TECO E510-203-SH1F, E510-2P5-SH1F, E510-202-SH3, E510-205-SH3, E510-2P5-SH Instruction Manual

...

E510s Instruction Manual

Table of Contents

Chapter 0 Preface ....................................................................................................... 0-1

0.1 Preface ..................................................................................................................... 0-1

Chapter 1 Safety Precautions .............................................................................. 1-1

1.1 Before Power Up..................................................................................................... 1-1

1.2 During Power Up .................................................................................................... 1-1

1.3 Before Operation ................................................................................................... 1-2

1.4 During Operation .................................................................................................. 1-3

1.5 Maintenance, Inspection and Replacement ................................................... 1-3

1.6 Disposal of the Inverter ....................................................................................... 1-4

Chapter 2 Model Description ............................................................................. 2-1

2.1 Nameplate Data ...................................................................................................... 2-1

2.2 Model Identification ............................................................................................. 2-1

2.2.1 Invrter Model Name Identification ........................................................... 2-1

2.2.2 Invrter Product Name Identification ........................................................ 2-2

2.3 Standard Product Specification .......................................................................... 2-3

Chapetr 3 Environment & Installation ............................................................ 3-1

3.1 Environment ............................................................................................................ 3-1

3.2 Installation ............................................................................................................... 3-5

3.2.1 Installation method ...................................................................................... 3-5

3.2.2 Installation space ........................................................................................ 3-12

3.2.3 External view ................................................................................................ 3-13

3.3 Wiring Guidelines ................................................................................................. 3-18

3.3.1 Power cables ................................................................................................ 3-18

3.3.2 Control cable selection and wiring ......................................................... 3-19

3.3.3 Wiring and EMC guidelines ...................................................................... 3-20

3.3.4 Failure liability .............................................................................................. 3-21

3.3.5 Considerations for peripheral equipment ............................................ 3-22

3.3.6 Ground connection ..................................................................................... 3-23

3.3.7 Single / Multi Pump Dedicated Wiring Diagram ................................ 3-24

3.4 Specifications ........................................................................................................ 3-27

3.4.1 Product specifications ............................................................................... 3-27

3.4.2 General specifications ................................................................................ 3-31

3.4.3 De-rating curve ............................................................................................ 3-32

3.4.4 Capacitor reforming guide after long storage .................................... 3-36

3.5 Standard Wiring ................................................................................................... 3-37

3.6 Terminal description ........................................................................................... 3-38

3.6.1 Description of main circuit terminal ....................................................... 3-38

3.6.2 Description of control circuit terminal .................................................. 3-40

3.7 Outline dimensions .............................................................................................. 3-42

3.8 EMC filter disconnection .................................................................................... 3-50

3.9 The dimensions and installation of operator panel .................................... 3-51

3.9.1 Description of dimension and installation ........................................... 3-51

3.9.2 Description of protective cover ............................................................... 3-52

Chapter 4 Software Index ....................................................................................... 4-1

4.1 Keypad description ................................................................................................ 4-1

4.1.1 Operator panel functions ............................................................................ 4-1

4.1.2 Digital display description .......................................................................... 4-2

4.1.3 LED display setup .......................................................................................... 4-4

4.1.4 Example of keypad operation .................................................................... 4-6

4.1.5 Operation control ......................................................................................... 4-8

4.1.6 LCD keypad ..................................................................................................... 4-9

4.1.7 Keypad menu structure ............................................................................. 4-10

4.1.8 Monitoring mode ........................................................................................ 4-11

4.1.9 Programming mode ................................................................................... 4-12

4.1.10 Auto-tune mode ....................................................................................... 4-14

4.2 Parameters ............................................................................................................. 4-16

4.3 Description of parameters ................................................................................. 4-61

4.4 Built-in PLC function .......................................................................................... 4-242

4.4.1 Basic command ......................................................................................... 4-242

4.4.2 Basic command function ......................................................................... 4-243

4.4.3 Application functions ............................................................................... 4-245

Chapter 5 Troubleshooting and Fault Diagnostics ................................... 5-1

5.1 General ...................................................................................................................... 5-1

5.1.1 Fault detection function .............................................................................. 5-1

5.2 General troubleshooting .................................................................................... 5-14

5.3 Troubleshooting of the inverter ....................................................................... 5-15

5.3.1 Quick troubleshooting of inverter .......................................................... 5-15

5.3.2 Troubleshooting for OC、OL error display .......................................... 5-17

5.3.3 Troubleshooting for OV、LV error display ........................................... 5-18

5.3.4 Motor not running ...................................................................................... 5-19

5.3.5 Motor overheating ..................................................................................... 5-20

5.3.6 Motor runs unbalanced ............................................................................. 5-21

5.3.7 Auto-tuning Error ....................................................................................... 5-22

5.3.8 PM Motor Auto-tuning Error ................................................................... 5-22

5.4 Routine and periodic inspection ...................................................................... 5-23

5.5 Maintenance .......................................................................................................... 5-25

Chapter 6 Peripherals Components .................................................................. 6-1

6.1 Reactor specifications ........................................................................................... 6-1

iii

6.2 Electromagnetic contactor circuit breaker ...................................................... 6-2

6.3 Fuse specification .................................................................................................. 6-3

6.4 Fuse specification(UL model recommended) ................................................. 6-4

6.5 Brake resistor ........................................................................................................... 6-5

6.6 Input noise filter ..................................................................................................... 6-6

6.7 Accessories .............................................................................................................. 6-7

Appendix 1 Instructions for UL ............................................................................... AP 1-1

Appendix 2 E510s parameter data ......................................................................... AP 2-1

Appendix 3 MODBUS Protocol Description ........................................................ .AP 3-1

Appendix 4 PLC Communication Protocol .......................................................... .AP 4-1

Appendix 5 JN5-CM-USB Instruction ................................................................... .AP 5-1

Appendix 6 Accessories ........................................................................................... .AP 6-1

Appendix 7 Safety requirement specifications(SRS) ........................................ .AP 7-1

Chapter 0 Preface

0.1 Preface

To extend the performance of the product and ensure personnel safety, please read this manual thoroughly before using the inverter. Should there be any problem in using the product that cannot be solved with the information provided in the manual, contact Our’s technical or sales representative who will be willing to help you.

※ Precautions

The inverter is an electrical product. For your safety, there are symbols such as “Danger”, “Caution” in this manual as a reminder to pay attention to safety instructions on handling, installing, operating, and checking the inverter. Be sure to follow the instructions for highest safety.

Warning

Caution

Indicates a potential hazard that could cause death or serious personal injury if misused.

Indicates that the inverter or the mechanical system might be damaged if misused.

Danger

 Risk of electric. The DC link capacitors remains charged for five minutes after

power has been removed. If it not permissible to open the equipment until 5 minutes after the power has been removed. ( If the power rating of inverter is 20HP above, please open the equipment until 15 minutes after the power has been removed.)

 Do not make any connections when the inverter is powered on. Do not check

parts and signals on circuit boards during the inverter operation.

 Do not disassemble the inverter or modify any internal wires, circuits, or parts.  Ensure that the Inveter Ground terminal is connected correctly.

Caution

 Do not perform a voltage test on parts inside the inverter. High voltage can destroy

the semiconductor components.

 Do not connect T1, T2, and T3 terminals of the inverter to any AC input power

supply.

 CMOS ICs on the inverter’s main board are susceptible to static electricity. Do not

touch the main circuit board.

0-1

Chapter 1 Safety Precautions

1.1 Before Power Up

Danger

 Make sure the main circuit connections are correct Single phase L1(L),L3(N), Three

phase L1(L),L2,L3(N) are power-input terminals and must not be mistaken for T1,T2 and T3. Otherwise, inverter damage can result.

Caution

 The line voltage applied must comply with the inverter’s specified input

voltage.(See the nameplate)

 To avoid the front cover from disengaging, or other damge do not carry the

inverter by its covers. Support the drive by the heat sink when transporting. Improper handling can damage the inverter or injure personnel and should be avoided.

 To avoid the risk of fire, do not install the inverter on a flammable object.Install on

nonflammable objects such as metal

 This product provides the 10V/24V for internal use only, do not use as the power

supply sources for other external components, such as sensors, electronic components ... etc., otherwise it will cause adverse situation.

 When disconnecting the remote keypad, turn the power off first to avoid any

damage to the keypad or the inverter.

Caution



This product is sold subject to EN 61800-3 and EN 61800-5-1. In a domestic environment this product may cause radio interference in which case the user may be required to apply corrective measures.

 This product offers motor over temperature protection function.

Caution

 Work on the device/system by unqualified personnel or failure to comply with

warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system.

 Only permanently-wired input power connections are allowed.

1.2 During Power Up

Danger

 Always turn OFF the power supply before attempting inverter installation and

wiring of the user terminals.

 Wiring must be performed by a qualified personnel / certified electrician.  Make sure the inverter is properly grounded. (200V Class: Grounding impedance

shall be less than 100Ω. 400V Class: Grounding impedance shall be less than 10Ω.) Please connect to the earth according to EN61800-5-1 standard request, For system 430, 440, 450, 460 and 470, wiring size must be at least 10mm2(8 AWG) only can comply the standard of leakage current.

1-1

 RCD is required to be in compliance with the protection norm of B-type leakage

current.

 Please check and test emergency stop circuits after wiring. (Installer is responsible

for the correct wiring.)

 Never touch any of the input or output power lines directly or allow any input of

output power lines to come in contact with the inverter case.

 Do not perform a dielectric voltage withstand test (megger) on the inverter this

will result in inverter damage to the semiconductor components.

Caution

 The line voltage applied must comply with the inverter’s specified input

voltage.

 Connect braking resistor and braking unit to the designated terminals.  Do not connect a braking resistor directly to the DC terminals P (+) and N (-),

otherwise fire may result.

 Use wire gauge recommendations and torque specifications.  Never connect input power to the inverter output terminals U/T1, V/T2, W/T3.  Do not connect a power factor correction capacitor or surge suppressor to the

inverter output.

 Ensure the interference generated by the inverter and motor does not affect

peripheral devices.

Danger

 When the momentary power loss is longer than 2 seconds, the inverter will not

have sufficient stored power for its control circuit. Therefore, when the power is re-applied, the run operation of the inverter will be based on the setting value of parameter 00-02(or 00-03) and 07-04 status of external run switch.

 When the momentary power loss is shorter, inverter still can control the power.

Therefore, when the power is re-applied, the run operation of inverter will be based on the setting value of parameter 07-00.

 When the power is re-applied, the run operation of inverter will be based on the

setting value of 00- 02(or 00- 03), 07- 04 and the status of power and operation switch(FWD/REVswitch)(and 07- 00/07- 01/07- 02)： (1) If the parameter 00-02(or 00- 03)=0, inverter will not start automatically

when the power in re-applied.

(2) If the parameter 00- 02(or 00- 03)=1 and the power or operation switch is

open, inverter will not start automatically when the power is re-applied.

(3) If 00- 02(or 00- 03)=1, then power and operation switch are open

(07- 04=0), inverter will restart automatically when the power is re-applied. For the safety, please turn off the power and operation switch after powered off.

 For the safety, please read the function explanation from the manual.

1.3 Before Operation

Caution

 Make sure the inverter model and rating are the same as that set in parameter

13-00.

1-2

 Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to

the motor is greater than 80 ft (25m). A high-frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or an inaccurate current readout

Caution

 When the power is applied, inverter will show the voltage rating on display for 2

seconds according to the setting value of parameter 01-14.

 Do not connect a load to the motor while performing a rotational auto-tune.  Make sure it is safe to operate the inverter and motor before performing a

rotational auto-tune.

1.4 During Operation

Danger

 Be sure to install all covers before turning on power  Do not connect or disconnect the motor during operation. Otherwise, It may

cause the inverter to trip or damage the unit.

 Please do not close to the equipment when the reset function is performed,

equipment will restart the fault has been removed.

 Do not operate switches with wet hands, otherwise electric shock may result  The motor will restart automatically after stop when auto-restart function is

enabled. In this case, care must be taken while working around the drive and associated equipment.

 Confirm that no run command is active upon resetting the alarm or fault,

otherwise accidents may occur.

 If automatic restart after power recovery (parameter 07-00) is enabled, the

inverter will start automatically after power is restored

 Do not touch inverter terminals when energized even if inverter has stopped,

otherwise electric shock may result.

 It is not permissible to open the equipment until 5 minutes after the power has

been removed.。(if the inverter rating is 15HP above, please open the equipment until 15 minutes after the power has been removed.

Caution

 Do not touch heat-generating components such as heat sink and braking resistors.  Carefully check the performance of motor or machine before operating at high

speed, otherwise Injury may result.

 Note the parameter settings related to the braking unit when applicable.  After the power is turned off, the cooling fan may continue to run for some time.  Do not check signals on circuit boards while the inverter is running.

1.5 Maintenance, Inspection and Replacement

Warning

 Wait a minimum of five minutes after power has been turned OFF before starting

an inspection. Also confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc.

 Never touch high voltage terminals in the inverter.

1-3

 Make sure power to the inverter is disconnected before disassembling the

inverter.

 Only authorized personnel should perform maintenance, inspection, and

replacement operations. (Take off metal jewelry such as watches and rings and use insulated tools.)

Caution

 The Inverter can be used in an environment with a temperature range from 14°

~104(°F) or -10~+50(°C1.6) and relative humidity of 95% non-condensing.

 The inverter must be operated in a dust, gas, mist and moisture free

environment. * -10℃~+50℃ (suitable for the product which without dust cover or sticker) * -10℃~+40℃ (suitable for the product which with dust cover or sticker)

1.6 Disposal of the Inverter

Caution

 Please dispose of this unit with care as an industrial waste and according to your

required local regulations.

 The capacitors of inverter main circuit and printed circuit board are considered as

hazardous waste and must not be burned.

 The Plastic enclosure and parts of the inverter such as the top cover board will

release harmful gases if burned.

1-4

Chapter 2 Model Description

2.1 Nameplate Data

2.2 Model Identification

2.2.1 Inverter Model Name Identification

A B

A：Product F：Standard voltage H-J：Horse Power

1： Inverter 1： 100-120V

2： SERVO 2： 200-240V 001： 1HP

3： PLC 4： 380-480V

B：UL Category G：Phase K：EMC Filter

0： UL Recognized 0： Single/Three phase

1： UL Listed 1： Single phase

3： Three phase

C-E：Serial number L：Protection Level

C D E

F G

H I J

0P5： 0.5HP

075： 75HP

0： Without built-in

3： Built-in+STO

K L

001-999

0： IP20

3： NEMA1

2-1

2.2.2 Inverter Product Name Identification

E510 - 2 -0 1-SH -1 - F

2：Standard Voltage S：510s series 1：Phase

2： 200-240V

4： 380-480V 3： Three phase

01：Horse Power H：Standard Product F：EMC Filter

P5： 0.5HP

01： 1.0HP

02： 2.0HP

03： 3.0HP

05： 5.0HP

08： 7.5HP

10： 10HP

15： 15HP

20： 20HP

1： Single phase

Blank： Single/Three phase

F： Built-in+STO

Blank： Without built-in

25： 25HP

30： 30HP

40： 40HP

50： 50HP

60： 60HP

75： 75HP

2-2

2.3 Standard Product Specification

IP20 type 200V Class

Model

Name

11-201-20-2P5-00 E510-2P5-SH 11-201-20-201-00

11-201-20-202-00 11-201-20-203-00

11-301-21-2P5-30 E510-2P5-SH1F 11-301-21-201-30

11-301-21-202-30 11-301-21-203-30

11-201-23-202-00 E510-202-SH3 11-201-23-205-00

11-201-23-208-00 11-201-23-210-00 11-201-23-215-00 11-201-23-220-00 11-201-23-225-00

TECO Product

Name

E510-201-SH E510-202-SH E510-203-SH

E510-201-SH1F E510-202-SH1F E510-203-SH1F

E510-205-SH3 5 4 ◎ ◎ 2 E510-208-SH3 E510-210-SH3 E510-215-SH3 E510-220-SH3 E510-225-SH3

Supply

voltage

(VAC)

1/3 Phase

200~240V

+10% ~

-15%

50/60Hz

1 Phase

200~240V

+10% ~

-15%

50/60Hz

3 Phase

200~240V

+10% ~

-15%

50/60Hz

Horse

power

(HP)

0.5 0.4 ◎ ◎ 1 1 0.75 ◎ ◎ 1 2 1.5 ◎ ◎ 2 3 2.2 ◎ ◎ 2

0.5 0.4 ◎ ◎ 1 1 0.75 ◎ ◎ 1 2 1.5 ◎ ◎ 2 3 2.2 ◎ ◎ 2 2 1.5 ◎ ◎ 1

7.5 5.5 ◎ ◎ 3

10 7.5 ◎ ◎ 3 15 11 ◎ ◎ 4 20 15 ◎ ◎ 4 25 18.5 / 22 ◎ ◎ 5

Motor

(kW)

EMC filter

V X V X

STO

function

Frame

size

11-201-23-230-00 11-201-23-240-00

E510-230-SH3 E510-240-SH3

30 22 / 30 ◎ ◎ 6 40 30 / 37 ◎ ◎ 6

2-3

IP20 type 400V Class

Model

Name

11-201-43-401-00 E510-401-SH3 11-201-43-402-00 11-201-43-403-00 11-201-43-405-00 11-201-43-408-00 11-201-43-410-00 11-201-43-415-00 11-201-43-420-00 11-201-43-425-00 11-201-43-430-00 11-201-43-440-00 11-201-43-450-00 11-201-43-460-00 11-201-43-475-00

11-201-43-401-30 E510-401-SH3F 1 0.75 11-201-43-402-30

Product

Name

E510-402-SH3 E510-403-SH3 E510-405-SH3 E510-408-SH3 7.5 5.5 E510-410-SH3 E510-415-SH3 E510-420-SH3 E510-425-SH3 25 18.5 E510-430-SH3 30 22 / 30 E510-440-SH3 E510-450-SH3 E510-460-SH3 E510-475-SH3

E510-402-SH3F

Supply

voltage

(VAC)

3 Phase

380~480V

+10% ~ -15%

50/60Hz

Horse

power

(HP)

1 2 1.5 3 2.2 5 4

10 7.5 15 11 20 15

40 30 / 37 50 37 / 45 60 45 / 55 75 55 / 75

2 1.5

Motor

(kW)

0.75

EMC filter

V X V X

◎

function

STO

◎

Frame

size

1 1 2 2 3 3 3 4 4 5 6 6 6 6

1 1

11-201-43-403-30 11-201-43-405-30 11-201-43-408-30 11-201-43-410-30 11-201-43-415-30

※

11-201-43-420-30 11-201-43-425-30

※

11-201-43-430-30

※

11-201-43-440-30

※

11-201-43-450-30

※

11-201-43-460-30 11-201-43-475-30 E510-475-SH3F 75 55 / 75

※

***EMC filter models are built-in STO function.

※ Uses Footprint type EMC filter

E510-403-SH3F E510-405-SH3F E510-408-SH3F E510-410-SH3F E510-415-SH3F E510-420-SH3F E510-425-SH3F E510-430-SH3F E510-440-SH3F E510-450-SH3F E510-460-SH3F

3 2.2 5 4

7.5 5.5 10 7.5 15 11 20 15 25 18.5 30 22 / 30 40 30 / 37 50 37 / 45 60 45 / 55

◎

2 2 3 3 3

4 4 5 6 6 6 6

2-4

Chapter3 Environment & Installation

3.1 Environment

Installation environment has a direct effect on the correct operation and the life expectancy of

the inverter, Install the inverter in an environment complying with the following conditions：

Protection

Protection class

IP20 / NEMA 1 & IP66

Suitable Environment

IP20 / NEMA 1 type：(please refer the ambient temperature and rating current curves in section 3.4.3) Insdie distributor：-10~50°C(without sticker or dust cover)( up to 60°C)

Operation

temperature

Storage

temperature

Relative

Humidity

Vibration

Altitude

Output distributor：-10~40°C(with sticker or dust cover)( up to 50°C) (It is required to derate 1.5% of output current at each additional degrees once the ambient temperature is higher than 50 degrees.) If several inverters are installed in the same Operator panel, ensure adequate spacing and provide the necessary cooling and ventilation for successful operation.

**Please does not exceed 70% rated current of inverter with dust sticker or over.

-20～60℃

Relative humidity 5% to 95%, free of moisture. (Follow IEC60068-2-78 standard)

Frequency : 10Hz to 150Hz and return to 10Hz Amplitude : 0.3mm (10Hz to 50Hz) Acceleration : 2G (50Hz to 150Hz) (According to IEC60068-2-6 standard)

It is required to derate 1% of output current at each additional 100m, the maximum altitude is 2000m.

Installation side

Install in an environment that will not have an adverse effect on the operation of the unit and ensure that there is no exposure to areas such as that listed below：

 Direct sunlight, Rain or moisture.  Oil mist and salt  Dust, lint fibbers, small metal filings and Corrosive liquid and gas.  Electromagnetic interference from sources such as welding equipment.  Radioactive and flammable materials.  Excessive vibration from machines such as stamping, punching machines, add a vibration-proof

pads if necessary.

3-1

(1 / 1/ 0)

Wire gauges and tighting torque

To comply with UL standards, use UL approved copper wires (rated 75° C) and round crimp terminals (UL Listed products) as shown in table below when connecting to the main circuit terminals. TECO recommends using crimp terminals manufactured by NICHIFU Terminal Industry Co., Ltd and the terminal crimping tool recommended by the manufacturer for crimping terminals and the insulating sleeve.

Wire size

(AWG)

0.75 (18)

1.25 (16)

2 (14)

3.5/5.5

(12/10)

14 (6)

22 (4)

30/38 (3 / 2)

50 / 60

70 (2/0)

80 (3/0)

100 (4/0)

8 (8)

Terminal

Screw

size

M3.5 R1.25-3.5 8.2 to 10 (7.1 to 8.7) TIC 1.25 NH 1

M4 R1.25-4 12.2 to 14 (10.4 to 12.1) TIC 1.25 NH 1

M3.5 R1.25-3.5 8.2 to 10 (7.1 to 8.7) TIC 1.25 NH 1

M4 R1.25-4 12.2 to 14 (10.4 to 12.1) TIC 1.25 NH 1

M3.5 R2-3.5 8.2 to 10 (7.1 to 8.7) TIC 2 NH 1 / 9

M4 R2-4 12.2 to 14 (10.4 to 12.1) TIC 2 NH 1 / 9 M5 R2-5 22.1 to 24 (17.7 to 20.8) TIC 2 NH 1 / 9 M6 R2-6 25.5 to 30.0 (22.1 to 26.0) TIC 2 NH 1 / 9 M4 R5.5-4 12.2 to 14 (10.4 to 12.1) TIC 3.5/5.5 NH 1 / 9 M5 R5.5-5 20.4 to 24 (17.7 to 20.8) TIC 3.5/5.5 NH 1 / 9 M6 R5.5-6 25.5 to 30.0 (22.1 to 26.0) TIC 3.5/5.5 NH 1 / 9 M8 R5.5-8 61.2 to 66.0 (53.0 to 57.2) TIC 3.5/5.5 NH 1 / 9 M4 R8-4 12.2 to 14 (10.4 to 12.1) TIC 8 NOP 60 M5 R8-5 20.4 to 24 (17.7 to 20.8) TIC 8 NOP 60 M6 R8-6 25.5 to 30.0 (22.1 to 26.0) TIC 8 NOP 60 M8 R8-8 61.2 to 66.0 (53.0 to 57.2) TIC 8 NOP 60 M4 R14-4 12.2 to 14 (10.4 to 12.1) TIC 14 NH 1 / 9 M5 R14-5 20.4 to 24 (17.7 to 20.8) TIC 14 NH 1 / 9 M6 R14-6 25.5 to 30.0 (22.1 to 26.0) TIC 14 NH 1 / 9 M8 R14-8 61.2 to 66.0 (53.0 to 57.2) TIC 14 NH 1 / 9 M6 R22-6 25.5 to 30.0 (22.1 to 26.0) TIC 22 NOP 60/ 150H M8 R22-8 61.2 to 66.0 (53.0 to 57.2) TIC 22 NOP 60/ 150H M6 R38-6 25.5 to 30.0 (22.1 to 26.0) TIC 38 NOP 60/ 150H M8 R38-8 61.2 to 66.0 (53.0 to 57.2) TIC 38 NOP 60/ 150H M8 R60-8 61.2 to 66.0 (53.0 to 57.2) TIC 60 NOP 60/ 150H

M10 R60-10 102 to 120 (88.5 to 104) TIC 60 NOP 150H

M8 R70-8 61.2 to 66.0 (53.0 to 57.2) TIC 60 NOP 150H M10 R70-10 102 to 120 (88.5 to 104) TIC 60 NOP 150H M10 R80-10 102 to 120 (88.5 to 104) TIC 80 NOP 150H M16 R80-16 255 to 280 (221 to 243) TIC 80 NOP 150H M10 R100-10 102 to 120 (88.5 to 104) TIC 100 NOP 150H M12 R100-12 143 to 157 (124 to 136) TIC 100 NOP 150H M16 R80-16 255 to 280 (221 to 243) TIC 80 NOP 150H

Model of the

round crimp

terminal

Fastening torque

kgf.cm (in.lbs)

Model of

insulating

sleeve

Model of

crimp tool

3-2

Tighting Torque for Terminals

TM1(Power Terminal)

Model

Frame 1(200V) 14 2.5 9.8 8.5 0.96 Frame 1(400V) 14-12 2.5-10 9.8 8.5 0.96 Frame 2(200V) 14-12 2.5-4 18.4 15.9 1.8 Frame 2(400V) 14-8 2.5-10 18.4 15.9 1.8 Frame 3 12-6 4-16 24.5 21.2 2.4 Frame 4 8 10 24.5 21.2 2.4 Frame 5 6 16 30 26 2.9 Frame 6 0 50 81.7 70.7 8

Model

Frame 1~2 26~18 0.5~0.15 5.7 5 0.56

Wiring Size Tighting Torque

AWG

Wiring Size Tighting Torque

AWG

mm2

TM2(Control Terminal)

mm2

kgf.cm lbf.in Nm

Frame 3~4 16 0.5~0.15 8 7 0.79 Frame 5~6 14 0.5~0.15 8 7 0.79

Specifications for terminals

Frame size Horsepower

Frame1

Frame2

Frame 3/4

Frame 5

Frame 6

0.5/1/2(-H3) 200V～240V 1/2 380V～480V

2(-H)/3/5 200V～240V

3/5 380V～480V

7.5/10/15/20 200V～240V 600 100

7.5/10/15/20/25 380V～480V 600 65 25 200V～240V 600 100 30 380V～480V 600 75

30/40 200V～240V 600

40/50/60/75 380V～480V 600

Power

specification

Voltage

(Volt)

600 20

600 45

Current

(A)

175

3-3

Wiring specifications

Model No. Case Frame Total weight Input wiring Output wiring

11-301-21-2P5-30 11-301-21-201-30

11-301-21-202-30 11-301-21-203-30 11-301-43-401-30 11-301-43-402-30

11-301-43-403-30 11-301-43-405-30

11-301-43-408-30 11-301-43-410-30 11-301-43-415-30 11-301-43-420-30 11-301-43-425-30

11-301-43-430-30

11-301-43-440-30 11-301-43-450-30 11-301-43-460-30 11-301-43-475-30

Frame 1, 174 x 91 x 149 mm

Frame 2, 198 x 129 x 150 mm Frame 1, 174 x 91 x 149 mm

Frame 2, 198 x 129 x 150 mm

Frame 3, 273 x 187 x 198 mm

Frame 4, 400 x 236 x 261 mm

Frame 5, 463 x 269 x 313 mm

Frame 6, 653 x 289 x 364 mm

1.9 kg

2.8 kg

1.9 kg

2.8 kg

7.1 kg

13.9 kg

15.56 kg

38.72 kg

14 AWG

8 AWG

6 AWG

0 AWG

)

(2.5 mm

14 – 8 AWG

(2.5 – 10 mm

14 – 12 AWG

(2.5 – 4.0 mm

14 – 8 AWG

(2.5 – 10 mm

12 – 6 AWG

(4.0 – 16 mm

(10 mm

(16 mm

(50 mm

)

(2.5 – 10 mm2)

(2.5 – 4.0 mm2)

(2.5 – 10 mm2)

(4.0 – 16 mm2)

14 AWG

(2.5 mm2)

14 – 8 AWG

14 – 12 AWG

14 – 8 AWG

12 – 6 AWG

8 AWG

(10 mm2)

6 AWG

(16 mm2)

0 AWG

(50 mm2)

Brake Circuit Specifications

Model Manufacturer Type Rating

11-301-21-2P5-XX Bussmann 16CT 690V 16A 11-301-21-201- XX Bussmann 20CT 690V 20A 11-301-21-202- XX Bussmann 32FE 690V 32A 11-301-21-203- XX Bussmann 50FE 690V 50A 11-301-43-401- XX Bussmann 10CT 690V 10A 11-301-43-402- XX Bussmann 16CT 690V 16A 11-301-43-403- XX Bussmann 16CT 690V 16A 11-301-43-405- XX Bussmann 20CT 690V 20A 11-301-43-408- XX Bussmann 32FE 690V 32A 11-301-43-410- XX Bussmann 40FE 690V 40A 11-301-43-415- XX Bussmann 63FE 690V 63A 11-301-43-420- XX Bussmann 71FE 690V 71A 11-301-43-425- XX Bussmann 100FEa 690V 100A

11-301-43-430-30 Bussmann 100FEa 690V 100A

11-301-43-440-30 FERRAZ SHAWMUT A50QS125-4 500V 125A

11-301-43-450-30 FERRAZ SHAWMUT A50QS175-4 500V 175A

11-301-43-460-30 FERRAZ SHAWMUT A50QS200-4 500V 200A

11-301-43-475-30 FERRAZ SHAWMUT A50QS300-4 500V 300A

3-4

3.2 Installation

3.2.1 Installation method

 IP20 / NEMA 1 standard installation

(a) 200V 0.5HP~1HP / 400V 1HP~2HP / 200V 2HP(Three phase) ￭ IP20

Step1：Remove the terminal cover

Step2：Wire & Re-install cover

Step3：Put the terminal cover back

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￭ NEMA1

Step1：Remove the terminal cover

Step2：Wire&Re-install the cover

Step3：Put the terminal cover back

3-6