Tecnologic TLV 38 Operating Instructions Manual

TLV 38
MICROPROCESSOR-BASED
DIGITAL ELECTRONIC
INDICATOR
OPERATING INSTRUCTIONS
Vr. 01 (ENG) - cod.: ISTR 06612
VIA INDIPENDENZA 56
27029 VIGEVANO (PV) ITALY
TEL.: +39 0381 69871 FAX: +39 0381 698730
internet : http:\\www.tecnologic.it
e-mail: info@tecnologic.it
FOREWORD
This manual contains the information necessary for the product to be installed correctly and also instructions for its maintenance and use; we therefore recommend that the utmost attention is paid to the following instructions. Though this manual has been issued with the greatest care, TECNOLOGIC S.p.A. will not take any responsibility deriving from its use. The same applies to each person or Company involved in the issuing of this manual. This document is the exclusive property of TECNOLOGIC S.p.A. which forbids any reproduction and divulgation , even in part, of the document, unless expressly authorized. TECNOLOGIC S.p.A. reserves the right to make any formal or functional changes at any moment and without any notice.
INDEX
INSTRUMENT ORDERING COD
E
7.6
MEASUREMENT RANGE TABLE7.5
FUNCTIONAL DAT
A
7.4
MECHANICAL DIMENSIONS, PANEL CUT-OUT AND MOUNTING
7.3
MECHANICAL DATA7.2
ELECTRICAL DAT
A
7.1
TECHNICAL DAT
A
7
GUARANTEE AND REPAIRS6.3
CLEANING6.2
ERROR SIGNALLING6.1
PROBLEMS , MAINTENANCE AND GUARANTEE6
PROGRAMMABLE PARAMETERS TABLE5
PARAMETERS CONFIGURATION BY KEY014.5
FUNCTION OF KEY “U”4.4
A
LARMS OUTPUTS FUNCTION
S
4.3
PEAK VALUES MEMORIZATION AND HOLD FUNCTION4.2
MEASURING AND VISUALIZATIO
N
4.1
FUNCTIONS4
ELECTRICAL WIRING DIAGRAM3.4
ELECTRICAL CONNECTION
S
3.3
MECHANICAL MOUNTING3.2
PERMITTED US
E
3.1
INFORMATION ON INSTALLATION AND USE 3
FAST PROGRAMMING OF ALARM THRESHOLDS2.3
PARAMETER PROGRAMMING LEVELS2.2
PARAMETER PROGRAMMING 2.1
PROGRAMMING2
FRONT PANEL DESCRIPTION1.2
GENERAL DESCRIPTION1.1
INSTRUMENT DESCRIPTION1
1 - INSTRUMENT DESCRIPTION
1.1 - GENERAL DESCRIPTION
TLV 38 is a digital microprocessor-based indicator. Depending on the model required the input accept: C: Thermocouples temperature probes (J,K,S and TECNOLOGIC IRS Infrared sensors), mV signals (0..50/60 mV, 12..60 mV), Thermoresistances PT100. E : Thermocouples temperature probes (J,K,S and TECNOLOGIC IRS Infrared sensors), mV signals (0..50/60 mV, 12..60 mV), Thermistors PTC and NTC.
I : normalized analogue signals 0/4..20 mA V : normalized analogue signals 0..1 V, 0/1..5 V, 0/2..10 V
The instrument can have up to 2 outputs: relay type or can drive solid state relays type (SSR). The process value is visualized on 4 red displays, while the output status is indicated by 2 LED displays. Other important available functions are: maximum end minimum peak memory, Hold function, zero calibration (resetting) function and/or auto-ranging for normalized signals, parameters protection on different levels.
1.2 - FRONT PANEL DESCRIPTION
OUT1
TLV 38
1
7
2
3
4
5
6
OUT2
1 - Key P : This is used to access the programming parameters and to confirm selection. 2 - Key DOWN : This is used to decrease the values to be set and to select the parameters. If the key is held down, the user returns to the previous programming level until he exits the programming mode. Outside the programming mode it permits visualisation of the minimum peak measure.
TECNOLOGIC spa - TLV 38 - OPERATING INSTRUCTIONS - Vr. 01 - ISTR 06612 - PAG. 1
3 - Key UP : This is used to increase the values to be set and to select the parameters. If the key is held down, the user returns to the previous programming level until he exits the programming mode. Outside the programming mode it permits visualisation of the maximum peak measure. 4 - Key U : This is a key with a function programmable by par. “USrb” (see par. 4.4). It permits to modify the visibility of the parameters in “ConF” menu (see par. 2.3).
5 - Led OUT1 : indicates the state of output OUT1 6 - Led OUT2 : indicates the state of output OUT2 7 - Led SET :It indicates access to the programming mode and
parameter programming level.
2 - PROGRAMMING
2.1 - PARAMETERS PROGRAMMING
By pushing key "P" and holding it down for approx. 2 sec. it is possible to enter into the main selection menu. Using the "UP" or DOWN” keys, it is then possible to roll over the selections:
to exit from the selection and come back to normal functioning
"rEt"
to enter into the configuration parameters menu
"ConF"
to enter into the operating parameters menu
"OPEr"
Once the desired item has been selected, push key “P” to confirm. Selecting "OPEr" and "ConF" gives the possibility of accessing other menus containing additional parameters and more precisely : "OPEr" – Operating parameters Menu: it’s accessible without password, and can contain all the desired parameters (see par.
2.2). "ConF" – Configuration parameters Menu: this contains all the operating parameters and the functioning configuration parameters.
2 sec.
H o ld fo r
To enter the menu "ConF", select the option “ConF” and press the key “P”, the display will now show “0”. At this request, enter, using keys “UP” and “DOWN”, the number reported on the last page of this manual and push key “P”. If an incorrect password is entered, the instrument returns to the previous state. If the password is correct, the display will visualise the code identifying the first group of parameters (“
]
InP“) and with keys “UP”
and “DOWN” it will be possible to select the desired group of parameters (see parameters table). Once the desired group of parameters has been selected, the code identifying the first parameter of the selected group will be visualised by pushing the “P” key. Again using the “UP” and “DOWN” keys, it is possible to select the desired parameter and, if the key “P” is pressed, the display will alternatively show the parameter’s code and its programming value, which can be modified by using the “UP” or “DOWN” keys. Once the desired value has been programmed, push key “P” once more: the new value will be memorised and the display will show only the code of the selected parameter. By using the “UP” or “DOWN” keys, it is then possible to select a new parameter (if present) and modify it as described above. To select another group of parameters, keep the “UP” or “DOWN” key pressed for approx. 2 sec., afterwards the display will return to visualise the code of the group of parameters.
Release the key and by using the “UP” and “DOWN” keys, it will be possible to select a new group. To exit the programming mode, no key should be pressed for approx. 20 seconds, or keep the “UP” or “DOWN” pressed until exit from the programming mode is obtained.
Longer
Hold
2 sec.
Hold f or
2 sec.
Hold for
ATTENTION: The instrument is programmed in factory with all the parameters, to exception of the Alarm thresholds AL1, AL2 (if available) programmable in the menù "ConF" to the purpose to prevent wrong accidental programming from non experienced consumers.
2.2 - PARAMETERS PROGRAMMING LEVELS
The menu “ConF” (protected by password) contains all the parameters, however it is possible to program all desired parameters in the menu “OPEr” (without protection by password) by following this procedure: Enter the menu “ConF” and select the parameter to be made programmable or not programmable in the menu “OPEr”. Once the parameter has been selected, if t he LED SET is switched off, this means that the parameter is programmable only in the menu “ConF”, if instead the LED SET is on, this means that the parameter is also programmable in the menu “OPEr”. To modify the visibility of the parameter, push key “U” : the LED SET will change its state indicating the parameter accessibility level (on = menu ”OPEr” and “ConF”; off = menu “ConF” only). To enter the menu “OPEr”, select the option “OPEr” and press the key “P”. The display will now show the code identifying the first group of parameters present and by pressing the “UP” and “DOWN” keys it will be possible to select the group of parameters to be modified. The programming and exit modes for the “OPEr” menu are the same as those described for menu “ConF”.
2.3 - FAST PROGRAMMING OF THE ALARM THRESHOLDS
If the alarm outputs are used this procedure permits rapid programming of the the alarm thresholds. This procedure is possible only if the relative parameters of alarm threshold are present in "OPEr" menu. The possible modification of these value, with the procedure described, is instead subordinate to what is programmed in par.
“Edit” (contained in the group “
]
PAn “).
This parameter can be programmed as : = AE : The alarm thresholds can be modified = AnE : The alarm thresholds can be visualized on the dispay but cannot be modified Once you have configure the alarm thresholds as “OPEr” parameters to visualize or visualize and program the value push key “P” then release it during the normal state of the instrument. The display will visualise “AL 1” alternatively to the programmed value. To modify the value, press “UP” key to increase it or the “DOWN” key to decrease it (this is possible only if “Edit”=AE). These keys change the value one digit at a time but if they are pressed for more than one second, the value increases or decreases rapidly and, after two seconds in the same condition, the changing speed increases in order to allow the desired value to be reached rapidly. Once the desired value has been reached, by pushing key P it is possible to exit by the fast programming mode or it is possible to visualise the other alarm thresholds. To exit the fast alarm thresholds programming it is necessary to push key P, after the visualisation of the last threshold, or
TECNOLOGIC spa - TLV 38 - OPERATING INSTRUCTIONS - Vr. 01 - ISTR 06612 - PAG. 2
alternatively, if no key is pressed for approx. 15 seconds, the display will return to normal functioning automatically.
3 - INFORMATION ON INSTALLATION AND US
E
3.1 - PERMITTED USE
The instrument has been projected and manufactured as a measuring and control device to be used according to EN61010-1 for the altitudes operation until 2000 ms.The use of the instrument
for applications not expressly permitted by the above mentioned rule must adopt all the necessary protective measures. The instrument CANNOT be used in dangerous environments (flammable or explosive) without adequate protection. The installer must ensure that EMC rules are respected, also after the instrument installation, if necessary using proper filters. Whenever a failure or a malfunction of the device may cause dangerous situations for persons, thing or animals, please remember that the plant has to be equipped with additional devices which will guarantee safety.
3.2 - MECHANICAL MOUNTING
The instrument, in case 33 x 75 mm, is designed for flush-in panel mounting. Make a hole 29 x 71 mm and insert the instrument, fixing it with the provided special bracket. We recommend that the gasket is mounted in order to obtain the front protection degree as declared. Avoid placing the instrument in environments with very high humidity levels or dirt that may create condensation or introduction of conductive substances into the instrument. Ensure adequate ventilation to the instrument and avoid installation in containers that house devices which may overheat or which may cause the instrument to function at a higher temperature than the one permitted and declared. Connect the instrument as far away as possible from sources of electromagnetic disturbances such as motors, power relays, relays, solenoid valves, etc.
3.3 - ELECTRICAL CONNECTION
Carry out the electrical wiring by connecting only one wire to each terminal, according to the following diagram, checking that the power supply is the same as that indicated on the instrument and that the load current absorption is no higher than the maximum electricity current permitted. As the instrument is built-in equipment with permanent connection inside housing, it is not equipped with either switches or internal devices to protect against overload of current: the installation will include an overload protection and a two-phase circuit-breaker, placed as near as possible to the instrument, and located in a position that can easily be reached by the user and marked as instrument disconnecting device which interrupts the power supply to the equipment. It is also recommended that the supply of all the electrical circuits connected to the instrument must be protect properly, using devices (ex. fuses) proportionate to the circulating currents. It is strongly recommended that cables with proper insulation, according to the working voltages and temperatures, be used. Furthermore, the input cable of the probe has to be kept separate from line voltage wiring. If the input cable of the probe is screened, it has to be connected to the ground with only one side. Whether the instrument is 12 V version it’s recommended to use an external transformer TCTR, or with equivalent features, and to use only one transformer for each instrument because there is no insulation between supply and input. We recommend that a check should be made that the parameters are those desired and that the application functions correctly before connecting the outputs to the actuators so as to avoid malfunctioning that may cause irregularities in the plant that could cause damage to people, things or animals.
Tecnologic S.p.A. and its legal representatives do not assume any responsibility for any damage to people, things or animals deriving from violation, wrong or improper use or in any case not in compliance with the instrument’s features.
3.4 - ELECTRICAL WIRING DIAGRAM
-
+
+
-
TLV38
INP U T
SUPPL Y
0...1 V
ACTIVE
0/4..20 mA
0..50/60 mV
0/1..5 V 0/2..10 V
ACTIVE
PASSIVE
(2 w ires)
4..20 mA
4..20 mA
OUT 12 VDC
Max 20 mA
gen.
ext.
RELAY
1 23
C
SSR
SSR : 8 m A / 8 V DC
RELAYS: 8A-AC1 (3A-AC3) 250 VAC
7
OUT 1
NC4NO
5 6 98 10
PTC
NTC
I
+
Pt100
11+12
TC
+
-
+
-
+
NONCC
+
-
OUT 2
4 - FUNCTIONS
4.1 - MEASURING AND VISUALIZATION
All the parameters referring measurements are contained in the group
]
InP”.
Depending on the model required the input accept: C: Thermocouples temperature probes (J,K,S and TECNOLOGIC IRS Infrared sensors), mV signals (0..50/60 mV, 12..60 mV), Thermoresistances PT100. E : Thermocouples temperature probes (J,K,S and TECNOLOGIC IRS Infrared sensors), mV signals (0..50/60 mV, 12..60 mV), Thermistors PTC and NTC.
I : normalized analogue signals 0/4..20 mA V : normalized analogue signals 0..1 V, 0/1..5 V, 0/2..10 V
Depending on the model, using par. “SEnS”, it’s possible to select the type of input probe, which can be :
- for thermocouples J (J), K (CrAL), S (S) or for infrared sensors serie TECNOLOGIC IRTC1 with linearization J (Ir.J) or K (Ir.CA)
- for thermoresistances Pt100 IEC (Pt1) or thermistors PTC KTY81-121 (Ptc) or NTC 103AT-2 (ntc)
- for normalised signals in current 0..20 mA (0.20) or 4..20 mA (4.20)
- for normalised signals in tension 0..1 V (0.1), 0..5 V (0.5), 1..5 V (1.5), 0..10 V (0.10) or 2..10 V (2.10).
- for normalised signals in tension 0..50 mV (0.50), 0..60 mV (0.60),
12..60 mV (12.60). We recommend to switch on and off the instrument when these parameters are modified, in order to obtain a correct measuring. For the instruments with input for temperature probes (tc, rtd) it’s possible to select, through par. “Unit”, the unit of measurement (°C, °F) and, through par. “dP” (Pt100, PTC and NTC only) the desired resolution (0=1°; 1=0,1°). Instead, with regards to the instruments with normalised analogue input signals, it is first necessary to program the desired resolution on par. “dP” (0=1; 1=0,1; 2=0,01; 3=0,001) and then, on par. "SSC", the value that the instrument must visualise at the beginning of the scale (0/4 mA, 0/12 mV, 0/1 V o 0/2 V) and, on par. "FSC", the value that the inst rument must visualise at the end of the scale (20 mA, 50 mV, 60 mV, 5 V or 10 V). Only for the instruments with normalized signals input, the parameters "SSC" and "FSC" determines the measurement range and the parameter “0.Pot” determ ines the zero value (inside the range “SSC” ... “FSC”). Always for the instruments with normalized signals input it is possible to effect the input setting through auto-ranging (see functioning of key “U”) in this case the values of the parameters "SSC", "FSC" and "0.Pot" are automatically calculated by the instrument.
TECNOLOGIC spa - TLV 38 - OPERATING INSTRUCTIONS - Vr. 01 - ISTR 06612 - PAG. 3
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