Technogym D4683LTALM0G0UKE Service Maintenance Manual

SERVICE & MAINTENANCE MANUAL

REV. 2.4

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have completed a specific TECHNOGYM training course and are authorized to perform machine start-

up and adjustment procedures as well as extraordinary maintenance or repairs which require a

thorough knowledge of the machine, its operation, its safety devices and working procedures.

CAREFULLY READ THE INFORMATION CONTAINED IN

THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE

PROCEDURES ON THE MACHINE

DANGEROUS VOLTAGES

PRESENT

NOTE

The information contained in this document is subject to change without notice.

Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

This document contains proprietary information that is protected by copyright. All rights reserved. No part of this document may be photocopied, reproduced or translated into another language without the prior written consent of Technogym.

The Technogym™ trademark is property of Technogym S.p.A. The Recline Excite™ trademark is property of Technogym S.p.A.

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

1. GENERAL NOTICES...........................................................................................................................................1.1

1.1. INTRODUCTION.................................................................................................................................................1.1

1.2. RECOMMENDATIONS........................................................................................................................................ 1.1

1.3. GENERAL RULES FOR REPAIR PROCEDURES ......................................................................................................1.2

2. TECHNICAL CHARACTERISTICS..................................................................................................................2.1

2.1. PRODUCT CODES...............................................................................................................................................2.1

2.2. AVAILABLE VERSIONS......................................................................................................................................2.3

2.3. PRODUCT CHARACTERISTICS............................................................................................................................2.4

2.4. MECHANICAL CHARACTERISTICS ..................................................................................................................... 2.4

2.5. ELECTRICAL CHARACTERISTICS ....................................................................................................................... 2.5

2.6. AMBIENT SPECIFICATIONS................................................................................................................................2.5

2.7. CONFORMITY TO REGULATIONS........................................................................................................................2.5

2.8. WIRING DIAGRAM ............................................................................................................................................ 2.6

2.8.1. 500 model.............................................................................................................................................2.6

2.8.1.1. Powered version..............................................................................................................................................................2.6

2.8.1.2. Cordless version..............................................................................................................................................................2.7

2.8.2. 500 model – ARM board......................................................................................................................2.8

2.8.2.1. Powered version..............................................................................................................................................................2.8

2.8.2.2. Cordless version..............................................................................................................................................................2.9

2.8.3. 700 model...........................................................................................................................................2.10

2.8.3.1. Powered version............................................................................................................................................................2.10

2.8.3.2. Cordless version............................................................................................................................................................2.11

2.8.4. 700 model – ARM board....................................................................................................................2.12

2.8.4.1. Powered version............................................................................................................................................................2.12

2.8.4.2. Cordless version............................................................................................................................................................2.13

2.8.5. Wellness TV version...........................................................................................................................2.14

2.8.5.1. NCB Touch screen version...........................................................................................................................................2.14

2.8.5.2. UB Touch screen version..............................................................................................................................................2.15

2.9. CABLES ..........................................................................................................................................................2.16

3. PRINCIPLES OF OPERATION..........................................................................................................................3.1

3.1. BLOCK DIAGRAM.............................................................................................................................................. 3.1

3.1.1. Display boards.....................................................................................................................................3.2

3.1.1.1. 500i and 500i SP models ................................................................................................................................................3.2

3.1.1.2. 500i ARM and 500i SP ARM models............................................................................................................................3.3

3.1.1.3. 700i and 700i SP models ................................................................................................................................................3.3

3.1.1.4. 700i ARM and 700i SP ARM models............................................................................................................................3.4

3.1.1.5. 700iE Version (Wellness TV) ........................................................................................................................................3.5

3.1.1.6. 700iE UB Version (Wellness TV)..................................................................................................................................3.6

3.1.2. CSafe Board.........................................................................................................................................3.8

3.1.3. TGS reader...........................................................................................................................................3.8

3.1.4. Hand sensor board...............................................................................................................................3.8

3.1.5. Cardio receiver ....................................................................................................................................3.8

3.1.6. Connectors panel .................................................................................................................................3.8

3.1.7. Brake board..........................................................................................................................................3.8

3.1.8. Brake....................................................................................................................................................3.9

3.1.9. Speed sensor.........................................................................................................................................3.9

3.1.10. Power entry module .............................................................................................................................3.9

3.1.11. Alternator...........................................................................................................................................3.10

3.1.12. Battery................................................................................................................................................3.10

3.1.13. External power supply input ..............................................................................................................3.10

3.2. BRAKE CONTROL ............................................................................................................................................3.11

3.2.1. Mechanics ..........................................................................................................................................3.11

3.2.2. Control ...............................................................................................................................................3.11

3.2.3. The signals involved...........................................................................................................................3.13

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4. ACCESSORIES ..................................................................................................................................................... 4.1

4.1. CARDIO THEATER CONNECTION........................................................................................................................4.1

4.2. PC LINK FOR PROGRAMMING............................................................................................................................4.1

4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES ...........................................4.2

4.4. MONITOR PLUG FOR CSAFE PORT .....................................................................................................................4.3

4.5. WELLNESS TV UPGRADE KIT............................................................................................................................ 4.4

4.5.1. Installation procedure..........................................................................................................................4.5

5. INSTALLATION INSTRUCTIONS....................................................................................................................5.1

5.1. SPECIFICATIONS AND REQUIREMENTS ..............................................................................................................5.1

5.2. SPECIFICATIONS AND REQUIREMENTS TO INSTALL A WELLNESS TV MACHINE................................................. 5.1

5.3. INSTALLATION..................................................................................................................................................5.2

5.4. FIRST POWER-ON .............................................................................................................................................. 5.2

6. TROUBLESHOOTING ........................................................................................................................................ 6.1

6.1. SERVICE TROUBLESHOOTING MENU..................................................................................................................6.2

6.1.1. Automatic Test......................................................................................................................................6.3

6.1.1.1. I2C Devices Test.............................................................................................................................................................6.3

6.1.1.2. LED Test (not on 700iE models)....................................................................................................................................6.3

6.1.1.3. Serial Ports Test..............................................................................................................................................................6.4

6.1.2. Manual Test..........................................................................................................................................6.4

6.1.2.1. Man. Keyboard Test........................................................................................................................................................6.4

6.2. THE DISPLAY FAILS TO ILLUMINATE .................................................................................................................6.5

6.2.1. 500i and 700i models...........................................................................................................................6.5

6.2.2. 500i SP and 700i SP models ................................................................................................................6.7

6.2.3. 700iE Wellness TV models...................................................................................................................6.9

6.3. NO AUDIO SOUND ........................................................................................................................................... 6.13

6.4. NO TV PICTURE .............................................................................................................................................6.14

6.5. THE RADIO DOES NOT PLAY ............................................................................................................................ 6.16

6.6. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY ................................................................. 6.18

6.7. ERROR DETECTED BY BRAKE BOARD ..............................................................................................................6.19

6.7.1. Error 1 on brake board......................................................................................................................6.19

6.7.2. Error 2 on brake board......................................................................................................................6.19

6.7.3. Error 4 on brake board......................................................................................................................6.19

6.7.4. Error 8 on the brake board................................................................................................................6.20

6.7.5. Error 16 or 32 on the brake board.....................................................................................................6.20

6.7.6. Error 128 on brake board..................................................................................................................6.20

6.8. THERE IS NO RESISTANCE ...............................................................................................................................6.21

6.9. THE RESISTANCE IS INCORRECT ......................................................................................................................6.22

6.10. THE SPEED SIGNAL IS INCORRECT ................................................................................................................... 6.24

6.11. THE MACHINE DOES NOT READ THE TGS .........................................................................................................6.26

6.12. THERE IS NO HEART RATE SIGNAL................................................................................................................... 6.28

6.12.1. Ricevitore telemetrico HFU ...............................................................................................................6.28

6.12.2. Hand sensor .......................................................................................................................................6.29

6.13. THE TELEMETRIC HR SIGNAL IS INCORRECT ....................................................................................................6.31

7. DISASSEMBLY OF COMPONENTS.................................................................................................................7.1

7.1. DISASSEMBLING THE DISPLAY ..........................................................................................................................7.1

7.1.1. 700i and 700i SP LED versions...........................................................................................................7.1

7.1.2. 700iE Wellness TV version...................................................................................................................7.2

7.1.3. 500i and 500i SP LED versions...........................................................................................................7.3

7.2. DISASSEMBLING THE CIRCUIT BOARDS ON THE DISPLAY...................................................................................7.4

7.2.1. 700i and 700i SP LED versions...........................................................................................................7.4

7.2.2. 700iE Touch screen Wellness TV version ............................................................................................7.5

7.2.2.1. NCB models....................................................................................................................................................................7.5

7.2.2.2. UB models.......................................................................................................................................................................7.8

7.2.3. 500i and 500i SP versions..................................................................................................................7.12

7.3. DISASSEMBLING THE KEYBOARD / TOUCH SCREEN......................................................................................... 7.13

7.3.1. 700i and 700i SP LED versions.........................................................................................................7.13

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

7.3.2. 700iE Touch screen Wellness TV version ..........................................................................................7.14

7.3.3. 500i and 500i SP versions..................................................................................................................7.15

7.4. DISASSEMBLING THE CARDIO RECEIVER .........................................................................................................7.16

7.5. DISASSEMBLING THE HANDLEBAR.................................................................................................................. 7.19

7.6. DISASSEMBLING THE SENSORS / TOUCH SENSOR.............................................................................................7.20

7.7. DISASSEMBLING THE PEDALS AND THE PEDAL CRANKS ..................................................................................7.21

7.8. DISASSEMBLING THE GUARDS ........................................................................................................................7.22

7.9. DISASSEMBLING THE ELECTRICAL BOX........................................................................................................... 7.23

7.10. DISASSEMBLING THE BELT .............................................................................................................................7.24

7.11. DISASSEMBLING THE PULLEY .........................................................................................................................7.25

7.12. DISASSEMBLING THE BRAKE WINDING............................................................................................................7.26

7.13. DISASSEMBLING THE BRAKE GROUP ............................................................................................................... 7.27

7.14. DISASSEMBLING THE SPEED SENSOR...............................................................................................................7.29

7.15. DISASSEMBLING THE PLATFORMS WITH CSAFE BOARD CONNECTORS AND POWER ENTRY MODULE...............7.30

7.16. DISASSEMBLING THE ALTERNATOR ................................................................................................................7.32

7.17. DISASSEMBLING THE BATTERY.......................................................................................................................7.33

7.18. DISASSEMBLING THE SADDLE......................................................................................................................... 7.34

7.19. DISASSEMBLING THE HAND SENSOR BOARD ...................................................................................................7.37

7.20. DISASSEMBLING THE SADDLE HANDLEBARS................................................................................................... 7.39

8. ADJUSTMENTS.................................................................................................................................................... 8.1

8.1. BELT TENSION ..................................................................................................................................................8.1

8.2. BELT TENSION ..................................................................................................................................................8.2

8.3. SPEED SENSOR POSITION...................................................................................................................................8.3

8.4. BRAKE ASSEMBLY ............................................................................................................................................8.4

8.5. SADDLE SLIDING...............................................................................................................................................8.5

9. MACHINE CONFIGURATION..........................................................................................................................9.1

9.1. USER MENU CONFIGURATION FOR 700 MODELS................................................................................................9.1

9.1.1. Language..............................................................................................................................................9.1

9.1.2. Distance................................................................................................................................................9.2

9.1.3. Priority setting......................................................................................................................................9.2

9.1.4. Maximum excercise time......................................................................................................................9.2

9.1.5. Pause time............................................................................................................................................9.3

9.1.6. Enable TGS ..........................................................................................................................................9.3

9.1.7. Enable keyboard...................................................................................................................................9.3

9.1.8. Modifiable target heart rate.................................................................................................................9.3

9.1.9. Enable custom messages......................................................................................................................9.4

9.1.10. Edit custom messages...........................................................................................................................9.4

9.1.11. Change messagges languages..............................................................................................................9.4

9.1.12. Enable multi-language mode ...............................................................................................................9.5

9.1.13. Resetting parameters to default values ................................................................................................9.5

9.1.14. Format P&P.........................................................................................................................................9.5

9.1.15. SN.........................................................................................................................................................9.5

9.1.16. Standby.................................................................................................................................................9.6

9.2. USER MENU CONFIGURATION FOR 500 MODEL .................................................................................................9.7

9.2.1. Language..............................................................................................................................................9.7

9.2.2. Change messagges languages..............................................................................................................9.8

9.2.3. Distance................................................................................................................................................9.8

9.2.4. Maximum excercise time......................................................................................................................9.8

9.2.5. Pause time............................................................................................................................................9.8

9.2.6. Default age...........................................................................................................................................9.9

9.2.7. Default weight ......................................................................................................................................9.9

9.2.8. Default time..........................................................................................................................................9.9

9.2.9. Default calories..................................................................................................................................9.10

9.2.10. Default distance..................................................................................................................................9.10

9.2.11. Modifiable target heart rate...............................................................................................................9.10

9.2.12. Enable TGS ........................................................................................................................................9.11

9.2.13. Enable keyboard.................................................................................................................................9.11

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

9.2.14. Enable custom messages....................................................................................................................9.11

9.2.15. Resetting parameters to default values ..............................................................................................9.12

9.2.16. Format P&P.......................................................................................................................................9.12

9.2.17. SN.......................................................................................................................................................9.12

9.3. SERVICE MENU CONFIGURATION ....................................................................................................................9.13

9.3.1. Time and date.....................................................................................................................................9.14

9.3.1.1. Hour ..............................................................................................................................................................................9.15

9.3.1.2. Minutes..........................................................................................................................................................................9.15

9.3.1.3. Day................................................................................................................................................................................9.15

9.3.1.4. Month............................................................................................................................................................................9.15

9.3.1.5. Year...............................................................................................................................................................................9.15

9.3.1.6. Set Clock.......................................................................................................................................................................9.15

9.3.2. Low kit parameter ..............................................................................................................................9.15

9.3.2.1. Read from low kit.........................................................................................................................................................9.16

9.3.2.2. Write to low kit.............................................................................................................................................................9.16

9.3.2.3. Default Setting..............................................................................................................................................................9.16

9.3.2.4. Configuration parameters table.....................................................................................................................................9.17

9.3.3. Operating data...................................................................................................................................9.17

9.3.3.1. Read from low kit.........................................................................................................................................................9.18

9.3.3.2. Write to low kit.............................................................................................................................................................9.18

9.3.3.3. Machine usage data.......................................................................................................................................................9.18

9.3.4. Errors log...........................................................................................................................................9.18

9.3.4.1. Read from low kit.........................................................................................................................................................9.19

9.3.4.2. Reset Errors...................................................................................................................................................................9.19

9.3.4.3. COM.Fault ....................................................................................................................................................................9.19

9.3.4.4. View Errors...................................................................................................................................................................9.20

9.3.5. Standard settings................................................................................................................................9.20

9.3.6. Low kit menu ......................................................................................................................................9.21

9.3.6.1. Low kit version.............................................................................................................................................................9.21

9.3.6.2. Low Kit fault code........................................................................................................................................................9.21

9.3.7. High kit version..................................................................................................................................9.21

9.3.8. BOOT version.....................................................................................................................................9.21

9.3.9. Screen saver .......................................................................................................................................9.22

9.3.10. Waiting time .......................................................................................................................................9.22

9.3.11. TV Standard (700iE version only)......................................................................................................9.22

9.4. TV MENU CONFIGURATION FOR 700IE MODEL ............................................................................................... 9.24

9.4.1. TV channel tuning..............................................................................................................................9.24

9.4.2. Wellness TV adjustments....................................................................................................................9.26

9.5. RADIO MENU CONFIGURATION FOR 700IE MODEL ..........................................................................................9.27

9.5.1. Radio channel tuning .........................................................................................................................9.27

9.5.1.1. Procedure for manually entering radio channel frequencies........................................................................................9.28

9.5.1.2. Automatic radio channel tuning procedure..................................................................................................................9.29

9.6. TRANSFERRING THE TUNING DATA ................................................................................................................. 9.30

9.6.1. Using the TGS....................................................................................................................................9.30

9.6.2. Using the connecting cable................................................................................................................9.30

9.7. TOUCH SCREEN CALIBRATION ........................................................................................................................9.31

10. SCHEDULED MAINTENANCE....................................................................................................................... 10.1

10.1. DAILY MAINTENANCE OPERATIONS ................................................................................................................ 10.1

10.1.1. Setting up the operation.....................................................................................................................10.1

10.1.2. External cleaning operations.............................................................................................................10.1

10.2. MONTHLY MAINTENANCE OPERATIONS ..........................................................................................................10.2

10.2.1. Saddle cleaninig operation.................................................................................................................10.2

10.2.2. Check wear of foot straps ...................................................................................................................10.2

10.2.3. Checking the operation of the cardiotester receiver.......................................................................... 10.2

10.2.4. Checking the operation of the hand sensor receiver..........................................................................10.2

10.3. TWICE-YEARLY MAINTENANCE OPERATIONS.................................................................................................. 10.3

10.3.1. Carrying out the monthly maintenance procedure.............................................................................10.3

10.3.2. Setting up the operation.....................................................................................................................10.3

10.3.3. Cleaning operations...........................................................................................................................10.3

10.3.4. Checking the working conditions.......................................................................................................10.3

10.3.5. Checking the wear of rubber parts.....................................................................................................10.3

10.3.6. Checking the belt................................................................................................................................10.3

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10.3.7. Checking the display ..........................................................................................................................10.3

10.3.8. Checking the wiring and connections ................................................................................................10.4

11. APPENDIX...........................................................................................................................................................11.1

11.1. UPDATING THE SW ........................................................................................................................................11.1

11.2. HARDWARE – SOFTWARE COMPATIBILITY...................................................................................................... 11.2

11.2.1. 500i and 500i SP models....................................................................................................................11.2

11.2.2. 700i e 700i SP models........................................................................................................................11.2

11.2.2.1. New Touch Sensor........................................................................................................................................................11.2

11.2.3. 700i E model ......................................................................................................................................11.2

11.2.3.1. Connectors board ..........................................................................................................................................................11.3

11.2.3.2. New Touch Sensor........................................................................................................................................................11.3

11.3. REQUIRED TOOLS ...........................................................................................................................................11.4

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

1. GENERAL NOTICES

1.1. INTRODUCTION

This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which illustrate the procedure being described.

This manual contains notices and symbols which have a specific meanings:

WARNING: non observance may result in accident or injury.

ATTENTION: non observance may cause damage to the machine.

Information about the operation in progress.

OBSERVE: observation about the operation in progress.

1.2. RECOMMENDATIONS

Te hnogym recommends the following steps for planning repair procedures:

Carefully evaluate the customer’s description of the mac• necessary questions to clarify the symptoms of the problem.

•

Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical basis, which must then be integrated by pe courses periodically offered by Technogym.

Rationally plan the repair proce• spare parts, preparing tools, etc.

• ns. In this regard it will

Access the component to be repaired, avoiding any unnecessary operatio be useful to refer to the disassembly sequence described in this manual.

dure so as to minimize the downtime necessary for procuring

rsonal experience and attendance at the training

hine malfunction and ask all the

Page 1.1

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

1.3. GENERAL RULES FOR REPAIR PROCEDURES

. Always mark any parts or positions which may be confused with each other at the time of

reassembly.

2. Use original Technogym spare parts and lubricants of the recommended brands.

. Use special tools where specified.

4. hnical Newsletters, which may contain more up-to-date information on

Consult the Tec adjustments and maintenance than those contained in this manual.

. Before starting the repair procedure, make sure that the recommended tools are available and in

ood condition.

6. For the procedures described in this manual, use only the specified tools.

OBSERVE: The tool sizes quoted in this manual are expressed in mm.

Page 1.2

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

2. TECHNICAL CHARACTERISTICS

2.1. PRODUCT CODES

The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric characters arranged as follows:

Characters description key to values

1,2,3 Machine type: Recline Excite

4 Product version

5 Type of power supply

6 Type of display

7 8, 9 Color of the frame 10, 11 Color of paddings 12 Guard color

13 Type of TV model

Device for downloading data used by the Wellness System

D46 = Recline D4B = Recline small 5 = Recline 500 6 = Recline 500i 7 = Recline 700 8 = Recline 700i 3 = multi-voltage (110-220) 4 = self-powered L = LED display T = Wellness TV E = Wellness TV Touch screen N = not available T = TGS AL = aluminum AG = gray M0 = bordeaux G = gray 0 = none 1 = Pal B/G 2 = Pal I 3 = Pal N 4 = NTSC M 5 = Secam E/L 6 = Secam D/K 7 = NTSC M44 8 = Pal D/K 9 = Secam B/G A = Secam K1 B = Pal M

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

Characters description key to values

IT = Italian DE = German FR = French US = American English

14,15 Language

NL = Dutch BR = Portuguese JP = Japanese UK = British English ES = Spanish I = Italy

16 Type of packaging

E = standard international S = overseas international 0 = none

For example, a possible product code would be:

D4683LTALM0G0UKE

which is interpreted as follows:

D46 8 3 L T AL M0 G 0 UK E

700i model

Re cline Excite

interfaced to TGS key reader

LED display

ma upply with multi-voltage inlet ins powered s

burgundy paddings

aluminum frame color

no TV model

gray guards

standard international packing

British English language

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

2.2. AVAILABLE VERSIONS

There machine is available in 2 versions:

• Recline 500: mains operated machine;

• Recline 500SP: self-powered machine;

• Recline 700: mains operated machine;

• Recline 700SP: self-powered machine;

• Recline 700iE: mains operated machine with Wellness TV display;

• Recline 500i: mains operated machine, new model;

• Recline 500i SP: self-powered machine, new model;

• Recline 700i: mains operated machine, new model;

• Recline 700i SP: self-powered machine, new model;

• Recline 700iE Touch screen: mains operated machine with Wellness TV Touch screen display.

all of which have the same structure but are differentiated by certain characteristics.

CHARACTERISTIC

Effort

Level

500 – 500 SP 500i – 500i SP

700 – 700 SP

700i – 700i SP

VERSIONS

700iE

700iE Touch screen

Display Handlebar SW version Wellness TV

Oval Rounded 3.XX.X NO 12

Rectangula

Oval

Rectangula

Squared 4.XX.X NO 25

Rounded

(Hand sensor)

Squared

(Hand sensor;

touch sensor)

Rounded

(Hand sensor)

Squared

(Hand sensor;

touch sensor)

4.YY.Y NO 12

5.YY.Y NO 25

5.WW.W YES 12

6.WW.W Touch Screen 25

This manual only the models 500i, 500i SP, 700i, 700i SP e 700iE touch screen will be

taken into consideration. As regards the previous models, please refer to the Service and Maintenance Manual version 1.x.

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

2.3. PRODUCT CHARACTERISTICS

Power Hand sensor Touch sensor CSafe Cardio receiver

Training programs

CHARACTERISTIC

Test functions

500I 500I SP 700I – 700IE 700I SP

30-500 Watt 40-500 Watt 30-500 Watt 40-500 Watt

NO YES

NO YES YES YES HFU HFU

Quick start

Goal CPR

Fitness test Fitness test

VERSION

Quick start

Goal

6 profiles

CPR

Training Zone

Weight Loss

Custom program

2.4. MECHANICAL CHARACTERISTICS

500i SP – 700i SP 500i – 700i – 700iE Width Length Height Weight

88 Kg - 194 lbs 88 Kg - 194 lbs

VERSION

57 cm - 22.4 in

143 cm - 56.3 in

138.5 cm - 54.5 in

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2.5. ELECTRICAL CHARACTERISTICS

500I 700I - 700IE Mains voltage Frequency Consumption Fuses

VERSION

90 - 260 VAC

50 - 60 Hz

50 VA

F 3.15 A

2.6. AMBIENT SPECIFICATIONS

Temperature

Humidity

Operating from 5° to 35° C Storage from -10° to 70° C Operating from 30% to 80% non-

condensing

Storage from 5% to 85% non-condensing

2.7. CONFORMITY TO REGULATIONS

The machine conforms to the following standards:

EMI

Safety

Directives

In addition:

• Electrical isolation class: Class I;

• Protection rating: IP21.

Europe USA

EN 55014-1

EN 55014-2 EN 61000-3-2 EN 61000-3-3

EN 60335-1

EN 957-1

EN 957-5 class SA

73/23/CEE 89/366/CEE 89/392/CEE

UL 1647

Page 2.5

2.8. WIRING DIAGRAM

2.8.1. 500 MODEL

2.8.1.1. Powered version

CSAFE

BOARD

CBQ-13

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

HFU

RECEIV ER

CBQ-28

CBQ-32

TGS

BOARD

VAC

386 BOARD

DISPLAY BOARD

KEYBOARD

DISPLAY

CB-4 CB-3

POWER

ENT RY

MODULE

CB-0

BRAKE

BOARD

CB-5 1

Patch conn.

SP EED

SENSOR

BRAKE

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

2.8.1.2. Cordless version

HFU

RECEIVER

CBQ-28

CSAFE

BOARD

CBQ-13

CBQ-32

TGS

BOARD

BATTERY

ALTERNATOR

KEYBOARD

Patch conn.

DIS PLAY BOARD

CB-52

386 BOARD

CB-4 CB-3

BRAKE

BOARD

DISPLAY

CB-51

Patch conn.

SP EED

SENSOR

BRAKE

BATTERY CHARGER

INPUT

Page 2.7

2.8.2. 500 MODEL – ARM BOARD

2.8.2.1. Powered version

CSAFE

BOARD

CN1

CBQ-13

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

HFU

RECEIVER

CU83

CBQ-32

CN1

TGS

READER

VAC

CN7

KEYBOARD

POWER

ENTRY

MODULE

DIS PLAY BOARD ARM

CB-0

CB-4 CB-3

BRAKE

BOARD

DISPLAY

CB-51

Patch conn.

SP EED

SENSOR

BRAKE

Page 2.8

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

2.8.2.2. Cordless version

HFU

RECEIVER

CU83

CSAFE

BOARD

CBQ-13

DISPLAY BOARD ARM

CBQ-32

TGS

READER

BATTERY

ALTERNATOR

BATTERY CHARGER

INPUT

KEYBOARD

Patch

conn.

CB-52

CB-4 CB-3

BRAKE

BOARD

DISPLAY

CB-51

Patch

conn.

SP EED

SENSOR

BRAKE

Page 2.9

2.8.3. 700 MODEL

2.8.3.1. Powered version

RECEIVER

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

HFU

VAC

TGS

BOARD

CBQ-32

KEYBOARD

POWER

ENTRY

MODULE

CSAFE

BOARD

CBQ-13

386 BOARD

DIS PL AY BOARD

CB-0

CB-4 CB-3

BRAKE BOARD

CBQ-28

CBQ-25-1-R1

RIG HT

CBQ-26-R1

LEFT

DISPLAY

CB-51

CNY-1

CNY-2

CNY-3

CBQ-26-R2

FLEX CABLE

CNX-1

CNX-2

CBQ-26-R3

CNX-3

BRAKE

HAND

SENSOR

BOARD

RIGHT

LEFT

RIGHT

SENSOR

2-J

CB-30

LEFT

SENSOR

RIGHT

TOUCH S ENSOR

LEFT

TOUCH S ENSOR

Page 2.10

Patch

conn.

SPEED

SENSOR

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

2.8.3.2. Cordless version

HFU

RECEIVER

TGS

BOARD

CBQ-32

BATTERY

ALTERNAT OR

CSAFE

BARD

CBQ-13

KEYBOAR D

Patch conn.

386 BOARD

DISPLAY BOARD

CB-52

CBQ-28

CB-4 CB-3

BARKE

BOARD

CBQ-25-1-R1

RIG HT

CBQ-26-R1

LEFT

DISPLAY

CB-51

Patch conn.

CNY-1

CNY-2

CNY-3

CBQ-26-R2

SP EED

SENSOR

FLEX CABLE

CNX-1

CNX-2

CBQ-26-R3

CNX-3

BRAKE

HAND

SENSOR

BOARD

RIGHT

LEFT

RIGHT

SENSOR

CB-30

LEFT

SENSOR

RIGHT

TOUCH S ENSOR

LEFT

TOUCH S ENSOR

BATTERY

CHARGER INPUT

Page 2.11

2.8.4. 700 MODEL – ARM BOARD

2.8.4.1. Powered version

HFU

RECEIVER

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

VAC

TGS

READER

CBQ-32

KEYBOARD

POWER

ENTRY

MODULE

CSAFE

BOARD

CBQ-13

DIS PLAY BOARD ARM

CB-0

BRAKE BOARD

CU83

CB-4 CB-3

RIG HT

LEFT

DISPLAY

CBQ-25-1-R1

CBQ-26-R1

CB-51

CNY-1

CNY-2

CNY-3

CBQ-26-R2

FLEX CABLE

CNX-1

CNX-2

CBQ-26-R3

CNX-3

BRAKE

HAND

SENSOR

BOARD

RIG HT

LEFT

RIGHT

SENSOR

CB-30

LEFT

SENSOR

RIGHT

TOUCH SENSOR

LEFT

TOUCH SENSOR

Page 2.12

Patch conn.

SP EED

SENSOR

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

2.8.4.2. Cordless version

HFU

RECEIVER

TGS

READER

CBQ-32

BATTERY

ALTERNATOR

CSAFE

BARD

CBQ-13

DISPLAY BOARD ARM

KEYBOARD

CB-52

Patch conn.

CB-4 CB-3

BARKE

BOARD

CU83

RIGHT

LEFT

CBQ-25-1-R1

CBQ-26-R1

DISPLAY

CB-51

Patch

conn.

CNY-1

CNY-2

CNY-3

CBQ-26-R2

SP EED

SENSOR

FLEX CABLE

CNX-1

CNX-2

CBQ-26-R3

CNX-3

BRAKE

HAND

SENSOR

BOARD

RIGHT

LEFT

RIGHT

SENSOR

CB-30

LEFT

SENSOR

RIGHT

TOUCH S ENSOR

LEFT

TOUCH S ENSOR

BATTERY

CHARGER INPUT

Page 2.13

2.8.5. WELLNESS TV VERSION

2.8.5.1. NCB Touch screen version

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

DISPLAY

INVERTER

CV-302

LCD

TGS

BOARD

CBQ-32

SPLITTER

AMPLIFIER

AUX INP UT BOARD

CN15

FE3

Patch conn.

HEADPHONE

JACK

CN3

BOARD

TTL

TUNER

CPU

TOUCH SCREEN

CN5CN4

CB-9

INTERFACE

BOARD

TOUCH

SCREEN

CONNECTORS

CSAFE

BOARD

CBQ-13

BOARD

N18

CONNECTORS

PANEL

CB-18

CN11

N16

CBQ-28

CBQ-25-1-R1

RIGHT

CBQ-26-R1

LEFT

Ante nna

inlet

CNY-1

CNY-2

CNY-3

HFU

RECEIVER

CBQ-26-R2

FLEX CABLE

CNX-1

CNX-2

CBQ-26-R3

CNX-3

HAND

SENSOR

BOARD

RIGHT

LEFT

RIGHT

SENSOR

CB-30

LEFT

SENSOR

RIGHT

TOUCH SENSO R

LEFT

TOUCH SENSO R

FE3

Patch conn.

HEADPHONE

JACK

VAC

POWER

ENTRY

MODULE

CB-0

CB-4

BRAKE BOARD

CB-3

CB-51

Patch

conn.

SENSOR

BRAKE

SPEED

Page 2.14

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

2.8.5.2. UB Touch screen version

DISPLAY

TGS

BOARD

INVERTER

CBQ-32

CU83

CNY-1

CNY-2

CNY-3

Antenna

intel

CBQ-26-R2

HFU

RECEIVER

FLEX CABL E

CNX-1

CNX-2

CNX-3

RIGHT

SENSOR

HAND

SENSOR

BOARD

RIGHT

CBQ-26-R3

LEFT

CB-30

LEFT

SENSOR

RIGHT

TOUCH SENS OR

LEFT

TOUCH SENS OR

CN7 USB

TTL

BOARD

CSAFE

CN8

CN4

S-Vid e o

AUX I NPUT

BOARD

CN3

CVBS

CU99

CN1

CN2

Right

Left

CU124

CB-9

CONNECTORS

PANEL

CB-18

LCD

CU98

CPU

BOARD

CU82

Pach

Conn.

CU82

Pach

Conn.

CBQ-25- 1-R1

RIGHT

LEFT

CBQ-26-R1

RIGHT

HEADPHONE

JACK

VAC

POWER

ENTR Y

MODULE

TOUCH

SCREEN

CB-0

CB-4 CB-3

BRAKE

BOARD

LEFT

HEADPHONE

JACK

CB-51

Patch Conn.

SPEED

SENSOR

BRAKE

Page 2.15

2.9. CABLES

Power entry

module

F Line White 1 N Neutral Black 3 T Earth Green 5

CB-3: Cable connecting upper and lower assemblies

Brake board

CN1

2 Digital Gnd White 2 3 Power Gnd Orange 3 4 - sensing +5 Vdc digital Red 4 6 +12 Vdc Black 6 7 +5 Vdc Green 7 8 +sensing +5 Vdc digital Blue 8

CB-4: Serial communication cable between upper and lower assemblies

Brake board

CN4

1 Digital Gnd Orange-White 1 2 Digital Gnd Orange 2 3 NC Green-White 3 4 Download Blue 4 5 Reset Blue-White 5 6 NC Green 6 7 485 Tx/Rx + Brown-White 7 8 485 Tx/Rx - Brown 8

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

CB-0: High voltage cable

Power entry module – Brake board

Signal Color Brake board

CN3

Brake board – Display board

Signal Color Display Board

CN1

Brake board – Display board

Signal Color Display Board

CN9

Page 2.16

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

CB-9: Inlet DVD video cable

Connectors board – AUX input board

Connectors

board

CN1

1 Color Red 1 2 Left audio IN White 2 3 Gnd Shield 3 4 Right audio IN Red 4 5 Gnd Shield 5 6 Video IN Yellow 6 7 Gnd Shield 7 8 Commutation White 8

Signal Color AUX input

CB-30: Sensors cable

Hand sensor board - Sensors

Hand sensor

board

J2 - J4

1 Right sensor signal Red up up - 2 Sensor signal reference White down down - 3 Gnd Shield - - - 4 Left sensor signal Black - - up up 5 Sensor signal reference Green - - down down 6 Gnd Yellow/green - - - -

Signal Color

CB-51: Brake supply cable

Brake board – Brake – Speed sensor

Brake board

CN2

1 Brake supply + Brown 10 2 Brake supply - Pink 5 3 RPM Orange Faston connected

4 RPM reference Blue eyelet

Signal Color Brake Speed sensor

board

Sensors

RH 1 RH 2 LH 1 LH 2

to brown cable

Page 2.17

Brake board

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

CB-52: Alternator cable

Brake board – Alternator – Battery – Inlet for battery charging

Signal Color Alternator Battery Battery charging

CN3

1 V+ voltage from

alternator

2 V- voltage from

alternator

3 V+ voltage from

battery charger

4 V- voltage from

battery charger 5 Battery V+ Red - Faston 6 Battery V- Black - Faston -

Red Faston -

Black Faston -

Red - soldered to

Black - soldered to

inlet

internal contact

external contact

CBQ-13: CSafe board cable

Display Board – CSafe board

Display Board

CN8

1 Digital #1 Flat cable 1 … … … … 14 Digital #14 Flat cable 14

Signal Color CSafe board

CN1

CBQ-25-1-R1: Hand sensor board cable

Display board - Patch connector

Display board

CN4

1 Power supply +5 Vdc Green 3

5 Out pulse White 2

6 Reference Brown 4

Signal Color Patch connector

CNY-1

CBQ-26-R1: Touch sensor cable

Display board – Patch connector

Display board Patch connector

Signal Color

CN5 CN6

Page 2.18

CNY-2 CNY-3

1 Power supply +5 Vdc White 2 2 Lever button Brown 3 4 Reference Green 4

1 Power supply+5 Vdc White 2 2 Lever button Brown 3 4 Reference Green 4

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

CBQ-26-R2: Touch sensor cable – Hand sensor

Patch connectors - Patch connectors

Patch connector Patch connector

CNY-1 CNY-2 CNY-3

2 Out pulse Flat cable 2 3 Power supply+5 Vdc Flat cable 3 4 Reference Flat cable 4

2 Power supply +5 Vdc Flat cable 2 3 Lever button Flat cable 3 4 Reference Flat cable 4 2 Power supply +5 Vdc Flat cable 2 3 Lever button Flat cable 3 4 Reference Flat cable 4

Signal Color

CBQ-26-R3: Cavo Touch sensor

Patch connector – Touch sensor

Patch connector Touch sensor

Signal Color

CNX-1 CNX-2 CNX-3

CNX-2 CNX-3

2 Power supply +5 Vdc White 1 3 Lever button Brown 2 4 Reference Green 4

Display board

Display Board

Right Left

CBQ-28: HFU receiver cable

Display board – HFU receiver

Signal Color HFU receiver

CN3

1 +5 Vdc power supply Red 2

7 Pulse (beat to beat) Blue 4

8 Gnd Black 1

CBQ-32: TGS cable

Display Board – TGS board

Signal Color TGS board

CN7

1 +12 Vdc power supply Yellow 1

3 Rx White 8

5 Tx Green 7

9 Gnd Brown 3

CN1

Page 2.19

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

CV-302: LCD inverter power supply cable

Display board – LCD Inverter

CPU board

CN5

2 Gnd Black 2

3 Supply voltage +3.3 Vdc Black 3

4 Gnd Black 4

5 Supply voltage +12 Vdc Orange 5

Signal Color LCD Inverter

CN1

FLEX CABLE: Hand sensor board cable

Hand sensor board – Patch connector

Hand sensor

Board

3 Out pulse Blue 2

2 Power supply+5 Vdc Red 3

1 Reference Black 4

Signal Color Patch connector

CNX-1

CU83: HFU receiver cable

Display board – HFU receiver

Display board

CN3

1 +5 Vdc power supply Red 2

7 Pulse (beat to beat) Blue 4

8 Gnd Black 1

Calza - Yellow/green faston

Signal Color HFU receiver

Page 2.20

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

3. PRINCIPLES OF OPERATION

3.1. BLOCK DIAGRAM

The machine block diagram is illustrated in the figure below:

Antenna

inlet

(W TV only)

DISPLAY

NET

CONNECTORS PANEL

CSAFE

BOARD

CARDIO

RECEIVER

POWERED VERSION

VAC

TGS BOARD

POWER

ENTRY

MODULE

RIGHT

TOUCH

SENSOR

BRAKE BOARD

DIS PL AY BOARD

- KEYBOARD

- TOUCH S CREEN (W TV only)

BRAKE

BOARD

LEFT

TOUCH

SENSOR

BATTERY

HAND

SENSOR

BOARD

SELF POWERED VERSION

BATTERY CHARGER

INPU

ALTERNAT OR

RIGHT

SENSORS

LEFT

SENSORS

Ex ter nal

power supply

BRAKE

SPEED

SENSOR

Page 3.1

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

3.1.1. DISPLAY BOARDS

3.1.1.1. 500i and 500i SP models

The display comprises the following circuit boards:

• 386 B

• D

OARD

This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine.

ISPLAY BOARD

This is the heart of the display: this board acts as the interconnection hub for all the components of the display, and serves as the point of connection with the brake board. In fact it:

> receives commands of the machine program from the 386 Board; > sends to the 386 Board the signals received from:

- Keyboard;

- Cardio receiver;

- TGS board;

- CSafe Board;

distributes the voltages received from the brake board;

> exchanges, via the RS-485 serial link to the brake board, the commands for controlling

the brake;

> controls the LEDs and the 7-segment displays which provide feedback about the

exercise session.

The board includes the following indicator LEDs:

LED name Color Description

DL1 green

DL2 yellow

DL3 green

if ON the +12 Vdc power supply provided by the brake board, correctly reaches the board. if ON the +5 Vdc power supply provided by the brake board, correctly reaches the board. if ON the +5 Vdc stabilized digital power supply is correctly generated.

and 2 jumpers:

Jumper Name Setting Description

JP1 open if closed resets the board. JP2 closed

if closed allows the backup battery to keep the system clock active.

Page 3.2

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

3.1.1.2. 500i ARM and 500i SP ARM models

The display comprises the following circuit boards:

• ARM

DISPLAY BOARD

This is the heart of the display: this is the circuit board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the electrical box. In fact it receives and process signals from:

- Keyboard;

- Cardio receiver;

- TGS board;

- CSafe Board;

distributes the voltages received from the Brake board to the display;

> exchanges, via the RS-485 serial link to the Brake board, the commands for controlling the

brake;

> controls the LEDs and the 7-segment displays which provide feedback about the exercise

session.

The board includes the following indicator LEDs:

LED name Color Description

LED1 yellow

LED2 green

if ON the +5 Vdc power supply from the Brake board correctly reaches the board. if ON the +12 Vdc power supply from the Brake board correctly reaches the board.

3.1.1.3. 700i and 700i SP models

The display comprises the following circuit boards:

• 386 B

OARD

This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine.

• DISPLAY BOARD

This is the heart of the display: this board acts as the interconnection hub for all the components of the display, and serves as the point of connection with the brake board. In fact it:

receives commands of the machine program from the 386 board;

> sends to the 386 board the signals received from:

- Keyboard;

- Cardio receiver;

- Hand sensor board;

- TGS board;

- CSafe board;

- Touch sensor.

Page 3.3

> distributes to the display the voltages received from the brake board; > exchanges, via the RS-485 serial link to the brake board, the commands for controlling

the brake;

> controls the LEDs and the 7-segment displays which provide feedback about the

exercise session.

The board includes the following indicator LEDs:

LED name Color Description

DL1 green

DL2 yellow

DL3 green

and 2 jumpers:

Jumper Name Setting Description

JP1 open if closed resets the board. JP2 closed

if closed allows the backup battery to keep the system clock active.

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

3.1.1.4. 700i ARM and 700i SP ARM models

The display comprises the following circuit boards:

• ARM

DISPLAY BOARD

- Keyboard;

- Cardio receiver;

- TGS board;

- CSafe Board;

distributes the voltages received from the Brake board to the display;

> exchanges, via the RS-485 serial link to the Brake board, the commands for controlling the

brake;

> controls the LEDs and the 7-segment displays which provide feedback about the exercise

session.

The board includes the following indicator LEDs:

LED name Color Description

Page 3.4

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

LED1 yellow

LED2 green

if ON the +5 Vdc power supply from the Brake board correctly reaches the board. if ON the +12 Vdc power supply from the Brake board correctly reaches the board.

3.1.1.5. 700iE Version (Wellness TV)

The display comprises the following circuit boards:

• C

ONNECTOR BOARD

This board acts as the interconnection hub for all the components of the display, and serves as the point of connection with the brake board. It includes connectors for the following:

> Cardio receiver; > Hand sensor board; > CSafe board; > AUX input board; > Antenna signal; > Power supplies from the brake board; > RS-485 serial link with the brake board; > Touch sensor.

It has a connector linking it to the CPU board, for transferring the collected signals.

The board also includes an indicator LED:

LED name Color Description

D10 red

if ON the +12 Vdc power supply provided by the brake board, correctly reaches the board.

and one Faston:

Name Description

J2 SHLD: denotes a ground node on the circuit board.

• N

EW CONNECTOR BOARD

The new connector board for machines with Wellness TV touch screen differs from the previous model for:

> a different layout of the connectors; > incorporates a modification to the touch-sensor signal connectors, as a result of which

their existing ELT-40 extension cables have not to be mounted any more;

> incorporates the reset circuit for the OwnZone receiver; > incorporates the reset circuit for the Hand Sensor board.

Page 3.5

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

• CPU BOARD

This is the heart of the display: it is the circuit board which incorporates the CPU, a microprocessor, its control logic, the FLASH EPROM containing the operating program of the machine, and the tuner for the audio and video channels. Through the connector board, it receives signals from the various machine components.

This circuit board is directly connected to:

> TGS board; > TTL board; > Touch screen; > Headphone jack; > Splitter / amplifier; > LCD power supply inverter.

The principal functions of the board are:

> Distributes the voltages received from the brake board to the display; > Exchanges, via the RS-485 serial link to the brake board, the commands for controlling

the brake;

> Tunes the audio and video channels; > Manages the display of images on the LCD.

The board includes the following 2 jumpers:

Jumper Name Setting Description

JP1 open if closed, resets the microprocessor. JP2 closed

if closed, enables the battery to power the Real time clock

and a 3-pin connector (CN18) that can be used for testing the power supplies output by the board: 0 Vdc (ground), 5Vdc and 3.3 Vdc.

3.1.1.6. 700iE UB Version (Wellness TV)

The display includes only one board which carry out all the functions previously done by the connectors board and CPU board.

It is the circuit board which incorporates the CPU, its control logic, the FLASH EPROM containing the operating program of the machine, and the tuner for the audio and video channels. Through the connector board, it receives signals from the various machine components.

The main functions of the board are:

Distributes the voltages received from the brake board to the display;

> Exchanges, via the RS-485 serial link to the brake board, the commands for controlling the

brake;

> Tunes the audio and video channels; > Manages the display of images on the LCD.

Page 3.6

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

> Acts as the interconnection hub for all the components of the display, and serves as the point

of connection with the brake board. It includes connectors for the following:

- Cardio receiver;

- Hand sensor board;

- TGS reader;

- Touch sensor;

- Touch screen;

- Headphone jack;

- AUX input board;

- LCD;

- Power supply inverter for LCD;

- Antenna signal;

- Voltage received from the brake board;

- RS-485 serial link to the brake board.

The board includes the following indicator LED:

LED name Color Description

D41 green

if ON the +12 Vdc supply from the AT driver box, correctly reaches the board.

and a faston:

Name Description

J2 SHLD: denotes a ground node on the circuit board.

• SPLITTER / AMPLIFIER

This device amplifies the signal received from the antenna, separating the FM radio channel from the TV channel, which it sends to the tuner.

• TTL B

OARD

This is an RGB buffer board with six bits per color, which interfaces the video signals sent from the CPU board to the LCD (embedded on the LCD).

• LCD I

NVERTER

This device powers the LCD display segments. It receives DC power supplies (12 Vdc supply and 3.3 Vdc enable signal) from the CPU board, and generates the AC voltage (380 Vac) needed to power the LCD.

• T

OUCH SCREEN INTERFACE BOARD

This is the board that controls the 4-wire resistive touch screen and interfaces the touch screen to the CPU board.

• AUX

INPUT BOARD

This board provides 3 RC connectors and one mini DIN connector for interfacing external audio visual devices to the machine. An input on this board allows the external source to be displayed on the LCD base band.

Page 3.7

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

• HEADPHONE JACK

The machine display has two jacks for connecting headphones. The two jacks are connected in parallel to a stereo output of the CPU board. In addition to the audio signals, the connector also includes a sense signal for routing the output to either the headphones or external speakers, if the latter are installed. The sense contact is NC and opens when the headphone jack is plugged in.

3.1.2. CSAFE BOARD

This board makes available a communication port, on 1 externally accessible connector, which can be used for interfacing compatible CSafe devices such as the CardioTheater readers. This connector is situated on the back of the display. Another free connector is available on the board.

These connectors can also be interfaced, using a special cable, to an external PC for programming the FLASH EEPROM.

3.1.3. TGS READER

This board enables the machine to read and write on the user's TGS key for performing workouts programmed with the Wellness System.

3.1.4. HAND SENSOR BOARD

This is the board which manages the hand sensors, interfacing them to the display board. It processes the analogue signal received from the sensors and outputs one pulse for each heart beat that is detected. The signal level is normally 5 Vdc; it goes to 0 Vdc when the user’s hands are placed on the contacts, and a 5 Vdc pulse (having a width of approximately 30 msec) is output at each detected heart beat.

3.1.5. CARDIO RECEIVER

This board manages the signal received from the telemetric transmitter used by the person exercising. It receives the power supply signal from the display board and outputs a negative logic pulse for every heart beat that is detected: the signal level is normally 5 Vdc, with a pulse at 0 Vdc (having a width of approximately 30 msec) at each heart beat. The receiver reception area is approximately a circle with a 1 m radius. If there is electromagnetic noise (produced by high voltage lines, radio transmitters, monitors, motors etc.) within this area, the receiver becomes saturated and no longer receives any signal.

3.1.6. CONNECTORS PANEL

This is located on the side of the front platform, and provides a connector for the antenna cable (on 700iE model only).

3.1.7. BRAKE BOARD

There are 2 versions of the brake board, one which is used on the mains powered version and the other on the self-powered version. In either case, the brake board consists of:

• Power supply section which generates the low voltages used by the machine: +5 Vdc and +12 Vdc. Depending on the machine version, these voltages will be generated either from the 110 VAC or 220 VAC mains supply, or from the alternator-battery.

• Section for RS-485 serial communications with the display board for:

Page 3.8

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

- commands determining the resistance that is required of the brake;

- brake error messages;

- the commands for modifying the circuit board configuration parameters;

- the commands for viewing the errors logged by the circuit board.

• Section which generates the current for the brake winding: varying the current produces a proportional variation in the resistance of the brake. The excitation current supplied to the brake is a function of the effort level selected on the display and the RPM value measured by the speed sensor (angular velocity of the brake disk and is determined by the values stored in the braking table.

The board includes the following indicator LEDs:

LED name Color Description

LED1 green

LED2 yellow

if ON the board is supplying the brake winding. if BLINKING the brake board is in an error condition. if ON there is the +5 Vdc power supply from the circuit board.

3.1.8. BRAKE

This is an eddy current brake, consisting of a flywheel mass and a flat copper disk that rotates in the air gap of a winding. Variations in the winding current produce a change in the resulting field, which consequently varies the eddy currents induced within the copper disk and hence its resistance to movement.

The winding has a resistance of approximately 4.8 Ohm.

3.1.9. SPEED SENSOR

This consists of a magnetic induction sensor which detects the heads of the brake disk fixing screws.

3.1.10. POWER ENTRY MODULE

Only for 500i, 700i and 700iE versions.

his is a block consisting of: T

• power inlet socket;

• power outlet socket;

fuse-holder for protecting line voltage and neutral with two 3.15A fast-blow fuses. •

Situated on the side of the rear platform, the power entry module has a maximum current rating of 10A. This determines the maximum number of machines that can be connected together. Therefore, do not connect more than 30 Bike Excite machines with a 220 VAC mains supply, or 15 machines

ith a 110 VAC mains supply. w

WARNING: If other types of machines are connected together, the maximum number is

determined by their current draw.

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3.1.11. ALTERNATOR

Only for 500i SP and 700i SP versions.

The alternator consists of a stator winding whose rotor is put into rotation by the movement of the

edals, generating the voltage necessary for the machine’s operation. p

Depending on the rate of pedaling and the resulting speed of rotation, it generates an alternating voltage which ranges from approximately 15-17 VAC at about 30-35 RPM to over 40 VAC for higher pedaling speeds.

3.1.12. B ATTERY

Only for 500i SP and 700i SP versions.

This is a 12 V – 4.5 AH battery which, in the self-powered version, supplies the machine whenever the alternator is unable to produce a sufficient voltage for powering the machine, and for at least 30

econds after the user has stopped pedaling to allow data to be saved in memory. s

he battery can be recharged in 2 ways: T

• during the exercise, through the brake board;

in the standby condition, from an external power supply included with the machine, which is

•

able to fully recharge the battery in 8 hours.

Do not use the machine during recharging with the external power supply.

3.1.13. T EXTERNAL POWER SUPPLY INPU

Only for 500i SP and 700i SP versions.

This is a socket for plugging in the external power supply that comes with the machine, which can be used to recharge the battery. It is situated on the side of the rear platform.

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3.2. BRAKE CONTROL

3.2.1. MECHANICS

The movement of the pedals puts the brake into rotation by means of a belt. The speed sensor (only on mains operated models) attached to the frame detects the heads of the screws which secure the disk to the flywheel, and generates a signal proportional to the speed. On self powered machine, the speed value is detected measuring a phase of the alternator.

3.2.2. CONTROL

The control block diagram is as follows:

Display Board

Pulses

Brake board

3-4/CN2

Speed sensor

The resistance which the user perceives on the pedals is a combination of 2 factors:

• mechanical: mechanical efficiency of the linkages and more generally the mechanical friction

of the system as a whole. The mechanical friction has been measured in the laboratory and is determined by a specific SW function of the upper kit.

• electrical: resistance produced by the brake;

To obtain a given exercise effort level, the display board sends the required value of “electrical” resistance to the brake board via the RS-485 serial link. Based on the commands received and the feedback signal from the speed sensor, the brake board will then apply the appropriate excitation current to the brake winding and generate an electromagnetic field.

CN9

RS-485

CN4

1-2/CN2

Excitation Current

Brake

The value of the current applied is based on the value of the brake table memorized into

the brake board.

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

When the brake interface board receives the signal to generate resistance, the green

LED illuminates.

The electromagnetic field produced by the winding and the rotation of the disk will induce eddy currents in the disk itself, giving rise to a force which tends to brake its motion. This produces the exercise resistance.

A higher brake excitation signal will produce a correspondingly higher exercise resistance. In addition, for a given value of brake excitation, a higher speed of disk rotation will produce a correspondingly higher exercise resistance.

Due to the eddy currents, energy is dissipated on the brake disk in the form of heat.

The brake board effects an open loop control of the brake, with no provision for

regulating the value of resistance produced. The precision of the braking system has a tolerance of 10%. ±

During the movement, the speed sensor detects the heads of the brake disk fixing screws, and produces a speed feedback signal that is sent to the Brake board, on the mains operated machines. On the self powered machines, the speed signal comes directly from the measure of an alternator

hase. p

If the brake board does not receive a speed signal which indicates that an exercise

session is in progress, the machine will not produce any resistance.

uring theD

ccur are

o :

movement, the brake board checks for possible malfunctions. The errors which can

Error

Description

Code

16 32

128

OVERHEATING: this condition occurs when the temperature measured

by the sensor on the circuit board exceeds 90°C. OVERCURRENT: this condition occurs when the current going to the solenoid measured by the board exceed the max value. UNDERVOLTAGE: this condition occurs when the +12 Vdc voltage drops below 9.7 Vdc (only on the 500i, 700i and 700iE model). OVERVOLTAGE: this condition occurs when the +12 Vdc voltage goe above 13.7 Vdc (only on the 500i, 700i and 700iE model).

WATCHDOG: this condition occurs when the brake board SW crashes. EPROM: SW error on the brake board.

urs when the MACHINE NOT CALIBRATED: this error condition occ

calibration parameter stored in the brake board is incorrect.

In the case of error 128, the machine will continue to function completely, but the braking resistance produced will not correspond to the value entered on the display. In all other cases, the

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

brake bo rd interrupts the supply of cura rent to the brake and sends an error message to the display board which displays the “THE EQUIPMENT IS

BLOCKED” message.

3.2.3. THE SIG

The

machine uses the following control signals:

NALS INVOLVED

• S-485 Signal

This is a digital sign

al exchanged between the brake board and the display board. There is no

provision for monitoring its state.

• rrent

Excitation cu

his is the current generated by the brake board (pins 1-2 of connector CN2) which supplies the

T brake w

inding. The current supplied is a function of the selected effort level and the speed of

the exercise.

• Pulses

This is the signal produced by the speed sensor, and has the waveform shown below:

Figure 3.2-1

T s

he ignal enters the brake board (pins 3-4 on connector CN2), where it is used to determine the

speed

value that is sent to the display board via the RS-485 serial link.

This signal can also be measured qualitatively using a multimeter. With the machine

stopped the voltage measured across the sensor terminals should be 0 Vdc, and while pedaling it should go to a few hundred mV: the higher the speed, the higher the measured value.

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4. ACCESSORIES

4.1. CARDIO THEATER CONNECTION

The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out:

RJ45 Connector Signal

5 +5 Vdc 7 Ground

ATTENTION: for the numbering of the pins, on RJ45 connector, please refer to the

diagram below:

4.2. PC LINK FOR PROGRAMMING

The machine can be connected to a PC for programming by means of the RJ45 connector on the CSafe board.

The cable to use (code 0WC00434AB) must be wired as follows:

ATTENTION: for the numbering of the pins, on RJ45 connector, please refer to the

diagram below:

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

When programming the machine sometimes it is necessary to fit plug into the free RJ-45

port on the back of the display, to avoid any type of interference during the operation.

The wiring diagram of the RJ-45 plug is as follows:

Programming cable and plug can be ordered using the code H0002534AA.

4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING

DATA BET EEN

The link for transferring the TV channel tuning data from one machine to the other is effected via a special cable, ich plug the RJ45 connectors of the CSafe

The cable to use (code 0W ust be wired as follows:

wh s into boards.

CSafe Board;

RJ45

3 Tx White 4 4 Rx Brown 3 7 Digital Ground Green 7 8 Ground Shield Yellow 8

W TWO MACHINES

C00644AA) m

Cable

Signal Color CSafe Board;

RJ45

ATTENTION: for the numbering of the pins, on RJ45 connector, please refer to the

diagram below:

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

4.4. MONITOR PLUG FOR CSAFE PORT

When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port. During the CSafe port test function, the plug connects the transmit channel directly to the receive channel, thereby producing a positive test outcome if the port is functioning correctly.

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

4.5. WELLNESS TV UPGRADE KIT

There are upgrade kits available for converting Excite machines from the version with traditional LED display to the version with Wellness TV display. The kit also includes all the cables and connectors required for the input of the antenna signal. The table below gives the codes of the kits for each machine.

WELLNESS TV

UPGRADE KIT

RECLINE 700i A0000165AA-#

Where the character ‘#’ must be replaced with the multistandard code matching the TV standard of the country where the machine has to be installed:

Multistandard

code

TV Standard Countries

code

1 PAL B/G

2 PAL I 5 SECAM E/L

6 SECAM D/K 8 PAL D/K

9 SECAM B/G

A SECAM K1

3 PAL N

4 NTSC

7 NTSC M44

B PAL M

Albania Australia Austria Bahrain Belgium Cameroon Croatia Cyprus Czech Rep Denmark Finland Germany Ghana Greece Hungary India Israel Italy Jordan Kenya Luxembourg Malaysia Malta Netherlands New Zealand Nigeria Norway Pakistan Poland Portugal Romania Singapore Slovakia Slovenia Spain Sri Lanka Sweden Switzerland Thailand Turkey United Arab E Zambia Zimbabwe Botswana Hong Kong Ireland South Africa Seychelles UK France Bulgaria Estonia Ex URSS Latvia Lithuania Poland Russia Ukraine Czech Rep China Poland Saudi Arabia Iran Iraq Morocco Tunisia Syria French Guyana Guadeloupe Madagascar Martinique New Caledonia Senegal Togo Zaire Argentina Paraguay Uruguay Bahamas Bermuda Canada Chile Costa Rica Guatemala Japan Korea Peru Philippines Taiwan Trinidad USA Venezuela Mexico Brazil

CODE

Page 4.4

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

4.5.1. INSTALLATION PROCEDURE

NOTE: It is always advisable, in any case, to upgrade the brake interface board to the

latest SW version.

The upgrade kit consists of:

Figure 4.5-1

(1) External connector board cover plate

(cod. 0C000550AB);

(2) External connector board

(cod. 0WQ00115AB); (3) Self-tapping screws 5x14 (cod. 0Z775); (4) Self-tapping screws 3.5x6 (cod. 0Z7018); (5) Washers (cod. 0Z343); (6) Connector plate (cod. 0G000353AB); (7) Union connector (cod. 0K000303AA); (8) CB-18 cable (cod. 0WC00443AC); (9) CB-9 cable (cod. 0WC00447AB); (10) Code sticker (cod. 0E109);

(11) 12-inch LCD display assembly (12) Brake board (cod. W0004476AA)

Figura 4.5-1

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

1. Turn off the machine and unplug the mains

lead from the wall outlet.

2. Back off the 4 screws a using a Phillips

screwdriver.

Figure 4.5-2

Figure 4.5-3

3. Unplug the connectors indicated in the

figure.

4. Remove the display.

5. Back off the screw b, using a 4-mm hex T-

wrench.

6. Rotate the bottle holder upward.

Page 4.6

Figure 4.5-4

Continued on following page →

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

7. On the right side, back off the 7 screws c

Figure 4.5-5

using a 4-mm he

x T-wrench.

. Position the right pedal at the top and remove

the right guard.

This operation may be awkward. If in

difficulty, perform the standard procedure which involves disassembling

the right guard.

the right pedal crank and then removing

Figure 4.5-2

Figure 4.5-3

9. Remove the seven pins rom o the left guard.

10.

Remove the left guard.

11. Unplug the connectors indicated in the

figure.

12. Back off the two screws p using a 4-mm

allen-T wrench.

13. Remove the brake board n.

14. Assemble the brake board 12, included in the

kit.

15. Connect all the connectors previously

disconnected from the brake board.

During assembly, lock down the screws

“m” using a torque wrench set for 5 Nm.

Continued on following page →

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

16. Turn the machine over on the left side.

17. Back off the 4 screws d using a Phillips

screwdriver.

18. Remove the cover e.

Figure 4.5-6

19. onnector plate f from the front

Remove c

platform.

20. Unplug CSafe connector g, if present.

21.

Insert cable 8 (CB-18) into the hole indicated by the

arrow until it comes out on the display

side.

Because the display column is

interrupted, as can be seen in Figure

4.5-10, it will be difficult for the cable to reach the display. Therefore, route it along at least the first section of column.

Figure 4.5-7

22. Assemble union connector 7 on connector

plate 6, securing it with its own lock-nut after inserting the washer, as shown in the figure.

Figure 4.5-8

Continued on following page →

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

23. Plug the lower end of cable 8 (CB-18) into

24. Fix CSafe connector g, if present, to

25. Snap connector plate 6 into its seat on the

26. Reassemble the cover that was removed

27. Turn the machine back upright.

Figure 4.5-9

28. Insert cable 8, routing it toward the display

29. Use a cable tie to attach cable 8 to the

30. Reassemble the left guard that was

31. Reassemble the seven pins rom that was

union connector 7, previously assembled on connector plate 6.

connector plate 6.

platform.

previously.

alongside the group of cables which connect the upper and lower parts of the machine. More specifically insert it into the left part of the 2 column sections.

existing group of cables.

disassembled previously.

disassembled previously

Figure 4.5-10

Route the cable (8) along the back as

indicated in the box.

32. Reassemble the right guard that was

disassembled previously.

During reassembly, lock down the

screws (c) using a torque wrench set for

0.8 Nm.

33. Reassemble the bottle holder that was

disassembled previously.

Continued on following page →

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

34. Remove cover plate h, backing off the 4

screws i using a Phillips screwdriver.

Figure 4.5-11

35.

Insert external connector board 2 along the

special guides on cover plate 1, in

such a way that the connectors on the board match up with the holes on the cover plate.

36. na connector board 2 with

Secure exter l

screws and washers 4 and 5, using a Phillips

ewdriver.

scr

37. Connect cable 9 (CB-9) to connector board

Figure 4.5-12

Figure 4.5-13

38. Assemble cover plate 1 inside the rear display housing, using the 4 screws 3 and a Phillips screwdriver.

39. Remove the covering from the LED display, backing off the 3 screws l using a Phillips screwdriver.

40. Unplug the TGS cable, if present.

Page 4.10

Figure 4.5-14

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

41. Assemble the covering removed previously

42. Connect the following cables to the WTV

Figure 4.5-15

43. Fix the new display on the machine using the

in step 30 onto the WTV display, and secure using the 3 screws l.

display:

• Cable 8 (CB-18) on connector J1 of the

connector board.

• Cable 9 (CB-9) on connector CN1 of the

connector board.

• All the connectors previously

disconnected from the display in step 3.

• The TGS cable, if present, on connector

CN8 of the CPU board.

4 screws removed previously in step 2.

44. Affix the sticker 10 in the position indicated in the figure.

45. Turn on the machine and check that it is working properly.

46. Carry out the Wellness TV configuration and tuning procedure.

Figure 4.5-16

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5. INSTALLATION INSTRUCTIONS

5.1. SPECIFICATIONS AND REQUIREMENTS

For correct machine installation, make sure that:

1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

2. The place of installation is free of dust and sand.

3. The place of installation meets the operating temperature and humidity conditions specified in paragraph 2.6. “Ambient specifications”.

4. The machine is not positioned close to sources of heat, sources of electromagnetic noise (television sets, electrical motors, antennas, high voltage lines, household appliances, etc...) or medical equipment.

5. To eliminate any interference with the cardio receiver, no transmitters should be placed less than 1 meter from the display.

Only for the 500i, 700i and 700iE models:

6. The mains voltage must match the value specified on the machine rating plate.

7. The electrical system must be correctly earthed.

8. The wall outlet used should be reserved for the machine and have a rating of at least 50 VA.

9. The maximum number of machines connected in cascade should be that indicated in paragraph

3.1.10. “Power entry module”.

10. Position the mains lead of the machine where it will not be underfoot.

5.2. SPECIFICATIONS AND REQUIREMENTS TO INSTALL A

WELLNESS TV MACHINE

1. Ensure that the specifications and requirements for installation have been met (see paragraph

5.1. “Specifications and requirements”).

2. To obtain a good video signal, the S/N ratio at the antenna signal input of a Wellness TV machine should be between 70 and 80 dB.

WARNING: If the machine is not connected to a terrestrial antenna--or if it is but the antenna signal line is interrupted by devices such as TV distribution units, modulators, etc.-the machine will not be able to receive a usable antenna signal for radio channel tuning.

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5.3. INSTALLATION

To correctly install the machine, proceed as follows:

1. Ensure that the specifications and requirements for installation have been met (see paragraph

5.1. “Specifications and requirements”).

2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

3. The machine is shipped fully assembled and packed in a carton fixed to a wooden pallet.

Only for the 500i, 700i and 700iE models:

4. Connect the mains lead to the power inlet socket on the machine.

5. Place the on/off switch in the “0” position.

6. Plug the mains lead into the wall outlet.

Only for the 700iE model:

7. Connect the antenna cable to the wall outlet.

5.4. FIRST POWER-ON

After completing the installation procedure, the machine is ready for use.

On the 500i, 700i and 700iE models, simply turn the on/off switch from position 0 to position 1, while on the 500i SP and 700i SP models it is necessary to get on the machine and start pedaling.

On power-up the machine performs a self test of the upper and lower assemblies. At the end of this the machine goes into standby, awaiting a keyboard command.

To check the correct operation of the machine:

• get on the machine;

• begin exercising;

• check that the displayed speed varies accordingly;

• check that the exercise resistance varies when the “+” and “-” keys and the touch sensor, for

700i, 700i SP and 700iE are pressed, and the effort level change from 1 to 25;

• put on the heart rate meter and check that the machine correctly reads the heart rate value;

• only on 700i, 700i SP and 700iE: grasp the sensors and check that the machine correctly reads

the heart rate value;

• only on 700iE model: carry out the procedure described in paragraph 9.7. “Touch screen

calibration”.

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6. TROUBLESHOOTING

The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used.

This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

This type of box represents a decision point in the troubleshooting procedure. It typically contains a description of the CHECK to be made, with an outcome that can be either a positive (YES) or negative (NO) response.

This type of box is a step in the troubleshooting procedure where an ACTION must be carried out. It typically contains a description of the ACTION necessary to resolve the problem. Therefore, after executing the specified ACTION:

1. Check whether the problem has been resolved;

2. If the problem persists, it is recommended to resume the troubleshooting procedure from the point before the action was carried out.

A circled number (such as that shown on the left) next to a box of the troubleshooting procedure indicates that detailed instructions for performing that particular check or action are provided below the flowchart.

A circled letter (such as that shown on the left) is used to highlight a point in the procedure. Typically, this indicator is used in page changes.

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6.1. SERVICE TROUBLESHOOTING MENU

The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models.

• Accessing configuration of 500 models

Simultaneously press the ENTER, ↑, CLEAR keys. The following prompt appears on the LED display:

ENTER PASSWORD:

To access the procedure, type in the password 2501 which protects against unauthorized access and press “Enter” to confirm. To enter the password, increase or decrease the displayed value using the ↑ and ↓ keys, or use the +/- GOAL keys to scroll through and modify the individual digits. At this point there are two options available:

↑ = Tech Config ↓ = Troubleshooting

Press numeric key ↑ to access the menu for configuring technical parameters; the machine display will begin showing the current configuration, structured as in the diagram below:

• Accessing configuration of 700 models

Simultaneously press the keys 369 for 700 LED models, whereas on 700 Wellness TV models the keys 0369 must be pressed one after the other. The following prompt appears on the display:

ENTER PASSWORD:

To access the procedure, type in the password 2501 which protects against unauthorized access and press the “Enter” key to confirm. At this point there are two options available:

1 = Tech Config 2 = Troubleshooting

Press numeric key 1 to access the menu for configuring technical parameters; the machine display will begin showing the current configuration, structured as in the diagram below:

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

TROUBLESHOOTING

AUTOMATIC TEST MANUAL TEST

I2C Devices Test

LED Test

SERIAL PORTS

TEST

TGS COM Tes t

Low Kit COM Test

CSafe COM Test

MAN. KEYBOARD

TEST

To scroll through the list of available functions, press the + or – effort level keys to display the next or the preceding item; confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR key for a few seconds.

The tests are divided into two groups: Automatic and Manual, and the prompt for a choice appears immediately on accessing the troubleshooting menu.

6.1.1. AUTOMATIC TEST

The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate the test and then await the result. Press ENTER again to continue, and use the CLEAR key to return to the higher menu level, holding it down for a few seconds. The various tests are described below.

6.1.1.1. I2C Devices Test

The I2C Devices test checks the communication following the 32K and 256K. The test can have outcomes:

• “Test Successful, press Enter to continue”: Signifies that the transmission and reception of

data packets between the I2C devices and the display board was completed successfully.

• “EEPROM Error, press Enter to continue”: Signifies that the display board is having

problems communicating with its memories.

6.1.1.2. LED Test (not on 700iE models)

The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound.

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There is no message displayed concerning the outcome of this test, which must therefore be checked visually.

6.1.1.3. Serial Ports Test

The serial ports test checks the communications on the following interface ports:

• CSafe COM test;

• Low Kit COM test;

• TGS COM test.

Using the + and – effort level keys, select the desired test item and confirm by pressing ENTER. The test can have two outcomes:

• “Test Successful, press Enter to continue”: This means that the test was completed

successfully, i.e. that the communications on the selected serial port are functioning correctly.

• “COMx error, press Enter to continue”: This means that the outcome of the test was

negative: the message will specify COM1 in the case of the CSafe COM test, COM2 in the case of communications with the low kit, or COM3 in the case of the TGS COM test.

The “TGS COM test” done on machine not provided with the key reader gives a fail

outcome. The same if the “CSafe COM test” is done on a machine which CSafe port is not plugged with the monitor plug described at paragraph 4.4. “Monitor plug for CSafe port”.

6.1.2. MANUAL TEST

The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate the test and then await the result. To exit test mode, press and hold down the CLEAR key for a few seconds.

6.1.2.1. Man. Keyboard Test

The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing the test by pressing ENTER, the message “Press all buttons (beep=OK)” appears on the display. Pressing each key will produce an audible signal; if a key does not produce the beep it means it is

ot working properly. n

On Wellness TV machines, pressing the keys does not produce an audible signal, but if the key is working correctly it lights up green.

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6.2. THE DISPLAY FAILS TO ILLUMINATE

This error occurs when the power supply voltage does not reach the upper assembly. This may also be due to a short circuit on the brake winding, which interrupts the output voltage of the brake board, causing the upper assembly to switch off.

6.2.1. 500I AND 700I MODELS

THE DISPLAY

DOES NOT

ILLUMINATE

Does the wall out let supply t he

correc t v olt age?

Plug the mac hine into a

working elec trical outlet

YES

Is t he mains lead OK?

YES

Are the f uses OK?

YES

Is the v olt age at the

output of the machine's

power entry module

correct?

Replac e the mains lead

Replace t he f uses

Replac e the power

entry module on the

machine

YES

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Replac e the display

board and/or 386 board

YES

Does the m ains v olt age

reach the input t o the

brake board?

YES

Are the DC v oltages at the

output of the brake board

correct?

YES

Are the D C v oltages at t he

input to the display board

correct?

Replace c able CB-0

Replac e the brake

board

Replace c able CB-3

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

To speed up the troubleshooting procedure, check the state of the power indicator LEDs

on the various circuit boards.

(1) Slightly lift up the Faston connectors on the machine power inlet socket. Place the tester

probes across the live and neutral pins on the same connector. The measured value should be approximately 220 VAC or 110 VAC depending on the mains voltage.

) As for step (1) but across pins 3 and 1 of connector CN3 on the brake board. (2

(3) Using a tester, check that all the output voltages on connector CN1 of the brake board are

correct, referring to paragraph 2.9. “Cables”.

(4) As for step (3) but on connector CN1 of the display board.

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6.2.2. 500I SP AND 700I SP MODELS

THE DISPLAY

DOES NOT

ILLUMINATE

Is the user pedaling?

YES

Is there a v olt age at the output of the alternator?

YES

Is there a v olt age at the

input to t he brake board?

Correct operation: af ter

30 seconds without

pedaling the mac hine

switches off

Replac e the alternator

Replac e cable CB-52

YES

Are the D C v oltages at t he

output of the brake board

correct?

Replac e the brake

board

YES

Replac e the display

board

YES

Are the D C v oltages at t he

input to t he dis play board

correct?

Replace c able CB-3

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

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RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

To speed up the troubleshooting procedure, check the state of the power indicator LEDs

on the various circuit boards.

(1) Place the tester probes across the ends of the cable from the alternator. The measured voltage

should be approximately 15-17 VDC at a speed of about 30 RPM.

) As for step (1) but across pins 1 and 2 of connector CN3 on the brake board. (2

(3) Using a tester, check that all the output voltages on connector CN1 of the brake board are

correct, referring to paragraph 2.9. “Cables”.

) As for step (3) but on connector CN1 of the display board. (4

Page 6.8

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.2.3. 700IE WELLNESS TV MODELS

THE DISPLAY

DOES NOT

ILLUMINATE

Does the wall out let supply t he

correc t v olt age?

YES

Plug the mac hine into a

working elec trical outlet

Is t he mains lead OK?

YES

Are the f uses OK?

YES

Is the v olt age at the

output of the machine's

power entry module

correct?

Replac e the mains lead

Replace t he f uses

Replac e the power

entry module on the

machine

Continued on the following page.

YES

Page 6.9

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

Does t he mains v oltage

reach t he input to the

brake board?

YES

Are the DC v oltages at the

output of t he brake board

correct?

YES

Are the DC v oltages

correct at the input to:

- the c onnector board?

- the CPU board (UB models)?

Replace c able CB-0

Replac e Brak e board

Replace c able CB-3

Are the D C v oltages at t he output of the CPU board to

the LC D inv erter correct ?

Are the D C v oltages at t he

input to t he LCD inv erter

Continued on the following page.

correct?

YES

Replac e the CPU

and/or connec tor

board

YES

Replace c able:

- CV-302 (NCB models)

- CU98 (UB models)

YES

Page 6.10

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

Are the AC v oltages at the

output to t he LCD inv ert er

correct?

YES

Replac e LCD inv erter

Replace t he LCD

Is the LCD neon lamp on?

YES

Chec k t he connect ion or

try to replace t he c able

between CPU board and

TTL board.

It works?

Try to replace the CPU

board.

It works?

Replace LC D

YES

Cable damage

YES

CPU board damage

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

To speed up the troubleshooting procedure, check the state of the power indicator LEDs

on the various circuit boards.

(1) Place the tester probes across the ends of the cable from the alternator. The measured voltage

should be approximately 220 VAC or 110 VAC depending on the mains voltage.

) As for step (1) but across pins 1 and 2 of connector CN3 on the brake board. (2

Page 6.11

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

Using a tester, check that all the output volt(3) ages on connector CN1 of the brake board are correct, referring to paragraph 2.9. “Cables”.

) As for step (3) but on connector CN16 on the connector board.

) As for step (3) but on connector CN5 on the CPU board.

) As for step (3) but on connector CN1 on the LCD inverter board.

(7) d CN3 of the LCD inverter

Place the tester probes across the 2 pins of the connector CN2 an board. The measured voltage should be approximately 380 VAC.

Page 6.12

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.3. NO AUDIO SOUND

This error can be due to incorrect machine configuration, or to problems with the audio signal.

NO AUDIO SOUND

Replace t he CPU board

Is the TV standard correc tly

conf igured?

Replac e the headphone jac k.

Does it work?

Try replac ing the CPU . D oes it

wor k?

YES

Correc tly c onf igure t he

"TV Standard"

parameter

Def ectiv e headphone

jack

Def ectiv e CPU board

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Carry out the procedure for testing the serial communications described in paragraph 9.3.11.

“TV Standard (700iE version only)”.

Page 6.13

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.4. NO TV PICTURE

Check that the machine is connected to an antenna signal

his error can be due to incorrect machine configuration, or to problems with the antenna signal. T

NO TV PICTURE

Is the antenna cable properly

connect ed to t he connec tor

board?

Connec t t he cable

The signal deriv ed f rom

the v ideo signal is

insuf f icient. Contact the

system administrator

YES

Is the TV standard correctly

conf igured?

YES

Dis connect the splitt er and

connec t the t uner direct ly to an

antenna cable. Does it work?

Try replac ing t he CPU .

Does it work?

Correc tly c onf igure the

"TV Standard"

paramet er

YES

Replac e the split t er

YES

Def ectiv e CPU board

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the

hecks highlighted by circled numbers, which are described in detail below: c

Page 6.14

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

(1) Check that the antenna cable is correctly connected to connector J1 on the connector board.

(2) nfiguration procedure described in paragraph 9.3.11.

Carry out the co version only)”.

(3)

For models with European electronics, unplug the antenna cable from the connector board and plug it into the cable into the tuner.

tuner; while for models with US electronics, plug the external antenna

“TV Standard (700iE

Page 6.15

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.5. THE RADIO DOES NOT PLAY

The radio signal can only be acquired from an analog antenna signal. If the machine is

connected to a digital source it will be impossible to use the radio function.

his error can be due to an incorrect machine configuration, or to problems with the antenna signal. T

THE RADIO DOES NOT

PLAY

Is the antenna input c onnected

to a t errest rial antenna cable

without any ty pe of interruption

(multiplexer, TV distribut ion

module)?

YES

Is the TV channel sound OK?

YES

Dis connect the splitt er and

connec t the t uner direc tly t o an

antenna cable. Does it work?

Connect a signal that

meet s t hes e

requirem ents

Perf orm t he "Audio does

not work" procedure

YES

Replac e the splitt er

The signal deriv ed f rom

the v ideo signal is

insuf f ic ient. Contact the

sy stem adm inis trator

Try replac ing the CPU .

Does it work?

YES

Defectiv e CPU board

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the

hecks highlighted by circled numbers, which are described in detail below: c

Page 6.16

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

(1) After disconnecting the splitter from the tuner, procure a female RC connector and a copper

wire about 1.5 m long. Connect the copper wire to the tuner through the RC connector, so that it serves as an antenna.

Page 6.17

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.6. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY

This error message can be caused by:

• loss of communication between the lower and upper assemblies;

• the brake board has detected an error condition, causing it to generate an alarm and store the

error code in memory.

"THE EQUI PMENT IS BLOCKED"

MES S AGE ON THE DI SPLAY

Carry out the "Error

detect ed by brake

board" troubleshooting

procedure

YES

Is the serial

comm unicat ion between

display and lower

electronic c orrect ?

Reins tate t he

communication link

between the upper and

lower assemblies

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Use the serial communications test described in paragraph 6.1.1.3 “Serial Ports Test”.

(2) To reinstate communications between the lower and upper assemblies:

• check that cable CB-4 is correct using the Test Box Excite;

• try replacing the brake board and the display board in turn, and check whether the

communication works.

(3) Check whether the brake interface board is in an error condition, by accessing the “Low kit

fault code” function in the “Low kit menu” described in paragraph 9.3.6.2 “Low Kit fault code”.

Page 6.18

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.7. ERROR DETECTED BY BRAKE BOARD

When the brake board detects an error, it stops and interrupts the power supply to the brake winding, and an error code identifying the fault condition is saved in the error history log. When this error is received by the display board, it halts the exercise and shows the “THE EQUIPMENT IS BLOCKED” message on the display.

The errors logged by the brake board can also be viewed from the machine keyboard as described in paragraph 9.3.4. “Errors log” or in paragraph 9.3.6.2 “Low Kit fault code”.

ERROR DETECTED BY

BRAKE BOARD

Error 1

Error 2

Check the error code

st ored in m emory

Error 4

Error 8

Error 16 - 32

Error 128

The following paragraphs describe the troubleshooting procedures for these cases.

6.7.1. ERROR 1 ON BRAKE BOARD

This code indicates an overheating error: this condition occurs when the temperature detected by the sensor on the circuit board exceeds 90°C.

Try switching the machine off for 1 hour. If it resumes working correctly, the machine probably overheated as a result of intensive use. If, on the other hand, the error persists, it is necessary to replace the brake board.

6.7.2. ERROR 2 ON BRAKE BOARD

This code indicates an overcurrent error: this condition occurs when the current going to the solenoid measured by the board exceed the max value.

This error is caused by an HW problem on the brake board or a short circuit on the solenoid. To solve the problem, it is necessary to replace the brake board or the solenoid.

6.7.3. ERROR 4 ON BRAKE BOARD

This code indicates a low voltage error: this condition occurs when the +12 Vdc voltage drops below 9.7 Vdc.

Page 6.19

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

This error is caused by drops in the voltage output by the power supply section of the brake board, as a result of defective components. If the error persists or recurs frequently, replace the brake board.

6.7.4. ERROR 8 ON THE BRAKE BOARD

This code indicates an overvoltage error: this condition occurs when the +12 Vdc voltage exceeds

13.7 Vdc.

This error is caused by surges in the voltage output by the power supply section of the brake board, as a result of defective components. If the error persists or recurs frequently, replace the brake board.

6.7.5. ERROR 16 OR 32 ON THE BRAKE BOARD

This code indicates an error in the EPROM of the brake board or a watch dog error: this condition occurs when the board is unable to read the memory.

If the error persists or recurs frequently, replace the brake board.

6.7.6. ERROR 128 ON BRAKE BOARD

This code indicates an error in the calibration of the brake board: this condition occurs when the value of the calibration parameter read by the board is incorrect. In these conditions, the board continues to function but will not necessarily produce the correct value of exercise resistance.

When this error occurs, replace the brake board.

Page 6.20

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.8. THERE IS NO RESISTANCE

The machine will not produce resistance if:

• the display board does not receive a speed signal;

• the brake board does not generate current;

• the brake is defective.

THERE IS NO RESISTANCE

Replac e cable CB-51

Are the Wat t and RPM v alues

shown on the display dif f erent

from zero?

YES

Does t he brake board s upply current t o the brake winding?

YES

Does the brake winding rec eiv e

current f rom the brake board?

Carry out the "RPM

is incorrect

troubleshooting proc

v alue

edure

Replace t he brake board

YES

Replace t he brake winding

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Disconnect the brake winding and measure the current output by the brake board with a load

of at least 5 Ohm and 80 Watts. The value should be different from 0 A.

(2) As for step (1) but with everything reconnected, and across the brake winding.

Page 6.21

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.9. THE RESISTANCE IS INCORRECT

The machine will produce an incorrect resistance if:

• the mechanics are not in perfect condition;

• the speed measurement is incorrect;

• the brake board is defective;

• the brake is defective.

THE

RESISTANCE IS

INCORRECT

Are the m echanics of the

machine in good condition?

YES

Has the brake board generated

error 128?

Carry out the "Speed is

Incorrect " troubleshooting

procedure

Repair the f ault y mechanic al parts

YES

Replace t he brake board

Replace t he brake winding

YES

Does the brake board output

the correct current to the brake

win din g?

Replace t he brake board

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

Page 6.22

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

(1) Check that the mechanical system, consisting of the pedals, belt and brake, moves smoothly

and without unusually high friction or resistance.

(2) Refer to paragraph 9.3.4. “Errors log”.

(3) Measure the voltage supplied by the brake board to the winding. In constant power mode

(custom – time), pedaling at 80 RPM and with a user weighing 75 kg, the values, should be approximately those in the table below:

Power (Watt) Voltage (Vdc)

50 2.0

80 2.9 150 4.1 200 4.8

Page 6.23

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.10. THE SPEED SIGNAL IS INCORRECT

The speed signal is incorrect if:

• The brake disk is incorrectly fixed to the flywheel;

• The speed sensor is defective;

• The brake board is defective.

THE SPEED I S

INCORRECT

Is the brake disk correc tly fixed

to t he f ly wheel?

YES

Does the s peed sensor send

the c orrec t s ignal t o the brake

board?

YES

Check if the parameters

conf iguration is right . Is t he

speed s ignal c orrec t?

Fix it correctly

Replace t he speed s ensor

YES

Conf iguration paramet er

not correct

SW not correct ly loaded

Page 6.24

YES

Upload the brake board SW. Is

the s peed signal correct ?

Replace t he brake board

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Check that the 6 screws fixing the disk brake to the flywheel are all locked down.

The speed sensor detects the heads of these screws.

(2) Place the tester probes across the terminals of the speed sensor. The measured signal should

be that indicated in Figure 3.2-1. In addition, when pedaling at 80 RPM the frequency of the signal should be 107 Hz.

The speed signal can also be observed qualitatively, using a multimeter. The value

should be 0 Vdc when the machine is stopped, and gradually increase as the speed increases.

) Launch the default setting for the low kit parameters. (3

(4) Update the low kit SW uploading both firmware and brake table. At the end launch the

default setting for the low kit parameters.

Page 6.25

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.11. THE MACHINE DOES NOT READ THE TGS

The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the display board.

THE MACHI NE DOES NOT READ THE TGS

Replace t he display board

Does t he supply v olt age

correc t ly reach t he input to the

TGS reader?

Is the supply voltage c orrec t at

the out put to t he dis play board

correct?

YES

Replac e cable CBQ-32

Is the s erial com munication link

between the display board and

the TGS reader OK?

YES

Replace t he TGS reader

Replace t he display board

Replac e the TGS reader. I s t he

comm unicat ion link bet ween the

display board and the TGS

reader OK?

YES

TGS reader def ec tiv e

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

Page 6.26

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

(1) Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The

measured value should be +12 Vdc.

(2) As for step (1) but across pins

1 and 9 of connector CN7 on the display board.

(3) Use the serial communications test described in paragraph 6.1.1.3 “Serial Ports Test”.

Page 6.27

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.12. THERE IS NO HEART RATE SIGNAL

.12.1. RICEVITORE TELEMETRICO HFU

The machine displays this error if:

1. electromagnetic noise saturate the HR receiver which does not display any value due to a specific SW filter which cut every signal, greater than 220 bpm;

2. the receiver is not working properly;

3. the receiver is not supplied by the display board.

THERE IS NO HR

SIGNAL

Check the earth connection

of t he machine

YES

Replace t he receiv er

YES

Replac e CU 83 cable

Replace display board

Is the s upply v oltage correct at

the input t o the receiv er?

Is the s upply v oltage correct at

the out put of the display board?

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the

hecks highlighted by circled numbers, which are described in detail below:

(1) Check the earthing of the machine using a tester to measure the resistan

ce between the ground pin on the power supply cable and the ground node to which the receiver is connected inside the display. The value must be less than 1 Ohm.

(2) nnector CN1 of the receiver. The measured

Place the tester probes across pins 1 and 3 of co value should be +5 Vdc.

) As for step (1) but across pins 1 and 8 of connector CN3 on the display board.

Page 6.28

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.12.2. HAND SENSOR

achine displays this error if the HSThe m interface board is not working, or if it is not supplied by

isthe d play board.

THERE IS NO HR

SIGNAL

Chec k t he eart h connect ion

of t he mac hine

Replace t he display board

Are the sensors correctly

connec ted to t he HS interf ac e

board?

YES

Is the supply voltage c orrec t at

the input to the HS interface

board?

Is the supply voltage c orrec t at

the out put of the display board?

Reinstate the connection

YES

Replac e the HS int erf ace

board

Check the connect ions

between the hand sens or

board and the display

Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below:

(1) Check the earthing of the machine using a tester to measure the resistance between the ground

pin on the power supply cable and the ground node to which the receiver is connected inside the display. The value must be less than 1 Ohm.

(2) Check the connections, referring to paragraph 2.9. “Cables”.

Page 6.29

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

(3) Place the tester probes across pins 2 and 1 of connector J3 on the HS inter

face board. The

measured value should be +5 Vdc.

) As for step (2) but across pins 1 and 6 of connector CN4 on the display board.

(5) Check the connection between the FLEX CABLE, CBQ-25-1-R1 and CBQ-26-R2 cables.

Replace the cable if damaged.

Page 6.30

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

6.13. THE TELEMETRIC HR SIGNAL IS INCORRECT

The machine displays this error if the receiver is disturbed by sources of electromagnetic noise.

THE TELEMETRIC

HR SI GNAL I S

INCORRECT

Check the earth connection

of t he machine

Are the m achines c orrec tly

spac ed by the required minimum

distance?

YES

Is the receiver correctly

posit ioned and are the

connec ting cables properly

routed?

YES

Are there sources of

elect rom agnetic nois e near t he

receiv er?

Reposition the machines

so they are adequately

spaced

Correc t the pos it ion of the receiv er and the routing of

the c ables

YES

Move t he mac hine away f rom the noise s ourc e or

att enuate t he power of the

noise

Conti g nued on the followin page.

Page 6.31

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

Is the trans mitt er in good

working order?

YES

Use a correct ly

f unc tioning transm itter

Replac e the receiv er

YES

Is the transmitter alway s within

the 80 cm range f rom the rec eiv er

Reposition the transmitter

within range

Follo

w the procedure step by step to correctly diagnose the problem. Take particular care with the

checks highlighted by circled numbers, which are described in detail below:

) Check the earthing of the machine using a tester to measure the resistance between the ground

pin on the power supply cable and the ground node to which the receiver is connected inside the display. The value must be less tha

n 1 Ohm.

(2) In the table below , the minimum distances at which machines should be installed to avoid

crosstalk problems.

R E C

REC

DISTANCE CASING-CASING

machine 2 machine 2 machine 2 machine 2

Bike Recline Run Bike Recline Run Bike Recline Run Bike Recline Run

30 50 20 40 60 50 0 0 10 60 80 40

DISTANCE RECEIVER-RECEIVER

machine 2 machine 2 machine 2 machine 2

Bike Recline Run Bike Recline Run Bike Recline Run Bike Recline Run

140 210 205 90 110 115 50 80 130 230 280 285

Page 6.32

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

For machine positioning layouts different from those indicated above, use the following diagram as a reference.

89 60

99 78

99 77

102

Receiver

115 86

103

95 76

103

where:

1. The distances are in centimeters.

2. The smaller number indi istance for signal reception at the

cates the maximum locking d

start of the exercise.

3. The higher number indicates the maximum reception distance during the exercise.

(3) Check that the cardio receiver has been assembled properly as described in the procedure 7.4.

“Disassembling the cardio receiver”.

(4) To check for electromagnetic noise near the machine, use a frequency signal monitor

constructed as shown in the diagram below.

The circuit lights the LED for each heart beat and/or disturbance received: in this way it is possible to determine whether there is any interference, and identify its sources.

(5) Check the battery power level, using a tester if possible. Otherwise use a receiver or another

“reference” machine to check the operation up to a distance of about 80 cm from the receiver.

Page 6.33

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Page intentionally left blank

Page 6.34

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

7. DISASSEMBLY OF COMPONENTS

7.1. DISASSEMBLING THE DISPLAY

7.1.1. 700I AND 700I SP LED VERSIONS

1. Turn off the machine and unplug the mains lead from the wall outlet (only for the 700i models).

2. Back off the 4 screws a using a medium Phillips screwdriver.

Figure 7.1-1

Figure 7.1-2

3. Unplug the connectors indicated in the figure at left.

4. Remove the display.

5. Back off the 2 screws b, using a 5-mm Allen wrench, to remove the rear display support.

To reassemble the display, carry out the above steps in reverse order.

Figure 7.1-3

Page 7.1

7.1.2. 700IE WELLNESS TV VERSION

Figure 7.1-4

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

1. ains

Turn off the machine and unplug the m lead from the wall outlet.

2. Back off the 4 screws a using a medium Phillips screwdriver.

Figure 7.1-5

Figure 7.1-6

3. e

Unplug the connectors indicated in the figur at left.

4. Remove the display.

5. Back off the 2 screws b, using a 5-mm Allen wrench, to remove the rear display support.

To reassemble the display, carry out the above steps in reverse order.

Page 7.2

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

7.1.3. 500I AND 500I SP LED VERSIONS

1. Turn off the machine and unplug the mains

2. Back off the 4 screws a using a medium

Figure 7.1-7

lead from the wall outlet (only for the 500i models).

Phillips screwdriver.

Figure 7.1-8

3. Unplug the connectors indicated in the figure at left.

4. Remove the display.

5. Back off the 2 screws b, using a 5-mm Allen wrench, to remove the rear display support.

To reassemble the display, carry out the above steps in reverse order.

Figure 7.1-9

Page 7.3

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

7.2. DISASSEMBLING THE CIRCUIT BOARDS ON THE DISPLAY

7.2.1. 700I AND 700I SP LED VERSIONS

Carry out the procedure described in paragraph

7.1. “Disassembling the display”.

e ay on a work bench. It is

Th n place the displ

w ble its circuit boards:

no possible to disassem

• The 386 board a;

• The displa

The CSafe board c.

•

y board b;

Figure 7.2-1

Figure 7.2-2

386 :

board a

1. Release the fixing tabs. The board will lif slightly.

2. Extract it from the connector on the display board.

Dis

play board b:

1. Unplug the keyboard connector indicated in the figure.

2. Back off the 4 screws d using a medium Phillips screwdriver.

3. Remove the circuit board.

CSafe board c:

1. Unplug the connector indicated in the figure.

2. Remove the circuit board from the top.

To reassemble the electronics boards, carry out the above steps in reverse order.

t up

Page 7.4

Figure 7.2-3

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

7.2.2. 700IE TOUCH SCREEN WELLNESS TV VERSION

7.2.2.1. NCB models

Carry out the procedure described in paragraph

7.1. “Disassembling the display”.

Then place the display on a work bench. It is now possible to disassemble its circuit boards:

• The CSafe board a.

• The LCD inverter b;

• The connector board c;

• The CPU board d;

• The Touch Screen interface board e.

Figure 7.2-4

Figure 7.2-5

CSafe Board a:

1. Unplug connector f from the CSafe board.

2. Remove the circuit board from the top.

LCD inverter b:

1. Back off the two screws g using a Phillips screwdriver.

2. Raise the inverter cover plate.

Figure 7.2-6

Continued on following page →

Page 7.5

RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4

1. Unplug the connectors indicated in the figure.

2. Back off the two

screws h securing the board

to the plate of the display.

3. Remove the LCD inverter.

Figure 7.2-7

Figure 7.2-8

Figure 7.2-9

Connector boar

d c:

1. Unplug connectors i and l.

2. Back off the screws m using a medium Phillips screwdriver.

3. e display,

Remove the circuit board from th taking care not to damage the connector that attaches it to the CPU board.

CPU Board d:

1. Disassemble the connector board.

2. Unplug the cables indicated in the figure, coming from the TTL board, LCD inverter, touch screen and headphone jack.

3. To unplug the cable from the TTL board, open the connector on the CPU as shown in the close-up at the top left, and remove the cable.

4. Back off the 5 screws n using a small Phillips screwdriver.

5. Remove the CPU board.

Page 7.6

Continued on following page →

Technogym D4683LTALM0G0UKE Service Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

2.8.1. 500 MODEL

2.8.3. 700 MODEL

2.8.5.1. NCB Touch screen version

2.8.5.2. UB Touch screen version

3.1.1.1. 500i and 500i SP models

3.1.1.2. 500i ARM and 500i SP ARM models

3.1.1.3. 700i and 700i SP models

3.1.1.4. 700i ARM and 700i SP ARM models

3.1.1.5. 700iE Version (Wellness TV)

3.1.1.6. 700iE UB Version (Wellness TV)

4.1. CARDIO THEATER CONNECTION

4.2. PC LINK FOR PROGRAMMING

4.4. MONITOR PLUG FOR CSAFE PORT

4.5. WELLNESS TV UPGRADE KIT

AUTOMATIC TEST MANUAL TEST

I2C Devices Test

6.1.1.2. LED Test (not on 700iE models)

6.1.1.3. Serial Ports Test

6.1.2.1. Man. Keyboard Test

NO AUDIO SOUND

NO TV PICTURE

THERE IS NO RESISTANCE

THE MACHI NE DOES NOT READ THE TGS