Tecumseh Argus Installation Instructions Manual

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Remote Condensing Unit Installation Instructions

Page 2

TABLE OF CONTENTS

GENERAL SAFETY INFORMATION ...................................................1

INSPECTION ........................................................................................1

GENERAL INSTALLATION INSTRUCTIONS ...................................... 1

Space and Location Requirements ................................................... 2

Lifting and Handling Instructions ...................................................... 3

Ground Mounting ...............................................................................3

Roof Mounting ....................................................................................3

Snow ................................................................................................... 3

Rigid Mount Compressors ................................................................ 3

ELECTRICAL CONNECTIONS ................................................................ 3

PIPING ..................................................................................................... 4

PRESSURE TESTING FOR LEAKS ........................................................ 6

SYSTEM FLUSHING, PURGING, AND

PRESSURE TESTING FOR LEAKS ........................................................ 6

PRESSURE CONTROLS ......................................................................... 7

SYSTEM EVACUATION .......................................................................... 7

SYSTEM CHARGING .............................................................................. 8

HEAD PRESSURE SYSTEMS ................................................................ 9

HEAD PRESSURE CONTROLS .............................................................. 9

HYGROSCOPICITY ............................................................................... 10

Color .................................................................................................. 10

SYSTEM START UP PROCEDURE ...................................................... 10

SYSTEM BALANCING-COMPRESSOR SUPERHEAT ....................... 11

GENERAL SEQUENCE OF OPERATION .............................................. 12

Refrigeration Cycle ........................................................................... 12

Defrost Cycle .................................................................................... 12

Electric Defrost Troubleshooting ..................................................... 13

Timer .................................................................................................. 13

Operation of Paragon Timer ............................................................. 13

Operation of Grasslin Timer .............................................................. 13

Operational Checkout Procedure ..................................................... 14

FIELD WIRING ....................................................................................... 14

PHASE LOSS MONITOR ...................................................................... 15

MAINTENANCE .................................................................................... 15

TROUBLESHOOTING ........................................................................... 16

QUESTIONS AND SUPPORT ............................................................... 16

APPENDIX ............................................................................................. 17

Operational Charge .......................................................................... 17

CU Wiring Diagrams ........................................................................ 18

REFRIGERANT FLOODING CHARGE .................................................... 9

REFRIGERATION OILS ............................................................................ 9

Approved Hermetic Compressor Refrigerant Oils ............................. 9

POLYOL ESTER LUBRICANTS ............................................................. 10

Line Sizing ........................................................................................ 21

ARGUS Nomenclature .....................................................................30

Trouble Shooting Chart .................................................................... 31

Start Up Information .........................................................................32

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Remote Condensing Unit Installation Instructions

GENERAL SAFETY INFORMATION

1. Installation and maintenance to be performed only by qualiﬁed personnel who are familiar with this type of equipment.

2. Units are pressurized with dry air or inert gas. All units must be evacuated before charging with refrigerant.

3. Make sure that all ﬁeld wiring conforms to the requirements of the equipment and all applicable national and local codes.

4. Avoid contact with sharp edges and coil surfaces. They are a potential injury hazard.

5. Make sure all power sources are disconnected before any service work is done on units.

INSPECTION

Responsibility should be assigned to a dependable individual at the job site to receive material. Each shipment should be carefully checked against the bill of lading. The shipping receipt should not be signed until all items listed on the bill of lading have been inspected and accounted for. Check carefully for concealed damage. Any shortage or damages should be reported to the delivering carrier. Damaged material becomes the delivering carrier’s responsibility, and should not be returned to the manufacturer unless prior approval is given to do so. When uncrating, care should be taken to prevent damage. Heavy equipment should be left on its shipping base until it has been moved to the ﬁnal location. Check the serial tag information with invoice. Report any discrepancies to your Tecumseh Representative.

Main power supply should always be disconnected and locked off to avoid accidental start up or electric shock. Failure to do so could result in injury or death.

Some parts like condenser ﬁns or some corners on the sheet metal parts are sharp and may potentially cause injury. Use extra caution when working around these parts.

This product can expose you to chemicals including lead which is known to the State of California to cause cancer and bir th defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

If damages to the packing are obvious but no visible damage on the unit or the parts are noted then a report should be compiled and a claim for “probable hidden damages” should be ﬁled with the transportation carrier. The manufacturer is not responsible for damages or loss caused by the transportation carrier.

GENERAL INSTALLATION INSTRUCTIONS

* To properly locate these outdoor air-cooled condensing units, carefully consider these important factors:

• Weight of the unit. If units are installed on the roof, their weight and weight distribution should be checked against the building speciﬁcations and the local building codes.

• Distance of the unit to the refrigerated cabinet.

• Distance to the power supply.

• Space around the condensing unit and in between adjacent units. This should consider prevention of the re-circulation of the air and insure enough airﬂow through the unit for proper cooling. These distances should also provide enough room around the units so that enclosure panels may be removed and that adequate accessibility is provided to the compressor, electrical boxes and other controls.

(See Figure 1 on the next page)

• Orientation of the units should consider the prevailing wind direction. It is recommended not to position the units in such a way that the airﬂow direction through the unit faces the prevailing wind direction for the area.

The units should be mounted and secured on adequate rigid and leveled bases to avoid improper lubrication conditions for the compressor. Never use the shipment pallet as a permanent mounting base. If vibration is a concern, proper vibration isolators should be installed.

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Space and Location Requirements

*”W” = Total width of the condensing unit.

Figure 1

WALLS OR OBSTRUCTIONS

The unit should be located so that air may circulate freely and not be recirculated. For proper air flow and access all sides of the unit should be a minimum of “W” away from any wall or obstruction. It is preferred that this distance be increased whenever possible. Care should be taken to see that ample room is left for maintenance work through access doors and panels. Overhead obstructions are not permitted. When the unit is in the area where it is enclosed by three walls the unit must be installed as indicated for units in a pit.

Walls or Obstructions for Horizontal Air Flow

Clearance from walls or obstructions

AIRFLOW

MIN

UNITS IN PITS

Side distance increased to “2W”

MULTIPLE UNITS

For units placed side by side, the minimum distance between units is the width of the largest unit. If units are placed end to end, the minimum distance between units is four feet.

Multiple Units with Horizontal Air Flow

Clearance from walls or obstructions

AIRFLOW

MIN

AIRFLOW

10 FT MAX

AIRFLOW

MIN

AIRFLOW

NOT RECOMMENDED

AIRFLOW

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Remote Condensing Unit Installation Instructions

Foot

Lifting/Handling Instructions

When a crane is used to lift the unit proper measures should be taken to protect the enclosure panels. The application of spreader bars are strongly recommended to prevent damages to the sides. (See Figure 2) Some care should be taken to locate the center of gravity before lifting. The compressor, which is the heaviest part of the unit may not be located in the center of the unit base.

Never lift or displace the outdoor units with enclosure panels removed. All the panels should be in place and properly tightened. Don’t remove the shipment pallet until the unit arrives at the ﬁnal destination. If unit has to be re-located use a proper pallet to carry the unit.

Ground Mounting

Concrete slab raised six inches above ground level provides a suitable base. Raising the base above ground level provides some protection from ground water and windblown matter. Before tightening mounting bolts, recheck level of unit. The unit should be located with a clear space in all directions that is at a minimum, equal to the height of the unit above the mounting surface. A condensing unit mounted in a corner formed by two walls, may result in discharge air recirculation with resulting loss of capacity.

Roof Mounting

Due to the weight of the units, a structural analysis by a qualiﬁed engineer may be required before mounting. Roof mounted units should be installed level on steel channels or an I-beam frame capable of supporting the weight of the unit. Vibration absorbing pads or springs should be installed between the condensing unit legs or frame and the roof mounting assembly.

Snow

If snow is a possibility, mount unit to ensure access for maintenance and proper air ﬂow.

Figure 2

Figure 3

Machine Screw

Washer Mounting Grommet

Compressor Mounting

Mounting Grommet

Rigid Mount Compressors

Check the compressor mounting bolts to ensure they have not vibrated loose during shipment. (See ﬁgure 3)

ELECTRICAL CONNECTIONS

In order that these units have the starting, operating and dependability characteristics required of them, the compressor and its protective devices are designed for operation within a very speciﬁc minimum and maximum voltage range. This voltage range is deﬁned in the following table:

Voltage shown on Unit Nameplate Voltage Code Voltage Range

115 - 115/60/1 AA 103 - 127

208 - 230/60/1 NA 254 - 187

Verify before any electrical installation if the voltage and phases of the supply satisfy those required of the unit.

200 - 230/60/3 TB 254 - 180

Base Plane

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ELECTRICAL CONNECTIONS (Continued)

Refer to “Minimum Circuit Ampacity” and “Maximum Fuse Size” data on the unit nameplate and applicable electrical codes to size the electrical wires, fuses and over current protection devices.

Refer to wiring diagram (attached inside of the electrical cabinet) to complete unit control circuit.

A pump down cycle should be employed to control all these units. Solenoid valve for the liquid line is an option that may be supplied loose and should be ﬁeld installed by others. Room thermostat is supplied and installed by others.

WD Number Description

91292 115V & 208-230V 60 Hz/ 1 Phse, 1 Fan

91293 208-230V 60 Hz/ 1 Phse, 2 Fan

91293-1 200-230V 60 Hz/ 3 Phse, 2 Fan

91294 200-230V 60 Hz/ 3 Phse, 1 Fan

91294-1 208-230V 60 Hz/ 1 Phse, 1 Fan

CAUTION: Any non-compliance with voltage ranges and phase balances or any altering of electrical components without Tecumseh written approval will void the warranty.

PIPING (See Suction and Liquid Line Sizes in Appendix)

Employ only Refrigeration grade copper tubing. Always keep the tubes free of moisture and dirt and remove any burrs present on the tubes. The thermostatic expansion valve must be the externally equalized type. It can be mounted inside the unit cooler end compartment. Mount the expansion valve bulb on a horizontal run of suction line as close as possible to the suction header. Use the clamps provided with the valve to fasten the bulb securely so there is a tight line-to-line contact between the bulb and the suction line. Suction and liquid connections are made on the outside of the unit.

Generally the wiring diagrams will show all electrical components, even those that are offered as options or should be supplied and installed by others.

Should any component be added to the unit as a ﬁeld supplied option then the wiring should follow the given diagram (chart on left / diagrams in Appendix).

Standard piping practices and local/national codes should be employed to size and install refrigerant gas and liquid lines.

A) The selection of the suction gas line sizes should be guided by the following criteria:

• Assurance of adequate velocity, thus ensuring oil return capability (the tube size must be limited to maintain velocities no less than 750 fpm for horizontal and down ﬂow and no less then 1500 fpm for up ﬂow)

• Assurance of acceptable pressure drop (The tube size should be limited to maintain pressure drop no greater than the equivalent of a 2°F temperature drop.)

• Assurance of satisfactory sound level (the tube size should be limited to maintain velocities no greater than 3000 fpm.)

Horizontal suction lines should be sloped downward in the direction of the compressor at least ½” per 10’ of line. The appendix tables recommend suction line sizes for installations where the line is horizontal or down ﬂow. In the event the suction line is up ﬂow, use “one standard size” smaller. A suction trap should be installed at the base of suction risers. Prefabricated wrought copper traps are available, or a trap can be made by using two street ells and

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Remote Condensing Unit Installation Instructions

one regular ell. The suction trap must be the same size as the suction line. For long vertical risers, additional traps may be necessary. Generally, one trap is recommended for each length of pipe (approximately 20 feet) to insure proper oil movement. See Figure 4 for methods of constructing proper suction line P-traps. Suction line lengths in excess 100 feet may require additional oil be added to the compressor.

Suc tion P-Tr aps

Incorrect

Oil

Correct

Slope 1/4”

per 10 ft.

downward toward

the compressor

Oil

Figure 4

Reduc

Here

B) Liquid line sizes are based on pressure drops that will not permit gas formation for horizontal lengths up to

100’. For lines longer than 100’ horizontal and for lines that travel up vertically additional sub-cooling must be provided to overcome the vertical liquid head pressures and extra length. Liquid refrigerant in vertical column will exert a downward pressure of 0.5 – 0.6 pounds per linear foot of tube, and depending upon the direction of the refrigerant ﬂow, will either add or subtract from the liquid line pressure drop.

Liquid lines should be sized for a minimum pressure drop to prevent ‘’ﬂashing”. Flashing in the liquid lines

would create additional pressure drop and poor expansion valve operation. If a system requires long liquid lines from the receiver to the evaporator or if the liquid must rise vertically upward any distance, the losses should be calculated to determine if a heat exchanger is required or not. The use of a suction to liquid heat exchanger may be used to subcool the liquid to prevent ﬂashing. This method of subcooling will normally provide no more than 20°F subcooling on high pressure systems. The amount of subcooling will depend on the design and size of the heat exchanger and on the operating suction and discharge pressures. An additional beneﬁt from the use of the suction to liquid type heat exchanger is that it can help raise the superheat in the suction line to prevent liquid return to the compressor via the suction lines. Generally, heat exchangers are not recommended on R407A, R448A, R449A systems, however, they have proved.

C) Elbows, valves and reduced joint sizes increase pressure drop and deserve additional consideration.

D) Long radius elbows should be employed to minimize pressure losses.

E) To prevent oxidation and scale forming inside the tubes it is recommended to ﬂow dry nitrogen through

the tubing during the soldering operations. A light ﬂow of about ¼ CFM is sufﬁcient.

F) Follow the manufacturer’s instructions when brazing service valves or other parts that may be damaged

by excessive heat.

G) After all leak check procedures are complete, refrigerant lines that may be exposed to high and low

ambient temperatures should be insulated. As a rule of thumb, suction lines should be insulated with an industry accepted material of no less than ¾” wall thickness. Liquid lines should also be insulated with at least

½” wall thickness. The insulating material should be of a kind intended for outdoor use.

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PRESSURE TESTING FOR LEAKS

The leak check procedure should then be repeated using a much more accurate means to determine that the system is 100% free of leaks. Use of electronic leak detection equipment is highly recommended due to its potential accuracy when used correctly in accordance with the manufacturers instructions. If trace amounts of refrigerant are used, use only the refrigerant indicated on the serial label of the condensing unit.

If de minimis amounts of refrigerant are used during the leak check procedure, this must be properly recovered and disposed of in an appropriate manner to protect the environment. should be left in the system for no less than 12 hours without loss of pressure.

Every joint in the system including, but not limited to, factory welds, ﬂare nuts and pressure controls must be leak checked.

A leak free system is required for the installation to function correctly.

As an added precaution, the leak check charge

SYSTEM FLUSHING, PURGING, AND PRESSURE TESTING FOR LEAKS

Failure to properly ﬂush, purge, or pressure test a system for leaks can result in serious injury or death from explosion, ﬁre, or contact with acid-saturated refrigerant or oil mists. A pressure leak test is mandatory and is to be performed for the complete refrigeration system, including the condensing unit, prior to system charging.

To thoroughly leak check the system, the system should be pressurized to a maximum of 150 psig with dry nitrogen to the high and low side of the system. With the pressure equalized at 150 psig, a leak check should be performed on EVERY joint in the system, including the condensing unit, to ensure that no major leaks are present. The initial charge may then be released.

Follow these precautions when ﬂushing, purging or pressure testing a system for leaks:

• Use ﬂushing products according to the manufacturer’s instructions

• To purge a system, use only dry nitrogen.

• When pressure testing for leaks, use only regulated dry nitrogen or dry nitrogen plus de minimis amounts of serial label refrigerant.

• When purging or pressure testing any refrigeration or air conditioning system for leaks, never use air, oxygen or acetylene.

1. Oxygen can explode on contact with oil.

2. Acetylene can decompose and explode when exposed to pressures greater than approximately 15 psig.

3. Combining an oxidizing gas, such as oxygen or air, with an HCFC or HFC refrigerant under pressure can result in a ﬁre or explosion.

Use a pressure regulating valve and pressure gauges.

• Commercial Cylinders of nitrogen contain pressures in excess of 2000 psig at 70°F. At pressures much lower than 2000 psig, compressors can explode and cause serious injury or death. To avoid over pressurizing the system, always use a pressure-regulating valve on the nitrogen cylinder discharge. The pressure regulator must be able to reduce the pressure down to 1 to 2 psig and maintain this pressure.

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Remote Condensing Unit Installation Instructions

• The regulating valve must be equipped with two pressure gauges:

– One gauge to measure cylinder pressure

– One gauge to measure discharge or down stream pressure

• Use a pressure relief valve.

– In addition to pressure regulating valve and gauges, always install a pressure relief valve. This can also be

a burst disc type pressure relief device. This device should have a discharge port at least ½” NPT size. The valve or frangible disc device must be set to 175 psig.

• Do not pressurize the system beyond 150 psig ﬁeld leak test pressure.

• Disconnect nitrogen cylinder and release the pressure in the system before evacuating and connecting a refrigerant container.

Nitrogen pressurizing method can be used for gross leak detection. A more detailed leak check with refrigerant leak detectors is necessary. Use only the refrigerant noted on the serial label.

PRESSURE CONTROLS

Always protect low (or dual) pressure control from excessive high pressure. It is recommended to disconnect the low-pressure (or the low side of the dual pressure) control prior to pressurization.

SYSTEM EVACUATION

Following the pressure testing for leaks, the system must be evacuated. Conﬁrm system pressure of 0 psi before connecting vacuum pump to system. Use a vacuum pump (not a compressor) to draw a vacuum of 500 microns or less from both sides of the system.

Do not attempt to draw a vacuum on the system with the pump connected only on the low side. The high side of the system should be interconnected with the low side by using a minimum 3/8” OD copper tube. Use a good electronic gauge to measure the vacuum because a refrigeration gauge cannot provide an accurate reading at this resolution.

Break the vacuum with dry nitrogen. Note: Never use a compressor to evacuate a system. Instead, use a high pressure vacuum pump speciﬁcally

designed for that purpose. Never start the compressor while it is under a deep vacuum. Always break the vacuum with a refrigerant charge before energizing the compressor. Failure to follow these instructions can damage the hermetic terminal. As always, to avoid serious injury or death from terminal venting with ignition, never energize the compressor unless the terminal cover is securely fastened.

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SYSTEM CHARGING

Failure to properly charge the system can result in serious injury or death from explosion or ﬁre.

Follow these precautions when charging a system:

• Do not operate the compressor without charge in the system.

• Operating the compressor without a charge in the system can damage the hermetic terminal. As always, to avoid serious injury or death from terminal venting with ignition, never energize the compressor unless the protective terminal cover is securely fastened.

• Use proper refrigerant.

– Use only the serial label refrigerant when charging the system. Using a different refrigerant can lead to

excess system pressure and an explosion. Use of a refrigerant other than the serial label refrigerant will void the compressor warranty.

• Do not overcharge a refrigeration or air conditioning system.

– Overcharging a refrigeration or air conditioning system can result in explosion. To avoid serious injury

or death, never overcharge the system. Always use proper charging techniques. Limit charge amounts to those speciﬁed on the system equipment serial label or in the original equipment manufacturer’s service information.

– Overcharging the system immerses the compressor motor, piston, connecting rods, and cylinders

in liquid refrigerant. This creates a hydraulic block preventing the compressor from starting. – Continued supply of electricity to the system causes heat to build in the compressor. This heat will eventually vaporize the refrigerant and rapidly increase system pressure. If, for any reason, the thermal protector fails to open the electrical circuit, system pressure can rise to high enough levels to cause a compressor housing explosion.

Regulating

Valve

Gauges

Dry nitrogen cylinder with attached pressure gauges needed for pressure testing for leaks and purging.

To Sys tem

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Remote Condensing Unit Installation Instructions

Comp

HEAD PRESSURE SYSTEMS

If you are charging the system by using a clear sight glass as an indication of proper charge (210 psi for R404A units and 180 psi for R22 units) the following must be considered.

Check the condensing temperature. It must be above 92°F. If not, it will be necessary to reduce the amount of air going through the condenser from fans still running. Simply reduce the effective condenser face area to raise the discharge pressure above the equivalent 92°F condensing temperature and then proceed to charge to clear the sight glass. Adjust evaporator superheat. Return to full condenser face area and allow the system to balance.

HEAD PRESSURE CONTROLS

The standard valve used on high pressure refrigerant systems controls the head pressure. There is no adjustment for this valve.

At condensing pressures above the valve setting, ﬂow enters Port C and leaves Port R. When the condensing pressure falls below the valve setting, the valve modulates to permit discharge gas to enter Port D. Metering discharge gas into the refrigerant ﬂow leaving the condenser produces a higher pressure at the condenser outlet, reduces the ﬂow, and causes the level of liquid refrigerant to rise in the condenser. This “ﬂooding” of the condenser with liquid refrigerant reduces the available condensing surface, holding the condensing pressure at the valve setting. (See Figure 5)

Single Valve Flooding Piping Arrangement

Head Pressure

Control Valve

ressor

REFRIGERANT FLOODING CHARGE

The Refrigerant Flooding Charge Tables (appendix) summarize the coil charges for ARGUS Outdoor Condensing Units.

Winter charge assumes 90% ﬂooded coil; Summer charge assumes 10% ﬂooded coil.

These charges are approximate and should not be used as absolute rules for charging the system.

To determine total system charge, the liquid line and unit cooler must be considered.

REFRIGERATION OILS

Figure 5

Condenser

Receiver

Approved Hermetic Compressor Oils

Hermetic compressors are charged with optimum oil that will be adequate for systems designed in accordance with good engineering practice. For questions call Technical Support.

Refrigerant Approved Compressor Oils

R-404A, R-407A, R-448A, R-452A, and R-449A

AE2, AK2, AKA, AJA, AWG, AVA, AGA,VSC, VSCF

Some system designs containing unusual evaporators or extensive interconnecting pipes, may require additional oil. Since excess oil can also damage compressors, care should be taken not to exceed the oil charge amounts speciﬁed.

Polyol Ester (with approved additives)

Witco-Suniso SL32, SL22; Penreco Sontex SEZ32 SEZ-22; Castrol Inc. Icematic SW-32; Mobil EAL Arctic 32, 22; Emery 2927-A; ICI Emkarate RL32S

Page 12

POLYOL ESTER LUBRICANTS

POE’s must be used if HFC refrigerants are used in the system. They are also acceptable for use with any of the traditional refrigerants or interim blends and are compatible with mineral oils.

HYGROSCOPICITY

Ester lubricants (POE) have the characteristic of quickly absorbing moisture from the ambient surroundings. Since moisture levels greater than 100 ppm will result in system corrosion and ultimate failure, it is imperative that compressors, components, containers and the entire system be kept sealed as much as possible. Lubricants will be packaged in specially designed, sealed containers. After opening, all the lubricant in a container should be used at once since it will readily absorb moisture if left exposed to the ambient. Any unused lubricant should be properly disposed of. Similarly, work on systems and compressors must be carried out with the open time as short as possible. Leaving the system or compressor open during breaks or overnight MUST BE AVOIDED!

Color

As received, the POE lubricant will be clear or straw colored. After use, it may acquire a darker color. This does not indicate a problem as the darker color merely reﬂects the activity of the lubricant’s protective additive.

SYSTEM START-UP PROCEDURE

• Check the electrical connections to verify that they are properly attached and secured.

• Check the electrical supply versus nameplate speciﬁcations.

• Check if the voltage deviation is within the speciﬁed range.

• Check all mechanical and electrical connections to verify if they are properly tightened and secured. Compressor mounting parts, fan motor mounting screws, fan blade tightening screw, shroud and electrical boxes, etc.

• Check that the safety and pressure controls are connected and set correctly.

• Check that the applicable suction and liquid valves are open.

• Check by isolating the compressor motor if the control circuit including thermostat and solenoid valve (if used) is wired and operates correctly.

• Conﬁrm that the system has been properly leak tested, evacuated and charged. If not, then follow the leak testing, evacuating and charging procedures described respectively in this manual “Pressure testing for leaks,” “System evacuation” and “Refrigerant charging.” If the system has been previously charged, make sure that the crank case heater is turned on at least 24 hours prior to start up. Otherwise warm up the compressor bottom shell to assure that the refrigerant will not cause damage to the compressor due to the slugging condition. Do not attempt to warm up the compressor by applying a ﬂame to the crankcase.

• Turn on the electrical power to the condensing unit and unit cooler(s). The compressor will start when the low-pressure control closes and the pressure rises.

• Always re-assemble the enclosure panels when start-up job is completed. Make sure all panels are secure and panel screws are properly tightened.

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Remote Condensing Unit Installation Instructions

SYSTEM BALANCING – COMPRESSOR SUPERHEAT

IMPORTANT:

operation, it is necessary to balance each and every system.

This is extremely important with any refrigeration system. The critical value which must be checked is suction superheat. Suction superheat should be checked at the compressor as follows:

1. Measure the suction pressure at the suction service valve of the compressor and determine the saturation temperature corresponding to this pressure from a “Temperature-Pressure” chart.

2. Measure the suction temperature of the suction line about one foot back from the compressor using an accurate thermometer.

3. Subtract the saturated temperature from the actual suction line temperature. The difference is superheat.

Too low a suction superheat can result in liquid being returned to the compressor. This will cause dilution of the oil and eventual failure of the bearings and rings or in the extreme case, valve failure.

Too high a suction superheat will result in excessive discharge temperatures which cause a breakdown of the oil and results in piston ring wear, piston and cylinder wall damage.

It should also be remembered that the system capacity decreases as the suction superheat increases. For maximum system capacity, suction superheat should be kept as low as is practical. We recommend that the superheat at the compressor be between 10°F and 20°F, to meet compressor manufacture guidelines.

In order to obtain the maximum capacity from a system, and to ensure trouble-free

If adjustments to the suction superheat need to be made, the expansion valve at the evaporator should he adjusted.

NOTE:

no factory preset controls or valve adjustments. This includes low pressure, high pressure, adjustable head pressure systems and expansion valves.

All adjustable controls and valves must be ﬁeld adjusted to meet desired operation. There are

Page 14

GENERAL SEQUENCE OF OPERATION

Refrigeration Cycle

1. Power is supplied to the timer at terminals “1” and “N.”

2. The fan delay and the defrost termination thermostat is closed in the fan delay position and open in the defrost termination position. The unit cooler fans run continuously on medium temperature applications.

3. The defrost heaters are off.

4. The room thermostat closes when the temperature rises above the desired setting.

5. The liquid line solenoid is energized and opens, which allows liquid refrigerant to ﬂow through the unit cooler.

6. The low-pressure control closes when the suction pressure rises above the cut in setting of the control.

7. The compressor contactor closes. The compressor and condenser fan start simultaneously.

8. The room temperature gradually decreases to the desired temperature.

9. Once the desired temperature is reached, the thermostat opens and the liquid line solenoid closes, stopping refrigerant ﬂow through the evaporator.

10. Suction pressure decreases, and the compressor contactor opens when the pressure drops below the cutout setting on the low-pressure control. The compressor and condenser fan stop running.

11. This cycle is repeated as many times as necessary to satisfy the room thermostat.

12. Frost starts to form on the evaporator coil and continues to form until the defrost cycle is initiated.

Defrost Cycle

1. The defrost cycle starts automatically by the timer at predetermined times. Typical settings are two to four defrost cycles per day for freezers. For heavier frost loads additional settings may be required.

2. Switch ‘2” to ‘4’ opens in the timer which breaks the circuit to the room thermostat, liquid line solenoid, and evaporator fan motors, allowing the compressor to pump down and shut off. Simultaneously switch “1” to “3” closes in the timer allowing current to ﬂow to one side of the defrost heater contactor. When the compressor shuts off, an auxiliary contact will send power to the contactor holding coil; thus, energizing the defrost heaters.

3. The heaters raise the temperature of the coil to 32°F causing the frost to melt off the coil.

4. When the coil warms to 45°F to 55°F, the defrost termination thermostat closes, which allows current to the switching solenoid in the timer allowing the refrigeration cycle to begin again.

5. The evaporator heaters are off. If the termination thermostat fails to close, the fail-safe set on the timer will terminate defrost.

6. The low-pressure control closes, and the compressor will start.

7. When the coil temperature reaches 23°F to 30°F, the fan delay closes. This allows the current to ﬂow to the fan motors. The fan motors start running.

8. The system will now operate in the refrigeration cycle until another defrost period is initiated by the timer.

Page 15

Remote Condensing Unit Installation Instructions

Electric Defrost Troubleshooting

The electric defrost units are relatively simple and trouble-free in operation:

Timer

If the system does not go through its proper sequence check timer operation through a defrost cycle. Check for loose wires or terminals. Before replacing timer, check other components.

Operation of Paragon Timer

To set time of day grasp knob which is in the center of the inner (fail-safe) dial and rotate it in a counter-clockwise direction. This will cause the outer (24 hour) dial to revolve. Line up the correct time of day on the outer dial with the time pointer. Do not try to set the time control by grasping the other (24 hour) dial. Place pins in the outer dial at the time of day that defrost is required,

Operation of Grasslin Timer

To set the time, turn the minute hand clockwise until the time of day (and AM or PM) on the outer dial is aligned with the triangle marker on the inner dial. Do not rotate minute hand counter-clockwise. Move the white tab (tripper) on the outer dial outward at each desired initiation time. Each white tab (tripper) is a 15-minute interval and provides 15 minutes of defrost, for longer defrost duration, move additional tabs (following in time) from the initiation tab. For example, if a 45 minute defrost is to start at 7:00 AM, move the tabs outward that lie between 7:00 - 7:15, 7:15 - 7:30 and 7:30 - 7:45 on the AM side of the dial. The defrost will initiate at 7:00 AM and time terminate at 7:45 AM (if temperature termination does not occur ﬁrst). For models with plastic cover on timer assembly; re-install cover after adjustment.

NOTE:

unit back on automatic operation.

NOTES:

I. Lockout relays or normally closed switch of auxiliary contact on the compressor contactor may be wired to defrost contactor.

Its purpose is to prevent energizing of the defrost heaters until the compressor has pumped down and stopped, thus keeping power demand to a minimum.

2. If the control voltage is to remain energized for any period with the compressor disabled, remove the defrost clock pins to prevent the defrost heaters from energizing.

3. A Preventative Maintenance schedule should be set up as soon as possible after start-up to maintain equipment integrity.

After correcting faulty condition, it is essential that the coil and unit be free of ice before placing

Page 16

Operational Checkout Procedure

• Check if the voltage deviation is within the speciﬁed range.

• Check that the ampere draw doesn’t exceed the amperage speciﬁed on the nameplate.

• Check the phase unbalance if there is a three-phase connection. Unbalanced voltage should not exceed 2%.

• Check proper phase connections on three phase models only.

• Check that the discharge and suction pressures are within the allowable design limits.

• Check the liquid ﬂow in the liquid sight glass.

• Check the compressor sight glass (if equipped) for proper oil level. The ideal oil level is 1/2 way up the sight glass, however, oil levels between 1/4 and 3/4 of the sight glass are acceptable.

• Measure compressor and evaporator superheats. Make proper adjustments if necessary.

• Check the high-pressure control setting by simulating a condenser block, shutting off the fans and observing with extreme caution the pressure rise.

• Check the low-pressure setting by simulating a pump-down cycle. Observe the cut-off pressure, and adjust accordingly.

• Check (if equipped) the defrost and timer controls for proper initiation and termination settings.

• If any malfunction is observed at any time during either start-up or operational checkout procedures, stop the unit, disconnect power and correct the malfunction accordingly.

• Re-check after 48 hours of operation for loose electrical connections, abnormal vibrations that may have developed, refrigerant charge and correct any probable malfunction observed.

• Always re-assemble the enclosure panels when operational check out procedure is completed. Never leave loose or not properly tightened panels.

FIELD WIRING

WARNING:

The ﬁeld wiring should enter the areas provided on the unit. The wiring diagram for each unit is located on the inside of the electrical panel door. All ﬁeld wiring should be done in a professional manner and in accordance with all governing codes. Before operating unit, double check all wiring connections, including the factory terminals. Factory connections can vibrate loose during shipment.

1. Consult the wiring diagram in the unit cooler and in the condensing unit for proper connections.

2. Wire type should be of copper conductor only and of the proper size to handle the connected load.

3. The unit must be grounded.

4. For multiple evaporator systems, the defrost termination controls should be wired in series. Follow the wiring diagrams for multiple evaporator systems carefully. This will assure complete defrost of all evaporators in the system.

All wiring must be done in accordance with applicable codes and local ordinances.

5. Multiple evaporator systems should operate from one thermostat.

6. If a remote defrost timer is to be used, the timer should be located outside the refrigerated space.

Page 17

Remote Condensing Unit Installation Instructions

PHASE LOSS MONITOR

The combination phase sequence and loss monitor relay protects the system against phase loss (single phasing), phase reversal (improper sequence) and low voltage (brownout). When phase sequence is correct and full line voltage is present on all three phases, the relay is energized as the normal condition indicator light glows.

NOTE:

does not glow, then the supplied electrical current is not in phase with the monitor.

This problem is easily corrected by the following steps:

1. Turn power off at disconnect switch.

2. Swap any two of the three power input wires.

3. Turn power on. Indicator light should glow and compressor should start.

4. Observe motors for correct rotation.

If compressor fails to operate and the normal condition indicator light on the phase monitor

MAINTENANCE

The refrigeration systems should be scheduled for check-up, inspection and maintenance service, at least twice a year, in order to assure a trouble free operation for many years. When servicing these systems the main power supply must be disconnected and locked off. Extreme care must be used when servicing a unit that requires the power to be “ON”.

• Inspect for abnormal indications, vibration, noise.

• Inspect and feel the bottom crankcase housing and determine that it is warm. Make sure that the upper housing is not sweating.

• Inspect all electrical parts for loose connections. Tighten them if necessary

• Inspect insulation status of all wires.

• Inspect contactors and make sure that they are functioning correctly.

• Inspect the fan motors, make sure that the fan blades are tight and all mounting joints are tight. Refer to the ﬁgure on the right for proper positioning of the fan on the motor shaft.

• Check the crankcase and receiver heaters for proper operation. Use an ampere meter to check for current draw.

• Inspect refrigerant level in the system.

• Check and make sure that the condenser surface is clean and free of dirt and debris.

• Inspect the operation of the control system. Make sure that all of the safety controls are operational and functioning properly.

• Check all refrigeration piping. Make sure that all mechanical joints and ﬂare nuts are tight.

• Always re-assemble the enclosure panels when maintenance job is completed. Never leave loose or not properly tightened panels.

ATTENTION!

Make sure all screws are re-tightened before start-up

Make sure all wires are hooked up per wiring diagram

Page 18

TROUBLESHOOTING

Basic troubleshooting tips are provided in the appendix. For more in-depth help, please refer to the Tecumseh Service handbook or Electrical Service Guidebook on our website at www.tecumseh.com.

QUESTIONS AND SUPPORT

Tecumseh Tech Support: 800.211.3427 or Email: technical.service@tecumseh.com

Tecumseh reserves the right to change any information in this publication at any time.

This document is not intended to replace the training required for professional service personnel, or replace other information available from refrigeration and air conditioning equipment manufacturers.

Page 19

Remote Condensing Unit Installation Instructions

APPENDIX

Tecumseh ARGUS Outdoor Condensing Unit Operational Charge

For Variable Ambient Based on 148°F Head Pressure Control (Large & Medium Frame Units)

For Variable Ambient Based on 123°F Head Pressure Control (Small Frame Units)

R404A

COND UNIT

HORSEPOWER

1/2, 3/4 Small Frame w- RTPF-2R 506-10209 1.3 1.9 2.4 3.0 1, 1-1/4 Small Frame w- RTPF-3R 506-10210 1.6 2.4 3.3 4.1 1/2, 3/4, 1, 1-1/4 Small Frame w- MC 506-10216 1.3 1.8 2.3 2.8

2, 2-4/5 Medium Frame w- RTPF-3R 506-10212 3.6 5.2 6.8 8.4 2, 2-4/5 Medium Frame w- MC 506-10217 2.7 3.5 4.2 5.0

3, 4 Large Frame w- RTPF-2R 506-10213 3.9 6.0 8.0 10.0 5, 6 Large Frame w- RTPF-3R 506-10214 4.9 7.9 11.0 14.0 3, 4, 5, 6 Large Frame w- MC 506-10218 3.5 5.1 6.7 8.3

DESCRIPTION CONDENSER COIL

MINIMUM AMBIENT TEMPERATURE DEG F

40 20 0 -20

R448A/R449A

COND UNIT

HORSEPOWER

1/2, 3/4 Small Frame w- RTPF-2R 506-10209 1.3 1.9 2.5 3.0 1, 1-1/4 Small Frame w- RTPF-3R 506-10210 1.6 2.5 3.3 4.2 1/2, 3/4, 1, 1-1/4 Small Frame w- MC 506-10216 1.3 1.8 2.3 2.9

2, 2-4/5 Medium Frame w- RTPF-3R 506-10212 3.6 5.3 7.0 8.7 2, 2-4/5 Medium Frame w- MC 506-10217 2.7 3.5 4.3 5.1

3, 4 Large Frame w- RTPF-2R 506-10213 3.9 6.0 8.2 10.3 5, 6 Large Frame w- RTPF-3R 506-10214 4.9 8.1 11.3 14.5 3, 4, 5, 6 Large Frame w- MC 506-10218 3.5 5.2 6.9 8.6

DESCRIPTION CONDENSER COIL

MINIMUM AMBIENT TEMPERATURE DEG F

40 20 0 -20

R452A

COND UNIT

HORSEPOWER

1/2, 3/4 Small Frame w- RTPF-2R 506-10209 1.4 2.0 2.6 3.2 1, 1-1/4 Small Frame w- RTPF-3R 506-10210 1.7 2.6 3.5 4.4 1/2, 3/4, 1, 1-1/4 Small Frame w- MC 506-10216 1.4 1.9 2.5 3.0

2, 2-4/5 Medium Frame w- RTPF-3R 506-10212 3.8 5.5 7.3 9.0 2, 2-4/5 Medium Frame w- MC 506-10217 2.9 3.7 4.5 5.3

DESCRIPTION CONDENSER COIL

MINIMUM AMBIENT TEMPERATURE DEG F

40 20 0 -20

3, 4 Large Frame w- RTPF-2R 506-10213 4.2 6.4 8.6 10.8 5, 6 Large Frame w- RTPF-3R 506-10214 5.2 8.5 11.8 15.1 3, 4, 5, 6 Large Frame w- MC 506-10218 3.7 5.5 7.2 8.9

RTPF - Round Tube Plate Fin MC - MicroChannel

Page 20

CU Wiring Diagrams

91292

115 & 230 Volt 1 Phase 1 Fan Motor

91293

208-230 Volt 1 Phase 2 Fan Motors 1 Fan Control

Page 21

91293-1

200-230 Volt 3 Phase 2 Fan Motors

Remote Condensing Unit Installation Instructions

91294

200-230 Volt 3 Phase 1 Fan Motor

Page 22

CU Wiring Diagrams

(Continued)

91294-1

200-230 Volt 3 Phase 1 Fan Motors

Page 23

Remote Condensing Unit Installation Instructions

Line Sizing

The following Tables 5 and 6 indicate liquid lines and suction lines for all condensing units for R-404A, R-507, R-407A/C/F, R-448A and R-449A. When determining the refrigerant line length, be sure to add an allowance for ﬁttings. See Table 3. Total equivalent length of refrigerant lines is the sum of the actual linear footage and the allowance for ﬁttings.

TABLE 1 – Weight of Refrigerants in Copper Lines During Operation

(Pounds per 100 lineal feet of type “L” tubing)

Line Size O.D.

(Inches)

3/8

1/2

5/8

7/8

1-1/8

1-3/8

1-5/8

2-1/8

2-5/8

3-1/8

3-5/8

4-1/8

Refrigerant

R-407 3.8 0.25 0.02 0.03 0.04 0.06 0.09 R-448A/R-449A 3.6 0.24 0,02 0.03 0.04 0.06 0.09 R-507, R-404A 3.4 0.31 0.03 0.04 0.06 0.09 0.13 R-407 7.2 0.46 0.03 0,05 0.08 0.11 0.17 R-448A/R-449A 6.7 0.44 0.03 0.05 0.07 0.11 0.16 R-507, R-404A 6.4 0.58 0.04 0.07 0.13 0.16 0.24 R-407 11.5 0.74 0.05 0.08 0.12 0.18 0.26 R-448A/R-449A 10.8 0.71 0.05 0.08 0.12 0.18 0.26 R-507, R-404A 10.3 0.93 0.07 0.11 0.17 0.25 0.35 R-407 11.5 1.53 0.05 0.08 0.12 0.18 0.26 R-448A/R-449A 22,5 1.48 0.10 0.16 0.25 0.37 0.54 R-507, R-404A 21.2 1.92 0.15 0.23 0.37 0.51 0.72 R-407 23.8 2.60 0.10 0.16 0.25 0.37 0.54 R-448A/R-449A 38.4 2.53 0.17 0.27 0.42 0.63 0.92 R-507, R-404A 36.1 3.27 0.26 0.39 0.63 0.86 1.24 R-407 40.7 3.96 0.17 0.27 0.43 0.63 0.93 R-448A/R-449A 58.4 3.85 0.25 0.41 0.64 0.96 1.40 R-507, R-404A 55.0 4.98 0.40 0.58 0.95 1.32 1.87 R-407 61.8 5,61 0.26 0.41 0.65 1.96 1.43 R-448A/R-449A 82.7 5.45 0.36 0,58 0.90 1.36 1.98 R-507, R-404A 78.0 7.07 0.56 0.82 1.35 1.86 2.64 R-407 87.4 9.76 0.36 0.57 0.91 138 2.01 R-448A/R-449A 143.8 9.48 0.62 1.01 1.57 2.36 3.44 R-507, R-404A 134 12.25 0.98 1.43 2.35 3.23 4.58 R-407 152 15.05 0.63 1.00 1.60 2.38 3.49 R-448A/R-449A 222 14.62 0.96 1.56 2.42 3.65 5,30 R-507, R-404A 209 18.92 1.51 2.21 3.62 5.00 7.07 R-407 235 21.48 0.98 1.55 2.46 3.67 5.39 R-448A/R-449A 317 20.86 1.37 2.22 3.45 5.20 7.57 R-507, R-404A 298 27.05 2.16 3.15 5.17 7.14 9.95 R-407 345 29.05 1.40 2.23 4.00 5.23 8.27 R-448A/R-449A 428 28.22 1.86 3.01 4.67 7.04 10.24 R-507, R-407A 403 36.50 2.92 4.25 6.97 19.65 13.67 R-407 589 37.60 2.45 3.92 6.17 17.80 9.23 R-448A/R-449A 554 36.53 2.40 3.89 6.05 9.00 13.25 R-507, R-404A 526 47.57 3.80 5.55 9.09 12.58 17.80

Liquid

Line

Hot Gas

Line

Suction Line at Suction Temperature

-40°F -20°F 0°F +20°F +40°F

Page 24

Line Sizing

(Continued)

TABLE 2 – Pressure Loss of Liquid Refrigerants in Liquid Line Risers

(Expressed in Pressure Drop, PSIG and Subcooling loss, °F)

Liquid Line Rise in Feet

Refrigerant

R-407 4.3 1.4 6.4 2.0 8.5 2.7 10.6 3.4 12.8 4.1 17.0 5.4 21.3 6.8 31.9 10.1 42.5 13.5

R-448A, R-449A 4.3 1.1 6.5 1.7 8.7 2.3 10.9 2.8 13.0 3.4 17.4 4.5 21.7 5.6 32.6 8.3 43.5 10.9

R-507, R-404A 4.1 1.1 6.1 1.6 8.2 2.1 10.2 2.7 12.2 3.3 16.3 4.1 20.4 5.6 30.6 8.3 40.8 11.8

Based on 110 F° Liquid Temperature

TABLE 3 – Equivalent Feet of Pipe Due to Valve and Fitting Friction

10’ 15’ 20’ 25’ 30’ 40’ 50’ 75’ 100’

PSIG

°F

PSIG

°F

PSIG

°F

PSIG

°F

PSIG

°F

PSIG

°F

PSIG

°F

PSIG

°F

PSIG

°F

Copper Tube, 0.D., Ty p e "L"

Globe Valve (Open)

Angle Valve (Open)

90° Turn Through Tee

Tee (Straight Through) or Sweep Below

90° Elbow or Reducing Tee (Straight Through)

1/2 5/8 7/8 1-1/8 1-3/8 1-5/8 2-1/8 2-5/8 3-1/8 3-5/8 4-1/8 5-1/8 6-1/8

14 16 22 28 36 42 57 69 83 99 118 138 168

7 9 12 15 18 21 28 34 42 49 57 70 83

3 4 5 6 8 9 12 14 17 20 22 28 34

3/4 1 1-1/2 2 2-1/2 3 3-1/2 4 5 6 7 9 11

1 2 2 3 4 4 5 7 8 10 12 14 16

Page 25

Remote Condensing Unit Installation Instructions

TABLE 4 – Recommended Remote Condenser Line Sizes

Net Evaporator Capacity

3,000

6,000

9,000

12,000

18,000

24,000

36,000

48,000

60,000

72,000

90,000

120,000

Total Equiv.

Length

50 3/8 3/8 3/8 3/8

100 3/8 3/8 3/8 3/8

50 3/8 3/8 1/2 3/8

100 1/2 3/8 1/2 3/8

50 1/2 3/8 1/2 3/8

100 1/2 3/8 1/2 3/8

50 1/2 3/8 1/2 3/8

100 5/8 3/8 5/8 1/2

50 5/8 3/8 5/8 1/2

100 5/8 3/8 7/8 1/2

50 5/8 0 5/8 1/2

100 7/8 1/2 7/8 5/8

50 7/8 1/2 7/8 5/8

100 7/8 5/8 7/8 7/8

50 7/8 5/8 7/8 5/8

100 7/8 7/8 1-1/8 7/8

50 7/8 5/8 7/8 7/8

100 1-1/8 7/8 1-1/8 7/8

50 7/8 7/8 1-1/8 7/8

100 1-1/8 7/8 1-1/8 1-1/8

50 1-1/8 7/8 1-1/8 7/8

100 1-1/8 7/8 1-1/8 1-1/8

50 1-1/8 7/8 1-1/8 1-1/8

100 1-3/8 1-1/8 1-3/8 1-3/8

R-407A/C/F, R-448A & R-449/A R-507 & R-404A

Discharge Line O.D.

Liquid Line Cond.

To Receiver O.D.

Discharge Line O.D.

Liquid Line Cond.

To Receiver O.D.

Page 26

Line Sizing

(Continued)

TABLE 5 – Recommended Line Sizes for R-404A, R-507*

Suction Line Size Maximum Suction Line Riser Size

Capacity

BTUH

40 F° Equivalent Lengths+20 F° Equivalent Lengths+10 F° Equivalent Lengths

25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 40 20 10 -10 -20 -30 -40

1,000 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2

3,000 3/8 3/8 1/2 1/2 3/8 3/8 1/2 1/2 3/8 1/2 1/2 5/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2

4,000 3/8 1/2 1/2 1/2 3/8 1/2 1/2 5/8 1/2 1/2 5/8 5/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8

6,000 1/2 1/2 1/2 5/8 1/2 1/2 5/8 7/8 1/2 1/2 5/8 7/8 1/2 1/2 1/2 1/2 5/8 5/8 7/8

9,000 1/2 5/8 5/8 5/8 5/8 5/8 7/8 7/8 5/8 5/8 7/8 7/8 1/2 5/8 5/8 7/8 7/8 7/8 7/8

12,000 1/2 5/8 7/8 7/8 5/8 7/8 7/8 7/8 5/8 7/8 7/8 7/8 1/2 7/8 7/8 7/8 7/8 1-1/8 1-1/8

15,000 5/8 5/8 7/8 7/8 5/8 7/8 7/8 7/8 7/8 7/8 7/8 1-1/8 5/8 7/8 7/8 7/8 7/8 1-1/8 1-1/8

18,000 5/8 7/8 7/8 7/8 7/8 7/8 7/8 1-1/8 7/8 7/8 1-1/8 1-1/8 5/8 7/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8

24,000 5/8 7/8 7/8 7/8 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-1/8 5/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8

30,000 7/8 7/8 7/8 1-1/8 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8

36,000 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8

42,000 7/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 7/8 1-3/8 1-3/8 1-3/8 1-3/8 1-5/8 1-5/8

48,000 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-5/8 7/8 1-3/8 1-3/8 1-3/8 1-3/8 1-5/8 1-5/8

54,000 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-3/8 1-3/8 1-3/8 1-5/8 1-5/8

60,000 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8

66,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8

72,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8

78,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1-1/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8

84,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 2-1/8 1-3/8 1-5/8 1-5/8 1-5/8 1-5/8 2-1/8 1-5/8

90,000 1-1/8 1-3/8 1-3/8 1-5/8 1-3/8 1-3/8 1-5/8 2-1/8 1-3/8 1-5/8 1-5/8 2-1/8 1-3/8 1-5/8 1-5/8 1-5/8 2-1/8 2-1/8 2-1/8

120,000 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-5/8 2-1/8 2-1/8 1-3/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8

Suction Temperature

R404A/507 Suction Temperature °F

*NOTES:

1. Sizes that are highlighted indicate maximum suction line sizes that should be used for risers. Riser size should not exceed horizontal size.

2. All sizes shown are for O.D. Type ”L“ copper tubing.

3. Suction line sizes selected at pressure drop equivalent to 2°F. Reduce estimate of system capacity accordingly.

Page 27

Remote Condensing Unit Installation Instructions

TABLE 5A – Recommended Line Sizes for R-404A, R-507*

Suction Line Size Liquid Line Size

Capacity

BTUH

-10 F° Equivalent Lengths -20 F° Equivalent Lengths -30 F° Equivalent Lengths -40 F° Equivalent Lengths

25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’

Suction Temperature

(Continued)

Receiver to Expansion

Value Equivalent Lengths

1,000 3/8 3/8 1/2 1/2 3/8 3/8 1/2 1/2 3/8 3/8 1/2 1/2 3/8 1/2 1/2 5/8 3/8 3/8 3/8 3/8

3,000 1/2 1/2 5/8 5/8 1/2 1/2 5/8 7/8 1/2 1/2 5/8 7/8 1/2 1/2 5/8 7/8 3/8 3/8 3/8 3/8

4,000 1/2 5/8 5/8 7/8 1/2 5/8 7/8 7/8 5/8 5/8 7/8 7/8 1/2 5/8 7/8 7/8 3/8 3/8 3/8 3/8

6,000 1/2 5/8 7/8 7/8 5/8 5/8 7/8 7/8 5/8 5/8 7/8 7/8 5/8 5/8 7,4 7/8 3/8 3/8 3/8 3/8

9,000 5/8 7/8 7/8 7/8 5/8 7/8 7/8 1-1/8 5/8 7/8 7/8 1-1/8 5/8 7/8 7/8 1-1/8 3/8 3/8 3/8 3/8

12,000 7/8 7/8 7/8 1-1/8 7/8 7/8 1-1/8 1-1/8 7/8 7/8 1-1/8 1-1/8 7/8 7/8 1-1/8 1-1/8 3/8 3/8 3/8 3/8

15,000 7/8 7/8 1-1/8 1-1/8 7/8 7/8 1-1/8 1-1/8 7/8 7/8 1-1/8 1-1/8 7/8 7/8 1-1/8 1-1/8 3/8 3/8 3/8 1/2

18,000 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 7/8 1-1/8 1-1/8 1-3/8 7/8 1-1/8 1-1/8 1-3/8 3/8 3/8 1/2 1/2

24,000 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 3/8 3/8 1/2 1/2

30,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 3/8 1/2 1/2 1/2

36,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 1/2 1/2 1/2 1/2

42,000 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-3/8 1-5/8 1/2 1/2 1/2 5/8

48,000 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-3/8 1-5/8 1/2 1/2 5/8 5/8

54,000 1-3/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1/2 1/2 5/8 5/8

60,000 1-3/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1/2 1/2 5/8 5/8

66,000 1-3/8 1-5/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-5/8 1/2 1/2 5/8 5/8

72,000 1-3/8 1-5/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-5/8 1/2 5/8 5/8 5/8

78,000 1-3/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 2-1/8 1-5/8 1-5/8 1-5/8 2-1/8 1-5/8 1-5/8 1-5/8 2-1/8 5/8 5/8 5/8 5/8

84,000 1-3/8 1-5/8 1-5/8 2-1/8 1-5/8 1-5/8 2-1/8 2-1/8 1-5/8 1-5/8 2-1/8 2-1/8 1-5/8 1-5/8 2-1/8 2-1/8 5/8 5/8 5/8 7/8

90,000 1-5/8 1-5/8 2-1/8 2-1/8 1-5/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-1/8 1-5/8 1-5/8 2-1/8 2-1/8 5/8 5/8 7/8 7/8

120,000 1-5/8 2-1/8 2-1/8 2-5/8 1-5/8 2-1/8 2-1/8 2-5/8 1-5/8 2-1/8 2-1/8 2-5/8 1-5/8 2-1/8 2-1/8 2-5/8 5/8 5/8 7/8 7/8

*NOTES:

1. Sizes that are highlighted indicate maximum suction line sizes that should be used for risers. Riser size should not exceed horizontal size.

2. All sizes shown are for O.D. Type ”L“ copper tubing.

3. Suction line sizes selected at pressure drop equivalent to 2°F. Reduce estimate of system capacity accordingly.

Page 28

Line Sizing

(Continued)

TABLE 6 – Recommended Line Sizes for R407*

Suction Line Size Maximum Suction Line Riser Size

Suction Temperature

40 F° Equivalent Lengths

25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 40 20 10 -10 -20 -30 -40

20 F° Equivalent Lengths

10 F° Equivalent Lengths

1,000 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8

3,000 3/8 3/8 3/8 1/2 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8

4,000 3/8 3/8 1/2 1/2 3/8 1/2 5/8 5/8 1/2 5/8 5/8 5/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8

6,000 3/8 1/2 1/2 5/8 1/2 1/2 5/8 5/8 1/2 5/8 7/8 7/8 1/2 1/2 1/2 5/8 5/8 7/8 7/8

9,000 1/2 1/2 5/8 5/8 1/2 5/8 7/8 7/8 5/8 7/8 7/8 7/8 5/8 5/8 5/8 5/8 7/8 7/8 1-1/8

12,000 1/2 5/8 7/8 7/8 5/8 5/8 7/8 7/8 5/8 7/8 7/8 7/8 5/8 7/8 5/8 7/8 7/8 1-1/8 1-3/8

15,000 5/8 5/8 7/8 7/8 5/8 7/8 7/8 7/8 7/8 7/8 7/8 1-1/8 7/8 7/8 7/8 7/8 1-1/8 1-3/8 1-3/8

18,000 5/8 7/8 7/8 7/8 5/8 7/8 7/8 7/8 7/8 7/8 1-1/8 1-1/8 7/8 7/8 7/8 1-1/8 1-1/8 1-3/8 1-5/8

24,000 5/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 1-1/8 1-1/8 1-1/8 7/8 1-1/8 7/8 1-1/8 1-3/8 1-5/8 1-5/8

30,000 7/8 7/8 7/8 1-1/8 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 7/8 1-1/8 1-1/8 1-3/8 1-5/8 1-5/8 2-1/8

36,000 7/8 7/8 1-1/8 1-1/8 7/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-1/8 1-5/8 1-5/8 1-5/8 2-1/8

42,000 7/8 7/8 1-1/8 1-1/8 7/8 7/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-5/8 1-5/8 2-1/8 2-1/8

48,000 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-3/8 1-5/8 1-5/8 2-1/8 2-5/8

54,000 7/8 1-1/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-3/8 1-5/8 2-1/8 2-1/8 2-5/8

60,000 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 2-1/8 2-5/8 2-5/8

66,000 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-5/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 2-1/8 2-1/8 2-5/8 3-1/8

72,000 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-3/8 1-5/8 1-5/8 2-1/8 1-3/8 1-3/8 1-5/8 2-1/8 2-1/8 2-5/8 3-1/8

78,000 7/8 1 -1 /8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-3/8 1-5/8 1-5/8 2-1/8 1-3/8 1-3/8 1-5/8 2-1/8 2-5/8 2-5/8 3-1/8

84,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-5/8 1-3/8 1-5/8 1-5/8 2-1/8 1-3/8 1-5/8 1-5/8 2-1/8 2-5/8 3-1/8 3-1/8

90,000 1-1/8 1-3/8 1-3/8 1-3/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-5/8 2-1/8 2-1/8 1-3/8 1-5/8 1-5/8 2-1/8 2-5/8 3-1/8 3-1/8

120,000

1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-5/8 2-1/8 2-1/8 2-1/8 1-5/8 1-5/8 1-5/8 2-5/8 3-1/8 3-1/8 3-5/8

R-407A/C/F Suction Temperature °F

*NOTES:

1. Sizes that are highlighted indicate maximum suction line sizes that should be used for risers. Riser size should not exceed horizontal size.

2. All sizes shown are for O.D. Type ”L“ copper tubing.

3. Suction line sizes selected at pressure drop equivalent to 2°F. Reduce estimate of system capacity accordingly.

Page 29

Remote Condensing Unit Installation Instructions

TABLE 6A – Recommended Line Sizes for R-407*

Capacity

BTUH

-10 °F Equivalent Lengths -20 °F Equivalent Lengths -30 °F Equivalent Lengths -40 °F Equivalent Lengths

(Continued)

Suction Line Size Liquid Line Size

Suction Temperature

Receiver to Expansion Valve

Equivalent Lengths

25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 15 0’ 25’ 50’ 100’ 150’

1,000 3/8 3/8 1/2 1/2 3/8 1/2 1/2 1/2 3/8 1/2 1/2 5/B 3/8 5/8 5/8 5/8 3/8 3/8 3/8 3/8

3,000 1/2 1/2 5/8 5/8 1/2 5/8 7/8 7/8 5/8 5/8 7/8 7/8 5/8 5/8 7/8 7/8 3/8 3/8 3/8 3/8

4,000 1/2 5/8 7/8 7/8 5/8 7/8 7/8 7/8 5/8 7/8 7/8 7/8 5/8 7/8 7/8 1-1/8 3/8 3/8 3/8 3/8

6,000 5/8 5/8 7/8 7/8 5/8 5/8 7/8 1-1/8 7/8 7/8 1-1/8 1 1/8 7/8 7/8 1-1/8 1-1/8 3/8 3/8 3/8 3/8

9,000 5/8 7/8 7/8 1-1/8 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 3/8 3/8 3/8 3/8

12,000 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-5/8 3/8 3/8 3/8 3/8

15,000 7/8 1-1/8 1-1/8 1-1/8 7/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-5/8 1-5/8 3/8 3/8 3/8 3/8

18,000 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 3/8 3/8 3/8 1/2

24,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1-3/8 1-5/8 2-1/8 2-1/8 3/8 3/8 1/2 1/2

30,000 1-1/8 1-1/8 1-3/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 2-1/8 1-3/8 1-5/8 2-1/8 2-1/8 3/8 1/2 1/2 1/2

36,000 1-1/8 1-3/8 1-3/8 1-5/8 1-3/8 1-3/8 1-5/8 2-1/8 1-3/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-1/8 3/8 1/2 1/2 5/8

42,000 1-3/8 1-3/8 1-5/8 2-1/8 1-3/8 1-5/8 2-1/8 2-1/8 1-5/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-5/8 3/8 1/2 1/2 5/8

48,000 1-3/8 1-5/8 1-5/8 2-1/8 1-3/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-5/8 1/2 1/2 5/8 5/8

54,000 1-3/8 1-5/8 2-1/8 2-1/8 1-3/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-5/8 2-1/8 2-1/8 2-5/8 2-5/8 1/2 1/2 5/8 5/8

60,000 1-3/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-5/8 2-1/8 2-1/8 2-5/8 2-5/8 1/2 1/2 5/8 5/8

66,000 1-3/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8 2-518 2-5/8 2-1/8 2-1/8 2-5/8 2-5/8 1/2 1/2 5/8 5/8

72,000 1-5/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-5/8 2-1/8 2-1/8 2-5/8 2-5/8 2-1/8 2-5/8 2-5/8 3-1/8 1/2 5/8 5/8 5/8

78,000 1-5/8 2-1/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-5/8 2-1/8 2-1/8 2-5/8 2-5/8 2-1/8 2-5/8 2-5/8 3-1/8 1/2 5/8 5/8 7/8

84,000 1-5/8 2-1/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-5/8 2-1/8 2-1/8 2-5/8 2-5/8 2-1/8 2-5/8 2-5/8 3-1/8 1/2 5/8 5/8 7/8

90,000 1-5/8 2-1/8 2-1/8 2-5/8 2-1/8 2-1/8 2-5/8 2-5/8 2-1/6 2-1/8 2-5/8 2-5/8 2-1/8 2-5/8 3-1/8 3-1/8 1/2 5/8 7/8 7/8

120,000

2-1/8 2-1/8 2-5/8 2-5/8 2-1/8 2-1/8 2-5/8 3-1/8 2-1/8 2-5/8 3-1/8 3-1/8 2-5/8 2-5/8 3-1/8 3-5/8 5/8 5/8 7/8 7/8

*NOTES:

1. Sizes that are highlighted indicate maximum suction line sizes that should be used for risers. Riser size should not exceed horizontal size.

2. All sizes shown are for O.D. Type ”L“ copper tubing.

3. Suction line sizes selected at pressure drop equivalent to 2°F. Reduce estimate of system capacity accordingly.

Page 30

Line Sizing

(Continued)

TABLE 7 – Recommended Line Sizes for R-448A and R-449A*

Suction Line Size Maximum Suction Line Riser Size

Suction Temperature

40 F° Equivalent Lengths

25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 40 20 10 -10 -20 -30 -40

20 F° Equivalent Lengths

10 F° Equivalent Lengths

1,000 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2

3,000 3/8 3/8 1/2 1/2 3/8 3/8 1/2 1/2 3/8 1/2 1/2 5/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8

4,000 3/8 1/2 1/2 1/2 3/8 1/2 1/2 5/8 1/2 1/2 5/8 5/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8

6,000 1/2 1/2 1/2 5/8 1/2 1/2 5/8 7/8 1/2 1/2 5/8 7/8 1/2 1/2 1/2 1/2 5/8 5/8 7/8

9,000 1/2 5/8 5/8 5/8 5/8 5/8 7/8 7/8 5/8 5/8 7/8 7/8 1/2 5/8 5/8 7/8 7/8 7/8 7/8

12,000 1/2 5/8 5/8 7/8 5/8 7/8 7/8 7/8 5/8 7/8 7/8 7/8 1/2 7/8 7/8 7/8 7/8 1-1/8 1-1/8

15,000 5/8 5/8 7/8 7/8 5/8 7/8 7/8 7/8 7/8 7/8 7/8 1-1/8 5/8 7/8 7/8 7/8 7/8 1-1/8 1-1/8

18,000 5/8 7/8 7/8 7/8 7/8 7/8 7/8 1-1/8 7/8 7/8 1-1/8 1-1/8 5/8 7/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8

24,000 5/8 7/8 7/8 7/8 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-1/8 5/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8

30,000 5/8 7/8 7/8 1-1/8 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8

36,000 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8

42,000 7/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 7/8 1-3/8 1-3/8 1-3/8 1-3/8 1-5/8 1-5/8

48,000 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-5/8 7/8 1-3/8 1-3/8 1-3/8 1-3/8 1-5/8 1-5/8

54,000 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-3/8 1-3/8 1-3/8 1-5/8 1-5/8

60,000 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8

66,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8

72,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8

78,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-5/8 1-5/8 2-1/8 2-1/8

84,000 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 2-1/8 1-3/8 1-5/8 1-5/8 1-5/8 1-5/8 2-1/8 2-1/8

90,000 1-1/8 1-3/8 1-3/8 1-5/8 1-3/8 1-3/8 1-5/8 2-1/8 1-3/8 1-5/8 1-5/8 2-1/8 1-3/8 1-5/8 1-5/8 1-5/8 2-1/8 2-1/8 2-1/8

120,000

1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-5/8 2-1/8 2-1/8 1-3/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-1/8 2-1/8 2-5/8 2-5/8

R-448A/R-449A Suction Temperature

*NOTES:

1. Sizes that are highlighted indicate maximum suction line sizes that should be used for risers. Riser size should not exceed horizontal size.

2. All sizes shown are for O.D. Type ”L“ copper tubing.

3. Suction line sizes selected at pressure drop equivalent to 2°F. Reduce estimate of system capacity accordingly.

Page 31

Remote Condensing Unit Installation Instructions

TABLE 7A – Recommended Line Sizes for R-448A and R-449A*

Suction Line Size Liquid Line Size

Capacity

BTUH

-10 °F Equivalent Lengths -20 °F Equivalent Lengths -30 °F Equivalent Lengths -40 °F Equivalent Lengths

25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’ 25’ 50’ 100’ 150’

Suction Temperature

(Continued)

Receiver to Expansion Valve

Equivalent Lengths

1,000 3/8 3/8 1/2 1/2 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 5/8 3/8 3/8 3/8 3/8

3,000 1/2 1/2 5/8 5/8 3/8 3/8 1/2 1/2 3/8 1/2 1/2 5/8 1/2 1/2 5/8 7/8 3/8 3/8 3/8 3/8

4,000 1/2 5/8 5/8 7/8 3/8 1/2 1/2 5/8 1/2 1/2 5/8 5/8 1/2 5/8 7/8 7/8 3/8 3/8 3/8 3/8

6,000 1/2 5/8 7/8 7/8 1/2 1/2 5/8 7/8 1/2 1/2 5/8 7/8 5/8 5/8 7/8 7/8 3/8 3/8 3/8 3/8

9,000 5/8 7/8 7/8 7/8 5/8 5/8 7/8 7/8 5/8 5/8 7/8 7/8 5/8 7/8 7/8 1-1/8 3/8 3/8 3/8 3/8

12,000 7/8 7/8 7/8 1-1/8 5/8 7/8 7/8 7/8 5/8 7/8 7/8 7/8 7/8 7/8 1-1/8 1-1/8 3/8 3/8 3/8 3/8

15,000 7/8 7/8 1-1/8 1-1/8 5/8 7/8 7/8 7/8 7/8 7/8 7/8 1-1/8 7/8 7/8 1-1/8 1-1/8 3/8 3/8 3/8 3/8

18,000 7/8 7/8 1-1/8 1-1/8 7/8 7/8 7/8 1-1/8 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 3/8 3/8 3/8 1/2

24,000 7/8 1-1/8 1 -1/8 1-3/8 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1 -1/8 1-3/8 1-3/8 3/8 3/8 1/2 1/2

30,000 1-1/8 1-1/8 1-3/8 1-3/8 7/8 7/8 1-1/8 1-1/8 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 3/8 3/8 1/2 1/2

36,000 1 -1 /8 1-1/8 1-3/8 1-3/8 7/8 1-1/8 1-1/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 3/8 1/2 1/2 1/2

42,000 1 -1 /8 1-3/8 1-3/8 1-5/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 3/8 1/2 1/2 1/2

48,000 1 -1 /8 1-3/8 1-3/8 1-5/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-1/8 1-3/8 1-5/8 1-1/8 1-3/8 1-3/8 1-5/8 1/2 1/2 1/2 1/2

54,000 1-3/8 1-3/8 1-5/8 1-5/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1/2 1/2 1/2 5/8

60,000 1-3/8 1-3/8 1-5/8 1-5/8 1 -1/8 1-1/8 1-3/8 1-5/8 1 -1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1/2 1/2 5/8 5/8

66,000 1-3/8 1-5/8 1-5/8 1-5/8 1-1/8 1-3/8 1-3/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-5/8 1/2 1/2 5/8 5/8

72,000 1-3/8 1-5/8 1-5/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-5/8 1/2 1/2 5/8 5/8

78,000 1-3/8 1-5/8 1-5/8 1-5/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 2-1/8 1/2 1/2 5/8 5/8

84,000 1-3/8 1-5/8 1-5/8 2-1/8 1-1/8 1-3/8 1-5/8 1-5/8 1-3/8 1-3/8 1-5/8 2-1/8 1-5/8 1-5/8 2-1/8 2-1/8 1/2 5/8 5/8 5/8

90,000 1-5/8 1-5/8 2-1/8 2-1/8 1-3/8 1-3/8 1-5/8 2-1/8 1-3/8 1-5/8 1-5/8 2-1/8 1-5/8 1-5/8 2-1/8 2-1/8 1/2 5/8 5/8 7/8

120,000

1-5/8 2-1/8 2-1/8 2-5/8 1-3/8 1-5/8 2-1/8 2-1/8 1-3/8 1-5/8 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8 2-5/8 5/8 5/8 7/8 7/8

*NOTES:

1. Sizes that are highlighted indicate maximum suction line sizes that should be used for risers. Riser size should not exceed horizontal size.

2. All sizes shown are for O.D. Type ”L“ copper tubing.

3. Suction line sizes selected at pressure drop equivalent to 2°F. Reduce estimate of system capacity accordingly.

Page 32

ARGUS Nomenclature

Model Nomenclature (Example: ASHR9440ZNAMP1)

Family

Product

Type

Compressor

Application

Range

Nominal

Capacity

*R404A

Refrigerant

Power

Supply

Unit

Conﬁguration

(Application)

Factory

Installed

Options

Generation

(Outdoor -

remote)

(Indoor -

remote)

(Scroll)9 (Commercial)

(Recip)

(low)

450

(3 signiﬁcant

digits,

3 digits for

capacity)

Z R-404A R-448A R-449A R-452A

R-407a)

(115/1/60)

NA (208-

230/1/60)

TB (200-

230/3/60)

(microchannel

with PSC

fan motor)

(tube and ﬁn

with PSC fan motor

(microchannel

with

high efﬁcient,

EC fan motor)

(tube and ﬁn

with high efﬁcient, EC fan motor)

Silver

Platinum

Gold

Custom

(1st)

BOM Nomenclature (Example: 2JH200-PM)

First 4 to 7 digits follow same spec

today (w/ New Preﬁx)

J (indoor), JH (outdoor), JL (indoor with controls,

JLH (outdoor with controls)

J (indoor), JH (outdoor), JL (indoor with controls,

JLH (outdoor with controls)

J (indoor), JH (outdoor), JL (indoor with controls,

JLH (outdoor with controls)

J (indoor), JH (outdoor), JL (indoor with controls,

JLH (outdoor with controls)

Feature Package Unit Conﬁguration Additions

Platinum (P) M, F, N, G

Silver (S) M, F, N, G

Gold (G) M, F, N, G

Custom (C) M, F, N, G

W (disconnect switch,

Z (e-coating)

W (disconnect switch,

Z (e-coating)

W (disconnect switch,

Z (e-coating)

L (adjustable LP control),

A (air-defrost timer),

E (electric defrost timer),

F (liquid line ﬁlter drier and sight glass),

R (oversized receiver) ,

H (heated receiver),

W (disconnect switch),

Z (e-coating), C (accumulator)

Page 33

Remote Condensing Unit Installation Instructions

Troubleshooting Chart

This trouble-shooting chart is not designed to replace the training required for a professional refrigeration service person, nor is it comprehensive. As a trained professional, for your safety and others always be aware of the following issues:

•

Terminal venting and

electrocution

•

Properties of refrigerant and

other chemicals involved

•

Proper compressor

removal methods

•

Proper system ﬂushing,

purging and leak testing methods

•

Proper system charging

methods

•

Proper system

evacuation method

•

Start capacitor

overheating issues

Complaint Possible Causes

A. C ompressor will not start - no hum

B. Compressor will not start - hums but trips on thermal protector

C. Compressor starts, but does not switch off of start winding

D. Compressor starts and runs, but short cycles on thermal protector

E. Unit runs OK, but run cycle is shorter than normal (due to component(s) other than thermal protector)

1. System component not functioning properly:

• Control/contactor stuck in open position

• Control off due to cold location

• Thermostat not functioning properly

2. Line disconnect switch open

3. Circuit breaker tripped or fuse open or removed

4. Thermal protector not working properly

5. Wiring improper or loose

6. Compressor motor has a ground fault (also known as a short circuit to ground)

1. Improperly wired

2. Low voltage to compressor

3. System component, such as thermostat or control/contactor, not functioning properly

4. Compressor electrical problems:

• Compressor motor has a winding open or shorted

• Start capacitor not working properly

• Relay does not close

5. Liquid refrigerant in compressor

6. Internal mechanical trouble in compressor.

1. Improperly wired

2. Low voltage to compressor

3. Compressor electrical problems:

• Compressor motor has a winding open or shorted

• Relay failing to open

• Run capacitor not working properly

4. Discharge pressure too high

5. Internal mechanical trouble in compressor

1. Too much current passing through thermal protector: a. Extra sources of current draw b. Compressor motor has winding shorted

2. Low voltage to compressor (single phase) or unbalanced voltage (three-phase)

3. Compressor electrical problems, such as thermal protector or run capacitor

not working properly

4. Discharge pressure too high

5. Suction pressure too high

6. Return gas too warm

1. System components, such as thermostat, control or contactor,

not functioning properly

2. High pressure cut-out due to:

a. Insufﬁcient air or water supply b. Overcharge of refrigerant c. Air in system d. Water leak into refrigerant side of a water-utilizing system

3. Low pressure cut-out due to:

a. Liquid line solenoid leaking b. Undercharge of refrigerant c. Restriction in expansion device

Page 34

Start-up Information

IMPORTANT: This start-up information should be

completely ﬁlled in for each installation and remain with the unit as a permanent record for future reference.

Project Name:

Address of Installation:

Installing Contractor Name:

Address:

Phone:

Type of System (Cooler, Freezer, etc…):

Design Box Temperature: _________ ºF _________ ºCThermostat setting : _________ ºF _________ ºC

Unit model #: Evaporator(s) Manufacturer:

Unit serial #: Evaporator(s) QTY:

Compressor model #: Expansion valve - Manufacturer:

Compressor serial #: Expansion Valve Model #:

Leak Check Procedure:

Unit leak check by:

Company: Date:

Refrigerant Type: Total Charge:

Ambient at start-up:

Defrost settings: / day Minutes fail safe:

Condensing unit electrical rating: Volts: Phase : Hz:

Voltage at compressor terminals: L1: L2: L3:

L1/L3Amperage at compressor: L1: L2: L3:

Compressor discharge pressure: _____________ psig Compressor suction pressure: _____________ psig

Discharge line temperature at compressor

Suction line temperature at compressor

_________ ºF _________ ºC

Operating box temperature:

_________ ºF _________ ºC

Superheat at compressor

Suction line temperature at evaporator TX valve bulb:

: _________ ºF _________ ºC

_________ ºF _________ ºC

Superheat at evaporator

: _________ ºF _________ ºC

Page 35

NOTES

Page 36

Tecumseh Compressor Company LLC

Subsidiary of Tecumseh Products Company LLC

5683 Hines Drive | Ann Arbor, MI 48108

800.211.3427 | www.tecumseh.com