TECO e510 series Instruction Manual

I

Table of Contents

Preface

0-1

Chapter 1 Safety Precautions

1-1

1.1 Before Power UP

1-1

1.2 During Power UP

1-2

1.3 Before Operation

1-2

1.4 During Operation

1-2

1.5 Inverter Disposal

1-3

Chapter 2 Model Description

2-1

2.1 Nameplate Data

2-1

2.2 Model Identification

2-1

2.3 Standard Product Specification

2-2

Chapter 3 Environment & Installation

3-1

3.1 Environment

3-1

3.2 Installation

3-3

3.2.1 Installation method

3-3

3.2.2 Installation space

3-21

3.2.3 De-rating curves

3.2.4 Capacitor reforming Guide after long storage

3-22

3.3 Wiring guidelines

3-23

3.3.1 Power Cables

3-23

3.3.2 Control Cable selection and Wiring

3-23

3.3.3 Wiring and EMC guidelines

3-24

3.3.4 Failure liability

3-25

3.3.5 Considerations for peripheral equipment

3-26

3.3.6 Ground connection

3-27

3.3.7 Inverter exterior

3-28

3.4 Specifications

3-37

3.4.1 Product Specifications

3-37

3.4.2 General Specifications

3-39

3.5 Standard wiring

3-41

3.5.1 Single phase

3-41

3.5.2 Single/ Three phase

3-42

3.5.3 Three phase

3-43

3.6 Terminal Description

3-44

3.6.1 Description of main circuit terminals

3-44

3.6.2 Control circuit terminal description

3-46

3.7 Outline Dimensions

3-48

3.7.1 IP20/NEMA1 dimensions

3-48

3.7.2 IP66/NEMA4X dimensions

3-58

3.8 EMC filter disconnection

3-61

3.9 The Dimension and Installation of Operator panel

3-62

3.9.1 Description of dimension and installation

3-62

II

3.9.2 Description of Protective Cover

3-64

Chapter 4 Software Index

4-1

4.1 Keypad Description

4-1

4.1.1 Operator Panel Functions

4-1

4.1.2 Digital display Description

4-2

4.1.3 Digital display setup

4-4

4.1.4 Example of Keypad Operation

4-5

4.1.5 Operation Control

4-7

4.2 Programmable Parameter Groups

4-8

4.3 Parameter Function Description

4-28

4.4 Specification Description on Built-in PLC Function

4-81

4.4.1 Basic Instruction Set

4-81

4.4.2 Function of Basic Instructions

4-82

4.4.3 Application Instructions

4-83

Chapter 5 Troubleshooting and Maintenance

5-1

5.1 Error Display and Corrective Action

5-1

5.1.1 Manual Reset and Auto-Reset

5-1

5.1.2 Keypad Operation Error Instruction

5-3

5.1.3 Special conditions

5-4

5.2 General troubleshooting

5-5

5.3 Troubleshooting of the Inverter

5-6

5.3.1 Quick troubleshooting of the Inverter

5-6

5.3.2 Troubleshooting for OC, OL error displays

5-8

5.3.3 Troubleshooting for OV, LV error

5-9

5.3.4 Motor not running

5-10

5.3.5 Motor Overheating

5-11

5.3.6 Motor runs unbalanced

5-12

5.4 Routine and periodic inspection

5-13

5.5 Maintenance

5-14

Chapter 6 Peripheral Components

6-1

6.1 Reactor Specifications

6-1

6.2 Electromagnetic Contactor circuit breaker

6-1

6.3 Fuse Specification

6-2

6.4 Fuse Specification(UL Model Recommended)

6-2

6.5 Brake Resistor

6-3

6.6 Noise filter

6-4

Appendix 1

Instructions for UL

App1-1

Appendix 2

E510 Parameter Setting List

App2-1

Appendix 3

E510 MODBUS Communication protocol

App3-1

Appendix 4

E510 PLC Communication protocol

App4-1

Appendix 5

JN5-CM-USB instruction manual

App5-1

Appendix 6

510 series accessories manual

App6-1

0-1

Preface

To extend the performance of the product and ensure personnel safety, please read this manual thoroughly before using the inverter. Should there be any problem in using the product that cannot be solved with the information provided in the manual, contact Our’s technical or sales representative who will be willing to help you.

※Precautions

The inverter is an electrical product. For your safety, there are symbols such as “Danger”, “Caution” in this manual as a reminder to pay attention to safety instructions on handling, installing, operating, and checking the inverter. Be sure to follow the instructions for highest safety.

Danger

Indicates a potential hazard that could cause death or serious personal injury if misused.

Caution

Indicates that the inverter or the mechanical system might be damaged if misused.

Danger

 Risk of electric shock. The DC link capacitors remain charged for five

minutes after power has been removed. It is not permissible to open the equipment until 5 minutes after the power has been removed.

 Do not make any connections when the inverter is powered on. Do not check

parts and signals on circuit boards during the inverter operation.

 Do not disassemble the inverter or modify any internal wires, circuits, or

parts.

 Ensure that the Inveter Ground terminal is connected correctly.

Caution

 Do not perform a voltage test on parts inside the inverter. High voltage can

destroy the semiconductor components.

 Do not connect T1, T2, and T3 terminals of the inverter to any AC input power

supply.

 CMOS ICs on the inverter’s main board are susceptible to static electricity. Do

not touch the main circuit board.

1-1

Chapter 1 Safety Precautions

1.1 Before Power Up

Danger

 Make sure the main circuit connections are correct Single phase L1(L),L3(N),

Three phase L1(L),L2,L3(N) are power-input terminals and must not be mistaken for T1,T2 and T3. Otherwise, inverter damage can result.

Caution

 The line voltage applied must comply with the inverter’s specified input

voltage.(See the nameplate)

 To avoid the front cover from disengaging, or other damge do not carry the

inverter by its covers. Support the drive by the heat sink when transporting. Improper handling can damage the inverter or injure personnel and should be avoided.

 To avoid the risk of fire, do not install the inverter on a flammable object.Install on

nonflammable objects such as metal.

 This product provides the 24V for internal use only, do not use as the power

supply sources for other external components, such as sensors, electronic components ... etc., otherwise it will cause adverse situation.

 When disconnecting the remote keypad, turn the power off first to avoid any

damage to the keypad or the inverter.

Caution

 This product is sold subject to EN 61800-3 and EN 61800-5-1.

In a domestic environment this product may cause radio interference in which case the user may be required to apply corrective measures.

 Motor over temperature protection is not provided.

Caution

 Work on the device/system by unqualified personnel or failure to comply with

warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system.

 Only permanently-wired input power connections are allowed.

1-2

1.2 During Power Up

Danger

 When the momentary power los s is longer than 2 seconds, the inverter will not

have sufficient stored power for its control circuit. Therefore, when the power is re-applied, the run operation of the inverter will be based on the setup of following parameters:

 Run parameters. 00-02 or 00-03.  Direct run on power up. Parameter. 07-04 and the status of external run

switch,

Note-: the start operation will be regardless of the settings for parameters 07-00/07-01/07-02.

Danger. Direct run on power up.

If direct run on power up is enabled and inverter is set to external run with the run FWD/REV switch closed then the inverter will restart.

Danger

Prior to use, ensure that all risks and safety implications are considered.

 When the momentary power loss ride through is selected and the power loss is

short, the inverter will have sufficient stored power for its control circuits to function, therefore,when the power is resumed the inverter will automatically restart depending on the setup of parameters 07-00 & &- 7-01.

1.3 Before Operation

Caution

 Make sure the inverter model and rating are the same as that set in parameter

13-00.

Note :On power up the supply voltage set in parameter 01-01 will flash on the display for 2 seconds.

1.4 During Operation

Danger

 Do not connect or disconnect the motor during operation. Otherwise, It may

cause the inverter to trip or damage the unit.

1-3

Caution



Do not touch heat radiating components such as heat sinks and brake resistors.

 The inverter can drive the motor from low speed to high speed. Verify the

allowable speed ranges of the motor and the associated machinery.

 Risk of electric shock. The DC link capacitors remain charged for five minutes

after power has been removed. It is not permissible to open the equipment until 5 minutes after the power has been removed.

Caution

 The Inverter should be used in environments with temperature range from

(14-104°F) or (-10 to 50°C)* and relative humidity of 95%.

* IP20 : -10 ~ 50 °C without stick on type dust cover.

NEMA1 : -10 ~ 40 °C with stick on type dust cover.

Danger

 Make sure that the power is switched off before disassembling or checking any

components.

1.5 Inverter Disposal

Caution

Please dispose of this unit with care as an industrial waste and according to your required local regulations.

 The capacitors of inverter main circuit and printed circuit board are considered as

hazardous waste and must not be burnt.

 The plastic enclosure and parts of the inverter such as the cover board will

release harmful gases if burnt.

Danger

 To avoid electric shock, do not take the front cover off while power is on.  The motor will restart automatically after stop when auto-restart function is

enabled. In this case, care must be taken while working around the drive and associated equipment .

 The operation of the stop switch is different than that of the emergency stop

switch. The stop switch has to be activated to be effective. Emergency stop has to be de-activated to become effective.

2-1

Chapter 2 Model Description

2.1 Nameplate Data

2.2 Model Identification

E510 - 2 P5 - H 1 F N4S

Power supply 1： Single phase 3： Three phase

Specification H：Standard Type

Supply voltage 2：200V Class 4：400V Class

Horsepower 200V Class P5: 0.5 HP 01: 1 HP 02: 2 HP 03: 3 HP 05: 5 HP 08: 8 HP 10: 10 H P 15 : 15 HP 20: 20 H P 400V Class 01: 1 HP 02: 2 HP 03: 3 HP 05: 5 HP 08: 8 HP 10: 10 H P 15: 15 H P 20: 20 H P 25: 25 H P

EMC Filter F ：Built-in Blank：None

Structure： N4S: IP66/Built-in VR+Switch N4：IP66 N4R：IP66/Built-in V R Blank：IP20

E510–4 20–H 3 F PT

PT: footprint type filter

2-2

2.3 Standard Product Specification

IP20 / NEMA 1 Type

Model

Supply

voltage (Vac)

(HP) (KW)

Filter

Frame

Size

V X

E510-2P5-H1F

1 ph,

200~240V

(+10%-15%)

50/60 Hz

0.5 0.4

◎

1

E510-201-H1F 1 0.75

◎

1

E510-202-H1F 2 1.5

◎

2

E510-203-H1F 3 2.2

◎

2

E510-2P5-H

1 & 3 ph,

200~240V

(+10%-15%)

50/60 Hz

0.5 0.4

◎

1

E510-201-H 1 0.75

◎

1

E510-202-H 2 1.5

◎

2

E510-203-H 3 2.2

◎

2

E510-202-H3

3ph,

200~240V

(+10%-15%)

50/60 Hz

2 1.5

◎

1

E510-205-H3 5 3.7

◎

2

E510-208-H3 7.5 5.5

◎

3

E510-210-H3 10 7.5

◎

3

E510-215-H3 15 11

◎

4

E510-220-H3 20 15

◎

4

E510-401-H3F

3ph,

380~480V

(+10%-15%)

50/60 Hz

1 0.75

◎

1

E510-401-H3 1 0.75

◎

1

E510-402-H3F 2 1.5

◎

1

E510-402-H3 2 1.5

◎

1

E510-403-H3F 3 2.2

◎

2

E510-403-H3 3 2.2

◎

2

E510-405-H3F 5 3.7

◎

2

E510-405-H3 5 3.7

◎

2

E510-408-H3F 7.5 5.5

◎

3

E510-408-H3 7.5 5.5

◎

3

E510-410-H3F 10 7.5

◎

3

E510-410-H3 10 7.5

◎

3

E510-415-H3F 15 11

◎

3

E510-415-H3 15 11

◎

3

E510-420-H3FPT 20 15

◎

4

E510-420-H3F 20 15

◎

4

E510-420-H3 20 15

◎

4

E510-425-H3F 25 18.5

◎

4

E510-425-H3FPT 25 18.5

◎

4

E510-425-H3 25 18.5

◎

4

V : Built-in X : None

2-3

IP66 / NEMA 4X Type

Model

Supply

voltage

(Vac)

HP (KW)

Filter VR Switch

Frame

Size

V X V X V X

E510-2P5-H1FN4S

1 ph

200~240V

+10%-15%

50/60Hz

0.5 0.4

◎

1

E510-201-H1FN4S 1 0.75

◎

1

E510-202-H1FN4S 2 1.5

◎

2

E510-203-H1FN4S 3 2.2

◎

2

E510-2P5-HN4R

1 & 3 ph

200~240V

+10%-15%

50/60Hz

0.5 0.4

◎ ◎

◎

1

E510-201-HN4R 1 0.75

◎ ◎

◎

1

E510-202-HN4R 2 1.5

◎ ◎

◎

2

E510-203-HN4R 3 2.2

◎ ◎

◎

2

E510-205-H3N4

3 ph

200~240V

+10%-15%

50/60Hz

5 3.7

◎

2

E510-208-H3N4 7.5 5.5

◎

3

E510-210-H3N4 10 7.5

◎

3

E510-215-H3N4 15 11

◎

3

E510-220-H3N4 20 15

◎

3

E510-401-H3FN4S

3 ph

380~480V

+10%-15%

50/60Hz

1 0.75

◎

1

E510-401-H3N4 1 0.75

◎

1

E510-402-H3FN4S 2 1.5

◎

1

E510-402-H3N4 2 1.5

◎

1

E510-403-H3FN4S 3 2.2

◎

2

E510-403-H3N4 3 2.2

◎

2

E510-405-H3FN4S 5 3.7

◎

2

E510-405-H3N4 5 3.7

◎

2

E510-408-H3FN4S 7.5 5.5

◎

3

E510-408-H3N4 7.5 5.5

◎

3

E510-410-H3FN4S 10 7.5

◎

3

E510-410-H3N4 10 7.5

◎

3

E510-415-H3FN4S 15 11

◎

3

E510-415-H3N4 15 11

◎

3

E510-420-H3N4 20 15

◎

3

E510-425-H3N4 25 18.5

◎

3

V : Built-in X : None

3-1

Chapter 3 Environment & Installation

3.1 Environment

Installation environment has a direct effect on the correct operation and the life expectancy of the inverter, Install the inverter in an environment complying with the following conditions:

Protection

Protection class

IP20 / NEMA 1 & IP66 / NEMA 4X (Depending on models)

Suitable Environment

Operating

temperature

IP20 / NEMA 1 type: –10 ~ 50℃ inside distributor (without sticker on dust cover.),

–10 ~ 40℃ outside distributor (with sticker on dust cover.).

IP66 / NEMA 4X type:

-10~50°C

If several inverters are installed in the same Operator panel, ensure adequate spacing and provide the necessary cooling and ventilation for successful operation.

Storage

temperature

-20～60°C

Relative

Humidity

Max 95% (without condensation) Notice prevention of inverter freezing up.(Compliance with IEC 60068-2-78).

Shock

1G. (9.8m/s²) for 20Hz and below.

0.6G (5.88m/s²) from 20Hz to 50Hz (Compliance with IEC 60068-2-6)

Installation site

Install in an environment that will not have an adverse effect on the operation of the unit and ensure that there is no exposure to areas such as that listed below:-

 Direct sunlight, Rain or moisture.  Oil mist and salt  Dust, lint fibbers, small metal filings and Corrosive liquid and gas.  Electromagnetic interference from sources such as welding equipment.  Radioactive and flammable materials.  Excessive vibration from machines such as stamping, punching machines.

add a vibration-proof pads if necessary.

Tightening torque for terminals

Model

TM1 TM2

Cable Size Tightening torque Cable Size Tightening torque

AWG mm² kgf.cm Ibf.in Nm AWG mm² kgf.cm Ibf.in Nm

Frame1 20~12 0.52~3.33

10.20

0.006 1.0

26~14 0.13~2.08

8.16

0.005 0.8

Frame2 18~8 0.81~8.37

18.35

0.010 1.8

Frame3 14~6 2.08~13.30

24.47

0.014 2.4

Frame4 4~3 21.15~26.67

3-2

Electrical ratings of terminals

Model Horsepower Power Specification Voltage (Volt) Current(A)

Frame1

0.5/1 200V~240V 600 20

1/2 380V~480V

Frame2

2/3/5 200V~240V

600 45

3/5 380V~480V

Frame 3/4

7.5/10/15/20 200V~240V 600 65

7.5/10/15/20/25 380V~480V 600 100

The maximum rms symmetrical short circuit ratings are as follows.

Device Rating

Short circuit

Rating(A)

Maximum

Voltage (Volt)

voltage HP

220V 0.5~20 5000 240

440V 1~25 5000 480

3-3

3.2 Installation

3.2.1 Installation method

3.2.1.1 IP20 / NEMA 1 standard installation

(a)Single/Three phase: 200V 0.5~1HP; Single phase: 200V 0.5~1HP; Three phase: 200V 2HP; 400V 1~2HP;

Frame1 Frame1(NEMA1)

(b)Single/Three phase: 200V 2~3HP; Single phase: 200V 2~3HP; Three phase: 200V 5HP; 400V 3~5HP;

Frame2

Frame2(NEMA1)

Screw M4

3-4

(c)Three phase: 200V 7.5~10HP; 400V 7.5~15HP;

Frame3

Frame3(NEMA1)

Screw M4

3-5

(d)Three phase: 200V 15~20HP; 400V 20~25HP;

Frame4

Frame4(NEMA1)

Screw M5

3-6

(e) Three phase: 400V 20~25HP; (With Fliter Models)

Frame4

（f）400V 20~25HP; (with filter) (E510-420-H3FPT/ E510-425-H3FPT)

M5 螺丝 M5 螺丝

Screw M5 Screw M5

Screw M5

3-7

3.2.1.2 IP66/NEMA 4X standard installation

(a)Single/Three phase : 200V 0.5~1HP ; Single phase : 200V 0.5~1HP; Three phase : 200V 2HP ; 400V 1~2HP ;

(b)Single / Three phase: 200V 2~3HP ; Single phase : 200V 2~3HP ; Three phase : 200V5HP ; 400V 3~5HP ;

Screw M5

Screw M6

3-8

(c) Three phase : 200V 8~20HP ; 400V 8~25HP ;

Screw M6

3-9

Disassembly and assembly steps, As follows:  IP20 / NEMA 1

(a)Single/Three phase: 200V 0.5~1HP; Single phase: 200V 0.5~1HP; Three phase: 200V 2HP; 400V 1~2HP;

Frame1

Step1: Loosen the screw Step2: Remove the terminal cover

Step3: Wire&Re-install the cover Step4: Tighten the screws

3-10

Frame 1(NEMA1)

Step1: Loosen the screw Step2: Remove the terminal cover

Step3: Wire&Re-install the cover Step4: Tighten the screws