**** STATEMENT ****
Table of Contents
Preface (English)........................................................................................................................................... |
0-1 |
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Preface (Français) ....................................................................................................................................... |
0-2 |
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1 Safety Precautions (English) .................................................................................................................... |
1-1 |
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1.1 |
Before Supplying Power to the Inverter .................................................................................................... |
1-1 |
1.2 Wiring ........................................................................................................................................................ |
1-2 |
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1.3 |
Before Operation....................................................................................................................................... |
1-3 |
1.4 |
Parameters Setting ................................................................................................................................... |
1-3 |
1.5 |
Operation .................................................................................................................................................. |
1-4 |
1.6 |
Maintenance, Inspection and Replacement.............................................................................................. |
1-5 |
1.7 |
Disposal of the Inverter ............................................................................................................................. |
1-5 |
1 Consignes de sécurité (Français) ............................................................................................................ |
1-6 |
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1.1 |
Avant d'alimenter le disque dur................................................................................................................. |
1-6 |
1.2 |
Câblage ..................................................................................................................................................... |
1-6 |
1.3 |
Avant l'opération........................................................................................................................................ |
1-7 |
1.4 |
Configuration Paramètre ........................................................................................................................... |
1-7 |
1.5 |
Opération .................................................................................................................................................. |
1-8 |
1.6 |
Entretien, Inspection et remplacement ..................................................................................................... |
1-8 |
1.7 |
Mise au rebut du variateur ........................................................................................................................ |
1-9 |
2 Model Description ...................................................................................................................................... |
2-1 |
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2.1 |
Nameplate Data ........................................................................................................................................ |
2-1 |
2.2 |
Inverter Models – Motor Power Rating ..................................................................................................... |
2-2 |
3 Environment and Installation.................................................................................................................... |
3-1 |
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3.1 Environment .............................................................................................................................................. |
3-1 |
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3.2 Warning Labels ......................................................................................................................................... |
3-2 |
3.3 |
Removing the Front Cover and Keypad.................................................................................................... |
3-3 |
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3.4 |
Inverter Exterior......................................................................................................................................... |
3-5 |
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3.5 |
Wire Gauges, Tightening Torque and Short Circuit Rating ...................................................................... |
3-8 |
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3.6 |
Wiring Peripheral Power Devices ............................................................................................................. |
3-9 |
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3.7 |
General Wiring Diagram.......................................................................................................................... |
3-11 |
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3.8 |
User Terminals........................................................................................................................................ |
3-12 |
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3.9 |
Power Terminals ..................................................................................................................................... |
3-15 |
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3.10 |
Inverter Wiring....................................................................................................................................... |
3-17 |
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3.11 |
Input Power and Motor Cable Length ................................................................................................... |
3-19 |
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3.12 |
Cable Length vs, Carrier Frequency ..................................................................................................... |
3-19 |
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3.13 |
Installing an AC Line Reactor ............................................................................................................... |
3-19 |
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3.14 |
Power Input Wire Size and NFB ........................................................................................................... |
3-20 |
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3.15 |
Control Circuit Wiring ............................................................................................................................ |
3-20 |
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3.16 |
Inverter Specifications........................................................................................................................... |
3-21 |
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3.17 General Specifications .......................................................................................................................... |
3-24 |
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3.18 |
Inverter De-rating Based on Carrier Frequency.................................................................................... |
3-26 |
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3.19 |
Inverter Dimensions .............................................................................................................................. |
3-27 |
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4. Keypad and Programming Functions ..................................................................................................... |
4-1 |
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4.1 |
LED Keypad .............................................................................................................................................. |
4-1 |
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4.2 |
Parameters................................................................................................................................................ |
4-8 |
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4.3 |
Description of Parameters ...................................................................................................................... |
4-27 |
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5. Check Motor Rotation and Direction....................................................................................................... |
5-1 |
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6. Speed Reference Command Configuration............................................................................................ |
6-1 |
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6.1 |
Reference from the Keypad ...................................................................................................................... |
6-1 |
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6.2 |
Reference from an Analog Signal (0-10V / 4-20mA) / Speed Pot ............................................................ |
6-2 |
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6.3 |
Reference from Serial Communication RS485 ......................................................................................... |
6-4 |
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6.4 |
Reference from Pulse Input ...................................................................................................................... |
6-6 |
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6.5 |
Change Frequency Unit from Hz to rpm ................................................................................................... |
6-7 |
7. Operation Method Configuration (Run / Stop) ....................................................................................... |
7-1 |
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7.1 |
Run / Stop from the Keypad...................................................................................................................... |
7-1 |
7.2 |
Run / Stop from External Switch / Contact or Pushbutton ........................................................................ |
7-2 |
7.3 |
Run / Stop from Serial Communication RS485 ........................................................................................ |
7-4 |
8. Motor and Application Specific Settings ................................................................................................ |
8-1 |
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8.1 |
Set Motor Nameplate Data ....................................................................................................................... |
8-1 |
8.2 |
Acceleration and Deceleration Time ......................................................................................................... |
8-2 |
8.3 |
Volt/Hz Curve Modification (Torque Boost)............................................................................................... |
8-3 |
8.4 |
Rapid Stop ................................................................................................................................................ |
8-4 |
8.5 |
Forward and Reverse Jog......................................................................................................................... |
8-5 |
8.6 |
Analog Output Setup................................................................................................................................. |
8-6 |
9. Using PID Control for Constant Flow / Pressure Applications ............................................................ |
9-1 |
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9.1 What is PID Control................................................................................................................................... |
9-1 |
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9.2 Connect Transducer Feedback Signal .................................................................................................... |
9-3 |
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9.3 |
Engineering Units...................................................................................................................................... |
9-4 |
9.4 |
Sleep / Wakeup Function .......................................................................................................................... |
9-5 |
10 Troubleshooting, Fault Diagnostics and Maintenance |
......................................................................10-1 |
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10.1 |
General ................................................................................................................................................. |
10-1 |
10.2 |
Fault Detection Function ....................................................................................................................... |
10-1 |
10.3 |
General Troubleshooting ...................................................................................................................... |
10-6 |
10.4 |
Routine and Periodic Inspection ........................................................................................................... |
10-7 |
10.5 |
Routine Maintenance .......................................................................................................................... |
10-10 |
Appendix A: UL Instructions........................................................................................................................ |
A1 |
Preface (English)
The E510 product is an inverter designed to control a three-phase induction motor. Please read this manual carefully to ensure correct operation, safety and to become familiar with the inverter functions.
The E510 inverter is an electrical / electronic product and must be installed and handled by qualified service personnel.
Improper handling may result in incorrect operation, shorter life cycle, or failure of this product as well as the motor.
All E510 documentation is subject to change without notice.
Available Documentation:
1.E510 Start-up and Installation Manual
2.E510 Instruction Manual
Read this Start-up and Installation Manual in conjunction with E510 Instruction Manual thoroughly before
proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you have
sound knowledge of the device and familiarize yourself with all safety information and precautions before
proceeding to operate the inverter. Read E510 Instruction Manual for detailed description on parameters.
IMPORTANT
For Advanced Installation, Wiring and Programming of the E510 inverter refer to the E510 Instruction Manual.
Ensure you have sound knowledge of the inverter and familiarize yourself with all safety information and
precautions before proceeding to operate the inverter.
Please pay close attention to the safety precautions indicated by the warning and caution
symbol.
Warning |
Failure to ignore the information indicated by the warning symbol may result in |
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death or serious injury. |
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Failure to ignore the information indicated by the caution symbol may result in |
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Caution |
minor or moderate injury and/or substantial property damage. |
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0-1
Préface (Français)
Le produit est un lecteur conçu pour commander un moteur à induction triphasé. lire attentivement ce manuel pour garantir le bon fonctionnement, la sécurité et pour se familiariser avec les fonctions d'entraînement.
Le lecteur est un appareil électrique / électronique et doit être installé et géré par un personnel qualifié
Une mauvaise manipulation peut entraîner un fonctionnement incorrect, cycle de vie plus court, ou l'échec de ce produit ainsi que le moteur.
Tous les documents sont sujets à changement sans préavis. Soyez sûr d'obtenir les dernières éditions de l'utilisation ou visitez notre site Web
Lire le manuel d'instructions avant de procéder à l'installation, les connexions (câblage), le fonctionnement ou l'entretien et l'inspection.
Vérifiez que vous avez une bonne connaissance de l'entraînement et de vous familiariser avec les consignes de sécurité et les précautions avant de procéder à fonctionner le lecteur.
prêter attention aux consignes de sécurité indiquées par l'avertissement et symbole Attention
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Avertissement |
ignorer les informations indiquées par le symbole d'avertissement peut |
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entraîner la mort ou des blessures graves. |
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ignorer les informations indiquées par le symbole de mise en garde peut |
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Attention |
entraîner des blessures mineures ou modérées et / ou des dommages |
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matériels importants. |
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0-2
1.Safety Precautions (English)
1.1Before supplying Power to the Inverter
Warning
The main circuit must be correctly wired. For single phase supply use input terminals (R/L1, T/L3) and for three phase supply use input terminals (L1(L), L2, L3(N)). Terminals T1, T2, T3 must only be used to connect the motor. Connecting the input supply to any of the T1, T2 or T3 terminals will cause damage to the inverter.
Caution
To avoid the front cover from disengaging or other physical damage, do not carry the inverter by its cover. Support the unit by its heat sink when transporting. Improper handling can damage the inverter or injure personnel, and should be avoided.
To avoid the risk of fire, do not install the inverter on or near flammable objects. Install on nonflammable objects such as metal surfaces.
If several inverters are placed inside the same control panel, provide adequate ventilation to maintain the temperature below 40°C/104°F (50°C/122°F without a dust cover) to avoid overheating or fire.
When removing or installing the digital operator, turn off the power first, and then follow the instructions in this manual to avoid operator error or loss of display caused by faulty connections.
Warning
This product is sold subject to IEC 61800-3. In a domestic environment this product may cause radio interference in which case the user may need to apply corrective measures.
1-1
1.2 Wiring
Warning
Always turn OFF the power supply before attempting inverter installation and wiring of the user terminals.
Wiring must be performed by a qualified personnel / certified electrician.
Make sure the inverter is properly grounded. (230V Class: Grounding impedance shall be less than 100Ω. 460V Class: Grounding impedance shall be less than 10Ω.)
Please check and test emergency stop circuits after wiring. (Installer is responsible for the correct wiring.)
Never touch any of the input or output power lines directly or allow any input of output power lines to come in contact with the inverter case.
Do not perform a dielectric voltage withstand test (megger) on the inverter this will result in inverter damage to the semiconductor components.
Caution
The line voltage applied must comply with the inverter’s specified input voltage. (See product nameplate section 2.1)
Use wire gauge recommendations and torque specifications. (See Wire Gauge and Torque Specification section 3.7)
Never connect input power to the inverter output terminals T1, T2, T3.
Do not connect a contactor or switch in series with the inverter and the motor.
Do not connect a power factor correction capacitor or surge suppressor to the inverter output.
Ensure the interference generated by the inverter and motor does not affect peripheral devices.
1-2
1.3 Before Operation
Warning
Make sure the inverter capacity matches the parameters 13-00.
Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the motor is greater than 80 ft (25m). A high-frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or an inaccurate current readout.
Be sure to install all covers before turning on power. Do not remove any of the covers while power to the inverter is on, otherwise electric shock may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise electric shock may result.
1.4 Parameter Setting
Caution
Do not connect a load to the motor while performing a rotational auto-tune.
Make sure the motor can freely run and there is sufficient space around the motor when performing a rotational auto-tune.
1-3
1.5 Operation
Warning
Be sure to install all covers before turning on power. Do not remove any of the covers while power to the inverter is on, otherwise electric shock may occur.
Do not connect or disconnect the motor during operation. This will cause the inverter to trip and may cause damage to the inverter.
Operations may start suddenly if an alarm or fault is reset with a run command active. Confirm that no run command is active upon resetting the alarm or fault, otherwise accidents may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
It provides an independent external hardware emergency switch, which emergently shuts down the inverter output in the case of danger.
If automatic restart after power recovery (parameter 07-00) is enabled, the inverter will start automatically after power is restored.
Make sure it is safe to operate the inverter and motor before performing a rotational auto-tune.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise electric shock may result.
Do not check signals on circuit boards while the inverter is running.
After the power is turned off, the cooling fan may continue to run for some time.
Caution
Do not touch heat-generating components such as heat sinks and braking resistors.
Carefully check the performance of motor or machine before operating at high speed, otherwise Injury may result.
Note the parameter settings related to the braking unit when applicable.
Do not use the inverter braking function for mechanical holding, otherwise injury may result.
Do not check signals on circuit boards while the inverter is running.
1-4
1.6 Maintenance, Inspection and Replacement
Warning
Wait a minimum of five minutes after power has been turned OFF before starting an inspection. Also confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc.
Never touch high voltage terminals in the inverter.
Make sure power to the inverter is disconnected before disassembling the inverter.
Only authorized personnel should perform maintenance, inspection, and replacement operations. (Take off metal jewelry such as watches and rings and use insulated tools.)
Caution
The Inverter can be used in an environment with a temperature range from 14° -104°F (-10-40°C) and relative humidity of 95% non-condensing.
The inverter must be operated in a dust, gas, mist and moisture free environment.
1.7 Disposal of the Inverter
Caution
Please dispose of this unit with care as an industrial waste and according to your required local regulations.
The capacitors of inverter main circuit and printed circuit board are considered as hazardous waste and must not be burned.
The Plastic enclosure and parts of the inverter such as the top cover board will release harmful gases if burned.
1-5
1. Consignes de sécurité (Français)
1.1 Avant d'alimenter le disque dur
Avertissement
Le circuit principal doit être correctement câblée. Pour les terminaux monophasés d'approvisionnement de l'utilisation des intrants (R/L1, T/L3) et de trois bornes d'entrée de l'utilisation de l'offre de phase (R/L1, S/L2, T/L3). U/T1, V/T2, W/T3 ne doivent être utilisés pour connecter le moteur. Raccordement de l'alimentation d'entrée à l'un des U/T1, V/T2 W/T3 ou bornes risque d'endommager le lecteur.
Attention
Pour éviter que le couvercle ne se désengage ou de tout autre dommage physique, ne portez pas le lecteur par son couverture. Soutenir le groupe par son dissipateur de chaleur lors du transport. Une mauvaise manipulation peut endommager le lecteur ou blesser le personnel, et doit être évitée.
Pour éviter que les risques d'incendie, ne pas installer le lecteur sur ou à proximité d'objets inflammables. Installer sur des objets ininflammables comme les surfaces métalliques.
Si plusieurs disques sont placés dans le même panneau de contrôle, fournir une ventilation adéquate pour maintenir la température en dessous de 40 ° C/104 ° F (50 ° C/122 ° F sans housse de protection) pour éviter la surchauffe ou incendie.
Lors d'un retrait ou d'installation de l'opérateur numérique, éteignez-le d'abord, puis de suivre les instructions de ce manuel pour éviter les erreurs de l'opérateur ou de la perte de l'affichage causé par des connexions défectueuses.
Avertissement
Lors d'un retrait ou d'installation de l'opérateur numérique, éteignez-le d'abord, puis de suivre les instructions de ce manuel pour éviter les erreurs de l'opérateur ou de la perte de l'affichage causé par des connexions défectueuses....
1.2 Câblage
Avertissement
Coupez toujours l'alimentation électrique avant de procéder à l'installation d'entraînement et le câblage des terminaux utilisateurs.
Le câblage doit être effectué par un personnel qualifié / électricien certifié.
Assurez-vous que le lecteur est correctement mis à la terre. (220V Classe: impédance de mise à la terre doit être inférieure à 100Ω Classe 440V:. Impédance de mise à la terre doit être inférieure à 10Ω.)
vérifier et tester mes circuits d'arrêt d'urgence après le câblage. (L’Installateur est responsable du câblage.)
Ne touchez jamais de l'entrée ou de lignes électriques de sortie permettant directement ou toute entrée ou de lignes de puissance de sortie à venir en contact avec le boîtier d'entraînement.
Ne pas effectuer un test de tenue en tension diélectrique (mégohmmètre) sur le disque dur ou cela va entraîner des dommages de lecture pour les composants semi-conducteurs.
1-6
Attention
La tension d'alimentation appliquée doit se conformer à la tension d'entrée spécifiée par le lecteur. (Voir la section signalétique du produit)
Raccorder la résistance de freinage et de l'unité de freinage sur les bornes assignées.
Ne pas brancher une résistance de freinage directement sur les bornes CC P (+) et N (-), sinon risque d'incendie.
Utilisez des recommandations de la jauge de fil et les spécifications de couple. (Voir Wire Gauge et la section de spécification de couple)
Ne jamais brancher l'alimentation d'entrée aux bornes onduleur de sortie U/T1, V/T2, W/T3.
Ne pas brancher un contacteur ou interrupteur en série avec le variateur et le moteur.
Ne branchez pas un facteur condensateur de correction de puissance ou suppresseur de tension à la sortie du variateur
S'assurer que l'interférence générée par l'entraînement et le moteur n'a pas d'incidence sur les périphériques.
1.3 Avant l'opération
Avertissement
Assurez-vous que la capacité du disque correspond aux paramètres de notation avant d'alimenter.
Réduire le paramètre de la fréquence porteuse si le câble du variateur au moteur est supérieure à 80 pi (25 m). Un courant de haute fréquence peut être générée par la capacité parasite entre les câbles et entraîner un déclenchement de surintensité du variateur, une augmentation du courant ou d'une lecture actuelle inexactes.
Veillez à installer tous les couvercles avant de l'allumer. Ne retirez pas les capots pendant que l'alimentation du lecteur est allumé, un choc électrique peut se produire autrement.
Ne pas actionner d'interrupteurs avec les mains mouillées, un choc électrique pourrait survenir autrement.
Ne touchez pas les bornes d'entraînement lorsqu'il est alimenté, même si le lecteur est arrêté, un choc électrique pourrait survenir autrement.
1.4 Configuration Paramètre
Attention
Ne branchez pas une charge pour le moteur tout en effectuant un auto-tune.
Assurez-vous que le moteur peut fonctionner librement et il y a suffisamment d'espace autour du moteur lors de l'exécution d'un auto-tune rotation.
1-7
1.5 Opération
Avertissement
Veillez à installer tous les couvercles avant de l'allumer. Ne retirez pas les capots pendant que l'alimentation du lecteur est allumé, un choc électrique peut se produire autrement.
Ne pas brancher ou débrancher le moteur pendant le fonctionnement. Le variateur pourrai se déclencher et ainsi endommager le lecteur.
Les opérations peuvent commencer soudainement si une alarme ou un défaut est réarmé avec un ordre de marche active. Assurez-vous qu'un ordre de marche est actif lors de la réinitialisation de l'alarme ou de défaut, autrement des accidents peuvent se produire.
Ne pas actionner d'interrupteurs avec les mains mouillées, un choc électrique pourrait survenir.
Un interrupteur d'urgence externe indépendant est fourni, qui s'arrête en urgence vers le bas la sortie de l'onduleur en cas de danger.
Si le redémarrage automatique après une récupération d'énergie est activée, le variateur démarrera automatiquement après le rétablissement du courant.
Assurez-vous qu'il est sûr de faire fonctionner le variateur et le moteur avant d'effectuer un auto-tune rotation.
Ne touchez pas les bornes d'entraînement lorsqu'il est alimenté même si l’onduleur s'est arrêté, un choc
électrique pourrait survenir .
Ne pas contrôler les signaux sur les circuits pendant que le lecteur est en marche.
Après la mise hors tension, le ventilateur de refroidissement peut continuer à fonctionner pendant un certain temps.
Attention
Ne touchez pas les composants générant de la chaleur tels que radiateurs et des résistances de freinage.
Vérifiez soigneusement la performance du moteur ou de la machine avant d'utiliser à grande vitesse, sous peine de blessure.
Notez les réglages des paramètres liés à l'unité de freinage lorsque applicable.
Ne pas utiliser la fonction de freinage d'entraînement pour un maintien mécanique, sous peine de blessure.
Ne pas contrôler les signaux sur les circuits pendant que le lecteur est en marche.
1.6 Entretien, Inspection et remplacement
Avertissement
Attendre un minimum de 5 minutes après que l'alimentation a été débranchée avant de commencer une inspection. Vérifiez également que le voyant de charge est éteint et que la tension du bus cc a chuté au-dessous de 25Vdc.
Ne jamais toucher les bornes à haute tension dans le lecteur.
Assurez-vous que l'alimentation du lecteur est débranché avant de démonter le lecteur.
Seul le personnel autorisé peuvent faire l'entretien, l'inspection et les opérations de remplacement. (Enlevez les bijoux en métal tels que les montres et les bagues et utiliser des outils isolés.)
1-8
Attention
Le variateur peut être utilisé dans un environnement avec une gamme de température allant de 14 ° -104 ° F (10-40 ° C) et l'humidité relative de 95% sans condensation.
Le variateur doit être utilisé dans un environnement sans poussière, gaz, vapeur et humidité.
1.7 Mise au rebut du variateur
Attention
jeter cet appareil avec soin comme un déchet industriel et selon les réglementations locales nécessaires.
Les condensateurs du circuit principal d'entraînement et circuits imprimés sont considérés comme des déchets dangereux et ne doivent pas être brûlés.
The Plastic enclosure and parts of the drive such as the top cover board will release harmful gases if burned.
1-9
2.Model Description
2.1Nameplate Data
It is essential to verify the E510 inverter nameplate and make sure that the E510 inverter has the correct rating so it can be used in your application with the proper sized AC motor.
Unpack the E510 inverter and check the following:
(1)The E510 inverter and start-up and installation manual (this document) are contained in the package.
(2)The E510 inverter has not been damaged during transportation there should be no dents or parts missing.
(3)The E510 inverter is the type you ordered. You can check the type and specifications on the main nameplate.
(4)Check that the input voltage range meets the input power requirements.
(5)Ensure that the motor HP matches the motor rating of the inverter.
(1HP = 0.746 kW)
PRODUCT: E510-401-H3N4 |
MOTOR RATING: 1HP/0.75kW |
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Product Name and Motor Rating |
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INPUT : AC 3PH 50/60Hz |
380-480V (+10%,-15%) |
4.2A |
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Input Power Specifications |
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OUTPUT : AC 3PH 0-650Hz |
0-480V |
2.3A |
IP66 |
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Output Power Specifications |
MODEL : E510-401-H3N4 |
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P/N BARCODE |
S/N BARCODE |
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Series No |
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UL and CE Marks
Model Identification
E510 -
E510 Inverter Series
Voltage Rating
2:230V
4:460V
2 010 - H 1 F N4S
Motor Rating
200V Class |
P5: 0.5 HP |
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01: 1 HP |
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02: 2 HP |
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03: 3 HP |
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05: 5 HP |
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08: 8 HP |
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10: 10 HP |
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15: 15 HP |
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20: 20 HP |
400V Class |
01: 1 HP |
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02: 2 HP |
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03: 3 HP |
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05: 5 HP |
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08: 8 HP |
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10: 10 HP |
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15: 15 HP |
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20: 20 HP |
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25: 25 HP |
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Enclosure |
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N4: |
IP66 |
N4R |
IP66/Built-in VR |
N4S |
IP66/Built-in VR + Switch |
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Noise Filter
Blank: No EMC
F:EMC Filter
Input
1:1Ph
Blank: 1Ph or 3Ph
3:3Ph
Operator Type
H:Standard Type
2-1
2.2 Inverter Models – Motor Power
IP66 / NEMA 4X Type
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Filter |
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VR |
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Switch |
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HP |
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Size |
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(Vac) |
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V |
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X |
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V |
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X |
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V |
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X |
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E510-2P5-H1FN4S |
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1 Phase |
0.5 |
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0.4 |
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1 |
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E510-201-H1FN4S |
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1 |
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0.75 |
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1 |
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200~240V |
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E510-202-H1FN4S |
+10%-15% |
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2 |
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1.5 |
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2 |
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50/60Hz |
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E510-203-H1FN4S |
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3 |
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2.2 |
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2 |
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E510-2P5-HN4R |
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1 & 3 Phase |
0.5 |
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0.4 |
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1 |
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E510-201-HN4R |
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1 |
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0.75 |
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1 |
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200~240V |
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E510-202-HN4R |
+10%-15% |
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2 |
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1.5 |
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2 |
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E510-203-HN4R |
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50/60Hz |
3 |
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2.2 |
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2 |
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E510-205-H3N4 |
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5 |
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3.7 |
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2 |
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3 Phase |
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E510-208-H3N4 |
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7.5 |
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5.5 |
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3 |
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200~240V |
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E510-210-H3N4 |
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10 |
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7.5 |
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3 |
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+10%-15% |
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E510-215-H3N4 |
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15 |
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11 |
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3 |
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50/60Hz |
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E510-220-H3N4 |
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20 |
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15 |
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3 |
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E510-401-H3FN4S |
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1 |
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0.75 |
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1 |
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E510-401-H3N4 |
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1 |
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0.75 |
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1 |
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E510-402-H3FN4S |
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2 |
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1.5 |
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1 |
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E510-402-H3N4 |
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2 |
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1.5 |
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1 |
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E510-403-H3FN4S |
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3 |
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2.2 |
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2 |
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E510-403-H3N4 |
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3 |
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2.2 |
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2 |
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E510-405-H3FN4S |
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3 Phase |
5 |
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3.7 |
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2 |
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E510-405-H3N4 |
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5 |
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3.7 |
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2 |
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380~480V |
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E510-408-H3FN4S |
+10%-15% |
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7.5 |
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5.5 |
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3 |
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E510-408-H3N4 |
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50/60Hz |
7.5 |
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5.5 |
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3 |
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E510-410-H3FN4S |
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10 |
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7.5 |
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3 |
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E510-410-H3N4 |
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10 |
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7.5 |
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3 |
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E510-415-H3FN4S |
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15 |
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11 |
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3 |
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E510-415-H3N4 |
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15 |
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11 |
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3 |
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E510-420-H3N4 |
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20 |
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15 |
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3 |
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E510-425-H3N4 |
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25 |
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18.5 |
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3 |
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V: Built-in
X: None
2-2
3.Environment and Installation
3.1Environment
The environment will directly affect the proper operation and the life span of the inverter. To ensure that the inverter will give maximum service life, please comply with the following environmental conditions:
Protection
Protection Class |
IP66 / NEMA 4X (Depending on models) |
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Operating |
IP66 / NEMA 4X type: -10°C - +50°C (14-122 °F) |
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Temperature |
If several inverters are placed in the same control panel, provide a heat |
|
|
removal means to maintain ambient temperatures below 40°C |
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Storage |
-20°C - +60°C (-4 -140 °F) |
|
Temperature |
||
|
||
Humidity: |
95% non-condensing |
|
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Relative humidity 5% to 95%, free of moisture. |
|
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(Follow IEC60068-2-78 standard) |
|
Altitude: |
< 1000m (3,281 ft.) |
|
Installation Site: |
Avoid exposure to rain or moisture. |
|
|
Avoid direct sunlight. |
|
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Avoid oil mist and salinity. |
|
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Avoid corrosive liquid and gas. |
|
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Avoid dust, lint fibers, and small metal filings. |
|
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Keep away from radioactive and flammable materials. |
|
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Avoid electromagnetic interference (soldering machines, power machines). |
|
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Avoid vibration (stamping, punching machines etc.). |
|
|
Add a vibration-proof pad if the situation cannot be avoided. |
|
Shock |
Maximum acceleration: 1G (9.8m/s²), for <20Hz |
|
Maximum acceleration: 0.6G (5.88m/s²), for 20 - 50Hz (IEC60068-2-6 standard) |
||
|
3-1
3.2 Warning Labels
Important: Warning information located on the front cover must be read upon installation of the inverter.
3-2
3.3 Removing the Front Cover and Keypad
Caution
Before making any wiring connections to the inverter the front cover needs to be removed.
IP66 / NEMA 4X
Step 1: Unscrew cover and place cover next to the inverter
3-3
Step 2: Remove the rubber plugs and use the waterproof cable glands provided to connect cables.
Step 3: Connect power & motor cables through the cable glands to the correct terminals
Step 4: Connect power & motor cables through the cable glands to the correct terminals
3-4
3.4 Inverter Exterior
IP66/NEMA4X
(a)Single/Three phase: 230V 0.5~1HP Single phase: 230V 0.5~1HP
Three phase: 230V 2HP; 460V 1~2HP
E510-Frame 1 (IP66/NEMA 4X With/Without VR and disconnect switches depending on the model)
3-5
(b)Single/Three phase: 230V 2~3HP Single phase: 230V 2~3HP
Three phase: 230V 5HP; 460V 3~5HP
E510-Frame 2 (IP66/NEMA 4X With/Without VR and disconnect switches depending on the model)
3-6
(c)Three phase: 230V 7.5~20HP; 460V 7.5~25HP
E510-Frame 3 (IP66/NEMA 4X With/Without VR and disconnect switches depending on the model)
3-7
3.5 Wire Gauges, Tightening Torque, Terminal and Short Circuit Ratings.
To comply with UL standards, use UL approved copper wires (rated 75° C) and round crimp terminals (UL Listed products) as shown in table below when connecting to the main circuit terminals.
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TM1 |
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TM2 |
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Model |
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Cable Size |
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Tightening torque |
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Cable Size |
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Tightening torque |
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||||||||||||||||||||||
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AWG |
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mm² |
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kgf.cm |
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Ibf.in |
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Nm |
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AWG |
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mm² |
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kgf.cm |
|
Ibf.in |
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Nm |
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||||||||||
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Frame1 |
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20~12 |
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0.52~3.33 |
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10.20 |
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0.006 |
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1.0 |
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Frame2 |
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18~8 |
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0.81~8.37 |
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18.35 |
|
0.010 |
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1.8 |
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26~14 |
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0.13~2.08 |
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8.16 |
|
0.005 |
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0.8 |
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|||||||||||
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Frame3 |
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14~6 |
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2.08~13.30 |
|
24.47 |
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0.014 |
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2.4 |
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Frame4 |
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4~3 |
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21.15~26.67 |
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Terminals Electrical Rating |
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|
Model |
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Horsepower |
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Power Specification |
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Voltage (Volt) |
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Current(A) |
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|||||||||||||||||||||
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Frame1 |
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0.5/1 |
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200V~240V |
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600 |
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20 |
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1/2 |
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380V~480V |
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Frame2 |
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2/3/5 |
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200V~240V |
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600 |
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45 |
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|||||||||||||
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3/5 |
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380V~480V |
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|||||||
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Frame 3/4 |
|
7.5/10/15/20 |
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200V~240V |
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600 |
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65 |
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|
||||||||||||||||||
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|
7.5/10/15/20/25 |
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380V~480V |
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600 |
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100 |
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Short circuit rating |
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Device Rating |
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voltage |
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HP |
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230V |
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0.5~20 |
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5,000 |
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240 |
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460V |
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1~25 |
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480 |
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3-8
3.6 Wiring Peripheral Power Devices
Caution
After power is shut off to the inverter the capacitors will slowly discharge. Do NOT touch and of the inverter circuitry or replace any components until the “CHARGE” indicator is off.
Do NOT wire or connect/disconnect internal connectors of the inverter when the inverter is powered up or when powered off and the “CHARGE”” indicator is on.
Do NOT connect inverter output U, V and W to the supply power. This will result in damage to the inverter.
The inverter must by properly grounded. Use terminal E to connect earth ground and comply with local standards.
Do NOT perform a dielectric voltage withstand test (Megger) on the inverter this will result in inverter damage to the semiconductor components.
Do NOT touch any of the components on the inverter control board to prevent damage to the inverter by static electricity.
Caution
Refer to the recommended wire size table for the appropriate wire to use. The voltage between the power supply and the input of the inverter may not exceed 2%.
Phase-to-phase voltage drop (V) = 3 ×resistance of wire (Ω/km) × length of line m) × current×10-3. (km=3280 x feet) / (m=3.28 x feet )
Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the motor is greater than 25m (82ft). A high-frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or an inaccurate current readout.
To protect peripheral equipment, install fast acting fuses on the input side of the inverter. Refer to section 11.6 for additional information.
3-9
Power Supply
Molded
Circuit
Breaker
Magnetic
Contactor
~
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B |
CC |
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M |
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Power supply:
|
! |
Make sure the correct voltage is applied to avoid damaging the |
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inverter.
Molded-case circuit breaker (MCCB) or fused disconnect:
A molded-case circuit breaker or fused disconnect must be installed between the AC source and the inverter that conforms to the rated voltage and current of the inverter to control the power and protect the inverter.
! Do not use the circuit breaker as the run/stop switch for the inverter.
Ground fault detector / breaker:
AC
Reactor
Fast
Acting
Fuse
|
! |
Install a ground fault breaker to prevent problems caused by |
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current leakage and to protect personnel. Select current range up to 200mA, and action time up to 0.1 second to prevent high frequency failure.
Magnetic contactor:
Normal operations do not need a magnetic contactor. When performing functions such as external control and auto restart after power failure, or when using a brake controller, install a magnetic contactor.
|
! |
Do not use the magnetic contactor as the run/stop switch for |
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the inverter.
Input Noise
Filter
E510
Inverter
AC line reactor for power quality:
When inverters are supplied by a high capacity power source (> 600KVA), an AC reactor can be connected to improve the power factor.
Install Fast Acting Fuse:
To protect peripheral equipment, install fast acting fuses in accordance with the specifications in section 11 for peripheral devices.
Input Noise filter:
A filter must be installed when there are inductive loads affecting the inverter. The inverter meets EN55011 Class A, category C3 when the TECO special filter is used.
Ground
Output Noise
Filter
Inverter:
Output terminals T1, T2, and T3 are connected to U, V, and W terminals of the motor. If the motor runs in reverse while the inverter is set to run forward, swap any two terminals connections for T1, T2, and T3.
! To avoid damaging the inverter, do not connect the output
terminals T1, T2, and T3 to AC input power.
Induction
Motor
Ground
|
! |
Connect the ground terminal properly. (230V series: Rg <100 ; |
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460V series: Rg <10 .)
Output Noise filter:
An output noise filter may reduce system interference and induced
noise. See section 11 for peripheral devices.
Motor:
If the inverter drives multiple motors the output rated current of the inverter must be greater than the total current of all the motors.
3-10
3.7 General Wiring Diagram
AC Input Voltage |
Braking Resistor |
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L1(R) |
L2(S) |
L3(T) |
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P |
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BR |
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AC |
Fast |
Acting |
*1 |
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3Ø Induction motor |
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Reactor |
Fuses |
L1(L) |
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T1 |
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L2 |
+ |
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T2 |
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Magnetic |
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- |
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MCCB |
Contactor |
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L3(N) |
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T3 |
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Ground |
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E |
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E |
< 100Ω |
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FWD / STOP |
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S1 |
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RS485 |
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CON 2 |
1:Data+ |
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REV / STOP |
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S2 |
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2:Data- |
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Preset Speed 1 |
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S3 |
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3:Data+ |
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4:RXD0 |
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Multi- |
Preset Speed 2 |
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S4 |
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5:TXD0 |
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6:Data- |
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Functional |
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Digital Input |
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7:5V |
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Digital Inputs |
Preset Speed 3 |
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S5 |
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Section |
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Pin 1 to Pin 8 |
8:GND |
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Reset |
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S6 |
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Factory Default |
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COM (NPN) |
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Relay Output |
(R1A) |
Multi-Function |
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+24V (PNP) |
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NO |
(R1C) |
Relay Output |
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E510 |
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NC |
(R1B) |
Contact rating: |
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E (Ground) |
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250 VAC < 1.0A |
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R2A |
30 VDC < 1.0A |
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SF |
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NO |
R2B |
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Output Disable |
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*5 |
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Relay Output |
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SG |
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+10V: Power for Analog Input |
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Analog |
AO |
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0 ~ 10V |
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(max. 20mA) |
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Output |
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AI1: Multi-Function Analog Input |
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Analog Outputs |
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0 – 10 VDC |
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External |
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0 ~ 20mA |
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P |
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AI2: Multi-Function Analog Input |
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Analog |
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AGND |
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0V |
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P |
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Inputs |
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AGND: Analog Signal Common |
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NPN |
AI1 |
AI2 |
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*2 |
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*3 |
*4 |
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JP1 |
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JP2 |
JP3 |
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Shielded wire |
P Twisted-pair shielded wire |
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PNP |
AV1 |
AV2 |
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E (Ground) |
E (Ground) |
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Main circuit |
Control circuit |
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Notes:
*1: Use L1 (L) and L3 (N) for single phase input
*2: Use jumper JP1 to select between Sink (NPN, with 24VG common) or Source (PNP, with +24V common) for multi-function digital input terminals S1~S6.
*3: Use jumper JP2 to switch between voltage and current input for Multi-function analog input 1 (AI1).
*4: Use jumper JP3 to switch between voltage and current input for Multi-function analog input 1 (AI2).
*5: Run Permissive input SF and SG is a normally open input. This input should be open to enable the inverter output. To activate this input place a jumper wire between SF and SG.
3-11
3.8 User Terminals (Control Circuit Terminals)
|
R2A R2B |
COM |
S1 |
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S3 |
S5 |
SF |
24V |
AI1 |
AI2 |
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R1A R1B R1C |
S2 |
S4 |
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S6 |
SG AGND |
10V AO |
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Jumper function descriptions |
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Jumper |
Symbol |
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Function |
Signal Reference |
Note |
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NPN Input |
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JP1 |
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NPN/PNP selectable |
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Factory default setting |
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PNP Input |
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0~20mA / 4~20mA |
Set parameters |
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External signal type |
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Analog signal |
00-05/00-06 |
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JP2/JP3 |
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selection |
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to 2 or 3 (external |
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0~10VDC / 2~10VDC |
analog input) to become |
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Analog signal |
effective |
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3-12
Description of User Terminals
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Type |
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Terminal |
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Terminal function |
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Signal level |
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S1 |
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ForwardStop (Preset), Multi-function input terminal |
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S2 |
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Reverse - Stop (Preset), Multi-function input terminal |
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24 VDC, 8 mA, Optical |
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Digital |
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S3 |
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Preset Speed0(5-02),Multi-function input terminal |
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coupling isolation (Max, |
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input |
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S4 |
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Preset Speed1(5-03), Multi-function input terminal |
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voltage 30 VDC, |
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signal |
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Input impedance 3.3kΩ) |
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S5 |
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Preset Speed2(5-05), Multi-function input terminal |
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S6 |
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Fault reset input, Multi-function input terminal |
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R1A |
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NO(Normally |
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open) |
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Multi-function output: Run, Fault, setting |
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NC(Normally |
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R1B |
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Frequency ,Frequency Reached, Auto |
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closed) |
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Restart, Momentary AC Power Loss, Rapid |
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R1C |
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COMMON |
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Stop ,Base Block Stop Mode, Motor |
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Relay |
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Overload Protection, Drive Overload |
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Protection, Over-torque Threshold Level |
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250VAC/1A(30VDC/1A) |
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output |
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R2A |
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Preset Current level Reached Preset Brake |
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Frequency Reached, PID Feedback Signal |
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Loss, Final count value reached, Initial count |
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R2B |
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value reached, PLC Status Indicator ,PLC |
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control… |
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COM |
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Digital signal common terminal |
(JP1 Switching NPN |
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24VPower |
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position) |
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±15%,Max output current |
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supply |
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24V |
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Digital signal common terminal |
(JP1 Switching PNP |
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60mA |
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position) |
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10V |
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Built in Power for an external speed potentiometer |
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10V(Max current:20mA) |
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Multifunctional analog input: JP2 selects voltage or current |
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0 ~ 10V,(Max |
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input |
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AI1 |
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current:20mA) |
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Voltage: JP2 in AV1 position |
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(Input impedance: 153KΩ) |
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Current: JP2 in AI1 position |
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The |
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analog |
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input |
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Multifunctional analog input: JP3 selects voltage or current |
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signal |
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AI2 |
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input |
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0 ~ 10V,0 ~20mA |
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Voltage: JP3 in AV2 position |
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(Input impedance: 153KΩ) |
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Current: JP3 in AI2 position |
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AGND |
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The analog common terminal |
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---- |
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Shielding wire connecting terminal (The earth) |
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The |
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AO |
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Multifunctional analog output terminal*3 |
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0 ~10V,(Max current:2mA) |
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analog |
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output |
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AGND |
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The analog common terminal |
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---- |
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signal |
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Safety |
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SF |
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Terminal SF is a safety input and can be used to disable |
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switch |
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SG |
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drive externally |
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3-13