Tecmen Freflow V3 User Manual

Powered Air Purifying Respirator
Read all instructions and warnings before use. Users must understand this booklet prior to use. Keep these User Instructions for future reference. If you have questions regarding these products, just feel free to let Tecmen know.
Produced by
Freflow V3
WARNING
USE FOR
This product with respiratory purifies certain airborne contaminants, including dust, pollutants, fine particles as well as other contaminants, welding dust and metal dust. Gas filter option
suits welders with specific working conditions. Supplying clean air to the user's facial.
DO NOT USE FOR
Oxygen deficient atmospheres.
Contaminant generated in workplace and concentrations that are unknown or immediately
dangerous to life or health (IDLH).
Oxygen concentration of the air in workplace is 19.5% or lower.
Without complete assembling of the whole product, never use, which may cause danger for
human life.
Do not use in sealed place, in place with danger as fire, explosion.
Do not use the product with its power turned off since carbon dioxide concentration may
increase and oxygen level inside the face guard may decrease.
Do not use if the product does not supply enough air.(MIN - 165 lpm)
Do not use at workplace with strong wind. (as negative pressure generated inside the hood,
outside-air comes into the hood)
NOTICE
If bleeping alarmed, immediately get away from the contaminated area and check the device. The hose may get blocked; Battery low power; Filter is dirty and need get changed with new one. Please EXIT that contaminated place in any cases below:
IF some problem is shown in any part of the product, for example, the air supply is stopped or its amount is decreased.
IF it gets hard to breathe, feeling dizzy or headache, feeling the smell or taste of the contaminants and its stimulus occurred.
Never use in place with too high level of contamination.
Make sure the connecting hosepipe smooth and is not entangled or is in the way of other
items in the area.
Don’t remove the respirator until you are in a safe area.
• Operating temperature range between -5°C and +55°C.
The TECMEN Freflow PAPR system is not intrinsically safe. Keep away from flammable,
or explosive atmosphere.
At very high work rates the pressure in the device may become negative at peak inhalation flow.
Do not confuse the European standard EN12941 with other standards.
MARKINGS ON THE EQUIPMENT
Read the instruction before use.
Shall be disposed of as electronic waste.
Recycle
Expiry date year/month
1
A complete Tecmen PAPR System includes a blower, filtration unit, breathing tube assembly, battery, and a welding helmet with auto darkening filter. The blower assembly draws surrounding air through its filter and supplies purified air to the facial via a breathing tube. There are two levels airflow rate choice: Low speed—170+lpm; High speed—210+lpm. Switch the airflow by short press Button. Warning lights allow you to check the filter status. More warning lights turn on, more dirty it means. When warning lights flash, please replace the filter.
DESCRIPTION & SPECIFICATION
BUTTON
FILTER
WARNING
BATTERY INDICATOR
AIRFLOW
Indicator light refers to the airflow state. Two different levels: Low Speed—170+lpm, High Speed—210+lpm
Warning lights help to check the filter status. More light spots turn on,more dirty it means. When warning lights flash, pls. replace the filter.
Display screen indicates the battery capacity.
Only Button controlling both Power On/Off and Airflow switch
1.Power On/Off On—Press and hold for 3 seconds. Off—Press and hold for few seconds until bleeping sounds finish.
2.Airflow switch Press the Button to switch between 170+lpm and 210+lpm
2
RESPIRATOR SPECIFICATIONS
Manufacturer’s minimum design flow rate: 165+lpm (5.8+cfm)
Low speed: 170+lpm (6+cfm)
High speed: 210+lpm(7.4+cfm)
Battery type: Rechargeable Li-ion Battery
Battery duration: 9h-low speed(170+lpm); 5h-high speed(210+lpm)
Battery charge time: 3 hours
Battery life: 550 charges
Filter efficiency: 99.97%
Alarms: Visible, Audible and Vibrate
Operating temperature: 23°F to 131°F (-5°C to 55°C)
Storage temperature: 14°F to 131°F (-10°C to 55°C)
Operating R.H.: < 90%
Storage R.H.: < 85%
1027g (Blower Unit + Standard Battery)
EN12941 TH3 —— Highest level of respirator protection
Airflow Rate
Standard Battery
Filter
Temperature
Relative Humidity (R.H.)
Weight
Respirator Approval
The power must be turned off when replacing the filters. Install the spark screen, pre-filter, and particulate filter (gas filter if any) in filter cover. Before installed, always make sure filter material is intact and dry with no tears or other damages. Install the filter cover assembly to the blower unit by engaging tabs on filter cover into bracket on blower unit and rotate assembly to close. Push filter cover assembly down until latch clicks into position securing filter cover assembly. Inspect both sides of cover to see that the filter cover is properly installed. To replace filter, push latch into release filter cover and replace filter as fig.1 shown.
When to replace the filter: If the filter gets blocked by contaminants, all the three points of warning lights will flash, accompanied with vibrate and bleeping sound. Please immediately exit contaminated environment and check the status.
ASSEMBLING & SPARE PARTS
fig.1
3
WARNING
PARTICULATE FILTER
Never use the respirator without the spark screen, pre-filter, and the HE particulate filter (HEPA) installed. Always replace filter when damaged or blocked. Do not try to wash, clean or reuse dirty ones. Stored at a temperature between 14°F to 131°F (-10°C to 55°C)in a clean environment without direct light. Remember not confuse the markings on a filter relating to any standard other than EN 12941 with the classification of this device when used with this filter. Please install the particle filter according to fig.2a.
GAS FILTER
fig.2a
fig.2b
WARNING
This gas filter must be always used together with FreFlow particle filter. The gas filter give additional protection against certain gaseous environment. (See the table below) The particle filter and gas filter cannot be cleaned. Stop using it immediately when smelling peculiar smell and replace it until you are in a safe area. Stored at a temperature between 14°F to 131°F (-10°C to 55°C)in a clean environment without direct light. Please install the particle filter and gas filter according to fig.2b.
Filter Cover
Spark Screen
Pre-Filter
Particulate Filter
Latch
Filter Cover
Spark Screen
Pre-Filter
Particulate Filter
Gas Filter
Latch
Marking Part No. Color Code Protection Against
P (R SL)
A1B1E1K1
V1P3 TM3 00
V1GF TM3 00
White
Brown / Grey / Yellow / Green
Particulates (R=replaceable, SL=test against sodium chloride and paraffin oil)
Organic gases / Inorganic gases / Sulfur dioxide, acidic gases / Ammonia and organic ammonia derivatives
4
BATTERY
WARNING
The battery should be charged in a place that is electrically safe. The charging time of different types of battery is different. Actual charging time depends on the remaining battery capacity. Please check out the voltage of the charger (AC 110V~220V). Please separate the battery from the body before charging. Upon using-condition, the battery’s life may be slightly different.
Battery is divided into standard battery, fast-charging standard battery and fast-charging extended battery. When these three types of battery are used with different filter components, the battery duration is different. Please choose the appropriate battery according to actual situation. It is recommended to choose fast-charging extended battery to match the gas filter.
Standard Battery
Fast-charging
extended battery
Fast-charging
standard battery
Standard Battery
Fast-charging
extended battery
Fast-charging
standard battery
Battery charger
Fast-charging
battery charger
V1BA TM3 00
V1FBA TM3 00
V1FEB TM3 00
V1BC TM3 00
V1FBC TM3 00
Type Part No. Picture Picture Type Part No.
5
Battery type Filter type Airflow rate Battery duration
Particle
Particle + Gas
Particle
Particle + Gas
Particle
Particle + Gas
3 h
1 h
2 h
9 h
5 h
9 h
5 - 6 h
15 h
9 h
11 h
7.5 h
Battery performance for different combinations of filter assembly
Battery charge time
170+lpm
210+lpm
170+lpm
210+lpm
170+lpm
210+lpm
170+lpm
210+lpm
170+lpm
210+lpm
170+lpm
210+lpm
Not recommended
Not recommended
Indicator Light
Disassembling the Battery
Push the button, take the battery out as fig.3a / 3b / 3c shown direction. Separate it from the body.
fig.5a
Push
Pull
fig.3a fig.3b fig.3c
Push
Push
fig.4a fig.4b
Battery-charging
This indicator show the battery capacity. When four sections show up, the battery is fully charged. When just one section left (See fig.5a), bleeping sounds on, accompanied by vibration to remind users to stop work and get battery charged. The frequency is bleeping sounds occur every 30 seconds and vibration occurs every 2 minutes. After the warnings occur around 15 minutes, the battery indicator gets flashing, which shows there should be at most 15 minutes left before the blower off (Airflow low speed 170+lpm). Remove battery pack from blower assembly. Connect charger cord to battery terminal (See fig.5b). When the indicator light on charger turns from red to green (See fig.5c) , never stop it immediately and please keep charging for another 0.5h.
Battery Charging Terminal
Charger Cord
Battery
fig.5b fig.5c
Assembling the Battery
Fitting the battery to the blower body, push until hearing ‘Click’ sound. (see fig.4a / 4b)
6
Notice of battery use
Do not put PAPR unit with power-on in the package. It’s better to remove the battery from the body when put in the package.
Do not keep PAPR unit inside the car in hot summer season.
Do not throw or give the high impact to PAPR unit.
Do not put PAPR unit on the electric heat generating equipment.
Do not use any other battery charger.
Standard battery operation time:
9 hours at low speed (170+lpm), 5 hours at high speed (210+lpm).
Battery storage temperature: 14°F to 115°F (-10°C - 45°C), R.H.< 85%
Breathing tube
O-ring
fig.7a fig.7b
fig.7dfig.7c
BREATHING TUBE
Assembling
Insert the two prongs on the breathing tube into the blower unit and helmet air duct (See fig.6), twist 1/4 to the anti- “open” direction (See fig.7a / 7c), then clip the breathing tube into holder on the back cover of the headgear to lock into place (See fig.8).
Disassembling
Twist 1/4 to the “open” direction and then take the prongs out from the blower unit and helmet air duct (See fig.7b / 7d).
WARNING
Always inspect the PAPR end of the breathing tube to confirm the rubber O-ring is in place, see fig.7a. Replace if missing or damaged. Be sure tube is properly installed and non-filtered air cannot enter the facial.
fig.6
fig.8
7
Assembling from blower Disassembling from blower
Assembling from helmet Disassembling from helmet
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