Center, please
provide the passwords on request.

6-16 910-2969-001 Revision H, February 2007

DRAFT

Field Replaceable Units

Introduction.......................................................................................................7-2

Safety Information .....................................................................................7-2

T1100 AS Hardware System FRUs and Part Numbers.........................7-4

7

T1100 AS FRUs ...........................................................................................7-5

Tools Required ..................................................................................................7-6

How to Replace a Console Server, Ethernet Switch, or Hub......................7-7

How to Access T1100 AS FRUs.......................................................................7-9

How to Slide T1100 AS Chassis Out from Frame..................................7-9

How to Slide T1100 AS Chassis Back into Frame................................7-11

How to Remove T1100 AS Chassis from a Frame ...............................7-12

How to Return a T1100 AS Chassis to the Frame................................7-15

How to Replace T1100 AS FRUs...................................................................7-19

How to Replace the Air Filters...............................................................7-19

How to Replace the Rectangular Fan Assembly .................................7-21

How to Replace the Square Fan Assembly...........................................7-23

How to Replace Hard Disk Drive Assemblies.....................................7-26

How to Replace Removable Media Disk Drives (CD/DVD) ............7-32

How to Replace a Power Supply Module ............................................7-38

How to Replace PCI Cards .....................................................................7-40

How to Replace a T1100 AS Chassis FRU ............................................7-46

910-2969-001 Revision H, February 2007 7-1

Introduction

T1100 AS Application Server hardware systems are designed for the
high-availability environments required by telephony networks. They use
redundant power supplies and many of the components within a single T1100 AS
chassis are redundant.

Even with the advanced reliability of the T1100 AS design, hardware failures may
still occur. The T1100 AS hardware is designed for easy maintenance when
replacements are needed.

CAUTION: Always contact the Customer Care Center before performing any
troubleshooting or replacing components.

This chapter describes which T1100 AS hardware system components are
field-replaceable units (FRUs) and provides procedures for replacing them.

NOTE: This chapter does not describe how to diagnose which FRU may need
to be replaced. For diagnostic information, refer to the applications
documentation.

Field Replaceable Units

Preliminary

CAUTION: Many of the procedures in this chapter require you to lower the
front fascia. Be sure you do not unplug the cable from the printed circuit board
behind the front fascia while opening the front fascia. Removing this cable
from its connections will cause the server to shut down.

Safety Information

Safety icons and text are used throughout Tekelec manuals to warn the reader of
the potential of personal injury, service interruption, and equipment damage. For
information about what each of the icons mean, see “Documentation
Admonishments” on page 1-6.

Before beginning any procedure described in this manual, ensure that you are
familiar with each of the following safety admonishments. Additional safety
admonishments may be included, or repeated, for specific procedures.

TOPPLE: Always read and understand instructions completely before
working on, moving, raising or lowering the frame, any portion of the frame, or
attachments to the frame or equipment.

topple

TOPPLE: Never try to unpack any frame from the shipping container without
at least two people to steady any movement of the frame and related
components. At least two people are required to safely move and position any

topple

frame.

7-2 910-2969-001 Revision H, February 2007