Teco MA7200 User Manual

4H358D0180009

Installation Manual

MA7200

AC Inverter

208 to 230V 1 / 3 Phase 1 ~ 3HP 3 Phase 5 ~ 40HP 380 to 460V 3 Phase 1 ~ 75HP

 SAFE OPERATION NOTES

Read this instruction manual thoroughly before installation, operation, maintenance or inspection of the inverter. Only authorized personnel should be permitted to perform maintenance, inspections or parts replacement.

In this manual, notes for safe operation are classified as: “WARNING” or “CAUTION”.

WARNING

CAUTION

: Indicates a potentially hazardous situation that, if not avoided,

could result in death or serious injury to personnel.

: Indicates a potentially hazardous situation that, if not avoided,

may result in minor or moderate injury to personnel and damage to the equipment.

 “WARNING” and “CAUTION”

WARNING

y Always turn off the input power supply before wiring terminals. y After turning OFF the main circuit power supply, do not touch the circuit

components until the “CHARGE” LED is extinguished.

y Never connect power circuit output U/T1, V/T2, W/T3 to AC power supply.

CAUTION

y When mounting the MA7200 in a separate enclosure, install a fan or other cooling

o

device to keep the intake air temperature below 113

F (45oC). y Do not perform a withstand voltage test to the inverter. y All the parameters of the inverter have been preset at the factory. Do not change

the settings unnecessarily.

This inverter has been placed through demanding tests at the factory before shipment. After unpacking, check for the following:

1. Verify that part numbers on shipping carton and unit match the purchase order

sheet and/or packing list.

2. Do not install or operate any inverter that is damaged or missing parts.

3. Do not install or operate any inverter that has no QC marking.

Contact your local TECO authorized distributor or TECO representative if any of the above irregularities have been found.

Contents Page

1. MA7200 Handling Description ------------------------------------- 1-1

1.1 Inspection Procedure upon Receiving ---------------------------------------- 1-1

1.2 Installation------------------------------------------------------------------------ 1-2

1.3 Removing/Attaching of LCD Digital Operator and Front Cover---------- 1-4

1.4 Wiring between Inverter and Peripheral Devices---------------------------- 1-7

1.5 Description of Terminal Function --------------------------------------------1-11

Main Circuit Wiring Diagram -------------------------------------------------1-13

1.6

1.7 Wiring Main Circuit------------------------------------------------------------1-14

1.8 Inverter Specifications ---------------------------------------------------------1-17

1.9 Dimensions ---------------------------------------------------------------------- 1-19

1.10 Peripheral Units-----------------------------------------------------------------1-22

1.11 FUSE TYPES -------------------------------------------------------------------1-29

2. Using LCD Digital Operator----------------------------------------- 2-1

3. Parameter Setting------------------------------------------------------ 3-1

3.1 Frequency Command An- ----------------------------------------------- 3-1

3.2 Parameters That Can be Changed during Running Bn-

3.3 Control Parameters Cn-

3.4 System Parameters Sn-

3.5 Monitoring Parameters Un-

-------------------------------------------------3-12

--------------------------------------------------3-30

---------------------------------------------3-75

-------------- 3-2

4. Fault Display and Troubleshooting ------------------------------ 4-1

4.1 General---------------------------------------------------------------------------- 4-1

4.2 Error Message and Troubleshooting ------------------------------------------ 4-2

Appendix

A. PID Parameter Setting -------------------------------------------------------App-1 B. Supplementary on PID Control Block Diagram--------------------------App-3 C. Wiring for PG Feedback Use------------------------------------------------App-4 D. RS-485 Communication Interface------------------------------------------App-5 E. SINK/SOURCE Typical Connection Diagram ---------------------------App-7 F. Set-up Using the Sensorless Vector Control ------------------------------App-8 G. Notes for Circuit Protection and Environmental Ratings-------------- App-10 H. Spare Parts------------------------------------------------------------------- App-14 I. Electrical Ratings For Constant Torque and Quadratic Torque ------ App-24 J. Inverter Heat Loss ---------------------------------------------------------- App-25

No. Figure Contents Page No. Figure Contents Page

1 Air clearance for MA7200 wall mounting 1-2 27 S curv e 3-27 2 Standard connection diagram 1-9 28 ASR Integral Gain 2 3-28 3 Processing the ends of twisted-pair cables 1-15 29 Deceleration to stop 3-44

The optical-couplers connect to external

4

inductive load 5 MA7200 ground winding 1-16 31 Whole range DC Injecting Braking Stop 3-44 6 LCD digital operator dimension 1-27 32 Coast to Stop with Timer 3-45 7 Analog operator 1-28 33 Output voltage limit 3-48 8 LCD digital operator 2-1 34 Stall preventio n function during deceleration 3-48 9 Acceleration and Deceleration time 3-4 35 Zero speed braking operation selection 3-49

10 Analog input gain and bias 3-5 36 Motor overload protection curve 3-51

Adjust the auto torque boost gain Bn-11 to

11

increase the output torque

12 Block diagram for PID control in inverter 3-7 38 Operation sequence in 3-wire mode 3-53

Response of PID control for step-shape

13

(deviation) input

PID Control Block diagram (After Version

14

30.18) 15 An operation example of timer function 3-9 41 Acceleration and deceleration ramp hold 3-55 16 Time chart for energy-saving operation 3-10 42 Time chart for DC injection braking command 3-57 17 User-defined V/F curve 3-15 43 PG speed control block diagram 3-58

18 Output frequency with slip compensation. 3-16 44 19 Slip compensation limit 3-16 45 Pulse signal output 3-65 20 DC injection braking time chart 3-17 46

Upper and lower bounds of the frequency

21

command 22 Setting jump frequencies 3-18 48 PID wiring diagram App-3 23 Acceleration stall prevention function 3-20 49 Wiring of PG feedback App-4 24 Run stall prevention function 3-20 50 Wiring for MODBUS Protocol communication App-5 25 Time chart for overtorque detection 3-23 51 Wiring for PROFIBUS protocol communication App-6 26 Speed search timing chart 3-25 52 RS232-C Typical Connection Diagram App-8

No. Table Contents Page

1 Main circuit terminals 1-11 2 Control circuit terminals 1-12 3 230V/460V class applicable wire size and connector 1-14 4 Brake resistor list 1-22 5 AC reactor list 1-23 6 Noise filter on the input side 1-24 7 Key's functions 2-2 8 Setting of monitoring contents 3-6

9 LCD Digital Operator Display Unit 3-21 10 230V Class Inverter Capacity Selection 3-39 11 460V Class Inverter Capacity Selection 3-40 12 V/F curve of 1~2 HP compact size, 230V Class MA inverter 3-41 13 V/F curve of 3~20 HP, 230V Class MA inverter 3-42 14 Multi-Function Input Setting 3-52 15 Multi-function analog input function list 3-60 16 Multi-function output terminal function 3-63

1-15 30 Coast to Stop 3-44

3-5 37 3-wire mode connection diagram 3-53

3-8 39 2-wire mode connection diagram 3-53 3-9 40

Time chart for multi-step speed and jog command

Time chart of output frequency with the UP/DOWN function

The input/output signal in ‘Timer’ function application

3-54

3-59

3-66

3-18 47 PID control block diagram App-3

1. MA7200 Handling Description

1.1 Inspection Procedure upon Receiving

Before delivery, Every MA7200 inverter has been properly adjusted and passed the demanding function test. After receiving the inverter, the customer should take it out and follow the below procedure: ‧ Verify that the Type No. of the inverter you’ve received is the same as the Type No.

listed on your purchase order. (Please read the Nameplate)

‧ Observe the condition of the shipping container and report any damage immediately to

the commercial carrier that has delivered your inverter.

■ Inverter nameplate:

Model:MA7200-2002-N1 HP:2 KVA:2.7 AC Input: 1PH/3PH 200-230V 50/60Hz

AC Output: 3PH 0-230V Amps: 6.4A

LISTED

MOTOR COMPANY

(IND. CONT. EQ.)

848F

INVERTER MODEL

INPUT SPECIFICATION

OUTPUT SPECIFICATION

■ Inverter model number :

MA7200 -2002 -N1

MA7200 Series

N1: NEMA1 N4: NEMA4

Max. Applicable Motor

Rated Voltage

2: 200~230V 4: 380~460V

Capacity (HP)

0001 : 1HP

∫ ∫

0075 : 75HP NEMA4 for 1~20HP only

1-1

1.2 Installation

When installing the inverter, always provide the following space to allow normal heat dissipation.

50 mm min.

120 mm

min.

AIR

ambient

temperature

-10 ~ + 40 ℃

50 mm

min.

30 mm

min.

30 mm

min.

120 mm

min.

AIR

(a) Space in Side (b) Space in Top/bottom

Fig. 1-a. Air clearance for MA7200 wall mounting

1-2

L3

L2(N)

220-240V 380-480V

L3

L1(L)

Single/ThreePhases

T1

3Phases IM

T3T2

L2(N)L1(L)

220-240V 380-480V

Single/ThreePhases

T1 T2 T3

3Phases IM

(a) NEMA4 Frame1 (b) NEMA4 Frame2

Fig. 1-b. MA7200 NEMA4 Installation

CAUTION

Location of equipment is important to achieve proper performance and normal operating life. The MA7200 inverter should be installed in area where the following conditions exist.

y Ambient temperature: +14 to 104 y Install the MA7200 in a location protected from rain, moisture and direct sunlight. y Install the MA7200 in a location free from harmful mists, gases, liquids, airborne

dusts and metallic particles.

y Install the MA7200 in a location free from vibration and electromagnetic noise.

(i.e. welding machines, power units, etc…)

o

F, (-10 to 40oC).

y When mounting multiple units in a common enclosure, install a cooling fan or some

other means to cool the air entering the inverter to at least 113

1-3

o

F (+45oC) or below.

1.3 Removing/Attaching the Digital Operator and Front cover

b

CAUTION

Please disassemble Front Cover before you connect wires to terminals on MA7200

models.

• 230V 1~25HP & 460V 1~30HP models: Plastic instructions, so please disconnect

LCD Digital Operator before you disassem wiring connection, assemble Front Cover first then reinstall LCD Digital Operator.

• 230V 30HP、40HP & 460V 40~75HP: Iron instructions, you can disassemble Front

Cover for wiring connection without disconnect LCD Digital Operator. Then reinstall Front Cover back after you finished wiring connection.

MA7200 disassembly / Assembly procedures will be depended on different model as follows:

le Front Cover. After you finished the

(A) For 230V : 1-2HP, 460V : 1-2HP

y MA7200-2001-N1 y MA7200-4001-N1 y MA7200-2002-N1 y MA7200-4002-N1

■ Removing the digital operator :

Take off the two screws on the front cover in the place a and b. Remove the front cover and take off the screws in the place c and d. Disconnect the RS-232 cable connector on the backside of

LCD Digital

Operator

d

c

RS-232

Cable

Connector

the LCD digital operator. Lift and remove digital operator.

■ Attaching the front cover and digital operator:

Connect the RS-232 cable connector on the back of the LCD digital operator.

Front Cov er

a

b

Attach the digital operator and tighten the screws in the place c and d. Insert the tabs of the upper part of front cover into the groove of the inverter and tighten the screws in the place a and b.

1-4

(B) For 230V : 3-10HP, 460V : 3-10HP

b

y MA7200-2003-N1 y MA7200-4003-N1 y MA7200-2005-N1 y MA7200-4005-N1 y MA7200-2007-N1 y MA7200-4007-N1 y MA7200-2010-N1 y MA7200-4010-N1

Removing the digital operator

■

Take off the screws in the place a. and b. Press the lever on the side of the digital operator

in the direction of arrow 1 to unlock the digital operator.

Disconnect the RS-232 cable connector on the back side of the LCD digital operator. Lift the digital operator in the direction of arrow 2 to remove the digital operator.

■ Removing the front cover

Press the left and right sides of the front cover in the directions of arrow 1 and lift the bottom of the cover in the direction of arrow 2 to remove the front cover.

■ Mounting the front cover and digital operator

Front Cover

Front

Cover

1

c

LCD Digital Operator

2

1

a

1

b

RS-232

Cable

Connector

Insert the tab of the upper part of front cover into the groove of the inverter and press the lower part of the front cover onto the inverter until the front cover snaps shut.

Connecting the RS-232 cable connector on the

ack side of the LCD digital operator and hook the digital operator at a on the front cover in the direction of arrow 1.

Press the digital operator in the direction of arrow 2 until it snaps in the place b and then tighten the screws in the place c and d. (on the front cover)

1-5

Digital

Operator

Front

Cover

e

c

a

b

2

1

d

RS-232

Cable

Connector

(C) For 230V 15,20HP and 460V 15,20HP Series

y MA7200-2015-N1 y MA7200-4015-N1 y MA7200-2020-N1 y MA7200-4020-N1

■ Removing the digital operator :

Take off the screws in the place a. and b. Disconnect the RS-232 cable connector on the back side of the LCD digital operator and then lift the digital operator upwards.

■ Removing the front cover :

Loosen the two screws of the front cover in the place c and d. And lift the bottom of the front cover to remove the front cover.

■ Mounting the front cover and digital operator :

Insert the tab of the upper part of front cover into the groove of the inverter and tighten the screws in the place c and d. Connect the RS-232 cable connector on the back of the LCD digital operator. Attach the digital operator and tighten the screws in the place a and b.

a

LCD Digital

b

Front

Cover

d

c

Ope ra tor

RS-232 Cable

Connector

(D) For 230V 30~40HP and 460V 40~75HP Series

■ Removing the front cover: Loosen the two screws

of the front cover in the place a. and b. Then loosen the two screws c and d

, lift the front cover

upwards. (Don’t removing the digital operator.)

■ Mounting the front cover: Press the front cover

and then tighten the screws in the place a, b, c and d.

Front cover

1-6

1.4 Wiring between Inverter and Peripheral devices and notice

CAUTION

1. After turning OFF the main circuit power supply, do not touch the circuit

components or change any circuit components before the “CHARGE” lamps extinguished. (It indicates that there is still some charge in the capacitor).

2. Never do wiring work or take apart the connectors in the inverter while the power

is still on.

3. Never connect the inverter output U/T1, V/T2, W/T3 to the AC source.

4. Always connect the ground lead E to ground.

5. Never apply high voltage test directly to the components within the inverter. (The

semiconductor devices are vulnerable to high voltage shock.)

6. The CMOS IC on the control board is vulnerable to ESD. Do not try to touch the

control board.

7. If Sn-03 is 7,9,11 (2-wire mode) or is 8, 10, 12 (3-wire mode), except parameter

settings of Sn-01 and Sn-02, the other parameter settings will return to their initial settings at factory. If the inverter is initially operated in 3-wire mode (Sn-03= 8, 10, 12), the motor will rotate in CCW sense after setting changed to 2-wire mode. (Sn-03= 7, 9, 11). Be sure that the terminals 1 and 2 are OPEN so as not to harmful to personal or cause any potential damage to machines.

CAUTION

1. Determine the wire size for the main circuit so that the line voltage drop is within

2% of the rated voltage. If there is the possibility of excessive voltage drop due to wire length, use a larger wire (larger diameter) suitable to the required length

-3

10current(A)length(m) wire/km)(resistance wire3drop(V) voltageLine ×××Ω×=

2. If the length of the cable wire between the inverter and the motor exceeds 30m,

use a lower carrier frequency for PWM (adjust the parameter Cn-34). Refer to Page 3-21

1-7

Example of connection between the MA7200 and typical peripheral devices are shown as below.

b

 MCCB (Molded-Case Circuit Breaker)

Power supply

y Choose the Molded Case Circuit Breaker (MCCB) of

proper current rating. Please refer to the selection guide

Power supply switch(NFB) and earth leakage breaker

“1.10 Peripheral Units” on Page 1-22.

y Do not use a circuit breaker for start/stop operation. y When a ground fault interrupter is used, select the one with

no influence for high frequency. Setting current should be 200mA or above and the operating time at 0.1 second or longer to avoid false triggering.

 MC (Magnetic Contactor)

Electromagnetic contactor

y It is not always necessary to have a Magnetic Contactor on

the input side. However, an input Magnetic Contactor can

e used to prevent an automatic restart after recovery from

an external power loss during remote control operation.

y Do not use the Magnetic Contactor for start/stop operation.

 AC Reactor

AC reactor

y To improve power factor or to reduce surge current, install

an AC Reactor on the input side of the MA7200.

 Input Noise Filter

Input noise filter

y When used with TECO specified Input Noise Filter, the

MA7200 will comply with EN55011 class A regulation.

y Please refer to the selection guide “1.10 Peripheral Units”

on page 1-22.

 MA7200 Inverter

MA 7200 inverter

y The input power supply can be connected to any terminal

R/L1, S/L2, T/L3 on the terminal block.

y Please connect the ground terminal E to the site ground

securely.

 Output Noise Filter (Zero Phase Core)

Zero phase core

y Install an Output Noise Filter between the MA7200 and the

Induction Motor to eliminate noise transmitted between the power line and the inverter.

y Please refer to the selection guide “1.10 Peripheral

Devices” on page 1-22.

 Induction Motor

Induction motor

y When multiple motors are driven in parallel with an

inverter, the inverter rated current should be at least 1.1 times the total motor rated current.

y The inverter and the motor must be separately grounded.

1-8

■ Standard Connection Diagram

The standard connection diagram of MA7200 is shown in Fig. 2. The sign ◎

indicates the main circuit terminal and the sign ○ indicates control circuit terminal. The terminal function and arrangement are summarized in Table 1 and Table 2. There are three types of control board, the terminal arrangement is shown as below.

(A) For Compact Size Type 230V : 1-2HP, 460V : 1-2HP (NEMA4 are the same)

‧MA7200-2001/2-N1 ‧MA7200-4001/2-N1

Braki ng Resi stor

B1/P B2

MC

Main Ckt

Power Supply

NFB

R/L1 S/L2 T/L3

U/T1 V/T2

W/T3

IM

FWD/ST OP

REV/STOP

External Fault

Fault RESET

Multi- Step Speed Ref.1

Multi-Step Speed R ed.2

Jogging

Fact ory Preset

Acc. & Dec. Switch

2k 1/2W

COMMAND

EXTERNAL FREQUENCY

(*4)Pulse Input Frequency Command

(*1)

0 ~ +10V

Ω

4 ~ 20 mA

0 ~ +10V

0V

EXTERNAL PG DC VOLTAGE

PG INPUT (A PHASE)

Shield

P

Wire

(*2) The terminal arrangement

(*3) The control board code No. : 4P101C0040001

(*4) The CN2 wire code No. : 4H339D0250001

P

(*1)

CN2

IP12

IG12

A(+)

A(-)

P

Twisted Wire

1

2

3

4

5

6

7

8

SC (DG)

E

+12V Power Supply for Speed Ref.

VIN Master Speed Ref.

AIN Master Speed Ref.

AUX Multi-Funtion Analog Input

(*4)

1

2

3

4

("C lose":F WD)

FWD

REV ("Close":REV)

Eb

RESET

Multi-Function Contact Input

Digital signal Common

Shield Sheath

GND Analog signal Common

TP1

Shielded

SC

13

E

24

OPEN

PULL UP

57

Analog

Output 1

(+12V, 20 mA)

Ω

0 ~ 10V, (20k

4 ~ 20 mA, (250

0 ~ 10V, (20k

IP12

68

)

Ω

)

Ω

)

VIN AIN AUX DO 1 DO 2 DO G

+12V

GND AO1 AO2

GND

Analog

Output 2

E

AO1

AO2

GND

RA

RB

RC

DO1

DO2

DOG

S(-)

Grounding Lead (<100

Multi-Function Contact Output 250V AC, <1A 30V DC, <1A

S(+)

S(-)

ES(+)

RA RB RC

Ω

)

Analog Monitor 1 , 2 (DC 0 ~ 10 V)

Multi-Function Output 1, 2 (Open Collector 48V, 50mA)

RS-485 Port

Fig. 2-a Standard connection diagram

1-9

(B) 230V : 3-40HP, 460V : 3-75HP (NEMA4 to 20HP)

Ω

(

)

(*2)

yp

y MA7200-2003-N1 y MA7200-4003-N1 through through MA7200-2040-N1 MA7200-4075-N1

Braking Resistor

B1/P B2

Main Ckt

Power Supply

FW D/STOP

REV/STOP External Fault Fault RESET

Multi-Step

Speed Ref.1

Factory Preset

Multi-Step

Speed Red.2

Jogging Acc. & Dec.

Switch

2k

1/2W

COMMAND

EXTERNAL FREQUENCY

(*4)Pulse Input Frequency Command

Ω

4 ~ 20 mA

0 ~ +10V

EXTERNAL PG

DC VOLTAGE

PG INPUT

(A PHASE)

-10V ~ +10V P

0V

P

MC NFB

R/L1

S/L2

T/L3

FW D ("Close":FWD)

1

2

REV ("Close":REV)

3

Eb

4

RESET

5 6

7 8

+12V or -12V Power Supply Speed Ref.

for

VIN Master Speed Ref. 0 ~ 10V & -10V~10V

AIN Master Speed Ref.

AUX Multi-Function Analog Input

P

(*1) IP12

IG12

A(+)

A(-)

Multi-Function Contact Input

24VG

(Sink Common)

24V

(Source Common)

E

Shield Sheath

SINK

(20 KΩ)

GND Analog signal Common

TP1

OPEN

PULL UP

Analog

Output 1

(* 2)

TP2 :

SOURCE

SINK

(±12V, 20 mA)

, (20kΩ) 4 ~ 20 mA, (250Ω)

0 ~ 10V, (20k

IP12

Output 2

)

Analog

U/T1

V/T2

W/T3

AO1

AO2

GND

R1A

R1B

R1C

R2A

R2C

DO1

DOG

E

Grounding Lead

(<100 Ω )

Multi-Function Contact Output 250V AC, <1A

30V DC, <1A

Multi-Function Output 1

Open Collector 48V, 50mA

S(+)

S(-)

IM

Analog Monitor 1, 2 (DC 0 ~ 10 V)

RS-485 Port

(*1)

( * 1)

input, the short jumper of TP2 must be set to SINK position, and set to SOURCE position for source type input.

( * 2) The terminal

(*3) The terminal arrangement

Shield

Wire

1

and

8

P

j

The terminal can be set as SINK or SOURCE type input interface, when setting as sink t

Shield Wire

c

must be set to SINK posit

VIN Ref. can be set in two input methods as 0~10V or -10~+10V

(*4) The control board code No. : 4P101C0060002

(

*3)

( * 4)

The terminal A(+), A(-) can be the output terminal of Pulse Input Frequency Command, and the jumper of TP1 must be set to OPEN position. Pulse Input Frequency Command: 0~32KHz, 3~12V High torsion, input resistor 2.7KΩ

( * 5) The terminal arrangement ( * 6) The control board code No. ： 4P101C0130001

Shielded

P

Twisted W ire

~

Shield e Twisted

can be set

ion, and set to SOURCE position for source type input.

24VG

Wire

as SINK or

S OURCE

24VG

1 3 5 7 AUXVIN AIN24V DO1 DOG IP12 A(+) A(-)

E

2 4 6 8 +12VGND AO1 AO2 E IG12 S(+) S(-)GND R2A R2C R1A R1B R1C

1 3 5

E

2

4

Fig. 2-b Standard connection diagram

type input interface, when setting

7 VIN AIN

24V DOG

6 8

+12V-12V

AUX DO1

GND

c

AO1 AO2 E

1 8

~

as sink type input, the short jumper of TP2

~

j

A(+)

A(

S(+)

-) S(-)

R2A R2C R1A R1B R1C

IP12

IG12

Fig. 2-b Standard connection diagram

1-10

e

1.5 Description of terminal function

/

Table 1 Main circuit terminals

Terminal 230V:1~20HP, 460V:1~20HP 230V:25~40HP, 460V:25~75HP

R/L1

S/L2

T/L3 B1/P

B2

Θ

⊕

B2/R U/T1 V/T2

W/T3

E

■ Terminal block configuration

˙230V : 1 ~ 2HP ˙ 460V : 1 ~ 2HP

Main circuit input power supply (For single phase power supply, please use R/L1, S/L2 as input terminal)

B1/P, B2: External braking resistor B1/P, Θ: DC power supply input

• ⊕ - \ : DC power supply or

-

braking unit

Unused -

Inverter output

Grounding lead (3rd type grounding)

-

L1 S/L2 T/L3

R/

B1/P

T1 V/T2

B2

U/

W

T3

J4

B1/P

J2

B2

R/L1S/

L2 T/L3

T1 V/T2

U/

W

˙230V : 3~5HP

U

R

S

E

/L1

/L2

Power In

T

/L3

B1/P B1/R B2

Dynamic Brake

/T1V/T2

To M ot or

CHARGE

W

/T3

˙460V : 3~5HP

U

/T1

V

R

/L1

S

/L2

Power In

T

/L3

B1/P B2

Dynamic Brake

To Motor

CHARGE

/T2

W

/T3

˙230V/460V : 7.5~10HP

R

/L1

S

/L2

T

E

Power In

/L3

B1/P B1/R B2

Dynamic Brake

U

/T1V/T2W/T3

To Motor

CHARGE

E

˙230V/460V : 15~20HP ˙ 230V : 25~40HP, 460V : 25~75HP

T3

R/L1

S/

T/

L2

L3

B1/P B2

U/

W

V/

T1

T2

T3

R/L1 S/L2 T/L3 U/T1

W

V/

T2

/T3

1-11

Table 2 Control circuit terminals

Terminal Functions

1(DI1) Forward Operation – Stop Signal 2(DI2) Reverse Operation – Stop Signal 3(DI3) External Fault Input 4(DI4) Fault Reset 5(DI5) 6(DI6) 7(DI7) 8(DI8)

SC(DG)

(24VG)

24V Source Common Point (Locate the short jumper of TP2 in SOURCE position)

E Connection to Shield Signal Lead (Frame Ground)

+15V(+12V) DC voltage for External Device

-12V Only support by the board 4P101C01301 VIN Master speed Voltage Reference (0~10V) (4P101C01301 support –10V~10V input) AIN Master speed Current Reference (4~20mA)

AUX

GND Analog Signal Common

IP12 IG12 A(+)

A(-)

AO1

AO2

GND Common Lead for Analog Port RA(R1A) Relay Contact Output A RB(R1B) Relay Contact Output B RC(R1C) Relay Contact Common

Multifunction Input Terminal: 3-Wire Operation, Load/Remote Control, Multi-Speed Select, FWD/REV Select, ACC/DEC Choice, ACC/DEC Halting, Base Block, Overheat Warn, PID Control, DC Braking, Speed Search, Up/Down Function, PG Feedback Control, External Fault, Timer function, Multifunction Analog Input Setting

Digital Signal Ground Sink Common Point (Locate the short jumper of TP2 in SINK position)

Auxiliary Analog Input: Auxiliary frequency Command, Frequency Gain, Frequency Bias, Overtorque Detection, Output Voltage Bias, ACC/DEC Ramp, DC-Brake Current, Stall Prevention Current Level during Running Mode, PID Control, Lower-Bound of Frequency Command, Frequency-Jump-4, etc

External Power Source For PG Feedback Use

Signal Input of PG (also can be the input terminal of Pulse Input Frequency Command)

Analog Multifunction Output Port: Frequency Commend, Output Frequency, Output Current, Output Voltage, DC Voltage, PID Controlled Value, Analog Command Input of VIN, AIN or AUX.(Below 2mA)

Same function as terminal DO1, DO2

DO1

DO2

R2A R2B

DOG Common Terminal (of Open Collector Transistor)

S(+)

S(-)

Digital Multi-Function (Open Collector) Output “1”, “2” Terminals: During-Running, Zero-speed, Agreed-frequency, Agree-frequency-setting, Frequency-Output, Inverter-Operation-Ready, Undervoltage-Detection, Base-Block Output, Run Source, Frequency command, Overtorque Detection, Frequency Command Invalid, Fault, Undervoltage, Overheat, Motor Overload, Inverter Overload, During-Retry, Communication-Fault, Timer-Function-Output

RS-485 Port

Caution

• Use the control circuit terminals VIN, AIN according the setting of Sn-24.

• The MAX. Output current at terminal (+15V or +12V) is 20mA.

• The multi-function analog output terminals AO1, AO2 is a dedicated output for a frequency meter, ammeter,

etc. Do not use these 2 analog outputs for feedback control or any other control purpose.

1-12

1.6 Main Circuit Wiring Diagram

Main Circuit Wiring Diagram of MA7200:

1. 230V/460V : 1~20HP

2. 230V : 25HP 460V : 25~30HP

3. 230V : 30~40HP 460V : 40~75HP DC Reactor built-in

1-13

1.7 Wiring main circuit and notice

■ Main circuit wiring

The non-fusible-breaker (NFB) should be installed between the AC source and the R/L1-S/L2-T/L3 input terminal of MA7200 inverter. The user can make his own decision of installing electromagnetic contactor block (MCB) or not. To protect against the false triggering of leakage-current, the user should install a leakage current breaker with amperage sensitivity≧200mA and operation time≧0.1 sec.

Table 3 230V and 460V class ap plicab le wire size and connector

MA7200 model Wire size (mm2)

Power

supply

230V

1Φ

／3Φ

230V

3 Φ

460V

3Φ

Applicable

Power Rating

(HP)*1

1HP 2 4.8 2HP 2.7 6.4 3HP 4 9.6

5.4HP 7.5 17.5 5.5 5.5

7.5HP 10.1 24 8 10HP 13.7 32 8 15HP 20.6 48 14 8 20HP 27.4 64 22 8 25HP 34 80 22 14 30HP 41 96 38 14 40HP 54 130 60 22

1HP 2.2 2.6 2HP 3.4 4 3HP 4.1 4.8

5.4HP 7.5 8.7

7.5HP 10.3 12 10HP 12.3 15 5.5 5.5 15HP 20.6 24 8 8 20HP 27.4 32 8 8 25HP 34 40 8 8 30HP 41 48 14 8 40HP 54 64 22 8 50HP 68 80 22 14 60HP 82 96 38 14 75HP 110 128 60 22

Rated

KVA

*1 : It is assumed constant torque load.

Rated

current

(A)

Main

circuit

2～5.5 2～5.5 0.5～2 2～5.5 3.5～5.5 0.5～2

3.5～5.5 3.5～5.5 0.5～2

2～5.5 2～5.5 0.5～2 2～5.5 3.5～5.5 0.5～2 2～5.5 3.5～5.5 0.5～2 2～5.5 3.5～5.5 0.5～2 3～5.5 3.5～5.5 0.5～2

Ground

connection

*2

wire E (G)

5.5～8 0.5～2

Control

*3

wire

0.5～2

*4

MCB*4

NFB

TO-50EC(15A) CN-11 TO-50EC(20A) CN-11 TO-50EC(20A) CN-11 TO-50EC(30A) CN-16

TO-100S(50A) CN-18

TO-100S(60A) CN-25 TO-100S(100A) CN-50 TO-100S(100A) CN-65 TO-225S(150A) CN-80 TO-225S(175A) CN-100 TO-225S(175A) CN-125

TO-50EC(15A) CN-11 TO-50EC(15A) CN-11 TO-50EC(15A) CN-11 TO-50EC(15A) CN-18 TO-50EC(20A) CN-18 TO-50EC(30A) CN-25 TO-50EC(30A) CN-25

TO-100S(50A) CN-35

TO-100S(75A) CN-50 TO-100S(100A) CN-50 TO-100S(100A) CN-65 TO-125S(125A) CN-80 TO-225S(175A) CN-100 TO-225S(175A) CN-125

*2 : The main circuit has terminals of R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, B1/P, B2/R, B2,Θ.

*3 : The control wire is the wire led to the pin terminals of control board.

*4 : In Table 3, the specified Part No. of NFB and MC are the item No. of the products of TECO. The

customer can use the same rating of similar products from other sources. To decrease the noise interference, be sure to add R-C surge suppressor (R: 10Ω/5W, C: 0.1μF/1000VDC) at the 2

terminals of coils of electromagnetic contactor.

1-14

■ External circuit wiring precaution:

(A) Control circuit wiring:

(1) Separate the control circuit wiring from main circuit wiring (R/L1, S/L2, T/L3, U/T1,

V/T2, W/T3) and other high-power lines to avoid noise interruption.

(2) Separate the wiring for control circuit terminals RA-RB-RC (R1A-R2B-R2C) (contact

output) from wiring for terminals c～j, A01, A02, GND, DO1, DO2 , DOG 15V(or +12V, -12V), VIN, AIN, AUX, GND, IP12, IG12, A (+), A (-), S(+) and S(-).

(3) Use the twisted-pair or shielded twisted-pair cables for control circuits to prevent

operating faults. Process the cable ends as shown in Fig. 3. The max. wiring distance should not exceed 50 meter.

Shield sheath

Connect to shield

sheath terminal E

Insulated with tape

Armor

Do not

connect here

Fig. 3. Processing the ends of twisted-pair cables

When the digital multi-function output terminals connect serially to an external relay, an

anti-parallel freewheeling diode should be applied at both ends of relay, as shown below.

50 mA max.

48V max.

free-wheeling diode

(100V, >100mA)

7200MA

MA7200

external wiring circuit

Fig. 4. The Optical-couplers connect to external inductive load

(B) Wiring the main circuit terminals:

(1) Input power supply can be connected to any terminal R/L1, S/L2 or T/L3 on the

terminal block. The phase sequence of input power supply is irrelevant to the phase sequence.

(2) Never connect the AC power source to the output terminals U/T1, V/T2 and. W/T3. (3) Connect the output terminals U/T1, V/T2, W/T3 to motor lead wires U/T1, V/T2, and

W/T3, respectively.

(4) Check that the motor rotates forward with the forward run source. Switch over any 2

of the output terminals to each other and reconnect if the motor rotates in reverse with the forward run source.

(5) Never connect a phase advancing capacitor or LC/RC noise filter to an output circuit.

1-15

(C) GROUNDING :

(1) Always use the ground terminal (E) with a ground resistance of less than 100Ω. (2) Do not share the ground wire with other devices, such as welding machines or

power tools.

(3) Always use a ground wire that complies with the technical standards on electrical

equipment and minimize the length of ground wire.

(4) When using more than one inverter, be careful not to loop the ground wire, as

shown below.

(a) OK (b) OK (c) NO

Fig. 5. MA7200 ground winding

‧ Determine the wire size for the main circuit so that the line voltage drop is within

2% of the rated voltage. (If there is the possibility of excessive voltage drop, use a larger wire suitable to the required length)

‧ Installing an AC reactor

If the inverter is connected to a large-capacity power source (600kVA or more), install an optional AC reactor on the input side of the inverter. This also improves the power factor on the power supply side.

‧ If the cable between the inverter and the motor is long, the high-frequency

leakage current will increase, causing the inverter output current to increase as well. This may affect peripheral devices. To prevent this, adjust the carrier frequency, as shown below:

Cable length < 100ft. 100-165ft. 166-328ft.

Carrier frequency

15kHz max

10kHz max

5kHz max

>

329ft.

2.5kHz

(Cn-34)

(Cn-34=6)

(Cn-34=4)

1-16

(Cn-34=2)

(Cn-34=1)

1.8 Inverter Specifications

A

 Basic Specifications

(a) 230V Series

Inverter (HP) 1 2 3 5 7.5 10 15 20 25 30 40

Max. Applicable Motor

Output HP

Capacity (KVA)

Max. Output Voltage

Output Characteristics

Frequency (Hz)

Allowable Voltage

llowable Frequency

Power Supply

*1

(KW)

Rated Output

Current (A)

(V)

Max. Output

Rated Voltage,

Frequency

Fluctuation

1

(0.75)

2 2.7 4 7.5 10.1 13.7 20.6 27.4 34 41 54

4.8 6.4 9.6 17.5 24 32 48 64 80 96 130

1PH/3PH 200V~230V,

(b) 460V Series

Inverter (HP)

Max. Applicable Motor

Output HP

Capacity (KVA)

Max. Output Voltage

Output Characteristics

Frequency (Hz)

Allowable Voltage

llowable Frequency

Power Supply

*1

(KW)

Rated Output

Current (A)

(V)

Max. Output

Rated Voltage,

Frequency

Fluctuation

1 2 3 5 7.5 10 15 20 25 30 40 50 60 75

1

(0.75)

2.2 3.4 4.1 7.5 10.3 12.3 20.6 27.4 34 41 54 68 82 110

2.6 4 4.8 8.7 12 15 24 32 40 48 64 80 96 128

*1. Based on 4 pole motor

2

(1.5)

50/60Hz

2

(1.5) 3 (2.2)

3

(2.2)

5.4 (4)

Through Parameter Setting 0.1~400.0 Hz

5.4

7.5

(4)

(5.5)

Through Parameter Setting 0.1~400.0 Hz

7.5

(5.5)

3-Phases, 200V~230V

10

(7.5)

3-Phases, 380V~460V

3-Phases, 380V ~ 460V

10

(7.5)

3-Phases, 200V~230V, 50/60Hz

-15% ~ +10%

±5%

15

(11)

-15% ~ +10%

20

(15)

±5%

15

(11)

(18.5)

20

(15)

25

30

(22)

， 50/60Hz

25

(18.5)

40

(30)

50

(37)

30

(22)

(45)

60

40

(30)

75

(55)

*2. The spec. of NEMA4 are the same

1-17

 General Specifications

Operation Mode

Control Mode Sinusoidal PWM Frequency Control Range 0.1Hz ~ 400Hz Frequency Accuracy

(varied with temperature) Speed Control Accuracy

Frequency Command Resolution Frequency Output Resolution Overload Resistibility 150% Rated Current for 1 Min

Frequency Setting Signal

Acc./Dec. Time 0.0~6000.0 sec ( Accel/Decel Time Can Be Set Independently) Voltage–Frequency Characteristics

Control Characteristics

Regeneration Torque Approx. 20%

Basic Control Function

Extra Function

Stall Prevention

Instantaneous Overcurrent Motor Overload Protection Electronic Overload Curve Protection Inverter Overload Protection Overvoltage Stop if VDC410V (230 Class) or VDC820V (460 Class) Undervoltage Stop if VDC200V (230 Class) or VDC400V (460 Class) Momentary Power Loss Ride-Through time

Protection Function

Overheat Protection Protected by Thermistor Grounding Protection Protection by DC Current Sensor Charge Indication (LED) Lit when the DC Bus Voltage Above 50V Input Phase Loss (IPL) Motor coasts to stop at Input Phase Loss Output Phase Loss (OPL) Motor coasts to stop at Output Phase Loss Application Site Indoor (No Corrosive Gas And Dust Present)

Ambient Temperature -10ºC ~ +40ºC (Not Frozen) Storage Temperature -20ºC ~ +60ºC Ambient Humidity Below 90%RH (Non-Condensing)

Condition

Environmental

Height, Vibration Below 1000M, 5.9m/S2 (0.6G), (JISC0911 Standard)

Communication Function RS-485 Installed (MODBUS Protocol)

Encoder Feedback Interface

EMI Meet EN 61800-3 With Specified EMI Filter EMS Compatibility Meet EN 61800-3 Option PROFIBUS Card

Graphic LCD Panel (English and Chinese) with parameters copying (LED: option)

Digital Command: ±0.01% (-10 ~ +40ºC), Analog Command: ±0.1% (25ºC±10ºC), ±0.1％(V/F with PG feedback), ±0.5％(Sensorless Vector Control)

Digital Command: 0.01Hz Analog Command: 0.06Hz/60Hz

0.01Hz

DC 0~+10V / 4~20 mA, DC-10V~+10V and Pulse Input Frequency Command (Above 230V/460V 3HP)

V/F Curve Can Be Set Through Parameter Setting

Restart After Momentary Power Loss, PID Control, Auto Torque Boost, Slip Compensation, RS_485 Communication, Speed Feedback Control, Simple PLC function, 2 Analog Output Port Cumulative Power on & Operation Hour memory, Energy Saving, Up/Down Operation, 4 Different sets of Fault Status Record (Including Latest one), MODBUS Communication, Multiple-Pulse Output Ports, Select Local/Remote, Customer Application Software Environment (C.A.S.E), SINK/SOURCE Interface. During Acceleration/Deceleration and constant Speed Running (Current Level Can Be Selected During Acceleration and Constant Speed Running. During Deceleration, Stall Prevention Can Be Enabled or Disabled)

Stopped if above 200% Rated Current

Stopped if above 150% Rated Current for 1 Min.

15ms, stop otherwise

Built-in PG Feedback Interface and set to Open-collector Interface Drive or Complementary Interface Drive

1-18

1.9 Dimensions

Open Chassis Type (IP00)

W H D W1 H1 d

269 553 277 210 530 M10

269 553 277 210 530 M10 30 269 647 277 210 530 M10 31

308 653 282 250 630 M10 46 308 747 282 250 630 M10 47

Voltage

230V

1/3Φ

230V

3Φ

460V

3Φ

Inverter

Capacity(HP)

1 2 3 5 140 279.5 176.5 126 226 M6 4.3

7.5 10 15 20 25 30 30 31

40

1 2 3 5

7.5 10 15 20 25 30 40 50 60 75

(mm)

Weight

(kg)

-

31

-

Enclosed Type (NEMA1) (mm)

W H D W1 H1 d

Weight

(kg)

ACL/DCL

Reference

Figure

132 217 143.5 122 207 M5 2.3 (a)

140 279.5 176.5 126 226 M6 4.3

External

211.2 300 215 192 286 M6 5.7

265 360 225 245 340 M6

12

ACL

(option)

(b)

13

DCL

269 647 277 210 530 M10

32

Built-in

(Standard)

(c)

132 217 143.5 122 207 M5 2.3 (a)

140 279.5 176.5 126 226 M6 4.3

External

211.2 300 215 192 286 M6 5.7

ACL

(option)

(b)

12

265 360 225 245 340 M6

13

DCL

Built-in

(c)

(Standard)

(a) 230V / 460V : 1~2HP

W1

W

d

H

1

H

2

D

1-19

(b) 230V : 3HP~25HP

460V : 3HP~30HP

(c) 230V : 30HP~40HP

460V : 40HP~75HP

W W1

1

W

W1

D

H1

H

H1

H

d

（Open Chassis Type－IP00）（Enclosed, Wall-mounted Type－NEMA1）

1-20

(d) NEMA4 Type : 1HP~20HP

Voltage

230V

1/3Φ

230V

3Φ

460V

3Φ

Inverter

Capacity(HP)

1 2 3 5 198 335 217 115 315 M6 7.5

7.5 10 15 20

1 2 3 5

7.5 10 15 20

W H D W1 H1 d

198 335 217 115 315 M6

223 460 245 140 440 M6 16

198 335 217 115 315 M6

223 460 245 140 440 M6 16

NEMA4 (mm)

Weight

(kg)

6.3

7.5

6.3

7.5

1-21

1.10 Peripheral Units

■ Braking resistors

MA7200 230V/460V 1~20HP model have built-in braking transistor, and can be connected external braking resistor between B1/P and B2 when lack of braking ability. Above 25HP models, need to connect braking unit (on ⊕ - \ of inverter) and braking resistors (on B-P0 of braking unit).

Inverter Braking Unit Braking Resistor

Voltage HP

1 4.8 - - JNBR-150W200 150W/200Ω 1 119%, 10%ED

230V

1/3Φ

230V

2 6.4 - - JNBR-150W100 150W/100Ω 1 119%, 10%ED

3 9.6 - - JNBR-260W70 260W/70Ω 1 115%, 10%ED

5 17.5 - - JNBR-390W40 390W/40Ω 1 119%, 10%ED

7.5 24 - - JNBR-520W30 520W/30Ω 1 108%, 10%ED

10 32 - - JNBR-780W20 780W/20Ω 1 119%, 10%ED

15 48 - - JNBR-2R4KW13R6 2400W/13.6Ω 1 117%, 10%ED

3Φ

20 64 - - JNBR-3KW10 3000W/10Ω 1 119%, 10%ED

25 80 JNTBU-230 1 JNBR-4R8KW8 4800W/8Ω 1 119%, 10%ED

30 96 JNTBU-230 1 JNBR-4R8KW6R8 4800W/6.8Ω 1 117%, 10%ED

40 130 JNTBU-230 2 JNBR-3KW10 3000W/10Ω 2 119%, 10%ED

1 2.6 - - JNBR-150W750 150W/750Ω 1 126%, 10%ED

2 4 - - JNBR-150W400 150W/400Ω 1 119%, 10%ED

3 4.8 - - JNBR-260W250 260W/250Ω 1 126%, 10%ED

Rated

current (A)

Model

Table 4 Braking resistor list

Number

used

Code NO. Specs.

Number

used

Braking Torque (%)

5 8.7 - - JNBR-400W150 400W/150Ω 1 126%, 10%ED

7.5 12 - - JNBR-600W130 600W/130Ω 1 102%, 10%ED

10 15 - - JNBR-800W100 800W/100Ω 1 99%, 10%ED

460V

*Note 1: Another choices are listed as below.

*Note 2: JUVPHV-0060 no UL certification

15 24 - - JNBR-1R6KW50 1600W/50Ω 1 126%, 10%ED

3Φ

20 32 - - JNBR-1R5KW50 1500W/40Ω 1 119%, 10%ED

25 40 JNTBU-430 1 JNBR-4R8KW32 4800W/32Ω 1 119%, 10%ED

30 48 JNTBU-430 1 JNBR-4R8KW27R2 4800W/27.2Ω 1 117%, 10%ED

40 64 JNTBU-430 1 JNBR-6KW20 6000W/20Ω 1 119%, 10%ED

50 80 JNTBU-430 2

60 96 JNTBU-430 2

75 128 JNTBU-430 2 JNBR-6KW20 6000W/20Ω 2 126%, 10%ED

440V 50HP：(JUVPHV-0060+JNBR-9R6KW16) x 1

440V 60HP：(JUVPHV-0060+JNBR-9R6KW13R6) x 1

JNBR-4R8KW32 4800W/32Ω 2

JNBR-4R8KW27R2 4800W/27.2Ω 2

1-22

119%, 10%ED

117%, 10%ED

■ AC reactor

‧ An AC reactor can be added on the power supply side if the inverter is connected to a

much larger capacity power supply system, or the inverter is within short distance (<10m) from power supply systems, or to increase the power factor on the power supply side.

‧ Choose the proper AC reactor according to the below list.

Table 5 AC reactor list

Inverter Model AC reactor

V HP

230V

1Φ/3Φ

230V

3Φ

Rated

current

Code No.

Specification

(mH/A)

1 4.8A 3M200D1610021 2.1mH/5A 2 6.5A 3M200D1610030 1.1mH/10A 3 9.6A 3M200D1610048 0.71mH/15A

5.4 17.5A 3M200D1610056 0.53mH/20A

7.5 24A 3M200D1610064 0.35mH/30A 10 32A 3M200D1610072 0.265mH/40A

15 48A 3M200D1610081 0.18mH/60A 20 64A 3M200D1610099 0.13mH/80A

25 80A

30 96A

40 130A

3M200D1610102

3M200D1610111

3M200D1610269

0.12mH/90A

0.09mH/120A

0.07mH/160A

1 2.6A 3M200D1610137 8.4mH/3A 2 4A 3M200D1610145 4.2mH/5A 3 4.8A 3M200D1610153 3.6mH/7.5A

5.4 8.7A 3M200D1610161 2.2mH/10A

7.5 12A 3M200D1610170 1.42mH/15A

10 15A 3M200D1610188 1.06mH/20A

460V

3Φ

15 24A 3M200D1610196 0.7mH/30A

20 32A 3M200D1610200 0.53mH/40A

25 40A

30 48A

40 64A

50 80A

60 96A

75 128A

3M200D1610218

3M200D1610226

3M200D1610234

3M200D1610242

3M200D1610251

3M200D1610315

0.42mH/50A

0.36mH/60A

0.26mH/80A

0.24mH/90A

0.18mH/120A

0.15mH/150A

Note: The AC reactors are applied only to input side. Do not apply it to output side.

1-23

■ Noise filter A. INPUT SIDE NOISE FILTER

‧ Installing a noise filter on power supply side to eliminate noise transmitted between

the power line and the inverter

‧ MA7200 has its specified noise filter to meet the EN61800-3 class A specification

Table 6 Noise filter on the input side

Inverter Noise Filter

V HP

Current (A)

1 4.8A

Rated

1Φ

3Φ

Code Specifications Current Dimensions

4H300D1750003 JUNF12015S-MA 15 A Fig. (a)

4H300D1710001 JUNF32012S-MA 12 A Fig. (a)

230V 1/3Φ

230V

3Φ

2 6.5A

1Φ

3Φ

1Φ

3 9.6A

3Φ

5.4 17.5A 4H300D1610007 JUNF32024S-MA 24 A Fig. (a)

7.5 24A 4H300D1620002 JUNF32048S-MA 48 A

10 32A 4H300D1620002 JUNF32048S-MA 48 A Fig. (b)

15 48A 4H300D1730002 JUNF32070S-MA 70 A Fig. (b)

20 64A 4H300D1730002 JUNF32070S-MA 70 A Fig. (b)

1 2.6A 4H300D1720007 JUNF34008S-MA 8 A Fig. (a)

2 4A 4H300D1720007 JUNF34008S-MA 8 A Fig. (a)

3 4.8A 4H300D1630008 JUNF34012S-MA 12 A Fig. (a)

5.4 8.7A 4H300D1630008 JUNF34012S-MA 12 A Fig. (a)

7.5 12A 4H300D1640003 JUNF34024S-MA 24 A Fig. (b)

10 15A 4H300D1640003 JUNF34024S-MA 24 A Fig. (b)

4H300D1750003 JUNF12015S-MA 15 A Fig. (a)

4H300D1710001 JUNF32012S-MA 12 A Fig. (a)

4H300D1600001 JUNF12020S-MA 20 A Fig. (a)

4H300D1610007 JUNF32024S-MA 24 A Fig. (a)

Fig. (b)

460V

3Φ

15 24A 4H300D1740008 JUNF34048S-MA 48 A Fig. (b)

20 32A 4H300D1740008 JUNF34048S-MA 48 A Fig. (b)

25 40A 4H000D1770008 KMF370A 70A Fig. (c)

30 48A 4H000D1790009 KMF370A 70A Fig. (c)

40 64A 4H000D1790009 KMF3100A 100A Fig. (c)

50 80A 4H000D1800004 KMF3100A 100A Fig. (c)

60 96A 4H000D1800004 KMF3150A 150A Fig. (c)

75 128A 4H000D1820005 KMF3180A 180A Fig. (c)

1-24

‧ Dimension : (unit : mm)

2

φ

(a) (b)

80

(c)

40

140

125

6.5

−

100

LINE

L1 L2 L3

PE

LOAD

L1 L2 L3

PE

60

50

250

225

LINE

L1 L2 L3

PE

LOAD

6.5

4 −

L1 L2 L3

PE

70

Model

W W1 H H1 D d M

KMF370A 93 79 312 298 190 7 M6

KMF3100A 93 79 312 298 190 7 M6

KMF3150A 126 112 334 298 224 7 M6

Dimension (mm)

KMF3180A 126 112 334 298 224 7 M6

1-25

B. EMI SUPPRESSION ZERO PHASE CORE

)

‧ Model : JUNFOC046S －－－－－－－ ‧ Code No. : 4H000D0250001 ‧ According to the required power rating and wire size, select the matched ferrite core to

suppress EMI noise.

‧ The ferrite core can attenuate the frequency response at high frequency range (from

100KHz to 50MHz, as shown below). It should be able to attenuate the RFI from inverter to outside.

‧ The zero-sequence noise ferrite core can be installed either on the input side or on the

output side. The wire around the core for each phase should be winded by following the same convention and one direction. The more winding turns the better attenuation effect. (Without saturation). If the wire size is too big to be winded, all the wire can be grouped and go through these several cores together in one direction.

‧ Frequency attenuation characteristics (10 windings case)

0

-10

-20

-30

atteuatoin value (dB)

-40

1

10

2

10

Interference Frequency (kHz

3

Example: EMI suppression zero phase core application example

DRIVE FWD REV REMOTE

DIGITAL OPERATOR JNEP-31

PRGM

DSPL

DRIVE

EDIT

JOG

ENTER

FWD

RESET

REV

RUN STOP

10

4

10

Note: All the line wire of U/T1, V/T2, W/T3 phase must pass through the same

zero-phase core in the same winding sense.

1-26

■ LCD operator with extension wire

When used for remote control purpose, the LCD operator can have different

extension wires based upon the applications. Some extension wires are listed below.

MA7200

L

Cable Length Extension Cable Set *1 Extension Cable *2 Blank Cover *3

1m 4H332D0010000 4H314C0010003

2m 4H332D0030001 4H314C0030004

3m 4H332D0020005 4H314C0020009

4H300D1120000

5m 4H332D0040006 4H314C0040000

10m 4H332D0130005 4H314C0060001

*1 : Including special cable for LCD digital operator, blank cover, fixed use screws and

installation manual.

*2

: One special cable for LCD digital operator.

*3

: A blank cover to protect against external dusts, metallic powder, etc.

The physical dimension of LCD digital operator is drawn below.

REMOT

FWDDRIVEREV

E

REF

SEQ

DIGITAL OPERATOR JNEP-3

PRG DRIVE

JOG

FWD

REV

1

M

DSP

L

EDI

T

ENTER

RESET

STO

RUN

P

Fig. 6. LCD Digital Operator Dimension

1-27

■ Analog operator

All MA7200 have the digital LCD digital operator. Moreover, an analog operator as

JNEP-16 (shown in fig. 7) is also available and can be connected through wire as a

portable operator. The wiring diagram is shown below.

R/L1 S/L2 T/L3

Master Freq. Ref. 976Ω

2kΩ

BREAKER

FWD RUN

STOP

, 1/4 W

0 ~ 10V

FM

for Speed Ref

Analog Operator

B1/P

R/L1 S/L2 T/L3

1

SC

(+15V, 20 mA)

15V Power Supply

VIN Master Speed

GND 0V

A01

GND

MA7200

ANALOG OUTPUT

B2

U/T1 V/T2

W/T3

RA

RB

RC

DO1

During

Running

DO2

.

Speed

DOG

IM

Multi-Function Contact Output 250V AC, max. 1A 30V DC, max. 1A

Multi-Function Output 1, 2

Agree

(Open Collector 48V/50mA)

Fig. 7. Analog Operator

■ PROFIBUS Communication Card

‧ Code No. : 4H300D0290009 ‧ Please refer to the appendix D and “MA7200 PROFIBUS-DP Communication

Application manual” for communication interface.

1-28

1.11 FUSE TYPES 230V class

MODEL HP KVA

100% CONT.

Output AMPS

JNTMBG□□0001JK 1 2 4.8 6 12 15 JNTMBG□□0002JK 2 2.7 6.4 8 15 20 JNTMBG□□0003JK 3 4 9.6 12 20 25 JNTMBG□□0005JK 5 7.5 17.5 21 30 x JNTMBG□□7R50JK 7.5 10.1 24 29 50 JNTMBG□□0010JK 10 13.7 32 38 60 JNTMBG□□0015JK 15 20.6 48 58 100 JNTMBG□□0020JK 20 27.4 64 77 125 JNTMBG□□0025JK 25 34 80 88 125 JNTMBG□□0030JK 30 41 96 106 150 JNTMBG□□0040JK 40 54 130 143 200

Rated Input

AMPS

3Φ FUSE

Rating

1Φ FUSE

Rating

x

460V class

MODEL HP KVA

100% CONT.

Output AMPS

Rated Input

AMPS

FUSE

Rating

JNTMBG□□0001AZ 1 2.2 2.6 3 6 JNTMBG□□0002AZ

JNTMBG□□0003AZ JNTMBG□□0005AZ JNTMBG□□7R50AZ JNTMBG□□0010AZ JNTMBG□□0015AZ JNTMBG□□0020AZ JNTMBG□□0025AZ JNTMBG□□0030AZ JNTMBG□□0040AZ JNTMBG□□0050AZ JNTMBG□□0060AZ JNTMBG□□0075AZ

Fuse Type UL designated SEMICONDUCTOR PROTECTION FUSES

Class CC,J,T,RK1 or RK5

2 3.4 4 5 10

3 4.1 4.8 6 10

5 7.5 8.7 10 20

7.5 10.3 12 14 25

10 12.3 15 18 30

15 20.6 24 29 50

20 27.4 32 38 60

25 34 40 48 70

30 41 48 53 80

40 54 64 70 100

50 68 80 88 125

60 82 96 106 150

75 110 128 141 200

Voltage Range: 300V for drives with 230V class VFD

500V for drives with 460V class VFD

1-29

2. Using LCD Digital Operator

t

r

■ Functions of LCD digital operator

JNEP-36 LCD digital operator has 2 modes: DRIVE mode and PRGM mode. When the inverter is stopped, DRIVE mode or PRGM mode can be selected by pressing the key

PRGM

DRIVE

mode, the parameter settings for operation can be changed but the operation is not enabled. The component names and function are shown as below:

. In DRIVE mode, the operation is enabled. Instead, in the PRGM

DRIVE FWD REV REMOTE

SEQ

REF

operation mode indicators DRIVE : lit when in DRIVE mode FWD : lit when there is a forward run command inpu REV : lit when there is a reverse run command input SEQ : lit when the run command is enabled from the

DIGITAL OPERATOR JNEP-36

control circuit terminal or RS-485 port (REMOTE mode) REF : lit when the frequency reference from the control

REMOTE/LOCAL

circuit terminals (VIN or AIN) or RS-485 port is

enabled (REMOTE mode)

PRGM DRIVE

DSPL

LCD Display

JOG

EDIT

ENTER

Chinese Display : 2-line by 8-characte English Display : 2-line by 20-characte

FWD

REV

RESET

Keys (Key functions are defined in Table 7)RUN STOP

Fig. 8. LCD Digital operator

• Remote/Local switch function:

• Local mode – RUN command input from LCD Digital Operator (SEQ LED off) – Frequency command input from LCD Digital Operator (REF LED

off)

• Remote mode –RUN command input from control circuit (when Sn-04=1) or

RS-485 comm. port (when Sn-04=2) (SEQ LED lit)

–Frequency command input from control circuit (when Sn-05=1) or

RS-485 comm. port (when Sn-05=2) (REF LED lit)

• Press and both to switch Local/Remote mode. (Switching action of

JOG

RESET

Local/Remote only can be done while Inverter stop.)

2-1

Table 7 Key's functions

Key Name Function

PRGM DRIVE

DSPL

JOG

FWD

REV

RESET

EDIT

ENTER

PRGM/DRIVE

key

DSPL key

JOG key

FWD/REV

key

RESET key

INCREMENT

key

DECREMENT

key

EDIT/ENTER

key

Switches over between program mode (PRGM) and drive mode (DRIVE).

Display operation status Enable jog operation from LCD digital operator in operation

(DRIVE). Select the rotation direction from LCD digital operator. Set the number of digital for user constant settings. Also It

acts as the reset key when a fault has occurred. Select the menu items, groups, functions, and user constant

name, and increment set values. Select the menu items, groups, functions, and user constant

name, and decrement set values. Select the menu items, groups, functions, and user constants

name, and set values (EDIT). After finishing the above action, press the key (ENTER).

RUN

RUN key

Start inverter operation in (DRIVE) mode when the digital operator is used. The LED will light.

Stop inverter operation from LCD digital operator. The

STOP

STOP key

STOP key can be enabled or disabled by setting the parameter Sn-07 when operating from the control circuit terminal.

RUN，STOP indicator lights or blinks to indicate the 3 operating status:

Inverter output frequency

STOP

Frequency setting

RUN

STOP

ON

RUN

Blink

OFF

2-2

■ Display contents in DRIVE mode and PRGM mode

□□

PRGM mode

DSPL

An-

Bn-

Sn-

Cn-

monitor/set

□□

monitor/set

□□

monitor/set

□□

DSPL

Power on

PRGM DRIVE

DRIVE mode

Frequency reference

value displayed

display monitor/set item

Un-

An-

□□

Bn-

□□

*1

DSPL

monitor

DSPL

monitor/set

DSPL

monitor/set

*2

DSPL

Sn-

Cn-

□□

DSPL

monitor

DSPL

*3

+

RESET

*1 When the inverter is powered up, the inverter system immediately enters into DRIVE

mode. Press the occurs, press the

PRGM DRIVE

key, the system will switch into PRGM mode. If the fault

PRGM DRIVE

key and enter into DRIVE mode to monitor the corresponding Un-□□ contents. If a fault occurs in the DRIVE mode, the corresponding fault will be displayed. Press the

key and reset the fault.

RESET

*2 The monitored items will be displayed according to the settings of Bn-12 and Bn-13. *3 When in the DRI VE mode, press the

DSPL

key and

key, the setting values

RESET

of Sn- and Cn-□□ will only be displayed for monitoring but not for changing or setting.

2-3

■ Parameter description

The inverter has 4 groups of user parameters:

Parameters

Description

An-□□ Frequency command Bn-□□ Parameter groups can be changed during running

Sn-□□ System parameter groups (can be changes only after stop)

Cn-□□ Control parameter groups (can be changed only after stop)

The parameter setting of Sn-03 (operation status) will determine if the setting value of different parameter groups are allowed to be changed or only to be monitored, as shown below:

DRIVE mode

PRGM mode

Sn-03

To be set To be monitored To be set To be monitored

*1

0

An,Bn Sn,Cn An,Bn,Sn,Cn

1 An Bn,(Sn,Cn)

*2

An Bn,Sn,Cn

－

*1 : Factory setting *2 : When in DRIVE mode, the parameter group Sn-, Cn- can only be monitored if the

key and the

RESET

DSPL

key are to be pressed simultaneously.

*3 : After a few trial and adjustment, the setting value Sn-03 is set to be “1” so as not be

modified again.

2-4

■ Example of using LCD digital operator

Note : Before operation: Control parameter Cn-01 value must be set as the

input AC voltage value. For example, Cn-01=380 if AC input voltage is 380.

This example will explain the operating of the inverter according to the following time chart.

■ OPERATION MODE

(1)

POWER

ON

(2) (3) (4) (5) (6) (7) (8)

FWD JOG

OPERATION

SET INPUT

VOLTAGE

■ Example of operation

Description

When Power on

(1)

(2)

Input voltage

setting (e.g. AC

input voltage is

(continued)

380V )

Select frequency reference value displayed

Select PRGM mode Select

PARAMETER

CONTROL

Display Cn-01 setting Input Voltage 380V

FWD RUN

FREQUENCY

SETTING

Key Sequence

PRGM DRIVE

DSPL

EDIT

ENTER

RESET

EDIT

ENTER

60 Hz

REV RUN

FREQ REF.

VALUE CHANGED

Digital Operator

Freq. Cmd.000.00Hz

An -01 Freq. Cmd. 1

press 3

times

Input Voltage

Cn-01 = 440.0V

Input Voltage

Cn-01 = 380.0V

Input Voltage

Entry Accepted

FWD

Display

TECO

Cn -01-

STOP

REV

60Hz

Remark

LED OFF

Display for 0.5 sec

DRIVE

2-5

(continued)

Description

Key Sequence

Digital Operator

Display

Remark

(3)

(4)

(5)

FWD JOG

Frequency setting

FWD run

Select DRIVE mode Select output frequency

displayed Select direction of rotation

(When power on, initially defaulted FWD)

Jog operation Select frequency cmd

displayed

15 Hz

Change frequency cmd Set new frequency cmd

Select O/P frequency displayed

Running operation

PRGM DRIVE

DSPL

JOG

DSPL

RESET

EDIT

ENTER

DSPL

RUN

press

4 times

Freq. Cmd.000.00Hz

TECO

Freq. Cmd.0.00 Hz

O/P Freq. 0.00 Hz

O/P Freq. 6.00 Hz Freq. Cmd. 6.00 Hz

Freq. Cmd.000.00Hz

TECO

Freq. Cmd.015.00Hz

TECO

Freq. Cmd.015.00Hz

TECO

Entry Accepted

O/P Freq. 0.00 Hz Freq. Cmd. 15.00 Hz

O/P Freq. 15.00 Hz Freq. Cmd. 15.00 Hz

DRIVE

LED ON

FWD

LED ON

Displayed for 0.5sec

Confirm the display.

LED ON

RUN

(6)

Frequency

command change

(7)

(8)

REV RUN

STOP

Select frequency cmd displayed

60 Hz

Change reference value

Enter new frequency cmd setting

Select frequency cmd displayed

Change to REV

Decrement to STOP

DSPL

RESET

EDIT

ENTER

DSPL

FWD

REV

STOP

press

4 times

Freq. Cmd.015.00Hz

TECO

Freq. Cmd.060.00Hz

TECO

Freq. Cmd.060.00Hz

TECO

Entry Accepted

O/P Freq. 60.00 Hz

Freq. Cmd. 60.00 Hz

O/P Freq. 60.00 Hz

Freq. Cmd. 60.00 Hz

O/P Freq. 0.00 Hz Freq. Cmd. 60.00 Hz

Displayed for 0.5sec Confirm the display.

LED

REV

ON

LED

STOP

ON

(Blinking while decel.)

RUN

2-6

■ Example of display (use and keys to display monitored items/contents)

Description

Display Frequency Command

Display Moniter Content s *1

Display Output Current

Display Output Voltage

Display DC Voltage

Display Output Voltage

Display Output Current

Key Sequence

DSPL

Digital Operator

Display

Freq. Cmd. 60.00Hz

TECO

Freq. Cmd. 60.00 Hz

O/P Freq. 60.00 Hz

Freq. Cmd. 60.00 Hz

O/P I 12.5 A

Freq. Cmd. 60.00 Hz

O/P Volt. 220.0 V

Freq. Cmd. 60.00 Hz

DC Volt. 310.0 V

Freq. Cmd. 60.00 Hz

O/P Volt. 220.0 V

Freq. Cmd. 60.00 Hz

O/P I 12.5 A

Remark

*1. The monitor contents can be selected by the setting of Bn-12 and Bn-13

2-7

3. Parameter Setting

3.1 Frequency command (in Multi-speed operation) An*1-□□

Under the DRIVE mode, the user can monitor the parameters and set their values.

*2

Parameter

No.

An-01 Frequency Command 1

An-02 Frequency Command 2

An-03 Frequency Command 3

An-04 Frequency Command 4

An-05 Frequency Command 5

An-06 Frequency Command 6

An-07 Frequency Command 7

An-08 Frequency Command 8

An-09 Frequency Command 9

An-10 Frequency Command 10

An-11 Frequency Command 11

An-12 Frequency Command 12

An-13 Frequency Command 13

An-14 Frequency Command 14

An-15 Frequency Command 15

An-16 Frequency Command 16

An-17

Name LCD Display (English)

Jog Frequency

Command

An-01= 000.00Hz

Freq. Cmd. 1

An-02= 000.00Hz

Freq. Cmd. 2

An-03= 000.00Hz

Freq. Cmd. 3

An-04= 000.00Hz

Freq. Cmd. 4

An-05= 000.00Hz

Freq. Cmd. 5

An-06= 000.00Hz

Freq. Cmd. 6

An-07= 000.00Hz

Freq. Cmd. 7

An-08= 000.00Hz

Freq. Cmd. 8

An-09= 000.00Hz

Freq. Cmd. 9

An-10= 000.00Hz

Freq. Cmd. 10

An-11= 000.00Hz

Freq. Cmd. 11

An-12= 000.00Hz

Freq. Cmd. 12

An-13= 000.00Hz

Freq. Cmd. 13

An-14= 000.00Hz

Freq. Cmd. 14

An-15= 000.00Hz

Freq. Cmd. 15

An-16= 000.00Hz

Freq. Cmd. 16

An-17= 000.00Hz

Jog Freq. Cmd.

Setting Range

0.00～400.00Hz

Setting

0.01Hz 0.00Hz

0.01Hz 6.00Hz 3-56

Unit

Factory

Setting

Ref.

Page

3-54 3-70 3-71

*1. At factory setting, the value of “Setting Unit” is 0.01Hz. *2. The displayed “Setting Unit” can be changed through the parameter Cn-28.

3-1

3.2 Parameters Groups Can Be Changed during Running Bn-□□

A

Under the DRIVE mode, the Parameter group can be monitored and set by the users.

Function

Acc/Dec

time

Analog

Frequency

Multi-

Function

Analog

Input

Torque

Boost

Monitor

Multi-

Function

Analog Output

PID

Control

Parameter

No.

Bn-01 Acceleration Time 1

Bn-02 Deceleration Time 1

Bn-03 Acceleration Time 2

Bn-04 Deceleration Time 2

Bn-05

Bn-06

Bn-07

Bn-08

Bn-09

Bn-10

Bn-11 Auto Torque Boost Gain

Bn-12 Monitor 1

Bn-13 Monitor 2

Bn-14

Bn-15

Bn-16 PID Detection Gain

Bn-17 PID Proportional Gain

Bn-18 PID integral time

Bn-19 PID Differential Time

Bn-20 PID Bias

Analog Frequency Cmd

Multi-Function Analog

Name

Analog Frequency

Cmd. Gain (Voltage)

Analog Frequency

Cmd. Bias (Voltage)

nalog Frequency Cmd

Gain. (Current)

Bias (Current)

Input Gain

Input Bias

Output AO1 Gain

Output AO2 Gain

LCD display

(English)

Bn-01= 0010.0s

Acc. Time 1

Bn-02= 0010.0s

Dec. Time 1

Bn-03= 0010.0s

Acc. Time 2

Bn-04= 0010.0s

Dec. Time 2

Bn-05= 0100.0%

Voltage Cmd. Gain

Bn-06= 000.0%

Voltage Cmd. Bias

Bn-07= 0100.0%

Current Cmd. Gain

Bn-08= 000.0%

Current Cmd. Bias

Bn-09= 0100.0% Multi_Fun. ~Gain

Bn-10= 000.0%

Multi_Fun. ~Bias

Bn-11= 0.5

Auto_Boost Gain

Bn-12= 01

Display: Freq.Cmd.

Bn-13= 02

Display: O/P Freq.

Bn-14= 1.00

~Output AO1 Gain

Bn-15= 1.00

~Output AO2 Gain

Bn-16= 01.00

PID Cmd. Gain

Bn-17= 01.00

PID P_gain

Bn-18= 10.00s

PID I_Time

Bn-19= 0.00s

PID D_Time

Bn-20= 0%

PID Bias

Setting range

0.0～6000.0s

0.0～1000.0%

-100.0%～100.0%

0.0～1000.0%

-100.0%～100.0%

0.0～1000.0%

-100.0%～100.0%

0.0～2.0

1～18

0.01～2.55

0.01～10.00

0.00～100.00s

0～1.00s

0～109%

Setting

Unit

0.1s 10.0s

0.10% 100.00%

0.10% 0.00%

0.10% 100.00%

0.10% 0.00%

0.10% 100.00%

0.10% 0.00%

0.1 0.5 3-5

1 1

1 2

0.01 1

0.01s 10.00s

0.01s 0.00s

1% 0%

Factory Setting

Ref.

Page

3-4

3-5

3-6

3-7

3-2

Function

Auto_Run

Time

Function

Timer

Function

Energy

Saving

Parameter

No.

Bn-21

Bn-22

Bn-23

Bn-24

Bn-25

Bn-26

Bn-27

Bn-28

Bn-29

Bn-30

Bn-31

Bn-32

Bn-33

Bn-34

Bn-35

Bn-36

Bn-37

Bn-38

1st_Step Time Under

2nd_Step Time Under

3rd_Step Time Under

4th_Step Time Under

5th_Step Time Under

6th_Step Time Under

7th_Step Time Under

8th_Step Time Under

9th_Step Time Under

10th_Step Time Under

11th_Step Time Under

12th_Step Time Under

13th_Step Time Under

14th_Step Time Under

15th_Step Time Under

16th_Step Time Under

Name

Auto_Run Mode

Timer Function

On_Delay Time

Timer Function

Off_Delay Time

Bn-39 Energy_Saving Gain

Monitor Bn-40 Monitor 3

LCD display

(English)

Bn-21= 0000.0s

Time 1

Bn-22= 0000.0s

Time 2

Bn-23= 0000.0s

Time 3

Bn-24= 0000.0s

Time 4

Bn-25= 0000.0s

Time 5

Bn-26= 0000.0s

Time 6

Bn-27= 0000.0s

Time 7

Bn-28= 0000.0s

Time 8

Bn-29= 0000.0s

Time 9

Bn-30= 0000.0s

Time 10

Bn-31= 0000.0s

Time 11

Bn-32= 0000.0s

Time 12

Bn-33= 0000.0s

Time 13

Bn-34= 0000.0s

Time 14

Bn-35= 0000.0s

Time 15

Bn-36= 0000.0s

Time 16

Bn-37= 0000.0s

ON_delay Setting

Bn-38= 0000.0s

OFF_delay Setting

Bn-39= 100%

Eg.Saving Gain

Bn-40=00

Display : Set_Freq.

Setting range

0.0～6000.0s

Setting

Unit

0.1s 0.0s

Factory Setting

Ref.

Page

3-70 3-71

3-9

0.0～6000.0s

50～150％

0.1s 0.0s

1% 100% 3-10

00~18 1 0 3-10

3-3

8

Function

Pulse

Input

PID

Feedback

Display

Parameter

No.

Bn-41 Pulse Input Upper Limit

Bn-42 Pulse Input Gain

Bn-43 Pulse Input Bias

Bn-44 Pulse Input Delay Time

Bn-45*1

Bn-46

PID Feedback Display

*1

Name

at 0%

at 100%

LCD display

(English)

Bn-41=1440 Hz

Pulse_Mul._Up_Bound

Bn-41=100.0 %

Pulse_Mul._Gain

Bn-41=000.0 %

Pulse_Mul._Bias

Bn-41=0.10 s

Pulse_Mul._Filter

Bn-45= 0000

PID Display at 0%

Bn-46= 1000

PID Display at 0%

Setting range

1440~32000 1 Hz 1440

0.0~1000.0 0.10% 100

-100.0~100.0 0.1Hz 0

0.00~2.00 0.01s 0.1

1~9999*1 1

1~9999

*1

Setting

Unit

1

Factory Setting

*2

0

*2

1000

Ref.

Page

3-11

*1. These parameters are available for 74.03 and later software version only. *2. The displayed “Setting Unit” and “Setting Range” can be changed through parameter Cn-28 and

Sn-70.

(1) Acceleration Time 1 (Bn-01) (2) Deceleration Time 1 (Bn-02) (3) Acceleration Time 2 (Bn-03) (4) Deceleration Time 2 (Bn-04)

‧ Set individual Acceleration/Deceleration times ‧ Acceleration time: the time required to go from 0% to 100% of the maximum

output frequency ‧ Deceleration time: the time required to go from 100% to 0% of the maximum output frequency ‧ If the acceleration/deceleration time sectors 1 and 2 are input via the

multi-function inputs terminal g~j, the acceleration/Deceleration can be switched between 2 sectors even in the running status.

Output frequency

Cn-02

Bn-01

Bn-03

Control circuit terminals

Open : Close :

Bn-02

Bn-04

select the 1st sector Acc./Dec. time

(Parameters Bn-01, Bn-02 set)

select the 2nd sector ACC/DEC time

(Parameters Bn-03, Bn-04 set)

Time

5 ~

Fig. 9. Acceleration and Deceleration time

Note :

1. To set the S-curve characteristics function, please refer to the description of Cn-41~Cn-44.

2. The S-curve characteristic times can be set respectively for beginning-accel. end-accel.,

beginning-decel., and end-decel. through the parameters setting of Cn-41～Cn-44.

3-4

(5) Analog Frequency Command Gain (Voltage) (Bn-05) (6) Analog Frequency Command Bias (Voltage) (Bn-06) (7) Analog Frequency Command Gain (Current) (Bn-07) (8) Analog Frequency Command Bias (Current) (Bn-08) (9) Multi-function Analog Input Gain (Bn-09) (10) Multi-function Analog Input Bias (Bn-10)

‧ For every different analog frequency command (voltage or current) and

multi-function analog inputs, their corresponding gain and bias should be specified respectively.

command value

Max. output

frequency

Max. output

frequency

gain 100

bias

100

0V

(4 mA)

10V

(20 mA)

Input voltage (Input current) * ( ) If current command is used

Fig. 10. Analog input gain and bias

(11) Auto Torque Boost Gain (Bn-11)

‧ The inverter can increase the output torque to compensate the load increase

automatically through the auto torque boost function. Then the output voltage will increase. As a result, the fault trip cases can be decreased. The energy efficiency is also improved. In the case that the wiring distance between the inverter and the motor is too long (e.g. more than 100m), the motor torque is a little short because of voltage drop. Increase the value of Bn-11 gradually and make sure the current will not increase too much. Normally, no adjustment is required.

output

voltage

100 %

torque

increase

torque

decrease

Base frequency

Fig. 11. Adjust the auto torque boost gain Bn-11 to increase the output torque.

‧ If the driven motor capacity is less than the inverter capacity (Max. applicable

motor capacity), raise the setting.

‧ If the motor generates excessive oscillation, lower the setting.

3-5

(12) Monitor 1 (Bn-12) (13) Monitor 2 (Bn-13)

‧ In the DRIVE mode, 2 inverter input/output statuses can be monitored at the same

time. The specified items can be set through the setting of Bn-12 and Bn-13. For more details, refer to Table 8.

‧ Example:

Bn-12= 02

(1)

Bn-13= 01

(2) Bn-12= 03

Bn-13= 05

(3) Bn-12= 11

Bn-13= 12

Note : While monitoring, use the

displayed. But the setting of Bn-12 and Bn-13 does not change.

Table 8 Setting of Monitoring contents

Setting

Bn-12= 01 Freq.Cmd. Bn-13= 01 Freq.Cmd. Bn-12= 02 O/P Freq. Bn-13= 02 O/P Freq. Bn-12= 03 O/P I Bn-13= 03 O/P I Bn-12= 04 O/P V Bn-13= 04 O/P V Bn-12= 05 DC Volt Bn-13= 05 DC Volt Bn-12= 06 Term. VIN Bn-13= 06 Term. VIN Bn-12= 07 Term. AIN Bn-13= 07 Term. AIN Bn-12= 08 Term. AUX Bn-13= 08 Term. AUX Bn-12= 09 ~ Output(AO1) Bn-13= 09 ~ Output(AO1) Bn-12= 10 ~ Output(AO2) Bn-13= 10 ~ Output(AO1)

Bn-12= 11 I/P Term Bn-13= 11 I/P Term Bn-12= 12 O/P Term Bn-13= 12 O/P Term Bn-12= 13 Sp. FBK Bn-13= 13 Sp. FBK Bn-12= 14 Sp. Compen. Bn-13= 14 Sp. Compen. Bn-12= 15 PID I/P Bn-13= 15 PID I/P Bn-12= 16 PID O/P(Un-16) Bn-13= 16 PID O/P(Un-16) Bn-12= 17 PID O/P(Un-17) Bn-13= 17 PID O/P(Un-17) Bn-12= 18 Motor Sp. Bn-13= 18 Motor Sp.

Monitoring

contents

Display O/P Freq. 15.00Hz

Freq.Cmd. 15.00Hz

Display O/P I 21.0A

DC Volt 311V

Display I/P Term. 00101010

O/P Term. 00010010

or key to show the next lower-row

Setting

Monitoring

contents

3-6

(14) Multi-function Analog Output AO1 Gain (Bn-14) (15) Multi-function Analog Output AO1 Gain (Bn-15)

‧ Multi-function analog output AO1 and AO2 can be set for their individual voltage

level respectively.

Multi-functional analog output AO1

(output contents depend on Sn-33)

Multi-functional analog output AO2

( output contents depend on Sn-34)

10.0 V * Bn-14

10.0 V * Bn-15

Terminal

AO1

Terminal

AO2

(16) PID Detection Gain (Bn-16) (17) PID Proportional Gain (Bn-17) (18) PID Integral Time (Bn-18) (19) PID Differential Time (Bn-19) (20) PID Bias (Bn-20)

‧ The PID control function is a control system that matches a feedback value (i.e., a

detected value) to the set target value. Combining the proportional (P), integral (I) and derivative (D) control make the control possible to achieve required response with the constant setting and tuning procedure of proportional gain Bn-17, integral time Bn-18 and derivative time Bn-19.

‧ See the appendix on page App.1 for “PID Parameter Setting”. ‧ Fig. 12 is a Block diagram of the inverter’s internal PID control. ‧ If both the target value and feedback value are set to 0, adjust the inverter output

frequency to zero.

Target

value

(multi-functional

analog input terminal

Aux when Sn-29 = 09)

Detected value

Ref. Com.terminal¡G Vin 0 ~ 10 V (Sn-24 = 0) Ain 4 ~ 20mA (Sn-24 = 1) while PID enabled

Bias

Bn-16

(P)

Bn-17

(I)

Bn-18

(D)

Bn-19

PID control input

(Un-15)

integral upper_limit

Cn-55

Upper_limit (+/- 109 %)

PID control O/P 1

Bn-20

(Un-16)

Fig. 12. Block diagram for PID control in inverter

(For the version before 30.17)

3-7

1st order delay

constant

Cn-56

Freq. Com.

PID control O/P 2

(Un-17)

Deviation

Target value

(P)

(I)

(D)

Deviation

Bn-18

Deviation

20 ms

Detected value

t

Fig. 13. Response of PID control for step-shape (deviation) input

‧ Deviation = Target value－Detected value ×Bn-16. ‧ P’s control output = deviation ×Bn-17. ‧ I’s control output will increase with time and the output will be equal to the

deviation after time specified by parameter Bn-18 The parameter Cn-55 will prevent the calculated value of the integral control (with the integral time Bn-18) in the PID control from exceeding the fixed amount.

Bn-19

D’s control output = difference × (

)

5 m sec

Note: The enable PID function, parameter Sn-64 must be set to 1

30.18 newly revised version inverter develops 8 PID control modes as following description:

0: Unavailable 1: (Positive characteristic) input of differential controller is balance of feedback value

and frequency value. 2: (Positive characteristic) input of differential controller is feedback value 3: (Positive characteristic) refers to frequency and PID control output. Input of

differential controller is balance of feedback value and frequency value. 4: (Positive characteristic) refers to frequency and PID control output. Input of

differential controller is feedback value 5: (Negative characteristic) input of differential controller is balance of feedback value

and frequency value. 6: (Negative characteristic) input of differential controller is feedback value 7: (Negative characteristic) refers to frequency and PID control output. Input of

differential controller is balance of feedback value and frequency value. 8: (Negative characteristic) refers to frequency and PID control output. Input of

differential controller is feedback value.

3-8

+

Fig. 14. PID Control Block diagram (After Version 30.18)

(21) Time Setting in Auto_Run Mode (Bn-21～Bn-36)

PID control output 1 (Un-16)

‧ In Auto_Run mode, the time setting for individual step is described on “(Sn-44~60)

auto run mode selection and enable”.

(22) Timer ON_Delay Time (Bn-37) (23) Timer OFF_Delay Time (Bn-38)

‧ The timer function is enabled when the timer function input setting (Sn-25~28=19)

and its timer function output setting (Sn-30~32=21) are set for the multi-function input and output respectively.

‧ These inputs and outputs serve as general-purpose I/O. Setting ON/OFF delay

time (Bn-37/38) for the timer can prevent chattering of sensors, switches and so on.

‧ When the timer function input ON times is longer than the value set for Bn-37, the

timer function output turns ON.

‧ When the timer function input OFF time is longer than the value set for Bn-38, the

timer function output turns OFF. An example is shown below.

Timer function input

Timer function output

ON ON

Bn-37 Bn-37Bn-38 Bn-38

Fig. 15. An operation example of timer function

3-9

(24) Energy Saving Gain (Bn-39)

‧ Input the energy saving command while a light load causes the inverter output

voltage to be reduced and save energy. Set this value as a percentage of the V/F pattern. The setting range is 50~150%. The factory setting is 100% and the energy saving function is disabled. If the energy saving gain Bn-39 is not 100%, the energy saving function is enabled.

‧ In energy saving mode (Bn-39≠100), the output voltage will automatically

decrease and be proportional to energy saving gain Bn-39. The Bn-39 setting should not be small so that the motor will not stall.

‧ The energy saving function is disabled in the PID close-loop control and during

acceleration and deceleration.

Run command

V/f(Cn-01 & Cn-08) * Bn-39

Output voltage

0.1 sec 0.1 sec

Fig. 16. Time chart for energy-saving operation

(25) Monitor 3 (Bn-40)

‧ The parameter sets immediate display content as power on. ‧ When Bn-40 = 00, inverter power on, the first line will display frequency

command, while the second line will display characters “TECO” as following diagram:

Freq . Cmd. : 15.00 Hz

TECO

‧ When Bn-40≠00, that is Bn-40=01~18, LCD will display the set monitor items

while inverter power on. The first line display content is determined by Bn-12. The second line is determined by Bn-40 as following diagram:

Set Bn-12=01 Bn-40=02

Freq . Cmd. : 15.00 Hz O / P Freq.: 00.00 Hz

‧ Bn-40=01~18 parameter description is same with Bn-12, Bn-13.

Please refer to Table 1, Monitor item set.

3-10

(26) Pulse Input setting (Bn-41~Bn-44)

‧ Setting Sn-05=3 before starting Pulse Input function. Please refer to Sn-05. ‧ Please refer to the following figure:

Upper Limit 100%

External Input

Frequency

Bn-44

Pulse Input

Delay

Command Value

Max. Output Freq.

× ×

Bn-41 Pulse Input Upper Limit

Bn-42

100

Bn-43

100

0%

100% Input Freq.

Upper Limit 100%

Command Value

(27) PID Feedback Display at 0% (Bn-45) (28) PID Feedback Display at 100% (Bn-46)

‧ These parameters are available for 74.03 and later software version only. ‧ The PID feedback can be input from control terminal VIN (0~10V) or AIN

(4-20mA).

‧ The PID feedback value can be monitored by the monitoring parameter Un-34.

The display content can be set by Cn-28, Sn-70, Bn-45 and Bn-46. Cn-28 sets the decimal point position of Un-34. Sn-70 sets the unit of Un-34. Bn-45 is the equivalent value displayed for 0% PID Feedback. Bn-46 is the equivalent value displayed for 100% PID Feedback.

Target

PID

Primary

Delay

Frequency Command

Feedback

Signal

Bn-16

Bn-45,46

PID Feedback Display

(Un-34)

‧ The decimal point position and the unit of Bn-45, Bn-46 can be set by Cn-28 and

Sn-70. It is necessary to set the value of Cn-28 and Sn-70 before Bn-45 and Bn-46 are set.

‧ Ex PID feedback signal is pressure signal. 0% for 5.0 PSI, and 100% for 100.0

PSI. Set Sn-70 = 3 (unit as PSI)

Cn-28 = 10000 (1 decimal) Bn-45 = 005.0PSI (display at 0%) Bn-46 = 100.0PSI (display at 100%)

3-11

3.3 Control Parameters Cn-□□

Function

V/F

Pattern

Setting

Motor

Parameter

DC Braking

Function

Frequency

Limit

Frequency

Jump

Parameter

No.

Name

Cn-01 Input Voltage

Cn-02 Max. Output Frequency

Cn-03 Max. Output Voltage

Cn-04 Max. Voltage Frequency

Cn-05 Middle Output Frequency

Cn-06

Voltage At Middle Output

Frequency

Cn-07 Min Output Frequency

Cn-08

Voltage At Min. Output

Frequency

Cn-09 Motor Rated Current

Cn-10

No Load Current Of

Motor

Cn-11 Rated Slip Of Motor

Cn-12

Cn-13

Cn-14

Line-To-Line Resistance

Of Motor

Torque Compensation Of

Core Loss

DC Injection Braking

Starting Frequency

Cn-15 DC Braking Current

Cn-16

Cn-17

Cn-18

Cn-19

DC Injection Braking

Time At Stop

DC Injection Braking

Time At Start

Frequency Command

Upper Bound

Frequency Command

Lower Bound

Cn-20 Frequency Jump Point 1

Cn-21 Frequency Jump Point 2

Cn-22 Frequency Jump Point 3

Cn-23 Jump Frequency Width

LCD display

(English)

Cn-01= 230.0V

Input Voltage

Cn-02= 060.0Hz

Max. O/P Freq.

Cn-03= 230.0Hz

Max. Voltage

Cn-04= 060.0Hz

Max. Volt Frequency

Cn-05= 003.0Hz

Middle O/P Freq.

Cn-06= 014.9V

Middle Voltage

Cn-07= 001.5Hz

Min O/P Freq.

Cn-08= 007.9V

Min. Voltage

Cn-09= 0003.3A

Motor Rated I

Cn-10= 30%

Motor No-Load I

Cn-11= 0.0%

Motor Rated Slip Cn-12= 05.732Ω

Motor Line R

Cn-13= 0064W

Core Loss

Cn-14= 01.5Hz

C Braking Start F

Cn-15= 050%

DC Braking Current

Cn-16= 00.5s

DC Braking Stop Time

Cn-17= 00.0s

DC Braking Start Time

Cn-18= 100%

Freq.Cmd. Up Bound

Cn-19= 000%

Freq. Cmd. Low Bound

Cn-20= 000.0Hz

Freq. Jump 1

Cn-21= 000.0Hz

Freq. Jump 2

Cn-22= 000.0Hz

Freq. Jump 3

Cn-23= 01.0Hz

Freq. Jump Width

Setting range

150.0～255.0V

50.0～400.0Hz

0.1～255.0V

0.1～400.0Hz

0.1～255.0V

0.1～400.0Hz

0.1～255.0V

Setting

Unit

*2

0.1V 230.0V

0.1Hz 60.0Hz

*2

0.1V 230.0V

0.1Hz 60.0Hz

0.1Hz 3.0Hz

*2

0.1V 15.5V

0.1Hz 1.5Hz

*2

0.1V 8.2V

*3 0.1A 3.3A*4 3-15

0～99%

0～9.9%

0～65.535Ω

0～65535W

0.1～10.0 Hz

0～100%

0.0～25.5s

0～109%

0.0～400.0Hz

0.0～25.5Hz

1% 30%

0.10% 0.00%

0.001Ω 5.732

1W 64

0.1Hz 1.5Hz

1% 50%

0.1s 0.5s

0.1s 0.0s

1% 100%

1% 0%

0.1Hz 0.0Hz

0.1Hz 1.0Hz

Factory

Setting

*1

*4

Ref.

Page

*1

3-15

*1

3-15

*1

3-16

3-17

3-18

3-12

Function

Retry

Function

Stall

Prevention

Parameter

No.

Cn-24

Cn-25

Cn-26

Name

Number of Auto Restart

Attempt

Stall Prevention During

Acceleration

Stall Prevention During

Running

LCD display

(English)

Cn-24= 00

Retry Times

Cn-25= 170%

Acc. Stall

Cn-26= 160%

Run Stall

Setting range

0～10

30～200%

Setting

Unit

Factory Setting

Ref.

Page

1 0 3-19

1% 170%

3-20

1% 160%

Comm.

Fault

detection

Display

Unit

Frequency

Agree

Detection

Torque

Detection 1

Carrier

Frequency

Speed

Search

Control

Cn-27

Cn-28

Cn-29

Cn-30

Cn-31

Cn-32

Cn-33

Communication Fault

Detection Time

LCD Digital Operator

Display Unit

Freq. Agree Detection

Level During Accel.

Freq. Agree Detection

Level During Decel.

Frequency Agree

Detection Width

Torque

Detection Level 1

Torque

Detection Time 1

Cn-34 Carrier frequency setting

Cn-35

Speed Search Detection

Level

Cn-36 Speed Search Time

Cn-37 Min. Baseblock Time

Cn-38

V/F Curve in Speed

Search

Cn-27=01.0s

Comm. Flt Det. Time

Cn-28= 00000

Operator Disp. Unit

Cn-29= 000.0Hz

Acc. Freq. Det.Level

Cn-30= 000.0Hz

Dec. Freq. Det. Level

Cn-31= 02.0Hz

F Agree Det. Width

Cn-32= 160%

Tq. Det. Level 1

Cn-33= 00.1s

Tq. Det. Time 1

Cn-34= 6

Carry_Freq Setting

Cn-35= 150%

Sp-Search Level

Cn-36= 02.0s

Sp-Search Time

Cn-37= 0.5s

Min. B.B. Time

Cn-38= 100

Sp-search V/F Gain

0.1~25.5s 0.1s 1s 3-20

0-39999 1 0 3-21

0.0～400.0Hz

0.1～25.5Hz

0.1Hz 0.0Hz

0.1Hz 2.0Hz

3-22

0~200% 1% 160%

3-23

0.0~25.5s 0.1s 0.1s

1～6

0～200%

0.1～25.5s

1 6 3-24

1% 150%

0.1s 2.0s 3-24

0.5～5.0s

10～100%

0.1s 0.5s

1% 100%

Low

Voltage

Cn-39

Detection

Slip Comp. Cn-40

Cn-41

S-curve

Cn-42

time

Cn-43

Cn-44

Low Voltage Alarm

Detection Level

Slip Compensation

Primary Delay Time

S-curve Characteristic

Time at Accel. Start

S-curve Characteristic

Time at Accel. End

S-curve Characteristic

Time at Decel. start

S-curve Characteristic

Time at Decel. end

Cn-39= 200V

Low Volt. Det. Level

Cn-40= 02.0s

Slip Filter

Cn-41= 0.0s

S1 Curve Time

Cn-42= 0.0s

S2 Curve Time

Cn-43= 0.0s

S3 Curve Time

Cn-44= 0.0s

S4 Curve Time

3-13

150～210V

0.0～25.5s

0.0～1.0s

1V 200V

*1

3-26

0.1s 2.0s 3-26

0.1s 0.0s

0.1s 0.0s 3-26

0.1s 0.0s

Function

Speed

feedback

control

PID

Control

Sensorless

Vector

Control

Torque

Detection 2

Parameter

No.

Name

Cn-45 PG Parameter

Cn-46 Pole no. of Motor

Cn-47 ASR Proportional Gain 1

Cn-48 ASR Integral Gain 1

Cn-49 ASR Proportional Gain 2

Cn-50 ASR Integral Gain 2

Cn-51 ASR Upper Bound

Cn-52 ASR Lower Bound

Cn-53

Cn-54

Cn-55

Cn-56

Cn-57

Cn-58

Cn-59

Cn-60

Excessive Speed

Deviation Detection Level

Overspeed Detection

Level

PID Integral Upper

Bound

PID Primary Delay Time

Constant

Motor Line-to-Line

Resistance (R1)

Motor Rotor Equivalent

Resistance (R2)

Motor Leakage

Inductance (Ls)

Motor Mutual

Inductance (Lm)

Cn-61 Slip Compensation Gain

Cn-62*5

Cn-63*5

Torque

Detection Level 2

Torque

Detection Time 2

LCD display

(English)

Cn-45= 0000.0

PG Parameter

Cn-46= 04P Motor Pole

Cn-47= 0.00

ASR Gain 1

Cn-48= 01.0s

ASR Intgl. Time 1

Cn-49= 0.02

ASR Gain 2

Cn-50= 01.0s

ASR Intgl. Time 2

Cn-51= 05.0%

ASR Up Bound

Cn-52= 00.1%

ASR Low Bound

Cn-53= 10%

Sp.Deviat. Det.Level

Cn-54= 110%

Over Sp.Det. Level

Cn-55= 100%

PID I-Upper Cn-56= 0.0s

PID Filter

Cn-57= 02.233Ω

Mtr LINE_R

Cn-58= 01.968Ω

Mtr ROTOR_R Cn-59= 9.6mH

Mtr LEAKAGE_X Cn-60= 149.7mH

Mtr MUTUAL_X

Cn-61= 1.00

SLIP GAIN

Cn-62= 160%

Tq. Det. Level 1

Cn-63= 00.1s

Tq. Det. Time 1

Setting range

0.0～3000.0P/R

2～32P

0.00～2.55

0.1～10.0S

0.00～2.55

0.1～10.0S

0.1～10.0%

1～50%

1～120%

0～109%

0.0～2.5s

0.001～60.000Ω

0.01～200.00mH

0.1～6553.5mH

0.00～2.55

Setting

Unit

0.1P/R 0.0P/R

2P 4P

0.01 0

0.1s 1.0s

0.01 0.02

0.1s 1.0s

0.10% 5.00%

0.10% 0.10%

1% 10%

1% 110%

1% 100%

0.1s 0.0s

0.001Ω 2.233Ω

0.001Ω 1.968Ω

0.01mH 9.6mH *4

0.1mH 149.7mH

0.01 1

Factory Setting

0~200% 1% 160%

0.0~25.5s 0.1s 0.1s

Ref.

Page

3-27

3-28

*4

3-28

*4

3-29

*4

3-23

*1 These are for a 230V class inverter. Value(*1) for a 460V class inverter is double. *2 These are for a 230V class inverter. Value(*2) for a 460V class inverter is double. *3 The setting range is 10% ~200% of the inverter rated current. *4 The factory setting values will vary based upon the inverter capacity selection (Sn-01) value. In

this case, the setting is for 4-pole, 230V, 60Hz, 1Hp TECO standard induction motors.

*5. These parameters are available for 74.03 and later software version only.

3-14

(1) Input Voltage Setting (Cn-01)

‧ Set inverter voltage to match power supply voltage at input side (e.g. : 200V/230V,

380V/415V/440V/460V)

(2) V/F Curve Parameter Settings (Cn-02～Cn-08)

‧ The V/F curve can be set to either one of the preset curves (setting Sn-02=0～14)

or a customer user-set curve (setting Sn-02=15).

‧ Setting Cn-02～Cn-08 can be set by the user when Sn-02 has been set to “15”.

The user-defined V/F curve can be specified through the settings of Cn-02～Cn-08 as shown in Fig. 17. The factory setting is straight line for the V/F curve.

(Cn-05=Cn-07, Cn-06 is not used) as shown below (230V/60Hz case).

Voltage

(Factory Setting)

Cn-03

Cn-06

Cn-08

(Cn-08=Cn-06)

0

Cn-07

Cn-05

Cn-04

Cn-02

Freq.

220V

Cn-03

13

0

1.5 Hz

(Cn-07=Cn-05) (Cn-04=Cn-02)

60 Hz

Freq.

Fig. 17. User-defined V/F curve

‧ In low speed operation (<3Hz), a larger torque can be generated by increasing the

slope of V/F curve. However, the motor will be hot due to over-excitation. At the same time the inverter will be more inclined to fault. Based upon the applied load, properly adjust the V/F curve according to the magnitude of monitored current into the motor.

‧ The four frequency settings must satisfy the following relationship, otherwise an

error message “V/F Curve Invalid” will display.

(a)

Max. output freq.≧ Max. voltage freq. ＞ Mid. Output freq. ≧ Min. output freq.

(Cn-02) (Cn-04) (Cn-05) (Cn-07)

(b) Max. output volt.≧ Mid. output volt. ＞ Min. output voltage

(Cn-03) (Cn-06) (Cn-08)

‧ If Mid. Output frequency (Cn-05) = Min. output frequency (Cn-07), the setting

(Cn-06) is not effective.

(3) Motor Rated Current (Cn-09)

‧ Electronic overload thermal reference current ‧ The factory setting depends upon the capacity type of inverter (Sn-01). ‧ The setting range is 10%～200% of the inverter rated output current.

‧ Set the rated current shown on the motor name plate if not using the TECO 4-pole

motor.

3-15

(4) Motor No-Load Current (Cn-10)

‧ This setting is used as a reference value for torque compensation function. ‧ The setting range is 0～99％ of the inverter rated current Cn-09 (100%). ‧ The slip compensation is enabled when the output current is greater than motor

no-load current (Cn-10). The output frequency will shift from f1 to f2 (>f1) for the positive change of load torque. (See Fig. 18)

Slip compensation =

Motor rated current (Cn-09) – Motor no-load current (Cn-10)

Motor rated slip (Cn-11) ×(Output current – Motor no-load current(Cn-10))

Load torque

f1

smaller load

f2 larger load

speed

Fig. 18. Output frequency with slip compensation.

(5) Motor Rated Slip (Cn-11)

‧ This setting is used as a reference value for torque compensation function. See Fig.

17. The setting is 0.0~9.9% as a percentage of motor Max. voltage frequency (Cn-04) as 100%.

‧ The setting is shown in Fig. 19 in the constant torque and constant output range. If

setting Cn-11 is zero, no slip compensation is used.

‧ There is no slip compensation in the cases when the frequency command is less

than the Min. output frequency or during regeneration.



Motor rated slip (Cn-11) =

Cn-02 Cn-04

Motor rated freq. (Hz) ×(Rated speed( RPM) – Motor No. of poles )

×100%

Max-voltage freq (Cn-04) ×120

Cn-11

Cn-02Cn-04

Fig. 19. Slip compensation limit

3-16

(6) Motor Line-to-Line Resistance (Cn-12) (7) Motor Iron-Core Loss (Cn-13)

‧ It is for torque compensation function. The default setting depends upon the

inverter capacity (Sn-01). Normally, the setting does not need to be altered. See Table 10~11 on page 3-39.

(8) DC Injection Braking Starting Frequency (Cn-14) (9) DC Injection Braking Current (Cn-15) (10) DC Injection Braking Time at Stop (Cn-16) (11) DC Injection Braking Time at Start (Cn-17)

‧ The DC injection braking function decelerates by applying a DC current to the

motor. This happens in the 2 cases:

a. DC injection braking time at start: It is effective for temporarily stopping and then

restarting, without regeneration, a motor coasting by inertia.

b. DC injection braking time at stop: It is used to prevent coasting by inertia when

the motor is not completely stopped by normal deceleration when there is a large load. Lengthening the DC injection braking time (Cn-16) or increasing the DC injection braking current (Cn-15) can shorten the stopping time.

‧ For the DC injection braking current (Cn-15), set the value for the current that is

output at the time of DC injection braking. DC injection braking current is set as a percentage of inverter rated output current, with the inverter rated output current taken as 100%.

‧ For the DC injection braking time at start (Cn-17), set the DC injection braking

operating time when the motor is started.

‧ For the DC injection braking starting frequency (Cn-14), set the frequency for

beginning DC injection braking for deceleration. If the excitation level is less than the Min. output frequency (Cn-07), the DC injection braking will begin from Min. output frequency.

‧ If the DC injection braking time at start (Cn-17) is 0.0, the motor starts from the

Min. output frequency and no DC injection braking are enabled.

‧ If the DC injection braking time at stop (Cn-16) is 0.0, no DC injection braking is

enabled. In this case, the inverter output will be blocked off when the output frequency is less than the DC injection braking at start frequency (Cn-14).

Cn-07

Min. output frequency

Cn-17

DC injection braking at st ar t

Fig. 20. DC injection braking time chart

Cn-14

DC injection braking

starting frequency

Cn-16

DC injection braking at st op

3-17

(12) Frequency Command Upper Bound (Cn-18) (13) Frequency Command Lower Bound (Cn-19)

‧ The upper and lower bounds of the frequency command are set as a percentage of

the Max. output frequency (Cn-02 as 100%), in increments of 1%.

‧ The relationship Cn-18 > Cn-19 must be abided by. If not, an error message “Freq.

Limit Setting Error” may occur.

‧ When the frequency command is zero and a run command is input, the motor

operates at the frequency command lower bound (Cn-19). The motor will not operate, however, if the lower limit is set lower than the Min. output frequency (Cn-07).

Output frequency

100%

Cn-18

Cn-19

frequency command

100%

Fig. 21. Upper and lower bounds of the frequency command

(14) Frequency Jump Point 1 (Cn-20) (15) Frequency Jump Point 2 (Cn-21) (16) Frequency Jump Point 3 (Cn-22) (17) Jump Frequency Width (Cn-23)

‧ These settings allow the “jumping” of certain frequencies within the inverter’s

output frequency range so that the motor can operate without resonant oscillations caused by some machine systems.

Output

frequency

Cn-21

Cn-22 Cn-23

Cn-23

Cn-20

Cn-23

22-Cn 21-Cn 20-Cn ≥≥

Set frequency command

Fig. 22. setting jump frequencies

3-18

‧ Operation is prohibited within the jump frequency range, but changes during

acceleration and deceleration are smooth with no jump. To disable this function, set the jump frequency 1～3 (Cn-20～Cn-22) to 0.0Hz.

‧ For the jump frequency 1～3 (Cn-20～Cn-22), set the center frequency to be

jumped.

‧ Be sure to set the jump so that Cn-20 ≥ Cn-21 ≥ Cn-22. If not, a message “Jump

frequency setting error” is displayed. For Cn-23, set the jump frequency bandwidth. If Cn-23 is set as 0.0Hz, the jump frequency function is disabled.

(18) Number of Auto Restart Attempt (Cn-24)

‧ The fault restart function will restart the inverter even when an internal fault

occurs during inverter operation. Use this function only when continuing operation is more important than possibly damaging the inverter.

‧ The fault restart function is effective with the following faults. With other faults,

the protective operations will engage immediately without attempting to restart operation.

‧ Over-current ‧Ground fault ‧Main circuit over-voltage

‧ The fault restart count will automatically increase upon the restart activated and

will be cleared in the following cases:

a. When the operation is normal for 10 minutes after a fault restart is performed.

b. When the fault-reset input is received after the protection operation has been

activated and the fault confirmed. (e.g., by pressing

or enable Fault reset

RESET

terminal e)

c. When the power is turned off and on again.

‧ When one of the multi-function output terminals (RA-RB-RC or R1A-R1B-R1C,

DO1, DO2 or R2A-R2C) is set to restart enabled, the output will be ON while the fault restart function is in progress. See page 63 for the setting of (Sn-30~Sn-32).

3-19

(19) Stall Prevention Level During Acceleration (Cn-25) (20) Stall Prevention Level During Running (Cn-26)

‧ A stall occurs if the rotor can not keep up with the rotating electromagnetic field in

the motor stator side when a large load is applied or a sudden acceleration or deceleration is performed. In this case, the inverter should automatically adjust the output frequency to prevent stall.

‧ The stall prevention function can be set independently for accelerating and

running.

‧ Stall Prevention During Acceleration: See Fig.23. Stop acceleration if Cn-25

setting is exceeded. Accelerate again when the current recovers.

‧ Stall Prevention During running : See Fig.24. Deceleration is started if the run stall

prevention level Cn-26 is exceeded, especially when an impact load is applied suddenly. Accelerate again when the current level is lower than Cn-26.

Load

current

Load

current

Cn-25

Output

frequency

The output frequency is

controlled to prevent stalling

Time

Fig. 23 Acceleration stall prevention

Cn-26

Output

frequency

decreases to prevent stalling

Deceleration time

upon Bn-02, Bn-04

The output frequency

Time

Fig. 24 Run stall prevention function

function

‧ Set the parameters Cn-25 and Cn-26 as a percentage of inverter rated current

(100% corresponds to inverter rated current).

‧ See page 3-48, 3-49 for stall prevention function selection.

(21) Communication Fault Detection Time (Cn-27)

‧ Please refer to “MODBUS/PROFIBUS Application Manual”.

3-20

(22) LCD Digital Operator Display Unit (Cn-28)

‧ It sets the units to be displayed for the frequency command and frequency

monitoring. and sets the decimal points of PID feedback display (Un-34), PID feedback display at 0% and 100% (Bn-45, 46) as described below:

Table 9 LCD digital Operator Display unit

Setting / Reading Content

Cn-28

Frequency command/monitoring PID Feedback

0 Units of 0.01 Hz

1 Units of 0.01%

2 to 39

40 to

39999

Set in the units of r / min (0 to 39999).

r / min = 120 x frequency reference (Hz) /

Cn-28

(Set the number of motor poles in Cn-28, only even data is allowed)

The position of decimal point is set by the value of the 5th digit of Cn-20.

5th digit = 0: Displayed as XXXX

5th digit = 1: Displayed as XXX.X

5th digit = 2: Displayed as XX.XX

5th digit = 3: Displayed as X.XXX

The 1st digit to 4th digits of Cn-28 set the value of 100% frequency.

Displayed as XXXX Unit specified by Sn-70

y 5th digit = 0:

Displayed as XXXX

y 5th digit = 1:

Displayed as XXX.X

y 5th digit = 2:

Displayed as XX.XX

y 5th digit = 3:

displayed as X.XXX

st

The 1

digit to 4th digits of Cn-28 are not used.

‧ Example 1:

When the set value of 100% speed is 200.0, Cn-28 = 12000 is set.

60% speed is displayed as 120.0 at Cn-28 = 12000.

‧ Example 2:

When the set value of 100% speed is 65.00, Cn-28 = 26500 is set.

60% speed is displayed as 39.00 at Cn-28 = 26500.

3-21

Unit specified by Sn-70

(23) Frequency Agree Detection Level During Acceleration (Cn-29) (24) Frequency Agree Detection Level During Deceleration (Cn-30) (25) Frequency Agree Detection Width (Cn-31)

‧ Frequency detection function: Set the multi-function output terminals (control

circuit terminals RA-RB-RC or R1A-R1B-R1C, DO1, DO2 or R2A-R2C) to output the desired Frequency Agree signal, Setting Frequency Agree and Output Frequency Detection level (through proper setting of Sn-30 ~ Sn-32).

‧ The time chart for Frequency Detection operation is described as follows:

Function Frequency Detection Operation Description

‧ When output freq. is within freq.

command +/- freq. Detection width (Cn-31), frequency agree output is “ON”.

‧Set Sn-30～Sn-32 to be “02” for the

setting of frequency agree output.

Frequency

Agree

freq. command

output freq.

freq. agree

signal output

Cn-31

FWD

REV

Cn-31

ONOFF

Setting

Frequency

Agree

Output

Frequency

Detection 1

Output

Frequency

Detection 2

freq. command

output freq.

agree freq.

signal output

output freq.

detection 1 signal

output freq.

detection 2 signal

OFF

Cn-29

Cn-31

ON

Cn-31

ON OFF

Cn-31

OFF

Cn-31

ONONOFF

Cn-31

ON OFF ON OFF

Cn-29

Cn-30

Cn-29

Cn-30

Cn-29

FWD

REV

Cn-30

Cn-31

Cn-30

Cn-31

FWD

REV

FWD

REV

‧After acceleration, the output freq.

reaches freq. Agree detection level during acceleration (Cn-29) and within freq. Agree detection width (Cn-31), agreed freq. output is “ON”.

‧Set Sn-30～Sn-32 to be “03”.

‧During acceleration, the output freq. is

less than freq. agree detection level during acceleration (Cn-29), output freq. Detection 1 is “ON”.

‧During deceleration, the output freq. is

less than freq. agree detection level during deceleration (Cn-30), output freq. Detection 1 is “ON”.

‧Set Sn-30～Sn-32 to be “04” for the

setting of output freq. detection.

‧During acceleration, the output freq. is

larger than freq. Agree detection level during acceleration (Cn-29), output freq. detection 2 is “ON”.

‧During deceleration, the output freq. is

larger than freq. Agree detection level during deceleration (Cn-30), output freq. detection 2 is “ON”.

‧Set Sn-30～Sn-32 to be “05” for the

setting of output freq. detection.

3-22

(26) Torque Detection Level 1 (Cn-32) (27) Torque Detection Time 1 (Cn-33) (28) Torque Detection Level 2 (Cn-62) (29) Torque Detection Time 2 (Cn-63)

‧ Cn-62, 63 are available for 74.03 and later software version only. ‧ Both Overtorque Detection Function and Undertorque Detection Function are

included in Torque Detection Function. The Overtorque Detection Function detects excessive mechanical load from an increase of output current. The Undertorque Detection Function detects broken fan belt from a decrease of output current.

‧ An overtorque 1 condition is detected when the output current exceeds the Torque

Detection Level (Cn-32, Cn-62) for longer than the Torque Detection Time 1 (Cn-33, Cn-63). See Fig.25-a below.

‧ An undertorque condition is detected when the output current is lower than the

Torque Detection Level (Cn-32, Cn-62) for longer than the Torque Detection Time (Cn-33, Cn-63). See Fig.25-b below.

‧ When Torque Detection 1 is enabled through the setting Sn-12, be sure to set

Torque Detection Level 1 (Cn-32) and Torque Detection Time 1 (Cn-33).

‧ The Multi-Function Output Terminals (Control Circuit Terminals RA-RB-RC or

R1A-R1B-R1C, DO1, DO2 or R2A-R2C) can be set to indicate an overtorque condition or an undertorque condition has been detected.

Motor

Current

Cn-32

Overtorque Detection Signal

Cn-33

ON

Cn-33

Hysteresis

Width 5%

Fig. 25-a. Overtorque Detection Time Chart

Motor

Current

Cn-32

Hysteresis

Width 5%

Undertorque Detection Signal

ON

Cn-33

ON

Cn-33

Fig. 25-b. Underorque Detection Time Chart

3-23

ON

‧ Properly setting the value of Sn-12 (Torque Detection 1 Selection) and Sn-69

(Torque Detection 2 Selection) and will allow

a. Enable only during frequency agreement. Continue operation even after detection. b. Enable only during frequency agreement. Stop operation after detection. c. Enable at anytime. Continue operation even after detection. d. Enable at anytime. Stop operation after detection.

(30) Carrier Frequency Setting (Cn-34)

‧ Lower the carrier frequency can decrease the noise interference and leakage

current. Its setting is shown below.

Carrier frequency(kHz) = 2.5kHz* Cn-34 setting

Cn-34 =

1 2 6*543

(2.5 kHz) (15 kHz)

Carrier frequency

Audio noise

(louder) (insensible)

*factory setting

‧ The output frequency does not need to be adjusted, except in the following cases.

a. If the wiring distance between the inverter and motor is long, lower the carrier

frequency as shown below to allow less leakage current.

>

Wring distance < 100ft. 100-165ft. 166-328ft.

329ft.

Carrier frequency (Cn-34) <15kHz <10kHz <5KHz <2.5KHz

b. If there is great irregularity in speed or torque, lower the carrier frequency.

(31) Speed Search Detection Level (Cn-35) (32) Speed Search Time (Cn-36) (33) Min. Baseblock Time (Cn-37) (34) Speed Search V/F Curve (Cn-38)

‧ The speed search function will search the speed of a frequency coasting motor

from the frequency command or max. frequency downward. And it will restart up smoothly from that frequency or max. frequency. It is effective in situations such as switching from a commercial power supply to an inverter without tripping occurred.

‧ The timing of speed search function as shown below :

3-24

FWD(or REV) run command

Speed search command

<0.5 sec

Max output frequency (or running frequency

while the speed search

is being performed)

Output frequency

Min baseblock time

voltage at speech search

ouput voltage

speed search operation

Synchronous speed dectection

retuen to voltage at

normal operation

Fig. 26. Speed search timing chart

‧ The speed search command can be set through the multi-function contact input

terminal g ~ j (By setting the parameters Sn-25 ~ Sn-28).

If Sn-25 ~ Sn-28= 21 : Speed search is performed from Max. output frequency

and motor is coasting freely.

If Sn-25 ~ Sn-28= 22 : Speed search starts from the frequency command when

the speed search command is enabled.

‧ After the inverter output is blocked, the user should input speed search command

then enable run operation, the inverter will begin to search the motor speed after the min. baseblock time Cn-37.

‧ Speed search operation, if the inverter output current is less than Cn-35, the

inverter will take the output frequency as the real frequency at that time. From those values of real frequency, the inverter will accelerate or decelerate to the set frequency according to the acceleration or deceleration time.

‧ While the speed search command is being performed, the user can slightly

decrease the setting of V/F curve (Cn-38) in order to prevent the OC protection function enabled. Normally, the V/F curve need not be changed. (As below)

‧ Speed search operating V/F curve = Cn-38 * (normal operating V/F curve )

Note : 1. The speed search operation will be disabled if the speed search command is

enacted from the Max. frequency and the setting frequency. (I.e., Sn-25=20, Sn-26=21 and multi-function input terminals g, h is used at the same time).

3-25

2. Make sure that the FWD/REV command must be performed after or at the same time with the speed search command. A typical operation sequence is shown below.

Ry1

Speed search command

Ry1

Ry2

RWD/REV run command

3. When the speed search and DC injection braking are set, set the Min. baseblock time (Cn-37). For the Min. baseblock time, set the time long enough to allow the motor’s residual voltage to dissipate. If an overcurrent is detected when starting a speed search or DC injection braking, raise the setting Cn-37 to prevent a fault from occurring. As a result, the Cn-37 setting cannot be set too small.

(35) Low Voltage Alarm Detection Level (Cn-39)

‧ In most cases, the default setting Cn-39 need not be changed. If an external AC

reactor is used, decrease the low voltage alarm detection level by adjusting Cn-39 setting smaller. Be sure to set a main-circuit DC voltage so that a main circuit undervoltage is detected.

(36) Slip Compensation Primary Delay Time (Cn-40)

‧ In most cases, the setting Cn-40 need not be changed. If the motor speed is not

stable, increase the Cn-40 setting. If the speed response is slow, decrease the setting of Cn-40.

(37) S-curve Characteristic Time at Acceleration Start (Cn-41) (38) S-curve Characteristic Time at Acceleration End (Cn-42) (39) S-curve Characteristic Time at Deceleration Start (Cn-43) (40) S-curve Characteristic Time at Deceleration End (Cn-44)

‧ Using the S-curve characteristic function for acceleration and deceleration can

reduce shock to the machinery when stopping and starting. With the inverter, S-curve characteristic time can be set respectively for beginning acceleration, ending acceleration, beginning deceleration and ending deceleration. The relation between these parameters is shown in Fig. 27.

3-26

Run

command

Output

frequency

ON

S2

OFF

S3

S1

Cn-41

Cn-42 Cn-43

S4

Cn-44

Time

Fig. 27. S curve

‧ After the S-curve time is set, the final acceleration and deceleration time will be as

follows:

‧

Acc. time = selected Acc. Time 1 (or 2) +

‧

Dec. time = selected Dec. Time 1 (or 2) +

(Cn-41) + (Cn-42)

2

(Cn-43) + (Cn-44)

2

(41) PG Parameter (Cn-45)

‧ The parameter is set in the unit of pulse/revolution. The factory setting is 0.1 P/R.

(42) Pole Number of Motor (Cn-46)

‧ Cn-45 and Cn-46 must meet the following relationship:

2 * Cn-45 * Cn-02

< 32767

Cn-46

‧ If not, an error message “Input Error” will be displayed

(43) ASR Proportion Gain 1 (Cn-47) (44) ASR Integral Gain 1 (Cn-48)

‧ Set the proportion gain and integral time of the speed control (ASR)

(45) ASR Proportion Gain 2 (Cn-49) (46) ASR Integral Gain 2 (Cn-50)

‧ Use these constants to set different proportional gain and integral time settings for

high-speed operation.

3-27

Proportional gain

Integral time

Cn-49

Cn-47

0 % 100 %

Output

frequency

Cn-50

Cn-48

0 % 100 %

Output

frequency

Fig. 28.

(47) ASR Upper Bound (Cn-51) (48) ASR Lower Bound (Cn-52)

‧ These settings of Cn-51 and Cn-52 will limit the ASR range.

(49) Excessive Speed Deviation Detection Level (Cn-53)

‧ This parameter set the level of detecting PG speed deviation. The value of Cn-02

is referred as 100%, the default unit setting is 1%.

(50) Overspeed Detection Level (Cn-54)

‧ Set this parameter for detecting overspeed. The value of Cn-02 is referred as 100%,

the default unit setting is 1%. Please refer to the setting of Sn-43.

(51) PID Integral Upper Bound (Cn-55) (52) PID Primary Delay Time Constant (Cn-56)

‧ Please refer to Fig. 14 “Block diagram for PID control in inverter” ‧ The parameter Cn-55 prevents the calculated value of the integral control of PID

from exceeding the fixed amount. The value is limited within 0-109% of Max. output frequency (100%). Increase Cn-55 will improve the integral control. If hunting cannot be reduced by decreasing the Bn-18 or increasing Cn-56, Cn-55 has to decrease. If the setting of Cn-55 is too small, the output may not match the target setting.

‧ The parameter Cn-56 is the low-pass filter setting for PID control output. If the

viscous friction of the mechanical system is high, or if the rigidity is low, causing the mechanical system to oscillate, increase the setting Cn-56 so that it is higher than the oscillation period. It will decrease the responsiveness, but it will prevent the oscillation.

(53) Motor Line-to-Line Resistance R1 (Cn-57)

‧ Set the motor’s terminal resistance (including the motor external cable resistance)

in Ω unit.

‧ The default setting depends upon the type of inverter (but do not include the motor

external motor cable resistance).

3-28

‧ This value will be automatically set during autotuning. See “Motor parameter

autotuning selection” on page 3-73.

‧ Increase the setting when the generating torque is not large enough at low speed. ‧ Decrease the setting when the generating torque is extremely high and cause

overcurrent trip at low speed.

(54) Motor Rotor Equivalent Resistance R2 (Cn-58)

‧ Set the motor’s rotor Y-equivalent model resistance in  unit. ‧ The default setting depends upon the type of inverter. Normally this value isn’t

shown on the motor’s nameplate, so it might be necessary to contact motor manufactor.

‧ This value will be automatically set during autotuning. See “Motor parameter

autotuning selection” on page 3-73.

(55) Motor Leakage Inductance Ls (Cn-59)

‧ Set the motor’s rotor Y-equivalent model leakage inductance in mH unit. ‧ The default setting depends upon the type of inverter. ‧ This value will be automatically set during autotuning. See “Motor parameter

autotuning selection” on page 3-73.

(56) Motor Mutual Inductance Lm (Cn-60)

‧ Set the motor Y-equivalent model mutual inductance in mH unit. ‧ The default setting depends upon the type of inverter. ‧ This value will be automatically set during autotuning. See “Motor parameter

autotuning selection” on page 3-73.

Note: The Induction Motor Y-equivalent model

LsR1

I

d

L

m

(57) Slip Compensation Gain (Cn-61)

‧ The parameter Cn-61 improves speed accuracy while operating with a load. ‧ Usually, the setting Cn-61 need not be changed. Adjust the setting if the speed

accuracy is needed to improve.

‧ When actual speed is low, increase the set value. ‧ When actual speed is high, decrease the set value.

I

q

R2

s

s : slip

3-29

3.4 System Parameters Sn-□□

Function

Capacity

Setting

V/F Curve Sn-02

Operator

Status

Operation

Control

Mode

Selection

Parameter

No.

Sn-01

Sn-03 Operator Display

Sn-04

Sn-05

Sn-06

Sn-07

Sn-08

Sn-09

Name

Inverter Capacity

Selection

V/F Curve

Selection

Run Source

Selection

Frequency Command

Selection

Stopping

Method

Selection

Priority of

Stopping

Prohibition of

REV Run

Output Frequency

Up/Down Function

LCD display

(English)

Sn-01= 01

220V 1HP

Sn-02= 01

V/F curve

Sn-03= 00

Setting Valid

Sn-04= 0

Run source

Operator

Sn-05= 0

Ref. Cmd.

Operator

Sn-06= 0

Dec. Stop

Sn-07= 0

Stop Key Valid

Sn-08= 0

Allow Reverse

Sn-09= 0

Inhibit UP/DOWN

Description

Inverter capacity selection *1 3-39

0~14 : 15 fixed V/F curve pattern 15 : arbitrary V/F pattern selection

0 : An-□□, Bn-□□, Cn-□□, Sn-□□ setting

& reading enabled

1 : An-□□, setting & reading enabled

Bn-□□,Cn-□□,Sn-□□ reading only 2~5 : reserved 6 : clear fault message 7 : 2-wire initialization (230V/460V) 8 : 3-wire initialization (230V/460V) 9 : 2-wire initialization (200V/415V) 10 : 3-wire initialization (200V/415V) 11 : 2-wire initialization (200V/380V) 12 : 3-wire initialization (200V/380V) 13~15 : reserved Run source 0 : Operator 1 : Control terminal 2 : RS-485 communication Frequency Command 0 : Operator 1 : Control circuit terminal 2 : RS-485 communication 3 : Pulse input 0 : Deceleration to Stop 1 : Coast to Stop 2 : Whole_range braking stop 3 : Coast to Stop with Timer

(restart after time Bn-02) If operation command from control terminal or RS-485 communication port 0 : operator stop key effective 1 : operator stop key not effective

0 : reverse run enabled 1 : reverse run disabled

0 : Reference frequency is changed

through the key ”UP/DOWN” pressing,

later followed by key “EDIT/ENTER”

pressing, and then this output freq. will

be acknowledged. 1 : reference frequency will be

acknowledged immediately after the

key ”UP/DOWN” pressing.

Factory Setting

0

Ref.

Page

3-40

3-43

3-45

3-30

Function

Operation

Control

Mode

Selection

Protection

Charac-

teristic.

selection

Parameter

No.

Sn-10

Sn-11

Sn-12

Sn-13

Sn-14

Sn-15

Name

Frequency Command

Characteristics

Selection

Scanning Times at

Input Terminal

Torque Detection

1 Selection

Output Voltage

Limit Selection

Stall Prevention

During Acc.

Function

Selection

Stall Prevention

During Dec.

Function

Selection

LCD display

(English)

Sn-10= 0

Ref. Cmd. Fwd.

Char.

Sn-11= 0

Scan Time 5 ms

Sn-12= 0

Tq.Detect Invalid

Sn-13= 0

V Limit Invalid

Sn-14= 1

Acc. Stall Valid

Sn-15= 1

Dec. Stall Valid

Description

0 : Reference command has forward

characteristics

(0~10V or 4~20mA/0~100% 1 : Reference command has reverse

characteristics

(10~0V or 20~4mA/0~100%) 0 : scan and confirm once per 5 ms 1 : continuously scan and confirm twice per

10 ms

Option 5-8 are available for 74.03 and later

software version only.

0 : Torque detection function 1 is not

effective. 1 : Overtorque is detected only at

frequency agree. Continue operation

after detection. 2 : Overtorque is detected only at

frequency agree. Stop operation after

detection. 3 : Overtorque is detected during running

(Accel.,Decel. included). Continue

operation after detection. 4 : Overtorque is detected during running

(Accel., Decel included). Stop operation

after detection. 5 : Undertorque is detected only at

frequency agree. Continue operation

after detection. 6 : Undertorque is detected only at

frequency agree. Stop operation after

detection. 7 : Undertorque is detected during running

(Accel.,Decel. included). Continue

operation after detection. 8 : Overtorque is detected during running

(Accel., Decel included). Stop operation

after detection. 0 : V/F output voltage is limited

1 : V/F output voltage is not limited

0 : invalid (Too much a torque may cause

the stall) 1 : valid (stop acceleration if current

exceeds Cn-25 setting)

0 : invalid (installed with external brake

unit) 1 : valid (no external brake unit used)

Factory Setting

0

1

Ref.

Page

3-46

3-47

3-48

3-31

Function

Protection

Charac-

teristic.

selection

Protection

Charac-

teristic.

Selection

Parameter

No.

Sn-16

Sn-17

Sn-18

Sn-19

Sn-20

Sn-21

Sn-22

Sn-23

Sn-24

Name

Stall Prevention

During Running

Function Selection

Fault Retry

Setting

Operation Selection At Power Loss

Zero Speed

Braking Operation

Selection

External Fault

Contact e

Contact Selection

External Fault

Contact e

Detection Selection

External Fault

Operation

Selection

Motor Overload

Protection

Selection

Frequency Command

Characteristics

Selection at

External Analog

Input Terminal

LCD display

(English)

Sn-16= 1

Run Stall Valid

Sn-17= 0

Retry No O/P

Sn-18= 0

PwrL_to_ON Stop

O/P

Sn-19= 0

Z_braking Invalid

Sn-20= 0

Term.3 NO_Cont.

Sn-21= 0

All Time Ext. Fault

Sn-22= 1

Ext. Fault Free run

Sn-23= 1

Cold Start Over

Load

Sn-24= 0

~ Cmd. VIN

Description

0 : invalid 1 : valid –Deceleration time1 for stall

prevention during running (no external brake unit used)

2 : valid –Deceleration time2 for stall

prevention during running (no external brake unit used)

0 : Do not output fault retry.

(The fault contact does not operate.)

1 : Output fault retry.

(The fault contact operates.)

0 : stop running 1 : continue to run

(analog) Speed reference is 0 during running on, the braking function selection 0 : invalid 1 : valid

0 : A-contact (normally open input) 1 : B-contact (normally close input)

0 : detect all time 1 : detect only during operation

0 : dec. to stop (upon dec. time1 Bn-02) 1 : coast (free run) to stop 2 : dec. to stop (upon dec. time1 Bn-04) 3 : continue operating Electronically motor overload protection selection 0 : electronically motor overload protection

invalid

1 : standard motor cold start overload

protection characteristics

2 : standard motor hot start overload

protection characteristics

3 : special motor cold start overload

protection characteristics

4 : special motor hot start overload

protection characteristics Frequency command characteristics selection at external analog input terminal 0 : voltage signal 0~10V (VIN) 1 : current signal 4~20mA (AIN) 2 : addition of voltage signal 0~10V and

current signal 4~20 mA (VIN+AIN) 3 : subtraction of current signal 4~20mA

and voltage signal 0~10V (VIN-AIN)

Factory Setting

Ref.

Page

1

0

3-49

0

1

3-50

1

0 3-51

3-32

Function

Multi-

function

Input

Contact

Selection

Multi-funct ion Analog

Input

Selection

Multi-

function

Digital

Output

Selection

Multi-

function

Analog

Output

Selection

Parameter

No.

Sn-25

Sn-26

Sn-27

Sn-28

Sn-29

Sn-30

Sn-31

Sn-32

Sn-33

Sn-34

Sn-35

Name

Multi-Function

Input Terminal g

Function Selection

Multi-Function

Input Terminal h

Function Selection

Multi-Function

Input Terminal i

Function Selection

Multi-Function

Input Terminal j

Function Selection

Multi-Function

Analog Input

(AUX) Function

Selection

Multi-Function

Output Terminal

(RA-RB-RC)

Function Selection

Multi-Function

Output Terminal

(DO1) Function

Selection

Multi-Function

Output Terminal

(DO2) Function

Selection

Multi-Function

Analog Output

(AO1) Function

Selection

Multi-Function

Analog Output

(AO2) Function

Selection

Pulse Output

Multiplier

Selection

LCD display

(English)

Sn-25= 02

Multi-Fun.

Command1

Sn-26= 03

Multi-Fun.

Command2

Sn-27= 06

Jog Command

Sn-28= 07

Acc. & Dec Switch

Sn-29= 00

Auxiliary Freq.

Cmd.

Sn-30= 13

Fault

Sn-31= 00

Running

Sn-32= 01

Zero Speed

Sn-33= 00

Term. AO1 Freq.

Cmd.

Sn-34= 01

Term . A O2 O/P

Freq.

Sn-35= 1

Pulse Mul. 6

Description

00~25

01~26

02~27

03~29

The factory setting is multi-function command1

The factory setting is multi-function command2

The factory setting is jog command

The factory setting is Acc. & Dec. Interrupt

Multi-function analog input

00~16

terminal (AUX) as Auxiliary frequency command. (factory setting)

Terminal (RA-RB-RC or

00~25

R1A-R1B-R1C) as fault output (factory setting)

Terminal (DO1-DOG) as digital

00~25

output during running (factory setting).

Terminal (DO2-DOG or R2A-R2C)

00~25

as digital output at zero speed (factory setting)

0 : Freq. Cmd. (10.V/MAX frequency

command, Cn-02) 1 : Output frequency (10.V/MAX. output

frequency) 2 : Output current (10.V/input rated current) 3 : Output voltage (10.V/input voltage,

Cn-01) 4 : DC voltage

(10.V/400.V or 10.V/800.V) 5 : External analog input command

VIN (0.~10.V/0.~10.V) 6 : External analog input command AIN

(0.~10.V/4.~20.mA) 7 : Multi-function analog input (AUX)

(10.V/10.V) 8 : PID control input 9 : PID control output1 10:PID control output2 11:Communication Control When multi-function output terminal (DO1,DO2) is set as pulse signal output 0:1F 1:6F 2:10F 3:12F 4:36F

Factory Setting

Ref.

Page

02

03

3-51

06

07

00

3-60

13

00

3-63

01

00

3-67

01

1 3-67

3-33

Function

RS-485

Commu-

nication

Function

Parameter

No.

Name

Sn-36 Inverter Address

Sn-37

RS-485 Comm.

Baud Rate Setting

RS-485 Comm.

Sn-38

Transmission Parity Setting

LCD display

(English)

Sn-36= 01

Inverter Address

Sn-37= 1

Baud rate 2400

Sn-38= 0

Reversed Bit

Description

Factory Setting

Inverter address can be set as 1~31 01

0 : 1200 bps 1 : 2400 bps 2 : 4800 bps

1

3 : 9600 bps

0 : no parity 1 : even parity

0

2 : odd parity

Ref.

Page

3-68

PG Speed

Control

Sn-39

Sn-40

Sn-41

Sn-42

Sn-43

RS-485 Comm.

Fault Stop

Selection

PG Speed Control

Function

Operation

Selection At PG

Open Circuit

Operation

Selection

At PG Large

Speed Deviation

Operation

Selection

At PG Overspeed

Detection Deviation

Sn-39= 0

1st. Dec. stop

Sn-40= 0

PG Invalid

Sn-41= 0

1st. Dec. Stop

Sn-42= 0

1st. Dec Stop

Sn-43= 0

1st. Dec. Stop

0 : deceleration to stop (Bn-02) 1 : coast to stop 2 : deceleration to stop (Bn-04) 3 : continue to run

0 : without speed control 1 : with speed control 2 : with speed control but no integration

control during Acc/Dec.

3 : with speed control and integration

control during Acc/Dec.

0 : deceleration to stop (Bn-02) 1 : coast to stop 2 : deceleration to stop (Bn-04) 3 : continue to run

0

3-69

0

3-34

A

Function

uto_Run

Mode

Parameter

No.

Sn-44

Sn-45

Sn-46

Sn-47

Sn-48

Sn-49

Sn-50

Name

Operation Mode

Selection During

Auto_Run

Auto_Run Mode

Operation

Selection1

Auto_Run Mode

Operation

Selection2

Auto_Run Mode

Operation

Selection3

Auto_Run Mode

Operation

Selection4

Auto_Run Mode

Operation

Selection5

Auto_Run Mode

Operation

Selection6

LCD display

(English)

Sn-44= 0

Auto_Run Invalid

Sn-45= 0

Auto_Run Stop

Sn-46= 0

Auto_Run Stop

Sn-47= 0

Auto_Run Stop

Sn-48= 0

Auto_Run Stop

Sn-49= 0

Auto_Run Stop

Sn-50= 0

Auto_Run Stop

Description

0 : Auto_Run mode not effective 1 : Auto_Run mode for one single cycle.

(continuing running from the unfinished

step if restarting) 2 : Auto_Run mode be performed

periodically (continuing running from the

unfinished step if restarting) 3 : Auto_Run mode for one single cycle,

then hold the speed of final step to run.

(continuing running from the unfinished

step if restarting) 4 : Auto_Run mode for one single cycle.

(starting a new cycle if restarting) 5 : Auto_Run mode be performed

periodically (starting a new cycle if

restarting) 6 : Auto_Run mode for one single cycle,

then hold the speed of final step to run.

(starting a new cycle if restarting)

0 : stop (Bn-02) 1 : forward 2 : reverse

Factory Setting

0

Ref.

Page

3-70

3-35

A

Function

uto_Run

Mode

*2

Sensorless

Vector

Control

Parameter

No.

Name

Auto_Run Mode

Sn-51

Operation

Selection7

Auto_Run Mode

Sn-52

Operation

Selection8

Auto_Run Mode

Sn-53

Operation

Selection9

Auto_Run Mode

Sn-54

Operation

Selection10

Auto_Run Mode

Sn-55

Operation

Selection11

Auto_Run Mode

Sn-56

Operation

Selection12

Auto_Run Mode

Sn-57

Operation

Selection13

Auto_Run Mode

Sn-58

Operation

Selection14

Auto_Run Mode

Sn-59

Operation

Selection15

Auto_Run Mode

Sn-60

Operation

Selection16

Sn-61

Sn-62

Applied Torque

Mode

Language

Selection

Sn-63 Parameter Copy

Sn-64 PID Function

*4

Sn-65

Brake Resistor

Protection

Motor Parameters

Sn-66

Sn-67

Autotuning

Selection

Control Mode

Selection

LCD display

(English)

Sn-51= 0

Auto_Run Stop

Sn-52= 0

Auto_Run Stop

Sn-53= 0

Auto_Run Stop

Sn-54= 0

Auto_Run Stop

Sn-55= 0

Auto_Run Stop

Sn-56= 0

Auto_Run Stop

Sn-57= 0

Auto_Run Stop

Sn-58= 0

Auto_Run Stop

Sn-59= 0

Auto_Run Stop

Sn-60= 0

Auto_Run Stop

Sn-61= 0

Const. Tq. Load

Sn-62= 0

Language: English

Sn-63=0

Not Load

Sn-64=0

PID Invalid

Sn-65=0

Protect Invalid

Sn-66=0

AUTO TUNE SEL

Sn-67=0

CNTRL MODE

SEL

Description

0 : stop (Bn-02) 1 : forward 2 : reverse

0 : constant torque 1 : variable(quadratic) torque 0 : English 1 : Traditional Chinese 0 : not loaded (copied) 1 : upload from digital operator to inverter 2 : download from inverter to digital

operator 3 : inspect the EEPROM of digital operator 4 : inspect the EEPROM of inverter 0 : PID invalid 1 : PID valid 0 : Braking resistor protection invalid 1 : Braking resistor protection valid

0 : Autotuning invalid 1 : Autotuning valid

0 : V/F control mode (include V/F control

with pulse generator feedback) 1 : Sensorless Vector Control Mode

Factory Setting

0

Ref.

Page

3-70

3-72

3-73

3-36

Function

Parameter

No.

Name

Sn-68 Control selection

Operation

Control

Mode

Sn-69

Torque Detection

*3

2 Selection

Selection

LCD display

(English)

Sn-68＝0000

Control selection

Sn-69= 0

Tq.Detect Invalid

Description

The very parameter is available for 30.15

and later version

–––1: Output phase lose protection

function valid

–––0: Output phase lose protection

function invalid

––1–: Reserved ––0–: Reserved

(Bit3 function is available for 30.16 and

later version)

–1––: ±10V analog voltage input function is

valid

–0––: ±10V analog voltage input function is

invalid

1–––: Frequency Up/Down hold function

valid

0–––: Frequency Up/Down hold function

invalid

* only 4P101C01301 control base board

supports input of ±10V analog voltage.

0 : Torque detection function 2 is not

effective. 1 : Overtorque is detected only at

frequency agree. Continue operation

after detection. 2 : Overtorque is detected only at

frequency agree. Stop operation after

detection. 3 : Overtorque is detected during running

(Accel.,Decel. included). Continue

operation after detection. 4 : Overtorque is detected during running

(Accel., Decel included). Stop operation

after detection. 5 : Undertorque is detected only at

frequency agree. Continue operation

after detection. 6 : Undertorque is detected only at

frequency agree. Stop operation after

detection. 7 : Undertorque is detected during running

(Accel.,Decel. included). Continue

operation after detection. 8 : Overtorque is detected during running

(Accel., Decel included). Stop operation

after detection.

Factory Setting

Ref.

Page

0 3-73

0 3-47

3-37

Function

Parameter

No.

*3

Sn-70

Name

Engineering Unit

LCD display

(English)

Sn-70= 0

Unit : NONE

Description

0 : NONE 1 : FPM (feet per minute) 2 : CFM (cubic feet per minute) 3 : PSI (pounds per square inch) 4 : GPH (gallons per hour) 5 : GPM (gallons per minute) 6 : in 7 : ft 8 : /s (units per second) 9 : /m (units per minute) 10 : /h (units per hour) 11 : °F 12 : inW (inches in water column) 13 : HP 14 : m/s (meters per second) 15 : MPM (meters per minute) 16 : CMM (cubic meters per minute) 17 : W 18 : kW 19 : m 20 : °C

Factory Setting

Ref.

Page

0 3-74

*1. The default setting will depend upon the different inverter capacity.

*2. Sensorless vector control is available after the version of 30.00.

*3. These parameters are available for 74.03 and later software version only.

*4. This parameter is not available after the version of 30.21.

3-38

(3) Inverter capacity selection (Sn-01)

‧ The inverter capacity has already been set at factory according to the following

tables. Whenever the control board is replaced, the setting Sn-01 must be set again according to the following tables.

‧ Whenever the setting Sn-01 has been changed, the inverter system parameter

settings should be changed based upon the constant torque (CT) load (setting of Sn-61= 0) or variable torque (VT) load (Sn-61= 1).

Table 10 230V Class Inverter Capacity Selection

Sn-01 setting 001 002 003 004 005 006

CT(Sn-61＝0) VT(Sn-61＝1)

Item name Inverter rated capacity (KVA)

Inverter rated current (A) 4.8 6.4 9.6 17.5 24 32 Max. applicable capacity (HP) 1 1 2 2 3 3 5.4 7.5 7.5 10 10 10

Motor rated

Cn-09

current (A) Motor line

Cn-12

impedance (Ω) Core loss torque

Cn-13

compensation (W)

Cn-34 Carrier freq.(kHz) 10 10 10 5 10 10 10 5 10 10 10 10

Factory Setting

Cn-37

Min. baseblock time (sec)

Sn-02 V/F curve 01 07*1 01 07*1 01 07*1 01 07*1 01 07*1 01 07*1

Max. carrier freq. (kHz) 15 10 15 5 15 15 15 5 15 10 15 15

Sn-01 setting 007 008 009 010 011

CT(Sn-61＝0) VT(Sn-61＝1)

Item name Inverter rated capacity (KVA)

Inverter rated current (A) 48 64 80 96 130

CT VT CT VT CT VT CT VT CT VT CT VT

2 2.7 4 7.5 10.1 13.7

3.4 3.4 6.1 6.1 8.7 8.7 14.6 20.1 20.1 25.1 25.1 25.1

5.732 5.732 2.407 2.407 1.583 1.583 0.684 0.444 0.444 0.288 0.288 0.288

64 64 108 108 142 142 208 252 252 285 285 285

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7

CT VT CT VT CT VT CT VT CT VT

20.6 27.4 34 41 54

Max. applicable capacity (HP) 15 20 20 25 25 25 30 40 40 40

Motor rated

Cn-09

current (A) Motor line

Cn-12

impedance (Ω) Core loss torque

Cn-13

compensation (W)

Cn-34 Carrier freq.(kHz) 10 5 10 5 10 10 10 5 10 10

Factory Setting

Cn-37

Sn-02

Min. baseblock time (sec)

V/F curve

36.7 50.3 50.3 62.9 62.9 62.9 72.9 96.7 96.7 96.7

0.159 0.109 0.109 0.077 0.077 0.077 0.060 0.041 0.041 0.041

370 471 471 425 425 425 582 536 536 536

0.7 0.7 0.7 0.7 1.0 1.0 1.0 1.0 1.0 1.0

01 07*1 01 07*1 01 07*1 01 07*1 01 07*1

Max. carrier freq. (kHz) 10 5 10 5 10 10 10 5 10 10

3-39

Table 11 460V Class Inverter Capacity Selection

Sn-01 setting 021 022 023 024 025 026 027

CT(Sn-61＝0) VT(Sn-61＝1)

Item name

Inverter rated capacity (KVA)

Inverter rated current (A)

Max. applicable capacity (HP)

Motor rated current

Cn-09

(A) Motor line

Cn-12

impedance (Ω) Core loss torque

Cn-13

compensation (W)

Carrier freq. (kHz)

Cn-34

Factory Setting

Min. baseblock time

Cn-37

(sec)

V/F curve

Sn-02

Max. carrier freq. (kHz) 15 5 15 5 15 15 15 5 15 10 15 5 10 5

Sn-01 setting 028 029 030 031 032 033 034

CT(Sn-61＝0) VT(Sn-61＝1)

Item name

Inverter rated capacity (KVA)

Inverter rated current (A)

Max. applicable capacity (HP)

Motor rated current

Cn-09

(A) Motor line

Cn-12

impedance (Ω) Core loss torque

Cn-13

compensation (W)

Carrier freq. (kHz)

Cn-34

Factory Setting

Min. baseblock time

Cn-37

(sec)

V/F curve

Sn-02

CT VT CT VT CT VT CT VT CT VT CT VT CT VT

2.2 3.4 4.1 7.5 10.3 12.3 20.6

2.6 4 4.8 8.7 12 15 24

1 1 2 2 3 3 5.4 7.5 7.5 10 10 15 15 20

1.7 1.7 2.9 2.9 4 4 7.3 10.2 10.2 12.6 12.6 18.6 18.6 24.8

22.927 22.927 9.628 9.628 6.333 6.333 2.735 1.776 1.776 1.151 1.151 0.634 0.634 0.436

64 64 108 108 142 142 208 252 252 285 285 370 370 471

10 5 10 5 10 10 10 5 10 10 10 5 10 5

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7 0.7 0.7

01 07*1 01 07*1 01 07*1 01 07*1 01 07*1 01 07*1 01 07*1

CT VT CT VT CT VT CT VT CT VT CT VT CT VT

27.4 34 41 54 68 82 110 32 40 48 64 80 96 128

20 25 25 30 30 30 40 50 50 50 60 75 75 100

24.8 31.1 31.1 36.3 36.3 36.3 48.7 59.0 59.0 59.0 70.5 80.0 80.0 114

0.436 0.308 0.308 0.239 0.239 0.239 0.164 0.133 0.133 0.133 0.110 0.074 0.074 0.027

471 425 425 582 582 582 536 641 641 641 737 790 790 1800

10 5 10 5 10 10 10 5 10 10 10 5 10 5

0.7 0.7 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

01 07*1 01 07*1 01 07*1 01 07*1 01 07*1 01 07*1 01 07*1

Max. carrier freq. (kHz) 10 5 10 5 10 10 10 5 10 10 10 5 10 5

*1 Use the variable torque patterns when there is a quadratic or cubic relationship between the speed

and load, such as in fan or pump applications. The user can properly choose the desired (V/f) patterns (Sn-02=04, 05, 06, or 07) based upon the load torque characteristics.

*2 In the fan or pump applications, the load torque have a quadratic or cubic relationship between

the speed and load. The inverter capacity rating can be increased to a value that doubles its own specified capacity rating in some special case. But, due to the real hardware limitation, 230V 1HP, 2HP, 3HP, 10HP, 25HP, 40HP and 460V 1HP, 2HP, 3HP, 30HP, 50HP can not be adapted any larger capacity.

(4) V/F curve selection (Sn-02)

‧ Set the inverter input voltage (Cn-01) first to match the power supply voltage. The

V/f curve can be set to ant of the following.

Sn-02 = 00~14: one of 15 pre-set curve patterns = 15: V/F pattern can be set by the user through setting of Cn-01~Cn-08

3-40

Table 12 V/F curve of 1~2 HP compact size, 230V Class MA inverter *

Specifications Sn-02 V/F Pattern

(V)

230

(00)

50Hz 00

15.5

8.2

1.3 2.5

0

60Hz Satu-

ration

01 15

230

(V)

(02)

60Hz

50Hz Satu-

General Purpose

ration

02

15.5

8.2 0

230

(01),(15)

1.5 3 (V)

(03)

†

Specifications Sn-02 V/F Pattern

Low

Starting

‡

50Hz

Torque

High

Starting

(Hz)

50

Torque

Low

Starting

08

09

10

230

16.7

16.1

8.5

8.3 0

230

Torque

60Hz

High Staring Torque

High

Starting

(Hz)

60

50

Torque

11

16.7

16.1

8.5

8.3 0

230

(V)

(09)

1.3 2.5

(V)

(11)

1.5 3 (V)

(12)

(08)

(10)

†

(Hz)

50

(Hz)

60

72Hz 03

Va r ia b l e

Torque 1

50Hz

Va r ia b l e

Torque 2

Va r ia b l e

Torque 3

60Hz

Va r ia b l e

Variable Torque Characteristic

Torque 4

15.5

8.2

1.5

3

0

(V)

230

04

05

06

07

57.5

40.2

8.2

7.4 0

230

57.5

40.2

8.2

7.4 0

1.3 (V)

1.5

(05)

25

(07)

30

60

(04)

(06)

(Hz)

72

(Hz)

50

Rated Output Operation (Machine Tool)

(Hz)

60

90Hz 12

15.5

8.2 0

230

120Hz 13

15.5

8.2 0

230

180Hz 14

15.5

8.2 0

1.5 (V)

1.5

3

(13)

3

(14)

3

60

* These values are for the 230V class; double the values for 460V class inverters.

†

Consider the following items as the conditions for selecting a V/f pattern.

They must be suitable for

(1) The voltage and frequency characteristic of motor. (2) The maximum speed of motor.

‡

Select high starting torque only in the following conditions.

(1) The power cable length is long [492ft (150m) and above]. (2) Voltage drop at startup is large. (3) AC reactor is inserted at the input side or output side of the inverter. (4) A motor with capacity smaller than the maximum applicable inverter capacity

is used.

90

120

180

(Hz)

3-41

Table 13 V/F curve of 3~40 HP, 230V Class MA inverter *

Specifications

50Hz 00

60Hz Satu-

60Hz

General Purpose

ration

50Hz Satu-

ration

Sn-02

01 15

02

V/F Pattern

(V)

220

(00)

14

7.5

1.3 2.5

0

(V)

220

(02)

14

7.5

1.5 3

0

(V)

220

(03)

(01),(15)

†

Specifications

Low

Starting

‡

Torque

50Hz

High

(Hz)

50

60Hz

High Staring Torque

(Hz)

60

50

Starting

Torque

Low

Starting

Torque

High

Starting

Torque

Sn-02

08

09

10

11

V/F Pattern

(V)

220

(09)

15.2

14.6

7.7

7.6

1.3 2.5

0

(V)

220

(11)

15.2

14.6

7.7

7.6

1.5 3

0

(V)

220

(08)

(10)

†

(Hz)

50

(Hz)

60

(12)

Variable Torque Characteristic

72Hz 03

Va r ia b l e

Torque 1

50Hz

Va r ia b l e

Torque 2

Va r ia b l e

Torque 3

60Hz

Va r ia b l e

Torque 4

04

05

06

07

14

7.5

220

55

38.5

7.5

6.8

220

55

38.5

7.5

6.8

1.5

3

0

(V)

(Hz)

72

60

(05)

(04)

1.3

0

25

(V)

(Hz)

50

(07)

(06)

1.5

0

30

(Hz)

60

Rated Output Operation (Machine Tool)

90Hz 12

14

7.5

0

220

120Hz 13

14

7.5

0

220

180Hz 14

14

7.5

0

1.5

3

(V)

(Hz)

90

60

(13)

1.5

3

(V)

(Hz)

120

60

(14)

1.5

3

(Hz)

180

60

* These values are for the 230V class; double the values for 460V class 3~75HP

inverters. † Consider the following items as the conditions for selecting a V/f pattern. They must be suitable for

(1) The voltage and frequency characteristic of motor. (2) The maximum speed of motor.

‡ Select high starting torque only in the following conditions. Normally, the selection

if not required.

(1) The power cable length is long [492ft (150m) and above]. (2) Voltage drop at startup is large. (3) AC reactor is inserted at the input side or output side of the inverter. (4) A motor with capacity smaller than the maximum applicable inverter capacity

is used.

3-42

(5) Operator Display (Sn-03)

‧ Parameter code (Sn-03= 0 or 1)

Set the parameter Sn-03 as 0 or 1 to determine the access status as follows.

Sn-03

0 An, Bn Sn, Cn An, Bn, Sn, Cn 1 An Bn, Sn, Cn An Bn, Sn, Cn

DRIVE mode PRGM mode

Set Read Only Set Read Only

－

‧ Initialized setting of parameter (Sn-03= 7～12)

Except the parameter of Sn-01~02 and Sn-61, the parameter groups of An-□□, Bn-□□, Cn-□□ and Sn-□□ can be initialized as factory setting according to the different input voltage. At the same time, the terminal g～j can be set as 2-wire or 3-wire operation mode under different setting of Sn-03. Please see

2-/3-wire operation mode on page 3-53.

(6) Run Source Selection (Sn-04)

‧ The parameter is used to select the source of run command.

Sn-04 = 0 : digital operator = 1 : control circuit terminal = 2 : RS-485 communication

‧ If Sn-04 is set as 1, the run source is from the control circuit terminal. Under the

initial setting of 2-wire operation (through setting of Sn-03=7 or 9 or 11), the run source will be FWD/STOP, REV/STOP.

‧ If Sn-04 is set as 1, the run source is from the control circuit terminal. Under the

initial setting of 3-wire operation (through setting of Sn-03=8 or 10 or 12), the run source will be RUN, STOP, FWD/ REV.

‧ For more details, see “2-/3- wire operation” on page 3-53.

(7) Frequency Command Setting Method Selection (Sn-05)

‧ The parameter is used to select the source of frequency command.

Sn-05 = 0 : digital operator = 1 : control circuit terminal = 2 : RS-485 communication

(8) Stopping Method Selection (Sn-06)

‧ Setting the stopping method used when a stop command is executed.

Setting Function

0 Deceleration to stop

1 Coast to stop

2 DC braking stop: Stops faster than coast to stop, without regenerative operation.

3 Coast to stop with timer: Run sources are disregarded during decel. time.

3-43

‧ The following diagrams show the operation of each stopping method.

a) Deceleration to Stop (Sn-06= 0)

Deceleration to a stop at a rate set with the selected deceleration time.

b) Coast to Stop (Sn-06= 1)

After the stop command is executed, run source is disregarded until the Min. baseblock time Cn-37 has elapsed.

Run

command

Output

frequency

DC injection

beginning frequency

(Cn-14)

ON

OFF

Dec time

braking time

DC injection

Run

command

Output

frequency

The inverter output is shut off when the stop

ON

OFF

command is input

Fig. 29. Deceleration to stop Fig. 30. Coast to Stop

c) Whole Range DC Injection Braking Stop (Sn-06= 2)

DC injection

Run

Comm.

O/P Freq.

ON

OFF

DEC time

braking time

Cn-16 * 10

DC injection braking

time at Run Source off

(Cn-16)

Min. baseblock time

(Cn-37)

DC injection

braking time

10 %

O/P freq. when the stop command is input

100 %

Fig. 31. Whole range DC Injecting Braking Stop

‧ After the stop command is input and the minimum baseblock time (Cn-37) has

elapsed, DC injection braking is applied and the motor stopped.

‧ The DC injection braking time depends upon the output frequency when the stop

command is input and the “DC injection time at stop” setting (Cn-16) as shown in Fig. 31.

‧ Lengthen the minimum baseblock time (Cn-37) when an overcurrent (OC) occurs

during stopping. When the power to an induction motor is turned OFF, the counter-electromotive force generated by the residual magnetic field in the motor can cause an overcurrent to be detected when DC injection braking stop is applied.

3-44

d) Coast to Stop with Timer (Sn-06= 3)

Deceleration time

Run Source

Output

frequency

Input Stop Command.,

inverter stop Output

ON ON ONOFF OFF

T1

(T1 time)

(Bn-02 or

Bn-04)

100 % (Max frequency)

Output frequency at Run Source off

Fig. 32. Coast to Stop with Timer

‧ After the stop command is executed, run sources are disregarded until the time T1

has elapsed. The time T1 depends upon the output frequency when the stop command is executed and upon the deceleration time (Bn-02 or Bn-04).

(9) Priority of Stopping (Sn-07)

‧ This parameter enable or disable the STOP key on the digital operator when the

run source is from an control circuit terminal or RS-485 communicate port while the motor is running.

Sn-07 = 0 : enabled. (The STOP key is enabled at all time during running) = 1 : disabled (The STOP key is disabled when the run source is from

control terminal or RS-485 port)

(10) Prohibition of REV Run (Sn-08)

‧ While the parameter Sn-08 is set as 1. The reverse run of motor is not allowed

(11) Output Frequency UP/DOWN Function (Sn-09)

‧ The output frequency can be increased or decreased (UP/DOWN) through digital

operator

Sn-09 = 0 : Change output frequency through the (

frequency command will be accepted only after the key

/ ) key. The

EDIT

ENTER

has

been pressed.

= 1 : Change output frequency through the (

/ ) key. The

frequency command can be recalled even restarting the inverter if the

EDIT

ENTER

key has been pressed at that time.

‧ The output frequency can be changed (increasing (UP) or decreasing (DOWN))

through either the LCD digital operator or external multi-function input terminal (terminals g～j).

3-45

(12) Frequency Command Characteristics Selection (Sn-10)

30.16 previous or later version set Sn-68=–0–– The positive and negative characteristics of analog frequency command (0～10V/ 4～20mA) is as follow diagram:

+10V (20mA)

0V (4mA)

0%

100%

+10V (20mA)

0V (4mA)

0%

100%

Positive input characteristics Negative input characteristics

30.17 previous or later version set Sn-68=–1––:

The positive and negative characteristics of analog current input is similar to above description, while of analog voltage input is as follow diagram:

+10V

100% 0V

0%

-10V

-100%

+10V

0V

0%

-10V

100%

-100%

Positive input characteristics Negative input characteristics

Among Sn-68 set, ‘–’ represents 0 or 1. Only 4P101C01301 control board supports input of -10V~+10V analog voltage.

(13) Scan Time at Input Terminal (Sn-11)

‧ Setting of scan frequency of input terminal (Forward/Reverse, multi-function

input)

Sn-11 = 0 : Scan input terminals every 5ms. = 1 : Scan input terminals every 10ms.

3-46

(14) Torque Detection 1 Selection (Sn-12) (15) Torque Detection 2 Selection (Sn-69)

‧ The parameter Sn-69 and settings 5-8 of Sn-12 are available for 74.03 and later

software versions.

‧ The inverter supports 2 sets of torque detection function. Each of them can set as

overtorque detection or undertorque detection.

‧ While Torque Detection 1 is enabled by Sn-12, be sure to set the values of the

Torque Detection Level1 1 (Cn-32) and Torque Detection Time 1 (Cn-33). While Torque Detection 2 is enabled by Sn-69, be sure to set the values of the Torque Detection Level1 2 (Cn-62) and Torque Detection Time 2 (Cn-63).

‧ An overtorque condition is detected when the Overtorque Detection is enabled,

and the current exceeds the Torque Detection Level for longer than the Torque Detection Time.

‧ An undertorque condition is detected when the Undertorque Detection is enabled,

and the current is lower than the Torque Detection Level for longer than the Torque Detection Time.

Sn-12, Sn-69

0 1

2 3 4 5 6 7 8

Torque detection disabled Detect overtorque only during speed agree.

Continue operation after detection. (Minor fault) Detect overtorque only during speed agree. Stop output after detection (Fault) Detect overtorque at any time. Continue operation after detection. (Minor fault) Detect overtorque at any time. Stop output after detection (Fault) Detect undertorque only during speed agree. Continue operation after detection. (Minor fault) Detect undertorque only during speed agree. Stop output after detection (Fault) Detect undertorque at any time. Continue operation after detection. (Minor fault) Detect undertorque at any time. Stop output af ter detection (Fault)

Function Display

“Over Torque 1” or “Over Torque 2” blinks “Over Torque 1” or “Over Torque 2” lights “Over Torque 1” or “Over Torque 2” blinks “Over Torque 1” or “Over Torque 2” lights “Under Torque 1” or “Under Torque 2” blinks “Under Torque 1” or “Under Torque 2” lights “Under Torque 1” or “Under Torque 2” blinks “Under Torque 1” or “Under Torque 2” lights

(16) Output Voltage Limitation Selection (Sn-13)

‧ In low speed region, if the output voltage from V/f pattern is too high, the inverter

will be driven into fault status. As a result, the user can use this option to set the upper bound limit of output voltage.

3-47

Output

t

Voltage

250V

40V

5V

0

Cn-04

40

Cn-04

(Output frequency at Max. output voltage)

Output Voltage Bound

(double the value for 440V class)

Output Frequency

Fig. 33. Output voltage limit

(17) Stall Prevention Selection During Acceleration (Sn-14)

Sn-14 = 0 : Disabled (Accelerate according to the setting. Stall may occurs with

large load)

= 1 : Enabled (Stop acceleration if Cn-25 setting is exceeded. Accelerate

again when current recovers)

‧ Please refer to “Stall prevention level during acceleration” on page 3-20.

(18) Stall Prevention Selection During Deceleration (Sn-15)

‧ If external braking resistor unit is installed, the Sn-15 setting must be disabled

(Sn-15= 0).

‧ If no external braking resistor unit is installed, the inverter can provide about 20%

regenerative braking torque. If the load inertia is so large that it exceeds the regenerative braking torque, the parameter Sn-15 is set as “1”. When setting Sn-15= 1 (enabled) is selected, the deceleration time (Bn-02 or Bn-04) is extended so that a main circuit overvoltage does not occur.

Outpu

Frequency

Deceleration time is extended

to avoid overvoltage trip

time

Deceleration Time (setting value)

Fig. 34. Stall prevention function during deceleration (Sn-15= 1)

3-48

(19) Stall Prevention Selection during Running (Sn-16)

Sn-16 = 0 : Disabled (Stall may occur when a large load is applied) = 1 : Enabled (Deceleration will start if the motor current is larger than the

stall prevention level during running and continues for more than 100ms. The motor is accelerated back to the reference frequency again when the current falls below this level Cn-26).

‧ Please refer to “Stall prevention level during running” on page 3-20.

(20) Operation Selection at Fault Contact during Fault Retrying (Sn-17)

Sn-17 = 0 : Do not output fault restart. (The fault contact does not work) = 1 : Output fault restart. (The fault contact operates)

‧ Please refer to “Number of auto restart attempt” on page 3-19.

(21) Operation Selection at Power Loss (Sn-18)

‧ This parameter specifies the processing to be performed when a momentary power

loss occurs (within 2 sec)

Sn-18 = 0 : When power loss ride through is enabled, operation will be restarted

after a speed search envoked if the power is restored within the allowed time.

= 1 : When power loss ride-through is disabled the inverter will stop after a

momentary power loss. An undervoltage fault will be detected then. If the power is interrupted for more than 2 seconds, the fault contact output will operate and the motor will coast to stop.

(22) Zero Speed Braking Selection (Sn-19)

‧ The run-source and frequency command is input from control circuit under the

setting of Sn-04=1 & Sn-05=1, If Sn-19 is enabled, the blocking torque will be generated in DC-braking mode when the frequency command is 0V and forward –run source is “ON”.

‧ A time-chart shows the above action as below. The zero-braking selection Sn-19 is

set to 1 and the DC-braking current Cn-15 is limited within 20% of rated current.

Run¡þStop signal

(external terminal)

Frequency command

(external terminal)

DC injection

braking (20% Max.)

OFF OFFON

t

Fig. 35. Zero speed braking operation selection

3-49

(23) External Fault Contact e Contact Selection (Sn-20)

Sn-20 = 0 : Input signal is from A-contact. (Normal-open contact) = 1 : Input signal is from B-contact. (Normal-close contact)

(24) External Fault Contact e Detection Selection (Sn-21)

Sn-21 = 0 : Always detects. = 1 : Detect only during running.

(25) Detection Mode Selection of External Fault (Sn-22)

‧ An external fault is detected (at terminal e), the following operation will be

performed based upon the setting of Sn-22

Sn-22 = 0 : Decelerate to stop with the specified deceleration time Bn-02. = 1 : Coast to stop. = 2 : Decelerate to stop with the specified deceleration time Bn-04. = 3 : Continue running with no regard of external fault.

(26) Motor Overload Protection Selection (Sn-23)

Sn-23 = 0 : Electronic overload protection disable. Sn-23 = 1~4 : Electronic overload protection enabled. The electronic thermal

overload is detected according to the characteristic curves of protection operating time. vs. motor rated current setting (Cn-09).

Sn-23 = 1 : The overload is detected according to the standard motor cold start

curve. = 2 : The overload is detected according to the standard motor hot start curve. = 3 : The overload is detected according to the specific motor cold start curve. = 4 : The overload is detected according to the specific motor hot start curve.

‧ Disable the motor protection function (setting 0) when 2 or more motors are

connected to a single inverter. Use another method to provide overload protection separately to each motor, such as connecting a thermal overload relay to the power line of each motor.

‧ The motor overload protection function should be set as Sn-23= 2 or 4 (hot start

protection characteristic curve) when the power supply is turned on or off frequently, because the thermal values is reset each time when the power is turned off.

‧ For the motor without forced cooling fan, the heat dissipation capability is lower

when in the low speed operation. The setting Sn-23 can be either ‘1’ or ‘2’.

‧ For the motor with forced cooling fan, the heat dissipation capability is not

dependent upon the rotating speed. The setting Sn-23 can be either ‘3’ or ‘4’.

‧ To protect the motor from overload by use of electronic overload protection, be

sure to set the parameter Cn-09 according to the rated current value shown on the motor nameplate.

3-50

Overload Protect Time (min)

5.5

3.5

Low Speed

(<60 Hz)

High Speed

(>60 Hz)

Cold Start

Hot Start

100% 150% 200%

Motor Load Current (%)

(Cn-09 = 100%)

Fig. 36. Motor overload protection curve (Cn-09 setting = 100%)

(27) Frequency Characteristics Command Selection at External Analog Input Terminal

(Sn-24)

Sn-24 = 0 : Frequency command is input at VIN terminal (0~10V) = 1 : Frequency command is input at AIN terminal (4~20mA) = 2 : Frequency command is the addition (VIN + AIN) at VIN (0~10V) and

AIN (4~20mA) terminal. = 3 : Frequency command is the combination (VIN - AIN) at VIN (0~10V)

and AIN (4~20mA) terminal. If the value (VIN - AIN) is negative, the

reference command will take ‘0’ as a result.

‧ On inverter with 4P101C01301control board, if Sn-68=–1––and Sn-05=1 VIN

allowing input ±10V, set Sn-24 to select main frequency:

Sn-24 = 0 : frequency command is controlled by VIN(-10~+10V) input. (Corresponding main frequency: -10V ~ +10V→ Reverse frequency

100% ~ forward frequency100%) = 1 : frequency command in controlled by AIN(4~20mA) input. (the status of forward/ reverse is set by user) = 2 : frequency command is controlled by VIN and AIN, the sum of both

(VIN + AIN). = 3 : frequency command is controlled by VIN and AIN, the balance of

both (VIN - AIN). (When (VIN + AIN) < 0 or (VIN - AIN) < 0, main frequency switched

to reverse status. Sn-24 = 0、2、3, forward or reverse is control by main frequency command polar.

(28) Multi-Function Input Terminal g Function Selection (Sn-25) (29) Multi-Function Input Terminal h Function Selection (Sn-26) (30) Multi-Function Input Terminal i Function Selection (Sn-27) (31) Multi-Function Input Terminal j Function Selection (Sn-28)

‧ The settings and functions for the multi-function input are listed in Table 14.

3-51

Table 14 Multi-Function Input Setting

Setting Function LCD Display Description

00 Forward/Reverse command 3_Wire Run 3-wire operation mode

2-wire key-pressing input

01

stop command 02 Multi-speed command 1 Multi-Fun. Command 1 03 Multi-speed command 2 Multi-Fun. Command 2 04 Multi-speed command 3 Multi-Fun. Command 3 05 Multi-speed command 4 Multi-Fun. Command 4 06 Jogging Jog Command ON: select jogging frequency

Acc/Dec time switch 07

command

External base-block 08

command A-contact)

External base-block 09

command (B-contact) 10 Inhibit Acc/Dec command Inhibit Acc&Dec Inhibit Acc/Dec (hold frequency) 11 Inverter overheat warning Over Heat Alarm ON: blink show overheat (inverter can proceed running) 12 FJOG Forward Jog ON: forward jog 13 RJOG Reverse Jog ON: reverse jog 14 PID integration reset I_Time Reset ON: Reset PID integration 15 PID control invalid PID Invalid ON: PID control not effective 16 External fault (A-contact) Ext.Fault NO_Cont ON: External fault input (normally open) 17 External fault (B-contact) Ext.Fault NC_Cont OFF: External fault input (normally close) 18 Multi-function analog input ~ Input Valid ON: multi-function analog input (AUX) effective 19 Timer function input Timer Function ON: ON-delay/OFF-delay timer input

20 DC braking command DC Brakin Command

21 Speed search 1 command Max Freq. Sp_Search ON: speed search is performed from max. output frequency 22 Speed search 2 command Set Freq. Sp_Search ON: speed search is performed from reference frequency

23 Local/Remote control I Operator Control

24 Local/Remote control II

RS-485 communication 25

application 26 speed control without PG PG Invalid ON: Speed control without PG

Reset integration of speed 27

control with PG

Frequency Up/Down 28

function 29 Force operation signal Force Run Only Sn-28 can be set as Sn-28=29

2_Wire Stop Key 2-wire operation mode

Multi-speed frequency command selection

Acc.&Dec. Switch

Ext.B.B. NO_Cont ON: inverter output baseblock

Ext.B.B. NC_Cont OFF: inverter output baseblock

Ext. Term. Control

Comm. Control

I_Time Invalid ON: Reset integration of speed control with PG

UP/DOWN Function

OFF: the first stage Acc/Dec time (Bn-01, Bn-02), ON: the second stage Acc/Dec time (Bn-03, Bn-04),

ON: DC injection braking applied when the frequency

output is less than the DC injection start frequency

ON: local mode control (through LCD operator) OFF: Run Source and Frequency Command is determined

according to (Sn-04, Sn-05) setting ON: local mode control (through control circuit terminal) OFF: Run Source and Frequency Command is determined

according to (Sn-04, Sn-05) setting PLC application extension use. (Please refer to

“RS-485 MODBUS/PROFIBUS Application Manual”)

Only Sn-28 can be set as Sn-28=28, terminal i used as up cmd. and terminal j used as down cmd. when Sn-28=28

Note: An error message of “Multi-Fun. Parameter” / “Setting Error” will be displayed

if:

‧ Setting combination of (Sn-25~Sn28) is not organized in monotonically

increasing order.

‧ Setting 21, 22 (both for speed search command) are set at the same time.

3-52

‧ Forward/Reverse Change (setting : 00)

‧ Under 3-wire initialization mode (Sn-03= 8 or 10 or 12)，the multi-function

input terminals g~j have setting “00”, the inverter will be in the 3-wire mode operation. As shown in Fig. 37, the Forward/Reverse change mode is set at the terminal g.

Stop

(B contact)

Run

(A contact)

SC

Run Command

(ON : run)

1

Stop Command

(OFF : stop)

2

FWD/REV Cmd.

(multi-func.

5

input terminal)

Fig. 37. 3-wire mode connection

RUN cmd.

STOP cmd.

FWD/REV

cmd.

Motor

Speed

STOP FWD REV

Fig. 38. Operation sequence in 3-wire mode

> 50 ms

OFF (FWD)

ON or OFF

OFF

(stop)

ON (REV)

FWDSTOP

diagram

‧ Input STOP Command during 2-Wire Mode Operation (setting : 01)

‧ Under a standard 2-wire initialization mode as shown in Fig. 39(a), S1 and S2

can not be both “ON” at the same time.

When S1= “ON” and S2= “OFF”, the motor is FWD running. When S1=”OFF” and S2= “ON”, the motor is REV running. When S1= “OFF” and S2= “OFF”, the motor stops running.

‧ When Sn-25= ‘01’, the 2-wire operation mode has its self-sustaining function.

Only through the multi-function input terminalg, the operator can stop the inverter after pressing the “STOP” key as shown in Fig. 39(b). As shown in Fig. 39(b), the switches S1, S2 and S3 do not need to be the self-sustaining switches. When S1 is depressed “ON”, the motor will be forward running. After S3 is depressed “ON”, the motor will stop. When S2 is depressed “ON”, the motor will be reverse running. After S3 is depressed “ON”, the motor will stop.

OFF

ON

OFF

ON

1

FWD_RUN/STOP

2

REV_RUN/STOP

SC

(a)

S1

S2

S3

1

2

5

SC

FWD_RUN

RWD_RUN

STOP

(b)

S1

S2

Fig. 39. 2-wire mode connection diagram

Note

: 1. For the other setting value (except “00”, “01”), the external operation mode is

defaulted as 2-wire mode and no self-sustaining function. (that is, the inverter will stop when contact

and d are not close.)。

c

3-53

2. Under the 2-wire mode, the error message “Freq. Comm. Error” will be displayed in the digital operator when terminal

and d are both ON at the

c

same time, the inverter will stop. After the above case cleared, the inverter will return normal.

‧ Multi-Step Speed Command 1 (Setting : 02) ‧ Multi-Step Speed Command 2 (Setting : 03) ‧ Multi-Step Speed Command 3 (Setting : 04) ‧ Multi-Step Speed Command 4 (Setting : 05) ‧ Jog Frequency Selection (Setting : 06) ‧ There are 16 (maximum) step speed command selection from the combination of

the Multi-Step Speed Command and jog frequency command.

‧ Multi-Step Speed command 1~4 and Jog Frequency Selection Setting Table.

Terminal j (Sn-28= 05)

Multi-step speed

cmd. 4

0 0 0 0 Freq. Cmd. 1 (An-01)*1 0 0 0 1 Freq. Cmd. 2 (An-02)*2 0 0 1 0 Freq. Cmd. 3 (An-03) 0 0 1 1 Freq. Cmd. 4 (An-04) 0 1 0 0 Freq. Cmd. 5 (An-05) 0 1 0 1 Freq. Cmd. 6 (An-06) 0 1 1 0 Freq. Cmd. 7 (An-07) 0 1 1 1 Freq. Cmd. 8 (An-08) 1 1 1 1 Freq. Cmd. 16 (An-16)

Note: “0” : terminal is “OFF” “1” : terminal is “ON”

Terminal i

(Sn-27= 04)

Multi-step speed

cmd. 3

Terminalh

(Sn-26= 03)

Multi-step speed

cmd. 2

Terminal g (Sn-25= 02)

Multi-step speed

cmd. 1

Selected frequency

‧ An example shows the operation sequence of a multi-step speed and jog command

is as below.

Freq.

Command

Terminal

FWD-REV

Multi-speed

Multi-speed Multi-speed

JOG

Freq.

Cmd.8

(An-08)

Freq.

Cmd.16

(An-16)

OFF

ON

1

5

6

7

8

*1 Ref. Freq. (An-01)

OFF

*2 Aux. Freq. (An-02)

ON

OFF

Freq.

Cmd.3

(An-03)

ON

Freq.

Cmd.4

(An-04)

Freq.

Cmd.5

(An-05)

ON

Freq.

Cmd.6

(An-06)

OFF

Freq.

Cmd.7

(An-07)

Fig. 40. Time chart for multi-step speed and jog command

3-54

time

*1 When the parameter Sn-05= 0, the reference command is input by the setting of An-01.

Instead, when the parameter Sn-05= 1, the reference command is input from analog command through the terminal VIN and AIN.

*2 If the parameter Sn-29= 0, the auxiliary frequency (the 2nd step frequency setting: AUX

frequency) is input from the AUX terminal. If the parameter Sn-29 ≠ 0, the 2nd step frequency setting is determined by the parameter of An-02.

‧ Acceleration Time And Deceleration Time Change (Setting : 07)

‧ The acceleration time and deceleration time can be changed through the control

circuit terminal g~j as described on page 3-4.

‧ External Baseblock (A Contact) (Setting : 08)

‧ External Baseblock (B Contact) (Setting : 09)

‧ With either of these settings, the multi-function input terminal controls its

inverter baseblock operation.

‧ During running: As an external baseblock signal is detected, the digital operator

will display a “B.B. Alarm”. Then, the inverter output is blocked. After the baseblock signal is cleared, the motor will resume running according to its then reference signal.

‧ During deceleration : An external baseblock signal is input, the digital operator

will display “ B.B. Alarm”, the inverter is blocked from output and the output frequency will drop to zero. The motor will then coast to stop freely. After this external baseblock signal is cleared, the inverter will stay in stop mode.

‧ Acceleration and Deceleration Ramp Hold (Setting : 10)

‧ With this setting, the signal of Acceleration/deceleration ramp hold (input from

the multi-function input terminals) will pause the Acceleration/deceleration of motor and maintain the then output frequency. The motor will coast to stop if an OFF command is input while the acceleration / deceleration ramp hold input is ON, the then output frequency will be memorized and the command of Acceleration/deceleration ramp hold is released.

FWD/

REV

ACC/DEC

prohibitation

frequency command

output

frqquency

OFF ON

ON ON

HOLD HOLD

OFFOFF

OFF

ON

Fig. 41. Acceleration and deceleration ramp hold

3-55

‧ Inverter Overheat Alarm (Setting : 11)

‧ When the inverter detects a overheat signal “ON”, the digital operator will

change its display as “Overheat Alarm”. And the inverter still maintains its operation. When the overheat signal is “OFF”, the digital operator will restore its previous display automatically. No RESET-key pressing is required.

‧ FJOG Command (Setting : 12)

‧ RJOG Command (Setting : 13)

‧ The jogging can be performed in forward or reverse rotation.

Setting = 12: FJOG command “ON”: Run forward at the jog frequency (An-17). = 13: RJOG command “ON”: Run reverse at the jog frequency (An-17).

‧ The forward jog and reverse jog commands have priority over other frequency

command commands.

‧ The inverter will stop running with the stopping method set by the setting of

Sn-06 if the forward jog and reverse jog commands are both ON for more than 500 ms.

‧ PID Integral Reset (Setting : 14)

‧ In the application of PID control, the integral can be reset to zero (ground)

through the multi-function input terminal g~j (Sn-25～28= 14).

‧ PID Control Invalid (Setting : 15)

OFF PID control valid (close-loop)

ON PID control invalid (open-loop)

‧ This setting can be used in the changeover of test run. To disable the PID

function (PID control invalid is “ON”)，an open-loop operation or jog operation can be performed in the test. The system can be set up properly after some test

runs. Then, the system can be changed into PID control mode. Moreover, if the feedback signal is not usable, the PID function is disabled through this setting.

‧ The setting of Sn-64 can be used to enable or disable the PID function.

‧ External Fault Contact A (Setting : 16)

‧ External Fault Contact B (Setting : 17)

‧ The external fault input terminal is set to “ON”, an external fault then occurs. If

the external input terminal h is set for the external fault input terminal use, a message of “Fault Ext. Fault 6” will be displayed.

‧ There are 5 terminal to be assigned as external fault inputs, they are terminal e,

g, h, i, j

‧ When an external fault occurs, the inverter will be blocked from output and the

motor will coast to stop.

3-56

‧ Multi-Function Analog Input Setting (Setting : 18)

‧ To disable or enable the multi-function analog input at AUX terminal is

controlled by the input signal at an external terminal. When the PID function is enabled, the original AUX function will be disabled.

‧ Timer Function Input Terminal (Setting : 19)

‧ Refer to the setting of timer function output terminal on page 3-66.

‧ DC Injection Braking Command (Setting : 20)

‧ DC injection braking is used to prevent the motor from rotating due to inertia or

external forces when the inverter is stopped.

‧ The DC injection braking will be performed and the inverter will be stopped if

the DC injection braking input is ON. If a run source or jog command is input, the DC injection braking will be cleared and the motor will begin to run.

Run Command

DC injection

braking Command

Output

frequency

OFF ON

OFF

ON

DC braking

Min. Output freq.

Fig. 42. Time chart for DC injection braking command

‧ Speed Search 1 (Setting : 21)

‧ Speed Search 2 (Setting : 22)

‧ Refer to ‘speed search’ function on page 3-24.

‧ LOCAL/REMOTE Control 1 (setting : 23)

Remote Control

OFF

Run command and frequency command is performed through control circuit input or RS-485 communication port. (It will be set by the combination of settings of Sn-04 and Sn-05.) The REMOTE-REF

，SEQ LED light is ON.

DC braking

DC braking start freq.

Local Control

ON

Run command and frequency command is performed through digital operator. The REMOTE-REF

，SEQ LED light is OFF.

‧ To change the operation mode from LOCAL to REMOTE mode is effective

only when the inverter is in STOP mode.

3-57

‧ LOCAL/REMOTE Control 2 (setting : 24)

Remote Control

OFF

Run command and frequency command is performed through control circuit input or RS-485 communication port. (It will be set by the combination of settings of Sn-04 and Sn-05.) The REMOTE-REF

，SEQ LED light is ON.

Local Control

ON

Run command and frequency command is performed through control circuit terminal. The REMOTE-REF

，SEQ LED light is OFF.

‧ To change the operation mode from LOCAL to REMOTE mode is effective

only when the inverter is in STOP mode.

‧ RS-485 Communication Application (Setting : 25)

‧ The multi-function input terminals g ~ j can be used as the extension contact

terminals of PLC with the command communicated through the RS-485 port. (Please refer to the “RS-485 MODBUS/PROFIBUS APPLICATION MANUAL”)

‧ PG-Less Speed Control Action (Setting : 26)

‧ Reset Integration of Speed Control with PG (Setting : 27)

‧ When PG feedback is used, the integral control (to add the PG feedback

compensation) can be disabled or enabled from the external terminals. And, user can use the external terminals to clear the integral value.

frequency command

detected

rotor speed

soft start

limiter

Cn-51

Cn-52

Cn-51, 52

ramp

limit

Cn-47, 49

gain

integral

time

Ts

Cn-48, 50

Fig. 43. PG speed control block diagram

output freq.

(optional)

PG speed feedback

3-58

‧ Frequency UP/DOWN Function (Setting : 28)

‧ The inverter can use either the digital operator or external multi-function input

terminals (terminal i orj) to change the output frequency upward or downward.

‧ By setting the parameters of (Sn-04= 1，Sn-05= 1), firstly the run source and

frequency command is set through the control circuit terminals. Secondly, set the parameter Sn-28 = 28 (terminal i will now have the function “UP”, its original function is disabled). Then, terminal i and j can be used for “UP” and “DOWN” function to control /change the output frequency.

‧ Operation sequence as below:

Control circuit terminal i : UP function ON OFF OFF ON Control circuit terminal j : DOWN function OFF ON OFF ON

Operation status

terminal or

1 2

FWD / REV

ACC (UP)

DEC

(DOWN)

Constant (HOLD)

Constant

(HOLD)

terminal

7

8

U = UP (ACC) status U1 = bounded from upper_limit while ACC D = DOWN (DEC) status D1 = bounded from lower_limit while DEC H = HOLD (Constant) status

UP

DOWN

upper limit

output freq.

lower limit

D1 H D U H HH H D1 H D UD1H D U

U1

Fig. 44. Time chart of output frequency with the UP/DOWN function

‧ Only set through parameter Sn-28 ‧ When the frequency UP/DOWN function is being used, the output frequency

will accelerate to the lower_limit (Cn-19) if a run command is pressed.

‧ If under HOLD state, 4th bit of Sn-68 is set to 1 power supply OFF, the inverter

can remember output frequency as power supply OFF. When resupplying the power and operation command ON, the inverter will run at the remembered output frequency.

‧ Under auto operation mode, UP/DOWN operation is unavailable. ‧ When the UP/DOWN function and jog frequency command are both assigned to

multi-function inputs, the jog frequency command input has the highest priority.

‧ Under UP/DOWN operation, PID is unavailable.

‧ Forced Run (Setting : 29)

‧ Only set through parameter Sn-28. It is for special use (smoke fan, etc.)

3-59

(32) Multi-Function Analog Input Function Selection (Sn-29)

‧ The settings and functions for the multi-function analog input (terminal AUX) are

listed in Table 15.

Table 15 Multi-function analog input function list

Setting Function LCD Display Description (100% output corresponds to 10 V level)

Auxiliary frequency

00

command Frequency command

01

gain (FGAIN) Frequency command bias

02

1 (FBIAS1) Frequency command bias

03

2 (FBIAS2)

04 Torque detection level 1 Tq. Detect Level 1

Overtorque detection

04

level

Output frequency bias

05

(VBIAS) Scaling of ACC/DEC

06

time(TK)

07 DC injection braking DC Brakin current

Stall prevention level

08

during running

PID control reference

09

input

Frequency command

10

lower limit

11 Jump frequency setting4 Freq Jump 4

Auxilary Freq.Cmd. (Max. output frequency)

Instruction gain 1

Cmd. Bias 1

Cmd. Bias 2

Over Tq. Level

Output Voltage Total output voltage= V/F pattern voltage + VBIAS

Acc&Dec Coeff Real ACC/DEC time= ACC/DEC time (Bn-0~24) / TK

Run Still Level

PID Command

Freq. Cmd. Low

Bound

Total gain ＝(Bn-05, Bn-07) ×FGAIN

Total bias ＝(Bn-06, Bn-08) + FBIAS1

Total bias ＝(Bn-06, Bn-08) + FBIAS2

According to analog input voltage (0～10V), change torque detection 1 level (setting of Cn-32 is disabled) According to analog input voltage (0～10V), change overtorque detection level (setting of Cn-32 is

disabled)

According to analog input voltage (0～10V), change the level of DC injection current (0-100％). (inverter rated current=100%, the setting of DC

injection current Cn-15 is disabled ) According to analog input voltage (1.5V～10V), change the level of stall prevention during running (30%～200%)

(inverter rated current=100%, the setting Cn-26 is disabled.) Multi-function analog input (terminal AUX) used as PID control reference input (0~10V). Please refer to “PID CONTROL BLOCK DIAGRAM” on page 3-7. Change the frequency command lower-limit (0-100％)

value according to the then analog input voltage (0~10V) (Max. output frequency (Cn-02) corresponds to the 100% analog output. The actual lower-limit is determined by the maximum of Cn-19 and the value corresponding to the multi-function analog input terminal). Set the jump frequency 4, according to analog input voltage (0~10V), while Cn-20~Cn-23 can be used to set the jump frequency 1~3 and their jump frequency width.

3-60

Teco MA7200 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual