Preface
Thank you for purchasing our EQ5 series inverter. This product is used to drive a 3-phase electric motor at
variable speed. As incorrect use of this product may result in personal injury and/or property damage,
please read all safety and operating instructions before using.
Safety Instructions
Please read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the
inverter. Also please familiarize yourself with all safety features before using the inverter.
In this manual, safety messages are classified as follows:
Caution
Situations more serious than those covered by CAUTION will depend on prevailing circumstances.
Always follow instructions.
Instructions on use:
Danger
Improper operation may result in serious personal injury or death.
Improper operation may result in slight to medium personal injury or property
damage.
Danger
• This inverter is designed to drive a 3-pha se ind uction motor and is not suitable for a single-phase motor or
any other types, as fire may result.
• This inverter may not be used (as is) as a component of a life-support system or other medical device
directly affecting the personal welfare of the user.
• This inverter is manufactured under strict quality control standards. However, safety equipment must be
installed if the failure of this device may result in personal injury and/or property damage.
• There is a risk of accident.
Instructions on installation:
Danger
• Mount this inverter on an incombustible material such as metal. There is a risk of fire.
• Do not place combustible or flammable material near this inverter, as fire may result.
• Do not hold or carry this inverter by the surface cover. Inverter may be dropped causing injury.
• Ensure that the inverter and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips
of wood or metal, and dust), as fire or accident may result.
• Do not install or operate a damaged inverter or an inverter with missing parts, as injury may result.
TECO – Westinghouse Motor Company Compliance with UL
Caution
Page 3
EQ5 AC Drive Operations Manual
Instructions on wiring:
Danger
• Connect the inverter to power via a line-protection molded-case circuit breaker or fuse, otherwise fire may
result.
• Always connect a ground wire, otherwise electric shock or fire may result.
• A licensed specialist must perform the wiring, otherwise electric shock may result.
• Turn off the power before starting the wiring, otherwise electric shock may result.
• Wire the inverter after installation is complete, otherwise electric shock or injury may occur.
Caution
• Confirm that the phases and rated voltage of this product match those of the AC power supply, otherwise
injury may result.
• Do not connect the AC power supply to the output terminals (U,V,and W), otherwise injury may result.
• Do not connect a braking resistor directly to the DC terminals (P(+)and N(-)),otherwise fire may result.
• Ensure that the noise generated by the inverter, motor, or wiring does not adversely affect peripheral
sensors and equipment, otherwise accident may result.
Instructions on operation:
Danger
• Be sure to install the surface cover before turning on power (closed). Do not remove the cover while
power to the inverter is on. Otherwise electric shock may occur.
• Do not operate switches with wet hands, otherwise electric shock may result.
• When the retry function is selected, the inverter may restart automatically after tripping. Design the machine
to ensure personal safety in the event of restart. Accident may result.
• When the torque limiting function is selected, operating conditions may differ from preset conditions
(acceleration/deceleration time or speed). In this case, personal safety must be assured. Otherwise accident may result.
• As the STOP key is effective only when a function setting has been established, install an emergency
switch independently, and when an operation via the external signal terminal is selected, the STOP key on
the keypad panel will be disabled. Otherwise accident may result.
• As operations start suddenly if an alarm is reset with a running signal input, confirm that no running signal
is input before resetting alarm. Otherwise accident may result.
• Do not touch inverter terminals when energized even if inverter has stopped. Otherwise electric shock
may result.
Caution
• Do not start or stop the inverter using the main circuit power. Failure may result.
• Do not touch the heat sink or braking resistor because they can be extremely hot. Burns may result.
• Carefully check the performance of motor or machine before operating at high speed. Injury may result.
• Do not use the inverter braking function for mechanical holding. Otherwise injury may result.
TECO – Westinghouse Motor Company Compliance with UL
Page 4
EQ5 AC Drive Operations Manual
Instructions on maintenance, inspection, and replacement:
Danger
• Wait a minimum of five minutes (30HP/CT, 40HP/VT or less) or ten minutes (40HP/CT, 50HP/VT or more)
after power has been turned off (open) before starting an inspection. (Also confirm that the charge la mp is
off and that DC voltage between terminals P (+) and N (-) does not exceed 25V.) Otherwise electrical shock may result.
• Only authorized personnel should perform maintenance, inspection, and replacement operations.(Take off
metal jewelry such as watches and rings and use insulated tools.) Otherwise electric shock or injury
may result.
Instructions on disposal:
Caution
• Treat as industrial waste when disposing it. Otherwise injury may result.
Other instructions:
Danger
• Never modify the product. Otherwise electric shock or injury may result.
TECO – Westinghouse Motor Company Compliance with UL
Page 5
EQ5 AC Drive Operations Manual
Compliance with UL/cUL standards [Applicable to products with UL/cUL mark]
Caution
Tightening torque and wire range: Refer to Table 2-3-5 in Section 2
Apply the following power supply specifications to the inverter:
Inverter Model Maximum input voltageInput source current
EQ5 - 20P2 - N1 to EQ5 - 2032 - N1
EQ5 - 2040 - C to EQ5 - 2150 - C
EQ5 - 40P5 - N1 to EQ5 - 4032 - N1
EQ5 - 4040 - C to EQ5 - 4800 - C
* [CAUTION] Hazard of electrical shock. Disconnect incoming power before working on this control.
* [CAUTION] Dangerous voltage exists until charge light is off.
* [WARNING]
* More than one live parts inside the inverter.
* Type1 “INDOOR USE ONLY”
The inverter is approved as a part used inside a panel. Install it inside a panel.
* Suitable for use on a circuit capable of delivering not more than 100,000rms symmetrical amperes.
* Use 60/75C copper wire only.
* A Class2 circuit wired with class1 wire.
* Field wiring connections must be made by a UL Listed and CSA Certified closed-loop terminal connector
sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the
connector manufacturer.
* Connect the power supply to main power supply terminals via the Molded-case circuit breaker (MCCB) or
a ground fault circuit interrupter (GFCI) to conform to the UL Listing Mark.
(See Instruction Manual basic connection diagram Fig.2-3-1).
* When using auxiliary control-power input (R0, T0), connect as per Basic connection diagram Fig.2-3-1.
* Solid state motor overload protection is provided in each model.
2-3-2 Connecting Input power, Motor and
Ground Terminals ··················· 10-16
2-3-3 Connecting the Control Terminals 17-21
2-3-4 Input Protection Device Ratings ······· 22
2-3-5 Terminal Tightening Torque and
Cable Size ································· 23
2-3-6 DC Link Choke Wattage Loss…….....24
3. Initial Operation ······································ 25
3-1 Inspection and Preparation Before
Operation ·········································· 25
3-2 Operation Method ······························ 25
3-3 Trial Run ······································ 25-26
4. Digital Operator ······································ 27
4-1 Appearance of Digital Operator ········· 27-28
4-2 Digital Operator LCD screen,
Level Structure ··································· 28
4-2-1 Normal Operation ························ 28
4-2-2 Alarm Modes ·························· 28-29
4-3 Digital Operator Keypad Navigation ······· 30
4-3-1 Operation Mode ·························· 30
4-3-2 Setting the Output Frequency ········· 30
4-3-3 Switching to the LED Monitor ········· 31
4-3-4 Program Menu Screen ·················· 31
4-3-5 Setting the Parameter Values ····· 32-33
4-3-6 Checking Parameter Data ············· 33
4-3-7 Monitoring Operating Status ··········· 33
4-3-8 I/O Check ·································· 34
4-3-9 Maintenance Information ··············· 35
4-3-10 Load Rate Measurement ············· 36
4-3-11 Alarm Information ······················· 37
4-3-12 Alarm History and Possible
Reasons ··································· 38
4-3-13 Data Copy, Verify and Error
Processing ··························· 39-40
4-3-14 Alarm Mode ······························ 41
Pg.
5. Parameters F,E,C,P,H, A and U ·················· 42
5-1 Parameter Summary List ················· 42-45
5-2 Parameter Explanation ··················· 46-86
6. Alarms Codes, Causes and Troubleshooting · 87
6-1 List of Alarm Codes and Causes ······· 87-88
6-2 Alarm Reset ····································· 89
6-3 Troubleshooting Alarm Codes and
Causes (Flowcharts)………….….……...90-96
contact the nearest TWMC sales office or your
local distributor where you purchased the unit.
1. Check the ratings on the nameplate to confirm
that the delivered product is the one that was
ordered.
TYPE : Inverter type
SOURCE : Power rating
OUTPUT : Output rating
MASS : Mass (not indicated for produ cts with 30HP/CT, 40HP/VT or less)
SER.No. : Serial number
5 XXXXXXXXXXXXX
8
Production lot serial number
Production month:1 to 9: January to September,
X: October, Y: November, Z: December
Production year: Last digit of year (7 --> 2007)
2. Check for damaged and/or missing parts.
3. In addition to the drive unit and this manual, the package contains rubber bushings (for products of
30HP/CT, 40HP/VT or less) and a terminating resistor (1/2 W, 120) which is packed separately. The
terminating resistor for products rated 40HP/CT, 50HP/VT or more, is installed internally. The
terminating resistor is required for RS485 communication and can remain installed regardless of RS485 communication status.
TECO – Westinghouse Motor Company Receiving and Handling 1
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EQ5 AC Drive Operations Manual
1-3 Handling the Product
1. Removing the cover
For drives rated 30HP/CT, 40HP/VT or less, loosen the mounting screws of the cover, then remove by
pulling the top (see Fig. 1.3.1).
Fig. 1-3-1 Removing the Surface Cover (for inverters rated 30HP/CT, 40HP/VT or less)
For drives of 40HP/CT, 50HP/VT or more, first remove the six mounting screws, then remove the cover
(see Fig. 1-3-2).
Fig. 1-3-2 Removing the Surface Cover (for inverters rated 40HP/CT, 50HP/VT or more)
2. Removing the digital operator
After removing the cover as explained in (1.), loosen the mounting screws of the digital operator and
remove as shown in Fig.1.3.3.
Fig. 1-3-3 Removing the Digital Operator (30HP/CT, 40HP/VT or less)
TECO – Westinghouse Motor Company Receiving and Handling 2
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EQ5 AC Drive Operations Manual
For drives 40HP/CT, 50HP/VT or more, loosen the mounting screws of the digital operator and remove
using the finger holds on the digital operator case (see Fig. 1-3-4).
Fig. 1-3-4 Removing the Digital Operator (40HP/CT, 50HP/VT or more)
1-4 Carrying and Moving the Product
1. Carry the product by the main body.
Do not carry the product while holding the cover or parts other than the main body.
2. Use a crane or hoist to carry a product equipped with handling hooks.
1-5 Storage
Temporary Storage
Temporary storage of this product must meet those conditions listed in Table 1-5-1.
Table 1-5-1 Storage Environment
Item Specifications
Ambient
temperature
Storage
temperature
Relative
humidity
Atmosphere
Note1: The storage temperature applies only to short periods of time such as when transporting
the equipment .
Note2: As a large change in temperature within this humidity range may result in condensation or freezing,
do not store where such temperature changes may occur.
-10 (14°F) to +50 (122°F)
-25 (-13°F) to +65 (149°F)
5 to 95%
The product must not be exposed to dust, direct sunlight, corrosive gas, oil
mist, vapor, or water. There must be a minimum salt content in the
atmosphere. Do not store where condensation may occur as a result of
sudden changes in temperature.
Note2
Note1
Condensation or freezing must not occur as
a result of sudden temperature changes.
1. Do not place this product directly on a floor.
2. To store the product in an extreme environment, pack in vinyl sheeting, etc.
3. If the product is stored in a high-humidity environment, insert a drying agent (e.g., silica gel)
and pack the product in vinyl sheeting.
TECO – Westinghouse Motor Company Receiving, Handling, and Storage 3
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EQ5 AC Drive Operations Manual
Long-term Storage
If the product is to be stored for an extended period of time after purchase, the method of storage depends
primarily on storage location.
The general long-term storage method is as follows:
1. The above conditions for temporary storage must be satisfied.
When the storage period exceeds three months, the upper limit of ambient temperature must
be reduced to 30º (86ºF) to prevent the deterioration of the electrolytic capacitors.
2. Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to
ensure a relative humidity of about 70% or less.
3. If the product is mounted on equipment or a control panel and is not being unused and is exposed to
the elements such as like moisture or dust (particularly on a construction site), remove the product and
store in a suitable environment.
4. Electrolytic capacitors not provided with voltage for extended periods of time will deteriorate. Do not
store electrolytic capacitors longer than one year without providing voltage to them.
TECO – Westinghouse Motor Company Receiving, Handling, and Storage 4
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2
EQ5 AC Drive Operations Manual
2. Installation and Electrical Connections
2-1 Operating Environment
Install this product in a location that meets the conditions listed in Table 2-1-1
Table 2-1-1 Operating Environment
Item Specifications
Location Indoors
-10Cº to +50ºC (14ºF to 122ºF) For products of 30HP/CT,
Ambient
temperature
40HP/VT or less, the ventilating
covers must be removed if the
ambient temperature exceeds
+40ºC (104ºF)
Relative
humidity
5 to 95% non-condensing
The product must not be exposed
to dust, direct sunlight, corrosive
gas, oil mist, vapor, or water.
Atmosphere
There must be a minimum salt
content in the atmosphere. Do not
store where condensation may
occur as a result of sudden
changes in temperature.
1000 m (3300 feet) or lower - For
Altitude
altitudes above 1000 m (3300
feet), see Table 2-1-2.
Vibration
3mm peak from 2 to 9Hz, 9.8m/s
from 9 to 20Hz,
2
from 20-55Hz, 1m/s2 from
2m/s
55 to 200Hz.
Table 2-1-2 Output Current Reduction
3300ft or lower (1000m) 1.00
Rate Based on Altitude
Altitude
3300-4950ft
Output current
reduction rate
(1000 to 1500m)
4950-6600ft
(1500 to 2000m)
6600-8250ft
(2000 to 2500m)
8250-9900ft
(2500 to 3000m)
Fig. 2-2-1
30HP/CT, 40HP/VT or less:
Gap X can be 0.
(side-by- side installation)
0.97
0.95
0.91
0.88
2-2 Installation Method
1. Mounting, dimensional and weight information for all of the inverter models, is covered in Sec. 8-3 of
this manual. Select the model being used and prepare the installation.
2. Securely fasten the product in a vertical upright position on a solid structure with the product
logo facing the front. Do not mount the product upside down or install in a horizontal position
as proper ventilation will be inhibited.
3. As heat is generated during inverter operation, the spaces shown in Fig. 2-2-1 are required to
ensure sufficient cooling. Since heat radiates upward, do not install the product beneath
heat sensitive equipment.
4. During operation, the heat sink may reach a temperature of 90ºC (194ºF), therefore ensure that
the material surrounding the product can withstand this temperature.
TECO – Westinghouse Motor Company Installation Environment & Method 5
40HP/CT, 50HP/VT or more:
Gap X >= 2.0” (50mm)
Install this product on nonflammable material such as metal.
Page 12
f
EQ5 AC Drive Operations Manual
5. When installing this product in a control panel,
ensure that the ventilation is sufficient to prevent the
ambient temperature of the inverter from exceeding
the specified value. Do not install the product in an
area where there is inadequate ventilation,
6. If two or more inverters must be installed in the
same equipment or control panel, arrange the units
horizontally (side by side) to minimize the effect of
heat. If two or more inverters must be installed
vertically (one on top of the other), place an
insulated plate between the inverters to minimize the
effect of heat.
7. When shipped from the factory, inverters provide
internal cooling inside panel. An inverter of
30HP/CT, 40HP/VT or less can be converted to an
external cooling simply by adding an optional
mounting adapter.
In an external cooling system, the heat sink radiates about 70% of total inverter heat (total
loss) and can be placed outside the control panel (see Fig. 2-2-2). When doing this, ensure
that heat sink surfaces are kept free of foreign matter.
Fig.2-2-2
・In the case of external cooling system, cover the back of the inverter
in order to prevent the exposure of the power capacitor and braking
resistor as electric shock may result.
DANGER
An inverter of 40HP/CT, 50HP/VT or more can be converted to an external cooling type simply by
moving
upper and lower mounting brackets as shown in Fig. 2-2-3. Remove the M6 bracket screws,
move the brackets, then secure the brackets using the M5 case mounting screws. (The
bracket screws are no longer required after changing the bracket mounting position.)
・Ensure that the inverter and heat sink surfaces are kept free of
foreign matter such as lint, paper dust, small chips of wood or metal,
and dust, as
ire may result.
Quantity of Mounting Screws
Voltage
Series
EQ5 - 2040 - C to EQ5 - 2100 - C 5 (M6x20) 5 (M5x16)
230V
460V
*1 Secure the brackets changing the screws, size:M5, length:20mm.
*2 Secure the brackets using the brackets screws.
EQ5 - 2125 - C 7 (M6x20) 5 (M5x16)
EQ5 - 2150 - C 6 (M6x20) 6 (M5x16)
EQ5 - 4040 - C to EQ5 - 4125 - C 5 (M6x20) 5 (M5x16)
EQ5 - 4150 - C to EQ5 - 4200 - C 7 (M6x20) *1 5 (M5x16)
EQ5 - 4250 - C to EQ5 - 4300 - C 7 (M6x20) 7 (M5x16)
EQ5 - 4350 - C to EQ5 - 4400 - C 6 (M6x20) *1 6 (M5x16)
*3 EQ5 - 4450 - C to EQ5 - 4600 - C 6 (M8x20) *2
*3 EQ5 - 4150 - C to EQ5 - 4200 - C 8 (M8x20) *2
TECO – Westinghouse Motor Company Installation Method 7
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EQ5 AC Drive Operations Manual
2-3 Electrical Connections
To access the terminal blocks remove the cover in accordance with the instructions in this manual.
2-3-1 Basic Power Electrical Connections
1. Always connect input power to the main circuit power terminals L1/R, L2/S, and L3/T
of the inverter. Check that the input voltage to be applied is within the maximum allowable
voltage marked on the nameplate.
2. Always connect the power output terminals U, V, and W to the motor. Check that output
voltage rating is correct for the motor being used.
DANGER- Do not connect the input voltage to the motor terminals U, V, and W as
extreme damage and / or injury may result.
3. Using the proper wire size and type, always bond the ground terminal to a reliable ground
connection to prevent dangerous situations such as the possibility of fire or electrical shock
and to minimize electrical noise.
4. Use a secure reliable cable crimp connection between the terminal and a cable.
5. After terminating the wiring connection, ensure the following:
a. The connection is correct.
b. All necessary connections have been made.
c. There is no short-circuit or ground fault between terminals and cables.
6. If a wiring change needs to be made after power-up, wait at least 5 minutes before making
any wiring changes. Also ensure that the charge indicating LED is off. This is necessary
because the DC power section capacitor(s) does not discharge immediately after power-down
and maintains lethal voltages. The actual DC voltage may also be checked with a multimeter
and should be 25VDC or less. If short circuiting the DC voltage after power-down, sparks
may occur.
• Always properly ground the inverter otherwise electric shock or fire
may result.
• Ensure that a licensed specialist performs all wiring and that all codes
DANGER
are met.
•Confirm that the power is turned off and that the charge indicator is off
(Wait 5 minutes for 30HP/CT, 40HP/VT and less, 10 minutes for
40HP/CT, 50HP/VT or above) before removing any protective covers as
lethal voltages are present and electrical shock may result.
TECO – Westinghouse Motor Company Power Terminal Designations & Wiring 10
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EQ5 AC Drive Operations Manual
Screw size: M4
R0 T0
L1/RL2/SL3/T
L1/RL2/SL3/T
POWER INPUT
G
Screw size: G M10 –
Other Terminals M12
Screw size: M4
R0 T0
L1/RL2/SL3/T
L1/RL2/SL3/T
POWER INPUT
Screw size: G M10 –
Other Terminals M12
G
P1
P1
P1
UVW
P1
UVW
P(+)P(+)
N(-)
N(-)
500 – 600 HP 460 VAC
N(-)
P(+)
P(+)
N(-)
700 – 800 HP 460 VAC
MOTOR
UVW
UVW
MOTOR
G
G
Table 2-3-1 Functions of Main Circuit Terminals and Ground Terminals
Symbol Terminal Name Description
L1/R, L2/S, L3/T
U, V, W Inverter output terminals Connects to a 3-phase motor.
R0, T0
P1, P (+)
P (+), DB
P (+), N (-) DC link circuit terminals
G
1. Main circuit input power terminals (L1/R, L2/S, L3/T)
a. For circuit (wiring) protection, connect these terminals to the input power supply using a
molded-case circuit breaker or a ground-fault circuit interrupter. Phase-sequence
matching is unnecessary.
b. To ensure safety, a magnetic contactor should be connected to disconnect the inverter
from the input power supply when the inverter protective function activates.
c. The main circuit input power should be used to start or stop the inverter only if absolutely
necessary and then should not be used more than once every hour.
d. If you need to connect these terminals to a single-phase power supply, please consult
the factory.
Main circuit input power
terminals.
Auxiliary control-power
input terminals.
DC link reactor terminal
connection.
External braking resistor
terminal connections.
Connects to a 3-phase power supply.
Connects a backup AC power supply to the
control circuit. (Not applicable to inverters
of 1HP or less)
Connects a power-factor correcting DC link
reactor. (optional)
Connects an external braking resistor for
inverters 10HP/CT, 15HP/VT or less.
Supplies DC link voltage to the external
braking or power regeneration unit
(optional).
TECO – Westinghouse Motor Company Power Terminal Designations & Wiring 11
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EQ5 AC Drive Operations Manual
2. Inverter output terminals (U, V, W)
a. Connect these terminals to a 3-phase motor in the correct phase sequence. If the
direction of motor rotation is incorrect, swap any two of the U, V, and W phases.
b. Do not connect a power factor correction capacitor or surge suppressor to the inverter
output.
c. If the cable from the inverter to the motor is excessively long, a high-frequency current
can be generated by stray capacitance between the cables and result in an overcurrent
trip of the inverter, an increase in leakage current, or a reduction in current indication
precision.
d. When a motor is driven by a PWM-type inverter, the motor terminals may be subject to
surge voltage generated by PWM switching. If the motor cables are excessively long,
particularly the 460V series units, the surge voltage will deteriorate motor insulation
over time. To prevent this, use the following guidelines:
Inverters 7.5HP/CT, 10HP/VT and Higher
Motor Insulation Rating 1000V 1300V 1600V
460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m) *
230 VAC Input Voltage 1312 ft (400 m) * 1312 ft (400 m) * 1312 ft (400 m) *
Inverters 5HP/CT/VT and Smaller
Motor Insulation Rating 1000V 1300V 1600V
460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) * 165 ft (50 m) *
230 VAC Input Voltage 328 ft (100 m) * 328 ft (100 m) * 328 ft (100 m) *
* In this case the cable length is determined by secondary effects and not voltage
spiking.
Note: When a motor protective thermal O/L relay is inserted between the inverter and the motor, the
thermal O/L relay may malfunction (particularly in the 460V series units), even when the cable length
is 165 feet (50m) or less. To correct this, insert a filter or reduce the PWM carrier frequency. (Use
function code “F26 Motor sound”.)
3. Auxiliary control-power input terminals (R0 and T0)
The inverter will operate even if power
is not provided to these terminals. If a
protective circuit is activated and the
magnetic contactor on the inverter
power input side is opened (off), the
inverter control circuit power, the alarm
output (30A, B, and C), and the keypad
display will lose power. To prevent this,
the same AC power as supplied to the
main input circuit must be supplied (as
auxiliary control power) to the auxiliary
control - power input terminals (R0 and
T0). (see Fig. 2-3-2)
a. To ensure effective noise reduction
when using an input noise filter, the
output from the filter must go to
the auxiliary control-power input
terminals. If these terminals are
connected to the input side of the filter, the noise reduction is much less effective.
TECO – Westinghouse Motor Company Power Terminal Designations & Wiring 12
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EQ5 AC Drive Operations Manual
b. When the RCD (Residual-current Protective Device) is installed (30HP/CT, 40HP/VT or less), the
terminal R0
and T0 should be connected to the output side of the RCD. If they are connected to the input side,
the RCD will malfunction because the power supply of the inverter is three phase and the
R0 and T0 input is single phase. If it is required to connect terminals R0 and T0 are to the input side
of the RCD, an isolation transformer is required as shown on the Fig. 2-3-2.
4. Connecting a DC link choke to terminals (P1 and P (+))
a. Before connecting a DC link choke to these terminals, remove the
factory-installed jumper. (Fig. 2-3-3)
b. If a DC link choke is not used, do not remove the jumper.
Note: For inverters of 100HP or more, the DC link choke is provided
as separate standard component and should always be
connected. For inverters less than 100 HP, the DC link choke
is not provided and is optional.
4. Connecting an external braking-resistor to terminals (P (+) and DB) (10HP/CT, 15HP/VT or less)
(Fig. 2-3-4). For inverters 10HP/CT, 15HP/VT or less, a built-in braking resistor is connected to
terminals P (+) and DB. If this braking resistor does not provide sufficient thermal capacity (e.g.
high operating duty cycle or high inertia loads), an optional external braking resistor must be
installed to improve braking performance.
a. Remove the internal braking resistor from
terminals P(+) and DB and Insulate the
terminals with adhesive insulation tape, etc.
b. Connect terminals P(+) and DB of the external
braking resistor to terminals P(+) and DB of the
inverter.
c. The wiring (cables twisted or otherwise) should
not exceed 16ft (5m).
6. DC link circuit terminals (P (+) and N (-)) (Fig.2-3-5).
The EQ5inverter of 15HP/CT, 20HP/VT or more
does not contain a drive circuit for the braking
resistor. To improve braking performance, an optional
external braking unit and external braking resistor
must be installed.
a. Connect terminals P and N of the braking unit to terminals P(+) and N(-) of the inverter.
The wiring (cables twisted or otherwise) should not exceed 16ft(5m).
b. Connect terminals P and DB of the braking resistor to terminals P and DB of the braking
unit. The wiring (cables twisted or otherwise) should not exceed 33ft (10m).
c. Connect terminals P and DB of the braking
resistor to terminals P and DB of the
braking unit. The wiring (cables twisted or
otherwise) should not exceed 33ft (10m).
TECO – Westinghouse Motor Company Power Terminal Designations & Wiring 13
DC Link Choke
X
P(+)P1
Inverter
Fig. 2-3-3 Remove Jumper
Fig. 2-3-4 Connection (10HP/CT,
15HP/VT or less)
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EQ5 AC Drive Operations Manual
DANGER- When terminals P (+) and N (-) of
the inverter are not used, leave terminals
open. If P(+) is connected to N (-) the bus
voltage will be shorted, or if braking resistor is
connected directly, the resistor can cause
fire.
d. Auxiliary contacts 1 and 2 of the braking
unit are polarity sensitive. To connect the
braking unit, refer to the "TECO Inverter
Speecon Braking Unit Manual”.
7. Inverter ground terminal
To ensure safety and noise reduction, always bond the inverter ground terminal. Also,
metal frames of electrical equipment must be grounded as specified in applicable codes
The connection procedure is as follows:
a. Ground all metal frames and chassis to a ground terminal (Ground resistance: 10).
b. In accordance with applicable codes, use a suitable ground cable to connect the inverter
system to ground.
Fig. 2-3-5 Connection (15HP or more)
8. Placement of connector (CN UX) for inverters 40HP/CT, 50HP/VT and higher.
When an inverter of 40HP or higher is connected to an input voltage listed in Table 2-3-2,
disconnect the auxiliary power connector CN UX from U1 and connect to U2.
(Refer to Fig. 2-3-7)
Table 2-3-2 Main Input Voltage Requiring Auxiliary Power Connector Change
Frequency [Hz] Input voltage range [VAC]
50 380 - 398
60 380 - 430
9. Placement of fan power connector (CN RXTX) for inverters 40HP/CT, 50HP/VT or higher.
An inverter of 40HP/CT, 50HP/VT or greater uses an AC cooling fan. When the inverter is being
operated with DC Input power, the fan must still be energized from an AC power
source. To do this, position the fan connector (CN RTXT) as shown in Fig. 2-3-9
and provide AC voltage to auxiliary input terminals R0 and T0. For the (CN RTXT)
connector placement method, see Fig. 2-3-7.
Note: When shipped, the fan connector (CN RXTX) is connected to L1/R-L3/T. Do not change the
connector position unless DC power is being used.
TECO – Westinghouse Motor Company Power Terminal Designations & Wiring 16
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EQ5 AC Drive Operations Manual
2-3-3 Connecting the Control Terminals
Table 2-3-3 lists the functions of the control circuit terminals. The connections to the control
terminals will be in accordance with its function setting.
Table 2-3-3 Control Terminal Functions
Classification
Analog input
Terminal
Symbol
13
Terminal Name Function
Potentiometer
power supply
12 Voltage input 1
V2 Voltage input 2
C1 Current input
11
Analog input
common
Supplies +10V DC to an externally connected frequency
control potentiometer (1 to 5k).
1- Sets the output frequency in accordance with an analog
input voltage applied from an external circuit.
- 0 to +10V DC / 0 to 100%
- Reversible operation using positive and negative
signals: 0 to +/-10V DC / 0 to +/-100%
- Reverse operation: +10 to 0V DC / 0 to 100%
2- Feedback signal for PID control.
3- Output torque control.
* Terminal Input resistance: 22k
Sets the output frequency in accordance with an analog
input voltage applied from an external circuit.
- 0 to +10V DC / 0 to 100%
- Reverse operation:+10 to 0V DC / 0 to 100%
* Terminals "V2" and "C1" cannot be used at the same time.
* Terminal Input resistance: 22k
1- Sets the output frequency in accordance with an analog
input current applied from an external circuit.
- 4 to 20mA DC / 0 to 100%
- Reverse operation: 20 to 4mA DC / 0 to 100%
2- Feedback signal for PID control.
3- PTC thermistor input.
PTC
13
ON
OFF
11k
1k
_
+
11k
250
C1
V2
11
* Terminals "V2" and "C1" cannot be used at the same time.
* Terminal Input resistance: 250
* PTC switch is off when function not used.
Common terminal for analog input and output signals
Forward operation (when FWD-CM is on) or deceleration
and stop (when FWD-CM is open).
Reverse operation (when REV-CM is on) or deceleration
and stop (when REV-CM is open).
X1 Digital input 1 The coast-to-stop command, external alarm, alarm reset,
X2 Digital input 2
X3 Digital input 3
X4 Digital input 4
X5 Digital input 5
X6 Digital input 6
X7 Digital input 7
X8 Digital input 8
X9 Digital input 9
multi-step frequency selection, and other functions (from an
external circuit) can be assigned to terminals X1 to X9. For
details, see "Setting the Terminal Functions E01 to E09" in
Section 5.3 Function Explanation. <Specifications of digital
input circuit>
*
Item min. typ. max.
Operating voltage ON 2V - 2V
OFF 22V 24V 27V
Operating current
level
ON - 3.2mA 4.5mA
Leakage current OFF - - 0.5mA
+24V
PLC
FWD, REV
X1 – X9
6.8k
Analog output
CM
0V
CM Common terminal Common terminal for digital inputs ,FMP and P24.
P24
Control Unit power
Supply
PLC PLC signal power
+24VDC power supply for control input. Maximum output
current 100mA
Used to connect to a PLC power supply output 22 to 27
VDC, input signals set to sink logic operation.
Analog output DC voltage 0 to +10V DC.
The signal is selected to indicate one of the following:
TECO – Westinghouse Motor Company Control Terminal Designations & Wiring 18
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EQ5 AC Drive Operations Manual
Pulse output
Transistor
output
FMP
(CM Com)
Y1 Transistor out
Y2 Transistor output2
Y3 Transistor output3
Y4 Transistor output4
Frequency monitor
(pulse output)
ut1A running signal, frequency equivalence signal, overload
Outputs a pulse frequency indicating the same as that of the
analog FMA signal.
early warning signal, and other signals from the inverter are
output (as a transistor output) to terminals Y1-Y4. For
details, see "Setting the Terminal Functions E20 to E23" in
Section 5.3 Function Explanation
Transistor output circuit specifications
Item min. typ. max.
Operating
voltage
Maximum load current ON - - 50mA
Leakage current OFF - - 0.1mA
ON - 2V 3V
OFF - 24V 27V
CME
30A,30B,
30C
Relay outputs
Y5A,Y5C
DX+, DX-
Communication
SD
(1) Analog input terminals (13,12,V2,C1,and 11)
a. These terminals receive analog signals that may be affected by external noise. The cables should be as short
as possible (66ft /20m or less), be shielded twisted cable, and must be properly grounded. If the cables are
affected by externally induced noise, the shielding effect may be improved by connecting the shield to terminal
[11]. (see Fig. 2-3-8)
b. If contacts are used to connect to these circuits, twin (bifurcated type) contacts for handling low level
signals must be used. A contact must not be connected to terminal [11].
c. If an external analog signal output device is connected to these terminals, it may malfunction as a
result of inverter noise. To prevent malfunction, connect a ferrite core or capacitor to the external analog
signal output device as shown in Fig. 2-3-9.
Transistor output
common
Alarm output for
any fault
Multipurpose-signal
relay output
RS485
Modbus RTU
communication
Communicationcable shield
connection terminal
Common terminal for transistor output signals
This terminal is insolated from terminals [CM] and [11].
If the inverter is stopped by an alarm (protective function),
the relay (SPDT) will activate.
Contact rating: 250 VAC, .03A - 48V DC, 0.5A
The activation mode can be selected for normal or alarm
operation.
The activation signals can be the same as the Y1 -Y4
outputs above.
The contact ratings are the same as that of the alarm output
above.
Terminals for RS485 communication (Modbus RTU). UP to
31 inverters can be connected using the daisy chain method.
Terminal for connecting the shield of the communication
cable. The terminal is electrically floating.
TECO – Westinghouse Motor Company Control Terminal Designations & Wiring 19
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EQ5 AC Drive Operations Manual
(2) Digital input terminals (FWD, REV, X1 to X9, and CM)
a. Digital input terminals FWD, REV and X1 to
X9 are generally turned on or off by switching
the input to (P24) +24V (source logic) or to
(CM) 0V (sink logic). If the digital input
terminals are turned on or off by a PLC with
open collector using an external power supply,
a resulting bypass circuit may cause the
inverter to malfunction. To prevent this, connect
the PLC terminal as shown in Fig. 2-3-10.
b. When using a dry contact input such as a
relay, highly reliable contacts capable of
handling low level signals must be used.
(3) Transistor output terminals (Y1 to Y4, CME)
a. Refer to the circuit configuration in Table 2-3-3 Transistor Output and confirm the polarity of the
external power supply.
b. When connecting a control relay to the transistor output, connect a transient absorbing diode
to both ends of the relays’ exciting coil.
(4) Sink or Source Logic selection
a. The slide switch SW1 located on the control board, sets the digital inputs for sink or source
input logic. The factory default is the sink position and is most commonly used in the US while
source logic is common in Europe.
b. For proper input digital connections, refer to the EQ 5 wiring diagram as well as other sections
covering this subject. Ensure that the correct position is selected for a particular application.
(5) Others
a. To prevent faulty operation as a result of noise, the control terminal cables should be placed as
far as possible from the main power cables.
b. The control cables inside the inverter must be secured to prevent direct contact with the main
power section, such as the power terminal block.
(6) Wiring of the control circuit (40HP/CT, 50HP/VT or greater)
a. Pull out the control circuit wiring along the left panel as shown in Fig. 2-3-11.
b. Secure the cable binding hole A on the left wall of the power terminal block using a cable tie.
Note: The cable tie should not exceed 0.14 ”(3.5mm) in width and 0.06” (1.5mm) in thickness.
c. When an optional PC card is mounted, the signal cables must be secured to cable binding
hole B.
Note 1 - Class J fuse or circuit breaker rated 600V with the maximum current rating as shown in the
above table to be connected to a drive 30HP/CT, 40HP/VT and less.
2 - Consult Factory.
3 - Wire size from NEC tables 310-16. Copper wire rated 60°C for 100 Amps or less, 75°C for over 100 Amps in 30°C
Ambient, and 1.25 x drive rated Amps.
4 - Control terminals tightening torque, 6.2 (0.7)
TECO – Westinghouse Motor Company Terminal Tightening Torques & Wire Size 23
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EQ5 AC Drive Operations Manual
2-3-6 DC Link Choke Wattage Loss
Fig. 2-3-12 DC Link Choke
Note: Please refer to Sec. 8- 3- 4 for dimensions an d weights.
Input
Voltage
230V
460V
Notes:
• EQ5 Drives rated 100 Hp and above are furnished with a DC link choke. This choke
must be installed between terminals P1 and P+ prior to applying power to the Drive.
• The weight of the DC Link Reactor is not included as part of weight referenced for the Drive.
• The DC Link choke is provided as open type and is separately mounted. Any enclosures are
to be provided by the user.
TECO – Westinghouse Motor Company DC Link Chokes 24
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EQ5 AC Drive Operations Manual
3. Initial Operation
3-1 Inspection and Preparation Before Operation
Check the following before operation:
1. Check that all the electrical connections are
secure and correct. (Fig. 3-1-1)
In particular, check that the input power supply
is not connected to any of the U, V, and W
output terminals to the motor and that the
ground terminal is securely grounded.
2. Check for short-circuits and ground faults
between the terminals and powered–up
sections.
3. Check for loose terminals, connectors, or
screws.
4. Check that the motor is disconnected from
mechanical equipment.
5. Turn off all control switches before turning on
power to ensure that the inverter will not start
or operate abnormally at power-up.
6. Check the following after power-up:
a. No alarm message is displayed on the
digital operator (see Figure 3-1-2).
b. The fan inside the inverter is rotating. (For
drives 2HP or more)
DANGER
Be sure that all protective
covers are in place before
turning on the power. Never
remove the protective covers
while the power is applied to
the inverter. To ensure safety,
do not operate switches with
wet hands. Electric shock
may result
Input to Inverter
Input
Power
Fig. 3-1-1 Inverter Connections
Inverter
Output to Motor
3Ø Induction
Motor
JOG / NORMAL
RUN
3-2 Operation Method
There are various methods of operation. Select a method of operation according to the
application requirements and specifications; referring to Section 4-2, Digital Operator LCD
Screen Operating Structure, and Chapter 5, Explanation of Functions. Table 3-2-1 lists general
methods of operation.
3-3 Trial Run
Upon confirming that the initial start-up is normal (see Section 3-1), proceed with a trial run. The initial
operating mode (set at factory) is using the keypad panel with the motor disconnected from the
mechanical load.
TECO – Westinghouse Motor Company Initial Operation 25
REMOTE / LOCAL
Fig. 3-1-2
Display on Digital Operator at Power-up
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EQ5 AC Drive Operations Manual
4. Power down the inverter and following safety
precautions, connect the motor. Power-up the
drive and repeat steps 1-3 and check the
following.
a. Is the direction of rotation correct?
b. Is the motor rotating smoothly with no
buz zi n g o r abnormal vibration ?
c. Is the acceleration and deceleration smooth?
Table 3-2-1 General Methods of Operation
Operation
mode
Operation
using
keypad
Operation
using
external
signal
terminals
Frequency
setting
Keys on digital
operator
Freq. setting
Pot (VR),
analog
voltage,
analog current.
5. If no abnormalities are detected, increase the frequency and check the above items again.
If the results of the trial run are normal, proceed to start a formal run.
Note - If an error is detected in the above procedure immediately stop the operation and attempt to
determine the cause by referring to Chapter 7, Troubleshooting.
DANGER
Since voltage is still applied to the main circuit terminals (L1/R, L2/S, L3/T), and auxiliary
control power terminals (R0, T0) even when the output from the inverter is terminated, do not
touch the terminals. The large capacitor(s) in the inverter are still charged after the power is
turned off and do not discharge immediately. Before touching any electric circuit, confirm that
the charge lamp is off or a multimeter verifies that the voltage at the P-N terminals is below 25
VDC.
TECO – Westinghouse Motor Company Initial Operation 26
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EQ5 AC Drive Operations Manual
4. Digital Operator
The Digital Operator has various functions for inputting, controlling, and displaying operations such
as frequency setting, run/stop command, confirming and changing function data, confirming status,
and copying.
Please review and become familiar with each function before attempting to operate the drive.
The Digital Operator can be removed or inserted during inverter operation, however, if it is removed
during a keypad operation (e.g., run/stop, frequency setting), the inverter will stop and initiate an
alarm.
4-1 Appearance of Digital Operator
LED Monitor
4-digit 7-segment display used to display data such
as setting frequency, output frequency and alarm
code.
Auxiliary Information Indication for LED Monitor
Indicates selected units or multiple of the
monitored data shown on the LED monitor and is
displayed on the top line of the LCD monitor. The
symbol indicates selected units or multiple
number. The symbol indicates there is an upper
screen not currently displayed.
LCD Monitor
Used to display various items of information as
operation status and function data. An operation
guide message, which can be scrolled, is
displayed at the bottom of the LCD monitor. This
LCD monitor has a backlight feature which turns
on when the control power is applied or any
keypad key is pressed. It stays on approximately 5
minutes after the last key stroke.
TECO – Westinghouse Motor Company Digital Operator Appearance & Key Functions 27
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EQ5 AC Drive Operations Manual
Table 4-1-1 Functions of Operation Keys
Operation Key Main Function
Used to switch the current screen display to the menu screen or switch to the initial
display screen in the operation/trip mode.
Used to switch the LED monitor or to determine the entered frequency, function code,
or data.
Used to change data, move the cursor up or down, or scroll the display screen.
Used to move the cursor horizontally when changing data. When this key is pressed
with the up or down key, the cursor moves to the next parameter function block.
Used to cancel the current input data and switch the display screen. If an alarm occurs,
this key is used to reset the trip status (valid only when the alarm mode initial screen is
STOP
displayed).
Used to switch normal operation mode to jogging operation mode or vice versa. The
selected mode is displayed on the LCD screen.
Switches the operating mode from digital operator to terminal block operation (Local /
STOP
RESET
+
Remote), and vice versa. When these keys are operated, function F01 data is
automatically set to 3 if set at 0, or automatically set to 0 if set from 1 thru 4. The
selected mode is displayed on the LCD screen.
4-2 Digital Operator LCD Screen Operating Structure
4.2.1 Normal Operation
The Digital operator LCD operating structure.
FUNC
DATA
Screen for each
RESETRESET
function
FUNC
DATA
FUNC
DATA
Supplementary
Screen
Operating Mode
PRG
Program Menu
RESET
PRG
4.2.2 Alarm modes
If an alarm is activated, operation is changed from normal digital operator function to alarm mode
operation. The alarm mode screen appears and alarm information is displayed.
The program menu, function screens, and supplementary screens remain unchanged as durin g
normal operation, though the switching method from program menu to alarm mode is limited to
TECO – Westinghouse Motor Company Key Functions, LCD Screen Structure & Alarm Modes 28
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EQ5 AC Drive Operations Manual
No.
1
2 Program
Level
Name
Operating
mode
menu
Table 4-2-1 Overview of Contents Displayed for Each Level
Content
This screen is for normal operation. Frequency setting by keypad panel and the LED display
switching are possible only when this screen is displayed.
No Menu name Outline
The code and name of the functions are displayed. Selecting a
1 DATA SET
2 DATA CHECK
3 OPR MNTR Can check the operating status of various data .
4 I/O CHECK
5 MAINTENANCE
6 LOAD FCTR
7 ALM INF
function displays a data setting screen for checking or modifying
data.
The code and name of the function is displayed. Select a function
to be displayed for checking data. Modifying data is possible by
selecting the DATA SET screen above.
Can check the status of analog and digital inputs and outputs of
the inverter and option cards.
Can check inverter status, life expectancy, communication error
status, and ROM version as maintenance information.
Can measure maximum and average current and average
breaking force in load rate measurement.
Can check the operating and input/output status for the last alarm
occurrence.
Screen for
3
each function
Supplement
4
screen
8
9 DATA COPY
The function screen selected on the program menu appears, hence completing the function.
Functions not completed (e.g., modifying function data, displaying alarm factors) on individual
function screens are displayed on the supplementary screen.
TECO – Westinghouse Motor Company Alarm Mode Screen & Screen Level Displays 29
Places the function of one inverter in memory for copying to
another inverter.
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EQ5 AC Drive Operations Manual
4-3 Digital Operator Keypad Navigation
4-3-1 Operation Mode
The LCD screen for normal inverter operation displays the inverter operating status and an
operation guide. A second screen is available which graphically displays the operating status
in the form of a bar graph. Switching between screens is possible by setting the value of parameter
E45 (=1 operation guide), (=2 bar graph).
1) Operation status (E45=0)
RUN
PRG
PRGMENU
LEDSHIFT
F / D
2) Bar graph (E45=1)
Fout/Iout/TRQ
1) Output frequency control set by Digital operator (F01=0 or C30=0)
FWD
A
%
STOP
PRG
PRGMENU
LEDSHIFT
F / D
Output frequency (maximum frequency at full scale)
Hz
Output current (200% of inverter rating at full-scale)
Torque calculation (200% of inverter rating at full-scale)
FWD
RUN
FWD
PRGMENU
PRG
LEDSHIFT
F / D
2) Output frequency set by external source (F010)
TECO – Westinghouse Motor Company LED Monitor Display & Program Menu Screen 31
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EQ5 AC Drive Operations Manual
4-3-5 Setting the Parameter (function code) Value
On the program menu screen, select 1. DATA SET as in para. 4-3-3. The parameter select screen
appears. Select the desired parameter and set value as follows.
RUN
PRG
PRGMENU
F / D
The parameter designations (function codes) consist of alphanumeric characters with unique
alphabetical letters assigned to each parameter group as in table 4-3-1 below.
FWD
LEDSHIFT
Table 4-3-1 Parameter Designations and Corresponding Groups
TECO – Westinghouse Motor Company Setting Parameter Values 32
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EQ5 AC Drive Operations Manual
Table 4-3-2
Display Reason for No Modification To Enable Data Change
LINK ACTIVE
NO SIGNAL(WE)
DATA PRTCTD
INV RUNNING
FWD/REV ON
Currently writing from RS-485/RTU
option to function is being made.
The edit enabling command
function is selected using a
general-purpose input terminal.
Data protection is selected by
parameter F00.
An attempt is made to change a
function that cannot be changed
during inverter operation.
An attempt is made to change a
function that cannot be changed
with the FWD / REV command on.
Send a cancel command to function
writing from RS-485/RTU. Stops a
“write” operation from the link.
For functions E01 to E09, turn data
terminal 19 (edit enabling
command selection) ON.
Change F00 to 0.
Stop inverter operation.
Turn FWD / REV command off.
4.3.6 Checking Parameter Values
Select 2. DATA CHECK on the program menu screen. The parameter select screen then appears
with the parameters and current values. (Note that an * will appear before the current value if it was
changed from the original value.)
RUN
PRGMENU
PRG
LEDSHIFT
F / D
4.3.7 Monitoring Operating Status
Select 3. OPR MNTR on the program menu screen to display the current inverter operating status.
TECO – Westinghouse Motor Company Alarm History & Possible Causes 38
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EQ5 AC Drive Operations Manual
Select Data Copy (DATA COPY) on the main menu screen. Press to access the
Data Copy (READ) screen. Press to read data from inverter 1. When complete,
remove the Digital Operator and attach to inverter 2. Power up and again select 9. Press
. On the Data Copy screen press to select (WRITE). Press . When
complete the data transfer done.
The (VERIFY) feature which is covered on the next page also mkes it possible to
compare and check differences in the data stored in the Digital Operator and the data
stored in the inverter.
TECO – Westinghouse Motor Company Data Copy & Verify Function 39
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EQ5 AC Drive Operations Manual
Error Processing
Verify Data
1. Data Change Disabled During Operation
If a write operation is attempted during a drive
operation, or vice versa, the error message
below will appear. After stopping the drive
and pressing retry the operation.
2. Memory Error
If a write operation is attempted while data has
not been saved (i.e. no data) in the Digital
Operator memory during the read mode or
when the drive types do not match, the
following error message will appear.
RESET
<DATA COPY>
30 HP-2
WRITE
INV RUNNING
<DATA COPY>
30 HP-2
WRITE
MEMORY ERROR
RUN
PRG
PRGMENU
LEDSHIFT
F / D
PRG
6.LOAD FCTR
7.ALM INF
8.ALM CAUSE
9.DATA COPY
FUNC
DATA
<DATA COPY>
30 HP-2
FWD
READ
3. Verify Error
<DATA COPY>
30 HP-2
FUNC
DATA
<DATA COPY>
30 HP-2
COMPLETE
VERIFY
VERIFY
During a data check (Verify) operation, if the
data stored in the Digital Operator differs from
that stored in the drive, the following error
message is displayed to indicate the function
number. The data check stops at the first
mismatch. To continue the data check press
FUNC
until another mismatch is displayed or is
DATA
complete. To stop the data check and switch
to another operation, press .
This section covers parameters F,E,C,P,H, A and U which can be set via the digital operator
(see Sect. 4) to achieve a specific performance for a particular application. For most general purpose
applications, the factory settings are sufficient and will not need to be changed. If the parameter
values are to be changed, it is recommended that resulting overall drive performance be evaluated to
avoid any unwanted performance issues.
5-1 Parameters Summary List
The following tables show the setting range, LCD readout, factory setting, and whether the value can
be changed while the drive is operational.
F Parameters
Factory setting
Para.
No.
F00 Data protection F00 DATA PRTC 0, 1 - - 0 N
F01 Frequency command 1 F01 FREQ CMD 1 0 to 11 - - 0 N
F02 Operation method F02 OPR METHOD 0 to 4 - - 0 N
F03 Maximum frequency 1F03 MAX Hz-1 50 to 120Hz Hz 1 60 N
F04 Base frequency 1 F04 BASE Hz-1 25 to 120Hz Hz 1 60 N
F05 Rated voltage 1 (at Base frequency 1) F05 RATED V-1
F06 Maximum voltage 1 (at Maximum frequency 1)F06 MAX V-1
F07 Acceleration time 1 F07 ACC TIME1
F08 Deceleration time 1 F08 DEC TIME1
F09 Torque boost 1 F09 TRQ BOOST1 0.0, 0.1 to 20.0 - 0.1 0.1 Y
F10 Electronic (Select) F10 ELCTRN OL1 0, 1, 2 - - 1 Y
F11 thermal 1( Level) F11 OL LEVEL1 INV rated current 20 to 135% A 0.01Motor rated current Y
F12 (Thermal time constant) F12 TIME CNST1 0.5 to 75.0 min min 0.1 5.0 10.0 N
Electronic thermal overload relay
F13
(for braking resistor)
F14 Restart mode after momentary power failure F14 RESTART 0 to 5 - - 0 N
F15 Frequency limiter (High) F15 H LIMITER
F16 (Low) F16 L LIMITER N
F17 Gain (for freq. set signal) F17 FREQ GAIN 0.0 to 200.0% % 0.1 100.0 Y
F18 Bias frequency F18 FREQ BIAS -120.0 to +120.0Hz Hz 0.1 0.0 Y
F20 DC brake (Starting freq.) F20 DC BRK Hz 0.0 to 60.0Hz Hz 0.1 0.0
F21 (Braking level) F21 DC BRK LVL 0 to 100% % 1 0
F22 (Braking time) F22 DC BRK t 0.0s (Inactive) s 0.1 0.0
F23 Starting frequency (Freq.) F23 START Hz 0.1 to 60.0Hz Hz 0.1 0.5
F24 (Holding time) F24 HOLDING t 0.0 to 10.0s s 0.1 0.0
F25 Stop frequency F25 STOP Hz 0.1 to 60.0Hz Hz 0.1 0.2 N
F26 Motor sound (Carrier freq.) F26 MTR SOUND 0.75 to 15kHz (Vary by HP) kHz 1 2
F27 (Sound tone) F27 SOUND TONE 0 to 3 - - 0
F30 FMA (Voltage adjust) F30 FMA V-ADJ 0 to 200% % 1 100
F31 (Function) F31 FMA FUN C 0 to 11 - - 0
F33 FMP (Pulse rate) F33 FMP PULSES 300 to 6000p/s (full scale) p/s 1 1440
F34 (Voltage adjust) F34 FMP V-ADJ 0%, 1 to 200% % 1 0
F35 (Function) F35 FMP FUNC 0 to 10 - - 0
F36 30RY operation mode F36 30RY MODE 0, 1 - - 0 Y
F40 Torque limiter 1 (Driving) F40 DRV TRQ 1 20 to 150%, 999 % 1 999
F41 (Braking) F41 BRK TRQ 1 0%, 20 to 150%, 999 999
F42 Torque vector control 1 F42 TRQVECTOR1 0, 1 - - 0 N
NAME LCD Display Setting range Unit
0V: (Output voltage proportional to
source voltage)
80 to 240V: (230V class)
320 to 480V: (460V class)
80 to 240V: (230V class)
320 to 480V: (460V class) 460:(460V class)
TECO – Westinghouse Motor Company Parameter List F00 – F42 42
Page 49
EQ5 AC Drive Operations Manual
E Parameters
Factory setting
Para.
No.
E01 X1 terminal function E01 X1 FUNC
E02 X2 terminal function E02 X2 FUNC 1 N
E03 X3 terminal function E03 X3 FUNC 2 N
E04 X4 terminal function E04 X4 FUNC 3 N
E05 X5 terminal function E05 X5 FUNC 4 N
E06 X6 terminal function E06 X6 FUNC 5 N
E07 X7 terminal function E07 X7 FUNC 6 N
E08 X8 terminal function E08 X8 FUNC 7 N
E09 X9 terminal function E09 X9 FUNC 8 N
E10 Acceleration time 2 E10 ACC TIME2
E11 Deceleration time 2 E11 DEC TIME2 6.00 20.00 Y
E12 Acceleration time 3 E12 ACC TIME3 6.00 20.00 Y
E13 Deceleration time 3 E13 DEC TIME3 6.00 20.00 Y
E14 Acceleration time 4 E14 ACC TIME4 6.00 20.00 Y
E15 Deceleration time 4 E15 DEC TIME4 6.00 20.00 Y
E16 Torque limiter 2 (Driving) E16 DRV TRQ 2 20 to 150%, 999 % 1 999 Y
E17 (Braking) E17 BRK TRQ 2 0%, 20 to 150%, 999 % 1 999 Y
E20 Y1 terminal function E20 Y1 FUNC
E21 Y2 terminal function E21 Y2 FUNC 1 N
E22 Y3 terminal function E22 Y3 FUNC 2 N
E23 Y4 terminal function E23 Y4 FUNC 7 N
E24 Y5A, Y5C terminal func. E24 Y5 FUNC 10 N
E25 Y5 RY operation mode E25 Y5RY MODE 0,1 - 1 0 N
E30 FAR function (Hysteresis) E30 FAR HYSTR 0.0 to 10.0Hz Hz 0.1 2.5 Y
E31 FDT function (Level) E31 FDT1 LEVEL 0 to 120Hz Hz 1 60 Y
E32 Signal (Hysteresis) E32 FDT1 HYSTR 0.0 to 30.0Hz Hz 0.1 1.0 Y
E33 OL1 function(Mode select) E33 OL1 WARNING
E34 Signal (Level) E34 OL1 LEVEL 5 to 200% A 0.01Motor rated current
E35 (Timer) E35 OL1 TIMER 0.0 to 60.0s s 0.1 10.0
E36 FDT2 function (Level) E36 FDT2 LEVEL 0 to120Hz Hz 1 60 Y
E37 OL2 function (Level) E37 OL2 LEVEL 5 to 200% A 0.01Motor rated current Y
E40 Display coefficient A E40 COEF A -999.00 to 999.00 - 0.010.01 Y
E41 Display coefficient B E41 COEF B -999.00 to 999.00 - 0.010.00 Y
E42 LED Display filter E42 DISPLAY FL 0.0 to 5.0s s 0.1 0.5 Y
E43 LED Monitor (Function) E43 LED MNTR 0 to 12 - - 0 Y
E44 (Display at STOP mode) E44 LED MNTR2 0, 1 - - 0 Y
E45 LCD Monitor (Function) E45 LCD MNTR 0, 1 - - 0 Y
E46 (Language) E46 LANGUAGE 0 to 5 - - 1 Y
E47 (Contrast) E47 CONTRAST 0 (soft) to 10 (hard) - - 5 Y
NAME LCD Display Setting range Unit
0 to 35
0.01 to 3600s s 0.01
0 to 37
0: Thermal calculation
1: Output current
Min.
30HP/CT
Unit
40HP/VT
-
-
- -
- - 0 Y
40HP/CT
50HP/VT
0 N
6.00 20.00 Y
0 N
Change
During
Oper.
Y
User
Set value
Remark
C Parameters
Factory setting
30HP/CT
40HP/VT
0
0.00
40HP/CT
50HP/VT
Change
During
Oper.
Y
User
Set value
Remark
Para.
No.
C01
C02 (Jump freq. 2) C02 JUMP Hz 2 0
Jump frequency
C03 (Jump freq. 3) C03 JUMP Hz 3 0
C04 (Hysteresis) C04 JUMP HYSTR 0 to 30Hz Hz 1 3
C05
C06 (Freq. 2) C06 MULTI Hz-2 0.00
C07 (Freq. 3) C07 MULTI Hz-3 0.00
C08 (Freq. 4) C08 MULTI Hz-4 0.00
C09 (Freq. 5) C09 MULTI Hz-5 0.00
Multistep frequency
C10 (Freq. 6) C10 MULTI Hz-6 0.00
setting
C11 (Freq. 7) C11 MULTI Hz-7 0.00
C12 (Freq. 8) C12 MULTI Hz-8 0.00
C13 (Freq. 9) C13 MULTI Hz-9 0.00
C14 (Freq. 10) C14 MULTI Hz-10 0.00
C15 (Freq. 11) C15 MULTI Hz-11 0.00
C16 (Freq. 12) C16 MULTI Hz-12 0.00
C17 (Freq. 13) C17 MULTI Hz-13 0.00
C18 (Freq. 14) C18 MULTI Hz-14 0.00
C19 (Freq. 15) C19 MULTI Hz-15 0.00
TECO – Westinghouse Motor Company Parameter List E01 – E47 & C01 – C19 43
Page 50
EQ5 AC Drive Operations Manual
Factory setting
Para.
No.
C20 JOG frequency C20 JOG Hz 0.00 to 120.00Hz Hz 0.015.00 N
C21 PATT ERN (Mode select) C21 PATTERN 0,1,2 - - 0 N
C22 (Stage 1) C22 STAGE 1
C23 (Stage 2) C23 STAGE 2 0.00 F1
C24 (Stage 3) C24 STAGE 3 0.00 F1
C25 (Stage 4) C25 STAGE 4 0.00 F1
C26 (Stage 5) C26 STAGE 5 0.00 F1
C27 (Stage 6) C27 STAGE 6 0.00 F1
C28 (Stage 7) C28 STAGE 7 0.00 F1
C30 Frequency command 2C30 FREQ CMD 2 0 to 11 - - 2 N
C31 Off s et adju st (terminal [12]) C31 BIAS 12 -100.0 to +100.0% % 0. 1 0.0 Y
C32 C32 GAIN 12 0.0 to +200.0% % 0.1 100.0 Y
C33 Analog setting signal filter C33 REF FILTER 0.00 to 5.00s s 0.010.05 Y
NAME LCD Display Setting range Unit
Operation time:0.00 to 6000s
F1 to F4 and R1 to R4
Min.
30HP/CT
Unit
40HP/VT
s
0.01
0.00 F1
40HP/CT
50HP/VT
Change
During
Oper.
Y
User
Remark
Set value
P01 Number of motor 1 poles P01 M1 POLES 2 to 14 - 2 4 N
P02
Motor 1 (Capacity)
P03 (Rated current) P03 M1-Ir 0.00 to 2000A A 0.01Motor rated current N
P04 (Tuning) P04 M1 TUN1 0, 1, 2 - - 0 N
P05 (On-line Tuning) P05 M1 TUN2 0, 1 - - 0 N
P06 (No-load current) P06 M1-Io 0.00 to 2000A A 0.01 St andar d Rated Value N
P07 (%R1 setting) P07 M1-%R1 0.00 to 50.00% % 0.01 Standard Rated Value Y
P08 (%X setting) P08 M1-%X 0.00 to 50.00% % 0.01 Standard Rated Value Y
P09 Slip compensation control 1 P09 SLIP COMP1 0.00 to 15.00Hz Hz 0.010.00 Y
P02 M1-CAP
Up to 30[HP]: 0.01 to 60HP
40[HP] and above: 0.01 to 800HP
HP 0.01Motor Capacit y N
H Parameters
P Parameters
H03 Data initializing H03 DATA INIT 0, 1 - - 0 N
H04 Auto-reset (Times) H04 AUTO-RESET 0, 1 to 10 times - 1 0 Y
H05 (Reset interval) H05 RESET INT 2 to 20s s 1 5 Y
H06 Fan stop operation H06 FAN STOP 0, 1 - - 0 Y
H07 ACC/DEC pattern (Mode select) H07 ACC PTN 0,1,2,3 - - 0 N
H08 Rev. phase sequence lock H08 REV LOCK 0, 1 - - 0 N
H09 Start mode H09 START MODE 0, 1, 2 - - 0 N
H10 Energy-saving operation H10 ENERG Y SAV 0, 1 - - 1 Y
H11 DEC mode H11 DEC MODE 0, 1 - - 0 Y
H12 Inst antaneous OC limiting H12 INST CL 0, 1 - - 1 N
H13 Auto-restart (Restart time) H13 RESTART t 0.1 to 10.0s s 0.1 0.1 N
H14 (Freq. fall rate) H14 FALL RATE 0.00 to 100.00Hz/s Hz/s 0.01 10.00 Y
H15 (Holding DC voltage) H15 HOLD V
H16 (OPR command selfhold time) H16 SELFHOLD t 0.0 to 30.0s, 999 s 0.1 999 N
H19 Active drive H19 AUT RED 0, 1 - - 0 Y
H20
H21 (Feedback signal) H21 FB SIGNAL 0, 1, 2, 3 - - 1 N
H22 (P-gain) H22 P-GAIN 0.01 to 10.00 times - 0.01 0.1 Y
PID control
H23 (I-gain) H23 I-GAIN 0.0 , 0.1 to 3600s s 0.1 0.0 Y
H24 (D-gain) H24 D-GAIN 0.00s , 0.01 to 10.0s s 0.01 0.00 Y
H25 (Feedback filter) H25 FB FILTER 0.0 to 60.0s s 0.1 0.5 Y
H26
PTC thermistor
H27 (Level) H27 PTC LEVEL 0.00 to 5.00V 1.60 Y
H30 Serial link (Funct ion select) H30 LINK FUNC 0, 1, 2, 3 - - 0 Y
H31 (Address) H31 ADDRESS 0 (broadcast), 1 to 247 - 1 1 N
H32 (Mode select on no response error) H32 MODE ON ER 0, 1, 2, 3 - - 0 Y
H33 (Timer) H33 TIMER 0.0 to 60.0s s 0.1 2.0 Y
H34 Modbus-RTU (Baud rate) H34 BAUD RATE 0, 1, 2, 3 - - 1 Y
H35 (Data length) H35 LENGTH 0 (8-bit fixed) - - 0 Y
H36 (Parity check) H36 PARITY 0, 1, 2 - - 0 Y
H37 (Stop bits) H37 STOP BITS 0(2bit), 1(1bit) - - 0 Y
H38 (No response error detection time) H38 NO RES t 0 (No detection), 1 to 60s s 1 0 Y
H39 (Response interval) H39 INTERVAL 0.00 to 1.00s s 0.01 0.01 Y
(Mode select) H20 PID MODE 0, 1, 2 - - 0 N
(Mode select) H26 PTC MODE 0, 1
3ph 230V class: 200 to 300V
3ph 460V class: 400 to 600V 460V class:470V
TECO – Westinghouse Motor Company Parameters C20 – C33, P01 – P09 & H03 – H39 44
Page 51
EQ5 AC Drive Operations Manual
A Parameters
Factory setting
30HP/CT
40HP/VT
220: (230V class)
220:(230V class)
40HP/CT
50HP/VT
Change
During
Oper.
N
N
User
Set
value
Para.
No.
A01 Maximum frequency 2 A01 MAX Hz-2 50 to 120Hz Hz 1 60 N
A02 Base frequency 2 A02 BASE Hz-2 25 to 120Hz Hz 1 60 N
A03 Rated voltage 2(at Base frequency 2 ) A03 RATED V-2
A04 Maximum voltag e 2 (at Base frequency 2)A04 M AX V-2
A05 Torque boost2 A05 TRQ BOOST2 0.0, 0.1 to 20.0 - - 0.1 Y
A06 Electronic thermal overload relay for motor 2 A06 ELCTRN OL2 0, 1, 2 - - 1 Y
A07 (Level) A07 OL LEVEL2 INV rated current 20%to135% A 0.01Motor rated current Y
A08 (Thermal time constant) A08 TIME CNST2 0.5 to 75.0 min min 0.1 5.0 10.0 Y
A09 Torque vector control 2 A09 TRQVECTOR2 0, 1 - - 0 N
A10 Number of motor-2 poles A10 M2 POLES 2 to 14 poles poles 2 4 N
A11
A12 (Rated current) A12 M2-Ir 0.00 to 2000A A 0.01Motor rat ed current N
A13 (Tuning) A13 M2 TUN1 0, 1, 2 - - 0 N
Motor 2
A14 (On-line Tuning) A14 M2 TUN2 0, 1 - - 0 N
A15 (No-load current) A15 M2-Io 0.00 to 2000A A 0.01 TWMC standard rated value N
A16 (%R1 setting) A16 M2-%R1 0.00 to 50.00% % 0.01 TWMC standard rated value Y
A17 (%X setting) A17 M2-%X 0.00 to 50.00% % 0.01 TWMC standard rated value Y
A18 (Slip compensation control 2) A18 SLIP COMP2 0.00 to 15.00Hz Hz 0.010.00 Y
NAME LCD Display Setting range Unit
0:
320 to 480V: (460V class)
80 to 240V: (230V class)
320 to 480V: (460V class) 380:(460V class)
(Capacity)
A11 M2-CAP
Up to 30HP:0.01 to 60HP
40HP and above:0.01to800HP
Min.
Unit
V 1
V 1
HP 0.01Motor capacity N
U Parameters
U01 Maximum compensation frequency U01 USER 01 0 to 65535
during braking torque limit
U02 1st S-shape level at acceleration U02 USER 02 1 to 50% % 1 10 NA
U03 2nd S-shape level at acceleration U03 USER 03 1 to 50% % 1 10 NA
U04 1st S-shape level at deceleration U04 USER 04 1 to 50% % 1 10 NA
U05 2nd S-shape level at deceleration U05 USER 05 1 to 50% % 1 10 NA
Main DC link
U08
capacitor
U09 (Measured value) U09 USER 09 0 to 65535 - 1 0 A
U10 PC board capacitor powered on time U10 USER 10 0 to 65535h h 1 0 A
U11 Cooling fan operating time U11 USER 11 0 to 65535h h 1 0 A
U13 Magnetize curr ent vibration damping gain U13 USER 13 0 to 32767 - 1 819 410 A
U15 Slip compensation filter time constant U15 USER 15 0 to 32767 - 1 556 546 A
U23 In t egral gain of continuous operation U23 USER 23 0 to 65535
at power failure
U24 Propor tional gain of continuous U24 USER 24 0 to 65535
operation at power failure
U48 Input phase loss protection U48 USER 48 0, 1, 2
0 1
U49 RS-485 protocol selection U49 USER 49 0, 1 - - 1 NA
Braking-resistor function select(up to 30HP/CT,
U59
40HP/VT)
Manufacturer's function(40HP/CT, 50HP/VT or
more)
U60 Reg ener ation avoidance at deceleration U60 USER 60 0, 1
U61 Volt age detect offset and gain adjustment U61 USER 61 --30HP/CT, 40HP/VT:0 (Fixed.)
software.
4: Terminal operation( key inactive) through
software.
* - This function can only be changed when terminals FWD
and REV are open.
- REMOTE/LOCAL switching from the keypad panel
automatically changes the set value of this function.
- REMOTE/LOCAL can be changed by pressing the
key and key simultaneously.
F:
Fundamental function
F00
Data protection
F01
Frequency command 1
F02
Operation method
Related
functions:
E01 to E09
(Set value
17,18)
Forward / Inverse operation
Related
functions:
C21to C28
Related functions:
E01 to E09
(Set value 21)
F 0 0 D A T A P R T C
Related functions
E01 to E09
(Set values 19)
F 0 1 F R E Q C M D 1
Related functions
E01 to E09
(Set values 17, 18)
C30
F 0 2 O P R M E T H O D
Related functions:
E01 to E09
(Set value 21)
FUNC
DATA
FUNC
DATA
FWD
REV
STOP
STOP
STOP
FWD
REV
STOP
STOP
RESET
STOP
STOP
STOP
STOP
Page 53
TECO–Westinghouse Motor Company Function Explanation 47
SS1
SS2
SS4
SS8
JOG
Hz2/PID
12
V1
C1
Hz2/Hz1
LE
V2
Option
PID control
H25
H24
H23
H22
H20
H21
F18
F17
C08
C07
C06
H30
C30
F01
C05
C33
++ +
+
#1,#5
#8,#9
#6
#7
#3
#2
#1,#2,#3,#6,#7
#4
#0
Bias frequency
Frequency setting
Analog input filter
Frequency setting by keypad panel
Feedback filter
Feedback
selection
Differential
Integral
Proportional
Operation selection
Gain
Negative polarity
prevention
Multistep frequency
switching
Lower-limit frequency
Maximum frequency
Upper-limit frequency
Set
frequency
value
Multistep frequencies 1 to 15
Limit signal
Limiter processing
Jump frequency
JOG frequency
Set frequency value
by Link function
D/I or pulse train (optional)
UP/DOWN control
Inverse
Forward/
Reverse
operation
Inverse
UP
Pattern operation control
DOWN
C12
C11
C10
C09
C16
C15
C14
C13
C04
C03
F16
A01
F03
F15
C01
C02
C20
C19
C18
C17
Frequency setting signals
#11
#10
C24
C28
C27
C23
C26
C25
C22
IVS
Switching
command
C21
#5
+
+
C31
C32
Gain
Bias
Note: The numbers marked "#" means the setting value of each functions.
Frequency setting block diagram
Page 54
TECO–Westinghouse Motor Company Function Explanation 48
This function sets the maximum output frequency for
motor 1.
This is a function for motor 1.
Setting range EQ5: 50 to 120Hz
Setting a value higher than the rated value of the device
to be driven may damage the motor or machine.
Match the rating of the device.
This function sets the maximum output frequency in the
constant-torque range of motor 1 or the output
frequency at the rated output voltage. Match the rating
of the motor.
This is a function for motor 1.
Setting range EQ5: 25 to 120Hz
Note: When the set value of base frequency 1 is higher
than that of maximum output frequency 1, the output
voltage does not increase to the rated voltage because
the maximum frequency limits the output frequency.
Output frequency
F06 Maximum
output voltage 1
Output
voltage
F05 Rated voltage 1
0
F04 Base
frequency 1
F03 Maximum
output frequency
Constant-torque range
This function sets the rated value of the voltage output
to motor 1. Note that a voltage greater than the supply
(input) voltage cannot be output.
This is a function for motor 1.
Setting range 230 V series: 0, 80 to 240V
460 V series: 0, 320 to 480V
Value 0 terminates operation of the voltage regulation
function, thereby resulting in the output of a voltage
proportional to the supply voltage.
Note: When the set value of rated voltage 1 exceeds
maximum output voltage 1, the output voltage does not
increase to the rated voltage because the maximum
output voltage limits the output voltage.
This function sets the maximum value of the voltage
output for motor 1. Note that a voltage higher than the
supply (input) voltage cannot be output.
This is a function for motor 1.
Setting range 230 V series: 80 to 240V
460 V series: 320 to 480V
Note: When the set value of rated voltage 1 (F05) to "0",
this function is invalid.
This function sets the acceleration time for the output
frequency from startup to maximum frequency and the
deceleration time from maximum frequency to operation
stop.
Setting range Acceleration time 1: 0.01 to 3,600 seconds
Deceleration time 1: 0.01 to 3,600 seconds
Set acceleration and deceleration times with respect to
maximum frequency. The relationship between the set
frequency value and acceleration/deceleration times is
as follows:
Set frequency = maximum frequency
The actual operation time matches the set value.
Output frequency
Acceleration time
Set frequency
Time
Deceleration time
Maximum frequency
Set frequency < maximum frequency
The actual operation time differs from the set value.
Acceleration(deceleration) operation time = set value x
(set frequency/maximum frequency)
Acceleration
operation time
Time
Set frequency
Deceleration time
Acceleration time
Deceleration
operation time
Output frequency
Maximum frequency
Note: If the set acceleration and deceleration times are
too short even though the resistance torque and moment
of inertia of the load are great, the torque limiting function
or stall prevention function becomes activated, thereby
prolonging the operation time beyond that stated above.
F04
Base frequency 1
F03
Maximum frequency 1
F05
Rated voltage 1
F06
Maximum voltage 1
F07
Acceleration time 1
F08
Deceleration time 1
STOP
FWD
STOP
FWD
F 0 3 M A X H z - 1
F 0 7 A C C T I M E 1 F 0 8 D E C T I M E 1 F 0 4 B A S E H z - 1 F 0 5 R A T E D V - 1 F 0 6 M A X V - 1
Page 55
TECO–Westinghouse Motor Company Function Explanation 49
This is a function for motor 1. The following can be
selected:
-- Selection of load characteristics such as automatic
torque boost, square law reduction torque load,
proportional torque load, constant torque load.
-- Enhancement of torque (V/f characteristics), which is
lowered during low-speed operation. Insufficient
magnetic flux of the motor due to a voltage drop in the
low-frequency range can be compensated.
Setting range
Characteristics selected
0.0
Automatic torque boost characteristic
where the torque boost value of a constant
torque load (a linear change) is
automatically adjusted.
The motor tuning (P04 / A13) should be set
to "2" for this function is valid.
0.1 to 0.9
Square law reduction torque for fan and
pump loads.
1.0 to 1.9
Proportional torque for middle class loads
between square law reduction torque and
constant torque (linear change)
2.0 to 20.0
Constant torque (linear change)
Torque characteristics(30HP/CT, 40HP/VT or less)
<Square law reduction torque> <Proportional torque>
100%
Output frequency f
#0.1
#0.9
0
17%
Rated voltage 1
Output voltage V
17%
Output frequency f
100%
Base
frequency 1
#1.0
#1.9
0
Output voltage V
Rated voltage 1
Base
frequency 1
<Constant torque>
100%
Output frequency f
Base
frequency 1
#2.0
#20.0
0
23%
Rated voltage 1
Output voltage V
Torque characteristics(40HP or above)
<Square law reduction torque> <Proportional torque>
100%
Output frequency f
#0.1
#0.9
0
18%
Rated voltage 1
Output voltage V
18%
Output frequency f
100%
Base
frequency 1
#1.0
#1.9
0
Output voltage V
Rated voltage 1
Base
frequency 1
<Constant torque>
100%
Output frequency f
Base
frequency 1
#2.0
#20.0
0
10%
Rated voltage 1
Output voltage V
Note: As a large torque boost value creates overexcitation
in the low-speed range, continued operation may cause
motor to overheat. Check the characteristics of the driven
motor.
The electronic thermal O/L relay manages the output
frequency, output current, and operation time of the
inverter to prevent the motor from overheating when
150% of the set current value flows for the time set by
F12 (thermal time constant).
This is a function for motor 1.
This function specifies whether to operate the
electronic thermal O/L relay and selects the target
motor. When a general-purpose motor is selected,
the operation level is lowered in the low speed range
according to the cooling characteristics of the motor.
Set value 0: Inactive
1: Active (for general-purpose motor)
2: Active (for inverter motor)
This function sets the operation level (current value) of
the electronic thermal. Enter a value from 1 to 1.1
times the current rating value of the motor.
The set value "2" is set for the inverter motor because
there is no cooling effect decrease by the rotational
speed.
The setting range is 20 to 135% of the rated current of the
inverter.
Output frequency f0 (Hz)
Operation level current (%)
85
54
Fe x 0.33
Fe x 0.83
fe
0.2to22kW
30to45kW
90
95
100
69
When F10 = 2
(%)
(When F10 = 1)
(When F10 = 1)
Operation level current and output frequency
fe= fb (fb60Hz)
60Hz (fb60Hz)
fb:Base frequency
F10
Electric thermal O/L relay (Thermal time constant)
Electric thermal O/L relay (level)
Electric thermal O/L relay ( select)
F11
F12
F09
Torque boost 1
F 1 0 E L C T R N O L 1
F 1 1 O L L E V E L 1 F 0 9 T R Q B O O S T
1
0.25 to 30HP
(When F10 = 1)
40 to 60HP
(When F10 = 1)
Page 56
TECO–Westinghouse Motor Company Function Explanation 50
Output frequency f0 (Hz)
Operation level current (%)
53
Fe x 0.33
Fe x 0.83
fe
100
110kW or above
(%)
Operation level current and output frequency
fe= fb (fb60Hz)
60Hz (fb60Hz)
fb:Base frequency
(When F10 = 1)
85
90
Output frequency f0 (Hz)
Operation level current (%)
53
Fe x 0.33
Fe x 0.83
fe
100
110kW or above
(%)
Operation level current and output frequency
fe= fb (fb60Hz)
60Hz (fb60Hz)
fb:Base frequency
(When F10 = 1)
85
90
The time from when 150% of the operation level
current flows continuously to when he electronic
thermal O/L relay activates can be set.
The setting range is 0.5 to 75.0 minutes (in 0.1
minute steps).
0
5
10
15
20
050100150200
Operation time
(
min
)
F12=0.5
F12=10
F12=5
changed by F12
(output current/operation level current)
x 100(%)
Current-Operation time Characteristics
This function controls the frequent use and continuous
operating time of the braking resistor to prevent the
resistor from overheating.
Inverter capacity
Operation
EQ5:10HP/CT,
15HP/VT or less
0: Inactive
2: Active
(DB***-2C/4C external braking resistor)
EQ5: 15HP/CT,
20HP/VT or more
0: Inactive
When the setting value is selected to "2", the type of
braking resistor and connection circuit are set by U59.
The details are referred to the function : U59.
F 1 2 T I M E C N S T 1
Electric thermal O/L relay (for breaking resistor)
F13
F 1 3 D B R O L
Related functions:
U59
75HP to 125HP
150HP or above
Page 57
TECO–Westinghouse Motor Company Function Explanation 51
This function selects operation if a momentary power failure occurs.
The function for detecting power failure and activating protective operation (i.e., alarm output, alarm display, inverter
output cutoff) for undervoltage can be selected. The automatic restart function (for automatically restarting a coasting
motor without stopping) when the supply voltage is recovered can also be selected.
When setting value is selected "2" or "3", both integration constant and the proportional constant during operation
ride-though can be adjusted by the function code : U23 and U24. The details are referred to the function code : U23 and
U24.
Setting range: 0 to 5
The following table lists the function details.
F14
Restart mode after momentary power failure
Set
value
Function name
Operation at power failure
Operation at power recovery
0
Inactive
(immediate inverter trip)
If undervoltage is detected, the drive will immediately trip and
an undervoltage fault (LU) is displayed. The drive output
stops and the motor will coast to a stop.
The drive operation is not automatic ally
restarted. Input a reset command and
operation command to restart operation.
1
Inactive
(inverter trip at recovery)
If undervoltage is detected, the drive output stops and the
motor will immediately coast to a stop. A drive fault is not
activated
An undervoltage fault (LU) is activated at
power recovery. Drive operation is not
automatically restarted. Input a reset
command to restart operation.
2
Inactive
(inverter trip after
deceleration to a stop at
power failure)
Note1
When the DC bus voltage reaches the continue operation
voltage level (H15), a controlled deceleration to a stop occurs.
The inverter collects the inertia energy of the load to maintain
the DC bus voltage and controls the motor until it stops, then
an undervoltage fault (LU) is activated.
The drive will automatically decrease the deceleration time if
necessary. If the amount of inertia energy from the load is
small, and the undervoltage level is achieved before the motor
stops, the undervoltage fault is immediately activated and the
motor will coast to a stop.
The drive operation is not automatically
restarted. Input a reset command and
operation command to restart operation.
3
Active
(operation ride through,
for high-inertia loads)
Note1
When the DC bus voltage reaches the continue operation
voltage level (H15), energy is collected from the inertia of the
load to maintain the DC bus voltage and extend the ride
through time. The drive will automatically adjust the
deceleration rate to maintain DC bus voltage level. If
undervoltage is detected, the protective function is not
activated, but drive output stops and the motor coast to a stop.
Operation is automatically restarted.
For power recovery during ride-through the
drive will accelerate directly to the original
frequency. If undervoltage is detected,
operation automatically restarts with the
frequency at the time that the undervoltage
is detected.
4
Active
(restart with the
frequency at power
failure)
Note1
If undervoltage is detected, the protective function is not
activated. The drive output stops and the motor will coast to a
stop.
Operation is automatically restarted with
the frequency at power failure.
5
Active
(restart with the start
frequency, for low-inertia
loads)
Note1
If undervoltage is detected, the protective function is not
activated, but output stops.
Operation is automatically restarted with
the frequency set by F23, "Starting
frequency."
Note1) When the function code H18(Torque control) is excluding "0" and Motor 1 is selected, the inverter will trip at power
recovery if function code F14 is set to between "2" and "5". This operation is same as F14 is set to "1".
Function codes H13 to H16 are provided to control a restarting operation after momentary power failure. These functions
should be understood and used. The pick-up (speed search) function can also be selected as a method of restarting when
power is recovered following a momentary failure. (For setting details, see function code H09.)
The pick-up function searches for the speed of the coasting motor to restart the motor without subjecting it to excessive shock.
In a high-inertia system, the reduction in motor speed is minimal even when the motor is coasting. A speed searching time is
required when the pick-up function is active. In such a case, the original frequency may be recovered sooner when the function
is inactive and the operation restarted with the frequency prior to the momentary power failure.
The pick-up function works in the range of 5 to 100 Hz. If the detected speed is outside this range, restart the motor using the
regular restart function.
WARNING
Automatically restart could be provided at power recovered, if "Restart mode after
momentary power failure" is valid.
The machine should be designed to human safety when restarting.
Otherwise accidents may result.
F 1 4 R E S T A R T
Related functions:
U23, U24
Page 58
TECO–Westinghouse Motor Company Function Explanation 52
Set value : 0
Main circuit DC
voltage
Power failure
Under voltage
Power recovery
Time
Output
frequency
ON
ON
H15
Operation continuation level
LV trip
Set value : 1
Main circuit DC
voltage
Output
frequency
LV trip
Under voltage
Time
Set value : 2
Main circuit DC
voltage
Output
frequency
LV trip
ON
Time
Set value : 3
Power failurePower recovery
H15
Operation continuation level
Output
frequency
(motor speed)
Main circuit DC
voltage
LV trip
Output
Acceleration
Under voltage
Synchroni zation
ON
H13:Waiting time
Main circuit DC
voltage
Set value : 4
Output
frequency
(motor speed)
LV trip
Output
(terminals
Y1 to Y5)
Set value : 5
Main circuit DC
voltage
Under voltage
Output
frequency
(motor speed)
LV trip
Output
H13:Waiting time
(terminals
Y1 to Y5)
(terminals
Y1 to Y5)
Note : Dotted-dashed lines indicate motor speed.
Page 59
TECO–Westinghouse Motor Company Function Explanation 53
This function sets the upper and lower limits for the
setting frequency .
Setting range EQ5: 0 to 120Hz
Upper limit value
Lower limit value
Lower limit value
Upper limit value
Set frequency
Set frequency
+ Maximum frequency
- Maximum frequency
+100%
-100%
※ The inverter output starts with the start frequency when
operation begins, and stops with the stop frequency
when operation ends.
※ If the upper limit value is less than the lower limit value,
the upper limit value overrides the lower limit value.
※ When lower limit value is set, the inverter operates with
lower limit value at operation command is "ON" even
frequency command is zero(0Hz).
This function sets the rate of the set frequency value
to analog input.
Operation follows the figure below.
4 20[mA]
-10 0 +10[V]
Set frequency value
Analog input
+10V terminal 12
20mA terminal C1
200%
100%
50%
+Maximum
frequency
-Maximum
frequency
This function adds a bias frequency to the set
frequency value to analog input.
Setting range EQ5: -120.0 to +120.0Hz
The operation follows the figure below.
When the bias frequency is higher than the maximum
frequency or lower than the - maximum frequency, it is
limited to the maximum or - maximum frequency.
4 20[mA]
-10 0 +10[V]
Set frequency value
Analog input
+10V terminal 12
20mA terminal C1
Bias frequency
(when positive)
Bias frequency
(when negative)
+Maximum
frequency
-Maximum
frequency
※ Reversible operation is valid if the function code
F01/C30 is set to "4" or "5" only.
※ This function is invalid if PID control is selected(H20 is
"1" or "2").
Starting frequency: This function sets the frequency
with which to start a DC injection brake to decelerate
the motor to a stop.
Setting range: 0 to 60Hz
Operation level: This function sets the output current
level when a DC injection brake is applied. Set a
percentage of inverter rated output current in 1% steps.
Setting range EQ5: 0 to 80%
Time: This function sets the time of a DC injection
brake operation.
Setting range 0.0: Inactive
0.1 to 30.0 seconds
CAUTION
Do not use the inverter brake function for
mechanical holding.
Injury may result.
F20
DC brake (starting frequency)
DC brake (Braking level)
DC brake (Braking time)
F21
F22
F18
Bias frequency
Frequency limiter (High)
F15
F16
Frequency limiter (Low)
F 1 8 F R E Q B I A S F 1 5 H L I M I T E R F 1 6 L L I M I T E R F 1 7 F R E Q G A I N F 2 0 D C B R K H z F 2 1 D C B R K L V L F 2 2 D C B R K t
F17
Gain
Page 60
TECO–Westinghouse Motor Company Function Explanation 54
Holding time
Time
Forward rotation
Starting frequency
Stopping frequency
Output frequency
The starting frequency can be set to reserve the torque at
startup and can be sustained until the magnetic flux of the
motor is being established.
Frequency: This function sets the frequency at startup.
Setting range: 0.1 to 60Hz
Holding time: This function sets the holding time
during which the start frequency is sustained at startup.
Set values: 0.1 to 10.0 seconds
The holding time does not apply at the time of switching
between forward and reverse.
The holding time is not included in the acceleration time.
The holding time also applies when pattern operation
(C21) is selected. The holding time is included in the
timer value.
This function sets the frequency at stop.
Setting range: 0.0 to 60.0Hz
The operation does not start when the starting frequency
is less than the stopping frequency or when the setting
frequency is less than the stopping frequency.
This function adjusts the carrier frequency, correct
adjustment of which prevents resonance with the
machine system, reduces motor and inverter noise, and
also reduces leakage current from output circuit wiring.
Nominal applied motor
Setting range
EQ5
30HP/CT or less
40HP/VT or less
0.75 to 15kHz
40HP/CT to 100HP/CT
50HP/VT to 125HP/VT
0.75 to 10kHz
125HP/CT or more
150HP/VT or more
0.75 to 6kHz
Carrier frequency
Low High
Motor noise
High Low
Output current waveform
Bad Good
Leakage current
Small amount Large amount
Noise occurrence
Extremely low High
The tone of motor noise can be altered when the carrier
frequency is 7kHz or lower. Use this function as
required.
Setting range: 0 , 1, 2 , 3
Monitor data (e.g.,output frequency, output current) can
be output to terminal FMA as a DC voltage. The amplitude
of the output can also be adjusted.
This function adjusts the voltage value of the monitor
item selected in F31 when the monitor amount is 100%.
A value from 0 to 200 (%) can be set in 1% steps.
Setting range: 0 to 200%
This function selects the monitor item to be output to
terminal FMA.
Set
value
Monitor item
Definition of 100% monitor amount
0
Output frequency 1
(before slip compensation)
Maximum output frequency
1
Output frequency 2
(after slip compensation)
Maximum output frequency
2
Output current
Rated output current of
inverter x 2
3
Output voltage
230V series: 250V
460V series: 500V
4
Output torque
Rated torque of motor x 2
5
Load rate
Rated load of motor x 2
6
Power consumption
Rated output of inverter x 2
7
PID feedback amount
Feedback amount of 100%
8
PG feedback amount
(only when option is installed)
Synchronous speed at
maximum frequency
9
DC link circuit voltage
230V series: 500V
460V series: 1,000V
10
Universal AO
0 to 10V output through
communication and not related to
inverter operation.
※The power consumption shows "0" during regenerative load.
F30:200%
Higher than 10V
F30:0%
F30:50%
5V
10V
F30:100%
100%
50%
FMA terminal output
voltage
F23
F24
Starting frequency (frequency)
Start frequency (Holding time)
F25
Stop frequency
F30
FMA (voltage adjust)
FMA (function)
F31
F26
Motor sound (carrier frequency)
F27
Motor sound (sound tone)
Notes:
1. Reducing the set value adversely affects the output current
waveform (i.e., higher harmonics), increases motor loss, and
raises motor temperature. For example, at 0.75 kHz, reduce
the motor torque by about15%.
2 Increasing the set value increases inverter loss and increases
the inverter temperature.
F 2 3 S T A R T H z F 2 4 H O L D I N G t F 2 5 S T O P H z F 2 6 M T R S O U N D F 2 7 M T R T O N E F 3 0 F M A V - A D J F 3 1 F M A F U N C
Page 61
TECO–Westinghouse Motor Company Function Explanation 55
Monitor data (e.g.,output frequency, output current) can
be output to terminal FMP as pulse voltage. Monitor
data can also be sent to an analog meter as average
voltage.
When sending data to a digital counter or other instrument
as pulse output, set the pulse rate in F33 to any value and
the voltage in F34 to 0%.
When data is sent to an analog meter or other instrument
as average voltage, the voltage value set in F34
determines the average voltage and the pulse rate in F33
is fixed to 2670 (p/s).
This function sets the pulse frequency of the monitor
item selected in F35 within a range of 300 to 6000 (p/s)
in 1 p/s steps.
Setting range: 300 to 6,000 p/s
Pulse frequency (p/s) = 1/T
Duty (%) = T1/T x 100
Average voltage (V) = 15.6 x T1/T
The output terminal of the FMP terminal is composed of
the transistor, therefore there is a saturation voltage
(0.5V
MAX
). When using in the analogue by the filter
processing the pulse voltage, it should be make a 0V
adjustment by external equipment.
This function sets the average voltage of pulse output to
terminal FMP.
Setting range
0%: The pulse rate varies depending on the
monitor amount of the monitor item
selected in F35. (The maximum value is
the value set in F33. The pulse duty is fixed
at 50%.)
1 to 200%: Pulse rate is fixed at 2,670 p/s. The
average voltage of the monitor item
selected in F35 when the monitor amount is
100% is adjusted in the 1 to 200% range
(1% steps).
(The pulse duty varies.)
This function selects the monitor item to be output to
terminal FMP.
The set value and monitor items are the same as those
of F31.
This function specifies whether to activate (excite) the
alarm output relay (30Ry) for any fault at normal or
alarm status.
Set
value
Operation
0
At normal 30A - 30C: OFF, 30B - 30C: ON
At alarm condition 30A - 30C: ON, 30B - 30C:OFF
1
At normal 30A - 30C:ON, 30B - 30C: OFF
At alarm condition 30A - 30C: OFF, 30B - 30C: ON
When the set value is 1, contacts 30A and 30C are
connected when the inverter control voltage is
established (about one second after power on).
When the power is off, contacts 30A and 30C are OFF;
30B and 30C are ON.
30A
30B
30C
30
The torque limit operation calculates motor torque from
the output voltage, current and the primary resistance
value of the motor, and controls the frequency so the
calculated value does not exceed the limit. This
operation enables the inverter to continue operation
under the limit even if a sudden change in load torque
occurs.
Select limit values for the driving torque and braking
torque.
When this function is activated, acceleration and
deceleration operation times are longer than the set
values.
The motor tuning (P04 / A13) should be set to "2" for
this function is valid.
The increase frequency upper bound during torque limit
operation is set by function code : U01.
When the setting value is selected "0" (prevent OU trip),
the operation mode is selected by function code : U60.
The details are referred to the functions: U01, U60.
Function
Setting range
Operation
Torque
limit
(driving)
EQ5:20% to 150%
The torque is limited to the set
value.
999
Torque limiting inactive
Torque
limit
(braking)
EQ5:20% to 150%
The torque is limited to the set
value.
0 Prevents OU trip due to
power regeneration effect
automatically.
999
Torque limiting inactive
About 15.6V
T
Pulse cycle time
T1
F33
FMP (pulse rate)
FMP (voltage adjust)
F34
FMP terminal (function)
F35
F40
Torque limiter 1 (driving)
F41
Torque limiter 1 (braking)
F36
30Ry operation mode
F 3 3 F M P P U L S E S F 3 4 F M P V - A D J F 3 5 F M P F U N C F 3 6 3 0 R Y M O D E F 4 0 D R V T R Q 1 F 4 1 B R K T R Q 1
0V
VL:0.5V
MAX
Related functions:
U01, U60
Page 62
TECO–Westinghouse Motor Company Function Explanation 56
WARNING
When the torque limit function is selected, an operation
may not match the set acceleration and deceleration time
or set speed. The machine should be so designed that
safety is ensured even when operation does not match
set values.
Otherwise accidents may result.
WARNING
The frequency may be stagnated / held constant when
using the automatically OU trip prevention and set the
frequency limit(Low) to the setting frequency or less.
Otherwise accidents may result.
This is a function for motor 1.
To obtain the motor torque most efficiently, the torque
vector control calculates torque according to load, to
adjust the voltage and current vectors to optimum
values based on the calculated value.
Set value
Operation
0
Inactive
1
Active
When 1 (Active) is set, the set values of the following
functions differ from the written values:
F09 Torque boost 1
Automatically set to 0.0 (automatic torque boosting).
P09 Slip compensation amount Slip compensation is
automatically activated.
When 0.0 is set, the amount of slip compensation for
the TWMC standard 3-phase motor is applied.
Otherwise, the written value is applied.
Use the torque vector control function under the
following conditions:
There must be only one motor.
Connection of two or more motors makes accurate
control difficult.
The function data (rated current P03, no-load current
P06, %R1 P07, and %X P08) of motor 1 must be
correct.
When the standard TWMC 3-phase motor is used,
setting the capacity (function P02) ensures entry of the
above data. An auto tuning operation should be
performed for other motors.
The rated current of the motor must not be significantly
less than the rated current of the inverter. A motor two
ratings lower in capacity than the nominal applied motor
for the inverter should be used at the minimum
(depending on the model).
To prevent leakage current and ensure accurate control,
the length of the cable between the inverter and motor
should not exceed 164ft(50m).
When a reactor is connected between the inverter and
the motor and the impedance of the wiring cannot be
disregarded, use P04, "Auto tuning," to rewrite data.
If these conditions are not satisfied, set 0 (Inactive).
F 4 2 T R Q V E C T O R 1
Related functions:
P01, P09
F42
Torque vector control 1
Page 63
TECO–Westinghouse Motor Company Function Explanation 57
ON
ON
ON
ON
ON
ON
FWD
REV
HLD
Output
frequency
Forward
rotation
Reverse
rotation
Ignore
Each function of digital input terminals X1 to X9 can be
set as codes.
Set value
Function
0,1,2,3
Multistep frequency selection (1 to 15 steps) [SS1],[SS2],[SS4],[SS8]
4,5
Acceleration and deceleration time selection (3 steps) [RT1],[RT2]
6
Self-hold selection [HLD]
7
Coast-to-stop command [BX]
8
Alarm reset [RST]
9
External alarm [THR]
10
Jogging [JOG]
11
Frequency setting 2/frequency setting 1 [Hz2/Hz1]
12
Motor 2/motor 1 [M2/M1]
13
DC injection brake command [DCBRK]
14
Torque limit 2/torque limit 1 [TL2/TL1]
15
Switching operation from line to inverter (50Hz) [SW50]
16
Switching operation from line to inverter (60Hz) [SW60]
Forward/inverse switching (terminals 12 and C1) [IVS]
22
Interlock (52-2) [IL]
24
Link operation selection (Standard:RS-485, Option: BUS) [LE]
25
Universal DI [U-DI]
26
Start characteristics selection [STM]
30
Forced stop command [STOP1]
31
Forced stop command with Deceleration time 4 [STOP2]
35
Frequency setting 1 / Frequency setting 2 [Hz1/Hz2]
Note: Data numbers which are not set in the functions
from E01 to E09, are assumed to be inactive.
The frequency can be switched to a preset frequency in
function codes C05 to C19 by switching the external digital
input signal. Assign values 0 to 3 to the target digital input
terminal. The combination of input signals determines the
selected frequency.
Combination of set
value input signals
Frequency selected
3
[SS8] 2 [SS4] 1 [SS2] 0 [SS1]
off
off
off
off
Assigned by F01 or C30
off
off
off
on
C05 MULTI Hz-1
Setting range
EQ5:0.00 to 120.00Hz
off
off
on
off
C06 MULTI Hz-2
off
off
on
on
C07 MULTI Hz-3
off
on
off
off
C08 MULTI Hz-4
off
on
off
on
C09 MULTI Hz-5
off
on
on
off
C10 MULTI Hz-6
off
on
on
on
C11 MULTI Hz-7
on
off
off
off
C12 MULTI Hz-8
on
off
off
on
C13 MULTI Hz-9
on
off
on
off
C14 MULTI Hz-10
on
off
on
on
C15 MULTI Hz-11
on
on
off
off
C16 MULTI Hz-12
on
on
off
on
C17 MULTI Hz-13
on
on
on
off
C18 MULTI Hz-14
on
on
on
on
C19 MULTI Hz-15
The acceleration and deceleration time can be switched to
a preset time in function codes E10 to E15 by switching the
external digital input signal. Assign values 4 and 5 to the
target digital input terminal. The combination of input
signals determines the acceleration and deceleration times.
Combination of
set value input
signals
Acceleration and deceleration times selected
5
[RT2] 4 [RT1]
off
off
F07 ACC TIME1
F08 DEC TIME1
Setting range
0.01 to 3600s
off
on
E10 ACC TIME2
E11 DEC TIME2
on
off
E12 ACC TIME3
E13 DEC TIME3
on
on
E14 ACC TIME4
E15 DEC TIME4
This selection is used for 3-wire operation. The FWD or
REV signal is self-held when [HLD] is on, and the self-hold
is cleared when [HLD] is turned off. To use this [HLD]
terminal function, assign 6 to the target digital input
terminal.
E 0 1 X 1 F U N C E 0 2 X 2 F U N C E 0 3 X 3 F U N C E 0 4 X 4 F U N C E 0 5 X 5 F U N C E 0 6 X 6 F U N C E 0 7 X 7 F U N C E 0 8 X 8 F U N C E 0 9 X 9 F U N C
E: Extension Terminal Functions
E01
X1 Terminal function
E09
X9 Terminal function
~ ~
Multistep frequency selection [SS1][SS2][SS4][SS8]
Acceleration and deceleration time selection [RT1][RT2]
Related function
C05 to C19
Related function
F07~F08
E10~E15
3-wire operation stop command [HLD]
Page 64
TECO–Westinghouse Motor Company Function Explanation 58
When BX and P24 are connected, inverter output is cut off
immediately and the motor starts to coast-to-stop. An
alarm signal is neither output nor self-held. If BX and
P24 are disconnected when the operation command
(FWD or REV) is on, operation starts at the start
frequency. To use this BX terminal function, assign value
"7" to the target digital input terminal.
When an inverter trip occurs, connecting RST and P24
clears the alarm output (for any fault) ; disconnecting
them clears trip indication and restarts operation. To
use this RST terminal function, assign value "8" to the
target digital input terminal.
Disconnecting THR and P24 during operation cuts off
inverter output (i.e., motor starts to coast-to-stop) and
outputs alarm OH2, which is self-held internally and
cleared by RST input. This function is used to protect an
external brake resistor and other components from
overheating. To use this THR terminal function, assign
value "9" to the target digital input terminal. ON input is
assumed when this terminal function is not set.
This function is used for jogging (inching) operation to
position a work piece. When JOG and P24 are
connected, the operation is performed with the jogging
frequency set in function code C20 while the operation
command (FWD-P24 or REV-P24) is on. To use this
JOG terminal function, assign value "10" to the target
digital input terminal.
Note: It is possible to change to the JOG operation by
keypad panel when keypad panel operation.
WARNING
- When the JOG command and operation command
(FWD/REV) are input at the same time, the inverter can
NOT be changed to the JOG operation and will operate at
set frequency.
- When the JOG operation is used, the operation
command should be input after the JOG command input
while the inverter is STOPPED.
- When the JOG command and operation command are
input at the same time, the JOG command is assigned to
the "Multistep frequency selection (SS1 to SS8)".
- The inverter can NOT be stopped and JOG operation
will continue even if JOG command is OFF during JOG
operation. The inverter will decelerate to a stop if the
operation command is switched OFF.
Accidents may result.
This function switches the frequency setting method set in
function codes F01 and C30 by an external digital input
signal.
Set value input signal
Frequency setting method selected
11
off
F01 FREQ CMD1
on
C30 FREQ CMD2
Note: It can not be used with set value "35"
simultaneously. When the set value "11" and "35" are
selected, "Er6" is displayed.
This function switches motor constants using an external
digital input signal.
This input is effective only when the operation command
to the inverter is off, operation has stopped, and does not
apply to the operation at 0Hz.
Set value input signal
Motor selected
12
off
Motor 1
on
Motor 2
When the external digital input signal is on, DC injection
braking starts when the inverter's output frequency drops
below the frequency preset in function code F20 after the
operation command goes off. (The operation command
goes off when the key is pressed at keypad panel
operation and when both terminals FWD and REV go on
or off at terminal block operation.) The DC injection
braking continues while the digital input signal is on. In
this case, the longer time of the following is selected:
- The time set in function code F22.
- The time which the input signal is set on.
Set value input signal
Operation selected
13
off
No DC injection brake command is given.
on
A DC injection brake command is given.
Forward
rotation
ON
ON
ON
ON
ON
FWD
REV
BX
Output
Frequency
Ignored
Forward
rotation
Forward
rotation
ON
Operation
command
(FWD/REV)
Operation
mode
JOG
Input
O F F
JO G
O P R .
O F F
STOP
RUN
STOP
ON
RUN
JO G
O P R .
ON
O F F
O F F
STOP
ON
RUN
O F F
STOP
N O R .
O P R .
N O R .
O P R .
ON
RUN
ON
Coast-to-stop command [BX]
External fault [THR]
Jogging operation[JOG]
Motor 2/motor 1 [M1/M2]
DC brake command [DCBRK]
Related function
A01~A18
Alarm reset [RST]
Frequency setting 2/frequency setting 1 [Hz1/Hz2]
STOP
Page 65
TECO–Westinghouse Motor Company Function Explanation 59
This function switches the torque limit value set in
function codes F40 and F41, and E16 and E17 by an
external digital input signal.
Set value input signal
Torque limit
value selected
14
off
F40 DRV TRQ1
F41 BRK TRQ1
Setting range
DRV 20 to 200% ,999
BRK 0, 20 to 200% ,999
on
E16 DRV TRQ2
E17 BRK TRQ2
Motor operation can be switched from 50Hz commercial
power operation to inverter operation without stopping the
motor by switching the external digital input signal.
Set value
input signal
Function
15
offon
Inverter operation to line operation (50Hz)
onoff
Line operation to inverter operation (50Hz)
Motor operation can be switched from 60Hz commercial
power operation to inverter operation without stopping the
motor by switching the external digital input signal.
Set value
input signal
Function
16
offon
Inverter operation to line operation (60Hz)
onoff
Line operation to inverter operation (60Hz)
When the digital input signal goes off, 50 or 60 Hz is
output according to the set value input signal after the
restart waiting time following a momentary power failure
(function code H13). The motor is then directed to
inverter operation.
WARNING
- After the LU(Low Voltage) trip is occurred and reset,
the inverter will automatically restart because the
operation command is kept by internal sequence.
Accidents may result.
When an operation command is input (on), the output
frequency can be increased or decreased by an external
digital input signal.
The change ranges from 0 to maximum frequency.
Operation in the opposite direction of the operation
command is not allowed.
Combination of set
value input signals
Function selected
(when operation command is on)
18
17
off
off
Holds the output frequency.
off
on
Increases the output frequency
according to the acceleration time.
on
off
Decreases the output frequency
according to the deceleration time.
on
on
Holds the output frequency.
There are the two types of UP/DOWN operations as
shown below. Set the desired type by setting the
frequency (F01 or C30).
The data "8: UP/DOWN 1" is valid only when the Motor
2 is selected.
Frequency
setting
(F01 or C30)
Initial value
at power
input on
Operation command reentry
during deceleration
8
(UP/DOWN1)
0Hz
Operates at the frequency at reentry.
Frequency
FWD ON
(REV) OFF
9
(UP/DOWN2)
Previous
frequency
Returns to the frequency before
deceleration
Frequency
FWD ON
(REV) OFF
This function allows the data to be changed only when an
external signal is being input, thereby making it difficult to
change the data.
19
Function selected
off
Inhibit data changes.
on
Allow data changes.
Note:
If a terminal is set to value 19, the data becomes unable
to be changed. To change the data, turn on the terminal
and change the terminal setting to another number.
The PID control can be disabled by an external digital
input signal.
Set value
input signal
Function selected
20
off
Enable PID control.
on
Disable PID control
(frequency setting from keypad panel).
UP command [UP]/DOWN command [DOWN]
Write enable for KEYPAD [WE-KP]
PID control cancel [Hz/PID]
Related function
H20~H25
Switching operation between line and inverter (50Hz) [SW50]
Switching operation between line and inverter (60Hz) [SW60]
Torque limit 2/torque limit 1 [TL2/TL1]
Related function
F40~F41
E16~E17
Write enable for KEYPAD [WE-KP]
Related function
E01~E09
(set value: 11, 35)
Related function
F01, C30
Page 66
TECO–Westinghouse Motor Company Function Explanation 60
The analog input (terminals 12 and C1) can be switched
between forward and inverse operations by an external
digital input signal.
Set value
input signal
Function selected
21
off
Forward operation when forward
operation is set and vice versa
on
Inverse operation when forward
operation is set and vice versa
This function is invalid when the PID control is
selected(H20: 1 or 2).
When a contactor is installed on the output side of the
inverter, the contactor opens at the time of a momentary
power failure, which hinders the reduction of the DC
circuit voltage and may prevent the detection of a power
failure and the correct restart operation when power is
recovered. The restart operation at momentary power
failure can be performed effectively with power failure
information provided by an external digital input signal.
Set value
input signal
Function selected
22
off
No momentary power failure detection
operation by digital input
on
Momentary power failure detection
operation by digital input
Frequency and operation commands from the link can be
enabled or disabled by switching the external digital input
signal. Select the command source in H30, "Link
function." Assign value "24" to the target digital input
terminal and enable or disable commands in this input
signal state.
Set value
input signal
Function selected
24
off
Link command disabled.
on
Link command enabled.
Assigning value "25" to a digital input terminal renders the
terminal a universal DI terminal. The ON/OFF state of
signal input to this terminal can be checked through the
RS-485 and BUS option.
This input terminal is only used to check for an incoming
input signal through communication and does not affect
inverter operation.
The start characteristics function (pick-up mode) in
function code H09 can be enabled or disabled by
switching the external digital input signal. Assign value
"26" to the target digital input terminal and enable or
disable the function in this input signal state.
Set value
input signal
Function selected
26
off
Start characteristic function disabled
on
Start characteristic function enabled
Normally this terminal should be “ON”, when this terminal
goes off during motor running, the motor decelerates to
stop, and outputs alarm “Er6 “. When the inverter is stop
by STOP1/STOP2 signal, the signal should be kept on
4ms or longer.
In case of terminal [STOP2], the deceleration time is
determined by E15( DEC TIME4).
This function is prioritized under any operation (Terminal.
Keypad, Communication...operation). However when the
torque limiter/regeneration avoidance at deceleration is
selected, the time which is set by deceleration time may
be longer.
Inverse mode changeover [IVS]
Interlock signal (52-2) [IL]
Related function
F01, C30
Universal DI (U-DI)
Pick up start mode [STM]
Related function
H09
Related function
H30
Synchronization command ( Option )[SYC]
ON
Er6
ON
ON
ON
FWD or REV
[STOP1] or
[STOP2]
Alarm
Output
Frequency
In case of [STOP2],
time is fixed by E15
(EDC TIME4)
Forced stop command with Deceleration [STOP1]
Forced stop command with Deceleration time 4 [STOP2]
Related function
F14
Page 67
TECO–Westinghouse Motor Company Function Explanation 61
Related functions
E01 to E09
(Set values:14)
Related functions
U01
U60
Related functions
E01~E09
(Set value: 14)
This function switches the frequency setting method
set in function codes F01 and C30 by an external
digital input signal.
This is the reverse-logic of setting value
"11"(Frequency setting 2/Frequency setting 1
[Hz2/Hz1]).
Set value input signal
Frequency setting method selected
35
off
C30 FREQ CMD2
on
F01 FREQ CMD1
Note: It can not be used with set value "11"
simultaneously. When the set value "11" and "35" are
selected, "Er6" is displayed.
Digital
input
Setting at factory shipment
Set
value
Description
Terminal X1
0
Multistep frequency selection [SS1]
Terminal X2
1
Multistep frequency selection [SS2]
Terminal X3
2
Multistep frequency selection [SS4]
Terminal X4
3
Multistep frequency selection [SS8]
Terminal X5
4
Acceleration and deceleration selection [RT1]
Terminal X6
5
Acceleration and deceleration selection [RT2]
Terminal X7
6
Self-hold selection [HLD]
Terminal X8
7
Coast-to-stop command [BX]
Terminal X9
8
Alarm reset [RST]
Acceleration time 1 (F07) and deceleration time 1 (F08)
as well as three other types of acceleration and
deceleration time can be selected.
The operation and setting ranges are the same as those
of acceleration time 1 and deceleration time 1. See
explanations for F07 and F08.
For switching acceleration and deceleration times, select
any two terminals from terminal X1 (function selection) in
E01 to terminal X9 (function selection) in E09 as
switching signal input terminals. Set "4" (acceleration
and deceleration time 1) and "5" (acceleration and
deceleration time 2) to the selected terminals and input a
signal to each terminal to switch acceleration and
deceleration times. Switching is possible during
acceleration, deceleration, or constant-speed operation.
Example: When 4 and 5 are set to terminals X2 and X3:
ON
Time
ON
ON
FWD
(REV)
X2
X3
P24
Operation
Output
frequency
Maximum
frequency
Accel
time
1
Decel
time
1
Accel
time
2
Decel
time
2
Accel
time
3
Decel
time
3
Accel
time
4
Decel
time
4
This function is used to switch the torque limit level set
in F40 and F41 by an external control signal. Input an
external signal by selecting any of the control input
terminals (X1 to X9) as torque limit 2/torque limit 1
(value 14) in E01 to E09.
The motor tuning (P04 / A13) should be set to "2" for
this function is valid.
Maximum compensation frequency during braking torque limit
is set by U01.
The operation mode is set by U60 when the setting
value is "0%: Regeneration avoidance at deceleration".
The detail is referred to the U01, U60.
E 1 6 D R V T R Q 2 E 1 7 B R K T R Q 2
E16
Torque limiter 2 (driving)
Torque limiter 2 (braking)
E17
Settings when shipped from the factory
E10
Acceleration time 2
E11
Deceleration time 2
E12
Acceleration time 3
E13
Deceleration time 3
E14
Acceleration time 4
E15
Deceleration time 4
E 1 0 A C C T I M E 2 E 1 1 D E C T I M E 2 E 1 2 A C C T I M E 3 E 1 3 D E C T I M E 3 E 1 4 A C C T I M E 4 E 1 5 D E C T I M E 4
Frequency setting 1 / Frequency setting 2 [Hz1/Hz2]
Page 68
TECO–Westinghouse Motor Company Function Explanation 62
Some control and monitor signals can be selected and
output from terminals [Y1] to [Y5]. Terminals [Y1] to
[Y4] use transistor output; terminals[Y5A] and [Y5C]
use relay contacts.
Set
value
Output signal
0
Operating [RUN]
1
Frequency arrival [FAR]
2
Frequency detection [FDT1]
3
Stopping due to undervoltage [LV]
4
Torque polarity detection [B/D]
5
Torque limiting [TL]
6
Restarting after momentary power failure [IPF]
7
Overload early warning [OL1]
8
During keypad panel operation [KP]
9
Inverter stopping [STP]
10
Ready for operation [RDY]
11
Operation switching between line and inverter [SW88]
12
Operation switching between line and inverter [SW52-2]
13
Operation switching between line and inverter [SW52-1]
14
Motor 2 switching [SWM2]
15
Terminal AX function [AX]
16
Pattern operation stage change [TU]
17
Pattern operation cycle operation completed [TO]
18
Pattern operation stage number [STG1]
19
Pattern operation stage number [STG2]
20
Pattern operation stage number [STG4]
21
Alarm detail [AL1]
22
Alarm detail [AL2]
23
Alarm detail [AL4]
24
Alarm detail [AL8]
25
Cooling fan operating [FAN]
26
Retry function operating [TRY]
27
Universal DO [U-DO]
28
Heat sink overheat early warning [OH]
29
Not Used
30
Life expectancy detection signal [LIFE]
31
2nd Freq. level detection [FDT2]
32
2nd OL level detection [OL2]
33
Terminal C1 off signal [C1OFF]
37
Torque limiting (Signal with delay) [TL2]
Note: For output signals marked "" are used for RS-485
communication.
"Running" means that the inverter is outputting a
frequency. “RUN” signal is output as when there is output
speed (frequency). When the DC injection brake
function is active, “RUN” signal is off.
See the explanation of function code E30 (frequency
arrival [detection width]).
See the explanation of function codes E31 and E32
(frequency detection).
If the undervoltage protective function activates, i.e.
when the main circuit DC voltage falls below the
undervoltage detection level, an ON signal is output. The
signal goes off when the voltage recovers and increases
above the detection level. The ON signal is retained
while the undervoltage protective function is activating.
Undervoltage detection level: 230V series: 200V, 460V
series: 400V.
This function determines the torque polarity calculated in
the inverter and outputs a signal indicating driving or
braking torque. An OFF signal is output for driving
torque; an ON signal is output for braking torque.
When the torque limiting activates, the stall prevention
function is automatically activated to change the output
frequency. The torque limiting signal is output to lighten
the load, and also used to display overload conditions on
the monitor device. This ON signal is output during the
current or torque is limited or power regeneration is
prevented.
Following a momentary power failure, this function
reports the start of the restart mode, the occurrence of
an automatic pull-in, and the completion of the recovery
operation.
Following a momentary power failure, an ON signal is
output when power is recovered and a synchronization
(pull-in) operation is performed. The signal goes off
when the frequency (before power failure) is recovered.
For 0Hz restart at power recovery, no signal is output
because synchronization ends when power is recovered.
The frequency is not recovered to the frequency before
the power failure occurrence.
Before the motor stops by the trip operation of an
electronic thermal O/L relay, this function outputs an ON
signal when the load reaches the overload early warning
level. Either the electronic thermal O/L relay early
warning or output current overload early warning can be
selected.
For setting procedure, see “E33 Overload early warning
(operation selection)”, and "E34 Overload early warning
(operation level)."Note: This function is effective for
motor 1 only.
An ON signal is output when operation command keys
( , and ) on the keypad panel can
be used (i.e., 0 set in "F02 Operation") to issue operation
and stop commands. This signal is OFF when the
function H30(Serial link) is set to communication side.
E 2 0 Y 1 F U N C E 2 1 Y 2 F U N C E 2 2 Y 3 F U N C E 2 3 Y 4 F U N C E 2 4 Y 5 F U N C
Inverter running [RUN]
Undervoltage detection signal [LV]
Keypad operation mode [KP]
運転中[RUN]
Frequency equivalence signal [FAR]
Frequency level detection [FDT1]
Torque polarity [B/D]
Torque limiting [TL]
Auto-restarting [IPF]
Overload early warning [OL1]
E20
Y1 terminal function
E24
Y5A and Y5C terminal function
~ ~
FWD
STOP
REV
Page 69
TECO–Westinghouse Motor Company Function Explanation 63
This function outputs an inverted signal to Running
(RUN) to indicate zero speed. An ON signal is output
when the DC injection brake function is operating.
This function outputs an ON signal when the inverter is
ready to operate. The inverter is ready to operate when
the main circuit and control circuit power is established
and the inverter protective function is not activating.
About one second is required from power-on to ready for
operation in normal condition.
To perform switching operation between the line and the
inverter, the sequence prepared in the inverter can be
used to select and output signals for opening and closing
the magnetic contactors connected to the inverter. As
the operation is complex, refer to technical
documentation for the EQ5 series when using this
function.
As the sequence will operate automatically when SW88
or SW52-2 is selected, do not select when not using the
sequence.
When a signal for switching to motor 2 is input from the
terminal selected by terminals [X1] to [X9], this function
selects and outputs the signal for switching the magnetic
contactor for the motor. As this switching signal is not
output during running including when the DC injection
braking function is operating, a signal must be re-input
after output stops.
When an operation (forward or reverse) command is
entered, this function outputs an ON signal. When a
stop command is entered, the signal goes off after
inverter output stops. When a coast-to-stop command
is entered and the inverter protective function operates,
the signal goes off immediately.
When the pattern operation stage changes, this function
outputs a one-shot (100ms) ON signal to report a stage
change.
When the seven stages of a pattern operation are
completed, this function outputs a one-shot (100 ms) ON
signal to report the completion of all stages.
During pattern operation, this function reports the stage
(operation process) being operated.
Pattern operation
stage No.
Output terminal
STG1
STG2
STG4
Stage 1
on
off
off
Stage 2
off
on
off
Stage 3
on
on
off
Stage 4
off
off
on
Stage 5
on
off
on
Stage 6
off
on
on
Stage 7
on
on
on
When pattern operation is not activated (i.e., no stage is
selected), the terminals do not output a signal.
This function reports the operating status of the inverter
protective function.
Keypad panel communication error, option communication error
on
off
off
on
Option error
off
on
off
on
Output wiring error
off
off
on
on
RS-485 communication error
on
off
on
on
Not Used EQ5
off
on
on
on
In normal operation terminals do not output a signal.
When used with "H06 Cooling fan ON/OFF control," this
function outputs a signal while the cooling fan is
operating.
When a value of 1 or larger is set to "H04 Retry
operating," the signal is output while retry operation is
activating when the inverter protective function is
activated.
Assigning value "27" to a transistor output terminal
renders the terminal a universal DO terminal.
This function enables ON/OFF through the RS-485 and
BUS option.
This function serves only to turn on and off the transistor
output through communication and is not related to
inverter operation.
This function outputs a early warning signal when heat
sink temperature is (overheat detection level - 10℃) or
higher.
When either of data for the Life expectancy judgment
of the function code:U09 to U11 reaches at the Life
expectancy judgment level, the ON signal is output.
However, the inverter does not do alarm.
Moreover, the alarm output for any fault (30A, 30B,
30C ) does not operate.
Function
code
Parts of
Life expectancy judgment
Life expectancy
judgment level
U09
Capacitor in main circuit
85% or less of the initial value
U10
Electrolytic capacitor on PCB
61,000 hours
U11
Cooling fan
25,000 hours
U59
DC fan broken for stir internal
unit up
[40HP/CT, 50HP/VT or more is
annunciated.]
DC fan is broken
Inverter stopping [STOP]
Ready output [RDY]
Line/Inv changeover [SW88] [SW52-2] [SW52-1]
Auto-resetting [TRY]
Cycle completion signal for pattern operation [TO]
Motor 2 /Motor 1 [SWM2]
Auxiliary terminal [AX]
Time-up signal for pattern operation [TU]
Stage No. indication for pattern operation [STG1] [STG2] [STG4]
Alarm indication [AL1] [AL2] [AL4] [AL8]
Overheat early warning [OH]
Fan operation signal [FAN]
Universal DO [U-DO]
Life expectancy detection signal [LIFE]
Page 70
TECO–Westinghouse Motor Company Function Explanation 64
Related functions
U08~U11, U59
In the following cases, normal life judgment of the
capacitor in main circuit may not be able to be
performed.
1. When a power is turned off during inverter operation.
2. When cooling fan ON/OFF control is operated.
( function code : H 06= 1)
3. When the power is supplied by the auxiliary input
terminals (R0,T0).
4. When the option card is operated .
5. When RS-485 communication is operated .
6. When the power supply is turned off with digital input
(FWD, REV, X1-X9) of a control terminal being ON.
In the case of "3", "4", "5" and "6", life judgment is
enabled by adjusting the function both code:U08 and
U09.
This function is same as Frequency detection [FDT1],
the detection level of the output frequency and hysteresis
width are determined by E36 and E32.
This function outputs an ON signal when the output
current exceeds “E37 OL2 LEVEL” for longer than “E35
OL TIMER”.
NOTE) This function is valid for both of Motor 1 and
Motor 2.
This function outputs an ON signal when the input
current of terminal C1 is less than 2mA.
(When AIO option is connected, it can be detected the
disconnection of C2 terminal.)
The turning on signal is output by continuing the
limiting action(Torque limit operation, regeneration
avoidance operation and overcurrent limiting
operation) of 20ms or more.
Digital input
Setting at factory shipment
Set value
Description
Terminal Y1
0
Operating [RUN]
Terminal Y2
1
Frequency arrival [FAR]
Terminal Y3
2
Frequency detection [FDT]
Terminal Y4
7
Overload early warning [OL1]
Terminal Y5
10
Ready output [RDY]
This function specifies whether to excite the Y5 relay at
“ON signal mode” or “OFF signal mode”.
Set value
Operation
0
At “OFF signal mode” Y5A - Y5C: OFF
At “ON signal mode” Y5A - Y5C: ON
1
At “OFF signal mode” Y5A - Y5C: ON
At “ON signal mode” Y5A - Y5C: OFF
When the set value is "1", contacts Y5A and Y5C are
connected when the inverter control voltage is
established (about one second after power on).
This function adjusts the detection width when the output
frequency is the same as the set frequency (operating
frequency). The detection width can be adjusted from 0
to 10 Hz of the setting frequency.
Setting range: 0.0 to 10.0 Hz
When the frequency is within the detection width, an ON
signal can be selected and output from terminals [Y1] to
[Y5].
Output frequency
Frequency
detection
signal
(terminals
Y1 to Y5)
+Detection width
-Detection width
Set frequency
+Detection width
-Detection width
Set frequency
Time
ONON
This function determines the operation (detection) level
of the output frequency and hysteresis width for
operation release. When the output frequency exceeds
the set operation level, an ON signal can be selected and
output from terminals [Y1] to [Y5].
Setting range(Operation level) : EQ5: 0 to 120 Hz
(Hysteresis width) : 0.0 to 30.0 Hz
Output frequency
Frequency
detection
signal
(terminals
Y1 to Y5)
Hysteresis width
Operation level
Release level
Time
ON
Set frequency
E30
FAR function signal (Hysteresis)
E 3 0 F A R H Y S T
R
E32
FDT1 function signal (Hysteresis)
E31
FDT1 function signal (Level)
Settings when shipped from the factory
2nd Freq. level detection [FDT2]
2nd OL level early warning [OL2]
Terminal C1 off signal [C1OFF]
E 3 1 F D T 1 L E V E L E 3 2 F D T H Y S T R
E25
Y5 Ry operation mode
E 2 5 Y 5 R Y M O D E
Torque limiting (Signal with delay) [TL2]
Page 71
TECO–Westinghouse Motor Company Function Explanation 65
Select one of the following two types of overload early
warning: early warning by electronic thermal O/L relay
function or early warning by output current.
Set value 0: Electronic thermal O/L relay
1: Output current
Set
value
Function
Description
0
Electronic
thermal
O/L relay
Overload early warning by electronic
thermal O/L relay (having inverse-time
characteristics) to output current.
The operation selection and thermal
time constant for the inverse-time
characteristics are the same as those
of the electronic thermal O/L relay for
motor protection (F10 and F12).
1
Output
current
An overload early warning is issued
when output current exceeds the set
current value for the set time.
The figure of OL2(E37) is referred.
This function cannot be used when Motor 2 is selected.
This function determines the operation level of the
electronic thermal O/L relay or output current.
Setting range EQ5:Inverter rated output current x (5 to 150%)
The operation release level is 90% of the set value.
This function cannot be used when Motor 2 is selected.
This function is used when 1 (output current) is set to
"E33 Overload early warning (operation selection)."
Setting range: 0.1 to 60.0 seconds
Set the time from when the operation level is attained
until the overload early warning function is activated.
This function determines the operation (detection) level
of output frequency for “2nd Freq. level detection [FDT2]”.
The hysteresis width for operation release is set by the
function E32: FDT1 function signal (Hysteresis).
Setting range(Operation level) : EQ5: 0 to 120 Hz
This function determines the operation level of the output
current for “2nd OL level detection [OL2]”.
Setting range EQ5: Inverter rated output current x (5 to 150%)
The operation release level is 90% of the set value.
ON
E37 OL2 LEVEL
E35
OL TIMER
[OL2]
Output current
OL2 LEVEL x 90%
(E34 OL1 LEVEL)
(OL1 LEVEL x 90%)
These coefficients are conversion coefficients which are
used to determine the load and line speed and the target
value and feedback amount (process amount) of the PID
controller displayed on the LED monitor.
Setting range
Display coefficient A:-999.00 to 0.00 to +999.00
Display coefficient B:-999.00 to 0.00 to +999.00
Load and line speed
Use the display coefficient A.
Displayed value = output frequency x (0.01 to 200.00)
Although the setting range is ± 999.00, the effective
value range of display data is 0.01 to 200.00. Therefore,
values smaller or larger than this range are limited to a
minimum value of 0.01 or a maximum value of 200.00.
Target value and feedback amount of PID controller
Set the maximum value of display data in E40, "Display
coefficient A," and the minimum value in E41, "Display
coefficient B."
Displayed value = (target value or feedback amount)
x (display coefficient A - B)+B
E 3 3 O L
W A R N I N
G
E 3 4 O L 1 L E V E L E 3 5 O L 1 T I M E R
E 4 0 C O E F A E 4 1 C O E F B
E34
OL function signal (Level)
E35
OL function signal (Timer)
Displayed value
A
Target value or
feedback amount
B
0%
100%
E40
Displaycoefficient A
E41
Display coefficient B
E33
OL function signal (mode select)
E36
FDT2 function (Level)
E 3 6 F D T 2 L E V E L
E37
OL2 function (Level)
E 3 7 O L 2 L E V E L
E40
Display coefficient A
E41
Display coefficient B
Page 72
TECO–Westinghouse Motor Company Function Explanation 66
E 4 6 L A N G U A G E
The data during inverter operation, during stopping, at
frequency setting, and at PID setting is displayed on the
LED.
Display during running and stopping
During running, the items selected in "E43 LED monitor
(display selection)," are displayed. In "E44 LED monitor
(display at stopping)," specify whether to display some
items out of the set values or whether to display the
same items as during running.
Value
set to
E43
E44=0
E44=1
At stopping
During
running
At
stopping
During
running
0
Set frequency value
(Hz)
Output frequency
(before slip compensation) (Hz)
1
Set frequency value
(Hz)
Output frequency
(after slip compensation) (Hz)
2
Set frequency value (Hz)
3
Output current (A)
4
Output voltage (command value) (V)
5
Synchronous speed
set value (r/min)
Synchronous speed (r/min)
6
Line speed set
value (m/min.)
Line speed (m/min.)
7
Load speed set
value (r/min)
Load speed (r/min)
8
Calculated torque value (%)
9
Output power (HP)
10
PID target value 1 (direct input from keypad panel)
11
PID target value 2 (input from "F02 Frequency 1")
12
PID feedback amount
Note: For the values 10 to 12 set to E43, the data is
displayed only when selected in "H20 PID control
(operation selection)."
Display at frequency setting
When a set frequency is checked or changed by the
keypad panel, the set value shown below is displayed.
Select the display item by using "E43 LED monitor
(display selection)." This display is not affected by "E44
LED monitor (display at stopping)."
Value set to
E43
Frequency setting
0,1,2,3,4
Set value of frequency (Hz)
5
Set value of synchronous speed (r/min)
6
Set value of line speed (m/min.)
7
Set value of load speed (r/min)
8,9
Set value of frequency (Hz)
10,11,12
Set value of frequency (Hz)
Note: For the values 10 to 12 set to E43, the data is
displayed only when selected in "H20 PID control
(operation selection)."
This function selects the item to be displayed on the LCD
Output frequency (before slip compensation), output
current, calculated torque value in bar graph
Set value: 0
During running When stopping
Set value: 1
Full-scale value of bar graph
Display item
Full-scale
Output frequency
Maximum frequency
Output current
200% of inverter rated value
Calculated torque value
200% of motor rated value
Note: The scale cannot be adjusted.
This function selects the language for data display on the
LCD monitor.
Set value
Language
displayed
Set value
Language
displayed
0
Japanese
3
French
1
English
4
Spanish
2
German
5
Italian
Note: English language is used for all LCD screens in this
manual. For other languages, refer to the relevant
instruction manual.
This function adjusts the LCD contrast. Increase the set
value to raise contrast and decrease to lower contrast.
Set value
0,1,2 8,9,10
Screen
Low High
E 4 3 L E D M N T R E 4 4 L E D M N T R 2 E 4 5 L C D M N T R
Hz
A
%
Fout/Iout/TRQ
60.00
STOP
PRGPRG MENU
F/DLED SHIFT
E45
LCD monitor (function)
60.00
RUN
PRGPRG MENU
F/DLED SHIFT
60.00
E43
LED monitor (function)
E44
LED monitor (display at stop mode)
FWD
E46
Language
E47
LCD monitor (contrast)
E 4 7 C O N T R A S T
Page 73
TECO–Westinghouse Motor Company Function Explanation 67
This function makes the set frequency jump so that the
inverter's output frequency does not match the
mechanical resonance point of the load.
Up to three jump points can be set.
This function is ineffective when jump frequencies 1 to 3
are set to 0Hz.
A jump does not occur during acceleration or deceleration.
When a jump frequency setting range overlaps another
range, both ranges are added to determine the actual
jump area.
Setting range:
EQ5 : 0 to 120Hz
In 1Hz steps (min.)
Setting range
0 to 30Hz
In 1Hz steps (min.)
To avoid the resonance of the motor driving frequency to
the peculiar vibration frequency of the machine, the jump
frequency band can be set to the output frequency up to
three point.
During accelerating, an internal set frequency is kept
constant by the lower frequency of the jump frequency
band when a set frequency enters the jump frequency
band. This means that the output frequency is kept
constant according to an internal set frequency.
When a set frequency exceeds the upper bound of the
jump frequency band, an internal set frequency reaches
the value of a set frequency. The output frequency
accelerates up to a set frequency while passing the jump
frequency band according to the acceleration time at this
time.
During decelerating, it has a relation opposite to
accelerating. Refer to figure below.
When two jump frequency bands or more come in
succession mutually, the lowest and highest frequency
become the lower bound and the upper bound frequency
of an actual jump frequency band respectively among
them. Refer to upper right figure.
Multistep frequencies 1 to 15 can be switched by turning
on and off terminal functions SS1, SS2, SS4, and SS8.
(See E01 to E09 for terminal function definitions.)
OFF input is assumed for any undefined terminal of SS1,
SS2, SS4, and SS8.
Setting range
EQ5: 0.00 to 120.00Hz
In 0.01Hz steps (min
Internal set frequency (Hz)
Actual
jump width
Jump frequency 2
Jump frequency 1
Set frequency (Hz)
Jump frequency
width
C 0 1 J U M P H z 1 C 0 2 J U M P H z 2 C 0 3 J U M P H z 3 C 0 4 J U M P H Y S T
R
Internal set frequency (Hz)
Jump frequency 1
Jump frequency
width
Jump frequency
width
Jump frequency
width
Set frequency (Hz)
Jump frequency 2
Jump frequency 3
C 0 5 M U L T I H z - 1 C 0 6 M U L T I H z - 2 C 0 7 M U L T I H z - 3 C 0 8 M U L T I H z - 4 C 0 9 M U L T I H z - 5 C 1 0 M U L T I H z - 6 C 1 1 M U L T I H z - 7 C 1 2 M U L T I H z - 8 C 1 3 M U L T I H z - 9 C 1 4 M U L T I H z 1 0 C 1 5 M U L T I H z 1 1 C 1 6 M U L T I H z 1 2 C 1 7 M U L T I H z 1 3 C 1 8 M U L T I H z 1 4 C 1 9 M U L T I H z 1 5
C:Control Functions of Frequency
C01
Jump frequency 1
Jump frequency 2
C03
Jump frequency 3
C04
Jump frequency (Hysteresis)
C02
Related functions
E01 to E09
(Set value:0 to 3
)
C05
Multistep frequency 1
C19
Multistep frequency 15
~ ~
Output frequency
(Hz)
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
C05
FWD-P24
SS1-P24
SS2-P24
SS4-P24
SS8-P24
C06
C07
C08
C09
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
Page 74
TECO–Westinghouse Motor Company Function Explanation 68
This function sets the frequency for jogging operation of
motor, which is different from the normal operation.
Setting range EQ5 : 0.00 to 120.00 Hz
Starting with the jogging frequency is combined with
jogging select signal input from the keypad panel or
control terminal. For details, see the explanations of
"E01 Terminal X1" to "E09 Terminal X9."
Pattern operation is an automatic operation according to
preset operation time, direction of rotation, acceleration
and deceleration time, and frequency.
When using this function, set 10 (pattern operation) to
"F01 Frequency setting."
The following operation patterns can be selected.
Set value
Operation pattern
0
Perform a pattern operation cycle, then stop operation.
1
Perform pattern operation repeatedly. Stop operation
using a stop command.
2
Perform a pattern operation cycle, then continue
operation with the last frequency set.
Time
Set value:0
0
Forward
Output
frequency
Reverse
End of a cycle
0
0
Set value:1
Set value:2
Forward
Output
frequency
Reverse
Forward
Output
frequency
Reverse
Time
Time
End of a cycle
End of a cycle
Seven stages are operated in order (of function codes)
according to the values set in "C22 Pattern operation
(stage 1)" to "C28 Pattern operation (stage 7)." Each
function sets the operation time and the rotating direction
for each stage and assigns set values of the acceleration
1: Acceleration time 1 (F07), deceleration time 1 (F08)
2: Acceleration time 2 (E10), deceleration time 2 (E11)
3: Acceleration time 3 (E12), deceleration time 3 (E13)
4: Acceleration time 4 (E14), deceleration time 4 (E15)
Note: The operation time is represented by the three most
significant digits, hence, can be set with only three
high-order digits.
Setting example 100 F 3
Acceleration and deceleration
time (code): 3
Motor rotating direction:
Forward (counterclockwise)
Operation time: 100s
Set the operation time to 0.00 for stages not used, which
are skipped in operation.
With regard to the set frequency value, the multistep
frequency function is assigned as listed in the table below.
Set frequencies to "C05 Multistep frequency 1," to "C11
Multistep frequency 7."
Stage No.
Operation frequency to be set
Stage 1
Multistep frequency 1 (C05)
Stage 2
Multistep frequency 2 (C06)
Stage 3
Multistep frequency 3 (C07)
Stage 4
Multistep frequency 4 (C08)
Stage 5
Multistep frequency 5 (C09)
Stage 6
Multistep frequency 6 (C10)
Stage 7
Multistep frequency 7 (C11)
C 2 0 J O G H z C 2 2 S T A G E 1 C 2 3 S T A G E 2 C 2 4 S T A G E 3 C 2 5 S T A G E 4 C 2 6 S T A G E 5 C 2 7 S T A G E 6 C 2 8 S T A G E 7 C 2 1 P A T T E R N
C20
JOG frequency
C21
Pattern operation (mode select)
Related functions
F01, C30
(Set value:10)
FWD
FWD
FWD
C22
Pattern operation (stage 1)
C28
Pattern operation (stage 7)
~ ~
Page 75
TECO–Westinghouse Motor Company Function Explanation 69
C 3 0 F R E Q C M D 2
Pattern operation setting example
Function
Set value
Operation frequency to be set
C21 (operation selection)
1 - C22 (stage 1)
60.0F2
Multistep frequency 1 (C05)
C23 (stage 2)
100F1
Multistep frequency 2 (C06)
C24 (stage 3)
65.5R4
Multistep frequency 3 (C07)
C25 (stage 4)
55.0R3
Multistep frequency 4 (C08)
C26 (stage 5)
50.0F2
Multistep frequency 5 (C09)
C27 (stage 6)
72.0F4
Multistep frequency 6 (C10)
C28 (stage 7)
35.0F2
Multistep frequency 7 (C11)
The following diagram shows this operation.
Forward
direction
Reverse
direction
Time
ACC2
ACC1
DEC4
ACC4
ACC3DEC2
ACC2
ACC4
DEC2
DEC1
60.0S 100S 65.5S
55.0S
50.0S 72.0S
35.0S
0.1S
0.1S
Set
value
:16
Output signals from terminals Y1 to Y5
Output frequency(motor speed)
Multistep
frequency 1
(Stage 1)
Multistep
frequency 2
Multistep
frequency 3
Multistep
frequency 4
Multistep
frequency 5
Multistep
frequency 6
Multistep
frequency 7
(Stage 7)
Set
value
:17
Running and stopping are controlled by pressing the
and keys and by opening and closing the control
terminals.
When using the keypad panel, pressing the key
starts operation. Pressing the key pauses stage
advance. Pressing the key again restarts operation
from the stop point according to the stages. If an alarm
stop occurs, press the key to release operation
of the inverter protective function, then press the
key to restart stage advance.
If required to start operation from the first stage "C22
Pattern operation (stage 1)," enter a stop command and
press the key.
If an alarm stop occurs, press the key to release
the protective function, then press the key again.
Notes:
1. The direction of rotation cannot be reversed by a
command issued from the key on the keypad panel
or terminal [REV]. Any reverse rotation commands entered
are canceled. Select forward or reverse rotation by the data
in each stage. When the control terminals are used for
operation, the self-hold function of operation command also
does not work. Select an alternate type switch when using.
2. At the end of a cycle, the motor decelerates-to-stop
according to the value set to "F08 Deceleration time 1."
This function selects the frequency setting method.
For the setting method, see the explanation for F01.
This function sets the Gain and Bias of the analog input
(terminals [12] ).
The setting range :
BIAS: -100 to +100%
GAIN:0.0 to 200%
Terminal
12
Gain
Bias
Reference
voltage
-10 0 +10[V]
Output value of Gain 12
Analog input voltage
[terminal 12]
200%
100%
50%
+10V
-10V
-10 0 +10[V]
Output value of Bias 12
Output value of Gain 12
Bias setting
(when positive)
Bias setting
(when negative)
+10V
(+100%)
-10V
(-100%)
C 3 1 B I A S 1 2 C 3 2 G A I N 1 2
C30
Frequency command 2
C31
Bias (terminal[12])
C32
Gain (terminal[12])
C33
Analog setting signal filter
Related functions
E01 to E09
(Set value:11)
F01
FWD
FWD
FWD
FWD
FWD
REV
STOP
STOP
RESET
RESET
RESET
Page 76
TECO–Westinghouse Motor Company Function Explanation 70
Analog signals input from control terminal 12 or C1 may
contain noise, which renders control unstable. This
function adjusts the time constant of the input filter to
remove the effects of noise.
Setting range: 0.00 to 5.00 seconds
An excessive setting delays control response though
stabilizing control. A set value too small speeds up
control response but renders control unstable.
If the optimum value is not known, adjust the setting when
control is unstable or response is delayed.
Note:
The set value is commonly applied to terminals 12 and C1.
For input of PID feedback amount, the PID control
feedback filter (set in H25) is used.
C 3 3 R E F F I L T E R
Page 77
TECO–Westinghouse Motor Company Function Explanation 71
This function sets the number of poles of motor 1 to be
driven. If this setting is not made, an incorrect motor
speed (synchronous speed) is displayed on the LED.
Set values: 2, 4, 6, 8, 10, 12, 14
The nominal applied motor capacity is set at the factory.
The setting should be changed when driving a motor with
a different capacity.
Set value for models with nominal applied motor of 30HP or less
: 0.01 to 60HP
Models with nominal applied motor of 40HP or more
: 0.01 to 800HP
Set the nominal applied motor capacity listed in 9-1,
"Standard Specifications." Also set a value in the range
from two ranks lower to one rank higher than the nominal
applied motor capacity. When a value outside this
range is set, accurate control cannot be guaranteed. If
a value between two nominal applied motor capacities is
set, data for the lower capacity is automatically written for
related function data.
When the setting of this function is changed, the values
of the following related functions are automatically set to
data of the TWMC 3-phase standard motor.
-- P03 Motor 1 (rated current)
-- P06 Motor 1 (no-load current)
-- P07 Motor 1 (% R1)
-- P08 Motor 1 (% X1)
Note:
The set values for the TWMC 3-phase standard motor are
230V, 50Hz, 4 poles for the 230V series; 460V, 50Hz, 4
poles for the 460V series.
This function sets the rated current value of motor 1.
Setting range: 0.00 to 2,000A
This function measures and automatically writes motor
data.
Set
value
Operation
0
Inactive
1
Measure the primary resistance (%R1) of the
motor and leakage reactance (%X) of the base
frequency when the motor is stopping and
automatically write both values in P07 and
P08.
2
Measure the primary resistance (%R1) of the
motor and leakage reactance (%X) of the base
frequency when the motor is stopping,
measure the no-load current (lo) when the
motor is running, and automatically write these
values in P06, P07, and P08.
Put the motor into the state unit separating
from the machine for the tuning of the no-load
current.
In the state that the load is connected, cannot
the tuning correctly. Execute the auto tuning of
set value “1" after obtaining the test report etc.
from the motor manufactures when not making
it in the state of the motor unit, and setting P06
(no-load current) beforehand.
Perform auto tuning when data in "P06 No-load current,"
"P07 %R1," and "P08 %X," differs from actual motor data.
Typical cases are listed below. Auto tuning improves
control and calculation accuracy.
・When a motor other than the TWMC standard 3-phase
motor is used and accurate data is required for close
control.
・When output-side impedance cannot be ignored as
when cable between the inverter and the motor is too
long or when a reactor is connected.
・ When %R1 or %X is unknown as when a non-standard
or special motor is used.
1. Adjust the voltage and frequency according to motor
characteristics. Adjust functions "F03 Maximum output
frequency," "F04 Base frequency," "F05 Rated voltage,"
and "F06 Maximum output voltage."
2. Enter untunable motor constants first. Set functions
"P02 Capacity," "P03 Rated current," and "P06 No-load
current," (input of no-load current not required when
P04=2, for running the motor at tuning, is selected).
3. When tuning the no-load current, beware of motor rotation.
4. Set 1 (motor stop) or 2 (motor rotation) to function "P04
Auto tuning." Press the key to write the set
value and press the key or key then
start tuning simultaneously.
5. Tuning takes several seconds to several tens of seconds
(when 2 is set. As the motor accelerates up to half the
base frequency according to acceleration time, is tuned
for the no-load current, and decelerates according to the
deceleration time, the total tuning time varies depending
on set acceleration and deceleration times.)
6. Press the key after the tuning is completed.
7. End of procedure.
P 0 1 M 1 P O L E S
P 0 2 M 1 - C A P
P 0 3 M 1 - I r P 0 4 M 1 T U N 1
Motor 1 (P: Motor Parameters)
P01
Number of motor 1 poles
P03
Motor 1 (rated current)
P04
Motor 1 (Tuning)
P02
Motor 1 (capacity)
Tuning procedure
FUNC
DATA
FWD
REV
STOP
Page 78
TECO–Westinghouse Motor Company Function Explanation 72
Note1:
If REMOTE operation(F02: 1) is selected, operation signal is
given from terminal [FWD] or [REV].
Note2:
Use function "A13 Motor 2 (auto tuning)," to tune motor 2. In
this case, set values described in 1 and 2 above are for the
function (A01 - ) of motor 2.
WARNING
When the auto tuning value is set to 2,
the motor rotates at a maximum of half
the base frequency. Beware of motor
rotation.
Otherwise injury may result.
Long-time operation affects motor temperature and
motor speed. Online tuning minimizes speed changes
when motor temperature changes.
Auto tuning(P04/A13: 2) should be done to use this
function.
Set value
Operation
0
Inactive
1
Active
This function sets the no-load current (exciting current)
of motor 1.
Setting range: 0.00 to 2,000A
Write this data when using a motor other than the TWMC
standard 3-phase motor and when the motor constant
and the impedance between the inverter and motor are
known.
Calculate %R1 using the following formula:
100[%]×
・I3V/
R R1+Cable
%R1
R1 : Primary coil resistance value of the motor []
Cable R : Output-side cable resistance value []
V : Rated voltage [V] I: Motor rated current [A]
Calculate %X using the following formula:
100[%]×
・I3V/
X Cable+X2+XMX1+X2・XM/
%X
X1 : Primary leakage reactance of the motor []
X2 : Secondary leakage reactance (converted to a
primary value)of the motor []
XM : Exciting reactance of the motor []
Cable X : Output-side cable reactance []
V : Rated voltage [V] I : Motor rated current[A]
Note:
For reactance, use a value in the data written in "F04
Base frequency 1."
When connecting a reactor or filter to the output circuit,
add its value. Use value 0 for cable values that can be
ignored.
Changes in load torque affect motor slippage, thus causing
variations in motor speed. The slip compensation control
adds a frequency (proportional to motor torque) to the
inverter output frequency to minimize variations in motor
speed due to torque changes.
Auto tuning (P04/A13: 2) should be done to use this
function.
Set value: 0.00 to 15.00Hz
Calculate the amount of slip compensation using the
following formula:
][
][
][
=Hz
r/minspeed sSynchronou
r/minSlippage
×frequency Base
amount oncompensati Slip
Slippage = Synchronous speed - Rated speed
P 0 9 S L I P C O M P 1 P 0 5 M 1 T U N 2 P 0 6 M 1 - I O P 0 7 M 1 - % R 1 P 0 8 M 1 - % X
P06
Motor 1 (no-load current)
P05
Motor 1 (On-line Tuning)
P09
Slip compensation control
P08
Motor 1 (%X setting)
P07
Motor 1 (%R1 setting)
Page 79
TECO–Westinghouse Motor Company Function Explanation 73
This function returns all function data changed by the
customer to the factory setting data. (initialization).
Set value 0: Disabled.
1: Initializing data.
To perform initialization, press the and keys
together to set 1, then press the key. The set
values of all functions are initialized. The set value in
H03 automatically returns to 0 following the end of
initialization.
When the inverter protective function which invokes the
retry operation is activated, this function releases
operation of the protective function and restarts
operation without issuing an alarm or terminating output.
Set the protective function release count and waiting
time from its operation startup to release.
Setting range (Count) : 0, 1 to 10
(Waiting time) : 2 to 20 seconds
To disable the retry function, set 0 to "H04 Retry (count)."
Inverter protective functions that can invoke retry
function.
OC1,OC2,OC3
: Overcurrent
dBH
: Braking resistor overheating
OV1,OV2,OV3
: Overvoltage
OL1
: Motor 1 overload
OH1
: Heat sink overheating
OL2
: Motor 2 overload
OH3
: Inverter inside overheating
OLU
: Inverter overload
When the value of "H04 Retry (count)," is set from 1 to
10, an inverter run command is immediately entered
following the wait time set in H05, "Retry (wait time),"
and the startup of the retry operation. If the cause of
the alarm has been removed at this time, the inverter
starts without switching to alarm mode. If the cause of
the alarm still remains, the protective function is
reactivated according to the wait time set in "H05 Retry
(waiting time)." This operation is repeated until the
cause of the alarm is removed. The restart operation
switches to alarm mode when the retry count exceeds
the value set in "H04 Retry (count)."
The operation of the retry function can be monitored
from terminals Y1 to Y5.
WARNING
When the retry function is selected,
operation automatically restarts depending
on the cause of the trip stop. (The
machine should be designed to ensure
safety during a restart)
Otherwise accidents may result.
When retry is succesful
Alarm
Automatic
release
command
of
protective
function
Time
Output
frequency
When retry failed
Alarm
Extinction
Waiting time
(H05)
0.1S
Restart
ON
Occurrence
Occurrence
Extinction
H05:
Wait
time
0.1S
H05:
Wait
time
0.1S0.1S
Retry
end
FirstSecond
Count set in
H04 (count)
Output
frequency
ON
Alarm
reset
Output
signals
terminals
Y1 to Y5
Automatic
release
command
of
protective
function
Output
signals
terminals
Y1 to Y5
5min. after
constant speed
RESET the times
of auto-reset
This function specifies whether cooling fan ON/OFF
control is automatic. While power is applied to the
inverter, the automatic fan control detects the
temperature of the cooling fan in the inverter and turns
the fan on or off.
When this control is not selected, the cooling fan rotates
continually.
H 0 6 F A N S T O P
Set value 0: ON/OFF control disabled.
1: ON/OFF control enabled.
The cooling fan operating status can be monitored from
terminals Y1 to Y5.
H 0 3 D A T A I N I T
H 0 4 A U T O - R E S E T H 0 5 R E S E T I N T
High Performance functions (H:High Performance function)
H03
Data initializing
H04
Auto-reset(Times)
H05
Auto-reset (Reset interval)
H06
Fan stop operation
FUNC
DATA
STOP
Page 80
TECO–Westinghouse Motor Company Function Explanation 74
This function selects the acceleration and deceleration
pattern.
Set value
0: Inactive (linear acceleration and deceleration)
1: S-shape acceleration and deceleration (mild)
2: S-shape acceleration and deceleration (*)
3: Curvilinear acceleration and deceleration
* The S-shape range is set by the
function: U02 to U05 when the set value "2" is selected.
The detail is referred to the function: U02 to U05.
[S-shape acceleration and deceleration]
This pattern reduces shock by mitigating output frequency
changes at the beginning/end of acceleration and
deceleration.
Output frequency
0
f[Hz]
t[s]
dec
dec
acc
acc
Arbitrary S-shape
Mild S-shape ern
<Pattern constants>
When 1 is selected in H07
(mild S-shape pattern)
When 2 is selected in H07
(arbitrary S-shape pattern)
Range of
S-shape()
0.05 x max. output freq. (Hz)
(U02 to U05) x max. output
freq. (Hz)
Time for
S-shape at
acceleration
( acc)
0.10 x acceleration time (s)
(U02, U03) x2 x
acceleration time (s)
Time for
S-shape at
deceleration
( dec)
0.10 x deceleration time (s)
U04, U05 x2 x
deceleration time (s)
When acceleration and deceleration times are very
long or short, acceleration and deceleration are rendered
linear.
It may be switched the acceleration and deceleration
time during constant speed or stopping by the function
"acceleration and deceleration time selection"(E01 to
E09: 4, 5).
The signal may be ignored switched during S-shape at
acceleration.
The linear deceleration time is corresponded if switched
during S-shape at deceleration.
It may be switched to the S-shape operation if output
frequency is reached to the setting frequency or change
to acceleration control.
[ Curvilinear acceleration and deceleration ]
This function is used to minimize motor acceleration and
deceleration times in the range that includes a
constant-output range.
Deceleration time
Maximum
output
frequency
Output
frequency
Base
frequency
t[sec]
0
Acceleration time
Set
frequency
When accidental reversing is expected to cause a
malfunction, this function can be set to prevent reversal.
H 0 8 R E V L O C K
Set value 0: Inactive
1: Active
When reversible operation with polarity(set value: "4" or
"5") is selected in frequency command: F01, C30, the
inverter operates as follows.
Operation
command
0V to 10V input
-10V to 0V input
Short FWD-CM
terminals or
: ON
The inverter operates.
The frequency display
is "0.00" Hz.
Short REV-CM
terminals or
: ON
The frequency display
is "0.00" Hz.
The inverter operates.
This function prevents a reversing operation resulting from
a connection between the REV and P24 terminals,
inadvertent activation of the key, or negative analog
input from terminal 12 or V1. During this function is
operating, "0.00Hz" is displayed on the LED monitor.
This function cannot be prevented against H18: Torque
control function. It may be reverse because of the torque
signal and load.
ACC/DEC (Mode select) pattern
H07
H 0 7 A C C P T N
Related functions
U02 to U05
H08
Rev. phase sequence lock
FWD
REV
REV
Page 81
TECO–Westinghouse Motor Company Function Explanation 75
This function smoothly starts the motor which is coasting
after a momentary power failure or after the motor has
been subject to external force, without stopping motor.
At startup, this function detects the motor speed and
outputs the corresponding frequency, thereby enabling a
shock-free motor startup. Although the normal startup
method is used, when the coasting speed of the motor is
120 Hz or more as an inverter frequency, when the value
set to "F03 Maximum frequency," exceeds the value set to
"F15 Frequency limiter (upper limit)." and when the
coasting speed is less than 5 Hz as an inverter frequency.
H 0 9 S T A R T M O D E
Set value 0,1,2
Set value
STM
Restart after a
momentary power
failure or
Line-to-inverter
switching
Other
operation
0
OFF /
not selected
Inactive
(normal starting)
1
Active
(smoothly starting)
Inactive
2
Active
any value
ON
Active
STM: Start characteristics selection signal(E01 to E09: 26)
NOTE:
-1: Automatically restart when overcurrent or overvoltage is
detected during smoothly starts.
-2: The coasting speed is used 100 Hz or less as an
inverter frequency.
-3: When H09:2 or STM:ON, it needs the time more than
normal start even the motor is STOP because the motor
speed is detected on ALL situation. And it may be
rotated the motor when the load is too small.
-4: Auto tuning(P04/A13: 2) should be done to use this
function.
-5: When the used motor slippage is different from TWMC
motor, the "Slip compensation control (P09, A18)"
should be set. The characteristics may not be satisfied.
When the operation above is problematic, this function is
not used (inactive).
This function may not be satisfied due to the
characteristics because of the load condition, motor
constant, operating frequency, coasting speed, wire
length, momentary power failure time or external factor.
P24
STM
FWD
Time
0.1 s or
longer
0.2 s or
longer
ON
Time
Output
frequency
(motor speed)
Speed
search
In this section, the output
voltage is gradually increased
in steps to minimize shock.
Acceleration
ON
Note: The dotted-dashed line indicates motor speed.
When the output frequency is fixed (constant-speed
operation) at light loads and except for”0.0” is set to F09,
"Torque boost 1," this function automatically reduces the
output voltage, while minimizing the product (power) of
voltage and current.
Auto tuning (P04/A13: 2) should be done to use this
function.
The energy-saving operation does not be operated when
set below.
- Under Torque control
- Selected the Automatic torque boost
- Selected the Torque vector control
Set value 0: Inactive
1: Active
Note:
-Use this function for square law reduction torque loads
(e.g., fans, pumps). When used for a constant-torque
load or rapidly changing load, this function causes a delay
in control response.
-The energy-saving operation automatically stops
during acceleration and deceleration and when the
torque limiting function is activated.
This function selects the inverter stopping method when
a stop command is entered.
H 1 1 D E C M O D E
Set value 0: Deceleration-to-stop based on data set to
"H07 Non-linear acceleration and
deceleration"
1: Coasting-to-stop
Note:
This function is effective only when a stop command is
entered and, therefore, is ineffective when the motor is
stopped by lowering the set frequency.
An overcurrent trip generally occurs when current flows
above the inverter protective level following a rapid
change in motor load. The instantaneous overcurrent
limiting function controls inverter output and prohibits the
flow of a current exceeding the protective level even
when the load changes.
As the operation level of the instantaneous overcurrent
limiting function cannot be adjusted, the torque limiting
function must be used.
WARNING
As motor generation torque may be
reduced when instantaneous
overcurrent limiting is applied, set this
function to be inactive for equipment
such as elevators, which are
adversely affected by reduced motor
generation torque, in which case an
overcurrent trip occurs when the
current flow exceeds the inverter
protective level. A mechanical brake
should be used to ensure safety.
Otherwise accidents may result.
H 1 2 I N S T C L
Set value 0: Inactive
1: Active
H 1 0 E N E R G Y S A V
H09
Start mode
H12
Instantaneous overcurrent limiting
H10
Energy-saving operation
H11
DEC mode
H09
Start mode
Page 82
TECO–Westinghouse Motor Company Function Explanation 76
Instantaneous switching to another power line (when the
power of an operating motor is cut off or power failure
occurs) creates a large phase difference between the
line voltage and the voltage remaining in the motor,
which may cause electrical or mechanical failure. To
rapidly switch power lines, enter the remaining voltage
attenuation time to wait for the voltage remaining in the
motor to attenuate. This function operates at restart
after a momentary power failure.
H 1 3 R E S T A R T T
Setting range: 0.1 to 5.0 seconds
When the momentary power failure time is shorter than
the wait time value, a restart occurs following the wait
time. When the power failure time is longer than the
wait time value, a restart occurs when the inverter is
ready to operate (after about 0.2 to 0.5 second).
This function determines the reduction rate of the output
frequency for synchronizing the inverter output frequency
and the motor speed. This function is also used to
reduce the frequency and thereby prevent stalling under
a heavy load during normal operation.
H 1 4 F A L L R A T E
Setting range: 0.00, 0.01 to 100.00 Hz/s
When 0.00 is set, the frequency is reduced according to
the set deceleration time.
Note:
A too large frequency reduction rate is may temporarily
increase the regeneration energy from the load and
invoke the overvoltage protective function. Conversely,
a rate that is too small extends the operation time of the
current limiting function and may invoke the inverter
overload protective function.
This function is for when 2 (deceleration-to-stop at power
failure) or 3 (operation continuation) is set to "F14
Restart after momentary power failure (operation
selection)." Either function starts a control operation if
the main circuit DC voltage drops below the set operation
continuation level.
H 1 5 H O L D V
Setting range 230 V series: 200 to 300V
460 V series: 400 to 600V
When power supply voltage to the inverter is high,
control can be stabilized even under an excessive load
by raising the operation continuation level. However,
when the level is too high, this function activates during
normal operation and causes unexpected motion.
Please contact TWMC electric when changing the initial
value.
As the power to an external operation circuit (relay
sequence) and the main power to the inverter is
generally cut off at a power failure, the operation
command issued to the inverter is also cut off. This
function sets the time an operation command is to be
held in the inverter. If a power failure lasts beyond the
self-hold time, power-off is assumed, automatic restart
mode is released, and the inverter starts operation at
normal mode when power is applied again. (This time
can be considered the allowable power failure time.)
H 1 6 S E L F H O L D T
Setting range: 0.0 to 30.0 seconds, 999
When "999" is set, an operation command is held (i.e.,
considered a momentary power failure) while control power
in the inverter is being established or until the main circuit
DC voltage is about 100Vdc.
This function controls motor torque according to a
command value.
This function automatically extends accelerating time
against acceleration operation of 60 seconds or longer to
prevent an inverter trip resulting from a temperature rise
in inverter due to overcurrent.
Set value 0: Inactive
1: Active
(When the active drive function is activated, the
acceleration time is three times the selected time.)
H 1 9 A U T R E D
H19
Active drive
H16
Auto-restart (OPR command selfhold time)
H13
Auto-restart (Restart time)
H14
Auto-restart ( Freq. fall rate)
H15
Auto-restart (Holding DC voltage)
H14
Auto-restart (Freq. fall rate)
Page 83
TECO–Westinghouse Motor Company Function Explanation 77
PID control detects the amount of control (feedback
amount) from a sensor of the control target, then
compares it with the target value (e.g., reference
temperature). If the values differ, this function performs a
control to eliminate the deviation. In other words, this
control matches the feedback amount with the target
value.
This function can be used for flow control, pressure control,
temperature control, and other process controls.
Target
value
P
Drive
section
Control
target
I
D
+
+ +
+
-
Feedback amount
Forward or reverse operations can be selected for PID
controller output. This enables motor revolutions to be
faster or lower according to PID controller output
This function cannot be used when the motor 2 is
selected.
H 2 0 P I D M O D E
Set value 0: No operation
1: Forward operation
2: Reverse operation
Forward
operation
Reverse
operation
Maximum
frequency
0
0%100%
PID output
Inverter output
frequency
The target value can be entered using F01, "Frequency
setting 1," or directly from the keypad panel. Select any
terminal of Terminals X1 (E01) to X9 (E09) and set value
11 (frequency setting switching).
For entry from F01, "Frequency setting 1," input an OFF
signal to the selected terminal. For direct entry from the
keypad panel, turn on the selected terminal.
For the target value and feedback amount, the process
amount can be displayed according to the values set in
E40, "Display coefficient A," and E41, "Display
coefficient B."
This function selects the feedback amount input terminal
and electrical specifications of the terminal. Select a value
from the table below according to sensor specifications.
Set value
Descriptions
0
Control terminal 12, forward operation (0 to
10V voltage input)
1
Control terminal C1, forward operation (4 to
20mA current input)
2
Control terminal 12, reverse operation (10
to 0V voltage input)
3
Control terminal C1, reverse operation (20
to 4mA current input)
Forward operation
Reverse
operation
100%
0%
0V
4mA
10V
20mA
Input
Feedback amount
Only positive values can be input for this feedback amount
of PID control. Negative values (e.g., 0 to -10V, -10 to 0V)
cannot be input, thereby the function cannot be used for a
reverse operation by an analog signal.
H 2 1 F B S I G N A L
Target value or
feedback amount
Display
Display coefficient A
Display coefficient B
0%
100%
H21
PID control (Feedback signal)
H25
PID control (Feedback filter)
H20
PID control (Mode select)
~ ~
Page 84
TECO–Westinghouse Motor Company Function Explanation 78
H 2 2 P - G A I N
These functions are not generally used alone but are
combined like P control, PI control, PD control, and PID
control.
P operation
Operation using an operation amount (output frequency)
proportional to deviation is called P operation, which
outputs an operation amount proportional to deviation,
though it cannot eliminate deviation alone.
Time
Deviation
Operation
amount
Setting range: 0.01 to 10.0 times
P (gain) is the parameter that determines the response
level for the deviation of P operation. Although an
increase in gain speeds up response, an excessive gain
causes vibration, and a decrease in gain delays response.
The value "1" is the P(gain) that is when the maximum
frequency 100% at deviation 100%.
Time
Response
I operation
An operation where the change speed of the operation
amount (output frequency) is proportional to the
deviation is called an I operation. An I operation
outputs an operation amount as the integral of deviation
and, therefore, has the effect of matching the control
amount (feedback amount) to the target value (e.g., set
frequency), though it deteriorates response for significant
changes in deviation.
Time
Deviation
Operation
amount
Setting range: 0.0 (Inactive), 0.1 to 3600 seconds
"H23 I-gain" is used as a parameter to determine the effect
of I operation. A longer integration time delays response
and weakens resistance to external elements. A shorter
integration time speeds up response, but an integration
time that is too short causes vibration.
D operation
An operation where the operation amount (output
frequency) is proportional to the deviation differential is
called a D operation, which outputs an operation amount
as the deviation differential and, therefore, is capable of
responding to sudden changes.
Time
Deviation
Operation
amount
Setting range: 0.00 (Inactive), 0.01 to 10.0 seconds
"H24 D-gain" is used as a parameter to determine the
effect of a D operation. A longer differentiation time
causes vibration by P operation quickly attenuating at the
occurrence of deviation. Excessive differentiation time
could cause vibration. Shortening the differentiation
time reduces attenuation at the occurrence of deviation.
PI control
P operation alone does not remove deviation completely.
P + I control (where I operation is added to P operation)
is normally used to remove the remaining deviation. PI
control always operates to eliminate deviation even when
the target value is changed or there is a constant
disturbance. When I operation is strengthened,
however, the response for rapidly changing deviation
deteriorates. P operation can also be used individually
for loads containing an integral element.
PD control
If deviation occurs under PD control, an operation
amount larger than that of D operation alone occurs
rapidly and prevents deviation from expanding. For a
small deviation, P operation is restricted. When the
load contains an integral element, P operation alone may
allow responses to vibrate due to the effect of the integral
element, in which case PD control is used to attenuate
the vibration of P operation and stabilize responses. In
other words, this control is applied to loads in processes
without a braking function.
PID control
PID control combines the P operation, the I operation
which removes deviation, and the D operation which
suppresses vibration. This control achieves
deviation-free, accurate, and stable responses.
Adjusting PID set value
Adjust the PID value while monitoring the response
waveform on an oscilloscope or other instrument if
possible. Proceed as follows:
-Increase the value of "H22 P-gain" without generating
vibration.
- Decrease the value of "H23 I-gain" without generating
vibration.
- Increase the value of "H24 D-gain" without generating
vibration.
H 2 3 I - G A I N H 2 4 D - G A I N
H22
PID control (P-gain)
H23
PID control (I-gain)
H24
PID control (D-gain)
Page 85
TECO–Westinghouse Motor Company Function Explanation 79
-To suppress vibration with a frequency roughly equivalent
to the value "H24 D-gain," decrease the value of H24. If
there is residual vibration with 0.0, decrease the value of
"H22 P-gain."
Response
Before
adjustment
After
adjustment
Time
This filter is for feedback signal input from terminal [12]
or [C1]. This filter stabilizes operation of the PID control
system. A set value that is too large, however,
deteriorates response.
H 2 5 F B F I L T E R
Setting range: 0.0 to 60.0 seconds
Set this function active when the motor has a PTC
thermistor for overheat protection
Set value 0: Inactive
1: Active
Connect the PTC thermistor as shown in the figure
below.
Turn on switch “PTC” on the control PCB.
The trip mode is activated by “OH2:External thermal
relay tripped.”
PTC
thermistor
H27
(Level)
Comparator
OH2
DC10V
Resistor
250 Ohom
0V
13
C1
11
ON OFF
PTC
1k Ohom
The voltage input to terminal [C1] is compared to the set
voltage (Level). When the input voltage is equal to or
greater than the set voltage (Level), "H26 PTC thermistor
(Mode select)," starts.
Setting range: 0.00 to 5.00V
The PTC thermistor has its own alarm temperature. The
internal resistance value of the thermistor largely change
at the alarm temperature. The operation (voltage) level
is set using this change in the resistance value.
Internal resistance of
PTC thermistor
Rp2
Rp1
Temperature
Alarm
temperature
The figure in "H26 PTC thermistor (Mode select)," shows
that resistor 250 and the thermistor (resistance value
Rp) are connected in parallel. Hence, voltage Vc1
(Level) at terminal [C1] can be calculated by using the
following formula.
][
・
・
V10
Rp250
Rp250
1000
Rp250
Rp250
Vc
1
The operation level can be set by bringing Rp in the Vc1
calculation formula into the following range.
Rp
1
< Rp< Rp2
To obtain Rp easily, use the following formula.
[Ω]
2
RpRp
Rp
21
H 2 6 P T C M O D E
H26
PTC thermistor (Mode select)
H27
PTC thermistor (Level)
H 2 7 P T C L E V E L
H25
PID control (Feedback filter)
Page 86
TECO–Westinghouse Motor Company Function Explanation 80
The link function (communication function) provides
RS-485 (provided as standard) and bus connections
(optional).
The serial link function includes:
1) Monitoring (data monitoring, function data check)
2) Frequency setting
3) Operation command
(FWD, REV, and other commands for digital input)
4)Write function data
H 3 0 L I N K F U N C
Setting range: 0 to 3
Communication can be enabled and disabled by a digital
input. This function sets the serial link function when
communication is enabled.
Set value
Frequency
command
Operation
command
0
Disabled
Disabled
1
Enabled
Disabled
2
Disabled
Enabled
3
Enabled
Enabled
The data monitoring and function data write functions are
always enabled. Disabling communication using digital
input brings about the same result as when "0" is set to this
function. When the bus option is installed, this setting
selects the function of the option and the RS-485 interface
is restricted to monitoring and writing function data.
These functions set the conditions of RS-485 Modbus-RTU
communication. Set the conditions according to the
upstream device. Refer to technical manual for the
protocol.
This function sets the station address of RTU.
H 3 1 4 8 5 A D R E S S
Setting range: 1 to 247
This function sets processing at communication error and
sets the error processing timer value.
H 3 2 M O D E O N E R
Setting range: 0 to 3
Set value
Processing at communication error
0
Immediate Er 8 trip (forced stop)
1
Continue operation within timer time, Er8 trip
after timer time.
2
Continue operation and effect retry within timer
time, then invoke an Er8 trip if a
communication error occurs. If an error does
not occur, continue operation.
3
Continue operation.
H 3 3 T I M E R
Setting range: 0.0 to 60.0 seconds
This function sets the baud rate.
H 3 4 B A U D R A T E
Setting range: 0 to 3
Set value
Baud rate
0
19200 bit/s
1
9600 bit/s
2
4800 bit/s
3
2400 bit/s
This function sets data length.
H 3 5 L E N G T H
Setting range: 0
Set value
Data length
0
8 bit
This function sets the parity bit.
H 3 6 P A R I T Y
Setting range: 0 to 2
Set value
Parity bit
0
None
1
Even
2
Odd
This function sets the stop bit.
H 3 7 S T O P B I T S
Setting range: 0, 1
Set value
Stop bit
0
2 bit
1
1 bit
The stop bit is automatically configured by the value of the
parity bit. For parity “NONE” the stop bit is 2bits. For
parity “EVEN” or “ODD” the stop bit is 1 bit.
In a system where the local station is always accessed
within a specific time, this function detects that access
was stopped due to an open-circuit or other fault and
invokes an Er 8 trip.
H 3 8 N O R E S t
Setting range: 0 (No detection)
1 to 60 seconds
This function sets the time from when a request is issued
from the upstream device to when a response is
returned.
H 3 9 I N T E R V A L
Setting range: 0.00 to 1.00 second
H30
Serial link (Function select)
H31
RS-485 (Address)
H39
RS-485 (Response interval)
~ ~
Page 87
TECO–Westinghouse Motor Company Function Explanation 81
This function sets the maximum frequency for motor 2
output by the inverter. This function operates the same
as "F03 Maximum frequency 1." For details, see the
explanation for F03.
This function sets the maximum output frequency in the
constant-torque area of motor 2 (i.e., output frequency at
rated output voltage). This function operates the same
as "F04 Base frequency 1." For details, see the
explanation for F04.
This function sets the rated value of voltage output to
motor 2. This function operates the same as "F05
Rated voltage 1." For details, see the explanation for
F05.
This function sets the maximum value of the inverter
output voltage of motor 2. This function operates the
same as "F06 Maximum voltage 1." For details, see the
explanation for F06.
A 0 4 M A X V - 2
This function sets the torque boost function of motor 2.
This function operates the same as "F09 Torque boost
1." For details, see the explanation for F09.
This function sets the function of the electronic thermal
overload relay for motor 2. This function operates the
same as F10 to F12, "Electronic thermal overload relay
1." For details, see the explanations for F10 to F12.
This function sets the torque vector function of motor 2.
This function operates the same as "F42 Torque vector
control 1." For details, see the explanation for F42.
This function sets the number of poles of motor 2 to be
driven. This function operates the same as "P01 Number
of motor-1 poles." For details, see the explanation for P01.
This function sets the capacity of motor 2. This function
operates the same as "P02 Motor 1 (Capacity)." For
details, see the explanation for P02. However, the
related motor data functions change to "A12 Motor 2
(Rated current)," "A15 Motor 2 (No-load current)," "A16
Motor 2 (%R1 setting)," and "A17 Motor 2 (%X setting)."
This function sets the rated current of motor 2. This
function operates the same as "P03 Motor 1 (Rated
current)." For details, see the explanation for P03.
This function sets the auto tuning of motor 2. This
function operates the same as "P04 Motor 1 (Tuning)."
For details, see the explanation for P04.
This function sets the online tuning of motor 2. This
function operates the same as "P05 Motor 1 (On-line
tuning)." For details, see the explanation for P05.
This function sets the no-load current of motor 2. This
function operates the same as "P06 Motor 1 (No-load
current)." For details, see the explanation for P06.
This function sets %R1 and %X of motor 2. This
function operates the same as "P07 Motor 1 (%R1
setting)," and "P08 Motor 1 (%X setting)." For details,
see the explanations for P07 and P08.
This function sets the amount of slip compensation for
motor 2. This function operates the same as "P09 Slip
compensation control." For details, see the explanation
for P09.
Set value : 0.00Hz to 15.00Hz
Calculate the amount of slip compensation using the
following formula:
Slip compensation amount
][ Hz
min]/r[ speed sSynchronou
min]/r[ Slippage
frequency Base
Slippage = Synchronous speed-Rated speed
A 1 1 M 2 - C A P A 0 5 T R Q B O O S T 2 A 0 9 T R Q V E C T O R 2
A 0 1 M A X H z - 2
A 1 2 M 2 - I r A 0 2 B A S E H z - 2 A 1 3 M 2 T U N 1 A 0 3 R A T E D V 2 A 1 4 M 2 T U N 2 A 1 5 M 2 - I o A 0 6 E L C T R N O L 2 A 0 7 O L L E V E L 2 A 0 8 T I M E C N S T 2 A 1 0 M 2 P O L E S
Motor 2 (A: Alternative Motor Parameters)
A01
Maximum frequency2
A02
Base frequency 2
A05
Torque boost 2
A03
Rated voltage 2
A11
Motor 2 (Capacity)
A12
Motor 2 (Rated current)
A06
Electronic thermal overload relay 2 (Select)
A07
Electronic thermal overload relay 2 (Level)
A08
Electronic thermal overload relay 2 (Thermal time constant)
A09
Torque vector control 2
A10
Number of motor-2 poles
A13
Motor 2 (Tuning)
A04
Maximum voltage 2
A14
Motor 2 (On-line tuning)
A15
Motor 2 (No-load current)
A16
Motor 2 (%R1 setting)
A17
Motor 2 (%X setting)
A18
Slip compensation control 2
A 1 6 M 2 - % R 1
A 1 7 M 2 - %
X
A 1 8 S L I P C O M P 2
Page 88
TECO–Westinghouse Motor Company Function Explanation 82
This function becomes effective, when the torque limit
(brake) is used. The inverter controls to increase the
output frequency so that torque calculations do not
exceed the torque limit (brake) setting ( F41 or E17).
(When F41 or E17 is set to 999, it becomes invalid.)
This function sets the increment of upper limit for
output frequency.
When the regeneration avoidance is selected, the
resurrection ability can be improved by raising the
increment of upper limit. However, the output frequency
of the inverter is limited at the frequency limit(high):
F15.
U 0 1 U S E R 0 1
Setting range : 0 to 65535
The set value "15" becomes 1Hz.
(The set value "1" becomes 1/15Hz)
1st S-shape level at acceleration (start)
U02
2nd S-shape level at acceleration (stop)
U03
1st S-shape level at deceleration (start)
U04
2nd S-shape level at deceleration (stop)
U05
When "2" is set in the function code: H07, both
curvilinear acceleration and deceleration ranges of
S-shape can be set up arbitrarily.
The range is the ratio for maximum output frequency 1
(F03) or 2 (A01) .
U 0 2 U S E R 0 2
U 0 3 U S E R 0 3
U 0 4 U S E R 0 4
U 0 5 U S E R 0 5
Setting range : 1 to 50%
U05
f1
Output frequency
0
f[Hz]
t[s]
tdec
tacc
U03
U02
U04
f0
100% value of this function means maximum
frequency (fmax) .
Acceleration time “tacc” and deceleration time “tdec”
of upper figure become longer than the linear
acceleration time and deceleration time. When the set
acceleration time(F07,E10,E12,E14) is assumed to
be “Ta” and deceleration time(F08,E11,E13,E15) is
assumed to be “Td”, “tacc” and “tdec” can be
calculated by the following expressions.
- At acceleration,
100
03U02U
maxf|0f1f|
or,
- At deceleration,
100
05U04U
maxf|0f1f|
Ta)
100
03U02U
maxf
0f1f
(tacc
Td)
100
05U04U
maxf
0f1f
(tdec
- At acceleration,
100
03U02U
maxf|0f1f|
or,
- At deceleration,
100
05U04U
maxf|0f1f|
Ta
100
03U02U
03U02U
100
maxf
0f1f
2tacc
Td
100
05U04U
05U04U
100
maxf
0f1f
2tdec
Initial value of main DC link capacitor
U08
Measured value of main DC link capacitor
U09
Data for the life expectancy judgment of the capacitor
in main circuit is stored in this function. The electrical
discharge time of the capacitor can be measured
automatically, and the time of part replacement can be
confirmed according to the decrement rate from the
factory shipment.
U 0 8 U S E R 0 8
U 0 9 U S E R 0 9
Setting range : 0 to 65535
The electrical discharge time which is measured in the
factory shipment is set to function code U08 as a initial
value. This value is different in each inverter.
The electrical discharge time of the capacitor is
measured automatically, when the power supply is
turned off. And, the result is stored in function code
U09.
When the power supply is turned off under the
conditions as follows, decrement rate (%) to the factory
shipment can be measured.
Conditions: which has been described to "*Estimation
of life expectancy based on maintenance information"
of the instruction manual "8-2 periodical inspection".
The result of
100
08U
09U
is displayed in CAP=xxx.x%
of maintenance information. 85% becomes a standard
at the part replacement time.
S-shape clause
linear Acceleration and
deceleration clause
U : User function
Maximum compensation frequency during braking torque limit
U01
Page 89
TECO–Westinghouse Motor Company Function Explanation 83
◆When you make measurement of capacity and life
expectancy judgment of capacitor with an actual
operating condition, set the value “30” to the function code “E20 to E24”. And write the measurement result
U09 with an actual operating condition to the function
code U08 as an initial value as early as possible since
inverter operation starts.
However, life judgment by the measurement result
cannot be performed in case of 1 and 2 as below.
1. During inverter operation, a power supply is turned
off and it stops.
2. Cooling fan ON/OFF control is used.
(function code : H 06= 1)
Turn off the power supply of inverter, on the conditions
at which the inverter has stopped, and a cooling fan is
operated. It is not necessary to remove an option card
and the connection with a control terminal.
As for this "measurement with an actual operating
condition", carry out this measurement about 10 times
to minimize the error of a measurement result, and
make the average value into an initial value.
Moreover, when there is 10% or more of change from
the last measured value, measurement is disregarded
in order to prevent incorrect measurement. Renewal of
a display is not carried out.
◆Set measured value U09 to the initial value U08 after
exchanging capacitors.
Related Functions
E20 to E24
(Set value:30)
PC board capacitor powered on time
U10
◆The accumulation time of the capacitor on PC board
are displayed. The accumulation time of the control
power supply multiplied by the life expectancy
coefficient defined by the temperature inside the
inverter are displayed. Hence, the hours displayed
may not agree with the actual operating hours. Since
the accumulation time are counted by unit hours,
power input for less than one hour will be disregarded.
The accumulation time are displayed in TCAP=xxxxxh
of maintenance information. The standard at the
replacement time is 61,000h. Refer to the manual "8-2
regular check" for the maintenance.
U 1 0 U S E R 1 0
Setting range: 0 to 65535 hours
◆Clear the accumulation time to 0 hour, after replacing
the PC board on which capacitors are equipped with.
There is also PC Board without the capacitor
(ex :Control circuit board) not to be cleared the
accumulation time. For details, contact TWMC.
Related Functions
E20 to E24
(Set value:30)
Cooling fan operating time
U11
◆The integrated operating hours of the cooling fan are
displayed. Since the integrated hours are counted by
unit hours, power input for less than one hour will be
disregarded. The integrated hours are displayed in
TFAN=xxxxxh of maintenance information.
The standard at the replacement time is 40,000h in the
inverter of 5HP or less. The standard at the
replacement time is 25,000h in the inverter of 7.5HP or
more. (Estimated life expectancy of a cooling-fan at
inverter ambient temperature of 40 degree.)
The displayed value should be considered as a rough
estimate because the actual life of a cooling fan is
influenced significantly by the temperature. Refer to
the manual "8-2 regular check" for the maintenance.
U 1 1 U S E R 1 1
Setting range : 0 to 65535 hours
Clear integrated operating time to 0 hour after replacing
the cooling fan.
Related Functions
E20 to E24
(Set value:30)
Magnetize current vibration damping gain
U13
◆Adjust if Magnetizing current vibration occurred in the
inverter output current .
U 1 3 U S E R 1 3
Setting range: 0 to 32767
◆Adjust the value from 0 to 2048 as a standard value.
Vibration damping gain becomes 100% in set value
4096.
Slip compensation filter time constant
U15
◆The filter time constant of Slip compensation is set.
U 1 5 U S E R 1 5
Setting range : 0 to 32767
◆Calculate the filter time constant using the following
formula.
valuesetU15""
2
constanttimeFilter
16
[ms]
◆The response time of the control slows because the
filter time constant is enlarged when a value is set to
smaller. However, system becomes steady.
◆The response time of the control quickens because the
filter time constant becomes smaller, when a set value
is enlarged.
Note: Response time quickens when a set value is
enlarged. Therefore, there is a possibility that the
output frequency becomes unstable. Please adjust
a set value to smaller than factory setting value.
Integral gain of continuous operation at power failure
U23
Proportional gain of continuous operation at power failure
U24
◆This function becomes effective, when function code
F14 (Restart mode after momentary power failure) set
value is 2 or 3.
U 2 3 U S E R 2 3
U 2 4 U S E R 2 4
Setting range : 0~65535
◆In case of F14 set value : 2.
When the operation continuation level (H15) is
reached, deceleration to a stop occurs. The DC
voltage of the main circuit sharpens the deceleration
slope, and the inverter collects the inertia energy of the
load to maintain the DC bus voltage and controlsthe
motor until it stops, so that the undervoltage protective
function is not activated.
The deceleration slope is adjusted with U23 and U24.
However, the deceleration operation time never
Page 90
TECO–Westinghouse Motor Company Function Explanation 84
becomes longer than the set deceleration time.
◆In case of F14 set value : 3.
The output frequency is lowered by the control by
which the DC voltage of the main circuit is kept
constant from the regeneration energy, so that the
inverter may continue operation when momentary
power failure occurs.
The response is adjusted with U23 and U24 at this
time.
◆Calculate the integral gain using the following formula.
value set23"U"
2
gainIntegral
16
[ms]
PI
calculator
H15
Set value
DC voltage of the
main circuit
Output frequency
command
|f*|
I gain:U23
P gain:U24
|f*|
0
Output frequency
command
|f**|
Input phase loss protection
U48
◆This function selects operation of input phase loss or
power supply unbalance protection.
U 4 8 U S E R 4 8
Setting range : 0 to 2
Set value
Operation
0
Active (without reactor (ACR/DCR))
1
Active (with reactor (ACR/DCR))
2
Inactive
When "2" is set to U48, protection
operation of the inverter to input phase
loss or power supply voltage unbalance
does not work. If you use it as it is,
there is a possibility of damaging an
inverter and
failure may result.
RS-485 protocol selection
U49
◆The protocol of RS-485 communication is changed.
U 4 9 U S E R 4 9
Set value : 0, 1
Set value
Operation
0
FGI-bus
1
Modbus-RTU
Instruction manual and specifications are prepared
about communicative details. Contact TWMC.
◆When function code F13 (electronic thermal)is set to 2,
both the type of the braking resistor and connection
circuit are set. Factory setting is set to nominal applied
resistor and the number of resistor is one. When the
power load capacities of resistor are increased, set the
factory setting properly
U 5 9 U S E R 5 9
Setting range : 0 to A8 (HEX)
Setting of ten’s digit ( type selection )
Set
value
Resistance
[Ω]
Capacity
[W]
Duty
cycle
[%ED] 0 -
-
10%
1
100
200 2 40
400 3 33
400 4 20
800 5 15
900 6 200
200 7 160
400 8 130
400 9 80
800 A 60
900
Setting of unit’s digit (connection circuit selection)
Set value
Braking-resistor
*1)
Duty
cycle
[%ED]
Synthetic
resistance
[Ω]
Power
consumption per
resistance
[comparatively]
Use
number
Connection circuit
0
1
DB
P
10% R 100%
1
2
DB
P
20%
2R
50%
2
2
DB
P
20%
(1/2)R
50%
3
4
DB
P
40% R 25%
4
3
DB
P
30%
3R
33%
5
6
DB
P
50%
(3/2)R
17%
6
9
DB
P
50% R 11%
7
4
DB
P
40%
4R
25%
8
8
DB
P
50%
2R
12.5%
1) It is limited by the %ED value of the braking transistor
inside the inverter.
CAUTION
△
!
Page 91
TECO–Westinghouse Motor Company Function Explanation 85
△
!
CAUTION
◆Set the function code both “ F13” and “U59 ” before
operating the inverter, and don’t change the functions
during operation. The integrated thermal data are
cleared immediately, when function code “ F13” or
“U59 ” are changed. The overheat protection of
resistor becomes invalid. When the function code
“ F13” or “U59 ” are changed in the state where
temperature rose, the overheat protection of resistor
becomes invalid, too.
◆As there is a possibility of damaging the inverter, the
resistor value less than standard applied value should
not be available.
◆Make into one kind the resistor used as combination
conditions for a braking resistor, and connect it so that
the electric power is consumed equally in each
resistor.
◆When the resistor which is instead of DB***-2C/4C are
used as External braking resistor, function code F13
should be set to “0”.
◆ When resistor values less than Standard applied
resistor value is set to the function code, regeneration
operation is invalid. OU alarm will be occurred.
◆If connection of resistor and setting value of resistor is
not corresponded, there is a possibility of damaging
the resistor and the inverter.
Caution or failure may result.
Function for manufacturer
[40HP or more is corresponded]
U59
This function is available to release the overheating alarm
(OH1) at the DC fan broken.
U 5 9 U S E R 5 9
Set value : 00, 01
Set value
Operation
00
OH1 alarm at DC fan broken
01
No alarm at DC fan broken
△
!
CAUTION
◆It causes overheating trip (OH1,OH3) in the inverter,
and the life time decrease such as electrolytic
capacitors on the PCB in the unit by a partial rise
temperature, and there is a possibility to the worst unit
damage when left with the DC fan for an internal stir
stops.
Be sure that set it to the fan exchange and the factory
setting value again promptly after the DC fan for an
internal stir stops. (Contact the fan exchange
procedure TWMC Electric.)
Failure may result.
Regeneration avoidance at deceleration
U60
◆This function is available, when torque limit (brake) of
F41( or E17) is set to “0%”.
U 6 0 U S E R 6 0
Set value : 0, 1
Set value
Operation
0
Torque limit operation
(for high response use)
1
OU alarm avoidance operation
(
for only deceleration or Large inertia use )
◆If function code U60 is set to “0”, braking torque is kept
to about “0%” under acceleration, deceleration,
constant speed state. Output frequency is controlled in
correspond to the rapid change in motor load to
prevent OU alarm. Deceleration time becomes longer
than the set deceleration time (F08).
◆In case of setting value U60:1, Compared with setting
value "0", it controls not to perform torque limit
operation only at the deceleration time, but to prevent
the rise of the DC voltage of the main circuit, and
avoid OU alarm.
At this time, although deceleration time becomes
longer than a setting value of F08, it becomes shorter
than setting value"0" of U60. It may occur OU alarm, if
load changes rapidly during deceleration.
Voltage detect offset and gain adjustment
U61
◆40HP/CT, 50HP/VT or more :
It adjusts, only when a print board is replaced by
maintenance, etc. If not necessary, do not use this
function.
U 6 1 U S E R 6 1
Set value : 0, 1, 2
Inverter
capacity
Operation
30HP/CT or
40HP/VT or
less
0:Inactive(fixed)
40HPCT
50HP/VT or
more
0:Inactive
1:Voltage detect offset adjustment
2:Voltage detect gain adjustment
◆Set the function code in the following procedure.
If the inverter are operated without this adjustment
after replacing the PC board, normal operation may
not be able to be performed.
(Offset adjustment)
1) Confirm that the main power supply is turned ON,
the motor wiring are connected and the motor has
stopped (inverter operation command is OFF).
2) When the data of U61 is changed to "1", and the
FUNC/DATA key is ON, the offset self adjustment is
started. The display of “ storing" of the keypad
panel disappears several seconds later. When the
set value returns to "0", adjustment is completed.
If the main power supply is turned OFF, while
outputting alarm, motor is driving, coast-to-stop
command(BX) is ON and this adjustment is started,
the inverter becomes “Er7:TUNING ERROR".
In this case, start the adjustment after removing the
above-mentioned factor.
Page 92
TECO–Westinghouse Motor Company Function Explanation 86
(Gain adjustment)
1) Drive the motor in an arbitrary frequency of about
10 to 60Hz (However, constant speed) after
executing the above-mentioned offset adjustment.
(U61:1)
At this time, gain adjustment is available unrelated
to the load state.
2) When the data of U61 is changed to "2", and the
FUNC/DATA key is ON, the gain self adjustment is
started. The display of “ storing" of the keypad
panel disappears several seconds to 30 seconds
later. When the set value returns to "0", adjustment
is completed.
If inverter is not operated, this adjustment is not
available.
Motor overload memory retention
U89
◆This is Motor overload memory (Electrical thermal O/L
relay) retention selection at power up.
U 8 9 U S E R 8 9
Setting range: 0, 1
Set value
Operation
0
Inactive
When power up the drive, Motor
Overload data is reset.
1
Active.
When power is down, the drive stores
Motor overload data and uses this data
at next power up.
Page 93
(e.g
p
EQ5 AC Drive Operations Manual
6. Alarm Codes, Causes and Troubleshooting
The drive’s built-in protective features protect the drive against operation outside its design limits.
6-1 Alarm Codes and Causes
Upon activation of an Alarm, the LED display shows the alarm code and the motor coasts to a stop.
A list of alarm codes and causes are shown in the following table.
Table 6-6-1 List of Alarms and Causes
Alarm Name
Over current
Ground fault
Overvoltage
Undervoltage
Input openphase
Cont.
Keypad panel display
LED LCD
OC1
OC2
OC3
EF
OU1
OU2
OU3
LU
Lin
OC DURING ACC
OC DURING DEC
OC AT SET SPD
GROUND FAULT
OV DURING ACC
OV DURING DEC
OV AT SET SPD
UNDERVOLTAGE
PHASE LOSS
Contents of operation
During
acceleration
During
deceleration
Running at
constant
speed
Alarm activates when the following condition occurs:
• Ground fault in the in the inverter output circuit is
detected.
It is recommended to install a separate ground-fault / ground
leakage protection relay to protect against personal injury or
property damage.
Note: For drives 30HP/CT, 40HP/VT and below Ground
Fault Detection is covered by the over-current protection
function.
During
acceleration
During
deceleration
Running at
constant
speed
Alarm activates when the following condition occurs:
• The DC link voltage of the main circuit falls below the
undervoltage detection level (230V series: 400V DC,
460V series: 800V DC) due to a low supply voltage.
Note: The undervoltage alarm is not displayed / activated
when parameter F14 (Restart after momentary power failure)
is selected or if the supply voltage falls below the level to
maintain control
Alarm activates when the following condition occurs:
• One of the input phases is lost (L1/R, L2/S, L3/T).
Note: Loss of an input phase may damage rectifying diodes
and / or bus capacitors.
Alarm activates when one of following
conditions occur:
• Inverter output current momentarily
exceeds the specified over-current
detection level.
• Short-circuit or ground fault in the output
circuit occurs.
Note: Ground Fault for inverters 40HP/CT,
50HP/VT and above is covered by a
separate ground fault protection function
(EF).
Alarm activates when the following condition
occurs:
• The DC link circuit voltage of the main
circuit exceeds the overvoltage detection
level (230V series: 400V DC, 460V
series: 800V DC) due to an increase in
the regenerating current from the motor.
Note: No protection is provided for a high
voltage inadvertently applied to the inverter
that exceeds the maximum overvoltage level
TECO – Westinghouse Motor Company Alarm Codes & Causes 87
Page 94
)
g
EQ5 AC Drive Operations Manual
Alarm activates when the following condition occurs:
Overheating of
heat
sink
External alarm
Inverter internal
overheating
Overheating of
braking resistor
Motor 1
overload
Motor 2
overload
Inverter
overload
Blown fuse
Memory error
OH1
OH2
OH3 HIGH AMB TEMP
dbH
OL1
OL2
OLU
FUS
Er1
FIN OVERHEAT
EXT ALARM
DBR OVERHEAT
MOTOR1 OL
MOTOR2 OL
INVERTER OL
DC FUSE OPEN
MEMORY ERROR
• Temperature of the heatsink rises above the maximum
allowed heatsink temperature due to a cooling fan failure.
• Temperature falls below the minimum allowed heatsink
temperature.
Alarm activates when one of following conditions occur:
• Control Circuit Terminal: THR input is closed (see user
connection).
• PTC Thermal Protection is enabled (H26 = 1) and
temperature level is reached.
Alarm activates when one of following conditions occur:
• Temperature inside the inverter rises above the
maximum allowed temperature. (E.g. due to poor
ventilation)
Current draw of terminal 13 exceeds 20mA (e.g. due to a
short circuit condition.
Alarm activates when the following condition occurs:
Electronic thermal O/L relay is enabled (Parameter F13) and
the external brakin
Alarm activates when the following condition occurs:
Electronic thermal O/L relay 1 is enabled (Parameter F10)
and the motor current exceeds the motor rated current level.
If the second motor current exceeds the preset level when
the operation is switched to drive the second motor, the
protective function is activated, provided that electronic
thermal O/L relay 2 of function code A04 is selected.
If the output current exceeds the rated overload current, the
protective function is activated to provide thermal protection
against semiconductor element overheating in the inverter
main circuit.
If the fuse in the inverter is blown out following a short-circuit
or damage to the internal circuit, the protective function is
activated (for 40HP/CT, 50HP/VT or more only).
If a memory error occurs, such as missing or invalid data, the
protective function is activated.
resistor is overheating.
Digital Operator
communication
error
CPU error
Option error
Forced stop
Output wiring
error
RS-485
communication
error
Er2
Er3
Er4
Er5
Er6
Er7
Er8
KEYPD COM ERR
CPU ERROR
OPTN COM ERR
OPTION ERROR
OPR PROCD ERR Error when using the forced stop comm and
TECO – Westinghouse Motor Company Trouble Shooting Chart 93
NO
Input the voltage.
Page 100
EQ5 AC Drive Operations Manual
6-4 Abnormal motor rotation
(1) If motor does not rotate
Motor does not rotate.
Remove the cause of
alarm function activation
and reset the alarm,
then run the motor.
If no error is detected,
continue operation.
YES
Does the motor run
if FWD or REV is
pressed?
NO
Press the
∧
key and set
the frequency.
YES
Does the motor start
when the key
∧
is pressed?
NO
Set the frequency
correctly.
Faulty motor
Charge lamp (CRG)
lights and LCD monitor
lights up?
YES
Is the LCD mo n itor
YES
displaying an alarm
mode screen?
NO
Is operation method
the keypad panel or
control terminal input?
Keypad
panel
NO
Was the forward or
reverse operation
command given?
YES
NO
Has the frequency
been set?
YES
Are the frequency limiter
(High) and the frequency
setting lower than
YES
the starting frequency?
NO
Are the inverter output
terminals (U,V,W ) provided
with the proper voltage?
YES
Are the circuit breaker and
NONO
magnetic contactor on the
power supply side switched on?
YES
Are the voltages
on the power terminals
(R/L1, S/L2, T/L3) norm a l?
YES
Is a jumper or DC rea cto r
connected between
terminals P1 and P(+)?
Control
YES
terminals
Are external wiring
Are external wiring between
NO
YES
NO
between control circuit
control circuit terminalsFWD, REV -CM
terminals FWD, REV-
connected correctly?
CM connected
NO
Is the external wiring
between control terminals
YES
13, 12, 11, C1and V2 or
between X1-X9 and
CM fo r th e multistep
frequency selection
connected correctly?
YES
NO
Inverter may be faulty.
Contact TWMC.
Turn on.
Check for problems
(low voltage,
NO
an open-phase,
a loose connection,
poor contact) and
remedy accordingly.
NO
Connect.
Inverter may be faulty.
Contact TWMC.
Replace the faulty
YES
switch or relay.
Correct the wiring error.
NO
Replace the faulty
Replace the faulty
frequency setting POT (VR),
frequency setting POT (VR)
signal converter, switch,
, signal converter,switch,
or relay contacts as required.
or relay contactsasrequired.
NO
Excessive load?Correct the wiring error.
YES
YES
Is the torque boost
YES
set correctly?
NO
Raise the torque boost.
The motor does not rotate if the following commands are issued.
An operation command is issued while the coast-to-stop or DC braking command is output
A reverse operation command is issued with the “H08 Rev. phase sequence lock” value set to 1.