Motor Protection Electronic overload thermal protection (Standard motor)
Can be set by digital operator.
(RUN/STOP/FWD/REV/JOG)
Note: For more details, refer to Section 7 “CONSTANTS/FUNCTION LIST.”
3.2 FREQUENCY REFERENCE SETTING AND CHANGE
(Example) Frequency reference value is set to 15Hz.
Description Keypad Operation Digital Operator Display Remarks
•
Frequency reference value
is displayed.
•
Set or change reference
value. (Input “1”).
DSPL
Blinking
•
Select digit.
•
Set or change reference
value. (Input “5”.)
•
Write-in constant.
RESET
ENTER
DATA
─11─
Stops blinking for 2 seconds.
3.3 CONSTANTS CHANGE AND FUNCTION SELECTION
All constants are changed and functions are selected in the same manner.
When changing Cn- and Sn- constants, program mode must be selected.
(Example) Jog frequency (An-09) set value is changed from 6Hz to 10Hz.
Description Keypad Operation Digital Operator Display Remarks
•
Constant group to be set
or changed is displayed.
•
Select constant No. to be
set or changed.
•
Constant set value is
displayed.
•
Constant is set or
changed.
•
Set value is written in.
DSPL
DATA
ENTER
DATA
ENTER
-
-
(“End” is displayed for 0.5
second).
Confirm “End” displayed for
each constant.
─12─
3.4 OPERATION ERRORS “ “
The constant setting fault is checked when power is applied or PRGM is
changed to DRIVE mode. Digital operator displays faults if the is detected.
The fault contact output of the inverter is not executed. If the following “conditions”
occur at power ON or changing PRGM into DRIVE , it becomes .
Display Fault Conditions Example
kVA Constant
Setting Fault
(Sn-01)
Constant Setting
Range Fault
Multi-function Input
Setting Fault (Sn-15
to-18)
V/f Data Set Fault
(Cn-02 to-08)
When 460V class constant is set for 230V class inverter or 230V
class constant is set for 460V.
When “out of setting range” constant is set.
When multi-function inputs Sn-15 to -18 are set as follows:
Set values are not arranged in numerical order. (including equal
values)
Both search references “61” and “62” are set.
Up command (set value = 10) and DOWN command (set value =
11) cannot be set simultaneously.
Up command (set value = 10), DOWN command (set value = 11)
and accel prohibit command (set value = 0A) are set together.
More than two set values except FF are set.
When Cn-02 to 08 do not satisfy the following conditions.
F
max.≧FA>FB≧FMIN.
(Cn-02) (Cn-04) (Cn-05) (Cn-07)
V
V
max.
(Cn-03)
V
C.
(Cn-06)
V
min.
(Cn-08)
F
(Cn-07)
min.
F
(Cn-05)
Sn-15 = 3
Sn-16 = 4
Sn-17 = 6
Sn-18 = 5
Cn-02 = 50
Cn-04 = 60
Cn-05 = 3
Cn-07 = 1.5
F
F
A
B
(Cn-04)
max.
(Cn-02)
F
Constant Set Fault
Constant Write-in
Fault
When any following set fault:
Carrier frequency upper limit (Cn-23) > 5kHz and Carrier frequency
lower limit (Cn-24) ≦ 5kHz.
Carrier frequency proportional Gain
(Cn-25) > 6 and (Cn-23) < (Cn-24)
The constant is not written in correctly to NV-RAM.
(Only at initialization)
─13─
Cn-23 = 6kHz
Cn-24 = 5kHz
/
/
/
/
/
/
4. WIRING
GA7200 has been programmed to operate from the digital operator when shipped from the factory.
Therefore, just connecting the main circuit power enables drive operation.
Note: When external signals or external devices and digital operator are used, refer to Section 7,
“CONSTANTS/FUNCTION LIST”, in this manual.
3 External fault input Fault at closed, normal state at open
4 Fault reset input Reset at closed
Master/Aux.
5
Multi-step speed ref. 1
6 Multi-step speed ref. 2 Effective at “closed”
7 Jog command Jog run at “closed”
8 External coast to stop
11 Sequence common -
Power supply terminal for
15
speed reference
13 0 to +10V/100% freq. 0 to +10V (20kΩ)
Master speed frequency
reference
14
16 Aux. frequency reference 0-10V/100%
Common terminal for control
17
circuit
12 Shield connection - -
9
During running (NO) Run at “closed”
10
25 Zero speed detection
26 Speed agreed detection
27 Open collector output common -
18
Fault contact output
19
common (NO, NC)
20
21 Frequency meter output Analog
22 Common
Forward run at closed, stop at open
Reverse run at closed, stop at open
Auxiliary freq. ref. at
“closed”
Inv. output stop at
“closed”
Speed reference power supply
4 to 20mA/100% freq. 4 to 20mA (250Ω)
0 -
Occurs at minimum
freq. (Cn-07) or less
Occurs when the
frequency reaches
1% of set freq.
Fault at closed between terminals 18 and 20
Fault at open between terminals 19 and 20
0 to 10V/100% freq.
Multi-function contact input:
the following signals are
available to select.
Forward/reverse select, run
mode select, multi-speed
select, jog frequency select,
accel/decel time select,
external fault, external base
clock stop, hold command,
aux. input effective, speed
search, energy-saving
operation.
Multi-function contact input:
one of the following signals
are available to select. Speed
command, speed gain, speed
bias, over torque, over voltage
bias, rate of accel/decel, DB
current.
Multi-function contact input:
one of the following signals
available to output. Output
during running, zero speed,
synchronized speed, arbitrary
speed agreed, frequency
detection, overtorque,
±
undervoltage, run mode,
coast to stop, braking resistor
overheat..
Ammeter/voltmeter/wattmeter
output selection available
Photo-coupler insulation
input +24V DC 8mA
+15V (Allowable current
20mA max.)
0 to +10V (10kΩ)
Dry contact
Contact capacity:
250V AC 1A or less
30VDC 1A or less
Open collector output
+48V 50mA or less
Dry contact
Contact capacity:
250VAC 1A or less
30VDC 1A or less
0 to11V max.
2mA or less
─17─
,
supply
5. DIGITAL OPERATOR PROGRAMMING
The following is an operation example for the digital operator keypad.
Operation Pattern
Typical Operation
INPUT VOLTAGE
SETTING
POWER ON
FWD
SELECTION
Description Keypad Operation Digital Operator Display Remarks
PRECAUTION
Before Power ON
For the 460V class, 25HP (18.5kW, 34kVA) or larger inverter,
change the supply voltage selection tap of control transformer
to the same tap as input voltage. Refer to Installation Manual.
Before Operation
Be sure to set input voltage in control constant Cn-01.
The initial value is 220 for 230V class
FWD 60Hz
FWD 15Hz
RUN FWD JOG
FREQUENCY
SETTING
SET VALUE
CHANGE
REV
SELECTION
440 for 460V class.
REV 60Hz
t
•
Frequency reference
1
Turn on
○
power supply
Set input
2
○
voltage power
Cont’d
value is displayed.
•
Select PRGM mode.
•
Select control constant
(Cn- )
(ex: 220V)
•
Display Cn-01 data.
•
Set 220V as input
voltage.
PRGM
DRIVE
DSPL
DATA
ENTER
RESET
DATA
ENTER
Depress
three times.
─18─
-
-
LED DRIVE OFF
Displayed for 0.5 second.
Confirm the display.
g
3
○
4
○
Cont’d
FWD JOG
Frequency
Settin
Description Keypad Operation Digital Operator Display Remarks
15Hz
• Select DRIVE mode.
• Select output frequency
monitor display.
• Select rotating direction.
(FWD is default at power
ON.)
• Jog operation.
• Frequency reference
value display is selected.
• Change reference value.
• Set value is written in.
• Select output frequency
monitor display.
PRGM
DRIVE
DSPL
JOG
DSPL
RESET
DATA
ENTER
DSPL
Depress
Six times.
LED DRIVE lights.
LED FWD lights.
Stops blinking for two
seconds.
5
○
FWD RUN
6
○
frequency
7
○
REV RUN
8
○
Change
reference
value
60Hz
STOP
• Running operation.
• Select frequency
reference value display.
• Change reference value.
• Set value is written in.
• Select output frequency
monitor value.
• Switch to reverse run.
• Decelerate to a stop.
RUN
DSPL
RESET
DATA
ENTER
DSPL
FWD
REV
STOP
LED lights.
RUN
Stops blinking for two
seconds.
LED REV lights.
STOP
LED lights.
blinks
RUN
while decelerating
─19─
pag
6. PROGRAM MODE SETTING AND CHANGE
The following shows an example of main functions and characteristics.
6.1 V/f PATTERN SETTING
Sn-02
16 types of V/f patterns are available according to motor type, load characteristics and operating
conditions.
To select V/f pattern, set the inverter input voltage to Cn-01.
For details on the different V/f patterns, refer to Par. 7.3
SYSTEM CONSTANTS “V/f PATTERN SELECTION” on
e 67.
PRECAUTION
■■ FIXED V/f PATTERN SELECTION
(Example) Change to variable torque characteristics (Set “7”.)
Description Keypad Operation Digital Operator Display Remarks
• Select PRGM mode.
• Select Sn-02.
• Constant display
value is displayed.
• Set or change
constant.
• Constant value is
written in.
PRGM
DRIVE
DSPL
DATA
ENTER
RESET
DATA
ENTER
Depress twice.
-
-
LED DRIVE OFF
Displayed for 0.5
second. Confirm the
display for each
constant.
─20─
■ INPUT VOLTAGE SETTING
(Example) Set input voltage to 220V.
Description Keypad Operation Digital Operator Display Remarks
• Select PRGM mode.
• Select Cn-01.
• Constant set value
is displayed.
• Set or change
constant.
• Constant value is
written in.
PRGM
DRIVE
Depress three times.
DSPL
DATA
DATA
ENTER
RESET
ENTER
-
-
LED DRIVE OFF
Displayed for 0.5
second. Confirm the
display for each
constant.
─21─
■ ARBITRARY V/f SETTING (Sn-02, Cn-02 to -08)
(Example) Change to “F
= 120Hz, V
max
= 18V”.
min
Description Keypad Operation Digital Operator Display Remarks
• Select PRGM mode.
• Select Sn-02.
• Constant set value
is displayed.
• Set or change
constant. Set to “F”.
• Constant is written
in.
• Select Cn-02.
• Constant set value
is displayed.
• Set or change
constant.
• Constant value is
written in.
• Select Cn-02.
• Select Cn-08
• Constant set value
is displayed.
• Set or change
constant.
• Constant value is
written in.
PRGM
DRIVE
DSPL
DATA
ENTER
RESET
DATA
ENTER
DSPL
DATA
ENTER
RESET
DATA
ENTER
DSPL
DSPL
DATA
ENTER
RESET
DATA
ENTER
Depress twice.
-
-
-
-
-
LED DRIVE OFF
Refer to the
next page
Displayed for 0.5
second. Confirm the
display for each
constant.
─22─
Set Sn-02 to F.
(18V) (Cn-08)
V
V
max.
(Cn-03)
V
C.
(Cn-06)
V
min.
F
(Cn-07)
min.
(Cn-05)
F
B
F
A
(Cn-04)
F
max.
(Cn-02)
(120Hz)
F
If F
MAX.
≧
F
>FB≧F
A
is not satisfied, a setting error occurs.
MIN.
When V/f pattern is selected to be linear, set the same value for Cn-07 and
Cn-05. (Cn-06 setting is disregarded). Refer to pages 67, 68 and 69 for V/f
pattern selection.
─23─
(
6.2 ACCEL/DECEL TIME SETTING
bn-01 to -04 (Sn-06, Sn-15 to -18)
Accel/decel time can be changed in DRIVE mode during running.
• Acceleration and deceleration time each has two set values. When “ accel/decel time
change” is selected (7 is set in Sn-15, Sn-16, Sn-17 or Sn-18) as a multi-function terminal
function, the values set in bn-03 and-04 become effective.
• S-curve characteristics of soft start can be selected in the 1-and 2-digits of Sn-06.
(Example) When S-curve not used, accel and decel times are set with
bn-01 through bn-04.
bn- Set Value
Accel Time 1 (bn-01) 5 seconds
Decel Time 1 (bn-02) 8 seconds
Accel Time 2 (bn-03) 3 seconds
Decel Time 2 (bn-04) 3 seconds
Factory setting
(S-curve characteristics: provided)
bn-01 to 04: 10 seconds
Fref.
bn-01, 03
bn-02, 04
0
t
Setting change
(S-curve characteristics: not provided)
Fref.
bn-01
5 sec.)
bn-03
bn-02 (8 sec.)
bn-04
t
─24─
Description Keypad Operation Digital Operator Display Remarks
•
Select PRGM mode.
•
Select bn-01.
•
Constant set value
is displayed.
PRGM
DRIVE
DSPL
DATA
ENTER
-
-
LED DRIVE OFF
•
Set or change
constant.
•
Constant value is
written in.
•
Select bn-02.
•
Select Sn-06.
•
Constant set value
is displayed.
•
Set or change
constant.
•
Constant value is
written in.
•
Select Sn-18.
RESET
DATA
ENTER
DSPL
DSPL
DATA
ENTER
RESET
DATA
ENTER
DSPL
-
-
-
Displayed for 0.5
second. Confirm the
display for each
constant.
Refer to the
next page
Displayed for 0.5
second. Confirm the
display for each
constant.
•
Constant set value
is displayed.
•
Set or change
constant.
•
Constant value is
written in.
DATA
ENTER
RESET
DATA
ENTER
─25─
Displayed for 0.5
second. Confirm the
display for each
constant.
6.2 ACCEL/DECEL TIME SETTING
* Input signal selection
Sn-06 Operation mode selection 3
4 3 2 1
DIGIT
Machine requires soft start at acceleration and soft stop at
deceleration.
bn-01 to -04 (Sn-06, Sn-15 to -18)
Soft start S-curve characteristics
00 S-curve 0.2 sec.
10 S-curve 0.5 sec.
11 S-curve 1.0 sec.
Master speed frequency reference
0 Normal characteristics
1 Reverse characteristics
Processing when frequency reference is missing
0 Stop by reference input
1 Operation to continue with 80% of frequency reference
Application Example
(Cont’d)
─26─
6.3 INPUT SIGNAL SELECTION
Sn-04
(Example) Change from operator control to terminal control of run/stop and frequency reference.
Description Keypad Operation Digital Operator Display Remarks
•
Select PRGM mode.
•
Select Sn-04.
•
Constant display
value is displayed.
•
Set or change
constant.
•
Constant value is
written in.
PRGM
DRIVE
DSPL
DATA
ENTER
RESET
DATA
ENTER
-
-
LED DRIVE OFF
Refer to the
diagram shown
below.
Displayed for 0.5
second. Confirm the
display for each
constant.
* Input signal selection Sn-04
Sn-04 Operation mode selection
4 3 2 1
DIGIT
Frequency reference input
0 Control circuit terminal 13-14
1 Digital operator An-01
Running operation
0 Control circuit terminal
1 Digital operator
Stopping method selection
00 RAMP to stop
01 Coast to stop
10 Full-range DC injection braking stop
Coast to stop
11
(With a timer function)
─27─
6.4 PROTECTIVE CHARACTERISTICS SELECTION
Sn-10 to -14
Protective characteristics can be selected by Sn-10, Sn-11, Sn-12 and Sn-14.
(Example) Operation is continued after recovery from momentary power loss and the electronic thermal
protection is turned OFF.
Description Keypad Operation Digital Operator Display Remarks
• Select PRGM mode.
• Select Sn-11.
• Constant set value is
displayed.
• Set or change
constant.
• Constant value is
written in.
• Constant set value is
displayed.
• Set or change
constant.
• Constant value is
written in.
DRIVE
PRGM
DSPL
DATA
ENTER
RESET
DATA
ENTER
DSPL
DATA
ENTER
RESET
DATA
ENTER
-
-
-
LED DRIVE OFF
Refer to pages 29
and 30.
Displayed for 0.5
second. Confirm the
display for each
constant.
Displayed for 0.5
second. Confirm the
display for each
constant.