tecnoelettra AT206, AT206B User Manual
ELECTRICAL PANEL
AT206 / AT206B
USER MANUAL
Cod.Doc.2550041-REV 2.2.0 gb.doc
Pagina 1
INDEX:
1 - General .............................................................................................................................................................................................................................3
1.1 - Introduction .................................................................................................................................................................................................................3
1.2 - General warning..........................................................................................................................................................................................................3
1.3 - Symbols in the manual ...............................................................................................................................................................................................4
1.4 - Important tips ..............................................................................................................................................................................................................5
1.5 - Cautions......................................................................................................................................................................................................................5
1.6 - Noise...........................................................................................................................................................................................................................5
1.7 - Cautions levels............................................................................................................................................................................................................5
1.8 - Temporary Storage .....................................................................................................................................................................................................5
1.9 - Transporting................................................................................................................................................................................................................6
1.10 - Overall size ...............................................................................................................................................................................................................6
1.11 - Disposal ....................................................................................................................................................................................................................6
1.12 - Assistance center .....................................................................................................................................................................................................6
1.13 - Repairs and spare parts ...........................................................................................................................................................................................6
1.14 - Guarantee conditions................................................................................................................................................................................................6
1.15 - Ordering spare parts .................................................................................................................................................................................................6
2- AT206 panel description..................................................................................................................................................................................................7
2.1 - How is the package and what is included...................................................................................................................................................................7
2.1.1 - Identification data plate ........................................................................................................................................................................................7
2.1.2 - Identification plate data specifics .........................................................................................................................................................................7
2.2 - Product external and internal view with description....................................................................................................................................................8
2.3 - Panel wall mounting instructions ................................................................................................................................................................................9
3 - First starting of the product, use and description .......................................................................................................................................................9
3.1 - Operation to do during the first starting of the AT206 panel .......................................................................................................................................9
3.1.1 - How programming the time on the panel .............................................................................................................................................................9
3.2 - AT206 panel; LED indication decription....................................................................................................................................................................10
3.3 - AT206 panel; command buttons decription ..............................................................................................................................................................10
3.4 - AT206 panel; function description ............................................................................................................................................................................11
3.4.1 - Procedure to setting tha automatic test..............................................................................................................................................................11
4 - AT206 connection and electrical drawings.................................................................................................................................................................12
4.1 - Power connection .....................................................................................................................................................................................................12
4.1.1 - Triphase connection 400Vac 3P+N....................................................................................................................................................................12
4.1.2 - Triphase connection 230Vac 3P+N....................................................................................................................................................................13
4.1.3 - Monophase connection 230Vac........................................................................................................................................................................14
4.2 - AT206 panel electrical drawing.................................................................................................................................................................................15
4.3 - AT206B panel electrical drawing ..............................................................................................................................................................................16
4.4 - Diesel engine auxiliary connection ...........................................................................................................................................................................17
4.5 - Gasoline engine auxiliary connection .......................................................................................................................................................................18
5 - AT206 panel programmation instruction ....................................................................................................................................................................19
5.1 - Programmation menu access description.................................................................................................................................................................19
5.2 - Parameters modification instructions........................................................................................................................................................................19
5.3 - User menu parameters .............................................................................................................................................................................................19
5.4 - Advanced menu parameters.....................................................................................................................................................................................20
6 - General sales conditions and warranty ......................................................................................................................................................................23
Cod.Doc.2550041-REV 2.2.0 gb.doc
Pagina 2
1 - GENERAL
The Instruction for Use are integral part of the machine and must accompany it for all its useful life until its demolition.
For every operation one must always apply to what is prescribed in the Instructions.
Follow scrupolously all indication reported in the Instructions
Prevent from making use of the machine operators not knowing the prescription based on the Instructions
Keep complete and legible Instructions in a place accessible to operators.
Hand over the manual to any other user or successive owner of the machine.
Verify if the registration number reproduced on the technical card of the acquired model agrees with that one cut with the label of the “Marking CE”
The Firm “TECNOELETTRA s.r.l.” will not think he is responsible for difficulties, breaks, accidents etc. due to the no knowledge or at any rate to the no
application of the rules held in this manual.
The same is told for the execution of changes and variants or for the installation of accessory not previously authorized.
1.1 - Introduction
Dear Customer,
We would like to thank you for your attention and for purchasing a “TECNOELETTRA” high-quality “Electric Panel.”
Our Technical Service and Spare Parts departments will do their utmost to help you should you need it.
To this regard, for all control and overhaul operations, please call “TECNOELETTRA” who will provide you with specialized, prompt action.
If you have had parts replaced, ask and make sure that only genuine “TECNOELETTRA” spare parts are used in order to assure you that the initial
performance and safety required by current standards are restored.
The special composition and design of this panel enables satisfying the most restrictive operator safety standards.
To use “TECNOELETTRA Electric Panels” in the best way, below we give the most important rules to be followed.
Use of non-genuine spare parts shall immediately forfeit all right to warranty and Technical Service by “TECNOELETTRA”.
1.2 - General warning
- This manual has been drawn up for the USER, the MAINTENANCE TECHNICIAN, the REPAIRS TECHNICIAN.
- Read this manual carefully since it server as a guide to the way the electric control board is designed to be used, to its technical features, to supply
the instructions for installation, assembly, regulation and use. It is also useful for personnel training, to indicate the maintenance operations, for
ordering spare parts and to give indications of the outstanding hazards.
- It is wise to remember that should any difficulty arise in its use, installation or whatever, our Technical Service is always at your disposal for any
explanations or action.
- The instruction manual should be considered as part of the equipment and must be "KEPT FOR FUTURE REFERENCE" as long as the equipment is
assembled.
- The manual must always be available for consultation near the electric control board and kept in a suitable manner (in protected, dry places, away
from direct sunlight, etc.).
- It should be borne in mind that some diagrams it contains have only the purpose of identifying the parts described and therefore might not correspond
to your machine.
- After opening the package, check the entire unit in case of problems with this unit do not use it until you have consulted an the Retailer or
Manufacturer otherwise all warranty rights will be voided.
Cod.Doc.2550041-REV 2.2.0 gb.doc
Pagina 3
- This electric panel has only to be used for the purpose for which it was specifically designed. Any other use shall be considered improper and,
therefore, dangerous.
- Our products are made in conformity with current safety standards so it is recommended to use all these devices and take care that their use causes
no injury or damage.
- All operations concerning the installation of the control panel should be carried out by skilled personnel in conformity with present regulations.
- During work it is recommended to keep to the current personal safety rules in force in the country the product is destined for (clothing, work tools,
etc.).
- When the unit is working do not use the electric control board parts.
- Never for any reason modify any part of the electric panel (connections, holes, electrical or mechanical devices, etc.) unless duly authorized to do so
in writing by “TECNOELETTRA”: the responsibility deriving from any such action shall fall on the person doing it since he then in fact becomes its
manufacturer.
- Before doing any cleaning or maintenance, de-energise and switch off the machine it is connected to.
- De-energise and disconnect the equipment in the event of breakdown or malfuncion. If any repairs is needed contact an Authorized Retailer only
and ask that only original spare parts are used. Failing to observe the above instructions may put the safety of the electric control board at risk
and the warranty will immediately decline.
- When installing the control panel comply with the IP protection seal indicated on the identification plate. If the IP protection seal is not indicated and
for different kinds of "IP" protections diverse contact one of our service centres or contact our technical office directly.
- Make sure that earthing complies with the standards in force in the country in which the appliance is used.
- Check that control panels that are installed on the machine are not subjected to vibrations that could damage the parts.
N.B.: The panel size depends on an ambient temperature of 35 degrees Centigrade.
- As a consequence, please make sure that these levels are complied with. As concerns atmospheric conditions, the prescriptions contained in the CEI
EN 60439-1 (6.1.2) have to be complied with.
- Check that the information on the control panel identification plate is compatible with appliance ratings such as voltage, current, frequency, etc.
- If the control panel can be locked, make sure that only authorised personnel can use the key to open the control panel.
- For the protection of inlet lines are not protected comply strictly with the regulations in force in the country in which the control panel is used.
- If the control panel is fitted with guards that need to be removed to wire up the control panel, make sure that they are refitted after the control panel
has been wired up. Make sure that the control panel is disconnected and locked out during these operations and that no parts carry residual current.
- Strictly follow the wiring diagram that accompanies the control panel.
- The manufacturer declines any responsability in to following cases:
a) misure of the machine or use by persons not trained for its operation.
b) incorrect installation.
c) operating faults machine is applied who to electric control board.
d) serious lack of due maintenance.
e) unauthorized modifications or servicing.
f) use of non-original or non-specific spare parts for the model.
g) total or pairtial failure to follow the instruction.
h) unforoseen events ect.
The instruction manual can never substitute a sufficiently experienced user.
The panels’ interruption power is 10 kA. For more powerful systems, please make sure that the right protection levels in the panel inlet lines are
supplied.
Warning: This booklet is not binding. “TECNOELETTRA” reserves the right, without prejudice to the essential features of the model herein
described and illustrated, to make improvements and modifications to parts and accessories without moreover undertaking to update this
manual in time.
1.3 - Symbols in the manual
The symbols contained in this manual have the purpose of drawing the user’s attention in order to prevent trouble or danger both for persons and
objects or the equipment.
These symbols moreover have the purpose of drawing your attention in order to indicate correct use and obtain good operation from your electric panel.
Cod.Doc.2550041-REV 2.2.0 gb.doc
Pagina 4
1.4 - Important tips
User tips on safety:
1.5 - Cautions
It is prohibited to fail to comply with, take away or put out of service the instructions, safety and supervision functions.
USE ONLY IN PERFECT TECHNICAL CONDITIONS
The electric panels must be used in perfect technical conditions. Any defects that may alter safety must immediately be eliminated.
Never install the electric panels close to sources of heat, in areas where there is a risk of explosion or fire hazard.
Where possible, repair the electric panels in a dry place far from water, protecting them against moisture.
1.6 - Noise
This appliance is in conformity with the provisions of EEC Directive 86/594 since the level of sound pressure is “irrelevant” (it is not perceptible by the
hearing of a human being) since its operation is given by the flow of energy passing through the control components and by the management of the
electric control panel.
1.7 - Cautions levels
Below we give the symbols used in the manual to draw the reader’s attention to the different levels of danger in the “Use and Maintenance” of the
electric panel.
N.B. The information contained in this manual may be changed without notice.
Any damage caused in relation to the use of these instructions shall not be considered since they are only guidelines
We remind you that failure to observe the instructions we give could cause injury or damage.
It is anyhow understood that current local regulations and/or laws must be observed.
Hazardous situations - safety for persons and objects.
USE ONLY WITH SAFE INSTALLATIONS
.
DANGER!! Information or procedures that, unless carried out meticulously, cause death or serious injury.
CAUTION!! Information or procedures that, unless carried out meticulously, could cause death or serious injury.
PRUDENCE!! Information or procedures that, unless carried out meticulously, could cause slight injury or damage to the electric
panel.
WARNING Information or procedures that advise the operator on the optimum use of the electric panel to extend its service life
and prevent damage.
NOTE Important information and procedures.
1.8 - Temporary Storage
In the case of temporary storage of the electric panel, before final installation it is necessary to take some precautions so as not to damage the external
structure and internal electric and electronic devices.
Store the electric panel packed in a closed, covered place.
Position it in a stable manner with no risk of it accidentally falling.
- Position the electric panel in a place protected against atmospheric agents with a humidity level between 30 and 75% and a temperature between 25° C and +55°C with short times not exceeding 24 hours, up to +70°C.
- Stack the electric panels without stacking too many one on top of another.
Cod.Doc.2550041-REV 2.2.0 gb.doc
Pagina 5
1.9 - Transporting
Transportation of the electric panel must be done so as not to jeopardize its structure.
On receiving the panel, inspect it for any damage suffered in transit and that the data given on the rating plate correspond to what you requested. Any
damage must be reported in writing to the carrier directly when the goods are received. Compensation for damage will be paid in accordance with
current legislation on carriage.
In the event of damage due to transportation or delivery of the wrong model, call the firm that carried out the service and “TECNOELETTRA”.
Before removing the packing from the electric panel, carefully read the user warnings given in this handbook.
All the packing material of the electric panel must be disposed of in accordance with current regulations.
1.10 - Overall size
The size of the control panels is suited to meet customer requirements and their dimensions are therefore shown on the "Technical Data" identification
plate.
1.11 - Disposal
After use or in the case of demolition, the appliance must be disposed of according to the legislative provisions in force in the country it is destined for.
CAUTION!
In addition, it is wise to destroy the machine’s identification plate and any other documents.
1.12 - Assistance center
All maintenance work and technical service must be performed by “Specialized personnel” authorized by “TECNOELETTRA” who will arrange for a
technician to step in after the customer’s call.
1.13 - Repairs and spare parts
For any further inconveniences, not mentioned in this booklet or any demages of the machine, we suggest you to go to the Retailer or Manufacturer
for the repair or possible replacement of any original spare parts.
When requesting spare parts, always:
- Quote serial number.
Identification abbreviation that is stamped onto the part.
Do not wait for the components to be worn out.
Replacing a component at the right moment means to improve the electric control board operation and at the same time avoid greater
damages.
1.14 - Guarantee conditions
See document n.5159 at the end of this section of the instruction manual
1.15 - Ordering spare parts
The spare parts orders must be accompanied with following indications:
- Serial number of the board.
- Letter/code stamped on the component to be replaced.
Due to the different types of product, it is not possible to enclose drawings of spare parts. They need to be requested with the serial number of the board
and the code of each single component.
Cod.Doc.2550041-REV 2.2.0 gb.doc
Pagina 6
2- AT206 PANEL DESCRIPTION
This product permit to control all the functions about a generator
• Engine command and protection module for diesel or gasoline generators
• Measurement system for main electric values
• Automatic control module for two different supply sources (Automatic Mains Failure)
• Automatic changeover switch from two different supply sources (Automatic Transfer Switch)
It’s builded to monitor monophase, triphase or triphase with neutral systems in alternate current; it permit to transfer the user’s load on generator when
the mains voltage is faulty. Voltage and current detection are monophase.
2.1 - How is the package and what is included
The packing must be completely closed and it must be in good conditions.
In the package, there is the panel but there are also a pocket with a couple of connectors for auxiliary connections (a), a couple of fixing hooks (b), a
couple of spare fuses (c), the instruction manual (d) and labels with alarms list in several languages (e).
The identification plate data give all the informations about the product; you can found it on the package and on a side of the panel
Targa dati tecnici
Identification data
a b c d e
2.1.1 - Identification data plate
The technical plate is secured on the outside of the electric panel, it gives the main particulars and
certifies its conformity with the EEC machine directive 89/392 (attachment H). Therefore its CE
marking is valid only when mounted with machines made in accordance with the provisions of the
EEC machine directive 89/392 and subsequent amendments introduced 91/368 EEC, 83/44 EEC,
93/68 EEC.
Every time you need to carry out special maintenance, repairs or to request spare parts it is
WARNING: check if the product received is in accordance to the product ordered.
2.1.2 - Identification plate data specifics
In = Nominal current V = Nominal voltage on power circuits
Imax. = Maximum permitted current Vaux = Nominal voltage on auxiliary circuits
KA = Maximum current that is safe from
short circuits
Hz = Nominal frequency Kg = Weight (only approximate and is subject to variation)
KVA = Apparent power (calculated at a 0,8
cos)
KW = Active power Ser.n = Indicate the serial number required to identify the product. This number must
HP = Horsepower (not important) Model = Indicates the code of the control panel that enables the type to be identified.
necessary to call the Manufacturer or Dealer, always quote the serial number.
IP = The protection seal is IP 20 for all the type of panel
Dim = Sizes (refer to dimensions of the box and do not consider any components whose
installation might modify base dimensions). The measurements are expressed as
"height x width x depth".
always be quoted in requests for spare parts.
Cod.Doc.2550041-REV 2.2.0 gb.doc
Pagina 7
A
A
A
2.2 - Product external and internal view with description
Buzzer “B”
for acoustic
alarm
Predisposition for
magnetothermic
switch or earth failure
Emergency button
Cod.Doc.2550041-REV 2.2.0 gb.doc
ATTENTION!!! IN EMERGENCY SITUATION,
PRESS THIS BUTTON TO STOP IMMEDIATLY THE
GENERATOR
Input for mains
power
connection
Input for
generator power
connection
ATTENTION:
The panel in the picures is only an example and it’s one of the model in production; for this reason, the current transformers, the power
circuit and the contactors in the panel must be different from the components in the image.
Output for load
power connection
uxiliary
connector “CN1”
Control
board
uxiliary
connector “CN2”
ATTENTION: Change the fuses only with others of the
same type and with the same data current values
Mains contactor
“TLR”“ and power
connection
Generator
contactor
“TLG” and
power
connection
Earth
connection
fixing point
Current transformers
“TA”
Pagina 8
F1 = F4A
F2 = F2A
F3 = F2A
“IMP” switch to
supply 230Vac for
auxiliary output.
(OPTIONAL)
utomatic battery
charger: when it’s
supplied, the red led is
on
Output terminals
for user’s power
connection
Loading...