tecnomac E5, E10, E15, E15.2, E20 User guide

Blast Chillers

Instruction manual

EasyChill
ChillRapid

E5 E10 E15 E15.2 E20 T20 T24 T30 T40 T50

SurRapid

Gentile Cliente,
La ringraziamo per aver preferito uno dei
nostri prodotti, frutto di lunga esperienza
e di una continua ricerca per un prodotto
superiore in termini di affidabilità,
prestazioni e sicurezza.
In questo manuale troverà tutte le
informazioni ed i consigli per poter
utilizzare il suo prodotto nel massimo
della sicurezza ed efficienza.

Dear Customer,
We would like to thank you for having
chosen our products, the result of long
experience and continuous research for a
superior product in terms of reliability,
performance and safety.
This manual will supply all of the
information and advice for the efficient
use of your product in complete safety.

Cher Client,
Nous vous remercions d’avoir choisi notre
produit, fruit d’une longue expérience et
d’une recherche permanente d’un produit
supérieur en termes de fiabilité, de
prestations et de sécurité.
Dans ce manuel vous trouverez toutes les
informations et les conseils pour pouvoir
utiliser votre produit avec une sécurité et
une efficacité optimales.

Sehr geehrter Kunde!
Wir danken Ihnen für Ihre Wahl eines
unserer Produkte, welches das Ergebnis
einer langen Erfahrung und stetiger
Forschungsarbeit ist. Dank dieser konnte
ein Produkt entwickelt werden, das ein
hohes Maß an Verlässlichkeit,
Leistungsfähigkeit und Sicherheit bietet.
In diesem Handbuch finden Sie sämtliche
Informationen und Ratschläge, damit Sie
das Produkt mit maximaler Sicherheit und
Effizienz nutzen können.

Estimado cliente:
Le agradecemos por elegir nuestros
productos, fruto de la gran experiencia y
de la investigación constante para
obtener un producto superior en
términos de fiabilidad, rendimientos y
seguridad.
En este manual, encontrará todos los
datos y consejos para poder utilizar el
producto en sus máximos niveles de
seguridad y eficiencia.

+

3

°

+

3

°

C

°

HACCP UV PROGRAM AIR

HARD

-

18

°

START

STOP

PUSH-BUTTONS

CONTROL PANEL

q

w

e

r

t

t

tB

y

u

i

ON /OFF STAND BY

Soft blast chilling cycle +3 °C

Hard blast chilling cycle +3°C

Blast freezing cycle 18°C

nd cycle by time / probe temperature

E

A

Probe chilling indicator led

Timed chilling indicator led

Cycle start / stop

Increase value

Decrease value

o

a

s

d

f

g

h

j

Specifications for some models:

Recipe programs chilling cycles

HACCP and printer optional

Sterilization by UVC lamp optional

Defrosting / forced ventilation

Chilling / freezing cycle indicator led

Storage indicator led

Time display

Temperature display

(MOD.

(MOD.w) Models E5 - E10 - E15 - E15.2

(MOD.r) Models E10 - E15 - E15.2 - E20 - T20 - T20-C

(MOD.t) Models T20 - T20-C - T20-R- T30 - T24-C

) Model E5/14

q

T20-R- T30 - T24-C - T40 - T40-C - T40-R - T50

T40 - T40-C - T40-R - T50

BLAST CHILLER ISTRUCTION C-200371503788/0 - REV.03 - 06/2011

CAUTIONPREFACE

i

• This manual is an integral part of the pro­duct, providing all the information requi­red to ensure correct installation,
operation and maintenance of the ma­chine.

• Read the manual carefully, making refe­rence to it for machine operation. Keep
the manual in a safe place where it can be
accessed by all authorised operators (in­stallers, operators and service personnel).

• The machine has been constructed in
compliance with the directives 73/23/CEE
(low-voltage), 89/336/CEE (electromagne­tic compatibility) and 98/37/CE (machines;
for certain models only).

• Installation must be performed in com­pliance with National and Local Standards,
by professionally qualified sta and accor­ding to the manufacturer's instructions.

• Any contractual and extra-contractual lia­bility of the manufacturer is excluded due
to damage caused by errors during instal­lation and use and, however, failure to
comply with the National and Local Stan­dards in force and the instructions sup­plied by the manufacturer.

• Make sure that the supplied or specified
components are used.

• Before performing any cleaning or main­tenance operation, disconnect the ap­pliance from the electric power supply
mains by operating on the system switch
and/or the product switch.

• In the event of faults and/or bad functio­ning, deactivate the appliance and do not
attempt any repairs or direct intervention.

THE FOLLOWING OPERATIONS
AND THOSE HIGHLIGHTED
BY THIS SYMBOL MUST NOT BE

ERFORMED BY THE APPLIANCE USER

English

P

In particular:

Electrical connections

•

• Water connections

• Installation

• Testing

• Repairing machine components

• Disassembly of the appliance
and/or its components

• Adjustments and calibration

• Cleaning the appliance and maintenance of:

- Electrical parts,

- Electronic parts,

- Mechanical parts,

- Refrigeration system parts

THE TEXT WITH THIS SYMBOL
IS OF PARTICULAR IMPORTANCE
OR POTENTIAL DANGER SIGNALS

NOTA claries the current operations

BLAST CHILLER ISTRUCTION C-2003

71503788/0 - REV.03 - 06/2011

INDEX

Description Pag. Description Pag.

1. GENERAL DOCUMENTATION

1.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

.3 TRANSPORT AND HANDLING . . . . . . . . . . . . . . . . . . . . . 2

1

1.4 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.5 GENERAL SAFETY REGULATIONS . . . . . . . . . . . . . . . . . 2

2. INSTALLATION

2.1 DATA PLATE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 REMARKS / MALFUNCTION’S CLAIMS . . . . . . . . . . . . . .3

2.3 POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.4 AMBIENT TEMPERATURE AND AIR CIRCULATION . . 3

2.5 ELEC TRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . 3

2.5.1 Connecting the appliance to the power supply

2.6 REFRIGERATION COMPONENT CONNECTIONS

REMOTE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.7 CONDENSATE DRAINAGE CONNECTION . . . . . . . . . . 4

2.8 INFORMATION FOR INSTALLATION TECHNICIAN . . 4

2.9 SAFETY AND CONTROL SYSTEMS . . . . . . . . . . . . . . . . . 4

2.10 DISPOSAL OF WASTE ELECTRONIC

AND ELECTRICAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . 4

. . . . .

5 APPLIANCE FUNCTIONS

5.1 DATE AND TIME SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.2 ICE CREAM SURFACE HARDENING . . . . . . . . . . . . . . . . . 9

.3 MUTING THE BEEPER AND ALARM RESET . . . . . . . . . . 9

5

5.4 PROGRAM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.5 DISPLAYING THE THREE LATEST HACCP ALARMS . . . 9

5.6 PRINTING OUT STORED DATA . . . . . . . . . . . . . . . . . . . . . . 9

5.7 FORCED VENTILATION FUNCTION . . . . . . . . . . . . . . . . . . 9

5.8 MANUAL DEFROSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.9 AUTOMATIC DEFROST CYCLES . . . . . . . . . . . . . . . . . . . . 10

5.10 UV-C LAMP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.11 USER ENTRY TO PROGRAMMING DATA . . . . . . . . . . . . 10

5.11.1 User parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3

5.12 PRINTER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6. ALARM MANAGEMENT, BUZZER

6.1 STORAGE OF DATA/ERRORS . . . . . . . . . . . . . . . . . . . . . . 12

6.2 THE SOFTWARE CONTROLS THE FOLLOWING

ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.2.1 Information on alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.2.2 List of other operating faults not indicated . . . . . . . . 14

English

3. ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION

3.1 SHUTDOWN PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . 5

3.2 OPERATING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.2.1 Pre-cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.2.2 Loading the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4. PROGRAMMING AND OPERATING INSTRUCTIONS

4.1 DELAYED START OF COMPRESSOR

DURING FIRST STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4.2 STARTING UP THE APPLIANCE . . . . . . . . . . . . . . . . . . . . . . 6

4.3 SOFT BLAST CHILLING BY TEMPERATURE . . . . . . . . . . . 6

4.4 SOFT TIMED BLAST CHILLING . . . . . . . . . . . . . . . . . . . . . . . 7

4.5 HARD BLAST CHILLING FEATURES . . . . . . . . . . . . . . . . . . 7

4.6 HARD BLAST CHILLING BY TEMPERATURE . . . . . . . . . . . 7

4.7 HARD TIMED BLAST CHILLING . . . . . . . . . . . . . . . . . . . . . . 8

4.8 BLAST FREEZING BY TEMPERATURE . . . . . . . . . . . . . . . . . 8

4.9 TIMED BLAST FREEZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

7. MAINTENANCE AND CLEANING

7.1 GENERAL SAFETY REGULATIONS . . . . . . . . . . . . . . . . . . 15

7.2 LEANING THE CONDENSER . . . . . . . . . . . . . . . . . . . . . . . . 15

7.3 CLEANING THE CELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

7.4 EXTERNAL CLEANING AND MAINTENANCE . . . . . . . . 16

7.5 DEFROST WATER DRAINAGE . . . . . . . . . . . . . . . . . . . . . . .16

7.6 PERIODIC CLEANING OF THE

AIR CONDENSER FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

BLAST CHILLER ISTRUCTION C-200306/2011

1

1. GENERAL DOCUMENTATION

i

1.1 GENERAL INFORMATION

• This manual is an integral part of the product, providing all
he information required to ensure correct installation, ope-

t
ration and maintenance of the machine.

• Read the manual carefully, making reference to it for machine

operation. Keep the manual in a safe place where it can be

English

accessed by all authorised operators (installers, operators and

ervice personnel).

s
The machine has been constructed in compliance with the
directives 73/23/CEE (low-voltage), 89/336/CEE (electroma­gnetic compatibility) and 98/37/CE (machines; for certain
models only).

• The machine has been designed for professional applications

only and should only be operated by qualified personnel.

• The machine must only be used for the purposes for which

it was designed, i.e. for chilling and freezing food products.
The machine must not be used for products requiring con­stant temperature control and recording, such as:

- heat-sensitive chemicals,

- medicines or

- blood products.

• The manufacturer declines all responsibility for any damage

caused by incorrect or unreasonable machine use, such as:

- improper use by untrained persons;

- technical modifications or operations not suited to specific
models;

- use of non-original or non-specific spare parts;

- failure to follow the instructions given in this manual.

• This appliance is not intended for use by persons -including

children- with reduced physical, sensory or mental capabili­ties, or lack of experience and knowledge, unless they have
been fiven superfision or instruction concerning use of the
appliance by a person responsible for their safeti. Children
should be supervised to ensure that they do not play with
appliance.

1.4 UNPACKING

• Remove all cardboard, wood or other materials from the
wood base on which the machine is set. Lift the ma­chine/components with suitable means (e.g. lift truck), re­move the wood base, then position the machine /
components in the allocated site.

• Once all packing material has been removed, check that the
machine has not been damaged in any way.

• Remove the protective PVC film on the stainless steel panels
from all internal and external surfaces.

Always wear protective gloves when handling packing
material and the wood base.

1.2 INSTALLATION

• The machine must be installed by a specialised technician
authorised by and in compliance with the instructions given
in this manual.
In the event that the machine is fitted with a remote con­denser unit, the installation technician is responsible for
checking allconnections in compliance with the instructions
given by for plant and machine installation.

1.3 TRANSPORT AND HANDLING

• To load or unload the machine and/or components
from/onto the means of transport, use a lift truck or fork lift
equipped with forks that are at least half the length of the
machine housing; use a crane if the machine is fitted with
eye bolts. Select the lifting equipment suited to the weight
and overall dimensions of the packaged machine/compo­nents.

• When handling the machine/ components, apply all pre­cautions to prevent damage, in compliance with the infor­mation given on the packaging material

Nota: Dispose of packing materials in compliance with dispo­sal regulations applied in the country where the machine is to
be installed. Never dispose of materials in the environment. (see
section 2.9).

1.5 GENERAL SAFETY REGULATIONS

Failure to observe the recommendations made by the pre­sent manual will be at the entire responsibility of the ma­chine user. The main safety regulations are as follows:

• do not touch the machine with moist or wet hands or feet;

• never operate the machine while barefoot;

• do not insert screwdrivers, cooking utensils or any other
object between the guards and moving parts;

• before performing cleaning or routine maintenance ope­rations, disconnect the machine from the power supply at
the master switch and the main knife switch (if present);

• never pull on the power cable to disconnect the machine
from the power supply.

2

BLAST CHILLER ISTRUCTION C-2003 06/2011

2. INSTALLATION

S

erial

~ Hz AW

k

g

WW

W

38Ø-4ØØ/3N 5Ø 1Ø 3ØØØ

Machine model AX8 ØØØ 1Ø3 Ø3213

R4Ø4 A 2.2 CLASS T

1

1

IP 21

THESE OPERATIONS MUST BE
PERFORMED BY A CERTIFIED
INSTALLATION TECHNICIAN ONLY

2.1 DATA PLATE INFORMATION

Check that the data specified on the plate correspond to the

•
characteristics of the power supply (V, kW, Hz, no. phases and
power available).

• The dataplate with appliance specifications is located at the
rear exterior of the machine and/or on the electrical boards.

The set-up of individual
units and the installation of
condensers are subject to
the fire-safety regulations of
the country in which the
machine isinstalled; seek all
necessary advice from the

local fire-fighting authori­ties.
Bear in mind that the intervention of safety valves or plug
fuses in the refrigerating circuit will lead to the immediate
discharge of refrigerant into the environment.

2.2 REMARKS / MALFUNCTION’S CLAIMS

In case of machine malfunctioning and claim on Blast Chil­lers delivered in the following way :

• Assembled MOD.

We ask you to indicate to the dealer / service: machine
model, machine code number and apparatus serial number.
These information are written on the registration label, in­stalled on the back of machine and inside the door.

• Disassembled MOD. t

We ask you to indicate to the dealer / service: machine
model, machine code number and apparatus serial number.
These information are written on the registration label, in­stalled on top of the control panel.

w

Avoid

• direct exposure to sunlight;
closed sites with high temperatures and poor air circulation;

•

• installing the machine near sources of heat.

2.4 AMBIENT TEMPERATURE AND AIR CIRCULATION

For air-cooled appliances, the maximum ambient tempera­ture for operation is 32°C. Correct operation cannot be gua­ranteed at higher temperatures.
The machine may operate safely to a maximum temperature
of 38°C.
Remote condensing units must be installed in special rooms
or outdoors, protected against direct sunlight by a shelter or
roof structure (at the cost of the purchaser).
Sufficient air circulation must be guaranteed at all times.

2.5 ELECTRICAL CONNECTIONS

A dedicated thermal-magnetic circuit breaker compliant
with established regulations must be installed on the ap­pliance power line.

• Connected electrical cables must correspond to the techni­cal data (as specified on electrical drawings provided by the
installation technician).
Connect the earthing conductor to an efficient earthing sy­stem.

English

2.3 POSITIONING

• The machine must be installed and commissioned in com­plete compliance with safety regulations, procedures and
standing laws.

• The installation technician bears the responsibility of ensu­ring compliance with fire safety requirements; seek all ne­cessary advice from the local fire-fighting authorities.

• Position the machine in the allocated site.

• Adjust the machine feet until the appliance is perfectly level.
In the case of particularly heavy equipment, use appropriate
lifting means (fig. A - Cap. 1.3).

• If the appliance is not perfectly level, correct operation and
condensate flow-off will not be assured.

The manufacturer declines all liability and guarantee obli­gations in the event of injury to persons or damage to
equipmentand objects due to incorrect installation and/or
failure to comply with standing installation regulations.

2.5.1 Connecting the appliance to the power supply

In the event of damage to the powersupply cable on the ap­pliance, have the cable replaced only by a qualied electri­cian to avoid any risk of personal injury

BLAST CHILLER ISTRUCTION C-200306/2011

3