Technogym RECLINE EXCITE Service Maintenance Manual

SERVICE & MAINTENANCE MANUAL

REV. 1.3

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have completed a specific TECHNOGYM training course and are authorized to perform machine start-

up and adjustment procedures as well as extraordinary maintenance or repairs which require a

thorough knowledge of the machine, its operation, its safety devices and working procedures.

CAREFULLY READ THE INFORMATION CONTAINED IN

THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE

PROCEDURES ON THE MACHINE

DANGEROUS VOLTAGES

PRESENT

NOTE

The information contained in this document is subject to change without notice.

Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

This document contains proprietary information that is protected by copyright. All rights reserved. No part of this document may be photocopied, reproduced or translated into another language without the prior written consent of Technogym.

The Technogym™ trademark is property of Technogym S.p.A. The Recline Excite™ trademark is property of Technogym S.p.A.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Contents

1. GENERAL NOTICES ........................................................................................................................................... 1.1

1.1. INTRODUCTION.................................................................................................................................................1.1

1.2. RECOMMENDATIONS........................................................................................................................................1.1

1.3. GENERAL RULES FOR REPAIR PROCEDURES ...................................................................................................... 1.2

2. TECHNICAL CHARACTERISTICS..................................................................................................................2.1

2.1. AVAILABLE VERSIONS......................................................................................................................................2.1

2.2. MECHANICAL CHARACTERISTICS ..................................................................................................................... 2.1

2.3. ELECTRICAL CHARACTERISTICS ....................................................................................................................... 2.2

2.4. AMBIENT SPECIFICATIONS................................................................................................................................2.2

2.5. CONFORMITY TO REGULATIONS........................................................................................................................2.2

2.6. PRODUCT CODES...............................................................................................................................................2.3

2.7. WIRING DIAGRAM ............................................................................................................................................ 2.5

2.7.1. 500 model..........................................................................................................................................2.5

2.7.1.1. Powered version..............................................................................................................................................................2.5

2.7.1.2. Cordless version..............................................................................................................................................................2.6

2.7.2. 700 model..........................................................................................................................................2.7

2.7.2.1. Powered version..............................................................................................................................................................2.7

2.7.2.2. Cordless version..............................................................................................................................................................2.8

2.7.2.3. Wellness TV version.......................................................................................................................................................2.9

2.8. CABLES..........................................................................................................................................................2.10

3. PRINCIPLES OF OPERATION..........................................................................................................................3.1

3.1. BLOCK DIAGRAM..............................................................................................................................................3.1

3.1.1. Display boards ..................................................................................................................................3.2

3.1.1.1. 500 and 500SP models....................................................................................................................................................3.2

3.1.1.2. 700 and 700SP models....................................................................................................................................................3.3

3.1.1.3. 700E model (Wellness TV)............................................................................................................................................3.4

3.1.2. CSafe Board ......................................................................................................................................3.6

3.1.3. TGS/Smart Card Board.....................................................................................................................3.6

3.1.4. Hand sensor board............................................................................................................................3.6

3.1.5. Cardio receiver..................................................................................................................................3.6

3.1.6. Connectors panel...............................................................................................................................3.7

3.1.7. Brake board.......................................................................................................................................3.7

3.1.8. Brake .................................................................................................................................................3.7

3.1.9. Speed sensor......................................................................................................................................3.8

3.1.10. Power entry module...........................................................................................................................3.8

3.1.11. Alternator.......................................................................................................................................... 3.8

3.1.12. Battery...............................................................................................................................................3.8

3.1.13. External power supply input..............................................................................................................3.9

3.2. BRAKE CONTROL............................................................................................................................................ 3.10

3.2.1. Mechanics........................................................................................................................................3.10

3.2.2. Control ............................................................................................................................................3.10

3.2.3. The signals involved........................................................................................................................3.11

4. ACCESSORIES ..................................................................................................................................................... 4.1

4.1. CARDIO THEATER CONNECTION........................................................................................................................4.1

4.2. PC LINK FOR PROGRAMMING............................................................................................................................4.1

4.3. PROGRAMMING PLUG FOR CSAFE BOARD......................................................................................................... 4.2

4.4. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES ...........................................4.2

4.5. MONITOR PLUG FOR CSAFE PORT..................................................................................................................... 4.3

4.6. WELLNESS TV UPGRADE KIT............................................................................................................................4.4

4.6.1. Installation procedure.......................................................................................................................4.5

5. INSTALLATION INSTRUCTIONS....................................................................................................................5.1

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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page ii

5.1. SPECIFICATIONS AND REQUIREMENTS .............................................................................................................. 5.1

5.2. SPECIFICATIONS AND REQUIREMENTS TO INSTALL A WELLNESS TV MACHINE.................................................5.1

5.3. INSTALLATION..................................................................................................................................................5.2

5.4. FIRST POWER-ON..............................................................................................................................................5.2

6. TROUBLESHOOTING ........................................................................................................................................ 6.1

6.1. SERVICE TROUBLESHOOTING MENU FOR 700 MODELS...................................................................................... 6.2

6.1.1. Automatic Test...................................................................................................................................6.3

6.1.1.1. I2C Devices Test.............................................................................................................................................................6.3

6.1.1.2. LED Test (not on 700E models).....................................................................................................................................6.3

6.1.1.3. Serial Ports Test..............................................................................................................................................................6.3

6.1.1.4. Test Result ......................................................................................................................................................................6.3

6.1.1.5. Reset Result ....................................................................................................................................................................6.4

6.1.2. Manual Test.......................................................................................................................................6.4

6.1.2.1. Man. Keyboard Test........................................................................................................................................................6.4

6.2. SERVICE TROUBLESHOOTING MENU FOR 500 MODELS...................................................................................... 6.5

6.2.1. Automatic Test...................................................................................................................................6.6

6.2.1.1. I2C Devices Test.............................................................................................................................................................6.6

6.2.1.2. LED Test.........................................................................................................................................................................6.6

6.2.1.3. Serial Ports Test..............................................................................................................................................................6.6

6.2.1.4. Test Result ......................................................................................................................................................................6.6

6.2.1.5. Reset Result ....................................................................................................................................................................6.7

6.2.2. Manual Test.......................................................................................................................................6.7

6.2.2.1. Man. Keyboard Test........................................................................................................................................................6.7

6.3. THE DISPLAY FAILS TO ILLUMINATE .................................................................................................................6.8

6.3.1. 500 and 700 models...........................................................................................................................6.8

6.3.2. 500SP and 700SP models................................................................................................................ 6.11

6.3.3. 700E Wellness TV models ...............................................................................................................6.14

6.4. NO AUDIO SOUND...........................................................................................................................................6.18

6.5. NO TV PICTURE ............................................................................................................................................. 6.19

6.6. THE RADIO DOES NOT PLAY............................................................................................................................6.21

6.7. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY.................................................................6.23

6.8. ERROR DETECTED BY BRAKE BOARD..............................................................................................................6.24

6.8.1. Error 1 on brake board...................................................................................................................6.24

6.8.2. Error 2 on brake board...................................................................................................................6.24

6.8.3. Error 4 on brake board...................................................................................................................6.24

6.8.4. Error 8 on the brake board .............................................................................................................6.25

6.8.5. Error 16 or 32 on the brake board.................................................................................................. 6.25

6.8.6. Error 128 on brake board............................................................................................................... 6.25

6.9. THERE IS NO RESISTANCE ...............................................................................................................................6.26

6.10. THE RESISTANCE IS INCORRECT......................................................................................................................6.27

6.11. THE SPEED SIGNAL IS INCORRECT ...................................................................................................................6.29

6.12. THE MACHINE DOES NOT READ THE TGS/SMART CARD.................................................................................... 6.30

6.13. THERE IS NO HEART RATE SIGNAL...................................................................................................................6.32

6.13.1. Ricevitore telemetrico HFU.............................................................................................................6.32

6.13.2. OwnZone telemetric receiver...........................................................................................................6.32

6.13.3. Hand sensor.....................................................................................................................................6.34

6.14. THE TELEMETRIC HR SIGNAL IS INCORRECT....................................................................................................6.35

7. DISASSEMBLY OF COMPONENTS.................................................................................................................7.1

7.1. DISASSEMBLING THE DISPLAY.......................................................................................................................... 7.1

7.1.1. 700 and 700SP LED versions............................................................................................................7.1

7.1.2. 700E Wellness TV version.................................................................................................................7.3

7.1.3. 500 and 500SP LED versions............................................................................................................7.5

7.2. DISASSEMBLING THE CIRCUIT BOARDS ON THE DISPLAY...................................................................................7.7

7.2.1. 700 and 700SP LED versions............................................................................................................7.7

7.2.2. 700E Wellness TV version.................................................................................................................7.9

7.2.3. 500 and 500SP LED versions..........................................................................................................7.13

7.3. DISASSEMBLING THE KEYBOARD....................................................................................................................7.14

7.3.1. 700 and 700SP LED versions..........................................................................................................7.14

7.3.2. 700E Wellness TV version...............................................................................................................7.15

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

7.3.3. 500 and 500SP LED versions..........................................................................................................7.17

7.4. DISASSEMBLING THE CARDIO RECEIVER......................................................................................................... 7.18

7.5. DISASSEMBLING THE SENSORS ....................................................................................................................... 7.19

7.6. DISASSEMBLING THE PEDALS AND THE PEDAL CRANKS..................................................................................7.20

7.7. DISASSEMBLING THE GUARDS ........................................................................................................................7.21

7.8. DISASSEMBLING THE ELECTRICAL BOX...........................................................................................................7.22

7.9. DISASSEMBLING THE BELT ............................................................................................................................. 7.23

7.10. DISASSEMBLING THE PULLEY ......................................................................................................................... 7.24

7.11. DISASSEMBLING THE BRAKE WINDING............................................................................................................7.25

7.12. DISASSEMBLING THE BRAKE GROUP ...............................................................................................................7.26

7.13. DISASSEMBLING THE SPEED SENSOR............................................................................................................... 7.28

7.14. DISASSEMBLING THE PLATFORMS WITH CSAFE BOARD CONNECTORS AND POWER ENTRY MODULE............... 7.29

7.15. DISASSEMBLING THE ALTERNATOR ................................................................................................................ 7.31

7.16. DISASSEMBLING THE BATTERY....................................................................................................................... 7.32

7.17. DISASSEMBLING THE SADDLE.........................................................................................................................7.33

7.18. DISASSEMBLING THE HAND SENSOR BOARD ...................................................................................................7.36

7.19. DISASSEMBLING THE SADDLE HANDLEBARS...................................................................................................7.38

8. ADJUSTMENTS.................................................................................................................................................... 8.1

8.1. BELT TENSION..................................................................................................................................................8.1

8.2. SPEED SENSOR POSITION...................................................................................................................................8.2

8.3. BRAKE ASSEMBLY............................................................................................................................................8.3

8.4. SADDLE SLIDING...............................................................................................................................................8.4

9. MACHINE CONFIGURATION..........................................................................................................................9.1

9.1. USER MENU CONFIGURATION FOR 700 MODELS................................................................................................9.1

9.1.1. Language...........................................................................................................................................9.1

9.1.2. Distance............................................................................................................................................. 9.2

9.1.3. Priority setting................................................................................................................................... 9.2

9.1.4. Maximum excercise time ...................................................................................................................9.2

9.1.5. Pause time ......................................................................................................................................... 9.3

9.1.6. Enable TGS .......................................................................................................................................9.3

9.1.7. Enable keyboard................................................................................................................................9.3

9.1.8. Modifiable target heart rate..............................................................................................................9.4

9.1.9. Enable custom messages................................................................................................................... 9.4

9.1.10. Edit custom messages........................................................................................................................9.4

9.1.11. Enable multi-language mode.............................................................................................................9.4

9.1.12. Resetting parameters to default values..............................................................................................9.5

9.1.13. Format P&P......................................................................................................................................9.5

9.2. USER MENU CONFIGURATION FOR 500 MODEL .................................................................................................9.6

9.2.1. Language...........................................................................................................................................9.6

9.2.2. Distance............................................................................................................................................. 9.7

9.2.3. Maximum excercise time ...................................................................................................................9.7

9.2.4. Pause time ......................................................................................................................................... 9.7

9.2.5. Default age........................................................................................................................................9.8

9.2.6. Default weight ...................................................................................................................................9.8

9.2.7. Default time.......................................................................................................................................9.8

9.2.8. Default calories................................................................................................................................. 9.9

9.2.9. Default distance.................................................................................................................................9.9

9.2.10. Enable TGS .......................................................................................................................................9.9

9.2.11. Enable keyboard.............................................................................................................................. 9.10

9.2.12. Modifiable target heart rate............................................................................................................9.10

9.2.13. Enable custom messages................................................................................................................. 9.10

9.2.14. Resetting parameters to default values............................................................................................9.11

9.2.15. Format P&P....................................................................................................................................9.11

9.3. SERVICE MENU CONFIGURATION .................................................................................................................... 9.12

9.3.1. Time and date..................................................................................................................................9.13

9.3.1.1. Hour ..............................................................................................................................................................................9.14

9.3.1.2. Minutes..........................................................................................................................................................................9.14

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Page iv

9.3.1.3. Day................................................................................................................................................................................9.14

9.3.1.4. Month............................................................................................................................................................................9.14

9.3.1.5. Year...............................................................................................................................................................................9.14

9.3.1.6. Set Clock.......................................................................................................................................................................9.14

9.3.2. Low kit parameter ...........................................................................................................................9.14

9.3.2.1. Read from low kit.........................................................................................................................................................9.15

9.3.2.2. Write to low kit.............................................................................................................................................................9.15

9.3.2.3. Default Setting..............................................................................................................................................................9.15

9.3.2.4. Configuration parameters table.....................................................................................................................................9.15

9.3.3. Operating data ................................................................................................................................9.16

9.3.3.1. Read from low kit.........................................................................................................................................................9.16

9.3.3.2. Write to low kit.............................................................................................................................................................9.16

9.3.3.3. Machine usage data.......................................................................................................................................................9.16

9.3.4. Errors log........................................................................................................................................9.17

9.3.4.1. Read from low kit.........................................................................................................................................................9.17

9.3.4.2. Reset Errors...................................................................................................................................................................9.18

9.3.4.3. View Errors...................................................................................................................................................................9.18

9.3.5. Standard settings.............................................................................................................................9.18

9.3.6. Low kit menu ...................................................................................................................................9.19

9.3.6.1. Low kit version.............................................................................................................................................................9.19

9.3.6.2. Low Kit fault code........................................................................................................................................................9.19

9.3.7. High kit version...............................................................................................................................9.20

9.3.8. TV Standard (700E version only)....................................................................................................9.20

9.4. TV MENU CONFIGURATION FOR 700E MODEL................................................................................................9.21

9.4.1. TV channel tuning ...........................................................................................................................9.21

9.4.2. Wellness TV adjustments.................................................................................................................9.22

9.5. RADIO MENU CONFIGURATION FOR 700E MODEL...........................................................................................9.23

9.5.1. Radio channel tuning.......................................................................................................................9.23

9.6. TRANSFERRING THE TUNING DATA.................................................................................................................9.24

9.6.1. Using the TGS .................................................................................................................................9.24

9.6.2. Using the connecting cable ............................................................................................................. 9.24

10. SCHEDULED MAINTENANCE ....................................................................................................................... 10.1

10.1. DAILY MAINTENANCE OPERATIONS ................................................................................................................10.1

10.1.1. Setting up the operation ..................................................................................................................10.1

10.1.2. External cleaning operations .......................................................................................................... 10.1

10.2. MONTHLY MAINTENANCE OPERATIONS..........................................................................................................10.2

10.2.1. Saddle cleaninig operation..............................................................................................................10.2

10.2.2. Check wear of foot straps................................................................................................................10.2

10.2.3. Checking the operation of the cardiotester receiver ....................................................................... 10.2

10.2.4. Checking the operation of the hand sensor receiver.......................................................................10.2

10.3. TWICE-YEARLY MAINTENANCE OPERATIONS..................................................................................................10.3

10.3.1. Carrying out the monthly maintenance procedure..........................................................................10.3

10.3.2. Setting up the operation ..................................................................................................................10.3

10.3.3. Cleaning operations........................................................................................................................10.3

10.3.4. Checking the working conditions .................................................................................................... 10.3

10.3.5. Checking the wear of rubber parts..................................................................................................10.3

10.3.6. Checking the belt.............................................................................................................................10.3

10.3.7. Checking the display .......................................................................................................................10.3

10.3.8. Checking the wiring and connections..............................................................................................10.4

11. APPENDIX...........................................................................................................................................................11.1

11.1. UPDATING THE SW ........................................................................................................................................ 11.1

11.2. COMPATIBILITY BETWEEN HW AND SW........................................................................................................11.1

11.2.1. CPU HW version for Wellness TV...................................................................................................11.1

11.3. REQUIRED TOOLS ...........................................................................................................................................11.2

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

1. GENERAL NOTICES

1.1. INTRODUCTION

This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which illustrate the procedure being described.

This manual contains notices and symbols which have a specific meanings:

WARNING: non observance may result in accident or injury.

ATTENTION: non observance may cause damage to the machine.

Information about the operation in progress.

OBSERVE: observation about the operation in progress.

1.2. RECOMMENDATIONS

Technogym recommends the following steps for planning repair procedures:

• Carefully evaluate the customer’s description of the machine malfunction and ask all the necessary questions to clarify the symptoms of the problem.

• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical basis, which must then be integrated by personal experience and attendance at the training courses periodically offered by Technogym.

• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring spare parts, preparing tools, etc.

• Access the component to be repaired, avoiding any unnecessary operations. In this regard it will be useful to refer to the disassembly sequence described in this manual.

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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 1.2

1.3. GENERAL RULES FOR REPAIR PROCEDURES

1. Always mark any parts or positions which may be confused with each other at the time of reassembly.

2. Use original Technogym spare parts and lubricants of the recommended brands.

3. Use special tools where specified.

4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

5. Before starting the repair procedure, make sure that the recommended tools are available and in good condition.

6. For the procedures described in this manual, use only the specified tools.

OBSERVE: The tool sizes quoted in this manual are expressed in mm.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

2. TECHNICAL CHARACTERISTICS

2.1. AVAILABLE VERSIONS

There machine is available in 5 versions:

• Recline 500: mains operated machine

• Recline 500SP: self-powered machine

• Recline 700: mains operated machine

• Recline 700SP: self-powered machine

• Recline 700E: mains operated machine with Wellness TV display

all of which have the same structure but are differentiated by certain characteristics.

VERSION

500 500 SP 700 – 700E 700 SP

Power

30-500 Watt 40-500 Watt 30-500 Watt 40-500 Watt

Hand sensor

NO YES

CSafe

YES YES

Cardio receiver

HFU OwnZone

Training programs

Quick start

Goal CPR

Quick start

Goal

6 profiles

CPR

Weight Loss

OwnZone

Custom program

CHARACTERISTIC

Test functions

Fitness test Fitness test

2.2. MECHANICAL CHARACTERISTICS

VERSION

500SP - 700SP 500 – 700 – 700E

Width

57 cm - 22.4 in

Length

143 cm - 56.3 in

Height

138.5 cm - 54.5 in

Weight

88 Kg - 194 lbs 88 Kg - 194 lbs

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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 2.2

2.3. ELECTRICAL CHARACTERISTICS

VERSION

500 700 - 700E

Mains voltage

90 - 260 VAC

Frequency

50 - 60 Hz

Consumption

50 VA

Fuses

F 3.15 A

2.4. AMBIENT SPECIFICATIONS

Operating from 5° to 35° C

Temperature

Storage from -10° to 70° C Operating from 30% to 80% non-

condensing

Humidity

Storage from 5% to 85% non-condensing

2.5. CONFORMITY TO REGULATIONS

The machine conforms to the following standards:

Europe USA

EMI

EN 55014-1

EN 55014-2 EN 61000-3-2 EN 61000-3-3

Safety

EN 60335-1

EN 957-1

EN 957-5 class SA

Directives

73/23/CEE 89/366/CEE 89/392/CEE

UL 1647

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

In addition:

• Electrical isolation class: Class I;

• Protection rating: IP21.

2.6. PRODUCT CODES

The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric characters arranged as follows:

Characters description key to values

1,2,3 Machine type: Recline Excite

D46

4 Product version

5 = Recline 500 7 = Recline 700

5 Type of power supply

3 = multi-voltage (110-220) 4 = self-powered

6 Type of display

L = LED display T = Wellness TV

Device for downloading data used by the Wellness System

N = not available T = TGS S = smart card

8, 9 Color of the frame

AL = aluminum

10, 11 Color of paddings

AG = gray M0 = bordeaux

12 Guard color

G = gray

13 Type of TV model

0 = none E = 1, 2, 5, 6, 8, 9, A U = 3, 4, 7, B

Where:

1 = Pal B/G 2 = Pal I 3 = Pal N 4 = NTSC M 5 = Secam E/L 6 = Secam D/K 7 = NTSC M44 8 = Pal D/K 9 = Secam B/G A = Secam K1 B = Pal M

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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 2.4

Characters description key to values

14,15 Language

IT = Italian DE = German FR = French US = American English NL = Dutch BR = Portuguese JP = Japanese UK = British English ES = Spanish

16 Type of packaging

I = Italy E = standard international S = overseas international 0 = none

For example, a possible product code would be:

D4673LTALM0G0UKE

which is interpreted as follows:

D46 7 3 L T AL M0 G 0 UK E

standard international packing

British English language

no TV model

gray guards

burgundy paddings

aluminum frame color

interfaced to TGS key reader

LED display

mains powered supply with multi-voltage inlet

700 model

Recline Excite

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

2.7. WIRING DIAGRAM

2.7.1. 500 MODEL

2.7.1.1. Powered version

DISPLAY

DISPLAY BOAR D

CBQ-13

CBQ-32

KEYBOARD

CSAFE

BOARD

386 BOARD

HFU

RECEIVER

TGS/

SMART

CARD

BOARD

CONNECTORS

PANEL

CB-14

BRAKE

POWER

ENTRY

MODULE

VAC

BRAKE

BOARD

SPEED

SENSOR

CB-0

Patch

conn.

CB-51

CB-4 CB-3

CBQ-28

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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 2.6

2.7.1.2. Cordless version

DISPLAY

DISPL AY BO ARD

CBQ-13

CBQ-32

KEYBOARD

CSAFE

BOARD

386 BOARD

HFU

RECEIVER

TGS/

SMART

CARD

BOARD

CBQ-28

CONNECTORS

PANEL

CB-14

BRAKE

BOARD

SPEED

SENSOR

Patch conn.

CB-51

CB-4 CB-3

BATTERY

GENE R ATOR

Patch conn.

CB-52

BATTERY CHARGER

INPUT

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

2.7.2. 700 MODEL

2.7.2.1. Powered version

DISPLAY

DIG ITAL PLAN BOARD

LED BOARD

CBQ-12 CBQ-11 CBQ-13

CBQ-32

KEYBOARD

CSAFE

BOARD

386 BOARD

OWNZONE

RECEIVE R

TGS/

SMART

CARD

BOARD

CONNECTORS

PANEL

CB-14

BRAKE

POWER

ENTRY

MODULE

VAC

BRAKE BOARD

SPEED

SENSOR

CB-0

Patch

conn.

CB-51

CB-4 CB-3

LEFT

SENSOR

RIGHT

SENSOR

HAND

SENSOR

BOARD

CBQ-25-R2

CNX

CBQ-25-2-R1

CBQ-26R

CBQ-29

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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 2.8

2.7.2.2. Cordless version

DISPLAY

DIGITAL P LAN BOARD

LED BOARD

CBQ-12 CBQ-11 CBQ-13

CBQ-32

KEYBOARD

CSAFE

BOARD

386 BOARD

OWNZONE

RECEIVER

TGS/

SMART

CARD

BOARD

CBQ-29

CONNECTORS

PANEL

CB-14

BRAKE

BOARD

SPEED

SENSOR

Patch conn.

CB-51

CB-4 CB-3

BATTERY

GENERATOR

Patch conn.

CB-52

BATTERY CHARGER

INPUT

CNX

HAND

SENSOR

BOARD

RIGHT

SENSOR

LEFT

SENSOR

CBQ-25-2-R1

CBQ-26R

CBQ-25-R2

Patch conn.

RESET

OWNZONE

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

2.7.2.3. Wellness TV version

DISPLAY

LCD

CPU

BOARD

CBQ-32

RIGHT

SENSOR

LEFT

SENSOR

HAND

SENSOR

BOARD

CONNECTORS

BOARD

OWNZONE RECEIVER

TGS/

SMART

CARD

BOARD

CBQ-26

CBQ-29

INVERTER

SPLITTER

AMPLIFIER

TUNER

CN15

CN11

TTL

BOARD

HEADPHONE

JACK

Patch

Conn. Q

FE3

BRAKE

POWER

ENTRY

MODULE

VAC

BRAKE BOARD

SPEED

SENSOR

CB-0

Patch Conn.

CB-51

CB-4

CB-3

RIGHT

SPEAKER

LEFT

SPEAKER

AUX I NPUT

BOARD

CN5CN4

CN3

CSAFE BOARD

CBQ-13

CB-10

CB-9

CONNECTORS

PANEL

Antenna

inlet

KEYBOARD

CB-18

RJ45

CB-14

CV-302

CNX

CBQ-25-2-R1

CBQ-25-R2

Page 2.9

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 2.10

2.8. CABLES

CB-0: High voltage cable

Power entry module – Brake board

Power entry

module

Signal Color Brake board

CN3

N Neutral White 1 F Line Black 3 T Earth Green 5

CB-3: Cable connecting upper and lower assemblies

Brake board – Digital plan board

Brake board

CN1

Signal Color Digital Plan Board

CN7

2 Digital Gnd White 2 3 Power Gnd Orange 3 4 - sensing +5 Vdc digital Red 4 6 +12 Vdc Black 6 7 +5 Vdc Green 7 8 +sensing +5 Vdc digital Blue 8

CB-4: Serial communication cable between upper and lower assemblies

Brake board – Digital plan board

Brake board

CN4

Signal Color Digital Plan Board

CN14

1 NC Green-White 1 2 NC Green 2 3 Digital Gnd Orange-White 3 4 Download Blue 4 5 Reset Blue-White 5 6 Digital Gnd Orange 6 7 485 Tx/Rx + Brown-White 7 8 485 Tx/Rx - Brown 8

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

CB-9: Inlet DVD video cable

Connectors board – AUX input board

Connectors

board

CN1

Signal Color AUX input

board

1 Color Red 1 2 Left audio IN White 2 3 Gnd Shield 3 4 Right audio IN Red 4 5 Gnd Shield 5 6 Video IN Yellow 6 7 Gnd Shield 7 8 Commutation White 8

CB-10: Inlet CD cable

Connectors board – AUX input board

Connectors

board

CN15

Signal Color AUX input

board

1 Right audio IN Red 1 2 Gnd Shield 2 3 Left audio IN White 3 4 Gnd Shield 4

CB-14: Cable connecting CSafe – External connectors

CSafe Board – Ext. connectors panel

CSafe Board

CN4

Signal Color Ext. connectors

CN5

1 Digital #1 UTP CAT V 1

… … … …

8 Digital #8 UTP CAT V 8

CB-51: Brake supply cable

Brake board – Brake – Speed sensor

Brake board

CN2

Signal Color Brake Speed sensor

1 Brake supply + Brown 10 2 Brake supply - White 5 3 RPM Yellow Faston connected

to brown cable

4 RPM reference Green eyelet

Page 2.11

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 2.12

CB-52: Alternator cable

Brake board – Alternator – Battery – Inlet for battery charging

Brake board

CN3

Signal Color Alternator Battery Battery charging

inlet

1 V+ voltage from

alternator

Red Faston -

2 V- voltage from

alternator

Black Faston -

3 V+ voltage from

battery charger

Red - soldered to

internal contact

4 V- voltage from

battery charger

Black - soldered to

external contact 5 Battery V+ Red - Faston 6 Battery V- Black - Faston -

CBQ-11: LED board power supply cable

Digital Plan Board – LED Board

Digital Plan

Board

CN6

Signal Color LED Board

CN1

1 Gnd (digital) White 1 2 Gnd (power) Yellow 2 3 +5 Vdc power supply (digital) Green 3 4 +5 Vdc power supply (power) Brown 4

CBQ-12: LED board digital signal cable

Digital Plan Board – LED Board

Digital Plan Board

CN5

Signal Color LED Board

CN2

1 Digital #1 Flat cable 1 … … … … 16 Digital #16 Flat cable 16

CBQ-13: CSafe board cable

Digital Plan Board – CSafe Board

Digital Plan Board

CN15

Signal Color CSafe Board

CN1

1 Digital #1 Flat cable 1 … … … … 14 Digital #14 Flat cable 14

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

CBQ-25-2-R1: Hand sensor board cable

Digital Plan Board – Patch connector

Digital Plan Board

CN13

Signal Color Patch connector

CNx

1 +5 Vdc power supply Red 2

4 Board Reset Green -

5 Pulse out Blue 3

6 Reference Black 1

WARNING: the cable sheath contains a circuit which, in response to a reset signal received from the Digital Plan board, is able to reset the hand sensor board by removing and subsequently reapplying the supply voltage

CBQ-25-R2: Hand sensor board extension cable

Patch connector – Hand Sensor Board

Patch connector

CNx

Signal Color Hand sensor

board

1 Reference Flat cable 1

2 +5 Vdc power supply Flat cable 2

3 Pulse out Flat cable 3

CBQ-26R: Sensor cable

Hand Sensor Board - Sensors

Hand sensor

board

Sensors

J2 - J4

Signal Color

RH LH

1 Right sensor signal Red up 2 Sensor signal reference White down 4 Left sensor signal Black - up 5 Sensor signal reference Green - down

CBQ-28: HFU receiver cable

Display board – HFU receiver

Display board

CN8

Signal Color HFU receiver

1 +5 Vdc power supply Red 2

7 Pulse (beat to beat) Blue 4

8 Gnd Black 1

Page 2.13

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 2.14

CBQ-29: OwnZone receiver cable

Digital Plan Board – OwnZone Receiver

Digital Plan Board

CN11

Signal Color OwnZone

Receiver

1 Supply voltage Red 4

2 I2C clock Green 1

3 I2C data Yellow 2

4 External Reset Orange 9

7 Pulse (beat to beat) Blue 3

8 Gnd Black 5

CBQ-32: TGS/smart card cable

Digital Plan Board – TGS/Smart Card Board

Digital Plan Board

CN10

Signal Color TGS/Smart Card

Board

CN1

1 +12 Vdc power supply Yellow 1

3 Rx White 8

5 Tx Green 7

9 Gnd Brown 3

CV-302: LCD inverter power supply cable

CPU board – LCD Inverter

CPU board

CN5

Signal Color LCD Inverter

CN1

2 Gnd Black 2

3 Supply voltage +3.3 Vdc Black 3

4 Gnd Black 4

5 Supply voltage +12 Vdc Orangr 5

RESET OWNZONE: Own-zone reset cable

Digital Plan board - CBQ-29 cable

Digital plan board

CN11

Signal Color CBQ-29 cable

Patch conn.

1 Supply voltage +5 Vdc Red 1

2 I2C clock Yellow 2

3 I2C data Green 3

4 External Reset Brown -

7 Pulse (beat to beat) Blue 7

8 Gnd Black 8

WARNING: the cable sheath contains a circuit which, in response to a reset signal received from the Digital Plan board, is able to reset the OwnZone receiver by removing and subsequently reapplying the supply voltage.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

3. PRINCIPLES OF OPERATION

3.1. BLOCK DIAGRAM

The machine block diagram is illustrated in the figure below:

POWERED VERSI O N

POWER

ENTRY

MODULE

DISPLAY

DIS PLAY BOARDS

CSAFE

BOARD

RIGHT

SENSOR

LEFT

SENSOR

HAND

SENSOR

BOARD

TGS/

SMART CARD

BOARD

BRAKE

BOARD

CARDIO

RECEIVER

VAC

KEYBOARD

SPEED

SENSOR

BRAKE

CORDLESS VERSION

GENER A TOR

BATTERY

CONNECTORS PANEL

RJ45NET

BRAKE

BOARD

BATTERY

CHARGER

INPUT

Externat

powe r supply

Antenna

inlet

(W TV only)

Page 3.1

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 3.2

3.1.1. DISPLAY BOARDS

3.1.1.1. 500 and 500SP models

The display contains:

• 386

BOARD

This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine.

• D

ISPLAY BOARD

This is the heart of the display: this board acts as the interconnection hub for all the components of the display, and serves as the point of connection with the electrical box. In particular, its functions are:

> receives commands of the machine program from the 386 Board; > sends to the 386 Board the signals received from:

- Keyboard;

- Cardio receiver;

- TGS/Smart Card Board;

- CSafe Board.

> distributes to the display the voltages received from the Brake Board; > exchanges, over the RS-485 serial link to the Brake board, commands for controlling the

Brake;

> illuminates the LEDs and 7-segment displays used for the exercise feedback.

The board includes the following indicator LEDs:

LED name Color Description

DL1 green

if ON the +5 Vdc stabilized digital power supply is correctly generated.

DL2 green

if ON the +12 Vdc power supply provided by the Brake Board, correctly reaches the board.

DL3 orange

if ON the +5 Vdc power supply provided by the Brake Board, correctly reaches the board.

and 2 jumpers:

Jumper Name Setting Description

JP1 open if short-circuited, resets the circuit board. JP2 close

if short-circuited, keeps the memory powered when the machine is off.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

3.1.1.2. 700 and 700SP models

The display contains:

• 386

BOARD

This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine.

• D

IGITAL PLAN BOARD

> receives commands of the machine program from the 386 Board; > sends to the 386 Board the signals received from:

- Keyboard;

- Cardio receiver;

- Hand Sensor Board;

- TGS/Smart Card Board;

- CSafe Board.

> Distributes to the display the voltages received from the Brake Board; > Exchanges, over the RS-485 serial link to the Brake board, commands for controlling the

Brake.

> illuminates the LEDs and 7-segment displays used for the exercise feedback.

The board includes the following indicator LEDs:

LED name Color Description

DL1 not assembled DL2 not assembled -

DL3 green

if ON the +5 Vdc stabilized digital power supply is correctly generated.

DL4 orange

if ON the +5 Vdc power supply provided by the Brake Board, correctly reaches the board.

DL5 green

if ON the +12 Vdc power supply provided by the Brake Board, correctly reaches the board.

and 2 jumpers:

Jumper Name Setting Description

JP1 open if short-circuited, resets the circuit board. JP2 close

if short-circuited, keeps the memory powered when the machine is off.

Page 3.3

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 3.4

• LED BOARD

Contains the circuits for the LEDs and the alphanumeric displays. The board includes the following indicator LEDs:

LED name Color Description

LED1 green

if ON the +5 Vdc digital power supply, stabilized by the Digital Plan board, correctly reaches the board.

LED 2 yellow

if ON the +5 Vdc power supply, provided by the Brake Board, correctly reaches the board.

3.1.1.3. 700E model (Wellness TV)

The display includes the boards:

• CONNECTORS BOARD

This board acts as the interconnection hub for all the components of the display, and serves as the point of connection with the electrical box. It includes connectors for the following:

Cardio receiver;

> Hand sensor board; > CSafe board; > AUX input board; > Antenna signal; > Voltage received from the Brake board; > RS-485 serial link to the Brake.

It has a connector for linking to the CPU board, to transfer the collected signals.

The board includes the following indicator LED:

LED name Color Description

D10 red

if ON the +12 Vdc power supply provided by the Brake Board, correctly reaches the board.

and a faston:

Name Description

SHLD: denotes a ground node on the circuit board.

• CPU

BOARD

This is the heart of the display: it is the circuit board which incorporates the CPU, a microprocessor, its control logic, the FLASH EPROM containing the operating program of the machine, and the tuner for the audio and video channels. Through the connector board, it receives signals from the various machine components.

This circuit board is directly connected to:

> TGS/Smart Card board;

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

> TTL board; > Keyboard; > Headphone Jack; > Splitter / amplifier; > Power supply inverter for LCD.

The main functions of the board are:

> Distributes to the display the voltages received from the Brake Board; > Exchanges, over the RS-485 serial link to the Brake board, commands for controlling

the Brake.

> Tuning of audio and video channels; > Manages the display of images on the LCD.

The board includes the following 2 jumpers:

Jumper Name Setting Description

JP1 open if short-circuited, enables a reset of the microprocessor.

CN2 open if short-circuited, enables writing to the flash EPROM.

and a 3-pin connector (CN18) that can be used for testing the power supplies output by the board: 0 Vdc (ground), 5Vdc and 3.3 Vdc.

• S

PLITTER / AMPLIFIER

This device amplifies the signal received from the antenna, separating the FM radio channel from the TV channel, which it sends to the tuner.

• TTL

BOARD

It is an RGB buffer board with six bits per color, that interfaces the video signals sent from the CPU board to the LCD.

• LCD

INVERTER

This device powers the LCD display segments. It receives DC power supplies (12 Vdc and 3.3 Vdc) from the CPU board, and generates the AC voltage (380 Vac) needed to supply the LCD.

• AUX

INPUT CONNECTORS

This board provides 3 RC connectors and one mini DIN connector for interfacing external audio visual devices to the machine. An input on this board allows the external source to be displayed on the LCD base band.

• H

EADPHONE JACK

Two jacks are provided on the machine for connecting headphones. The two jacks are connected in parallel to a stereo output of the CPU board. In addition to the audio signals, the connector also includes a sense signal for routing the output to either the headphones or external speakers, if the latter are installed. The sense contact is NC and opens when the headphone jack is plugged in.

Page 3.5

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 3.6

3.1.2. CSAFE BOARD

This board makes available a communication port, on 2 externally accessible connectors, which can be used for connecting compatible CSafe devices such as the CardioTheater readers. These connectors are situated one on the back of the display and the other on the connectors panel underneath the front platform.

These connectors can also be interfaced, by means of a special cable, to an external PC for programming the FLASH EEPROM.

3.1.3. TGS/SMART CARD BOARD

This board enables the machine to read the TGS key or Smart Card inserted by the user for doing workouts programmed with the Wellness System. The machine can be interfaced with either a TGS key or Smart Card reader, hence its name TGS/Smart Card Board.

3.1.4. HAND SENSOR BOARD

This is the board which manages the hand sensors, interfacing them to the Digital Plan Board. It processes the analog signal received from the sensors and outputs one pulse for each heart beat that is detected. The signal level is normally 5 Vdc; it goes to 0 Vdc when the user’s hands are placed on the contacts, and a 5 Vdc pulse (having a width of approximately 30 msec) is output at each detected heart beat.

3.1.5. CARDIO RECEIVER

This board manages the signal received from the telemetric transmitter used by the person exercising. There are 2 types of receiver:

• HFU Model (on 500 models): this is the standard product. It receives the power supply signal

from the display Board and outputs a negative logic pulse for every heart beat that is detected: the signal level is normally 5 Vdc, with a pulse at 0 Vdc (having a width of approximately 30 msec) at each heart beat.

• OwnZone Model (on 700 and 700E models): this is a special receiver model produced by

Polar, equipped with a microprocessor and capable of independently detecting the heart rate. It receives the power supply signal from the Digital Plan board, to which it is connected by:

a pulse signal: a pulse for every heart beat that is detected;

> a reset signal: an external reset signal provided by the digital plan board every times an

exercise is started;

> a serial signal on a I2C protocol.

The receivers reception area is approximately a circle with a 1 m radius. If there is electromagnetic noise (produced by high voltage lines, radio transmitters, monitors, motors etc.) within this area, the receiver becomes saturated and no longer receives any signal.

On the 700SP models a reset cable between the OwnZone receiver and the Digital Plan

has been added in order to avoid that the receiver overwrites some configuration data when the machine turns on.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

3.1.6. CONNECTORS PANEL

This is located on the side of the front platform, and provides:

• an RJ45 socket for connecting CSafe compatible devices.

• (on 700E model only) a connector for the antenna cable.

3.1.7. BRAKE BOARD

There are 2 versions of the brake board, one which is used on the mains powered version and the other on the self-powered version. In either case, the brake board consists of:

• Power supply section which generates the low voltages used by the machine: +5 Vdc and +12 Vdc. Depending on the machine version, these voltages will be generated either from the 110 VAC or 220 VAC mains supply, or from the alternator-battery.

• Section for RS-485 serial communications with the Digital Plan Board for:

- commands determining the resistance that is required of the brake;

- brake error messages;

- the commands for modifying the circuit board configuration parameters;

- the commands for viewing the errors logged by the circuit board.

• Section which generates the current for the brake winding: varying the current produces a proportional variation in the resistance of the brake. The excitation current supplied to the brake is a function of the effort level selected on the display and the RPM value measured by the speed sensor (angular velocity of the brake disk) and is determined by the values stored in the braking table.

The board includes the following indicator LEDs:

LED name Color Description

LED1 green

if ON the board is supplying the brake winding. if BLINKING the brake board is in an error condition.

LED2 yellow

if ON there is the +5 Vdc supply from the circuit board.

and 2 jumpers:

Jumper Name Setting Description

JP1 open JP2 open

3.1.8. BRAKE

This is an eddy current brake, consisting of a flywheel mass and a flat copper disk that rotates in the air gap of a winding. Variations in the winding current produce a change in the resulting field, which consequently varies the eddy currents induced within the copper disk and hence its resistance to movement.

The winding has a resistance of approximately 4.8 Ohm.

Page 3.7

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 3.8

3.1.9. SPEED SENSOR

This consists of a magnetic induction sensor which detects the heads of the brake disk fixing screws.

3.1.10. POWER ENTRY MODULE

Only for 500, 700 and 700E versions.

This is a block consisting of:

• power inlet socket;

• power outlet socket;

• fuse-holder for protecting line voltage and neutral with two 3.15A fast-blow fuses.

Situated on the side of the rear platform. The Power entry module has a maximum current rating of 10A. This determines the maximum number of machines that can be connected together. Therefore, do not connect more than 30 Recline Excite machines with a 220 VAC mains supply, or 15 machines with a 110 VAC mains supply.

WARNING: If other types of machines are connected together, the maximum number is

determined by their current draw.

3.1.11. ALTERNATOR

Only for 500SP and 700SP versions.

The alternator consists of a stator winding whose rotor is put into rotation by the movement of the pedals, generating the voltage necessary for the machine’s operation.

Depending on the rate of pedaling and the resulting speed of rotation, it generates an alternating voltage which ranges from approximately 15-17 VAC at about 30-35 RPM to over 40 VAC for higher pedaling speeds.

3.1.12. BATTERY

Only for 500SP and 700SP versions.

This is a 12 V – 4.5 AH battery which, in the self-powered version, supplies the machine whenever the alternator is unable to produce a sufficient voltage for powering the machine, and for at least 30 seconds after the user has stopped pedaling to allow data to be saved in memory.

The battery can be recharged in 2 ways:

• during the exercise, through the brake board;

• in the standby condition, from an external power supply included with the machine, which is

able to fully recharge the battery in 8 hours.

Do not use the machine during recharging with the external power supply.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

3.1.13. EXTERNAL POWER SUPPLY INPUT

Only for 500SP and 700SP versions.

This is a socket for plugging in the external power supply that comes with the machine, which can be used to recharge the battery. It is situated on the side of the rear platform.

Page 3.9

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 3.10

3.2. BRAKE CONTROL

3.2.1. MECHANICS

The movement of the pedals puts the brake into rotation by means of a belt. The speed sensor, connected to the machine frame, detects the heads of the brake disk fixing bolts and provides a signal representing the RPM.

3.2.2. CONTROL

The control block diagram is as follows:

CN14

RS-485

Speed sensor

3-4/CN2

Excitation Current

Brake

1-2/CN2

CN4

Brake Board

Digital Plan Board

Pulses

The resistance which the user perceives on the pedals is a combination of 2 factors:

• mechanical: mechanical efficiency of the linkages and more generally the mechanical friction of the system as a whole. The mechanical friction has been measured in the laboratory and is determined by a specific SW function of the upper kit.

• electrical: resistance produced by the brake;

To obtain a given exercise effort level, the digital plan board sends the required value of “electrical” resistance to the brake board via the RS-485 serial link. Based on the commands received and the feedback signal from the speed sensor, the brake board will then apply the appropriate excitation current to the brake winding and generate an electromagnetic field.

The value of the current applied is based on the value of the brake table memorized into

the brake board.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

The electromagnetic field produced by the winding and the rotation of the disk will induce eddy currents in the disk itself, giving rise to a force which tends to brake its motion. This produces the exercise resistance.

A higher brake excitation signal will produce a correspondingly higher exercise resistance. In addition, for a given value of magnetic field, a higher speed of disk rotation will produce a correspondingly higher exercise resistance.

Due to the eddy currents, energy is dissipated on the brake disk in the form of heat.

The brake board effects an open loop control of the brake, with no provision for

regulating the value of resistance produced. The precision of the braking system has a tolerance of ±10%.

During the movement, the speed sensor detects the heads of the brake disk fixing bolts, and produces a speed feedback signal that is sent to the brake board.

If the brake board does not receive a speed signal which indicates that an exercise

session is in progress, the machine will not produce any resistance.

During the movement, the brake board checks for possible malfunctions. The errors which can occur are:

Error

Code

Description

OVERHEATING: this condition occurs when the temperature measured

by the sensor on the circuit board exceeds 90°C.

OVERCURRENT: this condition occurs when the current going to the

solenoid measured by the board exceed the max value.

UNDERVOLTAGE: this condition occurs when the +12 Vdc voltage

drops below 9.7 Vdc (only on the 500, 700 and 700E model).

OVERVOLTAGE: this condition occurs when the +12 Vdc voltage goes

above 13.7 Vdc (only on the 500, 700 and 700E model).

WATCHDOG: this condition occurs when the brake board SW crashes.

EPROM: SW error on the brake board.

128

MACHINE NOT CALIBRATED: this error condition occurs when the

calibration parameter stored in the brake board is incorrect.

In the case of error 128, the machine will continue to function completely, but the braking resistance produced will not correspond to the value entered on the display. In all other cases, the brake board interrupts the supply of current to the brake and sends an error message to the digital plan board which displays the “THE EQUIPMENT IS BLOCKED” message.

3.2.3. THE SIGNALS INVOLVED

The machine uses the following control signals:

Page 3.11

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 3.12

• RS-485 Signal This is a digital signal exchanged between the brake board and the digital plan board. There is no provision for monitoring its state.

• Excitation current

This is the current generated by the brake board (pins 1-2 of connector CN2) which supplies the brake winding. The current supplied is a function of the selected effort level and the speed of the exercise.

• Pulses

This is the signal produced by the speed sensor, and has the waveform shown below:

Figure 3.2-1

The signal enters the brake board (pins 3-4 on connector CN2), where it is used to determine the speed value that is sent to the digital plan board via the RS-485 serial link.

This signal can also be measured qualitatively using a multimeter. With the machine

stopped the voltage measured across the sensor terminals should be 0 Vdc, and while pedaling it should go to a few hundred mV: the higher the speed, the higher the measured value.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

4. ACCESSORIES

4.1. CARDIO THEATER CONNECTION

The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out:

RJ45 Connector Signal

5 +5 Vdc 7 Ground

In the RJ45 connector, which is illustrated below, pin 1 is the farthest right when the locking tab is facing upward.

The remaining pins are not connected.

4.2. PC LINK FOR PROGRAMMING

The machine can be connected to a PC for programming by means of the RJ45 connector on the CSafe board.

The cable to use (code 0WC00434AA) must be wired as follows:

PC Cable

CSafe Board - PC

CSafe Board

RJ45

Signal Color PC

9 pin D-

connector

3 Rx White-Green 3 4 Tx Blue 2 7 Ground White-brown 5 5 - 6

R = 10 KOhm

- -

In the RJ45 connector, which is illustrated below, pin 1 is the farthest right when the locking tab is facing upward.

Page 4.1

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 4.2

4.3. PROGRAMMING PLUG FOR CSAFE BOARD

When programming the machine using the 0WC00434AA connecting cable described above, it is necessary to fit plug (code 0WC00638AA) into the free RJ-45 port on one side of the front platform, to avoid any type of interference during the operation.

The wiring diagram of the RJ-45 plug is as follows:

4.4. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA

BETWEEN TWO MACHINES

The connection between two machines for transferring the TV channel tuning data is effected via a special cable, connected to the RJ45 connectors of the CSafe boards.

The cable to use (code 0WC00644AA) must be wired as follows:

Cable

CSafe board

RJ45

Signal Color CSafe board

RJ45

3 Tx White 4 4 Rx Brown 3 7 Digital Ground Green 7 8 Shield Ground Yellow 8

On the RJ45 connector, which is illustrated below, pin 1 is the farthest right when the locking tab is facing upward.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

4.5. MONITOR PLUG FOR CSAFE PORT

When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port. During the CSafe port test function, the plug connects the transmit channel directly to the receive channel, thereby producing a positive test outcome if the port is functioning correctly.

Page 4.3

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 4.4

4.6. WELLNESS TV UPGRADE KIT

There are upgrade kits available for converting Excite machines from the version with traditional LED display to the version with Wellness TV display. The kit also includes all the cables and connectors required for the input of the antenna signal. The table below gives the codes of the kits for each machine.

WELLNESS TV

UPGRADE KIT

CODICE

RECLINE 700 A0000120AA RECLINE 700 TGS KEY A0000121AA RECLINE 700 SMART CARD A0000122AA

Where the character ‘#’ must be replaced with the multistandard code matching the TV standard of the country where the machine has to be installed:

Multistandard

code

TV Standard Countries

Albania Australia Austria Bahrain Belgium Cameroon Croatia Cyprus Czech Rep Denmark Finland Germany Ghana Greece Hungary India Israel Italy Jordan Kenya Luxembourg Malaysia Malta Netherlands New Zealand Nigeria Norway Pakistan Poland Portugal Romania Singapore Slovakia Slovenia Spain Sri Lanka Sweden Switzerland Thailand Turkey

1 PAL B/G

United Arab E Zambia Zimbabwe Botswana Hong Kong Ireland South Africa Seychelles

2 PAL I

5 SECAM E/L

France Bulgaria Estonia Ex URSS Latvia Lithuania

6 SECAM D/K

Poland Russia Ukraine

8 PAL D/K

Czech Rep China Poland Saudi Arabia Iran Iraq Morocco Tunisia

9 SECAM B/G

Syria French Guyana Guadeloupe Madagascar Martinique New Caledonia

A SECAM K1

Senegal Togo Zaire

3 PAL N

Argentina Paraguay Uruguay Bahamas Bermuda Canada Chile Costa Rica Guatemala Japan Korea Peru Philippines

4 NTSC

Taiwan Trinidad USA Venezuela

7 NTSC M44

Mexico

B PAL M

Brazil

Table 4-1

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

4.6.1. INSTALLATION PROCEDURE

WARNING: Do not perform this installation if the SW version of the brake interface

board is 9.56.x or lower.

NOTE: It is always advisable, in any case, to upgrade the brake interface board to the

latest SW version.

Figure 4.6-1

The upgrade kit consists of:

(1) Back of the display; (2) Display support flange

(cod. 0C001412AA); (3) Connector plate (cod. 0G000353AB); (4) Upper handlebar cover

(cod. 0C000529AA); (5) Lower handlebar cover

(cod. 0C000530AA); (6) CB-18 cable (cod. 0WC000443AB); (7) Code sticker (cod. 0E109); (8) Union connector (cod. 0K00303AA); (9) Self-tapping screws (cod. 0Z00090) and

washers (cod. 0Z343); (10) Low cheese-head screw

(cod. 0ZV00011); (11) Cheese-head screws (cod. 0Z165); (12) Black screws (cod. 0ZV00140AA); (13) Self-tapping screws (cod. 0Z775);

Figure 4.6-2

(14) 12-inch LCD display assembly.

Page 4.5

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 4.6

Figure 4.6-3

1. Turn off the machine and unplug the mains

lead from the wall outlet.

2. Back off the 6 screws a using a Phillips

screwdriver.

3. Open the display, disconnect its cables and

remove it from the machine.

Figure 4.6-4

4. Back off the screw b, using a 4-mm hex T-

wrench.

5. Rotate the bottle holder upward.

Figure 4.6-5

6. Back off the 7 screws c using a 4-mm hex T-

wrench.

7. Position the right pedal at the top and remove

the right guard.

This operation may be awkward. If in

difficulty, perform the standard

procedure which involves disassembling

the 2 pedal cranks and then removing

the right guard.

Continued on following page →

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Figure 4.6-6

8. Turn the machine over on one side.

9. Back off the 4 screws d using a Phillips

screwdriver.

10. Remove the cover e.

Figure 4.6-7

11. Push the connector plate f outward.

12. Unplug the CSafe connector g.

13. Remove the connector plate f.

14. Insert cable 6 CB-18 into the hole indicated

by the arrow, and run it alongside the CSafe cable until it comes out on the display side.

Because the display column is

interrupted, as can be seen in Fig. 7, it

will be difficult for the cable to reach the

display. Therefore, route it along at least

the first section of column.

Figure 4.6-8

15. Fix the union connector 12 to the connector

plate 5, securing it with its own lock-nut.

16. Plug the lower end of cable 6 TRM-18 into

connector 12.

17. Reconnect the CSafe connector that was

unplugged previously.

18. Insert the connector plate 5 into the platform.

19. Reassemble the guards disassembled

previously.

20. Turn the machine back upright.

Continued on following page →

Page 4.7

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 4.8

Figure 4.6-9

21. Insert cable 6 CB-18, routing it toward the

display alongside the group of cables which connect the upper and lower parts of the machine. More specifically:

• insert it into the left part of the 2 column sections

• when inserting it into the second column section, route it along the back as indicated in the box.

22. Use a cable tie to attach cable 6 CB-18 to the

existing group of cables.

23. Reassemble the right guard that was disassembled previously.

Figure 4.6-10

24. Move away the 2 rubber covers h to access the screws k.

25. Back off the 2 screws k using a 6-mm hex Twrench.

26. Back off the 3 screws f using a 6-mm hex Twrench.

27. Remove the handlebar.

28. Back off the 3 screws g using a 6-mm hex Twrench.

29. Remove the display support.

Figure 4.6-11

30. Back off the 2 screws i using a 6-mm hex Twrench.

31. Remove the handlebar.

32. Back off the 3 screws j using a 6-mm hex Twrench.

33. Remove the display support.

34. Reassemble the handlebar that was disassembled previously.

Continued on following page →

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Figure 4.6-12

35. Install the display support flange 2, locking down the 3 screws 10 using a 5-mm hex Twrench.

36. Assemble the upper handlebar cover 4 using the 2 screws 11 and a 4-mm hex T-wrench.

Figure 4.6-13

37. On each side, assemble the lower handlebar cover 5 with screw 12, using a 2.5-mm hex T-wrench.

Figure 4.6-14

38. Insert the back of the display 1 as shown in the figure, and slide it along the display column until it rests against the handlebar.

Continued on following page →

Page 4.9

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 4.10

Figure 4.6-15

39. Affix the sticker 7 with the machine serial number onto the LCD display, in the position shown in the figure.

Figure 4.6-16

40. Assemble the LCD display on its support, using the 4 screws and 4 washers 9.

41. Place the back of the display 1 near the LCD display.

42. Plug all the cables back into their connectors.

Figure 4.6-17

43. Close the back of the display 1 using the 2 screws 13 and a Phillips screwdriver.

44. Turn on the machine and check that it is working properly.

45. Perform the configuration and tuning procedure for the Wellness TV.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

5. INSTALLATION INSTRUCTIONS

5.1. SPECIFICATIONS AND REQUIREMENTS

For correct machine installation, make sure that:

1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

2. The place of installation is free of dust and sand.

3. The place of installation meets the operating temperature and humidity conditions specified in paragraph 2.4. “Ambient specifications”.

4. The machine is not positioned close to sources of heat, sources of electromagnetic noise (television sets, electrical motors, antennas, high voltage lines, household appliances, etc...) or medical equipment.

5. To eliminate any interference with the cardio receiver, no transmitters should be placed less than 1 meter from the display.

Only for the 500, 700 and 700E models:

6. The mains voltage must match the value specified on the machine rating plate.

7. The electrical system must be correctly earthed.

8. The wall outlet used should be reserved for the machine and have a rating of at least 50 VA.

9. The maximum number of machines connected in cascade should be that indicated in paragraph

3.1.10. “Power entry module”.

10. Position the mains lead of the machine where it will not be underfoot.

5.2. SPECIFICATIONS AND REQUIREMENTS TO INSTALL A

WELLNESS TV MACHINE

1. Ensure that the specifications and requirements for installation have been met (see paragraph

5.1. “Specifications and requirements”).

2. To obtain a good video signal, the S/N ratio at the antenna signal input of a Wellness TV machine should be between 70 and 80 dB.

WARNING: If the machine is not connected to a terrestrial antenna--or if it is but the antenna signal line is interrupted by devices such as TV distribution units, modulators, etc.-the machine will not be able to receive a usable antenna signal for radio channel tuning.

Page 5.1

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 5.2

5.3. INSTALLATION

To correctly install the machine, proceed as follows:

1. Ensure that the specifications and requirements for installation have been met (see paragraph

5.1. “Specifications and requirements”).

2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

3. The machine is shipped fully assembled and packed in a carton fixed to a wooden pallet.

Only for the 500, 700 and 700E models:

4. Connect the mains lead to the power inlet socket on the machine.

5. Place the on/off switch in the “0” position.

6. Plug the mains lead into the wall outlet.

Only for the 700E model:

7. Connect the antenna cable to the wall outlet.

5.4. FIRST POWER-ON

After completing the installation procedure, the machine is ready for use.

On the 500, 700 and 700E models, simply turn the on/off switch from position 0 to position 1, while on the 500SP and 700SP models it is necessary to get on the machine and start pedaling.

On power-up the machine performs a self test of the upper and lower assemblies. At the end of this the machine goes into standby, awaiting a keyboard command.

To check the correct operation of the machine:

• get on the machine;

• begin exercising;

• check that the displayed speed varies accordingly;

• check that the exercise resistance varies when the “+” and “-” keys are pressed, and that the

effort level LEDs turn on and off accordingly;

• put on the heart rate meter and check that the machine correctly reads the heart rate value;

• only on 700, 700SP and 700E grasp the sensors and check that the machine correctly reads the

heart rate value.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6. TROUBLESHOOTING

The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used.

This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

This type of box represents a decision point in the troubleshooting procedure. It typically contains a description of the CHECK to be made, with an outcome that can be either a positive (YES) or negative (NO) response.

This type of box is a step in the troubleshooting procedure where an ACTION must be carried out. It typically contains a description of the ACTION necessary to resolve the problem. Therefore, after executing the specified ACTION:

1. Check whether the problem has been resolved;

2. If the problem persists, it is recommended to resume the troubleshooting procedure from the point before the action was carried out.

A circled number (such as that shown on the left) next to a box of the troubleshooting procedure indicates that detailed instructions for performing that particular check or action are provided below the flowchart.

A circled letter (such as that shown on the left) is used to highlight a point in the procedure. Typically, this indicator is used in page changes.

Page 6.1

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.2

6.1. SERVICE TROUBLESHOOTING MENU FOR 700 MODELS

This section can be used to test the operation of certain machine components (brake board, LED display, keyboard, serial ports). It is invoked when the machine is in standby by simultaneously pressing the keys 369. The following prompt appears on the display:

ENTER PASSWORD:

To access the procedure, type in the password 2501 which protects against unauthorized access and press ENTER to confirm. At this point there are two options available:

1 = Tech Config 2 = Troubleshooting

Press the number key 2 to access the troubleshooting menu, which is structured as shown in the figure below.

MAN.KEYBOARD

TEST

TROUBLESHOOTING

I2C Devices Test

AUTOMATIC TEST MANUAL TEST

LED Test

SERI AL PORTS

TEST

CSafe COM Test

TGS COM Test

Low Kit COM Test

Test Re sult

Reset Re sult

To scroll through the list of available functions, press the + or – effort level keys to display the next or the preceding item; confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR key for a few seconds.

The tests are divided into two groups: Automatic and Manual, and the prompt for a choice appears immediately on accessing the troubleshooting menu.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6.1.1. AUTOMATIC TEST

The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate the test and then await the result. Press ENTER again to continue, and use the CLEAR key to return to the higher menu level, holding it down for a few seconds. The various manual tests are described below.

6.1.1.1. I2C Devices Test

The I2C Devices test checks the communication following the 32K and 256K memories and the operation of the OwnZone receiver only for what concerns the data reception function, but not the detection of the heart rate signal. The test can have two outcomes:

• “Test Successful, press Enter to continue” : Signifies that the transmission and reception of

data packets between the I2C devices and the digital plan board was completed successfully.

• “OwnZone error, press Enter to continue” : Signifies that the transmission and/or reception

of data packets between the OwnZone and the digital plan board was not completed successfully.

• “EEPROM Error, press Enter to continue”: Signifies that the CPU board has communication

problems with the memories.

6.1.1.2. LED Test (not on 700E models)

The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound.

There is no message displayed concerning the outcome of this test, which the user must therefore check visually.

6.1.1.3. Serial Ports Test

The serial ports test checks the communications on the port for connecting to:

• CSafe COM test;

• Low Kit COM test;

• TGS COM test.

Using the + and – effort level keys, select the desired test item and confirm by pressing ENTER. The test can have two outcomes:

• “Test Successful, press Enter to continue”: This means that the test was completed

successfully, i.e. that the communications on the selected serial port are correct.

• “COMx Error, press Enter to continue”: This means that the outcome of the test was

negative: the message will specify COM1 in the case of the CSafe COM test, COM2 in the case of communications with the low kit, or COM3 in the case of the TGS COM test.

6.1.1.4. Test Result

This function is used for viewing the outcomes of the various tests:

• EEPROM32K;

• EEPROM256K;

Page 6.3

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.4

• RTC (Real Time Clock);

• OWNZONE;

• COM1;

• COM2;

• COM3;

• KEYBOARD.

Pressing ENTER displays a messages with either OK or KO alongside each of the above items, depending on whether the outcome of the corresponding test was favorable or not. Note that if this function is invoked without having previously run any tests, it will show a negative outcome for all the items. This is because it merely displays the results, but does not actually carry out the tests.

6.1.1.5. Reset Result

This function clears the output of the Test Results viewing function, resetting the outcomes of all the tests to KO.

6.1.2. MANUAL TEST

This section groups together tests for manually checking the operation of certain peripheral devices. After selecting the desired test using the + and – effort level keys, press ENTER to initiate the test and then await the result. To exit test mode, hold down the CLEAR key for a few seconds.

6.1.2.1. Man. Keyboard Test

The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing the test by pressing ENTER, the message “Press all buttons (beep=OK)” appears on the display. Pressing each key will produce an audible signal, if a key does not produce the “beep” it means it is not working properly.

On Wellness TV machines, pressing the keys does not produce an audible signal, but if the key is working correctly it lights up green.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6.2. SERVICE TROUBLESHOOTING MENU FOR 500 MODELS

ENTER PASSWORD:

To access the procedure, insert the password 2501 which protects against unauthorized access and press ENTER to confirm. To enter the password without the numeric keypad, enter one digit at a time using the ↑ and ↓ keys to change the value and the +/- GOAL keys to scroll to the next character. At this point there are two options available:

↑ = Tech Config ↓ = Troubleshooting

Press the number key ↓ to access the troubleshooting menu, which is structured as shown in the figure below.

MAN.KEYBOARD

TEST

TROUBLESHOOTING

I2C Devices Test

AUTOMATIC TEST MANUAL TEST

LED Test

SERI AL PORTS

TEST

CSafe COM Test

TGS COM Test

Low Kit COM Test

Test Re sult

Reset Re sult

The tests are divided into two groups: Automatic and Manual, and the prompt for a choice appears immediately on accessing the troubleshooting menu.

Page 6.5

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.6

6.2.1. AUTOMATIC TEST

6.2.1.1. I2C Devices Test

The I2C Devices test checks the communication following the 32K and 256K memories. The test can have two outcomes:

• “Test Successful, press Enter to continue” : Signifies that the transmission and reception of

data packets towards the display board was completed successfully.

• “EEPROM Error, press Enter to continue”: Signifies that the display board has

communication problems with the memories.

6.2.1.2. LED Test

The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound.

There is no message displayed concerning the outcome of this test, which the user must therefore check visually.

6.2.1.3. Serial Ports Test

The serial ports test checks the communications on the port for connecting to:

• CSafe COM test;

• Low Kit COM test;

• TGS COM test.

Using the + and – effort level keys, select the desired test item and confirm by pressing ENTER. The test can have two outcomes:

• “Test Successful, press Enter to continue”: This means that the test was completed

successfully, i.e. that the communications on the selected serial port are correct.

• “COMx Error, press Enter to continue”: This means that the outcome of the test was

negative: the message will specify COM1 in the case of the CSafe COM test, COM2 in the case of communications with the low kit, or COM3 in the case of the TGS COM test.

6.2.1.4. Test Result

This function is used for viewing the outcomes of the various tests:

• EEPROM32K;

• EEPROM256K;

• RTC (Real Time Clock);

• OWNZONE;

• COM1;

• COM2;

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

• COM3;

• KEYBOARD.

Pressing ENTER displays a message with either OK or KO alongside each of the above items, depending on whether the outcome of the corresponding test was positive or negative. Note that if this function is invoked without having previously performed any tests, it will show a negative outcome for all the items. This is because it merely displays the results, but does not actually carry out the tests.

6.2.1.5. Reset Result

This function clears the output of the Test Results viewing function, resetting the outcomes of all the tests to KO.

6.2.2. MANUAL TEST

6.2.2.1. Man. Keyboard Test

Page 6.7

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.8

6.3. THE DISPLAY FAILS TO ILLUMINATE

This error occurs when the power supply voltage does not reach the upper assembly. This may also be due to a short circuit on the brake winding, which interrupts the output voltage of the brake board, causing the upper assembly to switch off.

6.3.1. 500 AND 700 MODELS

Does the wall outlet supply the

correc t v oltage?

Is t h e ma ins le ad OK?

Is t he v oltage at t he

output of t h e m ac hine ' s

power entry module

correct?

Plug the m ac hi ne i nt o a

working elec trical outlet

Replace the mains lead

Replac e the power

entry m odul e on the

machine

THE DISPLAY

DOES NO T

ILLUMINATE

Does the mains voltage

reach t he input to the

brake board?

YES

Replace cable C B-0

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Are the DC v oltages at the

output of the brake board

correct?

YES

Replac e the brake

board

500

700

Are the D C v oltages at t he

input t o t he dis play board

correct?

Replac e cable CB-3

Replace the display

board

YES

Are the D C v oltages at t he

input t o t he LED board

correct?

Are the D C v oltages at t he

input t o t he digit al plan

board correct?

Replac e cable CB-3

Are the D C v oltages at t he

output of the digit al plan

board correct?

YES

Replace the digital

plan board and/ or t he

386 board

Replace the LED board Replace cable CBQ-11

YES

Page 6.9

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.10

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

To speed up the troubleshooting procedure, check the state of the power indicator LEDs

on the various circuit boards.

(1) Slightly lift up the Faston connectors on the machine power inlet socket. Place the tester

probes across the live and neutral pins on the same connector. The measured value should be approximately 220 VAC or 110 VAC depending on the mains voltage.

(2) As for step (1) but across pins 3 and 1 of connector CN3 on the brake board.

(3) Using a tester, check that all the output voltages on connector CN1 of the brake board are

correct, referring to paragraph 2.8. “Cables”.

(4) As for step (3) but on connector CN7 of the display board.

(5) As for step (3) but on connector CN7 of the digital plan board.

(6) As for step (3) but on connector CN6 of the digital plan board.

(7) As for step (3) but on connector CN1 of the LED board.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6.3.2. 500SP AND 700SP MODELS

Is t he us er pedaling?

Is t here a v oltage at t he output of the alternator?

Is t here a v oltage at t he

input t o the brake board?

Correct operation: af t er

30 seconds without

pedaling the m ac hine

switches off

Replace t he alternator

Replac e cable CB-52

THE DISP LAY

DOES NOT

ILLUMINATE

YES

Are the DC v olt ages at the

output of the brak e board

correct?

YES

Replace the brak e

board

500SP

700SP

Page 6.11

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.12

Are the D C v oltages at t he

input t o the LED board

correct?

Are the D C v oltages at t he

output of the digit al plan

board corr ec t?

Replac e the digital

plan board and/ or t he

386 board

Replac e the LED board R epl ac e c abl e C BQ-11

YES

Are the DC v oltages at the

input t o the digit al pl an

board corr ec t?

Replac e cable CB-3

Replac e the display

board

YES

Are the D C v oltages at t he

input to the display board

correct?

Replace cable CB-3

YES

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

To speed up the troubleshooting procedure, check the state of the power indicator LEDs

on the various circuit boards.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

(1) Place the tester probes across the ends of the cable from the alternator. The measured voltage

should be approximately 15-17 VDC at a speed of about 30 RPM.

(2) As for step (1) but across pins 1 and 2 of connector CN3 on the brake board.

(3) Using a tester, check that all the output voltages on connector CN1 of the brake board are

correct, referring to paragraph 2.8. “Cables”.

(4) As for step (3) but on connector CN7 of the display board.

(5) As for step (3) but on connector CN7 of the digital plan board.

(6) As for step (3) but on connector CN6 of the digital plan board.

(7) As for step (3) but on connector CN1 of the LED board.

Page 6.13

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.14

6.3.3. 700E WELLNESS TV MODELS

Does t he wall outlet s upply t he

correct voltag e?

Is t he m ains lead OK?

Is t h e v olt age at the

output of t he machine's

power entry modul e

correct?

Plug the m achine into a

working elec trical out l et

Replace the mains lead

Replac e the power

entry module on the

machine

THE DISPLAY

DOES NO T

ILLUMINATE

Does the mains voltage

reach t he input to the

brake board?

YES

Replace cable CB-0

Continued on the following page.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Are the DC v olt ages at the

output of t he brak e board

correct?

Are the DC v olt ages at the

input to the

connector board correct ?

Replace cable C B-3

YES

Are the D C v oltages at the

output of t h e C PU board to

the LC D inv erter correc t?

Replace the CPU

and/or connect or

board

YES

Are the D C v oltages at the

input to the LCD inverter

correct?

Replac e cable CV-302

Are the AC v oltages at the

output to th e LC D inv ert er

correct?

Replace LC D i nv erter

YES

Replac e Br ak e board

Continued on the following page.

Page 6.15

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.16

Try t o r eplace the TTL

board.

It works?

TTL board damage

Is t he LC D neon lam p on?

Replace LC D

Chec k the connec tion or

try t o repl ac e t h e c able

between CPU board and

TTL board.

It works?

Cable dam age

YES

Try to replace the CPU

board.

It works?

CPU board damage

YES

Replace the LCD

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

To speed up the troubleshooting procedure, check the state of the power indicator LEDs

on the various circuit boards.

(1) Place the tester probes across the ends of the cable from the alternator. The measured voltage

should be approximately 220 VAC or 110 VAC depending on the mains voltage.

(2) As for step (1) but across pins 1 and 2 of connector CN3 on the brake board.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

(3) Using a tester, check that all the output voltages on connector CN1 of the brake board are

correct, referring to paragraph 2.8. “Cables”.

(4) As for step (3) but on connector CN16 on the connector board.

(5) As for step (3) but on connector CN5 on the CPU board.

(6) As for step (3) but on connector CN1 on the LCD inverter board.

(7) Place the tester probes across the 2 pins of the connector CN2 and CN3 of the LCD invrter

board. The measured voltage should be approximately 380 VAC.

Page 6.17

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.18

6.4. NO AUDIO SOUND

This error can be due to incorrect machine configuration, or to problems with the audio signal.

Is t he TV st andard correc tly

conf igured?

Correc t ly conf igure t he

"TV Standard"

parameter

NO AUDI O SOUND

Replace t he headphone jac k .

Does it work?

Defect iv e headphone

jack

YES

Try replac ing t he C PU. Does it

work?

Def ect iv e C PU board

YES

Replac e the CPU boar d

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Carry out the procedure for testing the serial communications described in paragraph 9.3.8.

“TV Standard (700E version only)”.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6.5. NO TV PICTURE

Check that the machine is connected to an antenna signal

This error can be due to incorrect machine configuration, or to problems with the antenna signal.

Is t he TV st andard c orr ec t ly

conf igured?

Try repl ac in g t he C PU .

Does it work?

Correc tly configure t he

"TV Standard"

parameter

Defective CPU board

NO TV PI CT URE

YES

The signal derived f rom

the v ideo signal is

insuf ficient . Contact the

sy stem admi nis trator

Dis c onnec t the splitter and

connect the tuner direc tly to an

antenna c a ble. D o es it work?

Replac e the split ter

YES

Is t h e ant enna cable properly

connected to the connec t or

board?

Connec t the cable

YES

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

Page 6.19

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.20

(1) Check that the antenna cable is correctly connected to connector J1 on the connector board.

(2) Carry out the configuration procedure described in paragraph 9.3.8. “TV Standard (700E

version only)”.

(3) For models with European electronics, unplug the antenna cable from the connector board

and plug it into the tuner; while for models with US electronics, plug the external antenna cable into the tuner.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6.6. THE RADIO DOES NOT PLAY

The radio signal can only be acquired from an analog antenna signal. If the machine is

connected to a digital source it will be impossible to use the radio function.

This error can be due to an incorrect machine configuration, or to problems with the antenna signal.

Is t he TV channel s ound OK?

Try repl ac i ng t he C PU .

Does it work?

Perform the "Audio does

not work" procedure

Defective CPU board

YES

THE RADIO DOES NOT

PLAY

YES

The signal derived f rom

the v ideo signal is

insuf ficient . Contac t the

sy stem admi nis trator

Dis connect the split ter and

connec t the t uner dir ec t l y t o an

antenna cable. Does it work?

Replac e the split ter

YES

Is t h e ant enna i nput connect ed

to a t erres trial antenna cable

without any type of interruption

(mult iplex er, TV distribution

module)?

Connect a signal that

meet s thes e

requirements

YES

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

Page 6.21

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.22

(1) After disconnecting the splitter from the tuner, procure a female RC connector and a copper

wire about 1.5 m long. Connect the copper wire to the tuner through the RC connector, so that it serves as an antenna.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6.7. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY

This error message can be caused by:

• loss of communication between the lower and upper assemblies;

• the brake board has detected an error condition, causing it to generate an alarm and store the

error code in memory.

Is the serial

comm unic at ion bet ween

display and lower

elect ronic correct?

Reins tate t he

communication link

between the upper and

lower ass emblies

"THE EQUIPMENT IS BLOCKED"

MESS A G E ON TH E DISPLAY

Carry out the "Error

detected by brak e

board" tr oubl es hooting

procedure

YES

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Use the serial communications test described in paragraph 6.1.1.3 “Serial Ports Test”.

(2) To reinstate communications between the lower and upper assemblies:

• check that cable CB-4 is correct;

• try replacing the brake board and the digital plan board in turn, and check whether the

communication works.

(3) Check whether the brake interface board is in an error condition, by accessing the “Low kit

fault code” parameter in the “Low kit menu” described in paragraph 9.3.6.2 “Low Kit fault code”. If the displayed parameter value is “0”, there is no error condition.

Page 6.23

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.24

6.8. ERROR DETECTED BY BRAKE BOARD

When the brake board detects an error, it stops and interrupts the power supply to the brake winding, and an error code identifying the fault condition is saved in the error history log. When this error is received by the digital plan board, it halts the exercise and shows the “THE EQUIPMENT IS BLOCKED” message on the display.

The errors logged by the brake board can also be viewed from the machine keyboard as described in paragraph 9.3.4. “Errors log” or in paragraph 9.3.6.2 “Low Kit fault code”.

ERROR DETECTED BY

BRAKE BOARD

Check the error code

st or ed in m em or y

Error 1

Error 4

Error 8

Error 16 - 32

Error 2

Error 128

The following paragraphs describe the troubleshooting procedures for these cases.

6.8.1. ERROR 1 ON BRAKE BOARD

This code indicates an overheating error: this condition occurs when the temperature detected by the sensor on the circuit board exceeds 90°C.

Try switching the machine off for 1 hour. If it resumes working correctly, the machine probably overheated as a result of intensive use. If, on the other hand, the error persists, it is necessary to replace the brake board.

6.8.2. ERROR 2 ON BRAKE BOARD

This code indicates an overcurrent error: this condition occurs when the current going to the solenoid measured by the board exceed the max value

This error is caused by an HW problem on the brake board or a short circuit on the solenoid. To solve the problem, it is necessary to replace the brake board or the solenoid.

6.8.3. ERROR 4 ON BRAKE BOARD

This code indicates a low voltage error: this condition occurs when the +12 Vdc voltage drops below 9.7 Vdc.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

This error is caused by drops in the voltage output by the power supply section of the brake board, as a result of defective components. If the error persists or recurs frequently, replace the brake board.

6.8.4. ERROR 8 ON THE BRAKE BOARD

This code indicates an overvoltage error: this condition occurs when the +12 Vdc voltage exceeds

13.7 Vdc.

This error is caused by surges in the voltage output by the power supply section of the brake board, as a result of defective components. If the error persists or recurs frequently, replace the brake board.

6.8.5. ERROR 16 OR 32 ON THE BRAKE BOARD

This code indicates an error in the EPROM of the brake board or a watch dog error: this condition occurs when the board is unable to read the memory.

If the error persists or recurs frequently, replace the brake board.

6.8.6. ERROR 128 ON BRAKE BOARD

This code indicates an error in the calibration of the brake board: this condition occurs when the value of the calibration parameter read by the board is incorrect. In these conditions, the board continues to function but will not necessarily produce the correct value of exercise resistance.

When this error occurs, replace the brake board.

Page 6.25

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.26

6.9. THERE IS NO RESISTANCE

The machine will not produce resistance if:

• the digital plan board does not receive a speed signal;

• the brake board does not generate current;

• the brake is defective.

Does the brake board supply

current to t he brake winding?

TH ER E IS N O RESISTANCE

Are the Watt and RPM v al ues

shown on t he di s pl ay dif f erent

from zero?

YES

Carry out the "RPM v alue

is incorrect "

troubles hoot ing proc edure

Replace the brake board

YES

Does t he br ak e winding receive

current f rom the brake board?

Replace the brake winding

YES

Replac e cable CB-51

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Disconnect the brake winding and measure the current output by the brake board with a load

of at least 5 Ohm and 80 Watts. The value should be different from 0 A.

(2) As for step (1) but with everything reconnected, and across the brake winding.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6.10. THE RESISTANCE IS INCORRECT

The machine will produce an incorrect resistance if:

• the mechanics are not in perfect condition;

• the speed measurement is incorrect;

• the brake board is defective;

• the brake is defective.

Are the m echanics of t he

machine in good condition?

Has the brake board generated

error 128?

Does t he br ak e boar d out put

the correct current to the brake

winding?

Replace the brake board

Replace the brake winding

YES

THE

RESIST ANCE IS

INCORRECT

Repair t he f ault y mechanic al part s

Carry out the "Speed is

Inc orrec t " t roubles hoot ing

procedure

Replace the brake board

YES

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

Page 6.27

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.28

(1) Check that the mechanical system, consisting of the pedals, belt and brake, moves smoothly

and without unusually high friction or resistance.

(2) Refer to paragraph 9.3.4. “Errors log”.

(3) Measure the voltage supplied by the brake board to the winding. In constant power mode

(custom – time), pedaling at 80 RPM and with a user weighing 75 kg, the values, according to the firmware version of the brake board, should be approximately those in the tables below:

Low kit version 9.57.11

Power (Watt) Voltage (Vdc)

50 2.4

80 3.3 150 4.7 200 5.9

Low kit version 9.57.12

Power (Watt) Voltage (Vdc)

50 2.0

80 2.9 150 4.4 200 5.3

Low kit version 9.57.13

Power (Watt) Voltage (Vdc)

50 2.0

80 2.9 150 4.1 200 4.8

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6.11. THE SPEED SIGNAL IS INCORRECT

The speed signal is incorrect if:

• The brake disk is incorrectly fixed to the flywheel;

• The speed sensor is defective;

• The brake board is defective.

Does the speed sensor send

the c orr ec t signal t o the brake

board?

Replace the speed sensor

Replace the brake board

YES

Is t h e brak e di s k c o rrectly fixed

to t he f l y wheel?

TH E SPEED IS

INCORRECT

Fix it correctly

YES

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Check that the 6 screws fixing the disk brake to the flywheel are all locked down.

The speed sensor detects the heads of these screws.

(2) Place the tester probes across the terminals of the speed sensor. The measured signal should

be that indicated in Figure 3.2-1. In addition, when pedaling at 80 RPM the frequency of the signal should be 107 Hz.

The speed signal can also be observed qualitatively, using a multimeter. The value

should be 0 Vdc when the machine is stopped, and gradually increase as the speed increases.

Page 6.29

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.30

6.12. THE MACHINE DOES NOT READ THE TGS/SMART CARD

The machine displays this error if the TGS or Smart Card reader is not working properly, or if it is not supplied by the digital plan board.

TH E MACHINE DO ES

NOT READ THE

TGS/SMART CARD

Does t he s upply voltage

correc t ly reach t he input t o t he

TGS/Smart C ard reader?

Is t he s upply v olt age correct at

the out p ut t o the digital plan

board corr ec t ?

Replac e cable CBQ-32

YES

Replace the digital plan

board

Is t he serial communication link

between the digital plan board

and the TGS/Smart C ard

reader OK?

Replace t he digit al plan board.

Is the communication link

between the digital plan board

and the TGS/Smart C ard

reader OK?

Digit al plan board

defective

YES

Replac e the TGS/Smart

Card reader

Replace the TGS/Smart

Card reader

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

(1) Place the tester probes across pins 1 and 3 of connector CN1 of the TGS/Smart Card reader.

The measured value should be +12 Vdc.

(2) As for step (1) but across pins 1 and 9 of connector CN10 on the digital plan board.

(3) Use the serial communications test described in paragraph 6.1.1.3 “Serial Ports Test”.

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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.32

6.13. THERE IS NO HEART RATE SIGNAL

6.13.1. RICEVITORE TELEMETRICO HFU

The machine displays this error if the receiver is not working properly, or if it is not supplied by the display board.

Only for the 500 and 500SP models.

TH ER E IS N O HR

SIGNAL

Is t he supply v olt age c orrec t at

the input to the receiv er?

Is t he supply v olt age c orrec t at

the output of t he di s pl ay board?

Replace the receiver

Replac e C BQ- 28 c able

YES

Replace display board

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Place the tester probes across pins 1 and 3 of connector CN1 of the receiver. The measured

value should be +5 Vdc.

(2) As for step (1) but across pins 1 and 8 of connector CN8 on the display board.

6.13.2. OWNZONE TELEMETRIC RECEIVER

The machine displays this error if the receiver is not working properly, or if it is not supplied by the digital plan board. It may also be caused by communication problems between the digital plan board and the OwnZone receiver, which communicate with each other by means of an I

C protocol.

Only for the 700, 700E and 700SP models.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

TH ER E IS N O HR

SIGNAL

Is t he s upply v olt age correct at

the input to the receiv er?

Is t he s upply v olt age correct at

the out p ut t o the digital plan

board?

Replac e cable CBQ-29

YES

Replac e D i gital plan board

Is t h e s eria l c om m uni c ation

between the digital plan board

and the receiver OK?

Replace t he digit al plan board.

Is t h e s eria l c om m uni c ation

between the digital plan board

and the receiver OK?

Defect iv e digit al plan

board

YES

Replace t he rec eiv er

Replace the receiver

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Place the tester probes across pins 4 and 5 of connector CN1 of the receiver. The measured

value should be +5 Vdc.

(2) As for step (1) but across pins 1 and 8 of connector CN11 on the digital plan board.

(3) Use the serial communications test described in paragraph 6.1.1.1 “I2C Devices Test”.

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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.34

6.13.3. HAND SENSOR

The machine displays this error if the HS interface board is not working, or if it is not supplied by the digital plan board.

TH ER E IS N O HR

SIGNAL

Are the s e ns ors correct l y

connected to the HS interf ace

board?

Is t he s upply v olt age correct at

the output of t he di gital plan

board?

Reins tate t he c onnection

Chec k t h e c onnection

between the cable C BQ-25-R 2

and CBQ-25-2-R1 and/or

replac e t he c a bles

Replace the digital plan

board

YES

Is t he s upply v olt age correct at

the input to the HS interface

board?

Replac e the HS int erf ac e

board

YES

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Check the connections, referring to paragraph 2.7. “Wiring diagram”.

(2) Place the tester probes across pins 2 and 1 of connector J3 on the HS interface board. The

measured value should be +5 Vdc.

(3) As for step (2) but across pins 1 and 6 of connector CN13 on the digital plan board.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

6.14. THE TELEMETRIC HR SIGNAL IS INCORRECT

The machine displays this error if the receiver is disturbed by sources of electromagnetic noise.

THE TELEMETRIC

HR SIGNAL IS

INCORRECT

Are the mac hi nes c orrec tly

spaced by t he required m inim um

distance?

Is the receiver correctly

posit ioned and are the

connecting cables properly

routed?

Are there s ourc es of

electromagnet ic n ois e ne ar t he

receiver?

Reposition the machines

so t hey are adequately

spaced

Correct the posit i on of t he

receiv er an d t he routing of

the c abl es

Move the machine away from t he noi s e s ource or

att enuat e the power of the

noise

YES

Is t h e t ransmit t er i n good

working order?

Us e a c orr ec t l y

funct io ning t r ans m itter

YES

Continued on the following page.

Page 6.35

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 6.36

Is the transmitter alway s within

the 80 cm range f rom t he rec eiv er

Reposition the transmitter

withi n range

YES

Replac e the receiv er

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) To check for electromagnetic noise near the machine, use a frequency signal monitor

constructed as shown in the diagram below.

The circuit lights the LED for each heart beat and/or disturbance received: in this way it is possible to determine whether there is any interference, and identify its sources.

(2) Check the battery power level, using a tester if possible. Otherwise use a receiver or another

“reference” machine to check the operation up to a distance of about 80 cm from the receiver.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

7. DISASSEMBLY OF COMPONENTS

7.1. DISASSEMBLING THE DISPLAY

7.1.1. 700 AND 700SP LED VERSIONS

Figure 7.1-1

1. Turn off the machine and unplug the mains lead from the wall outlet (only for the 700 models).

2. Back off the 6 screws a using a medium Phillips screwdriver.

Figure 7.1-2

3. Unplug the 4 connectors indicated in the figure at left.

4. Remove the display.

Continued on following page →

Page 7.1

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 7.2

Figure 7.1-3

5. Shift the rubber bushings b.

6. Back off the 2 grab screws c using a 6-mm Allen wrench.

Figure 7.1-4

7. Back off the 2 screws d, using a 6-mm Allen wrench.

8. Remove the handlebar.

9. Back off the 3 screws e, using a 6-mm Allen wrench, to remove the rear display support.

To reassemble the display, carry out the above steps in reverse order.

During reassembly, lock down the

screws c and d using a torque wrench set for 22 Nm.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

7.1.2. 700E WELLNESS TV VERSION

Figure 7.1-5

1. Turn off the machine and unplug the mains lead from the wall outlet.

2. Back off the 2 screws a, using a medium Phillips screwdriver, to remove the input AUX / CSafe board support.

Figure 7.1-6

3. Unplug the connectors indicated in the figure, connected to the input AUX / CSafe.

Figure 7.1-7

4. Back off the 4 screws b fixing the display to the machine, using a medium Phillips screwdriver.

Continued on following page →

Page 7.3

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 7.4

Figure 7.1-8

5. Hold the display and disconnect from the connector board the highlighted cables.

6. Remove the LCD display.

To reassemble the display, carry out the above steps in reverse order.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

7.1.3. 500 AND 500SP LED VERSIONS

Figure 7.1-9

1. Turn off the machine and unplug the mains lead from the wall outlet (only for the 500 models).

2. Back off the 6 screws a using a medium Phillips screwdriver.

Figure 7.1-10

3. Unplug the connectors indicated in the figure at left.

4. Remove the display.

Continued on following page →

Page 7.5

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 7.6

Figure 7.1-11

5. Shift the rubber bushings b.

6. Back off the 2 grab screws c using a 6-mm Allen wrench.

Figure 7.1-12

7. Back off the 2 screws d, using a 6-mm Allen wrench.

8. Remove the handlebar.

9. Back off the 3 screws e, using a 6-mm Allen wrench, to remove the rear display support.

To reassemble the display, carry out the above steps in reverse order.

During reassembly, lock down the

screws c and d using a torque wrench set for 22 Nm.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

7.2. DISASSEMBLING THE CIRCUIT BOARDS ON THE DISPLAY

7.2.1. 700 AND 700SP LED VERSIONS

Figure 7.2-1

Carry out the procedure described in paragraph

7.1. “Disassembling the display”.

Then place the display on a work bench. It is now possible to disassemble its 4 circuit boards:

• The 386 board a;

• The digital plan board b;

• The LED board c;

• The CSafe board d.

Figure 7.2-2

386 board a:

1. Push open the clip fasteners. The 386 board will lift up.

2. Remove it from the connector on the digital plan board.

Digital Plan board b:

1. Unplug the connectors indicated in the figure.

2. Release the 4 clips e.

3. Remove the circuit board.

Continued on following page →

Page 7.7

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 7.8

Figure 7.2-3

LED Board c:

1. Back off the 4 fixing screws f of the plastic support, using a medium Phillips screwdriver.

2. Back off the 4 screws g using a small Phillips screwdriver.

3. Remove the circuit board.

Figure 7.2-4

CSafe board d:

1. Unplug the connector indicated in the figure.

2. Remove the circuit board from the top.

To reassemble the electronics boards, carry out the above steps in reverse order.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

7.2.2. 700E WELLNESS TV VERSION

Figure 7.2-5

Carry out the procedure described in paragraph

7.1. “Disassembling the display”.

Then place the display on a work bench. It is now possible to disassemble its circuit boards:

• The LCD inverter a;

• The connectors board b;

• The CPU board c;

• The external speakers d.

Figure 7.2-6

LCD inverter a:

1. Back off the 2 screws e, using a Phillips screwdriver.

2. Remove the inverter covering plate.

Figure 7.2-7

3. Unplug the connectors indicated.

4. Back off the 2 screws that are fixing the board to the display plate.

5. Remove the LCD inverter.

Continued on following page →

Page 7.9

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 7.10

Figure 7.2-8

Connectors board b:

1. Unplug the antenna cable f going to the splitter.

2. Back off the 4 screws g using a small Phillips screw driver.

3. Remove the board from the display, taking care not to damage the connector that connect it to the CPU board.

Figure 7.2-9

CPU board c

1. Unplug the cables indicated in the figure, coming from TTL board, LCD inverter, keyboard, headphone jack and external speakers.

2. Disconnect the cable coming from the TTL board:

• Push open the clip fasteners of the

connector on the CPU board as shown in the highlight;

• pull the cable out.

3. Back off the 5 screws h using a small Phillips screwdriver.

4. Remove the CPU board.

Figure 7.2-10

Speakers d:

1. Unplug the cables indicated in the figure from the CPU board.

2. Back off the 4 screws of each speaker, using a small Phillips screwdriver.

3. Remove the speakers.

Continued on following page →

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Figure 7.2-11

To disassemble the input AUX / CSafe board and the Hand sensor board:

1. Back off the 2 screws i, using a medium Phillips screwdriver, to remove the input AUX / CSafe board support.

Figure 7.2-12

2. Unplug the connectors indicated in the figure, connected to the input AUX / CSafe board.

3. Back off the 2 screws l to disassemble the input AUX / CSafe board, using a small Phillips screwdriver.

Figure 7.2-13

To disassemble the LCD:

1. Unplug the connectors of the cable coming from keyboard, headphone jack, TTL board and LCD (on the inverter), indicated in the figure.

2. Back off the 8 screws indicated in the figure, that are fixing the plate with the circuit boards, to the front display covering.

3. Disconnect the cable coming from the TTL board:

• Push open the clip fasteners of the

connector on the CPU board as shown in the highlight;

• pull the cable out.

Continued on following page →

Page 7.11

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 7.12

Figure 7.2-14

4. Back off the 2 screws m that are fixing the headphone jack, using a small Phillips screwdriver.

Figure 7.2-15

5. Pull the connector out of its seat and unplug the connector indicated in the figure

6. Remove the display plate from the front covering.

Figure 7.2-16

7. Back off the 2 screws n using a small Phillips screwdriver.

8. Back off the 2 screws o using a small Phillips screwdriver.

To reassemble the circuit boards and the LCD, carry out the above steps in reverse order.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

7.2.3. 500 AND 500SP LED VERSIONS

Figure 7.2-17

Carry out the procedure described in paragraph

7.1. “Disassembling the display”.

Then place the display on a work bench. It is now possible to disassemble its circuit boards:

• The 386 board a;

• The display board b;

• The CSafe board c.

Figure 7.2-18

386 board a:

1. Push open the clip fasteners. The 386 board will lift up.

2. Remove it from the connector on the display board.

Display board b:

1. Unplug the connectors g and f.

2. Back off the 4 screws d, using a medium Phillips screwdriver and remove the plastic component.

3. Back off the 4 screws e, using a small Phillips screwdriver.

4. Remove the circuit board.

CSafe board c:

1. Unplug the connector g.

2. Remove the circuit board.

Page 7.13

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 7.14

7.3. DISASSEMBLING THE KEYBOARD

7.3.1. 700 AND 700SP LED VERSIONS

Figure 7.3-1

Carry out the procedure described in paragraph

7.1. “Disassembling the display”.

1. Unplug the keyboard connector shown in the figure.

Figure 7.3-2

With the display placed on a work bench:

2. Use a sharp tool to lift up and detach a corner of the keyboard.

To assemble a new keyboard, with the display on a work bench:

1. Remove the backing film which protects the adhesive.

2. Apply the adhesive part, starting from the left and working toward the right, without bending the keyboard.

3. Insert the connector in the special slot on the display and connect it to the digital plan board.

4. Remove the protective film.

When reassembling the keyboard, make

sure that none of the keys are bent or remain pushed in.

The keyboard assembly procedure can

only be carried out once, because disassembly damages the tracks and keys.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

7.3.2. 700E WELLNESS TV VERSION

Figure 7.3-3

Carry out the procedure described in paragraph

7.1. “Disassembling the display”.

1. Unplug the 2 connectors of the keyboard and of the headphone jack indicated in the figure.

2. Back off the 8 screws indicated in the figure, that are fixing the plate with the circuit boards, to the front display covering.

Figure 7.3-4

3. Back off the 2 screws a that are fixing the headphone jack, using a small Phillips screwdriver.

Figure 7.3-5

4. Pull the connector out of its seat and unplug the connector indicated in the figure

5. Remove the display plate from the front covering.

Continued on following page →

Page 7.15

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

Page 7.16

Figure 7.3-6

6. Lift up and replace the glass b on which the keyboard is fixed.

To reassemble the keyboard, carry out the above steps in reverse order.

Technogym RECLINE EXCITE Service Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual