Tegam 252 Instruction Manual

MODEL 252
Digital Impedance Meter
Instruction Manual
P/N 43158-CD
Rev F
TEGAM, INC.
TEN TEGAM WAY
GENEVA, OH 44041
TEL: (440) 466-6100
FAX: (440) 466-6110
www.tegam.com
Publication Date: June 2005
Ten Tegam Way, Geneva, Ohio 44041 (440) 466-6100 (440) 466-6110
TABLE OF CONTENTS
DANGEROUS VOLTAGE POTENTIALS EXIST INSIDE THIS INSTRUMENT. MAINTENANCE INSTRUCTIONS WITHIN THIS MANUAL ARE FOR USE BY QUALIFIED SERVICE PERSONNEL ONLY. TO AVOID ELECTRICAL SHOCK, DO NOT ATTEMPT ANY SERVICING OTHER THAN THAT CONTAINED IN THE OPERATION INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO.
1 DESCRIPTION
1.1 INTRODUCTION 1-1
1.2 SPECIFICATIONS 1-2
2 OPERATION
2.1 CONTROLS AND CONNECTORS 2-1
2.1.1 Front Panel 2-1
2.1.2 Rear Panel 2-3
2.2 OPERATING PROCEDURE 2-4
2.2.1 Power Requirements 2-4
2.2.2 Applying Power 2-5
2.2.3 Connection to Unknowns 2-6
2.2.3.1 Test Fixture Compensation 2-8
2.2.4 Function Selection 2-9
2.2.5 Range Selection 2-12
2.2.6 Summary of Operation 2-13
2.3 MEASUREMENT TECHNIQUES 2-15
2.3.1 Resistance Measurements at 1kHz 2-15
2.3.2 Capacitance Measurements 2-15
2.3.3 Inductance Measurements 2-18
2.3.4 Determining Quality Factor (Q) of Inductors 2-19
2.3.5 Determining Dissipation Factor (D) of Capacitors using Nomograph 2-20
2.3.6 Using the Bias Feature 2-22
2.3.7 Signal Output Terminals 2-23
2.3.8 Measuring Grounded Unknowns 2-23
2.3.9 Measuring Battery Impedance 2-26
2.3.10 Component Sorting 2-28
3 CIRCUIT DESCRIPTIONS
3.1 GENERAL DESCRIPTION 3-1
i
TABLE OF CONTENTS (continued)
4 MAINTENANCE
4.1 CALIBRATION PROCEDURE 4-1
4.1.1 Power Supply Check 4-2
4.1.2 Oscillator Adjust 4-2
4.1.3 L, C, R, G Alignment 4-2
4.1.4 Dissipation Factor (D) Alignment 4-3
4.2 MAINTENANCE 4-5
4.2.1 Preventive Maintenance 4-5
4.2.1.1 Cleaning 4-5
4.2.1.2 Visual Inspection 4-5
4.3 PREPARATION FOR CALIBRATION OR REPAIR SERVICE 4-6
4.4 WARRANTY
ii
SECTION 1
DESCRIPTION
1.1 INTRODUCTION
Model 252 Digital Impedance Meter is a semi-automatic instrument which permits rapid measurement of inductance (L), capacitance (C), resistance (R), conductance (G) and dissipation factor (D) at a test frequency of 1kHz. Measurement accuracy and versatility satisfies most demanding engineering or Scientific applications.
To operate, merely push the button for the desired function, manually turn the knob to the desired range, and connect the unknown. KELVIN KLIPS® test leads are included, thus ensuring true four­terminal connection s. The position of the range switch, us ed in conjunction with the desi red function button and front panel range scale, indicate the unit of measurement being displayed by the 3-1/2 digit LED readout.
Excellent reliability of the Model 252 is assured through use of solid-state devices and etched circuit board construction. Its small size is ideal for use on bench tops where work space may be at a premium. The carrying handle tilts the unit to a convenient viewing angle. Rear panel brackets provide line cord storage and enable it to be operated in a vertical position.
1-1
1.2 SPECIFICATIONS
Table 1-1. Model 252 Specific ations
Test Frequency: 1kHz ±1%. Unknown Excitation: The 1kHz voltage (Vx) and current (Ix) levels listed in Table 1-1 are held
constant by an internal amplitude control circuit.
Measurement Rate: Four per second; one second is required for first reading after connecting
unknown to terminals. Measurement Dis pla y: 3-1/2 digit LED with decimal point. Blanked for overload con ditions. Unit Display: Unit of mesurement being displayed by the LED readout is indicated by position
of the range switch, used in conjunction with the desired function button and the front panel range scale.
External Bias: Rear panel terminals are provided for connection of external supply. 0V to 50VDC,
0.1A maximum. (Read Section 2.2.6 before using external bias.)
Static Charge Protection: Diode and resistor discharge network.
1-2
Connection to Unknown: Four-terminal, shielded, connections are provided by the KELVIN KLIPS®
cable assembly (Tegam Part Number 43072) supplied with the Model
252.
Outputs: Analog signals of 1V per 1,000 counts, 1k source resistance is available at rear panel.
L, C, R, or G, with simultaneous output of D for L or C.
Power Consumption: 4 watts typical.
Power Requirements: 100 to 125V or 200to250V, 50/60Hz.
Fuse: 110V: 1/16A 250VAC Slow-Blow
220V:1/20A 250VAC Slow-Blow
Size: Height (with feet) - 100mm (3.9 in.)
Width - 260mm (10.2 in.)
Depth (overall) - 370mm (14.6 in.)
Weight: 3.2kg (7 lb.)
Accessories supplied with Model 252: Part No.
KELVIN KLIPS® Four-Terminal Clips 43072
Instruction Manual 43158
Options Available: Part No.
Model 1412B Universal Limits Comparator 31412B
Sorting Fixture Model 2001 (low frequency) 32001
Cable Assembly (for Model 2001 connection) 43586
Front Panel Dust Cover 43374
Additional Accessories Part No.
Chip Tweezers 2005B/SP5132
Kelvin Klip Rebuild Kit KK100
Chip Tweezer Rebuild Kit 47422
1-3
SECTION 2
OPERATION
2.1 CONTROLS AND CONNECTORS
2.1.1 Front Panel
Figure 2-1. Model 252 Front Panel
1. ON/OFF Switch – A push-on, push-off switch for applying and removing power from the instrument.
2. UNKNOWN Connector – Terminals designed to be used with KELVIN KLIPS® test leads (Tegam Part No. 43072), Provided with Model 252, to provide a true Four-terminal connection to the unknown or Test fixture.
3. L, R, C, and G Pushbuttons – Function pushbuttons select the type of meter circuit that will measure series inductance (L) and resistance (R) or parallel capacitance (C) and conductance (G).
2-1
4. D Pushbutton -- The push-to-read D (dissipation factor) pushbutton displays the D of a capacitor or inductor when the C or L function is selected.
5. Range Switch -- Selects the decimal multiplier and units of measurement for the meter circuit being used. The basic multipliers and units are: H (henrys), mH (millihenrys), µH (microhenrys), pF (microfarads), nF (nanofarads), pF (picofarads), k (kilohms), (ohms), mS (millisiemens), and µS (microsiemens).
6. Display — A 3-1/2-digit readout for all functions.
7. Tiltstand Handle -- Aids p orta bility; tilts instrument for easier viewing of the LED display.
2-2
2.1.2 Rear Panel
Figure 2-2. Mod e l 252 Rear Panel
1. Bias Terminals – Allows application of a 2V to 50VDC, 0.1A maximum bias to the capacitor being measured. (The shorting bar must be in place when not using bias feature.) See Sectio n 2.3.6 before
using external bias.
2. Output Terminals – Provides two analog signals proporational to the function selected (L, R, C, or G) and D (for L and C). These terminals can be used with external DVM’s (for increased full scale
readings or resolution capability), with chart recorders, or with
limits comparators, such as the Tegam Model 1412B.
3. Fuse – A 1/16A, 250V, type MDL Slow Blow for 110V line voltage, or a 1/20A, 250V type MDL Slow Blow for 220V line voltage.
2-3
2.2 OPERATING PROCEDURE
2.2.1 Power Requirements
Before turning the power ON, make sure the instrument is set to the proper line voltage. The Model 252 contains an internal slide switch to select the nominal line voltage (see Figure 2-3). In its up position, the switch selects 100 to 125VAC, 50/60Hz operation. In the down position it sel e c ts 200 to 250VAC, 50/60H z operation.
WHEN CHANGING FROM 110VAC OPERATION TO 220VAC OPERATION (OR
IN OPPOSITE ORDER), BE SURE TO REPLACE THE REAR PANEL AC FUSE WITH THE PROPER VALUE FOR THE LINE VOLTAGE SELECTED.
Figure 2-3. Line Voltage Switch
2-4
Because of differing power requirements, all instruments shipped outside the United States are without a power cord connector. When placing a connector on the power cord, care must be taken to assure the wires are connected properly. The green or green with yellow stripe wire is always connected to earth ground. The white or light blue wire is connected to the neutral side of the power line. And, the black or brown wire is connected to the high side of the power line.
2.2.2 Applying Power The push-on, push-off, ON/OFF button in its depressed position applies power to the measurement
circuitry. When power is applied, the LED display lights and reads zero when in C and G modes or the display is blank with the decimal point lit in the L and R modes.
2-5
2.2.3 Connection to Unknowns
The KELVIN KLIP® test lead set (Tegam Part No. 43072) is plugged into the 252’s front panel UNKNOWN connector. The test leads connector cover is spring-locking and should be squeezed together before inserting or removing.
The test leads provide a shielded, four-terminal connection to the unknown (see Figure 2-5a). The clip with the red hinge-spool provides the HI DRIVE and HI SENSE connectio ns to the unknown and the clip with the black hinge-spool make the LO DRIVE and LO SENSE connections.
Figure 2-5a.
Figure 2-5a.
2-6
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