Tek-Cor 1100A Quick Start Manual

Page 1
Quick Start Guide
Tek-Cor 1100A
796 Tek Drive, Crystal Lake, IL 60014 USA
+1 847 857 6076 |+1 847 655 7428 +1 847 655 6147
www.tek-trol.com
Page 2
Quick Start Guide
Quick Start Guide
Quick Start Guide
Quick Start Guide
Quick Start Guide
Quick Start Guide
1. Before You Begin
This guide provides basic guidelines to assist you in quickly getting started.
Installation of the transmitter in an explosive environment must be undertaken in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of the Tek-Cor 1100A reference manual for any restrictions associated with a safe installation.
2. Unpack
Tek-Cor 1100A Coriolis Mass Flowmeter x 1
3. Dimensional View
Note: For additional dimensions refer to the detailed manual.
8"
(0.66 ft)
Size
4"
(0.33 ft)
11.02" (0.91 ft)
4"
(0.33 ft)
L
44.48"
(3.70 ft)
44.48"
(3.70 ft)
33.85"
(2.82 ft)
Micro-Bend
L1
33.85" 25.98"
(2.82 ft)
14.56"
(1.21 ft)
H H1
(2016 ft)
Integrated
14.56"
(1.21 ft)
4"
(0.33 ft)
36.02" (3 ft)
1"
(0.08 ft)
18"
(1.5 ft)
Triangle-Shaped
Size Size
(0.08 ft) (1.33 ft)
L
8"1"
(0.66 ft)
796 Tek Drive, Crystal Lake, IL 60014 USA
L1 H
18" 16"
(1.5 ft)
H1
Integrated
11.02"
(0.91 ft)
+1 847 857 6076 |+1 847 655 7428 +1 847 655 6147
4"
(0.33 ft)
36.02" (3 ft)
33.85"
(2.82 ft)
U-Shaped
L
L1 H H1
Integrated
33.85" 50.78" 14"
(2.82 ft)
(4.25 ft)
www.tek-trol.com
(1.16 ft)
Page 3
Technology Solutions
4. Display
Please use the operation panel of the transmitter to set the configuration, such as basic configuration parame­ters, zero calibration, and cut-off value of low flow and output range of current frequency.
The panel of the transmitter is shown as below:
Indication of Title
No. Notes
1
2
3
4
5
Indication of Numeric Value
Indication of Units
E key : Enter
key : Move Cursor or Return
key : Page Down
Light for Working Status
Two Line LED
54
1
2
3
5. Key Functions
Key Menu State
E
Measurement State
Show the Measurement Result and State on Page 1/2/3 of the Display. Page Down to Menu State.
Return to the Last Screen
-
Next Menu
Return to the Upper-Level Menu, Press the Key Several Times to Return to the Measurement State
Enter the Menu
Operation point of Photoelectric Key is located right behind the glass panel. It is better to operate the Photoelectric Key in a vertical direction, not a horizontal direction.
Function State
Next Function
Select Function Move the Cursor Right
Confirm and Save the Function
Date State
Change Number Change Unit Change Character
Save the Input Select Yes or No then Back to Function Menu
Tek-Cor 1100A
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Quick Start Guide
Quick Start Guide
6. Sensor Mounting
Micro-Bend Sensor Mounting
Position A
Recommended Horizontal Installation
U-Shaped Sensor Mounting
Position A
Position B
Position B
FLOW
Vertical Mounting
FLOW
Recommended Horizontal Installation
Vertical Mounting
If the medium contains solid particles, mount the meter as shown in position “A”, and in all other cases mount the meter as shown in position “B”. Vertical Mounting is recommended, if the medium contains gas bubbles and solid particles.
7. Transmitter Mounting
Integral Mount
Install the sensor and the transmitter on the pipeline. The transmitter can be mounted with 90 ° revolutions depending on the requirement of sensor installation.
796 Tek Drive, Crystal Lake, IL 60014 USA
+1 847 857 6076 |+1 847 655 7428 +1 847 655 6147
www.tek-trol.com
Page 5
Technology Solutions
Remote Mount
When Tek-Cor 1100A is mounted separately, the sensor and the transmitter should be connected through special 9-core cable.
Shielded all wires
Brown
Red
Orange Yellow
Green
Blue
Gray White Black
Brown
Red
Orange Yellow
Green
Blue
Gray White Black
Note: In case of remote mounting, the sensor and the transmitter should be respectively matched with junction
box for connecting the special 9-core cable.
Line No. Line Color Function
1
2
2
3
4
5
6
8
9
Brown
Red Orange
Yellow
Green
Blue
Grey
White
Black
The Left Coil +
The Left Coil -
The Left Coil +
The Left Coil -
Driving Coil +
Driving Coil -
Temperature +7
Temperature -
Temperature Compensation
Cut off power before connecting cables. The power voltage must match that indicated in the junction box of the transmitter and the earth connector must be well connected with the earth wire to ensure its correct safety performance.
Tek-Cor 1100A
Page 6
Quick Start Guide
Quick Start Guide
8. Power Supply and Signal Output Wiring
The transmitter can be connected to 85 to 220 VAC or 18 to 28 VDC power supply.
2 1
3
-DC18-30U+
4-20
Power Wiring
RS 485
Power Wiring
±20
F+ F - I+ I- B A L N FG
2 1
3
RS 485 - AC85 - 265U
3
AC85-265U
L N FG
AC Power Wiring
4-20
RS 485
F+ F - I+ I- B A
Pulse Output Wiring
F+ F - I+ I- B A
Current Output Wiring
Power
Wiring
2 1
Power Wiring
4-20
RS 485
2 1
3
±20
RS 485 - DC18-30U +
F+ F- I+ I- B A
DC Power Wiring
F+ F - I+ I- B A
RS485 Output Wiring
Before powering up the flowmeter in a dangerous area, please confirm that the flowmeter’s explo­sion-proof class is consistent with the environmental requirements in order to avoid potential danger. Make sure that the power is shut off to avoid electric shock when installing the transmitter. Follow the installation and operation instruction manualto ensure safe operation.
9. Grounding
Both the sensor and the transmitter have to be grounded correctly; failure to do so may cause a measurement error and the sensor may not work. If the pipeline is connected with the ground, the transmitter can be ground­ed through the pipeline; if the pipeline is not connected with the ground, the transmitter should be grounded independently.
796 Tek Drive, Crystal Lake, IL 60014 USA
+1 847 857 6076 |+1 847 655 7428 +1 847 655 6147
www.tek-trol.com
Page 7
10. Installation
Technology Solutions
Micro-Bend Series Installation
Picture-1 Picture-2
For Liquid or Slurry
U-Shaped Series Installation
Picture-1 Picture-2
For Liquid or Slurry
For Gas
For Gas
Picture-3
For Liquid or Slurry or Gas
Picture-3
For Liquid or Slurry or Gas
For the horizontal installation, the measuring tube should be installed on the downside of the pipeline when the process medium is liquid or slurry (shown in Picture 1); on the upside of the pipeline when the process medium is gas (shown in Picture 2). For vertical installation, the measuring tube should be installed alongside the pipe­line when the process medium is liquid, slurry, or gas (shown in Picture 3).
A
The meters must not be mounted at the highest point of the tubing (A), if gas bubbles are expected.
If solid particles expected, then it should not be installed at the lowest point (B).
B
C
The meters must not be mounted in a drop line near the open end (C), as this may cause the meter to run empty.
Tek-Cor 1100A
Page 8
Quick Start Guide
Quick Start Guide
11. Flow Direction
There is a flow arrow which indicates the flow direction in front of the sensor; install the Tek-Cor 1100A according­ly; failure to do may result in the transmitter not displaying the mass flow correctly. If the process medium is liquid or slurry, the flow direction is down-up; if the process medium is gas, the flow direction can be either down-up or up-down.
Note: It is recommended that sensor of Tek-Cor 1100A is supported using a rubber connector as the buffer.
12. Calibration
The Tek-Cor 1100A does not need field calibration; it has been calibrated before delivery. Each set of Tek-Cor 1100A has its own instrumental coefficient, including one flow coefficient and four density coefficients (high density D1, high period K1, low density D2, and low period K2), which will be shown in the nameplate of the Sensor or Calibration certificate.
Tek-Cor Mass Flowmeter
Model 1100A
Size
1"
Connection
IP Class Supply Voltage
Ambient
V17101601T5562 2017.06
SN
Ex Marking
2-2-025A-1-1-150-1-G
Accuracy
1.5
IP67
24 VDC 0.4A
4F to 131F
-
Class 1, Div.1,Gr.B,C,D
Tag No.
www.tek-trol.com Crystal Lake, IL60014, USA
0.2
ANSI 300 RF
Flow Range
37 to 881 lb/min
Material (Wetted)
Nominal Pressure
Temperature Range
Flow Cal
D1
0.0012
3663.21
K1
915.740 G/S/US
D2
K2
NTEP CC NO.45-033 E360841
MMQ
316 SS
928 PSI
-58F to 257F
0.9965
3975.42
14 lb.
GPS NJ,USA
GPE 1100A ENGL
796 Tek Drive, Crystal Lake, IL 60014 USA
+1 847 857 6076 |+1 847 655 7428 +1 847 655 6147
www.tek-trol.com
Page 9
Technology Solutions
Zero Calibration
Zero Calibration provides the reference point for the flowmeter. It is necessary to conduct the zero calibration whenever the Coriolis Meter is installed.
For Zero Calibration, follow the following procedure after installation:
• Warm-up the flowmeter for 30 minutes.
• Once the warm-up is complete, continue the flow through the flowmeter until the temperature of the flowmeter is same as the working temperature of the fluid.
• When the flowmeter has reached the required temperature, close the downstream valve, and make the fluid pass through the flowmeter under normal temperature, density and, pressure. Then close the upstream valve to ensure the sensor is full of liquid during the process of Zero Calibration.
• Carry out the Zero Calibration of the flowmeter.
Finally, press
Input password to start zero calibration.
The default password is 000000
Note: Each Zero Calibration lasts 30 seconds and must be repeated at least 10 times.
Configuration
Zero-Cal
Flow Configuration
Zero Correction
E
13. Error Indication
The user can detect a fault in the flowmeter using the LED indicator and LCD displays. Different colors of the LED lights indicates the working condition of the flowmeter, while the LCD displays can show the self-diagnos­tic alarm information of the transmitter, which is useful for detecting the malfunctions.
LED Indication
LED Condition Working Condition
Green Light Red Light
Normal Operation
Error
Note: For additional information refer to the detailed manual.
Tek-Cor 1100A
Page 10
Quick Start Guide
Quick Start Guide
14. Menu Tree
Mass x.xxx t Flow x.xxx t/h
Volm x.xxx m3 Flow x.xxx m3/h
Den x.xxx g/mL Temp x.xxx ºC
Configuration Press E to enter
181716
26 2524
3432 33
414039
4654
5453
898887
8
E
Zero Calibration x.xxx us
Low Flow Cut off xxx.x kg/h
Reset Totalizer Press E to enter
9
E
Pulse Weight x.xx
Pulse Output Mass
20mA Value xxx.x
10
E
Mass Unit t
Mass Flow Unit t/h
Volume Unit m3
11
E
12
13
14
Press Comp Mode
None
44
E
Output AUTO Sim Press E to enter
52
E
OW AnalyseS witch OFF
E E E
Enter Old Password 000000
Flow Press Comp Coe x.xx
Flow Simulate t/h x.xx
20 °C Oil Den g/mL x.xxx
Enter New Password 000000
Input Press MPa xx.xx
Flow Sim Start Press E to enter
20°C Water Deng/mL x.xxx
New Password Again 000000
1
Password? 000000
86
Flow Config Press E to enter
2
Output Config Press E to enter
3
Unit Config Press E to enter
4
E
Pressure Comp Press E to enter
Other Press E to enter
Add-ons Function Press E to enter
Change Password Press E to enter
11010910815
Gas compensation Press E to enter
E
Gas CompenSwitch OFF
Gas Compen K1 X.XXXX
EE
Gas Compen K2 X.XXXX
Calibration Press E to enter
Inner Para Press E to enter
System Para Press E to enter
5
E
FlowCal g/s/us xxx.xx
6
E
Freq xx.xxx Hz Time x.xxx us
7
E
Temperature Cal x.xxxx
60
68
76
Temp Correction x.xx
Drv % L R V
Temperature Zero x.xx
H.DensityD2 g/mL x.xxx
Pred xxxxx.x us Ind xx.x °C
Density Cal x.xxxx
H. Period K2 us xxxxxx.x
PUL: xxxx.x Hz CUR: xx.x mA
Density Zero x.xx
636261
717069
797877
796 Tek Drive, Crystal Lake, IL 60014 USA
+1 847 857 6076 |+1 847 655 7428 +1 847 655 6147
www.tek-trol.com
Page 11
Technology Solutions
E
E
Flow Direction Fwd
Current Output Mass
Volume Flow Unit m
Gas Contain Corre x.xx
PWD Succeed New PWD 000000
Expect Water Cut X.XX
3
First Menu Mass
/h
35
90
111
Mass Inventory t x.xxx
MODBUS Address xx
Density Unit g/mL
4847
Check System State OFF
W Contain Corre x.xx
36
VolmInventory m x.xxx
28 27
Baud Rate 9600
3
29
Parity Bit None
30
31
Stop Bits One
37
Temperature Unit °C
21 2019
Flow Filtering s
1.5
Density Range OFF
49
Den Filtering s
3.0
Upper Den g/mL x.xxxx
50
58575655
59
Lower Den g/mL x.xxxx
L.DensityD1 g/mL x.xxx
72
Water x.xxx g/mL Oil x.xxx g/mLL
Menu Language Eng.
L. Period K1 us xxxxxx.x
Pressure Comp Coef
Mutipoint Correct OFF
73
Density Temp Comp x.xx
YN En kg c 1. 16 9600, 8, N, 1 t 2. 20
Restore Para Press E to enter
74
67666564
Zero Correction 0
75
Other
83828180
Correction Point x
85
No X Correct Value x.xxxx
84
No X Time Value xxx.x
Tek-Cor 1100A
Page 12
Quick Start Guide
Technology Solutions
796 Tek Drive
Crystal Lake, IL 60014
USA
Tel : +1 847 857 6076, +1 847 655 7428
Fax : +1 847 655 6147
www.tek-trol.com
Tek-Cor 1100A
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