Tecnoware EVO DSP MM 1.2, EVO DSP MM 2.4, EVO DSP MM 3.6 User Manual

Uninterruptible Power Supply
EVO DSP MM 1.2 EVO DSP MM 2.4 EVO DSP MM 3.6
User’s manual
Manuale utente
Index
User’s Manual - English..........................................................................1
Safety Warnings...................................................................................1
1 Introduction...................................................................................2
2 General Characteristics.....................................................................3
3 Receipt and site selection..................................................................3
4 Operating Modes .............................................................................4
4.1 NORMAL Mode...........................................................................5
4.2 BATTERY Mode ..........................................................................5
4.3 BYPASS Mode ............................................................................5
4.4 STAND-BY Mode.........................................................................6
4.5 ECO Mode ................................................................................6
4.6 CONVERTER FREQUENCY Mode .......................................................7
5 EXTERNAL DESCRIPTION ....................................................................7
5.1 Front Panel ..............................................................................7
5.1.1 Graphic LCD Panel.......................................................................... 8
5.1.2 Buttons......................................................................................10
5.1.3 Acoustic Alarm.............................................................................11
5.2 Rear Side............................................................................... 11
5.2.1 EPO (Emergency Power Off) .............................................................12
6 Electrical Installation...................................................................... 13
6.1 Installation............................................................................. 13
7 First Start Up................................................................................ 14
8 Functioning.................................................................................. 15
8.1 Turning ON and OFF.................................................................. 15
8.2 Low Battery and Automatic Restart ............................................... 15
8.3 Load Testing........................................................................... 16
8.4 Static Bypass .......................................................................... 16
8.5 Battery Test ........................................................................... 17
8.6 Operation in Warning Status........................................................ 17
8.7 Operation in Fault Mode............................................................. 18
9 Communication Interfaces ............................................................... 18
10 Technical Characteristics................................................................. 19
11 Maintenance ................................................................................21
11.1 UPS Cleaning .......................................................................... 21
11.2 Battery ................................................................................. 21
11.3 Operator Safety....................................................................... 21
12 Troubleshooting ............................................................................ 22
Conformity to the European Directives....................................................24
Product Disposal................................................................................ 24
Lead Batteries................................................................................... 24
Indice
Manuale Utente – Italiano .....................................................................25
Avvisi di Sicurezza..............................................................................25
1 Introduzione.................................................................................26
2 Caratteristiche Generali ..................................................................27
3 Ricevimento e Collocazione..............................................................27
4 Modi di Funzionamento ...................................................................28
4.1 Modo NORMALE........................................................................ 29
4.2 Modo BATTERIA........................................................................ 29
4.3 Modo BYPASS........................................................................... 29
4.4 Modo STAND-BY .......................................................................30
4.5 Modo ECO ..............................................................................30
4.6 Modo CONVERTITORE di FREQUENZA ..............................................31
5 Descrizione Esterna........................................................................31
5.1 Pannello Frontale.....................................................................31
5.1.1 Pannello LCD Grafico ..................................................................... 32
5.1.2 Pulsanti ..................................................................................... 34
5.1.3 Allarme Acustico...........................................................................35
5.2 Pannello Posteriore...................................................................35
5.2.1 EPO (Emergency Power Off)............................................................. 36
6 Installazione Elettrica .....................................................................37
6.1 Installazione ...........................................................................37
7 Prima Accensione ..........................................................................38
8 Funzionamento .............................................................................39
8.1 Accensione e Spegnimento ..........................................................39
8.2 Fine Autonomia e Riaccensione Automatica......................................39
8.3 Controllo del Carico .................................................................. 40
8.4 Bypass Statico ......................................................................... 40
8.5 Test Batteria........................................................................... 41
8.6 Segnalazioni di Allarme..............................................................41
8.7 Segnalazioni di Guasto ...............................................................42
9 Interfacce di Comunicazione.............................................................42
10 Caratteristiche Tecniche .................................................................43
11 Manutenzione ...............................................................................45
11.1 Pulizia dell’UPS .......................................................................45
11.2 Batterie................................................................................. 45
11.3 Sicurezza dell’Operatore ............................................................ 45
12 Anomalie ed Interventi....................................................................46
Conformità alle Direttive Europee ..........................................................48
Smaltimento del Prodotto.....................................................................48
Batterie al Piombo..............................................................................48
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UPS EVO DSP MM 1 User’s manual
User’s Manual - English
Safety Warnings
Read this manual carefully and completely before installing and using the TECNOWARE EVO DSP
MM Uninterruptible Power Supply, which, from here after, will also be referred to as UPS.
The UPS must be used only by properly trained personnel. To ensure correct and safe
operations, it is necessary that operators and maintenance personnel observe the general safety Standards as well as the specific instructions included in this manual.
Risk of electric shock: do not remove the cover. The UPS contains internal parts which are at a
high Voltage and are potentially dangerous, capable of causing injury or death by electric shock.
There are no internal parts in the UPS which are user serviceable. Any repair or maintenance
work must be performed exclusively by qualified technical personnel authorized by TECNOWARE. TECNOWARE declines any responsibility if this warning is disregarded.
The electric installation has to be done by qualified personnel. Follow all the Safety Standards
(CEI Standards in Italy or IEEE elsewhere) for the Input/Output connections and for the right section of Input/Output cables.
It is compulsory to ground the UPS according to Safety Standards. Risk of electric shock at the Output lines when the UPS is ON. Risk of electric shock at the Output lines while the unit is connected to the AC utility line. For respect of the Safety Standards is necessary the presence of a differential circuit breaker
between UPS Output lines and the loads.
We recommend to use a dedicate AC power line for the UPS. Do not obstruct ventilation slots or holes and do not rest any object on top of the UPS. Do not insert objects or pour liquids in the ventilation holes. Install the UPS indoors, in a protected, clean and moisture-free environment. Do not expose to the direct sun light. Do not keep liquids, flammable gases or corrosive substances near the UPS.
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User’s manual 2 UPS EVO DSP MM
1 Introduction
The UPS EVO DSP MM (UPS means Uninterruptible Power Supply) is the result of constant technological research aimed at obtaining the best performance at the lowest cost.
EVO DSP MM is an advanced ON-LINE UPS built specifically to protect your computer from any irregularities in the AC line (for example blackouts, brownouts, over voltages, micro-interruptions), which often cause damage to hardware and software.
All that is possible because EVO DSP MM is a Double-Conversion ON-LINE UPS. Under normal AC line condition EVO DSP MM provides an automatic Output Voltage regulation from the Rectifier
and Inverter blocks and filters out frequently occurring electrical disturbances (high Voltage transients, spikes, interferences, etc.), thus protecting the devices connected to its outlets. During a power failure, EVO DSP MM continues supplying adequate AC power (with a true sine wave) to all connected devices through its internal batteries and by its DC/AC converter (Inverter).
EVO DSP MM protects the devices from accidental overload or Inverter fault by an Automatic Bypass that directly connects the AC Input line with its outlets.
EVO DSP MM models are factory-equipped with RS-232 and USB interfaces, which may be used for notify to a computer a power failure or a Low Battery condition: this allows automatic data backup during an extended blackout with the most common operating systems (Windows, Linux, Unix, etc). Thanks to Interfaces, UPS DSP MM can communicate the several made measurements (Input/Output Voltage, batteries, absorption, Frequency, etc.), and can also be programmed in order to start-up or shutdown automatically at fixed times.
Read this manual carefully before using the EVO DSP MM; it includes important safety warnings and useful advices for correct use and installation.
EVO DSP MM is constantly being developed and improved: consequently, your unit may differ somewhat from the description contained in this manual.
This manual includes the following models:
EVO DSP MM 1.2 (1.2 KVA)
EVO DSP MM 2.4 (2.4 KVA)
EVO DSP MM 3.6 (3.6 KVA)
In this manual EVO DSP MM will simply be referred to as UPS. EVO DSP MM models are made from a single unit that contains the electronics parts and the batteries. However EVO DSP MM models are predisposed to the connection with external BATTERY BOX units in order to
increase the autonomy.
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UPS EVO DSP MM 3 User’s manual
2 General Characteristics
EVO DSP MM has all the advanced features which guarantee maximum reliability and safety:
Double-Conversion ON-LINE Transformerless technology
Sinusoidal wave generated by an IGBT Inverter
Output Voltage regulation ±2%
Protection from overload and short circuits
Automatic Bypass to protect from accidental overload or Inverter fault
Start-up even under Mains OFF conditions
Automatic protection when Battery is low
Automatic restart, following an automatic shut-down due to Low Battery, once AC utility power comes
back on
Selectable Input Frequency (50 or 60 Hz)
Graphic LCD panel for visualization of the Input and Output Voltage measurements, batteries Voltage,
percentage of load, frequency, alarms, overload, fault and path of energy flow
Acoustic signals of various kinds indicating alarm situations
Available settings of all the UPS parameters by user through front panel pushbuttons and graphic LCD
panel
SNMP Adapter (optional)
EPO (Emergency Power OFF)
Communication with the computer through RS-232 and USB interfaces
Available extended autonomy by adding external Battery Boxes
ECO functioning mode (selectable)
Frequency Converter functioning mode (selectable)
High efficiency
Maximum reliability
Smart design and easy to use
3 Receipt and site selection
Carefully remove the UPS from its packaging, and carry out a meticulous inspection. We recommend keeping the original packaging in a secure place, in case you need to send the UPS for maintenance purposes. In case of transport damage, notify the carrier and dealer immediately.
We recommend paying attention to the below points in order to choose a correct placement for your UPS:
The UPS is designed to operate in a protected environment (e.g. offices). We therefore recommend installing it in a place with very little or no humidity, dust or smoke.
When the UPS is brought from a cold place to a warmer place, humidity in the air may cause condensation in the UPS. In this case, allow UPS to stand for two hours in the warmer place before beginning with the installation.
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User’s manual 4 UPS EVO DSP MM
In all circumstances, see the “Technical Characteristics” chapter for environmental specifications and check that the selected area meets these criteria.
During normal operation the UPS discharges a minimal amount of heat. So it is necessary to leave at least 10 cm of unobstructed space all around the UPS in order to keep it properly ventilated.
Do not obstruct ventilation holes.
Do not insert objects or pour liquids in the ventilation holes.
Do not rest any object on top of the UPS.
Do not keep liquids, flammable gases or corrosive substances near the unit.
Install the UPS on a properly tiled floor. Avoid the installation on a floor that is not tiled flat.
4 Operating Modes
Figure 1 – Operating modes
BATTERY MODE
NORMAL MODE
BYPASS MODE
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UPS EVO DSP MM 5 User’s manual
4.1 NORMAL Mode
The UPS typically works in Normal mode: Input mains power is available and its amplitude is within specifications. Please refer to figure 1.
After the filter has eliminated any high Frequency interference present on the mains, the AC Input line is rectified and conditioned in the Rectifier block (AC/DC conversion); the continuous power now enters into the Inverter block and is then reconverted into alternated power (DC/AC conversion), overcoming the Automatic Bypass and feeding the load after an extra filtration. At the same time the UPS recharges the batteries through the Battery Charger block.
Please refer to figure 2, which describe the UPS front panel.
The Normal mode is identified by:
The graphic LCD panel shows the path of energy flow during Normal mode.
4.2 BATTERY Mode
During operation in Normal mode, if the UPS finds the Mains OFF condition (due to a Blackout or Overvoltage/Brownout), it then switches into Battery mode. In this case, the batteries supply the required Output power thanks to the DC/AC conversion carried out by the Inverter. The UPS switches back to Normal mode a few seconds after AC Input power is restored or Voltage comes back to internal specifications. Please refer to figure 1.
The Battery mode is identified by:
The graphic LCD panel shows the path of energy flow during Battery mode.
An acoustic signal every 4 seconds.
4.3 BYPASS Mode
In Bypass mode, the AC Input line is directly connected with the UPS outlets by an Automatic Bypass. As indicated in figure 1, in Bypass mode the UPS recharges the batteries. During Normal mode, the UPS switches automatically to Bypass mode as a consequence of accidental overload
or Inverter fault thus protecting the supplied devices. When the UPS is working in Normal mode it is possible to switch the UPS by pressing continuously ON/MUTE and
SELECT buttons at the same time for at least 5 seconds, as explained into chapter 5.
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User’s manual 6 UPS EVO DSP MM
The Bypass mode is identified by:
The graphic LCD panel shows the path of energy flow during Bypass mode.
An acoustic signal every 10 seconds.
During Bypass mode, loads are fed directly from AC Input line. Therefore no protection against AC Input line disturbances or interruptions is present.
4.4 STAND-BY Mode
If the UPS is in Stand-by mode, it is “inactive”. In Stand-by mode the Inverter is off and there is not Output power but the UPS is not completely off: indeed the UPS recharges the batteries regularly and the graphic display is ON.
If the OFF button is pressed when the UPS is in Normal mode, the UPS switches in Stand-by mode. If the UPS is in Stand-by mode and the AC Input line is removed from UPS, then the UPS switches completely off.
The Stand-by mode is identified by:
The graphic LCD panel shows the path of energy flow during Stand-by mode.
4.5 ECO Mode
It is possible to select the ECO mode to save energy and to increase the efficiency of the UPS. The ECO mode uses the Bypass to feed the loads. The UPS will operate as in Bypass mode whenever the
Frequency/waveform/RMS value of AC Input line mains Voltage is within their tolerance limits. If the AC Input line Voltage goes beyond these limits, the UPS switches into normal operation.
Please contact Technical Service for the instruction to enable the ECO mode; by default the ECO mode is disable.
ECO mode does not provide perfect stability in Frequency/waveform/RMS value of the Output Voltage like in Normal mode. Thus, the use of this mode should be carefully executed according to the level of protection required by the application.
The ECO mode is identified by:
The graphic LCD panel shows the path of energy flow during ECO mode (the “ECO” icon is ON).
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UPS EVO DSP MM 7 User’s manual
4.6 CONVERTER FREQUENCY Mode
It is possible to select the Converter Frequency mode to work with the Output Frequency different from the Input Frequency. For example it is possible to work with 60 Hz Input Frequency and 50 Hz Output Frequency or 50Hz Input Frequency and 60 Hz Output Frequency.
Please contact Technical Service for the instruction to enable the Converter Frequency mode; by default Converter Frequency mode is disable, and the Output Frequency will synchronize automatically with the Input Frequency; by default the Converter Frequency mode is disable.
The Converter Frequency mode is identified by:
The graphic LCD panel shows the path of energy flow during Converter Frequency mode.
The “CF” characters are ON.
5 EXTERNAL DESCRIPTION
5.1 Front Panel
The front panel informs the user about operating status, alarm conditions and measurements. It also provides access to controls and configuration parameters.
Front panel shown below consists of two parts:
1. Graphic LCD panel provides complete information about the energy flow path and existing alarms, Load and Battery level, Input, Output and Battery measurements.
2. 3 buttons enables the user to turn ON/OFF the UPS and to make selections of the functioning parameters.
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User’s manual 8 UPS EVO DSP MM
Figure 2 – Front panel
5.1.1 Graphic LCD Panel
Please refer to figure 3.
Figure 3 – Graphic LCD Panel
ON / MUTE SELECT OFF
Battery
Info
Mode Operation
Info
Input & Battery
Voltage Info
Output
Voltage Info
Load
Info
Backup Time
Info
Fault Info Buzzer Info
Programmable
Output Info
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UPS EVO DSP MM 9 User’s manual
Graphic LCD Panel Function Backup time information
Indicates how much time has passed in Battery mode.
H: hours, M: minutes, S: seconds
Fault information
Indicates the warning that a fault has occurred.
Indicates the Fault codes, and the codes are listed in the “Fault Table” of chapter
8.
Mute operation
Indicates that the UPS alarm is disabled (muted).
Output Voltage information
Indicates the Output Voltage or Frequency. Vac: Output Voltage, Hz: Output Frequency
Load information
Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%.
Indicates Overload.
Indicates the load or the Output is short-circuited.
Programmable Output information
Indicates that there is an active scheduling for the programmable Output.
Mode operation information
Indicates the UPS connects to the mains.
Indicates the Battery is working.
Indicates the Bypass circuit is working.
Indicates the ECO mode is enabled.
Indicates the Inverter circuit is working.
Indicates the Output is working.
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User’s manual 10 UPS EVO DSP MM
Graphic LCD Panel Function Battery information
Indicates the Battery capacity by 0-25%, 26-50%, 51-75%, and 76-100%.
Indicates the Battery is faulty or defective.
Indicates Low Battery level and Low Battery Voltage.
Input and Battery Voltage information
Indicates the Input Voltage or Frequency or Battery Voltage. Vac: Input Voltage, Vdc: Battery Voltage, Hz: Input Frequency
5.1.2 Buttons
Functions of the buttons are given below:
Button Function
ON/MUTE
Turn ON the UPS: press and hold ON/MUTE button for at least 3 seconds to turn ON the UPS. Mute the acoustic alarm: when the UPS is in Battery mode, press and hold this button for at
least 5 seconds to disable or enable the acoustic alarm. But it’s not applied to the situations when warnings or errors occur.
Test Battery: press and hold ON/MUTE button for at least 5 seconds to perform the Battery Test while the UPS is in Normal mode.
SELECT
Select the measurements on the graphic display: by pressing the SELECT button it is possible
to choose the electrical parameter to be displayed (Input Voltage, Input Frequency, Battery Voltage, Output Voltage, Output Frequency). If the button is not pressed for at least 10 seconds, then the default parameter will came back on the graphic display (the default parameters are Input Voltage and Output Voltage).
OFF
Turn OFF the UPS: press and hold ON/MUTE button for at least 3 seconds to turn OFF the UPS.
By pressing this button while the UPS is in Normal mode, the UPS will go to Stand-by mode; by pressing this button while the UPS is in Battery mode, the UPS will switch OFF completely.
ON/MUTE + SELECT
Switch to Bypass mode: when the UPS is functioning in Normal Mode, press ON/MUTE and
SELECT buttons simultaneously for at least 5 seconds. Then UPS will enter to Bypass mode. This action will be ineffective when the Input voltage is out of the acceptable range.
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UPS EVO DSP MM 11 User’s manual
5.1.3 Acoustic Alarm
UPS status Acoustic Alarm OFF
Battery Mode Beeping once every 4 seconds YES Low Battery Beeping once every second Overload Beeping twice every second Fault Mode Beeping continuously Bypass Mode Beeping once every 10 seconds
NO
Note: OFF = YES : means that the buzzer can be muted or stopped, by pressing ON/MUTE button. OFF = NO : means that the buzzer can NOT be muted or stopped
5.2 Rear Side
Figure 4 – Rear Side
11
1
3
2
1
2
5
3
8 7
4
6
9
EVO DSP MM 1.2
EVO DSP MM 2.4 EVO DSP MM 3.6
4
6
5
7
8
13
11
12
9
10
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User’s manual 12 UPS EVO DSP MM
1. Computer Interface (DB9 female connector): it is the communication RS-232 port.
2. Computer Interface (USB connector): it is the communication USB port.
3. EPO (Emergency Power OFF) connector
4. Slot for SNMP Interface (optional)
5. Telephone Protection (RJ11/RJ45 IN/OUT connectors): to protect and filter a phone line, an ADSL or a LAN.
6. Battery Box Connector: remove the metal cover to access to the Battery Box Connector and to connect the UPS to an external Battery Box.
7. Grounded AC Input power socket: IEC C14 type for EVO DSP MM 1.2 or IEC C20 type for EVO DSP MM 2.4/3.6; to connect the UPS to the AC utility line by the included power cord.
8. Input Circuit Breaker: max current 7A (EVO DSP MM 1.2); max current 16A (EVO DSP MM 2.4/3.6); it goes off in Overload or short-circuit condition; push the external button of the Circuit Breaker to reactivate it.
9. Grounded Output Receptacles: IEC C13 type; NON PROGRAMMABLE, to supply critical loads.
10. Output Circuit Breaker (only EVO DSP MM 2.4 and EVO DSP MM 3.6 models): max current 10A, as
protection of Output Receptacles #9. It goes off in overload or short-circuit condition; push the external button of the Circuit Breaker to reactivate it.
11. Grounded Output Receptacles: IEC C13 type; PROGRAMMABLE, to supply NON-critical loads.
12. Output Circuit Breaker (only EVO DSP MM 2.4 and EVO DSP MM 3.6 models): max current 10A, as
protection of Output Receptacles #11. It goes off in overload or short-circuit condition; push the external button of the Circuit Breaker to reactivate it.
13. Grounded Output Power Receptacle (only EVO DSP MM 2.4 and EVO DSP MM 3.6 models): IEC C19 type; NON PROGRAMMABLE, for connecting an Output power line to supply all the devices to be protected.
The Output Receptacles #9 and #13 are NON PROGRAMMABLE Outputs: please connect all the critical devices to these Outputs.
Instead the Output Receptacles #11 are PROGRAMMABLE Outputs: please connect ONLY the non-critical devices to these Outputs.
During power failure, you may extend the backup time to critical devices by setting shorter backup time for non-critical devices.
The Output Receptacles #11 can be programmed so that, during a black-out, they turns off after a scheduled time. So it is possible to extend the backup time for the critical devices supplied by the Output Receptacles #9 and #13.
As default Output Receptacles #11 are NOT programmed. In the case you need to program Output Receptacles #11 please consult Tecnoware Service for the instruction.
5.2.1 EPO (Emergency Power Off)
EVO DSP MM models have the EPO (Emergency Power OFF) connector on the rear side, (see figure 5).
This permits to immediately switch the UPS Output OFF from a distance in case of emergency.
The UPS is supplied with EPO short-circuited terminals and in this case the product works normally. If you want to use an external switch to turn OFF the UPS by EPO, then remove the short-circuit from the EPO
terminals and connect the switch to the EPO terminals as described in the figure 5.
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UPS EVO DSP MM 13 User’s manual
EPO
1
2
REMOTE EPO SWITCH
Figure 5 – EPO (Emergency Power OFF)
If the switch is CLOSED the UPS works normally; if, on the contrary, the switch becomes OPEN then the UPS Output turns OFF immediately.
To switch the UPS Output ON again after an EPO, it is necessary to close again the EPO switch. The EPO terminals are isolated and do not need an external feeding Voltage.
6 Electrical Installation
The electrical installation has to be done by qualified personnel. Follow all the Safety Standards (CEI Standards in Italy or IEEE elsewhere) for the Input/Output connections and for the right selection of Input/Output cables.
For safety we recommend using external circuit breakers between Input mains and UPS AC Input line and between UPS Output lines and the loads. The circuit breakers should be qualified with leakage current protective function (leakage current < 30 mA).
For the Input/Output connections use ONLY the included power cables or cables with the same power ratings.
TECNOWARE declines any responsibility if this warning is disregarded.
The EVO DSP MM models are made of a single unit design that contains the electronic parts and batteries.
Before starting the installation procedure, be sure that:
1. The AC Input Voltage for the UPS has been removed.
2. The UPS is completely OFF (only if graphic LCD panel is OFF).
6.1 Installation
We advise you to follow the steps below explained:
1. Through the included power cable connect the UPS Input socket to the AC line outlet (see figure 4). It is mandatory to ground the AC line outlet according to the Safety Standards. Carefully check the grounding
of AC line outlet.
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