Tecumseh TVM195 Service Manual

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Page 1

Basic

Troubleshooting and

Service Information

Page 2

TABLE OF CONTENTS

Safety Deﬁnitions .................................................................................................................................... ii

General Safety Precautions ....................................................................................................................1

General Information .................................................................................................................................2

Reviewing The Engine ID Label ..............................................................................................................

Model Numbering Identiﬁcation for TecumsehPower's Full Engine Line ................................................

Spark Plug Replacement (4-Cycle) .........................................................................................................5

Spark Plug Replacement (2-Cycle and Europa) .....................................................................................6

Fuel Recommendations .......................................................................................................................7-8

TecumsehPower 4-Cycle Lubrication Requirements ...............................................................................

4-Cycle Troubleshooting ................................................................................................................... 10-11

TecumsehPower 2-Cycle Engine Oil Requirements ..............................................................................12

2-Cycle Troubleshooting ...................................................................................................................

4-Cycle Cross Reference for Speciﬁcation-To-Model Number Designation (Vertical Engines) .............

4-Cycle Cross Reference for Speciﬁcation-To-Model Number Designation (Horizontal Engines) ........

2-Cycle Cross Reference for Speciﬁcation-To-Model Number Designation

(Vertical and Horizontal Engines) ...................................................................................................... 16

Repair Manuals .....................................................................................................................................17

13-14

Page 3

The information in this guide is intended to assist individuals who are knowledgeable in basic en-

WARNING

gine repair and maintenance. If you are unfamiliar with two and four cycle engine operation and maintenance, DO NOT attempt any maintenance or repairs. Contact your local TecumsehPower Servicing Dealer for assistance.

IMPORTANT NOTICE!

Safety Deﬁnitions

Statements in this manual preceded by the following words and graphics are of special signiﬁcance:

WARNING indicates a potentially hazardous situation which if not avoided, could result in death or serious injury.

NOTE Refers to important information and is placed in italic type.

It is recommended that you take special notice of all items discussed on the next two pages and wear the appropriate safety equipment.

Before operating an engine it is your responsibility read the Operator’s Manual. Follow these basic rules for your personal safety:

TecumsehPower Contact Information

For engine adjustments, repairs or warranty service, contact your nearest Authorized TecumsehPower Servicing Dealer. Find them on our website at www. TecumsehPower.com or call TecumsehPower at 1-800558-5402 or 262-377-2700 if you are located outside the U.S.

• Keep this manual handy at all times for

• Read it carefully and familiarize yourself

Notice Regarding Emissions

Engines which are certiﬁed to comply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment), are certiﬁed to operate on regular unleaded gasoline, and may include the following emission control systems: (EM) Engine Modiﬁcation and (TWC) ThreeWay Catalyst (if so equipped).

future reference.

with operating, maintenance, components and safety instructions.

Page 4

General Safety Precautions

A. Avoid Carbon Monoxide Poisoning

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion and eventually death.

Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

To prevent serious injury or death from carbon monoxide:

• NEVER run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.

• NEVER run engine in poorly-ventilated or partially enclosed areas such as barns, garages, basements, carports, under dwellings, or in pits.

• NEVER run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

B. Avoid Gasoline Fires

Gasoline (fuel) vapors are highly ﬂammable and can explode. Fuel vapors can spread and be ignited by a spark or ﬂame many feet away from engine. To prevent injury or death from fuel ﬁres, follow these instructions:

• NEVER store engine with fuel in fuel

tank inside a building with potential sources of ignition such as hot water and space heaters, clothes dryers, electric motors, etc.

• NEVER remove fuel cap or add fuel when engine

is running.

• NEVER start or operate the engine with fuel ﬁll cap

removed.

• Allow engine to cool before refueling.

• NEVER ﬁll fuel tank indoors. Fill fuel tank outdoors

in a well-ventilated area.

• DO NOT smoke while refueling tank.

• Use only an approved red GASOLINE container

to store and dispense fuel. TecumsehPower recommends purchasing gasoline in containers with a capacity of 2.5 gallons or less. Small containers are easier to handle and help eliminate spillage during refueling.

• DO NOT pour fuel from engine or siphon fuel by mouth.

C. Adult Supervision of Operation, Refueling

and Maintenance

Not everyone who is allowed to use an engine is capable of safely and responsibly operating, maintaining and/or fueling it. TecumsehPower recommends the following:

• An adult should fuel the engine. NEVER allow

children to refuel an engine.

• An adult should perform maintenance on an engine.

Only allow children to perform maintenance if an adult has determined they are experienced and capable of such operation.

• An adult should start the engine. Only allow children

to start the engine if an adult has determined they are experienced and capable of such operation.

To avoid unsupervised operation of the engine, especially by children, NEVER leave it unattended when it is running.

D. Stay Away from Rotating Parts

NEVER operate an engine with an unguarded engine shaft.

The equipment manufacturer may attach a sprocket and chain or pulley and belt to the engine shaft. If these parts are not properly guarded, or if you are not sure whether they are properly guarded, DO NOT use your engine; contact the equipment manufacturer. Hands, feet, hair, jewelry, clothing, etc. can become entangled in rotating parts, leading to serious injury or death. To avoid serious injury or death, be sure the ﬂywheel guard is in place.

Page 5

General Information

The following information is being provided to assist you in locating and recording your engine model and speciﬁcation numbers. This information will be needed to use this book or obtain parts from a local TecumsehPower dealer.

Model Numbering System for TecumsehPower’s Full Engine Line Prior to 2004 Production

LOCATING AND READING ENGINE MODEL AND SPECIFICATION

THE FOLLOWING WILL BE NEEDED TO LOCATE PARTS FOR YOUR ENGINE.

Model Speciﬁcation (DOM) ENGINE: TVM195 150288G 8150C

ENGINE MODEL SPEC NO. D.O.M TVM195 150288G 8150C

Typical Engine I.D. Label

ENGINE MODEL NUMBER LOCATED UNDER COVER

ENGINE MODEL

NUMBER

LOCATIONS

Tecumseh Power Company

THIS ENGINE MEETS 1995-1998 CALIF/US EPA PH1 APPLICABLE EMISSION REGULATIONS FOR ULGE ENGINES FUEL REGULAR UNLEADED OIL SAE 30

TVM195 150288G (E) STP318U1G2EA 318

8150 C

ENGINE MODEL NUMBER LOCATIONS

Page 6

Model Numbering System for Current TecumsehPower’s Full Engine Line

Reviewing The Engine ID Label

Effective with the 2004 Model Year, we have changes to the engine I.D. label on our products. The following pages will explain the information contained on the label dependent on the age of your product.

Speciﬁcation Number

The numbers following the model number make up the speciﬁcation number.

Using model LV195EA-361541B, as an example, interpretation is as follows:

LV195EA-361541B is the model and specification number.

L V 195 E A - 361541B (B)

{

Indicates a standard power conﬁguration

Indicates EPA/CARB compliant

Indicates a 195 cc displacement

Indicates a vertical shaft conﬁguration

Indicates an L-Head, side valve conﬁguration

{

Warranty Code

Is the speciﬁcation number used for properly identifying the parts of the engine

Date of Manufacture

The Date of Manufacture (D.O.M.) indicates the production date.

For this example, 03188BC0010 is the D.O.M. (Date of Manufacture).

Year 2003

Day of Year 188th

Mfg

Facility

Assembly Line / Shift

Individual Serial # 10th unit built

03 188 B C 0010

Typical Engine I.D. Label Locations

ENGINE MODEL NUMBER LOCATED UNDER COVER

ENGINE MODEL NUMBER LOCATIONS

Page 7

Model Numbering Identiﬁcation for TecumsehPower’s Full Engine Line

CURRENT CODE

(effective 2004 production)

1st Space - Valve Orientation

T = Two Cycle

O = Overhead Valve

L = L-Head

2nd Space - Crank Orientation

V = Vertical

H = Horizontal

M = Multi-position

3rd, 4th and 5th Space - Displacement

Model Number Conversion Chart

LEV90 - LV148EA OHH60 - OH195EA LEV120 - LV195EA OHH65 - OH195EP HSSK50 - LH195SA OHSK70 - OH195SA HSSK55 - LH195SP OHSK75 - OH195SP VSK90 - LV148SA HMSK90 - LH318SA OHV135 - OV358EA HMSK110 - LH358SA OHV180 - OV490EA OHSK110 - OH318SA TVT691 - OV691EA OHSK130 - OH358SA VTX691 - OV691EP OHM110 - OH318EA

Prior to 2004

4-Cycle

6th Space - Emissions Class

E = 50 State/Global Emissions Compliant

X = Not for sale in California, except exempt applications

S = Snow Emission Compliant

7th Space - Engine Speciﬁcs

A = Standard (OHH50-60), (OHSK50-70)

P = Power Up (OHH65-70, OHSK75-775)

4-Cycle

ECH - Exclusive Craftsman Horizontal ECV - Exclusive Craftsman Vertical H - Horizontal Shaft HH - Horizontal Heavy Duty (Cast Iron) HHM - Horizontal Heavy Duty (Cast Iron)

(Medium Frame) HM - Horizontal Medium Frame HMSK - Horizontal Medium Frame (Snow King) HMXL - Horizontal Medium Frame (Extra Life) HS - Horizontal Small Frame HSSK - Horizontal Small Frame (Snow King) HXL - Horizontal (Extra Life) LAV - Lightweight Aluminum Frame Vertical LEV - Low Emissions Vertical LH - L-Head Horizontal LV - L-Head Vertical OH - Overhead Valve Heavy Duty (Cast Iron) OHH - Overhead Valve Horizontal OH195 - Overhead Valve Horizontal (195 cc's) OHM - Overhead Valve Heavy Duty Horizontal

(Medium Frame) OHSK - Overhead Valve Horizontal (Snow King) OHV - Overhead Valve Vertical (Medium Frame) OV - Overhead Valve Vertical OVM - Overhead Valve Vertical (Medium Frame)

2-Cycle

TC300 - TM049XA HSK870 - TH139SP HSK600 - TH098SA AV520 - TV085XA

OVRM - Overhead Valve Vertical (Small Frame)

(Rotary Mower)

OVXL - Overhead Valve Vertical (Medium

Frame) (Extra Life)

TNT - Toro ‘N’ TecumsehPower (Toro

Exclusive Series)

TVEM - TecumsehPower Vertical European

Model

TVM - TecumsehPower Vertical (Medium

Frame) (Replaces V & VM) TVS - TecumsehPower Vertical Styled TVT - TecumsehPower Vertical Twin TVXL - TecumsehPower Vertical (Extra Life) V - Vertical Shaft VH - Vertical Heavy Duty (Cast Iron) VLV - Vector Lightweight Vertical VLXL - Vector Lightweight Vertical (Extra Life) VM - Vertical Shaft (Medium Frame) VSK - Vertical Snow King VTX - Vertical Twin

2-Cycle

TH - Two Cycle Horizontal Shaft TM - Two Cycle Multiposition Operation TV - Two Cycle Vertical Shaft

Page 8

Spark Plug Replacement

NOTE: Only models which will continue to be manufactured long term will have an updated Model designation.

4-CYCLE SPARK PLUG

Service Number 35395

RJ19LM

ECV100-120 HMSK70, LH318SA (HMSK80), HMSK90 HSK30-70 HSSK40, LH195SA (HSSK50), LH195SP (HSSK55) LH358SA (HMSK100), HMSK110 LEV80, LV148EA (LEV90), LV195EA (LEV120) LV148SA (VSK90), VSK100 TNT100 TNT120 TVS75-120 TVXL90-120

Service Number 34645

RN4C

OH318EA (OHM90-110)

†

OHM120

OH195EA (OHH60), OH195EP (OHH65) OHH/OHSK40-130 OH195SA (OHSK70), OH195SP (OHSK75)

‡

OH318SA (OHSK110), OH358SA (OHSK120-130)

OH180 OV195EA OV358EA (OHV110-135), OV490EA (OHV140-180) OV691EP (VTX691, TVT691) OVM120

* OVXL120 * OVXL/C120

* OVXL125

OV195

Note:

* OVXL models with speciﬁcation nos. below 202700 use

RL86C.

†

OHM120 models with speciﬁcation nos. below 224000 use

RL86C.

‡

OHSK110 - 130 models with speciﬁcation nos. below

223000 use RL86C.

Service Number

33636

RJ17LM

H30-80 HM70-100 HS40-50 TVM195-220 TVXL195-220 VLV-all

Service Number

34277

RJ8C

H22 H25 HH40-120 HHM80 HMXL70 HT30 HT35 HXL35

Service Number

35552

RL82C

HH140-160 OH120-160

NOTE: THE SERVICE NUMBERS LISTED BELOW

WILL GIVE CORRESPONDING CHAMPION AND AUTOLITE SUBSTITUTIONS.

LAV25-50 TVM125-170 V40-80 VH40-100 VM70-100

Champion Autolite

35395 - RJ19LM NA

35552 - RL82C 4092

34046 - RL86C 425

34645 - RN4C 403

33636 - RJ17LM 245

34277 - RJ8C 304

SPARK PLUG AIR GAP ON ALL MODELS IS

.030 (.762 mm)

Service Number 34046

RL86C

†

OHM120

‡

OH318SA (OHSK110), OH358SA (OHSK120-130)

OVM120

* OVXL120 * OVXL/C120

* OVXL125

Note:

* OVXL models with speciﬁcation nos. 202700, 203000 and

up, use RN4C.

†

OHM120 models with speciﬁcation nos. 224000 and up,

use RN4C.

‡

OHSK110, OHSK120-130 models with speciﬁcation nos.

223000 and up, use RN4C.

Note: If you need assistance locating your engine model numbers please check page 3 or 4.

NOTE:

Not all spark plugs have the same heat range or reach. Using an incorrect spark plug can cause severe engine damage or poor performance. TecumsehPower uses all three of the reaches shown.

FOR TWO CYCLE INFORMATION

3/8"

9.525 mm

REFER TO NEXT PAGE.

1/2"

12.700 mm

3/4"

19.050 mm

Page 9

Spark Plug Replacement

NOTE: Only models which will continue to be manufactured long term will have an updated Model designation.

2-CYCLE SPARK PLUG

Service Number

611100

Service Number

33636

Service Number

35395

Service Number 611049

RCJ6Y RJ17LM RJ19LM RCJ8Y

TC300 TCH300 TM049XA

AV600 AV520 TVS600 TV085XA

TVS840 TVXL840

AH520 AH600 HSK840 HXL840 TC200 TCH200 Type 1500 TH098SA

EUROPA MODELS

4-CYCLE SPARK PLUG

Service Number 33636 Service Number 34645

RJ17LM RN4C

All Horizontal Models BV BVL BVS Centura Futura HTL

LAV Legend Premier 153/173 Prisma Spectra Synergy Vantage

Centrua OHV Futura OHV

2-CYCLE SPARK PLUG

RJ17LM

AV85/125 AV520/600

Geotec OHV Premier 45/55

Service Number 33636

MV100S TVS600

HSK600 HSK635 TH139SA HSK845, 850 TH139SP HSK870

Synergy OHV

NOTE: THE SERVICE NUMBERS LISTED BELOW

WILL GIVE CORRESPONDING CHAMPION AND AUTOLITE SUBSTITUTIONS.

Champion Autolite

35395 - RJ19LM NA

33636 - RJ17LM 245

611100 - RCJ-6Y 2974

611049 - RCJ-8Y 2976

SPARK PLUG AIR GAP ON ALL MODELS IS

.030 (.762 mm)

3/8"

9.525 mm

NOTE:

Not all spark plugs have the same heat range or reach. Using an incorrect spark plug can cause severe engine damage or poor performance. TecumsehPower uses all three of the reaches shown.

Note: If you need assistance locating your engine model numbers please check page 3 or 4.

1/2"

12.700 mm

3/4"

19.050 mm

Page 10

Fuel Recommendations

WARNING

Today’s fuels have a short shelf life and it is recommended you buy no more than a two week supply at a time.

GASOLINE

TecumsehPower strongly recommends the use of fresh, clean, unleaded regular gasoline in all TecumsehPower engines. Unleaded gasoline burns cleaner, extends engine life, and promotes good starting by reducing the build-up of combustion chamber deposits. Leaded gasoline, gasohol containing no more than 10% ethanol, premium gasoline, or unleaded gasoline containing no more than 15% MTBE (Methyl Tertiary Butyl Ether), 15% ETBE (Ethyl Tertiary Butyl Ether) or 10% ethanol, can be used if unleaded regular gasoline is not available.

Reformulated gasoline that is now required in several areas of the United States is also acceptable.

NEVER USE gasoline, fuel conditioners, additives or stabilizers containing methanol, gasohol containing more than 10% ethanol, unleaded regular gasoline containing more than 15% MTBE (Methyl Tertiary Butyl Ether), 15% ETBE (Ethyl Tertiary Butyl Ether) or 10% ethanol, gasoline additives, or white gas because engine/fuel system damage could result.

SPECIALTY FUELS

Fuels being marketed for use on small engines can have a signiﬁcant effect on starting and engine performance. Prior to using any specialty fuel, the Reid Vapor Pressure (RVP) must be determined. Fuels with a rating of less than 50kPa (7psi) should not be used in summer, and fuel with a rating of 85kPa (12psi) should not be used during winter.

SHORT TERM STORAGE

NEVER store the engine with fuel in the fuel tank inside a building with potential sources of ignition such as hot water and space heaters, clothes dryers, electric motors, etc.

If engine fuel stored in the gas tank and/or an approved gas container is to be unused without gasoline stabilizer for more than 15-30 days, prepare it for short term/seasonal storage.

TecumsehPower recommends using ULTRA-FRESH™ or Fuel Saver Plus Gasoline Stabilizer plus Fuel System Cleaner as an acceptable method of minimizing formation of fuel gum deposits during storage. This product is available from your Authorized TecumsehPower Servicing Dealer.

Always follow mix ratio found on stabilizer container. Failure to do so may result in equipment damage.

It is not necessary to drain stabilized gas from carburetor.

FUEL TREATMENT

1. Add fuel stabilizer according to manufacturer’s instructions.

2. Run engine at least 10 minutes after adding stabilizer to allow it to reach carburetor.

3. Instead of using a fuel preservative/stabilizer, you can empty the fuel tank as described under "Extended Storage”.

Page 11

Fuel Recommendations - continued

EXTENDED STORAGE

NOTES Clean debris from engine before draining fuel from carburetor. If you have prepared your fuel for short term storage it is not necessary to drain fuel that contains stabilizer from your carburetor.

To avoid severe injury or death, DO NOT pour fuel from engine or siphon fuel by mouth.

1. To prevent serious injury from fuel ﬁres, empty fuel tank by running engine until it stops from lack of

fuel. DO NOT attempt to pour fuel from engine.

2. Run the engine while waiting until the remaining fuel is consumed.

NEVER leave the engine unattended when it is running and NEVER run engine in enclosed areas.

FUEL ADDITIVES

Only fuel additives such as TecumsehPower’s fuel stabilizer Part No. 730245A or liquid varieties can be used when mixed properly. For winter applications, Isopropyl alcohol fuel dryers may be used in the fuel system but must be mixed at the proper ratio recommended by the manufacturer. NEVER USE METHANOL

BASED FUEL DRYERS.

Page 12

TECUMSEHPOWER 4-CYCLE LUBRICATION

TecumsehPower recommends the use of a high quality, brand name oil with a minimum classiﬁcation of SL/SJ. Very few air cooled engines have any type of oil ﬁltration system, making regular oil changes critical to remove

TecumsehPower

4-CYCLE ENGINE OIL

shown with model names prior to 2004

CLASSIFICATIONS: “SL/SJ"

DO NOT USE 10W40 CAPACITIES:

Engine Model ml Oz.

All LAV, TVS, LEV, OVRM ................................ 630 21

ECV, TNT .......................................................... 630 21

V & VH50-70 ..................................................... 810 27

TVM 125, 140 ................................................... 810 27

TVM 170-220 .................................................... 960 32

VM70-100, HHM80 ........................................... 960 32

VH100 ............................................................... 1500 50

All VLV .............................................................. 810 27

VSK90-100 ......................................................... 630 21

OVM120, OVXL120, 125 .................................. 960 32

OHV11-13 Without Filter ................................... 960 32

OHV11-13 With Filter .........................................1170 39

OHV13.5-17 With Filter ..................................... 1800 61

OHV13.5-17 Without Filter ................................ 1650 55

TVT691 With Filter ............................................ 2150 71

TVT691 Without Filter ....................................... 1950 64

H, HSK30-35 ..................................................... 630 21

HS, HSSK40-50 ................................................ 630 21

H, HH, HSK50-70 ............................................. 570 19

OHH/OHSK50-70 ............................................. 630 21

HMSK, HM70-100 ............................................. 720 26

OHSK80-100 .................................................... 720 26

OHM120, OHSK110*-130 ................................. 840 28

HH100,120, OH120-180 ................................... 1560 52

*NOTE: Model OHSK110 with a spec. of 221000 and up, have a

capacity of 26 oz. (720 ml).

impurities from the engine and maximize engine life.

Consult the operator's or repair manual for the oil change interval and viscosity based on equipment operating temperature.

TecumsehPower

4-CYCLE ENGINE OIL

shown with model names

2004 production and later

Engine Model ml Oz.

LH195SA, LH195SP 630 21 LH318SA, LH358SA 720 26 LV148EA, LV148SA 630 21 LV195EA 630 21 OH195EA, OH195EP 630 21 OH195SA, OH195SP 630 21 OH318EA 720 26 OH358SA 840 28 OV195EA 630 21 OV358EA With Filter 1170 39 OV358EA Without Filter 960 32 OV490EA With Filter 1800 61 OV490EA Without Filter 1650 55 OV691EA With Filter 2150 71 OV691EA Without Filter 1950 64 OV691EP With Filter 2150 71

OV691EP Without Filter 1950 64

EUROPA MODELS *

VERTICALS

ml Oz.

Vantage 630 21 Prisma 630 21 Synergy 630 21 Synergy "55" 810 27 Spectra 630 21 Futura 630 21 HTL 630 21

BVS 630 21

HORIZONTALS

BH Series 630 21 Geotec Series 35-50 630 21

NOTE: Vertical shaft engines with auxiliary PTO: 26 oz. (700 ml).

Page 13

Four Cycle Troubleshooting

The following is provided as a basic troubleshooting guide. Its use requires a complete review of all conditions and symptoms. Always examine the exterior for clues: leaks, excessive dirt, or obvious damage. Some repairs will require the assistance of a TecumsehPower Servicing Dealer.

Preparation

Before troubleshooting any system problem, see original equipment manufacturer’s (O.E.M.) instructions.

Make your troubleshooting easier by preparing as follows:

• Work in a clean, well-lighted place.

• Keep proper tools and materials nearby.

•

Keep an adequate supply of clean petroleum-based solvent.

To reduce the risk of serious injury or death from ﬁres and/or explosions, NEVER use ﬂammable solvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-ﬂammable solvent

such as TecumsehPower Degreaser Cleaner.

CAUTION

• Wear appropriate eye protection.

• Use only approved air blow nozzles.

NEVER use compressed air to clean debris from yourself or your clothing. When using compressed air to clean or dry serviceable parts:

• Air pressure must not exceed 30psi (206kPa).

• Shield yourself and bystanders from ﬂying debris.

FUEL SYSTEM

Engine Will Not Start

Check if spark plug is wet or

Wet

Defective spark plug

Use Tester 670366

Restricted air ﬁlter

Improper or stale fuel Check fuel supply and fuel cap vent

Exhaust ports plugged Restriction in fuel system (ﬁlter)

Carburetion problems due to ﬂooding,

over priming, etc.*

dry

Dry

Review with the customer proper

priming procedure (3-5 primes,

waiting 2 seconds between each

prime)

If equipped with a choke, check for full travel. Check throttle cable and control

for proper adjustment.

Carburetion problem*

(bad bowl gasket)

Ignition System Poor Compression

Should more extensive repair be needed, we recommend you contact a local TecumsehPower Servicing Dealer for repair. Repair manuals are also available from your local dealer or direct from www.TecumsehPower.com. A complete list of the available manuals can be found at the end of this book.

NOTE: Refer to Technician's Handbook for a more detailed list of remedies.

Page 14

Four Cycle Troubleshooting - continued

To reduce the risk of serious injury or death from ﬁres and/or explosions, NEVER use ﬂammable solvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-ﬂammable solvent

such as TecumsehPower Degreaser Cleaner.

CAUTION

• Wear appropriate eye protection.

• Use only approved air blow nozzles.

NEVER use compressed air to clean debris from yourself or your clothing. When using compressed air to clean or dry serviceable parts:

• Air pressure must not exceed 30psi (206kPa).

• Shield yourself and bystanders from ﬂying debris.

IGNITION SYSTEM

Engine Will

Not Start

Check for Spark

Spark No Spark

Check ﬂywheel for

correct key, damaged

or sheared key

Set proper air gap on

external coil

Set proper point gap,

check condensor and

timing

Test coil for

intermittent or weak

spark

Replace spark plug

Isolate engine from all equipment (disconnect wiring harness), repeat

test

Spark No Spark

Equipment problem,

check switches, wiring and

equipment controls

Engine problem, check

for shorts or grounds

in wiring

Parasitic load too high Test ignition module

NOTE: Refer to Technician's Handbook for a more detailed list of remedies.

Page 15

TECUMSEHPOWER 2-CYCLE ENGINE OIL

The proper type and ratio of 2-cycle oil is critical to long life and low maintenance of the engine. The use of non-certiﬁed oils and improper mix ratio’s can cause severe engine damage and possibly void warranty consideration.

TWO-CYCLE FUEL/OIL MIX RATIOS

24:1

AV520 Types 670 & 653, TV085 TV085XA (AV600 Type 600-10 & Up) TC200, TCH200, TCH300 TM049XA (TC300) MV100S

Sears/Craftsman 40:1 2-Cycle Oil has been tested and approved for use in all engines, EXCEPT the TC / TM Models which require a 24:1 Ratio.

The following is a list of 2-cycle engine oil classiﬁcations which are certiﬁed for use in TecumsehPower 2-cycle engines:

• National Marine Manufactures Association, (NMMA), TC-WII or TC-W3

• American Petroleum Institute, (API), TC

• Japanese Automobile Standard Organization, (JASO), FB or FC

32:1 50:1

TVS600 ALL TYPES AH600

TVS / TVXL HSK840 - 870 - TH139 HSK600 - 635 - TH098

2-CYCLE

SYNTHETIC BLEND

ENGINE OIL WITH FUEL STABILIZER

PART NO. 730227D

TecumsehPower 2-CYCLE ENGINE OIL may be used in a variety of 2-cycle engines including: outboards, lawnmowers, snow-blower, string trimmers, and edgers at any fuel/oil mixing ratio up to 50:1.

• Superior Lubricity Extends engine life by reducing wear

• Longer Spark Plug life through reduced fouling

• Reduces Carbon Build-Up extending required service intervals

• Helps maintain emissions compliance which helps our environment

• Contains Fuel Stabilizer-Extends fuel life and protects fuel system

ENGINE FUEL MIX

U.S.

Gasoline

24:1 1 Gallon 5 oz. 4 Liters 167 ml

2 Gallons 11 oz. 8 Liters 333 ml

5 Gallons 27 oz. 20 Liters 833 ml

32:1 1 Gallon 4 oz. 4 Liters 125 ml

2 Gallons 8 oz. 8 Liters 250 ml

5 Gallons 20 oz. 20 Liters 625 ml

50:1 1 Gallon 2.5 oz. 4 Liters 80 ml

2 Gallons 5 oz. 8 Liters 160 ml

5 Gallons 13 oz. 20 Liters 400 ml

U.S.

Amount of Oil

To Be Added

METRIC

Petrol

METRIC

Amount of Oil

To Be Added

Page 16

Two Cycle Troubleshooting

Preparation

Before troubleshooting any system problem, see original equipment manufacturer’s (O.E.M.) instructions.

Make your troubleshooting easier by preparing as follows:

• Work in a clean, well-lighted place.

• Keep proper tools and materials nearby.

•

Keep an adequate supply of clean petroleum-based solvent.

To reduce the risk of serious injury or death from ﬁres and/or explosions, NEVER use ﬂammable solvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-ﬂammable solvent

such as TecumsehPower Degreaser Cleaner.

CAUTION

• Wear appropriate eye protection.

• Use only approved air blow nozzles.

NEVER use compressed air to clean debris from yourself or your clothing. When using compressed air to clean or dry serviceable parts:

• Air pressure must not exceed 30psi (206kPa).

• Shield yourself and bystanders from ﬂying debris.

FUEL SYSTEM

Engine Will Not

Start

Wet Dry

Defective spark plug

Restricted air ﬁlter

Improper fuel mix or stale fuel

Sheared or partially sheared

ﬂywheel key

Carburetion problems due to

ﬂooding, over priming, etc.*

Check if spark plug is

wet or dry

Review with customer priming or choking

procedure (3-5 primes, if equipped, waiting 2

seconds between each prime)

If equipped with a choke, check for full travel.

Check throttle cable and control for proper

adjustment.

Carburetion problem*

(bad bowl gasket)

Check fuel supply and fuel cap vent

Restriction in fuel system

(ﬁlter, screen)

Ignition System Poor compression

Crankcase seals or gaskets leaking Damaged reed, port plugs, seals or gaskets

NOTE: Refer to Technician's Handbook for a more detailed list of remedies.

Page 17

Two Cycle Troubleshooting - continued

To reduce the risk of serious injury or death from ﬁres and/or explosions, NEVER use ﬂammable solvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-ﬂammable solvent

such as TecumsehPower Degreaser Cleaner.

CAUTION

• Wear appropriate eye protection.

• Use only approved air blow nozzles.

NEVER use compressed air to clean debris from yourself or your clothing. When using compressed air to clean or dry serviceable parts:

• Air pressure must not exceed 30psi (206kPa).

• Shield yourself and bystanders from ﬂying debris.

IGNITION SYSTEM

Engine Will

Not Start

Check for Spark

Spark No Spark

Check ﬂywheel for

correct key, damaged

key or key adaptor

Set proper air gap on

external coil

Set proper point gap,

check condensor and

timing (if equipped)

Test coil for

intermittent or weak

spark

Check electric starter

if applicable

Replace spark plug

Isolate engine from all

equipment (disconnect

wiring harness), repeat

test

Spark No Spark

Equipment problem,

check switches, wiring and

equipment controls

Engine problem, check for shorts or grounds in

wiring

Parasitic load too high Test ignition module

NOTE: Refer to Technician's Handbook for a more detailed list of remedies.

Page 18

Cross Reference for Speciﬁcation - To - Model Number Designation

This cross reference chart allows you to determine an engine Model Number if you only have the Speciﬁcation Number.

VERTICAL 4-CYCLE ENGINES

Speciﬁcation Model Number Series Number

10000 TNT100 12000 TNT120 20000 LAV25, OVRM55 20500 OVRM105 21000 OVRM60 21800 OVRM60 22000 OVRM65, OVRM120 23000 OV195EA (RM) 23500 OV195EA (Utility) 30000 LAV30 33000 TVS75 40000 LAV35 42000 OVRM905 (Sears Only) 42600 OVRM40, OVRM45 (Premier Engine) 42900 OVRM40 (High Tech Look) 43000 TVS90 43600 TVS90 (Premier Engine) 43700 TVS90, TVXL90 43900 TVS90 (High Tech Look) 44000 TVS100 44600 TVS100 (Premier Engine) 44800 TVS100 46000 TVS90, TVXL90 46600 TVS90 48000 TVS90 50000 V40 50200 LAV40 52600 OVRM50, OVRM55 (Premier Engine) 52800 OVRM50, OVRM55 52900 OVRM50, OVRM55 (High Tech Look) 53000 TVS105 53600 TVS105 (Premier Engine) 53800 TVS105 53900 TVS105 (High Tech Look) 54000 TVXL105 56000 TVS105, TVS & TVXL115 56600 TVS105, TVS115 (Premier Engine) 56800 TVS115 56900 TVS105, TVS115 (High Tech Look) 57000 TVS & TVXL115 57600 TVS115 (Premier Engine) 57800 TVS115 57900 TVS115 (High Tech Look) 60000 V50, TVM125 61000 TVS & TVXL115 61600 TVS & TVXL115 61800 TVS115 61900 TVS115 62000 LAV50 62100 LAV50 & TVS115 63000 TVS120 63200 TVS120, TVEM120 63600 TVS120 (Premier Engine) 63900 TVS120 (High Tech Look) 66000 TVS120 66100 TVS120 70000 V60, TVM140 80000 VH40 90000 VH50 100000 VH60 125000 V70 127000 VM70, TVM170 127200 TVXL170 135000 VH70

Speciﬁcation Model Number Series Number

145000 ECV100 147000 ECV105 148000 VH80 149000 VH100 150000 V & VM80, TVM195 150200 TVM & TVXL195 150500 TVM195 151000 ECV110, TVM195 151500 TVM220 152000 ECV120 157000 VM100, TVM220 157200 TVM & TVXL220 157400 TVM220 200000 OVM120 202000 OVXL120, OVXL125 202200 OVXL120 (I/C) 202300 OHV11, OHV115 202400 OVXL125 202500 OHV115 202600 OVXL125 (I/C) 202700 OHV12, OVXL120 (Tec.1200) 203000 OHV125, OVXL125 (Tec1250) 203200 OHV13 203500 OVXL125 (Tec.1250I/C), OHV13/135 203600 OHV14/140 203800 OHV145 204000 OHV15/150 204200 OHV16/160 204400 OHV165 204500 OHV155 204600 OHV17/170 204800 OHV175 206000 OHV110 206200 OHV115 206400 OHV120 206600 OHV125 206800 OHV130 206900 OHV135,OV358EA (Sm. Enduro) 208000 OHV180,OV490EA (Lg. Enduro) 334000 LEV90, LV148EA 334500 VSK90, LV148SA 335000 LEV100 338000 LEV100 338500 VSK100 340000 LEV100 345000 LEV100 346000 LEV105 347000 LEV105 348500 VSK105 350000 LEV115 355000 LEV115 360000 LEV115 361000 LEV120 361400 VSK120 361500 LEV120, LV195EA (Utility) 362000 LEV120, LV195EA (RM) 400000 VLV40 500000 ULT, VLV B24, VLXL50, & VLV126 501000 ULT, VLV, VLXL55, & VLV126 502000 ULT, VLV60, VLV65, & VLV126 502500 VLV65, VLV66 600400 TVT691 600800 TVT691, OV691EA (Twin) 600900 VTX691, OV691EP (Twin)

Page 19

Cross Reference for Speciﬁcation - To - Model Number Designation

This cross reference chart allows you to determine an engine Model Number if you only have the Speciﬁcation Number.

HORIZONTAL 4-CYCLE ENGINES

Speciﬁcation Model Number Series Number

15000 H22 25000 H25 26000 OHH45 35000 H30 35400 HSK30 35800 H30 36700 H30 45000 H & HT35 45400 HSK35 45800 H35 46700 H35 47000 HXL35 55000 H40 55200 HS & HSSK40 55500 HSK40 55700 H40 55800 H40 55900 HSSK40 65000 H50 65300 HSK50 67000 HS & HSSK50, LH195SA 67500 HSSK55, LH195SP 68000 OHH50 68500 OHSK50 69000 OHH55 69500 OHSK55 71100 OHH60, OH195EA 71500 OHSK60 71700 OHH65 71800 OHH65, OH195EP 71900 OHSK65 72000 OHH70 72500 OHSK70, OH195SA (Premium) 73500 OHSK75, OH195SP (Premium) 75000 H60 76000 HSK60 85000 HH40 95000 HH50 105000 HH60 110000 HH80 115000 HH100

Speciﬁcation Model Number Series Number

120000 HH120 130000 H70 130200 HSK70 132000 HM & HMSK70 132500 HMXL70 140000 HH70 146000 ECH90 155000 H & HM80 155000 HMSK80 155800 HM85 155900 HM & HMSK85 156000 HM90 156500 HMSK90, LH318SA 159000 HM & HMSK100, LH358SA 159900 HMSK105 159950 HMSK110 160000 HH & OH140 170000 HH150 & 160 170000 OH160 175000 OH120 180000 OH180 190000 HHM80 220000 OHM120 221000 OHSK110 221200 OHSK80 221400 OHSK90 221600 OHSK100 221700 OHSK110 221800 OHSK115, OH318SA (Premium) 222000 OHSK120 222300 OHM90 222500 OHM100 222700 OHM110, OH318EA 223000 OHSK90 223400 OHSK110 223600 OHSK120 223700 OHSK125 223800 OHSK130, OH358SA (Premium)

VERTICAL 2-CYCLE ENGINES

Speciﬁcation Model Number Series Number

3600 TC300, TM049XA 670000 AV520, TV085XA

HORIZONTAL 2-CYCLE ENGINES

Speciﬁcation Model Number Series Number

1720 HSK635, TH098SA 8300 HSK850, TH139SA 8700 HSK870, TH139SP

Page 20

Repair Manuals

Service Number 740043 or 695244A

†

OHM120

‡

OH318SA (OHSK110), OH358SA (OHSK120-130)

OH318EA (OHM90-110)

†

OHM120 OH195EA (OHH60), OH195EP (OHH65) OHH/OHSK40-130 OH195SA (OHSK70), OH195SP (OHSK75)

‡

OH318SA (OHSK110), OH358SA (OHSK120-130) OVM120

* OVXL120, * OVXL/C120 * OVXL125

OV195EA OV358EA (OHV110-135) OV490EA (OHV140-180) OV691EP (VTX691, TVT691) OVM120

* OVXL120 * OVXL/C120 * OVXL125

Service Number 691462A

HH140-160 OH120-180

Service Number 740047 or 692508

AH520 AH600 HSK840 HXL840 TC200 TCH200 Type 1500 TH098SA (HSK600), HSK635 TH139SA (HSK845, 850) TH139SP (HSK870) AV600 TV085XA (AV520) TVS600

Service Number 740049 or 692509

ECV100-120 HMSK70, LH318SA (HMSK80), HMSK90, H22 H25 H30-80 HM70-100 HH40-120 HHM80 HMXL70 HT30 HT35 HXL35 HS40-50 HSK30-70 HSSK40, LH195SA (HSSK50), LH195SP (HSSK55) LH358SA (HMSK100), HMSK110 LAV25-50 LEV80, LV148EA (LEV90), LV195EA (LEV120) LV148SA (VSK90), VSK100 TNT100 TNT120 TVS75-120 TVXL90-120 TVM125-170 TVM195-220 TVXL195-220 V40-80 VH40-100 VM70-100 VLV-ALL

Service Number 694988

TVS840 TVXL840

Service Number 694782

TCH300 TM049XA (TC300)

Page 21

TecumsehPower Company

900 North Street

Grafton, Wisconsin 53024

1-800-558-5402

Form No. 696533 Litho In U.S.A. R 2/09

Tecumseh TVM195 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual