TECO L510-1P2-SH1-N, L510-1P5-SH1-N, L510-201-SH1F-P, L510-2P7-SH1F-P, L510-202-SH1F-P Instruction Manual
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L510s manual
Table of Contents
Chapter 0 Preface…………………………………………………………...
0.1 Preface……………………………………………………….
Chapter 1 Safety Precautions…………………………………………….
1.1 Before Power UP……………………………………………
1.2 During Power UP……………………………………………
1.3 Before Operation……………………………………………
1.4 During Operation……………………………………………
1.5 Inverter Disposal…………………………………………….
Chapter 2 Part Number Definition………………………………………..
Chapter 3 Environment & Installation………………………………......
3.1 Environment…………………………………………………
3.2 Installation……………………………………………………
3.2.1 Installation methods……………………………………
3.2.2 Installation space………………………………………
3.2.3 De-rating curve…………………………………………
3.2.4 Capacitor reforming Guide after long storage………
3.3 Wiring guidelines……………………………………………
3.3.1 Main Considerations........................………………...
3.3.2 Power cables…………………...................................
3.3.3 Control cable selection and wiring…….……………..
3.3.4 Wiring and EMC guidelines…………….…………….
3.3.5 Failure liability………………………………………….
3.3.6 Considerations for peripheral equipment…………...
3.3.7 Ground connection…………………………………...
3.4 Specifications………………………………………………..
3.4.1 Product Specifications………………………………...
3.4.2 General Specifications………………………………..
3.5 Standard wiring……………………………………………..
3.5.1 Single phase(NPN) input……………………………...
3.5.2 Single phase(PNP) input……………………………...
3.5.3 Three phase(NPN) input……………………………...
3.5.4 Three phase(PNP) input………………………………
3.5.5 NPN/PNP selectable models…………………………
3.6 Terminal Description………………………………………..
3.6.1 Description of main circuit terminals…………………
3.6.2 Description of control circuit terminals………………
2.1 Model part number………………………………………….
2.2 Standard Product Specification……………………………
3.5.6 Single / Multi-Pump Dedicated Wiring Diagram
(When 14-00=1)……………………………..…………
0-1
0-1
1-1
1-1
1-1
1-2
1-2
1-2
2-1
2-1
2-2
3-1
3-1
3-3
3-3
3-6
3-9
3-10
3-11
3-11
3-12
3-12
3-13
3-14
3-15
3-16
3-17
3-17
3-19
3-21
3-21
3-22
3-23
3-24
3-25
3-26
3-28
3-28
3-29
I
3.7 Outline Dimensions…………………………………………
3.8 EMC filter Disconnection…………………………………...
Chapter 4 Software Index………………………………………………….
4.1 Keypad Description ………………………………………..
4.1.1 Operator Panel Functions…………………………….
4.1.2 Digital Display Description........................................
4.1.3 Digital Display Setup………………………………….
4.1.4 Example of Keypad Operation ………………………
4.1.5 Operation Control……………………………………...
4.2 Programmable Parameter Groups………………………..
4.3 Parameter Function Description………………………….
Chapter 5 Troubleshooting and Maintenance…………………………
5.1 Error Display and Corrective Action………………………
5.1.1 Manual Reset and Auto-Reset……………………….
5.1.2 Keypad Operation Error Instruction………………….
5.1.3 Special conditions……………………………………..
5.2 General troubleshooting……………………………………
5.3 Troubleshooting of the inverter……………………………
5.3.1 Quick troubleshooting of the inverter………………...
5.3.2 Troubleshooting for OC, OL error displays………….
5.3.3 Troubleshooting for OV, LV error…………………….
5.3.4 The Motor can not run…………………………………
5.3.5 Motor Overheating……………………………………..
5.3.6 Motor runs unbalanced………………………………..
5.4 Routine and periodic inspection…………………………..
5.5 Maintenance…………………………………………………
Chapter 6 Peripheral Components………………………………………
6.1 Reactor Specifications……………………………………..
6.2 Electromagnetic Contactor & No fuse circuit breaker…..
6.2.1 EMC External Filter (C2 Level)……………….……...
6.3 Fuse Specification…………………………………………..
6.4 Fuse Specification(UL Model Recommended)…………..
6.5 Braking Resistor…………………………………………….
6.6 Copy Unit(JN5-CU)……….………………………..………
6.7 Communication option….……………….…………………
6.8 RJ45 to USB connecting Cable (1.8m)……….…………
Appendix 1 L510 Parameters Setting List………………………………..
Appendix 2 Instructions for UL…………………………………………….
Appendix 3 L510 MODBUS Communication protocol………………….
Appendix 4 JN5-CM-USB instruction manual……………………………
Appendix 5 510 series accessories manual……………………………..
3-31
3-36
4-1
4-1
4-1
4-2
4-4
4-6
4-8
4-9
4-29
5-1
5-1
5-1
5-4
5-5
5-6
5-7
5-7
5-9
5-10
5-11
5-12
5-13
5-14
5-15
6-1
6-1
6-1
6-1
6-2
6-2
6-3
6-3
6-4
6-4
App1-1
App2-1
App3-1
App4-1
App5-1
II
Chapter 0 Preface
0.1 Preface
To extend the performance of the product and ensure personnel safety, please read
this manual thoroughly before using the inverter. Should there be any problem in
using the product that cannot be solved with the information provided in the manual,
contact our technical or sales representative who will be willing to help you.
※Precautions
The inverter is an electrical product. For your safety, there are symbols such as
“Danger”, “Caution” in this manual as a reminder to pay attention to safety
instructions on handling, installing, operating, and checking the inverter. Be sure to
follow the instructions for highest safety.
Danger
Caution
Indicates a potential hazard that could cause death or serious
personal injury if misused.
Indicates that the inverter or the mechanical system might be damaged
if misused.
Danger
Risk of electric shock. The DC link capacitors remain charged for five
minutes after power has been removed. It is not permissible to open the
equipment until 5 minutes after the power has been removed.
Do not make any connections when the inverter is powered on. Do not check
parts and signals on circuit boards during the inverter operation.
Do not disassemble the inverter or modify any internal wires, circuits, or
parts.
Ensure that the Inveter Ground terminal is connected correctly.
Caution
Do not perform a voltage test on parts inside the inverter. High voltage can
destroy the semiconductor components.
Do not connect T1, T2, and T3 terminals of the inverter to any AC input
power supply.
CMOS ICs on the inverter’s main board are susceptible to static electricity. Do
not touch the main circuit board.
0-1
Chapter 1 Safety Precautions
1.1 Before Power Up
Danger
Make sure the main circuit connections are correct. Single phase L1(L),L3(N), and Three
phase L1(L),L2,L3(N); 400V : L1,L2,L3 are power-input terminals and must not be mistaken for
T1,T2 and T3. Otherwise, inverter damage can result.
Caution
The line voltage applied must comply with the inverter’s specified input voltage.(See the
nameplate)
To avoid the front cover from disengaging, or other damge do not carry the inverter by its
covers. Support the drive by the heat sink when transporting. Improper handling can damage
the inverter or injure personnel and should be avoided.
To avoid the risk of fire, do not install the inverter on a flammable object. Install on
nonflammable objects such as metal.
If several inverters are placed in the same control panel, provide heat removal means to
maintain the temperature below 50 degree C to avoid overheat or fire.
When disconnecting the remote keypad, turn the power off first to avoid any damage to the
keypad or the inverter.
Installation limitation, -10~50℃ (cooling fan inside model), -10~40℃ (without cooling fan
inside model)
Warning
This product is sold subject to EN 61800-3 and EN 61800-5-1.
In a domestic environment this product may cause radio interference in which
case the user may be required to apply corrective measures.
Caution
Work on the device/system by unqualified personnel or failure to comply with warnings can
result in severe personal injury or serious damage to material. Only suitably qualified
personnel trained in the setup, installation, commissioning and operation of the product should
carry out work on the device/system.
Only permanently-wired input power connections are allowed.
1.2 During Power Up
Danger
When the momentary power loss is longer than 2 seconds, the inverter will not have sufficient
stored power for its control circuit. Therefore, when the power is re-applied, the run operation
of the inverter will be based on the setup of following parameters:
Run parameters. 00-02 or 00-03.
Direct run on power up. Parameter. 07-04 and the status of external run switch,
Note-: the start operation will be regardless of the settings for parameters
07-00/07-01/07-02.
Danger. Direct run on power up.
If direct run on power up is enabled and inverter is set to external run
with the run FWD/REV switch closed then the inverter will restart.
Danger
Prior to use, ensure that all risks and safety implications are considered.
1-1
When the momentary power loss ride through is selected and the power loss is short, the
inverter will have sufficient stored power for its control circuits to function, therefore, when the
power is resumed the inverter will automatically
restart depending on the setup of parameters 07-00 & 07-01.
1.3 Before Operation
Caution
Make sure the model and inverter capacity are the same as that set in parameter 13-00.
Note : On power up the supply voltage set in parameter 01-01 will flash on display
for 2 seconds.
1.4 During Operation
Danger
Do not connect or disconnect the motor during operation. Otherwise, It may cause the inverter
to trip or damage the unit.
Danger
To avoid electric shock, do not take the front cover off while power is on.
The motor will restart automatically after stop when auto-restart function is enabled. In this
case, care must be taken while working around the drive and associated equipment .
The operation of the stop switch is different than that of the emergency stop switch. The stop
switch has to be activated to be effective. Emergency stop has to be de-activated to become
effective.
Caution
Do not touch heat radiating components such as heat sinks and brake resistors.
The inverter can drive the motor from low speed to high speed. Verify the allowable speed
ranges of the motor and the associated machinery.
Note the settings related to the braking unit.
Risk of electric shock. The DC link capacitors remain charged for five minutes after power has
been removed. It is not permissible to open the equipment until 5 minutes after the power has
been removed.
Caution
The Inverter should be used in environments with temperature range from (14-104℉) or (-10
to 40℃) and relative humidity of 95%.
Note: models with fan : -10~50℃ , models without fan : -10~40℃
Danger
Make sure that the power is switched off before disassembling or checking any components.
1.5 Inverter Disposal
Caution
Please dispose of this unit with care as an industrial waste and according to your required local
regulations.
The capacitors of inverter main circuit and printed circuit board are considered as hazardous
waste and must not be burnt.
The Plastic enclosure and parts of the inverter such as the cover board will release harmful
gases if burnt.
1-2
Chapter 2 Part Number Definition
2.1 Model Part Number
Note：
1. 102/1P5/101/2P2/2P5/201/202/203/401/402/403 models need to select digital input type
by code⑦(NPN or PNP input).
2. 205/208/210/405/408/410/415 models need to select digital input type by control terminal,
please refer the wiring diagram of chapter 3.
3. If the pump parallel connection is necessary, please select the model of pump application by
code⑧.
4. Standard type: Built-in BACnet communication, without PUMP parallel function.
PUMP type: Built-in PUMP parallel function, without BACnet communication.
2-1
2.2 Standard Product Specification
Supply
Model
Voltage
(Vac)
L510-1P2-SH1-N
L510-1P5-SH1-N 0.5 0.4
L510-101-SH1-N 1 0.75
1ph,
100~120V
+10%/-15%
L510-2P2-SH1F-P
Frequency
(Hz)
(HP)
(KW)
NPN PNP Built-in None
0.25 0.2
0.25 0.2
◎
◎
◎
L510-2P5-SH1F-P 0.5 0.4
L510-2P7-SH1F-P 0.75 0.55
L510-201-SH1F-P 1 0.75
L510-202-SH1F-P 2 1.5
L510-203-SH1F-P 3 2.2
1ph,
200~240V
L510-2P2-SH1-N 0.25 0.2
+10%/-15%
L510-2P5-SH1-N 0.5 0.4
L510-2P7-SH1-N 0.75 0.55
50/60Hz
L510-201-SH1-N 1 0.75
L510-202-SH1-N 2 1.5
L510-203-SH1-N 3 2.2
L510-2P2-SH3-N
0.25 0.2
L510-2P5-SH3-N 0.5 0.4
L510-201-SH3-N 1 0.75
L510-202-SH3-N 2 1.5
3ph,
◎
◎
◎
◎
◎
◎
◎
◎
◎
◎
200~240V
L510-203-SH3-N 3 2.2
+10%/-15%
L510-205-SH3 5 3.7
L510-208-SH3 8 5.5
L510-210-SH3 10 7.5
L510-401-SH3-N
1 0.75
L510-402-SH3-N 2 1.5
L510-403-SH3-N 3 2.2
◎
◎
◎
◎
◎
◎
◎
L510-401-SH3F-P 1 0.75
L510-402-SH3F-P 2 1.5
L510-403-SH3F-P 3 2.2
L510-405-SH3 5 3.7
L510-408-SH3 8 5.5
3ph,
380~480V
+10%/-15%
50/60Hz
L510-410-SH3 10 7.5
L510-415-SH3 15 11
L510-405-SH3F 05 3.7
L510-408-SH3F 08 5.5
L510-410-SH3F 10 7.5
L510-415-SH3F 15 11
◎
◎
◎
◎
◎
◎
◎
◎
Model Filter
◎
◎
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◎
Short circuit capacity is below 5000A/120V or 5000A/240V or 5000A/480V, for 100~120V models is
120V; 200~240V models is 240V, 380~480V models is 480V.
2-2
Model
(Built-in PUMP
Parallel Function)
L510-1P2-SH1-NP
L510-1P5-SH1-NP 0.5 0.4 ◎ ◎
L510-101-SH1-NP 1 0.75 ◎ ◎
L510-2P2-SH1F-PP
Supply
voltage(Vac)
1ph，
100~120V
+10%/-15%
Frequency
(Hz)
(Hp) (KW)
0.25 0.2 ◎ ◎
0.25 0.2 ◎ ◎
Digital input
model
Filter
NPN PNP NPN PNP
L510-2P5-SH1F-PP 0.5 0.4 ◎ ◎
L510-2P7-SH1F-PP 0.75 0.55 ◎ ◎
L510-201-SH1F-PP 1 0.75 ◎ ◎
L510-202-SH1F-PP 2 1.5 ◎ ◎
L510-203-SH1F-PP 3 2.2 ◎ ◎
1ph，
200~240V
L510-2P2-SH1-NP 0.25 0.2 ◎ ◎
+10%/-15%
L510-2P5-SH1-NP 0.5 0.4 ◎ ◎
L510-2P7-SH1-NP 0.75 0.55 ◎ ◎
50/60Hz
L510-201-SH1-NP 1 0.75 ◎ ◎
L510-202-SH1-NP 2 1.5 ◎ ◎
L510-203-SH1-NP 3 2.2 ◎ ◎
L510-2P2-SH3-NP
0.25 0.2 ◎ ◎
L510-2P5-SH3-NP 0.5 0.4 ◎ ◎
L510-201-SH3-NP 1 0.75 ◎ ◎
L510-202-SH3-NP 2 1.5 ◎ ◎
3ph，
200~240V
L510-203-SH3-NP 3 2.2 ◎ ◎
+10%/-15%
L510-205-SH3P 5 3.7 ◎ ◎ ◎
L510-208-SH3P 8 5.5 ◎ ◎ ◎
L510-210-SH3P 10 7.5 ◎ ◎ ◎
L510-401-SH3-NP
1 0.75 ◎ ◎
L510-402-SH3-NP 2 1.5 ◎ ◎
L510-403-SH3-NP 3 2.2 ◎ ◎
L510-401-SH3F-PP 1 0.75 ◎ ◎
L510-402-SH3F-PP 2 1.5 ◎ ◎
L510-403-SH3F-PP 3 2.2 ◎ ◎
L510-405-SH3P 5 3.7 ◎ ◎ ◎
L510-408-SH3P 8 5.5 ◎ ◎ ◎
3ph，
380~480V
+10%/-15%
50/60Hz
L510-410-SH3P 10 7.5 ◎ ◎ ◎
L510-415-SH3P 15 11 ◎ ◎ ◎
L510-405-SH3FP 05 3.7 ◎ ◎ ◎
L510-408-SH3FP 08 5.5 ◎ ◎ ◎
L510-410-SH3FP 10 7.5 ◎ ◎ ◎
L510-415-SH3FP 15 11 ◎ ◎ ◎
Short circuit capacity is below 5000A/120V or 5000A/240V or 5000A/480V, for 100~120V models is
120V; 200~240V models is 240V, 380~480V models is 480V.
2-3
Chapter 3 Environment & Installation
3.1 Environment
Installation environment has a direct effect on the correct operation and the life expectancy of the
inverter, Install the inverter in an environment complying with the following conditions:
Protection
Protection
class
Operating
temperature
IP20 Open Type
Suitable environment
-10~40°C (-10~50°C with fan) (non-freezing)
If several inverters are installed in the same control panel, ensure
adequate spacing and provide the necessary cooling and ventilation for
successful operation.
Storage
temperature
Relative
Humidity
Altitude
Vibration
-20~60°C
Max 95% (without condensation)
Altitude：Below 1000m (3281ft)
It is required to reduce 2% of inverter
rated current at each additional
100m. The maximum altitude is
3000m
Frequency: 10Hz - 150Hz - 10Hz
Amplitude(0.3mm): 10Hz ≦f ≦57Hz
Acceleration(2G): 57Hz ≦f ≦150Hz
(According to IEC60068-2-6 standard)
Installation site
Install in an environment that will not have an adverse effect on the operation of the unit
and ensure that there is no exposure to areas such as that listed below:-
Direct sunlight, Rain or moisture
Oil mist and salt
Dust, lint fibres, small metal filings and corrosive liquid and gas
Electromagnetic interference from sources such as welding equipment
Radioactive and flammable materials
Excessive vibration from machines such as stamping, punching machines
Add vibration-proof pads if necessary
3-1
Product Overview
Frame 1
Operator
Panel
RS485
port
TM2
terminal
TM1
terminal
Ground
terminal
Frame 2
Operator
Panel
RS485
Frame 3
port
TM2
terminal
TM1
terminal
Ground
terminal
Frame 4
3-2
3.2 Installation
r
r
r
3.2.1 Installation methods
Frame1. Mounting on a flat surface.
Screw: M4
Din rail type installation：
Din rail kit includes a plastic and a metal adaptor plates.
Assembly Steps:-
1) Attach the metal adaptor plate to the inverter base with the screws provided.
2) Attach the plastic Din rail adaptor to the metal adaptor plate.
3) Push the plastic adaptor forward to lock into position.
Disassembly Steps:-
1) Unlock by pushing the snap hooks
2) Retract and remove the plastic Din rail adaptor.
3) Unscrew the metal plate &Remove
Assembly:-
1. Metal plate adapto
3. screws
2. Plastic adapto
Disassembly:-
1. Metal plate adaptor
3. screws
2. Plastic adapto
Snap hooks
Note：
JN5-DIN-L01 (Frame 1 Din rail kit part number), including the following parts
1. Metal plate adaptor
2. Plastic adaptor
3. Chamfer head screw: M3×6
Snap hooks
3-3
Frame 2. Mounting on a flat surface.
Screw: M4
Din rail type installation：
Din rail kit includes a plastic adaptor plate as an attachment for the inverter base.
Refer to Diagram below:-
Assembly:-
Plastic Adaptor plate
Disassembly:-
Snap hook
Middle Snap hook
Snap hook
Din Rail Mounting & Dismounting as shown in the diagram below:-Use a 35mm Din Rail.
Mounting
Dismounting
Plastic adaptor plate.
JN5-DIN-L02 (Frame 2 Din rail kit part number)
3-4
Frame 3. Mounting on a flat surface
M4 螺丝
M4 screw
Frame 4. Mounting on a flat surface
M4 螺丝
M4 screw
3-5
3.2.2 Installation space
Provide sufficient air circulation space for cooling as shown in examples below.
Install the Inverter on surfaces that provide good heat dissipation.
Single unit Installation
Install the inverter verticality to obtain effective cooling.
Fan Fan
12cm
12cm
Side by side Installation
CONTROL
PANEL
Front view
5cm 5cm
Fan
5cm
Side view
Provide the necessary
physical space and cooling
based on the ambient
temperature and the heat
loss in the panel
3-6
Installation for Grounding kit
Grounding kit：
As bellowed diagram, use screw to install EMC metal plate into heatsink.
Frame 1 Frame 2
3-7
Grounding kit option installation diagram and instruction (Example)
Frame 1 Frame 2
1. Grounding kit to be mounted on the drive (earth casing), please follow the diagram to
install .
2. Unshielded power supply lines or cable.
3. Unshielded wires or cable for the output of the relay contacts.
4. Attach and earth the shielding of cables 3 and 4 as close as possible to the drive:
Strip the cable to expose the shielding;
Attach the cable to the plate 1, attaching the clamp on the stripped part of the
shielding.
The shielding must clamped tightly enough to metal sheet to ensure good contact.
5. Shielded power supply cable for connecting motor which connect to earth at both
ends. The shielding must be continuous, and if intermediate terminals are used, they
must be placed in EMC shielded metal boxes.
6. Shielded cable for control-signal wiring. For applications requiring several conductors,
use cables with small cross-section (0.5 mm^2, 20 AWG). For cables 3 and 4, the
shielding must be connected to earth at both ends. The shielding must be continuous,
and if intermediate terminals are used, they must be placed in EMC shielded metal
boxes.
Notice：
● If using external EMC input filter, it must be mounted under the drive and connected
directly to the line supply via an unshielded cable. Link 6 on the drive is then via the
output cable.
● The HF equipotential earth connection between the drive, motor and cable shielding
does not remove the need to connect the PE conductors (green-yellow) to the
appropriate terminals on each device.
3-8
3.2.3 De-rating curve
Curves below show the applicable output current de-rate due to setting of carrier
frequency and the ambient operating temperatures of 40 and 50 degree C.
2P2/2P5/2P7/201 (40℃) 1P2/1P5(40℃)、202/203 (50℃)
208(50℃) 210(50℃)
401/2/3(50℃) 405(50℃)
408(50℃) 410(50℃)
3-9
415(50℃) 101/205(50℃)
Rated Current(In)
100%
5K 10K 16K
Carrier Frequency(Hz)
Note: 101 and 205 type does not need to decrease the current rating in 50 degrees
ambient temperature.
3.2.4 Capacitor reforming Guide after long storage
For correct performance of this product after long storage before use it is important that
Inverter Capacitors are reformed according to the guide below:
Storage
time
≦1year
Between
1-2 years
Apply rated voltage(Note1) of inverter in the normal way
Apply rated voltage of inverter to the product for one hour before using
the inverter
Use a variable AC power supply to
1. Connecting 25% rated voltage of inverter for 30 minutes.
≧2 years
2. Connecting 50% rated voltage of inverter for 30 minutes.
3. Connecting 75% rated voltage of inverter for 30 minutes.
4. Connecting 100% rated voltage of inverter for 210 minutes.
Once the procedures completed, inverter just can be used normally.
Note1：Rated voltage: please refer the rated voltage according to model label of inverter.
Procedure to re-apply voltage
3-10
3.3 Wiring Guidelines
3.3.1 Main considerations
1 Tightening Torque for Screw terminals：Refer to the tables 3-1, when using a
screwdriver or any other suitable tools to make connections.
2 Power terminals:
Single phase : L1 (L), L3 (N)
Three-phase 200V models: L1 (L), L2, L3 (N)
400V models: L1, L2, L3
3 For all cabling use copper wires and the cable size shall be according to the table
below rated at 105 degrees Celsius.
4 Power & Control cable Minimum rated voltage
240V AC system, 300V AC.
480V AC system, 600V AC.
5 Control cables should be separated from the power cables. Do not place them in the
same cable tray or cable trunking to prevent against electrical interference.
Table 3-1
Frame
size
Frame1
Frame2
Frame3
Frame4
Cable Size Tightening torque Cable Size Tightening torque
AWG mm² kgf.cm Ibf.in Nm AWG mm²
22~10 0.34~6
18~8 0.82~8.4 18 15.58 1.76
14~6 2~13.3 24.48 21.24 2.4
6 The maximum RMS symmetrical Current Ratings and voltage are listed as below:
Device Rating
voltage HP
110V 0.2~1 5000A 120V
TM1 TM2
Nm
14 12.15 1.37
12.24 10.62 1.2
kgf.cm Ibf.in
24~12 0.5~2.5 4.08 3.54 0.4
24~12 0.5~2.5 5.1 4.43 0.5
Short circuit Rating Maximum Voltage
220V 0.2~10 5000A 240V
440V 1~15 5000A 480V
7 Electrical ratings of terminals:
Horsepower Power Specification Voltage (Volt) Current(A)
0.25/0.5/1 220~240V
1 100~120V 20
2/3 220~240V 30
1/2/3 380~480V 600 28
5 220~240V 300 45
7.5/10 220~240V 300 65
5.5/7.5 380~480V 600 45
10/15 380~480V 600 65
30
300
3-11
3.3.2 Power Cables.
Supply power cable must be connected to TM1 terminal block, terminals L1(L) and L3(N) for
single phase 200V supply, L1(L), L2, L3(N) for three phase 200V supply and L1, L2, L3 for
three phase 400V supply.
Motor cable must be connected to TM1 terminals. T1, T2, T3.
Warning:- Connection of Supply line cable to terminals T1,T2& T3 will result in serious
damage to the drive components.
Example power connections:- Inverter with dedicated power line.
Power
MCCB
Inverter IM
Install a Supply RFI filter or Isolation transformer when the power source is shared
with other high power electrical equipment as shown below.
MCCB
Inverter IM
Insulation transformer
Power
MCCB
RFI
Filter
Power
Inverter IM
Machine
3.3.3 Control Cable selection and Wiring.
Control cables should be connected to terminal block TM2.
Choose power & Control cables according to the following criteria:-
Use copper wires with correct diameter and temperature rating of 60/75°C.
Minimum cable voltage rating for 200V type inverters should be 300VAC.
Route all cables away from other high voltage or high current power lines
to reduce interference effects.
Machine
Use a twisted pair shielded cable and connect the shield (screen) wire to the ground
terminal at the inverter end only. Cable length should not exceed 50 meters.
Connect the shield to inverter
Shielding sheath
ground terminal
Protective covering
Do not connect this end
3-12
3.3.4 Wiring and EMC guidelines.
For effective interference suppression, do not route power and control cables in the same
conduit or trunking.
To prevent radiated noise, motor cable should be put in a metal conduit. Alternatively an
armored or shielded type motor cable should be used.
For effective suppression of noise emissions the cable armor or shield must be grounded at
both ends to the motor and the inverter ground. These connections should be as short as
possible.
Motor cable and signal lines of other control equipment should be at the least 30 cm apart.
L510s has a built in Class “A” EMC filter to first Environment Restricted. (Category C2).
For some installations such as residential,(Category C1) an optional external Class “B” type
filter will be necessary. Please consult your local supplier.
Typical Wiring.
L1(L)
L3(N)
E
1
2
L1(L)
Drive
T1T2
3
4
5 6
M
L3(N)
T3
E
E
7
PE
8
1.Protective Earth Conductor.
Conductor size for enclosure &
Backplate must comply with the local electrical
standards. Min 10mm².
2.Backplate. Galvanised steel (Unpainted).
3.Ferrite core / Output reactor
ferrite cores can be used to reduce
radiated noise due to long motor cables.
If ferrite core is used loop motor wires, 3 times
round the core. Install core as close to the
inverter as possible
Output reactors provide additional
benefit of reducing dv/dt for protection of motor
windings.
4.Metal Cable clamp. no more than 150mm from
the inverter.
Note: If no enclosure & backplate is used then
connect the cable shield by a good 360 º
termination to the Inverter output terminal E.
5.Screened (Shielded four core cable).
6.Separate Protective Earth wire, routed outside
motor cable separated be at least 100mm.
Note:- this is the preferred method specially
for large output cables and long length.
Multi-core screened (3 core & protective
earth) can be used for small power and short
length.
7.Connect the cable shield by a good
360º termination and connect to the motor
protective earth terminal.
This link must be as short as possible.
8.Motor Earth terminal(Protective Earth).
3-13
3.3.5 Failure liability
Teco bears no responsibility for any failures or damaged caused to the inverter if the
recommendations in this instruction manual have not been followed specifically
points listed below,
If a correctly rated fuse or circuit breaker has not been installed between the power
source and the inverter.
If a magnetic contactor, a phase capacitor, burst absorber and LC or RC circuits have
been connected between the inverter and the motor.
If an incorrectly rated three-phase squirrel cage induction motor has been used
Note:
When one inverter is driving several motors, the total current of all motors running
simultaneously must be less than the rated current of the inverter, and each motor has
to be equipped with a correctly rated thermal overload relay.
3-14
3.3.6 Considerations for peripheral equipment
Power
Circuit
Breaker
& RCD
(
(For detailed information for the above peripheral equipment refer to Chapter 6)
Magnetic
contactor
AC reactor for
power quality
improvement
Input noise
filter
Inverter
Motor
Ensure that the supply voltage is correct.
A molded-case circuit breaker or fused disconnect
must be installed between the AC source and the
inverter
Use a molded-case circuit breaker that conforms to
the rated voltage and current of the inverter.
Do not use the circuit breaker as the run/stop switch
for the inverter.
Residual Current Circuit Breaker(RCD)
Current setting should be 200mA or above and the
operating time at 0.1 second or longer to prevent
malfunctions.
Normally a magnetic contactor is not needed.
A contactor can be used to perform functions such
as external control and auto restart after power
failure.
Do not use the magnetic contactor as the run/stop
switch for the inverter.
When a 200V/400V inverter with rating below 15KW
is connected to a high capacity power source
(600kVA or above) then an AC reactor can be
connected for power factor improvement and
reducing harmonics.
L510 inverter has a built-in filter to Class “A” first
Environment. (CategoryC2)
To satisfy the required EMC regulations for your
specific application you may require an additional
EMC filter.
Connect the single phase power to Terminals, L1(L)
& L3(N) and three phase power to Terminals :
(200V : L1(L),L2,L3(N) or 400V : L1,L2,L3)
Warning! Connecting the input terminals T1, T2,
and T3 to AC input power will damage the inverter.
Output terminals T1, T2, and T3 are connected to U,
V, and W terminals of the motor.
To reverse the motor rotation direction just swap
any two wires at terminals T1, T2, and T3.
Ground the Inverter and motor correctly.
Ground Resistance for 200V power<100 Ohms.
Three-phase induction motor. Voltage drop on motor
due to long cable can be calculated.
Volts drop should be < 10%.
Phase-to-phase voltage drop (V) =
3 ×resistance of wire (Ω/km)×length of line
(m)×current×10
-3
3-15
3.3.7. Ground connection
Inverter Ground terminal must be connected to installation ground correctly and
according to the required local wiring regulations.
Ground cable size must be according to the required local wiring
regulations. Ground connection should be as short as possible.
Do not share the ground of the inverter with other high current loads (Welding
machine, high power motors). Ground each unit separately.
Ensure that all ground terminals and connections are secure
Do not make ground loops when several inverters share a common ground point.
Note: Please leave at least 5cm while installing inverter side by side in order to provide
enough cooling space.
(a) Correct (b) Correct (c) Incorrect
3-16
3.4 Specifications
3.4.1 Product Specifications
100V Class : Single phase
Model :
L510-□□□-SH1-N(P)/P(P)
Horse power (HP)
Suitable motor capacity (kW)
Rated output current (A)
Rated capacity (kVA)
Input voltage range(V)
Output voltage range(V)
Input current (A)*
Weight(Kg)
Allowable momentary power loss time (s)
Enclosure
200V Class : Single phase. F : Standards for built-in filter
Model :
L510-□□□-SH1X-N(P)/P(P)
1P2 1P5 101
0.25 0.5 1
0.2 0.4 0.75
1.8 2.6 4.3
0.68 1.00 1.65
Single Phase : 100~120V(+10%-15%),50/60HZ
Three phase 0~ 24 0V
9.5 13 19
0.9 0.9 1.4
1.0 1.0 1.0
2P2 2P5
2P7
IP20
201 202 203
Horse power (HP)
Suitable motor capacity (kW)
Rated output current (A)
Rated capacity (kVA)
Input voltage range(V) Si n gle P has e : 200~240V(+10%-15%),50/60HZ
Output voltage range(V) Three phase 0~ 24 0V
Input current (A)
Weight(kG)
Weight with filter(kG)
Allowable momentary power loss time (s)
Enclosure
200V Class : Three phase
Model :
L510-□□□-SH3-N(P)/P(P)
Horse power (HP)
Suitable motor capacity (kW)
Rated output current (A)
Rated capacity (kVA)
Input voltage range(V) Three phase : 200 ~ 240 V (+1 0% -15 % ),5 0 /60 H Z
Output voltage range(V) Three phase 0~ 24 0V
Input current (A)
0.25 0.5
0.2 0.4
1.8 2.6
0.68 1.00
4.9 7.2
0.9 0.9 0.9
1.0 1.0 1.0
1.0 1.0
0.75
0.55
3.4
1.30
9
1.0
1 2 3
0.75 1.5 2.2
4.3 7.5 10.5
1.65 2.90 4.00
11 15.5 21
0.9 1.4 1.4
1.0 1.5 1.5
1.0 2.0 2.0
IP20
2P2 2P5 201 202 203
0.25 0.5 1 2 3
0.2 0.4 0.75 1.5 2.2
1.8 2.6 4.3 7.5 10.5
0.68 1.00 1.65 2.90 4.00
3.0 4.0 6.4 9.4 12.2
Weight(kG)
Allowable momentary power loss time (s)
Enclosure
0.9 0.9 0.9 1.4 1.4
1.0 1.0 1.0 2.0 2.0
IP20
3-17
Model :
L510-□□□-SH3(P)
Horse power (HP)
Suitable motor capacity (kW)
Rated output current (A)
Rated capacity (kVA)
205 208 210
5 7.5 10
3.7 5.5 7.5
17.5 26 35
6.67 9.91 13.34
Input voltage range(V)*
Output voltage range(V)
Input current (A)
Weight(kG)
Allowable momentary power loss time (s)
Enclosure
Three phase : 200~240V (+10%-15%),50/60HZ
19.3 28.6 38.5
2.2 6.3 6.3
2.0 2.0 2.0
400V Class : Three phase. F : Standards for built-in filter
Model :
L510-□□□-SH3-N(P)/P(P)
401 402 403
L510-□□□-SH3F-P(P)
Horse power (HP)
Suitable motor capacity (kW)
Rated output current (A)
Rated capacity (kVA)
Input voltage range(V) Th r ee Ph ase : 380~480V (+10%-15%),50/60HZ
Output voltage range(V) Three phase 0~ 48 0V
Input current (A)
Weight(kG)
Weight with filter(kG)
Allowable momentary power loss time (s)
Enclosure
*The input current is calculated value at full rated output current.
1 2 3
0.75 1.5 2.2
2.3 3.8 5.2
1.7 2.9 4.0
4.2 5.6 7.3
1.4 1.4 1.4
1.5 1.5 1.5
2.0 2.0 2.0
Model :
L510-□□□-SH3(P)
L510-□□□-SH3F(P)
Horse power (HP)
Suitable motor capacity (kW)
Rated output current (A)
Rated capacity (kVA)
Input voltage range(V)
Output voltage range(V)
Input current (A)
Weight(kG)
Weight with filter(kG)
Allowable momentary power loss time (s)
Enclosure
F : Built-in EMC filter.
405 408 410 415
5 7.5 10 15
3.7 5.5 7.5 11
9.2 13.0 17.5 24
7.01 9.91 13.34 18.29
Three Phase :380~480V (+10%-15%),50/60HZ
Three Phase 0~480V
10.1 14.3 19.3 26.4
2.2 2.2 6.3
2.4 2.4 6.3
2 2 2 2
Three phase 0~ 24 0V
IP20
IP20
6.3
6.3
IP20
3-18
3.4.2 General Specifications
Control Mode
Frequency
Run
Main Controls
Display
RProtective
Functions
Item
Range 0.01~599.00Hz
Speed accuracy
(100% torque)
Starting Torque
Setting resolution
Setting
Frequency limit
Operation set
V / F curve setting
Carrier frequency
Acceleration and
deceleration control
Multifunction input
Multifunction output
Multifunction analog
output
Main features
LED
LED Status Indicator
Overload Protection
Over voltage 100V/200V : Over 410V, 400V : Over 820V
Under voltage 100V/200V : Under 190V, 400V : Under 380V
Momentary Power Loss
Restart
Stall Prevention
L510s
V/F Control + SLV control
V/F: 3%
SLV: 1%
V/F: 3Hz / 100%
SLV: 3Hz / 150%
Digital input : 0.01Hz
Analog input : 0.015Hz/60Hz
Keypad : Set directly with▲▼ keys or the VR (Potentiometer)
on the keypad
External Input Terminals:
AVI(0/2~10V), ACI(0/4~20mA) analog input
Multifunction input up/down function(Group3)
Setting frequency by Communication method.
Lower and upper frequency limits, 3 -skip frequency settings.
Keypad run, stop button
External terminals:
Multi- operation-mode 2 / 3 wire selection
Jog operation
Run signal by communication method.
6 fixed curve and one customized curve
1~16kHz(default 5kHz)
2 off Acc / dec time parameters, 4 off S curve parameters.
19 functions (refer to description on group3)
5 points, Frame1/2 : NPN&PNP by separate models
Frame 3/4 : NPN&PNP switchable
16 functions (refer to description on group3)
5 functions (refer to description on group4), 1 point (0~10V)
Overload Detection, 8 Preset speeds, Auto-run, Acc/Dec
Switch (2 Stages), Main/Alt run Command select, Main/Alt
Frequency Command select, PID control, torque boost, V/F
start Frequency ,Fault reset. (PUMP application model built-in
multi-pump parallel connection function.)
Display: parameter/parameter value/frequency/line speed/DC
voltage/output voltage/output current/PID feedback/input and
output terminal status/Heat sink temperature/Program
Version/Fault Log.
For run/stop/forward and reverse.
Integrated motor and Inverter overload protection.
(150% rated current for 60sec, every 10 minutes)
Inverter auto-restart after a momentary power loss.
Stall prevention for Acceleration/ Deceleration/ and
continuous Run.
3-19
Short-circuit output
terminal
Grounding Fault Electronic Circuit Protection
Additional protective
functions
International Certification
Communication
Operating temperature -10~50°C(with fan), -10~40°C(without fan)
Storage temperature -20~60°C
Humidity Under 95%RH (no condensation)
Vibration
Environment
EMC Compliance
LVD Compliance EN 61800-5-1
Electrical Safety UL508C
Protection level IP20
Electronic Circuit Protection
heatsink over temperature protection, Auto carrier frequency
reduction with temperature rise, fault output, reverse prohibit,
Number of auto restart attempts, Parameter lock, over
voltage protection(OVP), motor PTC over-temperature
protection
CE/UL/cUL/RCM
RS485 (Modbus) built in, with one to one or one to many
control.
Built-in BacNet communication.
(PUMP application model without BACnet communication)
Profibus, DeviceNet, CANopen, TCP/IP by gateways.
Frequency: 10Hz - 150Hz - 10Hz
Amplitude(0.3mm): 10Hz ≦f ≦57Hz
Acceleration(2G): 57Hz ≦f ≦150Hz
(According to IEC60068-2-6 standard)
EN61800-3, First Environment
(Use of the optional grounding kit is recommended to
achieve compliance.).
3-20
3.5 Standard wiring
3.5.1 Single phase (NPN) input
1:Data+
2:Data3:Data+
4:Reserved
5:Reserved
6:Data7:5V
8:GND
Model:
100V : L510-1P2-SH1-N(P), L510-1P5-SH1-N(P), L510-101-SH1-N(P)
200V : L510-2P2-SH1(F)-N(P), L510-2P5-SH1(F)-N(P), L510-2P7-SH1(F)-N(P)
L510-201-SH1(F)-N(P), L510-202-SH1(F)-N(P), L510-203-SH1(F)-N(P)
3-21
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