tecnomac E5, E10, E15, E15.2, E20 User guide

...
Blast Chillers
Instruction manual
EasyChill ChillRapid
E5 E10 E15 E15.2 E20 T20 T24 T30 T40 T50
SurRapid
Gentile Cliente, La ringraziamo per aver preferito uno dei nostri prodotti, frutto di lunga esperienza e di una continua ricerca per un prodotto superiore in termini di affidabilità, prestazioni e sicurezza. In questo manuale troverà tutte le informazioni ed i consigli per poter utilizzare il suo prodotto nel massimo della sicurezza ed efficienza.
Dear Customer, We would like to thank you for having chosen our products, the result of long experience and continuous research for a superior product in terms of reliability, performance and safety. This manual will supply all of the information and advice for the efficient use of your product in complete safety.
Cher Client, Nous vous remercions d’avoir choisi notre produit, fruit d’une longue expérience et d’une recherche permanente d’un produit supérieur en termes de fiabilité, de prestations et de sécurité. Dans ce manuel vous trouverez toutes les informations et les conseils pour pouvoir utiliser votre produit avec une sécurité et une efficacité optimales.
Sehr geehrter Kunde! Wir danken Ihnen für Ihre Wahl eines unserer Produkte, welches das Ergebnis einer langen Erfahrung und stetiger Forschungsarbeit ist. Dank dieser konnte ein Produkt entwickelt werden, das ein hohes Maß an Verlässlichkeit, Leistungsfähigkeit und Sicherheit bietet. In diesem Handbuch finden Sie sämtliche Informationen und Ratschläge, damit Sie das Produkt mit maximaler Sicherheit und Effizienz nutzen können.
Estimado cliente: Le agradecemos por elegir nuestros productos, fruto de la gran experiencia y de la investigación constante para obtener un producto superior en términos de fiabilidad, rendimientos y seguridad. En este manual, encontrará todos los datos y consejos para poder utilizar el producto en sus máximos niveles de seguridad y eficiencia.
+
3
°
+
3
°
C
°
HACCP UV PROGRAM AIR
HARD
-
18
°
START
STOP
PUSH-BUTTONS
CONTROL PANEL
q
w
e
r
t
t
tB
y
u
i
ON /OFF STAND BY
Soft blast chilling cycle +3 °C
Hard blast chilling cycle +3°C
Blast freezing cycle 18°C
nd cycle by time / probe temperature
E
A
Probe chilling indicator led
Timed chilling indicator led
Cycle start / stop
Increase value
Decrease value
o
a
s
d
f
g
h
j
Specifications for some models:
Recipe programs chilling cycles
HACCP and printer optional
Sterilization by UVC lamp optional
Defrosting / forced ventilation
Chilling / freezing cycle indicator led
Storage indicator led
Time display
Temperature display
(MOD.
(MOD.w) Models E5 - E10 - E15 - E15.2
(MOD.r) Models E10 - E15 - E15.2 - E20 - T20 - T20-C
(MOD.t) Models T20 - T20-C - T20-R- T30 - T24-C
) Model E5/14
q
T20-R- T30 - T24-C - T40 - T40-C - T40-R - T50
T40 - T40-C - T40-R - T50
BLAST CHILLER ISTRUCTION C-200371503788/0 - REV.03 - 06/2011
CAUTIONPREFACE
i
• This manual is an integral part of the pro­duct, providing all the information requi­red to ensure correct installation, operation and maintenance of the ma­chine.
Read the manual carefully, making refe­rence to it for machine operation. Keep the manual in a safe place where it can be accessed by all authorised operators (in­stallers, operators and service personnel).
• The machine has been constructed in compliance with the directives 73/23/CEE (low-voltage), 89/336/CEE (electromagne­tic compatibility) and 98/37/CE (machines; for certain models only).
• Installation must be performed in com­pliance with National and Local Standards, by professionally qualified sta and accor­ding to the manufacturer's instructions.
• Any contractual and extra-contractual lia­bility of the manufacturer is excluded due to damage caused by errors during instal­lation and use and, however, failure to comply with the National and Local Stan­dards in force and the instructions sup­plied by the manufacturer.
• Make sure that the supplied or specified components are used.
• Before performing any cleaning or main­tenance operation, disconnect the ap­pliance from the electric power supply mains by operating on the system switch and/or the product switch.
• In the event of faults and/or bad functio­ning, deactivate the appliance and do not attempt any repairs or direct intervention.
THE FOLLOWING OPERATIONS AND THOSE HIGHLIGHTED BY THIS SYMBOL MUST NOT BE
ERFORMED BY THE APPLIANCE USER
English
P
In particular:
Electrical connections
Water connections
Installation
Testing
Repairing machine components
Disassembly of the appliance and/or its components
Adjustments and calibration
Cleaning the appliance and maintenance of:
- Electrical parts,
- Electronic parts,
- Mechanical parts,
- Refrigeration system parts
THE TEXT WITH THIS SYMBOL IS OF PARTICULAR IMPORTANCE OR POTENTIAL DANGER SIGNALS
NOTA claries the current operations
BLAST CHILLER ISTRUCTION C-2003
71503788/0 - REV.03 - 06/2011
INDEX
Description Pag. Description Pag.
1. GENERAL DOCUMENTATION
1.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
.3 TRANSPORT AND HANDLING . . . . . . . . . . . . . . . . . . . . . 2
1
1.4 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 GENERAL SAFETY REGULATIONS . . . . . . . . . . . . . . . . . 2
2. INSTALLATION
2.1 DATA PLATE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 REMARKS / MALFUNCTION’S CLAIMS . . . . . . . . . . . . . .3
2.3 POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4 AMBIENT TEMPERATURE AND AIR CIRCULATION . . 3
2.5 ELEC TRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . 3
2.5.1 Connecting the appliance to the power supply
2.6 REFRIGERATION COMPONENT CONNECTIONS
REMOTE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.7 CONDENSATE DRAINAGE CONNECTION . . . . . . . . . . 4
2.8 INFORMATION FOR INSTALLATION TECHNICIAN . . 4
2.9 SAFETY AND CONTROL SYSTEMS . . . . . . . . . . . . . . . . . 4
2.10 DISPOSAL OF WASTE ELECTRONIC
AND ELECTRICAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . 4
. . . . .
5 APPLIANCE FUNCTIONS
5.1 DATE AND TIME SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 ICE CREAM SURFACE HARDENING . . . . . . . . . . . . . . . . . 9
.3 MUTING THE BEEPER AND ALARM RESET . . . . . . . . . . 9
5
5.4 PROGRAM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.5 DISPLAYING THE THREE LATEST HACCP ALARMS . . . 9
5.6 PRINTING OUT STORED DATA . . . . . . . . . . . . . . . . . . . . . . 9
5.7 FORCED VENTILATION FUNCTION . . . . . . . . . . . . . . . . . . 9
5.8 MANUAL DEFROSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.9 AUTOMATIC DEFROST CYCLES . . . . . . . . . . . . . . . . . . . . 10
5.10 UV-C LAMP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.11 USER ENTRY TO PROGRAMMING DATA . . . . . . . . . . . . 10
5.11.1 User parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3
5.12 PRINTER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6. ALARM MANAGEMENT, BUZZER
6.1 STORAGE OF DATA/ERRORS . . . . . . . . . . . . . . . . . . . . . . 12
6.2 THE SOFTWARE CONTROLS THE FOLLOWING
ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.2.1 Information on alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2.2 List of other operating faults not indicated . . . . . . . . 14
English
3. ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION
3.1 SHUTDOWN PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 OPERATING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2.1 Pre-cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2.2 Loading the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. PROGRAMMING AND OPERATING INSTRUCTIONS
4.1 DELAYED START OF COMPRESSOR
DURING FIRST STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.2 STARTING UP THE APPLIANCE . . . . . . . . . . . . . . . . . . . . . . 6
4.3 SOFT BLAST CHILLING BY TEMPERATURE . . . . . . . . . . . 6
4.4 SOFT TIMED BLAST CHILLING . . . . . . . . . . . . . . . . . . . . . . . 7
4.5 HARD BLAST CHILLING FEATURES . . . . . . . . . . . . . . . . . . 7
4.6 HARD BLAST CHILLING BY TEMPERATURE . . . . . . . . . . . 7
4.7 HARD TIMED BLAST CHILLING . . . . . . . . . . . . . . . . . . . . . . 8
4.8 BLAST FREEZING BY TEMPERATURE . . . . . . . . . . . . . . . . . 8
4.9 TIMED BLAST FREEZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7. MAINTENANCE AND CLEANING
7.1 GENERAL SAFETY REGULATIONS . . . . . . . . . . . . . . . . . . 15
7.2 LEANING THE CONDENSER . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3 CLEANING THE CELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.4 EXTERNAL CLEANING AND MAINTENANCE . . . . . . . . 16
7.5 DEFROST WATER DRAINAGE . . . . . . . . . . . . . . . . . . . . . . .16
7.6 PERIODIC CLEANING OF THE
AIR CONDENSER FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BLAST CHILLER ISTRUCTION C-200306/2011
1
1. GENERAL DOCUMENTATION
i
1.1 GENERAL INFORMATION
This manual is an integral part of the product, providing all he information required to ensure correct installation, ope-
t ration and maintenance of the machine.
Read the manual carefully, making reference to it for machine
operation. Keep the manual in a safe place where it can be
English
accessed by all authorised operators (installers, operators and
ervice personnel).
s The machine has been constructed in compliance with the directives 73/23/CEE (low-voltage), 89/336/CEE (electroma­gnetic compatibility) and 98/37/CE (machines; for certain models only).
The machine has been designed for professional applications
only and should only be operated by qualified personnel.
The machine must only be used for the purposes for which
it was designed, i.e. for chilling and freezing food products. The machine must not be used for products requiring con­stant temperature control and recording, such as:
- heat-sensitive chemicals,
- medicines or
- blood products.
The manufacturer declines all responsibility for any damage
caused by incorrect or unreasonable machine use, such as:
- improper use by untrained persons;
- technical modifications or operations not suited to specific models;
- use of non-original or non-specific spare parts;
- failure to follow the instructions given in this manual.
This appliance is not intended for use by persons -including
children- with reduced physical, sensory or mental capabili­ties, or lack of experience and knowledge, unless they have been fiven superfision or instruction concerning use of the appliance by a person responsible for their safeti. Children should be supervised to ensure that they do not play with appliance.
1.4 UNPACKING
Remove all cardboard, wood or other materials from the wood base on which the machine is set. Lift the ma­chine/components with suitable means (e.g. lift truck), re­move the wood base, then position the machine / components in the allocated site.
Once all packing material has been removed, check that the machine has not been damaged in any way.
Remove the protective PVC film on the stainless steel panels from all internal and external surfaces.
Always wear protective gloves when handling packing material and the wood base.
1.2 INSTALLATION
The machine must be installed by a specialised technician authorised by and in compliance with the instructions given in this manual. In the event that the machine is fitted with a remote con­denser unit, the installation technician is responsible for checking allconnections in compliance with the instructions given by for plant and machine installation.
1.3 TRANSPORT AND HANDLING
To load or unload the machine and/or components from/onto the means of transport, use a lift truck or fork lift equipped with forks that are at least half the length of the machine housing; use a crane if the machine is fitted with eye bolts. Select the lifting equipment suited to the weight and overall dimensions of the packaged machine/compo­nents.
When handling the machine/ components, apply all pre­cautions to prevent damage, in compliance with the infor­mation given on the packaging material
Nota: Dispose of packing materials in compliance with dispo­sal regulations applied in the country where the machine is to be installed. Never dispose of materials in the environment. (see section 2.9).
1.5 GENERAL SAFETY REGULATIONS
Failure to observe the recommendations made by the pre­sent manual will be at the entire responsibility of the ma­chine user. The main safety regulations are as follows:
do not touch the machine with moist or wet hands or feet;
never operate the machine while barefoot;
do not insert screwdrivers, cooking utensils or any other object between the guards and moving parts;
before performing cleaning or routine maintenance ope­rations, disconnect the machine from the power supply at the master switch and the main knife switch (if present);
never pull on the power cable to disconnect the machine from the power supply.
2
BLAST CHILLER ISTRUCTION C-2003 06/2011
2. INSTALLATION
S
erial
~ Hz AW
k
g
WW
W
38Ø-4ØØ/3N 3ØØØ
Machine model AX8 ØØØ 1Ø3 Ø3213
R4Ø4 A 2.2 CLASS T
1
1
IP 21
THESE OPERATIONS MUST BE PERFORMED BY A CERTIFIED INSTALLATION TECHNICIAN ONLY
2.1 DATA PLATE INFORMATION
Check that the data specified on the plate correspond to the
• characteristics of the power supply (V, kW, Hz, no. phases and power available).
The dataplate with appliance specifications is located at the rear exterior of the machine and/or on the electrical boards.
The set-up of individual units and the installation of condensers are subject to the fire-safety regulations of the country in which the machine isinstalled; seek all necessary advice from the
local fire-fighting authori­ties. Bear in mind that the intervention of safety valves or plug fuses in the refrigerating circuit will lead to the immediate discharge of refrigerant into the environment.
2.2 REMARKS / MALFUNCTION’S CLAIMS
In case of machine malfunctioning and claim on Blast Chil­lers delivered in the following way :
Assembled MOD.
We ask you to indicate to the dealer / service: machine model, machine code number and apparatus serial number. These information are written on the registration label, in­stalled on the back of machine and inside the door.
Disassembled MOD. t
We ask you to indicate to the dealer / service: machine model, machine code number and apparatus serial number. These information are written on the registration label, in­stalled on top of the control panel.
w
Avoid
direct exposure to sunlight; closed sites with high temperatures and poor air circulation;
installing the machine near sources of heat.
2.4 AMBIENT TEMPERATURE AND AIR CIRCULATION
For air-cooled appliances, the maximum ambient tempera­ture for operation is 32°C. Correct operation cannot be gua­ranteed at higher temperatures. The machine may operate safely to a maximum temperature of 38°C. Remote condensing units must be installed in special rooms or outdoors, protected against direct sunlight by a shelter or roof structure (at the cost of the purchaser). Sufficient air circulation must be guaranteed at all times.
2.5 ELECTRICAL CONNECTIONS
A dedicated thermal-magnetic circuit breaker compliant with established regulations must be installed on the ap­pliance power line.
Connected electrical cables must correspond to the techni­cal data (as specified on electrical drawings provided by the installation technician). Connect the earthing conductor to an efficient earthing sy­stem.
English
2.3 POSITIONING
The machine must be installed and commissioned in com­plete compliance with safety regulations, procedures and standing laws.
The installation technician bears the responsibility of ensu­ring compliance with fire safety requirements; seek all ne­cessary advice from the local fire-fighting authorities.
Position the machine in the allocated site.
Adjust the machine feet until the appliance is perfectly level. In the case of particularly heavy equipment, use appropriate lifting means (fig. A - Cap. 1.3).
If the appliance is not perfectly level, correct operation and condensate flow-off will not be assured.
The manufacturer declines all liability and guarantee obli­gations in the event of injury to persons or damage to equipmentand objects due to incorrect installation and/or failure to comply with standing installation regulations.
2.5.1 Connecting the appliance to the power supply
In the event of damage to the powersupply cable on the ap­pliance, have the cable replaced only by a qualied electri­cian to avoid any risk of personal injury
BLAST CHILLER ISTRUCTION C-200306/2011
3
.6 REFRIGERATION COMPONENT CONNECTIONS
2
REMOTE ASSEMBLIES
Appliance power lines are sized for installation distances of up to 10 metres. For greater distances, seek advice from.
2.7 CONDENSATE DRAINAGE CONNECTION MOD.
Fit a condensate/wash water drainage hose with a minimum diameter of 1” (“Geberit” or similar type).
English
Provide a waste pipe with a trap with a diameter of at least 1 1/2” at floor level.
t
.9 SAFETY AND CONTROL SYSTEMS
2
Door microswitch:
shuts down fan operation in the cell when the door is ope­ned.
General fuses:
rotect the power circuit against short circuiting and over-
p loads.
Compressor heat relay:
intervenes in the event of overloads or operating faults.
Safety pressure switch:
ntervenes in the event of excessive pressure in the refrige-
i rant circuit.
Plug fuses:
intervene in the event of overpressure or operating fault in the safety pressure switch (see above).
Chamber temperature control:
operated by the electronic board by means of aprobe inside the cell.
Temperature control end defrost cycle:
controlled by the electronic board by means of the probe in the evaporator.
2.8 INFORMATION FOR THE INSTALLATION TECHNICIAN
Before starting up the machine, check that it has been cor­rectly installed and commissioned (test report).
1. Check that there are no gas leaks from weldings or joints made during installation works.
2. Check that the pipes connecting the condenser to the re­mote condensing unit have been well insulated.
3. Check all wiring connections.
4. Check electrical input.
5. Check the standard pressure in the refrigerant system.
6. Check the water connections and efficiency of the pressure switch valve during operation, as well as the flow of con­densing water (in water-cooled units).
7. Perform at least one blast freezing cycle (to the SET tempe­rature) and one manual defrosting cycle. In the event that the appliance or the remote condensing unit have not been transported in a vertical position (e.g. on the back) or have been overturned during installation works, allow at least 4 hours before starting up the equipment.
Inform the customer of the exact purpose of the appliance, with specific reference to the use and requirements of the customer.
The appliance must be installed and put into service by a technician authorised.
2.10 DISPOSAL OF WASTE ELECTRONIC AND ELECTRICAL EQUIPMENT WEEE (only Mod.
Fulfilling Directives 2002/95/CE, 2002/96/CE and 2003/108/CE on the disposal of waste electronic and elec­trical equipment.
The crossed out wheeled bin symbol indicates the product must be collected separately from other waste when it has become redundant. Differentia­ted collection of this equipment is arranged and
handled by themanufacturer. Consequently, the user who is wanting to dispose of this equipment must contact the manufacturer and follow the method the latter has adopted to allow separate collection of the redundant equipment. Appropriate differentiated collection for the subsequent re­cycling, treatment and eco-friendly disposal of the disman­tled equipment prevents possible negative effects on the environment and health and facilitates the recycling of ma­terials used in manufacturing the equipment. Administrative sanctions foreseen by the regulations in force shall be applied for any abusive disposal of the product by the holder.
w
)
4
BLAST CHILLER ISTRUCTION C-2003 06/2011
3. ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION
0.5 - 2cm.
3.1 SHUTDOWN PROCEDURES
In the event of emergency, shut down the appliance by swit-
hing o power at the main panel, by means of the knife
c switch or by removing the plug from the power socket.
3.2 OPERATING TIPS
efore starting up the appliance, clean the inside of the cell
B thoroughly.
3.2.1 Pre-cooling
Before using the appliance for the first time, or after a pro­longed period of disuse, pre-cool the cell by running an empty cycle until the set operating temperature has been reached. To ensure optimal performance without any alteration to food quality:
arrange food products in such a way as to favour the circu­lation of cold air throughout the cell;
open the door as little as possible.
3.2.2 Loading the appliance a) Ensure that foods to be chilled and/or frozen are separate
and do not have a thickness greater than 50-80 mm. Do not load the appliance beyond the quantity recommended by the manufacturer.
d) Position the core probe at the centre of the largest product
or food item; make sure that the tip of the probe does not
rotrude or touch the tray.
p The probe must be cleaned and sanitised before each new cycle (operation) to prevent inadvertent contamination.
e) Avoid covering the trays and/or containers with insulating
covers or film. The more the product is insulated, the more time is required for chilling or freezing. Trays must be packaged when the product has been chilled, before being placed in storage.
English
b) Ensure thatthere issucient clearance between trays to ena-
ble free air circulation. If the appliance is not completely full, distribute the trays and foods evenly throughout the available space.
c) Position trays inside the tray compartment as far as they will
go, as close as possible to the evaporator.
BLAST CHILLER ISTRUCTION C-200306/2011
5
4. PROGRAMMING AND OPERATING INSTRUCTIONS
i
IN THE EVENT OF MALFUNCTION, SEEK THE ASSISTANCE OF A CERTIFIED TECHNICIAN
4.1 DELAYED START OF COMPRESSOR DURING FIRST
English
TARTING (only for MOD.
S
Pre-heating function of compressor sump.
When the board is reached by mins tension, a 2-hour pre­heating phase starts and the display shows some blinking dashes“---”. During this phase the machine cannot be started.
Nota: The delayed start takes place only if the machine is given power by its dedicated magnetothermic switch.
It is therefore advisable that, after first starting, the machineis
started or stopped by using the control panel pushbutton. This way, the compressor pre-heating function is guaranteed, and the machine starting takes place in a direct way.
Initial pre-heating is necessary in order to safeguard the com-
pressor’s life. Only if strictly necessary (and under the cus­tomer’s responsability) it is possible to by-pass countdown by pressing the pushbutton“printer/HACCP”for about 5 sec­onds.
r
Hard blast chilling (+3°c)
This process is designed to cool food products with a thick-
ess greater than 2-3 cm. Variable air temperatures are used
n to accelerate penetration of cold into the product.
Blast freezing (-18°c)
This function freezes the product completely to a tempera-
ure of -18°C in less than 4 hours. The rapidity of the process
t prevents formation of macrocrystals essential to ensure that the product retains its original consistency and quality when thawed for consumption.
Automatic conservation
At the end of each cycle (chilling or freezing), the appliance will automatically switch to the required storage tempera­ture.
Two different end-cycle modes are available for each cycle:
By temperature - the cycle ends when the probe reaches
the required temperature.
Timed - cycle length is pre-set.
work cycles and modes can only be selected when the ap­pliance is ON (LED on push -button
y
off).
This function is not activated if machine stops/starts op­erating due to lack of power during working cicle.
4.2 STARTING UP THE APPLIANCE
When the appliance is powered up, it can be:
ON displays1%andjand left LEDtA on push-button
on, LEDqoff.
t
OFF-STAND-BY LED on push-buttonqon.
To switch from one status to another, press push-buttonq. Whenever the appliance switches from STAND-BY status to ON, a self-test is carried out: all LEDs and displays are switched on, push-buttons are checked, then the installed software version is displayed.
Operation
The main work cycles (chilling/freezing) performed by the appliance:
Soft blast chilling (+3°c)
Pre-cooked food is rapidly chilled (90’) to a temperature of +3°C, thus preventing proliferation of bacteria and prevent­ing dehydration of the cooked food due to evaporation. Food can thus be stored perfectly for 5 to 7 days without al­tering its original qualities.
4.3 SOFT BLAST CHILLING BYTEMPERATURE
(pre-cooked, hot foods).
To select this cycle, press push-buttonw(relative LED lights up), then press push-buttontto select the temperature mode (LED
Insert the core probe into the core of the product to be chilled.
Start up the cycle by pressing push-buttony. LEDtA and those relative to the push-buttons pressed illuminate throughout the cycle, while LEDs1#flash.
Displayhindicates the maximum blast chilling time (start­ing temperature to end of the blast chilling temperature ­factory setting - 90 minutes).
The temperature measured by the core probe is shown by displayj.
The instrument timer starts the countdown of the maximum blast chilling time as soon as the temperature measured by the core probe falls below the temperature of +65°C (the dot at the bottom right of displayhflashes).
During the blast chilling cycle, the air temperature is around 0° C. This function is designed to guarantee uniform cooling of the product, preventing frost formation on thesurfaces. Dur­ing the blast chilling cycle, the compressor may therefore stop and restart, depending on the reading of the cell tem­perature probe.
The blast chilling phase ends only when the core probe (in­serted in the product core) indicates that the set blast chill­ing temperature (+3°C) has been reached as signalled by an intermittent beep for a minute. During the beep, LEDs andgflash. Displayjindicates the temperature inside the cell, while display1%shows blast chilling time reset to zero.
t
A on).
f
6
BLAST CHILLER ISTRUCTION C-2003 06/2011
If at the end of the maximum blast chilling interval the core
iii
• probe continues to display a temperature higher than the value for the end of blast chilling, the displays will indicate an alarm for excessively long chilling (ALL 14) alternating with the temperature and time; at the same time, the alarm beep
ill be activated.
w The blast chilling cycle continues until the end chilling tem­perature has been reached; display utes remaining until the end of the cycle.
ota: press push-button
N
ton again to clear the alarm display.
At the end of the chilling cycle, the appliance automatically switches to the set storage temperature for an indefinite in­terval (like a standard storage appliance).
Nota: LEDs
The cell temperature is constantly shown on displayj; dur­ing this cycle, defrost cycles are performed at regular inter­vals with duration set as required (parameter programming reserved for installation technician). The factory setting for positive storage temperature is +2°C.
Press push-buttonyto set the appliance to STOP status (relative LED switches off ), ready for a new cycle.
To modify the final blast chilling temperature, consult the user programming instructions.
switch off while LEDsglight up.
f
o mute the alarm; press push-but-
t
i
counts back the min-
h
.5 HARD BLAST CHILLING FEATURES
4
When the HARD function is used, chilling takes place in two stages:
an initial “Hard” stage when the air temperature is brought down to below 0°C in order to accelerate chilling; a second“Soft” stage, involving air temperatures around 0°C.
4.6 HARD BLAST CHILLING BYTEMPERATURE
Press push-button
ush-button
p on). Insert the core probe into the core of the product to be chilled.
Start up the cycle bypressing push-buttony. LEDtA and those relative to the push-buttons pressed illuminate throughout the cycle, while LEDsfflash.
Displayhindicates the maximum blast chilling time (start­ing temperature to end of the blast chilling temperature ­factory setting - 90 minutes).
The temperature measured by the core probe is shown by displayj.
The instrument timer starts the countdown of the maximum blast chilling time as soon as the temperature measured by the core probe falls below the temperature of +65°C (the dot at the bottom right of displayhflashes).
Once the cycle has been started, the appliance operates ini­tially with an air temperature below 0°C (LED on push-button
flashes), then with temperatures around 0°C (LED on
e
push-buttoneon).
t
(relative LED lights up), then press
e
o select the temperature mode (LED
t
t
English
A
4.4 SOFT TIMED BLAST CHILLING
Press push-buttonw(relative LED lights up), then press push-buttontto select the timer mode (LEDtB on). Dis­playhshows the maximum chilling time (set by default to 90 minutes). To modify this time, press push-buttonsuandi(time in minutes).
Press push-buttonyto start the appliance. LEDtB and push-button LEDs remain on and LEDsfflash throughout the cycle.
Internal cell temperature is shown on displayj.
When the maximum chilling time has counted back to 0, the chilling cycle is completed and the appliance automatically switches to the set positive storage temperature for an in­definite interval.
LEDs illuminate and the beep is activated when the cycle is finished (as in the chilling cycle by temperature). The same applies for the positive storage function. Press push-buttonyto set the appliance to STOP status (relative LED switches off ), ready for a new cycle.
Use the storage function sparingly. After chilling, food products should be placed in storage cabinets.
Nota: the first stage of the cycle is completed when the core
probe detects a temperature of +20°C in the product core.
The blast chilling phase ends only when the core probe (in­serted in the product core) indicates that the set blast chill­ing temperature (+3°C) has been reached as signalled by an intermittent beep for a minute. During the beep, LEDs andgflash. Displayjindicates the temperature inside the cell, while displayhshows blast chilling time reset to zero.
The alarm (ALL 14) and conservation functions cut in with relative indicators in the same way as for timed Soft blast chilling.
Press push-buttonyto set the appliance to STOP status (relative LED switches off ), ready for a new cycle.
f
BLAST CHILLER ISTRUCTION C-200306/2011
7
ARD blast chilling affords a considerable reduction in
H working time, and is particularly suited to foodstuffs with a high fat content, for large pieces or for packaged products.
SOFT chilling is recommended for delicate and finely chopped
roducts, such as vegetables, mousses, etc..
p
4.7 HARD TIMED BLAST CHILLING
To select this cycle, press push-buttone(relative LED lights
English
up), then press push-buttontto select the “timed” mode
LED
( (set by default to 90 minutes). To modify this time, press push-buttons minutes).
To set the time of the first negative temperature stage, press push-buttonefor five seconds, then wait for displayhto show the flashing value. The time setting (in minutes) can be modified by means of push-buttonsuandi. Press push-buttoneagain to return to standard display.
Start up the cycle by pressing push-buttony. LEDtB and push-button LEDs remain on and LEDsfflash throughout the cycle.
Internal cell temperature is shown on displayj.
Once the cycle has been started, the appliance operates ini­tially with an air temperature below 0°C (LED on push-buttoneflashes), then with tem­peratures around 0°C (LED on push-buttoneon). For ex­ample: HARD timed chilling cycle 90 minutes. First stage of 40 minutes with negative air temperature. Second cycle stage of 50 minutes with air temperature around 0°C.
When the maximum chilling time has counted back to 0, the chilling cycle is completed and the appliance automatically switches to the set positive storage temperature for an in­definite interval.
LEDs illuminate and the beep is activated when the cycle is finished (as in the temperature chilling cycle). The same ap­plies for the storage function.
Press push-button (relative LED switches off ), ready for a new cycle.
t
B
on). Display
y
hows the maximum chilling time
s
h
andi(time in
u
to set the appliance to STOP status
.8 BLAST FREEZING BY TEMPERATURE
4
To select this cycle, press push-button up), then press push-buttontto select the temperature mode (LEDtA on). Insert the core probe into the core of the product to be chilled. Start up thecycle by pressing push-button
• those relative to the push-buttons pressed illuminate throughout the cycle, while LEDs
The appliance proceeds to operate in the same way as that described for the positive chilling cycle. During this cycle the
ompressor operates in continuous mode to enable the ap-
c pliance to reach the cycle end temperature in the shortest time possible (default temperature at product core is set at ­18°C). Maximum freezing time is 240 minutes.
The alarm (ALL 14) for excessively-long freezing and conser­vation functions cut in with relative indicators in the same way as for timed Soft blast chilling. The factory setting for negative storage temperature is -25°C.
LEDs illuminate and the beep is activated when the cycle is finished (as in the soft chilling cycle by temperature). The same applies for the storage function. Press push-button (relative LED switches off ), ready for a new cycle.
4.9 TIMED BLAST FREEZING
Press push-buttonr(relative LED lights up), then press push-buttontto select the timer mode (LEDtB on). Dis­playhshows the maximum chilling time (set by default to 240 minutes). To modify this time, press push-buttonsuandi(time in minutes).
Start up the cycle by pressing push-buttony. LEDtB and push-button LEDs remain on and LEDsfflash throughout the cycle. Internal cell temperature is shown on displayj.
When the maximum chilling time has counted back to 0, the cycle is completed and the appliance automatically switches to the set negative storage temperature for an indefinite in­terval. LEDs illuminate and the beep is activated when the cycle is finished (as in the freezing cycle by temperature). The same applies for the storage function. The factory setting for neg­ative storage temperature is -25°C.
Press push-buttonyto set the appliance to STOP status (relative LED switches off ), ready for a new cycle.
to set the appliance to STOP status
y
f
(relative LED lights
r
LED
.
y
flash.
t
and
A
8
BLAST CHILLER ISTRUCTION C-2003 06/2011
5. APPLIANCE FUNCTIONS
5.1 DATE AND TIME SETTINGS
Set the machine to ONq.
Press and hold down push-button 5
• seconds to access the dateand time setting function.Display
indicates in sequence the abbreviations Hr (hours), Mn
j
(minutes), dA (day), Mo (month) and Yr (year), while display
shows their respective settings. To scroll the abbrevia-
h
ions, press push-button 5
t
To modify the settings, use push-buttonsuandi.
5.2 ICE CREAM SURFACE HARDENING
Set the machine to ONq.
Press and hold down push-buttonyfor more than five se­conds to access the surface hardening function (push-button LED flashes). The compressor is switched on; display shows the default cycle time. Set the cycle time (in minutes) by means of push-buttonsuandi.
Open the cell door, place the product inside, then shut the door to start the cycle. All LEDs remain off, with the exception of the Start LED. When the cycle time has elapsed, an acou­stic signal is given. The appliance remains on, ready for ano­ther ice cream hardening cycle. Open the cell door, remove the hardened product, replace it, then shut the door.The ma­chine will perform another hardening cycle for the time set for the previous one. Every time the door is opened and clo­sed after a cycle, the time is reset.
To exit the function, press push-button 6y.
ADDITIONAL FUNCTIONS
t
t
.
or more than five
f
t
y
h
RECALLING A STORED PROGRAM
When the appliance is ONq, press push-buttonobriefly;
isplay
d
to select the required program. Start up the cycle by pres-
i
sing push-buttony.
.5 DISPLAYING THE THREE LATEST HACCP ALARMS
5
Set the machine to ONq.
Press and hold down push-buttonafor more than five se­conds (relative LED illuminates) to enter the alarm display function (date, hour and minute, alarm type and maximum temperature detected).
Every time the HACCP push-button is pressed, the stored data are displayed. EXAMPLE:
ALL 11 Display
ill show program P1. Use push-buttons
w
j
h
--- Str (start) 12 hr hour 29 min minutes
6 day days 8 mon month
03 yr year
End end
13 Hr 21 min
6 day
8 mon 03 yr 24 maximum temperature
Display
detected inside the cell
u
a
j
nd
a
English
5.3 MUTING THE BEEPER AND ALARM RESET
Press push-buttonito mute the alarm beeper.
Alarms are reset :
- by pressing push-buttoniwhen the beeper is off;
- automatically if alarm conditions are removed;
See also section 6 (Alarm Management).
5.4 PROGRAM STORAGE
The programming function is used for cycles for processing products with the same characteristics. Up to 99 programs can be stored. Select the type of chilling process (Soft, Hard, Timed Freezing or by Temperature), then press and hold push-buttonountil displayjshows the abbreviation P1 (push-buttonoLED flashes).
Use push-buttonsuandito set the number of the pro­gram on displayj.
Start up the cycle by pressing push-buttony.
When the cycle has been completed, the appliance auto­matically switches to the set storage temperature for an in­definite time.
Press push-buttonyto set the appliance to STOP status (re­lative LED switches off ), ready for a new cycle.
o
i
5.6 PRINTING OUT STORED DATA
With the appliance in STAND-BY status, press and hold down
push-buttonafor more than five seconds to print out the latest work cycle.
With the appliance in STAND-BY status, press push-button
once to print out HACCP data). When the appliance is
a
operating and the printer is on, the current cycle will be prin­ted out.
5.7 FORCED VENTILATION FUNCTION
To activate this function when the appliance is ONq, press
push-buttondfor more than five seconds.The fan will con­tinue to operate even when the cell door is open.
During forced ventilation, displayjwill show “AIR”.
5.8 MANUAL DEFROSTING
To activate this function when the appliance is ONqpress
push-buttond(relative LED illuminates).
If conditions allow it (the temperature detected by the eva­porator probe must be lower than the set point in the pro­gram parameters), the appliance will perform a defrost cycle. Displayjwill show “dEF”.
To immediately stop a defrost cycle, press push-buttond.
a
BLAST CHILLER ISTRUCTION C-200306/2011
9
.9 AUTOMATIC DEFROST CYCLES
5
(not available for MOD.
q
The appliance automatically performs defrost cycles during storage.Three defrost cycles are performed during a 24-hour period(once every 8 hours). The appliance automatically restarts once the defrost cycle
• has been completed.
.11 USER ENTRY TO PROGRAMMING DATA
5
Access for programming configuration parameters is only
permitted when the appliance is ON
and thereis no data
q
memory error active.
Press and hold down push-buttonsuandiat the same ime for more than five seconds; the computer will give ac-
t cess to the programming function. Display
j
while displayhwill show the relative value.
Use push-buttontto select parameter display (LEDtA il-
5.10 UV-C LAMP FUNCTION
English
Use this function to sterilize the interior of the cell.
When the appliance is ON
LED illuminates). The UV-C lamp switches on and sterilizes the interior for a default time of 30 minutes. To interrupt the sterilization cycle, press push-buttonsor open the cell
, press push-buttons(relative
q
luminated), or display 16 with settings (LEDtilluminated). Use push-buttons
(if LED
t
B is illuminated).
t
A is illuminated) or to modify the settings (if LED
u
nd
a
o scroll the list of parameters
t
i
The computer automatically exits the programming function
after approximately 40’.
door.When the door is closed again, the lampwill remain off.
5.11.1 User parameter settings
Parameter Min. Max. Unit/meas. DEF
PA PASSWORD -99 +99 Number -19
/ = PROBE PARAMETERS
/1 Cell probe calibration -10 +10 °C 0
/2 Evaporate probe calibration -10 +10 °C 0
/3 Core probe calibration -10 +10 °C 0
/8 Temperature scale (0=Fahrenheit 1=Celsius) 0 1 Flag 1
c = CHILLING / FREEZING
c0 Cell probe differential 1 15 °C +3
c1 Duration of timed chilling and max. duration for chilling by temperature 0 400 min 90
c2 Chilling end set point (core probe) -55 +99 °C 3
c3 Positive storage set point (cell probe) -55 +99 °C 2
Duration of timed freezing and max. duration of freezing by temperature
c4
(when c4=0, key and freezing function to -18°C are disabled. For chilling units only.)
c5 Freezing end set point (core probe) -55 +99 °C -18
c6 Negative storage set point (cell probe) -55 +99 °C -25
c8 Positive and negative chilling duration countdown start temperature -55 +99 °C +65
cA Core probe readout (readout only) --- --- °C ---
Set point for SOFT blast chilling (cell probe) and during second stage
cb
of HARD blast chilling
HA RD chilling set point (temperature transition HARD ->SOFT of core probe) -55 +99 °C 2 0
cF Cell set point during first stage of HARD blast chilling (core probe) -55 +99 °C -20
d = DEFROST
d0 Defrosting interval (0 = no defrost) 0 99 hours 8 h
dA Defrost probe readout (readout only) --- --- °C ---
U = INPUTS + VARIOUS
u5 Duration of UV lamp activation (if u5=0, UV key is disabled) 0 99 min 0
uA Print interval (when uA=0, HACCP key is disabled) 0 99 min 20
0 400 min 240
-55 +99 °C
displays PA,
-5
cd
10
BLAST CHILLER ISTRUCTION C-2003 06/2011
.12 PRINTER (OPTIONAL)
5
If you have to turn the instrument on/off press
If you have to feed the paper by hand press
If you have to change the roll of paper:
- Turn the instrument off
- Press for opening the panel at the front of the instru­ment
Slip the roll of paper into the lower side of the roller
-
- Press as long as the roller drags the roll of paper
English
- Put the roll of paper into its box
- Close the panel at the front of the instrument
If you have to execute the print test
- Switch off the power supply of the instrument
- Press .
- Switch on the power supply of the instrument
Signals: on/off led
- if it is lighted, the instrument will be in ON mode
BLAST CHILLER ISTRUCTION C-200306/2011
11
6 ALARM MANAGEMENT, BUZZER
6.1 STORAGE OF DATA/ERRORS
The applianceelectronic controlleris equipped with a system
f acoustic and visual signals to indicate the intervention of
o safety devices. The table below gives a list of the alarms shown on the panel display
English
.2 THE SOFTWARE CONTROLS THE FOLLOWING ALARMS
6
ALL 01 Evaporator probe alarm
Cause: Exit from operating range (-50°C / +100°C) for over
30 seconds. Probe is defective (REPLACE PROBE).
Beeper: Activated (3 seconds, then a pause of 30 seconds)
until the mute button is pressed.
Display: Alternates message “ALL 01” with standard display
Reset: Automatically resets only when probe reading has
returned to normal.
ALL 02 Core probe alarm
Cause: Exit from operating range (-50°C / +100°C) for
more than 30 seconds during current chilling cycle by temperature.
Effect: Interruption of current chilling cycle by tempera-
ture and automatic start-up of timed chilling cycle. Chilling by temperature push-button disabled. Probe is defective (REPLACE PROBE).
Beeper: Activated (3 seconds, then a pause of 30 seconds)
until the mute button is pressed.
Display: Alternates message “ALL 02” with standard display
Beeper: Activated (3 seconds, then a pause of 30 seconds)
until the mute button is pressed.
Display: Alternates message “ALL 03” with standard display
Reset: Automatically resets only when probe reading has
returned to normal.
ALL 04 Optional probe alarm
(disabled if no probe is connected)
ALL 05 Input SW2 (door microswitch alarm)
Cause: Input active for more than 5 minutes with ap-
pliance in start status. Door open (close door) Microswitch fault (replace the microswitch)
Beeper: Activated (3 seconds, then a pause of 30 seconds)
until the mute button is pressed.
Display: Alternates message “ALL 05” with standard display
Reset: Press the mute push-button (with beeper off ).
Automatically resets if input value returns to nor­mal Alternatively, switch off the panel then turn it back on (stand-by).
ALL 06 Input SW1 alarm
(Press. max for all models) (Thermal-magnetic switch for MOD.r) (Oil diff. pressure switch for MOD.t)
Cause: Input active for more than 5 seconds
Effect: Sets the appliance to STOP.
Reset the max. pressure switch, thermal-magnetic switch or differential pressure switch.
Alarm relay: Not activated.
Reset: Press the mute push-button (with beeper off ).
Resets automatically if probe value returns to nor­mal, but cycle remains in timed mode. Alternati­vely, switch off the panel then turn it back on (stand-by).
ALL 03 Cell probe alarm
Cause: Exit from operating range (-50°C / +100°C) for over
30 seconds. Probe is defective (REPLACE PROBE).
Effect: Any current chilling cycle is interrupted.
If a storage phase is in progress, the compressor and the fan set to stand-by status. When the appliance is in Stop status, press Start to set the compressor and fan to stand by.
12
BLAST CHILLER ISTRUCTION C-2003 06/2011
Beeper: Activated (3 seconds, then a pause of 30 seconds)
until the mute button is pressed.
Display: Alternates message “ALL 06” with standard display
Reset: Press the mute push-button (with beeper off ) with
no alarm cause displayed
ALL 07 Input SW4 alarm (ALL 07)
(Automatic reset min. idrostat pressure switch for all water cooled models) (Automatic reset min. pressure switch only for
OD.
M
t
)
Cause: Input active for more than five seconds when ap-
pliance in start mode The alarm is disabled for approx. two minutes at
ach compressor start-up. The alarm is disabled
e during “pump-down”. If the alarm persists, contact SERVICE.
Effect: Appliance sets to STOP.
Start/Stop and Defrost push-buttons are disabled.
Beeper: Activated (3 seconds, then a pause of 30 seconds)
until the mute button is pressed.
Display: Alternates message “ALL 07” with standard display
Reset: Press the mute push-button (with beeper off ).
Alternatively, switch off the panel then turn it back on (stand-by).
ALL 08 Input SW3 alarm
(Kriwan compressor automatic reset only for MOD.r).
ALL 10 Input Ht2 alarm
(Input in voltage 2 ... fuses only for MOD.r)
In the water-cooled C.U. version, if the hydrostat should intervene due to the lack of water, the ma-
hine stops and “ALL 10” appears on the display.
c The machine re-starts automatically when the water supply returns.
ALL 11 Excessive temperature alarm
Cause: (only during storage) cell probe constantly detects
a temperature greater than the sum of positive or negative storage set points with relative alarm delta.
ALL 12 Blackout alarm
Cause: (only during storage) after the return of power the
cell probe detects a temperature greater than the sum of positive or negative storage set points with relative alarm delta. This alarm is disregarded if the storage probe is al­ready in alarm status.
ALL 13 Compressor preventive maintenance alarm
Cause: Compressor operating time is a whole multiple of
hours set under password.
English
Cause: Input active for more than five seconds at least
three times when appliance is in start mode
Effect: Compressor shuts down and resumes operation
when input value returns to normal. The appliance sets to STOP at third alarm.
Beeper: Activated (3 seconds, then a pause of 30 seconds)
until the mute button is pressed.
Display/Led: Alternates message “ALL 08” with standard display
Reset: Press the mute push-button (with beeper off ).
Alternatively, switch off the panel then turn it back on (stand-by).
ALL 09 Input Ht1 alarm
(Input in voltage 1 ... fuses only for MOD.t)
ALL 14 Temperature not reached in set time alarm
Cause: Blast chilling by temperature has lasted longer
than the time set for Timeout
Effect: Store the alarm in HACCP memory
Chilling cycle continues.
Beeper: Activated (3 seconds, then a pause of 30 seconds)
until the mute button is pressed.
Display: Alternates message “ALL 14” with standard display
Alarm relay: Not activated.
Reset: Press the mute push-button (with beeper off ).
Alternatively, switch off the panel then turn it back on (stand-by).
BLAST CHILLER ISTRUCTION C-200306/2011
13
LL 15 Keyboard/membrane alarm
A
Cause: A pressed push-button has been detected when
panel is switched on.
ffect: All keys are disabled.
E
All relays are disabled. All inputs are disregarded. The LED indicator of the pressed button flashes.
Beeper: Activated (3 seconds, then a pause of 30 seconds)
English
ntil the mute button is pressed.
u
Display: Alternates message “ALL 15” with standard display
Reset: Switch off the panel then turn it back on (stand-
by).
Note: The appliance cannot be used until this alarm has
been removed.
6.2.2
List of other operating faults not indicated:
.2.1 Information on alarms:
6
During alarms, the beeper is activated and the display shows
the message “ALL xx”.
The alarm message is alternated on the display even when
the beeper has been silenced, until the alarm has been clea-
ed.
r
Alarm relays remain activated as long as the alarm is displa-
yed.
In the case that more than one alarm has been activated,
each one is alternately displayed. When the beeper is activated, the operator can silence it by
pressing the relative push-button, after which the alarm can be cleared, by pressing the beeper reset button again.
Power failures will not erase current alarms.
FAULT CAUSE SOLUTION
Compressor does not operate 1 - Overload switch has cut in 1 - Seek assistance from a service technician
2 - Power failure 2 - Check connection to power lines
Fans do not rotate 1 - Power failure 1 - Check connection to power lines
2 - Fan fault 2 - Seek assistance from a service technician
to replace fan
3 - Condenser fault 3 - Seek assistance from a service technician
to replace condenser
4 - Protective fuse faulty 4 - Seek assistance from a service technician to
replace fuse
Electronic panel does 1 - Power failure 1 - Check connection to power lines not switch on 2 - Protective fuses broken 2 - Seek assistance from a service technician to
replace fuses
Compressor operates but 1 - Shortage of refrigerant gas 1 - Seek assistance from a service technician does not cool cell 2 - Solenoid valve fault 2 - Seek assistance from a service technician
3 - Condenser is soiled 3 - Clean the condenser (see par. 4.2)
14
BLAST CHILLER ISTRUCTION C-2003 06/2011
7 MAINTENANCE AND CLEANING
i
THESE OPERATIONS MUST BE PERFORMED BY A CERTIFIED INSTALLATION TECHNICIAN ONLY
The information and instructions given in this section ad-
ress all persons operating the appliance: the user, the main-
d tenance technician and non-specialised personnel.
Ensure that the electrical power to the system has been di­sconnected before carrying out any cleaning or mainte­nance work on the appliance.
7.1 GENERAL SAFETY REGULATIONS
Recall the following regulations to ensure that all cleaning and routine maintenance operations are conducted safely.
- do not touch the machine with moist or wet hands or feet;
- never operate the machine while barefoot; - do not insert screwdrivers, cooking utensils or any other object between the guards and moving parts.
before performing cleaning or routine maintenance opera­tions, disconnect the machine from the power supply at the master switch and by pulling out the plug;
never pull on the power cable to disconnect the machine from the power supply.
Removal of guards and safety devices for the purposes of routine maintenance is strictly prohibited. The manufacturer declines all responsibility for accidents causedby failure to observe the above regulation.
Before starting up the appliance, clean the inside of the cell thoroughly, as described in par. 7.3.
The condenser has sharp edges. Always wear protective gloves, goggles and masks
hen carrying out the above operations.
w
7.3 CLEANING THE CELL
To guarantee hygiene and ensure the quality of processed oods, clean the interior of the cell frequently, according to
f the type of food stored.
Weekly cleaning is recommended.
The cell interior and components can be cleaned with a soft
cloth or sponge.
Clean with water and non-abrasive neutral detergents. Rinse
with a damp cloth or sponge, or with a gentle jet of water (no stronger than mains pressure). Do not use pointed or abrasive instruments to scrape appliance surfaces.
Never use abrasive fluids, solvents or thinners.
English
7.2 LEANING THE CONDENSER
To ensure correct and efficient air condenser operation, it must be kept clean to allow free circulation of air. This ope­ration should be performed at least once a month. Use a non-metal brush to remove all dust and debris from the con­denser blades.
Use a vacuum cleaner to prevent the dust removed from being dispersed in the surrounding area. To remove greasy deposits, use a brush dipped in alcohol.
Never use pointed or abrasive instruments to scrape appliance surfaces
Perform this operation only after the appliance has been shut down
Nota: Always wear protective gloves while cleaning.
7.4 EXTERNAL CLEANING AND MAINTENANCE
For the cleaning of the unit cabinet use a soft cloth with a mild detergent solution specific for Stainless Steel.
BLAST CHILLER ISTRUCTION C-200306/2011
15
ow to access the evaporator for cleaning
1
1
2
3
H
It is possible to gain access to the inside part of the evapo­rator, to perform the cleaning of the same:
Fig. 1 Fig . 2
English
Fig . 3 Fig . 4
.5 DEFROST WATER DRAINAGE
7
The system is prearranged for automatic and manual defro­sting, as necessary.
Make sure that the water from the evaporator drains out into the collecting tray, and that the drain tube is not clogged.
7.5 PERIODIC CLEANING OF THE AIR CONDENSER FILTER (only for MOD.
Press with a screwdriwer on both sides of front panel (see rawing). Take and clean the filter.
d
Put the filter in the original position.
Push with the hands and close the panel.
e
)
Removing the screws located on the front fan panel and opening it to the right side, or removing the panel.
Periodically, provide to clean the evaporator, using nebuli­zed hot water at low pressure, and addressing the water throw on the evaporator battery.
Finished the cleaning, provide to dry the evaporator using air pressure in order to desiccate and remove the residues of presence of water . After that refit the fan panel in proper po­sition.
To carefully clean with a cloth the surfaces adjacent to the evaporator and provide to reassemble the frontal fans panel.
Before starting the machine pls verify to have removed the equipments used in precedence for the cleaning.
16
BLAST CHILLER ISTRUCTION C-2003 06/2011
Via del Lavoro, 9 - C.P. 172 - 31033 Castelfranco Veneto (TV) - ITALY - EU
el. +39 0423 738451 - Fax +39 0423 722811 - tecnomac@castelmac.it - www.tecnomac.eu
T
71503788/0 - REV.03 - 06/2011 - Istruzione Abbattitori
Castel Mac SpA si riserva il diritto di apportare modifiche sia tecniche che estetiche senza preavviso. Castel Mac reserves the right to change models and specifications without prior notice.
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