TECO TP03 PLC User Manual

Page 1
TP03 PLC
USER Manual
TP03 Programmable Logic Controller
TECO Electric & Machinery Co., Ltd.
Page 2
I
Contents
Chapter 1 TP03 Introduction......................................................................................................... 1-1
1 Model type description....................................................................................................... 1-2
2 Product type .......................................................................................................................1-3
2.1 Basic module list..................................................................................................... 1-3
2.2 Expansion module list............................................................................................. 1-6
2.3 Programming tool.................................................................................................... 1-8
2.4 Accessory list.......................................................................................................... 1-9
3 System configuration .......................................................................................................1-10
4 OP07/08-TP03 cable (TP03-302MC) specification..........................................................1-11
5 TP03-302PC cable specification...................................................................................... 1-12
6 TP03 PC/PDA port connect with HMI by RS-422........................................................... 1-13
6 TP03 terminal block......................................................................................................... 1-13
Chapter 2 Basic Unit Specification............................................................................................. 2-1
1 Function ............................................................................................................................. 2-1
1.1 General specification............................................................................................... 2-1
1.2 AC type Power supply specification ....................................................................... 2-3
1.3 DC type Power supply specification....................................................................... 2-3
1.4 General features for basic unit ................................................................................ 2-4
1.5 Environment specification....................................................................................... 2-5
2 Digital input/output............................................................................................................ 2-6
2.1 Digital input ............................................................................................................ 2-6
2.2 Digital output point.................................................................................................2-6
3 Communication ports......................................................................................................... 2-8
3.1 Communication ports position................................................................................ 2-8
3.2 Function description for 3 communication port...................................................... 2-9
3.3 Three communication ports description.................................................................2-11
3.3.1 Modbus slave communication.....................................................................2-11
3.3.2 Data link..................................................................................................... 2-21
3.3.3 REMOTE I/O instruction........................................................................... 2-21
3.3.4 RS/MBUS instruction ................................................................................ 2-22
3.4 Wiring methods..................................................................................................... 2-22
4 High speed counter........................................................................................................... 2-24
4.1 General characteristic of high speed counter ........................................................2-24
4.2 Number for Built-in high speed counter................................................................2-24
4.3 Function ................................................................................................................ 2-26
4.4 Application example for 1 phase high speed counter............................................ 2-27
4.4.1 1 Phase 1 input ...........................................................................................2-27
4.4.2 1 Phase 2 input ...........................................................................................2-28
4.5 Application example for 2 phase high speed counter............................................ 2-28
4.5.1 2 Phase 2 inputs.......................................................................................... 2-28
4.5.2 Action of 2 phase input signal.................................................................... 2-29
4.6 Output counting result........................................................................................... 2-29
4.7 Restrictions for fastest responding frequency....................................................... 2-29
4.8 Common consideration:........................................................................................ 2-30
5 Interruption Input............................................................................................................. 2-31
6 Pulse output...................................................................................................................... 2-32
7 Expansion card................................................................................................................. 2-32
8 Built-in memory and memory card (TP03-1ME)............................................................. 2-33
9 Password .......................................................................................................................... 2-34
10 RUN/STOP switch......................................................................................................... 2-34
11 RTC................................................................................................................................ 2-35
12 Potentiometer................................................................................................................. 2-36
13 Battery............................................................................................................................ 2-37
13 Instruction ......................................................................................................................2-37
Page 3
II
Chapter 3 Expansion unit specification....................................................................................... 3-1
1 Digital expansion unit........................................................................................................3-1
1.1 General specification............................................................................................... 3-1
1.2 Outline dimension................................................................................................... 3-2
1.2.1 TP02 digital expansion unit I .......................................................................3-2
1.2.2 TP02 digital expansion unit II...................................................................... 3-2
1.2.3 TP03 digital expansion unit.......................................................................... 3-2
1.3 Electric specification............................................................................................... 3-3
1.3.1 TP02-16EXD Specification.......................................................................... 3-3
1.3.2 TP02-16EYR Specification.......................................................................... 3-4
1.3.3 TP02-16EYT specification...........................................................................3-5
1.3.4 TP02-16EMR Specification .........................................................................3-6
1.3.5 TP02-32EMR Specification .........................................................................3-7
1.3.6 TP03-16EMR Specification .........................................................................3-8
1.3.7 TP03-16EMT Specification ......................................................................... 3-9
1.3.8 TP03-16EYR Specification........................................................................ 3-10
1.3.9 TP03-16EYT Specification.........................................................................3-11
1.3.10 TP03-16EXD Specification...................................................................... 3-12
2 Analogue expansion unit.................................................................................................. 3-13
2.1 Introduction........................................................................................................... 3-13
2.1.1 Brief ........................................................................................................... 3-13
2.1.2 Data register and channel of analog expansion module............................. 3-14
2.1.3 Setting the system memory........................................................................ 3-15
2.2 General Specification for analog expansion unit...................................................3-17
2.3 Dimension............................................................................................................. 3-17
2.3.1 TP02 analog expansion unit....................................................................... 3-17
2.3.2 TP03 analog expansion unit....................................................................... 3-17
2.4 Wiring for analog expansion module.................................................................... 3-18
2.5 Electric Specification............................................................................................ 3-20
2.5.1 TP02-4AD+ Specification.......................................................................... 3-20
2.5.2 TP03-8AD Specification............................................................................ 3-21
2.5.3 TP03-4RD Specification ............................................................................ 3-22
2.5.4 TP03-4TM Specification............................................................................ 3-23
2.5.5 TP02-2DA+ Specification.......................................................................... 3-24
2.5.6 TP03-2DA Specification............................................................................ 3-25
2.5.7 TP03-3MA Specification............................................................................ 3-26
3 How many expansion unit can be connected to base unit ................................................ 3-28
3.1 Specification.......................................................................................................... 3-28
3.2 Power consumption............................................................................................... 3-28
3.2.1 5V power provide by base unit...................................................................3-28
3.2.2 5V power consumed by expansion unit......................................................3-28
3.2.3 24V internal power provide by base unit ................................................... 3-28
3.3 For example........................................................................................................... 3-29
3.4 Power module TP03-01SPS-A.............................................................................. 3-29
Chapter4 Dimension and installation.......................................................................................... 4-1
1 Outline dimension.............................................................................................................. 4-1
1.1 Basic unit................................................................................................................. 4-1
1.2 TP02 expansion unit................................................................................................ 4-2
1.3 TP03 expansion unit and power unit....................................................................... 4-3
1.4 TP03 communication unit....................................................................................... 4-3
2 Installation.......................................................................................................................... 4-5
2.1 Ambient environment.............................................................................................. 4-5
2.2 Installation of basic unit and expansion unit........................................................... 4-5
2.2.1 Directly installation...................................................................................... 4-6
2.2.2 DIN Rail installation....................................................................................4-8
2.3 Installation for expansion cable and termination connector.................................... 4-8
Page 4
III
Chapter 5 Wiring......................................................................................................................... 5-1
1 Wiring ................................................................................................................................5-1
2 Basic unit wiring................................................................................................................ 5-2
2.1 Wiring power supply and specification................................................................... 5-2
2.1.1 Input wiring at power supply terminal......................................................... 5-2
2.1.2 Protection circuit:......................................................................................... 5-3
2.2 Input wiring.............................................................................................................5-4
2.3 Output wiring.......................................................................................................... 5-5
3 Expansion unit wiring........................................................................................................ 5-7
3.1 Input wiring for expansion unit............................................................................... 5-7
3.2 Output wiring for expansion unit............................................................................ 5-8
4 Wiring consideration..........................................................................................................5-9
4.1 Wiring consideration for Input power terminal....................................................... 5-9
4.1.1 When Built in DC24V power supply share Common terminal with
External power...................................................................................................... 5-9
4.2 Wiring consideration for Input terminal:................................................................. 5-9
4.2.1 Wiring consideration for different Input devices (sensor/ switch…) .........5-10
4.2.2 Leakage current of Input component...........................................................5-11
4.3 Output terminal wiring consideration: ..................................................................5-12
4.3.1 Surge current from Indicator load:............................................................. 5-12
4.3.2 Surge voltage of inductive load.................................................................. 5-12
4.3.3 Driving a light load .................................................................................... 5-13
4.3.4 Lifespan of relay ........................................................................................ 5-13
4.3.5 Wiring consideration for TP03 HT type PLC............................................. 5-13
5 Solving noise problem...................................................................................................... 5-14
5.1 Power source noise................................................................................................ 5-14
5.2 Solving thunder stroke problem............................................................................ 5-15
5.3 Anti-Noise for Expansion Cable ........................................................................... 5-16
5.4 Anti-Noise for I/O Wiring..................................................................................... 5-16
Chapter 6 Trial Run..................................................................................................................... 6-1
1 Trial run.............................................................................................................................. 6-1
1.1 Before Trial run....................................................................................................... 6-1
1.2 Trial run step........................................................................................................... 6-2
2 Maintenance and Inspection............................................................................................... 6-3
2.1 Periodical inspection............................................................................................... 6-3
2.1.1 General items: ..............................................................................................6-3
2.1.2 Basic unit:..................................................................................................... 6-3
2.1.3 Expansion units:........................................................................................... 6-3
3 Troubleshooting .................................................................................................................6-4
3.1 LED indicator status................................................................................................ 6-4
3.2 Presumption of troubleshooting procedure.............................................................6-4
3.3 Preparation for troubleshooting............................................................................... 6-4
3.4 Check the following again....................................................................................... 6-5
3.5 Troubleshooting procedure...................................................................................... 6-6
3.5.1 Troubleshooting procedure - 1 .....................................................................6-6
3.5.2 Troubleshooting procedure - 2 .....................................................................6-7
3.5.3 Troubleshooting procedure - 3 .....................................................................6-8
3.5.4 Troubleshooting procedure - 4 .....................................................................6-8
3.5.5 Troubleshooting procedure - 5 .....................................................................6-9
Chapter 7 Instruction List ........................................................................................................... 7-1
1 Basic sequential instruction................................................................................................ 7-1
2 Step instruction :STL, RET................................................................................................ 7-2
3 Application instruction list................................................................................................. 7-3
Page 5
IV
Chapter 8 Special Relay.............................................................................................................. 8-1
PC status (M) ........................................................................................................................ 8-1
Clock device(M) .............................................................................................................. 8-1
Operation flags(M) .......................................................................................................... 8-1
PC status(D)..................................................................................................................... 8-2
RTC(D) ............................................................................................................................8-2
PC operation mode(M) ....................................................................................................8-3
PC mode(D)..................................................................................................................... 8-3
Step ladder flags (M)............................................................................................................. 8-3
Step ladder flags (D).............................................................................................................8-4
Interruption disable(M).................................................................................................... 8-4
UP/DOWN counting set device(M)................................................................................. 8-4
Devices(M) ...................................................................................................................... 8-6
Error detection(D)............................................................................................................ 8-6
Communication and link (M) I ............................................................................................. 8-6
Communication and link (D) I.............................................................................................. 8-8
Communication and link (M) II.......................................................................................... 8-10
Communication and link (D) II............................................................................................8-11
High speed and position (M)............................................................................................... 8-12
PWM output(D)............................................................................................................. 8-12
Expansion (M) ..............................................................................................................8-12
High speed and position(D)........................................................................................... 8-13
OP07/08(M)...................................................................................................................8-14
OP07/08(D).................................................................................................................... 8-15
AD/DA (M)......................................................................................................................... 8-16
AD/DA (D).......................................................................................................................... 8-16
Page 6
Chapter 1 TP03 Introduction
Introduction
1-0
Chapter 1 TP03 Introduction......................................................................................... 1-1
1 Model type description ....................................................................................... 1-2
2 Product type........................................................................................................ 1-3
2.1 Basic module list....................................................................................... 1-3
2.2 Expansion module list ............................................................................... 1-6
2.3 Programming tool ..................................................................................... 1-8
2.4 Accessory list............................................................................................ 1-9
3 System configuration........................................................................................ 1-10
4 OP07/08-TP03 cable (TP03-302MC) specification...........................................1-11
5 TP03-302PC cable specification....................................................................... 1-12
6 TP03 PC/PDA port connect with HMI by RS-422........................................... 1-13
7 TP03 terminal block.......................................................................................... 1-13
Page 7
Chapter 1 TP03 Introduction
Introduction
1-1
Chapter 1 TP03 Introduction
TP03 is the latest generation of PLC developed by TECO. The high-speed and high-quality programmable logic controller has following features:
High speed of executive time. Basic instructions: 0.31us / step (ANDB), 0.45us/step (LD) Large memory capacity:
Program memory capacity: 4~8~16k steps. The product has integrated basic and application instructions, such as operation instructions, ADD/SUB/MUL/DIV…etc. trigonometry instructions as SIN /COS /TAN…, matrix input, and other instructions as matrix input, 7-seg output, and PID.
Flexible expansion ability
Basic units: 14/20/26/30/36/40/60 point types, max can expand to 256 digital points. 60/10 (12 bits) analog input /output
3 communication ports, and with 3 functi on s (please refer t o Ch apt e r 3 : communi cat ion po rt fo r
detailed information) are available for Basic unit. Using any one of them can establish a network.. PC/PDA port is also for download/upload the program to/from TP03.
Computer link: ONE computer can control as many as 255 TP03s. Data link: When a TP03 is set as master, it can control other 15 TP03s. Each PLC can
receive max (64 bits+8 words) ×15 data. Remote I/O: TP03 is set as master; it can control as much as 4 other TP03s. Each slaver has MAX input 36 points; output 24 points: Compliant with Modbus: Modbus protocol has embeded in TP03. It’s easy to comminucation with invert or HMI.
Built-in RTC, PWM, RUN/STOP switch, two VR (potentiometers), flash memory, and the
product is available for expansion modules, A/D, D/A module and etc.
Built-in high speed 100K pulse output which can control servo controller. High speed counter:
With max speed 100K single phase, the counter has the function of two/single phase high speed and interruption input which enable precisely controlling the pulse input signal from encoder.
TP03 series products have the same height: 90mm. TP03 is very easy to operate for those who have used Mitsubishi FX series. Profibus-DP, DeviceNet, EtherNet (TCP/IP) communication module is optional Easy to maintain and installation, as terminal block is pluggable (only 40/60 points type), Din
rail installation
PDA edits software (programming language: instruction list, IL) TP02 expansion modules are available for TP03 The three programming languages, LD (Ladder Diagram, IL(Instruction List) and SFC
(Sequential Function
Chart) are all available for TP03.
The system program can be updated directly by the controller
Page 8
Chapter 1 TP03 Introduction
Introduction
1-2
1 Model type description
Main Module Type No. description
TP03 - 20 M
R- A
Power supply
A: AC 100 – 240V
D: DC 24V
Output
R: Relay
T: NPN transistor
Function
M: Standard
H: Advanced S: Simple
Point
14: 14 point 20: 20 point
26: 26 point
30: 30 point 36: 36 point
40: 40 point
60: 60 point
Product Series
Expansion module Type No. description
TP03-01SPS-A : Power expansion module Analog expansion module Type No. description
TP03 - 32 E M
R
Input/Output type
D: 24VDC Input (Module type is X only) R: Relay Output T: NPN transistor
Module type
M: 24VDC input point and output point share half each X: all points are 24VDC input Y: all points are for output
E: Expansion module Point
16: 16 point 32: 32 point
Product series
TP03 - 8 AD
Analog module type
AD: analog input DA: analog output MA: analog input and output RD: PT-1000 temperature input PT: J/K temperature input
Channel
2: 2channels 4: 4 channels 8: 8 channels
3: Output: 1 channel Input: 2 channel (MA available)
Product series
Page 9
Chapter 1 TP03 Introduction
Introduction
1-3
2 Product type
2.1 Basic module list
Input point Output point
Type
Rated
current
User’s 24vDC battery
point type
Input
current
point type
Max
output
point
dimension
TP03-14SR-A 8 6 TP03-20SR-A 12 8 TP03-26SR-A 16 16 TP03-36SR-A
250mA
20 16
TP03-20MR-A 12 8
116×92×64mm
See Fig3
177×92×64mm
See Fig4
TP03-30MR-A 16 14 TP03-20HR-A 12 8 TP03-30HR-A
300mA
16 14
116×90×83mm
See Fig1
TP03-40HR-A 24 16 TP03-60HR-A
85~264
VAC
500mA
36 24 TP03-40HR-D 24 16 TP03-60HR-D
19.2~28.8 VDC
N.A
36 24
Relay 2A/point
177×90×83mm
See Fig 2
TP03-20MT-A 12 8 TP03-30MT-A 16 14 TP03-20HT-A 12 8 TP03-30HT-A
300mA
16 14
116×90×83mm
See Fig 1
TP03-40HT-A 24 16 TP03-60HT-A
85~264
VAC
500mA
36
24VDC 7mA
24
transistor 0.3A/point
177×90×87mm
See Fig 2
Profile referring figure:
Fig 1 Fig 2
Page 10
Chapter 1 TP03 Introduction
Introduction
1-4
Fig 3 Fig 4
Nameplate description
M od e l : T P 0 3 -6 0 HR-A V X.X Power : 100~240VAC 50/60Hz 50V Amax . Inpu t : 2 4 V DC/7m A Output : 250VAC/2A; DC30V/2A AUX. Output: 24VDC/500mAm ax.
Input specification
Aux i l i a r y po wer out put
Output specification
TP03 model Pow er specification
Sof t w ar e ver si on
M od e l : T P 0 3 -6 0 HR-A V X.X Power : 100~240VAC 50/60Hz 50V Amax . Inpu t : 2 4 V DC/7m A Output : 250VAC/2A; DC30V/2A AUX. Output: 24VDC/500mAm ax.
Input specification
Output specification Aux i l i a r y po wer out put
C
Sof t w ar e ver si on
Pow er specification
TP03 model
LISTED 85FM IND. CONT. EQ.
E205406
C
R
US
CC
Series number/Bar Code description
(21) Y WW A BCD XXX 28 01020304
Hardware version (01~99)
Software version(01~99)
Manufacture s/n(000~999)
Product code (000~999)
Producing plant code(0)
Producing Week (01~53)
Producing year (0~9)
Fixed code (21)
Page 11
Chapter 1 TP03 Introduction
Introduction
1-5
Product profile and components introduction
1. Power supply terminals
2. RS485 port
3. Run/stop switch
4. 2 groups of potentiometer
5. PC/PDA communication port
6. Expansion port
7. Battery
8. Memory pack port
9. Input terminal block
10. Running indicator
11. Input and output indicator
12. Expansion connector
13. Product label
14. Series number
15. DIN rail groove
16. retractable installation hole
17. Output terminal block
Page 12
Chapter 1 TP03 Introduction
Introduction
1-6
2.2 Expansion module list
Peripheral equipment
Type
No.
Power Source
Description Remark
OP07 N.A 2 line LCD, timer and counter setting device Fig 5 OP08 24Vdc 2 line LCD, timer and counter setting device Fig 5
Profile referring figure:
OP07/OP08
Fig 5
Expansion card
Type No. description Remark TP03-0CV Built-in Standard cover (Fig 6) TP03-1OP Compact timer and counter setting device In developing (Fig 7) TP03-6AV Analog potentiometer input port*6 In developing (Fig 8) TP03-2TI Timer (0~30S) input port*2 In developing (Fig 9)
TP03-232RS RS232 communication port (Fig 10) TP03-485RS RS485 multi-function communication port (Fig 11)
TP03-2AI 0~10V analog input port *2(10 bit) In developing (Fig 12) TP03-1ME
Optional
Memory pack (Fig 13)
Profile referring figure:
TP03-0CV (Fig 6) TP03-1OP (Fig 7) TP03-6AV (Fig 8) TP03-2TI (Fig 9)
TP03-232RS (Fig 10) TP03-485RS (Fig 11) TP03-2AI (Fig 12) TP03-1ME (Fig 13)
Page 13
Chapter 1 TP03 Introduction
Introduction
1-7
Expansion module
Type No.
Power
Source
In/out
point
Description dimension Remark
TP02-16EXD 16 / 0 16 points DC inp ut TP02-16EYR 0 / 16 16 points relay output TP02-16EYT 0 / 16 16 points transistor output
TP02-16EMR 8 / 8
8 points DC input & 8 points relay output
64 x 90 x 76 mm
TP02-32EMR
N.A
16 / 16
16 points DC input & 16 points relay output
110 x 90 x 76 mm
TP02-4AD+ 4 / 0
+/-10v,+/-20mA analog input *4 Channel
TP02-2DA+
24Vdc
0 / 2
+/-10v,+/-20mA analog output *2 channel
64 x 90 x 76 mm
These modules are all available for both TP02 and TP03. (Fig 14) (Fig 15) (Fig 17)
TP03-01SPS-A
100
240VAC
N.A
Power source for Expansion modules
Fig 18
TP03-4RD 4 / 0
PT1000 temperature input *4 channel
In developing TP03-4TM 4 / 0 J/K temperature input *4 channel In developing TP03-2DA 0 / 2
+/-10v,+/-20mA analog output *2 channel
Fig 18
TP03-3MA 2 / 1
+/-20mA analog input *2 channel, +/-20mA analog output *1 channel
Fig 18 TP03-8AD
24Vdc
8 / 0 +/-20mA analog input *8 channel
57 x 90 x 83 mm (Fig 14) (Fig 16)
Fig 18 TP03-16EMR N.A 8 / 8
8 points DC input/ 8 points relay output module
Fig 16
TP03-16EMT N.A 8 / 8
8 points DC input/ 8 points transistor output module
Fig 16
TP03-16EXD N.A 8 / 8
8 points DC input/ 8 points relay output module
Fig 16 TP03-16EYR N.A 8 / 8 16 points relay output module Fig 16
TP03-16EYT N.A 8 / 8 16 points transistor output module Fig 16
Profile referring figure:
321
4
5
COMC
6
COMD
8
7
COMA
7
COMA
2146538
COMA
146
COMA
24 1081216
COMc
31
42
5
8
14
16
911
COMd
6
COMb
12
10
137
COMe
15
COMA COMA
35
111
13 1597
0
COMD
2 5
1
COMC
3 4 6
OUT
7
6
COMA
024
COMA
04261
5
PWR OE
3
7
IN
31 5 7
0123
4657
Fig 14 Fig 15 Fig 16 TP02-16EXD/ TP02-16EYR/ TP02-16EYT/ TP02-16EMR
TP02-32EMR
TP03-16EMR/ TP03-16EYR/
TP03-16EXD/TP03-16EMT/ TP03-16EYT
Page 14
Chapter 1 TP03 Introduction
Introduction
1-8
Communication module
Type No.
External Input
power
Description Dimension Remark
TP03-DNET DeviceNet slaver In developing (Fig 19) TP03-PBUS Profibus-DP slaver In developing (Fig 20) EN01
24Vdc
TCP/IP
38 x 90 x
59 mm
In developing (Fig 21)
Profile referring figure:
TP03-DNET (Fig 19) TP03-PBUS (Fig 20) EN01 (Fig 21)
2.3 Programming tool
Type No. Description Remark TP03-PC TP03 PLC PC software (Fig 23) TP03-PDA TP03 PLC PDA software
The type no. for CD is TP03-CD06 (Fig 22)
TP03-CD06 Disk (Fig 22) TP03-PC Disk (Fig 23)
V1 V2 C4C3
SHLDSHLD
Power
11
0V
+24V V1
12
SHLD SHLD
V2C1 C2
TC2+ TC3+
TC2- TC3-
TC0-
+24V
TC0+
TC1-
TC1+
PWR0VLNK
Fig 17 Fig 18
TP02-4AD+/ TP02-2DA+ TP03-4RD /TP03-4TM/ TP03-2DA/
TP03-3MA/TP03-8AD/TP03-01SPS-A
Page 15
Chapter 1 TP03 Introduction
Introduction
1-9
2.4 Accessory list
Built-in accessory
description Type No. Remark
Terminal connector (Fig 24) TP-200EC Battery ( for 5years) RS-485 built-in (H type only) Standard cover for Expansion card TP03-0CV
Basic module Built-in
Installation manual
Install TP-200EC into the connector in the last expansion module in order to form a I/O loop,if no expansion module must install into the TP03 host
Built-in 4cm cable for expansion module (Fig 25) TP-042EC TP02 expansion
module
Option 40cm cable for expansion module (Fig 25) TP-402EC
14 pins, Only for TP02 expansion module
Built-in 6cm cable for expansion module (Fig 26) TP03-304EC
TP03 expansion module
Option
40cm cable for expansion module (Fig
26)
TP03-340EC
26 pins, Only for TP03 expansion module
1.8M cable(black) (Fig 27) TP03-302PC
Built-in
Compact Disk TP03-CD06
Include:
TP03-PC TP03-DPA PDF files of instruction
manual & operation manual
PC06
Option PDA adapter (Fig 28) JNSWPDA
Built-in 1.8M cable (grey) (Fig 27) TP03-302MC
OP07/OP08
Option 5M cable (grey) (Fig 27) TP03-305MC Only for OP08
Profile referring figure:
Fig 24 Fig 25 Fig 26
TP-200EC TP-042EC(4cm)/ TP-402EC(40cm) TP03-304EC(6cm)/TP03-340EC(40cm)
Fig 27
Fig 28 TP03-302PC(black) / TP03-302MC(grey)
(both items are different in outline, color and internal wiring)
TP03-305MC(grey)
(same outline and color as TP03-302MC, but different in length and internal wiring)
PDA Adapter (JNSWPDA)
Page 16
Chapter 1 TP03 Introduction
Introduction
1-10
3 System configuration
TP02 expansion module
TP02-16EXD/TP02-16EYR/
TP02-16EYT/TP02-16EMR/
TP02-4AD+/TP02-2DA+
Expansion cable
TP-042EC (4cm)
TP-402EC(40cm)
Terminal connector
TP-200EC
TP02-32EMR
TP03 expansion module
TP03-4TM / TP03-4RD/
TP03-2DA / TP03-3MA /
TP03-8AD/ TP03-01SPS-A
SHLD
C7C8C5
C6
V7 V8V5 V6
C4
C3C2C10V
V4V3V2V1+24V
PWR RUN
Basic module
TP03-40/60
TP03-20/30
Expansion cable
TP03-304EC (4cm)
TP03-340EC(40cm)
Terminal connector
TP-200EC
TP03-16EMR/TP03-16EYR/ TP03-16EXD/TP03-16EMT/
TP03-16EYT/
5
COMC
438
6 7
4
3
COMA
1
2
8
567
COMA
1
2
COMD
PWR RUN
OUT
ININ
OUT
15432
678
5678
4321
PC/PDA cable
(TP03-302PC)
OP07/08/10 cable
(TP03-302MC/TP03-305MC)
PDA adapter
(JNSWPDA )
PC
PDA
OP07/08/10
TMR8
7
6
5
4
3
2
21MOD1
1
094
7
MOD220
3
586
9
CNT ENT
EST
Page 17
Chapter 1 TP03 Introduction
Introduction
1-11
4 OP07/08-TP03 cable (TP03-302MC) specification
TP03-302MC D-SUB/MINI DIN pin definition and internal connection:
D-SUB 9pin(Female)
(OP07/08)
MINI DIN 8pin(Male)(TP03 PG (PC/PDA) port)
definition pin pin definition
N.C 1
TX+ 2 2 RX +
RX+ 3 7 TX +
N.C 4 6 GND
GND 5 3 GND
N.C 9 8 GND Vcc 6 5 Vcc
TX- 7 1 RX -
8 4
RX-
TX -
6 1
4
7 2
3
8
5 9
3
6
45
21
7 8
9PIN(Female)
8PIN(Male)
Shield
OP07/08(TP03-302MC)
D-SUB 9 pin (Female)
MINI DIN 8pin (Male)
OP07/08
TP03
(PC/PDA port)
1.8m
Page 18
Chapter 1 TP03 Introduction
Introduction
1-12
5 TP03-302PC cable specification
TP03-302PC D-SUB/MINI DIN pin definition and internal connection:
D-SUB 9pin(Female) MINI DIN 8pin(Male)(TP03 PG (PC/PDA) port)
definition pin pin definition
RX 2 4 TX -
TX 3 1 RX -
GND 5 3 GND
6 GND 8 GND
5 Vcc 7 TX +
2 RX +
6 1
4
7 2
3
8
5 9
3
6
45
21
7 8
Shield
9PIN(Female)
8PIN(Male)
(TP03-302PC)
D-SUB 9 pin (Female)
MINI DIN 8pin (Male)
PC
TP03
(PC/PDA port)
1.8m
Page 19
Chapter 1 TP03 Introduction
Introduction
1-13
6 TP03 PC/PDA port connect with HMI by RS-422
Take OP10 HMI as an example
0P10
COM1
TP03 PC/PDA
Port
TP03 PC/PDA port
(Female)
1 TX+ RX- 1 2 RX RX+ 2 3 TX
GND 3 4 NC TX- 4 5 GND VCC 5 6 TX- GND 6 7 VCC TX+ 7 8 RX- GND 8 9 RX+
7 TP03 terminal block
INPUT
COM COM 0 1 2 3 4 5 6 7
OUTP UT
COM0 0 1 2 3 COM1 4 5 6 7
TP03­14SR-A
COM M
+24V 0V SG B A
INPUT
COMA COM
A
0 1 2 3 4 5 6 7 10 11 12 13
OUTP UT
COMB 0 1 2 3 COMC 4 5 6 7
TP03­20SR-A
COM M
+24V 0V SG B A
INPUT
0
1
2
34
57
10 1211
6
13
COM
14 15
16
17
COM
OUTP UT
0
1
2365
4
7
COM0 COM1
10 11
TP03-
26SR-A
COM M
+24V 0V SG B A
INPUT
0
1
234
57
10 1211613
COM
14 15 16 172021
22 23
COM
TP03-
36SR-A
OUTP UT
0
1
2365
4
7
COM0 COM1
10 11 12 13 14 15
16
17
Page 20
Chapter 1 TP03 Introduction
Introduction
1-14
COM M
+24V 0V SG B A
Input
10
COM
COM
0V
+24V
1 3
02
5 7
6
4
1311
12
TP03­20MR-A
Output
7
COM0
100~240VAC
LN
3
COM1
0
12
5
6
COM2
4
Input
10
357
1
COM0V
COM
+24V
0 2 64
17
11 13
15
12 14 16
TP03­30MR-A
Output
7
100~240VAC
LN
3
COM1
0
5
6
COM0
1
2
COM2
4
13
COM3
10 15
11 12
14
Input
10
COM
COM
0V
+24V
1 3
02
5 7
6
4
1311
12
TP03­20HR-A
Output
7
COM0
B
LN
100~240VAC
A SG
3
0
COM1
12
5
6
COM2
4
Input
10
3
57
1
COM0V
COM
+24V
0 264
17
11 13 15
121416
TP03­30HR-A
Output
7
100~240VAC
LN
35
6
0
COM1
COM0
BA SG 12
COM2
4
1510
COM3
13
11 12 14
Input
10
COM
COM
0V
+24V
1 3
02
5 7
6
4
1311
12
TP03­20MT-A
Output
7
COM0
100~240VAC
LN
3
COM1
0
12
5
6
COM2
4
Input
10
3571
COM0V
COM
+24V
0 264
1711 13 15
12
14
16
TP03­30MT-A
Output
7
100~240VAC
LN
3
COM1
0
5
6
COM0
1
2
COM2
4
13
COM3
10 15
11 12
14
Input
10
COM
COM
0V
+24V
1 3
02
5 7
6
4
1311
12
TP03­20HT-A
Output
7
COM0
B
LN
100~240VAC
A SG
3
0
COM1
12
5
6
COM2
4
TP03­30HT-A
Input
10
3
57
1
COM0V
COM
+24V
0 264
17
11 13 15
12
14
16
Page 21
Chapter 1 TP03 Introduction
Introduction
1-15
Output
7
100~240VAC
LN
35
6
0
COM1
COM0
BA SG 12
COM2
4
1510
COM3
13
11 12 14
Input
153
COM
COM
0V
+24V
1
0 2
10
5
7
4
6
1311
12
14
27
22
17 21
16
20
23 25
24
26
TP03­40HR-A
Output
7
COM0
B
100~240VAC
LN
A SG
3
COM1
0
1 2
5
6
COM2
4
17
13
COM3
10
11
12
15
16
COM4
14
Input
15
31
COM0V
COM
+24V
0 2
7
11 13
5
10
4
6
12
14 40
27
23
2517
21
22
16
20 24
26
37
3331
35
34
30 32
36
41 43
42
TP03­60HR-A
Output
7
COM0
100~240VAC
LN
BA SG
53
6
0
COM1
1 2
COM2
4
27
17
16
15
COM3
10 13
11
12
COM4
14
23
COM5
20 25
21
22 24 26
Input
266
COM
20
COM
143
5
1612
10
7
11
14
13 15
22
20
17
212423
25 27
TP03­40HR-D
Output
7
COM0
ABSG
24VDC
+
-
421
3
COM1
0
5
6
COM2
17141211
13
COM3
10
15
16
COM4
Input
1531
COM
COM
0 2
71113
5
10
4
6
12
14 40
2723 2517 21
22
16
20 24
26
37
3331 35
34
30 32
36
41 43
42
TP03­60HR-D
Output
7
COM0
+
-
BA
24VDC
SG
3
5
60
COM1
21 4
COM2
27
17
15 1610
COM3
13
11 12 14
COM4
COM5
2320
25
21 22 2624
Input
15
3
COM
COM
0V
+24V
1
0 2
10
57
4
6
1311
12
14
27
22
17
21
16
20
23
25
24
26
TP03­40HT-A
Output
7
COM0
B
100~240VAC
LN
A SG
3
COM1
0
1 2
5
6
COM2
4
17
13
COM3
10
11
12
15
16
COM4
14
Input
1531
COM0V
COM
+24V
0 2
7
11 13
5
10
4
6
12
14 40
27
23
25
17 21
22
16
20 24
26
37
3331
35
34
30 32
36
41 43
42
TP03­60HT-A
Output
7
COM0
100~240VAC
LN
BA SG
5
3
6
0
COM1
1
2
COM2
4
27
17
16
15
COM3
10 13
11
12
COM4
14
23
COM5
20
25
21
22 24
26
Note: The ‘ ’ terminal in the above table will be represented by ‘FG’ in the following chapter.
Page 22
Chapter 2 Basic Unit Specification
Contents
2-0
Chapter 2 Basic Unit Specification............................................................................ 2-1
1 Function .............................................................................................................................2-1
1.1 General specification............................................................................................... 2-1
1.2 AC type Power supply specification .......................................................................2-3
1.3 DC type Power supply specification ....................................................................... 2-3
1.4 General features for basic unit ................................................................................2-4
1.5 Environment specification ......................................................................................2-5
2 Digital input/output............................................................................................................2-6
2.1 Digital input ............................................................................................................2-6
2.2 Digital output point ................................................................................................. 2-6
3 Communication ports......................................................................................................... 2-8
3.1 Communication ports position ................................................................................ 2-8
3.2 Function description for 3 communication port......................................................2-9
3.3 Three communication ports description................................................................ 2-11
3.3.1 Modbus slave communication.................................................................... 2-11
3.3.2 Data link.....................................................................................................2-21
3.3.3 REMOTE I/O instruction...........................................................................2-21
3.3.4 RS/MBUS instruction ................................................................................2-22
3.4 Wiring methods.....................................................................................................2-22
4 High speed counter...........................................................................................................2-24
4.1 General characteristic of high speed counter ........................................................2-24
4.2 Number for Built-in high speed counter ...............................................................2-24
4.3 Function ................................................................................................................2-26
4.4 Application example for 1 phase high speed counter............................................ 2-27
4.4.1 1 Phase 1 input ...........................................................................................2-27
4.4.2 1 Phase 2 input ...........................................................................................2-28
4.5 Application example for 2 phase high speed counter............................................ 2-28
4.5.1 2 Phase 2 inputs.......................................................................................... 2-28
4.5.2 Action of 2 phase input signal.................................................................... 2-29
4.6 Output counting result........................................................................................... 2-29
4.7 Restrictions for fastest responding frequency ....................................................... 2-29
4.8 Common consideration: ........................................................................................ 2-30
5 Interruption Input ........................................................................................................... 2-331
6 Pulse output.................................................................................................................... 2-342
7 Expansion card...............................................................................................................2-342
8 Built-in memory and memory card (TP03-1ME)...........................................................2-353
9 Password ..........................................................................................................................2-34
10 RUN/STOP switch.........................................................................................................2-34
11 RTC ................................................................................................................................2-35
12 Potentiometer ................................................................................................................. 2-36
13 Battery............................................................................................................................ 2-37
14 Instruction ......................................................................................................................2-37
Page 23
Chapter 2 Basic Unit Specification
1. Function
2-1
Chapter 2 Basic Unit Specification
1 Function
(-14S short for S type,as 14SR-A, 20SR-A, 26SR-A,36SR-A etc
-20M short for: 20 points, M type, as TP03-20MR-A/TP03-20MT-A etc)
-40H short for: 40 points, H type, as TP03-40HR-A/TP03-40HT-A /T P03 -40HR-D etc.)
1.1 General specification
Type
Item
-14S -20S -26S -36S -20M 30M -20H 30H -40H -60H
Basic unit outline Brick type Operation control Reciprocating scan the program in the memory Input/ output Scanning from Start to End (End instruction) then from Start to End again Program language Ladder /Boolean/SFC (Ladder / IL / SFC) Program capacity 4K steps 8K steps 16K steps
Retention Flash retain
Lithium power supply (with out 5 years
lifespan)
Digital input 8 12 16 20 12 16 12 16 24 36 Digital
I/O
Digital output 6 8 10 16 8 14 8 14 16 24
Digital module Reexpand to 80 points
Reexpand to
128 points
Reexpand to 256 points ※1
Expans ion module
Analog module
2 xTP02- 4AD
+
& 1 x TP02-2DA
+
Or 1 x TP038AD &1 x TP03-2DA ※3
1 x TP02-4AD
+
& 1 Xtp02-
2DA
+
& 7 x TP03-8AD & 4 x
TP03-2DA
Max Analog I/O 8 input channels /2 output channels
60 input channels /10 output
channels
36
ANB/ORB …ect: 0.62μs/ step
ANB/ORB …e ct: 0.31μs/ step
Basic instruction
LD/AND/OR…ect: 0.9μs/ step
LD/AND/OR …ect: 0.36
--0.45μs/ step
Scan time
Application instruction
121 133 139
Digital I/O relay X000~X377(256 points) / Y000~Y377(256 points)
General auxiliary relay: M0~M1535 ( 1536 points)
General auxiliary relay: M0~M7679 ( 7680 points)
Auxiliary relay
Special auxiliary relay: M8000~M8511 ( 512points)
Step relay S0~S1023 (1024 points) S0~S4095 (4096 points)
Timer
100 points (100ms: 44 points;10ms: 46 points;1ms with accumulating function: 4 points100 ms with accumulating function: 6 points)
512 points (100ms: 200 points10ms: 46 points; 1ms with accumulating function: 4 points; 100 ms with accumulating function: 6 points; 1ms: 256 points) . Analog potentiometer timer: 2 points
Counter
136 points (16 bit: 100 points, 32bit: 36 points)
256 points (16 bit: 200 points, 32bit: 56
points) General register:D0~D511(512points )
General register:D0000~D7999(8000points);
File register:D2000~D3299 (1300 points)
Relay and register
Data register
Special register:D8000~D8511 (512points)
Page 24
Chapter 2 Basic Unit Specification
1. Function
2-2
Type
Item
-14S -20S -26S -36S -20M 30M -20H 30H -40H -60H
Index register 32points: V000~V0015 / Z000~Z0015
Nest pointer
Mark: N0~N7 ( 8points), pointer P0~P127 (128 points), input interruption pointer: I00~I30 (4points), timer interruption pointer: I6**~I8** (3points), counter interruption pointer I010~I060 (6points)
Mark: N0~N7 ( 8points), pointer P0~P255
(256 points), input interruption pointer:
I00~I50 (6points), timer interruption pointer:
I6**~I8** (3points), counter interruption
pointer I010~I060 (6points)
decimal (K) 16 Bit : -32,768~32,768 ; 32 Bit : -2,147,483,648~2,147,483,648
Consta nt
Hex (H) 16 Bit : 0~FFFFH ; 32 Bit : 0~FFFFFFFFH
RTC N.A.
Built-in: Second (D8013), Minute (D8014), Hour (D8015), Day(D8016), Month (D8017), Year (D8018), Week(D8019) And with 30s offset
Run/stop Switch Built-in
Potentiometer N.A.
2 points built-in and 6 points expansible
(TP03-6AV optional)
Single phase:4 points
10KHz
Single phase:4
points 10KHz +
2 points 5 KHz
Signal phase: 4points
100KHz+2points 5KHz
High speed counter
Two phases: 2 points 10KHz
Two phases: 2 points 50 KHz
High speed input (X0~X
5) Interrupt input
4points (corresponding to I00~I30 ): Minimum pulse width 100μs
6points (corresponding to I00~I50 ): Minimum pulse width 100μs
6points (corresponding to I00~I50 ): Minimum pulse width 10μs
Pulse output N.A.
2 points: Y0/Y1 with acceleration/ deceleration
PWM output N.A. 2 points: Y0/Y1
Pulse output 2
Frequency N.A 1KHz max. 100KHz max. PC/PDA RS232, for upload/download program to/from TP03
RS485 Communication
Built-in 1 communication
port for Data Link, Remote
I/O or Computer Link, max.
307.2k bps
N.A.
Built-in 1 communication port for Data Link, Remote I/O or Computer Link, max.
307.2k bps
Comm unicati on port
Expansion card N.A.
Either RS485 or RS232 communication card is available for the port and both have Modbus communication protocol, max. 307.2k bps.
Self-diagnosis Input/output inspection, system processing time out inspection, illegal
instruction inspection, program language syntax inspection and password set
Supervise/ Troubleshoot Display processing time, byte/bit character or device set Terminal block Fixed, unremovable Removable
Dimension
116 x 92x
64 mm
177 x 92 x 64
mm
116 x 90 x 83 mm
177 x 90 x 83
mm
1: When basci unit’s power supply for the expand module not enough, please add an external power supply. 2: Only for transistor output type
When Y0 is set to count the output pulse, X2 can not be set as high speed counter.
Page 25
Chapter 2 Basic Unit Specification
1. Function
2-3
Type
Item
-14S -20S -26S -36S -20M 30M -20H 30H -40H -60H
When Y1 is set to count the output pulse, X3 can not be set as high speed counter. As for M type, if the frequency exceeds specified one, the output states are maybe not right.
3: The basic units of 20/30 points can, through setting special registers D8256 & D8258 or D8257 &,
choose the analog modules either TP02 serie s or TP03 series for expanding. While basic units of 40/60 points can set through D8256~ D8259 to expand TP02 series and TP03 series analog modules which are both available for them at one time.
1.2 AC type Power supply specification
Type
Item
-14S -20S -26S -36S -20M -30M -20H -30H -40H -60H
24Vdc terminal for
external using
250mA(with short circuit
protection)
300 mA(with short
circuit protection)
500 mA(with short circuit protection)
Power supply voltage 85 ~264 VAC
Operation
When the supplied power increases to 75~85VAC or above, TP03 will RUN,
which decreasing to 70VAC or less, TP03 will stops. The power failure lasting
within 10ms will not affect TP03 normal operation.
Consumption power 30VA 50VA
1.3 DC type Power supply specification
Type
Item
-40H -60H
24VDC terminal No
Power supply voltage 24V DC
Operation
When the supplied power increases to 19.2VDC or above, TP03 will RUN, while
decreasing to 19VDC or less, TP03 will stop. The power failure lasting within
10ms will not affect TP03 normal operation.
Consumption power 30W
Page 26
Chapter 2 Basic Unit Specification
1. Function
2-4
1.4 General features for basic unit
Summary
TP03 M type: 20 / 30 points
¾ Built-in Flash memory ( 8,000 Steps ) ¾ Retentive data with lithium battery ¾ Can expand 32 points and expand 2 x TP02-AD
+
units and 1 x TP02-2DA+ unit
or 1 TP03 AD unit and 1 DA unit.
TP03 H Type : 20/30 points
¾ Built-in EEPROM ( 8,000 Steps ) ,Built-in RTC, RS485 communication ¾ Retentive data and RTC data with lithium battery ¾ Removable terminal block ¾ Can expand 32 points and expand 2 x TP02-AD
+
units and 1 x TP02-2DA+ unit
or 1 TP03 AD unit and 1 DA unit.
TP03 H Type : 40/60 points
¾ Built-in EEPROM ( 16,000 Steps ) ,Built-in RTC, RS485 communication ¾ Retentive data and RTC data with lithium battery ¾ Removable terminal block ¾ Can expansion 64 points without external power supply ¾ Can expansion another 64 points with adding an external power supply. ¾ Can expand 1 x TP02-AD
+
unit and 1 TP02-2DA+ unit and 7 x TP03 AD units and 4
x TP03 DA units
TP03 SR Type : 14/20/26/36 points
¾ Built-in EEPROM (4,000 Steps ), RS485 communication ¾ Can expand 80 points ¾ Can expand 8 channels AD input & 2 channels DA output
Page 27
Chapter 2 Basic Unit Specification
1. Function
2-5
1.5 Environment specification
Item
-14S -20S -26S -36S -20M -30M -20H -30H -40H -60H
Operating Temperature 0 to 55 (32 to 131F) ( Operating ambient temperature )
Storage Temperature -25 to +70
Relative Humidity Level RH1, 30 to 95% (non-condensing)
Pollution Degree 2 (IEC 60664)
Installation category II
Enclosure IP20
Corrosion Immunity No corrosive gases
Altitude
Operation: 0 to 2,000m ( 0 to 6,565 feet)
Transport: 0 to 3,000m ( 0 to 9,840 feet)
Vibration Resistance
When mounted on a DIN rail: 10 to 57Hz amplitude 0.075mm, 57 to
150Hz acceleration 9.8m/sec
2
(1G) Lloyd’s 2 hours per axis on each of
three mutually perpendicular axis.
When mounted on a panel surface: 2 to 25Hz amplitude 1.6mm, 25 to
100Hz acceleration 39.2m/sec
2
(4G) Lloyd’s 90 minutes per axis on
each of three mutually perpendicular axis.
Shock Resistance 147 m/sec2 (15G), 11ms duration, 3 shocks per axis, on three mutually
perpendicular axis (IEC61131)
Noise Immunity 1,000Vpp, 1us @30 to 100 Hz
Dielectric withstand 1,500VAC, > 1mins between all terminals to ground ( for AC type)
Dielectric withstand 500VAC, > 1mins between all terminals to ground ( for DC type)
Insulation Resistance 500VDC, > 10M ohm between all terminals to ground
Grounding 100 ohm or less
Page 28
Chapter 2 Basic Unit Specification
2. Digital input and output
2-6
2 Digital input/output
2.1 Digital input
Electric specifications schematic diagram
Input type DC (sink or source)
OffOn Min. 15 VDC
Voltage level
OnOff Max. 9 VDC
Input impedance 3.3k ohm
Current
6.77.2mA @24VDC
OffÆOn: 1ms
Response time
OnÆOff: 2.5 ms
Insulation Photo-coupling
2.2 Digital output point
A . Relay output
Electric specifications schematic diagram
Current 2A/1 point(5A/COM)
Voltage 250VAC /30VDC or less
Inductive 100VA
Max load
resistive 120W
Min Load DC5V 1mA
OffÆOn: 6ms Responding
time
OnÆOff: 6ms
B. Transistor
Transistor output Y0 and Y1
Electric specifications schematic diagram
Current 0.3A/point (1.2A/COM)
Voltage 30VDC
Max load 9W
Min Load 10mA
OffÆOn 5us Responding
time
OnÆOff 1us
Other outputs (except above two) and all outputs on M type
Electric specifications schematic diagram
Current 0.3A/point (1.2A/COM)
Voltage 30VDC
Max load
9W
Min Load 10mA
OffOn 20us Responding
time
OnOff 20us
Number Arrangement for input/output
Page 29
Chapter 2 Basic Unit Specification
2. Digital input and output
2-7
With respect to expansion for 20 point basic unit, the input number for the first digital
(analogue) expansion unit should be start from X20 (D8436) and so on. WhileWhile the
output should be start from Y10 (D8381) and so on.
With respect to expansion for 30 point basic unit, the input number for the first digital
(analogue) expansion unit should be start from X20 (D8436) and so on. WhileWhile the
output should be start from Y20 (D8381) and so on.
With respect to expansion for 40 point basic unit, the input number for the first digital
(analogue) expansion unit should be start from X30 (D8436) and so on. WhileWhile the
output should be start from Y20 (D8381) and so on.
With respect to expansion for 60 point basic unit, the input number for the first digital
(analogue) expansion unit should be start from X50 (D8436) and so on. WhileWhile the
output should be start from Y30 (D8381) and so on.
For instance: If the user plans the following system, the number arrangement for I/O is suggested
in the table below:
24/16 0/2
16/0
4/0
TP03-40H
TP03-2DA TP02-16EXD
TP02-4AD+
8/8
TP02-16EMR
Product type
Input
points
Output
points
Input
number
Output
number
Register ( for analogue)
TP03-40H 24 16
X0~X07
X0~X17
X20~X27
Y0~Y7
Y10~Y17
TP03-2DA 0 2 —
D8381 / D8382
(Output channel 1 / channel 2)
TP02-16EXD 16 0
X30~X37
X40~X47
— —
TP02-4AD+ 4 0
D8436/ D8437/ D8438/ D8439 (Input channel 1/ channel 4)
TP02-16EMR 8 8 X50~X57 Y20~Y27
Note:
a. When the basic unit expanded with both the expansion unit TP3-□□□ and
TP02-□□□, TP02-□□□ must be routed after TP3-□□□.
b. The basic unit TP03-20 xxx or TP03-30 xxx can expand maximum 32 points and 3
analogue units.
c. The basic unit TP03-40 xxx or TP03-60 xxx can expand maximum 64 points and 3
analogue units. An external power supply is needed if expansion units are more than that. (as for the following example, the total I/O reaches 188 points)
Page 30
Chapter 2 Basic Unit Specification
3. Communication ports
2-8
3 Communication ports
3.1 Communication ports position
TP03 has three communication ports and see the
left figure:
<1>. PC/PDA communication port
5
34
2 1
8
76
<2>. Expansion card TP3-232RS, TP3-485RS.
<3>. RS485 communication port
COM2
AB
100~240VAC
L N
COM0
SG
0
24
1
COM1
35
COM3
12
7
11
10
6
14
1513
RS485 port, only H type available.
6
+24V
240
COM
0V COM
31 5
10 121416
117 13 1715
Note 1: The baud rate for PC/PDA port is 9.6k~57.6kbps Note 2: The baud rate for expansion cards and RS485 port is 9.6k~307.2kbps Note 3: The default baud rate for the three ports is same 19.2kbps. Note 4: Communication modes are setting through system memory D8120, D8320 and D8321.
It is recommended that sticking a label with the set data on the house of the product.
Note 5: Address number is set by PC/PDA software, it can be read throuth system memory
D8121 .It is also recommended that sticking a label with the set data on the house of the
product.
Page 31
Chapter 2 Basic Unit Specification
3. Communication ports
2-9
3.2 Function description for 3 communication port
<1>
PC/PDA
port
<2>
RS485/ RS232
expansion card
<3>
RS485
port
Description
A
Program up/down
load
Upload or download the user program
to/from TP03 or update system
program.
B
Modbus slave
(Only RTU)
Available for PC/PDA monitoring the
TP03. All the three ports are available
for such function (refer to 3.3.1)
C
Data Link
The two ports can not be enabled
simulataneously for such function.It
must be used together with application
instruction F190 (refer to 3.3.2 and
instruction description F190)
D
Remote IO
The two ports can not be enabled
simulataneously for such function.It
must be used together with application
instruction F191 (refer to 3.3.3 and
instruction description F191)
E
RS instruction
The two ports can be enabled
simulataneously for such function and
communication protocol is
unnecessary.It must be used together
with application instruction F80 (refer
to 3.3.4 and instruction description
F80)
F
MBUS instrucditon
(ASCII or RTU)
The two ports can be enabled
simulataneously for such function and
communication protocol Modbus is
necessary.It must be used together with
application instruction F87 (refer to
3.3.5 and instruction description F87)
Special registers for
setting communication
format and Baud Rate
D8321 D8320 D8120
Built-in Optional
Built-in
for H type
Remarks
: having such function, available for more than one port using simultaneously. : having such function, only one port is available for such function at one time.
Page 32
Chapter 2 Basic Unit Specification
3. Communication ports
2-10
Communication setting for PC/PDA port (D8321)
Item Bit Description
Data length (B0) 1: 8 bit
Parity bit (B2,B1) (0, 0): no parity (0, 1): odd check (1, 1): even check
Stop bit (B3) (0): 1bit (1): 2bits
Baud rate
(Kbps)
(B7,B6,B5,B4)
(0, 1, 1, 1): 9.6
(1, 0, 0, 0): 19.2
(1, 0, 0, 1): 38.4
(1, 0, 1, 0): 57.6
Note 1: PC/PDA communication port supports Modbus RTU with a fixed Data length 8bit
Note 2: The modified data for D8321will take effect at the next scan time after communicaton
finished.
Note 3: However, if D8321 is not set inside the scope, the defaulted communication format for
PC/PDA will be take effect (Baud Rate: 19.2kbps; 8 bit data length, 2bit for stop bit, and
without parity bit).
Communication format setting for RS485 (D8120)port and Expansion card (D8320)
D8120 & D8320
Item
Bit Description
Data Length (B0) (0): 7 bit (1): 8 bit
Parity bit (B2,B1) (0, 0): no parity (0, 1): odd parity check (1, 1): even parity
Stop bit (B3) (0) : 1bit (1) : 2bit
Baud
rate(Kbps)
(B7,B6,B5,B4)
(0, 0, 1, 0) : 300
(0, 0, 1, 1): 600
(0, 1, 0, 0): 1200
(0, 1, 0, 1): 2400
(0, 1, 1, 0): 4800
(0, 1, 1, 1): 9600
(1, 0, 0, 0):19200
(1, 0, 0, 1): 38400
(1, 0, 1, 0): 57600
(1, 0, 1, 1): 76800
(1, 1, 0, 0): 128000
(1, 1, 0, 1): 153600
(1, 1, 1, 0): 307200
Start character (B8) (0) : NO (1) : enabled, default: STX(02H)
End character (B9) (0) : NO (1) : enabled, default: ETX(03H)
Control bits (B10,B11,B12) (0,0,0): control mode (without-hardware-control)Æreserved
ModBus mode (B13) (0) : RTU mode (1) : ASCII mode
0 (B14) Reserved
0 (B15) Reserved
Note 1: B0~B7 for setting communication format and baud rate, which are available for all the
Functions.
B8~B9 is just for RS instruction; B10~B12, B14~B15 are reserved
B13 is just for MBUS instruction. Only RTU mode is available for ModBus slave.
Note 2: SHL terminal should be 3 class ground or the production will be interrupted to error
operation because of noise.
Note 3: COM terminal is not connected internally with FG terminal.
Note 4: The isolated twisted cable should be 0.5mm
2
with 30mm unshielded end for connecting to
terminal block.
Page 33
Chapter 2 Basic Unit Specification
3. Communication ports
2-11
Note 5: It is necessary to add terminal resistor (120Ω,1/4W) when several PLCs are connected in
the Net.
Note6: The modified data for D8320 will take effect at the next scan time after communicaton
finished.
Note 7: The modified setting for D8120 will take effect at the next scan time after communicaton
finished.
Note8: When using two communication port,can’t set baud rate at 307.2k at the same time.
Note9: When using DLINK,RMIO,can’t set 7 bit mode of the Data Length.
3.3 Three communication ports description
3.3.1 Modbus slave communication
PC/PDA communication port (built-in), RS485or RS232 expansion cards (optional) and RS485
communication port (built-in only on H type), all the three port can set up Modbus slave
communication net simultaneously or respectively.
3.3.1.1 Format for Modbus slave communication
When TP03 receives command from PC, TP03 will perform according to the command and then
feedback to PC. If there is an error in command content, TP03 will feedback an exception
response to PC.
z Command format and response format:
CRC range
Slave
Address
Function
Code
Data CRC-16
z Response format for exception:
CRC range
Slave
Address
Function
Code
Exception
Code
CRC-16
Description
Slave Address: Function Code Data
CRC-16
check
Exception
Code
00H: broadcast to
all slaves
01H: read coil
01H: No.1 slave A. 05H: write a single coil
0FH: No.15 slave B. 0FH: write several coils
10H: No.16 slave C. 03H: read register
…. D. 06H: write a single register
0FFH: No.255 slave E. 10H: write several registers
F. 08H: diagnose
G. 6CH: TP03 control
H. 01H: read TP03 ID
Data
range
differs for
various
functions
CRC range
includes
Slave
Address,
Function
Code and
Data
/Exception
Code
See the
respective
function
hereafter.
Note: Responding time (Time out) at computer side covers the duration for transmitting max 256
bytes (which are varies with different baud rate) pulsing waiting time in PLC scan time.
Page 34
Chapter 2 Basic Unit Specification
3. Communication ports
2-12
Exception Code
Under communication linking, the controller responses the Exception Code and send Function
Code adding 80H (the highest bit is set to 1) to main system if there is error happened.
Code Name Description
01
Illegal function
The function code is illegal for slaves.
02 Illegal data address
The address is illegal for slaves.
03 Illegal data value Illegal data
04 Slave device failure
An unrecoverable error occurred while the server (or
slave) was attempting to perform the requested action.
05 Acknowledge Reserved
06 Slave device busy Reserved
07 Run mode or password mode. The function is error in run or password mode.
3.3.1.2 Function Codes description
Coil Address Mapping
Register address Content Points Remark
0000H~00FFH X0~X377 256 Points
0100H~01FFH Y0~Y377 256 Points
0200H~07FFH M0~M1535 1536 Points
0800H~0BFFH S0~S1023 1024 Points
0C00H~0DFFH T0~T511 512 Points
0E00H~0EFFH C0~C255 256 Points
0F00H~0FFFH M8000~M8255 256 Points
1000H~10FFH M8256~M8511 256 Points
1100H~1CFFH S1024~S4095 3072 Points
1D00H~34FFH M1536~M7679 6144 Points
3500H~3FFFH
These are available
for 01H, 05H and
0FH (read/ write )
Note: TP03 input and output coil address is allocated in octal (X000~X007, Y010~Y017
X110~X117Y370~Y077)
Other coil address is allocated in decimal (M0~M7, M8, M9, M10M1534, M1535
C0~C7, C8, C9, C10…C255)
Register address mapping
Register address Content Bytes number Remarks 2
4000H~41FFH T0~T511 Present value 1024 Bytes
4200H~42C7H C0~C199 Present value 400 Bytes
42C8H~4337H C200~C255 Present value 224 Bytes *1
4338H~6477H D0~D8511 Present value 17024 Bytes
6478H~6497H Z0, V0~Z15, V15 Present value 64 Bytes
03H, 06H, 10H
(Read/Write)
Reserved
6498H~6697H T0~T511 Set value 1024 Bytes
6698H~676FH C0~C199 Set value 400 Bytes
6760H~67CFH C200~C255 Set value 224 Bytes *1
03H(Read)
Reserved
67D0H~6FFFH Reserved
Page 35
Chapter 2 Basic Unit Specification
3. Communication ports
2-13
*1: High speed counter address mapping
(C200~C255, 32-bit High speed counter)
Word
Register address Register value
High byte Low byte 42C8H C200 Low byte of present value Low word High byte Low word Low byte 42C9H C200 High byte of present value High word High byte High word Low byte
…… ……
4336H C255 Low byte of present value Low word High byte Low word Low byte
Present value
4337H C255 High byte of present value High word High byte High word Low byte 6760H C200 Low byte of set value Low word High byte Low word Low byte 6761H C200 High byte of set value High word High byte High word Low byte
…… ……
67CEH C255 Low byte of set value Low word High byte Low word Low byte
Set value
67CFH C255 High byte of set value High word High byte High word Low byte
Page 36
Chapter 2 Basic Unit Specification
3. Communication ports
2-14
A. 01H read coil
Function
Code
01H
Function
This function code is used to read from 1 to 2000 consecutive status of coils in a
remote device.
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01H Slave Address 01H Slave Address 01H
Function Code 01H Function Code 01H Function Code 81H
High 00H Bytes 03H Exception Code 01H
Start
Address
Low 13H
Output state
x32-x23
CDH Low 80H
High 00H
Output state
x42-x33
6BH
CRC-16
High 55H
Data
Coil
number
Low 15H
Data
Output state
x47-x43
05H
Low 0EH Low 40
CRC-16
High 90H
CRC-16
High 12
Remark
Byte count equals quantity of coils / 8, if the remainder is different of 0, add one.
It is recommended to set the start address equal multiple of 8, for that can improve the
program efficiency.
In PC Æ PLC, coils number is 0015(H)=21(D), however 21/8=2……5. Bytes number in PLCÆPC (OK) should be 2+1=3(D) =03(H) (means 3 x 8 = 24 coil states).
Address for Input coil and output coil address is octal allocated (X000~X007, X010~X017,
X020~X027 ….), in
PC Æ PLC, Start Address is 0013(H)=23(Oct),in PLCÆPC(OK), the
output state should be the 24 coil state from X023, that is 21 coils states (X024, X025, ….,
X027, X030, X031, …X036, X037, X040, X041, …, X046, X047) plus three 0s. The response
data should be three bytes (8 bits are a byte), that is X23-X32, X33-X42, X43-X47. It is the same
for reading Y.
In the Byte (X23~X32), X23 is Low significant bit and X32 is High significant bit. The byte is
arranged from High bit to Low bit, that is X32~X23. When the responding data for X032-X023 is
CD (H) = 1100 1101(B), the state for X32~X023 is ON-ON-OFF-OFF-ON-ON-OFF-ON.
Note: The maximal coil number of M/H type is 2000,the maximal coil number of S type is 960.
Page 37
Chapter 2 Basic Unit Specification
3. Communication ports
2-15
B. 05H write a single coil
Function
Code
05H
Function
This function code is used to write a single output to either ON or OFF in a remote device.
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01H Slave Address 01H Slave Address 01H
Function Code 05H Function Code 05H Function Code 85H
High 01H High 01H
Exception
Code
02H
Coil
Address
Low ACH
Coil
Address
Low ACH Low C2H
High FFH High FFH
CRC-16
High 94H
Data
Coil
Va l ue
Low 00H
Data
Coil
Va l ue
Low 00H
Low 4FH Low 4FH
CRC-16
High 77H
CRC-16
High 77H
Remark
A value of 0xFF00 requests the coil to be ON.
A value of 0x0000 requests the coil to be OFF.
C. 0FH Write multiple coils:
Function
Code
0FH
Function
This function code is used to force each coil in a sequence of coils (from 1 to 1968)
to either ON or OFF in a remote device.
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 11 H Slave Address 01H Slave Address 01H
Function Code 0FH Function Code 0FH Function Code 8FH
High 00H High 00H
Exception
Code
01H
Start
Address
Low 13H
Data
Check
Code
Low 13H Low 84H
High 00H 00H
CRC-16
High 35HCoil
number
Low 0AH
Data
Low 0AH
Bytes 02H Low 26H
Data
*Input Data
CRC-16
High 99H
Low XX
CRC-16
High XX
Remark
1. Byte count equals quantity of coils / 8, if the remainder is different of 0, add one.
2. The data length is equal to Bytes. As in the above example, Bytes=2, that is input
data length is 2 bytes.
3. XX represents that the data differs with different input data
4. It is recommended to set the start address equal multiple of 8. It can improve the
program efficiency.
Page 38
Chapter 2 Basic Unit Specification
3. Communication ports
2-16
D. 03H read register:
Function
Code
03H
Function
This function code is used to read the contents of from 1 to 125 consecutive blocks of
holding registers in a remote device.
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01H Slave Address 01H Slave Address 01H
Function Code 03H Function Code 03H Function Code 83H
High 40H Bytes 06H Exception Code 02HStart
Address
Low 6BH *Responding Data Low C1H
High 00H Low XX
CRC-16
High 34H
Data
Register
number
Low 03H
CRC-16
High XX
Low 63H
CRC-16
High 47H
Remark
1. Start character is the first register address.
2. Byte count equals quantity of register ×2. Data length is byte count. For each
register, each word contains a high byte and a low byte.
3. The data length is equal to Bytes. As in the above example, Bytes=6, that is input
data length is 6 bytes.
4. It is recommended to set the start address equal multiple of 8. It can improve the
program efficiency.
5. XX represents that the data differs with different input data
Page 39
Chapter 2 Basic Unit Specification
3. Communication ports
2-17
E. 06H Write a single register
Function
Code
06H
Function This function code is used to write a single holding register in a remote device.
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01H Slave Address 01H Slave Address 01H
Function Code 06H Function Code 06H Function Code 86H
High 40H High 40H Exception Code 03H 40H
01H
Low 01H
Register
address
Low 01H Low 02H
High 00H High 00H
CRC-16
High 61H
Data
00H
03H
Low 03H
Data
Input
Data
Low 03H
Low 8DH Low 8DH
CRC-16
High CBH
CRC-16
High CBH
Remark
F. 10H Write multiple registers:
Function
Code
10H
Function
This function code is used to write a block of consecutive registers (1 to 125 registers)
in a remote device.
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01H Slave Address 01H Slave Address 01H
Function Code 10H Function Code 10H Function Code 90H
High 40H High 40H Exception Code 03HStart
Address
Low 01H
Start
Address
Low 01H Low 0CH
High 00H High 00H
CRC-16
High 01HRegister
number
Low 02H
Data
Register
number
Low 02H
Bytes count 04H Low 05H
Data
*Input Data
CRC-16
High C8H
Low XX
CRC-16
High XX
Remark
1. Start character is the first register address.
2. Byte count equals quantity of register ×2. (each register contains two bytes)
3. The data length is equal to Bytes. As in the above example, Bytes=4, that is input
data length is 4 bytes.
4. XX represents that the data differs with different input data.
Page 40
Chapter 2 Basic Unit Specification
3. Communication ports
2-18
G. 08H Diagnose:
The function code 08 provides a series of tests for checking the communication system between a
client (Master) device and a server (Slave), or for checking various internal error conditions within
a server.
Sub-function 00: Return Query Data
Function
Code
Sub-function 0000
Function Return Query Data
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01H Slave Address 01H Slave Address 01H
Function Code 08H Function Code 08H Function Code 88H
High 00H High 00H Exception Code 02HSub-function
Low 00H
Sub-function
Low 00H High C7H
High A5H High A5H
CRC-16
Low C1H
Data
Data
Low 37H
Data
Data
Low 37H
Low DAH Low DAH
CRC-16
High 8DH
CRC-16
High 8DH
Remark Data is a random word.
H. 6CH : PLC control(6CH: RUN/STOP program, Write ID and Read RUN/STOP state):
a. Sub-function FF00: Control TP03 user program running/stopping
Function
Code
Sub-function FF00
Function Control TP03 user program running/stopping
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01H Slave Address 01H Slave Address 01H
Function Code 6CH Function Code 6CH Function Code ECH
High FFH High FFH Exception Code 04H
Sub-function
Low 00H
Sub-function
Low 00H Low 6DH
High 53H High 53H
CRC-16
High 03H
Data
Data
Low 54H
Data
Data
Low 54H
Low 9CH Low 9CH
CRC-16
High D8H
CRC-16
High D8H
Remark
1. If Data =5255H, run program (ASCII code ‘RU’);
2. If Data =5354H, stop program (ASCII code ‘ST’).
Page 41
Chapter 2 Basic Unit Specification
3. Communication ports
2-19
b. Sub-function FF01: Write TP03 ID
Function
Code
Sub-function FF01
Function Write TP03 ID
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address
01
H
Slave Address 01H Slave Address 01H
Function Code 6CH Function Code 6CH
Function
Code
ECH
High FFH High FFH
Exception
Code
04H
Sub-function
Low 01H
Sub-function
Low 01H Low 6CH
High 00H High 00H
CRC-16
High C6H
Data
Data
Low 37H
Data
Data
Low 37H
Low B3H Low B3H
CRC-16
High 51H
CRC-16
High 51H
Remark
1. To write new ID number to TP03, Data is new ID number (1 to approx. 255).
And the high byte must be set to 0.
2. If the TP03 is initialized, the ID will be reset to 001. If you want to set up a
net, it is necessary to set a new ID for each PLC.
c. Sub-function FF02: Read TP03 running/stopping status
Function
Code
Sub-function FF02
Function Read TP03 running/stopping status
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01 H Slave Address 01H Slave Address 01H
Function Code 6CH Function Code 6CH
Function
Code
ECH
High FFH High FFH
Exception
Code
04H
Sub-
function
Low 02H
Sub-
function
Low 02H Low 6DH
High 00H High 52H
CRC-16
High 03H
Data
Data
Low 00H
Data
Data
Low 55H
Low 00H Low FDH
CRC-16
High 17H
CRC-16
High 48H
Remark
*: Sub-function: Read program running or stopping status, If return data =5255H,
program running (ASCII code ‘RU’); if return data =5354H, program stopping
(ASCII code ‘ST’).
Page 42
Chapter 2 Basic Unit Specification
3. Communication ports
2-20
d. Sub-function FF03: Set RTC value
Function
Code
Sub-function FF03
Function Set RTC value
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01 H Slave Address 01H Slave Address 01H
Function Code 6CH Function Code 6CH Function Code ECH
High FFH High FFH
Exception
Code
04H
Sub-
function
Low 03H
Data
Sub-
function
Low 03H Low 6CH
High Sec Low C4H
CRC-16
High C6H
Data
Low Min
CRC-16
High F4H
High Hou
Data
Low day
High Mon
Data
Low Yea
High Wee
Data
Data
Low 00
Low XX
CRC-16
High XX
Remark
1. Data length is 8 bytes, BCD code (second, minute, hour, day, month, year, week,
00).
2. XX represents that the data differs with different input data
I. 01H Read TP03 ID
Function
Code
01H
Function Read TP03 ID
Format
PC Æ PLC PLCÆPC(OK) PLCÆPC(ERROR)
Slave Address 01 H Slave Address 01H Slave Address 01H
Function Code 01H Function Code 01H Function Code 91H
Low C0H Bytes 01H Exception Code 04H
CRC-16
High 2CH
Data
TP03 ID 03H Low 4CH
Low 10H
CRC-16
High 53H
CRC-16
High 4CH
Remark
1. Such function is available for one TP03 communicating with another one. If
there is several TP03s in the net, the data in the bus must be wrong.
2. When in reading TP03 ID, the slave address is the random number except 0. In
responding, the slave address will be right ID.
Page 43
Chapter 2 Basic Unit Specification
3. Communication ports
2-21
3.3.2 Data link
TP03 master can communicate with as many as 15 TP03 slaves with the application instruction:
DTLK. Here is the briefing about this function and as for more information, plese refer to
Instruction Description F190 DTLK.
Item Specification
Communication EIA RS-485
Baud rate 300bps~307200bps
Slaves Max 15 slaves
Connecting area D0~D157, M2000~M3023
Data length for each slave Max: 64bit+8 word
Cable
Isolated twist cable, 2-wire2
Total length: 500m(76800bit/s), 1km(38400bit/s)
Application instruction format
FUN: DTLK K
K : set the port, range 0~1;
0: built-in RS485 port
1: RS485/ RS232 expansion communication port
3.3.3 REMOTE I/O instruction
TP03 master can communicate with as many as 4 TP03 slaves with the application instruction
RMIO. Here is the briefing about this function and as for more information, please refer to
Instruction Description F191.
Item Description
communication EIA RS485 standard Baud rate 9600bps~614400bps Slave Max 4 slaves
Slave 1
Input: 36 points (M4200~M4235); output: 24 points (M4600~M4623)
Slave 2
Input: 36 points (M4240~M4275); output: 24 points (M4624~M4647)
Slave 3
Input: 36 points (M4280~M4315); output: 24 points (M4648~M4671)
Remote I/O (for master)
Slave 4
Input: 36 points (M4320~M4355); output: 24 points (M4672~M4695)
Cable
Isolated twist cable, 2-wire2 Total length: 500m(76800bit/s), 1km(38400bit/s)
Note: Remote I/O slave should be TP03 basic unit rather expansion unit or other.
Application instruction:
F191: RMIO K
K port selection, range :0~1.
0: built-in RS485 port.
1: RS485/ RS232 expansion communication port
Function description:
When TP03 is set to such mode, the input and output of master can be expanded. Max slave
number is 4 in this configuration. The I/O of slave is just the expansive input and output for
master and the program in slaver will not be operated.
Page 44
Chapter 2 Basic Unit Specification
3. Communication ports
2-22
3.3.4 RS/MBUS instruction
Here is the briefing about this function and as for more information, plese refer to Instruction
Description F80 (RS) and F87 (MBUS).
Application Instruction
F80: RS S m D n K
F87: MBUS S m D n K
S: sending address
m: data length(0~255)
D: receiving address
n : receiving data length(0~255)
K: port selection, range: 0~1 . 0: RS485port,
1: RS485/ RS232 expansion communication port
z RS instruction needs no communication protocol. Data communication is available for other
communication unit including PC, barcode reader and printer.
z MBUS instruction is for modbus master with RTU mode or ASCII mode.
3.4 Wiring methods
A. Wiring for PC/PDA communication port
PC
TP03
PC/PDA cable
(TP-302PC)
PDA
Note: User can mode the adapter that tranfers signal RS422 from 9 pin D-type connector to RS
485 on A/B terminal. Please refer to section 5 of Chapter 1 for more information about the
TP-302PC Pins and its definition.
B. Wiring for RS232 expansion card
TP03
RS232 standard cable
PDA
Page 45
Chapter 2 Basic Unit Specification
3. Communication ports
2-23
C. Wiring for built-in RS485 port or RS485 expansion card.
a. Linking with controller
Or
b. DATA LINK & REMOTE I/O communication.
Note 1: SHL terminal should be 3 class ground or the production will be interrupted to error
operation because of noise.
Note 2: Branch of communication cable should not exceed 3.
×
Note 3: R represents terminal resistor (120Ω,1/4W).
Page 46
Chapter 2 Basic Unit Specification
4. High speed input
2-24
4 High speed counter
4.1 General characteristic of high speed counter
Input requirements:
A. the duty circle for the input form should be 1:1;
B. Low voltage level should be less than 9V. C. The respnding frequency of the high speed counter differs from high /low voltage level.
Frequencty
Input teminal High voltage level
-14S -20S -26S -36S -20M -30M -20H -30H -40H -60H
1 Phase 15v~20v 10 KHz 100 KHz
X000~X003
2 Phase 15v~28.8v 10 KHz 50 KHz
X004~X005
1Phase/2
Phase
15v~28.8v Unused 5 KHz 5 KHz
The above requirement should be met, or the responding frequency will be less or the counting data would be wrong.
4.2 Number for Built-in high speed counter
The number is as following: TP03M/H type
1phase 1 input counting 1phase 2 inputs counting 2phases 2 inputs counting
C235 C236 C237 C238 C239 C240 C241 C242 C243 C244 C245 C246 C247 C248 C249 C251 C252 C253 C254
X000 U/D U/D U/D U U U A A A
X001 U/D R R D D D B B B
X002 U/D U/D U/D R R R A R
X003 U/D R R U B
X004 U/D U/D S D R
X005 U/D R S R S S
U: Up-counting
D: Down-counting
R: Reset
S: Set
A: A Phase
B: B Phase
C250 / C255 are reserved.
TP03SR type
1phase 1 input counting 1phase 2 inputs counting 2phases 2 inputs counting
C235 C236 C237 C238 C241 C242 C246 C247 C251 C252 C253
X000 U/D U/D U U A A
X001 U/D R D D B B
X002 U/D U/D R R A
X003 U/D R B
U: Up-counting
D: Down-counting
R: Reset
A: A Phase
B: B Phase
C239/C240/C243/C244/C245/C248/C249/C250/C254/C255 are reserved.
Page 47
Chapter 2 Basic Unit Specification
4. High speed input
2-25
Reading the table:
1phase 1 input counting:
X000 input: corresponding to C235 (U/D) which has no interruption reset and set function
Or corresponding to C241 (U/D) which can be interruption reset by X001 and has no
interruption set function.
Or corresponding to C244 (U/D) which can be interruption reset by X001 and interruption set
by X004.
And the rest may be deduced by analogy.
1 phase 2 inputs counting :
X000 input: corresponding to C246 (U/D) Up counting, C246 Down counting defaults to X001,
has no interruption reset and set function
Or corresponding to C249 (U/D) Up counting, C249 Down counting defaults to X001,
interruption Reset to X002 and Set to X005.
And the rest may be deduced by analogy.
2 phases 2 inputs counting:
X000 input : corresponding to C251 (A/B) A phase counting, C246 B phase counting defaults to
X001, has no interruption reset and set function
corresponding to C254 (A/B) A phase counting, C254 B phase counting defaults to X001,
interruption Reset to X002 and Set to X005.
And the rest may be deduced by analogy.
Note: With regard to high speed counting, the number of the counter should be input X000~X005
which can not be repeatedly used. As for NON-high-speed-counting, the input X000~X005,
as other input, could be the general input relay in sequential program. Furthermore, the soft
device of high speed counting, if not executing high speed counting, can also be define as
32-bit data register to saving digit.
If X000 is used in C235, it can not be used in C241, C244, C246, C247, C249, C251, C252,
C254 and interruption pointerI00 or M8170 pulse snapping.
Page 48
Chapter 2 Basic Unit Specification
4. High speed input
2-26
4.3 Function
The high speed counter operates differently if the input is not same. Refer to the former table for
fore information about the operation. The Set and Reset of the high speed counter, having nothing
to do with PLC scan time, is controlled by interruption pointer.
Such counter (32bit, up counting/ down counting, HEX) can be classified into three types
according to different switching of the up and down counting.
Item
1phase 1 input
counting
1phase 2 inputs
counting
2phases 2 inputs counting
Counting direction,
up/down
C235~C245
counting direction is
controlled by
M8235~M8245 ON
/OFF.
Automatically
controlled by the
different inputs.
A phase is ON, and at the
same time, B phase is
OFF—ON: up counting;
B phase is ON—OFF:
down counting.
Supervision counting
direction
——
Supervise M8246~M8255 to show counting
direction.
In terms of all kinds of high speed counter, the reset and set is controlled by interruption pointer.
Information on M8xxx controlling counting direction
Information on M8xxx supervising counting direction
Type Counter M8xxx relay Type Counter M8xxx relay
C235 M8235 C246 M8246 C236 M8236 C247 M8247 C237 M8237 C248 M8248 C238 M8238 C249 M8249 C239 M8239
1phase 2input
C240 M8240 C251 M8251 C241 M8241 C252 M8252 C242 M8242 C253 M8253 C243 M8243 C254 M8254 C244 M8244
2phase 2input
ON : indicating DOWN counting (DN)
OFF: indicating UP counting (UP)
1phase 1input
C245 M8245
ON : operating DOWN counting (DN)
OFF: operating UP counting (UP)
Page 49
Chapter 2 Basic Unit Specification
4. High speed input
2-27
4.4 Application example for 1 phase high speed counter
4.4.1 1 Phase 1 input
X010 OFF: up counting; X010 OFF: Down
counting
If X011 is enabled, C235 will be reset (RST). When X012 is ON, C235 will count input X000.
z X010 controls C235 up/down counting. z When the present value changes from -6 to -5, the output of C235 will be ON. While as the
present value changes from -5 to -6, the output of C235 will be OFF.
z The output action has not relation to present value. The value 2,147,483,647 will change to
-2,147,483,648 as up counting is operated, also, the value -2,147,483,648will change to
2,147,483,647 as down counting is operated.
z When X011 is enabled, the instruction RST will be operated, namely, the current value will
be cleared to 0 and output will be OFF.
z As for the retentive high speed counter, the present value and output state (ON/OFF) will be
kept as power fails.
When X012 is ON, and input X004 is also ON, C244
starts to count X000 pulse. In the example, the set value
can be data in index register (D1, D0).
When X001 is ON, C244 will be set at once. However,
such reset action also can be accomplished by sequential instruction RST, as above figure.
M8235~M8245 ON / OFF can control C235~C245 counting direction.
Page 50
Chapter 2 Basic Unit Specification
4. High speed input
2-28
4.4.2 1 Phase 2 input
X012 is ON: C246 will operate up counting when Input
X000 is OFFÆON, while Down counting when X001 is
OFFÆON.
X012 is ON: C249 will start to operate up counting for
X001, down counting for X000 when X005 is ON.
When X002 is ON, C249 will be reset at once. Sequential
instruction RST also can do the same as left figure.
C246~C249 counting direction can be supervised by M8235~M8245.
4.5 Application example for 2 phase high speed counter
4.5.1 2 Phase 2 inputs
The present value and output operation of 32 bit counter is same with former 1phase 1input high
speed counting.
z When X012 ON, C251 starts to count X000 (A phase), and
X001(B phase). When X011 ON, RST instruction reset C251.
z If the present value is bigger than set value, Y000ON, and if
not, Y002 OFF.
z When Y003 ON, counting direction is Up, or the direction is
Down.
z When X012 ON and X006 ON, C254 starts to count X000 (A
phase) and X001 (B phase).
z When X011 ON, reset C254. And X002 also can do that. z If the present value is bigger than set value, Y004 ON.
Otherwise, Y004 will be OFF.
z Y005 ON: Down counting; Y005 OFF: Up counting. z When A phase is ON and B phase is change OFF to ON, the
counting direction will be UP. Otherwise, when B is change
ON to OFF, direction will be down. The state ON/OFF of
M8251~M8255 can indicate the counting direction of C251~C255.
Page 51
Chapter 2 Basic Unit Specification
4. High speed input
2-29
4.5.2 Action of 2 phase input signal
z 2 phase encoder can produce A phase and B phase with 90° phase difference to A phase. Such
high speed counter can automatically up count or down count.
z The following indicates operation of 2 phase counter.
A phase
B phase
+1 +1 -1 -1
Time
Forward: up counting Reverser: down counting
A phase
B phase
Time
4.6 Output counting result
The output should be enabled immediately as long as the present value reaches the set value of
high speed counter, so the special application instructions should be used.
A. <<Comparison set/reset instruction for high speed counter>>
z When reaching the comparison value, the
interruption will be on (Y000 ON).
z Please select transistor output type. As for
relay output type, the PLC has a mechanical
delay about 10ms.
B. <<Zone comparison instruction for high speed counter>>
z Zone comparison instruction of high-speed
K10C241 present value Y000 ON K10C241 present valueK20 Y001 ON C241 present valueK20 Y002 ON
Regarding to general application instruction F10 (CMP) and FNC11 (ZCP), there will be a delay
because of PLC scan time. In order to avoid that delay in high speed counting, the above
instructions F53, F54 and F55 have nothing to do with scan time and the output will operate
immediately.
4.7 Restrictions for fastest responding frequency
Regarding to hardware, the input X000~X005 has the competence to accept 100 kHz signal.
However, with respect to software, please take the following items into consideration:
A. When C235
C238,C241,C242,C244,C245 are set as up-counting counter, its max
frequency could be 100KHz.
B. When C235
C238,C241,C242,C244,C245 are set as up/down counting counters or as
down-counting ones, its max frequency could be 5KHz.
C. The C239
C240,C243,C246~C249 counters could accept the max frequency, 5KHz
D. The C251
C254 counters could accept the max frequency 100KHz.
E. When the system is preoccupied by a lot of other functions (such as frequent
communication/ longer program/longer scan time/ many interruptions/ pulse output/
compare instruction for high speed counter), it is suggest that the max average frequency
of high speed counter should be decreased properly.
Page 52
Chapter 2 Basic Unit Specification
4. High speed input
2-30
4.8 Common consideration:
The enabling terminal for high speed counters should be always ON.
It is recommended to use contact without mechanical delay for high speed counter enabling
device.The vibration of the analog switch would result in high speed counting error. Thusly,
the analog switch can not be used as an enable device for high speed counter.
The enabling relay for high speed counter can not be shared with other instructions.
For instance: input interruption pointer and F56 SPD speed detect.
Even the present value equal set value of high speed counter, the output will not be ON until
it received counting pulse.
The ON and OFF the enabling input for the high speed counter can control such counter
RUN or STOP, which should be programmed in the main program. If it is in the SFC, Sub
rountin or interruption program, Counter will not RUN or STOP till the SFC or Sub-Routin is
operated.
Page 53
Chapter 2 Basic Unit Specification
5. Interruption input
2-31
5 Interruption Input
The input X000~X005 can be set to do interruption.
Basic specification
Type
Item
-14S -20S -26S -36S -20M -30M -20H -30H -40H -60H
Input X000~X003 X000~X005
Pulse width 50us min. 5us min.
Interruption definition:
I x 0 x
0: Falling edge interruption 1: Rising edge interruption
0~5: X000~X005
Interruption pointer
Input
Rising edge interruption Falling edge interruption
Forbid
Interruption
Pulse
Snap
X000 I001 I000 M8050 M8170
X001 I101 I100 M8051 M8171
X002 I201 I200 M8052 M8172
X003 I301 I300 M8053 M8173
X004 I401 I400 M8054 M8174
X005 I501 I500 M8055 M8175
z The pointer number can not be used repeatedly.
As for the same input, the corresponding rising edge interruption and falling edge interruption
can not be used in a same program.
z M8050~M8055 “ON” to ban corresponding input interruption.
When X000~X005 generates a pulse, the corresponding relay will be set immediately.
Basic program for interruption
F 04 EI
Main program
Enable interruption
End
Pointer
I 001
Pointer
I 100
FNC 06
FEND
FNC03
IRET
Interruption
X000 rising edge
FNC 03
IRET
END
Interruption return
X000 falling edge
Interruption
Interruption return
Please refer to Application Instruction F04 for programming information.
Page 54
Chapter 2 Basic Unit Specification
6. Pulse output / 7. Expansion card
2-32
6 Pulse output
Basic specification
Type
Item
-20MT -30MT -20HT -30HT -40HT -60HT
Pulse output 2 Points Y0/Y1 with acceleration/deceleration, without interpolation PWM output 2 Points Y0/Y Frequency 1KHz max. 100KHz max. Voltage range 12 ~ 24VDC Current range 10 mA ~ 300mA Output type NPN Transistor Application instruction (refer to Instruction Description)
1. F57 PLSY : Pulse output Y
2. F58 PWM : Pulse Width Modulation
3. F59 PLSR : Pulse output with acceleration/deceleration
4. Position instruction: F156 – F159
Remark:
The COM teminal for Y000/Y001 is internally
connected with the terminal 0V for output 24VDC.
Note: Such function should be done by above application instructions, and only transistor-output
type is available. If relay-output type is set such function, the output will be error for the longer responding time 1 kHz. The lifespan of the relay would be shortened extremely. When Y0 is set for pulse output, X2 can not be set for high speed counter. While When Y1 is set for pulse output, X3 can not be set for high speed counter. While
As for the M type, the output should be wrong when the output frequency exceeds specified
one.
7 Expansion card
Only one expansion card is available for each basic unit. TP-0CV (built-in standard type) should be installed when TP03 has no expansion card to
avoid dust accumulating and undermine connector function.
Plug and unplug the card when power is OFF. As for more information, please refer to peripheral manual.
Page 55
Chapter 2 Basic Unit Specification
8. Built-in memory and memory card
2-33
8 Built-in memory and memory card (TP03-1ME)
Built-in memory
Type Saving content Saving place
1. User program (20/30 type: 0~8K, 40/60type: 0~16K)
2. File register (D2000~D7999, 6K)
In total: 16K
Memory
for
program
3. Remark (0~16K)
System specification (0~20)
Built-in flash
memory (power fail
have no impact on
the data)
Non-retentive
1. Input relay X, output relay Y, general auxiliary relay M,
general state S
2. Timer contact and timing coil.
3. General counter contact, counting coil and reset coil.
4. General data register for present value.
5. Register for present value of timer.
6. Register for present value of general counter.
Built-in RAM
(data will be lost as
power fails)
Data register
retentive
1. Retentive auxiliary relay M, retentive state S.
2. Contact and coil of accumulating timer T.
3. Contact, counting coil and reset coil of retentive counter
and high speed counter.
4. Retentive register D for present value
5. Register for present value of accumulating and 1ms timer
T.
6. Register for present value of retentive counter and high
speed counter.
7. Special register (M8000~M8511, D8000~D8511)
Built-in RAM
(data will be saved
by lithium battery
as power fails)
Memory card (TP3-1ME)
Type Saving content Saving place
1.User program (20/30 type: 0~8K, 40/60type: 0~16K)
2. Remark (0~16K)
In total: 16K
Memory for
program
3. file register (D2000~D7999,6K)
4. System specification (0~20)
Built-in flash
memory
5. Special register (M8000~M8511, D8000~D8511)
Note:
A. The program in built-in memory will be performed as memory card (TP3-1ME) is not used. B. The memory card (TP3-1ME) is pluggable as power is off. C. When power is ON, the program will be automatically transmitted from memory card
(TP3-1ME) to built-in memory.
D. Software TP3-PC or TP3-PDA can read the data in built-in memory or memory card
(TP3-1ME).
Page 56
Chapter 2 Basic Unit Specification
11. RTC
2-34
9 Password
Password set through TP3-PC or TP3-PDA can prevent the program from illegal upload or
download. The password has 3 levels of protection with a letter 1, 2 or 3 in the head.
Function Setting Description
1 All is forbidden
1 □□□□□□□□
Forbid:
1. Read and writing in system memory;
2. Read and writing from/to Data register;
3. Supervision
Forbid: 1. Read and writing in system memory;
2
Read and write from
system memory is
forbidden
2 □□□□□□□□
Allow:
1.Read and writing from /to Data register;
2. Supervision
Forbid:
1. Read and writing in system memory;
2. Writing to Data register;
3
Read from and write to
from system memory is
forbidden. And write to
data register is forbidden
3 □□□□□□□□
Allow:
1. Read from Data register;
2. Supervision
represents: only for 1, 2 and 3.
represents: the character among A-F or the number among 0-9 (any combinations are available).
10 RUN/STOP switch
There are three modes to RUN/STOP TP03.
A. Send RUN/STOP command to TP03 through TP3-PC / TP3-PDA (refer to
TP3-PC/TP3-PDA programming method for more information).
B. Built-in RUN/STOP switch
When the switch is turned to RUN position, TP03 will RUN, while it is turned to STOP,
TP03 will stop. Such method is to enable RUN/STOP flag with rising edge.
C. Enforcing RUN/STOP through special auxiliary relays M8035M8037
See the left figure. Please set M8035 to 1 and D8035 to 0. Then
the switch for X000 and X001 can control the TP03 RUN or STOP.
a. Please set M8035 to 1 to enable external RUN/STOP mode. b. To set D8035. Set one of the input points (X000~X007) as the
RUN signal. When D8035 is set to 0 that represents X000, to 1
that represents X001. In this example, it is X000.
c. The pulse of the RUN signal from X000 or others can control
TP03 to ‘RUN’. Which pulse of STOP signal from X001 or
others can control TP03 to ‘STOP’. When both switches are
turned ON, STOP has the priority.
Note:
Whatever mode is set to control the TP03 RUN/STOP, M8036 will be set to 1, M8037 will
be reset to 0 as TP03 is controlled to RUN, while M8036 will be reset to 0, M8037 will be set
to 1 as TP03 is controlled to STOP.
When RUN/STOP flag is set to ON simultaneously, TP03 will operate ‘STOP’ and reset
M8036 (OFF).
Page 57
Chapter 2 Basic Unit Specification
11. RTC
2-35
11 RTC
Type
Item
-20M -30M -20H -30H -40H -60H
Register N.A
Built-in: Second(D8013), Minute(D8014), Hour(D8015),Day(D8016), Month(D8017), Year(D8018), Week(D8019) With 30s offset
Special application instruction (refer to
the Instruction
Description)
N.A
1. F160 TCMP: timing data compare
2. F161 TZCP: timing area data compare
3. F162 TADD: timing data add
4. F163 TSUB: timing data subtract
5. F166 TRD: read timing data
6. F167 TWR: write timing data
7. F169 HOUR: set the timer
Tolerance
N.A
±45seconds/month (25 )
Leap year
N.A
Auto offset
Flash memory
retentive
N.A
D8013 – D8019 data will be kept by lithium battery when power fails
Set the time for RTC through the special coils and registers
Special
coil
Content Description
Special
register
Content
D8013 Second (0~59)
D8014 Minute (0~59)
M8015 Clock Stop and set ON: timing stops and it can
be reset
D8015 Hour
M8016 Stop time displaying ON: Read/ display time is
unavailable
D8016 Day
M8017 ±30s offset ON: enable ±30s offset D8017 Month
M8018 Clock detection ON: Clock is enabled D8018 Year (00~99)
M8019 Clock error ON: Clock error D8019 Week
Page 58
Chapter 2 Basic Unit Specification
12. Potentiometer
2-36
12 Potentiometer
TP03 has built-in standard analog potentiometer with corresponding data (0~1023) saved in
hereinafter DATA register.
Such potentiometer could be set as the indirect set value for analog timer, which is called analog
potentiometer timer.
As for the above example, the input value can be multified with the application instruction F22.
F22 MUL D0 K 2 D10
M8000
T0
D 10
Transfer the data = [(data in D2) × 2] to D10(D11)
The multiplication instruction can expand the register data so the setting range will be widen. Max
value should be below 32,767. In this example, D11 is automatically used by F22 MUL, do not
use is at any other places.
F86VRSC can read the value (0~10) for analog potentiometer with correspondent scale. There are 2 built-in analog potentiometers. If you prefer more, there is an optional card with
6 analog potentiometers.
Page 59
Chapter 2 Basic Unit Specification
13. Battery/ 14. Instruction
2-37
13 Battery
Electric specification
Item Description Part number BT-CR2450-CB-01 Voltage 3V Capacity 600mA-HR Lifespan 5 Year
Consideration
1. For use Do not charge the battery; do not short circuit the batter; use the battery only for the specified equipment; insert the battery in right polarity position; do not heat the batter; do not dispose of the batter in fire.
2. For transport and storage The handling of the packaged batteries must be adequate to avoid mechanical damage.Storage areas should be cool, dry, ventilated and protected from the rain and direct sunbeam.
Run without battery (M8030 = ON).
When EPROM and EEPROM is only for saving program which has not retention
requirement and RTC function, TP03 can Run at ‘without battery’ mode.
Although TP03 is set to ‘Run without battery’ mode, and the battery is not installed or has no
power, the BAT LED will not be OFF.
Run without battery
Example for clearing program in memory backup area (parameter range is default as initial value)
Note: Generally, with
respect to special data
register D8120
(communication
format), D8121
(address set) and
D8129 (time out), all
these registers are
backup devices needing
battery. If you require
such function at ‘Run
without battery’ mode,
please reset all these
registers firstly. Then, move the certain value to these register in the program.
14 Instruction
Please refer to chapter 7 for instruction set, or refer to Instruction description manual for more
information on instructions.
M500 M3071
S500 S899
T246 T249
C100 C199
C220 C255
D200 D7999
F40
ZRST
F40
ZRST
F40
ZRST
F40
ZRST
F40
ZRST
F40
ZRST
M8002
Auxiliary relay
state
Timer
Counter
Counter
Data register
Initial pulse
Page 60
Chapter 3 Expansion unit specification
Contents 3-0
Chapter 3 Expansion unit specification ..................................................................... 3-1
1 Digital expansion unit...................................................................................... 3-1
1.1 General specification ............................................................................. 3-1
1.2 Outline dimension.................................................................................. 3-2
1.2.1 TP02 digital expansion unit I....................................................... 3-2
1.2.2 TP02 digital expansion unit II...................................................... 3-2
1.2.3 TP03 digital expansion unit ......................................................... 3-2
1.3 Electric specification.............................................................................. 3-3
1.3.1 TP02-16EXD Specification ......................................................... 3-3
1.3.2 TP02-16EYR Specification ......................................................... 3-4
1.3.3 TP02-16EYT specification .......................................................... 3-5
1.3.4 TP02-16EMR Specification......................................................... 3-6
1.3.5 TP02-32EMR Specification......................................................... 3-7
1.3.6 TP03-16EMR Specification......................................................... 3-8
1.3.7 TP03-16EMT Specification ......................................................... 3-9
1.3.8 TP03-16EYR Specification ....................................................... 3-10
1.3.9 TP03-16EYT Specification.........................................................3-11
1.3.10 TP03-16EXD Specification ..................................................... 3-12
2 Analogue expansion unit................................................................................ 3-13
2.1 Introduction.......................................................................................... 3-13
2.1.1 Brief ........................................................................................... 3-13
2.1.2 Data register and channel of analog expansion module............. 3-14
2.1.3 Setting the system memory........................................................ 3-15
2.2 General Specification for analog expansion unit................................. 3-17
2.3 Dimension............................................................................................ 3-17
2.3.1 TP02 analog expansion unit....................................................... 3-17
2.3.2 TP03 analog expansion unit....................................................... 3-17
2.4 Wiring for analog expansion module................................................... 3-18
2.5 Electric Specification ........................................................................... 3-20
2.5.1 TP02-4AD+ Specification ......................................................... 3-20
2.5.2 TP03-8AD Specification............................................................ 3-21
2.5.3 TP03-4RD Specification ............................................................ 3-22
2.5.4 TP03-4TM Specification ........................................................... 3-23
2.5.5 TP02-2DA+ Specification ......................................................... 3-24
2.5.6 TP03-2DA Specification............................................................ 3-25
2.5.7 TP03-3MA Specification ........................................................... 3-26
3 How many expansion unit can be connected to base unit ............................. 3-28
3.1 Specification ........................................................................................ 3-28
3.2 Power consumption.............................................................................. 3-28
3.2.1 5V power provide by base unit .................................................. 3-28
3.2.2 5V power consumed by expansion unit..................................... 3-28
3.2.3 24V internal power provide by base unit................................... 3-28
3.3 For example ......................................................................................... 3-29
3.4 Power module TP03-01SPS-A ............................................................ 3-29
Page 61
Chapter 3 Expansion unit specification
expansion unit 3-1
Chapter 3 Expansion unit specification
1 Digital expansion unit
1.1 General specification
Type Item
TP02
-16EXD
TP02
-16EYR
TP02
-16EYT
TP02
-16EMR
TP02
-32EMR
TP03
-16EMR
TP03
-16EMT
TP03
-16EYR
TP03
-16EYT
TP03
-16EXD
Expansion unit
outline
Brick type
Input point 16 0 0 8 16 8 8 0 0 16
Output point 0 16 16 8 16 8 8 16 16 0
Terminal block Unremovable
Dimension ( WxHxD)
64 x 90 x 76mm
110 x
90 x 76
mm
57 x 90 x 83 mm
Operation
temperature
0 ~ 55 (32~131F)
Storage temperature -25 ~ +70
Relative humidity Level RH1,30~95% (non-condense)
Pollution degree 2 (IEC 60664)
Installation class II
Enclosure IP20
Anti-erosive No erosive gas
Altitude Operation: 0 to 2,000m (0 to 6,565 feet) Transport:0 to 3,000m (0 to 9,840 feet)
Vibration Resistance Mounted on a DIN rail10 to 57Hz amplitude 0.075mm, 57 to 150Hz acceleration
9.8m/sec
2
(1G) 2 hours per axis on each of three mutually perpendicular axis;
Mounted on a panel surface2 to 25Hz amplitude 1.6mm, 25 to 100Hz acceleration
39.2m/sec
2
(4G) Lloyd’s 90 minutes per axis on each of three mutually perpendicular
axis.
Shock Resistance 147 m/sec2 (15G), 11 m sec duration, 3 shocks per axis, on three mutually
perpendicular axis (IEC61131)
Noise immunity 1,000Vpp1us @30 to 100 Hz
Dielectric withstand 1,500VAC > 1mins between all terminals to ground ( for AC power supply )
Dielectric withstand 500VAC > 1mins between all terminals to ground ( for DC power supply )
Insulation resistance 500V DC @> 10M ohm between all terminals to ground
Grounding 100 ohm or less
Page 62
Chapter 3 Expansion unit specification
expansion unit 3-2
1.2 Outline dimension
1.2.1 TP02 digital expansion unit I
1.2.2 TP02 digital expansion unit II
COMA
16
COMe
7245
1
6
COMc
3
12
COMb
10
1513
8
9
11
14
COMd
1
95731513
11
842
COMA6COMA
COMA
161210 14
1.2.3 TP03 digital expansion unit
64 5
2OE0 1
PWR
IN
7
3
5674
0123
OUT
Page 63
Chapter 3 Expansion unit specification
expansion unit 3-3
1.3 Electric specification
1.3.1 TP02-16EXD Specification
Item specification Outline figure
Input point 16
Output point 0
Input voltage DC24V +10%~-20%
Input current 4.8mA @24VDC
Input impedance 5 k Typ.
ON voltage/current level > 20Vdc(3.5mA)
OFF voltage/current level < 8Vdc (1.5mA)
Response time 10ms
Input indicator
LED lit when input
ON
Insulation method
Photo-coupling
insulation
Internal power supply
5VDC:max current
50mA
Accessory
Expansion
cable(TP-042EC : 4cm14pin)
Upside terminal block
2
4
1
COMB
COMB
COMA
COMA
3
1
2
53
4
678
8756
Downside terminal block
Internal circuit
Symbol content
1 ~ 8 Input terminal
Termin al
block
COM.A~COM.B Common terminal
Note:
a. 8 inputs share one common terminal
b. The common terminals with same symbol in upside
and downside are not connected internally.
c. The last digit of TP03 I/O number should be start
from 0(for instance, X000~X007, X010~X017,
Y020~Y027 …) and allocated in octal. While the
last digit of TP03 I/O number should be start from
1(The last digit of TP03 I/O number should be start
from 0(for instance, X000~X007, X010~X017,
Y020~Y027 …)and allocated in octal)and allocated
in decimal. Consequently, when TP02 expansion
module is expanded for TP03 basic unit, the
number of I/O should be allocated according to
such item.
Page 64
Chapter 3 Expansion unit specification
expansion unit 3-4
1.3.2 TP02-16EYR Specification
Item Specification Outline figure
Input point 0
Output point 16
Voltage AC250V/DC30V
Current
2A/1
point ;5A/1common
Typ e Re lay
Mechanical lifespan 20,000,000 times
Electric lifespan 150,000 times @ 3A
Response time Below 10ms
Min load 1 mA @ 5vDC
Indicator
LED LIT when output
ON
Output
Insulation Relay
Internal power supply:
Consumption current
For 5VDC: max 50mA
For 24VDC: max 80mA
Accessory
Expansion cable (TP-042EC : 4cm
14pin)
Upside terminal block
8
1
3
6
COMC
24
5
7
COMD
7
COMA
6
3
1
254
8
COMB
Downside terminal block
Internal circuit
symbol content
1 ~ 8 Output terminal
Termin al
block
COM.A ~COM.D Common terminal
Note:
a. 4 points share one common terminal.
b. The common terminals with same symbol in upside
and downside are not connected internally.
Page 65
Chapter 3 Expansion unit specification
expansion unit 3-5
1.3.3 TP02-16EYT specification
Item Specification Outline figure
Input point 0
Output point 16
Voltage
DC4vDC27V
Current 0.3A/1point; 1A/1 common
Type Transistor NPN
Response time Below 1ms
Output
indicator
LED lit when output ON.
Output
Insulation
method
Photo-coupling insulation
Internal power supply:
Current consumption
For 5VDC: Max 50mA
For 24VDC: Max 80mA
accessory
Expansion cable (TP-042EC : 4cm,14pin)
Upside terminal block
8
1
3
6
C(-).C
24
5
7
C(-).D
7
C(-).A
6
3
1
254
8
C(-).B
Downside terminal block
Internal circuit
Symbol content
1 ~ 8 Output terminal
Termin al
block
C(-).A~C(-).D Common terminal
Note:
a. 4 points share one common terminal.
b. The common terminals with same symbol in upside
and downside are not connected internally.
Page 66
Chapter 3 Expansion unit specification
expansion unit 3-6
1.3.4 TP02-16EMR Specification
Item Specification Outline figure
Input point 8
Output point 8
Voltage AC250V/DC30V
Current 2A/1 Point; 5A/1 common
type Relay
Mechanical
lifespan
20,000,000 times
Electric lifespan 150,000 times @ 3A
Responding time Below 10ms
Min load 1 mA @ 5vDC
Output indicator LED lit when output ON
Output
Insulation method Relay
Voltage
DC24V +10%~-20%
Current 4.8mA @24VDC
Impedance 5 k Typ.
ON level
Above 20Vdc (3.5mA)
(min.)
OFF level
Below 8Vdc (1.5mA)
(max.)
Responding time 10ms
Indicator LED lit when input ON
Input
Insulation method Photo-coupling insulation
Internal power supply:
Current consumption
For 5VDC: Max 50mA
For 24VDC: Max 80mA
Upside terminal block
3
214
5
COMB
6
COMC
7
8
COMA
7
COMA
214
6538
Downside terminal block
accessory Expansion cable(TP-042EC : 4cm,14pin)
Internal circuit
Symbol Content
1 ~ 8 Input terminal
Upside
COM.A
Common
terminal
1 ~ 8 Output terminal
Termin al
block
Downside
COM.B~COM.C
Common
terminal
Input
Note:
a. 4 points share one common terminal.
b. The common terminals with same symbol in upside and
downside are not connected internally.
Output
Page 67
Chapter 3 Expansion unit specification
expansion unit 3-7
1.3.5 TP02-32EMR Specification
Item Specification Outline figure
Input point 16
Output point 16
Voltage AC250V/DC30V
Current
2A/1
point ;5A/1common
Typ e Re lay
Mechanical
lifespan
20,000,000 times
Electric lifespan 150,000 times @ 3A
Responding time Below 10ms
Minimum load 1 mA @ 5vDC
Indicator
LED lit when output
ON
Output
Insulation method Relay
Voltage
DC24V +10%~-20%
Current 4.8mA @24VDC
impedance 5 k Typ.
ON level Above 20Vdc(3.5mA)
OFF level Below 8Vdc(1.5mA)
Responding time 10ms
Indicator LED lit when input ON
input
Insulation method
Photo-coupling
insulation
Internal power supply:
Current consumption
For 5VDC: Max 50mA
For 24VDC: Max
80mA
Upside terminal block
COMA
14
6
COMA
24
108
12
16
COMc
3
1
42
5
8
14
16
9
11
COMd
6
COMb
1210
137
COMe
15
COMA COMA
35
111
13 1597
Downside terminal block
Accessory Expansion cable(TP-042EC : 4cm,14pin)
Internal circuit
Symbol Content
1 ~ 16 Input terminal
Upside
COM.A Common terminal
1 ~16 Output terminal
Termin al
block
Downside
COM.BCOM.E
Common terminal
Input
Note:
a. 4 points share one common terminal.
b. The common terminals with same symbol in upside and
downside are not connected internally.
Output
Page 68
Chapter 3 Expansion unit specification
expansion unit 3-8
1.3.6 TP03-16EMR Specification
Item Specification Outline figure
Input point 8
Output point 8
Voltage AC250V/DC30V
Current
2A/1 point;
5A/1 common terminal
Typ e Re lay
Mechanical lifespan 20,000,000 times
Electric lifespan 100,000 times @ 3A
Responding time 6ms
Minimal Load 1 mA @ 5vDC
Output indicator LED lit when output ON
Output
Insulation method Relay
Voltage
DC24V +10%~-20%
Current 7mA @24VDC
Impedance 3k Typ e.
ON level Above 15Vdc (4.2mA)
OFF level Below 9 Vdc (2.5mA)
Responding time 10ms
Indicator LED lit when input ON
Input
Insulation method Photo-coupling insulation
PWR LED
5V Power LED(Green)
OE LED
Output Enable LED(Green)
Internal power supply:
Current consumption
For 5VDC: Max 30mA
For 24VDC: Max 45mA
COMD
0 2 75
COMC
1
3 4
6
OUT
6
420
COMA
3
04261
5
PWR OE
COMA
1
3
7
IN
75
4657
0213
Downside
Accessory Expansion cable(TP03-304EC : 6cm,26pin)
Internal circuit
Symbol Content
0 ~ 7 Input terminal
Upside
COM.A Common terminal
0 ~ 7 Output terminal
Termin al
block
Downside
COM.C
~COM.D
Common terminal
Input
Note:
a. 4 points share one common terminal.
b. The common terminals with same symbol in upside and
downside are not connected internally.
Output
Page 69
Chapter 3 Expansion unit specification
expansion unit 3-9
1.3.7 TP03-16EMT Specification
Item Specification Outline figure
Input point 8
Output point 8
Voltage DC 4V~30V
Current
0.3A/1 point;
1.2A/1 common terminal
Type NPN transistor
Responding time < 1ms
Output indicator LED lit when output ON
Output
Insulation method Relay
Voltage
DC24V +10%~-20%
Current 7mA @24VDC
Impedance 3k Typ e.
ON level Above 15Vdc (4.2mA)
OFF level Below 9 Vdc (2.5mA)
Responding time 10ms
Indicator LED lit when input ON
Input
Insulation method Photo-coupling insulation
PWR LED
5V Power LED(Green)
OE LED
Output Enable LED(Green)
Internal power supply:
Current consumption
For 5VDC: Max 30mA
For 24VDC: Max 45mA
COMD
0 2 75
COMC
1
3 4
6
OUT
6
420
COMA
3
04261
5
PWR OE
COMA
1
3
7
IN
75
4657
0213
Downside
Accessory Expansion cable(TP03-304EC : 6cm,26pin)
Internal circuit
Symbol Content
0 ~ 7 Input terminal
Upside
COM.A Common terminal
0 ~ 7 Output terminal
Termin al
block
Downside
COM.C~COM.D Common terminal
Input
Note:
a. 4 points share one common terminal.
b. The common terminals with same symbol in upside and
downside are not connected internally.
Output
Page 70
Chapter 3 Expansion unit specification
expansion unit 3-10
1.3.8 TP03-16EYR Specification
Item Specification Outline figure
Input point 0
Output point 16
Voltage AC250V/DC30V
Current
2A/1 point;
5A/1 common terminal
Typ e Re lay
Mechanical lifespan 20,000,000 times
Electric lifespan 100,000 times @ 3A
Responding time 6ms
Minimal Load 1 mA @ 5vDC
Output indicator LED lit when output ON
Output
Insulation method Relay
PWR LED
5V Power LED(Green)
OE LED
Output Enable LED(Green)
Internal power supply:
Current consumption
For 5VDC: Max 40mA
For 24VDC: Max 85mA
7520
COMD
3
COMC
1 4
6
54 76
7
PWR
10 3OE2
3
COMA
1
0 2
4
6
COMB
5
5467
0123
OUT
Downside
Accessory Expansion cable(TP03-304EC : 6cm,26pin)
Internal circuit
Symbol Content
0 ~7 Output terminal
Upside
COM.A~COM.B Common terminal
0 ~ 7 Output terminal
Termin al
block
Downside
COM.C~COM.D Common terminal
Note:
a. 4 points share one common terminal.
b. The common terminals with same symbol in upside and downside are
not connected internally.
Output
Page 71
Chapter 3 Expansion unit specification
expansion unit 3-11
1.3.9 TP03-16EYT Specification
Item Specification Outline figure
Input point 0
Output point 16
Voltage DC 4V~30V
Current
0.3A/1 point;
1.2A/1 common terminal
Type NPN transistor
Responding time < 1ms
Output indicator LED lit when output ON
Output
Insulation method Relay
PWR LED
5V Power LED(Green)
OE LED
Output Enable LED(Green)
Internal power supply:
Current consumption
For 5VDC: Max 30mA
For 24VDC: Max 45mA
7520
COMD
3
COMC
1 4
6
54 76
7
PWR
10 3OE2
3
COMA
1
0 2
4
6
COMB
5
5467
0123
OUT
Downside
Accessory Expansion cable(TP03-304EC : 6cm,26pin)
Internal circuit
Symbol Content
0 ~ 7 Output terminal
Upside
COM.A~COM.B Common terminal
0 ~ 7 Output terminal
Termin al
block
Downside
COM.C~COM.D Common terminal
Note:
a. 4 points share one common terminal.
b. The common terminals with same symbol in upside and
downside are not connected internally.
Output
Page 72
Chapter 3 Expansion unit specification
expansion unit 3-12
1.3.10 TP03-16EXD Specification
Item Specification Outline figure
Input point 16
Output point 0
Voltage
DC24V +10%~-20%
Current 7mA @24VDC
Impedance 3k Typ e.
ON level Above 15Vdc (4.2mA)
OFF level Below 9 Vdc (2.5mA)
Responding time 10ms
Indicator LED lit when input ON
Input
Insulation method Photo-coupling insulation
PWR LED
5V Power LED(Green)
Internal power supply:
Current consumption
For 5VDC: Max 30mA
For 24VDC: Max 45mA
1357
COMB
COMB
COMA
0 2 4
6
64 5 7
20 1
PWR
3
3
20
COMA
1
64
5 7
3012
5476
IN
Downside
Accessory Expansion cable(TP03-304EC : 6cm,26pin)
Internal circuit
Symbol Content
0 ~ 7 Input terminal
Upside
COM.A Common terminal
0 ~ 7 Input terminal
Termin al
block
Downside
COM.B Common terminal
Input
Note:
a. 8 points share one common terminal.
b. The common terminals with same symbol in upside and
downside are not connected internally.
Page 73
Chapter 3 Expansion unit specification
expansion unit 3-13
2 Analogue expansion unit
2.1 Introduction
2.1.1 Brief
Analog expansion unit for input: TP02-4AD+,TP03-4AD,T0P3-8AD,TP03-4RD,
TP03-4TM …etc.
Analog expansion unit for output: TP02-2DA+,TP03-2DA …etc. Analog expansion unit for both input and output: TP03-3MA …etc.
Note : TP03-8AD,TP03-2DA,TP03-3MA only can be used for TP03 M/H type which version over
V1.5 or for TP03 SR type which version over V1.2.
System configuration of analog expansion unit
z TP03 20/30 points basic unit(20MR/T、20HR/T30MR/T30HR/T) and SR type unit can
expanse: 2 TP02-4AD+s and 1 TP02-2DA+,or 1 TP03-8AD and 1 TP03-2DA. That is, the
basic unit can expanse to as much as 8 channels of analog input and 2 channels of output.
z TP03 40/60 points basic unit(40HR/HT , 60HR/HT)can expanse: 1 TP02-4AD+, 1
TP02-2DA+, 7 TP3 analog input expansion units (if installed with 7 TP03-8ADs, the system
will have 56 input channels; while if installed with TP03-4RD, the system will have 28 input
channels) and 4 analog output expansion units (if installed with 4 TP03-2DAs, the system
will have 8 output channels). That is to say, the system can expanse so much to 60 channels
of analog input and 10 channels of output.
Note:
| One expansion unit with both input and output will occupy two expansion units (one is for
input and the other is for output).
| The total channels of each analog expansion units are different for special function of
particular units. For instance, TP02-4AD+ has 4 channels (please refer to respective
specification for information about channels)
| TP03expansion analog unit should be connected next to TP03. Then TP02 expansion analog
unit should be connect next to TP03 expansion analog unit. The corresponding channels are
numbered from TP3 expansion analog unit and then TP02 expansion analog unit.
| TP03-3MA will occupy 4 AD input channels, the first two are the input on TP03-3MA,the
other two are null. TP03-3MA will occupy 2 DA output channels, the first one is the output
on TP03-3MA,the other one is null.
Example 1:
AD Channel: Channel 1~8 Channel 9~10 Channel 13~20 Channel 21~24 Channel 25~28
Channel 11~12 are null
Basic unit60MR (TP03-8AD) (TP03-3AM) (TP03-8AD) (TP03-4AD) (TP02-4AD)
Page 74
Chapter 3 Expansion unit specification
expansion unit 3-14
Example 2: Max basic system configuration
Max configuration includes several common I/O expansion units (max 256 points) + TP02-4AD*1+TP03-8AD*7+TP02-2DA*1+TP03-2DA*4
Note:
1. Among all the expansion units for TP03 basic unit, the TP02 expansion should be installed
after TP03 expansion unit, including I/O module, AD and DA module.
2. Then the last unit should be plugged with terminal connector (TP-200EC).
3. the figure is only the logic connect. In fact some of power module will be added into due to
different application.(refer to 3.)
2.1.2 Data register and channel of analog expansion module
System will read data in the channel and write them in the data address.
Analog expansion module for input
(System will the read data from
individual channels to corresponding
address)
Analog expansion module for output
(System will the read data from
corresponding address to individual
channels)
Channel
Data address Data address
Channel 1 D8436 D8381
Channel 2 D8437 D8382
Channel 3 D8438 D8383
…… …… ……
Channel 1 D8444 D8389
Channel 2 D8445 D8390
…… ……
Channel 59 D8494
Channel 60 D8495
Channel 61 D8496 (Reserved)
Channel 62 D8497 (Reserved)
Channel 63 D8498 (Reserved)
Channel 64 D8499 (Reserved)
Basic unit(60HR)(TP03-8AD)*7 (TP03-2DA)*4 (TP02-32EMR)*6 (TP02-4AD+) (TP02-2DA+)
Page 75
Chapter 3 Expansion unit specification
expansion unit 3-15
2.1.3 Setting the system memory
Please set the system memory in advance, before try-run the connected units.
Setting
TP03 EXTEND MODULE
System memory
TP02
EXTEND
MODULE
ONLY
20/30 point
And S type
40/60 point
Def
ault
Remarks
D8256
Set the
number of Modules
(TP02-4AD+)
0~2 0 0~1 0
D8257
Set the
number of Modules
(TP03 input expansion units)
0 0~1 0~7 0
D8258
Set the
number of channels
(TP02-2DA+)
0~2 0 0~2 0
D8259
Set the
number of channels
(TP03 output expansion units)
0 0~2 0~8 0
20/30 and SR
type can’t
connect with
modules
mixed by
TP03 and
TP02 modules
D8260
AD software filter
(refer to next page for more)
0: no software filter
1~3: filter mode 1~3
0
D8261
AD Channel
1~4
D8262
AD Channel
5~8
D8274
AD Channel
53~56
D8275
AD Channel
57~60
D8276
Operation mode for AD module: to set 4 HEX codes Hxxxx in Register #D8261~D8276.
=0: AD mode is disabled; =1: 0~10V voltage input mode(0~4000); =2: 0~20mA current input mode(0~2000); =3: 4~20mA current input mode or 1~5V voltage input mode(0~2000); =4: PT100 =5: PT1000 =6: =7: =8: J-K
H00
00
Reserved AD
Channel
61~64
D8277
DA Channel
1~4
D8278
DA Channel
5~8
D8279
Operation mode for DA module: to set 4 HEX codes Hxxxx in Register
#D8277~D8279.
=0: DA mode is disabled; =1: 0~10V voltage input mode(0~4000); =2: 0~20mA current input mode(0~2000); =3: 4~20mA current input mode /1~5V voltage input mode (0~2000)。
0
DA Channel
9~10
M825
7
number error for AD modules
1: D8256D8257 set value exceeds the
range.
0
M825
8
Channel error for DA modules
1: D8258D8259 set value exceeds the
range.
0
For example: AD mode D8261=H0123 AD CH1=3,4~20mA Current input mode or 1~5V Voltage input mode (0~2000) AD CH2=2,0~20mA Current input mode (0~2000) AD CH3=1,0~10V Voltage input mode (0~4000)
Page 76
Chapter 3 Expansion unit specification
expansion unit 3-16
AD CH4=0,AD mode is disabled. For example: DA mode D8278=H3210 DA CH5=0,DA mode is disabled DA CH6=1,0~10V Voltage output mode (0~4000) DA CH7=2,0~20m ACurrent output mode (0~2000) DA CH8=3,4~20mA Current output mode or 1~5V Voltage output mode (0~2000).
Software filter for analog input expansion unit
(Mode 1): refresh data in each scan time.
Sampling the latest 5 AD data, then eliminate the max and min data, finally get the
average of the remained 3 data.
(Mode 2): refresh data in every 5 scan times.
Sampling the 5 consecutive data from mode 1, then get the average of the 5 data.
(Mode 3): refresh data in every 25 scan times.
Sampling the 5 consecutive data from mode 2, then get the average of the max and
min data.
For example: sampling data 1=161, sampling data2=120,sampling data3=154, sampling data4=160,
sampling data
5
=190, sampling data6=169, sampling data7=110, sampling data8=121, sampling
data
9
=150, sampling data10=198, sampling data11=199.
Mode 1:
Refreshed data = (161+154+160)/3=158— filter (1, 2, 3, 4, 5)
Eliminate max 190 and min 120.
Refreshed data= (154+160+169)/3=161—Filter (2, 3, 4, 5, 6)
Eliminate max 190 and min 120.
Refreshed data= (154+160+169)/3=161—Filter (3, 4, 5, 6, 7)
Eliminate max 190 and min 110.
:
:
 Refreshed data= (121+150+198)/3=156—Filter (7, 8, 9, 10, 11)
Eliminate max 199 and min 110.
Mode 2
Get the average of the 5 data from mode 1.
(++++)/5
Mode 3
Get the average of the max and min data among 5 consecutive data from mode 2.
This mode can efficiently filter the ripple noise.
(max + min)/2,
Max and min is inside .
Page 77
Chapter 3 Expansion unit specification
expansion unit 3-17
2.2 General Specification for analog expansion unit
Item Analog expansion unit
Storage temperature -25~70
Ambient
temperature
0~55
Humidity range 5~90%HR(Non condense)
Installation Install directly or DIN rail
Ground Less than100 ohm
Insulation system Photo-coupling isolation
Insulation
impedance
10M or above, 500V DC (between output terminal and secondary circuit)
Withstand voltage
for insulation
500V AC/1min (between output terminal and secondary circuit)
Indicator LED (5VPower indicator LED: Green)
2.3 Dimension
2.3.1 TP02 analog expansion unit
Power
2.3.2 TP03 analog expansion unit
PWR LNK
Page 78
Chapter 3 Expansion unit specification
expansion unit 3-18
2.4 Wiring for analog expansion module
Wiring figure of Input (A/D) analog expansion module:
1. The cable for analog input should be standard isolated twisted cable, routed away power line
and other line which will interrupt others. It is recommended that the cable should be less that
3m in length.
2. Connect the common terminal to system ground. Then properly ground the system.
Both voltage signal and current signal are available for analog units. However the signal should be
less than ±15V or ±30mA with the switch properly set or the analog unit will be damaged.
Wiring figure of Output (D/A) analog expansion module:
1. The cable for analog input should be standard isolated twisted cable, routed away power line
and other line which will interrupt others. It is recommended that the cable should be less that 3m
in length.
2. The improper wiring will lead to error operation or damage the unit. Short circuit the voltage
output will irrevocably destroy the unit.
You can set voltage output or current output for the unit.
Keep the wire from the shield as short as possible (30mm or less). Connect SHLD terminal with shield-net. Connect Flame ground (FG) and SHLD terminal with wire of apx. 1.25mm
2
.
Use this module dedicated constant-voltage supply or 24VDC power supply of basic
module for the 24VDC input power supply.
Page 79
Chapter 3 Expansion unit specification
expansion unit 3-19
Page 80
Chapter 3 Expansion unit specification
expansion unit 3-20
2.5 Electric Specification
2.5.1 TP02-4AD+ Specification
Specification
Item
Voltage Current
Analog input range
0V~10V or 1V~5V ,
Input impedance 30K
0mA~20mA or 4mA~20mA ,
Input impedance 250
Data range
0000(0V)~4000(10V) or
0000(1V)~2000(5V)
0000(0mA)~2000(20mA)or
0000(4mA)~2000(20mA)
Resolution 2.5 mV 10 μA
Accuracy ±5% or less(at 25 ) ±1%or less(at 0~55 ℃)
Transmit speed 1scan time/ 4 Channel
V1~V4
Voltage input terminals for
Voltage signal between V,C.
I1~I4
Current input terminals for
Current signal between I,C and
short circuit V, I.
C1~C4 V or I Common terminal
SHLD
Please connect Shielded
terminal to FG on the House.
And all shielded terminals are
internally connected.
24V 24VDC input terminal (+)
Termin al
block
0V 24VDC input terminal (-)
Power indicator LED (5V power LED: Green)
Internal power 5VDC:Max current 50mA
V3 V4 C4C3
Power
11
0V
+24V V1
12
V2C1 C2
I3
I4
Switch
SHLD
SHLDSHLD
SHLD
Outline figure
External power 24VDC±10%(Consumption current: Max 100 mA)
Accessory Installation manual, Expansion cable(TP-042EC : 4cm,14pin)
Principle
figure
Page 81
Chapter 3 Expansion unit specification
expansion unit 3-21
2.5.2 TP03-8AD Specification
Specification
Item
Voltage Current
Analog input range
0V~10V or 1V~5V ,
Input impedance 30K
0mA~20mA or 4mA~20mA ,
Input impedance 250
Data range
0000(0V)~4000(10V)or
0000(1V)~2000(5V)
0000(0mA)~2000(20mA)or
0000(4mA)~2000(20mA)
Resolution 2.5 mV 10 μA
Accuracy ±1% or less(at 25 ) ±1%or less(at 0~55 )
Transmit speed 1scan time/ 8 Channel
A0~A7 Analog input terminal
C0~C7 Common terminal for A0~A7
SHLD
Please connect Shielded terminal to
FG on the House. And all shielded
terminals are internally connected.
24V
24VDC input terminal(+)
Termin al
block
0V 24VDC input terminal(-)
I A0: Current input
S0
V A0: Voltage input
:
I A7: Current input
Voltage /Current input
switch
S7
V A7: Voltage input
Power indicator
PWR:+24 V Power LED(Green)
LNK: Link LED(Green)
Internal power 5VDC:Max current 30mA
A4
shld
shld
C4 C5
C6
C7
A6
A5 A7
A0
+24V
0V
A3A2A1
C3
PWR
C1C0 C2
LNK
Outline figure
External power 24VDC±10% (Consumption current: Max 50mA)
Accessory Installation manual, Expansion cable(TP03-304EC : 6cm, 26pin)
Principle
figure
Page 82
Chapter 3 Expansion unit specification
expansion unit 3-22
2.5.3 TP03-4RD Specification
Item Specification
Temperature range Pt100: -100 ~600 (℃℃60~330)
Digital output 0350~4000(-100 ~600 )℃℃
Resolution 2.5 mV
Accuracy ±0.5% FSR (-100 ~600℃℃)
Sensor type RTD; α=0.00385;2 or 3 wires
Transmit speed 1scan time/ 4 Channel
A0~A3 Thermistor (Pt100) signal input A
B0~B3 Thermistor (Pt100) signal input B
B0~b3 Thermistor (Pt100) signal input b
24V 24VDC input terminal(+)
Termin al
block
0V 24VDC input terminal(-)
Power indicator
PWR:+24 V Power LED(Green)
LNK: Link LED(Green)
Internal power 5VDC:Max current 50mA
External power
24VDC±20% (Consumption
current: Max 100 mA)
Accessory
Installation manual, Expansion
cable(TP03-304EC : 6cm, 26pin)
A3
A1
b2
A2 B2
+24V
A0 B0
PWR
bo
0V
b3
B3
B1
b1
LNK
Outline figure
Principle
figure
Page 83
Chapter 3 Expansion unit specification
expansion unit 3-23
2.5.4 TP03-4TM Specification
Specification
Item
J-type K-type
Temperature range 0℃~700℃ 0℃~1200℃
Digital output 0000~4000 0000~4000
Resolution 2.5 mV
Accuracy ±0.5% FSR (0℃~1200 )
Sensor type Thermocouple J-type /K-type
Transmit speed 1scan time/ 4 Channel
TC0+~TC3+
Thermistor (J,K type) signal
input+ terminal
TC0-~TC3-
Thermistor (J,K type) signal
input- terminal
24V
24VDCPower input
terminal(+)
Termin al
block
0V 24VDCPower input
terminal(-)
Power indicator
PWR:+24 V Power LED(Green)
LNK: Link LED(Green)
internal power 5VDC:Max current 50mA
External power
24VDC±20% (Consumption
current: Max 100 mA)
Accessory
Installation manual,
Expansion
cable(TP03-304EC : 6cm,
26pin)
TC2+ TC3+
TC2- TC3-
TC0-
TC1+
TC1-
TC0++24V
PWR0VLNK
Outline figure
Principle
figure
A/Dl
Converter
Photo
coupling
Register
0V
24V
To basic unit
JK
JK
TC0+
TC0-
TC3+
TC3-
0V
24V
Voltage
regulator
External device
Shielded twisted wire
External device
Shielded twisted wire
External device
Shielded twisted wire
Page 84
Chapter 3 Expansion unit specification
expansion unit 3-24
2.5.5 TP02-2DA+ Specification
Specification
Item
Voltage Current
Analog output range
0V~10V or 1V~5V, external impendence
should be less than 500
0mA~20mA or 4mA~20Ma, Principle
figure 500Ω.
Data range
0000(0V)~4000(10V) or
0000(1V)~2000(5V)
0000(0mA)~2000(20mA) or
0000(4mA)~2000(20mA)
Resolution 2.5 mV 10 μA
Accuracy ±5% or less (at 25 ) ±1% or less (0~55 )
Transmit speed 1scan time/ 4 Channel
V1~V2 Voltage output terminal, input voltage
signal between VC
C1~C2 Common ground
V1±~V2± Voltage output terminal, output voltage
signal (-10V~+10V)between V and C
terminal (V1,V2 and V1±,V2± can not
be used at same time)
C3~C4 Common ground
I1~I2 output terminals for Current signal
between I,C .
SHLD
Please connect Shielded terminal to FG
on the House. And all shielded terminals
are internally connected.
24V 24VDC Power input terminal(+)
Termin al
block
0V 24VDC Power input terminal(-)
Power indicator LED (5V power LED: Green)
Internal power supply 5VDC:Max current 50mA
V1 V2
C4C3
SHLDSHLD
Power
11
0V
+24V V1
12
SHLD SHLD
V2C1 C2
Outline figure
External power 24VDC±10%(Consumption current: Max 100 mA)
Accessory Installation manual, Expansion cable(TP-042EC : 4cm,14pin)
Principle
figure
Page 85
Chapter 3 Expansion unit specification
expansion unit 3-25
2.5.6 TP03-2DA Specification
Specification
Item
Voltage Current
V0-C0,V1-C1: 0V~10V or 1V~5V
±V0-C2, C1-C3: -10V~ +10V.
I0-C0
I1-C1:
0mA~20mA or
4mA~20mA.
Analog output range
external impendence should be more than
500
external impendence should be
less than 500Ω.
Data range
0000(0V) ~ 4000(10V) or
0000(1V) ~ 2000(5V) or
0000(-10V)~4000(+10V)
0000(0mA) ~ 2000(20mA) or
0000(4mA) ~ 2000(20mA)
Resolution 2.5 mV 10 μA
Accuracy ±1% or less (at 25 ) ±1% or less (0~55 )
Transmit speed 1scan time/ 4 Channel
V0~V1 Voltage output terminal, output voltage signal between terminal V and C.
I0~I1 Current output terminal, output current
signal between terminal I and C
C0~C1 Common ground for V0~V2,I0~I2
V0±~
V1±
Voltage output terminal, output voltage
signal (-10V~+10V)between V and C
terminal (V0,V1 and V0±,V1± can not be
used at same time)
C2~C3 Common ground for V0±~V1±
24V 24VDCPower input terminal(+)
Termin al
block
0V 24VDCPower input terminal(-)
Power indicator
PWR:+24 V Power LED(Green)
LNK: Link LED(Green)
internal power 5VDC:Max current 30mA
V0 V1
C2 C3
+24V
C1V1C0V0
0V
PWR
I0
I1
LNK
Outline figure
External power 24VDC±10%(Consumption current: Max 100 mA)
Accessory Installation manual, Expansion cable(TP-304EC : 6cm, 26pin)
Principle
figure
Page 86
Chapter 3 Expansion unit specification
expansion unit 3-26
2.5.7 TP03-3MA Specification
Specification
Item
Voltage Current
Vin0-COM0
Vin1-COM1
0V~10V or
1V~5V
Iin0-COM0
Iin1-COM1
0mA~20mA or
4mA~20mA ,
Input
range
Input impedance 30K Input impedance 250
Input
Data
range
0000(0V)~4000(10V) or
0000(1V)~2000(5V)
0000(0mA)~2000(20mA) or
0000(4mA)~2000(20mA)
Vout -COM 0V~10V or 1V~5V
Vout± -COM -10V~ +10V.
Iout -COM 0mA~20mA or
4mA~20mA.
Output
range
external impendence should be more
than 500
external impendence should be less
than 500Ω.
Output
Data
range
0000(0V) ~ 4000(10V) or
0000(1V) ~ 2000(5V) or
0000(-10V)~4000(+10V)
0000(0mA) ~ 2000(20mA) or
0000(4mA) ~ 2000(20mA)
Resolution 2.5 mV 10 μA
Accuracy ±1% or less (at 25 ) ±1% or less (0~55 )
Transmission speed 1scan time/ 3 Channel
Vin 0Vin1
Voltage output terminal, output voltage
signal between terminal V and C.
Iin0Iin1
Current input terminals for Current
signal between I,C and short circuit V,
I.
Com0~Co
m1
Common ground for Vin0~Vin1or
Iin1~Iin1
Vout or
Vout±
Voltage output terminal, output voltage
signal (-10V~+10V)between Vout
and Cout terminal (Vout and Vout±
can not be used at same time)
Iout
Current output terminal ,output current
signal(0~20mA) between Iout and
Com.
Com Common ground for Vout, Vout±,Iout
24V 24VCD input terminal(+)
Termin al
block
0V 24VCD input terminal(-)
Power indicator
PWR:+24 V Power LED(Green)
LNK: Link LED(Green)
internal power supply 5VDC:Max current 30mA
V2
V2
C2
V0 C0 V1 C1
+24V
PWR
0V
I0 I1
LNK
Outline figure
External power supply 24VDC±20%(Consumption current: Max 85 mA)
Accessory Installation manual, Expansion cable(TP03-304EC : 6cm, 26pin)
Page 87
Chapter 3 Expansion unit specification
expansion unit 3-27
Principle figure
Input circuit
Output circuit
Page 88
Chapter 3 Expansion unit specification
expansion unit 3-28
3 How many expansion unit can be connected to base
unit
The maximal number of expansion unit than can be connected to base unit is related to the
specification about base unit and the power consumed by expansion unit
Next four will be think about.
1. The maximal points about digital I/O defined by base unit(refer to 3.1)
2. The maximal points about analog I/O defined by base unit(refer to 3.1)
3. The maximal power
consumption about 5V internal. (refer to 3.2.1; 3.2.2)
4. The maximal number of output that are on at the same time. . (refer to 3.2.3; 3.2.4)
3.1 Specification
Base unit
Digital I/O(base unit +
expansion unit
Channels of AD Channels of DA
S type 80 8 2
20/30 M type 128 8 2
20/30 H type 256 8 2
40/60 H type 256 60 10
3.2 Power consumption
3.2.1 5V power provide by base unit
Base unit 5V output(mA)
S Type 160
20/30 Relay type 410
20/30 Transistor type 340
40/60 Relay type 410
40/60 Transistor type 280
3.2.2 5V power consumed by expansion unit
Expansion unit 5V current (mA)(max)
TP03-16EXD 20
TP03-16EMR 30
TP03-16EYR 40
TP03-16EMT 30
TP03-16EYT 40
TP03-8AD 30
TP03-2DA 30
Table 3.2.2
3.2.3 24V internal power provide by base unit
All base unit provide 200mA 24V internal power
Every relay output needs 5mA current of 24v internal when it’s on .
Every transistor output of expansion unit needs 5mA current of 24v internal when it’s on.
All transistor output of base unit don’t need 24V internal
Page 89
Chapter 3 Expansion unit specification
expansion unit 3-29
3.3 For example
There is application which needs one TP03-60HT-A and four TP03-16EMR and one
TP03-8AD.There are thirty relay output at same time. We will calculate the consumption of
power to detect if it’s suitable for TP03.
The first stepcalculate 5v current (refer to Table 3.2.2)
unit 5V current(mA) TP03-16EMR 30 TP03-16EMR 30 TP03-16EMR 30 TP03-16EMR 30
TP03-8AD 30
Total 150
The second step calculate 24v current .
output
Number of on at the same
time
Current of 24v internal
(mA) Relay output 30 150 Transistor output of expansion unit 0 0
Total - 150
The third step, accomplish the table 3.2.3. If there are OK all, then can judge the TP03s are
suitable for the application.
TP03-60HT-A+4*TP03-16EMR+TP03-8AD
Item
Digital I/O points AD/DA points
5V current(mA)
24v current
specification 256 60/10 280 200
The
application
124 8/0 150 150
judge OK OK OK OK
table 3.2.3
3.4 Power module TP03-01SPS-A
TP03-01SPS-A is an expansion power moduleIt must be connect between expansion
modules. It provide power of 5v and 24v internal to the expansion modules on right side.
The specification
Item specification
5V 250mA
24V internal 250mA
24V external 400mA
Page 90
Chapter4 Dimension and installation
Contents 4-0
Chapter4 Dimension and installation......................................................................... 4-1
1 Outline dimension............................................................................................ 4-1
1.1 Basic unit ............................................................................................... 4-1
1.2 TP02 expansion unit .............................................................................. 4-2
1.3 TP03 expansion unit and power unit ..................................................... 4-3
1.4 TP03 communication unit...................................................................... 4-3
2 Installation........................................................................................................ 4-5
2.1 Ambient environment ............................................................................ 4-5
2.2 Installation of basic unit and expansion unit.......................................... 4-5
2.2.1 Directly installation...................................................................... 4-6
2.2.2 DIN Rail installation.................................................................... 4-8
2.3 Installation for expansion cable and termination connector .................. 4-8
Page 91
Chapter4 Dimension and installation
Outline dimension 4-1
Chapter4 Dimension and installation
1 Outline dimension
1.1 Basic unit
TP03-14SR-A
14/20
TP03-20SR-A
TP03-26SR-A
26/36
TP03-36SR-A
TP03-20MR-A / TP03-20HR-A / TP03-20MT-A / TP03-20HT-A
20/30
TP03-30MR-A / TP03-30HR-A / TP03-30MT-A / TP03-30HT-A
Page 92
Chapter4 Dimension and installation
Outline dimension 4-2
TP03-40HR-A / TP03-40HT-A / TP03-40HR-D
40/60
TP03-60HR-A / TP03-60HT-A / TP03-60HR-D
1.2 TP02 expansion unit
TP02-16EXD/ TP02-16EYR/ TP02-16EYT/ TP02-16EMR/ TP02-4AD+/ TP02-2DA+
TP02-32EMR
1410 12 16
COMA6COMA
24 8
COMb
8
3
COMc
6
1
5427
COMd
14
11
9
16
COMe
13 15
10 12
COMACOMA
37591 11 13 15
Page 93
Chapter4 Dimension and installation
Outline dimension 4-3
1.3 TP03 expansion unit and power unit
TP03-16EMR-A/TP03-16EMT/TP03-16EYR/TP03-16EYT/TP03-16EXD
TP03-2DA/ TP03-3MA/ TP03-8AD/ TP03-4TM/TP03-4RD
TP03-01SPS-A
TP03-4TM/ TP03-2DA/ TP03-3MA/ TP03-8AD/TP03-01SPS
TP03-16EMR/TP03-16EYR /TP03-16EXD/TP03-16EMT /TP03-16EYT
1.4 TP03 communication unit
DNET
PBUS
SG2-PROFIBUS-DP
TCP-IP
Page 94
Chapter4 Dimension and installation
Installation 4-5
2 Installation
2.1 Ambient environment
TP03 PLC should be installed in the closed-type distributor with sufficient space for dissipation
(refer to following figure) in order to keep the PLC in good condition.
>50cm
>50cm
TP03 PLC
>50cm
>50cm
TP03
TP02 installation site should avoid following occasions:
Ambient temperature exceeding 0 ~ 55 , Rel ative humidity exceeding 5 ~ 90 % RH. Dusty, salty, iron powders place, corrosive, flammable, or ignescent gas. Exposed to volatile gas, detergent, ammonia gas, or electrolyte gas. Exposed to heavy vibration, possible shock, direct sunlight, poor ventilation and near heating
device.
Please keep the PLC far away from High voltage line, high voltage equipment, power line
and radiation part of the radio aid, as well as large load switches.
2.2 Installation of basic unit and expansion unit
Page 95
Chapter4 Dimension and installation
Installation 4-6
2.2.1 Directly installation
Please use M4 ×15mm or bigger screws to fix the PLC in the distributors.
When the expansion cable (4cm) is used, please refer to 6.1 for installation dimension and use M4
screws to fix the units.
z Basic unit TP03-20□□-/ TP03-30□□-
>20mm
>20mm
z Basic unit TP03-40□□-/ TP03-60□□-
z Expansion unit
>20mm
>20mm
Power
>20mm
>20mm
Page 96
Chapter4 Dimension and installation
Installation 4-7
COMc
42
1
3
COMA
24
1
COMA
COMA COMA
35
13 15
10
12
57
COMd
COMb
86
11
9
1614
COMe
14
10
12
68
7 9 11 131615
>20mm
>20mm
The following figure indicates dimension for installation holes when expansion cable (4cm) is
used. And the fixing screw should be M4.
Page 97
Chapter4 Dimension and installation
Installation 4-8
2.2.2 DIN Rail installation
Please user Din rail with width 35mm and mounting clamp for installing PLC
installing uninstalling
Firstly, place the groove at the back of modules
right on the upper edge of Din rail. Then push
the module down to lock up position.
Retractable
Pull out the retractable mounting feet. Then
rotate the mould at the bottom to outside. The
module will be uninstalled easily.
2.3 Installation for expansion cable and termination connector
The expansion cable is used for expanding expansion modules. The expansion capability differs
from different PLC types. Please refer to Chapter 2 for more information. Only one 400mm cable
(TP03-340EC or TP-402EC) can be used in a expansion system. Others should be 40mm cable
(TP03-304EC or TP-042EC). And the last unit should be installed with a terminal connector.
Example 1:
10
3
COMA
4 75
6
OUT
PWR
0
4
0
31 2
75 6
123
IN
OE
9
COMA
COMA
2
COMA
1
16
12 14
131115
648
57
Page 98
Chapter4 Dimension and installation
Installation 4-9
Example 2:
4 75 6
OUT
PWR
0
4
0
31 2
75 6
123
IN
OE
1410
COMA
12 16
13
7
COMA
911
COMA
COMA
42
6
315
15
8
Example 3:
扩充
14
10
COMA
12
16
13
7
COMA
911
COMA
COMA
426
315
15
8
Before installing, please make sure the power is off.
Installing step for expansion cable and terminal connector:
(1) Open the expansion connector cover; (2) Withdraw the termination connector originally installed the basic module at right side. (3) Plug the expansion connector to the male connector on the module. (4) Then, plug the other end connector to the male connector at left side of another module. (5) And the termination connector should be installed in the last expansion module. (6) Close the cover.
Cover
Pr ehensi on hol der
Ter mination connector
Expansi on c abl e
Expansi on s ocket
NOTE 1: Remove the expansion cable or termination connector from the expansion socket .
NOTE 2: Be ware of the (IN), (OUT) feature of expansion socket. They must be connected in
correct order.
expansion
> 50 mm
Page 99
Chapter 5 Wiring
Contents
5-0
Chapter 5 Wiring........................................................................................................ 5-1
1 Wiring .............................................................................................................. 5-1
2 Basic unit wiring.............................................................................................. 5-2
2.1 Wiring power supply and specification ................................................. 5-2
2.1.1 Input wiring at power supply terminal......................................... 5-2
2.1.2 Protection circuit:......................................................................... 5-3
2.2 Input wiring............................................................................................ 5-4
2.3 Output wiring......................................................................................... 5-5
3 Expansion unit wiring...................................................................................... 5-7
3.1 Input wiring for expansion unit.............................................................. 5-7
3.2 Output wiring for expansion unit........................................................... 5-8
4 Wiring consideration........................................................................................ 5-9
4.1 Wiring consideration for Input power terminal ..................................... 5-9
4.1.1 When Built in DC24V power supply share Common terminal with
External power ............................................................................ 5-9
4.2 Wiring consideration for Input terminal: ............................................... 5-9
4.2.1 Wiring consideration for different Input devices (sensor/ switch…)
................................................................................................... 5-10
4.2.2 Leakage current of Input component ..........................................5-11
4.3 Output terminal wiring consideration:................................................. 5-12
4.3.1 Surge current from Indicator load:............................................. 5-12
4.3.2 Surge voltage of inductive load ................................................. 5-12
4.3.3 Driving a light load .................................................................... 5-13
4.3.4 Lifespan of relay ........................................................................ 5-13
4.3.5 Wiring consideration for TP03 HT type PLC ............................ 5-13
5 Solving noise problem ................................................................................... 5-14
5.1 Power source noise .............................................................................. 5-14
5.2 Solving thunder stroke problem........................................................... 5-15
5.3 Anti-Noise for Expansion Cable.......................................................... 5-16
5.4 Anti-Noise for I/O Wiring.................................................................... 5-16
Page 100
Chapter 5 Wiring
Wiring
5-1
Chapter 5 Wiring
1 Wiring
Please use the input and output signal wire with O or Y Ends (see figure below). The torsion
torque should be 5~8kg-cm (4.3~6.9 in-lbs).
mm(Max
mm(Min
mm(Max
mm(Min
Blank terminal should not be wired. Input and Output wire should not share same duct with power line, as well as use one
several-strand cable for connecting both input/output signal and power.
When PLCs are aligned in rows,
扩充
主机
The wiring for output/input signal of both basic and expansion units are susceptible to
interrupting by noise. Thusly, the distance should be more than 50mm as above figure.
The basic unit can expand more than two expansion units. Expansion cable should connect the
right side of front unit with left side of next unit. All in all, the right expansion groove is for the
next expansion unit or termination connector if there is no expansion unit any more.
The standard expansion cable with the expansion unit is 40mm. And the longer cable 400mm is
optional.
Precaution: The small conductor should not be allowed dropping into PLC when tightening the
screw and wiring.
expansion
> 50 mm
Basic unit
Loading...