Tegam 840A, 845, 850, 855 Instruction Manual

840A, 845, 850, 855
Digital Temperature Calibrator - Thermometer
MODEL 840A, 845, 850, 855
This owner’s manual was as current as possible when this product was manufactured. However, products are constantly being updated and improved. Because of this, some differences may occur between the description in this manual and the product you received.
Instruction Manual
PN# 840A-901-01CD
Publication Date: November 2019
REV. M
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TABLE OF CONTENT S
TABLE OF CONTENTS
General Information
Common Specifications ...................................................................... .................... 1
Unique Specifications .............................................................................................. 4
Features ............................................................................................................... 5
Manual Addenda .................................................................................................... 5
Unpacking and Inspection ....................................................................................... 6
Safety Information ................................................................................................. 6
Safety Precautions ................................................................................................. 6
Battery Installation/Replacement ..............................................................................8
Memory Backup .................................................................................................... 9
Operation with Rechargeable Battery ....................................................................... 9
Operating Instructions ............................................................................................ 9
1. Diagnostics and Error Messages .................................................................... 9
2. Initial Turn On .......................................................................................... 11
3. Meter Mode Operation (Thermocouple) ........................................................ 12
4. Meter Mode Operation (RTD, Thermistor, Ohms) ........................................... 12
5. Data Logging & Recall ............................................................................... 14
6. Calibrator Mode Operation (Thermocouples) ................................................. 16
7. Calibrator Mode Operation (RTD, Thermistor, Ohms) ...................................... 17
8. Storage and Recall of Calibrator Settings ..................................................... 19
9. Step Function ........................................................................................... 20
10. Ramp Function ........................................................................................ 20
Service Information
1. Calibration Procedures ............................................................................... 21
A. Thermocouple Calibration ...................................................................21
B. Resistance Calibration ........................................................................26
2. Calibration Verification ............................................................................... 30
3. Mechanical Parts Diagram .......................................................... ............. .. 36
Warranty ................................................................. .......................................... 37
Limitation of Warranty .......................................................................................... 37
Statement of Calibration .......................................................................... .............37
MAINTENANCE
DO NOT
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INST
RUCT
IONS WITHIN THIS M
ATTE
MPT ANY SERVICING OTHER
INST
RUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO.
ANUAL ARE FOR USE BY QUALIFIED SE
PERSONNEL ONLY.
THAN THAT CONTAINED IN THE OPERATION
RVICE
I
GENERAL INFORMATION
GENERAL INFORMATION
This manual provides operating instructions and maintenance information for four temperature instruments. These instruments are high performance calibrator-thermometers capable of simulating and measuring a wide-variety of sensors. In addition, features such as data storage and ramping further enhance their versatility.
It is recommended that you read this manual thoroughly, especially the sections on safety, prior to operating these instruments.
COMMON SPECIFICATIONS
THERMOMETER INPUTS: THERMOCOUPLE; Miniature TC jack. RTD, OHMS, THERMISTOR; T­series instrumentation connector.
CALIBRATOR OUTPUTS: THERMOCOUPLE; Miniature TC jack. RTD, OHMS, THERMISTOR; T­series instrumentation connector.
THERMOCOUPLE TYPES: K, J, T, E, N, B, R, S, G, C, D.
RTD TYPES: 100Ω platinum (α = 0.00385)
1000Ω platinum (α= 0.00385)
THERMISTOR TYPE: 2252Ω (YSI Series 400).
RANGES: K; -200°C to 1372°C, -328°F to 2502°F J; -210°C to 760°C, -346°F to 1400°F
T; -200°C to 400°C, -328°F to 752°F E; -230°C to 1000°C, -382°F to 1832°F N; -200°C to 1300°C, -328°F to 2372°F B; 500°C to 1820°C, 932°F to 3308°F R; 0°C to 1768°C, 32°F to 3214°F S; 0°C to 1768°C, 32°F to 3214°F G; 300°C to 2316°C, 572°F to 4201 °F C; 0°C to 2316°C, 32°F to 4201 °F D; 0°C to 2316°C, 32°F to 4201 °F RTD; -200°C to 850°C, -328°F to 1562°F THERMISTOR; -40°C to 150°C, -40°F to 302°F OHMS; 0-999.99 0-9,999.9 0-99,999
ACCURACY: All stated accuracies are exclusive of sensor errors and lead resistance induced
errors. Refer to 'UNIQUE SPECIFICATIONS' for detail accuracy specs.
Ω
Ω
Ω
RESOLUTION: TEMPERATURE; 0.1 °/1° F/C
OHMS; 0.01Ω/0.1Ω/1Ω
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GENERAL INFORMATION
REPEATABILITY (1 week at constant ambient temperature):
K, J, T, E, N; ±0.2°F typ. B, R, S, G, C, D; ±1.0°F typ. RTD, THERMISTOR; ±0.1 °F typ. OHMS; ±0.01 % rdg typ.
METER-MODE INPUT-CURRENT (THERMOCOUPLES): 50nA typ.
METER-MODE READING-RATE: 1 reading/second typ.
METER-MODE EXCITATION-CURRENTS:
100Ω RTD; <2mA 1000Ω RTD; <200
999.99Ω; <2mA
9999.9Ω; <200 99999Ω; <50 THERMISTOR; T 113°F <50
T> 113°F, <2mA
CALIBRATOR MODE OUTPUT LOAD (THERMOCOUPLES): 500Ω min.
CALIBRATOR-MODE EXCITATION-CURRENTS:
100Ω RTD; 0.5 - 1mA (0.1 - 2mA typ.) 1000Ω RTD; 50 - 100μA (10-200μA typ.)
999.99Ω; Same as 100Ω RTD
9999.9Ω; Same as 1000Ω RTD 99999Ω; 10 - 20μA (1 - 20μA typ.) THERMISTOR; T 113°F, 10 - 20μA
MAXIMUM COMMON MODE VOLTAGE: 42V peak to earth.
KEYPAD: 12 momentary switches with tactile feedback select;
• On/Off
• Change/Enter
• Clear/-0
• Sensor Select/1
• °F/°C/2
• Resolution/3
• Operate/4
• Store/5
• Recall/6
• Calibrator/Meter/Up Ramp/7
• Calibrator Step/Down Ramp/8
• Calibrator Ramp/Meter Hold/9
T> 113°F, 0.5- 1mA
μ
A
μ
A
μ
A
μ
A
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GENERAL INFORMATION
DISPLAY: 5 digit LCD, 0.4" height, polarity indication and decimal point. Annunciators;
• Loaded Memory Locations (10 for data storage, 4 for ramp parameters)
• Low Battery (BAT)
• Number Change Mode (NUM)
• Calibrator Mode (CALIB)
• Meter Mode (METER)
• Operate Mode (OPR)
• Store Mode (STO)
• Recall Mode (RCL)
• Meter Hold (HOLD)
• Scale (°F/°C)
• Sensor Type
POWER OFF CONFIGURATION RETENTION: Instrument retains last selected;
• Sensor Type
• °F/°C Scale
• 0.1°/1° Resolution
• Calibrator/Meter Mode
• Memory Contents (data storage and ramp parameters).
DIAGNOSTICS: Display codes indicate following conditions;
• 'BAT': Low Battery
• 'OPEN': Open Input Thermocouple, RTD or Thermistor.
• 'E-1' (momentary): Invalid Keypad Entry
• 'E-2' (momentary): Ramp Function Not Installed
• 'HI': Temperature Reading or Keypad Entry Exceeds Rating
• 'LO': Temperature Reading or Keypad Entry Too Low For Accuracy
• LCD Test: During power-up, all segments and annunciators enabled momentarily
ENVIRONMENTAL LIMITS FOR OPERATING: 0°C to 50°C, less than 90% relative humidity (R.H.) up to 35°C; reduce R.H. limit by 3%/°C from 35°C to 50°C.
ENVIRONMENTAL LIMITS FOR STORAGE: -35°C to 60°C, less than 95% relative humidity (R.H.) up to 35°C; reduce R.H. limit by 3%/°C from 35°C to 60°C.
POWER: 9 volt alkaline battery (NEDA 1604A).
BATTERY LIFE, CONTINUOUS: 10 hrs. typical, alkaline; 3 hrs typical, Ni-Cd (rechargeable).
BATTERY INDICATOR: Display indicates BAT when less than 10% of life remains.
DIMENSIONS, WEIGHT: 7.0" x 2.9 x 1.1". Net weight 12 oz.
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GENERAL INFORMATION
UNIQUE SPECIFICATIONS
NOTE: The specifications below are specific to the model(s) as identified by
model number. The difference specifications are in addition to the
MODEL 840A:
SENSOR SELECTION: K, J, T Thermocouples ACCURACY: (18°C to 28°C ambient, 2 years): K, J, T; ±0.5°F (rdg -50°F).
±0.04% rdg (rdg > 1250°F)
TEMPERATURE COEFFICIENT: From 0°C to 18°C, and 28°C to 50°C;
less than ±(0.006% rdg +0.03°C)/°C.
RAMP FUNCTION: Not Included.
BATTERY LIFE, CONTINUOUS: 16 hrs typical, alkaline; 4 hrs typical, Ni-Cd (rechargeable).
MODEL 845:
SENSOR SELECTION: K, J, T, E, N, B, R, S, G, C, D Thermocouples ACCURACY: (18°C to 28°C ambient, 2 years):
K, J, T, E, N; ±0.5°F (rdg -50°F)
B, R, S, G, C, D; ±1.7°F
TEMPERATURE COEFFICIENT: From 0°C to 18°C, and 28°C to 50°C; K, J, T, E, N; ±(0.002% rdg + 0.03°C)/°C
B, R, S, G, C, D; ±(0.002% rdg + 0.1°C)/°C
RAMP FUNCTION: Included.
BATTERY LIFE, CONTINUOUS: 16 hrs typical, alkaline; 4 hrs typical, Ni-Cd (rechargeable).
• MODEL 850:
SENSOR SELECTION: K, J, T, E Thermocouples
100Ω Platinum RTD
2252Ω Thermistor
ACCURACY: (18°C to 28°C ambient, 2 years): K, J, T, E; ±0.5 °F (rdg -50°F).
OHMS; ±0.04% range
RTD; ±0.2°F (rdg - 50°F) (Calibrator mode)
Thermistor; ±0.5°F
TEMPERATURE COEFFICIENT: From 0°C to 18°C, and 28°C to 50°C; K, J, T, E; ±(0.006% rdg + 0.03°C)/°C
RTD, THERMISTOR, OHMS; ±(0.006% rdg +0.012% rng)/°C
RAMP FUNCTION: Not Included.
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'COMMON SPECIFICATIONS' found on pages 2-4.
±1.0°F (rdg < -50°F)
±1.0°F (rdg < -50°F)
1,000Ω/100,000Ω Resistance
±0.04% rdg (rdg > 1250°F)
±1.0°F (rdg <-50°F)
±0.5°F (rdg < - 50°F) (Calibrator mode) ±0.2°F ±0.04% rdg (rdg ≥ -50°F) (meter mode) ±0.5°F±0.04% rdg (rdg < -50°F) (meter mode)
4
GENERAL INFORMATION
MODEL 855: SENSOR SELECTION: K, J, T, E, N, B, R, S, G, C, D Thermocouples
100Ω/1000Ω Platinum RTD
1,000Ω/10,000Ω Resistance
ACCURACY: (18°C to 28°C ambient, 2 years): K, J, T, E, N; ± 0.5°F (rdg -50°F)
±1.0°F (rdg < -50°F) B, R, S, G, C, D; ±1.7°F RTD; ±0.2°F (rdg - 50°F) (Calibrator Mode)
±0.5°F (rdg < - 50°F) (Calibrator Mode) ±0.2°F ±0.04% rdg (rdg ≥ -50°F) (meter mode) ±0.5°F ±0.04% rdg (rdg < -50°F) (meter mode) OHMS; ±0.02% range TEMPERATURE COEFFICIENT: From 0°C to 18°C, and 28°C to 50°C; K, J, T, E, N; ±(0.002% rdg + 0.03°C)/°C B, R, S, G, C, D; ±(0.002% rdg + 0.1°C)/°C RTD, OHMS; ±(0.002% rdg + 0.004% rng)/°C
RAMP FUNCTION: Included.
FEATURES
•Combination calibrator, thermometer and datalogger.
•Function selection and numeric data entered via 12 keyswitch color coded keypad.
•Keyswitches have tactile feedback.
•5 digit LCD includes annunciators for operating modes.
•Up to 11 thermocouple types, 2 RTD types, and thermistor.
•1° or 0.1° resolution over temperature range of each sensor.
•°F and °C scales.
•Reading hold mode.
•10 memory locations for saving meter readings and/or calibrator outputs.
•Step mode for quick sequential recall of calibrator outputs from memory.
•Manual/automatic ramping for testing controller setpoints.
•Conforms to ITS-90 thermocouple & RTD tables. Refer to 'Service Information' (page 23) for more information.
•Dust proof, splash proof, drop proof construction.
•Built-in tilt stand/hanger for bench use or hands free field measurements.
•User friendly programming.
•Retains data and programming, even when turned off.
•Performs diagnostic tests and indicates fault conditions.
•Low battery and open sensor indications.
MANUAL ADDENDA
Improvements or changes to this manual will be explained on an addendum included with the instrument. All change information should be incorporated immediately into the appropriate places in the manual.
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5
GENERAL INFORMATION
UNPACKING AND INSPECTION
Each instrument is inspected both mechanically and electrically before shipment. Upon receiving your instrument unpack all items from the shipping container and check for any obvious damage that may have occurred during transit. Report any damage to the shipping agent. Retain and use the original packing materials if reshipment is necessary.
SAFETY INFORMATION
SAFETY SYMBOLS AND TERMS
The symbol
The WARNING used in this manual explains dangers that could result in personal injury or
The CAUTION used in this manual explains hazards that could damage the instrument.
on the instrument denotes that the user should refer to the operating
instructions.
death.
SAFETY PRECAUTIONS
WARNING
These instruments are intended for use by qualified personnel trained in the safe operation of electronic testing equipment. Read the instruction manual thoroughly before using, to become familiar with the instrument's operations and capabilities.
Do not touch a temperature probe sheath when measuring excessively high or low temperatures, or toxic substances.
Do not attempt to measure temperatures beyond the range
of the probe being used. Probe damage or personal injury
could result from exceeding a probe's maximum
Do not substitute a metal part for the nylon screw in the rear
case. Doing so will degrade electrical isolation of the case.
WARNING
WARNING
temperature rating.
WARNING
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GENERAL INFORMATION
WARNING
The American National Standards Institute (ANSI) states that
a shock hazard exists when probes or sensors are exposed
to voltage levels greater than 42VDC or 42V peak AC. Do
not use this instrument where voltages at the measurement
surface exceed these levels.
WARNING
The battery is accessible through a cover on the back of the
instrument. To avoid electrical shock hazard, disconnect all
temperature probes and sensors and turn the unit off before
removing the cover.
WARNING
Never use this instrument or any probe or sensor inside a
microwave oven.
CAUTION
Avoid making sharp bends in probe or sensor lead wires.
Bending lead wires at a sharp angle can damage the wire
causing probe failure.
CAUTION
Keep inputs electrically isolated from outputs. Do not
connect an external voltage source between the two
connectors, and avoid any external electrical pathways
between input and output (T2 & T1).
Failure to do so will disturb meter readings and calibrator
output levels. Damage to the instrument is also possible.
Where the meter and calibrator connectors are
simultaneously wired into a system lacking the above
isolation, it is necessary to use an "ungrounded" (i.e.
electrically isolated) probe at the thermometer input.
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GENERAL INFORMATION
BATTERY INSTALLATION/REPLACEMENT
A 9V alkaline battery is supplied with the instrument but not installed. Read the following installation instructions before attempting to install or remove the battery. Replacement batteries should also be alkaline types.
WARNING
Turn the unit off and disconnect any input/output
connections before replacing the battery. Put the cover
back into place on the battery compartment before
resuming use of the instrument.
1. Remove the cover from the battery compartment by sliding it off in the direction of the arrow located on the battery cover.
2. Remove the old battery.
3. Place the new battery in the battery compartment. Be sure to observe proper polarity.
4. Re-install the battery cover before resuming use of the instrument.
NOTES:
• Less than 10% of battery life remains when the BAT annunciator turns on.
• When the battery is excessively discharged, the display is blanked.
• If the instrument is going to be stored for a long period of time or in a high temperature environment, remove the battery to prevent leakage damage.
After a new battery is installed, allow approximately 5 seconds
for display turn-on the first time the unit is turned on. During this period, microcomputer initialization is performed.
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Figure 1. Battery Installation
8
GENERAL INFORMATION
Vin:
90-110 VAC
108-132 VAC
198-242 VAC
50/60 Hz
50/60 Hz
50/60 Hz
MEMORY BACKUP
During battery replacement, the contents of user-programmed memory (data, operating modes, etc.) can be saved. Prior to removing the old battery, turn off the instrument, and connect a Model 80010 battery charger. Then exchange batteries, and disconnect the battery charger. Do not leave the battery charger connected to instruments with non-rechargeable batteries.
OPERATION WITH RECHARGEABLE BATTERY
Model 80010 provides a 9-volt Ni-Cd battery and recharger suitable for use with the unit. This battery provides 3-4 hours of continuous operation.
NOTE: Instrument accuracy is degraded while recharging the Ni-Cd battery, and
published specifications do not apply to measurements made during recharging.
Turn off the instrument to recharge the battery. Allow 7 hours to recharge the battery fully. Then unplug the recharger to avoid overcharging. Allow 20 minutes after charging before taking measurements.
MODEL 80010 SPECIFICATIONS
Model
80010/100 80010 80010/220
Vout: 40 VDC @ 5mA 40 VDC @ 5mA 40 VDC @ 5mA
OPERATING INSTRUCTIONS
1. DIAGNOSTICS AND ERROR MESSAGES
Unit self-diagnostics provide fault condition readouts which are described below:
PROBLEM: LIKELY CAUSE:
Blank display, unit does not power-up. (1) Improper battery installation.
Check battery polarity.
BAT Annunciator. (1) Low battery voltage, install a new
Display reads OPEN. (1) No thermocouple, RTD or thermistor
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(2) Dead battery.
battery. If problem persists, consult factory.
is plugged into the meter input.
9
GENERAL INFORMATION
Display reads E1 momentarily. (1) This indicates that an invalid keypad
entry has been made. Review keystroke sequence, or consult manual for input instructions.
Display reads E2 momentarily. (1) Attempt made to activate non-
installed ramp function.
NOTE: RAMP Function enabled on Models 845 and 855 only.
Display reads HI. (1) Meter-mode input-temperature
exceeds rating of selected sensor.
(2) Calibrator-mode keypad-entry
exceeds rating of sensor type.
Display reads LO. (1) Meter-mode input-temperature
too low for accurate measurement. (2) Calibrator-mode keypad-entry too low for accurate simulation.
Figure 2. Keypad
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