Tecnomac EasyChill E10, EasyChill E20, EasyChill E15, EasyChill E15.2, EasyChill T20 Instruction Manual

Blast Chillers

Instruction manual

E5 E10 E15 E15.2 E20 T20 T24 T30 T40 T50

EasyChill
ChillRapid
SurRapid

Gentile Cliente,
La ringraziamo per aver preferito uno dei
nostri prodotti, frutto di lunga esperienza
e di una continua ricerca per un prodotto
superiore in termini di affidabilità,
prestazioni e sicurezza.
In questo manuale troverà tutte le
informazioni ed i consigli per poter
utilizzare il suo prodotto nel massimo
della sicurezza ed efficienza.

Dear Customer,
We would like to thank you for having
chosen our products, the result of long
experience and continuous research for a
superior product in terms of reliability,
performance and safety.
This manual will supply all of the
information and advice for the efficient
use of your product in complete safety.

Cher Client,
Nous vous remercions d’avoir choisi notre
produit, fruit d’une longue expérience et
d’une recherche permanente d’un produit
supérieur en termes de fiabilité, de
prestations et de sécurité.
Dans ce manuel vous trouverez toutes les
informations et les conseils pour pouvoir
utiliser votre produit avec une sécurité et
une efficacité optimales.

Sehr geehrter Kunde!
Wir danken Ihnen für Ihre Wahl eines
unserer Produkte, welches das Ergebnis
einer langen Erfahrung und stetiger
Forschungsarbeit ist. Dank dieser konnte
ein Produkt entwickelt werden, das ein
hohes Maß an Verlässlichkeit,
Leistungsfähigkeit und Sicherheit bietet.
In diesem Handbuch finden Sie sämtliche
Informationen und Ratschläge, damit Sie
das Produkt mit maximaler Sicherheit und
Effizienz nutzen können.

Estimado cliente:
Le agradecemos por elegir nuestros
productos, fruto de la gran experiencia y
de la investigación constante para
obtener un producto superior en
términos de fiabilidad, rendimientos y
seguridad.
En este manual, encontrará todos los
datos y consejos para poder utilizar el
producto en sus máximos niveles de
seguridad y eficiencia.

+

3

°

+

3

°

C

°

HACCP UV PROGRAM AIR

HARD

-

18

°

START

STOP

CONTROL PANEL

BLAST CHILLER ISTRUCTION C-200371503788/0 - REV.03 - 06/2011

PUSH-BUTTONS

q

w

e

r

t

t

A

tB

y

u

i

o

a

s

d

f

g

h

j

ON /OF F STAND BY

Soft blast chilling cycle +3 °C

Hard blast chilling cycle  +3°C

Blast freezing cycle 18°C

E

nd cycle by time / probe temperature

Probe chilling indicator led

Timed chilling indicator led

Cycle start / stop

Increase value

Decrease value

Recipe programs chilling cycles

HACCP and printer optional

Sterilization by UVC lamp optional

Defrosting / forced ventilation

Chilling / freezing cycle indicator led

Storage indicator led

Time display

Temperature display

Specifications for some models:

(MOD.

q

) Model E5/14

(MOD.w) Models E5 - E10 - E15 - E15.2

(MOD.r) Models E10 - E15 - E15.2 - E20 - T20 - T20-C

T20-R- T30 - T24-C - T40 - T40-C - T40-R - T50

(MOD.t) Models T20 - T20-C - T20-R- T30 - T24-C

T40 - T40-C - T40-R - T50

CAUTIONPREFACE

BLAST CHILLER ISTRUCTION C-2003

THE F OLLOWING OPERATIONS
AND THO SE HIG HLIGHTE D
BY THIS SYMBOL MUST N OT BE
P

ERFORME D BY TH E APPL IANCE USER

In particular:

•

Electrical connections

• Water connections

• Installation

• Testing

• Repairing machine components

• Disassembly of the appliance
and/or its components

• Adjustments and calibration

• Cleaning the appliance and maintenance of:

- Electricalpar ts,

- Electronicparts,

- Mechanicalparts,

- Refrigerationsystem par ts

THE TEX T WITH THIS SYM BOL
IS OF PARTICULA R IMPO RTANCE
OR POTENTIAL DANGER SIGNALS

NOTAclaries the current operations

• This manual is an integral part of the pro­duct, providing all the information requi­red to ensure correct installation,
operation and maintenance of the ma­chine.

• Read the manual carefully, making refe­rence to it for machine operation. Keep
the manual in a safe place where it can be
accessed by all authorised operators (in­stallers, operators and service personnel).

• The machine has been constructed in
compliance with the directives 73/23/CEE
(low-voltage),89/336/CEE (electromagne­tic compatibility)and 98/37/CE (machines;
for certain models only).

• Installation must be performed in com­pliance with National and Local Standards,
by professionally qualified sta and accor­ding to the manufacturer's instructions.

• Any contractual and extra-contractual lia­bility of the manufacturer is excluded due
to damage caused by errors during instal­lation and use and, however, failure to
comply with the National and Local Stan­dards in force and the instructions sup­plied by the manufacturer.

• Make sure that the supplied or specified
components are used.

• Before performing any cleaning or main­tenance operation, disconnect the ap­pliance from the electric power supply
mains by operating on the system switch
and/or the product switch.

• In the event of faults and/or bad functio­ning, deactivate the appliance and do not
attempt any repairs or direct intervention.

i

71503788/0 - REV.03 - 06/2011

English

English

1

BLAST CHILLER ISTRUCTION C-200306/2011

INDEX

1. GENERAL DOCUMENTATION

1.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1

.3 TRANSPORT AND HANDLING . . . . . . . . . . . . . . . . . . . . . 2

1.4 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.5 GENERAL SAFETY REGULATIONS . . . . . . . . . . . . . . . . . 2

2. INSTALLATION

2.1 DATA PLATE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 REMARKS / MALFUNCTION’S CLAIMS . . . . . . . . . . . . . .3

2.3 POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.4 AMBIENT TEMPERATURE AND AIR CIRCULATION . . 3

2.5 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . 3

2.5.1 Connecting the appliance to the power supply

. . . . .

3

2.6 REFRIGERATION COMPONENT CONNECTIONS

REMOTE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.7 CONDENSATE DRAINAGE CONNECTION . . . . . . . . . . 4

2.8 INFORMATION FOR INSTALLATION TECHNICIAN . . 4

2.9 SAFET Y AND CONTROL SYSTEMS . . . . . . . . . . . . . . . . . 4

2.10 DISPOSAL OF WASTE ELECTRONIC

AND ELECTRICAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . 4

3. ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION

3.1 SHUTDOWN PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . 5

3.2 OPERATING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.2.1 Pre-cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.2.2 Loading the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4. PROGRAMMING AND OPERATING INSTRUCTIONS

4.1 DELAYED START OF COMPRESSOR

DURING FIRST STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4.2 STARTING UP THE APPLIANCE . . . . . . . . . . . . . . . . . . . . . . 6

4.3 SOFT BLAST CHILLING BY TEMPERATURE . . . . . . . . . . . 6

4.4 SOFT TIMED BLAST CHILLING . . . . . . . . . . . . . . . . . . . . . . . 7

4.5 HARD BLAST CHILLING FEATURES . . . . . . . . . . . . . . . . . . 7

4.6 HARD BLAST CHILLING BY TEMPERATURE . . . . . . . . . . . 7

4.7 HARD TIMED BLAST CHILLING . . . . . . . . . . . . . . . . . . . . . . 8

4.8 BLAST FREEZING BY TEMPERATURE . . . . . . . . . . . . . . . . . 8

4.9 TIMED BLAST FREEZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 APPLIANCE FUNCTIONS

5.1 DATE AND TIME SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.2 ICE CREAM SURFACE HARDENING . . . . . . . . . . . . . . . . . 9

5

.3 MUTING THE BEEPER AND ALARM RESET . . . . . . . . . . 9

5.4 PROGRAM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.5 DISPLAYING THE THREE LATEST HACCP ALARMS . . . 9

5.6 PRINTING OUT STORED DATA . . . . . . . . . . . . . . . . . . . . . . 9

5.7 FORCED VENTILATION FUNCTION . . . . . . . . . . . . . . . . . . 9

5.8 MANUAL DEFROSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.9 AUTOMATIC DEFROST CYCLES . . . . . . . . . . . . . . . . . . . . 10

5.10 UV-C LAMP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.11 USER ENTRY TO PROGRAMMING DATA . . . . . . . . . . . . 10

5.11.1 User parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.12 PRINTER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6. ALARM MANAGEMENT, BUZZER

6.1 STORAGE OF DATA/ERRORS . . . . . . . . . . . . . . . . . . . . . . 12

6.2 THE SOFTWARE CONTROLS THE FOLLOWING

ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.2.1 Information on alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.2.2 List of other operating faults not indicated . . . . . . . . 14

7. MAINTENANCE AND CLEANING

7.1 GENERAL SAFETY REGULATIONS . . . . . . . . . . . . . . . . . . 15

7.2 LEANING THE CONDENSER . . . . . . . . . . . . . . . . . . . . . . . . 15

7.3 CLEANING THE CELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

7.4 EXTERNAL CLEANING AND MAINTENANCE . . . . . . . . 16

7.5 DEFROST WATER DRAINAGE . . . . . . . . . . . . . . . . . . . . . . .16

7.6 PERIODIC CLEANING OF THE

AIR CONDENSER FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Description Pag. Description Pag.

English

2

BLAST CHILLER ISTRUCTION C-2003 06/2011

1. GENERAL DOCUMENTATION

1.1 GENERAL INFORMATION

• This manual is an integral part of the product, providing all
t

he information required to ensure correct installation, ope-

ration and maintenance of the machine.

• Read the manual carefully, making reference toit for machine
operation. Keep the manual in a safe place where it can be
accessed by all authorised operators (installers, operators and
s

ervice personnel).
The machine has been constructed in compliance with the
directives 73/23/CEE (low-voltage), 89/336/CEE (electroma­gnetic compatibility) and 98/37/CE (machines; for certain
models only).

• The machine has been designed for professional applications
only and should only be operated by qualified personnel.

• The machine must only be used for the purposes for which
it was designed, i.e. for chilling and freezing food products.
The machine must not be used for products requiring con­stant temperature control and recording, such as:

- heat-sensitive chemicals,

- medicines or

- blood products.

• The manufacturer declines all responsibility for any damage
caused by incorrect or unreasonable machine use, such as:

- improper use by untrained persons;

- technical modifications or operations not suited to specific
models;

- use of non-original or non-specific spare parts;

- failure to follow the instructions given in this manual.

• This appliance is not intended for use by persons -including
children- with reduced physical, sensory or mental capabili­ties, or lack of experience and knowledge, unless they have
been fiven superfision or instruction concerning use of the
appliance by a person responsible for their safeti. Children
should be supervised to ensure that they do not play with
appliance.

1.2 INSTALLATION

• The machine must be installed by a specialised technician
authorised by and in compliance with the instructions given
in this manual.
In the event that the machine is fitted with a remote con­denser unit, the installation technician is responsible for
checking allconnections in compliance with the instructions
given by for plant and machine installation.

1.3 TRANSPORT AND HANDLING

• To load or unload the machine and/or components
from/onto the means of transport, use a lift truck or fork lift
equipped with forks that are at least half the length of the
machine housing; use a crane if the machine is fitted with
eye bolts. Select the lifting equipment suited to the weight
and overall dimensions of the packaged machine/compo­nents.

• When handling the machine/ components, apply all pre­cautions to prevent damage, in compliance with the infor­mation given on the packaging material

1.4 UNPACKING

• Remove all cardboard, wood or other materials from the
wood base on which the machine is set. Lift the ma­chine/components with suitable means (e.g. lift truck), re­move the wood base, then position the machine /
components in the allocated site.

• Once all packing material has been removed, check that the
machine has not been damaged in any way.

• Remove the protective PVC film on the stainless steel panels
from all internal and external surfaces.

Always wear protective gloves when handling packing
material and the wood base.

Nota: Dispose of packing materials in compliance with dispo-

sal regulations applied in the country where the machine is to
be installed. Never dispose of materials in the environment. (see
section 2.9).

1.5 GENERAL SAFETY REGULATIONS

Failure to observe the recommendations made by the pre­sent manual will be at the entire responsibility of the ma­chine user. The main safety regulations are as follows:

• do not touch the machine with moist or wet hands or feet;

• never operate the machine while barefoot;

• do not insert screwdrivers, cooking utensils or any other
object between the guards and moving parts;

• before performing cleaning or routine maintenance ope­rations, disconnect the machine from the power supply at
the master switch and the main knife switch (if present);

• never pull on the power cable to disconnect the machine
from the power supply.

i

English

3

BLAST CHILLER ISTRUCTION C-200306/2011

2. INSTALLATION

2.1 DATA PLATE INFORMATION

•

Check that the data specified on the plate correspond to the
characteristicsof the power supply (V, kW, Hz, no. phases and
power available).

• The dataplate with appliance specifications is located at the
rear exterior of the machine and/or on the electrical boards.

The set-up of individual
units and the installation of
condensers are subject to
the fire-safety regulations of
the country in which the
machine isinstalled; seek all
necessary advice from the

local fire-fighting authori­ties.
Bear in mind that the intervention of safety valves or plug
fuses in the refrigerating circuit will lead to the immediate
discharge of refrigerant into the environment.

2.2 REMARKS / MALFUNCTION’S CLAIMS

In case of machine malfunctioning and claim on Blast Chil­lers delivered in the following way :

• Assembled MOD.

w

We ask you to indicate to the dealer / service: machine
model, machine code number and apparatus serial number.
These information are written on the registration label, in­stalled on the back of machine and inside the door.

• Disassembled MOD. t

We ask you to indicate to the dealer / service: machine
model, machine code number and apparatus serial number.
These information are written on the registration label, in­stalled on top of the control panel.

2.3 POSITIONING

• The machine must be installed and commissioned in com­plete compliance with safety regulations, procedures and
standing laws.

• The installation technician bears the responsibility of ensu­ring compliance with fire safety requirements; seek all ne­cessary advice from the local fire-fighting authorities.

• Position the machine in the allocated site.

• Adjust the machine feet until the appliance is perfectly level.
In the case of particularly heavy equipment, use appropriate
lifting means (fig. A - Cap. 1.3).

• If the appliance is not perfectly level, correct operation and
condensate flow-off will not be assured.

Avoid

• direct exposure to sunlight;

•

closed sites with high temperatures and poor air circulation;

• installing the machine near sources of heat.

2.4 AMBIENT TEMPERATURE AND AIR CIRCULATION

For air-cooled appliances, the maximum ambient tempera­ture for operation is 32°C. Correct operation cannot be gua­ranteed at higher temperatures.
The machine may operate safely toa maximum temperature
of 38°C.
Remote condensing units must be installed in special rooms
or outdoors, protected against direct sunlight by a shelter or
roof structure (at the cost of the purchaser).
Sufficient air circulation must be guaranteed at all times.

2.5 ELECTRICAL CONNECTIONS

A dedicated thermal-magnetic circuit breaker compliant
with established regulations must be installed on the ap­pliance power line.

• Connected electrical cables must correspond to the techni­cal data (as specified on electrical drawings provided by the
installation technician).
Connect the earthing conductor to an efficient earthing sy­stem.

The manufacturer declines all liability and guarantee obli­gations in the event of injury to persons or damage to
equipmentand objects due to incorrectinstallation and/or
failure to comply with standing installation regulations.

2.5.1 Connecting the appliance to the power supply

In the event of damage to thepower supplycable on theap­pliance, have the cable replaced only by a qualied electri­cian to avoid any risk of personal injury

THESE OPERATIONS MUST BE
PERFORMED BY A CERTIFIED
INSTALLATION TECHNICIAN ONLY

S

erial

~ Hz AW

k

g

WW

W

38Ø-4ØØ/3N 5Ø 1Ø 3ØØØ

Machine model AX8 ØØØ 1Ø3 Ø3213

R4Ø4 A 2.2 CLASS T

1

1

IP 21

English

4

BLAST CHILLER ISTRUCTION C-2003 06/2011

2

.6 REFRIGERATION COMPONENT CONNECTIONS

REMOTE ASSEMBLIES

Appliance power lines are sized for installation distances of
up to 10 metres. For greater distances, seek advice from.

2.7 CONDENSATE DRAINAGE CONNECTION MOD.

t

Fit acondensate/wash water drainage hose with a minimum
diameter of 1” (“Geberit” or similar type).

Provide a waste pipe with a
trap with a diameter of at least 1
1/2” at floor level.

2.8 INFORMATION FOR THE INSTALLATION TECHNICIAN

Before starting up the machine, check that it has been cor­rectly installed and commissioned (test report).

1. Check that there are no gas leaks from weldings or joints
made during installation works.

2. Check that the pipes connecting the condenser to the re­mote condensing unit have been well insulated.

3. Check all wiring connections.

4. Check electrical input.

5. Check the standard pressure in the refrigerant system.

6. Check the water connections and efficiency of the pressure
switch valve during operation, as well as the flow of con­densing water (in water-cooled units).

7. Perform at least one blast freezing cycle (to the SET tempe­rature) and one manual defrosting cycle.
In the event that the appliance or the remote condensing
unit have not been transported in a vertical position (e.g. on
the back) or have been overturned during installation works,
allow at least 4 hours before starting up the equipment.

• Inform the customer of the exact purpose of the appliance,
with specific reference to the use and requirements of the
customer.

The appliance must be installed and put into service by a
technician authorised.

2

.9 SAFETY AND CONTROL SYSTEMS

• Door microswitch:

shuts down fan operation in the cell when the door is ope­ned.

• General fuses:

p

rotect the power circuit against short circuiting and over-

loads.

• Compressor heat relay:

intervenes in the event of overloads or operating faults.

• Safety pressure switch:

i

ntervenes in the event of excessive pressure in the refrige-

rant circuit.

• Plug fuses:

intervene in the event of overpressure or operating fault in
the safety pressure switch (see above).

• Chamber temperature control:

operated by the electronic board by means of a probe inside
the cell.

• Temperature control end defrost cycle:

controlled by the electronic board by means of the probe in
the evaporator.

2.10 DISPOSAL OF WASTE ELECTRONIC AND ELECTRICAL
EQUIPMENT WEEE (only Mod.

w

)

Fulfilling Directives 2002/95/CE, 2002/96/CE and
2003/108/CE on the disposal of waste electronic and elec­trical equipment.

The crossed out wheeled bin symbol indicates the
product must be collected separately from other
waste when it has become redundant. Differentia­ted collection of this equipment is arranged and

handled by themanufacturer.
Consequently, the user who is wanting to dispose of this
equipment must contact the manufacturer and follow the
method the latter has adopted to allow separate collection
of the redundant equipment.
Appropriate differentiated collection for the subsequent re­cycling, treatment and eco-friendly disposal of the disman­tled equipment prevents possible negative effects on the
environment and health and facilitates the recycling of ma­terials used in manufacturing the equipment.
Administrative sanctions foreseen by the regulations in force
shall be applied for any abusive disposal of the product by
the holder.

English

5

BLAST CHILLER ISTRUCTION C-200306/2011

3. ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION

3.1 SHUTDOWN PROCEDURES

In the event of emergency, shut down the appliance by swit­c

hing o power at the main panel, by means of the knife

switch or by removing the plug from the power socket.

3.2 OPERATING TIPS

B

efore starting up the appliance, clean the inside of the cell

thoroughly.

3.2.1 Pre-cooling

Before using the appliance for the first time, or after a pro­longed period of disuse, pre-cool the cell by running an
empty cycle until the set operating temperature has been
reached.
To ensure optimal performance without any alteration to
food quality:

• arrange food products in such a way as to favour the circu­lation of cold air throughout the cell;

• open the door as little as possible.

3.2.2 Loading the appliance
a) Ensure that foods to be chilled and/or frozen are separate

and do not have a thickness greater than 50-80 mm. Do not
load the appliance beyond the quantity recommended by
the manufacturer.

b) Ensure thatthere issucient clearance between trays to ena-

ble free air circulation.
If the appliance isnot completely full, distributethe trays and
foods evenly throughout the available space.

c) Position trays inside the tray compartment as far as they will

go, as close as possible to the evaporator.

d) Position the core probe at the centre of the largest product

or food item; make sure that the tip of the probe does not
p

rotrude or touch the tray.
The probe must be cleaned and sanitised before each new
cycle (operation) to prevent inadvertent contamination.

e) Avoid covering the trays and/or containers with insulating

covers or film. The more the product is insulated, the more
time is required for chilling or freezing.
Trays must be packaged when the product has been chilled,
before being placed in storage.

0.5 - 2cm.

English

6

BLAST CHILLER ISTRUCTION C-2003 06/2011

4. PROGRAMMING AND OPERATING INSTRUCTIONS

4.1 DELAYED START OF COMPRESSOR DURING FIRST
S

TARTING (only for MOD.

r



Pre-heating function of compressor sump.

When the board is reached by mins tension, a 2-hour pre­heating phase starts and the display shows some blinking
dashes“---”. During this phase the machine cannot be started.

Nota: The delayed start takes place only if the machine is given
power by its dedicated magnetothermic switch.

• It is therefore advisable that, after first starting, the machineis

started or stopped by using the control panel pushbutton.
This way, the compressor pre-heatingfunction isguaranteed,
and the machine starting takes place in a direct way.

• Initial pre-heating is necessary in order to safeguardthe com-

pressor’s life. Only if strictly necessary (and under the cus­tomer’s responsability) it is possible to by-pass countdown
by pressing the pushbutton“printer/HACCP”for about 5 sec­onds.

This function is not activated if machine stops/starts op­erating due to lack of power during working cicle.

4.2 STARTING UP THE APPLIANCE

When the appliance is powered up, it can be:

• ON displays1%andjand left LEDtA on push-button

t

on, LEDqoff.

• OFF-STAND-BY LED on push-buttonqon.

To switch from one status to another, press push-buttonq.
Whenever the appliance switches from STAND-BY status to
ON, a self-test is carried out: all LEDs and displays are
switched on, push-buttons are checked, then the installed
software version is displayed.

Operation

The main work cycles (chilling/freezing) performed by the
appliance:

• Soft blast chilling (+3°c)

Pre-cooked food is rapidly chilled (90’) to a temperature of
+3°C, thus preventing proliferation of bacteria and prevent­ing dehydration of the cooked food due to evaporation.
Food can thus be stored perfectly for 5 to 7 days without al­tering its original qualities.

• Hard blast chilling (+3°c)

This process is designed to cool food products with a thick­n

ess greater than 2-3 cm. Variable air temperatures are used

to accelerate penetration of cold into the product.

• Blast freezing (-18°c)

This function freezes the product completely to a tempera­t

ure of -18°C in less than 4 hours. The rapidity of the process
prevents formation of macrocrystals essential to ensure that
the product retains its original consistency and quality when
thawed for consumption.

• Automatic conservation

At the end of each cycle (chilling or freezing), the appliance
will automatically switch to the required storage tempera­ture.

Two different end-cycle modes are available for each cycle:

• By temperature - the cycle ends when the probe reaches

the required temperature.

• Timed - cycle length is pre-set.

work cycles and modes can only be selected when the ap­pliance is ON (LED on push -button

y

off).

4.3 SOFT BLAST CHILLING BY TEMPERATURE

(pre-cooked, hot foods).

• Toselect this cycle, press push-buttonw(relative LEDlights
up), then press push-buttontto select the temperature
mode (LEDtA on).

• Insert the core probe into the core of the product to be
chilled.

• Start up thecycle by pressing push-buttony. LEDtA and
those relative to the push-buttons pressed illuminate
throughout the cycle, while LEDs1#flash.

• Displayhindicates the maximum blast chilling time (start­ing temperature to end of the blast chilling temperature ­factory setting - 90 minutes).

• The temperature measured by the core probe is shown by
displayj.

• The instrument timer starts the countdown of the maximum
blast chilling time as soon as the temperature measured by
the core probe falls below the temperature of +65°C (the dot
at the bottom right of displayhflashes).

• During the blast chilling cycle, the air temperature is around
0° C.
This function is designed to guarantee uniform cooling of
the product, preventing frostformation on the surfaces. Dur­ing the blast chilling cycle, the compressor may therefore
stop and restart, depending on the reading of the cell tem­perature probe.

• The blast chilling phase ends only when the core probe (in­serted in the product core) indicates that the set blast chill­ing temperature (+3°C) has been reached as signalled by an
intermittent beep for a minute. During the beep, LEDs

f

andgflash.
Displayjindicates the temperature inside the cell, while
display1%shows blast chilling time reset to zero.

i

IN THE EVENT OF MALFUNCTION,
SEEK THE ASSISTANCE OF A
CERTIFIED TECHNICIAN

English

7

BLAST CHILLER ISTRUCTION C-200306/2011

•

If at the end of the maximum blast chilling interval the core
probe continues to display a temperature higher than the
value for the end of blast chilling, the displays will indicate
an alarm for excessively longchilling (ALL 14) alternating with
the temperature and time; at the same time, the alarm beep
w

ill be activated.
The blast chilling cycle continues until the end chilling tem­perature has beenreached; display

h

counts back the min-

utes remaining until the end of the cycle.

N

ota: press push-button

i

t

o mute the alarm; press push-but-

ton again to clear the alarm display.

• At the end of the chilling cycle, the appliance automatically
switches to the set storage temperature for an indefinite in­terval (like a standard storage appliance).

Nota: LEDs

f

switch off while LEDsglight up.

• The cell temperature is constantly shown on displayj; dur­ing this cycle, defrost cycles are performed at regular inter­vals with duration set as required (parameter programming
reserved for installation technician). The factory setting for
positive storage temperature is +2°C.

• Press push-buttonyto set the appliance to STOP status
(relative LED switches off ), ready for a new cycle.

• To modify the final blast chilling temperature, consult the
user programming instructions.

4.4 SOFT TIMED BLAST CHILLING

• Press push-buttonw(relative LED lights up), then press
push-buttontto select the timer mode (LEDtB on). Dis­playhshows the maximum chilling time (set by default to
90 minutes).
To modify this time, press push-buttonsuandi(time in
minutes).

• Press push-buttonyto start the appliance. LEDtB and
push-button LEDs remain on and LEDsfflash throughout
the cycle.

• Internal cell temperature is shown on displayj.

• When the maximum chilling time has counted back to 0, the
chilling cycle is completed and the appliance automatically
switches to the set positive storage temperature for an in­definite interval.

• LEDs illuminate and the beep is activated when the cycle is
finished (as in the chilling cycle by temperature). The same
applies for the positive storage function.
Press push-buttonyto set the appliance to STOP status
(relative LED switches off ), ready for a new cycle.

Use the storage function sparingly. After chilling, food
products should be placed in storage cabinets.

4

.5 HARD BLAST CHILLING FEATURES

When the HARD function is used, chilling takes place in two
stages:

• an initial “Hard” stage when the air temperature is brought
down to below 0°C in order to accelerate chilling;

•

a second“Soft” stage, involving air temperatures around 0°C.

4.6 HARD BLAST CHILLING BY TEMPERATURE

• Press push-button

e

(relative LED lights up), then press

p

ush-button

t

t

o select the temperature mode (LED

t

A
on). Insert the core probe into the core of the product to be
chilled.

• Start up thecycle by pressing push-buttony. LEDtA and
those relative to the push-buttons pressed illuminate
throughout the cycle, while LEDsfflash.

• Displayhindicates the maximum blast chilling time (start­ing temperature to end of the blast chilling temperature ­factory setting - 90 minutes).

• The temperature measured by the core probe is shown by
displayj.

• The instrument timer starts the countdown of the maximum
blast chilling time as soon as the temperature measured by
the core probe falls below the temperature of +65°C (the dot
at the bottom right of displayhflashes).

• Once the cycle has been started, the appliance operates ini­tially with an air temperature below 0°C(LED on push-button

e

flashes), then with temperatures around 0°C (LED on

push-buttoneon).

Nota: the first stage of the cycle is completed when the core
probe detects a temperature of +20°C in the product core.

• The blast chilling phase ends only when the core probe (in­serted in the product core) indicates that the set blast chill­ing temperature (+3°C) has been reached as signalled by an
intermittent beep for a minute. During the beep, LEDs

f

andgflash.
Displayjindicates the temperature inside the cell, while
displayhshows blast chilling time reset to zero.

• The alarm (ALL 14) and conservation functions cut in with
relative indicators in the same way as for timed Soft blast
chilling.

• Press push-buttonyto set the appliance to STOP status
(relative LED switches off ), ready for a new cycle.

iii

English

8

BLAST CHILLER ISTRUCTION C-2003 06/2011

H

ARD blast chilling affords a considerable reduction in
working time, and is particularly suited to foodstuffs with a
high fat content, for large pieces or for packaged products.

•

SOFT chilling is recommended for delicate and finely chopped
p

roducts, such as vegetables, mousses, etc..

4.7 HARD TIMED BLAST CHILLING

• Toselect this cycle, press push-buttone(relative LED lights
up), then press push-buttontto select the “timed” mode
(

LED

t

B

on). Display

h

s

hows the maximum chilling time
(set by default to 90 minutes).
To modify this time, press push-buttons

u

andi(time in

minutes).

• To set the time of the first negative temperature stage, press
push-buttonefor five seconds, then wait for displayhto
show the flashing value.
The time setting (in minutes) can be modified by means of
push-buttonsuandi.
Press push-buttoneagain to return to standard display.

• Start up the cycle by pressing push-buttony. LEDtB and
push-button LEDs remain on and LEDsfflash throughout
the cycle.

• Internal cell temperature is shown on displayj.

• Once the cycle has been started, the appliance operates ini­tially with an air temperature
below 0°C (LED on push-buttoneflashes), then with tem­peratures around 0°C (LED on push-buttoneon). For ex­ample: HARD timed chilling cycle 90 minutes. First stage of
40 minutes with negative air temperature. Second cycle
stage of 50 minutes with air temperature around 0°C.

• When the maximum chilling time has counted back to 0, the
chilling cycle is completed and the appliance automatically
switches to the set positive storage temperature for an in­definite interval.

• LEDs illuminate and the beep is activated when the cycle is
finished (as in the temperature chilling cycle). The same ap­plies for the storage function.

• Press push-buttonyto set the appliance to STOP status
(relative LED switches off ), ready for a new cycle.

4

.8 BLAST FREEZING BY TEMPERATURE

• Toselect this cycle, press push-button

r

(relative LEDlights
up), then press push-buttontto select the temperature
mode (LEDtA on). Insert the core probe into the core of
the product to be chilled.

•

Start up thecycle by pressing push-button

y

.

LED

t

A

and
those relative to the push-buttons pressed illuminate
throughout the cycle, while LEDs

f

flash.

• The appliance proceeds to operate in the same way as that
described for the positive chilling cycle. During this cyclethe
c

ompressor operates in continuous mode to enable the ap­pliance to reach the cycle end temperature in the shortest
time possible (default temperature at product core is set at ­18°C). Maximum freezing time is 240 minutes.

• The alarm (ALL 14) for excessively-long freezing and conser­vation functions cut in with relative indicators in the same
way as for timed Soft blast chilling. The factory setting for
negative storage temperature is -25°C.

• LEDs illuminate and the beep is activated when the cycle is
finished (as in the soft chilling cycle by temperature). The
same applies for the storage function.
Press push-button

y

to set the appliance to STOP status

(relative LED switches off ), ready for a new cycle.

4.9 TIMED BLAST FREEZING

• Press push-buttonr(relative LED lights up), then press
push-buttontto select the timer mode (LEDtB on). Dis­playhshows the maximum chilling time (set by default to
240 minutes).
To modify this time, press push-buttonsuandi(time in
minutes).

• Start up the cycle by pressing push-buttony. LEDtB and
push-button LEDs remain on and LEDsfflash throughout
the cycle.
Internal cell temperature is shown on displayj.

• When the maximum chilling time has counted back to 0, the
cycle is completed and the appliance automaticallyswitches
to the set negative storage temperature for an indefinite in­terval.
LEDs illuminate and the beep is activated when the cycle is
finished (as in the freezing cycle by temperature). The same
applies for the storage function. The factory setting for neg­ative storage temperature is -25°C.

• Press push-buttonyto set the appliance to STOP status
(relative LED switches off ), ready for a new cycle.

English

9

BLAST CHILLER ISTRUCTION C-200306/2011

5. APPLIANCE FUNCTIONS

5.1 DATE AND TIME SETTINGS

t

• Set the machine to ONq.

•

Press and hold down push-button 5

t

f

or more than five

seconds to access the dateand time setting function. Display

j

indicates in sequence the abbreviations Hr (hours), Mn

(minutes), dA (day), Mo (month) and Yr (year), while display

h

shows their respective settings. To scroll the abbrevia-

t

ions, press push-button 5

t

.

• To modify the settings, use push-buttonsuandi.

5.2 ICE CREAM SURFACE HARDENING

y

• Set the machine to ONq.

• Press and hold down push-buttonyfor more than five se­conds to access the surface hardening function (push-button
LED flashes). The compressor is switched on; display

h

shows the default cycle time. Set the cycle time (in minutes)
by means of push-buttonsuandi.

• Open the cell door, place the product inside, then shut the
door to start the cycle. All LEDsremain off, with the exception
of the Start LED. When the cycle time has elapsed, an acou­stic signal is given. The appliance remains on, ready for ano­ther ice cream hardening cycle. Open the cell door, remove
the hardened product, replace it, then shut the door.The ma­chine will perform another hardening cycle for the time set
for the previous one. Every time the door is opened and clo­sed after a cycle, the time is reset.

• To exit the function, press push-button 6y.

ADDITIONAL FUNCTIONS

5.3 MUTING THE BEEPER AND ALARM RESET

i

• Press push-buttonito mute the alarm beeper.

• Alarms are reset :

- by pressing push-buttoniwhen the beeper is off;

- automatically if alarm conditions are removed;

• See also section 6 (Alarm Management).

5.4 PROGRAM STORAGE

o

• The programming function is used for cycles for processing
products with the same characteristics. Up to 99 programs
can be stored. Select the type of chilling process (Soft, Hard,
Timed Freezing or by Temperature), then press and hold
push-buttonountil displayjshows the abbreviation P1
(push-buttonoLED flashes).

• Use push-buttonsuandito set the number of the pro­gram on displayj.

• Start up the cycle by pressing push-buttony.

• When the cycle has been completed, the appliance auto­matically switches to the set storage temperature for an in­definite time.

• Press push-buttonyto set the appliance to STOP status (re­lative LED switches off ), ready for a new cycle.

RECALLING A STORED PROGRAM

• When the appliance is ONq, press push-buttonobriefly;

d

isplay

j

w

ill show program P1. Use push-buttons

u

a

nd

i

to select the required program. Start up the cycle by pres-

sing push-buttony.

5

.5 DISPLAYINGTHE THREE LATEST HACCP ALARMS

a

• Set the machine to ONq.

• Press and hold down push-buttonafor more than five se­conds (relative LED illuminates) to enter the alarm display
function (date, hour and minute, alarm type and maximum
temperature detected).

• Every time the HACCP push-button is pressed, the stored
data are displayed. EXAMPLE:

ALL 11 Display

h

Display

j

--- Str (start)
12 hr hour
29 min minutes

6 day days
8 mon month

03 yr year

End end

13 Hr
21 min

6 day

8 mon
03 yr
24 maximum temperature

detected inside the cell

5.6 PRINTING OUT STORED DATA

a

• With the appliance inSTAND-BY status, press and hold down

push-buttonafor more than five seconds to print out the
latest work cycle.

• With the appliance in STAND-BY status, press push-button

a

once to print out HACCP data). When the appliance is
operating andthe printer ison, the currentcycle will be prin­ted out.

5.7 FORCED VENTILATION FUNCTION

• To activate this function when the appliance is ONq, press

push-buttondfor more than five seconds.The fan will con­tinue to operate even when the cell door is open.

• During forced ventilation, displayjwill show “AIR”.

5.8 MANUAL DEFROSTING

• To activate this function when the appliance is ONqpress

push-buttond(relative LED illuminates).

• If conditions allow it (the temperature detected by the eva­porator probe must be lower than the set point in the pro­gram parameters), the appliance will perform adefrost cycle.
Displayjwill show “dEF”.

• To immediately stop a defrost cycle, press push-buttond.

English

10

BLAST CHILLER ISTRUCTION C-2003 06/2011

5

.9 AUTOMATIC DEFROST CYCLES

(not available for MOD.

q



• The appliance automatically performs defrost cycles during
storage.Three defrost cycles are performed during a 24-hour
period(once every 8 hours).

•

The appliance automatically restarts once the defrost cycle
has been completed.

5.10 UV-C LAMP FUNCTION

•

Use this function to sterilize the interior of the cell.

• When the appliance is ON

q

, press push-buttons(relative
LED illuminates). The UV-C lamp switches on and sterilizes
the interior for a default time of 30 minutes. To interrupt the
sterilization cycle, press push-buttonsor open the cell
door.When the door is closed again, the lampwill remain off.

5

.11 USER ENTRY TO PROGRAMMING DATA

• Access for programming configuration parameters is only

permitted when the appliance is ON

q

and thereis no data

memory error active.

• Press and hold down push-buttonsuandiat the same
t

ime for more than five seconds; the computer will give ac-

cess to the programming function. Display

j

displays PA,

while displayhwill show the relative value.

• Use push-buttontto select parameter display (LEDtA il­luminated), or display 16 with settings (LEDtilluminated).

•

Use push-buttons

u

a

nd

i

t

o scroll the list of parameters

(if LED

t

A is illuminated) or to modify the settings (if LED

t

B is illuminated).

• The computer automatically exits the programming function
after approximately 40’.

5.11.1 User parameter settings

Parameter Min. Max. Unit/meas. DEF

PA PASSWORD -99 +99 Number -19

/ = PROBE PARAMETERS

/1 Cell probe calibration -10 +10 °C 0

/2 Evaporate probe calibration -10 +10 °C 0

/3 Core probe calibration -10 +10 °C 0

/8 Temperature scale (0=Fahrenheit 1=Celsius) 0 1 Flag 1

c = CHILLING / FREEZING

c0 Cell probe differential 1 15 °C +3

c1 Duration of timed chilling and max. duration for chilling by temperature 0 400 min 90

c2 Chilling end set point (core probe) -55 +99 °C 3

c3 Positive storage set point (cell probe) -55 +99 °C 2

c4

Duration of timed freezing and max. duration of freezing by temperature
(when c4=0, key and freezing function to -18°C are disabled.
For chilling units only.)

0 400 min 240

c5 Freezing end set point (core probe) -55 +99 °C -18

c6 Negative storage set point (cell probe) -55 +99 °C -25

c8 Positive and negative chilling duration countdown start temperature -55 +99 °C +65

cA Core probe readout (readout only) --- --- °C ---

cb

Set point for SOFT blast chilling (cell probe) and during second stage
of HARD blast chilling

-55 +99 °C

-5

cd

HA RD chilling set point (temperature transition HARD ->SOFT of core probe) -55 +99 °C 2 0

cF Cell set point during first stage of HARD blast chilling (core probe) -55 +99 °C -20

d = DEFROST

d0 Defrosting interval (0 = no defrost) 0 99 hours 8 h

dA Defrost probe readout (readout only) --- --- °C ---

U = INPUTS + VARIOUS

u5 Duration of UV lamp activation (if u5=0, UV key is disabled) 0 99 min 0

uA Print interval (when uA=0, HACCP key is disabled) 0 99 min 20

English

11

BLAST CHILLER ISTRUCTION C-200306/2011

5

.12 PRINTER (OPTIONAL)

• If you have to turn the instrument on/off press

• If you have to feed the paper by hand press

•

If you have to change the roll of paper:

- Turn the instrument off

- Press for opening the panel at the front of the instru­ment

-

Slip the roll of paper into the lower side of the roller

- Press as long as the roller drags the roll of paper

- Put the roll of paper into its box

- Close the panel at the front of the instrument

• If you have to execute the print test

- Switch off the power supply of the instrument

- Press .

- Switch on the power supply of the instrument

• Signals: on/off led

- if it is lighted, the instrument will be in ON mode

English

12

BLAST CHILLER ISTRUCTION C-2003 06/2011

6 ALARM MANAGEMENT, BUZZER

6.1 STORAGE OF DATA/ERRORS

The applianceelectronic controlleris equipped with a system
o

f acoustic and visual signals to indicate the intervention of
safety devices. The table below gives a list of the alarms
shown on the panel display

6

.2 THE SOFTWARE CONTROLS THE FOLLOWING ALARMS

ALL 01 Evaporator probe alarm

Cause: Exit from operating range (-50°C / +100°C) for over

30 seconds.
Probe is defective (REPLACE PROBE).

Beeper: Activated (3 seconds, then a pause of 30 seconds)

until the mute button is pressed.

Display: Alternates message “ALL 01” with standard display

Reset: Automatically resets only when probe reading has

returned to normal.

ALL 02 Core probe alarm

Cause: Exit from operating range (-50°C / +100°C) for

more than 30 seconds during current chilling cycle
by temperature.

Effect: Interruption of current chilling cycle by tempera-

ture and automatic start-up of timed chilling cycle.
Chilling by temperature push-button disabled.
Probe is defective (REPLACE PROBE).

Beeper: Activated (3 seconds, then a pause of 30 seconds)

until the mute button is pressed.

Display: Alternates message “ALL 02” with standard display

Alarm relay: Not activated.

Reset: Press the mute push-button (with beeper off ).

Resets automatically if probe value returns to nor­mal, but cycle remains in timed mode. Alternati­vely, switch off the panel then turn it back on
(stand-by).

ALL 03 Cell probe alarm

Cause: Exit from operating range (-50°C / +100°C) for over

30 seconds.
Probe is defective (REPLACE PROBE).

Effect: Any current chilling cycle is interrupted.

If a storage phase is in progress, the compressor
and the fan set to stand-by status.
When the appliance is in Stop status, press Start to
set the compressor and fan to stand by.

Beeper: Activated (3 seconds, then a pause of 30 seconds)

until the mute button is pressed.

Display: Alternates message “ALL 03” with standard display

Reset: Automatically resets only when probe reading has

returned to normal.

ALL 04 Optional probe alarm

(disabled if no probe is connected)

ALL 05 Input SW2 (door microswitch alarm)

Cause: Input active for more than 5 minutes with ap-

pliance in start status.
Door open (close door) Microswitch fault (replace
the microswitch)

Beeper: Activated (3 seconds, then a pause of 30 seconds)

until the mute button is pressed.

Display: Alternates message “ALL 05” with standard display

Reset: Press the mute push-button (with beeper off ).

Automatically resets if input value returns to nor­mal Alternatively, switch off the panel then turn it
back on (stand-by).

ALL 06 Input SW1 alarm

(Press. max for all models)
(Thermal-magnetic switch for MOD.r)
(Oil diff. pressure switch for MOD.t)

Cause: Input active for more than 5 seconds

Effect: Sets the appliance to STOP.

Reset the max. pressure switch, thermal-magnetic
switch or differential pressure switch.

Beeper: Activated (3 seconds, then a pause of 30 seconds)

until the mute button is pressed.

Display: Alternates message “ALL 06” with standard display

Reset: Press the mute push-button (with beeper off ) with

no alarm cause displayed

English

13

BLAST CHILLER ISTRUCTION C-200306/2011

ALL 07 Input SW4 alarm (ALL 07)

(Automatic reset min. idrostat pressure switch
for all water cooled models)
(Automatic reset min. pressure switch only for
M

OD.

t

)

Cause: Input active for more than five seconds when ap-

pliance in start mode
The alarm is disabled for approx. two minutes at
e

ach compressor start-up. The alarm is disabled
during “pump-down”.
If the alarm persists, contact SERVICE.

Effect: Appliance sets to STOP.

Start/Stop and Defrost push-buttons are disabled.

Beeper: Activated (3 seconds, then a pause of 30 seconds)

until the mute button is pressed.

Display: Alternates message “ALL 07” with standard display

Reset: Press the mute push-button (with beeper off ).

Alternatively, switch off the panel then turn it back
on (stand-by).

ALL 08 Input SW3 alarm

(Kriwan compressor automatic reset only for
MOD.r).

Cause: Input active for more than five seconds at least

three times when appliance is in start mode

Effect: Compressor shuts down and resumes operation

when input value returns to normal.
The appliance sets to STOP at third alarm.

Beeper: Activated (3 seconds, then a pause of 30 seconds)

until the mute button is pressed.

Display/Led: Alternates message “ALL 08”with standard display

Reset: Press the mute push-button (with beeper off ).

Alternatively, switch off the panel then turn it back
on (stand-by).

ALL 09 Input Ht1 alarm

(Input in voltage 1 ... fuses only for MOD.t)

ALL 10 Input Ht2 alarm

(Input in voltage 2 ... fuses only for MOD.r)

In the water-cooled C.U. version, if the hydrostat
should intervene due to the lack of water, the ma­c

hine stops and “ALL 10” appears on the display.
The machine re-starts automatically when the water
supply returns.

ALL 11 Excessive temperature alarm

Cause: (only during storage) cell probe constantly detects

a temperature greater than the sum of positive or
negative storage set points with relative alarm
delta.

ALL 12 Blackout alarm

Cause: (only during storage) after the return of power the

cell probe detects a temperature greater than the
sum of positive or negative storage set points with
relative alarm delta.
This alarm is disregarded if the storage probe is al­ready in alarm status.

ALL 13 Compressor preventive maintenance alarm

Cause: Compressor operating time is a whole multiple of

hours set under password.

ALL 14 Temperature not reached in set time alarm

Cause: Blast chilling by temperature has lasted longer

than the time set for Timeout

Effect: Store the alarm in HACCP memory

Chilling cycle continues.

Beeper: Activated (3 seconds, then a pause of 30 seconds)

until the mute button is pressed.

Display: Alternates message “ALL 14” with standard display

Alarm relay: Not activated.

Reset: Press the mute push-button (with beeper off ).

Alternatively, switch off the panel then turn it back
on (stand-by).

English

14

BLAST CHILLER ISTRUCTION C-2003 06/2011

A

LL 15 Keyboard/membrane alarm

Cause: A pressed push-button has been detected when

panel is switched on.

E

ffect: All keys are disabled.

All relays are disabled. All inputs are disregarded.
The LED indicator of the pressed button flashes.

Beeper: Activated (3 seconds, then a pause of 30 seconds)

u

ntil the mute button is pressed.

Display: Alternates message “ALL 15” with standard display

Reset: Switch off the panel then turn it back on (stand-

by).

Note: The appliance cannot be used until this alarm has

been removed.

6

.2.1 Information on alarms:

• During alarms, the beeper is activated and the display shows
the message “ALL xx”.

• The alarm message is alternated on the display even when
the beeper has been silenced, until the alarm has been clea­r

ed.

• Alarm relays remain activated as long as the alarm is displa­yed.

• In the case that more than one alarm has been activated,
each one is alternately displayed.

•

When the beeper is activated, the operator can silence it by
pressing the relative push-button, after which the alarm can
be cleared, by pressing the beeper reset button again.

• Power failures will not erase current alarms.

6.2.2

List of other operating faults not indicated:

FAULT CAUSE SOLUTION

Compressor does not operate 1 - Overload switch has cut in 1 - Seek assistance from a service technician

2 - Power failure 2 - Check connection to power lines

Fans do not rotate 1 - Power failure 1 - Check connection to power lines

2 - Fan fault 2 - Seek assistance from a service technician

to replace fan

3 - Condenser fault 3 - Seek assistance from a service technician

to replace condenser

4 - Protective fuse faulty 4 - Seek assistance from a service technician to

replace fuse

Electronic panel does 1 - Power failure 1 - Check connection to power lines
not switch on 2 - Protective fuses broken 2 - Seek assistance from a service technician to

replace fuses

Compressor operates but 1 - Shortage of refrigerant gas 1 - Seek assistance from a service technician
does not cool cell 2 - Solenoid valve fault 2 - Seek assistance from a service technician

3 - Condenser is soiled 3 - Clean the condenser (see par. 4.2)

English

15

BLAST CHILLER ISTRUCTION C-200306/2011

7 MAINTENANCE AND CLEANING

The information and instructions given in this section ad­d

ress all persons operating the appliance:the user,the main-

tenance technician and non-specialised personnel.

Ensure that the electrical power to the system has been di­sconnected before carrying out any cleaning or mainte­nance work on the appliance.

7.1 GENERAL SAFETY REGULATIONS

• Recall the following regulations to ensure that all cleaning
and routine maintenance operations are conducted safely.

- do not touch the machine with moist or wet hands or feet;

- never operate the machine while barefoot; - do not insert
screwdrivers, cooking utensils or any other object between
the guards and moving parts.

• before performing cleaning or routine maintenance opera­tions, disconnect the machine from the power supply at the
master switch and by pulling out the plug;

• never pull on the power cable to disconnect the machine
from the power supply.

• Removal of guards and safety devices for the purposes of
routine maintenance is strictly prohibited. The manufacturer
declines all responsibility for accidents causedby failure to
observe the above regulation.

• Before starting up the appliance, clean the inside of the cell
thoroughly, as described in par. 7.3.

7.2 LEANING THE CONDENSER

• To ensure correct and efficient air condenser operation, it
must be kept clean to allow free circulation of air. This ope­ration should be performed at least once a month. Use a
non-metal brush to remove all dust and debris from the con­denser blades.

• Use a vacuum cleaner to prevent the dust removed from
being dispersed in the surrounding area. To remove greasy
deposits, use a brush dipped in alcohol.

Never use pointed
or abrasive
instruments
to scrape
appliance surfaces

Perform this
operation only after the appliance has been shut down

The condenser has sharp edges. Always
wear protective gloves, goggles and masks
w

hen carrying out the above operations.

7.3 CLEANING THE CELL

• To guarantee hygiene and ensure the quality of processed
f

oods, clean the interior of the cell frequently, according to

the type of food stored.

• Weekly cleaning is recommended.

• The cell interior and components can be cleaned with a soft
cloth or sponge.

• Clean with water and non-abrasive neutral detergents. Rinse
with a damp cloth or sponge, or with a gentle jet of water
(no stronger than mains pressure). Do not use pointed or
abrasive instruments to scrape appliance surfaces.

Never use abrasive fluids, solvents or thinners.

Nota: Always wear protective gloves while cleaning.

7.4 EXTERNAL CLEANING AND MAINTENANCE

• For the cleaning of the unit cabinet use a soft cloth with a
mild detergent solution specific for Stainless Steel.

i

THESE OPERATIONS MUST BE
PERFORMED BY A CERTIFIED
INSTALLATION TECHNICIAN ONLY

English

16

BLAST CHILLER ISTRUCTION C-2003 06/2011

H

ow to access the evaporator for cleaning

• It is possible to gain access to the inside part of the evapo­rator, to perform the cleaning of the same:

• Removing the screws located on the front fan panel and
opening it to the right side, or removing the panel.

• Periodically, provide to clean the evaporator, using nebuli­zed hot water at low pressure, and addressing the water
throw on the evaporator battery.

• Finished the cleaning, provide to dry the evaporator using
air pressure in order to desiccate and remove the residues of
presence ofwater . After that refit the fan panel in proper po­sition.

• To carefully clean with a cloth the surfaces adjacent to the
evaporator and provide to reassemble the frontal fans panel.

Before starting the machine pls verify to have removed
the equipments used in precedence for the cleaning.

7

.5 DEFROST WATER DRAINAGE

• The system is prearranged for automatic and manual defro­sting, as necessary.

• Make sure that the water from the evaporator drains out into
the collecting tray, and that the drain tube is not clogged.

7.5 PERIODIC CLEANING OF THE AIR CONDENSER FILTER
(only for MOD.

e

)

• Press with a screwdriwer on both sides of front panel (see
d

rawing). Take and clean the filter.

• Put the filter in the original position.

• Push with the hands and close the panel.

1

1

2

3

Fig. 1 Fig . 2

Fig . 3 Fig . 4

Via del Lavoro, 9 - C.P. 172 - 31033 Castelfranco Veneto (TV) - ITALY - EU
T

el. [phone] - Fax [phone] - [e-mail] - www.tecnomac.eu

Castel Mac SpA si riserva il diritto di apportare modifiche sia tecniche che estetiche senza preavviso. Castel Mac reserves the right to change models and specifications without prior notice.

71503788/0 - REV.03 - 06/2011 - Istruzione Abbattitori