TECO-Westinghouse Motor Anab EQ5, Anab EQ Series Operation Manual

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EQ5 AC Drive Operations Manual
Document: TWMC-EQ5OM Revision: 001P0
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EQ5 AC Drive Operations Manual
Preface Thank you for purchasing our EQ5 series inverter. This product is used to drive a 3-phase electric motor at variable speed. As incorrect use of this product may result in personal injury and/or property damage, please read all safety and operating instructions before using.
Safety Instructions
Please read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the inverter. Also please familiarize yourself with all safety features before using the inverter.
In this manual, safety messages are classified as follows:
Caution
Situations more serious than those covered by CAUTION will depend on prevailing circumstances. Always follow instructions.
Instructions on use:
Danger
Improper operation may result in serious personal injury or death. Improper operation may result in slight to medium personal injury or property
damage.
Danger
This inverter is designed to drive a 3-pha se ind uction motor and is not suitable for a single-phase motor or any other types, as fire may result.
This inverter may not be used (as is) as a component of a life-support system or other medical device directly affecting the personal welfare of the user.
This inverter is manufactured under strict quality control standards. However, safety equipment must be installed if the failure of this device may result in personal injury and/or property damage.
There is a risk of accident.
Instructions on installation:
Danger
Mount this inverter on an incombustible material such as metal. There is a risk of fire.
Do not place combustible or flammable material near this inverter, as fire may result.
Do not hold or carry this inverter by the surface cover. Inverter may be dropped causing injury.
Ensure that the inverter and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips
of wood or metal, and dust), as fire or accident may result.
Do not install or operate a damaged inverter or an inverter with missing parts, as injury may result.
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Caution
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EQ5 AC Drive Operations Manual
Instructions on wiring:
Danger
Connect the inverter to power via a line-protection molded-case circuit breaker or fuse, otherwise fire may result.
Always connect a ground wire, otherwise electric shock or fire may result.
A licensed specialist must perform the wiring, otherwise electric shock may result.
Turn off the power before starting the wiring, otherwise electric shock may result.
Wire the inverter after installation is complete, otherwise electric shock or injury may occur.
Caution
Confirm that the phases and rated voltage of this product match those of the AC power supply, otherwise injury may result.
Do not connect the AC power supply to the output terminals (U,V,and W), otherwise injury may result.
Do not connect a braking resistor directly to the DC terminals (P(+)and N(-)),otherwise fire may result.
Ensure that the noise generated by the inverter, motor, or wiring does not adversely affect peripheral
sensors and equipment, otherwise accident may result.
Instructions on operation:
Danger
Be sure to install the surface cover before turning on power (closed). Do not remove the cover while power to the inverter is on. Otherwise electric shock may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
When the retry function is selected, the inverter may restart automatically after tripping. Design the machine
to ensure personal safety in the event of restart. Accident may result.
When the torque limiting function is selected, operating conditions may differ from preset conditions (acceleration/deceleration time or speed). In this case, personal safety must be assured. Otherwise accident may result.
As the STOP key is effective only when a function setting has been established, install an emergency switch independently, and when an operation via the external signal terminal is selected, the STOP key on the keypad panel will be disabled. Otherwise accident may result.
As operations start suddenly if an alarm is reset with a running signal input, confirm that no running signal is input before resetting alarm. Otherwise accident may result.
Do not touch inverter terminals when energized even if inverter has stopped. Otherwise electric shock may result.
Caution
Do not start or stop the inverter using the main circuit power. Failure may result.
Do not touch the heat sink or braking resistor because they can be extremely hot. Burns may result.
Carefully check the performance of motor or machine before operating at high speed. Injury may result.
Do not use the inverter braking function for mechanical holding. Otherwise injury may result.
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EQ5 AC Drive Operations Manual
Instructions on maintenance, inspection, and replacement:
Danger
Wait a minimum of five minutes (30HP/CT, 40HP/VT or less) or ten minutes (40HP/CT, 50HP/VT or more) after power has been turned off (open) before starting an inspection. (Also confirm that the charge la mp is off and that DC voltage between terminals P (+) and N (-) does not exceed 25V.) Otherwise electrical shock may result.
Only authorized personnel should perform maintenance, inspection, and replacement operations.(Take off metal jewelry such as watches and rings and use insulated tools.) Otherwise electric shock or injury
may result.
Instructions on disposal:
Caution
Treat as industrial waste when disposing it. Otherwise injury may result.
Other instructions:
Danger
Never modify the product. Otherwise electric shock or injury may result.
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EQ5 AC Drive Operations Manual
Compliance with UL/cUL standards [Applicable to products with UL/cUL mark]
Caution Tightening torque and wire range: Refer to Table 2-3-5 in Section 2
Apply the following power supply specifications to the inverter:
Inverter Model Maximum input voltage Input source current
EQ5 - 20P2 - N1 to EQ5 - 2032 - N1 EQ5 - 2040 - C to EQ5 - 2150 - C EQ5 - 40P5 - N1 to EQ5 - 4032 - N1 EQ5 - 4040 - C to EQ5 - 4800 - C
* [CAUTION] Hazard of electrical shock. Disconnect incoming power before working on this control.
* [CAUTION] Dangerous voltage exists until charge light is off. * [WARNING] * More than one live parts inside the inverter. * Type1 “INDOOR USE ONLY”
The inverter is approved as a part used inside a panel. Install it inside a panel. * Suitable for use on a circuit capable of delivering not more than 100,000rms symmetrical amperes. * Use 60/75C copper wire only. * A Class2 circuit wired with class1 wire. * Field wiring connections must be made by a UL Listed and CSA Certified closed-loop terminal connector
sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the
connector manufacturer. * Connect the power supply to main power supply terminals via the Molded-case circuit breaker (MCCB) or
a ground fault circuit interrupter (GFCI) to conform to the UL Listing Mark.
(See Instruction Manual basic connection diagram Fig.2-3-1). * When using auxiliary control-power input (R0, T0), connect as per Basic connection diagram Fig.2-3-1. * Solid state motor overload protection is provided in each model.
AC240V
Not more than 100,000A
AC480V
Caution
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EQ5 AC Drive Operations Manual
Contents
Pg. Before Using This Product ···························· 1
1-1 Receiving Instructions ·························· 1 1-2 Appearance ······································· 1 1-3 Handling the Product ························· 2-3 1-4 Carrying and Moving the Product ··········· 3 1-5 Storage ·········································· 3-4
2. Installation and Electrical Connections ·········· 5 2-1 Operating Environment ························ 5 2-2 Installation Method ···························· 5-7 2-3 Electrical Connections ························· 8
2-3-1 Basic Power Electrical Connections ·· 8
Fig. 2-3-1 Basic Wiring Diagram.................9
2-3-2 Connecting Input power, Motor and Ground Terminals ··················· 10-16 2-3-3 Connecting the Control Terminals 17-21 2-3-4 Input Protection Device Ratings ······· 22 2-3-5 Terminal Tightening Torque and Cable Size ································· 23
2-3-6 DC Link Choke Wattage Loss…….....24
3. Initial Operation ······································ 25 3-1 Inspection and Preparation Before Operation ·········································· 25 3-2 Operation Method ······························ 25 3-3 Trial Run ······································ 25-26
4. Digital Operator ······································ 27 4-1 Appearance of Digital Operator ········· 27-28 4-2 Digital Operator LCD screen, Level Structure ··································· 28
4-2-1 Normal Operation ························ 28 4-2-2 Alarm Modes ·························· 28-29
4-3 Digital Operator Keypad Navigation ······· 30
4-3-1 Operation Mode ·························· 30 4-3-2 Setting the Output Frequency ········· 30 4-3-3 Switching to the LED Monitor ········· 31 4-3-4 Program Menu Screen ·················· 31 4-3-5 Setting the Parameter Values ····· 32-33 4-3-6 Checking Parameter Data ············· 33 4-3-7 Monitoring Operating Status ··········· 33 4-3-8 I/O Check ·································· 34 4-3-9 Maintenance Information ··············· 35 4-3-10 Load Rate Measurement ············· 36 4-3-11 Alarm Information ······················· 37 4-3-12 Alarm History and Possible Reasons ··································· 38 4-3-13 Data Copy, Verify and Error Processing ··························· 39-40 4-3-14 Alarm Mode ······························ 41
Pg.
5. Parameters F,E,C,P,H, A and U ·················· 42 5-1 Parameter Summary List ················· 42-45 5-2 Parameter Explanation ··················· 46-86
6. Alarms Codes, Causes and Troubleshooting · 87 6-1 List of Alarm Codes and Causes ······· 87-88 6-2 Alarm Reset ····································· 89
6-3 Troubleshooting Alarm Codes and Causes (Flowcharts)………….….……...90-96
7. Maintenance and Inspection ······················ 97 7-1 Daily Inspection ································· 97 7-2 Periodic Inspection ························ 97-99
Inspection Notes and Records..................100
7-3 Main Circuit Voltage, Current and Power
Measurements…………………………......101
7-4 Insulation Test ································· 102
s Re
7-5 Part 7-6 Inquiries about Damaged Products ······· 103 7-7 Warranty…………………………………….
8. Specifications ········································ 104 8-1 Standard Specifications ··············· 104-106 8-2 Common Specifications ····················· 107 8-3 Outline Dimensions and Weights ··· 108-111 8-4 RS-485 Modbus RTU Serial
Communications ······························· 112
8-4-1 Transmission Specification ············ 112 8-4-2 Connection ································ 112 8-4-3 Serial Interface Configuration ········· 112 8-4-4 Modbus RTU Functions ················ 112 8-4-5 Inverter Function Code Access ······ 113 8-4-6 Command and Monitor
Data Registers······················ 113-115
8-4-7 Data Format Specification ······· 115-119 8-4-8 Communication Errors ·················· 119
9. Options ················································ 120
10. Electromagnetic Compatibility (EMC) ········ 121 10-1 General ········································ 121 10-2 Recommended Installation
placement ··························· 102
Instructions ···························· 121-124
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TECO – Westinghouse Motor Company Index
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EQ5 AC Drive Operations Manual
1. Before Using This Product
1-1 Receiving Instructions
Unpack and check the product as explained below.
If you have any questions about the product,
contact the nearest TWMC sales office or your local distributor where you purchased the unit.
1. Check the ratings on the nameplate to confirm that the delivered product is the one that was ordered.
TYPE : Inverter type
SOURCE : Power rating OUTPUT : Output rating MASS : Mass (not indicated for produ cts with 30HP/CT, 40HP/VT or less) SER.No. : Serial number
5 XXXXXXXXXXXXX
8
Production lot serial number Production month:1 to 9: January to September, X: October, Y: November, Z: December
Production year: Last digit of year (7 --> 2007)
2. Check for damaged and/or missing parts.
3. In addition to the drive unit and this manual, the package contains rubber bushings (for products of 30HP/CT, 40HP/VT or less) and a terminating resistor (1/2 W, 120) which is packed separately. The terminating resistor for products rated 40HP/CT, 50HP/VT or more, is installed internally. The terminating resistor is required for RS485 communication and can remain installed regardless of RS­485 communication status.
1-2 Appearance
Mounting screws of surface cover
Digital Operator
Surface cover
30HP/CT, 40HP/VT or Less
Mounting screws of surface cover (6 screws total)
Digital Operator
Intermediate cover
Surface cover
Ratings nameplate
40HP/CT, 50HP/VT or More
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TECO – Westinghouse Motor Company Receiving and Handling 1
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EQ5 AC Drive Operations Manual
1-3 Handling the Product
1. Removing the cover For drives rated 30HP/CT, 40HP/VT or less, loosen the mounting screws of the cover, then remove by pulling the top (see Fig. 1.3.1).
Fig. 1-3-1 Removing the Surface Cover (for inverters rated 30HP/CT, 40HP/VT or less)
For drives of 40HP/CT, 50HP/VT or more, first remove the six mounting screws, then remove the cover (see Fig. 1-3-2).
Fig. 1-3-2 Removing the Surface Cover (for inverters rated 40HP/CT, 50HP/VT or more)
2. Removing the digital operator After removing the cover as explained in (1.), loosen the mounting screws of the digital operator and remove as shown in Fig.1.3.3.
Fig. 1-3-3 Removing the Digital Operator (30HP/CT, 40HP/VT or less)
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TECO – Westinghouse Motor Company Receiving and Handling 2
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EQ5 AC Drive Operations Manual
For drives 40HP/CT, 50HP/VT or more, loosen the mounting screws of the digital operator and remove using the finger holds on the digital operator case (see Fig. 1-3-4).
Fig. 1-3-4 Removing the Digital Operator (40HP/CT, 50HP/VT or more)
1-4 Carrying and Moving the Product
1. Carry the product by the main body. Do not carry the product while holding the cover or parts other than the main body.
2. Use a crane or hoist to carry a product equipped with handling hooks.
1-5 Storage
Temporary Storage
Temporary storage of this product must meet those conditions listed in Table 1-5-1.
Table 1-5-1 Storage Environment
Item Specifications
Ambient
temperature
Storage
temperature
Relative humidity
Atmosphere
Note1: The storage temperature applies only to short periods of time such as when transporting the equipment . Note2: As a large change in temperature within this humidity range may result in condensation or freezing,
do not store where such temperature changes may occur.
-10 (14°F) to +50 (122°F)
-25 (-13°F) to +65 (149°F) 5 to 95%
The product must not be exposed to dust, direct sunlight, corrosive gas, oil mist, vapor, or water. There must be a minimum salt content in the atmosphere. Do not store where condensation may occur as a result of sudden changes in temperature.
Note2
Note1
Condensation or freezing must not occur as a result of sudden temperature changes.
1. Do not place this product directly on a floor.
2. To store the product in an extreme environment, pack in vinyl sheeting, etc.
3. If the product is stored in a high-humidity environment, insert a drying agent (e.g., silica gel) and pack the product in vinyl sheeting.
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TECO – Westinghouse Motor Company Receiving, Handling, and Storage 3
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EQ5 AC Drive Operations Manual
Long-term Storage
If the product is to be stored for an extended period of time after purchase, the method of storage depends primarily on storage location. The general long-term storage method is as follows:
1. The above conditions for temporary storage must be satisfied. When the storage period exceeds three months, the upper limit of ambient temperature must be reduced to 30º (86ºF) to prevent the deterioration of the electrolytic capacitors.
2. Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to
ensure a relative humidity of about 70% or less.
3. If the product is mounted on equipment or a control panel and is not being unused and is exposed to the elements such as like moisture or dust (particularly on a construction site), remove the product and store in a suitable environment.
4. Electrolytic capacitors not provided with voltage for extended periods of time will deteriorate. Do not store electrolytic capacitors longer than one year without providing voltage to them.
NOTES
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TECO – Westinghouse Motor Company Receiving, Handling, and Storage 4
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EQ5 AC Drive Operations Manual
2. Installation and Electrical Connections
2-1 Operating Environment
Install this product in a location that meets the conditions listed in Table 2-1-1
Table 2-1-1 Operating Environment
Item Specifications
Location Indoors
-10Cº to +50ºC (14ºF to 122ºF) ­For products of 30HP/CT,
Ambient
temperature
40HP/VT or less, the ventilating covers must be removed if the ambient temperature exceeds +40ºC (104ºF)
Relative humidity
5 to 95% non-condensing
The product must not be exposed to dust, direct sunlight, corrosive gas, oil mist, vapor, or water.
Atmosphere
There must be a minimum salt content in the atmosphere. Do not store where condensation may occur as a result of sudden changes in temperature. 1000 m (3300 feet) or lower - For
Altitude
altitudes above 1000 m (3300 feet), see Table 2-1-2.
Vibration
3mm peak from 2 to 9Hz, 9.8m/s from 9 to 20Hz,
2
from 20-55Hz, 1m/s2 from
2m/s 55 to 200Hz.
Table 2-1-2 Output Current Reduction
3300ft or lower (1000m) 1.00
Rate Based on Altitude
Altitude
3300-4950ft
Output current
reduction rate
(1000 to 1500m)
4950-6600ft
(1500 to 2000m)
6600-8250ft
(2000 to 2500m)
8250-9900ft
(2500 to 3000m)
Fig. 2-2-1
30HP/CT, 40HP/VT or less: Gap X can be 0. (side-by- side installation)
0.97
0.95
0.91
0.88
2-2 Installation Method
1. Mounting, dimensional and weight information for all of the inverter models, is covered in Sec. 8-3 of
this manual. Select the model being used and prepare the installation.
2. Securely fasten the product in a vertical upright position on a solid structure with the product logo facing the front. Do not mount the product upside down or install in a horizontal position as proper ventilation will be inhibited.
3. As heat is generated during inverter operation, the spaces shown in Fig. 2-2-1 are required to ensure sufficient cooling. Since heat radiates upward, do not install the product beneath heat sensitive equipment.
4. During operation, the heat sink may reach a temperature of 90ºC (194ºF), therefore ensure that the material surrounding the product can withstand this temperature.
DANGER
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TECO – Westinghouse Motor Company Installation Environment & Method 5
40HP/CT, 50HP/VT or more: Gap X >= 2.0” (50mm)
Install this product on nonflammable material such as metal.
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EQ5 AC Drive Operations Manual
5. When installing this product in a control panel, ensure that the ventilation is sufficient to prevent the ambient temperature of the inverter from exceeding the specified value. Do not install the product in an area where there is inadequate ventilation,
6. If two or more inverters must be installed in the same equipment or control panel, arrange the units horizontally (side by side) to minimize the effect of heat. If two or more inverters must be installed vertically (one on top of the other), place an insulated plate between the inverters to minimize the effect of heat.
7. When shipped from the factory, inverters provide internal cooling inside panel. An inverter of 30HP/CT, 40HP/VT or less can be converted to an external cooling simply by adding an optional mounting adapter.
In an external cooling system, the heat sink radiates about 70% of total inverter heat (total loss) and can be placed outside the control panel (see Fig. 2-2-2). When doing this, ensure that heat sink surfaces are kept free of foreign matter.
Fig.2-2-2
In the case of external cooling system, cover the back of the inverter in order to prevent the exposure of the power capacitor and braking resistor as electric shock may result.
DANGER
An inverter of 40HP/CT, 50HP/VT or more can be converted to an external cooling type simply by
moving
upper and lower mounting brackets as shown in Fig. 2-2-3. Remove the M6 bracket screws, move the brackets, then secure the brackets using the M5 case mounting screws. (The bracket screws are no longer required after changing the bracket mounting position.)
Ensure that the inverter and heat sink surfaces are kept free of foreign matter such as lint, paper dust, small chips of wood or metal, and dust, as
ire may result.
Quantity of Mounting Screws
Voltage
Series
EQ5 - 2040 - C to EQ5 - 2100 - C 5 (M6x20) 5 (M5x16)
230V
460V
*1 Secure the brackets changing the screws, size:M5, length:20mm. *2 Secure the brackets using the brackets screws.
EQ5 - 2125 - C 7 (M6x20) 5 (M5x16) EQ5 - 2150 - C 6 (M6x20) 6 (M5x16) EQ5 - 4040 - C to EQ5 - 4125 - C 5 (M6x20) 5 (M5x16) EQ5 - 4150 - C to EQ5 - 4200 - C 7 (M6x20) *1 5 (M5x16) EQ5 - 4250 - C to EQ5 - 4300 - C 7 (M6x20) 7 (M5x16) EQ5 - 4350 - C to EQ5 - 4400 - C 6 (M6x20) *1 6 (M5x16) *3 EQ5 - 4450 - C to EQ5 - 4600 - C 6 (M8x20) *2 *3 EQ5 - 4150 - C to EQ5 - 4200 - C 8 (M8x20) *2
Inverter Type Bracket Screws
Case
Mounting
Screws
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TECO – Westinghouse Motor Company Installation Method 6
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EQ5 AC Drive Operations Manual
*3 Do not use the bottom brackets in the bottom surface mount Installation.
Fig. 2-2-3 40HP/CT, 50HP/VT or more Removing Upper and Lower Brackets
8. For inverters of 30HP/CT, 40HP/VT or less, remove the ventilating covers if ambient temperature
exceeds +40°C (104°F)
(1) Removing the ventilating covers:
One ventilating cover is mounted on top of the inverter and the other two or three are mounted at the bottom.
Fig. 2-2-4 30HP/CT, 40HP/VT or Less Removing Ventilating Covers
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TECO – Westinghouse Motor Company Installation Method 7
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EQ5 AC Drive Operations Manual
2-3 Electrical Connections
To access the terminal blocks remove the cover in accordance with the instructions in this manual.
2-3-1 Basic Power Electrical Connections
1. Always connect input power to the main circuit power terminals L1/R, L2/S, and L3/T of the inverter. Check that the input voltage to be applied is within the maximum allowable voltage marked on the nameplate.
2. Always connect the power output terminals U, V, and W to the motor. Check that output voltage rating is correct for the motor being used.
DANGER- Do not connect the input voltage to the motor terminals U, V, and W as
extreme damage and / or injury may result.
3. Using the proper wire size and type, always bond the ground terminal to a reliable ground connection to prevent dangerous situations such as the possibility of fire or electrical shock and to minimize electrical noise.
4. Use a secure reliable cable crimp connection between the terminal and a cable.
5. After terminating the wiring connection, ensure the following:
a. The connection is correct. b. All necessary connections have been made. c. There is no short-circuit or ground fault between terminals and cables.
6. If a wiring change needs to be made after power-up, wait at least 5 minutes before making
any wiring changes. Also ensure that the charge indicating LED is off. This is necessary because the DC power section capacitor(s) does not discharge immediately after power-down and maintains lethal voltages. The actual DC voltage may also be checked with a multimeter and should be 25VDC or less. If short circuiting the DC voltage after power-down, sparks may occur.
Always properly ground the inverter otherwise electric shock or fire
may result.
Ensure that a licensed specialist performs all wiring and that all codes
DANGER
are met.
Confirm that the power is turned off and that the charge indicator is off
(Wait 5 minutes for 30HP/CT, 40HP/VT and less, 10 minutes for 40HP/CT, 50HP/VT or above) before removing any protective covers as lethal voltages are present and electrical shock may result.
NOTES
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TECO – Westinghouse Motor Company Electrical Connections 8
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EQ5 AC Drive Operations Manual
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TECO – Westinghouse Motor Company Basic Wiring Diagram 9
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EQ5 AC Drive Operations Manual
2-3-2 Connecting the Input Power, Motor Output Power, and Ground Terminals
The following shows the terminal arrangements for the various HP ranges of the EQ5.
The terminal screw sizes are also shown for reference.
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TECO – Westinghouse Motor Company Power Terminal Designations & Wiring 10
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EQ5 AC Drive Operations Manual
Screw size: M4
R0 T0
L1/R L2/S L3/T
L1/R L2/S L3/T
POWER INPUT
G
Screw size: G M10 – Other Terminals M12
Screw size: M4
R0 T0
L1/R L2/S L3/T
L1/R L2/S L3/T
POWER INPUT
Screw size: G M10 – Other Terminals M12
G
P1
P1
P1
U VW
P1
U VW
P(+) P(+)
N(-)
N(-)
500 – 600 HP 460 VAC
N(-)
P(+)
P(+)
N(-)
700 – 800 HP 460 VAC
MOTOR
U VW
U VW
MOTOR
G
G
Table 2-3-1 Functions of Main Circuit Terminals and Ground Terminals
Symbol Terminal Name Description
L1/R, L2/S, L3/T
U, V, W Inverter output terminals Connects to a 3-phase motor.
R0, T0
P1, P (+)
P (+), DB
P (+), N (-) DC link circuit terminals
G
1. Main circuit input power terminals (L1/R, L2/S, L3/T) a. For circuit (wiring) protection, connect these terminals to the input power supply using a molded-case circuit breaker or a ground-fault circuit interrupter. Phase-sequence matching is unnecessary. b. To ensure safety, a magnetic contactor should be connected to disconnect the inverter from the input power supply when the inverter protective function activates. c. The main circuit input power should be used to start or stop the inverter only if absolutely necessary and then should not be used more than once every hour. d. If you need to connect these terminals to a single-phase power supply, please consult
the factory.
Main circuit input power terminals.
Auxiliary control-power input terminals.
DC link reactor terminal connection.
External braking resistor terminal connections.
Connects to a 3-phase power supply.
Connects a backup AC power supply to the control circuit. (Not applicable to inverters of 1HP or less)
Connects a power-factor correcting DC link reactor. (optional)
Connects an external braking resistor for inverters 10HP/CT, 15HP/VT or less.
Supplies DC link voltage to the external braking or power regeneration unit (optional).
Inverter ground terminal Inverter chassis (case) ground.
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TECO – Westinghouse Motor Company Power Terminal Designations & Wiring 11
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EQ5 AC Drive Operations Manual
2. Inverter output terminals (U, V, W) a. Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor rotation is incorrect, swap any two of the U, V, and W phases. b. Do not connect a power factor correction capacitor or surge suppressor to the inverter output. c. If the cable from the inverter to the motor is excessively long, a high-frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or a reduction in current indication precision. d. When a motor is driven by a PWM-type inverter, the motor terminals may be subject to surge voltage generated by PWM switching. If the motor cables are excessively long, particularly the 460V series units, the surge voltage will deteriorate motor insulation over time. To prevent this, use the following guidelines:
Inverters 7.5HP/CT, 10HP/VT and Higher
Motor Insulation Rating 1000V 1300V 1600V 460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m) * 230 VAC Input Voltage 1312 ft (400 m) * 1312 ft (400 m) * 1312 ft (400 m) *
Inverters 5HP/CT/VT and Smaller
Motor Insulation Rating 1000V 1300V 1600V 460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) * 165 ft (50 m) * 230 VAC Input Voltage 328 ft (100 m) * 328 ft (100 m) * 328 ft (100 m) * * In this case the cable length is determined by secondary effects and not voltage
spiking.
Note: When a motor protective thermal O/L relay is inserted between the inverter and the motor, the thermal O/L relay may malfunction (particularly in the 460V series units), even when the cable length is 165 feet (50m) or less. To correct this, insert a filter or reduce the PWM carrier frequency. (Use function code “F26 Motor sound”.)
3. Auxiliary control-power input terminals (R0 and T0)
The inverter will operate even if power is not provided to these terminals. If a protective circuit is activated and the magnetic contactor on the inverter power input side is opened (off), the inverter control circuit power, the alarm output (30A, B, and C), and the keypad display will lose power. To prevent this, the same AC power as supplied to the main input circuit must be supplied (as auxiliary control power) to the auxiliary control - power input terminals (R0 and T0). (see Fig. 2-3-2)
a. To ensure effective noise reduction when using an input noise filter, the output from the filter must go to the auxiliary control-power input terminals. If these terminals are
connected to the input side of the filter, the noise reduction is much less effective.
Fig. 2-3-2 Connecting the Auxiliary Control-Power
Input Terminals
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b. When the RCD (Residual-current Protective Device) is installed (30HP/CT, 40HP/VT or less), the terminal R0
and T0 should be connected to the output side of the RCD. If they are connected to the input side, the RCD will malfunction because the power supply of the inverter is three phase and the
R0 and T0 input is single phase. If it is required to connect terminals R0 and T0 are to the input side
of the RCD, an isolation transformer is required as shown on the Fig. 2-3-2.
4. Connecting a DC link choke to terminals (P1 and P (+))
a. Before connecting a DC link choke to these terminals, remove the factory-installed jumper. (Fig. 2-3-3) b. If a DC link choke is not used, do not remove the jumper.
Note: For inverters of 100HP or more, the DC link choke is provided
as separate standard component and should always be connected. For inverters less than 100 HP, the DC link choke is not provided and is optional.
4. Connecting an external braking-resistor to terminals (P (+) and DB) (10HP/CT, 15HP/VT or less) (Fig. 2-3-4). For inverters 10HP/CT, 15HP/VT or less, a built-in braking resistor is connected to terminals P (+) and DB. If this braking resistor does not provide sufficient thermal capacity (e.g. high operating duty cycle or high inertia loads), an optional external braking resistor must be installed to improve braking performance.
a. Remove the internal braking resistor from terminals P(+) and DB and Insulate the terminals with adhesive insulation tape, etc. b. Connect terminals P(+) and DB of the external braking resistor to terminals P(+) and DB of the inverter. c. The wiring (cables twisted or otherwise) should not exceed 16ft (5m).
6. DC link circuit terminals (P (+) and N (-)) (Fig.2-3-5). The EQ5 inverter of 15HP/CT, 20HP/VT or more does not contain a drive circuit for the braking resistor. To improve braking performance, an optional external braking unit and external braking resistor must be installed.
a. Connect terminals P and N of the braking unit to terminals P(+) and N(-) of the inverter.
The wiring (cables twisted or otherwise) should not exceed 16ft(5m).
b. Connect terminals P and DB of the braking resistor to terminals P and DB of the braking
unit. The wiring (cables twisted or otherwise) should not exceed 33ft (10m).
c. Connect terminals P and DB of the braking resistor to terminals P and DB of the braking unit. The wiring (cables twisted or otherwise) should not exceed 33ft (10m).
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TECO – Westinghouse Motor Company Power Terminal Designations & Wiring 13
DC Link Choke
X
P(+)P1
Inverter
Fig. 2-3-3 Remove Jumper
Fig. 2-3-4 Connection (10HP/CT,
15HP/VT or less)
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EQ5 AC Drive Operations Manual
DANGER- When terminals P (+) and N (-) of
the inverter are not used, leave terminals open. If P(+) is connected to N (-) the bus voltage will be shorted, or if braking resistor is connected directly, the resistor can cause fire.
d. Auxiliary contacts 1 and 2 of the braking
unit are polarity sensitive. To connect the
braking unit, refer to the "TECO Inverter
Speecon Braking Unit Manual”.
7. Inverter ground terminal To ensure safety and noise reduction, always bond the inverter ground terminal. Also, metal frames of electrical equipment must be grounded as specified in applicable codes The connection procedure is as follows:
a. Ground all metal frames and chassis to a ground terminal (Ground resistance: 10). b. In accordance with applicable codes, use a suitable ground cable to connect the inverter system to ground.
Fig. 2-3-5 Connection (15HP or more)
8. Placement of connector (CN UX) for inverters 40HP/CT, 50HP/VT and higher. When an inverter of 40HP or higher is connected to an input voltage listed in Table 2-3-2, disconnect the auxiliary power connector CN UX from U1 and connect to U2. (Refer to Fig. 2-3-7)
Table 2-3-2 Main Input Voltage Requiring Auxiliary Power Connector Change
Frequency [Hz] Input voltage range [VAC]
50 380 - 398 60 380 - 430
9. Placement of fan power connector (CN RXTX) for inverters 40HP/CT, 50HP/VT or higher.
An inverter of 40HP/CT, 50HP/VT or greater uses an AC cooling fan. When the inverter is being operated with DC Input power, the fan must still be energized from an AC power source. To do this, position the fan connector (CN RTXT) as shown in Fig. 2-3-9 and provide AC voltage to auxiliary input terminals R0 and T0. For the (CN RTXT) connector placement method, see Fig. 2-3-7.
Note: When shipped, the fan connector (CN RXTX) is connected to L1/R-L3/T. Do not change the connector position unless DC power is being used.
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NOTES
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The connectors are mounted on the power PCB above the control PCB as shown on the right.
Note:
To remove a connector, squeeze the locking mechanism and pull. To mount a connector, push the connector down until it locks (clicks).
EQ5-4040-C to EQ5-4200-C
EQ5-2040-C to EQ5-14150-C
<Enlarged view of part A>
When shipped from the factory, CN UX is connected to U1 and CN RXTX is connected to
L1/R-L3/T.
EQ5-4250-C to EQ5-4900-C
Fig. 2-3-7 (CN UX) and (CN RXTX) Connector Locations and Orientation
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2-3-3 Connecting the Control Terminals
Table 2-3-3 lists the functions of the control circuit terminals. The connections to the control terminals will be in accordance with its function setting.
Table 2-3-3 Control Terminal Functions
Classification
Analog input
Terminal
Symbol
13
Terminal Name Function
Potentiometer power supply
12 Voltage input 1
V2 Voltage input 2
C1 Current input
11
Analog input common
Supplies +10V DC to an externally connected frequency control potentiometer (1 to 5k). 1- Sets the output frequency in accordance with an analog
input voltage applied from an external circuit.
- 0 to +10V DC / 0 to 100%
- Reversible operation using positive and negative signals: 0 to +/-10V DC / 0 to +/-100%
- Reverse operation: +10 to 0V DC / 0 to 100%
2- Feedback signal for PID control. 3- Output torque control. * Terminal Input resistance: 22k Sets the output frequency in accordance with an analog input voltage applied from an external circuit.
- 0 to +10V DC / 0 to 100%
- Reverse operation:+10 to 0V DC / 0 to 100% * Terminals "V2" and "C1" cannot be used at the same time. * Terminal Input resistance: 22k
1- Sets the output frequency in accordance with an analog
input current applied from an external circuit.
- 4 to 20mA DC / 0 to 100%
- Reverse operation: 20 to 4mA DC / 0 to 100% 2- Feedback signal for PID control. 3- PTC thermistor input.
PTC
13
ON
OFF
11k
1k
_
+
11k
250
C1
V2
11
* Terminals "V2" and "C1" cannot be used at the same time. * Terminal Input resistance: 250 * PTC switch is off when function not used.
Common terminal for analog input and output signals
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EQ5 AC Drive Operations Manual
Digital input
FWD REV
Forward operation / stop command Reverse operation / stop command
Forward operation (when FWD-CM is on) or deceleration and stop (when FWD-CM is open). Reverse operation (when REV-CM is on) or deceleration
and stop (when REV-CM is open). X1 Digital input 1 The coast-to-stop command, external alarm, alarm reset, X2 Digital input 2 X3 Digital input 3 X4 Digital input 4 X5 Digital input 5 X6 Digital input 6 X7 Digital input 7 X8 Digital input 8 X9 Digital input 9
multi-step frequency selection, and other functions (from an
external circuit) can be assigned to terminals X1 to X9. For
details, see "Setting the Terminal Functions E01 to E09" in
Section 5.3 Function Explanation. <Specifications of digital
input circuit>
*
Item min. typ. max.
Operating voltage ON 2V - 2V
OFF 22V 24V 27V Operating current level
ON - 3.2mA 4.5mA Leakage current OFF - - 0.5mA
+24V
PLC
FWD, REV
X1 – X9
6.8k
Analog output
CM
0V
CM Common terminal Common terminal for digital inputs ,FMP and P24. P24
Control Unit power Supply
PLC PLC signal power
+24VDC power supply for control input. Maximum output current 100mA Used to connect to a PLC power supply output 22 to 27 VDC, input signals set to sink logic operation. Analog output DC voltage 0 to +10V DC. The signal is selected to indicate one of the following:
-Output frequency (before slip compensation)
-Power consumption
-Output frequency (after slip compensation)
FMA (11 Com)
Analog monitor
-PID feedback value
-Output current
-PG feedback value
-Output voltage
-DC link circuit voltage
-Output torque
-Load factor *Minimum load resistance: 5k
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EQ5 AC Drive Operations Manual
Pulse output
Transistor
output
FMP (CM Com)
Y1 Transistor out Y2 Transistor output2
Y3 Transistor output3 Y4 Transistor output4
Frequency monitor (pulse output)
ut1 A running signal, frequency equivalence signal, overload
Outputs a pulse frequency indicating the same as that of the analog FMA signal.
early warning signal, and other signals from the inverter are output (as a transistor output) to terminals Y1-Y4. For details, see "Setting the Terminal Functions E20 to E23" in Section 5.3 Function Explanation
Transistor output circuit specifications
Item min. typ. max.
Operating voltage
Maximum load current ON - - 50mA Leakage current OFF - - 0.1mA
ON - 2V 3V OFF - 24V 27V
CME
30A,30B, 30C
Relay outputs
Y5A,Y5C
DX+, DX-
Communication
SD
(1) Analog input terminals (13,12,V2,C1,and 11)
a. These terminals receive analog signals that may be affected by external noise. The cables should be as short
as possible (66ft /20m or less), be shielded twisted cable, and must be properly grounded. If the cables are affected by externally induced noise, the shielding effect may be improved by connecting the shield to terminal [11]. (see Fig. 2-3-8)
b. If contacts are used to connect to these circuits, twin (bifurcated type) contacts for handling low level
signals must be used. A contact must not be connected to terminal [11].
c. If an external analog signal output device is connected to these terminals, it may malfunction as a
result of inverter noise. To prevent malfunction, connect a ferrite core or capacitor to the external analog signal output device as shown in Fig. 2-3-9.
Transistor output common
Alarm output for any fault
Multipurpose-signal relay output
RS485 Modbus RTU communication Communication­cable shield connection terminal
Common terminal for transistor output signals This terminal is insolated from terminals [CM] and [11]. If the inverter is stopped by an alarm (protective function), the relay (SPDT) will activate. Contact rating: 250 VAC, .03A - 48V DC, 0.5A The activation mode can be selected for normal or alarm operation. The activation signals can be the same as the Y1 -Y4 outputs above. The contact ratings are the same as that of the alarm output above.
Terminals for RS485 communication (Modbus RTU). UP to 31 inverters can be connected using the daisy chain method.
Terminal for connecting the shield of the communication cable. The terminal is electrically floating.
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EQ5 AC Drive Operations Manual
(2) Digital input terminals (FWD, REV, X1 to X9, and CM)
a. Digital input terminals FWD, REV and X1 to X9 are generally turned on or off by switching the input to (P24) +24V (source logic) or to (CM) 0V (sink logic). If the digital input terminals are turned on or off by a PLC with open collector using an external power supply, a resulting bypass circuit may cause the inverter to malfunction. To prevent this, connect the PLC terminal as shown in Fig. 2-3-10. b. When using a dry contact input such as a relay, highly reliable contacts capable of handling low level signals must be used.
(3) Transistor output terminals (Y1 to Y4, CME)
a. Refer to the circuit configuration in Table 2-3-3 Transistor Output and confirm the polarity of the
external power supply. b. When connecting a control relay to the transistor output, connect a transient absorbing diode to both ends of the relays’ exciting coil.
(4) Sink or Source Logic selection a. The slide switch SW1 located on the control board, sets the digital inputs for sink or source
input logic. The factory default is the sink position and is most commonly used in the US while source logic is common in Europe.
b. For proper input digital connections, refer to the EQ 5 wiring diagram as well as other sections
covering this subject. Ensure that the correct position is selected for a particular application.
(5) Others
a. To prevent faulty operation as a result of noise, the control terminal cables should be placed as far as possible from the main power cables.
b. The control cables inside the inverter must be secured to prevent direct contact with the main power section, such as the power terminal block.
(6) Wiring of the control circuit (40HP/CT, 50HP/VT or greater) a. Pull out the control circuit wiring along the left panel as shown in Fig. 2-3-11. b. Secure the cable binding hole A on the left wall of the power terminal block using a cable tie. Note: The cable tie should not exceed 0.14 ”(3.5mm) in width and 0.06” (1.5mm) in thickness. c. When an optional PC card is mounted, the signal cables must be secured to cable binding hole B.
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EQ5 AC Drive Operations Manual
NOTES
Fig. 2-3-11 Control Cable Routing and Securing for 40HP/CT, 50HP/VT and Greater
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EQ5 AC Drive Operations Manual
2-3-4 Input Protective Device Ratings.
Input
Voltage
230 VAC
460VAC
Input Fuse (AMPS)
HP Rating
(VT / CT)
0.25 / 0.25 3 3 3 15
0.5 / 0.5 5 6 3 15 1 / 1 10 15 3 20 2 / 2 15 20 3 30 3 / 3 20 30 3 40 5 / 5 35 50 3 60
7.5 / 5 60 80 3 100
10 / 7.5 70 125 3 125
15 / 10 100 150 3 175 20 / 15 125 200 3 225 25 / 20 150 225 3 250 30 / 25 175 250 3 300 30 / 30 175 250 3 300 40 / 30 200 * 5 200 50 / 40 225 * 5 225 60 / 50 300 * 5 300 75 / 60 350 * 5 350
100 / 75 300 * 5 300 125 / 100 400 * 5 400 150 / 125 450 * 5 450
0.5 / 0.5 3 3 3 15 1 / 1 5 6 3 15 2 / 2 10 10 3 15 3 / 3 15 15 3 20 5 / 5 20 25 3 35
7.5 / 5 30 45 3 50
10 / 7.5 40 60 3 70
15 / 10 50 90 3 90 20 / 15 70 110 3 110 25 / 20 80 125 3 150 30 / 25 100 125 3 175 30 / 30 100 125 3 175 40 / 30 100 * 10 100 50 / 40 125 * 10 125 60 / 50 175 * 10 175 75 / 60 150 * 10 150
100 / 75 175 * 10 175 125 / 100 200 * 10 200 150 / 125 225 * 10 225
200 /150 300 * 10 300 250 / 200 450 * 10 400 300 / 250 500 * 10 450 350 / 300 500 * 10 500 400 / 350 600 * 10 600 450 / 350 700 * 10 700 500 / 400 700 * 10 700 600 / 450 1000 * 10 1000 700 / 500 1000 * 10 1000 800 / 600 1200 * 10 1200
L1/R, L2/S &
L3/T
(Nominal)
L1/R, L2/S &
L3/T
(Maximum)
(Note 1)
Auxiliary
Input
R0 & T0
Input
Circuit
Breaker
(AMPS)
(Note 1)
Note 1 - Class J fuse or circuit breaker rated 600V with the maximum current rating as shown in the above table to be connected to a drive 30HP/CT, 40HP/VT and less.
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EQ5 AC Drive Operations Manual
2-3-5 EQ5 Terminal Tightening Torque and Cable Size
Terminal Tightening Torque
E (G)
119
(13.5)
119
(13.5)
239 (27)
(Note 4)
Circuit
P(+), N(-)
& DB
(Note 1)
31.0 (3.5)
119 (13.5)
31.0 (3.5)
51.3 ( 5.8)
119 (13.5)
239 (27)
(Note 2)
DB
R0
&
T0
10.6 (1.2)
10.6 (1.2)
L2/S &
Qty 2-1 3/0 4/0
Qty 2-2/0 Qty 2-3/0 Qty 2-4/0 6
Qty 2-1/0 Qty 2-1/0 Qty 2-1/0 Qty 2-3/0 Qty 2-3/0 Qty 2-4/0 6
Qty 2-350 Qty 2-400 Qt y2-500
HP
Rating
(CT / VT)
Input Voltage
0.25 / 0.25
0.5 / 0.5 1 / 1 2 / 2 3 / 3 14 5 / 5 10
5 / 7.5
7.5 / 10 6
230
VAC
460
VAC
2 - Consult Factory. 3 - Wire size from NEC tables 310-16. Copper wire rated 60°C for 100 Amps or less, 75°C for over 100 Amps in 30°C Ambient, and 1.25 x drive rated Amps. 4 - Control terminals tightening torque, 6.2 (0.7)
10 / 15 15 / 20 3 20 / 25 2 25 / 30 30 / 30 30 / 40 40 / 50 50 / 60 60 / 75 Qty 2-2/0 4/0 Qty 2-1
75 / 100 Qty 2-3/0 Qty 2-1/0 Qty 2-2/0 8
100 / 120 125 / 150 Qty 2-4/0 Qty 2-4/0 Qty 2-250 4
0.5 / 0.5 1 / 1 2 / 2 3 / 3 5 / 5 14
5 / 7.5
7.5 / 10 10 / 15 15 / 20 8 20 / 25 6 25 / 30 30 / 30 30 / 40 40 / 50 1 2 2 50 / 60 60 / 75 3/0 2/0 2/0
75 / 100
100 / 125 125 / 150 150 / 200 Qty 2-1/0 Qty 2-2/0 Qty 2-3/0 200 / 250 250 / 300 Qty 2-4/0 Qt y2-250 Qty 2-300 300 / 350 Qty 2-250 Qty 2-300 Qty 2-350 350 / 400 350 / 450 Qty 2-500 Qty 2-500 Qt y2-700 400 / 500 Qty 2-350 Qty 2-400 Qty 2-500 450 / 600 Qty 2-500 Qty 2-500 Qty 2-700 500 / 700 Qty 2-600 Qty 2-600 Qty 2-800 600 / 800 Qty 2-700 Qty 2-750 Qty 2-1000
Notes 1 - Based on TWMC standard DB unit and DB resistor designs.
Ib – in (Nm)
L1/R,
L2/S, L3/T, U, V, W, P1
& P(+)
10.6 (1.2) 10.6 (1.2) -
20.8 (2.36) 20.8 (2.36)
31.0 (3.5)
51.3 ( 5.8)
119 (13.5)
239 (27)
425 (48) 239 (27)
10.6 (1.2) 10.6 (1.2) -
20.8 (2.36) 20.8 (2.36)
31.0 (3.5)
51.3 ( 5.8)
119 (13.5)
239 (27)
425 (48)
Cable Size AWG
L1/R,
U, V & W
L3/T
16 16
8 4
1
4/0 1/0 2/0
16 16
12 10
4
2 3 3
2/0 2 1
2/0 4/0 4/0 3/0 4/0 Qty 2-1 10
(Note 3)
DC
Reactor,
P1 &
P(+)
DB Cir.
P(+), N(-)
(Note 1)
(Note 2)
& DB
14
10
14
8
4
R0
&
T0
-
14
10
-
14
-
10
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EQ5 AC Drive Operations Manual
2-3-6 DC Link Choke Wattage Loss
Fig. 2-3-12 DC Link Choke
Note: Please refer to Sec. 8- 3- 4 for dimensions an d weights.
Input
Voltage
230V
460V
Notes:
• EQ5 Drives rated 100 Hp and above are furnished with a DC link choke. This choke must be installed between terminals P1 and P+ prior to applying power to the Drive.
• The weight of the DC Link Reactor is not included as part of weight referenced for the Drive.
• The DC Link choke is provided as open type and is separately mounted. Any enclosures are to be provided by the user.
Hp Model No.
100/75 DCR2-75B 55 125/100 DCR2-90B 57 150/125 DCR2-110B 67
100/75 DCR4-75B 58 125/100 DCR4-90B 64 150/125 DCR4-110B 73 200/150 DCR4-132B 84 250/200 DCR4-160B 90 300/250 DCR4-200B 126 350/300 DCR4-220B 131 400/350 DCR4-280B 133 450/350 DCR4-280B 150 500/400 DCR4-355B 205 600/450 DCR4-400B 215 700/500 DCR4-450B 272 800/600 DCR4-500B 292
Loss
(Watts)
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EQ5 AC Drive Operations Manual
3. Initial Operation
3-1 Inspection and Preparation Before Operation
Check the following before operation:
1. Check that all the electrical connections are secure and correct. (Fig. 3-1-1) In particular, check that the input power supply is not connected to any of the U, V, and W output terminals to the motor and that the ground terminal is securely grounded.
2. Check for short-circuits and ground faults between the terminals and powered–up sections.
3. Check for loose terminals, connectors, or screws.
4. Check that the motor is disconnected from mechanical equipment.
5. Turn off all control switches before turning on power to ensure that the inverter will not start or operate abnormally at power-up.
6. Check the following after power-up:
a. No alarm message is displayed on the digital operator (see Figure 3-1-2). b. The fan inside the inverter is rotating. (For drives 2HP or more)
DANGER
Be sure that all protective covers are in place before turning on the power. Never remove the protective covers while the power is applied to the inverter. To ensure safety, do not operate switches with wet hands. Electric shock
may result
Input to Inverter
Input
Power
Fig. 3-1-1 Inverter Connections
Inverter
Output to Motor
3Ø Induction
Motor
JOG / NORMAL
RUN
3-2 Operation Method
There are various methods of operation. Select a method of operation according to the application requirements and specifications; referring to Section 4-2, Digital Operator LCD Screen Operating Structure, and Chapter 5, Explanation of Functions. Table 3-2-1 lists general methods of operation.
3-3 Trial Run
Upon confirming that the initial start-up is normal (see Section 3-1), proceed with a trial run. The initial operating mode (set at factory) is using the keypad panel with the motor disconnected from the mechanical load.
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TECO – Westinghouse Motor Company Initial Operation 25
REMOTE / LOCAL
Fig. 3-1-2
Display on Digital Operator at Power-up
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EQ5 AC Drive Operations Manual
4. Power down the inverter and following safety precautions, connect the motor. Power-up the drive and repeat steps 1-3 and check the following. a. Is the direction of rotation correct?
b. Is the motor rotating smoothly with no buz zi n g o r abnormal vibration ?
c. Is the acceleration and deceleration smooth?
Table 3-2-1 General Methods of Operation
Operation
mode
Operation using keypad
Operation using external signal terminals
Frequency
setting
Keys on digital operator
Freq. setting Pot (VR), analog voltage, analog current.
5. If no abnormalities are detected, increase the frequency and check the above items again.
If the results of the trial run are normal, proceed to start a formal run.
Note - If an error is detected in the above procedure immediately stop the operation and attempt to
determine the cause by referring to Chapter 7, Troubleshooting.
DANGER
Since voltage is still applied to the main circuit terminals (L1/R, L2/S, L3/T), and auxiliary
control power terminals (R0, T0) even when the output from the inverter is terminated, do not touch the terminals. The large capacitor(s) in the inverter are still charged after the power is turned off and do not discharge immediately. Before touching any electric circuit, confirm that the charge lamp is off or a multimeter verifies that the voltage at the P-N terminals is below 25 VDC.
NOTES
Operation command
Switch contact input Terminals: FWD-CM and REV-CM
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EQ5 AC Drive Operations Manual
4. Digital Operator
The Digital Operator has various functions for inputting, controlling, and displaying operations such as frequency setting, run/stop command, confirming and changing function data, confirming status, and copying. Please review and become familiar with each function before attempting to operate the drive. The Digital Operator can be removed or inserted during inverter operation, however, if it is removed during a keypad operation (e.g., run/stop, frequency setting), the inverter will stop and initiate an alarm.
4-1 Appearance of Digital Operator
LED Monitor
4-digit 7-segment display used to display data such as setting frequency, output frequency and alarm code.
Auxiliary Information Indication for LED Monitor
Indicates selected units or multiple of the monitored data shown on the LED monitor and is displayed on the top line of the LCD monitor. The symbol indicates selected units or multiple number. The symbol indicates there is an upper screen not currently displayed.
LCD Monitor
Used to display various items of information as operation status and function data. An operation guide message, which can be scrolled, is displayed at the bottom of the LCD monitor. This LCD monitor has a backlight feature which turns on when the control power is applied or any keypad key is pressed. It stays on approximately 5 minutes after the last key stroke.
Indication on LCD Monitor
Displays one of the following operation status:
:
:
:
:
FWD: Forward operation REV: Reverse operation STOP: Stop
Control Keys
(valid during digital operator operation) Used for inverter run and stop
Operation Keys
Used for switching screens, data change, frequency setting, etc. (Table 4-4-1)
:
:
Displays the selected operation mode:
REM: Terminal block LOC: Keypad panel COMM: Communication terminal
JOG: Jogging mode The symbol  indicates there is a lower screen not currently displayed.
Run LED
:
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Table 4-1-1 Functions of Operation Keys
Operation Key Main Function
Used to switch the current screen display to the menu screen or switch to the initial display screen in the operation/trip mode. Used to switch the LED monitor or to determine the entered frequency, function code, or data.
Used to change data, move the cursor up or down, or scroll the display screen. Used to move the cursor horizontally when changing data. When this key is pressed
with the up or down key, the cursor moves to the next parameter function block. Used to cancel the current input data and switch the display screen. If an alarm occurs, this key is used to reset the trip status (valid only when the alarm mode initial screen is
STOP
displayed). Used to switch normal operation mode to jogging operation mode or vice versa. The
selected mode is displayed on the LCD screen. Switches the operating mode from digital operator to terminal block operation (Local /
STOP
RESET
+
Remote), and vice versa. When these keys are operated, function F01 data is automatically set to 3 if set at 0, or automatically set to 0 if set from 1 thru 4. The selected mode is displayed on the LCD screen.
4-2 Digital Operator LCD Screen Operating Structure
4.2.1 Normal Operation
The Digital operator LCD operating structure.
FUNC DATA
Screen for each
RESET RESET
function
FUNC DATA
FUNC DATA
Supplementary Screen
Operating Mode
PRG
Program Menu
RESET
PRG
4.2.2 Alarm modes
If an alarm is activated, operation is changed from normal digital operator function to alarm mode
operation. The alarm mode screen appears and alarm information is displayed.
The program menu, function screens, and supplementary screens remain unchanged as durin g normal operation, though the switching method from program menu to alarm mode is limited to
.
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TECO – Westinghouse Motor Company Key Functions, LCD Screen Structure & Alarm Modes 28
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EQ5 AC Drive Operations Manual
No.
1 2 Program
Level Name
Operating
mode menu
Table 4-2-1 Overview of Contents Displayed for Each Level
Content
This screen is for normal operation. Frequency setting by keypad panel and the LED display switching are possible only when this screen is displayed.
No Menu name Outline
The code and name of the functions are displayed. Selecting a
1 DATA SET
2 DATA CHECK 3 OPR MNTR Can check the operating status of various data .
4 I/O CHECK 5 MAINTENANCE 6 LOAD FCTR 7 ALM INF
function displays a data setting screen for checking or modifying data. The code and name of the function is displayed. Select a function to be displayed for checking data. Modifying data is possible by selecting the DATA SET screen above.
Can check the status of analog and digital inputs and outputs of the inverter and option cards. Can check inverter status, life expectancy, communication error status, and ROM version as maintenance information. Can measure maximum and average current and average breaking force in load rate measurement. Can check the operating and input/output status for the last alarm occurrence.
Screen for
3
each function Supplement
4
screen
8
9 DATA COPY
The function screen selected on the program menu appears, hence completing the function. Functions not completed (e.g., modifying function data, displaying alarm factors) on individual
function screens are displayed on the supplementary screen.
ALM CAUSE
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TECO – Westinghouse Motor Company Alarm Mode Screen & Screen Level Displays 29
Places the function of one inverter in memory for copying to another inverter.
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EQ5 AC Drive Operations Manual
4-3 Digital Operator Keypad Navigation
4-3-1 Operation Mode The LCD screen for normal inverter operation displays the inverter operating status and an operation guide. A second screen is available which graphically displays the operating status in the form of a bar graph. Switching between screens is possible by setting the value of parameter E45 (=1 operation guide), (=2 bar graph).
1) Operation status (E45=0)
RUN
PRG
PRG MENU LED SHIFT
F / D
2) Bar graph (E45=1)
Fout/Iout/TRQ
1) Output frequency control set by Digital operator (F01=0 or C30=0)
FWD
A %
STOP
PRG
PRG MENU LED SHIFT
F / D
Output frequency (maximum frequency at full scale)
Hz
Output current (200% of inverter rating at full-scale) Torque calculation (200% of inverter rating at full-scale)
FWD
RUN
FWD
PRG MENU
PRG
LED SHIFT
F / D
2) Output frequency set by external source (F010)
FWD
RUN
PRG MENU
PRG
LED SHIFT
F / D
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TECO – Westinghouse Motor Company LED Monitor Display & Program Menu Screen 30
< DIG. SET Hz >
0.00 ~ 60.00 STORE
F / D
< REMOTE REF >
LOCAL
12+V1
< DIG. SET Hz >
0.00 ~ 60.00 STORE
F / D
LOCAL
Page 37
EQ5 AC Drive Operations Manual
E43
Setting
0
frequency Setting
1
frequency Setting
2
frequency
3 Output current Output current A
Output voltage
4
(specified value) Synchronous
5
speed setting value Line speed
6
setting value Load rotation
7
speed setting value Torque
8
calculation value Power
9
consumption
10 PID setting value PID setting value
PID remote
11
setting value PID feedback
12
value
When stopped While running
(E44 = 0) (E44 = 1)
Output frequency 1 (before slip compensation)
Output frequency 2 (after slip compensation) Setting frequency
Output voltage (specified value) V
Synchronous speed r/min.
Line speed m/min.
Load rotation speed r/min.
Torque calculation value % Power consumption kW
PID remote setting value PID feedback value
(E44 =0,1)
Units Remarks
Hz
For 4 digits or more, the last digits are cut, with x10, x100 marked on the indicator.
± indication
Displayed only when the PID function is selected.
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TECO – Westinghouse Motor Company LED Monitor Display & Program Menu Screen 31
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EQ5 AC Drive Operations Manual
4-3-5 Setting the Parameter (function code) Value
On the program menu screen, select 1. DATA SET as in para. 4-3-3. The parameter select screen appears. Select the desired parameter and set value as follows.
RUN
PRG
PRG MENU
F / D
The parameter designations (function codes) consist of alphanumeric characters with unique alphabetical letters assigned to each parameter group as in table 4-3-1 below.
FWD
LED SHIFT
Table 4-3-1 Parameter Designations and Corresponding Groups
Parameter Group name Remarks
F00 - F42 Fundamental Functions E01 - E47 Extension Terminal Functions
C01 - C33 Control Functions of Frequency
P01 - P09 Motor Parameters
H03 - H39 High Performance Functions
A01 - A18 Alternative Motor Parameters
U01 - U61 User Functions
o01 - o55 Optional Functions
Can be selected only with an option connected.
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TECO – Westinghouse Motor Company Setting Parameter Values 32
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EQ5 AC Drive Operations Manual
Table 4-3-2
Display Reason for No Modification To Enable Data Change
LINK ACTIVE
NO SIGNAL(WE)
DATA PRTCTD
INV RUNNING
FWD/REV ON
Currently writing from RS-485/RTU option to function is being made.
The edit enabling command function is selected using a general-purpose input terminal. Data protection is selected by parameter F00. An attempt is made to change a function that cannot be changed during inverter operation. An attempt is made to change a function that cannot be changed with the FWD / REV command on.
Send a cancel command to function writing from RS-485/RTU. Stops a “write” operation from the link. For functions E01 to E09, turn data terminal 19 (edit enabling command selection) ON. Change F00 to 0.
Stop inverter operation.
Turn FWD / REV command off.
4.3.6 Checking Parameter Values Select 2. DATA CHECK on the program menu screen. The parameter select screen then appears
with the parameters and current values. (Note that an * will appear before the current value if it was changed from the original value.)
RUN
PRG MENU
PRG
LED SHIFT
F / D
4.3.7 Monitoring Operating Status Select 3. OPR MNTR on the program menu screen to display the current inverter operating status.
RUN
PRG MENU
PRG
LED SHIFT
F / D
FWD
FWD
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TECO – Westinghouse Motor Company Checking Parameter Values & Operating Status 33
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EQ5 AC Drive Operations Manual
Input Status via Terminals
Y1 Y2 Y3 Y4
FWD
Y5
XX.XV XX.XV
XX.XV
RUN
PRG MENU
PRG
LED SHIFT
F / D
Output Terminal Status
Analog Input Voltage Value
12 = + XX.XV 22 = + 32 = + V2 = +
1.DATA SET
PRG
2.DATA CHECK
3.OPR MNTR
4.I/O CHECK
Terminal 12 Input Terminal 22 Input (AIO Option) Terminal 32 Input (AIO Option) Terminal V2 Input
FUNC DATA
REM
FWD REV X1
Input Status via Communication
COMM
FWD REV X1
Analog Input Current Value
C1 = XX.XmA C2 = XX.XmA
X2 X3 X4 X5
X2 X3 X4 X5
X6 X7 X8 X9
X6 X7 X8 X9
Terminal C1 Input Terminal C2 Input (AIO Option)
DIO Option I/O Status
AO = XX.XV CS = XX.XmA DI = XXXXH DO = XXH
Analog Output (V) (AIO Option) Analog Output (I) (AIO Option) Digital Input Terminal (HEX) Digital Output Terminal (HEX)
_______________________________________________________________________
TECO – Westinghouse Motor Company Checking I / O Status 34
Analog Output
FMA = XX.XV FMP = XX.XV FMP = XXXX0p/s
FMA Output Voltage FMP Output Voltage FMP Output Frequency
Page 41
EQ5 AC Drive Operations Manual
RUN
PRG MENU
PRG
LED SHIFT
F / D
FWD
NOTES
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TECO – Westinghouse Motor Company Checking Maintenance Information 35
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EQ5 AC Drive Operations Manual
Measuring Time
Set Measuring Time
(0 – 3600 sec.)
Ex.- Set for 600 sec.
RUN
PRG MENU
PRG
LED SHIFT
F / D
T= 150s Imax = 0.00A Iave = 0.00A BPave = 0.0%
T= 3600s Imax = 56.4A Iave = 23.5A BPave = 10.4%
FWD
Start Measuring
Displays remaining measurement time. When = 0 measurement ends.
Time Returns to Initial Value Maximum Current Average Current Average Braking Power
(Motor rated output /100%)
T= 3600s Imax = 0.00A Iave = 0.00A BPave = 0.0%
Use these keys to set measuring time
T= 600s Imax = 0.00A Iave = 0.00A BPave = 0.0%
Measurements Displayed
NOTES
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TECO – Westinghouse Motor Company Load Rate Measurement 36
Page 43
EQ5 AC Drive Operations Manual
RUN
PRG
F / D
FWD
PRG MENU LED SHIFT
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TECO – Westinghouse Motor Company Alarm Information 37
Page 44
EQ5 AC Drive Operations Manual
NOTES
RUN
PRG MENU
PRG
LED SHIFT
F / D
Alarm Code of the selected alarm
LOW SUP V PWR FAILURE EXCESS LOAD PHASE LOSS
FWD
PRG
FUNC DATA
Possible cause for alarm occurrence for the selected alarm
5.MAINTENANCE
6.LOAD FCTR
7.ALM INF
8.ALM CAUSE
Display
Example: Latest alarm LU is selected.
0 / 1= LU 1
FUNC DATA
-1= ----- 0
-2= ----- 0
-3= ----- 0
Select an alarm To be displayed
5= ----­ 4= ----­ 3= ----­ 2= -----
Latest Alarm Alarm History
Simultaneously occurring alarms
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TECO – Westinghouse Motor Company Alarm History & Possible Causes 38
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EQ5 AC Drive Operations Manual
Select Data Copy (DATA COPY) on the main menu screen. Press to access the Data Copy (READ) screen. Press to read data from inverter 1. When complete, remove the Digital Operator and attach to inverter 2. Power up and again select 9. Press . On the Data Copy screen press to select (WRITE). Press . When complete the data transfer done.
The (VERIFY) feature which is covered on the next page also mkes it possible to compare and check differences in the data stored in the Digital Operator and the data stored in the inverter.
RUN
PRG MENU
PRG
LED SHIFT
F / D
FWD
RUN
PRG MENU
PRG
LED SHIFT
F / D
FWD
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TECO – Westinghouse Motor Company Data Copy & Verify Function 39
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EQ5 AC Drive Operations Manual
Error Processing
Verify Data
1. Data Change Disabled During Operation
If a write operation is attempted during a drive operation, or vice versa, the error message below will appear. After stopping the drive and pressing retry the operation.
2. Memory Error
If a write operation is attempted while data has not been saved (i.e. no data) in the Digital Operator memory during the read mode or when the drive types do not match, the following error message will appear.
RESET
<DATA COPY>
30 HP-2
WRITE
INV RUNNING
<DATA COPY>
30 HP-2
WRITE
MEMORY ERROR
RUN
PRG
PRG MENU LED SHIFT
F / D
PRG
6.LOAD FCTR
7.ALM INF
8.ALM CAUSE
9.DATA COPY
FUNC DATA
<DATA COPY>
30 HP-2
FWD
READ
3. Verify Error
<DATA COPY>
30 HP-2
FUNC DATA
<DATA COPY>
30 HP-2
COMPLETE
VERIFY
VERIFY
During a data check (Verify) operation, if the data stored in the Digital Operator differs from that stored in the drive, the following error message is displayed to indicate the function number. The data check stops at the first mismatch. To continue the data check press
FUNC
until another mismatch is displayed or is
DATA
complete. To stop the data check and switch to another operation, press .
<DATA COPY>
ERR-F25
RESET
30 HP-2
WRITE
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TECO – Westinghouse Motor Company Verify Data & Error Processing 40
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EQ5 AC Drive Operations Manual
5. 5 No. 5 alarm
4. 4 No. 4 alarm
3. 3 No. 3 alarm
NOTES
2. 2 No. 2 alarm
1. 1 No. 1 alarm (more than two alarms have occurred.)
Blank 0 Latest alarm (only one alarm has occurred / alarm release)
Blank -1 Previous alarm history
Blank -2 Alarm history before previous alarm
Blank -3 Alarm history two times before previous alarm
_______________________________________________________________________
TECO – Westinghouse Motor Company Alarm Mode 41
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EQ5 AC Drive Operations Manual
5. Parameters F,E,C,P,H, A and U
This section covers parameters F,E,C,P,H, A and U which can be set via the digital operator
(see Sect. 4) to achieve a specific performance for a particular application. For most general purpose applications, the factory settings are sufficient and will not need to be changed. If the parameter values are to be changed, it is recommended that resulting overall drive performance be evaluated to avoid any unwanted performance issues.
5-1 Parameters Summary List The following tables show the setting range, LCD readout, factory setting, and whether the value can be changed while the drive is operational.
F Parameters
Factory setting
Para.
No.
F00 Data protection F00 DATA PRTC 0, 1 - - 0 N F01 Frequency command 1 F01 FREQ CMD 1 0 to 11 - - 0 N F02 Operation method F02 OPR METHOD 0 to 4 - - 0 N F03 Maximum frequency 1 F03 MAX Hz-1 50 to 120Hz Hz 1 60 N F04 Base frequency 1 F04 BASE Hz-1 25 to 120Hz Hz 1 60 N
F05 Rated voltage 1 (at Base frequency 1) F05 RATED V-1
F06 Maximum voltage 1 (at Maximum frequency 1) F06 MAX V-1 F07 Acceleration time 1 F07 ACC TIME1
F08 Deceleration time 1 F08 DEC TIME1 F09 Torque boost 1 F09 TRQ BOOST1 0.0, 0.1 to 20.0 - 0.1 0.1 Y F10 Electronic (Select) F10 ELCTRN OL1 0, 1, 2 - - 1 Y F11 thermal 1( Level) F11 OL LEVEL1 INV rated current 20 to 135% A 0.01 Motor rated current Y F12 (Thermal time constant) F12 TIME CNST1 0.5 to 75.0 min min 0.1 5.0 10.0 N
Electronic thermal overload relay
F13
(for braking resistor)
F14 Restart mode after momentary power failure F14 RESTART 0 to 5 - - 0 N F15 Frequency limiter (High) F15 H LIMITER F16 (Low) F16 L LIMITER N F17 Gain (for freq. set signal) F17 FREQ GAIN 0.0 to 200.0% % 0.1 100.0 Y F18 Bias frequency F18 FREQ BIAS -120.0 to +120.0Hz Hz 0.1 0.0 Y F20 DC brake (Starting freq.) F20 DC BRK Hz 0.0 to 60.0Hz Hz 0.1 0.0 F21 (Braking level) F21 DC BRK LVL 0 to 100% % 1 0 F22 (Braking time) F22 DC BRK t 0.0s (Inactive) s 0.1 0.0 F23 Starting frequency (Freq.) F23 START Hz 0.1 to 60.0Hz Hz 0.1 0.5 F24 (Holding time) F24 HOLDING t 0.0 to 10.0s s 0.1 0.0 F25 Stop frequency F25 STOP Hz 0.1 to 60.0Hz Hz 0.1 0.2 N F26 Motor sound (Carrier freq.) F26 MTR SOUND 0.75 to 15kHz (Vary by HP) kHz 1 2 F27 (Sound tone) F27 SOUND TONE 0 to 3 - - 0 F30 FMA (Voltage adjust) F30 FMA V-ADJ 0 to 200% % 1 100 F31 (Function) F31 FMA FUN C 0 to 11 - - 0 F33 FMP (Pulse rate) F33 FMP PULSES 300 to 6000p/s (full scale) p/s 1 1440 F34 (Voltage adjust) F34 FMP V-ADJ 0%, 1 to 200% % 1 0 F35 (Function) F35 FMP FUNC 0 to 10 - - 0 F36 30RY operation mode F36 30RY MODE 0, 1 - - 0 Y F40 Torque limiter 1 (Driving) F40 DRV TRQ 1 20 to 150%, 999 % 1 999 F41 (Braking) F41 BRK TRQ 1 0%, 20 to 150%, 999 999 F42 Torque vector control 1 F42 TRQVECTOR1 0, 1 - - 0 N
NAME LCD Display Setting range Unit
0V: (Output voltage proportional to source voltage) 80 to 240V: (230V class) 320 to 480V: (460V class) 80 to 240V: (230V class) 320 to 480V: (460V class) 460:(460V class)
0.01 to 3600s s 0.01 6.0 20.0 Y
[Up to 10HP/CT, 15HP/VT]
F13 DBR OL
0, 2 [15HP/CT, 20HP/VT and above ] 0
0-120Hz Hz 1 70
Min. Unit
V 1
V 1
- -
30HP/CT 40HP/VT
230:(230V class) 460:(460V class)
230:(230V class)
0
0
40HP/CT 50HP/VT
Change
User
During
Oper.
N
N
Y
Y
Y
N
Y
Y
Y
Y
Remark
Set value
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TECO – Westinghouse Motor Company Parameter List F00 – F42 42
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EQ5 AC Drive Operations Manual
E Parameters
Factory setting
Para.
No.
E01 X1 terminal function E01 X1 FUNC E02 X2 terminal function E02 X2 FUNC 1 N E03 X3 terminal function E03 X3 FUNC 2 N E04 X4 terminal function E04 X4 FUNC 3 N E05 X5 terminal function E05 X5 FUNC 4 N E06 X6 terminal function E06 X6 FUNC 5 N E07 X7 terminal function E07 X7 FUNC 6 N E08 X8 terminal function E08 X8 FUNC 7 N E09 X9 terminal function E09 X9 FUNC 8 N E10 Acceleration time 2 E10 ACC TIME2 E11 Deceleration time 2 E11 DEC TIME2 6.00 20.00 Y E12 Acceleration time 3 E12 ACC TIME3 6.00 20.00 Y E13 Deceleration time 3 E13 DEC TIME3 6.00 20.00 Y E14 Acceleration time 4 E14 ACC TIME4 6.00 20.00 Y E15 Deceleration time 4 E15 DEC TIME4 6.00 20.00 Y E16 Torque limiter 2 (Driving) E16 DRV TRQ 2 20 to 150%, 999 % 1 999 Y E17 (Braking) E17 BRK TRQ 2 0%, 20 to 150%, 999 % 1 999 Y E20 Y1 terminal function E20 Y1 FUNC E21 Y2 terminal function E21 Y2 FUNC 1 N E22 Y3 terminal function E22 Y3 FUNC 2 N E23 Y4 terminal function E23 Y4 FUNC 7 N E24 Y5A, Y5C terminal func. E24 Y5 FUNC 10 N E25 Y5 RY operation mode E25 Y5RY MODE 0,1 - 1 0 N E30 FAR function (Hysteresis) E30 FAR HYSTR 0.0 to 10.0Hz Hz 0.1 2.5 Y E31 FDT function (Level) E31 FDT1 LEVEL 0 to 120Hz Hz 1 60 Y E32 Signal (Hysteresis) E32 FDT1 HYSTR 0.0 to 30.0Hz Hz 0.1 1.0 Y
E33 OL1 function(Mode select) E33 OL1 WARNING E34 Signal (Level) E34 OL1 LEVEL 5 to 200% A 0.01 Motor rated current
E35 (Timer) E35 OL1 TIMER 0.0 to 60.0s s 0.1 10.0 E36 FDT2 function (Level) E36 FDT2 LEVEL 0 to120Hz Hz 1 60 Y E37 OL2 function (Level) E37 OL2 LEVEL 5 to 200% A 0.01 Motor rated current Y E40 Display coefficient A E40 COEF A -999.00 to 999.00 - 0.01 0.01 Y E41 Display coefficient B E41 COEF B -999.00 to 999.00 - 0.01 0.00 Y E42 LED Display filter E42 DISPLAY FL 0.0 to 5.0s s 0.1 0.5 Y E43 LED Monitor (Function) E43 LED MNTR 0 to 12 - - 0 Y E44 (Display at STOP mode) E44 LED MNTR2 0, 1 - - 0 Y E45 LCD Monitor (Function) E45 LCD MNTR 0, 1 - - 0 Y E46 (Language) E46 LANGUAGE 0 to 5 - - 1 Y E47 (Contrast) E47 CONTRAST 0 (soft) to 10 (hard) - - 5 Y
NAME LCD Display Setting range Unit
0 to 35
0.01 to 3600s s 0.01
0 to 37
0: Thermal calculation 1: Output current
Min.
30HP/CT
Unit
40HP/VT
-
-
- -
- - 0 Y
40HP/CT 50HP/VT
0 N
6.00 20.00 Y
0 N
Change
During
Oper.
Y
User
Set value
Remark
C Parameters
Factory setting
30HP/CT 40HP/VT
0
0.00
40HP/CT 50HP/VT
Change
During
Oper.
Y
User
Set value
Remark
Para.
No.
C01 C02 (Jump freq. 2) C02 JUMP Hz 2 0
Jump frequency
C03 (Jump freq. 3) C03 JUMP Hz 3 0 C04 (Hysteresis) C04 JUMP HYSTR 0 to 30Hz Hz 1 3 C05 C06 (Freq. 2) C06 MULTI Hz-2 0.00 C07 (Freq. 3) C07 MULTI Hz-3 0.00 C08 (Freq. 4) C08 MULTI Hz-4 0.00 C09 (Freq. 5) C09 MULTI Hz-5 0.00
Multistep frequency
C10 (Freq. 6) C10 MULTI Hz-6 0.00
setting
C11 (Freq. 7) C11 MULTI Hz-7 0.00 C12 (Freq. 8) C12 MULTI Hz-8 0.00 C13 (Freq. 9) C13 MULTI Hz-9 0.00 C14 (Freq. 10) C14 MULTI Hz-10 0.00 C15 (Freq. 11) C15 MULTI Hz-11 0.00 C16 (Freq. 12) C16 MULTI Hz-12 0.00 C17 (Freq. 13) C17 MULTI Hz-13 0.00 C18 (Freq. 14) C18 MULTI Hz-14 0.00 C19 (Freq. 15) C19 MULTI Hz-15 0.00
NAME LCD Display Setting range Unit
(Jump freq. 1) C01 JUMP Hz 1
(Freq. 1) C05 MULTI Hz-1
0 to 120Hz Hz 1
0.00 to 120.00Hz
Min. Unit
Hz 0.01
Cont.
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TECO – Westinghouse Motor Company Parameter List E01 – E47 & C01 – C19 43
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EQ5 AC Drive Operations Manual
Factory setting
Para.
No.
C20 JOG frequency C20 JOG Hz 0.00 to 120.00Hz Hz 0.01 5.00 N C21 PATT ERN (Mode select) C21 PATTERN 0,1,2 - - 0 N C22 (Stage 1) C22 STAGE 1 C23 (Stage 2) C23 STAGE 2 0.00 F1 C24 (Stage 3) C24 STAGE 3 0.00 F1 C25 (Stage 4) C25 STAGE 4 0.00 F1 C26 (Stage 5) C26 STAGE 5 0.00 F1 C27 (Stage 6) C27 STAGE 6 0.00 F1 C28 (Stage 7) C28 STAGE 7 0.00 F1 C30 Frequency command 2 C30 FREQ CMD 2 0 to 11 - - 2 N C31 Off s et adju st (terminal [12]) C31 BIAS 12 -100.0 to +100.0% % 0. 1 0.0 Y C32 C32 GAIN 12 0.0 to +200.0% % 0.1 100.0 Y C33 Analog setting signal filter C33 REF FILTER 0.00 to 5.00s s 0.01 0.05 Y
NAME LCD Display Setting range Unit
Operation time:0.00 to 6000s F1 to F4 and R1 to R4
Min.
30HP/CT
Unit
40HP/VT
s
0.01
0.00 F1
40HP/CT 50HP/VT
Change
During
Oper.
Y
User
Remark
Set value
P01 Number of motor 1 poles P01 M1 POLES 2 to 14 - 2 4 N P02
Motor 1 (Capacity)
P03 (Rated current) P03 M1-Ir 0.00 to 2000A A 0.01 Motor rated current N P04 (Tuning) P04 M1 TUN1 0, 1, 2 - - 0 N P05 (On-line Tuning) P05 M1 TUN2 0, 1 - - 0 N P06 (No-load current) P06 M1-Io 0.00 to 2000A A 0.01 St andar d Rated Value N P07 (%R1 setting) P07 M1-%R1 0.00 to 50.00% % 0.01 Standard Rated Value Y P08 (%X setting) P08 M1-%X 0.00 to 50.00% % 0.01 Standard Rated Value Y P09 Slip compensation control 1 P09 SLIP COMP1 0.00 to 15.00Hz Hz 0.01 0.00 Y
P02 M1-CAP
Up to 30[HP]: 0.01 to 60HP 40[HP] and above: 0.01 to 800HP
HP 0.01 Motor Capacit y N
H Parameters
P Parameters
H03 Data initializing H03 DATA INIT 0, 1 - - 0 N H04 Auto-reset (Times) H04 AUTO-RESET 0, 1 to 10 times - 1 0 Y H05 (Reset interval) H05 RESET INT 2 to 20s s 1 5 Y H06 Fan stop operation H06 FAN STOP 0, 1 - - 0 Y H07 ACC/DEC pattern (Mode select) H07 ACC PTN 0,1,2,3 - - 0 N H08 Rev. phase sequence lock H08 REV LOCK 0, 1 - - 0 N H09 Start mode H09 START MODE 0, 1, 2 - - 0 N H10 Energy-saving operation H10 ENERG Y SAV 0, 1 - - 1 Y H11 DEC mode H11 DEC MODE 0, 1 - - 0 Y H12 Inst antaneous OC limiting H12 INST CL 0, 1 - - 1 N H13 Auto-restart (Restart time) H13 RESTART t 0.1 to 10.0s s 0.1 0.1 N H14 (Freq. fall rate) H14 FALL RATE 0.00 to 100.00Hz/s Hz/s 0.01 10.00 Y
H15 (Holding DC voltage) H15 HOLD V H16 (OPR command selfhold time) H16 SELFHOLD t 0.0 to 30.0s, 999 s 0.1 999 N
H19 Active drive H19 AUT RED 0, 1 - - 0 Y H20 H21 (Feedback signal) H21 FB SIGNAL 0, 1, 2, 3 - - 1 N H22 (P-gain) H22 P-GAIN 0.01 to 10.00 times - 0.01 0.1 Y
PID control
H23 (I-gain) H23 I-GAIN 0.0 , 0.1 to 3600s s 0.1 0.0 Y H24 (D-gain) H24 D-GAIN 0.00s , 0.01 to 10.0s s 0.01 0.00 Y H25 (Feedback filter) H25 FB FILTER 0.0 to 60.0s s 0.1 0.5 Y H26
PTC thermistor
H27 (Level) H27 PTC LEVEL 0.00 to 5.00V 1.60 Y H30 Serial link (Funct ion select) H30 LINK FUNC 0, 1, 2, 3 - - 0 Y H31 (Address) H31 ADDRESS 0 (broadcast), 1 to 247 - 1 1 N H32 (Mode select on no response error) H32 MODE ON ER 0, 1, 2, 3 - - 0 Y H33 (Timer) H33 TIMER 0.0 to 60.0s s 0.1 2.0 Y H34 Modbus-RTU (Baud rate) H34 BAUD RATE 0, 1, 2, 3 - - 1 Y H35 (Data length) H35 LENGTH 0 (8-bit fixed) - - 0 Y H36 (Parity check) H36 PARITY 0, 1, 2 - - 0 Y H37 (Stop bits) H37 STOP BITS 0(2bit), 1(1bit) - - 0 Y H38 (No response error detection time) H38 NO RES t 0 (No detection), 1 to 60s s 1 0 Y H39 (Response interval) H39 INTERVAL 0.00 to 1.00s s 0.01 0.01 Y
(Mode select) H20 PID MODE 0, 1, 2 - - 0 N
(Mode select) H26 PTC MODE 0, 1
3ph 230V class: 200 to 300V 3ph 460V class: 400 to 600V 460V class:470V
V 1
V 0.01
230V class:235V
0 Y
Y
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TECO – Westinghouse Motor Company Parameters C20 – C33, P01 – P09 & H03 – H39 44
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EQ5 AC Drive Operations Manual
A Parameters
Factory setting
30HP/CT 40HP/VT
220: (230V class)
220:(230V class)
40HP/CT 50HP/VT
Change
During
Oper.
N
N
User
Set
value
Para.
No.
A01 Maximum frequency 2 A01 MAX Hz-2 50 to 120Hz Hz 1 60 N A02 Base frequency 2 A02 BASE Hz-2 25 to 120Hz Hz 1 60 N
A03 Rated voltage 2 (at Base frequency 2 ) A03 RATED V-2
A04 Maximum voltag e 2 (at Base frequency 2) A04 M AX V-2 A05 Torque boost2 A05 TRQ BOOST2 0.0, 0.1 to 20.0 - - 0.1 Y
A06 Electronic thermal overload relay for motor 2 A06 ELCTRN OL2 0, 1, 2 - - 1 Y A07 (Level) A07 OL LEVEL2 INV rated current 20%to135% A 0.01 Motor rated current Y A08 (Thermal time constant) A08 TIME CNST2 0.5 to 75.0 min min 0.1 5.0 10.0 Y A09 Torque vector control 2 A09 TRQVECTOR2 0, 1 - - 0 N A10 Number of motor-2 poles A10 M2 POLES 2 to 14 poles poles 2 4 N
A11 A12 (Rated current) A12 M2-Ir 0.00 to 2000A A 0.01 Motor rat ed current N
A13 (Tuning) A13 M2 TUN1 0, 1, 2 - - 0 N
Motor 2
A14 (On-line Tuning) A14 M2 TUN2 0, 1 - - 0 N A15 (No-load current) A15 M2-Io 0.00 to 2000A A 0.01 TWMC standard rated value N A16 (%R1 setting) A16 M2-%R1 0.00 to 50.00% % 0.01 TWMC standard rated value Y A17 (%X setting) A17 M2-%X 0.00 to 50.00% % 0.01 TWMC standard rated value Y A18 (Slip compensation control 2) A18 SLIP COMP2 0.00 to 15.00Hz Hz 0.01 0.00 Y
NAME LCD Display Setting range Unit
0:
320 to 480V: (460V class) 80 to 240V: (230V class) 320 to 480V: (460V class) 380:(460V class)
(Capacity)
A11 M2-CAP
Up to 30HP:0.01 to 60HP 40HP and above:0.01to800HP
Min. Unit
V 1
V 1
HP 0.01 Motor capacity N
U Parameters
U01 Maximum compensation frequency U01 USER 01 0 to 65535
during braking torque limit U02 1st S-shape level at acceleration U02 USER 02 1 to 50% % 1 10 NA U03 2nd S-shape level at acceleration U03 USER 03 1 to 50% % 1 10 NA U04 1st S-shape level at deceleration U04 USER 04 1 to 50% % 1 10 NA U05 2nd S-shape level at deceleration U05 USER 05 1 to 50% % 1 10 NA
Main DC link
U08
capacitor U09 (Measured value) U09 USER 09 0 to 65535 - 1 0 A U10 PC board capacitor powered on time U10 USER 10 0 to 65535h h 1 0 A U11 Cooling fan operating time U11 USER 11 0 to 65535h h 1 0 A U13 Magnetize curr ent vibration damping gain U13 USER 13 0 to 32767 - 1 819 410 A U15 Slip compensation filter time constant U15 USER 15 0 to 32767 - 1 556 546 A U23 In t egral gain of continuous operation U23 USER 23 0 to 65535
at power failure
U24 Propor tional gain of continuous U24 USER 24 0 to 65535
operation at power failure
U48 Input phase loss protection U48 USER 48 0, 1, 2
0 1
U49 RS-485 protocol selection U49 USER 49 0, 1 - - 1 NA
Braking-resistor function select(up to 30HP/CT, U59
40HP/VT)
Manufacturer's function(40HP/CT, 50HP/VT or
more) U60 Reg ener ation avoidance at deceleration U60 USER 60 0, 1
U61 Volt age detect offset and gain adjustment U61 USER 61 --30HP/CT, 40HP/VT0 (Fixed.)
40HP/CT, 50HP/CT--0, 1, 2
U89 Motor overload memory U89 USER 89 0.1 - - 1 A
retention
(Initial value) U08 USER 08 0 to 65535 - 1 xxxx A
U59 USER 59
00 to A8(HEX)
- 1
- 1
- 1
- -
- 1
- -
- -
75 A
1738 1000 A
1024 1000 A
-75HP 100HP- NA
00 NA
0 NA
0 A
NOTES
Remark
80 to 240V: (230V class) 380: (460V class)
_______________________________________________________________________
TECO – Westinghouse Motor Company Parameters A01 – A18 ~ U01 – U89 45
Page 52
TECO–Westinghouse Motor Company Function Explanation 46
5-2 Function Explanation
Setting can be made so that a set value cannot be
changed by keypad panel operation.
Setting range 0 : The data can be changed. 1 : The data cannot be changed.
Setting procedure
0 to 1: Press the and keys simultaneously
to change the value from 0 to 1, then press the to validate the change. 1 to 0: Press the and keys simultaneously
to change the value from 1 to 0, then press the key to validate the change.
This function selects the frequency
setting method.
0 : Setting by keypad panel operation ( key) 1 : Setting by voltage input (terminal 12 (0 to +10V) + terminal [V2](0 to +10V) ) 2: Setting by current input (terminal C1 (4 to 20mA)). 3: Setting by voltage input + current input (terminal 12 + terminal C1 ) (-10 to +10V + 4 to 20mA). 4: Reversible operation with polarity ( terminal 12 (-10 to +10V)) 5: Reversible operation with polarity ( terminal 12 +[V2]+[V1](Option) (-10 to +10V)) 6: Inverse mode operation (terminal 12 +[V2] (+10V to 0 )) 7: Inverse mode operation (terminal C1 (20 to 4mA))
8: Setting by UP/DOWN control mode 1
(initial value = 0) (Terminals UP and DOWN) 9: Setting by UP/DOWN control mode 2 (initial value =last final value) (terminals UP and DOWN)
See the function explanation of E01 to E09 for details.
10: Setting by pattern operation
See the function explanation C21 to C28 for details.
11: Setting by digital input or pulse train
* Optional. For details, see the instruction manual on options.
Set value:1,3
Set value:4,5
-10 0 +10 [V]
- Maximum frequency
Maximum frequency
Frequency setting value
Analog input terminal [12] , [V2]
Inverse operation (set value::6)
Forward operation (set value: 1, 3, 4, 5)
0 4 20 [mA]
Maximum frequency
0
Frequency setting value
Analog input terminal [C1]
Inverse operation (set value: 7)
Forward operation (set value: 2)
This function sets the operation command input
method.
Setting range 0: Key pad operation ( keys). Press the for forward operation.
Press the for reverse operation. Press the for deceleration to a stop.
Input from terminals FWD and REV is ignored. (LOCAL) 1: Terminal operation( key active)
2: Terminal operation( key inactive) 3: Terminal operation( key active) through
software. 4: Terminal operation( key inactive) through software. * - This function can only be changed when terminals FWD and REV are open.
- REMOTE/LOCAL switching from the keypad panel automatically changes the set value of this function.
- REMOTE/LOCAL can be changed by pressing the key and key simultaneously.
F:
Fundamental function
F00
Data protection
F01
Frequency command 1
F02
Operation method
Related
functions:
E01 to E09
(Set value
17,18)
Forward / Inverse operation
Related
functions:
C21to C28
Related functions:
E01 to E09
(Set value 21)
F 0 0 D A T A P R T C
Related functions
E01 to E09
(Set values 19)
F 0 1 F R E Q C M D 1
Related functions
E01 to E09
(Set values 17, 18)
C30
F 0 2 O P R M E T H O D
Related functions:
E01 to E09
(Set value 21)
FUNC DATA
FUNC DATA
FWD
REV
STOP
STOP
STOP
FWD
REV
STOP
STOP
RESET
STOP
STOP
STOP
STOP
Page 53
TECO–Westinghouse Motor Company Function Explanation 47
SS1
SS2
SS4
SS8
JOG
Hz2/PID
12
V1
C1
Hz2/Hz1
LE
V2
Option
PID control
H25
H24
H23
H22
H20
H21
F18
F17
C08
C07
C06
H30
C30
F01
C05
C33
 
+ + +
+
#1,#5
#8,#9
#6
#7
#3
#2
#1,#2,#3,#6,#7
#4
#0
Bias frequency
Frequency setting
Analog input filter
Frequency setting by keypad panel
Feedback filter
Feedback selection
Differential
Integral
Proportional
Operation selection
Gain
Negative polarity
prevention
Multistep frequency
switching
Lower-limit frequency
Maximum frequency
Upper-limit frequency
Set
frequency
value
Multistep frequencies 1 to 15
Limit signal
Limiter processing
Jump frequency
JOG frequency
Set frequency value
by Link function
D/I or pulse train (optional)
UP/DOWN control
Inverse
Forward/ Reverse
operation
Inverse
UP
Pattern operation control
DOWN
C12
C11
C10
C09
C16
C15
C14
C13
C04
C03
F16
A01
F03
F15
C01
C02
C20
C19
C18
C17
Frequency setting signals
#11
#10
C24
C28
C27
C23
C26
C25
C22
IVS
Switching command
C21
#5
+
+
C31
C32
Gain
Bias
Note: The numbers marked "#" means the setting value of each functions.
Frequency setting block diagram
Page 54
TECO–Westinghouse Motor Company Function Explanation 48
This function sets the maximum output frequency for
motor 1.
This is a function for motor 1.
Setting range EQ5: 50 to 120Hz
Setting a value higher than the rated value of the device to be driven may damage the motor or machine. Match the rating of the device.
This function sets the maximum output frequency in the
constant-torque range of motor 1 or the output frequency at the rated output voltage. Match the rating of the motor.
This is a function for motor 1.
Setting range EQ5: 25 to 120Hz
Note: When the set value of base frequency 1 is higher than that of maximum output frequency 1, the output voltage does not increase to the rated voltage because the maximum frequency limits the output frequency.
Output frequency
F06 Maximum output voltage 1
Output
voltage
F05 Rated voltage 1
0
F04 Base frequency 1
F03 Maximum output frequency
Constant-torque range
This function sets the rated value of the voltage output
to motor 1. Note that a voltage greater than the supply (input) voltage cannot be output.
This is a function for motor 1.
Setting range 230 V series: 0, 80 to 240V 460 V series: 0, 320 to 480V Value 0 terminates operation of the voltage regulation function, thereby resulting in the output of a voltage
proportional to the supply voltage. Note: When the set value of rated voltage 1 exceeds maximum output voltage 1, the output voltage does not increase to the rated voltage because the maximum output voltage limits the output voltage.
This function sets the maximum value of the voltage
output for motor 1. Note that a voltage higher than the
supply (input) voltage cannot be output. This is a function for motor 1.
Setting range 230 V series: 80 to 240V
460 V series: 320 to 480V Note: When the set value of rated voltage 1 (F05) to "0", this function is invalid.
This function sets the acceleration time for the output
frequency from startup to maximum frequency and the deceleration time from maximum frequency to operation stop.
Setting range Acceleration time 1: 0.01 to 3,600 seconds Deceleration time 1: 0.01 to 3,600 seconds
Set acceleration and deceleration times with respect to maximum frequency. The relationship between the set frequency value and acceleration/deceleration times is as follows:
Set frequency = maximum frequency
The actual operation time matches the set value.
Output frequency
Acceleration time
Set frequency
Time
Deceleration time
Maximum frequency
Set frequency < maximum frequency
The actual operation time differs from the set value. Acceleration(deceleration) operation time = set value x (set frequency/maximum frequency)
Acceleration operation time
Time
Set frequency
Deceleration time
Acceleration time
Deceleration operation time
Output frequency
Maximum frequency
Note: If the set acceleration and deceleration times are too short even though the resistance torque and moment of inertia of the load are great, the torque limiting function or stall prevention function becomes activated, thereby prolonging the operation time beyond that stated above.
F04
Base frequency 1
F03
Maximum frequency 1
F05
Rated voltage 1
F06
Maximum voltage 1
F07
Acceleration time 1
F08
Deceleration time 1
STOP
FWD
STOP
FWD
F 0 3 M A X H z - 1
F 0 7 A C C T I M E 1 F 0 8 D E C T I M E 1 F 0 4 B A S E H z - 1 F 0 5 R A T E D V - 1 F 0 6 M A X V - 1
Page 55
TECO–Westinghouse Motor Company Function Explanation 49
This is a function for motor 1. The following can be
selected:
-- Selection of load characteristics such as automatic torque boost, square law reduction torque load, proportional torque load, constant torque load.
-- Enhancement of torque (V/f characteristics), which is
lowered during low-speed operation. Insufficient magnetic flux of the motor due to a voltage drop in the low-frequency range can be compensated.
Setting range
Characteristics selected
0.0
Automatic torque boost characteristic where the torque boost value of a constant torque load (a linear change) is automatically adjusted. The motor tuning (P04 / A13) should be set to "2" for this function is valid.
0.1 to 0.9
Square law reduction torque for fan and pump loads.
1.0 to 1.9
Proportional torque for middle class loads between square law reduction torque and constant torque (linear change)
2.0 to 20.0
Constant torque (linear change)
Torque characteristics(30HP/CT, 40HP/VT or less)
<Square law reduction torque> <Proportional torque>
100%
Output frequency f
#0.1
#0.9
0
17%
Rated voltage 1
Output voltage V
17%
Output frequency f
100%
Base frequency 1
#1.0
#1.9
0
Output voltage V
Rated voltage 1
Base frequency 1
<Constant torque>
100%
Output frequency f
Base frequency 1
#2.0
#20.0
0
23%
Rated voltage 1
Output voltage V
Torque characteristics(40HP or above)
<Square law reduction torque> <Proportional torque>
100%
Output frequency f
#0.1
#0.9
0
18%
Rated voltage 1
Output voltage V
18%
Output frequency f
100%
Base frequency 1
#1.0
#1.9
0
Output voltage V
Rated voltage 1
Base frequency 1
<Constant torque>
100%
Output frequency f
Base frequency 1
#2.0
#20.0
0
10%
Rated voltage 1
Output voltage V
Note: As a large torque boost value creates overexcitation in the low-speed range, continued operation may cause motor to overheat. Check the characteristics of the driven motor.
The electronic thermal O/L relay manages the output frequency, output current, and operation time of the inverter to prevent the motor from overheating when 150% of the set current value flows for the time set by F12 (thermal time constant).
This is a function for motor 1. This function specifies whether to operate the
electronic thermal O/L relay and selects the target motor. When a general-purpose motor is selected, the operation level is lowered in the low speed range according to the cooling characteristics of the motor.
Set value 0: Inactive 1: Active (for general-purpose motor) 2: Active (for inverter motor)
This function sets the operation level (current value) of
the electronic thermal. Enter a value from 1 to 1.1 times the current rating value of the motor.
The set value "2" is set for the inverter motor because
there is no cooling effect decrease by the rotational speed.
The setting range is 20 to 135% of the rated current of the inverter.
Output frequency f0 (Hz)
Operation level current (%)
85
54
Fe x 0.33
Fe x 0.83
fe
0.2 to 22kW
30 to 45kW
90
95
100
69
When F10 = 2
(%)
(When F10 = 1)
(When F10 = 1)
Operation level current and output frequency
fe= fb (fb60Hz) 60Hz (fb60Hz) fb:Base frequency
F10
Electric thermal O/L relay (Thermal time constant)
Electric thermal O/L relay (level)
Electric thermal O/L relay ( select)
F11
F12
F09
Torque boost 1
F 1 0 E L C T R N O L 1
F 1 1 O L L E V E L 1 F 0 9 T R Q B O O S T
1
0.25 to 30HP (When F10 = 1)
40 to 60HP (When F10 = 1)
Page 56
TECO–Westinghouse Motor Company Function Explanation 50
Output frequency f0 (Hz)
Operation level current (%)
53
Fe x 0.33
Fe x 0.83
fe
100
110kW or above
(%)
Operation level current and output frequency
fe= fb (fb60Hz) 60Hz (fb60Hz) fb:Base frequency
(When F10 = 1)
85
90
Output frequency f0 (Hz)
Operation level current (%)
53
Fe x 0.33
Fe x 0.83
fe
100
110kW or above
(%)
Operation level current and output frequency
fe= fb (fb60Hz) 60Hz (fb60Hz) fb:Base frequency
(When F10 = 1)
85
90
The time from when 150% of the operation level
current flows continuously to when he electronic thermal O/L relay activates can be set. The setting range is 0.5 to 75.0 minutes (in 0.1 minute steps).
0
5
10
15
20
0 50 100 150 200
Operation time
min
F12=0.5
F12=10
F12=5
changed by F12
(output current/operation level current) x 100(%)
Current-Operation time Characteristics
This function controls the frequent use and continuous operating time of the braking resistor to prevent the resistor from overheating.
Inverter capacity
Operation
EQ5:10HP/CT, 15HP/VT or less
0: Inactive 2: Active
(DB***-2C/4C external braking resistor)
EQ5: 15HP/CT, 20HP/VT or more
0: Inactive
When the setting value is selected to "2", the type of
braking resistor and connection circuit are set by U59. The details are referred to the function : U59.
F 1 2 T I M E C N S T 1
Electric thermal O/L relay (for breaking resistor)
F13
F 1 3 D B R O L
Related functions:
U59
75HP to 125HP
150HP or above
Page 57
TECO–Westinghouse Motor Company Function Explanation 51
This function selects operation if a momentary power failure occurs.
The function for detecting power failure and activating protective operation (i.e., alarm output, alarm display, inverter output cutoff) for undervoltage can be selected. The automatic restart function (for automatically restarting a coasting motor without stopping) when the supply voltage is recovered can also be selected.
When setting value is selected "2" or "3", both integration constant and the proportional constant during operation
ride-though can be adjusted by the function code : U23 and U24. The details are referred to the function code : U23 and U24.
Setting range: 0 to 5 The following table lists the function details.
F14
Restart mode after momentary power failure
Set
value
Function name
Operation at power failure
Operation at power recovery
Inactive (immediate inverter trip)
If undervoltage is detected, the drive will immediately trip and an undervoltage fault (LU) is displayed. The drive output stops and the motor will coast to a stop.
The drive operation is not automatic ally restarted. Input a reset command and operation command to restart operation.
Inactive (inverter trip at recovery)
If undervoltage is detected, the drive output stops and the motor will immediately coast to a stop. A drive fault is not activated
An undervoltage fault (LU) is activated at power recovery. Drive operation is not automatically restarted. Input a reset command to restart operation.
Inactive (inverter trip after deceleration to a stop at power failure)
Note1
When the DC bus voltage reaches the continue operation voltage level (H15), a controlled deceleration to a stop occurs. The inverter collects the inertia energy of the load to maintain the DC bus voltage and controls the motor until it stops, then an undervoltage fault (LU) is activated. The drive will automatically decrease the deceleration time if necessary. If the amount of inertia energy from the load is small, and the undervoltage level is achieved before the motor stops, the undervoltage fault is immediately activated and the motor will coast to a stop.
The drive operation is not automatically restarted. Input a reset command and operation command to restart operation.
Active (operation ride through, for high-inertia loads)
Note1
When the DC bus voltage reaches the continue operation voltage level (H15), energy is collected from the inertia of the load to maintain the DC bus voltage and extend the ride through time. The drive will automatically adjust the deceleration rate to maintain DC bus voltage level. If undervoltage is detected, the protective function is not activated, but drive output stops and the motor coast to a stop.
Operation is automatically restarted. For power recovery during ride-through the drive will accelerate directly to the original frequency. If undervoltage is detected, operation automatically restarts with the frequency at the time that the undervoltage is detected.
Active (restart with the frequency at power failure)
Note1
If undervoltage is detected, the protective function is not activated. The drive output stops and the motor will coast to a stop.
Operation is automatically restarted with the frequency at power failure.
Active (restart with the start frequency, for low-inertia loads)
Note1
If undervoltage is detected, the protective function is not activated, but output stops.
Operation is automatically restarted with the frequency set by F23, "Starting frequency."
Note1) When the function code H18(Torque control) is excluding "0" and Motor 1 is selected, the inverter will trip at power recovery if function code F14 is set to between "2" and "5". This operation is same as F14 is set to "1".
Function codes H13 to H16 are provided to control a restarting operation after momentary power failure. These functions should be understood and used. The pick-up (speed search) function can also be selected as a method of restarting when power is recovered following a momentary failure. (For setting details, see function code H09.) The pick-up function searches for the speed of the coasting motor to restart the motor without subjecting it to excessive shock. In a high-inertia system, the reduction in motor speed is minimal even when the motor is coasting. A speed searching time is required when the pick-up function is active. In such a case, the original frequency may be recovered sooner when the function is inactive and the operation restarted with the frequency prior to the momentary power failure. The pick-up function works in the range of 5 to 100 Hz. If the detected speed is outside this range, restart the motor using the regular restart function.
WARNING
Automatically restart could be provided at power recovered, if "Restart mode after
momentary power failure" is valid.
The machine should be designed to human safety when restarting.
Otherwise accidents may result.
F 1 4 R E S T A R T
Related functions:
U23, U24
Page 58
TECO–Westinghouse Motor Company Function Explanation 52
Set value : 0
Main circuit DC voltage
Power failure
Under voltage
Power recovery
Time
Output frequency
ON
ON
H15 Operation continuation level
LV trip
Set value : 1
Main circuit DC voltage
Output frequency
LV trip
Under voltage
Time
Set value : 2
Main circuit DC voltage
Output frequency
LV trip
ON
Time
Set value : 3
Power failure Power recovery
H15 Operation continuation level
Output frequency
(motor speed)
Main circuit DC voltage
LV trip Output
Acceleration
Under voltage
Synchroni­ zation
ON
H13:Waiting time
Main circuit DC voltage
Set value : 4
Output frequency
(motor speed)
LV trip
Output
(terminals Y1 to Y5)
Set value : 5
Main circuit DC voltage
Under voltage
Output frequency
(motor speed)
LV trip
Output
H13:Waiting time
(terminals Y1 to Y5)
(terminals Y1 to Y5)
Note : Dotted-dashed lines indicate motor speed.
Page 59
TECO–Westinghouse Motor Company Function Explanation 53
This function sets the upper and lower limits for the
setting frequency .
Setting range EQ5: 0 to 120Hz
Upper limit value
Lower limit value
Lower limit value
Upper limit value
Set frequency
Set frequency
+ Maximum frequency
- Maximum frequency
+100%
-100%
The inverter output starts with the start frequency when
operation begins, and stops with the stop frequency when operation ends.
If the upper limit value is less than the lower limit value,
the upper limit value overrides the lower limit value.
When lower limit value is set, the inverter operates with
lower limit value at operation command is "ON" even frequency command is zero(0Hz).
This function sets the rate of the set frequency value
to analog input.
Operation follows the figure below.
4 20[mA
-10 0 +10[V]
Set frequency value
Analog input +10V terminal 12 20mA terminal C1
200%
100%
50%
+Maximum frequency
-Maximum frequency
This function adds a bias frequency to the set
frequency value to analog input.
Setting range EQ5: -120.0 to +120.0Hz
The operation follows the figure below. When the bias frequency is higher than the maximum frequency or lower than the - maximum frequency, it is limited to the maximum or - maximum frequency.
4 20[mA]
-10 0 +10[V]
Set frequency value
Analog input +10V terminal 12 20mA terminal C1
Bias frequency (when positive)
Bias frequency (when negative)
+Maximum frequency
-Maximum frequency
Reversible operation is valid if the function code
F01/C30 is set to "4" or "5" only.
This function is invalid if PID control is selected(H20 is
"1" or "2").
Starting frequency: This function sets the frequency
with which to start a DC injection brake to decelerate the motor to a stop.
Setting range: 0 to 60Hz Operation level: This function sets the output current
level when a DC injection brake is applied. Set a percentage of inverter rated output current in 1% steps.
Setting range EQ5: 0 to 80%
Time: This function sets the time of a DC injection
brake operation.
Setting range 0.0: Inactive
0.1 to 30.0 seconds
CAUTION
Do not use the inverter brake function for mechanical holding.
Injury may result.
F20
DC brake (starting frequency)
DC brake (Braking level)
DC brake (Braking time)
F21
F22
F18
Bias frequency
Frequency limiter (High)
F15
F16
Frequency limiter (Low)
F 1 8 F R E Q B I A S F 1 5 H L I M I T E R F 1 6 L L I M I T E R F 1 7 F R E Q G A I N F 2 0 D C B R K H z F 2 1 D C B R K L V L F 2 2 D C B R K t
F17
Gain
Page 60
TECO–Westinghouse Motor Company Function Explanation 54
Holding time
Time
Forward rotation
Starting frequency
Stopping frequency
Output frequency
The starting frequency can be set to reserve the torque at startup and can be sustained until the magnetic flux of the motor is being established. Frequency: This function sets the frequency at startup.
Setting range: 0.1 to 60Hz
Holding time: This function sets the holding time
during which the start frequency is sustained at startup.
Set values: 0.1 to 10.0 seconds
The holding time does not apply at the time of switching
between forward and reverse.
The holding time is not included in the acceleration time. The holding time also applies when pattern operation
(C21) is selected. The holding time is included in the timer value.
This function sets the frequency at stop.
Setting range: 0.0 to 60.0Hz
The operation does not start when the starting frequency is less than the stopping frequency or when the setting frequency is less than the stopping frequency.
This function adjusts the carrier frequency, correct
adjustment of which prevents resonance with the machine system, reduces motor and inverter noise, and also reduces leakage current from output circuit wiring.
Nominal applied motor
Setting range
EQ5
30HP/CT or less 40HP/VT or less
0.75 to 15kHz
40HP/CT to 100HP/CT 50HP/VT to 125HP/VT
0.75 to 10kHz
125HP/CT or more 150HP/VT or more
0.75 to 6kHz Carrier frequency
Low High
Motor noise
High Low
Output current waveform
Bad Good
Leakage current
Small amount Large amount
Noise occurrence
Extremely low High
The tone of motor noise can be altered when the carrier
frequency is 7kHz or lower. Use this function as required.
Setting range: 0 , 1, 2 , 3
Monitor data (e.g.,output frequency, output current) can be output to terminal FMA as a DC voltage. The amplitude of the output can also be adjusted. This function adjusts the voltage value of the monitor
item selected in F31 when the monitor amount is 100%. A value from 0 to 200 (%) can be set in 1% steps.
Setting range: 0 to 200%
This function selects the monitor item to be output to
terminal FMA.
Set
value
Monitor item
Definition of 100% monitor amount
0
Output frequency 1 (before slip compensation)
Maximum output frequency
1
Output frequency 2 (after slip compensation)
Maximum output frequency
2
Output current
Rated output current of inverter x 2
3
Output voltage
230V series: 250V 460V series: 500V
4
Output torque
Rated torque of motor x 2
5
Load rate
Rated load of motor x 2
6
Power consumption
Rated output of inverter x 2
7
PID feedback amount
Feedback amount of 100%
8
PG feedback amount (only when option is installed)
Synchronous speed at maximum frequency
9
DC link circuit voltage
230V series: 500V 460V series: 1,000V
10
Universal AO
0 to 10V output through communication and not related to inverter operation.
The power consumption shows "0" during regenerative load.
F30:200%
Higher than 10V
F30:0%
F30:50%
5V
10V
F30:100%
100%
50%
FMA terminal output
voltage
F23
F24
Starting frequency (frequency)
Start frequency (Holding time)
F25
Stop frequency
F30
FMA (voltage adjust)
FMA (function)
F31
F26
Motor sound (carrier frequency)
F27
Motor sound (sound tone)
Notes:
1. Reducing the set value adversely affects the output current waveform (i.e., higher harmonics), increases motor loss, and raises motor temperature. For example, at 0.75 kHz, reduce the motor torque by about15%.
2 Increasing the set value increases inverter loss and increases
the inverter temperature.
F 2 3 S T A R T H z F 2 4 H O L D I N G t F 2 5 S T O P H z F 2 6 M T R S O U N D F 2 7 M T R T O N E F 3 0 F M A V - A D J F 3 1 F M A F U N C
Page 61
TECO–Westinghouse Motor Company Function Explanation 55
Monitor data (e.g.,output frequency, output current) can be output to terminal FMP as pulse voltage. Monitor data can also be sent to an analog meter as average voltage. When sending data to a digital counter or other instrument as pulse output, set the pulse rate in F33 to any value and the voltage in F34 to 0%. When data is sent to an analog meter or other instrument as average voltage, the voltage value set in F34 determines the average voltage and the pulse rate in F33 is fixed to 2670 (p/s).
This function sets the pulse frequency of the monitor
item selected in F35 within a range of 300 to 6000 (p/s) in 1 p/s steps.
Setting range: 300 to 6,000 p/s
Pulse frequency (p/s) = 1/T Duty (%) = T1/T x 100 Average voltage (V) = 15.6 x T1/T
The output terminal of the FMP terminal is composed of the transistor, therefore there is a saturation voltage (0.5V
MAX
). When using in the analogue by the filter processing the pulse voltage, it should be make a 0V adjustment by external equipment.
This function sets the average voltage of pulse output to
terminal FMP.
Setting range
0%: The pulse rate varies depending on the
monitor amount of the monitor item selected in F35. (The maximum value is the value set in F33. The pulse duty is fixed at 50%.)
1 to 200%: Pulse rate is fixed at 2,670 p/s. The
average voltage of the monitor item selected in F35 when the monitor amount is 100% is adjusted in the 1 to 200% range (1% steps).
(The pulse duty varies.)
This function selects the monitor item to be output to
terminal FMP.
The set value and monitor items are the same as those of F31.
This function specifies whether to activate (excite) the
alarm output relay (30Ry) for any fault at normal or alarm status.
Set
value
Operation
0
At normal 30A - 30C: OFF, 30B - 30C: ON At alarm condition 30A - 30C: ON, 30B - 30C:OFF
1
At normal 30A - 30C:ON, 30B - 30C: OFF At alarm condition 30A - 30C: OFF, 30B - 30C: ON
When the set value is 1, contacts 30A and 30C are
connected when the inverter control voltage is established (about one second after power on).
When the power is off, contacts 30A and 30C are OFF;
30B and 30C are ON.
30A
30B
30C
30
The torque limit operation calculates motor torque from
the output voltage, current and the primary resistance value of the motor, and controls the frequency so the calculated value does not exceed the limit. This operation enables the inverter to continue operation under the limit even if a sudden change in load torque occurs.
Select limit values for the driving torque and braking
torque.
When this function is activated, acceleration and
deceleration operation times are longer than the set values.
The motor tuning (P04 / A13) should be set to "2" for
this function is valid.
The increase frequency upper bound during torque limit
operation is set by function code : U01.
When the setting value is selected "0" (prevent OU trip),
the operation mode is selected by function code : U60.
The details are referred to the functions: U01, U60.
Function
Setting range
Operation
Torque
limit
(driving)
EQ5:20% to 150%
The torque is limited to the set value. 999
Torque limiting inactive
Torque
limit
(braking)
EQ5:20% to 150%
The torque is limited to the set value.
0 Prevents OU trip due to power regeneration effect automatically.
999
Torque limiting inactive
About 15.6V
T
Pulse cycle time
T1
F33
FMP (pulse rate)
FMP (voltage adjust)
F34
FMP terminal (function)
F35
F40
Torque limiter 1 (driving)
F41
Torque limiter 1 (braking)
F36
30Ry operation mode
F 3 3 F M P P U L S E S F 3 4 F M P V - A D J F 3 5 F M P F U N C F 3 6 3 0 R Y M O D E F 4 0 D R V T R Q 1 F 4 1 B R K T R Q 1
0V
VL:0.5V
MAX
Related functions:
U01, U60
Page 62
TECO–Westinghouse Motor Company Function Explanation 56
WARNING
When the torque limit function is selected, an operation may not match the set acceleration and deceleration time or set speed. The machine should be so designed that safety is ensured even when operation does not match set values.
Otherwise accidents may result.
WARNING
The frequency may be stagnated / held constant when using the automatically OU trip prevention and set the frequency limit(Low) to the setting frequency or less. Otherwise accidents may result.
This is a function for motor 1. To obtain the motor torque most efficiently, the torque
vector control calculates torque according to load, to adjust the voltage and current vectors to optimum values based on the calculated value.
Set value
Operation
0
Inactive
1
Active
When 1 (Active) is set, the set values of the following
functions differ from the written values: F09 Torque boost 1 Automatically set to 0.0 (automatic torque boosting). P09 Slip compensation amount Slip compensation is
automatically activated. When 0.0 is set, the amount of slip compensation for the TWMC standard 3-phase motor is applied. Otherwise, the written value is applied.
Use the torque vector control function under the
following conditions: There must be only one motor.
Connection of two or more motors makes accurate control difficult.
The function data (rated current P03, no-load current
P06, %R1 P07, and %X P08) of motor 1 must be correct.
When the standard TWMC 3-phase motor is used,
setting the capacity (function P02) ensures entry of the above data. An auto tuning operation should be performed for other motors.
The rated current of the motor must not be significantly
less than the rated current of the inverter. A motor two ratings lower in capacity than the nominal applied motor for the inverter should be used at the minimum (depending on the model).
To prevent leakage current and ensure accurate control,
the length of the cable between the inverter and motor should not exceed 164ft(50m).
When a reactor is connected between the inverter and
the motor and the impedance of the wiring cannot be disregarded, use P04, "Auto tuning," to rewrite data.
If these conditions are not satisfied, set 0 (Inactive).
F 4 2 T R Q V E C T O R 1
Related functions:
P01, P09
F42
Torque vector control 1
Page 63
TECO–Westinghouse Motor Company Function Explanation 57
ON
ON
ON
ON
ON
ON
FWD
REV
HLD
Output
frequency
Forward rotation
Reverse rotation
Ignore
Each function of digital input terminals X1 to X9 can be
set as codes.
Set value
Function
0,1,2,3
Multistep frequency selection (1 to 15 steps) [SS1],[SS2],[SS4],[SS8]
4,5
Acceleration and deceleration time selection (3 steps) [RT1],[RT2]
6
Self-hold selection [HLD]
7
Coast-to-stop command [BX]
8
Alarm reset [RST]
9
External alarm [THR]
10
Jogging [JOG]
11
Frequency setting 2/frequency setting 1 [Hz2/Hz1]
12
Motor 2/motor 1 [M2/M1]
13
DC injection brake command [DCBRK]
14
Torque limit 2/torque limit 1 [TL2/TL1]
15
Switching operation from line to inverter (50Hz) [SW50]
16
Switching operation from line to inverter (60Hz) [SW60]
17
UP command [UP]
18
DOWN command [DOWN]
19
Edit permission command (data change permission) [WE-KP]
20
PID control cancellation [Hz/PID]
21
Forward/inverse switching (terminals 12 and C1) [IVS]
22
Interlock (52-2) [IL]
24
Link operation selection (Standard:RS-485, Option: BUS) [LE]
25
Universal DI [U-DI]
26
Start characteristics selection [STM]
30
Forced stop command [STOP1]
31
Forced stop command with Deceleration time 4 [STOP2]
35
Frequency setting 1 / Frequency setting 2 [Hz1/Hz2]
Note: Data numbers which are not set in the functions
from E01 to E09, are assumed to be inactive.
The frequency can be switched to a preset frequency in function codes C05 to C19 by switching the external digital input signal. Assign values 0 to 3 to the target digital input terminal. The combination of input signals determines the selected frequency.
Combination of set value input signals
Frequency selected
3
[SS8] 2 [SS4] 1 [SS2] 0 [SS1]
off
off
off
off
Assigned by F01 or C30
off
off
off
on
C05 MULTI Hz-1
Setting range EQ5:0.00 to 120.00Hz
off
off
on
off
C06 MULTI Hz-2
off
off
on
on
C07 MULTI Hz-3
off
on
off
off
C08 MULTI Hz-4
off
on
off
on
C09 MULTI Hz-5
off
on
on
off
C10 MULTI Hz-6
off
on
on
on
C11 MULTI Hz-7
on
off
off
off
C12 MULTI Hz-8
on
off
off
on
C13 MULTI Hz-9
on
off
on
off
C14 MULTI Hz-10
on
off
on
on
C15 MULTI Hz-11
on
on
off
off
C16 MULTI Hz-12
on
on
off
on
C17 MULTI Hz-13
on
on
on
off
C18 MULTI Hz-14
on
on
on
on
C19 MULTI Hz-15
The acceleration and deceleration time can be switched to a preset time in function codes E10 to E15 by switching the external digital input signal. Assign values 4 and 5 to the target digital input terminal. The combination of input signals determines the acceleration and deceleration times.
Combination of set value input signals
Acceleration and deceleration times selected
5
[RT2] 4 [RT1]
off
off
F07 ACC TIME1 F08 DEC TIME1
Setting range
0.01 to 3600s
off
on
E10 ACC TIME2 E11 DEC TIME2
on
off
E12 ACC TIME3 E13 DEC TIME3
on
on
E14 ACC TIME4 E15 DEC TIME4
This selection is used for 3-wire operation. The FWD or REV signal is self-held when [HLD] is on, and the self-hold is cleared when [HLD] is turned off. To use this [HLD] terminal function, assign 6 to the target digital input terminal.
E 0 1 X 1 F U N C E 0 2 X 2 F U N C E 0 3 X 3 F U N C E 0 4 X 4 F U N C E 0 5 X 5 F U N C E 0 6 X 6 F U N C E 0 7 X 7 F U N C E 0 8 X 8 F U N C E 0 9 X 9 F U N C
E: Extension Terminal Functions
E01
X1 Terminal function
E09
X9 Terminal function
~ ~
Multistep frequency selection [SS1][SS2][SS4][SS8]
Acceleration and deceleration time selection [RT1][RT2]
Related function
C05 to C19
Related function
F07F08 E10E15
3-wire operation stop command [HLD]
Page 64
TECO–Westinghouse Motor Company Function Explanation 58
When BX and P24 are connected, inverter output is cut off immediately and the motor starts to coast-to-stop. An alarm signal is neither output nor self-held. If BX and P24 are disconnected when the operation command (FWD or REV) is on, operation starts at the start frequency. To use this BX terminal function, assign value "7" to the target digital input terminal.
When an inverter trip occurs, connecting RST and P24 clears the alarm output (for any fault) ; disconnecting them clears trip indication and restarts operation. To use this RST terminal function, assign value "8" to the target digital input terminal.
Disconnecting THR and P24 during operation cuts off inverter output (i.e., motor starts to coast-to-stop) and outputs alarm OH2, which is self-held internally and cleared by RST input. This function is used to protect an external brake resistor and other components from overheating. To use this THR terminal function, assign value "9" to the target digital input terminal. ON input is assumed when this terminal function is not set.
This function is used for jogging (inching) operation to position a work piece. When JOG and P24 are connected, the operation is performed with the jogging frequency set in function code C20 while the operation command (FWD-P24 or REV-P24) is on. To use this JOG terminal function, assign value "10" to the target digital input terminal. Note: It is possible to change to the JOG operation by
keypad panel when keypad panel operation.
WARNING
- When the JOG command and operation command (FWD/REV) are input at the same time, the inverter can NOT be changed to the JOG operation and will operate at set frequency.
- When the JOG operation is used, the operation command should be input after the JOG command input while the inverter is STOPPED.
- When the JOG command and operation command are input at the same time, the JOG command is assigned to the "Multistep frequency selection (SS1 to SS8)".
- The inverter can NOT be stopped and JOG operation will continue even if JOG command is OFF during JOG operation. The inverter will decelerate to a stop if the operation command is switched OFF.
Accidents may result.
This function switches the frequency setting method set in function codes F01 and C30 by an external digital input signal.
Set value input signal
Frequency setting method selected
11
off
F01 FREQ CMD1
on
C30 FREQ CMD2
Note: It can not be used with set value "35" simultaneously. When the set value "11" and "35" are selected, "Er6" is displayed.
This function switches motor constants using an external digital input signal. This input is effective only when the operation command to the inverter is off, operation has stopped, and does not apply to the operation at 0Hz.
Set value input signal
Motor selected
12 off
Motor 1
on
Motor 2
When the external digital input signal is on, DC injection braking starts when the inverter's output frequency drops below the frequency preset in function code F20 after the operation command goes off. (The operation command goes off when the key is pressed at keypad panel operation and when both terminals FWD and REV go on or off at terminal block operation.) The DC injection braking continues while the digital input signal is on. In this case, the longer time of the following is selected:
- The time set in function code F22.
- The time which the input signal is set on.
Set value input signal
Operation selected
13
off
No DC injection brake command is given.
on
A DC injection brake command is given.
Forward rotation
ON
ON
ON
ON
ON
FWD
REV
BX
Output Frequency
Ignored
Forward rotation
Forward rotation
ON
Operation command (FWD/REV)
Operation mode
JOG Input
O F F
JO G
O P R .
O F F
STOP
RUN
STOP
ON
RUN
JO G
O P R .
ON
O F F
O F F
STOP
ON
RUN
O F F
STOP
N O R . O P R .
N O R . O P R .
ON
RUN
ON
Coast-to-stop command [BX]
External fault [THR]
Jogging operation[JOG]
Motor 2/motor 1 [M1/M2]
DC brake command [DCBRK]
Related function
A01A18
Alarm reset [RST]
Frequency setting 2/frequency setting 1 [Hz1/Hz2]
STOP
Page 65
TECO–Westinghouse Motor Company Function Explanation 59
This function switches the torque limit value set in function codes F40 and F41, and E16 and E17 by an external digital input signal.
Set value input signal
Torque limit value selected
14
off
F40 DRV TRQ1 F41 BRK TRQ1
Setting range DRV 20 to 200% ,999 BRK 0, 20 to 200% ,999
on
E16 DRV TRQ2 E17 BRK TRQ2
Motor operation can be switched from 50Hz commercial power operation to inverter operation without stopping the motor by switching the external digital input signal.
Set value input signal
Function
15
offon
Inverter operation to line operation (50Hz)
onoff
Line operation to inverter operation (50Hz)
Motor operation can be switched from 60Hz commercial power operation to inverter operation without stopping the motor by switching the external digital input signal.
Set value input signal
Function
16
offon
Inverter operation to line operation (60Hz)
onoff
Line operation to inverter operation (60Hz)
When the digital input signal goes off, 50 or 60 Hz is
output according to the set value input signal after the restart waiting time following a momentary power failure (function code H13). The motor is then directed to inverter operation.
WARNING
- After the LU(Low Voltage) trip is occurred and reset, the inverter will automatically restart because the operation command is kept by internal sequence. Accidents may result.
When an operation command is input (on), the output frequency can be increased or decreased by an external digital input signal. The change ranges from 0 to maximum frequency. Operation in the opposite direction of the operation command is not allowed.
Combination of set value input signals
Function selected
(when operation command is on)
18
17
off
off
Holds the output frequency.
off
on
Increases the output frequency according to the acceleration time.
on
off
Decreases the output frequency according to the deceleration time.
on
on
Holds the output frequency.
There are the two types of UP/DOWN operations as shown below. Set the desired type by setting the frequency (F01 or C30).
The data "8: UP/DOWN 1" is valid only when the Motor
2 is selected.
Frequency
setting
(F01 or C30)
Initial value
at power
input on
Operation command reentry
during deceleration
8
(UP/DOWN1)
0Hz
Operates at the frequency at reentry. Frequency
FWD ON (REV) OFF
9
(UP/DOWN2)
Previous
frequency
Returns to the frequency before deceleration
Frequency
FWD ON (REV) OFF
This function allows the data to be changed only when an external signal is being input, thereby making it difficult to change the data.
19
Function selected
off
Inhibit data changes.
on
Allow data changes.
Note: If a terminal is set to value 19, the data becomes unable to be changed. To change the data, turn on the terminal and change the terminal setting to another number.
The PID control can be disabled by an external digital input signal.
Set value input signal
Function selected
20
off
Enable PID control.
on
Disable PID control
(frequency setting from keypad panel).
UP command [UP]/DOWN command [DOWN]
Write enable for KEYPAD [WE-KP]
PID control cancel [Hz/PID]
Related function
H20H25
Switching operation between line and inverter (50Hz) [SW50]
Switching operation between line and inverter (60Hz) [SW60]
Torque limit 2/torque limit 1 [TL2/TL1]
Related function
F40F41
E16E17
Write enable for KEYPAD [WE-KP]
Related function
E01E09
(set value: 11, 35)
Related function
F01, C30
Page 66
TECO–Westinghouse Motor Company Function Explanation 60
The analog input (terminals 12 and C1) can be switched between forward and inverse operations by an external digital input signal.
Set value input signal
Function selected
21
off
Forward operation when forward
operation is set and vice versa
on
Inverse operation when forward
operation is set and vice versa
This function is invalid when the PID control is
selected(H20: 1 or 2).
When a contactor is installed on the output side of the inverter, the contactor opens at the time of a momentary power failure, which hinders the reduction of the DC circuit voltage and may prevent the detection of a power failure and the correct restart operation when power is recovered. The restart operation at momentary power failure can be performed effectively with power failure information provided by an external digital input signal.
Set value input signal
Function selected
22
off
No momentary power failure detection operation by digital input
on
Momentary power failure detection operation by digital input
Frequency and operation commands from the link can be enabled or disabled by switching the external digital input signal. Select the command source in H30, "Link function." Assign value "24" to the target digital input terminal and enable or disable commands in this input signal state.
Set value
input signal
Function selected
24
off
Link command disabled.
on
Link command enabled.
Assigning value "25" to a digital input terminal renders the terminal a universal DI terminal. The ON/OFF state of signal input to this terminal can be checked through the RS-485 and BUS option. This input terminal is only used to check for an incoming input signal through communication and does not affect inverter operation.
The start characteristics function (pick-up mode) in function code H09 can be enabled or disabled by switching the external digital input signal. Assign value "26" to the target digital input terminal and enable or disable the function in this input signal state.
Set value
input signal
Function selected
26
off
Start characteristic function disabled
on
Start characteristic function enabled
Normally this terminal should be “ON”, when this terminal
goes off during motor running, the motor decelerates to stop, and outputs alarm “Er6 “. When the inverter is stop by STOP1/STOP2 signal, the signal should be kept on 4ms or longer. In case of terminal [STOP2], the deceleration time is determined by E15( DEC TIME4). This function is prioritized under any operation (Terminal. Keypad, Communication...operation). However when the torque limiter/regeneration avoidance at deceleration is selected, the time which is set by deceleration time may be longer.
Inverse mode changeover [IVS]
Interlock signal (52-2) [IL]
Related function
F01, C30
Universal DI (U-DI)
Pick up start mode [STM]
Related function
H09
Related function
H30
Synchronization command ( Option ) [SYC]
ON
Er6
ON
ON
ON
FWD or REV
[STOP1] or [STOP2]
Alarm
Output Frequency
In case of [STOP2], time is fixed by E15 (EDC TIME4)
Forced stop command with Deceleration [STOP1]
Forced stop command with Deceleration time 4 [STOP2]
Related function
F14
Page 67
TECO–Westinghouse Motor Company Function Explanation 61
Related functions
E01 to E09
(Set values:14)
Related functions
U01 U60
Related functions
E01E09
(Set value: 14)
This function switches the frequency setting method
set in function codes F01 and C30 by an external digital input signal. This is the reverse-logic of setting value "11"(Frequency setting 2/Frequency setting 1 [Hz2/Hz1]).
Set value input signal
Frequency setting method selected
35
off
C30 FREQ CMD2
on
F01 FREQ CMD1
Note: It can not be used with set value "11" simultaneously. When the set value "11" and "35" are selected, "Er6" is displayed.
Digital
input
Setting at factory shipment
Set
value
Description
Terminal X1
0
Multistep frequency selection [SS1]
Terminal X2
1
Multistep frequency selection [SS2]
Terminal X3
2
Multistep frequency selection [SS4]
Terminal X4
3
Multistep frequency selection [SS8]
Terminal X5
4
Acceleration and deceleration selection [RT1]
Terminal X6
5
Acceleration and deceleration selection [RT2]
Terminal X7
6
Self-hold selection [HLD]
Terminal X8
7
Coast-to-stop command [BX]
Terminal X9
8
Alarm reset [RST]
Acceleration time 1 (F07) and deceleration time 1 (F08)
as well as three other types of acceleration and
deceleration time can be selected. The operation and setting ranges are the same as those
of acceleration time 1 and deceleration time 1. See
explanations for F07 and F08. For switching acceleration and deceleration times, select
any two terminals from terminal X1 (function selection) in
E01 to terminal X9 (function selection) in E09 as
switching signal input terminals. Set "4" (acceleration
and deceleration time 1) and "5" (acceleration and
deceleration time 2) to the selected terminals and input a
signal to each terminal to switch acceleration and
deceleration times. Switching is possible during
acceleration, deceleration, or constant-speed operation.
Example: When 4 and 5 are set to terminals X2 and X3:
ON
Time
ON
ON
FWD
(REV)
X2
X3
P24
Operation
Output frequency
Maximum frequency
Accel time 1
Decel time 1
Accel time 2
Decel time 2
Accel time 3
Decel time 3
Accel time 4
Decel time 4
This function is used to switch the torque limit level set
in F40 and F41 by an external control signal. Input an external signal by selecting any of the control input terminals (X1 to X9) as torque limit 2/torque limit 1 (value 14) in E01 to E09.
The motor tuning (P04 / A13) should be set to "2" for
this function is valid.
Maximum compensation frequency during braking torque limit
is set by U01.
The operation mode is set by U60 when the setting
value is "0%: Regeneration avoidance at deceleration". The detail is referred to the U01, U60.
E 1 6 D R V T R Q 2 E 1 7 B R K T R Q 2
E16
Torque limiter 2 (driving)
Torque limiter 2 (braking)
E17
Settings when shipped from the factory
E10
Acceleration time 2
E11
Deceleration time 2
E12
Acceleration time 3
E13
Deceleration time 3
E14
Acceleration time 4
E15
Deceleration time 4
E 1 0 A C C T I M E 2 E 1 1 D E C T I M E 2 E 1 2 A C C T I M E 3 E 1 3 D E C T I M E 3 E 1 4 A C C T I M E 4 E 1 5 D E C T I M E 4
Frequency setting 1 / Frequency setting 2 [Hz1/Hz2]
Page 68
TECO–Westinghouse Motor Company Function Explanation 62
Some control and monitor signals can be selected and
output from terminals [Y1] to [Y5]. Terminals [Y1] to [Y4] use transistor output; terminals[Y5A] and [Y5C] use relay contacts.
Set
value
Output signal
0
Operating [RUN]
1
Frequency arrival [FAR]
2
Frequency detection [FDT1]
3
Stopping due to undervoltage [LV]
4
Torque polarity detection [B/D]
5
Torque limiting [TL]
6
Restarting after momentary power failure [IPF]
7
Overload early warning [OL1]
8
During keypad panel operation [KP]
9
Inverter stopping [STP]
10
Ready for operation [RDY]
11
Operation switching between line and inverter [SW88]
12
Operation switching between line and inverter [SW52-2]
13
Operation switching between line and inverter [SW52-1]
14
Motor 2 switching [SWM2]
15
Terminal AX function [AX]
16
Pattern operation stage change [TU]
17
Pattern operation cycle operation completed [TO]
18
Pattern operation stage number [STG1]
19
Pattern operation stage number [STG2]
20
Pattern operation stage number [STG4]
21
Alarm detail [AL1]
22
Alarm detail [AL2]
23
Alarm detail [AL4]
24
Alarm detail [AL8]
25
Cooling fan operating [FAN]
26
Retry function operating [TRY]
27
Universal DO [U-DO] 
28
Heat sink overheat early warning [OH]
29
Not Used 
30
Life expectancy detection signal [LIFE]
31
2nd Freq. level detection [FDT2]
32
2nd OL level detection [OL2]
33
Terminal C1 off signal [C1OFF]
37
Torque limiting (Signal with delay) [TL2]
Note: For output signals marked "" are used for RS-485 communication.
"Running" means that the inverter is outputting a
frequency. “RUN” signal is output as when there is output
speed (frequency). When the DC injection brake function is active, “RUN” signal is off.
See the explanation of function code E30 (frequency arrival [detection width]).
See the explanation of function codes E31 and E32 (frequency detection).
If the undervoltage protective function activates, i.e. when the main circuit DC voltage falls below the undervoltage detection level, an ON signal is output. The signal goes off when the voltage recovers and increases above the detection level. The ON signal is retained while the undervoltage protective function is activating. Undervoltage detection level: 230V series: 200V, 460V series: 400V.
This function determines the torque polarity calculated in the inverter and outputs a signal indicating driving or braking torque. An OFF signal is output for driving torque; an ON signal is output for braking torque.
When the torque limiting activates, the stall prevention function is automatically activated to change the output frequency. The torque limiting signal is output to lighten the load, and also used to display overload conditions on the monitor device. This ON signal is output during the current or torque is limited or power regeneration is prevented.
Following a momentary power failure, this function reports the start of the restart mode, the occurrence of an automatic pull-in, and the completion of the recovery operation. Following a momentary power failure, an ON signal is output when power is recovered and a synchronization (pull-in) operation is performed. The signal goes off when the frequency (before power failure) is recovered. For 0Hz restart at power recovery, no signal is output because synchronization ends when power is recovered. The frequency is not recovered to the frequency before the power failure occurrence.
Before the motor stops by the trip operation of an electronic thermal O/L relay, this function outputs an ON signal when the load reaches the overload early warning level. Either the electronic thermal O/L relay early warning or output current overload early warning can be selected.
For setting procedure, see “E33 Overload early warning (operation selection)”, and "E34 Overload early warning
(operation level)."Note: This function is effective for motor 1 only.
An ON signal is output when operation command keys ( , and ) on the keypad panel can be used (i.e., 0 set in "F02 Operation") to issue operation and stop commands. This signal is OFF when the function H30(Serial link) is set to communication side.
E 2 0 Y 1 F U N C E 2 1 Y 2 F U N C E 2 2 Y 3 F U N C E 2 3 Y 4 F U N C E 2 4 Y 5 F U N C
Inverter running [RUN]
Undervoltage detection signal [LV]
Keypad operation mode [KP]
運転中[RUN]
Frequency equivalence signal [FAR]
Frequency level detection [FDT1]
Torque polarity [B/D]
Torque limiting [TL]
Auto-restarting [IPF]
Overload early warning [OL1]
E20
Y1 terminal function
E24
Y5A and Y5C terminal function
~ ~
FWD
STOP
REV
Page 69
TECO–Westinghouse Motor Company Function Explanation 63
This function outputs an inverted signal to Running
(RUN) to indicate zero speed. An ON signal is output
when the DC injection brake function is operating.
This function outputs an ON signal when the inverter is
ready to operate. The inverter is ready to operate when
the main circuit and control circuit power is established
and the inverter protective function is not activating.
About one second is required from power-on to ready for
operation in normal condition.
To perform switching operation between the line and the
inverter, the sequence prepared in the inverter can be
used to select and output signals for opening and closing
the magnetic contactors connected to the inverter. As
the operation is complex, refer to technical
documentation for the EQ5 series when using this
function.
As the sequence will operate automatically when SW88
or SW52-2 is selected, do not select when not using the
sequence.
When a signal for switching to motor 2 is input from the
terminal selected by terminals [X1] to [X9], this function
selects and outputs the signal for switching the magnetic
contactor for the motor. As this switching signal is not
output during running including when the DC injection
braking function is operating, a signal must be re-input
after output stops.
When an operation (forward or reverse) command is
entered, this function outputs an ON signal. When a
stop command is entered, the signal goes off after
inverter output stops. When a coast-to-stop command
is entered and the inverter protective function operates,
the signal goes off immediately.
When the pattern operation stage changes, this function
outputs a one-shot (100ms) ON signal to report a stage
change.
When the seven stages of a pattern operation are
completed, this function outputs a one-shot (100 ms) ON
signal to report the completion of all stages.
During pattern operation, this function reports the stage
(operation process) being operated.
Pattern operation
stage No.
Output terminal
STG1
STG2
STG4
Stage 1
on
off
off
Stage 2
off
on
off
Stage 3
on
on
off
Stage 4
off
off
on
Stage 5
on
off
on
Stage 6
off
on
on
Stage 7
on
on
on
When pattern operation is not activated (i.e., no stage is
selected), the terminals do not output a signal.
This function reports the operating status of the inverter protective function.
Alarm detail
(inverter protective function)
Output terminal
AL1
AL2
AL4
AL8
Overcurrent, ground fault, fuse blown
on
off
off
off
Overvoltage
off
on
off
off
Undervoltage shortage, input phase failure
on
on
off
off
Motors 1 and 2 overload
off
off
on
off
Inverter overload
on
off
on
off
Heat sink overheating, inverter inside overheating
off
on
on
off
External alarm input, braking resistor overheating
on
on
on
off
Memory error, CPU error
off
off
off
on
Keypad panel communication error, option communication error
on
off
off
on
Option error
off
on
off
on
Output wiring error
off
off
on
on
RS-485 communication error
on
off
on
on
Not Used EQ5
off
on
on
on
In normal operation terminals do not output a signal.
When used with "H06 Cooling fan ON/OFF control," this function outputs a signal while the cooling fan is operating.
When a value of 1 or larger is set to "H04 Retry operating," the signal is output while retry operation is activating when the inverter protective function is activated.
Assigning value "27" to a transistor output terminal renders the terminal a universal DO terminal. This function enables ON/OFF through the RS-485 and BUS option. This function serves only to turn on and off the transistor output through communication and is not related to inverter operation.
This function outputs a early warning signal when heat sink temperature is (overheat detection level - 10) or higher.
When either of data for the Life expectancy judgment
of the function code:U09 to U11 reaches at the Life expectancy judgment level, the ON signal is output. However, the inverter does not do alarm. Moreover, the alarm output for any fault (30A, 30B, 30C ) does not operate.
Function
code
Parts of
Life expectancy judgment
Life expectancy
judgment level
U09
Capacitor in main circuit
85% or less of the initial value
U10
Electrolytic capacitor on PCB
61,000 hours
U11
Cooling fan
25,000 hours
U59
DC fan broken for stir internal unit up
[40HP/CT, 50HP/VT or more is annunciated.]
DC fan is broken
Inverter stopping [STOP]
Ready output [RDY]
Line/Inv changeover [SW88] [SW52-2] [SW52-1]
Auto-resetting [TRY]
Cycle completion signal for pattern operation [TO]
Motor 2 /Motor 1 [SWM2]
Auxiliary terminal [AX]
Time-up signal for pattern operation [TU]
Stage No. indication for pattern operation [STG1] [STG2] [STG4]
Alarm indication [AL1] [AL2] [AL4] [AL8]
Overheat early warning [OH]
Fan operation signal [FAN]
Universal DO [U-DO]
Life expectancy detection signal [LIFE]
Page 70
TECO–Westinghouse Motor Company Function Explanation 64
Related functions
U08U11, U59
In the following cases, normal life judgment of the
capacitor in main circuit may not be able to be
performed.
1. When a power is turned off during inverter operation.
2. When cooling fan ON/OFF control is operated. ( function code : H 06= 1)
3. When the power is supplied by the auxiliary input terminals (R0,T0).
4. When the option card is operated .
5. When RS-485 communication is operated .
6. When the power supply is turned off with digital input (FWD, REV, X1-X9) of a control terminal being ON.
In the case of "3", "4", "5" and "6", life judgment is enabled by adjusting the function both code:U08 and U09.
This function is same as Frequency detection [FDT1], the detection level of the output frequency and hysteresis width are determined by E36 and E32.
This function outputs an ON signal when the output
current exceeds “E37 OL2 LEVEL” for longer than “E35
OL TIMER”.
NOTE) This function is valid for both of Motor 1 and Motor 2.
This function outputs an ON signal when the input current of terminal C1 is less than 2mA. (When AIO option is connected, it can be detected the disconnection of C2 terminal.)
The turning on signal is output by continuing the
limiting action(Torque limit operation, regeneration avoidance operation and overcurrent limiting operation) of 20ms or more.
Digital input
Setting at factory shipment
Set value
Description
Terminal Y1
0
Operating [RUN]
Terminal Y2
1
Frequency arrival [FAR]
Terminal Y3
2
Frequency detection [FDT]
Terminal Y4
7
Overload early warning [OL1]
Terminal Y5
10
Ready output [RDY]
This function specifies whether to excite the Y5 relay at “ON signal mode” or “OFF signal mode”.
Set value
Operation
0
At “OFF signal mode” Y5A - Y5C: OFF At “ON signal mode” Y5A - Y5C: ON
1
At “OFF signal mode” Y5A - Y5C: ON At “ON signal mode” Y5A - Y5C: OFF
When the set value is "1", contacts Y5A and Y5C are
connected when the inverter control voltage is established (about one second after power on).
This function adjusts the detection width when the output
frequency is the same as the set frequency (operating frequency). The detection width can be adjusted from 0 to 10 Hz of the setting frequency.
Setting range: 0.0 to 10.0 Hz When the frequency is within the detection width, an ON signal can be selected and output from terminals [Y1] to [Y5].
Output frequency
Frequency detection signal (terminals Y1 to Y5)
+Detection width
-Detection width
Set frequency
+Detection width
-Detection width
Set frequency
Time
ONON
This function determines the operation (detection) level
of the output frequency and hysteresis width for operation release. When the output frequency exceeds the set operation level, an ON signal can be selected and output from terminals [Y1] to [Y5].
Setting range(Operation level) : EQ5: 0 to 120 Hz
(Hysteresis width) : 0.0 to 30.0 Hz
Output frequency
Frequency detection signal (terminals
Y1 to Y5)
Hysteresis width
Operation level
Release level
Time
ON
Set frequency
E30
FAR function signal (Hysteresis)
E 3 0 F A R H Y S T
R
E32
FDT1 function signal (Hysteresis)
E31
FDT1 function signal (Level)
Settings when shipped from the factory
2nd Freq. level detection [FDT2]
2nd OL level early warning [OL2]
Terminal C1 off signal [C1OFF]
E 3 1 F D T 1 L E V E L E 3 2 F D T H Y S T R
E25
Y5 Ry operation mode
E 2 5 Y 5 R Y M O D E
Torque limiting (Signal with delay) [TL2]
Page 71
TECO–Westinghouse Motor Company Function Explanation 65
Select one of the following two types of overload early
warning: early warning by electronic thermal O/L relay function or early warning by output current.
Set value 0: Electronic thermal O/L relay
1: Output current
Set value
Function
Description
0
Electronic thermal O/L relay
Overload early warning by electronic thermal O/L relay (having inverse-time characteristics) to output current. The operation selection and thermal time constant for the inverse-time characteristics are the same as those of the electronic thermal O/L relay for motor protection (F10 and F12).
1
Output current
An overload early warning is issued when output current exceeds the set current value for the set time. The figure of OL2(E37) is referred.
This function cannot be used when Motor 2 is selected.
This function determines the operation level of the
electronic thermal O/L relay or output current.
Setting range EQ5:Inverter rated output current x (5 to 150%) The operation release level is 90% of the set value.
This function cannot be used when Motor 2 is selected.
This function is used when 1 (output current) is set to
"E33 Overload early warning (operation selection)." Setting range: 0.1 to 60.0 seconds
Set the time from when the operation level is attained
until the overload early warning function is activated.
This function determines the operation (detection) level
of output frequency for “2nd Freq. level detection [FDT2]”. The hysteresis width for operation release is set by the function E32: FDT1 function signal (Hysteresis).
Setting range(Operation level) : EQ5: 0 to 120 Hz
This function determines the operation level of the output
current for “2nd OL level detection [OL2]”.
Setting range EQ5: Inverter rated output current x (5 to 150%)
The operation release level is 90% of the set value.
ON
E37 OL2 LEVEL
E35 OL TIMER
[OL2]
Output current
OL2 LEVEL x 90%
(E34 OL1 LEVEL)
(OL1 LEVEL x 90%)
These coefficients are conversion coefficients which are
used to determine the load and line speed and the target value and feedback amount (process amount) of the PID controller displayed on the LED monitor.
Setting range Display coefficient A:-999.00 to 0.00 to +999.00 Display coefficient B:-999.00 to 0.00 to +999.00
Load and line speed
Use the display coefficient A.
Displayed value = output frequency x (0.01 to 200.00) Although the setting range is ± 999.00, the effective value range of display data is 0.01 to 200.00. Therefore, values smaller or larger than this range are limited to a minimum value of 0.01 or a maximum value of 200.00.
Target value and feedback amount of PID controller
Set the maximum value of display data in E40, "Display coefficient A," and the minimum value in E41, "Display coefficient B." Displayed value = (target value or feedback amount) x (display coefficient A - B)+B
E 3 3 O L
W A R N I N
G
E 3 4 O L 1 L E V E L E 3 5 O L 1 T I M E R
E 4 0 C O E F A E 4 1 C O E F B
E34
OL function signal (Level)
E35
OL function signal (Timer)
Displayed value
A
Target value or feedback amount
B
0%
100%
E40
Display coefficient A
E41
Display coefficient B
E33
OL function signal (mode select)
E36
FDT2 function (Level)
E 3 6 F D T 2 L E V E L
E37
OL2 function (Level)
E 3 7 O L 2 L E V E L
E40
Display coefficient A
E41
Display coefficient B
Page 72
TECO–Westinghouse Motor Company Function Explanation 66
E 4 6 L A N G U A G E
The data during inverter operation, during stopping, at
frequency setting, and at PID setting is displayed on the LED.
Display during running and stopping
During running, the items selected in "E43 LED monitor (display selection)," are displayed. In "E44 LED monitor (display at stopping)," specify whether to display some items out of the set values or whether to display the same items as during running.
Value set to E43
E440
E441
At stopping
During
running
At
stopping
During
running
0
Set frequency value (Hz)
Output frequency (before slip compensation) (Hz)
1
Set frequency value (Hz)
Output frequency (after slip compensation) (Hz)
2
Set frequency value (Hz)
3
Output current (A)
4
Output voltage (command value) (V)
5
Synchronous speed set value (r/min)
Synchronous speed (r/min)
6
Line speed set value (m/min.)
Line speed (m/min.)
7
Load speed set value (r/min)
Load speed (r/min)
8
Calculated torque value (%)
9
Output power (HP)
10
PID target value 1 (direct input from keypad panel)
11
PID target value 2 (input from "F02 Frequency 1")
12
PID feedback amount
Note: For the values 10 to 12 set to E43, the data is displayed only when selected in "H20 PID control (operation selection)."
Display at frequency setting
When a set frequency is checked or changed by the keypad panel, the set value shown below is displayed. Select the display item by using "E43 LED monitor (display selection)." This display is not affected by "E44 LED monitor (display at stopping)."
Value set to
E43
Frequency setting
0,1,2,3,4
Set value of frequency (Hz)
5
Set value of synchronous speed (r/min)
6
Set value of line speed (m/min.)
7
Set value of load speed (r/min)
8,9
Set value of frequency (Hz)
10,11,12
Set value of frequency (Hz)
Note: For the values 10 to 12 set to E43, the data is displayed only when selected in "H20 PID control (operation selection)."
This function selects the item to be displayed on the LCD
monitor in the operation mode.
Set value
Display item
0
Operation status, rotating direction, operation guide
1
Output frequency (before slip compensation), output current, calculated torque value in bar graph
Set value: 0
During running When stopping
Set value: 1
Full-scale value of bar graph
Display item
Full-scale
Output frequency
Maximum frequency
Output current
200% of inverter rated value
Calculated torque value
200% of motor rated value
Note: The scale cannot be adjusted.
This function selects the language for data display on the
LCD monitor.
Set value
Language
displayed
Set value
Language
displayed
0
Japanese
3
French
1
English
4
Spanish
2
German
5
Italian
Note: English language is used for all LCD screens in this manual. For other languages, refer to the relevant instruction manual.
This function adjusts the LCD contrast. Increase the set
value to raise contrast and decrease to lower contrast.
Set value
0,1,2 8,9,10
Screen
Low High
E 4 3 L E D M N T R E 4 4 L E D M N T R 2 E 4 5 L C D M N T R
Hz A % Fout/Iout/TRQ
60.00
STOP
PRGPRG MENU F/DLED SHIFT
E45
LCD monitor (function)
60.00
RUN
PRGPRG MENU F/DLED SHIFT
60.00
E43
LED monitor (function)
E44
LED monitor (display at stop mode)
FWD
E46
Language
E47
LCD monitor (contrast)
E 4 7 C O N T R A S T
Page 73
TECO–Westinghouse Motor Company Function Explanation 67
This function makes the set frequency jump so that the
inverter's output frequency does not match the mechanical resonance point of the load.
Up to three jump points can be set. This function is ineffective when jump frequencies 1 to 3
are set to 0Hz.
A jump does not occur during acceleration or deceleration.
When a jump frequency setting range overlaps another range, both ranges are added to determine the actual jump area.
Setting range: EQ5 : 0 to 120Hz In 1Hz steps (min.)
Setting range 0 to 30Hz
In 1Hz steps (min.)
To avoid the resonance of the motor driving frequency to the peculiar vibration frequency of the machine, the jump frequency band can be set to the output frequency up to three point. During accelerating, an internal set frequency is kept
constant by the lower frequency of the jump frequency band when a set frequency enters the jump frequency band. This means that the output frequency is kept constant according to an internal set frequency. When a set frequency exceeds the upper bound of the jump frequency band, an internal set frequency reaches the value of a set frequency. The output frequency accelerates up to a set frequency while passing the jump frequency band according to the acceleration time at this time. During decelerating, it has a relation opposite to accelerating. Refer to figure below.
When two jump frequency bands or more come in
succession mutually, the lowest and highest frequency become the lower bound and the upper bound frequency of an actual jump frequency band respectively among them. Refer to upper right figure.
Multistep frequencies 1 to 15 can be switched by turning
on and off terminal functions SS1, SS2, SS4, and SS8. (See E01 to E09 for terminal function definitions.)
OFF input is assumed for any undefined terminal of SS1,
SS2, SS4, and SS8.
Setting range EQ5: 0.00 to 120.00Hz In 0.01Hz steps (min
Internal set frequency (Hz)
Actual
jump width
Jump frequency 2
Jump frequency 1
Set frequency (Hz)
Jump frequency
width
C 0 1 J U M P H z 1 C 0 2 J U M P H z 2 C 0 3 J U M P H z 3 C 0 4 J U M P H Y S T
R
Internal set frequency (Hz)
Jump frequency 1
Jump frequency
width
Jump frequency
width
Jump frequency
width
Set frequency (Hz)
Jump frequency 2
Jump frequency 3
C 0 5 M U L T I H z - 1 C 0 6 M U L T I H z - 2 C 0 7 M U L T I H z - 3 C 0 8 M U L T I H z - 4 C 0 9 M U L T I H z - 5 C 1 0 M U L T I H z - 6 C 1 1 M U L T I H z - 7 C 1 2 M U L T I H z - 8 C 1 3 M U L T I H z - 9 C 1 4 M U L T I H z 1 0 C 1 5 M U L T I H z 1 1 C 1 6 M U L T I H z 1 2 C 1 7 M U L T I H z 1 3 C 1 8 M U L T I H z 1 4 C 1 9 M U L T I H z 1 5
C:Control Functions of Frequency
C01
Jump frequency 1
Jump frequency 2
C03
Jump frequency 3
C04
Jump frequency (Hysteresis)
C02
Related functions
E01 to E09
(Set value:0 to 3
)
C05
Multistep frequency 1
C19
Multistep frequency 15
~ ~
Output frequency (Hz)
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
C05
FWD-P24
SS1-P24
SS2-P24
SS4-P24
SS8-P24
C06
C07
C08
C09
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
Page 74
TECO–Westinghouse Motor Company Function Explanation 68
This function sets the frequency for jogging operation of
motor, which is different from the normal operation.
Setting range EQ5 : 0.00 to 120.00 Hz Starting with the jogging frequency is combined with
jogging select signal input from the keypad panel or control terminal. For details, see the explanations of "E01 Terminal X1" to "E09 Terminal X9."
Pattern operation is an automatic operation according to
preset operation time, direction of rotation, acceleration and deceleration time, and frequency. When using this function, set 10 (pattern operation) to "F01 Frequency setting." The following operation patterns can be selected.
Set value
Operation pattern
0
Perform a pattern operation cycle, then stop operation.
1
Perform pattern operation repeatedly. Stop operation using a stop command.
2
Perform a pattern operation cycle, then continue operation with the last frequency set.
Time
Set value:0
0
Forward
Output
frequency
Reverse
End of a cycle
0
0
Set value:1
Set value:2
Forward
Output
frequency
Reverse
Forward
Output
frequency
Reverse
Time
Time
End of a cycle
End of a cycle
Seven stages are operated in order (of function codes)
according to the values set in "C22 Pattern operation (stage 1)" to "C28 Pattern operation (stage 7)." Each function sets the operation time and the rotating direction for each stage and assigns set values of the acceleration
and deceleration time.
Set or
assign item
Value range
Operation time
0.00 to 6000s
Rotation direction
F: Forward (counterclockwise) R: Reverse (clockwise)
Acceleration and deceleration time
1: Acceleration time 1 (F07), deceleration time 1 (F08)
2: Acceleration time 2 (E10), deceleration time 2 (E11)
3: Acceleration time 3 (E12), deceleration time 3 (E13)
4: Acceleration time 4 (E14), deceleration time 4 (E15)
Note: The operation time is represented by the three most significant digits, hence, can be set with only three high-order digits.
Setting example 100 F 3
Acceleration and deceleration time (code): 3
Motor rotating direction: Forward (counterclockwise)
Operation time: 100s
Set the operation time to 0.00 for stages not used, which are skipped in operation. With regard to the set frequency value, the multistep frequency function is assigned as listed in the table below. Set frequencies to "C05 Multistep frequency 1," to "C11 Multistep frequency 7."
Stage No.
Operation frequency to be set
Stage 1
Multistep frequency 1 (C05)
Stage 2
Multistep frequency 2 (C06)
Stage 3
Multistep frequency 3 (C07)
Stage 4
Multistep frequency 4 (C08)
Stage 5
Multistep frequency 5 (C09)
Stage 6
Multistep frequency 6 (C10)
Stage 7
Multistep frequency 7 (C11)
C 2 0 J O G H z C 2 2 S T A G E 1 C 2 3 S T A G E 2 C 2 4 S T A G E 3 C 2 5 S T A G E 4 C 2 6 S T A G E 5 C 2 7 S T A G E 6 C 2 8 S T A G E 7 C 2 1 P A T T E R N
C20
JOG frequency
C21
Pattern operation (mode select)
Related functions
F01, C30
(Set value:10)
FWD
FWD
FWD
C22
Pattern operation (stage 1)
C28
Pattern operation (stage 7)
~ ~
Page 75
TECO–Westinghouse Motor Company Function Explanation 69
C 3 0 F R E Q C M D 2
Pattern operation setting example
Function
Set value
Operation frequency to be set
C21 (operation selection)
1 - C22 (stage 1)
60.0F2
Multistep frequency 1 (C05)
C23 (stage 2)
100F1
Multistep frequency 2 (C06)
C24 (stage 3)
65.5R4
Multistep frequency 3 (C07)
C25 (stage 4)
55.0R3
Multistep frequency 4 (C08)
C26 (stage 5)
50.0F2
Multistep frequency 5 (C09)
C27 (stage 6)
72.0F4
Multistep frequency 6 (C10)
C28 (stage 7)
35.0F2
Multistep frequency 7 (C11)
The following diagram shows this operation.
Forward direction
Reverse direction
Time
ACC2
ACC1
DEC4
ACC4
ACC3 DEC2
ACC2
ACC4
DEC2
DEC1
60.0S 100S 65.5S
55.0S
50.0S 72.0S
35.0S
0.1S
0.1S
Set value :16
Output signals from terminals Y1 to Y5
Output frequency(motor speed)
Multistep frequency 1 (Stage 1)
Multistep frequency 2
Multistep frequency 3
Multistep frequency 4
Multistep frequency 5
Multistep frequency 6
Multistep frequency 7 (Stage 7)
Set value :17
Running and stopping are controlled by pressing the
and keys and by opening and closing the control terminals. When using the keypad panel, pressing the key starts operation. Pressing the key pauses stage advance. Pressing the key again restarts operation from the stop point according to the stages. If an alarm stop occurs, press the key to release operation of the inverter protective function, then press the key to restart stage advance. If required to start operation from the first stage "C22 Pattern operation (stage 1)," enter a stop command and press the key. If an alarm stop occurs, press the key to release the protective function, then press the key again.
Notes:
1. The direction of rotation cannot be reversed by a command issued from the key on the keypad panel or terminal [REV]. Any reverse rotation commands entered are canceled. Select forward or reverse rotation by the data in each stage. When the control terminals are used for operation, the self-hold function of operation command also does not work. Select an alternate type switch when using.
2. At the end of a cycle, the motor decelerates-to-stop according to the value set to "F08 Deceleration time 1."
This function selects the frequency setting method.
For the setting method, see the explanation for F01.
This function sets the Gain and Bias of the analog input
(terminals [12] ).
The setting range : BIAS: -100 to +100% GAIN:0.0 to 200%
Terminal 12
Gain
Bias
Reference voltage
-10 0 +10[V]
Output value of Gain 12
Analog input voltage [terminal 12]
200%
100%
50%
+10V
-10V
-10 0 +10[V]
Output value of Bias 12
Output value of Gain 12
Bias setting (when positive)
Bias setting (when negative)
+10V
(+100%)
-10V
(-100%)
C 3 1 B I A S 1 2 C 3 2 G A I N 1 2
C30
Frequency command 2
C31
Bias (terminal[12])
C32
Gain (terminal[12])
C33
Analog setting signal filter
Related functions
E01 to E09
(Set value:11)
F01
FWD
FWD
FWD
FWD
FWD
REV
STOP
STOP
RESET
RESET
RESET
Page 76
TECO–Westinghouse Motor Company Function Explanation 70
Analog signals input from control terminal 12 or C1 may
contain noise, which renders control unstable. This function adjusts the time constant of the input filter to remove the effects of noise.
Setting range: 0.00 to 5.00 seconds
An excessive setting delays control response though
stabilizing control. A set value too small speeds up control response but renders control unstable.
If the optimum value is not known, adjust the setting when control is unstable or response is delayed.
Note: The set value is commonly applied to terminals 12 and C1. For input of PID feedback amount, the PID control feedback filter (set in H25) is used.
C 3 3 R E F F I L T E R
Page 77
TECO–Westinghouse Motor Company Function Explanation 71
This function sets the number of poles of motor 1 to be
driven. If this setting is not made, an incorrect motor speed (synchronous speed) is displayed on the LED.
Set values: 2, 4, 6, 8, 10, 12, 14
The nominal applied motor capacity is set at the factory.
The setting should be changed when driving a motor with a different capacity.
Set value for models with nominal applied motor of 30HP or less : 0.01 to 60HP
Models with nominal applied motor of 40HP or more : 0.01 to 800HP
Set the nominal applied motor capacity listed in 9-1,
"Standard Specifications." Also set a value in the range from two ranks lower to one rank higher than the nominal applied motor capacity. When a value outside this range is set, accurate control cannot be guaranteed. If a value between two nominal applied motor capacities is set, data for the lower capacity is automatically written for related function data.
When the setting of this function is changed, the values
of the following related functions are automatically set to data of the TWMC 3-phase standard motor.
-- P03 Motor 1 (rated current)
-- P06 Motor 1 (no-load current)
-- P07 Motor 1 (% R1)
-- P08 Motor 1 (% X1) Note: The set values for the TWMC 3-phase standard motor are 230V, 50Hz, 4 poles for the 230V series; 460V, 50Hz, 4 poles for the 460V series.
This function sets the rated current value of motor 1.
Setting range: 0.00 to 2,000A
This function measures and automatically writes motor
data.
Set
value
Operation
0
Inactive
1
Measure the primary resistance (%R1) of the motor and leakage reactance (%X) of the base frequency when the motor is stopping and automatically write both values in P07 and P08.
2
Measure the primary resistance (%R1) of the motor and leakage reactance (%X) of the base frequency when the motor is stopping, measure the no-load current (lo) when the motor is running, and automatically write these values in P06, P07, and P08. Put the motor into the state unit separating from the machine for the tuning of the no-load current. In the state that the load is connected, cannot the tuning correctly. Execute the auto tuning of set value 1" after obtaining the test report etc. from the motor manufactures when not making it in the state of the motor unit, and setting P06 (no-load current) beforehand.
Perform auto tuning when data in "P06 No-load current,"
"P07 %R1," and "P08 %X," differs from actual motor data. Typical cases are listed below. Auto tuning improves control and calculation accuracy.
When a motor other than the TWMC standard 3-phase
motor is used and accurate data is required for close control.
When output-side impedance cannot be ignored as
when cable between the inverter and the motor is too long or when a reactor is connected.
When %R1 or %X is unknown as when a non-standard
or special motor is used.
1. Adjust the voltage and frequency according to motor characteristics. Adjust functions "F03 Maximum output frequency," "F04 Base frequency," "F05 Rated voltage," and "F06 Maximum output voltage."
2. Enter untunable motor constants first. Set functions "P02 Capacity," "P03 Rated current," and "P06 No-load current," (input of no-load current not required when P04=2, for running the motor at tuning, is selected).
3. When tuning the no-load current, beware of motor rotation.
4. Set 1 (motor stop) or 2 (motor rotation) to function "P04
Auto tuning." Press the key to write the set value and press the key or key then start tuning simultaneously.
5. Tuning takes several seconds to several tens of seconds
(when 2 is set. As the motor accelerates up to half the base frequency according to acceleration time, is tuned for the no-load current, and decelerates according to the deceleration time, the total tuning time varies depending on set acceleration and deceleration times.)
6. Press the key after the tuning is completed.
7. End of procedure.
P 0 1 M 1 P O L E S
P 0 2 M 1 - C A P
P 0 3 M 1 - I r P 0 4 M 1 T U N 1
Motor 1 (P: Motor Parameters)
P01
Number of motor 1 poles
P03
Motor 1 (rated current)
P04
Motor 1 (Tuning)
P02
Motor 1 (capacity)
Tuning procedure
FUNC DATA
FWD
REV
STOP
Page 78
TECO–Westinghouse Motor Company Function Explanation 72
Note1: If REMOTE operation(F02: 1) is selected, operation signal is given from terminal [FWD] or [REV]. Note2: Use function "A13 Motor 2 (auto tuning)," to tune motor 2. In this case, set values described in 1 and 2 above are for the function (A01 - ) of motor 2.
WARNING
When the auto tuning value is set to 2, the motor rotates at a maximum of half the base frequency. Beware of motor rotation.
Otherwise injury may result.
Long-time operation affects motor temperature and
motor speed. Online tuning minimizes speed changes when motor temperature changes.
Auto tuning(P04/A13: 2) should be done to use this
function.
Set value
Operation
0
Inactive
1
Active
This function sets the no-load current (exciting current)
of motor 1.
Setting range: 0.00 to 2,000A
Write this data when using a motor other than the TWMC
standard 3-phase motor and when the motor constant and the impedance between the inverter and motor are known.
Calculate %R1 using the following formula:
100[%]×
・I3V/
R R1+Cable
%R1
R1 : Primary coil resistance value of the motor [] Cable R : Output-side cable resistance value [] V : Rated voltage [V] : Motor rated current [A]
Calculate %X using the following formula:
100[%]×
・I3V/
X Cable+X2+XMX1+X2・XM/
%X
X1 : Primary leakage reactance of the motor [] X2 : Secondary leakage reactance (converted to a primary value)of the motor [] XM : Exciting reactance of the motor [] Cable X : Output-side cable reactance [] V : Rated voltage [V] I : Motor rated current[A]
Note: For reactance, use a value in the data written in "F04 Base frequency 1."
When connecting a reactor or filter to the output circuit,
add its value. Use value 0 for cable values that can be ignored.
Changes in load torque affect motor slippage, thus causing
variations in motor speed. The slip compensation control adds a frequency (proportional to motor torque) to the inverter output frequency to minimize variations in motor speed due to torque changes.
Auto tuning (P04/A13: 2) should be done to use this
function. Set value: 0.00 to 15.00Hz
Calculate the amount of slip compensation using the
following formula:
Hz
r/minspeed sSynchronou
r/minSlippage
×frequency Base
amount oncompensati Slip
Slippage = Synchronous speed - Rated speed
P 0 9 S L I P C O M P 1 P 0 5 M 1 T U N 2 P 0 6 M 1 - I O P 0 7 M 1 - % R 1 P 0 8 M 1 - % X
P06
Motor 1 (no-load current)
P05
Motor 1 (On-line Tuning)
P09
Slip compensation control
P08
Motor 1 (%X setting)
P07
Motor 1 (%R1 setting)
Page 79
TECO–Westinghouse Motor Company Function Explanation 73
This function returns all function data changed by the
customer to the factory setting data. (initialization).
Set value 0 Disabled.
1 Initializing data.
To perform initialization, press the and keys
together to set 1, then press the key. The set values of all functions are initialized. The set value in H03 automatically returns to 0 following the end of initialization.
When the inverter protective function which invokes the
retry operation is activated, this function releases operation of the protective function and restarts operation without issuing an alarm or terminating output.
Set the protective function release count and waiting time from its operation startup to release. Setting range (Count) : 0, 1 to 10
(Waiting time) : 2 to 20 seconds
To disable the retry function, set 0 to "H04 Retry (count)."
Inverter protective functions that can invoke retry
function.
OC1,OC2,OC3 : Overcurrent
dBH : Braking resistor overheating
OV1,OV2,OV3 : Overvoltage
OL1 : Motor 1 overload
OH1 : Heat sink overheating
OL2 : Motor 2 overload
OH3 : Inverter inside overheating
OLU : Inverter overload
When the value of "H04 Retry (count)," is set from 1 to
10, an inverter run command is immediately entered following the wait time set in H05, "Retry (wait time)," and the startup of the retry operation. If the cause of the alarm has been removed at this time, the inverter starts without switching to alarm mode. If the cause of the alarm still remains, the protective function is reactivated according to the wait time set in "H05 Retry (waiting time)." This operation is repeated until the cause of the alarm is removed. The restart operation switches to alarm mode when the retry count exceeds the value set in "H04 Retry (count)." The operation of the retry function can be monitored from terminals Y1 to Y5.
WARNING
When the retry function is selected, operation automatically restarts depending on the cause of the trip stop. (The machine should be designed to ensure safety during a restart)
Otherwise accidents may result.
When retry is succesful
Alarm
Automatic release command of protective function
Time
Output frequency
When retry failed
Alarm
Extinction
Waiting time (H05)
0.1S
Restart
ON
Occurrence
Occurrence
Extinction
H05:
Wait time
0.1S
H05:
Wait time
0.1S 0.1S Retry
end
First Second
Count set in
H04 (count) Output frequency
ON
Alarm reset
Output signals
terminals Y1 to Y5
Automatic release command of protective function
Output signals
terminals Y1 to Y5
5min. after constant speed
RESET the times of auto-reset
This function specifies whether cooling fan ON/OFF
control is automatic. While power is applied to the inverter, the automatic fan control detects the temperature of the cooling fan in the inverter and turns the fan on or off. When this control is not selected, the cooling fan rotates continually.
H 0 6 F A N S T O P
Set value 0: ON/OFF control disabled.
1: ON/OFF control enabled. The cooling fan operating status can be monitored from terminals Y1 to Y5.
H 0 3 D A T A I N I T
H 0 4 A U T O - R E S E T H 0 5 R E S E T I N T
High Performance functions (H:High Performance function)
H03
Data initializing
H04
Auto-reset(Times)
H05
Auto-reset (Reset interval)
H06
Fan stop operation
FUNC DATA
STOP
Page 80
TECO–Westinghouse Motor Company Function Explanation 74
This function selects the acceleration and deceleration
pattern.
Set value
0: Inactive (linear acceleration and deceleration) 1: S-shape acceleration and deceleration (mild) 2: S-shape acceleration and deceleration (*) 3: Curvilinear acceleration and deceleration
* The S-shape range is set by the function: U02 to U05 when the set value "2" is selected. The detail is referred to the function: U02 to U05. [S-shape acceleration and deceleration] This pattern reduces shock by mitigating output frequency changes at the beginning/end of acceleration and deceleration.
Output frequency 0
f[Hz]
t[s]
dec
dec
acc
acc
Arbitrary S-shape
Mild S-shape ern
<Pattern constants>
When 1 is selected in H07 (mild S-shape pattern)
When 2 is selected in H07 (arbitrary S-shape pattern)
Range of S-shape()
0.05 x max. output freq. (Hz)
(U02 to U05) x max. output freq. (Hz)
Time for S-shape at acceleration ( acc)
0.10 x acceleration time (s)
(U02, U03) x2 x acceleration time (s)
Time for S-shape at deceleration ( dec)
0.10 x deceleration time (s)
U04, U05 x2 x deceleration time (s)
When acceleration and deceleration times are very
long or short, acceleration and deceleration are rendered linear.
It may be switched the acceleration and deceleration time during constant speed or stopping by the function "acceleration and deceleration time selection"(E01 to E09: 4, 5). The signal may be ignored switched during S-shape at acceleration. The linear deceleration time is corresponded if switched during S-shape at deceleration.
It may be switched to the S-shape operation if output frequency is reached to the setting frequency or change to acceleration control.
[ Curvilinear acceleration and deceleration ]
This function is used to minimize motor acceleration and deceleration times in the range that includes a constant-output range.
Deceleration time
Maximum output frequency
Output frequency
Base frequency
t[sec]
0
Acceleration time
Set frequency
When accidental reversing is expected to cause a
malfunction, this function can be set to prevent reversal.
H 0 8 R E V L O C K
Set value 0: Inactive
1: Active
When reversible operation with polarity(set value: "4" or "5") is selected in frequency command: F01, C30, the inverter operates as follows.
Operation command
0V to 10V input
-10V to 0V input
Short FWD-CM terminals or : ON
The inverter operates.
The frequency display is "0.00" Hz.
Short REV-CM terminals or : ON
The frequency display is "0.00" Hz.
The inverter operates.
This function prevents a reversing operation resulting from a connection between the REV and P24 terminals, inadvertent activation of the key, or negative analog input from terminal 12 or V1. During this function is operating, "0.00Hz" is displayed on the LED monitor. This function cannot be prevented against H18: Torque control function. It may be reverse because of the torque signal and load.
ACC/DEC Mode select pattern
H07
H 0 7 A C C P T N
Related functions
U02 to U05
H08
Rev. phase sequence lock
FWD
REV
REV
Page 81
TECO–Westinghouse Motor Company Function Explanation 75
This function smoothly starts the motor which is coasting after a momentary power failure or after the motor has been subject to external force, without stopping motor. At startup, this function detects the motor speed and outputs the corresponding frequency, thereby enabling a shock-free motor startup. Although the normal startup method is used, when the coasting speed of the motor is 120 Hz or more as an inverter frequency, when the value set to "F03 Maximum frequency," exceeds the value set to "F15 Frequency limiter (upper limit)." and when the coasting speed is less than 5 Hz as an inverter frequency.
H 0 9 S T A R T M O D E
Set value 0,1,2
Set value
STM
Restart after a momentary power failure or Line-to-inverter switching
Other operation
0
OFF / not selected
Inactive (normal starting)
1
Active (smoothly starting)
Inactive
2
Active
any value
ON
Active
STM: Start characteristics selection signal(E01 to E09: 26) NOTE:
-1: Automatically restart when overcurrent or overvoltage is detected during smoothly starts.
-2: The coasting speed is used 100 Hz or less as an inverter frequency.
-3: When H09:2 or STM:ON, it needs the time more than normal start even the motor is STOP because the motor speed is detected on ALL situation. And it may be rotated the motor when the load is too small.
-4: Auto tuning(P04/A13: 2) should be done to use this function.
-5: When the used motor slippage is different from TWMC motor, the "Slip compensation control (P09, A18)" should be set. The characteristics may not be satisfied.
When the operation above is problematic, this function is
not used (inactive).
This function may not be satisfied due to the
characteristics because of the load condition, motor constant, operating frequency, coasting speed, wire length, momentary power failure time or external factor.
P24
STM
FWD
Time
0.1 s or longer
0.2 s or longer
ON
Time
Output frequency (motor speed)
Speed search
In this section, the output voltage is gradually increased in steps to minimize shock.
Acceleration
ON
Note: The dotted-dashed line indicates motor speed.
When the output frequency is fixed (constant-speed
operation) at light loads and except for”0.0” is set to F09, "Torque boost 1," this function automatically reduces the output voltage, while minimizing the product (power) of voltage and current.
Auto tuning (P04/A13: 2) should be done to use this
function.
The energy-saving operation does not be operated when
set below.
- Under Torque control
- Selected the Automatic torque boost
- Selected the Torque vector control
Set value 0: Inactive 1: Active Note:
-Use this function for square law reduction torque loads (e.g., fans, pumps). When used for a constant-torque load or rapidly changing load, this function causes a delay in control response.
-The energy-saving operation automatically stops during acceleration and deceleration and when the torque limiting function is activated.
This function selects the inverter stopping method when
a stop command is entered.
H 1 1 D E C M O D E
Set value 0: Deceleration-to-stop based on data set to
"H07 Non-linear acceleration and deceleration"
1: Coasting-to-stop Note: This function is effective only when a stop command is entered and, therefore, is ineffective when the motor is stopped by lowering the set frequency.
An overcurrent trip generally occurs when current flows
above the inverter protective level following a rapid change in motor load. The instantaneous overcurrent limiting function controls inverter output and prohibits the flow of a current exceeding the protective level even when the load changes.
As the operation level of the instantaneous overcurrent
limiting function cannot be adjusted, the torque limiting function must be used.
WARNING
As motor generation torque may be reduced when instantaneous overcurrent limiting is applied, set this function to be inactive for equipment such as elevators, which are adversely affected by reduced motor generation torque, in which case an overcurrent trip occurs when the current flow exceeds the inverter protective level. A mechanical brake should be used to ensure safety.
Otherwise accidents may result.
H 1 2 I N S T C L
Set value 0: Inactive
1: Active
H 1 0 E N E R G Y S A V
H09
Start mode
H12
Instantaneous overcurrent limiting
H10
Energy-saving operation
H11
DEC mode
H09
Start mode
Page 82
TECO–Westinghouse Motor Company Function Explanation 76
Instantaneous switching to another power line (when the
power of an operating motor is cut off or power failure occurs) creates a large phase difference between the line voltage and the voltage remaining in the motor, which may cause electrical or mechanical failure. To rapidly switch power lines, enter the remaining voltage attenuation time to wait for the voltage remaining in the motor to attenuate. This function operates at restart after a momentary power failure.
H 1 3 R E S T A R T T
Setting range: 0.1 to 5.0 seconds
When the momentary power failure time is shorter than
the wait time value, a restart occurs following the wait time. When the power failure time is longer than the wait time value, a restart occurs when the inverter is ready to operate (after about 0.2 to 0.5 second).
This function determines the reduction rate of the output
frequency for synchronizing the inverter output frequency and the motor speed. This function is also used to reduce the frequency and thereby prevent stalling under a heavy load during normal operation.
H 1 4 F A L L R A T E
Setting range: 0.00, 0.01 to 100.00 Hz/s
When 0.00 is set, the frequency is reduced according to
the set deceleration time. Note: A too large frequency reduction rate is may temporarily increase the regeneration energy from the load and invoke the overvoltage protective function. Conversely, a rate that is too small extends the operation time of the current limiting function and may invoke the inverter overload protective function.
This function is for when 2 (deceleration-to-stop at power
failure) or 3 (operation continuation) is set to "F14
Restart after momentary power failure (operation
selection)." Either function starts a control operation if
the main circuit DC voltage drops below the set operation
continuation level.
H 1 5 H O L D V
Setting range 230 V series: 200 to 300V 460 V series: 400 to 600V When power supply voltage to the inverter is high,
control can be stabilized even under an excessive load
by raising the operation continuation level. However,
when the level is too high, this function activates during
normal operation and causes unexpected motion.
Please contact TWMC electric when changing the initial
value.
As the power to an external operation circuit (relay
sequence) and the main power to the inverter is generally cut off at a power failure, the operation command issued to the inverter is also cut off. This function sets the time an operation command is to be held in the inverter. If a power failure lasts beyond the self-hold time, power-off is assumed, automatic restart mode is released, and the inverter starts operation at normal mode when power is applied again. (This time can be considered the allowable power failure time.)
H 1 6 S E L F H O L D T
Setting range: 0.0 to 30.0 seconds, 999
When "999" is set, an operation command is held (i.e., considered a momentary power failure) while control power in the inverter is being established or until the main circuit DC voltage is about 100Vdc.
This function controls motor torque according to a
command value.
This function automatically extends accelerating time
against acceleration operation of 60 seconds or longer to prevent an inverter trip resulting from a temperature rise in inverter due to overcurrent.
Set value 0: Inactive
1: Active (When the active drive function is activated, the acceleration time is three times the selected time.)
H 1 9 A U T R E D
H19
Active drive
H16
Auto-restart (OPR command selfhold time)
H13
Auto-restart (Restart time)
H14
Auto-restart ( Freq. fall rate)
H15
Auto-restart (Holding DC voltage)
H14
Auto-restart (Freq. fall rate)
Page 83
TECO–Westinghouse Motor Company Function Explanation 77
PID control detects the amount of control (feedback
amount) from a sensor of the control target, then compares it with the target value (e.g., reference temperature). If the values differ, this function performs a control to eliminate the deviation. In other words, this control matches the feedback amount with the target
value. This function can be used for flow control, pressure control, temperature control, and other process controls.
Target
value
P
Drive
section
Control
target
I
D
+
+ +
+
-
Feedback amount
Forward or reverse operations can be selected for PID
controller output. This enables motor revolutions to be
faster or lower according to PID controller output This function cannot be used when the motor 2 is
selected.
H 2 0 P I D M O D E
Set value 0: No operation
1: Forward operation 2: Reverse operation
Forward
operation
Reverse
operation
Maximum frequency
0
0% 100%
PID output
Inverter output
frequency
The target value can be entered using F01, "Frequency
setting 1," or directly from the keypad panel. Select any
terminal of Terminals X1 (E01) to X9 (E09) and set value
11 (frequency setting switching). For entry from F01, "Frequency setting 1," input an OFF signal to the selected terminal. For direct entry from the keypad panel, turn on the selected terminal. For the target value and feedback amount, the process
amount can be displayed according to the values set in
E40, "Display coefficient A," and E41, "Display
coefficient B."
This function selects the feedback amount input terminal and electrical specifications of the terminal. Select a value from the table below according to sensor specifications.
Set value
Descriptions
0
Control terminal 12, forward operation (0 to 10V voltage input)
1
Control terminal C1, forward operation (4 to 20mA current input)
2
Control terminal 12, reverse operation (10 to 0V voltage input)
3
Control terminal C1, reverse operation (20 to 4mA current input)
Forward operation
Reverse
operation
100%
0%
0V
4mA
10V
20mA
Input
Feedback amount
Only positive values can be input for this feedback amount of PID control. Negative values (e.g., 0 to -10V, -10 to 0V) cannot be input, thereby the function cannot be used for a reverse operation by an analog signal.
H 2 1 F B S I G N A L
Target value or feedback amount
Display
Display coefficient A
Display coefficient B
0%
100%
H21
PID control (Feedback signal)
H25
PID control (Feedback filter)
H20
PID control (Mode select)
~ ~
Page 84
TECO–Westinghouse Motor Company Function Explanation 78
H 2 2 P - G A I N
These functions are not generally used alone but are
combined like P control, PI control, PD control, and PID
control.
P operation
Operation using an operation amount (output frequency)
proportional to deviation is called P operation, which
outputs an operation amount proportional to deviation,
though it cannot eliminate deviation alone.
Time
Deviation
Operation
amount
Setting range: 0.01 to 10.0 times P (gain) is the parameter that determines the response level for the deviation of P operation. Although an increase in gain speeds up response, an excessive gain causes vibration, and a decrease in gain delays response. The value "1" is the P(gain) that is when the maximum frequency 100% at deviation 100%.
Time
Response
I operation
An operation where the change speed of the operation
amount (output frequency) is proportional to the
deviation is called an I operation. An I operation
outputs an operation amount as the integral of deviation
and, therefore, has the effect of matching the control
amount (feedback amount) to the target value (e.g., set
frequency), though it deteriorates response for significant
changes in deviation.
Time
Deviation
Operation
amount
Setting range: 0.0 (Inactive), 0.1 to 3600 seconds "H23 I-gain" is used as a parameter to determine the effect of I operation. A longer integration time delays response and weakens resistance to external elements. A shorter integration time speeds up response, but an integration time that is too short causes vibration.
D operation
An operation where the operation amount (output frequency) is proportional to the deviation differential is called a D operation, which outputs an operation amount as the deviation differential and, therefore, is capable of responding to sudden changes.
Time
Deviation
Operation
amount
Setting range: 0.00 (Inactive), 0.01 to 10.0 seconds "H24 D-gain" is used as a parameter to determine the effect of a D operation. A longer differentiation time causes vibration by P operation quickly attenuating at the occurrence of deviation. Excessive differentiation time could cause vibration. Shortening the differentiation time reduces attenuation at the occurrence of deviation.
PI control
P operation alone does not remove deviation completely. P + I control (where I operation is added to P operation) is normally used to remove the remaining deviation. PI control always operates to eliminate deviation even when the target value is changed or there is a constant disturbance. When I operation is strengthened, however, the response for rapidly changing deviation deteriorates. P operation can also be used individually for loads containing an integral element.
PD control
If deviation occurs under PD control, an operation amount larger than that of D operation alone occurs rapidly and prevents deviation from expanding. For a small deviation, P operation is restricted. When the load contains an integral element, P operation alone may allow responses to vibrate due to the effect of the integral element, in which case PD control is used to attenuate the vibration of P operation and stabilize responses. In other words, this control is applied to loads in processes without a braking function.
PID control
PID control combines the P operation, the I operation which removes deviation, and the D operation which suppresses vibration. This control achieves deviation-free, accurate, and stable responses.
Adjusting PID set value
Adjust the PID value while monitoring the response waveform on an oscilloscope or other instrument if possible. Proceed as follows:
-Increase the value of "H22 P-gain" without generating vibration.
- Decrease the value of "H23 I-gain" without generating vibration.
- Increase the value of "H24 D-gain" without generating vibration.
H 2 3 I - G A I N H 2 4 D - G A I N
H22
PID control (P-gain)
H23
PID control (I-gain)
H24
PID control (D-gain)
Page 85
TECO–Westinghouse Motor Company Function Explanation 79
-To suppress vibration with a frequency roughly equivalent to the value "H24 D-gain," decrease the value of H24. If there is residual vibration with 0.0, decrease the value of "H22 P-gain."
Response
Before adjustment
After adjustment
Time
This filter is for feedback signal input from terminal [12]
or [C1]. This filter stabilizes operation of the PID control system. A set value that is too large, however, deteriorates response.
H 2 5 F B F I L T E R
Setting range: 0.0 to 60.0 seconds
Set this function active when the motor has a PTC
thermistor for overheat protection
Set value 0: Inactive
1: Active
Connect the PTC thermistor as shown in the figure
below. Turn on switch PTC on the control PCB. The trip mode is activated by “OH2:External thermal
relay tripped.”
PTC
thermistor
H27
(Level)
Comparator
OH2
DC10V
Resistor 250 Ohom
0V
13
C1
11
ON OFF
PTC
1k Ohom
The voltage input to terminal [C1] is compared to the set
voltage (Level). When the input voltage is equal to or
greater than the set voltage (Level), "H26 PTC thermistor
(Mode select)," starts.
Setting range: 0.00 to 5.00V The PTC thermistor has its own alarm temperature. The
internal resistance value of the thermistor largely change
at the alarm temperature. The operation (voltage) level
is set using this change in the resistance value.
Internal resistance of
PTC thermistor
Rp2
Rp1
Temperature
Alarm
temperature
The figure in "H26 PTC thermistor (Mode select)," shows that resistor 250 and the thermistor (resistance value Rp) are connected in parallel. Hence, voltage Vc1 (Level) at terminal [C1] can be calculated by using the following formula.
V10
Rp250
Rp250
1000
Rp250
Rp250
Vc
1
The operation level can be set by bringing Rp in the Vc1 calculation formula into the following range.
Rp
1
< Rp < Rp2
To obtain Rp easily, use the following formula.
[Ω]
2
RpRp
Rp
21
H 2 6 P T C M O D E
H26
PTC thermistor (Mode select)
H27
PTC thermistor (Level)
H 2 7 P T C L E V E L
H25
PID control (Feedback filter)
Page 86
TECO–Westinghouse Motor Company Function Explanation 80
The link function (communication function) provides
RS-485 (provided as standard) and bus connections
(optional). The serial link function includes:
1) Monitoring (data monitoring, function data check)
2) Frequency setting
3) Operation command
(FWD, REV, and other commands for digital input)
4)Write function data
H 3 0 L I N K F U N C
Setting range: 0 to 3 Communication can be enabled and disabled by a digital input. This function sets the serial link function when communication is enabled.
Set value
Frequency
command
Operation command
0
Disabled
Disabled
1
Enabled
Disabled
2
Disabled
Enabled
3
Enabled
Enabled
The data monitoring and function data write functions are always enabled. Disabling communication using digital input brings about the same result as when "0" is set to this function. When the bus option is installed, this setting selects the function of the option and the RS-485 interface is restricted to monitoring and writing function data.
These functions set the conditions of RS-485 Modbus-RTU communication. Set the conditions according to the upstream device. Refer to technical manual for the protocol. This function sets the station address of RTU.
H 3 1 4 8 5 A D R E S S
Setting range: 1 to 247 This function sets processing at communication error and
sets the error processing timer value.
H 3 2 M O D E O N E R
Setting range: 0 to 3
Set value
Processing at communication error
0
Immediate Er 8 trip (forced stop)
1
Continue operation within timer time, Er8 trip after timer time.
2
Continue operation and effect retry within timer time, then invoke an Er8 trip if a communication error occurs. If an error does not occur, continue operation.
3
Continue operation.
H 3 3 T I M E R
Setting range: 0.0 to 60.0 seconds This function sets the baud rate.
H 3 4 B A U D R A T E
Setting range: 0 to 3
Set value
Baud rate
0
19200 bit/s
1
9600 bit/s
2
4800 bit/s
3
2400 bit/s
This function sets data length.
H 3 5 L E N G T H
Setting range: 0
Set value
Data length
0
8 bit
This function sets the parity bit.
H 3 6 P A R I T Y
Setting range: 0 to 2
Set value
Parity bit
0
None
1
Even
2
Odd
This function sets the stop bit.
H 3 7 S T O P B I T S
Setting range: 0, 1
Set value
Stop bit
0
2 bit
1
1 bit
The stop bit is automatically configured by the value of the parity bit. For parity NONE the stop bit is 2bits. For parity EVEN or ODD the stop bit is 1 bit.
In a system where the local station is always accessed
within a specific time, this function detects that access was stopped due to an open-circuit or other fault and invokes an Er 8 trip.
H 3 8 N O R E S t
Setting range: 0 (No detection)
1 to 60 seconds
This function sets the time from when a request is issued
from the upstream device to when a response is returned.
H 3 9 I N T E R V A L
Setting range: 0.00 to 1.00 second
H30
Serial link (Function select)
H31
RS-485 (Address)
H39
RS-485 (Response interval)
~ ~
Page 87
TECO–Westinghouse Motor Company Function Explanation 81
This function sets the maximum frequency for motor 2
output by the inverter. This function operates the same
as "F03 Maximum frequency 1." For details, see the
explanation for F03.
This function sets the maximum output frequency in the
constant-torque area of motor 2 (i.e., output frequency at
rated output voltage). This function operates the same
as "F04 Base frequency 1." For details, see the
explanation for F04.
This function sets the rated value of voltage output to
motor 2. This function operates the same as "F05
Rated voltage 1." For details, see the explanation for
F05.
This function sets the maximum value of the inverter
output voltage of motor 2. This function operates the
same as "F06 Maximum voltage 1." For details, see the
explanation for F06.
A 0 4 M A X V - 2
This function sets the torque boost function of motor 2.
This function operates the same as "F09 Torque boost
1." For details, see the explanation for F09.
This function sets the function of the electronic thermal
overload relay for motor 2. This function operates the same as F10 to F12, "Electronic thermal overload relay
1." For details, see the explanations for F10 to F12.
This function sets the torque vector function of motor 2.
This function operates the same as "F42 Torque vector
control 1." For details, see the explanation for F42.
This function sets the number of poles of motor 2 to be
driven. This function operates the same as "P01 Number
of motor-1 poles." For details, see the explanation for P01.
This function sets the capacity of motor 2. This function
operates the same as "P02 Motor 1 (Capacity)." For details, see the explanation for P02. However, the related motor data functions change to "A12 Motor 2 (Rated current)," "A15 Motor 2 (No-load current)," "A16 Motor 2 (%R1 setting)," and "A17 Motor 2 (%X setting)."
This function sets the rated current of motor 2. This
function operates the same as "P03 Motor 1 (Rated current)." For details, see the explanation for P03.
This function sets the auto tuning of motor 2. This
function operates the same as "P04 Motor 1 (Tuning)." For details, see the explanation for P04.
This function sets the online tuning of motor 2. This
function operates the same as "P05 Motor 1 (On-line tuning)." For details, see the explanation for P05.
This function sets the no-load current of motor 2. This
function operates the same as "P06 Motor 1 (No-load current)." For details, see the explanation for P06.
This function sets %R1 and %X of motor 2. This
function operates the same as "P07 Motor 1 (%R1 setting)," and "P08 Motor 1 (%X setting)." For details, see the explanations for P07 and P08.
This function sets the amount of slip compensation for
motor 2. This function operates the same as "P09 Slip compensation control." For details, see the explanation for P09.
Set value : 0.00Hz to 15.00Hz
Calculate the amount of slip compensation using the
following formula: Slip compensation amount
Hz
min]/r[ speed sSynchronou
min]/r[ Slippage
frequency Base
Slippage = Synchronous speed-Rated speed
A 1 1 M 2 - C A P A 0 5 T R Q B O O S T 2 A 0 9 T R Q V E C T O R 2
A 0 1 M A X H z - 2
A 1 2 M 2 - I r A 0 2 B A S E H z - 2 A 1 3 M 2 T U N 1 A 0 3 R A T E D V 2 A 1 4 M 2 T U N 2 A 1 5 M 2 - I o A 0 6 E L C T R N O L 2 A 0 7 O L L E V E L 2 A 0 8 T I M E C N S T 2 A 1 0 M 2 P O L E S
Motor 2 (A: Alternative Motor Parameters)
A01
Maximum frequency2
A02
Base frequency 2
A05
Torque boost 2
A03
Rated voltage 2
A11
Motor 2 (Capacity)
A12
Motor 2 (Rated current)
A06
Electronic thermal overload relay 2 (Select)
A07
Electronic thermal overload relay 2 (Level)
A08
Electronic thermal overload relay 2 (Thermal time constant)
A09
Torque vector control 2
A10
Number of motor-2 poles
A13
Motor 2 (Tuning)
A04
Maximum voltage 2
A14
Motor 2 (On-line tuning)
A15
Motor 2 (No-load current)
A16
Motor 2 (%R1 setting)
A17
Motor 2 (%X setting)
A18
Slip compensation control 2
A 1 6 M 2 - % R 1
A 1 7 M 2 - %
X
A 1 8 S L I P C O M P 2
Page 88
TECO–Westinghouse Motor Company Function Explanation 82
This function becomes effective, when the torque limit
(brake) is used. The inverter controls to increase the output frequency so that torque calculations do not exceed the torque limit (brake) setting ( F41 or E17).
(When F41 or E17 is set to 999, it becomes invalid.) This function sets the increment of upper limit for output frequency. When the regeneration avoidance is selected, the resurrection ability can be improved by raising the increment of upper limit. However, the output frequency of the inverter is limited at the frequency limit(high): F15.
U 0 1 U S E R 0 1
Setting range : 0 to 65535
The set value "15" becomes 1Hz. (The set value "1" becomes 1/15Hz)
1st S-shape level at acceleration (start)
U02
2nd S-shape level at acceleration (stop)
U03
1st S-shape level at deceleration (start)
U04
2nd S-shape level at deceleration (stop)
U05
When "2" is set in the function code: H07, both
curvilinear acceleration and deceleration ranges of S-shape can be set up arbitrarily. The range is the ratio for maximum output frequency 1 (F03) or 2 (A01) .
U 0 2 U S E R 0 2
U 0 3 U S E R 0 3
U 0 4 U S E R 0 4
U 0 5 U S E R 0 5
Setting range : 1 to 50%
U05
f1
Output frequency 0
f[Hz]
t[s]
tdec
tacc
U03
U02
U04
f0
100% value of this function means maximum
frequency (fmax) .
Acceleration time tacc and deceleration time tdec
of upper figure become longer than the linear
acceleration time and deceleration time. When the set
acceleration time(F07,E10,E12,E14) is assumed to
be Ta” and deceleration time(F08,E11,E13,E15) is
assumed to be Td, tacc and tdec can be
calculated by the following expressions.
- At acceleration,
100
03U02U
maxf|0f1f|
or,
- At deceleration,
100
05U04U
maxf|0f1f|
Ta)
100
03U02U
maxf
0f1f
(tacc
Td)
100
05U04U
maxf
0f1f
(tdec
- At acceleration,
100
03U02U
maxf|0f1f|
or,
- At deceleration,
100
05U04U
maxf|0f1f|
Ta
100
03U02U
03U02U
100
maxf
0f1f
2tacc
 
 
Td
100
05U04U
05U04U
100
maxf
0f1f
2tdec
 
 
 
 
Initial value of main DC link capacitor
U08
Measured value of main DC link capacitor
U09
Data for the life expectancy judgment of the capacitor
in main circuit is stored in this function. The electrical discharge time of the capacitor can be measured automatically, and the time of part replacement can be confirmed according to the decrement rate from the factory shipment.
U 0 8 U S E R 0 8
U 0 9 U S E R 0 9
Setting range : 0 to 65535
The electrical discharge time which is measured in the
factory shipment is set to function code U08 as a initial value. This value is different in each inverter.
The electrical discharge time of the capacitor is
measured automatically, when the power supply is turned off. And, the result is stored in function code U09. When the power supply is turned off under the conditions as follows, decrement rate (%) to the factory shipment can be measured. Conditions: which has been described to "*Estimation of life expectancy based on maintenance information" of the instruction manual "8-2 periodical inspection".
The result of
100
08U
09U
is displayed in CAP=xxx.x%
of maintenance information. 85% becomes a standard at the part replacement time.
S-shape clause
linear Acceleration and deceleration clause
U : User function
Maximum compensation frequency during braking torque limit
U01
Page 89
TECO–Westinghouse Motor Company Function Explanation 83
When you make measurement of capacity and life expectancy judgment of capacitor with an actual operating condition, set the value “30” to the function code “E20 to E24”. And write the measurement result U09 with an actual operating condition to the function code U08 as an initial value as early as possible since inverter operation starts. However, life judgment by the measurement result cannot be performed in case of 1 and 2 as below.
1. During inverter operation, a power supply is turned
off and it stops.
2. Cooling fan ON/OFF control is used.
(function code : H 06= 1) Turn off the power supply of inverter, on the conditions at which the inverter has stopped, and a cooling fan is operated. It is not necessary to remove an option card and the connection with a control terminal. As for this "measurement with an actual operating condition", carry out this measurement about 10 times to minimize the error of a measurement result, and make the average value into an initial value. Moreover, when there is 10% or more of change from the last measured value, measurement is disregarded in order to prevent incorrect measurement. Renewal of a display is not carried out.
Set measured value U09 to the initial value U08 after exchanging capacitors.
Related Functions
E20 to E24
(Set value30)
PC board capacitor powered on time
U10
The accumulation time of the capacitor on PC board are displayed. The accumulation time of the control power supply multiplied by the life expectancy coefficient defined by the temperature inside the inverter are displayed. Hence, the hours displayed may not agree with the actual operating hours. Since the accumulation time are counted by unit hours, power input for less than one hour will be disregarded.
The accumulation time are displayed in TCAP=xxxxxh of maintenance information. The standard at the replacement time is 61,000h. Refer to the manual "8-2 regular check" for the maintenance.
U 1 0 U S E R 1 0
Setting range0 to 65535 hours
Clear the accumulation time to 0 hour, after replacing the PC board on which capacitors are equipped with. There is also PC Board without the capacitor (ex :Control circuit board) not to be cleared the accumulation time. For details, contact TWMC.
Related Functions
E20 to E24
(Set value30)
Cooling fan operating time
U11
The integrated operating hours of the cooling fan are displayed. Since the integrated hours are counted by unit hours, power input for less than one hour will be disregarded. The integrated hours are displayed in TFAN=xxxxxh of maintenance information. The standard at the replacement time is 40,000h in the inverter of 5HP or less. The standard at the replacement time is 25,000h in the inverter of 7.5HP or more. (Estimated life expectancy of a cooling-fan at
inverter ambient temperature of 40 degree.)
The displayed value should be considered as a rough estimate because the actual life of a cooling fan is influenced significantly by the temperature. Refer to the manual "8-2 regular check" for the maintenance.
U 1 1 U S E R 1 1
Setting range : 0 to 65535 hours
Clear integrated operating time to 0 hour after replacing
the cooling fan.
Related Functions
E20 to E24
(Set value30)
Magnetize current vibration damping gain
U13
Adjust if Magnetizing current vibration occurred in the inverter output current .
U 1 3 U S E R 1 3
Setting range: 0 to 32767
Adjust the value from 0 to 2048 as a standard value. Vibration damping gain becomes 100% in set value
4096.
Slip compensation filter time constant
U15
The filter time constant of Slip compensation is set.
U 1 5 U S E R 1 5
Setting range : 0 to 32767
Calculate the filter time constant using the following formula.
valuesetU15""
2
constanttimeFilter
16
[ms]
The response time of the control slows because the filter time constant is enlarged when a value is set to smaller. However, system becomes steady.
The response time of the control quickens because the filter time constant becomes smaller, when a set value is enlarged.
NoteResponse time quickens when a set value is
enlarged. Therefore, there is a possibility that the output frequency becomes unstable. Please adjust a set value to smaller than factory setting value.
Integral gain of continuous operation at power failure
U23
Proportional gain of continuous operation at power failure
U24
This function becomes effective, when function code F14 (Restart mode after momentary power failure) set value is 2 or 3.
U 2 3 U S E R 2 3
U 2 4 U S E R 2 4
Setting range : 065535
In case of F14 set value : 2.
When the operation continuation level (H15) is reached, deceleration to a stop occurs. The DC voltage of the main circuit sharpens the deceleration slope, and the inverter collects the inertia energy of the load to maintain the DC bus voltage and controls the motor until it stops, so that the undervoltage protective function is not activated.
The deceleration slope is adjusted with U23 and U24. However, the deceleration operation time never
Page 90
TECO–Westinghouse Motor Company Function Explanation 84
becomes longer than the set deceleration time.
In case of F14 set value : 3. The output frequency is lowered by the control by which the DC voltage of the main circuit is kept constant from the regeneration energy, so that the inverter may continue operation when momentary power failure occurs.
The response is adjusted with U23 and U24 at this time.
Calculate the integral gain using the following formula.
value set23"U"
2
gainIntegral
16
[ms]
PI
calculator
H15
Set value
DC voltage of the
main circuit
Output frequency
command
|*|
I gainU23
P gainU24
|*|
0
Output frequency
command
|**|
Input phase loss protection
U48
This function selects operation of input phase loss or power supply unbalance protection.
U 4 8 U S E R 4 8
Setting range : 0 to 2
Set value
Operation
0
Active (without reactor (ACR/DCR))
1
Active (with reactor (ACR/DCR))
2
Inactive
When "2" is set to U48, protection operation of the inverter to input phase loss or power supply voltage unbalance does not work. If you use it as it is, there is a possibility of damaging an inverter and
failure may result.
RS-485 protocol selection
U49
The protocol of RS-485 communication is changed.
U 4 9 U S E R 4 9
Set value : 0, 1
Set value
Operation
0
FGI-bus
1
Modbus-RTU
Instruction manual and specifications are prepared about communicative details. Contact TWMC.
When function code F13 (electronic thermal)is set to 2, both the type of the braking resistor and connection circuit are set. Factory setting is set to nominal applied resistor and the number of resistor is one. When the power load capacities of resistor are increased, set the factory setting properly
U 5 9 U S E R 5 9
Setting range : 0 to A8 (HEX)
Setting of tens digit ( type selection )
Set
value
Resistance
[Ω]
Capacity
[W]
Duty cycle
[%ED] 0 -
-
10%
1
100
200 2 40
400 3 33
400 4 20
800 5 15
900 6 200
200 7 160
400 8 130
400 9 80
800 A 60
900
Setting of units digit (connection circuit selection)
Set value
Braking-resistor
*1)
Duty
cycle
[%ED]
Synthetic
resistance
[Ω]
Power
consumption per
resistance
[comparatively]
Use
number
Connection circuit
0
1
DB
10% R 100%
1
2
DB
20%
2R
50%
2
2
DB
20%
(1/2)R
50%
3
4
DB
40% R 25%
4
3
DB
30%
3R
33%
5
6
DB
50%
(3/2)R
17%
6
9
DB
50% R 11%
7
4
DB
40%
4R
25%
8
8
DB
50%
2R
12.5%
1) It is limited by the %ED value of the braking transistor inside the inverter.
CAUTION
Page 91
TECO–Westinghouse Motor Company Function Explanation 85
CAUTION
Set the function code both F13 and U59 before operating the inverter, and dont change the functions during operation. The integrated thermal data are cleared immediately, when function code F13 or U59 are changed. The overheat protection of resistor becomes invalid. When the function code F13 or U59 are changed in the state where temperature rose, the overheat protection of resistor becomes invalid, too.
As there is a possibility of damaging the inverter, the resistor value less than standard applied value should not be available.
Make into one kind the resistor used as combination conditions for a braking resistor, and connect it so that the electric power is consumed equally in each resistor.
When the resistor which is instead of DB***-2C/4C are used as External braking resistor, function code F13 should be set to 0.
When resistor values less than Standard applied resistor value is set to the function code, regeneration operation is invalid. OU alarm will be occurred.
If connection of resistor and setting value of resistor is not corresponded, there is a possibility of damaging the resistor and the inverter.
Caution or failure may result.
Function for manufacturer
[40HP or more is corresponded]
U59
This function is available to release the overheating alarm (OH1) at the DC fan broken.
U 5 9 U S E R 5 9
Set value : 00, 01
Set value
Operation
00
OH1 alarm at DC fan broken
01
No alarm at DC fan broken
CAUTION
It causes overheating trip (OH1,OH3) in the inverter, and the life time decrease such as electrolytic capacitors on the PCB in the unit by a partial rise temperature, and there is a possibility to the worst unit damage when left with the DC fan for an internal stir stops. Be sure that set it to the fan exchange and the factory setting value again promptly after the DC fan for an internal stir stops. (Contact the fan exchange procedure TWMC Electric.)
Failure may result.
Regeneration avoidance at deceleration
U60
This function is available, when torque limit (brake) of F41( or E17) is set to 0%.
U 6 0 U S E R 6 0
Set value : 0, 1
Set value
Operation
0
Torque limit operation for high response use
1
OU alarm avoidance operation
for only deceleration or Large inertia use )
If function code U60 is set to 0, braking torque is kept to about 0% under acceleration, deceleration, constant speed state. Output frequency is controlled in correspond to the rapid change in motor load to prevent OU alarm. Deceleration time becomes longer than the set deceleration time (F08).
In case of setting value U60:1, Compared with setting value "0", it controls not to perform torque limit operation only at the deceleration time, but to prevent the rise of the DC voltage of the main circuit, and avoid OU alarm.
At this time, although deceleration time becomes longer than a setting value of F08, it becomes shorter than setting value"0" of U60. It may occur OU alarm, if load changes rapidly during deceleration.
Voltage detect offset and gain adjustment
U61
40HP/CT, 50HP/VT or more :
It adjusts, only when a print board is replaced by maintenance, etc. If not necessary, do not use this function.
U 6 1 U S E R 6 1
Set value : 0, 1, 2
Inverter
capacity
Operation
30HP/CT or 40HP/VT or
less
0Inactive(fixed)
40HPCT
50HP/VT or
more
0Inactive 1Voltage detect offset adjustment 2Voltage detect gain adjustment
Set the function code in the following procedure. If the inverter are operated without this adjustment after replacing the PC board, normal operation may not be able to be performed.
(Offset adjustment)
1) Confirm that the main power supply is turned ON, the motor wiring are connected and the motor has stopped (inverter operation command is OFF).
2) When the data of U61 is changed to "1", and the FUNC/DATA key is ON, the offset self adjustment is started. The display of storing" of the keypad panel disappears several seconds later. When the set value returns to "0", adjustment is completed. If the main power supply is turned OFF, while outputting alarm, motor is driving, coast-to-stop command(BX) is ON and this adjustment is started, the inverter becomes Er7:TUNING ERROR". In this case, start the adjustment after removing the above-mentioned factor.
Page 92
TECO–Westinghouse Motor Company Function Explanation 86
(Gain adjustment)
1) Drive the motor in an arbitrary frequency of about 10 to 60Hz (However, constant speed) after executing the above-mentioned offset adjustment. (U61:1) At this time, gain adjustment is available unrelated to the load state.
2) When the data of U61 is changed to "2", and the FUNC/DATA key is ON, the gain self adjustment is started. The display of storing" of the keypad panel disappears several seconds to 30 seconds later. When the set value returns to "0", adjustment is completed. If inverter is not operated, this adjustment is not
available.
Motor overload memory retention
U89
This is Motor overload memory (Electrical thermal O/L relay) retention selection at power up.
U 8 9 U S E R 8 9
Setting range: 0, 1
Set value
Operation
0
Inactive When power up the drive, Motor Overload data is reset.
1
Active. When power is down, the drive stores Motor overload data and uses this data at next power up.
Page 93
(e.g
p
EQ5 AC Drive Operations Manual
6. Alarm Codes, Causes and Troubleshooting
The drive’s built-in protective features protect the drive against operation outside its design limits.
6-1 Alarm Codes and Causes
Upon activation of an Alarm, the LED display shows the alarm code and the motor coasts to a stop.
A list of alarm codes and causes are shown in the following table.
Table 6-6-1 List of Alarms and Causes
Alarm Name
Over current
Ground fault
Overvoltage
Undervoltage
Input open­phase
Cont.
Keypad panel display
LED LCD
OC1 OC2
OC3
EF
OU1 OU2
OU3
LU
Lin
OC DURING ACC OC DURING DEC
OC AT SET SPD
GROUND FAULT
OV DURING ACC OV DURING DEC
OV AT SET SPD
UNDERVOLTAGE
PHASE LOSS
Contents of operation
During acceleration
During deceleration
Running at constant speed
Alarm activates when the following condition occurs:
Ground fault in the in the inverter output circuit is detected.
It is recommended to install a separate ground-fault / ground leakage protection relay to protect against personal injury or property damage. Note: For drives 30HP/CT, 40HP/VT and below Ground Fault Detection is covered by the over-current protection function.
During acceleration
During deceleration
Running at constant speed
Alarm activates when the following condition occurs:
The DC link voltage of the main circuit falls below the undervoltage detection level (230V series: 400V DC, 460V series: 800V DC) due to a low supply voltage.
Note: The undervoltage alarm is not displayed / activated when parameter F14 (Restart after momentary power failure) is selected or if the supply voltage falls below the level to maintain control
Alarm activates when the following condition occurs:
One of the input phases is lost (L1/R, L2/S, L3/T).
Note: Loss of an input phase may damage rectifying diodes and / or bus capacitors.
Alarm activates when one of following conditions occur:
Inverter output current momentarily exceeds the specified over-current detection level.
Short-circuit or ground fault in the output circuit occurs.
Note: Ground Fault for inverters 40HP/CT, 50HP/VT and above is covered by a separate ground fault protection function (EF).
Alarm activates when the following condition occurs:
The DC link circuit voltage of the main circuit exceeds the overvoltage detection level (230V series: 400V DC, 460V series: 800V DC) due to an increase in the regenerating current from the motor.
Note: No protection is provided for a high voltage inadvertently applied to the inverter that exceeds the maximum overvoltage level
. high voltage line.
ower.
_______________________________________________________________________
TECO – Westinghouse Motor Company Alarm Codes & Causes 87
Page 94
)
g
EQ5 AC Drive Operations Manual
Alarm activates when the following condition occurs: Overheating of heat sink
External alarm
Inverter internal overheating
Overheating of braking resistor
Motor 1 overload
Motor 2 overload
Inverter overload
Blown fuse
Memory error
OH1
OH2
OH3 HIGH AMB TEMP
dbH
OL1
OL2
OLU
FUS
Er1
FIN OVERHEAT
EXT ALARM
DBR OVERHEAT
MOTOR1 OL
MOTOR2 OL
INVERTER OL
DC FUSE OPEN
MEMORY ERROR
Temperature of the heatsink rises above the maximum allowed heatsink temperature due to a cooling fan failure.
Temperature falls below the minimum allowed heatsink
temperature. Alarm activates when one of following conditions occur:
Control Circuit Terminal: THR input is closed (see user connection).
PTC Thermal Protection is enabled (H26 = 1) and temperature level is reached.
Alarm activates when one of following conditions occur:
Temperature inside the inverter rises above the maximum allowed temperature. (E.g. due to poor ventilation)
Current draw of terminal 13 exceeds 20mA (e.g. due to a short circuit condition.
Alarm activates when the following condition occurs: Electronic thermal O/L relay is enabled (Parameter F13) and the external brakin
Alarm activates when the following condition occurs: Electronic thermal O/L relay 1 is enabled (Parameter F10) and the motor current exceeds the motor rated current level.
If the second motor current exceeds the preset level when the operation is switched to drive the second motor, the protective function is activated, provided that electronic thermal O/L relay 2 of function code A04 is selected.
If the output current exceeds the rated overload current, the protective function is activated to provide thermal protection against semiconductor element overheating in the inverter main circuit.
If the fuse in the inverter is blown out following a short-circuit or damage to the internal circuit, the protective function is activated (for 40HP/CT, 50HP/VT or more only).
If a memory error occurs, such as missing or invalid data, the protective function is activated.
resistor is overheating.
Digital Operator communication error
CPU error
Option error
Forced stop Output wiring
error RS-485
communication error
Er2
Er3 Er4
Er5 Er6
Er7
Er8
KEYPD COM ERR
CPU ERROR OPTN COM ERR
OPTION ERROR OPR PROCD ERR Error when using the forced stop comm and
TUNING ERROR
RS-485 COM ERR
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TECO – Westinghouse Motor Company Alarm Codes & Causes con’t 88
If a communication error or interrupt between the Digital operator and control circuit is detected, the protective function is activated.
If an CPU error occurs due to noise, etc., the protective function is activated.
Error when using an optional unit
If there is an open circuit or a connection error in the inverter output wiring during auto-tuning, the protective function is activated.
If an error occurs when using RS-485 communications, the protective function is activated.
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EQ5 AC Drive Operations Manual
If an alarm reset is activated when the operating signal is ON, the inverter can restart suddenly, which may be
DANGER
dangerous. To ensure safety to personnel, disable the operating signal before resetting the alarm.
NOTES
_______________________________________________________________________
TECO – Westinghouse Motor Company Alarm Resetting 89
Page 96
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Y
EQ5 AC Drive Operations Manual
6-3.Trouble shooting
6-3-1 Protective function activation
(1) Overcurrent
Remove the short-circuit
and ground fault.
Reduce the load or increase
the inverter capacity.
Can the torque boost
NO
amount be reduced?
YES
Reduce the torque boost.
Faulty inverter or error
due to noise.
Consult with TWMC.
Prolong time settings.
Overcurrent
during acceleration
OC1
YES
YES
YES
NO
YES
Are the motor connecting terminals (U, V, W) short-circuited or grounded?
Is the torque boost
NO
compared with the load?
Can the acceleration time
correct?
Is the acceleration time
setting too short
setting be prolonged?
NO
YES
YES
NO
Overcurrent
during deceleration
Is the load excessive?
Is the deceleration time
NO
setting too short compared
with the load?
YES
Can the deceleration time setting be prolonged?
OC2
NO
NO
YES
NO
Overcurrent
running at constant speed
Has the load changed
NO
OC3
suddenly?
YES
NONO
(2) Ground fault
Ground fault
EF
circuit (cable, motor) grounded?
Note: The ground fault protective function is only available for inverters rated 40H P/CT, 50HP/VT and above.
(3) Fuse brown
Fuse blown
FUS
Possible short-circuit
within the inverter.
Contact TWMC.
_____________________________________________________________________
TECO – Westinghouse Motor Company Trouble Shooting Chart 90
Reduce the load or increase
the inverter capacity.
Remove the grounded part.
Is a part in the inverter output
ES
The braking method
requires inspection.
Contact TWMC.
Faulty inverter or error due to noise.
NO
Contact TWMC.
Reduce the load or increase the inverter capacity.
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EQ5 AC Drive Operations Manual
(4) Overvoltage
Reduce the supply voltage
to less than the specified
upper limit.
Faulty inverter
or error due to noise.
Contact TWMC.
Can the deceleration time be prolonged?
Overvoltage
during acceleration
OU1
NO
Is the power supply voltage within the specified value?
YES YES YES
Is start mode(H09) activated and its start-mode?
Is restart mode after momentary power failure or
Does OU activated when the load is suddenly removed?
NO
NO
YES YES YES
Does OU alarm activate
NO
when acceleration
is completed?
YES
NO
Overvoltage
during deceleration
Overvoltage
running at constant speed
OU2
operation switching between line and inverter?
NO
Does the main circuit DC link circuit
voltage exceed the protection level?
Can the acceleration
time be prolonged?
NO
YES
OU3
NONONO
NONONO
NO
NO
YES
YES
YES
YES
Prolong.
Check the motor and /or
the terminal(U, V, W)
is shorted or ground fault.
Restart time(H13) is
set longer.
(5) Low voltage
Reduce.
Low voltage
LU
Is the power supply
voltage within the
specified value?
NO
YES
Can the moment of load inertia be reduced?
NO
Is the braking device or DC brake function in use?
YES
Inspect the braking method. Contact TWMC.
Has a (momentary) power
failure occurred?
NO
Faulty parts or loose
NO
connection in the
power circuit?
Is there a load requiring
a large starting current within the same power
distribution group?
YES
Modify power distribution system
to satisfy the specified value.
NO
YES
Reset and restart
YES
YES
operation.
Replace the faulty part
and repair the connection.
Does LU activate when
the circuit breaker or
magnetic contactor is
switched on?
Is power transformer capacity adequate?
YES
NO
Consider using
NO
a braking system
YES
Is the main circuit DC voltage
NONOYES
YES
or DC brake function.
Faulty of inverter control
circuit or error due
to noise, etc.
Contact TWMC.
(between P-N) higher than
the detection level specified
in Section 6.1.1?
The inverter may be faulty.
Contact TWMC.
YES
NO
______________________________ _________________________________________
TECO – Westinghouse Motor Company Trouble Shooting Chart 91
Page 98
EQ5 AC Drive Operations Manual
)
(6) Overtemperature at inside air
(6) Overtemperature at inside air
and overheating at heatsink.
and overheating at heatsink.
Overtemperature at inside air
Overtemperature
at inside air OH3
Is between the control terminals 13-11 closed?
Check the temperature of the heatsink using the alarm information displayed on the keypad panel.
OH3
NO
Check the temperature of the heatsink using the alarm information displayed on the keypad panel.
Check the keypad panel display. Display limit or not? 30HP or less: 20 degrees C.
Is the cooling fan for mixing inside air rotating? (40HP/CT, 50HP/VT or more)
Does the heatsink temperature indicate
NO
-1 or lower?
Is the peripheral temperature of the inverter –10 degrees C or less ?
Is the load excessive?
YES
Is the load
Is the cooling
NO
fan rotating?
Is the cooling fan rotating?
YES
Is the cooling air passage blocked?
YES (30HP/CT, 40HP/VT or less)
Is the cooling air
Is the ambient
passage blocked?
temperature within
NO
the specification?
Is the ambient temperature within the specification ?
Arrange peripheral conditions to meet
Arrange peripheral
the specification.
conditions to meet the specification.
at heatsink OH1
YES
NO
NO
YES
NO
NO
Overheating at
heatsink OH1
Overheating
Is between the control terminals 13-11 closed?
Remove the short circuit.
Is the cooling fan for mixing inside air rotating? (40HP/CT,
NO
YES
NO
NO
YES
YES
YES
YES
NO
YES
YES
50HP/VT or more
Faulty detection circuit on PCB. Contact TWMC
Make peripheral temperature of the
Reduce the load.
inverter to meet the specification.
Reduce the load.
Replace the cooling fan.
Replace the cooling fan.
Remove obstacles.
Replace the cooling fan for mixing inside air.
Remove obstacles.
Faulty inverter or error due to noise, etc. Contract TWMC.
YES
NO
YES (30HP/CT, 40HP/VT
Faulty detection circuit on PCB. Contact TWMC.
Faulty inverter or error due to noise, etc. Contact TWMC.
(8) Inverter unit overload and motor overload
Inverter unit
overload OLU
Motor overload
OL1, OL2
YES
NO
(7) External thermal relay tripped
External thermal relay tripped
NO
Faulty inverter or error due to noise, etc. Contact TWMC.
OH2
Is PTC MODE H26 enabled?
YES
Is PTC operating?
YES
NO
Is PTC level H27 set correctly?
YES
Is the external circuit (including constants)
regular?
YES
Is data input to the control terminals THR-X1 to X9? Are alarm signals from external equipment input to the terminals and the CM?
YES
Is the alarm function of the external equipment operating
correctly?
YES
Incorrect motor load or inadequate cooling. Check the motor side.
NO
NO
Connect the alarm
NO
signal contact.
Remove the cause
NO
of alarm function activation.
Set to correct value.
Change to regular
external circuit.
Do the characteristics of the electronic thermal O/L relay and motor overload match?
Is the electronic thermal O/L relay setting correct?
Is the load excessive?
Reduce the load or increase inverter capacity
______________________________ _________________________________________
TECO – Westinghouse Motor Company Trouble Shooting Chart 92
YES
YES
YES
Connect a thermal
NO
O/L relay externally.
NO
Set to the correct level
Faulty inverter or error
NO
due to noise, etc. Contact TWMC.
Faulty inverter or error due to noise, etc. Contact TWMC.
Page 99
EQ5 AC Drive Operations Manual
Is the U, V, W
g
(9) Memory error Er1,
(9) Memory error Er1,
Keypad panel communication error Er2,CPU
Keypad panel communication error Er2,
error Er3
CPU error Er3
(10) Output wiring error
(10) Output wiring error
Er1,2,3 indicated. Abnormal
display or indication goes out.
Turn the power off then on
again after the CHARGE lamp
(CRG) goes off.
Is disappeared an
error code on
the LED monitor?
YES
Is Er1 displayed?
control power input
Did the power off
when the function data
reset the alarm after
the initialize by H03?
Inverter is normal. Continue operation.
(11) Input phase loss
Input phase loss
Lin
Is the inverter ROM No.
NO
S09000 or more?
YES
Is the setting value of
input phase loss protection
(U48) is correct?
YES
Are all main circuit power
supply terminals L1/R, L2/S
and L3/T connected to
the power supply?
YES
NO
YES
Is the auxiliary terminal used?
YES
was writing?
YES
Is it possible to
YES
NO
NO
The trouble part is improvement.
NO
source around?
NO
NO
NO
Inverter may be faulty. Contact TWMC.
Set it correct value.
Connect all
three phases.
YES
Is there noise
NO
Output wiring
error Er7
Is Er7 displayed?
NO
Did the error occur
YES
during tuning?
NO
Are the braking unit and
braking resistor connected
incorrectly?
NO
Faulty inverter or error due to noise, etc. Contact TWMC.
Is The U,V,W terminal
terminal wiring not
wiring not connected
connected or is there
or is there an open circuit?
an open circuit?
Is the keypad panel
connector loose?
Is the operation signal
Is the operation signal OFF
OFF during auto-
during auto-tuing?
tunin
Is it overcurrent limiting
Is it overcurrent limiting
because of small value of
because of small value of
acceleration/deceleration
accelaration/deceleration
time (F07/F08)?
Is the coast-to-stop
Faulty inverter or
error due to noise, etc.
Contact TWM C.
NO
NO
?
NO
time(F07/F08)?
NO
signal(BX) ON?
NO
Are the braking unit and
braking resistor connected
incorrectly?
YES
Is the wiring of CNRXTX(RED)
correct on the power PCB?
(When DC power supply, connect it to the
R0-T0 side and AC power input is
connected to the auxilialy power
Connect
YES
correctly or replace the cable.
Connect
YES
correctly or replace the cable.
Secure
YES
the connector.
YES
Do not operation signal OFF until finishing the auto tuning.
YES
Acceleration/Deceleration
time is longer.
YES
It is OFF.
NO
input terminal.)
NO
Faulty inverter or error due to noise, etc. Contact TWMC.
YES
YES
Connect correctly the cable.
Connect correctly the cable.
Are there loose screws
on the terminal block?
NO
Is there a significant
imbalance voltage
between phases?
NO
Faulty inverter or error due to noise, etc. Contact TWMC.
Tightenen the screws
YES
on the terminal block.
The power supply is incorrect.
YES
The inspection of the power supply is needed including the wiring.
(12) Charging circuit error
Charging circuit error
Er7
Is circuit power supply terminals
Is circuit power supply terminals L1/R, L2/S
L1/R,L2/S and L3/T supplied the
and L3/T supplied the power voltage?
power voltage?
YES
Faulty inverter or error due to noise, etc. Contact TWMC.
______________________________ _________________________________________
TECO – Westinghouse Motor Company Trouble Shooting Chart 93
NO
Input the voltage.
Page 100
EQ5 AC Drive Operations Manual
6-4 Abnormal motor rotation
(1) If motor does not rotate
Motor does not rotate.
Remove the cause of alarm function activation and reset the alarm, then run the motor.
If no error is detected, continue operation.
YES
Does the motor run if FWD or REV is
pressed?
NO
Press the
key and set the frequency.
YES
Does the motor start when the key
is pressed?
NO
Set the frequency
correctly.
Faulty motor
Charge lamp (CRG) lights and LCD monitor
lights up?
YES
Is the LCD mo n itor
YES
displaying an alarm mode screen?
NO
Is operation method the keypad panel or control terminal input?
Keypad
panel
NO
Was the forward or reverse operation command given?
YES
NO
Has the frequency been set?
YES
Are the frequency limiter (High) and the frequency
setting lower than
YES
the starting frequency?
NO
Are the inverter output terminals (U,V,W ) provided with the proper voltage?
YES
Are the circuit breaker and
NO NO
magnetic contactor on the power supply side switched on?
YES
Are the voltages on the power terminals (R/L1, S/L2, T/L3) norm a l?
YES
Is a jumper or DC rea cto r connected between terminals P1 and P(+)?
Control
YES
terminals
Are external wiring
Are external wiring between
NO
YES
NO
between control circuit
control circuit terminals FWD, REV -CM
terminals FWD, REV-
connected correctly?
CM connected
NO
Is the external wiring between control terminals
YES
13, 12, 11, C1and V2 or between X1-X9 and CM fo r th e multistep frequency selection connected correctly?
YES
NO
Inverter may be faulty. Contact TWMC.
Turn on.
Check for problems (low voltage,
NO
an open-phase, a loose connection, poor contact) and remedy accordingly.
NO
Connect.
Inverter may be faulty. Contact TWMC.
Replace the faulty
YES
switch or relay.
Correct the wiring error.
NO
Replace the faulty
Replace the faulty
frequency setting POT (VR),
frequency setting POT (VR)
signal converter, switch,
, signal converter, switch,
or relay contacts as required.
or relay contacts as required.
NO
Excessive load? Correct the wiring error.
YES
YES
Is the torque boost
YES
set correctly?
NO
Raise the torque boost.
The motor does not rotate if the following commands are issued. An operation command is issued while the coast-to-stop or DC braking command is output A reverse operation command is issued with the “H08 Rev. phase sequence lock” value set to 1.
______________________________ _________________________________________
TECO – Westinghouse Motor Company Trouble Shooting Chart 94
Are the cables to
the motor connected
NO
correctly?
The load is excessive, resulting in mo to r lo c k. Reduce the load and check that the brake is released (if a mechanical brake is used).
Note: Monitor the ope ration command or freque ncy setting
values, etc., on the LED or LCD monitor after selecting the respective functions.
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