TECO A510-2001-H, A510-2002-H, A510-2003-H, A510-2005-H3, A510-4001-H3 Instruction Manual

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Contents
Chapter 1 Safety precautions .......................................................................................... 1
1.1 Before supplying power ............................................................................................. 1
1.2 Wiring ........................................................................................................................ 2
1.3 Before operation ........................................................................................................ 2
1.4 Parameters setting .................................................................................................... 3
1.5 Operation ................................................................................................................... 3
1.6 Maintenance, Inspection and Replacement ............................................................... 4
Chapter 2 Model Description ........................................................................................... 5
2.1 Nameplate Data ......................................................................................................... 5
2.2 Model Designation ..................................................................................................... 5
Chapter 3 Ambient Environment And Installation ......................................................... 6
3.1 Screw Torques for terminals ...................................................................................... 6
3.2 Wiring the periphery devices of A510 ........................................................................ 7
3.3 Wiring ........................................................................................................................ 8
3.4 Terminal Description .................................................................................................. 9
3.5 Overall Dimension drawing ...................................................................................... 12
3.5.1 Standard Model .................................................................................................... 12
3.5.2 Built-in filter model (440V 1~60HP) ..................................................................... 16
Chapter 4 Software Index .............................................................................................. 18
4.1 Keypad Description.................................................................................................. 18
4.1.1 Panel Functions .................................................................................................... 18
4.2 Parameters list ......................................................................................................... 19
Chapter 5 Trouble Diagnosis and shooting ................................................................. 62
5.3 Warning / self-diagnosis detection function ............................................................. 66
5.5 PM motor auto-tuning error ..................................................................................... 73
1
Chapter 1 Safety Precautions
1.1 Before supplying power
Warning
The main circuit must be properly wiring. Single phase( R/L1, S/L2)/3-phase(R/L1,
S/L2, T/L3) are the input terminal of the power, which must not be mixed with U/T1,V/T2 and W/T3 on use. In case of mixed use, supplying power will damage the inverter.
Caution
The power voltage must be the same as the input voltage of the inverter.  When handling the inverter, do not draw the front cover directly. It is suggested to
handle the inverter body so as to prevent the front cover breaks off, avoiding the inverter falling and causing injury or inverter damage.
Please mount the inverter on noncombustible materials such as metal. Mounting on or
near the flammable materials is not allowed in case fire happened.
If several inverters are mounted on a single control panel, the extra cooling fan shall
be added, so as to make the panel temperature below 40 and to prevent overheating or fire.
Please firstly turn off the power before disassemble or assemble the operator. Fix the
operator according to the indicating diagram to avoid operation failure or no display due to improper operation.
Warning
This product has passed the application level at IEC 61800-3 restricted areas. When
the product is used in some environments, there might be electromagnetic interference. Therefore, appropriate test is recommended to be carried out before use and grounding must be well done.
Caution
Installation and use of the product must be conducted by a qualified professional
electrician.
The product installation must be applied by the means of fixed wiring.
2
1.2 Wiring
Warning
Always turn OFF the input power supply before inverter installation or wiring terminals,
so as to avoid electric shock or fire.
Wiring must be performed by an authorized person qualified in electrical work, to
avoid electric shock or fire.
Make sure the grouding terminal is well grounded. (220 V class: Grounding
impedance shall be less than 100, 460 V class: Grounding impedance shall be less than 10)
Always test the operation of any emergency stop circuits after wiring. (Wiring is the
responsibility of the user.)
Never touch the input/output lines directly with your hands or allow any line to contact
the Inverter case. Never short the circuits.
Do not carry out the dielectric voltage withstand test on the inverter, which will cause
the semiconductor parts damage easily.
Caution
Make sure the input power meets that of the inverter, in order to avoid injury or fire.  Please connect the braking resistor and braking unit according to the related wiring
diagram in case fire occured.
Please fasten the terminal screws based on specified torque so as to avoid fire.  Do not connect the input power supply line to the output terminal of the inverter.  Do not connect the magnetic contactor and solenoid switch contacts to the output
terminal.
Do not connect the phase advancing capacitor or LC / RC filter to the output circuit. Ensure the interference generated by the inverter and motor will not affect peripheral
sensors or devices.
1.3 Before operation
Warning
Make sure the inverter capacity is the same as the capacity set by inverter’s function
parameters 13—00 before supplying power.
If the line length between the inverter and the motor exceeds 25 meters, it needs to
reduce the carrier frequency (11-01) or additionally equip a output filter to reduce the over-voltage or oscillation at the load end, so as to avoid motor damage.
3
1.4
Parameters setting
Caution
When carry out the rotatable automatic tuning, do not connect the motor to the load
(mechanical device).
When carry out the rotatable automatic tuning and the motor will rotate, make sure
around space of the motor is enough in order to avoid danger.
1.5 Operation
Warning
Make sure the front external cover is completely installed in prior to turn on the power.  Do not connect or disconnect the motor unit in operation, otherwise the inverter will
cause the inverter to trip because of over-current. The severe case will cause the main circuit damage of the inverter.
When the reset function is in operation, keep away from the machine. The machine
will restart after the fault is cleared.
Do not operate the machine with wet hands.  It provides a independent emergency stop switch. This switch will be enabled when
the parameter is being set (see 11-55).
It provides an independent external hardware emergency switch, which emergently
shuts down the inverter output in the case of danger.
Make sure the operation order is closed before reset warning.  If choose to automatically restart after power recovery (07-00), the inverter will start
automatically after power is restored.
Before automatic tuning, make sure the conditions of surrounding systems and
mechanical devices to ensure the safety of personnel.
Never touch related terminals regardless of inverter in operation or in stop states to
avoid any danger.
After the power is cut off, the fan might continue to rotate for some time.
Caution
Do not touch the heating elements such as heat sink, braking resistor, etc. The inverter enables easily the motor rotes from low speed to high speed. Please
make sure the allowable range of the motor and the machine.
When the product is supported by the use of the braking module, please pay attention
to related settings for operation.
Inspecting the circuit board signal should be avoided when the inverter is in operation.
4
Warning
Avoid electrical shock! The internal DC capacitor of the inverter discharges in 5
minutes after the power is cut off. Therefore, carry out disasemmbly/assembly or inspection after 5 minutes when the discharge completes.
1.6 Maintenance, Inspection and Replacement
Warning
Before the maintenance and inspection, make sure the power is cut off and the
indicator light of the power is off (make sure the DC voltage does not exceed 25 v).
Since there are high voltage terminals in the inverter, do not touch these terminals
randomly.
In the case of power on, be sure the protection cover is installed. In addition, when the
protection cover is disassembled, be sure to cut off the power by the circuit breaker.
Only the designated professional can carry out the maintenance or parts replacement.
Caution
The ambient temperature of the inverter should be from
-10℃ to +40(60)℃
95%RH
and the inverter shall be used in the non-condensing environment, free
from water dropping and metal dust in surrounding.
Disposal caution for the inverter
Caution
Treat as industrial waste when disposing of inverter and pay attention to the following items:
Burning electrolytic capacitors of the inverter main circuit and printed circuit board
might cause explosion;
Burning the plastic parts such as inverter shell will produce toxic gases.
5
Chapter 2 Model Description
2.1 Nameplate Data
Inverter Model and Motor Rating Input Power Specifications
Output Power Specifications
Series No.
2.2 Model Designation
UL and CE Marks
-
A510 Series
4
Voltage Rating: 2: 220V 4: 440V 6: 690V
010
- H3F
Motor Rating:
001: 1HP 002: 2HP
150: 150HP 175: 175HP 215: 215HP
535: 535HP
670: 670HP
Power Source Phase: Blank: Both by single and three phase 3: For Three phase
Noise Filter: Blank: No RFI F: RFI Bulit-in
Type: H: Standard (LED operator) C: Drawing (LCD operator)
(S/N Barcode)
(P/N Barcode)
6
Chapter 3 Ambient Environment And Installation
3.1 Screw Torques for terminals
To comply with UL standards, you shall use UL approved copper wires (rated 75 ° C) and round crimp terminals (UL Listed products) in the following table when connecting the main circuit terminal. TECO recommends using crimp terminals manufactured by NICHIFU Terminal Industry Co., Ltd and the terminal crimping tool recommended by the manufacturer for crimping terminals and the insulating sleeve.
Wire size
mm2 (AWG)
Terminal
screw size
Model of
the round
crimp
terminal
Fastening torque
kgf.cm (in.lbs)
Model of
insulating
sleeve
Model of
crimp tool
0.75 (18)
M3.5 R1.25-3.5 8.2 to 10 (7.1 to 8.7) TIC 1.25 NH 1
M4 R1.25-4 12.2 to 14 (10.4 to 12.1) TIC 1.25 NH 1
1.25 (16)
M3.5 R1.25-3.5 8.2 to 10 (7.1 to 8.7) TIC 1.25 NH 1
M4 R1.25-4 12.2 to 14 (10.4 to 12.1) TIC 1.25 NH 1
2 (14)
M3.5 R2-3.5 8.2 to 10 (7.1 to 8.7) TIC 2 NH 1 / 9
M4 R2-4 12.2 to 14 (10.4 to 12.1) TIC 2 NH 1 / 9 M5 R2-5 22.1 to 24 (17.7 to 20.8) TIC 2 NH 1 / 9 M6 R2-6 25.5 to 30.0 (22.1 to 26.0) TIC 2 NH 1 / 9
3.5/5.5 (12/10)
M4 R5.5-4 12.2 to 14 (10.4 to 12.1) TIC 5.5 NH 1 / 9 M5 R5.5-5 20.4 to 24 (17.7 to 20.8) TIC 5.5 NH 1 / 9 M6 R5.5-6 25.5 to 30.0 (22.1 to 26.0) TIC 5.5 NH 1 / 9 M8 R5.5-8 61.2 to 66.0 (53.0 to 57.2) TIC 5.5 NH 1 / 9
8 (8)
M4 R8-4 12.2 to 14 (10.4 to 12.1) TIC 8 NOP 60 M5 R8-5 20.4 to 24 (17.7 to 20.8) TIC 8 NOP 60 M6 R8-6 25.5 to 30.0 (22.1 to 26.0) TIC 8 NOP 60 M8 R8-8 61.2 to 66.0 (53.0 to 57.2) TIC 8 NOP 60
14 (6)
M4 R14-4 12.2 to 14 (10.4 to 12.1) TIC 14 NH 1 / 9 M5 R14-5 20.4 to 24 (17.7 to 20.8) TIC 14 NH 1 / 9 M6 R14-6 25.5 to 30.0 (22.1 to 26.0) TIC 14 NH 1 / 9 M8 R14-8 61.2 to 66.0 (53.0 to 57.2) TIC 14 NH 1 / 9
22 (4)
M6 R22-6 25.5 to 30.0 (22.1 to 26.0) TIC 22 NOP 60/ 150H M8 R22-8 61.2 to 66.0 (53.0 to 57.2) TIC 22 NOP 60/ 150H
30/38 (3 / 2)
M6 R38-6 25.5 to 30.0 (22.1 to 26.0) TIC 38 NOP 60/ 150H M8 R38-8 61.2 to 66.0 (53.0 to 57.2) TIC 38 NOP 60/ 150H
50 / 60
(1 / 1/ 0)
M8 R60-8 61.2 to 66.0 (53.0 to 57.2) TIC 60 NOP 60/ 150H
M10 R60-10 102 to 120 (88.5 to 104) TIC 60 NOP 150H
70 (2/0)
M8 R70-8 61.2 to 66.0 (53.0 to 57.2) TIC 60 NOP 150H
M10 R70-10 102 to 120 (88.5 to 104) TIC 60 NOP 150H
80 (3/0)
M10 R80-10 102 to 120 (88.5 to 104) TIC 80 NOP 150H M16 R80-16 255 to 280 (221 to 243) TIC 80 NOP 150H
100 (4/0)
M10 R100-10 102 to 120 (88.5 to 104) TIC 100 NOP 150H M12 R100-12 143 to 157 (124 to 136) TIC 100 NOP 150H M16 R80-16 255 to 280 (221 to 243) TIC 80 NOP 150H
7
3.2 Wiring the periphery devices of A510
電源
無熔絲開 NFB (及漏電斷路器)
電磁接觸
AC 電抗
輸入側雜 濾波器
變頻器
零相雜訊濾波器
三相感應 馬達
外加高速保險絲
No fuse breaker (NFB) and Leakage Circuit Breaker
Please refer to table 3 for choosing NFB of appropriate
current.
Do not use NFB to control the start/stop of the inverter.
If a leakage circuit breaker is added for leakage
protection, its current sensitivity shall be more than 200mA and action time more than 0.1 (V-TYPE),
so as
to avoid high-frequency malfunction.
Electromagnetic contactor It can not add the electromagnetic contactor
for general
use. However, for the application requiring
external
sequence control or automatic restart function after
power cut, an electromagnetic contactor is required.
Please
avoid using electromagnetic contactor for the
start/stop control of the inverter as possible.
AC reactor In case of further improving
the power factor or suppress
the external surge, an AC reactor can be
additionally
equipped.
Fast acting fuse To protect interface devices, it is necessary to
add a fast
acting fuse (fuse specification will be referred to Section
6.6 in completed manual.)
Input Noise filter A510 is matched with TECO special filter, meeting the EN
55011 class A criterion.
The selection of input noise filter can be referred to
Section 6.4 in completed manual.)
Inverter Terminal R,S,T at input side have no phase sequence
requirement, thus they can be arbitrarily exchanged.
Terminal E must be well grounded.
Zero-phase noise filter Adding a zero-
phase noise filter at the output side of the
inverter can decrease the
radiated interference and
induced noise.
Please refer to Section 6.5 in completed manual.
Motor
If an inverter drives multiple motors, the rated current of
the inverter must be greater than the total
current that all
motors operate at the same time.
Motor and inverter must be grounded respectively.
Power supply
No Fuse Breaker
(NFB) and Leakage
Circuit Breaker
Leakage Circuit
Electromagnetic contactor
AC reactor
Fast acting fuse
Input Noise filter
Inverter
Zero-phase noise filter
3-phase induction motor
8
3.3 Wiring
The following is the standard wiring diagram for the A510 inverter ( indicates main circuit terminal, indicates control circuit terminal ). Locations and symbols of the wiring terminal block might be different due to different models of A510. The description of main circuit terminal and control circuit terminal can be referred to table 1 and 2.
MCNFB
外加高速保險
B1/P B2
煞車電阻
R/L1 S/L2
S1
S2
S8
S7
S6
S5
S4
S3
類比輸出1
24V
數位信號電源端子
24VG
數位信號共同端子
故障重
正向運轉/停止
多段速指令1
寸動指
外部Base block
Source(PNP)
SW3
AO1
AO2
GND
E
CN3
類比輸出2
E
T/L3
U/T1 V/T2
W/T3
CN6 (RJ45)
1
2
脈波指令輸入
遮蔽線連接端子
GND 類比信號共同端子
E
+12V
類比輸入用電源
AI1 多機能類比輸入
(-10~10V/0~10V, 20K
AI2 多機能類比輸入
P
P
DO2
DOG
S(+)
S(-)
PI
PO
-12V 類比輸入用電源
P
P
IM
R2C
R1A
R1B
R1C
R2A
F1
F2
安全輸入接點
+12V, 20mA
(-10~10V/0~10V/4~20mA, 250
32K Hz. Max.
I , 出廠設
SW2
主迴路電源
-10V~0~10V
4~20mA/0~10V
0V
Sink(NPN), 出廠設定
脈波輸入
反向運轉/停止
UP/頻率命令
DOWN/減頻率命令
三種接地 阻值100
類比信號輸1, 2
(DC 0~10V)
選購擴充卡(PG)
多機能繼電器輸出
250VAC, 1A以下 30VDC, 1A以下
多機能光耦輸出
(DC 48V/50mA, Open Collector)
多機能脈波輸出
32k Hz. Max.
GND
RS485通訊埠
DO1
離線,
表雙絞芯隔離絞線
P
子符號 表示主迴路,
表示
控制迴路
*2
*1
*3
*5
*6
*5
*1:僅220V 1~25HP與440V 1~30HP(含)以下容量內建剎晶體機種主回路提供B2,可直接B1, B2間連接煞車電阻
備註說
*2:多機能數位輸入接S1~S8,可透過開關SW3設置Source(PNP)Sink(NPN)模式
*3:多機能類比輸入2(AI2),可透過開關SW3設置成電壓命令輸(0~10V/-10~10V)或電流命令輸入(4~20mA)
*4
*4:安全輸入接點F1, F2間需短接變頻器始可正常輸出使用安全輸入時,請務必拆下F1-F2的短接線
*5:僅220V 3HP與440V 5HP(含)上機種提供-12V, R2A-R2C與PO-GND端子
*6:僅220V 2HP與440V 3HP(含)下機種提供DO2端子
*5
Braking resistor
F
ast acting fuse
Main circuit power
Default setting
Forward rotation/stop
Reversal rotation/stop
Up
Down command
Multi-step speed
command
1
Fault
Jog command
External base block
Multi-function input
D
efault setting
Analog output 1
Analog output 2
The third type grounding. Resistance lower than 100 ohm.
Analog signal output 1, 2
Option Card (PG)
Multi-function relay output
Power terminal of digital signal
250VAC, under 1A 30VDC, under 1A
Multi-function pulse output
RS485 Communication port
Multi-function
photocoupler output
AI1 Multi-function analog input (-10~10V/0~10V, 20KΩ) AI2 Multi-function analog input (-10~10V/0~10V/4~20mA, 250Ω)
Default setting
Safety input contact
GND
Mutual terminal of analog signal
-12V Power of analog input
+12V Power of analog input, +12v,20mA
PI Pulse command input 32K Hz.
Pulse input
External analog input
Connection terminal of shielding wire
24VG Mutual terminal of digital signal
Means Isolated twisted twire
Means isolated wire
Terminal symbol indicates main circuit indicates control circuit
Remark: *1: Only the master circuit of 220V1~25HP and 440 V1~30HP (included) or models of lower capacity with built-in braking resistor provide terminal B2.
The braking resistor can be connected directly between B1 and B2. *2: The multi-function digital input terminals S1~S8 can be set to Source (PNP) or Sink (NPN) mode through the SW3. *3: Multi-function analog input 2 (AI2) can be set to the voltage command input (0-10/-10-10v) or the current command input (4~20mA) through the
SW3. *4: Safety input connector F1 and F2 should be shorted so that the inverter outputs properly. When the safety input is used, please be sure to remove
the short-pin between F1 and F2. *5: Only 220 V 3HP and 440 v 5HP (included) or models above, provide terminals -12V, R2A-R2C and PO-GND. *6. Only 220 V 2HP and 440 v 3HP (included) or models below, provide terminal DO2.
9
3.4 Terminal Description
Table 1 Major Circuit Terminals
Terminal mark
220V: 1~25HP 440V: 1~30HP
220V: 30~100HP 440V: 40~215HP
R/L1
Power supply of th
e main terminal ( single phase, only connect
R-S)
S/L2 T/L3
B1P
B1P: DC power supply
B1PB2: externally connected braking resistor
-
B2
-: DC power supply or connect braking detection module
-
U/T1
Inverter output
V/T2
W/T3
E
Grounding terminal (the third type grounding)
Table 2 Main circuit terminals
Type Terminal
terminal function Signal level
Digital input signal
S1
Forward rotation stop command (default), multi-function input terminals * 1
24 VDC, 8 mA opto-coupler isolation (maximum voltage of 30 Vdc, input impedance of
9.03k optocoupler)
S2
Reversal rotation- stop command (default), multi-function input terminals * 1
S3
UP increases command(default), multi-function input terminals * 1
S4
DOWN reduces command(default), multi-function input terminals * 1
S5
Multi-step speed frequency command 1, multi-function input terminal* 1
S6
fault reset input, multi-function input terminal * 1
S7
JOG frequency command, multi-function input terminal * 1
S8
External B.B.(Base Block) input, multi-function input terminal * 1
24V
Power
supply
24V
Digital signal SOURCE sharing point (SW3 switched to SOURCE )
±15%,
Maximum output current: 250mA( the sum of all load )
24VG
Common terminal of Digital signals Common point of digital signal SINK ( SW3 switched to SINK )
10
Type Terminal
terminal function Signal level
Analog input signal
+12V Power for speed setting
+12V ( Maximum current , 20mA)
-12V
Only above 220V 3HP/ 440V 5HP (include) support this terminal function
-12V (Maximum current, 20mA)
AI1
Voltage mastering speed command (0-10V input)/(-10V~10V input)
From 0 to +10V, From -10V to +10V
(Input impedance
: 20K)
(11bit + 1 symbol,
resolution)
AI2
Multi-function analog input terminals *2, can use SW2 to switch voltage or current input (0~10V)/(4-20mA)
From 0 to +10V, From -10V to +10V (Input impedance: 20K) From 4 to 20 mA
(Input impedance: 250K)
(11bit + 1 symbol, resolution)
GND Analog signals sharing terminal ----
E Shielding wire’s connecting terminal (Ground) ----
Analog
output
signal
AO1
Multi-
function analog output terminals *3
(0~10V output)
From 0 to 10V, ( Maximum current, 20mA ) (PWM 10KHz resolution )
AO2
Multi-
function analog output terminals *3
(0~10V output)
GND Analog signals sharing terminal
Pulse
output signal
PO
Pulse output, BW 32KHz, only above 220V
3HP/ 440V 5HP (include)
support this
terminal function.
32KHz(max), +12V output
(load: 2.2k)
GND Analog signals sharing terminal ----
Pulse input
signal
PI
Pulse command input, frequency width of
32KHz
L: from 0.0 to 0.5V H: from 4.0 to 13.2V 0 - 32 KHz(max)
(impedance:3.89 K)
GND Analog signals sharing terminal ----
Digital
output
DO1
Multi-function(open collector resistor) output: in operation, zero speed, frequency consistency, consistency at any frequency, output frequency , preparation completion, low-voltage detection, output breaker, rotation and frequency command, over-torque detection, abnormal, low-voltage, Overheat, motor overload, inverter overload, retrying, communication error, timing functional output device……
48Vdc, 2~50mA Opto-coupling output
DO2
(F1 only)
DOG
Sharing terminal of the
open collector
transistor
11
Type Terminal
terminal function Signal level
Relay
output
R1A
Relay A contact (multi-function output terminal)
Relay B contact (multi-function output terminal)
Relay common terminal, With the same function as DO1/DO2
Terminal capacity: at 250Vac, 10 mA~1A at 30Vdc, 10 mA~1A
R1B
R1C
R2A-R2C
(above
F2)
With the same function as DO1/DO2
Terminal capacity: at 250Vac, 10 mA~1A at 30Vdc, 10 mA~1A
safety
input
F1
on: free rotation with safe input off: general rotation (i
f use external safety switch to stop, you
must remove the short circuit pin.)
24Vdc, 8mA, pull-high
F2 Safety command common terminal 24V Ground
RS-485
port
S (+)
RS485/MODBUS
Opto-coupler isolation, differential input and output
S (-)
Grounding
E (G)
Grounding to earth Shield the connecting terminal
----
*1:Multi-function digital input can be referred to the manual. *2:Multi-function analog input can be referred to the manual. *3:Multi-function analog output can be referred to the manual.
Caution
Maximum output current capacity of the terminal 12V is 20mA. Multi-function analog output AO1 and AO2 are special for the analog output of
meter. Please don’t use them to the analog signal output of feedback control.
Control board’s 24V & ±12V just been used for internal control, please don’t connect
to external other devices to use.
12
3.5 Overall Dimension drawing
3.5.1 Standard Model
(a) 220V :1-5HP/440V :1-7.5HP
Inverter Model
Dimension (mm)
W H D W1 H1 t d GW(kg)
Reactor
A510-2001-H 130 215 150 118 203 5 M5 2.2
with option
DCL
A510-2002-H 130 215 150 118 203 5 M5 2.2 A510-2003-H 140 279 177 122 267 7 M5 3.8 A510-2005-H3 140 279 177 122 267 7 M5 3.8 A510-4001-H3 130 215 150 118 203 5 M5 2.2 A510-4002-H3 130 215 150 118 203 5 M5 2.2 A510-4003-H3 130 215 150 118 203 5 M5 2.2 A510-4005-H3 140 279 177 122 267 7 M5 3.8 A510-4008-H3 140 279 177 122 267 7 M5 3.8
(b) 220V :7.5-25HP/440V :10-30HP
13
Inverter Model
Dimension (mm)
W H D W1 H1 t d GW(kg)
Reactor
A510-2008-H3 210 300 215 192 286 1.6 M6 6.2
with option
ACL
A510-2010-H3 210 300 215 192 286 1.6 M6 6.2 A510-2015-H3 265 360 225 245 340 1.6 M6 10 A510-2020-H3 265 360 225 245 340 1.6 M6 10 A510-2025-H3 265 360 225 245 340 1.6 M6 10 A510-4010-H3 210 300 215 192 286 1.6 M6 6.2 A510-4015-H3 210 300 215 192 286 1.6 M6 6.2 A510-4020-H3 265 360 225 245 340 1.6 M6 10 A510-4025-H3 265 360 225 245 340 1.6 M6 10 A510-4030-H3 265 360 225 245 340 1.6 M6 10
(c) 220V :30-40HP/440V :40-60HP
Inverter Model
Dimension (mm)
W H D W1 H1 t d GW(kg)
Reactor
A510-2030-H3 284 525 252 220 505 1.6 M8 30
with option
ACL
A510-2040-H3 284 525 252 220 505 1.6 M8 30 A510-4040-H3 284 525 252 220 505 1.6 M8 30 A510-4050-H3 284 525 252 220 505 1.6 M8 30 A510-4060-H3 284 525 252 220 505 1.6 M8 30
14
(d) 220V :50-100HP/440V :75-215HP(IP00)
Inverter Model
Dimension (mm)
W H D W1 H1 t d GW(kg)
Reactor
A510-2050-H3 344 580 300 250 560 1.6 M8 40.5
DCL
STANDARD
INCLUDED
A510-2060-H3 344 580 300 250 560 1.6 M8 40.5 A510-2075-H3 459 790 324.5 320 760 1.6 M10 74 A510-2100-H3 459 790 324.5 320 760 1.6 M10 74 A510-4075-H3 344 580 300 250 560 1.6 M8 40.5 A510-4100-H3 344 580 300 250 560 1.6 M8 40.5 A510-4125-H3 459 790 324.5 320 760 1.6 M10 74 A510-4150-H3 459 790 324.5 320 760 1.6 M10 74 A510-4175-H3 459 790 324.5 320 760 1.6 M10 74 A510-4215-H3 459 790 324.5 320 760 1.6 M10 74
15
(e) 220V :50-100HP/440V :75-215HP(IP20)
Inverter Model
Dimension (mm)
W H D W1 H1 t d GW(kg)
Reactor
A510-2050-H3 348.5 740 300 250 560 1.6 M8 44
DCL
STANDARD
INCLUDED
A510-2060-H3 348.5 740 300 250 560 1.6 M8 44 A510-2075-H3 463.5 1105 324.5 320 760 1.6 M10 81 A510-2100-H3 463.5 1105 324.5 320 760 1.6 M10 81 A510-4075-H3 348.5 740 300 250 560 1.6 M8 44 A510-4100-H3 348.5 740 300 250 560 1.6 M8 44 A510-4125-H3 463.5 1105 324.5 320 760 1.6 M10 81 A510-4150-H3 463.5 1105 324.5 320 760 1.6 M10 81 A510-4175-H3 463.5 1105 324.5 320 760 1.6 M10 81 A510-4215-H3 463.5 1105 324.5 320 760 1.6 M10 81
Note: 250HP or above are being developed
16
3.5.2 Built-in filter model (440V 1~60HP)
(a) 440V :1-7.5HP
Inverter Model
Dimension (mm)
W H D W1 H1 H2 t d GW(kg)
Reactor
A510-4001-H3F 130 265
150 118 203 215
5 M5 2.83
with option
ACL
A510-4002-H3F 130 265 150 118 203 215
5 M5 2.83
A510-4003-H3F 130 265 150 118 203 215
5 M5 2.83
A510-4005-H3F 140 349
177 124 266 279
7 M5 4.72
A510-4008-H3F 140 349 177 124 266 279
7 M5 4.72
(b) 440V :10-30HP
Inverter Model
Dimension (mm)
W H D W1 H1 H2 t d GW(kg)
Reactor
A510-4010-H3F 210 385 215 192 286 300 1.6 M6 7.72
with option
DCL
A510-4015-H3F 210 385 215 192 286 300 1.6 M6 7.72 A510-4020-H3F 265 480 225 245 340 360 1.6 M6 11.6 A510-4025-H3F 265 480 225 245 340 360 1.6 M6 11.6 A510-4030-H3F 265 480 225 245 340 360 1.6 M6 11.6
17
(c) 440V :40-60HP
Inverter Model
Dimension (mm)
W H D W1 H1 H2 t d GW(kg)
Reactor
A510-4040-H3F 284 695 252 220 505 525 1.6 M8 32.24
with option
ACL
A510-4050-H3F 284 695 252 220 505 525 1.6 M8 32.24 A510-4060-H3F 284 695 252 220 505 525 1.6 M8 32.24
18
Chapter 4 Software Index
4.1 Keypad Description
4.1.1 Panel Functions
Type Name Functions
Display
Main display area
Display frequency, parameter voltage, current, temperature and abnormity and ect.
LED status display
FAULT: When the inverter has a warning or fault message, the
indicator lights up.
FWD: When the inverter is in forward rotation status, the
indicator lights up. (long bright light while inverter running, flicker while inverter stopping)
REV: When the inverter is in reversal rotation status, the
indicator lights up.
(long bright light while inverter running, flicker while inverter stopping)
SEQ: When inverter’s run command source is set to external
control, the indicator lights up.
REF: When inverter’s frequency command source is set to
external control, the indicator lights up.
Keys
((
8 keys
))
RUN RUN: Enable the inverter run operation.
STOP STOP: Enable the inverter stop operation.
It is used for frequency and parameter setting.
It is used for frequency and parameter setting.
FWD/REV
This key is used for switching motor’s rotation direction. FWD indicator on means the motor is rotating in forward direction; REV indicator on means the motor is rotating in reversal direction.
DSP/FUN
It is use for switching dispay interface, based on the loop of frequency screen function selectionmonitor parameter frequency screen.
19
</RESET
“<” is left shift key. It is used for changing parameter or value. RESET key: when a fault is detected, it plays reset function .
READ/ENTER
Switch to enter the functions and set internal value, as well as
modify parameter setting and confirm the writing.
4.2 Parameters list
Parameter group Name
Group00 Basic Function Group Group01 V/F Control Function Group Group02 IM Motor Parameter Group Group03
External Terminals Digital Input/Output Function Group
Group04 External terminal analog signal input (output) function group Group05 Multi-Speed Group Group06 Automatic Programm Operation Function Group Group07 Operation /Stop Function Group Group08 Protection Function Group Group09 Communication Function Group Group10 PID Function Group Group11 Auxiliary Function Group Group12 Monitoring Function Group Group13 Maintenance Function Group Group14 PLC Setting Group Group15 PLC Monitoring Group Group16 LCM Function Group Group17 Automatic Tuning Function Group Group18 Slip Compensation Group Group19 Frequency Wobble Function Group Group20 Speed Control Function Group Group21 Torque And Position Control Function Group Group22 IPM Motor Parameter Group
Parameter Attribute
*1
Modifiable paramters in operation
*2
Unmodifiable parameters in communication
*3
When carry out the factory default setting, this parameter value(set by users) will not restore the factory default.
*4
Readable and unmodifiable parameter
20
Group 00 Basic Function Group
Code
Parameter Name Range Default Unit
Control mode
Attrib
ute
V/F
V/F
+PG
SLV SV
PM
SV
PM
SLV
00-00
Control mode
Selection
0: V/F
0 - O O O O O O *3
1: V/F+PG 2: SLV 3: SV 4: PMSV 5:retain
00-01
Motor’s rotation
direction
0:forward direction
0 - O O O O O O *1
1:reversal direction
00-02
RUN Command
Selection
0:keypad control
1 - O O O O O O
1: external control 2: Communication control
3:PLC 00-03 Retain 00-04 Retain
00-05
Main Frequency Command Source Selection
0: keypad
1 - O O O O O O
1: external control (Analog)
2:Terminal UP/DOWN
3: Communication control
4:pulse input
5:PID 00-06 Retain 00-07 Retain
00-08
Communication frequency command
0.00-400.00
0.0~1200.0 (when 00-31 = 1)
0.00 Hz O O O O O O
00-09
Frequency
command
memory mode
0:Don’t save when power
supply is cut.
0 - O O O O O O
1: Save when power is off. 00-10 Retain 00-11 Retain 00-12 Upper frequency limit 0.1~109.0 100.0 % O O O O O O 00-13 Lower frequency limit 0.0~109.0 0.0 % O O O O O O 00-14 Acceleration time 1 0.1~6000.0 10.0 s O O O O O O *1 00-15 Deceleration time 1 0.1~6000.0 10.0 s O O O O O O *1 00-16 Acceleration time 2 0.1~6000.0 10.0 s O O O O O O *1 00-17 Deceleration time 2 0.1~6000.0 10.0 s O O O O O O *1
00-18 Jog frequency
0.00~400.00
0.0~1200.0 (when 00-31 = 1)
6.00 Hz O O O O O O *1
00-19 Jog acceleration time 0.1~0600.0 10.0 s O O O O O O *1 00-20 Jog deceleration time 0.1~0600.0 10.0 s O O O O O O *1 00-21 Acceleration time 3 0.1~6000.0 10.0 s O O O O O O *1 00-22 Deceleration time 3 0.1~6000.0 10.0 s O O O O O O *1 00-23 Acceleration time 4 0.1~6000.0 10.0 s O O O O O O *1 00-24 Deceleration time 4 0.1~6000.0 10.0 S O O O O O O *1
00-25
Switching frequency of acceleration and deceleration
0.0~400.0
0.0~1200.0 (when 00-31 = 1)
0.0 Hz O O O O O O
21
Code
Parameter Name Range Default Unit
Control mode
Attrib
ute
V/F
V/F
+PG
SLV SV
PM
SV
PM
SLV
00-26 Emergency stop time 0.1~6000.0 5.0 s O O O O O O
00-27 HD/ND selection
0: HD (heavy load mode)
0 - O O X X X X *3
1: ND (general load mode)
00-28
Command
characteristic selection
of master frequency
0: positive characteristic
(0~10V/4~20mA is
corresponding to 0~100%)
0 - O O O O O O
1: negative characteristic
(0~10V/4~20mA is corresponding to 100~0%)
00-29
Zero-speed operation selection
0: Operation based on
frequency command
0 - X X X O O X
1: Stop
2: Operation based on the
lowest frequency
3: Zero-speed operation 00-30
Retain
00-31 Maximum frequency
0: 400.00Hz
0 - O O X X X X *3
1:1200.0Hz
00-32
Application adjustment
0: Disable
0 - O O O O O O
1: Water supply pump
2: Conveyor
3: Exhaust fan
4: HVAC
5: Compressor
6: Hoist
7: Crane
Group 01 V/F Control Function Group
Code Parameter Name Range Default Unit
Control mode
Attrib
ute
V/F
V/F
+PG
SL
V
SV
PM
SV
PM
SLV 01-00 V/F curve selection 0~FF F - O O X X X X *3 01-01 Retain
01-02
Maximum output frequency of motor 1
40.0~400.0
40.0~1200.0 (when 00-31 = 1)
60.0 Hz O O O O O O
01-03
Maximum output voltage of motor 1
200V: 0.1~255.0 220.0
V O O X X X X
400V: 0.2~510.0 440.0
01-04
Middle Output frequency 2 of motor 1
0.0~400.0
0.0~1200.0 (when 00-31 = 1 )
0.0 Hz O O X X X X
01-05
Middle
Output voltage 2
of motor 1
200V: 0.0~255.0
0.0 V O O X X X X
400V: 0.0~510.0
01-06
Middle Output
frequency 1 of motor 1
0.0~400.0
0.0~1200.0 (when 00-31 = 1 )
3.0 Hz O O X X X X
01-07
Middle
Output voltage 1
of motor 1
200V: 0.0~255.0 14.0
V O O X X X X
400V: 0.0~510.0 28.0
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