TECSYSTEM TG1000 Instruction Manual

INSTRUCTION MANUAL

FAN

TG1000

TECSYSTEM S.r.l.

20094 Corsico (MI)

Tel.: [phone]

Fax: [phone]

http://www.tecsystem.it

R. 1.0 08/11/14

ENGLISH

1MN0099Rev 0

operates with certified quality system ISO9001: 2008

“Translations of the original instructions”

2

TG1000

INTRODUCTION

First of all thank you for choosing and using TECSYSTEM product, we strongly suggest you to read carefully this
instruction manual. It will allow you to understand how to use the system and take full advantage of all its features.

WARNING! THIS MANUAL IS VALID AND COMPLETE ONLY FOR THE FAN TG1000

INDEX

PAGE

1) SAFETY REGULATIONS

………………………………… 3

2) TECHNICAL SPECIFICATIONS

……………………………….. 4

3) MAIN PARTS

………………………………… —

4) MOUNTING

………………………………… 5

•

SIZE FAN TG100

………………………………… —

•

EXAMPLE TG1000 ASSEMBLY ON TRANSFORMER

………………………………… 6

5) MOUNTING NOTES

………………………………… 7

•

POWER SUPPLY

………………………………… —

•

ENVIRONMENTAL CONDITIONS OF USE

………………………………… —

•

MAINTENANCE

………………………………… —

6) DIAGNOSTIC FAULT

………………………………… 8

7) RULES FOR THE WARRANTY

………………………………… —

8) DISPOSAL EQUIPMENT

…………………………………. —

9) USEFUL CONTACTS

………………………………… —

3

TG1000

SAFETY REGULATIONS

WARNING:

Carefully read the manual before using the fan. Keep these instructions for future reference.

Do not touch /move fans while they are in operation: RISK INJURY.
The product must be installed in a location with limited access to qualified technician. Any work on the appliance

must be left to a qualified repair technician.

Do not touch the motor or power cables: contact with a voltage of 230/120 Volts AC can be fatal. To reduce the

risk of electric shock, do not disassemble or modify in any way the fan motor. Before connecting the device to
make sure that all connections have been made correctly. Always disconnect the fan from power supply before perfo rming
any type of maintenance.

Never touch the fan motor burns danger: RISK INJURY.

Failure to follow these instructions can cause damage, fire or electric shock, with possible serious injury!

POWER SUPPLY

Before using it make sure that the power supply wires are not damaged, kinked or crushed. Do not tamper with the power
supply wires. Never disconnect the power supply by pulling the cable, avoid touching the pins. Do not perform connection/
disconnection operations with wet hands. Do not use objects as levers to disconnect the power supply of the system.
Disconnect the power immediately if it is evident that the system gives off a burning smell or smoke, please contact
technical support Tecsystem.

LIQUIDS
Do not expose the product to dripping or splashing liquids. Do not allocate in places where humidity is over 90% and never
touch with wet hands.

CLEANING
Before cleaning the fan always disconnect the power supply. To avoid malfunctions, cleaning the fan only using
compressed air to remove dust and dirt. Do not use oils or fats of any kind.

OBJECTS
Never push objects through the air inlet or outlet, if this happens, disconnect the fan and call a technician.

RESTRICTED USE A COMPETENT PERSON
The product is a sophisticated electromechanical system, absolutely not suitable for use by untrained personnel.
All work must be performed by a qualified technician.

ACCESSORIES
Do not use accessories or replacement parts that are not original, it could cause damage to the fan and put at risk the
safety of the user. In case of failure, contact technical support.

LOCATION
Install the fan indoor protected from splashing water and sunlight. Do not place near heat sources exceed the
parameters specified in this manual. Place the fan in a horizontal and stable surface, away from vibration.
The product must be installed in a location with limited access to qualified technician.

REPAIR
Do not repair or adjust the fan. if any fault occure always contact a qualified technician. Opening the fan tampering
involves the automatic invalidation of the warranty.

PRODUCTION
The date and the batch production of the device are shown on the label attached on the fan. Removing the label implies
the automatic invalidation of the warranty.

TECHNICAL SUPPORT
Mail: [e-mail] - tel: [phone]

4

TG1000

TECHNICAL SPECIFICATIONS

TG1000

POWER SUPPLY AVAILABLE

230Vac –50Hz

MOTOR MOUNTING

clockwise / counterclockwise

CURRENT

0.80A

POWER

185W

FLOW

2340m3/h

NOISE LEVEL

78,4dB(A)

STATIC PRESSURE

55Pa

DIAMETER IMPELLER

100mm

LENGTH IMPELLER

2X500mm

INSULATION CLASS

B

MAIN PARTS

1MN0099 REV. 0

1) Air outlet 3) Motor

2) Air inlet 4) Power Connection
(Cable: Brown-Blue-Green-yellow-230Vac 50Hz.)

1

3

2

CAVO COLLEGAMENTO ALIMENTAZIONE

4

(*) The TG1000 is available in two different versions: with a motor clockwise CW and or couterclockwise CCW.

5

TG1000

2

1

3

4

MOUNTING

1MN0099 Rev 0

1MN0099 Rev 0

Note: dimensions fixing holes Ø6 diam et er (mm )

DIMENSIONS (mm) MOUNTING HOLES AND CONNECTIONS TG1000

1) Front view

2) Rear view with mounting holes

3) Motor side view

4) Power Connection
(Cable: Brown-Blue-Green-yellow-230Vac 50Hz.)

6

TG1000

Example of n° 2 pcs of TG1000 application (n° 1 with CW clockwise motor and n° 1 with CCW counterclockwise motor)
that allows to have 2 meters of airflow continuously on each transformer side.

Example of n° 3 pcs of TG1000 application for cast resin transformers high Power (n° 3 with clockwise motors and
n° 3 with counterclockwise motors) that allows to cooling each coil of the transformer.

CW (clockwise)

CCW (counterclockwise)

1MN0100 Rev 0

1MN0100 Rev 0

EXAMPLE TG1000 ASSEMBLY ON TRANSFORMER

7

TG1000

MUONTING NOTES

POWER SUPPLY

The value of power supply is indicated on the fan label, to see the available fan options see parameters at page 4.
Note: do not power the fun with different values of values of voltage and frequency. Always control those indicated on

the label.
Maximum permitted harmonic content in accordance with EN 61000-3-2:

5% 3rd,
6% 5th,
5% 7th,

1.5% 9th,

3.5% 11th,
3% 13th,

0.3% 15th,
2% 17th.

Fix the fans using the holes on the back, do not change the mounting holes of the fan. During the handling of the
fans avoid deforming the fins of the impeller. Never change the motor positioning.

If the fan is mounted on board of a transformer the working position of the fan mus t comply with the safety distance,
indicated in the manual of the transformer, on which you are installing the fan. The fan must be positioned in the
horizontal plane, always make sure, through the help of a level, that the fan is positioned correctly.

The maximum rate of vibration permitted is 60Hz.

WARNING:
Use the fan trying not obstruct the mouth of the inlet / outlet, whether partial or total occlusion of the air vents
can cause malfunction.

MAINTENANCE

In order to maintain the efficiency of the fans, we suggest to perform regularly, every 6 months, a
cleaning operation of the fans (do it using only compressed air). Do not use oils or fats of any kind.

Any prolonged shutdown of the fan may be the cause of failure. The installation of the fans combined with
thermometric Tecsystem avoids any longer standstill. Enabling the HFN Tecsystem present in the unit can be
programmed cycles of activation of fans from 1 to 200 hours, recommended setting every 24 hours (for more
information about the HFN check the manual of the unit

When the fans are connected with Tecsystem VRT control unit always remember that reporting a defect by
the VRT could be related to the malfunction of the fan. Do not reprogram the VRT without having carried
out a verification of the status of the fans and a possible maintenance (cleaning fans with compressed air).

NOTE: periodic maintenance and activation of the HFN function will allow you to extend the efficiency of the
fans. The maintenance on the fans must be programmed as a function of environmental conditions in
which they operate.

ENVIRONMENTAL CONDITIONS OF USE

Absence of fine particles.
Absence of corrosive or flammable gases.
Maximum operating temperature 80 ° C (for short periods).
Relative Humidity: 90% non-condensing (for short periods).

Info:the standards IEC 21010 provide that the ambient air temperature inside the cabins should not be higher than
40 °C.
It is not recommended to install the fans in marine environment, if not after treatment of metal parts.

NOTE: wrong installation and critical environmental conditions as: long periods of inactivity, high temperature high
humidity, excessive dust and excessive vibration can anticipate the deterioration of the mechanical parts of the fans.

8

TG1000

TROUBLE SHOOTING

CAUSES AND REMEDIES

The fan is powered, but the impeller does not
turn.

Remove the power supply and check that: the power connectors
are properly inserted into their home, the connection wires are
tight, there are no obvious signs of burns on the connectors.

The fan runs very slow or too fast.

Check the value of the power, using a multimeter, and check the
correspondence of the values with those reported on the
identification label of the product purchased.

If the problem persists, contact the TECSYSTEM technical department.

The impeller is stuck and cause the fan
failure.

The critical environmental conditions can anticipate the
deterioration of the mechanical parts. Proper planning of cleaning,
maintenance and the installation of the VRT control series will allow
you to lengthen significantly the efficiency of the fan.

RULES FOR THE WA RRANTY

The Product purchased is covered by manufacturer's warranty or the seller's terms and conditions set forth in the
"General Conditions of Sale Tecsystem srl", available at www.tecsystem.it and / or purchase agreement.

The warranty is considered valid only when the product will be damaged by causes attributable to TECSYSTEM srl,
such as manufacturing or components defects.

The warranty is invalid if the product is tampered / modified, incorrectly connected, because voltages outside the limits,
non-compliance with the technical data for use and assembly, as described in this instruction manual.

Any action about warranty is always at our factory in Corsico-MI, Italy as stated in the "General Conditions of Sale
Tecsystem srl ".

TECHNICAL INFO: [e-mail]

TRADE INFO: [e-mail]

PRODUCT INFORMATION (CATALOGS)

DOWNLOAD MANUAL CONTROL UNITS

ACCESSORIES

USEFUL CONTACTS

DISPOSAL EQUIPMENT

The European Directives 2012/19/CE (RAEE) and 2011/65/CE (RoHS) have been approved to reduce the waste of
electrical and electronic equipment, encourage recycling, reuse of materials and components of the equipment,
reducing this allows the disposal of waste and harmful compounds from electrical and electronic equipment.

All electrical and electronic equipment supplied from August 13, 2005 are marked with this symbol,
in accordance with European Directive 2002/96/EC on waste electrical and electronic equipment (WEEE) .
Any electrical or electronic equipment marked with this label must be disposed of separately from normal
household waste.

Restitution electrical equipment used : contact TECSYSTEM or agent TECSYSTEM to receive information on proper
disposal of equipment .

TECSYSTEM is aware of the impact of its products on the environment and asks its customers active support for
proper disposal and environmentally friendly equipment .