Technogym Run Excite 500, Run Excite 700, Run Excite 700E, Run Excite 900, Run Excite 900E Service Maintenance Manual

ERVICE

MAINTENANCE MANUAL

REV. 1.5

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have completed a specific TECHNOGYM training course and are authorized to perform machine start-

up and adjustment procedures as well as extraordinary maintenance or repairs which require a

thorough knowledge of the machine, its operation, its safety devices and working procedures.

CAREFULLY READ THE INFORMATION CONTAINED IN

THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE

PROCEDURES ON THE MACHINE

DANGEROUS VOLTAGES

PRESENT

NOTE

The information contained in this document is subject to change without notice.

Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

The Technogym™ trademark is property of Technogym S.p.A. The Run Excite™ trademark is property of Technogym S.p.A.

reproduced or translated into another language

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

1. GENERAL NOTICES...........................................................................................................................................1.1

1.1. I

1.2. R

1.3. G

2. TECHNICAL CHARACTERISTICS..................................................................................................................2.1

2.1. A

2.2. M

2.3. E

2.4. C

2.5. A

2.6. P

2.7. W

2.8. W

NTRODUCTION

ECOMMENDATIONS

ENERAL RULES FOR REPAIR PROCEDURES

VAILABLE VERSIONS

ECHANICAL CHARACTERISTICS

LECTRICAL CHARACTERISTICS

ONFORMITY REGULATIONS

MBIENT SPECIFICATIONS

RODUCT CODES

IRING DIAGRAM

2.7.1. 900 model ....................................................................................................................................... 2.5

2.7.2. 700 model ....................................................................................................................................... 2.9

2.7.3. 500 model ..................................................................................................................................... 2.13

IRING

........................................................................................................................................................ 2.16

.............................................................................................................................................. 1.1

..................................................................................................................................... 1.1

.................................................................................................... 1.2

................................................................................................................................... 2.1

................................................................................................................... 2.1

..................................................................................................................... 2.2

.......................................................................................................................... 2.2

............................................................................................................................. 2.3

............................................................................................................................................ 2.3

.......................................................................................................................................... 2.5

2.7.1.1. EU 220 VAC lower assembly.....................................................................................................................................2.5

2.7.1.2. UL 220 VAC lower assembly.....................................................................................................................................2.6

2.7.1.3. UL 110 VAC lower assembly.....................................................................................................................................2.6

2.7.1.4. Upper assembly: LED version ....................................................................................................................................2.7

2.7.1.5. Upper assembly: Wellness TV version.......................................................................................................................2.8

2.7.2.1. EU 220 VAC lower assembly.....................................................................................................................................2.9

2.7.2.2. UL 220 VAC lower assembly...................................................................................................................................2.10

2.7.2.3. UL 110 VAC Lower assembly..................................................................................................................................2.10

2.7.2.4. Upper assembly, LED version ..................................................................................................................................2.11

2.7.2.5. Upper assembly: Wellness TV version.....................................................................................................................2.12

2.7.3.1. EU 220 VAC lower assembly...................................................................................................................................2.13

2.7.3.2. UL 220 VAC lower assembly...................................................................................................................................2.14

2.7.3.3. UL 110 VAC Lower assembly..................................................................................................................................2.14

2.7.3.4. Upper assembly, LED version ..................................................................................................................................2.15

3. PRINCIPLES OF OPERATION..........................................................................................................................3.1

3.1. B

3.2. T

LOCK DIAGRAM

3.1.1. Display boards................................................................................................................................3.1

3.1.1.1. 500 LED model ...........................................................................................................................................................3.1

3.1.1.2. 700 / 900 LED models ................................................................................................................................................3.2

3.1.1.3. 700E / 900E models (Wellness TV )...........................................................................................................................3.4

3.1.2. CSafe Board....................................................................................................................................3.6

3.1.3. TGS/Smart Card Board..................................................................................................................3.6

3.1.4. Hand sensor Board.........................................................................................................................3.6

3.1.5. Cardio receiver............................................................................................................................... 3.6

3.1.6. Joystick ........................................................................................................................................... 3.7

3.1.7. Emergency Switch...........................................................................................................................3.7

3.1.8. Relay............................................................................................................................................... 3.7

3.1.9. Inverter ........................................................................................................................................... 3.7

3.1.10. Belt motor.......................................................................................................................................3.8

3.1.11. Power supply Board ....................................................................................................................... 3.8

3.1.12. Download Board ............................................................................................................................3.8

3.1.13. Elevation + Cut-out Board.............................................................................................................3.9

3.1.14. Elevation motor ............................................................................................................................3.11

3.1.15. Autotransformer............................................................................................................................3.11

3.1.16. Limit switch...................................................................................................................................3.11

READ BELT MOTOR DRIVE

3.2.1. Mechanics.....................................................................................................................................3.12

3.2.2. Controls........................................................................................................................................3.12

........................................................................................................................................... 3.1

.......................................................................................................................... 3.12

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3.2.3. The signals involved ..................................................................................................................... 3.13

3.3. E

3.4. E

LEVATION MOTOR DRIVE

3.3.1. Mechanics.....................................................................................................................................3.14

3.3.2. Control..........................................................................................................................................3.14

3.3.3. The reset procedure...................................................................................................................... 3.15

3.3.4. The signals involved ..................................................................................................................... 3.15

MERGENCY STOP MANAGEMENT

3.4.1. Control..........................................................................................................................................3.17

3.4.2. The signals involved ..................................................................................................................... 3.18

........................................................................................................................... 3.14

................................................................................................................ 3.17

4. ACCESSORIES ..................................................................................................................................................... 4.1

4.1. C

4.2. PC

4.3. P

4.4. C

4.5. M

4.6. W

5. INSTALLATION INSTRUCTIONS....................................................................................................................5.1

5.1. S

5.2. S

5.3. I

5.4. F

6. TROUBLESHOOTING ........................................................................................................................................ 6.1

6.1. T

6.2. T

6.3. T

6.4. T

6.5. T

6.6. N

6.7. NO TV

6.8. T

6.9. “EMERGENCY STOP”

6.10. “THE EQUIPMENT IS BLOCKED”

6.11. T

6.12. I

ARDIO THEATER CONNECTION

LINK FOR PROGRAMMING

ROGRAMMING PLUG FOR CSAFE BOARD

ABLE FOR EXCHANGING

ONITOR PLUG FOR CSAFE PORT

ELLNESS

4.6.1. Installation procedure.................................................................................................................... 4.5

PECIFICATIONS AND REQUIREMENTS

PECIFICATIONS AND REQUIREMENTS TO INSTALL A WELLNESS

NSTALLATION

IRST POWER-ON

ROUBLESHOOTING SERVICE MENU FOR

6.1.1. Automatic Tests...............................................................................................................................6.3

6.1.2. Manual Test.................................................................................................................................... 6.5

ROUBLESHOOTING SERVICE MENU FOR

6.2.1. Automatic Tests...............................................................................................................................6.7

6.2.2. Manual Test.................................................................................................................................... 6.9

HE ENCODER DOES NOT WORK PROPERLY

HE DISPLAY FAILS TO ILLUMINATE

HE WELLNESS

O AUDIO SOUND

HE RADIO DOES NOT PLAY

HE INVERTER IS OFF

NVERTER ERROR

6.12.1. The inverter display shows OH.....................................................................................................6.36

6.12.2. The inverter display shows OC - OLi - OLm - Ot - OCH - MST.................................................. 6.37

UPGRADE KIT

............................................................................................................................................... 5.2

........................................................................................................................................... 5.2

6.1.1.1. I2C Device Test...........................................................................................................................................................6.3

6.1.1.2. UpDown Test ..............................................................................................................................................................6.3

6.1.1.3. Inverter Test ................................................................................................................................................................6.4

6.1.1.4. LED Test (not on 700E and 900E models).................................................................................................................6.4

6.1.1.5. Serial Ports Test...........................................................................................................................................................6.4

6.1.1.6. Test Result...................................................................................................................................................................6.4

6.1.1.7. Reset Result.................................................................................................................................................................6.5

6.1.2.1. Man. Keyboard Test.................................................................................................................................................... 6.5

6.1.2.2. Man. Inverter Test.......................................................................................................................................................6.5

6.1.2.3. Man. UpDown Test .....................................................................................................................................................6.5

6.2.1.1. I2C Device Test...........................................................................................................................................................6.7

6.2.1.2. UpDown Test ..............................................................................................................................................................6.7

6.2.1.3. Inverter Test ................................................................................................................................................................6.7

6.2.1.4. LED Test .....................................................................................................................................................................6.8

6.2.1.5. Serial Ports Test...........................................................................................................................................................6.8

6.2.1.6. Test Result...................................................................................................................................................................6.8

6.2.1.7. Reset Result.................................................................................................................................................................6.9

6.2.2.1. Man. Keyboard Test.................................................................................................................................................... 6.9

DISPLAY FAILS TO ILLUMINATE

........................................................................................................................................ 6.22

PICTURE

........................................................................................................................................... 6.23

................................................................................................................................... 6.31

......................................................................................................................................... 6.34

..................................................................................................................... 4.1

......................................................................................................................... 4.1

...................................................................................................... 4.2

CHANNEL TUNING DATA BETWEEN TWO MACHINES

.................................................................................................................. 4.3

......................................................................................................................... 4.4

............................................................................................................ 5.1

MACHINE

700

AND

900

MODELS

500

MODEL

..................................................................................... 6.6

.................................................................................................. 6.10

............................................................................................................. 6.11

.................................................................................... 6.16

......................................................................................................................... 6.25

MESSAGE ON THE DISPLAY

................................................................................... 6.27

.................................................................... 6.2

.............................................................. 6.30

......................................... 4.2

.............................................. 5.1

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RUN EXCITE: Service & Maintenance Manual - rev. 1.5

6.12.3. The inverter display shows UU.....................................................................................................6.39

6.12.4. The inverter display shows OU.....................................................................................................6.41

6.12.5. The inverter display shows EF .....................................................................................................6.42

6.12.6. The inverter display shows OLr....................................................................................................6.44

6.13. “SPEED ERROR”

6.14. T

6.15. “GRADIENT NOT WORKING”

6.16. T

6.17. T

6.18. T

6.19. T

READ BELT MOTOR IS JERKING

HE ELEVATION DOES NOT GO DOWN

HE MACHINE DOES NOT READ THE TGS/SMART CARD

HERE IS NO HEART RATE SIGNAL

6.18.1. Telemetric receiver HFU..............................................................................................................6.56

6.18.2. OwnZone telemetric receiver........................................................................................................ 6.57

6.18.3. Hand sensor.................................................................................................................................. 6.59

HE TELEMETRIC HR SIGNAL IS INCORRECT

MESSAGE ON THE DISPLAY

................................................................................................................... 6.47

MESSAGE ON THE DISPLAY

.......................................................................................................... 6.52

................................................................................................................ 6.56

................................................................................................. 6.60

............................................................................................ 6.45

..................................................................... 6.48

................................................................................ 6.54

7. DISASSEMBLY OF COMPONENTS.................................................................................................................7.1

7.1. D

7.2. D

7.3. D

7.4. D

7.5. D

7.6. D

7.7. D

7.8. D

7.9. D

7.10. D

7.11. D

7.12. D

7.13. D

7.14. D

7.15. D

7.16. D

7.17. D

7.18. D

7.19. D

ISASSEMBLING THE DISPLAY

ISASSEMBLING THE CIRCUIT BOARDS OF THE DISPLAY

7.2.1. 700 / 900 LED versions..................................................................................................................7.2

7.2.2. 700E / 900E Wellness TV versions................................................................................................. 7.4

7.2.3. 500 LED version.............................................................................................................................7.7

ISASSEMBLING THE HAND SENSOR BOARD AND THE CSAFE BOARD

ISASSEMBLING THE KEYBOARD

7.4.1. 700 / 900 LED versions................................................................................................................7.10

7.4.2. 700E / 900E Wellness TV versions............................................................................................... 7.11

7.4.3. 500 LED version...........................................................................................................................7.13

ISASSEMBLING THE DISPLAY FAN

ISASSEMBLING THE EMERGENCY BUTTON

ISASSEMBLING THE CARDIO RECEIVER

ISASSEMBLING THE SENSORS

ISASSEMBLING THE MOTOR GUARD

ISASSEMBLING THE MOTOR COMPARTMENT FAN AND THE LIMIT SWITCH

ISASSEMBLING THE ELECTRICAL BOX

ISASSEMBLING THE ELECTRONICS BOARDS

ISASSEMBLING THE INVERTER

ISASEMBLING THE TREAD BELT MOTOR ENCODER

7.14.1. HEDR encoder..............................................................................................................................7.25

7.14.2. ELTRA encoder.............................................................................................................................7.26

7.14.2.1. eassembling the same encoder................................................................................................................................7.27

7.14.2.2. Assembling a new encoder........................................................................................................................................7.27

ISASSEMBLING THE TREAD BELT MOTOR

ISASSEMBLING THE ELEVATION MOTOR

ISASSEMBLING THE TREAD BELT GROUP

ISASSEMBLING THE JOYSTICKS

ISASSEMBLING THE AUTOTRASFORMER

....................................................................................................................... 7.1

................................................................................ 7.2

............................................................. 7.8

................................................................................................................. 7.10

.............................................................................................................. 7.14

................................................................................................. 7.15

...................................................................................................... 7.16

..................................................................................................................... 7.18

........................................................................................................... 7.19

.................................................. 7.20

........................................................................................................ 7.21

............................................................................................... 7.22

................................................................................................................... 7.24

..................................................................................... 7.25

................................................................................................... 7.29

.................................................................................................... 7.30

.................................................................................................... 7.31

.................................................................................................................. 7.35

..................................................................................................... 7.37

8. ADJUSTMENTS.................................................................................................................................................... 8.1

8.1. T

8.2. T

8.3. C

8.4. H

8.5. A

8.6. P

9. MACHINE CONFIGURATION..........................................................................................................................9.1

9.1. U

ENSIONING A NEW TREAD BELT

ENSIONING A USED TREAD BELT

ENTERING THE TREAD BELT

EIGHT OF RUNNING DECK TABLE

LIGNING THE TREAD-BELT MOTOR DRIVE-BELT

OSITION OF THE LIMIT SWITCH

SER MENU CONFIGURATION FOR

9.1.1. Language........................................................................................................................................9.1

9.1.2. Change message language ............................................................................................................. 9.2

9.1.3. Distance..........................................................................................................................................9.2

................................................................................................................... 8.1

.................................................................................................................. 8.2

......................................................................................................................... 8.3

................................................................................................................. 8.5

........................................................................................... 8.6

..................................................................................................................... 8.7

700

AND

900

MODELS

.............................................................................. 9.1

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RUN EXCITE: Service & Maintenance Manual - rev. 1.5

9.1.4. Priority setting................................................................................................................................9.2

9.1.5. Maximum exercise time .................................................................................................................. 9.3

9.1.6. Pause time ......................................................................................................................................9.3

9.1.7. Modifiable target heart rate...........................................................................................................9.3

9.1.8. Enable TGS..................................................................................................................................... 9.4

9.1.9. Enable keyboard............................................................................................................................. 9.4

9.1.10. Enable custom messages ................................................................................................................9.4

9.1.11. Edit messages .................................................................................................................................9.5

9.1.12. Enable up/down motor....................................................................................................................9.5

9.1.13. Enable multi-language mode.......................................................................................................... 9.5

9.1.14. Resetting parameters to default values........................................................................................... 9.5

9.1.15. Format P&P...................................................................................................................................9.6

9.2. U

9.3. S

SER MENU CONFIGURATION FOR

9.2.1. Language........................................................................................................................................9.7

9.2.2. Change message language ............................................................................................................. 9.8

9.2.3. Distance..........................................................................................................................................9.8

9.2.4. Maximum exercise time .................................................................................................................. 9.8

9.2.5. Pause time ......................................................................................................................................9.8

9.2.6. Default age ..................................................................................................................................... 9.9

9.2.7. Default weight.................................................................................................................................9.9

9.2.8. Default time .................................................................................................................................... 9.9

9.2.9. Default calories ............................................................................................................................9.10

9.2.10. Default distance............................................................................................................................ 9.10

9.2.11. Enable TGS................................................................................................................................... 9.10

9.2.12. Enable keyboard........................................................................................................................... 9.11

9.2.13. Modifiable target heart rate.........................................................................................................9.11

9.2.14. Enable custom messages ..............................................................................................................9.11

9.2.15. Enable up/down motor..................................................................................................................9.12

9.2.16. Resetting parameters to default values......................................................................................... 9.12

9.2.17. Format P&P.................................................................................................................................9.12

ERVICE MENU CONFIGURATION

9.3.1. Time and date...............................................................................................................................9.14

9.3.1.1. Hour........................................................................................................................................................................... 9.15

9.3.1.2. Minutes......................................................................................................................................................................9.15

9.3.1.3. Day ............................................................................................................................................................................9.15

9.3.1.4. Month ........................................................................................................................................................................9.15

9.3.1.5. Year ...........................................................................................................................................................................9.15

9.3.1.6. Set Clock ...................................................................................................................................................................9.15

9.3.2. Low kit parameter.........................................................................................................................9.15

9.3.2.1. Read from low kit......................................................................................................................................................9.16

9.3.2.2. Write to low kit..........................................................................................................................................................9.16

9.3.2.3. Default setting ...........................................................................................................................................................9.16

9.3.2.4. Table of configuration parameters............................................................................................................................9.17

9.3.3. UpDown settings...........................................................................................................................9.17

9.3.3.1. Read from low kit......................................................................................................................................................9.18

9.3.3.2. Write to low kit..........................................................................................................................................................9.18

9.3.3.3. Default setting ...........................................................................................................................................................9.18

9.3.4. Usage data.................................................................................................................................... 9.18

9.3.4.1. Read from low kit......................................................................................................................................................9.19

9.3.4.2. Write to low kit..........................................................................................................................................................9.19

9.3.4.3. Machine usage data ...................................................................................................................................................9.19

9.3.5. Errors log .....................................................................................................................................9.20

9.3.5.1. Read from low kit......................................................................................................................................................9.20

9.3.5.2. Reset errors................................................................................................................................................................ 9.21

9.3.5.3. View Errors ...............................................................................................................................................................9.21

9.3.6. Standard settings .......................................................................................................................... 9.22

9.3.7. Low kit menu.................................................................................................................................9.22

9.3.7.1. Low kit version Low kit version ...............................................................................................................................9.22

9.3.7.2. Config. registers ........................................................................................................................................................ 9.23

9.3.7.3. Config. coils ..............................................................................................................................................................9.23

9.3.8. High kit version ............................................................................................................................ 9.24

9.3.9. TV Standard.................................................................................................................................. 9.25

9.3.10. Mains voltage ...............................................................................................................................9.25

500

MODEL

............................................................................................... 9.7

.................................................................................................................. 9.13

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9.4. TV

9.5. R

9.6. T

9.7. P

9.8. I

MENU CONFIGURATION FOR

9.4.1. TV channel tuning.........................................................................................................................9.26

9.4.2. Wellness TV adjustments ..............................................................................................................9.28

ADIO MENU CONFIGURATION FOR

9.5.1. Radio channel tuning....................................................................................................................9.29

9.6.1. Using the TGS...............................................................................................................................9.32

9.6.2. Using the connecting cable...........................................................................................................9.32

9.7.1. Parameter editing procedure........................................................................................................9.33

9.7.2. Parameter settings........................................................................................................................9.34

NVERTER AUTOTUNING

9.5.1.1. Procedure for manually entering radio channel frequencies ....................................................................................9.30

9.5.1.2. Automatic radio channel tuning procedure...............................................................................................................9.31

RANSFERRING THE TUNING DATA

ROGRAMMING THE QUIXDRIVE

9.7.2.1. Menu D......................................................................................................................................................................9.34

9.7.2.2. Menu F ......................................................................................................................................................................9.35

9.7.2.3. Menu P ......................................................................................................................................................................9.35

9.7.2.4. Menu B ......................................................................................................................................................................9.37

9.7.2.5. Menu C ......................................................................................................................................................................9.38

............................................................................................................................... 9.39

700

AND

900 W

700E

AND

.............................................................................................................. 9.32

INVERTER

............................................................................................. 9.33

ELLNESS

900E W

MODELS

ELLNESS

....................................................... 9.26

MODELS

............................................. 9.29

10. SCHEDULED MAINTENANCE.......................................................................................................................10.1

10.1. D

10.2. W

10.3. M

10.4. T

11. APPENDIX...........................................................................................................................................................11.1

AILY MAINTENANCE OPERATIONS

10.1.1. Setting up the operation................................................................................................................10.1

10.1.2. External cleaning operations........................................................................................................10.1

EEKLY MAINTENANCE OPERATIONS

10.2.1. Checking the “Emergency stop”..................................................................................................10.2

10.2.2. Complete operation ......................................................................................................................10.2

ONTHLY MAINTENANCE OPERATIONS

10.3.1. Internal cleaning operations ........................................................................................................ 10.3

10.3.2. Checking the state of wear............................................................................................................10.3

10.3.3. Checking and centering the tread belt.......................................................................................... 10.3

10.3.4. Checking the display..................................................................................................................... 10.3

WICE-YEARLY MAINTENANCE OPERATIONS

10.4.1. carrying out the monthly maintenance procedure........................................................................ 10.4

10.4.2. Checking the working conditions..................................................................................................10.4

10.4.3. Checking the wiring and connections........................................................................................... 10.4

10.4.4. Checking the wear and lubrication of the tread belt and running deck ....................................... 10.4

10.4.5. Checking the wear of the driving roller........................................................................................ 10.5

10.4.6. Checking the wear of the rear roller ............................................................................................ 10.5

10.4.7. Checking the shock absorbers......................................................................................................10.5

10.4.8. Checking the tread belt motor drive-belt......................................................................................10.5

10.4.9. Checking the operation of the cardiotester receiver.....................................................................10.5

10.4.10. Checking the operation of the hand sensor receiver .................................................................... 10.5

............................................................................................................. 10.1

.......................................................................................................... 10.2

....................................................................................................... 10.3

............................................................................................... 10.4

11.1. U

11.2. C

11.3. T

PDATING THE SW

OMPATIBILITY BETWEEN

11.2.1. CPU board HW version for Wellness TV.....................................................................................11.1

OOLS TO USE

....................................................................................................................................... 11.1

AND

SW ..................................................................................................... 11.1

.............................................................................................................................................. 11.2

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1. GENERAL NOTICES

1.1. INTRODUCTION

This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which illustrate the procedure being described.

This manual contains notices and symbols which have a specific meanings:

WARNING: non observance may result in accident or injury.

ATTENTION: non observance may cause damage to the machine.

Information about the operation in progress.

OBSERVE: observation about the operation in progress.

1.2. RECOMMENDATIONS

Technogym recommends the following steps for planning repair procedures:

• Carefully evaluate the customer’s description of the machine malfunction and ask all the

necessary questions to clarify the symptoms of the problem.

• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical

basis, which must then be integrated by personal experience and attendance at the training courses periodically offered by Technogym.

• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring

spare parts, preparing tools, etc.

Access the component to be repaired, avoiding any unnecessary operations. In this regard it will

•

be useful to refer to the disassembly sequence described in this manual.

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RUN EXCITE: Service & Maintenance Manual - rev. 1.5

1.3. GENERAL RULES FOR REPAIR PROCEDURES

1. Always mark any parts or positions which may be confused with each other at the time of reassembly.

2. Use original Technogym spare parts and lubricants of the recommended brands.

3. Use special tools where specified.

4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

5. Before starting the repair procedure, make sure that the recommended tools are available and in good condition.

6. For the procedures described in this manual, use only the specified tools.

OBSERVE: The tool sizes quoted in this manual are expressed in mm.

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2. TECHNICAL CHARACTERISTICS

2.1. AVAILABLE VERSIONS

There machine is available in 5 versions:

• Run 500: machine with LED display

• Run 700: machine with LED display

• Run 700E: machine with Wellness TV display

• Run 900: machine with LED display

• Run 900E: machine with Wellness TV display

all of which have the same structure but are differentiated by certain features and functions.

Speed

Incline Fast track control Hand sensor Motor encoder Display fan CSafe Cardio receiver

HARACTERISTIC

Training programs

Test functions

220 Vac

110 Vac

500 700 – 700E 900 – 900E

0.8-18 km/h

0.5-11.2 mph

0-15 % 0-15 % 0-18 %

NO NO YES NO YES YES NO YES YES NO YES YES

YES YES YES

HFU (standard) Ownzone Ownzone

Quick Start

Goal CPR

Fitness test Fitness test

ERSION

0.8-22 km/h

0.5-13.7 mph

0.8-16 km/h

0.5-10 mph

Quick Start

Manual

Goal

6 profiles

CPR

Weight Loss

Ownzone

0.8-25 km/h

0.5-15.5 mph

Quick Start

Manual

Goal

6 profiles

CPR

Weight Loss

Ownzone

Custom program

Fitness test

Maximal test

2.2. MECHANICAL CHARACTERISTICS

Width Length Height Weight

93.6 cm - 36.8 in 219 cm - 86.2 in

149.3 cm - 58.8 in 194 kg - 428 lbs

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2.3 RI HARACTERISTIC. ELECT CAL C S

500 700 900

180-265 VAC European version

180-242 VAC US version

108-132 VAC USA - Canada version

95-105 VAC Japan version

50 - 60 Hz European version

60 Hz USA version

Mains voltage

Frequency

220 Vac 120 Vac

100 Vac 220 Vac 120 Vac

100 Vac

2300 V 3300 VA – 15 A A 2600 VA – 12 A – 10.5 A

Consumption

220 Vac 120 Vac 100 Vac

2.4. CONFORMITY REGULATIONS

: The machine conforms to the following standards

EMI

Safety

Directives

In a

ddition:

•

Risk category under 93/42/EEC : Class IIA;

• Electrical isolation class under EN60601-1: Class I;

• Applied parts: Type B (not for 500 model);

• Protection rating: IP20.

Europe USA

EN 60601-1-2

EN 60601-1

EN 957-1

SB EN 957-6 class

93/42/CEE

ERSION

60 Hz

50 - 60 Hz

1920VA – 16 A 2000VA – 20 A

UL 2601-1

Page 2.2

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

2.5. AMBIENT SPECIFICATIONS

Temperature

Humidity

Operating from 5° to 35° C Storage from -10 to 70° C Operating from 30% to 80% non-condensing Storage from 5% to 85% non-condensing

2.6. PRODUCT CODES

The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric cha ters arrang

rac ed as follows:

Characters description key to values

1,2,3 Machine type: Run Excite

4 Product

5 Type of power supply

6 Type of display

8, 9 Color of the frame 10, 11 Color of the paddings 12 Color of the guards

13 Type of TV model

Device for downloading data used by the Wellness System

version

D44 5 = Run 50 7 = Run 700 9 = Run 900 1 = 110 VAC

T = Wellness TV N = not availab

= TGS

T S = smart

L = aluminum A 00 = none 0 = none 0 = none E = 1, 2, 5, 6, U = 3, 4, 7, B

Where:

1 = Pal B/G 2 = Pal I 3 = Pal N 4 = NTSC M 5 = Secam E/L 6 = Secam D/K 7 = NTSC M44 8 = Pal D/K 9 = Secam B/G A = Secam K1 B = Pal M

AC 2 = 220 V

display L = LED

card

8, 9, A

Page 2.3

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

Characters description key to values

IT = Itali

DE = German FR = French US = American English

14,15 Language

NL = Dutch BR = Portuguese JP = Japanese UK = British English ES = Spanish I = Italy

16 Type of packaging

E = international (standard) S = international (overseas) 0 = none

The above coding is used for the entire Excite line. For this reason, options not relevant

to the Run machine have also been included.

For example, a possible product code would be

D4492LTAL0000UKE

which is interpreted as follows:

D44 9 2 L 0 0 UK E

900 model

Run Excite

T AL 00

guard color

no paddings

aluminum frame color

interfaced to TGS key reader

LED display

220 VAC power supply

no TV model

standard international packing

British English language

Page 2.4

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

2.7. WIRING DIAGRAM

The machine consists of 2 assemblies which are connected together as illustrated below:

Patch

Conn. D

UPPER

ASSEMBLY

TRM-19TRM-20

Patch

Conn. F

Depending on the model, these 2 assemblies can have the different configurations illustrated below.

2.7.1. 900 MODEL

2.7.1.1. EU 220 VAC lower assembly

LOWER

ASSEMBLY

220 VAC

LEDs

CIRCUIT

BRAKER

TRM -02

POWER

ENTRY

SOCKET

TRM -01

Fan

24VDC

Fan

24VDC

TRM -4 4

TRM -0 3

FILTER

TRM -04

RELAY

TRM -0 5

Patch

conn. P

TRM -35

POWER SUPPLY

BOARD

Patch

conn. L

FE1

ELEVATION

MOTOR

TRM -08

Patch

conn. G

TRM -AZI O N

ELEVATION & CUT-OUT

R+,R-

TRM -14

TRM -1 8

TRM -42

TRM -3 8

BOARD

LIMIT

SWITCH

TRM -10

Patch

conn. M

TRM -3 6

TRM -AZI O N

DOWNLOAD

BOARD

BELT

MOTOR

TRM -0 6

Patch

conn. I

TRM -3 6

TRM -AZION

INVERTER

TRM -AZION

Encoder

TRM -0 7

Patch

conn. H

LOWER

ASSEMBLY

Patch

conn. R

TRM -4 6

Antenna

inlet

WELLNESS TV

VERSION

TRM -1 9

Page 2.5

2.7.1.2. UL 220 VAC lower assembly

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

220

VAC

LEDs

CIRCUIT BRAKER

TRM-02A

POWER

ENTRY

SOCKET

TRM-01

Fan

24VDC

Fan

24VDC

TRM-4 4

TRM-03A

FILTER

TRM-04

RELAY

POWER SUPPLY

Patch

conn. P

TRM-05

BOARD

FE1

TRM-35

Patch

conn. L

ELEVATION

MOTOR

TRM-0 8

Patch

conn. G

TRM-AZION

ELEVATI O N & CUT -O UT

R+,R-

TRM-14

TRM-18

TRM-42

TRM-38

BOARD

LIMIT

SWITCH

TRM-1 0

Patch

conn. M

TRM-36B

TRM-36A

TRM-AZION

DOWNLOAD

BOARD

BELT

MOTOR

TRM-06

Patch

conn. I

TRM-36A

U-V

TRM-AZION

Encoder

TRM-0 7

Patch

conn. H

TRM-AZION

INVERTER

LOWER

ASSEMBLY

Patch

conn. R

TRM-46

NOL

Antenna

inlet

WELLNESS TV

VERSION

2.7.1.3. UL 110 VAC lower assembly

AUTOTRANSFORMER

ELEVATION

Patch

conn Q

TRM-50

POWER SUPPLY

BOARD

Patch

conn. P

TRM-35

Patch

conn. L

TRM-AZION

110 VAC

LEDs

TRM-03A

CIRCUIT BRAKER

TRM-02A POWER

ENTRY

SOCKET

TRM-01

Fan

24VDC

TRM-44

Patch

conn R

FILTER

TRM-04

RELAY

MOTOR

TRM-08

Patch

conn. G

ELEVATI O N & CUT - O UT

R+,R-

BOARD

TRM-14

TRM-18

TRM-42

TRM-38

LIMIT

SWITCH TRM-10

Patch

conn. M

TRM-36B

TRM-36A

TRM-AZION

DOWNLOAD

TRM-1 9

BOARD

BELT

MOTOR

TRM-06

Patch

conn. I

TRM-36A

3 1

TRM-A ZION

Encoder

TRM-07

Patch

conn. H

TRM-AZION

INVERTER

LOWER

ASSEMBLY

Patch

conn. R

TRM-46

Antenna

inlet

WELLNESS TV

VERSION

Page 2.6

Fan

24VDC

TRM-05

FE1

TRM-19

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

2.7.1.4. Upper assembly: LED version

OWNZONE

RECEIVER

TRM -32

TGS/

SMART

CARD

BOARD

LED BO ARD

FE2

CSAFE BOARD

386 BOARD

DIGITAL PLAN BOARD

TRM -20

FAN

12 Vdc

TRM-28/B

TRM-2 1TRM -23 TRM-2 4 TRM-3 1

Patch

Conn. O

TRM -28

TRM-2 5

Patch

Conn. N

ELEVATION

JOYSTICK

TRM -29 TRM-2 9

SPEED

JOYSTICK

RIGHT

SENSOR

KEYBOARD

HAND

Patch

Conn. B

TRM -15

SENSOR

BOARD

TRM-2 6

LEFT

SENSOR

DISPLAY

Patch

Conn. D

TRM-19

FE1

EMERGENCY

BUT TON

Patch

Conn. F

Page 2.7

2.7.1.5. Upper assembly: Wellness TV version

CN11

12 Vdc

TRM-21

Patch

Conn Q

HEADPHONE

JACK

DISPLAY

INVERTER

CV-281

TRM-49

AUX INPUT

CN3

LCD

BOARD

TGS/

SMART

CARD

BOARD

TRM-32

SPLITTER

AMPLIFIER

CN15

TRM-48

LVDS

BOARD

TRM-31

TUNER

CPU

BOARD

CONNECTORS BOARD

TRM-20

CN5CN4

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

OWNZONE

RECEIVER

FAN

Patch

Conn O

TRM-25

TRM-28/B

TRM-28

SENSOR

BOARD

Patch

Conn N

HAND

ELEVATION

TRM-29

JOYSTICK

SPEED

JOYSTICK

SENSOR

TRM-26

SENSOR

FE3

KEYBOARDCSAFE

Patch

Conn B

RIGHT

LEF T

Patch

Conn D

FE1

TRM-19

Patch

Conn F

TRM-47

Patch

Conn R

TRM-46

TRM-15

EMERGENCY

BUTTON

Page 2.8

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

2.7.2. 700 MODEL

2.7.2.1. EU 220 VAC lower assembly

220 VAC

LEDs

CIRCUIT

BRAKER

TRM -02

POWER

ENTRY

SOCKET

TRM -01

Fan

24VDC

Fan

24VDC

TRM -4 4

TRM -0 3

FILTER

TRM -04

RELAY

TRM -0 5

Patch

conn. P

TRM -35

POWER SUPPLY

BOARD

Patch

conn. L

FE1

ELEVATION

MOTOR

TRM -08

Patch

conn. G

TRM -AZI O N

ELEVATION & CUT-OUT

R+,R-

TRM -14

TRM -1 8

TRM -42

TRM -3 8

BOARD

LIMIT

SWITCH

TRM -10

Patch

conn. M

TRM -3 6

TRM -AZI O N

DOWNLOAD

BOARD

BELT

MOTOR

TRM -0 6

Patch

conn. I

TRM -3 6

TRM -AZION

INVERTER

TRM -AZION

Encoder

TRM -0 7

Patch

conn. H

LOWER

ASSEMBLY

Patch

conn. R

TRM -4 6

Antenna

inlet

WELLNESS TV

VERSION

TRM -1 9

Page 2.9

2.7.2.2. UL 220 VAC lower assembly

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

220

VAC

LEDs

CIRCUIT BRAKER

TRM-02A

POWER

ENTRY

SOCKET

TRM-01

Fan

24VDC

Fan

24VDC

TRM-4 4

TRM-03A

FILTER

TRM-04

RELAY

POWER SUPPLY

Patch

conn. P

TRM-05

BOARD

FE1

Patch

conn. L

TRM-35

ELEVATION

MOTOR

TRM-0 8

Patch

conn. G

TRM-AZION

ELEVATI O N & CUT -O UT

R+,R-

TRM-14

TRM-42

TRM-38

BOARD

TRM-18

LIMIT

SWITCH

TRM-1 0

Patch

conn. M

TRM-36B

TRM-36A

TRM-AZION

DOWNLOAD

BOARD

BELT

MOTOR

TRM-06

Patch

conn. I

TRM-36A

U-V

TRM-AZION

Encoder

TRM-0 7

Patch

conn. H

TRM-AZION

INVERTER

LOWER

ASSEMBLY

Patch

conn. R

TRM-46

NOL

Antenna

inlet

WELLNESS TV

VERSION

2.7.2.3. UL 110 VAC Lower assembly

AUTOTRANSFORMER

ELEVATION

Patch

conn Q

TRM-50

POWER SUPPLY

BOARD

Patch

conn. P

TRM-35

Patch

conn. L

TRM-AZION

R+,R-

TRM-38

110 VAC

LEDs

TRM-03A

CIRCUIT BRAKER

TRM-02A POWER

ENTRY

SOCKET

TRM-01

Fan

24VDC

TRM-44

Patch

conn R

FILTER

TRM-04

RELAY

LIMIT

MOTOR

TRM-08

Patch

conn. G

SWITCH

TRM-10

Patch

conn. M

TRM-36B

ELEVATI O N & CUT - O UT

BOARD

TRM-14

TRM-18

TRM-42

TRM-36A

TRM-AZION

TRM-1 9

DOWNLOAD

BOARD

BELT

MOTOR

TRM-06

Patch

conn. I

TRM-36A

-32

1 L

TRM-07

TRM-AZION

INVERTER

TRM-A ZION

Encoder

Patch

conn. H

LOWER

ASSEMBLY

Patch

conn. R

TRM-46

Antenna

inlet

WELLNESS TV

VERSION

24VDC

Page 2.10

Fan

TRM-05

FE1

TRM-19

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

2.7.2.4. Upper assembly, LED version

OWNZONE

RECEIVER

FE2

TRM -3 2

TGS/

SMART

CARD

BOARD

LED BOARD

CSAFE BOARD

386 BOARD

DIG ITAL PLAN BOARD

TRM-2 0

TRM -2 1TRM-2 3 TRM-24 TRM -3 1

KEYBOARD

Patch

Conn. B

TRM -1 5

FAN

12 Vdc

TRM -2 8/ B

Patch

Conn. O

TRM-2 8

Patch

Conn. N

TRM -2 5

RIGHT

SENSOR

HAND

SENSOR

TRM -2 6

BOARD

LEFT

SENSOR

DISPLAY

Patch

Conn. D

TRM-1 9

FE1

EMERGENCY

BUTTO N

Patch

Conn. F

Page 2.11

2.7.2.5. Upper assembly: Wellness TV version

DISPLAY

C C

INVERTER

C C

CV-281

TRM-32

LCD

TRM-49

AUX INPUT

BOARD

CN3

TGS/

SMART

CARD

BOARD

SPLITTER

AMPLIFIER

CN15

TRM-48

CN5CN4

LVDS

BOARD

TUNER

CPU

TRM-20

BOARD

TRM-31

CONNECTORS BOARD

CN11

HEADPHONE

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

OWNZONE RECEIVER

FAN

12 Vdc

TRM-21

FE3

Patch

Conn Q

JACK

KEYBOARDCSAFE

Patch

Conn B

Patch

Conn O

TRM-25

TRM-28/B

TRM-28

HAND

SENSOR

BOARD

Patch

Conn N

RIGHT

SENSOR

TRM-26

LEFT

SENSOR

Patch

Conn D

FE1

TRM-19

Patch

Conn F

TRM-47

Patch

Conn R

TRM-46

TRM-15

EMERGENCY

BUTTON

Page 2.12

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

2.7.3. 500 MODEL

2.7.3.1. EU 220 VAC lower assembly

220 VAC

LEDs

CIRCUIT

BRAKER

TRM -02

POWER

ENTRY

SOCKE T

TRM -01

Fan

24VDC

TRM-4 4

TRM -03

FILTER

TRM -04

RELAY

POWER SUPPLY

Patch

conn. P

BOARD

TRM -35

Patch

conn. L

ELEVATION

MOTOR

TRM -08

Patch

conn . G

TRM -AZION

ELEV A TI ON & C UT-OUT

R+,R-

TRM-1 4

TRM -18

TRM-4 2

TRM -38

BOARD

LIMIT

SWITCH

TRM -10

Patch

conn. M

TRM -36

TRM -AZION

DOWNLOAD

BOARD

BELT

MOTOR

TRM -06

Patch

conn. I

TRM -36

TRM -AZION

INVERTER

TRM -AZION

Patch

conn.. H

LOWER

ASSEMBLY

Fan

24VDC

TRM -05

FE1

TRM -19

Page 2.13

2.7.3.2. UL 220 VAC lower assembly

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

220

VAC

LEDs

CIRCUIT BRAKER

TRM-02A

POWER

ENTRY

SOCKET

TRM-01

Fan

24VDC

Fan

24VDC

TRM-44

TRM-03A

FILTER

TRM-04

RELAY

TRM-05

Patch

conn. P

POWER SUPPLY

BOARD

Patch

conn. L

FE1

TRM-35

ELEVATION

MOTOR

TRM-08

Patch

conn. G

TRM-AZION

ELEVATION & C U T-OU T

R+,R-

TRM-14

TRM-18

TRM-42

TRM-38

BOARD

LIMIT

SWITCH

TRM-10

Patch

conn. M

TRM-36B

TRM-36A

TRM-AZION

DOWNLOAD

BOARD

BELT

MOTOR

TRM-06

Patch

conn. I

TRM-36A

TRM-AZION

Patch

conn.. H

INVERTER

LOWER

ASSEMBLY

2.7.3.3. UL 110 VAC Lower assembly

AUTOTRANSFORMER

Patch

conn Q

TRM-50

POWER SUPPLY

BOARD

Patch

conn. P

110

VAC

LEDs

TRM-03A

CIRCUIT BRAKER

TRM-02A

POWER

ENTRY

SOCKET

TRM-01

Fan

24VDC

TRM-44

Patch

conn R

FILTER

TRM-04

RELAY

TRM-35

Patch

conn. L

ELEVATION

MOTOR

TRM-08

Patch

conn. G

TRM-AZION

ELEVATI O N & CUT-O UT

R+,R-

TRM-14

TRM-42

TRM-38

BOARD

TRM-18

LIMIT

SWITCH

TRM-1 0

Patch

conn. M

TRM-36B

TRM-36A

TRM-AZION

DOWNLOAD

TRM-19

BOARD

BELT

MOTOR

TRM-06

Patch

conn. I

TRM-36A

TRM-AZION

Patch

conn.. H

INVERTER

LOWER

ASSEMBLY

Page 2.14

Fan

24VDC

TRM-05

FE1

TRM-19

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

2.7.3.4. Upper assembly, LED version

CSAFE

BOARD

TRM-31

TRM-32

TGS/

SMART

CARD

BOARD

386 BOARD

DIS PLAY BOARD

DISPL AY

TRM-28

KEYBOARD

HFU

RECEIVER

TRM-20

Patch

Conn B

FE1

TRM-15

EMERGENCY

BUTTON

Patch

Conn D

TRM-19

Patch

Conn F

Page 2.15

2.8. WIRING

Power entry

socket

Faston Neutral Blue 2 Faston Line Brown 4

Circuit breaker

terminal

1 Neutral Blue N 3 Line Brown P

Circuit breaker

terminal

1 Neutral Blue N 3 Line Brown P

Filter

terminal

N’ Neutral

P’ Line

Patch

1 24 Vdc power supply Red 2 Gnd Black

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

TRM-02: High voltage cable

Power entry socket – Circuit breaker

Signal Color Circuit breaker

terminal

TRM-03: High voltage cable

Circuit breaker - Filter

Signal Color Filter

terminal

TRM-03A: High voltage cable (UL)

Circuit breaker - Filter

Signal Color Filter

terminal

TRM-04: High voltage cable

Filter – Relay – Power supply board

Signal Color Relay Power supply

Blue 4 -

Blue - 4 Brown 8 Brown - 2

board

TRM-05: Motor compartment fan cable

Patch connector - Fan

Signal Color Fan

internally

connected cable

Page 2.16

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

TRM-06: Belt motor cable

Patch connector - Motor

Patch

1 U Black 1 2 V Black 2 3 W Black 3 4 thermal cutout + Black 4 5 thermal cutout - Black 5 6 GND Black 6

Signal Color Motor

TRM-07: Encoder cable

Patch connector - Encoder

Patch

1 Gnd Red 1 2 Out 1 Red 3 3 +5 Vdc power supply for encoder Red 4 4 Out 2 Red 5

Signal Color Encoder

TRM-08: Elevation motor cable

Patch connector – Elevation motor

Patch

1 Motor - Black 2 Motor + Black 4 Gnd Black 5 +5 Vdc power supply for encoder Red 6 Pulses White

Signal Color Elevation motor

TRM-10: Limit switch cable

Patch connector – Limit switch

Patch

1 Reference Brown COM 1 2 Contact White NC 2

Signal Color Limit switch

internally

connected cable

internally

connected cable

Page 2.17

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

TRM-14: Inverter power supply cable

Relay - Inverter

Relay Signal Color Inverter

2 Line Blue L1 6 Neutral Brown L2

TRM-15: Emergency button cable

Patch connector - Microswitch

Patch

1 Emergency Brown C 2 Reference White - C

- Bridge Black NC NC

Signal Color Micro 1 Micro 2

TRM-18: Electrical box power supply cable

Download board – Elevation board – Power supply board

Download

board

2 Gnd +12 Vdc

3 Gnd +5 Vdc Black - - 9 4 -sensing +5 Vdc White - - 8

6 +12 Vdc

7 + 5 Vdc Red - - 4 8 +sensing +5 Vdc Yellow - - 3

9 Emergency Purple - 2 10 Reset Blue - 4 11 +12 Vdc isolated Red - 1 -

- Gnd +24 Vdc Brown 2 - 10

- +24 Vdc Pink 1 - 5

Signal Color

Gray 4 - Gray - - 7

Orange 3 - Orange - - 2

Gnd +12 Vdc isolated

Black - 3 -

Elevation board

X1 X4

Power supply

board

Page 2.18

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

TRM-19: Cable connecting upper and lower assemblies

Patch connectors –Download Board

Patch

1 NC Green-White 1 2 NC Green 2 3 Digital Gnd Orange-White 3 4 Download Blue 4 5 Reset Blue-White 5 6 Digital Gnd Orange 6 7 485 Tx/Rx + Brown-White 7 8 485 Tx/Rx - Brown 8

Patch

2 Gnd +12 Vdc Gray 2 3 Gnd +5 Vdc Black 3 4 -sensing +5 Vdc White 4 6 +12 Vdc Orange 6 7 +5 Vdc Red 7 8 +sensing +5 Vdc Yellow 8

9 Emergency Purple 9 10 Reset Blue 10 11 +12 Vdc isolated Red 11 12 Gnd +12 Vdc isolated Black 12

Signal Color Download Board

Signal Color Download board

TRM-20: Display communication and power supply cable

Patch connector – Digital Plan Board – Patch connector

2 Gnd +12 Vdc Gray 2 - 3 Gnd +5 Vdc Black 3 - 4 -sensing +5 Vdc White 4 - 6 +12 Vdc Orange 6 - 7 +5 Vdc Red 7 - 8 +sensing +5 Vdc Purple 8 - -

9 Emergency Purple - 4 10 Reset Blue - 5 11 +12 Vdc isolated Red - 1 -

12 Gnd +12 Vdc isolated

- HW Emergency Gray - 2

- SW Emergency Gray - 3

Black - 6 Black - - 1

Digital Plan Board Patch F Signal Color

CN7 CN9

XQA

Patch

Page 2.19

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

TRM-20: Display communication and power supply cable

Patch connector – Digital Plan Board – Patch connector

Patch D Signal Color Digital Plan Board

CN14

1 NC Green-White 1

2 NC Green 2

3 Digital Gnd Orange-White 3

4 Download Blue 4

5 Reset Blue-White 5

6 Digital Gnd Orange 6

7 485 Tx/Rx + Brown-White 7

8 485 Tx/Rx - Brown 8

TRM-21: Display fan cable

Digital Plan Board - Fan

Digital Plan

Board

CN8

1 24 Vdc power supply Red 2 Gnd Black

Signal Color Fan

TRM-23: LED board digital signal cable

Digital Plan Board – LED Board

Digital Plan

Board

CN5

1 Digital #1 Flat cable 1 … … … … 16 Digital #16 Flat cable 16

Signal Color LED Board

internally

connected cable

CN2

TRM-24: LED power supply board

Digital Plan Board – LED Board

Digital Plan

Board

CN6

1 Gnd (digital) Black 1

2 Gnd (power) Gray 2

3 +5 Vdc power supply (digital) Red 3

4 +5 Vdc power supply (power) Orange 4

Signal Color LED Board

CN1

Page 2.20

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

TRM-25: Hand sensor board cable

Digital Plan Board – Hand Sensor Board

Digital Plan

Board

CN13

1 +5 Vdc power supply Brown 2

4 Board Reset Yellow -

5 Pulse out Green 3

6 Reference White 1

ATTENTION: the cable sheath contains a circuit which, in response to a reset signal received from

the Digital Plan board, is able to reset the hand sensor board by removing and subsequently reapplying the supply voltage.

Hand sensor

board

J2 - J4

1 Right sensor signal Yellow up -

2 Sensor signal reference White down -

4 Left sensor signal Brown - up

5 Sensor signal reference Green - down

Signal Color Hand sensor

TRM-26: Sensor Cable

Hand Sensor Board - Sensors

Signal Color

board

Sensors

RH LH

TRM-28: OwnZone receiver cable (extension)

Digital Plan Board – Patch connectors

Digital Plan

Board

CN11

1 Power supply White-Green 2 -

2 I2C clock Blue - 1

3 I2C data Green - 2

4 External reset Orange 3 -

7 Pulse (beat to beat) Brown 4 -

8 Gnd White-Blue 1 -

Signal Color Patch O Patch

Page 2.21

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

TRM-28/B: OwnZone receiver cable

Patch connectors – OwnZone Receiver

OwnZone

Receiver

CN1

1 I2C clock Blue - 1

2 I2C data Green - 2

3 Pulse (beat to beat) Brown 4 -

4 Power supply White 2 -

5 Gnd Yellow 1 -

9 External Reset Orange 3 -

Signal Color Patch O Patch

TRM-29: Joystick cable

Digital Plan Board - Microswitch

Digital Plan

Board

CN16 or CN17

1 Value 1 reference White - C

2 Value 1 (incline or speed -) Brown - NO

3 Value 2 reference Green C -

4 Value 2 (incline or speed +) Yellow NO -

Signal Color Micro + Micro -

TRM-31: CSafe cable board

Digital Plan Board – CSafe Board

Digital Plan

Board

CN15

1 Digital #1 Flat cable 1 … … … … 14 Digital #14 Flat cable 14

Signal Color CSafe Board

CN1

TRM-32: TGS/smart card Cable

Digital Plan Board – TGS/Smart Card Board

Digital Plan

Board

CN10

1 +12 Vdc power supply Yellow 1

3 Rx White 8

5 Tx Green 7

9 Gnd Brown 3

Signal Color TGS/Smart Card

Board

CN1

Page 2.22

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TRM-36: Belt motor + Limit switch cable

Patch connectors – Belt motor – Limit switch

Patch

1 U Brown U -

2 V White V -

3 W Black W -

4 Thermal cutout + Red - 4

5 Thermal cutout - Red - 3

6 Gnd Gray PE -

Patch

1 Limit switch contact Brown - 5

2 Limit switch contact reference White - 6

Signal Color Inverter Elevation

TRM-36A: Belt motor (UL)

Patch connectors – Inverter – Elevation board – Power supply board

Patch

1 V Brown V -

2 U White U -

3 W Black W -

4 Thermal cutout + Red - 4

5 Thermal cutout - Red - 3

6 Gnd Gray PE -

Power supply

board

2 Vdc reference Black - 2

1 +15 Vdc power supply White - 1

Signal Color Inverter Elevation

TRM-36B: Limit switch cable (UL)

Elevation board – Patch connectors

Elevation

board

5 Limit switch contact Brown 1 6 Limit switch contact reference White 2

Signal Color Patch

board

Page 2.23

Power supply

board

XV2

Power supply

Download Board

XPRG2

Power supply

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

TRM-38: Motor compartment fan cable (extension)

Power supply board – Patch connectors - Inverter

Signal Color Inverter Patch

1 24 Vdc power supply White 32 - -

- - Red 31 1 1

2 Gnd Black - 2 2

Patch

TRM-42: Download board power supply cable

Power supply board – Download Board

Signal Color Download Board

board

XV5

2 +5 Vdc power supply for display Red 1

3 Gnd Black 2

TRM-43: Inverter Serial Cable

Download board - Inverter

Signal Color Inverter

1 Digital #1 Flat cable 1 … … … … 14 Digital #14 Flat cable 14

TRM-44: Power supply LED cable

Power supply board - LED

Signal Color LED

board

CN1

3 +12 Vdc Green

4 +12 Vdc reference Yellow

7 +5 Vdc Gray

8 +5 Vdc reference Pink

9 +24 Vdc reference White 10 +24 Vdc Brown

XALE

12V LED

Green

5V LED

Green

24V LED

Green

Page 2.24

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TRM-48: Inlet DVD video cable

Connectors board – AUX input board

Connectors

board

CN1

1 Color Red 1

2 Left audio IN White 2

3 Gnd Shield 3

4 Right audio IN Red 4

5 Gnd Shield 5

6 Video IN Yellow 6

7 Gnd Shield 7

8 Commutation White 8

Signal Color AUX input

TRM-49: Inlet CD cable

Connectors board – AUX input board

Connectors

board

CN15

1 Right audio IN Red 1

2 Gnd Shield 2

3 Left audio IN White 3

4 Gnd Shield 4

Signal Color AUX input

TRM-50: 110V power supply cable

Patch conn. Q – Patch conn. R - Filter

Patch conn. Q Signal Color P.E. Patch conn.

1 Gnd Giallo/verde Eyelet - 2 Fase 110V Marrone - 1 3 Neutro 110V Blu - 2 4 Fase 220V Marrone - - N 5 Neutro 110V Blu - P

CV-281: LCD inverter power supply cable

CPU board – LCD inverter

CPU board

CN5

1 +12 Vdc power supply Black 11

2 Reference Black 2

3 +3.3 Vdc power supply Black 4

4 Reference Black 3

5 +12 Vdc power supply Black 12

Signal Color LCD inverter

board

Filter

terminal

CN1

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TRM-AZION: Inverter + elevation motor cable

Download board - Inverter

Inverter Signal Color Elevation board

5 Input signal reference -

15 Direction control Brown 2 35 Enable motor movement Green 3 18 Pulses Yellow 5

3 Belt motor thermal cutout Gray 6 17 Limit switch state Pink 7

Inverter Signal Color Download Board

27 Link + Red 2 28 Link - Black 1

Patch

1 Mot+ Brown 1

2 Mot- Blue 2

4 Gnd White-Yellow 4

5 +5 Vdc power supply Yellow-Brown 5

6 Pulses White-Gray 6

Patch

1 Gnd White-Green - 2

2 Out 1 Red-Blue 10

- 9 -

4 Out 2 Purple 12 -

Input signal reference Input signal reference White 1

Output signal reference Blue 8

Output signal reference

Signal Color Elevation board

Signal Color Inverter Elevation

+5 Vdc power supply

White

Gray-Pink Gray-Pink 9 Gray-Pink

Blue

- Output signal reference

XLNK

board

11 -

Page 2.26

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(

)

3. PRINCIPLES OF OPERATION

3.1. BLOCK DIAGRAM

The machine block diagram is illustrated in the figure below:

DISPLAY

CARDIO

RECEIVER

Antenna

inlet

(W.TV only)

Lower

assembly

fan

TGS/

SMART CARD

BOARD

CSAFE

BOARD

POWER SUPPLY

BOARD

DIS PLAY BOARDS

DOWNLOAD

BOARD

USER FAN

(not on 500)

HAND

SENSOR

BOARD

(not on 500)

KEYBOARD

ELEVATION & CUT-

OUT BOARD

ELEVATION

JOYSTICK

(900 only)

SPEED

JOYSTICK

(900 only)

R SENSOR

(not on 500)

L SENSOR

(not on 500)

EMERGENCY

BUTTON

ELEVATION

MOTOR

Ele ctronic

assembly

AUTOTRANSFORMER

(110V only)

fan

3.1.1. DISPLAY BOARDS

3.1.1.1. 500 LED model

The display contains:

FILTER

CIRCUIT

BREAKER

POWER

ENTRY

SOCKET

110/220 VAC

INVERTER

RELAY

ELECTRONI C ASSEMBLY

LIMIT

SWITCH

BELT

MOTOR

Encoder

not on 500

Page 3.1

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

• 386

BOARD

This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine.

• D

ISPLAY BOARD

This is the heart of the display: this board acts as the interconnection hub for all the components of the display, and serves as the point of connection with the electrical box. In particular, its functions are:

receives commands of the machine program from the 386 Board;

> >

sends to the 386 Board the signals received from:

- Keyboard;

- Cardio receiver;

- TGS/Smart Card Board;

- CSafe Board.

distributes to the display the voltages received from the Power Supply Board;

> >

houses the backup battery which maintains the RAM memory on the 386 board;

exchanges, over the RS-485 serial link to the inverter, and via the Download Board, commands for controlling the belt and elevation motors;

illuminates the LEDs and 7-segment displays used for the exercise feedback.

The board includes the following indicator LEDs:

LED name Color Description

DL1 green

if ON the +5 Vdc supply is correctly stabilized by the display board. if ON the +12 Vdc supply provided by the

DL2 green

Power Supply Board, correctly reaches the board. if ON the +5 Vdc supply provided by the

DL3 orange

Power Supply Board, correctly reaches the board.

and 2 jumpers:

Jumper Name Setting Description

JP1 close

if short-circuited, keeps the memory powered when the machine is off.

JP2 open if short-circuited, resets the circuit board.

3.1.1.2. 700 / 900 LED models

The display contains:

• 386

BOARD

This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine.

• D

IGITAL PLAN BOARD

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RUN EXCITE: Service & Maintenance Manual - rev. 1.5

receives commands of the machine program from the 386 Board;

sends to the 386 Board the signals received from:

- Keyboard;

- Cardio receiver;

- Hand Sensor Board;

- TGS/Smart Card Board;

- CSafe Board;

- Speed and elevation joystick (900 model only).

Distributes to the display the voltages received from the Power Supply Board;

Controls the User Fan;

Houses the backup battery which maintains the RAM memory on the 386 board;

Exchanges, over the RS-485 serial link to the inverter, and via the Download Board, commands for controlling the belt and elevation motors.

The board includes the following indicator LEDs:

LED name Color Description

DL1 not assembled DL2 not assembled -

DL3 green

if ON the +5 Vdc supply is correctly stabilized by the Digital Plan board. if ON the +5 Vdc supply provided by the

DL4 orange

Power Supply Board, correctly reaches the board. if ON the +12 Vdc supply provided by the

DL5 green

Power Supply Board, correctly reaches the board.

and 2 jumpers:

Jumper Name Setting Description

JP1 open if short-circuited, resets the circuit board.

JP2 close

if short-circuited, keeps the memory powered when the machine is off.

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RUN EXCITE: Service & Maintenance Manual - rev. 1.5

• LED B

OARD

Contains the circuits for the LEDs and the alphanumeric displays. The board includes the following indicator LEDs:

LED name Color Description

LED1 green

if ON the +5 Vdc supply is correctly stabilized by the Digital Plan board. if ON the +5 Vdc supply provided by the

LED 2 yellow

Power Supply Board, correctly reaches the board.

3.1.1.3. 700E / 900E models (Wellness TV )

The display includes the boards:

• C

ONNECTORS BOARD

This board acts as the interconnection hub for all the components of the display, and serves as the point of connection with the electrical box. It includes connectors for the following:

Cardio receiver;

> >

Hand sensor board;

CSafe board;

Speed and elevation Joystick (900 model only);

User fan;

Emergency button;

AUX input board;

Antenna signal;

Voltage received from the power supply board;

RS-485 serial link to the inverter.

It has a connector for linking to the CPU board, to transfer the collected signals.

The board includes the following indicator LED:

LED name Color Description

D10 red

if ON the +12 Vdc supply from the power supply board, correctly reaches the board.

and a faston:

Name Description

SHLD: denotes a ground node on the circuit board.

• CPU

BOARD

This is the heart of the display: it is the circuit board which incorporates the CPU, a microprocessor, its control logic, the FLASH EPROM containing the operating program of the machine, and the tuner for the audio and video channels. Through the connector board, it receives signals from the various machine components.

This circuit board is directly connected to:

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RUN EXCITE: Service & Maintenance Manual - rev. 1.5

TGS/Smart Card board;

LVDS board;

Keyboard;

Headphone Jack;

Splitter / amplifier;

Power supply inverter for LCD.

The main functions of the board are:

Distributes to the display the voltages received from the Power Supply Board;

Controls the User Fan;

Houses the backup battery which maintains the RAM memory on the 386 board;

Exchanges, over the RS-485 serial link to the inverter, and via the Download Board, commands for controlling the belt and elevation motors;

Tuning of audio and video channels;

Manages the display of images on the LCD.

The board includes the following 2 jumpers:

Jumper Name Setting Description

JP1 open if short-circuited, enables a reset of the microprocessor.

CN2 open if short-circuited, enables writing to the flash EPROM.

and a 3-pin connector (CN18) that can be used for testing the power supplies output by the board: 0 Vdc (ground), 5Vdc and 3.3 Vdc.

• S

PLITTER / AMPLIFIER

This device amplifies the signal received from the antenna, separating the audio channel from the video channel, which it sends to the tuner.

• LVDS

BOARD

It is an RGB buffer board with six bits per color, that interfaces the video signals sent from the CPU board to the LCD.

• LCD

INVERTER

This device powers the LCD display segments. It receives DC power supplies (12 Vdc and 3.3 Vdc) from the CPU board, and generates the AC voltage (300 Vac) needed to supply the LCD.

• AUX

INPUT CONNECTORS

This board provides 3 RC connectors and one mini DIN connector for interfacing external audio visual devices to the machine. An input on this board allows the external source to be displayed on the LCD base band.

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• H

EADPHONE JACK

Two jacks are provided on the machine for connecting headphones. The two jacks are connected in parallel to a stereo output of the CPU board. In addition to the audio signals, the connector also includes a sense signal for routing the output to the headphones, if installed. The sense contact is NC and opens when the headphone jack is plugged in.

3.1.2. CSAFE BOARD

This board makes available a communication port, on 2 externally accessible connectors, which can be used for connecting compatible CSafe devices such as the CardioTheater readers.

These connectors can also be interfaced, using a special cable, to an external PC for programming the FLASH EEPROM.

3.1.3. TGS/SMART CARD BOARD

This board enables the machine to read the TGS key or Smart Card inserted by the user for performing workouts programmed with the Wellness System. The machine can be interfaced with either a TGS key or Smart Card reader, hence its name TGS/Smart Card Board.

3.1.4. HAND SENSOR BOARD

This is the board which manages the hand sensors, interfacing them with the Digital Plan Board. It processes the analog signal received from the sensors and outputs one positive logic pulse for each heart beat that is detected. The signal level is normally 5 Vdc; it goes to 0 Vdc when the user’s hands are placed on the contacts, and a 5 Vdc pulse (having a width of approximately 30 msec) is output at each detected heart beat.

3.1.5. CARDIO RECEIVER

This board manages the signal received from the telemetric transmitter used by the person exercising, and interfaces it with the Digital Plan Board. The model used is the OnwZone. There are 2 types of receiver:

• HFU Model (on 500 models): this is the standard product. It receives the power supply signal

from the display board and outputs a negative logic pulse for every heart beat that is detected: the signal level is normally 5 Vdc, with a pulse at 0 Vdc (having a width of approximately 30 msec) at each heart beat.

• OwnZone Model (on 700 and 700E models): this is a special receiver model produced by

Polar, equipped with a microprocessor and capable of independently detecting the heart rate. It receives the power supply signal from the Digital Plan board, to which it is connected by:

a pulse signal: a pulse for every heart beat that is detected;

a reset signal: an external reset signal provided by the digital plan board every times an

exercise is started;

a serial signal on a I2C protocol.

The receivers reception area is approximately a circle with a 1 m radius. If there is electromagnetic noise (produced by high voltage lines, radio transmitters, monitors, motors etc.) within this area, the receiver becomes saturated and no longer receives any signal.

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3.1.6. JOYSTICK

Only on the 900 models, there are 2 joysticks for adjusting the elevation and the speed. These joysticks in fact send the Digital Plan Board the same signals produced by pressing the “+” and “-” or “↑“ and “↓“ keys on the keyboard.

3.1.7. EMERGENCY SWITCH

This is the user safety device. It consists of 2 microswitches connected in series, which can be tripped either by pressing the emergency button or by pulling a cord clipped to the garment of the person exercising.

The emergency switch, which provides a NC contact, acts on both the Digital Plan Board and the Elevation + Cut-out Board which uses it to control the relay that supplies power to the inverter. When the emergency is tripped the relay removes the supply voltage from the inverter, causing the tread belt and elevation motors to stop. The digital plan board also detects tripping of the emergency switch, upon which it interrupts the exercise and shows the “EMERGENCY STOP” message on the display.

To resume normal machine operation, it is necessary to press the “Clear” button.

3.1.8. RELAY

This is a power relay with NC contact, which disconnects the supply voltage to the inverter. Its coil is energized, thereby closing the relay and powering the inverter, when the emergency switch is also providing a NC contact.

3.1.9. INVERTER

This is the heart of the electrical box: it acts as an interconnection hub for the main components of the electrical box, and serves as the point of connection with the display. In fact:

• It supplies the tread belt motor with a variable-frequency sinusoidal voltage: varying the

frequency varies the speed of rotation of the motor, and consequently the speed of the tread belt;

• Exchanges, over the RS-485 serial link to the Digital Plan Board and via the Download Board,

the commands for controlling the tread belt and elevation motors;

• Exchanges, over the RS-485 serial link to the Digital Plan Board and via the Download Board,

the error signals pertaining to the tread belt and elevation motors;

• Exchanges, over the RS-485 link to the Digital Plan Board and via the Download Board, the

commands for viewing and configuring the inverter parameters;

• Exchanges, over the RS-485 link to the Digital Plan Board and via the Download Board, the

commands for viewing the errors logged by the inverter.

The inverter power supply is disconnected by a relay with NC contact that opens and removes the supply voltage when the emergency switch is tripped. This also removes the power supply from the tread belt and elevation motors.

The inverter has a power rating of 2.2 kW (3 hp).

ATTENTION: dangerous voltages are present at the inverter.

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3.1.10. BELT MOTOR

An asynchronous three-phase motor which, by means of a pulley and poly-v belt, turns the driving roller of the tread belt. Each motor phase is equipped with a normally-closed thermal cutout which opens when the temperature exceeds a preset threshold, in order to safeguard the integrity of the motor. The 3 thermal cutouts are connected in series and reach the inverter as a NC external input signal. When this contact opens, the inverter generates an alarm.

It is equipped with a high inertia flywheel, to permit more gradual deceleration of the tread belt in the event of a power outage or emergency stop.

ATTENTION: dangerous voltages are present at the motor and flywheel.

With the exception of the 500 model, the machine is equipped with an encoder that provides the inverter with a feedback signal of the effective motor speed. This enables the inverter to effect closed-loop speed control, by adjusting the frequency of the sinusoidal voltage driving the motor.

The tread belt motor has a power of 1.85 kW (2.5 hp).

3.1.11. POWER SUPPLY BOARD

Receives the mains voltage at its inputs and outputs the DC supply voltages for the machine circuit boards listed below:

Supply voltage Connector Description

+24 Vdc XV1 or XV2 Power supply for fans electrical box

+5 Vdc +12 Vdc +24 Vdc XU Power supply for Elevation + Cut-out Board

+ 5 Vdc XV5 Power supply for Download Board

Connector CN1 of this board is connected to 3 LEDs on the outside of the electrical box, which indicate the presence of the output voltages:

LED name Color Description

LED 12V green

LED 5V green

LED 24V green

The power supply board employs voltage sensing to check the availability of the 5 Vdc supply to the display. When this signal is 0, the board stops supplying the +5 Vdc.

XU Power supply for display

if ON indicates that the board is correctly outputting the +12 Vdc supply if ON indicates that the board is correctly outputting the +5 Vdc supply if ON indicates that the board is correctly outputting the +24 Vdc supply

3.1.12. DOWNLOAD BOARD

This board provides the interface between the inverter and the Digital Plan board. It performs the following functions:

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• provides an optically isolated interface for the 485 serial communication between the boards;

• provides an interface for loading firmware to the inverter.

The board includes the following test points:

Test point

name

+5V

GND

+5V_EXT

GND_EXT

The board includes the following indicator LEDs:

LED name Color Description

PWRE green

RST red

PWR green

PROG red

COM green

and one button:

Name Description

S2 resets the communication

Description

Inverter Side +5 Vdc power supply

Display side +5 Vdc power supply

if ON indicates that the board is correctly supplied with +5 Vdc on the display side if ON indicates that an inverter reset signal is asserted if ON indicates that the board is correctly supplied with +5 Vdc on the inverter side if ON indicates that communication is in progress on the inverter programming channel if ON indicates that communication is in progress on the inverter communication channel

3.1.13. ELEVATION + CUT-OUT BOARD

This board handles several distinct functions:

• Control of the elevation motor: to drive the elevation motor, it receives the signals from the

inverter for upward or downward movement, and switches a relay accordingly to supply the correct voltage to the motor. Receives the pulses generated by the encoder on the motor, and sends them to the inverter. Also receives the signal from the limit switch.

• Manages the emergency stop signal: in order to effect the emergency stop, the board controls

the power supply to the relay which isolates the supply to the inverter. When the emergency is tripped it stops supplying the relay coil, which is thereby de-energized and disconnects the inverter power supply.

• Manages the signal from the tread belt motor thermal cut-out: this is a normally closed signal

which becomes open in the event of the motor overheating. In such a case, the condition is signaled to the inverter which generates an error and cuts off the power supply to the motor.

Page 3.9

The board includes the following test points:

Test point

name

+5V

DGND

+5VA

AGND

Description

Digital circuits +5Vdc supply

Auxiliary +5Vdc supply

G1 Motor direction signal G2 +24V signal for the motor G3 0V signal for the motor

T Encoder input signal

The board includes the following indicator LEDs:

LED name Color Description

+5V green

+5VA green

RUN green

ALARM red

if ON indicates that the board correctly receives the +5 Vdc digital supply if ON indicates that the board correctly receives the +5 Vdc auxiliary supply if ON indicates that the board is ready to operate if ON indicates that the board is in an alarm condition motor direction: if ON, the motor direction

CMD_DOWN red

will be down, and if off the motor direction will be up

CMD_ENA red

if ON indicates that the board has received the signal for enabling motor movements if ON indicates that the motor has received

UP green

the supply voltage for movement in the upward direction if ON indicates that the motor has received

DOWN red

the supply voltage for movement in the downward direction functioning of elevation motor encoder: if

TACHO green

blinking, indicates that the board is receiving the pulses from the encoder status of belt motor thermal cut-out: if ON

TER_MOT green

indicates that everything is OK: the tread belt motor is “cold” and the thermal cut-out is a closed contact

DWN_SW green

status of Limit switch contact: if OFF indicates that the microswitch is pressed

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3.1.14. ELEVATION MOTOR

This is a linear actuator equipped with 24 Vdc motor, integral reduction gear and a rod that is pushed backward and forward by the motor. This rod acts upon a frame connected to the front wheels of the machine: when the rod moves so does the frame, thereby lowering raising the machine. The actuator has a built-in Hall effect sensor which acts as an encoder, generating pulses when the motor moves. This furnishes a feedback signal on the motor movements, which is used for tracking the position of the rod and hence the elevation of the machine.

3.1.15. AUTOTRANSFORMER

It’s a device which receives the 110 VAC input and generates the 220 VAC output to power up the machine.

3.1.16. LIMIT SWITCH

This is a NC microswitch which defines the zero-reference position for the elevation mechanism: the switch is positioned so that it is pressed by the machine during the reset procedure, thereby defining the reference position.

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3.2. TREAD BELT MOTOR DRIVE

3.2.1. MECHANICS

The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving roller and the belt which connects them. In this way, a given belt motor speed corresponds to a predetermined linear tread belt speed.

3.2.2. CONTROLS

The control block diagram is as follows:

Digital Plan Board

Download Board

Pulses

9-10 11-12

Encoder

To actuate the motor, the digital plan board communicates with the inverter via the RS-485 serial link through the download board. Based on the commands received, the inverter drives the motor by applying a variable frequency sinusoidal voltage: the frequency determines the speed of rotation of the motor and hence the linear tread belt speed.

During its movement, the inverter continually checks the motor by monitoring its current draw as well as the encoder signals, where available. If any problems are detected (low voltage, overcurrent,

SW or HW problems with the inverter itself, etc....) it halts the motor and sends an alarm signal to

the digital plan board, which displays a “THE EQUIPMENT IS BLOCKED” error message which can be associated with different inverter error codes.

CN14

RS-485

XQA

XLNK

RS-485

27-28

Inverter

U-V-W

with variable frequency

3-6

VAC

Cut-out

6-1/X5

Elevation +

Cut out

Board

4-3/X3

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If the inverter no longer receives the feedback signal from the encoder, it stops with error code EAC and the machine displays the “SPEED ERROR” message. If the machine is turned off and on again it will resume operation in open loop mode, that is to say ignoring the encoder signal. Closed loop operation can only be resumed, obviously after having resolved the problem, by resetting parameter PAR 13 to 0.

In addition, to protect the motor from overheating, each motor phase has a thermal cut-out connected in series. If the temperature exceeds the threshold value, the thermal cut-outs open and interrupt the circuit. This elevation + cut-out board detects this condition as the opening of a NC external contact. In such a case the elevation + cut-out board changes the state of a signal sent to the inverter. When the inverter sees this signal going to 0, it halts the motor and outputs an alarm signal to the digital plan board which displays the “THE EQUIPMENT IS BLOCKED” message.

3.2.3. THE SIGNALS INVOLVED

The machine uses the following control signals:

• RS-485 Signal

This is a digital signal exchanged between the inverter and the digital plan board. There is no way to monitor its state other than through the LED on the Download board.

• Variable frequency VAC signal

This is the variable alternating-voltage signal output by the inverter (pins U-V-W) to supply the motor. Increasing the frequency of this signal increases the motor speed. The frequency of the sinusoidal supply voltage sent by the inverter to the motor can be viewed on the inverter display.

• Thermal cut-out signal

Each motor phase is equipped with a normally-closed thermal cutout which opens when the temperature exceeds a preset threshold. The 3 thermal cutouts are connected in series and exit the motor via a 2-wire cable connected to the elevation + cut-out board (pins 4-3 of connector X3).

The elevation + cut-out board processes this signal and sends it (pin 6-1 connector X1) to the inverter (pins 3-6). This signal is –23.5 Vdc when the motor is cold, and goes to 0 Vdc if the motor is overheating.

The inverter receives an external alarm signal on pin 3, which under normal conditions must be 24 Vdc. When this input signal goes to zero the inverter detects the alarm, halts the motor and sends an alarm signal over the RS-485 line to the digital plan board.

• Encoder Pulses

The encoder is only installed on the 700 / 700E and 900 / 900E models. The rotation of the motor causes a train of pulses between 0 and 5 Vdc to be sent (pins 3-2 of patch connector H and pins 3-4 of patch connector H) to the inverter. This provides a feedback signal of the effective motor speed, which is sent to the inverter (pins 9-10 and 11-12). When measured with a multimeter, the signal is 4.8 Vdc with the motor halted and 2.6 Vdc when the motor is running.

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3.3. ELEVATION MOTOR DRIVE

3.3.1. MECHANICS

The machine incline is varied by moving a frame connected to the front wheels by means of the elevation motor rod. The motor movement is detected by a hall sensor which provides the motor motion control signal: each motor revolution generates a predetermined number of pulses and produces a known displacement of the rod and hence of the machine incline. The direction of rotation of the motor determines whether the machine moves up or down.

3.3.2. CONTROL

The control block diagram is as follows:

Digital Plan Board

Download Board

15-6

35-6 18-6

2-1 3-1 5-8

Elevation Board

6-5/X3

Limit

switch

CN14

RS-485

XQA

XLNK

RS-485

27-28

Inverter

Pulses EnableUp/Down

1-2/X2

Vdc

Hall sensor

17-6

Limit switch

7-8

6-4/X2

Pulses

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To actuate the motor, the digital plan board communicates over the RS-485 serial link with the inverter through the download board. Based on the commands received, the inverter outputs 2 appropriate digital signals (enable motor signal and direction signal) to the elevation board for actuating the elevation motor.

When the elevation board receives the Enable signal which enables motor movements, based on the value of the Up/Down direction signal it applies a +24 or -24 Vdc voltage to the motor, causing the relay on the board to switch accordingly.

To control the incline position, the machine is equipped with:

• a Limit switch which defines a zero-reference position, acquired by the machine during its

power-on reset procedure;

• an encoder consisting of a Hall effect sensor integrated into the elevation motor: when the

motor is running it outputs train of pulses which represent the motor movement.

Both signals are received by the elevation board and sent to the inverter. The inverter counts the pulses received and is thus able to determine the exact position of the incline. When the target position is reached, the inverter disables the elevation motor movement.

The inverter monitors the correct functioning of the encoder. When the command for enabling elevation motor movements is asserted, if no pulses arrive for a time period of approximately 100 msec, the inverter locks out with error code “EdC”. The machine displays the error message “GRADIENT NOT WORKING” and halts all movements of both the elevation and tread belt motors. If the machine is turned off and on again, it will resume operation with only the tread belt motor enabled. Elevation motor movements can only be resumed, obviously after having resolved the problem, by resetting the parameter PAR 07 to 0.

3.3.3. THE RESET PROCEDURE

On power-up, the machine performs a reset procedure in order to determine the zero-reference position for the incline. The procedure consists of the downward movement of the machine until the Limit switch is tripped. This defines the reference “zero position” for the incline: all movements for reaching different elevations will variations relative to this reference.

3.3.4. THE SIGNALS INVOLVED

The machine uses the following control signals:

• RS-485 Signal

This is a digital signal exchanged between the inverter and the digital plan board. There is no way to monitor its state other than through the LEDs on the Download board.

• Enable signal

This is the signal generated by the inverter (pins 35-6) to enable movements of the elevation motor. This signal is normally at 0 Vdc when the elevation motor is stopped, and it goes to –24 Vdc to actuate the motor. This signal remains at -24 Vdc for the entire duration of the movement.

The signal enters the elevation board (pins 3-1 of connector X5) and enables the movement.

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• Up/Down Signal

This is the signal generated by the inverter (pins 15-6) to determine the direction of movement of the elevation motor. The signal is –24 Vdc for elevation movements in the “down” direction, and 0 Vdc for movements in the “up” direction. The signal enters the elevation board (pin 1-2 of connector X5) and is used for switching the relay.

• Motor voltage signal (Vdc)

This is the DC voltage generated by the elevation board (pins 1-2 of connector X2) for supplying the elevation motor. Its absolute value is 24 Vdc and, depending on its polarity, it causes the motor to rotate in either a clockwise or anticlockwise direction. The incline of the machine will increase or decrease accordingly.

• Pulse signal

This is a square wave signal with frequency 50 Hz (T=20 msec) and 50% duty cycle generated by the Hall sensor when the elevation motor moves. This signal alternates between a low value of 0 Vdc and a high value of 5 Vdc. When measured with a multimeter, this signal is at either 0 or 5 Vdc when the motor is stopped, while during motor movements it is approximately 2.5 Vdc.

The signal enters the elevation board (pins 6-4 of connector X2) where it is level-converted and then output (pins 5-8 on connector X5) to the inverter (pins 18-6). This signal varies between a logic-level low value of 0 Vdc and a high value of 24 Vdc. When measured with a multimeter, this signal is either 0 or 24 Vdc when the motor is stopped, while during motor movements it is approximately 11 - 12 Vdc.

In order to function correctly, the Hall sensor requires a +5 Vdc supply voltage which it receives from the elevation board (pins 1-4 of connector CN1).

• Limit switch signal

The Limit switch is a NC contact entering the elevation board (pins 6-5 of connector X3), which opens when the machine pressed it against the during the power-on reset procedure. This signal is level converted and sent (pins 7-8 of connector X5) to the inverter (pins 17-6 ). This signal is –24 Vdc when the contact is closed and 0 Vdc when it opens.

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3.4. EMERGENCY STOP MANAGEMENT

3.4.1. CONTROL

The control block diagram is as follows:

Keyboard

Clear

Digital Plan Board

5-6/CN9

Reset

10-12/X2

Reset

4-3/X4

Elevation + Cut-out Board

~ 220 VAC

4-8

The digital plan board monitors the state of the emergency switch. As soon as the emergency is tripped, it sends an alarm signal to the elevation + cut-out board and the commands for halting the motors over the 485 serial link. The elevation board uses the emergency signal to energize the relay coil which isolates the inverter power supply. when the emergency is inactive the contact is closed,

Emergency

Contact

2-6/CN9

4-6/CN9

9-12/X1 10-12/X1

Download Board

9-12/X2

2-3/X4

R+ R-

Enable

0-1

Relay

2-6

~ 220 VAC

L1-L2

Inverter

RS-485

Emergency

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but if the emergency is tripped the contact opens and the inverter, which is no longer supplied, stops driving both the tread belt and elevation motors.

Once the elevation board has received an alarm signal, even if the emergency reverts to the nontripped state, the alarm condition will persist until the digital plan board sends a reset signal resulting from the “Clear” key being pressed. This reinstates the power supply to the inverter which can thus resume driving the tread belt and elevation motor, in accordance with the commands received via the serial RS-485 link from the digital plan board.

3.4.2. THE SIGNALS INVOLVED

The machine uses the following control signals:

• Emergency contact

This is the contact provided by the 2 emergency stop microswitches. They provide a NC contact which opens when the emergency is pressed. This signal enters the digital plan board (pins 3-6 and 2-6 of connector CN9). When the digital plan board detects an open emergency contact, it signals an emergency condition to the display with the “EMERGENCY STOP” message and sends an emergency signal to the lower machine assembly.

• Emergency signal

This is the signal generated by the digital plan board (pins 4 and 6 of connector CN9), sent to the download board (pins 9 and 12 of connector X1) and finally sent to the elevation + cut-out board (pins 2 and 3 of connector X4) to signal an emergency condition to the lower assembly. This signal is 0 Vdc under normal conditions, and goes to 11.9 Vdc in the emergency condition.

• Enable signal

This is the signal generated by the elevation + cut-out board (pins R relay (pins 0 and 1) to energize the coil. This signal is 11.7 Vdc if the emergency signal is at 0 Vdc (normal conditions), and it goes to 0 Vdc if the emergency signal is 11.9 Vdc (emergency condition). When the relay coil is energized its contact is closed and the 220 VAC mains supply on contacts 4-8 is output on contacts 2-6, from which it supplies the inverter on pins L1 and L2.

• Reset signal

This is the signal generated by the digital plan board (pins 5 and 6 of connector CN9), sent to the download board (pins 10 and 12 of connector X1) and finally sent to the elevation + cut-out board (pins 4 and 3 of connector X4) to signal to the lower assembly the resumption of normal operation following an emergency condition. This signal is 0 Vdc under normal conditions and goes to approximately 8 Vdc when the user presses the “Clear” key.

When this happens, the digital plan board resets the emergency signal to 0 Vdc, thereby enabling the relay contact to close and hence supplying the inverter.

• RS-485 Signal

This is a digital signal exchanged between the inverter and the digital plan board. There is no way to monitor its state other than through the LEDs on the Download board. Through this link, when the emergency is pressed the digital plan board halts the motor movements by means of the inverter.

and R-) and sent to the

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4. ACCESSORIES

4.1. CARDIO THEATER CONNECTION

The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out:

RJ45 Connector Signal

5 +5 Vdc 7 Ground

In the RJ45 connector, which is illustrated below, pin 1 is the farthest right when the locking tab is facing upward.

The remaining pins are not connected.

4.2. PC L

The machine can be connected to a PC for programming by mea

Safe board.

The cable to use (code 0WC00434AA) s:

INK FOR PROGRAMMING

ns of the RJ45 connector on the

must be wired as follow

PC Cable

CSafe Board - PC

CSafe Board

RJ45

3 Rx White-Green 3 4 Tx Blue 2 7 Ground White-brown 5 5 - 6

In the RJ45 connector, which is illustrated below, pin 1 is the farthest right when the locking tab is facing upward.

Signal Color PC

R = 10 KOhm

9 pin D-

connector

- -

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4.3. PROGRAMMING PLUG FOR CSAFE BOARD

When programming the machine using the 0WC00434AA connecting cable described above, it is necessary to fit plug (code 0WC00638AA) into the free RJ-45 port on the back of the display, to

avoid any type of interference during the operation.

The wiring diagram of the RJ-45 plug is as follows:

4.4. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES

The con n hines for transferring the TV channel tuning data is effected via a special cable, connected to the RJ45 connectors of the CSafe boards.

The cable to use (code 0WC00644AA) must be wired as follows:

On the RJ45 connector, which is illustrated below, pin 1 is the farthest right when the locking tab is facing upward.

nection betwee two mac

Cable

CSafe board

RJ45

3 Tx White 4 4 Rx Brown 3 7 Digital Ground Green 7 8 Shield Ground Yellow 8

Signal Color CSafe board

RJ45

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4.5. MONITOR PLUG FOR CSAFE PORT

When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the

corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port. During the CSafe port test function, the plug connects the transmit channel directly to the receive channel, thereby producing a positive test outcome if the port is functioning correctly.

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4.6. WELLNESS TV UPGRADE KIT

There are upgrade kits available for converting Excite machines from the version with traditional LED display to the version with Wellness TV display. The kit also includes all the cables and connectors required for the input of the antenna signal. The table below gives the codes of the kits for each machine.

WELLNESS TV

UPGRADE KIT

RUN 700 A0000115AA-# RUN 900 A0000116AA-#

Where the character ‘#’ must be replaced with the multistandard code matching the TV standard of the country where the machine has to be installed:

Multistandard

code

TV Standard Countries

code

1 PAL B/G

2 PAL I 5 SECAM E/L

6 SECAM D/K 8 PAL D/K

9 SECAM B/G

A SECAM K1

3 PAL N

4 NTSC

7 NTSC M44 B PAL M

Albania Australia Austria Baharain Belgium Cameroon Croatia Cyprus Czech Rep Denmark Finland Germany Ghana Greece Hungary India Israel Italy Jordan Kenya Luxembourg Malaysia Malta Netherlands New Zealand Nigeria Norway Pakistan Poland Portugal Romania Singapore Slovakia Slovenia Spain Sri Lanka Sweden Switzerland Thailand Turkey United Arab E Zambia Zimbabwe

Botswana Hong Kong Ireland South Africa Seychelles UK

France

Bulgaria Estonia Ex URSS Latvia Lithuania Poland Russia Ukraina

Czech Rep China Poland

Saudi Arabia Iran Iraq Morocco Tunisia Syria

French Guyana Guadeloupe Madagascar Martinique New Caledonia Senegal Togo Zaire

Argentina Paraguay Uruguay

Bahamas Bermuda Canada Chile Costa Rica Guatemala Japan Korea Peru Philippines Taiwan Trinidad USA Venezuela

Mexico

Brazil

CODE

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4.6.1. INSTALLATION PROCEDURE

Figure 4.6-1

The upgrade kit consists of:

(1) Self-tapping screws (cod. 0Z755); (2) Antenna cable clamping plate

(cod. 0D001627AA);

(3) Antenna union connector

(cod. 0K000303AA); (4) Code sticker (cod. 0E109); (5) Frame for back of display

(cod. 0C000504AA); (6) TRM-47 cable (cod.0WC00445AA); (7) TRM-46 cable (cod.0WC00444AC); (8) Rubber cable holder (cod. 0G081); (9) Screws (cod. 0Z733); (10) Cable clamp (cod. 0V2278); (11) Cable tie (cod. 0V2273); (12) Technogym logo sticker

(cod.0E000344);

Figure 4.6-2

(13) 15-inch LCD display assembly.

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1. Turn off the machine and unplug the mains

lead from the wall outlet.

2. Back off the 2 screws a on either side of the

machine using an 8-mm hex T-wrench.

3. Remove the plastic cover b.

Figure 4.6-3

Figure 4.6-4

4. Working on the right side of the machine,

unplug the two connectors c behind the cover b.

ine control panel, 5. Remove the entire mach

pulling it upward.

6. Remove the m

7. Insert cable 7

otor guard.

, TRM-46, into the hole at the base of the left machine column, in the direction indicated by the arrow, until it comes out of the top.

8. Fit the rubber cable holder 8 into the column,

to protect the antenna cable.

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Figure 4.6-5

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Figure 4.6-6

9. Fix the cable to the top of the column using

the fastener d already fitted on the machine

frame.

Figure 4.6-7

10. Fix the union connector 3 to the cable clamping plate 2, securing it with its lock

nut, as shown in the figure.

11.

Plug the lower terminal of cable TRM-46

into connecto

r 3.

12. Unplug the three connectors indicated in the figure (fan cable, power supply cable and serial communication cable) from the lower electronics box on the machine.

Figure 4.6-8

Continued on following page →

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13. Use the two self-tapping screws 1 to fix the plate 2 on the machine guard, in the position

shown in the figure.

On certain machines it may be necessary

drill the guard at a point coinciding with the connector, so that it can be accessed from the outside.

Figure 4.6-9

Figure 4.6-10

Figure 4.6-11

Figure 4.6-12

14. Fix the cable TRM-46 to the electronics box

using the fastener e already fitted on the front

side of the box.

15. Re-connect the three cables, previously unplugged in point 12, to the electronics box.

16.

Use the cable tie 11 to fix the antenna cable

to the

front tube frame as shown in the

figure.

17.

Insert the two cable clamps 10 into the holes

on the left side of the front machine fram and use them to secure the ante

nna cable.

18. Reassemble the motor guard.

19. Disassemble the machine display from the control panel.

20. Back off the 6 screws f and remove the

display support fram

21. Use 5 of the 6 screws to fix the frame 5,

supplied in th

e kit.

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Figure 4.6-13

22. Insert cable 6, TRM-47, into the opening on

the lower left of the control panel, as illustrated in the figure, until it comes out inside the display compartment.

Cable 6 must be inserted in such a way

that the female connector remains outside the control panel, to connect with cable TRM-46 that comes out of the column (see figure).

23. Reposition the control panel on the machine.

24.

Re-connect the cables, previously unplugged in point 4.

25. Connect cables TRM-46 and TRM-47 shown in the figure, at the top of the left column.

26. Finish reassembling the control panel, carrying out the operations described in steps 2 and 3 in reverse order.

Figure 4.6-14

27. Affix one of the stickers 4 with the serial

number on the plate support of the electronics boards of the 15-inch LCD display.

Figure 4.6-15

Continued on following page →

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If the machine is equipped with a TGS

or Smart Card reader, disassemble it from the old display and reassemble it on the new one, inside compartment g. If the machine is not equipped with a reader, disassemble the cover from the compartment and reassemble it on the new display.

Figure 4.6-16

Figure 4.6-17

28. Connect TRM-47 to the LCD display, plugging it into connector J1 of the connector board, as illustrated in the figure.

29. Plug all remaining cables back into the display.

30. Assemble the new display on the machine

and affix the Technogym logo sticker 12 on

top, as shown in the figure.

31. Turn on the machine and check that it is working properly.

32. Perform the configuration and tuning procedure for the Wellness TV.

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5. INSTALLATION INSTRUCTIONS

5.1. SPECIFICATIONS AND REQUIREMENTS

For correct machine installation, make sure that:

1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

2. The place of installation is free of dust and sand.

3. The place of installation meets the operating temperature and humidity conditions specified in paragraph 2.5. “Ambient specifications”.

4. The machine is not positioned close to sources of heat, sources of electromagnetic noise (television sets, electrical motors, antennas, high voltage lines, household appliances, etc...) or medical equipment.

5. To eliminate any interference with the cardio receiver, no transmitters should be placed less than 1 meter from the display.

6. The mains voltage must match the value specified on the machine rating plate.

7. The electrical system must be correctly earthed.

8. The wall outlet used should be reserved for the machine and have a rating of at least:

• 2300 Watt for the 500 220VAC model;

• 2600 Watt for the 700 and 700E 220VAC models;

• 3300 Watt for the 900 and 900E 220VAC models;

• 2400 Watt for all the 110 Vac models.

9. Do not connect other machines or loads to the same wall outlet.

10. Position the mains lead of the machine where it will not be underfoot.

5.2. SPECIFICATIONS AND REQUIREMENTS TO INSTALL A

WELLNESS TV MACHINE

1. Ensure that the specifications and requirements for installation have been met (see paragraph

5.1. “Specifications and requirements”).

2. To obtain a good video signal, the S/N ratio at the antenna signal input of a Wellness TV machine should be between 70 and 80 dB.

WARNING: If the machine is not connected to a terrestrial antenna--or if it is but the antenna signal line is interrupted by devices such as TV distribution units, modulators, etc.-the machine will not be able to receive a usable antenna signal for radio channel tuning.

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5.3. INSTALLATION

To correctly install the machine, proceed as follows:

1. Ensure that the specifications and requirements for installation have been met (see paragraph

5.1. “Specifications and requirements”.)

2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

3. The machine is shipped partially assembled and packed in a carton fixed to a wooden pallet. Follow the assembly procedure described in the “Operating and Service Instructions” supplied with each machine. Follow the assembly operations described in the instruction sheets supplied with the machines.

4. Connect the mains lead to the power inlet socket on the machine.

5. Place the on/off switch in the “0” position.

6. Plug the mains lead into the wall outlet.

7. Connect the antenna cable to the wall outlet (only for Wellness TV models).

5.4. FIRST POWER-ON

After completing the installation procedure, the machine is ready to be powered up. To turn on the machine, simply toggle the on/off switch from the “0” position to the “1” position.

During power-up the machine resets the incline. After completing the power-on reset, the machine goes into standby, awaiting a keyboard command.

To check the correct operation of the machine:

• get on the machine;

• press the “Quick Start” key to begin exercising and check that the tread belt motor starts;

• press the “+” and “-” keys on the keyboard and check that the tread belt speed varies

accordingly;

• press the “↑” and “↓” keys and check that the incline varies accordingly;

• press the emergency button and check that the tread belt stops;

• put on the heart rate meter and check that the machine correctly reads the heart rate value;

• grasp the sensors and check that the machine correctly reads the heart rate value (only for 700 /

700E and 900 / 900E models).

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6. TROUBLESHOOTING

The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used.

This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

This type of box represents a decision point in the troubleshooting procedure. It typically contains a description of the CHECK to be made, with an outcome that can be either a positive (YES) or negative (NO) response.

This type of box is a step in the troubleshooting procedure where an ACTION must be carried out. It typically contains a description of the ACTION necessary to resolve the problem. Therefore, after executing the specified ACTION:

1. Check whether the problem has been resolved;

2. If the problem persists, it is recommended to resume the troubleshooting procedure from the point before the action was carried out.

A circled number (such as that shown on the left) next to a box of the troubleshooting procedure indicates that detailed instructions for performing that particular check or action are provided below the flowchart.

A circled letter (such as that shown on the left) is used to highlight a point in the procedure. Typically, this indicator is used in page changes.

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6.1. TROUBLESHOOTING SERVICE MENU FOR 700 AND 900 MODELS

This section can be used to test the operation of certain machine components (AC/DC Motors, LED display, keyboard, serial ports, inverter). It is invoked, when the machine is in standby mode, by

simultaneously pressing the keys 369. The following prompt appears on the display:

ENTER PASSWORD:

To access the procedure, type in the password 2501 which protects against unauthorized access and press ENTER to confirm. At this point there are two options available:

1 = Tech Config 2 = Troubleshooting

Press the number key 2 to access the troubleshooting menu, which is structured as shown in the figure below.

AUTOMATIC TEST

I2C Devices Test

UpDown Tes t

Invert e r Test

TROUBLESHOOTING

LED Test

SERIAL PO RTS

TEST

MANUAL TEST

MAN.INVERTER

TEST

MAN.UPDOWN

TEST

MAN.KEYBOARD

TEST

TGS COM Test

Low Kit COM Test

Page 6.2

Test Result

Reset Resu lt

CSafe COM Test

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To scroll through the list of available functions, press the + or – speed keys to display the next or

previous item. Confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR

key for a few seconds.

The tests are divided into two groups: Automatic and Manual. The machine prompts for a choice immediately upon accessing the troubleshooting menu.

6.1.1. AUTOMATIC TESTS

The tests grouped under this section conduct checks on the machine’s operation in a fully automatic

manner. After selecting the desired test using the + and – speed keys, press ENTER to initiate the test and then await the result. Press ENTER again to continue, or press the CLEAR key for a few

seconds to return to the higher menu level. The various tests are described below.

6.1.1.1. I2C Device Test

The I2C Devices test checks the communication following the 32K and 256K memories and the operation of the OwnZone receiver only for what concerns the data reception function, but not the detection of the heart rate signal. The test can have two outcomes:

• “Test Successful, press Enter to continue”: Signifies that data packets were successfully

transmitted and received between the I2C devices and the digital plan board.

• “OwnZone error, press Enter to continue”: Signifies that the transmission and/or reception

of data packets between the OwnZone and the digital plan board was not completed successfully.

• “EEPROM Error, press Enter to continue”: Signifies that the digital plan board has

communication problems with the memories.

6.1.1.2. UpDown Test

The UpDown test checks whether the number of pulses output by the encoder corresponds to the values of the UpDown table stored in the low kit. During the test, the machine incline is moved from 0 to 15% and then back to 0. Each incline position is converted into a number of pulses and compared with the value in the UpDown table.

Two messages appear during the test:

- “Incline =15%”: This message appears during the upward movement, when the machine incline

reaches 15%.

- “Incline =3%”: This message appears during the downward movement, when the machine

incline reaches 3%.

The test can have two outcomes:

• “DC Error (Up/Down), press Enter to continue”: The message indicates that the values do

not correspond. The specific message (Up or Down) indicates whether the error occurred during the upward (Up) or downward (Down) movement of the test.

• “Test Successful, press Enter to continue”: This message indicates that the test was

completed without errors.

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6.1.1.3. Inverter Test

The inverter test checks the serial communications link between the high kit and the low kit. The test can have two outcomes:

• “Test Successful, press Enter to continue”: This means that the test was completed

successfully, i.e. that the serial link is active and the inverter is not in an error condition.

• “Inverter Error, press Enter to continue”: This means that the test was not completed

successfully, i.e. that the serial link is inactive and/or the inverter is in an error condition.

6.1.1.4. LED Test (not on 700E and 900E models)

The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer, varying the frequency to produce different tones of sound.

The test does not produce a result message, so the user must visually check the outcome.

6.1.1.5. Serial Ports Test

The serial ports test checks the following communication ports:

• CSafe COM test;

• Low Kit COM test;

• TGS COM test.

Using the + and – speed keys, select the desired test item and confirm by pressing ENTER. The test

can have two outcomes:

• “Test Successful, press Enter to continue”: This means that the test was completed

successfully, i.e. that serial communications on the selected port are correct.

• “Error COMx, press Enter to continue”: This means that the outcome of the test was

negative: the message will specify COM1 in the case of the CSafe COM test, COM2 in the case of communications with the low kit, or COM3 in the case of the TGS COM test.

NOTE: The communication with the CSafe port and the TGS is not working if any device is not

connected to the port.

6.1.1.6. Test Result

This function is used for viewing the outcomes of the various tests:

• EEPROM32K;

• EEPROM256K;

• RTC (Real Time Clock);

• OWNZONE;

• COM1;

• COM2;

• COM3;

• KEYBOARD.

Pressing ENTER displays a messages with either OK or KO alongside each of the above items, depending on whether the outcome of the corresponding test was favorable or not.

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Note that if this function is invoked without having previously run any tests, it will show a negative outcome for all the items. This is because it merely displays the results, but does not actually carry out the tests.

6.1.1.7. Reset Result

This function clears the output of the Test Results viewing function, resetting the outcomes of all the tests to KO.

6.1.2. MANUAL TEST

This section groups together tests for manually checking the operation of certain peripheral devices.

After selecting the desired test item using the + and – speed keys, press ENTER to access the tests. To exit test mode, hold down the CLEAR key for a few seconds.

The various manual tests are described below.

6.1.2.1. Man. Keyboard Test

The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing

the test by pressing ENTER, the message “Press all buttons (beep=OK)” appears on the display.

Pressing each key will produce an audible signal, if a key does not produce the “beep” it means it is not working properly.

On Wellness TV machines, pressing the keys does not produce an audible signal, but if the key is working correctly it lights up green.

6.1.2.2. Man. Inverter Test

The manual inverter test displays the values output by the inverter drive during movements of the tread belt motor. The values displayed are:

• Inverter drive frequency (x100);

• Speed;

• Current (x10);

• Voltage.

During the test it is possible to vary the speed using the + and – speed keys, to check that the values vary accordingly.

6.1.2.3. Man. UpDown Test

The manual UpDown test displays the values output by the elevation motor drive during machine incline movements. The values displayed are:

• Machine incline position;

• Number of pulses generated by the elevation motor encoder;

• State of limit switch: if it is pressed, “MIN” is shown, nothing in the other condition.

During the test it is possible to vary the incline using the ↑ and ↓ elevation keys, to check that the values vary accordingly.

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6.2. TROUBLESHOOTING SERVICE MENU FOR 500 MODEL

This section can be used to test the operation of certain machine components (AC/DC Motors, LED display, keyboard, serial ports, inverter). It is invoked, when the machine is in standby mode, by

simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the LED

display:

ENTER PASSWORD:

To access the procedure, insert the password 2501 which protects against unauthorized access and press ENTER to confirm. To enter the password without the numeric keypad, enter one digit at a time using the ↑ and ↓ keys to change the value and the +/- GOAL keys to scroll to the next

character. At this point there are two options available:

↑ = Tech Config ↓ = Troubleshooting

Press the number key 2 to access the troubleshooting menu, which is structured as shown in the figure below.

AUTOMATIC T

TROUBLESHOOTING

EST MANUAL TEST

I2C Devices Test

UpDown Tes t

Inverte r Test

LED Test

SERIAL PORT S

TEST

TGS COM Test

Low Kit COM Test

MAN.KEYBOARD

TEST

Page 6.6

Test R esult

Reset Resul t

CSafe COM Test

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

To scroll through the list of available functions, press the + or – speed keys to display the next or

previous item. Confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR

ey for a few seconds.

he tests are divided into two groups: Automatic and Manual. The machine prompts for a choice

T immediately upon accessing the troubleshooting menu.

6.2.1. AUTOMATIC TESTS

The tests grouped under this section conduct checks on the m manner. After selecting the desired test using the + and – speed keys, press test and then await the result. Pre

econds to return to the higher menu level. The various tests are described below.

6.2

.1.1. I2C Device Test

The 2K and 256K memories. The test

I2C Device test checks the communication following the 3

can have two outcomes:

• “Test Successful, pres

transmitted and received

• “EEPROM Error, press Enter to continue”: Signifies that the display board has

communication problems

6.2.1.2. UpDown Test

The to the

UpDown test checks whether the number of pulses output by the encoder corresponds values of the UpDown table stored in the low kit. During the test, the machine incline is moved from s and

0 to 15% and then back to 0. Each incline position is converted into a number of pulse

compared with the value in the UpDown table.

Two messages appear during the test:

“Incline =15%”: This message appears during the upward movement, when the machine incline

reaches 15%.

- “Incline =3%”: This m

incline reaches 3%.

he test can have two outcomes:

• “DC Error (Up/Do

not correspond. T the upward (Up) or downward (Down) movement of the test.

• “Test Successful, press Enter to continue”: This message indicates that the test was

completed without err

wn), press Enter to continue”: The message indicates that the values do

he specific message (Up or Down) indicates whether the error occurred during

ors.

ss ENTER again to continue, or press the CLEAR key for a few

s Enter to continue”: Signifies that data packets were successfully

toward the display board.

with the memories.

essage appears during the downward movement, when the machine

achine’s operation in a fully automatic

ENTER to initiate the

6.2.1.3. Inverter Test

The d the low kit. The

inverter test checks the serial communications link between the high kit an test can have two outcomes:

Page 6.7

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• “Test Successful, press Enter to continue”: This means that the test was completed

successfully, i.e. that the serial link is active and the inverter is not in an error condition.

• “Inverter Error,

press Enter to continue”: This means that the test was not completed

successfully, i.e. that the serial link is inactive and/or the inverter is in an error condition.

6.2.1.4. LED Test

he LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also

t ying the frequency to produce different tones of sound.

tes s the buzzer, var

e sult message, so the user must visually check the outcome.

Th test does not produce a re

6.2.1.5. Serial P

e rts test checks the following communication ports:

Th serial po

orts Test

• CSafe COM tes

Low Kit COM test;

•

• TGS COM test.

Using the + and – speed keys, select the desired test item and confirm by pressing ENTER. The test

can have two outcomes:

• “Test Successful, press Enter to continue”: This means that the test was completed

successfully, i.e. that se

rial communications on the selected port are correct.

• “COMx Error, press Enter to continue”: This means that the outcome of the test was

negative: the

message will specify COM1 in the case of the CSafe COM test, COM2 in the case

of communications with the low kit, or COM3 in the case of the TGS COM test.

NOTE: The communication with the CSafe port and the TGS is not working if any device is not

connected to the port.

.2.1.6. Test Result 6

This function is used for viewing the outcomes

of the various tests:

• EEPROM32K;

• EEPROM256K;

• RTC (Real Time Clock);

• OWNZONE;

• COM1;

• COM2;

• COM3;

• KEYBOARD.

Pressing ENTER displays a message with either OK or KO alongside each of the above items, depending on whether the outcome of the corresponding test was positive or negative. Note that if this function is invoked without having previously performed any tests, it will show a negative outcome for all the items. This is because it merely displays the results, but does not actually carry out the tests.

Page 6.8

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6.2.1.7. Reset Result

This function clears the output of the Test Results viewing function, resetting the outcomes of all the tests to KO.

6.2.2

. MANUAL TEST

This section groups together tests for manually checking the operation of certain peripheral devices.

After le – speed keys, press ENTER to access the tests.

se cting the desired test item using the + and

To ex e w seconds.

it t st mode, hold down the CLEAR key for a fe

The various manual tests are described below.

6.2 2.1. Man. Keyboard Test

The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing

the test by pressing ENTER, the message “Press all buttons (beep=OK)” appears on the display.

Pressing each key will produce an audible signal, if a key does not produce the “beep” it means it is

ot working prn

operly.

Page 6.9

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6.3. THE ENCODER DOES NOT WORK PROPERLY

First of all, check the configuration value of parameter P60 of the inverter, because of it

requires a different value according to the encoder model, mounted on the machine. In particolar set:

• P60 = 100 in case of a HEDR encoder;

• P60 = 360 in case of an ELTRA encoder.

A fault in the tread-belt motor encoder may result in the following:

1. Failure to function

In this case the encoder does not generate any pulses. The inverter stops functioning with error code EAC and the machine displays the “SPEED ERROR” message. Also, the value of parameter PAR 13 is set to 1.

When the machine is next switched on, it will function in open loop mode, i.e. ignoring the encoder signal.

2. Incorrect operation

In this case the encoder generates pulses, however their frequency is incorrect. This will cause the tread belt to move jerkily, much like when a motor phase is disconnected. The inverter may in certain cases also lock out with an OU (overvoltage) or UU (undervoltage) error. However these errors can be misleading!

To make sure that the encoder is working properly, carry out the following procedure:

a. Set parameter PAR 13 to 1, in order to use the machine in open loop mode; b. Start the machine, bringing it to a speed of 12.6 km/h. The value of parameter D01

(inverter frequency) should be approximately 49.1 Hz;

c. Check the value of parameter D20 (encoder frequency) It should be the same as the value

shown for D01, with a tolerance of ± 2 Hz, that is to say within the range 47.1 to 51.1 Hz.

If this is the case, the encoder is working correctly. Otherwise, replace the encoder or check its fixing onto the motor shaft.

After finishing, remember to reset the value of parameter PAR 13 to 0.

Page 6.10

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6.4. THE DISPLAY FAILS TO ILLUMINATE

This error occurs when the power supply voltage does not reach the upper assembly.

THE DISP LAY

FAILS TO

ILLUMINATE

Does t h e wall out let supply t he

correct v olt age?

YES

Plug th e m ac hine i nt o a working elec tric al out l et

Is the m ains lead OK?

YES

Is the v olt age at the

output of the m ac hi ne's

power inlet block c orrec t?

YES

Is the voltage at t he input

to t h e c ircuit br eak er

correct?

Replace the mains lead

Replace t he power

inlet block on t he

machine

Replace cable TRM-02

Continued on the following page.

YES

Page 6.11

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Is the v olt age at the

output of t he circ ui t

breaker c orrec t?

YES

Is the voltage at t he input

to the filter correct?

YES

Is the voltage at t he

output of t he f ilter c or rect ?

Replace the c irc uit

breaker

Replace c able TRM-03

Replace t he f ilt e r

Is the v olt age at the input to t h e power suppl y board

Are the D C v oltages at t he output of the po wer suppl y

board correc t ?

Continued on the following page.

correct?

YES

Replace cable TRM-04

YES

Replace the power

supply board

YES

Page 6.12

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Are the D C v oltages at t he

input t o t he download board?

Are the D C voltage s at the

output t o the download board?

Replace cable TRM-18

YES

Replace the download

board

Replace t he

displ ay /38 6 board

YES

500

YES

Are the D C v oltages on pa t ch

connect or D c orrec t?

YES

C D

Are the D C v oltages at t he

input t o t he display board

correct?

Replace cable TRM-19

700 900

Replace cable TRM-24

Continued on the following page.

Page 6.13

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Are the D C v oltages at t he

input t o t he digi tal plan

board cor rec t?

Replace c able TRM-20

YES

Are the D C v oltages at t he

output of t he di gital plan

board cor rec t?

Replace the digit al

plan board and/ or t he

386 board

YES

Are the D C v oltages at t he

Replace the LED board Replace cable TRM-24

input t o t he LED bo ard

correct?

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

To speed up the troubleshooting procedure, check the state of the power indicator LEDs

on the various circuit boards.

(1) Slightly lift the Faston connectors on the machine power inlet socket. Place the tester probes

across the live and neutral pins on the same connector. The measured voltage should be approximately 220 VAC or 110VAC on the 110 models.

(2) As for step (1) but across the input of the circuit breaker. (3) As for step (1) but across the output of the circuit breaker. (4) Slightly lift the Faston connectors on the input of the filter. Place the tester probes across the

live and neutral pins on the same connector. The measured voltage should be approximately 220 VAC.

On a 110VAC model, check that the autotransformer properly generates the

220VAC input to the filter. Otherwise check and/or replace the autotransformer.

Page 6.14

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(5) As for step (4) but across the output of the filter.

(6) As for step (1) but across pins 4 and 2 of connector XA from the power supply board.

(7) Using a tester, check that all the output voltages on connectors X2 and XU of the power

supply board are correct, by referring to paragraph 2.8. “Wiring”.

(8) As for step (7) but on connector X2 of the download board.

(9) As for step (7) but on connector X1 of the download board.

(10) As for step (1) but on the patch connector D.

(11) As for step (7) but on connector CN7 of the display board.

(12) As for step (7) but on connector CN7 of the digital plan board.

(13) As for step (7) but on connector CN6 of the digital plan board.

(14) As for step (7) but on connector CN1 of the LED board.

Page 6.15

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6.5. THE WELLNESS TV DISPLAY FAILS TO ILLUMINATE

This error occurs when the power supply voltage does not reach the upper assembly.

THE W ELLNESS

TV DISPLAY

FAILS TO

ILLUMINATE

Does t h e wall out let supply t he

correct v olt age?

YES

Plug the machine int o a

working elec tric al out l et

Is t he m ains lead OK?

YES

Is the voltage at t he

output of the m achine' s

power inlet block corr ect?

YES

Is the voltage at t he input

to t h e c ircuit br eak er

correct?

Replace the mains lead

Replace t he power

inlet block on t he

machine

Replace cable TRM-02

Continued on the following page.

Page 6.16

YES

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

Is the v olt age at the

output of t he circ ui t

breaker c orrec t?

YES

Is the voltage at t he input

to the filter correct?

YES

Is the voltage at t he

output of t he f ilter c or rect ?

Replace the c irc uit

breaker

Replace c able TRM-03

Replace t he f ilt e r

Is the v olt age at the input to t h e power suppl y board

Are the D C v oltages at t he output of the po wer suppl y

board correc t ?

Continued on the following page.

correct?

YES

Replace cable TRM-04

YES

Replace the power

supply board

YES

Page 6.17

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

Are the D C v oltages at t he

input t o t he download board?

YES

Are the D C voltage s at the

output t o t he do wnload board?

Replace cable TRM-18

Replace the download

board

YES

Are the D C voltages on pat ch

connec tor D c orr ec t?

YES

Are the D C v oltages at t he

input t o the connec tor

board correc t ?

YES

Are the D C v oltages at t he output of t he C PU board to

the LCD inverter c orrec t?

Replace cable TRM-19

Replace c able TRM-20

Replace the CPU

board and/ or t he connector board

Continued on the following page.

Page 6.18

YES

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

Are the D C voltage s at the

input t o t he LCD i nv ert er

correct?

YES

Are the AC v olt ag es at the

output t o t he LCD i nv ert er

correct?

Replace cable CV-281

Replace LC D inverter

YES

Is the LC D neon lam p on ?

YES

Try t o replace t he LVDS

board.

It works?

Try to replace t he c abl e between CPU boar d and

LVDS board.

It works?

Replace LC D

YES

LVDS board damage

YES

Cable dam ag e

ontinued on the following page. C

Page 6.19

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

Replace the LCD

Try t o replace t he C PU

board.

It works?

YES

CPU board dam age

Follow e check high re described in detail below:

th procedure step by step to correctly diagnose the problem. Take particular care with the

lighted by circled numbers, which as

To power indicator LEDs

speed up the troubleshooting procedure, check the state of the

on the various circuit boards.

(1) Slightly lift the Faston connectors on the machine power inlet socket. Place the tester probes

across the live and neutral pins on the same connector. The measured voltage should be approximately 220 VAC or 110 VAC on the 110 models.

(2) As for step (1) but across the input of the circuit breaker.

(3) As for step (1) but across the output of the circuit breaker.

(4) Slightly lift the Faston connectors on the input of the filter. Place the tester probes across the

live and neutral pins on the same connector. The measured voltage should be approximately 220 VAC.

On a 110VAC model, check that the autotransformer properly generates the

220VAC input to the filter. Otherwise check and/or replace the autotransformer.

(5) As for step (4) but across the output of the filter.

(6) As for step (1) but across pins 4 and 2 of connector XA from the power supply board.

(7) Using a tester, check that all the output voltages on connectors X2 and XU of the power

supply board are correct, by referring to paragraph 2.8. “Wiring”.

(8) As for step (7) but on connector X2 of the download board.

(9) As for step (7) but on connector X1 of the download board.

(10) As for step (1) but on the patch connector D.

(11) As for step (7) but on connector CN16 of the connector board.

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(12) Place the tester probes across the

The measured voltage should be approxim pin 5 and pin 4 of the connector CN5 of the CPU board. The measured voltage shoul

live pin 1 and pin 2 of the connector CN5 of the CPU board.

ately 12 Vdc. Place the tester probes across the live

d be approximately 12 Vdc. Place the tester probes across the live pin 3 and pin 2 of the connector CN5 of the CPU board. The measured voltage should be approximately 3.3 Vdc.

(13) As for step (12) but on connector CN1 of the LCD inverter board.

(14) Place the tester probes across the 2 pins of the CN2, CN3, CN4 and CN5 connectors. The

measured voltage should be approximately 300 VAC.

To do this correctly, it is recommended to turn off the machine, position the

probes. and then turn it back on.

WARNING: high voltages are present on these connectors.

Page 6.21

6.6. NO AUDIO SOUND

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

This error can be due to incorrect m s with the audio signal.

achine configuration, or to problem

NO AUDI O SOUND

Is t he TV st andard c orrec t ly

conf igured?

Correc

tly conf igure the

V Standar d" parameter

YES

Replac e t he headphone jack .

Does it work?

YES

Defect iv e headphone

jack

Replace t he C PU boar d

Try replac ing t he C PU . D oes it

work?

YES

Defective cable

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Carry out the procedure for testing the serial communications described in paragraph 9.3.9.

“TV Standard”.

Page 6.22

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6.7. NO TV PICTURE

Check that the machine is connected to an antenna signal

This error can be due to incorrect machine configuration, or to problems with the antenna signal.

NO TV P ICT URE

Is t he ant enna cable properly

connected to t he c onnec t or

board?

Connec t t he c abl e

The signal derived f rom

the v ideo signal is

insuf ficient. C ont ac t t he

sy stem adm ini s t r at or

YES

Is the TV standard c orrec tly

conf igured?

YES

Dis c onnec t t he s plitter and

connect t he t uner direc tly to an

antenna cable. D o es it work?

Try replac ing t he CPU .

Does i t work?

Correct ly co nf igure t he

"TV Standard"

parameter

YES

Replace t he s pl it ter

YES

Defective CPU board

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

Page 6.23

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(1) Check that the antenna cable is correctly connected to connector J1 on the connector board.

(2)

Carry out the configuration procedure described in paragraph 9.3.9. “TV Standard”.

) For models with European electronics, unplug the antenna cable from the connector board

and plug it into the tuner; while for models with US electronics, plug the external antenna cable into the tuner.

Page 6.24

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6.8. THE RADIO DOES NOT PLAY

The radio signal can only be acquired from an analog antenna signal. If the machine is

connected to a digital source it will be impossible to use the radio function.

This error can be due to an incorrect machine configuration, or to problems with the antenna signal.

THE RADIO DO ES NOT

PLAY

Is the ant enna i nput connec ted

to a t erres trial ant enna c able

without any type of interruption

(mult iplex er, TV dist ribut i on

module)?

YES

Is the TV channel sound OK?

YES

Dis connec t t he s pl itt er and

connec t t he t u ner dir ec t l y to an

antenna cable. D oes it work?

Connect a s ignal t hat

meet s t hese

requirements

Perfor m the "Audio do es

not work" procedure

YES

Replace t he s pl it ter

The signal derived f rom

the v ideo signal is

insuf ficient. C ont ac t t he

sy stem adm ini s t r at or

Try re plac i ng t he C PU.

Does it work ?

YES

Defective CPU board

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

Page 6.25

RUN EXCITE: Service & Maintenance Manual - rev. 1.5

(1) After disconnecting the splitter from the tuner, procure a female RC connector and

wire about 1.5 m long. Connect the copper wire to the tuner through the RC connector, so that it serves as an antenna.

a copper

Page 6.26

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6.9. “EMERGENCY STOP” MESSAGE ON THE DISPLAY

This error message may appear when:

• the digital plan and 386 boards have detected a dangerous fault;

• the user has pressed the emergency button;

• the emergency button is defective and has transiently opened the contact.

In the above cases the message is justified: simply press the “Clear” key and the machine will resume operating normally. However, if a problem occurs during the machine’s operation resulting in:

• loss of communication between the lower and upper assemblies;

• interruption of the power supply to the inverter;

• a non-resettable opening of the emergency button contact.

The display keeps showing the “EMERGENCY STOP” message. If it has been turned on and then at on again, the “THE EQUIPMENT IS BLOCKED” message will appear in place of the “EMERGENCY STOP” message, because the machine is unable to actuate any movements with the inverter turned off. In these cases, follow the troubleshooting procedure described in paragraph

6.10. “THE EQUIPMENT IS BLOCKED” message on the display”.

It might also be helpful to refer to the theoretical explanation of the emergency stop

logic, provided in paragraph 3.4. “Emergency stop management”.

"EMERGENCY STO P" M ESS AG E

ON THE DISPLAY

Did t he us er pres s t he

emergency butt on?

Turn

the m ac hi ne of f and on again.

Does the "THE EQU I PMENT I S

BLOCKED" mes s age appear

on the di s play ?

YES

Correct operation

Carry out the ""THE

EQUI PMENT IS

BLOCKED"

troubleshooting

procedure

Page 6.27

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Does the "Emergenc y

Stop" m ess age ap pear o n

the display ?

YES

Is the em ergenc y but ton

working properl y ?

YES

Does the em er genc y

butt on c ont ac t c orrec tly

reach pat c h c onnec tor B?

Correct operation

Replace t he

emergency butt on

Replace c able TRM-15

YES

Replace the digit al

plan board and/ or t he

386 board

YES

Does the em er genc y

butt on c ont ac t c orrec tly

reach the input t o t he

digit al pl an board?

Replace c able TRM-20

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) If the machine displays an “EMERGENCY STOP” message but the emergency button has not

been pressed, this might mean that either the emergency button itself or the cables connecting it to the digital plan board have detected a transient opening of the contact. In this case, it is necessary to inspect the microswitches and their wiring in order to find the defective parts.

(2) Using a tester, check that the contacts of the 2 emergency stop microswitches are normally

closed: the measured resistance should be less than 5 Ohm.

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(3) As for step (2) but on patch connector B.

CN9 of the digital plan board. (4) As for step (2) but on connector

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RUN EXCITE: Service & Maintenance Manual - rev. 1.5

6.10. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY

Th s error message can be caused by:

• loss of communication between the lower and upper assem

• interruption of the power supply to the inv

erter;

• the inverter has detected an error condition, causing it to generate an alarm and store the error

code in memory.

WARNING: if the digital plan board detects an error condition during the tread belt

motor movement, it displays the error message and turns off the inverter by deenergizing the relay which isolates the power supply to the inverter.

"THE EQUI PM ENT IS BLO CKED"

MESSAGE ON THE D ISPLA Y

blies;

Carry out t he "I nv erter i s

off " troubles hoot ing

communication link

between t he upper an d

procedure

Reins t at e the

lower as s em blies

Carry out the "I nv erter

Error" troubleshooting

procedure

YES

Turn the machine of f and on

again. I s the inv ert er on?

YES

Is the communication

between the upper and

lower as s em blies ok ?

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Carry out the procedure for testing the serial communications described in paragraph 6.1.1.3

“Inverter Test”.

(2) To reinstate communications between the lower and upper assemblies:

• check that the wiring of the various cables (TRM-19 and TRM-20) is not damaged;

• try replacing each of the circuit boards in turn (digital plan board, download and inverter

board) and check whether the communication works.

Page 6.30

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6.11. THE INVERTER IS OFF

The inverter is off if:

• the mains voltage does not reach the inverter;

• the mains voltage isolating relay is not working properly;

• the inverter power circuits are defective;

• the cables connecting the emergency button, Digital Plan board and lower electronics kit are

damaged or disconnected.

THE INVERTER IS

OFF

YES

Is the main v oltage at the input

to the inverter correct?

Replace t he i nv ert er

Is t h e m ains v olt age at t he

output of the relay ok?

Is t h e m ains v olt age at t he

input to the relay ok?

YES

Is t he relay enable-signal

correct?

YES

Replace cable TRM-14

Replace cable TRM-04

YES

Replace the relay

Continued on the following page.

Page 6.31

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Is the relay enable- s igna l

output by the elev ati on + cut-

out boar d c orrect ?

Is the emergenc y signal at t he input t o t he el ev at ion + c ut - out

board?

Is the emergenc y signal at t he

output of the download board

correct?

YES

Replace c able TRM-35

YES

Replace t he ele v ati on

+ cut-out board

YES

Replace cable TRM-18

Is the em er gency signal at t he

input of the do wnload board

correct?

YES

Replace the download

board

YES

Is the em ergency signal on patc h c onnec tor F correct?

Replace cable TRM-19

Page 6.32

Technogym Run Excite 500, Run Excite 700, Run Excite 700E, Run Excite 900, Run Excite 900E Service Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

2.7.1. 900 MODEL

2.7.1.1. EU 220 VAC lower assembly

2.7.1.2. UL 220 VAC lower assembly

2.7.1.3. UL 110 VAC lower assembly

2.7.1.4. Upper assembly: LED version

2.7.1.5. Upper assembly: Wellness TV version

2.7.2. 700 MODEL

2.7.2.1. EU 220 VAC lower assembly

2.7.2.2. UL 220 VAC lower assembly

2.7.2.3. UL 110 VAC Lower assembly

2.7.2.4. Upper assembly, LED version

2.7.2.5. Upper assembly: Wellness TV version

2.7.3. 500 MODEL

2.7.3.1. EU 220 VAC lower assembly

2.7.3.2. UL 220 VAC lower assembly

2.7.3.3. UL 110 VAC Lower assembly

2.7.3.4. Upper assembly, LED version

DIS PLAY BOARDS

3.1.1.1. 500 LED model

3.1.1.2. 700 / 900 LED models

3.1.1.3. 700E / 900E models (Wellness TV )

6.1.1.1. I2C Device Test

6.1.1.4. LED Test (not on 700E and 900E models)

6.1.1.5. Serial Ports Test

6.1.2.1. Man. Keyboard Test

6.1.2.2. Man. Inverter Test

6.1.2.3. Man. UpDown Test

.1.1. I2C Device Test

NO AUDI O SOUND

NO TV P ICT URE