TechnipFMC Smith Meter AccuLoad III Installation Manual

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Electronic Preset Delivery System

Smith Meter® AccuLoad® III with ALX Firmware

Installation Manual

ulletin MN06135 Issue/Rev 1.3 (6/17)

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Caution

The default or operating values used in this manual and in the program of the AccuLoad III are for factory testing only and should not be construed as default or operating values for your metering system. Each metering system is unique and each program parameter must be reviewed and programmed for that specific metering system application.

Disclaimer

FMC Technologies Measurement Solutions, Inc. hereby disclaims any and all responsibility for damages, including but not limited to consequential damages, arising out of or related to the inputting of incorrect or improper program or default values entered in connection with the AccuLoad III.

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Receipt of Equipment

When the equipment is received the outside packing case should be checked immediately for any shipping damage. If the packing c ase has been damaged, the local carrier s hould be not ified at once r egarding his l iability. Car efully remove the unit from its packing case and inspect for damaged or missing parts.

If damage has occurred during shipment or parts are missing, a written report should be submitted to the Customer Service Department, FMC Technologies Measurement Solutions, Inc., 1602 Wagner Avenue, Erie, Pennsylvania 165 10.

Prior to installation, the unit should be stored in its original packing case and protected from adverse weather conditions and abuse.

Caution:

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with this Instruction Manual, may cause interference to radio communications. It has not been tested to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial en vironment. Operation of this equipment in a residential area is likely to cause interference, in which case th e user, at his own expense, will b e required to take whateve r measures may be required to correct the interference.

Warning

These preset devices must be used with fail-safe backup equipment to prevent accidental runaway delivery of product. Failure to provide backup equipment could result in personal injury, property loss and equipment damage.

Warning

On initial po wer-up of a new unit or af ter installation of a new computer board, there ar e several alarms that wil l be triggered which cannot be cleared unt il the Ac cuLo ad is progr am med.

United States NIST Handbook 44 UR.3.5.1. and UR.3.5.2.

For compliance to United S tates NIST Handbook 44 UR.3.5. 1. an d UR. 3. 5.2., in v oices print ed us i ng a mechanical numeric-only printer (e.g., Smith Meter Load Printer) must contain in preprinted form the following information:

a. Volume corrected to 60 degrees F b. API/C of E _____________________ c. Temperature ____________________ d. Gross Volume ____________________

where the API/C of E, tem perature, and gross volume ma y be hand-written on th e ticket. Refer to Handbook 44, UR.3.5.1. and UR.3.5.2. for current requirements.

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Table of Contents

Section I - Introduction ................................................................................................................................................1

Receipt of Equipment ..............................................................................................................................................1

Warning and Precautions ........................................................................................................................................1

Weights and Measures Requirements ....................................................................................................................2

Section II - Pre-Inst al lat ion C onsid er at ions ................................................................................................................3

Mechanical ..............................................................................................................................................................3

Electrical ..................................................................................................................................................................3

Environmental .........................................................................................................................................................4

Section III - Installation ...............................................................................................................................................5

Mechanical ..............................................................................................................................................................5

Electrical ..................................................................................................................................................................5

Input Frequency x2 ..............................................................................................................................................6

Start-Up ...............................................................................................................................................................6

General Requirements ............................................................................................................................................6

Section IV - Diagrams .................................................................................................................................................7

Switch Settings ..................................................................................................................................................... 10

Analog Module Settings (JP1 on EAAI) ............................................................................................................... 11

Bi-State DC Inputs and Output Jumper Settings (JP1 on the BSE) .................................................................... 13

Pulse Inputs ......................................................................................................................................................... 15

Dual Pulse Inputs for Rev. 10.07 and Above Firmware (With Flow Controlled Additive) .................................... 18

Promass 80, 83, and 84 ....................................................................................................................................... 33

Wiring Terminals, 4-20mA and 1-5 Vdc Inputs/Outputs ...................................................................................... 49

Digital Inputs ........................................................................................................................................................ 50

Wiring Terminals, Digital Inputs ........................................................................................................................... 51

Digital Outputs ...................................................................................................................................................... 52

Wiring Terminals, Digital Outputs ........................................................................................................................ 53

Digital Inputs – AICB ............................................................................................................................................ 67

Optional AICB Board(s) (Additive Inputs/Outputs) ............................................................................................... 69

Communications (AICB Boards) .......................................................................................................................... 72

Jumper Locations ................................................................................................................................................. 72

Optional ComFlash Mass Storage Expansion Board .......................................................................................... 81

Section V - Maintenance ......................................................................................................................................... 83

Maintenance ......................................................................................................................................................... 83

Battery replacement procedure ............................................................................................................................ 83

Firmware updates ................................................................................................................................................ 84

Enclosure Maintenanc e ....................................................................................................................................... 84

Special Environments .......................................................................................................................................... 85

Section VII - Completing the Installation.................................................................................................................. 86

Explosion-proof housing closure .......................................................................................................................... 86

Sealing ................................................................................................................................................................. 87

Section VIII - Related Publications .......................................................................................................................... 88

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Section I – Introduction

This manual is to b e used for the installation of the AccuLoad III Electron ic Preset Controller w ith AccuLoad III f irmware. T he manual is d ivided into th e following sections: Introduction, Pre-Installation Considerations, Installation, Diagrams, Maintenance, Completing the Installation, and Related Publications.

Receipt of Equipment

When the equipment is received the outside packing, case should be checked immediately for any shipping damage. If the packing case has been damaged, the local car rier shoul d be notif ied at o nce regarding his liabilit y. Carefully remove the unit from its packing case and inspe ct f or dam aged or m iss ing parts.

If damage has occur red during shipment or p ar ts are missing, a written re port should be submitted to the Customer Service Department, FMC Technologies Measurement Solutio ns, Inc., 1602 W agner Avenue, Erie, Pennsylvania 16510.

Before installation, the unit should be stored in its original packing case and protected from adverse weather conditions and abuse.

Warnings and Precautions

Before you begin please read all of the following warnings and cautions to reduce the risk of injury, equipment damage or malfunction.

Emergency Shutdown – The AccuLoad has an extensive set of built-in safety features.

rdous Locations – The S and Q models are

Haza

approved for use in an explosive (Class I, Div. I, Groups C & D and Zone 1 Ex d ia, IIB Gb) atmosphere but there are spec ific installation methods required to produce a comprehensive explosion-proof system. This manual provides guidance for t he AccuLoad installation only. In general, keeping the front cover bolted close in accordance with the instructions in Section VII is the key to maintaining explosion protection.

Any modification of the AccuLoad housing invalidate the hazardous location rating of the AccuLoad.

• Do not replace the bolts in the front cover except with those suppl ied by the manufacture. Using unapproved bo lts invalidates the explosion-proof rating of the enclosure.

• Do not drill or machine the housing.

• Do not attempt to replace the touchscreen or

glass except as part of the factory supplied assembly.

Electrostatic Discharge Precautions – The electronic components in the AccuLoad are susceptible to damage by static d ischarge. To minimi ze the risk of damage, the follo wing precautions should be followed:

• Before touching a circuit board with hands or tools, personnel/tools should be grounded using a wrist strap.

IMPORTANT: The AccuLoad s hould never be r elied upon to act as the prim ary safety system control for the flow valve and pump controls, i.e. emergency stop, overfill, ground protection, etc. These should always be handled b y separate systems specificall y designed for that application. For example, Safety systems specifically to meet SIL requirements. Any power control circuits from these external systems shall be wired in series ahead of the AccuLoad to remove power to the ancillary devices.

Hazardous Voltages – There are hazardous voltages involved in the inst allation and m aintenance of the AccuLoad and only qualified individuals should perform installation.

MN06135 Issue/Rev. 1.3 (6/17) 1

• Avoid touching com ponents or trac es on the circuit boards and handle by the edges/mounting holes.

• Circuit boards shou ld be kept in conductive bags when not installed.

ATEX / IEC Installations – There are special requirements for AT EX approved installations. Pl ease refer to Section III for a detailed list of the specific requirements.

RF Radiation - The AccuLoad generat es, uses, and can radiate radio frequency energy and, if not installed and used in accordance with this Manual, may cause interferenc e to radio communications. It has not been tested t o comply with th e limits pursuant to Part 15 (CFR 47) of F CC Rules, as electron ic control equipm ent utili zed b y an i nd ust ria l complex is exempt from the rules.

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Section I – Introduction

Operation of this equipment in a residential area may cause interference, in which case the user, at his own expense, wil l be required to take whatever measures that m ay be required to correct the interference. The AccuLoad h as been evaluated against the standard EN 61326-1: “Electrical equipm ent for measurement, control and laboratory use” and has been found to comply to the European Community EMC Directive 2014/30/EU.

Weights and Measures Requirements

The AccuLoad is a device marketed for a global market. Requirem ents var y depe nd ing o n th e r egion. It is a user requirement to verify that the AccuLoad is programmed and operated in a manner consistent with local codes and t hat proper notification (permit for use) or registratio n has been filed with the local authority or jurisdiction.

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Section II – Pre-Installation Considerations

Wire

Baud Rates

Feet

Meters

Mechanical

In addition to the following, all previous warnings and cautions should be reviewed before installation.

1. A solid base (ped estal or shelf) shou ld be use o support the explosion-proof AccuLoad III

t housing.

he DC signal wires must be multi-conductor

2. T shielded cab le of 18 t o 24 AW G minimum s trand copper.

Note: The following recommendations are based on our knowledge of the electrical codes. The local electrical codes should be reviewed to ensure that these recommendations follow the local code. Also installation manuals of all the equipment being wired into the AccuLoad should be reviewed for trans mission distances and wire recommendations.

Weight: = 50 lb. (22.7 kg) ALIII-S Hardware Weight: = 125 lb. (57.5 kg) ALIII-Q Hardware

2. The location and the height of AccuLoad III should be selected to perm it eas y viewing of th di

splay and to pro vide convenient access to t he

keypad by all users.

3. Access for servicin g AccuLoad III is through the front cover. For ease of s ervice and removal of parts the cover mus t swing open more than 9 0° T

he explosion-proof AccuLoad III is hinged o

he left.

4. Conduit entry to the explosion-proof AccuLoa III is both through the bottom and top. The top entries are used for those units where the C

Grounding and overfill board is installed.

VACON

For the ALIII-S hardwar e there are three 1-1/4"

11.5 NPT conduit entranc es in the bott om of t uni

t and two 1" 11.5 NPT conduit entrances in

the top of the unit. For the ALIII-Q hardware there are two 1-1/4" 11.5 NPT c onduit en trances and five 1" 11.5 NPT conduit entrances in the bottom of the unit and one 1" 1 1.5 NPT conduit entrance in the top of the unit.

5. In warm climates , AccuLoad III should be sha ded from direct sunlight. The maximum external temperature of the AccuLoad III housing must not exceed 140°F (60°C) to ensure th at the internal temperature limit is not exceeded.

Table 1. Typical Wire Sizes

I-

Equipment

Transmitters

Temp. Probes

Density & Pressure

Transmitters

EIA-232

Communications

EIA-485

Communications

able 2. Maximum Cable Length and Baud Rate

Number &

Gauge of

4 / 18 Ga. 4 / 20 Ga.

4 / 22 Ga.

3 / 24 Ga. 9533

4 / 24 Ga. 9842

Belden Number or Equivalent

9418 8404

8729

9940

(EIA-232)

Baud Rate Feet Meters

38,400 250 75 19,200 500 150

9,600 1,000 305 4,800 2,000 610 2,400 4,000 1,220 1,200 4,000 1,220

Electrical

1. All DC wiring must be routed into AccuLoad III

MN06135 Issue/Rev. 1.3 (6/17) 3

through the c onduit entries located in the b ottom of the housing. Do not route DC and AC wiring through the same conduit entry.

able 3. Maximum Cable Length and Baud Rate

(EIA-485)

1,200 to 38,400 4,000 1,220

te: For Et hernet communications, refer to standard IT

practices for connecting any AccuLoad using routers, hubs, switches, etc.

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Section II – Pre-Installation Considerations

3. All AC wiring must be routed into AccuLoad III through the conduit entr ies loc ated in the bottom of the housing. Connec tors s ized for a m ax imum of 14-gauge wire, consult the local electrical codes for the minim um AC wire si ze required for your application. Do not ro ute AC and DC wiring through the same conduit entry.

4. All AC wiring should be stranded copper and must comply with federal, state and local codes and specifications.

5. Two separate AC circ uits m ust be pro vided fr om the breaker panel. One circuit will supp ly isolated power to the AccuLoad III electronics (instrument power). The second circuit will supply power to the external devices.

6. For proper operation the AccuLoad III must earth grounded. The grounding point should be as close to th e u ni t as pos sible. To e ns ur e proper earth ground:

a) The resistance between the ground lug in

the AccuLoad III and the grounding point must not exceed 2 Ω.

b) The proper grounding point is a ½ " to ¾" di-

ameter copper stake that extends into the water table. Where this is not practical, a ground plane may be used.

Note: E lectrical conduit, piping, and structural steel are

considered proper grounding points for equipment

not using electronics.

Environmental

Models ALIII-S-XP and ALIII-Q-XP

The enclosures of Explosion / Flame proof models are manufactured f rom aluminum alloy, and are designed to be operated in n ormal environmental conditions free of corrosive agents.

In areas including but n ot limited to environment ally corrosive atmospheres, special considerations for additional environm ental pr otections shal l be made if installing into near shore areas that are subject to wind borne salt sea water s pray and subject to possible continuous ac cumulations of wetted salt water on the equipment. The recommended protection is

exclusion of the environment by placing the equipment into secondar y protected environm ent such as a kiosk or a control room. If exclusion of the envi-

ronment is not pos sible, then extra means m ust be taken to maintain the equipment integrity, this includes frequent cleaning and inspection intervals. See Section IV for additional information.

In areas where the ambient temperature is very high, it is recommended that the equipment be installed under a canopy / sun shield to limit direct sunlight radiation.

In areas of high humidity (tropical) or with varying temperature swings, it is recommended to place TechnipFMC P/N 647 001 443 or similar desiccant packs inside of the enclosures, and to maintain these while in service.

c) No other devices, excep t AccuLoad IIIs and

ancillary equipment such as load printers, should be connected to any point in the grounding circuit.

7. If external relay permissives are used in series with AccuLoad III relays, an RC network must pl

aced in parallel with the permissive to pr event a false turn-on of t he AccuLoad III relays. Recommended RC network = 0.1 UF capacitor and a 680 Ω resistor (Electrocube part number RG 2031-11).

8. Interposing relays m ust be insta lled bet ween th p controller, alarm ing device, and the Accu-

pum Load III permissive sense relays.

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Section III – Installation

Mechanical

See Pre-installation Considerations.

Electrical

ATEX & IEC EX - Approved Units

(a) Cable Entry must be in accordance to IEC

60079-1 section 13 :

For systems utili zing ca ble glands , the glan d and/or thread adaptor m ust be Ex certified. The cable end must be securely installed and, depending on the cable type, be properly protected from mechanical damage. Requirements o utlined in Section 10.4 of IEC 60079-14 shall be followed.

(b) Cable Entry must be in accordance to IEC

60079-1 section 13 :

For systems utilizing c onduit, an Ex cer tified sealing device must be immediately at the entrance of the enc los ure. Any unused entr y must be suitably blocked with an Ex d IIB certified plug. Requirem ents outlined i n Section 10.5 of IEC 60079-14 shall be followed.

General Installation to b e in ac cordanc e with IEC 60079-14, wiring system to be in accordance with section 9.

(d) Flame Pa th Di me nsi ons:

AccuLoad Joint Dimensions: Flanged joint widths are 19.05 mm minimum and gaps are

0.051 mm maxim um. Flameproof joints sh all be maintained as outl ined in section 1 0.4 or IEC 60079-14.

(e) Cover Fasteners:

AccuLoad Special Fasten ers: Cover Bolts – steel grade 12.9, M8 x 1.25.

(f) Cautions and Warnings:

Caution: To prevent ignition of hazardous atmospheres, discon nect from supply circ uit before opening, keep tightly closed when circuits are in operation.

Warning: Contai ns internal batt ery-powered circuit, to prevent ignition of hazardous atmospheres, do not open enclosure unless area is known to be non-hazardous.

General Requirements

It is imperative that the electrical installat ion be performed by a com petent i ndi vidual t hat is fam iliar with associated risks involved with the i nstal lation, operation, and maintenance, of electrical equipment in hazardous (classif ied) loca tions. T his in dividua l m ust possess knowledge of local, national electrical codes, and/or ordinances c oncerned with hazardous location safety requirements. It is recommended (may be required i n some jurisdicti ons) that the final installation should be verified / inspec ted by the authority having jurisdiction before placing the equipment into service.

Electrical installat ions in hazardous areas have features specifically des igned to m ake them suitable for use in such locations and it is the oper ator’s res ponsibility to maintain the in tegrity of those special features.

The operator must ensure that electrical equipment is:

a. Installed and operated correctly b. Monitored on a regular basis c. Maintained with due regard to safety d. Follow all requirements of National Electrical

Code for the country of installation.

e. A

C Circuits must be isolated from DC circuits and brought into the unit through their respective conduit openings.

f. Be sure all connections on the terminal blocks

are tight.

ll shields must be connected to terminals 3,

g. A

13, 14, or 15 on terminal block TB4 on the EAAI Board or terminal 3 and 4 on terminal block TB6 on the KDC Board, or terminals 9 and 10 on

TB14 on the BSE Board.

ll exposed shields must be properly insulated

A to prevent short circuits to other terminals or to the chassis. The shield at the device (e.g., temperature device, transmitter, etc.) must be cut back to the insulation and taped off. All shields should be continuous. If splices are required, they must be soldered and properly insulated. If other communicating devices are used with the AccuLoad III, refer to the manual for that unit for shielding information. Shields for other communicating equipment should not be te r minated in the AccuLoad III.

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Section III – Installation

Note: Shields must not be termina ted at the groun d lugs.

h. S

ufficient slack should be provided for the wiring in the AccuLoad III to permit easy removal of the boards. With sufficient slack, the terminal blocks can be removed and laid back out of t way so that the boards can be replaced without removing individual wires.

here is a ground lug provided in the unit. The

i. T

wire from the lug should be connected to t

roper grounding point. See Pre-Installation

p Considerations, page 2.

j. T

ypical electrical installation diagrams are provided in the following sections to show the AccuLoad III and ancillary equipment. Before wiring the ancillary equipment, refer to its installation manual.

Installing and Removing the Analog I/O Module

aution: Turn off the power at the unit prior to installing

or removing the Analog I/O Module. Failure to do so will damage modules.

Care should be taken when installing or removing the Analog I/O modules so as not to damage the board or the module. To install the module, line up the alignment pins with the socket and push down on the module. Once it is seated, screw in the mounting screw until tight. Do not over-tighten the screw. To remove the modules from the board, loosen the mounting screw and pull up on the module.

nput Frequency x2

If the application requir es a pulse rate that is higher than the meter is capable of putting out, the AccuLoad III can multiply the incoming pulses times 2. This option is activated by switches located on the PIB boards. The PIB b oar d s are loc at ed on t he EA AI and the BSE boards.

igure 2. Connector and Switches on PIB Board

The default setting from the factory is “tim es 1.” The switch is closed (ON). To m ultiply the incom ing pulses times 2, push the switch of the incoming pulse channel to the open (OFF) position. The switches are located on the PIB boards, as shown in Figure 2. The PIB board that is loc ated on the EAAI board is for pulse inputs 1 t hrough 6. The PIB board that is located on the BSE board is for pulse inputs 7 through 12.

te: The switches correspond to the pulse input channels (i.e.,

Meter Pulse In #1 is equal to Switch #1.) See Table 6 for corresponding Pulse Input channels.

Start-Up

When the wiring is completed and verified, power may be applied to the unit. T he displa ys shoul d light, indicating that the AccuLo a d III is r ead y for Start-Up. Please reference the Operator Reference Manual.

igure 1. Analog Modules

MN06135 Issue/Rev. 1.3 (6/17) 6

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Section IV– Diagrams

igure 3. AccuLoad III-Q Dimensions

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Section IV – Diagrams

Figure 4. AccuLoad III-S Dimensions

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Section IV – Diagrams

1 – In

4 – Out

7 – Out

10 – Out

13 – In

16 – Out

25 – Out

2 – In

5 – Out****

8 – Out

11 – In

14 – Out

23 – In*

3 – In

6 – In***

9 – Out

12 – Out

15 – In

24 – In**

Figure 5. KDC Layout

Configurable jum per locations are heav ily circled on the d iagram above. It is im portant to note that a ll but one of these jumpers, J22, are f ac tory defaults and sho ul d n o t be configured by the user. The pr oper settings are pr ov ided below so if one of thes e is accidentally chang ed, it can be returned to its original position. J22 is the jumper used to zero the passcode s and security input acc ess level (151-157). Jumpers are conf igured using the plugs that fit over the jumper pr ongs. A jumper with no prongs plu gged, or with one prong plugged, is OUT. A jumper with both prongs plugged is IN.

Note: Should Program Mode be inaccessible after changing PROMs, or if the operator loses or forgets t he acc ess cod e, set J 22 to In, then power up. Entry to the program mode is provided. Check passcodes and remove jumper J22 when finished.

* Jumper 23 if removed indicates there is not a BSE board in the System (ALIII-S Hardware) ** Jumper 24 if removed indicates there is only one display (ALIII-S Hardware) *** For units shipped prior to October 2001: J6 must be in the “in" position for Optrex Model DMF5003N. For units shipped after October 2001: J6 must be in the “out" position for Model MTG-2406 displays. **** For units shipped prior to August 2005: J5 must be in the “out” position. After August 2005 and for all units with Rev. B displays, the Jumper J5 must be in the “in” position.

MN06135 Issue/Rev. 1.3 (6/17) 9

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Section IV – Diagrams

Ribbon Cable

Switch Settings

A new 8 pin DIP switch will be available for use (SW  SW1-8). The switch will be utilized as follows: SW1-1 force firmware upgrade (powers up waiting for firmware upgrade)

SW1-2 SW1-3 OFF OFF use programmed IP address ON OFF use 192.168.0.1 OFF ON use 10.0.0.1 ON ON use DHCP

Figure 6. EAAI Layout

The user-configurabl e jum per on the E AAI bo ard is ind icated b y a circle and arr ow in the d iagram abo ve. Se e the table on the following page f or an explan ation of analo g m odule settings . This jumper has been c onfig ured f or the modules that were s hi ppe d with the unit. Changes should only be m ade if d if f er ent modules are added or del eted. Modules must be installed with inputs first, followed by outputs.

MN06135 Issue/Rev. 1.3 (6/17) 10

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Section IV – Diagrams

Analog Module Settings (JP1 on EAAI)

6 Inputs, 0 Outputs

5 Inputs, 1 Output

4 Inputs, 2 Outputs

3 Inputs, 3 Outputs

Table 4. Analog Module Settings

2 Inputs, 4 Outputs

1 Input, 5 Outputs

0 Inputs, 6 Outputs

MN06135 Issue/Rev. 1.3 (6/17) 11

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Section IV – Diagrams

Figure 7. BSE Layout

Note: JP1 3 through 6 define the number of BIOB inputs. JP1 1 and 2 are not used.

MN06135 Issue/Rev. 1.3 (6/17) 12

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Section IV – Diagrams

Bi-State DC Inputs and Output Jumper Settings (JP1 on the BSE)

8 Inputs, 0 Outputs

7 Inputs, 1 Output

6 Inputs, 2 Outputs

5 Inputs, 3 Outputs

4 Inputs, 4 Outputs

Table 5. Bi-State Inputs and Outputs

3 Inputs, 5 Outputs

2 Input, 6 Outputs

1 Inputs, 7 Outputs

0 Inputs, 8 Outputs

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Section IV – Diagrams

Figure 8. KDC/EAAI/PIB/B SE Boards

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Section IV – Diagrams

EAAI PIB

Pulse In #1

Pulse In #2

Pulse In #4

Pulse In #3

Pulse In #6

Pulse In #5

5 6

1 2

PT1

Board

OFF = X2

On = X1

2 6543S11

Pulse In #10

Pulse In #11

Pulse In #12

Pulse In #9

Pulse In #8

Pulse In #7

BSE PIB

1 2

PT1

On = X1 OFF = X2

5 63 4

Board

Figure 9. PIB Boards

Note: AccuLoad III-S hardware has one PIB board.

PIB Update

Refer to MN06113

Note: If AccuLoad III Rev. 10.12 or higher is being used and the reverse fl ow is implemented; PIB board Rev. 3 or above must be used.

Pulse Inputs

6-Product Meters (AccuLoad III-Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Single Pulse Dual Pulse Dual/Integrity Input #7 Input #8 Input #9 Input #10 Input #11 Input #12 Single Pulse Dual Pulse Dual/Integrity

MN06135 Issue/Rev. 1.3 (6/17) 15

Meter #1A Meter #2A Meter # 3A Injector/Dens. Injector/Dens. Injector/Dens. Meter #1A Meter #1B Meter # 3A Meter #2A Meter #2B Meter # 3B

N/A N/A N/A N/A N/A N/A

Meter #4A Meter #5A Meter #6A Injector/Dens. Injector/Dens. Injector/Dens. Meter #4A Meter #4B Meter #6A Meter #5A Meter #5B Meter #6B

N/A N/A N/A N/A N/A N/A

5-Product Meters (AccuLoad III-Q Hardware)

Meter #1A Meter #2A Meter # 3A Injector/Dens. Injector/Dens. Injector/Dens. Meter #1A Meter #1B Meter # 3A Meter #2A Meter #2B Meter # 3B

N/A N/A N/A N/A N/A N/A

Meter #4A Meter #5A Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens. Meter #4A Meter #4B Injector/Dens. Meter #5A Meter #5B Injector/Dens.

N/A N/A N/A N/A N/A N/A

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Section IV – Diagrams

4-Product Meters (AccuLoad III-Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Single Pulse Dual Pulse Dual/Integrity Input #7 Input #8 Input #9 Input #10 Input #11 Input #12 Single Pulse Dual Pulse Dual/Integrity

Meter #1A Meter #2A Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens. Meter #1A Meter #1B Injector/Dens. Meter #2A Meter #2B Injector/Dens. Meter #1A Meter #1B Meter #1A Bar Meter #2A Meter #2B Meter #2A Bar

Meter #3A Meter #4A Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens. Meter #3A Meter #3B Injector/Dens. Meter #4A Meter #4B Injector/Dens. Meter #3A Meter #3B Meter #3A Bar Meter #4A Meter #4B Meter #4A Bar

3-Product Meters (AccuLoad III-Q Hardware)

Meter #3A Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens. Meter #3A Meter #3B Injector/Dens. Reserved Reserved Injector/Dens. Meter #3A Meter #3B Meter #3A Bar Injector/Dens. Injector/Dens. Injector/Dens.

2-Product Meters (AccuLoad III-Q Hardware)

Injector Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens. Injector Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens. Injector Injector Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.

1-Product Meter (AccuLoad III-Q Hardware)

Meter #1A Reserved Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens. Meter #1A Meter #1B Reserved Injector/Dens. Injector/Dens. Injector/Dens. Meter #1A Meter #1B Meter #1A Bar Injector/Dens. Injector/Dens. Injector/Dens.

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Section IV – Diagrams

6-Product Meters (AccuLoad III-S Hardware Rev. 10.08 and above firmware

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Single Pulse Dual Pulse N/A N/A N/A N/A N/A N/A

Meter #1A Meter #2A Meter #3A Meter #4A. Meter #5A. Meter #6A

Dual/Integrity

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Single Pulse Dual Pulse N/A Dual/Integrity

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Single Pulse Dual Pulse Dual/Integrity

N/A N/A N/A N/A N/A N/A

5-Product Meters (AccuLoad III-S Hardware Rev. 10.08 and above firmware

Meter #1A Meter #2A Meter #3A Meter #4A. Meter #5A. Injector/Dens.

N/A

N/A N/A N/A N/A N/A N/A

4-Product Meters (AccuLoad III-S Hardware Rev. 10.08 and above firmware

Meter #1A Meter #2A Meter #3A Meter #4A. Injector/Dens. Injector/Dens.

N/A

N/A N/A N/A N/A N/A N/A

3-Product Meters (AccuLoad III-S Hardware)

Meter #1A Meter #2A Meter #3A Injector/Dens. Injector/Dens. Injector/Dens. Meter #1A Meter #1B Meter #3A Meter #2A Meter #2B Meter #3B

N/A N/A N/A N/A N/A N/A

2-Product Meters (AccuLoad III-S Hardware)

1-Product Meter (AccuLoad III-S Hardware)

N/A

Table 6. Pulse Inputs

Note: When using dual pulse and not the A Bar inputs for transmitter security, the pulse inputs for the A Bar assignment will be not used

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Section IV – Diagrams

Dual/Integrity

Dual Pulse

Dual Pulse Inputs for Rev. 10.07 and Above Firmware (With Flow Controlled Additive)

5 Product Meters with 1 Flow Controlled Additive (AccuLoad III – Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Dual Pulse Meter #1A Meter #1B Meter #3A Meter #2A Meter #2B Meter #3B Dual/Integrity NA NA NA NA NA NA

Dual Pulse

Dual Pulse Dual/Integrity NA NA NA NA NA NA

Dual Pulse Meter #1A Meter #1B Meter #3A Meter #2A Meter #2B Meter #3B Dual/Integrity

Dual Pulse FC Inj #1A FC Inj #1B FC Inj #3A FC Inj #2A FC Inj #2B FC Inj #3B Dual/Integrity

Dual/Integrity

Dual Pulse FC Inj #1A FC Inj #1B Injector/Dens FC Inj #2A FC Inj #2B Injector/Dens Dual/Integrity NA NA NA NA NA NA

Meter #1A Meter #1B Meter #3A Meter #2A Meter #2B Meter #3B

NA NA NA NA NA NA

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12

Meter #4A Meter #4B FC Inj #1A Meter #5A Meter #5B FC Inj #1B

NA NA NA NA NA NA

4 Product Meters with 2 Flow Controlled Additive (AccuLoad III – Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12

Meter #4A Meter #4B FC Inj #2A FC Inj #1A FC Inj #1B FC Inj #2B

NA NA NA NA NA NA

4 Product Meters with 1 Flow Controlled Additive (AccuLoad III – Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Meter #1A Meter #1B Meter #3A Meter #2A Meter #2B Meter #3B

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12

Meter #4A Meter #4B Injector/Dens FC Inj #1A FC Inj #1B Injector/Dens

3 Product Meters with 3 Flow Controlled Additive (AccuLoad III – Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

NA NA NA NA NA NA

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12

NA NA NA NA NA NA

3 Product Meters with 2 Flow Controlled Additive (AccuLoad III – Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Meter #1A Meter #1B Meter #3A Meter #2A Meter #2B Meter #3B

NA NA NA NA NA NA

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12

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Section IV – Diagrams

3 Product Meters with 1 Flow Controlled Additive (AccuLoad III – Q Hardware)

Dual Pulse Dual/Integrity Input #7 Input #8 Input #9 Input #10 Input #11 Input #12 Dual Pulse

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Meter #1A Meter #1B Injector/Dens Meter #2A Meter #2B Injector/Dens Meter #1A Meter #1B Meter #1 Bar Meter #2A Meter #2B Meter #2 Bar

Meter #3A Meter #3B Injector/Dens FC Inj #1A FC Inj #1B Injector/Dens

Dual/Integrity

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Meter #3A Meter #3B Meter #3 Bar FC Inj #1A FC Inj #1B FC Inj #1 Bar

2 Product Meters with 4 Flow Controlled Additive (AccuLoad III – Q Hardware)

Meter #1A Meter #1B FC Inj #1A Meter #2A Meter #2B FC Inj #1B

NA NA NA NA NA NA

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12

FC Inj #2A FC Inj #2B FC Inj #4A FC Inj #3A FC Inj #3B FC Inj #4B

NA NA NA NA NA NA

2 Product Meters with 3 Flow Controlled Additive (AccuLoad III – Q Hardware)

Meter #1A Meter #1B FC Inj #1A Meter #2A Meter #2B FC Inj #1B

NA NA NA NA NA NA

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12

FC Inj #2A FC Inj #2B Injector/Dens FC Inj #3A FC Inj #3B Injector/Dens

NA NA NA NA NA NA

2 Product Meters with 2 Flow Controlled Additive (AccuLoad III – Q Hardware)

Meter #1A Meter #1B Injector/Dens Meter #2A Meter #2B Injector/Dens Meter #1A Meter #1B Meter #1 Bar Meter #2A Meter #2B Meter #2 Bar

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12 FC Inj #1A FC Inj #1B Injector/Dens FC Inj #2A FC Inj #2B Injector/Dens FC Inj #1A FC Inj #1B FC Inj #1 Bar FC Inj #2A FC Inj #2B FC Inj #2 Bar

2 Product Meters with 1 Flow Controlled Additive (AccuLoad III – Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

MN06135 Issue/Rev. 1.3 (6/17) 19

Meter #1A Meter #1B Injector/Dens Meter #2A Meter #2B Injector/Dens Meter #1A Meter #1B Meter #1 Bar Meter #2A Meter #2B Meter #2 Bar

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12 FC Inj #1A FC Inj #1B Injector/Dens Reserved Reserved Injector/Dens

FC Inj #1A FC Inj #1B FC Inj #1 Bar Injector/Dens Injector/Dens Injector/Dens

Page 26

Section IV – Diagrams

1 Product Meters with 4 Flow Controlled Additive (AccuLoad III – Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Meter #1A Meter #1B FC Inj #2A FC Inj #1A FC Inj 1 B PC Inj #2B

NA NA NA NA NA NA

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12 FC Inj #3A PC Inj #3B Injector/Dens FC Inj #4A FC Inj #4B Injector/Dens

NA NA NA NA NA NA

1 Product Meters with 3 Flow Controlled Additive (AccuLoad III – Q Hardware)

Meter #1A Meter #1B Injector/Dens FC Inj #1A FC Inj 1 B Injector/Dens Meter #1A Meter #1B Meter #1 Bar FC Inj #1A FC Inj 1 B FC Inj #1 Bar

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12 FC Inj #2A PC Inj #2B Injector/Dens FC Inj #3A FC Inj #3B Injector/Dens FC Inj #2A PC Inj #2B PC Inj #2 Bar FC Inj #3A FC Inj #3B FC Inj #3 Bar

1 Product Meters with 2 Flow Controlled Additive (AccuLoad III – Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Meter #1A Meter #1B Injector/Dens FC Inj #1A FC Inj 1 B Injector/Dens Meter #1A Meter #1B Meter #1 Bar FC Inj #1A FC Inj 1 B FC Inj#1 Bar

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12 FC Inj #2A PC Inj #2B Injector/Dens Reserved Reserved Injector/Dens FC Inj #2A PC Inj #2B PC Inj #2 Bar Injector/Dens Injector/Dens Injector/Dens

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Section IV – Diagrams

1 Product Meters with 1 Flow Controlled Additive (AccuLoad III – Q Hardware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Input #7 Input #8 Input #9 Input #10 Input #11 Input #12

Dual Pulse Dual/Integrity

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Meter #1A Meter #1B Injector/Dens FC Inj A FC Inj 1 B Injector/Dens Meter #1A Meter #1B Meter #1 Bar FC Inj A FC Inj 1 B FC Inj Bar

Injector Injector Injector/Dens Injector/Dens Injector/Dens Injector/Dens Injector Injector Injector/Dens Injector/Dens Injector/Dens Injector/Dens

2 Product Meters with 1 Flow Controlled Additive (AccuLoad III – S Hardware)

Dual Pulse Dual/Integrity

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6

Dual Pulse Dual/Integrity

Dual Pulse Security phase shift requirements between the A and B pulses: The AccuLoad will interpret a valid quadrature signal (90˚ phase shift between A and B pulses) if t1, t2, t3, and t4

are all greater than or equal to 25usec in the following diagram:

Meter #1A Meter #1B FC Inj #1A Meter #2A Meter #2B FC Inj #1 B

NA NA NA NA NA NA

1 Product Meter with 2 Flow Controlled Additive (AccuLoad III – S Hardware)

Meter #1A Meter #1B Injector/Dens. FC Inj A FC Inj 1 B Injector/Dens. Meter #1A Meter #1B Meter #1 Bar FC Inj A FC Inj 1 B FC Inj Bar

1 Product Meter with 1 Flow Controlled Additive (AccuLoad III – S Hardware)

Meter #1A Meter #1B Injector/Dens. FC Inj A FC Inj 1 B Injector/Dens. Meter #1A Meter #1B Meter #1 Bar FC Inj A FC Inj 1 B FC Inj Bar

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Section IV – Diagrams

Figure 10. Wiring Diagram, Prime 4 Meter Single Pulse

Note: Wiring between transmitter and AccuLoad should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4.

Prime 4 Wire Codes:

Black: Common Red: Input Power White: Signal A Output Yellow: Signal B Output

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Section IV – Diagrams

Figure 11. Wiring Diagram, Prime 4 Meters Dual Pulse

Note: Drawing is shown with dual meters and each meter being shown wired as a dual pulse input. When not using the dual pulse input, see figure 10.

Note: Wiring between transmitter and AccuLoad should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shi elds to terminals 3, 13, 14, or 15 of Terminal Block 4.

Prime 4 Wire Codes:

Black: Common Red: Input Power White: Signal A Output Yellow: Signal B Output

MN06135 Issue/Rev. 1.3 (6/17) 23

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Section IV – Diagrams

Figure 12. Wiring Diagram, Genesis Meter Single Pulse

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shi elds to terminals 3, 13, 14, or 15 of Terminal Block 4.

Genesis Terminal Connections:

1: Input Power 2: Signal A Output 3: Signal B Output 4: Electronics Ground 5: Not used 6: Not used 7: Not used 8: Not used

MN06135 Issue/Rev. 1.3 (6/17) 24

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Section IV – Diagrams

Figure 13. Wiring Diagram, Genesis Meter Dual Pulse

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4.

Genesis Terminal Connections:

1: Input Power 2: Signal A Output 3: Signal B Output 4: Electronics Ground 5: Not used 6: Not used 7: Not used 8: Not used

MN06135 Issue/Rev. 1.3 (6/17) 25

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Section IV – Diagrams

igure 14. Wiring Diagram, UPT Transmitter Single Pulse

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shi elds to terminals 3, 13, 14, or 15 of Terminal Block 4.

UPT Terminal Connections:

1: Electronics Ground

2: Input Power 3: Signal B Output

¯ Output

4: B 5: Signal A Output

¯ Output

6: A 7: Shield 8: Verification Pulse Output 9: Inverted Verification Pu lse 10: Not Used

MN06135 Issue/Rev. 1.3 (6/17) 26

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Section IV – Diagrams

Figure 15. Wiring Diagram, UPT Transmitter Dual Pulse

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shi elds to terminals 3, 13, 14, or 15 of Terminal Block 4.

UPT Terminal Connections:

1: Electronics Ground

2: Input Power 3: Signal B Output

¯ Output

4: B 5: Signal A Output

¯ Output

6: A 7: Shield 8: Verification Pulse Output 9: Inverted Verification Pulse Output 10: Not Used

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Section IV – Diagrams

Figure 16. Wiring Diagram, PEX-P Transmitter Single Pulse

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shi elds to terminals 3, 13, 14, or 15 of Terminal Block 4.

PEXP Wire Codes:

Black: Signal Red: Input Power White: Common

MN06135 Issue/Rev. 1.3 (6/17) 28

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Section IV – Diagrams

Figure 17. Wiring Diagram, PPS Transmitters Single Pulse

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4.

PPST Terminal Connections

1: Common 2: Input Power 3: Signal B Output 4: B¯ Output 5: Signal A Output 6: A¯ Output

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Section IV – Diagrams

Figure 18. Wiring Diagram, PPS Dual Pulse Transmitter

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4.

PPST Terminal Connections:

1: Common

2: Input Power 3: Signal B Output

¯ Output

4: B 5: Signal A Output

¯ Output

6: A

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Section IV – Diagrams

Figure 19. Wiring Diagram, Turbine Meters with PA-6 Preamps Single Pulse

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4.

PA-6 Terminal Connections

1: Common 3: Signal Output 5: Input Power

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Section IV – Diagrams

Figure 20. Wiring Diagram, Dual Pulse Turbine Meters with PA-6 Preamps

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected able utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4.

PA-6 Terminal Connections (Boss #2)

1: Common 3: Signal A Output 5: Input Power

PA-6 Terminal Connections (Boss #1)

1: Common 3: Signal B Output 5: Input Power

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Section IV – Diagrams

Transmitter/Sensor

Modeling

+ Terminal

- Terminal

80XXX

-X-XXX-X-X-X-X-X-X-X-A

242580XXX

-X-XXX-X-X-X-X-X-X-X-D

242580XXX

-X-XXX-X-X-X-X-X-X-X-S

242580XXX

-X-XXX-X-X-X-X-X-X-X-T

80XXX

-X-XXX-X-X-X-X-X-X-X-8

83XXX

-X-XXX-X-X-X-X-X-X-X-A

242583XXX

-X-XXX-X-X-X-X-X-X-X-B

242583XXX

-X-XXX-X-X-X-X-X-X-X-S

242583XXX

-X-XXX-X-X-X-X-X-X-X-T

83XXX

-X-XXX-X-X-X-X-X-X-X-C

83XXX

-X-XXX-X-X-X-X-X-X-X-D

242583XXX

-X-XXX-X-X-X-X-X-X-X-N

222383XXX

-X-XXX-X-X-X-X-X-X-X-P

222383XXX

-X-XXX-X-X-X-X-X-X-X-2

83XXX

-X-XXX-X-X-X-X-X-X-X-4

83XXX

-X-XXX-X-X-X-X-X-X-X-5

242584XXX

-X-XXX-X-X-X-X-X-X-X-S

242584XXX

-X-XXX-X-X-X-X-X-X-X-T

242584XXX

-X-XXX-X-X-X-X-X-X-X-N

222384XXX

-X-XXX-X-X-X-X-X-X-X-D

242584XXX

-X-XXX-X-X-X-X-X-X-X-2

Transmitter/Sensor

Modeling

+ Terminal

- Terminal

83XXX

-X-XXX-X-X-X-X-X-X-X-M

22, 24

23, 25 84XXX

-X-XXX-X-X-X-X-X-X-X-M

22, 24

23, 25 84XXX

-X-XXX-X-X-X-X-X-X-X-1

22, 24

23, 25

Promass 80, 83, and 84 Coriolis Meters

When connecting the Pro mass 84 (does not apply to the Promass 80 or 83 mode ls) to an AccuLoad, it is important that the “Line Monitoring” function on the Promass 84 be disabled. This is because the pulse input circuitry of the AccuLoad requires the input puls e “off” voltage to be les s than one volt (and the “on” v oltage to be greater than 5 volts). If the “Line M onitoring” on the Promas s 84 is enabled, t he “off” voltage of the p ulses will be great er than one volt an d there fore will not be c ounted by the Acculoa d. T here ar e thr ee jumpers on eac h of t he fr equency output submodules on t he I/O board t hat enab le/di sable th e “Lin e Monitor ing” function. The fac tory defau lt is to enable “Line Mo nitoring”. Follow the steps from sectio n 6.4.2 of the Pro line Promass 84 Op erating Instruction – Bulletin MN0M032 to enable/disable this function.

Table 7. Promass Modeling for Single Pulse Wiring

Table 8. Promass Modeling for Dual Pulse Wiring

Note: In dual pulse mode, Output 1 (24/25) leads Output 2 (22/23) when flowing in the forward direction.

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Section IV – Diagrams

Figure 21. Wiring Diagram, Promass 80, 83, and 84 Single Pulse

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect s hi elds to terminals 3, 13, 14, or 15 of Terminal Block 4.

Promass Wire Codes: Terminal 22/24: + Terminal 23/25: -

Note: The pulse input circuitry on the PIB has 1.6kΩ of current limiting resistance “built-in” so that an external pull-up resistor is not required when an open collector output device is connected as shown.

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Section IV – Diagrams

Figure 22. Wiring Diagram, Promass 83 and 84 Dual Pulse

Caution: For clarity, shields not shown. Connect shi elds to terminals 3, 13, 14, or 15 of Terminal Block 4.

Promass Wire Codes:

Terminal 22: Output 2+ Terminal 23: Output 2Terminal 24: Output 1+ Terminal 25: Output 1-

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Section IV – Diagrams

Figure 22B. Wiring Diagram, GPST Dual Pulse Transmitter + 24 Vdc with Open Collector Output with Common Ground

Figure 22C. Wiring Diagram, GPST Dual Pulse Transmitter + 12 Vdc with Open Collector Output with Common Ground Converter P2412 see MN06117

MN06135 Issue/Rev. 1.3 (6/17) 36

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Section IV – Diagrams

Figure 23. Wiring Diagram, Open Collector Output

Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair.

Caution: For clarity, shields not shown. Connect shi elds to terminals 3, 13, 14, or 15 of Terminal Block 4. Note: This diagram assumes that each output’s collector and emitter are isolated.

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Section IV – Diagrams

METERED INJECTOR

PIB

+V SIG COMM

Typical Metered Injector Additive Meter

+24Vdc

Input

P.S.

GND

Figure 24. Metered Injector to PIB Wiring Diagram

Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4.

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Section IV – Diagrams

Figure 25. Wiring Diagram, Four Additive Meters

This diagram is valid only when using one or two product meters. For other setups refer to the table on pulse inputs for available wiring connections.

Caution: For clarity, shields not shown. Connect shi elds to terminals 3, 13, 14, or 15 of Terminal Block 4.

MN06135 Issue/Rev. 1.3 (6/17) 39

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Section IV – Diagrams

Voltage

Sense

Voltage

Sense

Voltage

Sense

Voltage

Sense

AccuLoad III

Valve Feedback Switches

Arm #1

Input #___

N or L2

Figure 26. Typical Block Valve Feedback Wiring

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Page 47

Section IV – Diagrams

Voltage

Sense

Voltage

Sense

Voltage

Sense

Voltage

Sense

AccuLoad III

Injector Feedback Switches

Arm #1

Input #___

N or L2

Figure 27. Typical Additi ve Feed back Wiring

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Section IV – Diagrams

Figure 28. Electric Motor-Operated Block Valve/Pump Control

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Section IV – Diagrams

R2A R2B R2C R2D R2N

R1A

R1B

R1C

R1D

R1N

Notes:

1.This figure shows wiring for a typical pump and alarm contact array for multipl

ccuLoad III-controlled load arms if the pump and alarm control options are used.

2.R1A through R1N represent the contacts of the customer-supplied relay (R1)

e output of the AccuLoad III pump permissive contacts.

3.R2A through R2N represent the contacts of the customer-supplied relay (R2)

the

output of the AccuLoad III alarm permissive contacts.

4. An interposing relay must be used between the pump controller and the Acc

uLoad

III p

ump contacts.

Pump Controller

B1B1

Figure 29. AccuLoad III Pump and Alarm Contacts

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Section IV – Diagrams

Figure 30. Wiring Schematic, Hi gh Speed Prover Output (Open Collector Opto Coupler)

Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4.

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Section IV – Diagrams

RTD +

SIG +

SIG -

RTD -

Ground (TB6)

AccuLoad III - EAAI

Red Red

Black Black

Terminal Block TB5

1 2

3 4

RTD -

SIG -

SIG +

RTD +

Probe Meter #2

Resistance Temperature

Black

Red Red

Probe Meter #1

Resistance Temperature

SIG -

RTD -

RTD +

SIG +

Black Black

Resistance Temperature

Probe Meter #3

Red

RTD -

RTD +

SIG +

SIG -

13 14

Probe Meter #4

Resistance Temperature

Black

Red

Terminal Block as noted

Ground (TB6)

TB6 TB5 TB5 TB6

TB6

RTD +

SIG -

RTD -

SIG +

TB5 TB6

TB5

SIG +

RTD -

SIG -

TB6

TB5

RTD +

TB6

Red

Black Black

Resistance Temperature

Probe Meter #5

Red

Probe Meter #6

Resistance Temperature

Black

Red

Figure 31. Resistance (RTD) Input

Note: If using two twisted pairs of wires, RTD+ and RTD– should be wired with one twisted pair. Sig+ and Sig– should be wired with another twisted pair.

Used for temperature input from a platinum RTD. This input requires a four-wire connection to a platinum sensor with the following specification:

Ω

1. 100

2. 0.00385

MN06135 Issue/Rev. 1.3 (6/17) 45

@ 0 Degrees Celsius.

Ω ⁄ Ω ⁄

Deg. C., DIN 43760, BS1904, or IPTS 1948 Temperature Coefficient.

Page 52

IN X+

IN X-

AccuLoad III - EAAI

AC Power

Supply

Terminal Block TB2

Remote Stop or

Remote Start

(Momentary Contact)

L2 or

Neutral

Figure 32. AC Remote Start and Stop

Section IV – Diagrams

Figure 33. DC Remote Start and Stop

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Page 53

RTD +

SIG X +

SIG X -

RTD -

Ground (TB4)

AccuLoad III - EAAI

4-20mA

Transmitting Device

Vin

GND

Terminal Block TB5

External

Power

RTD +

SIG X +

SIG X -

RTD -

Ground (TB4)

AccuLoad III - EAAI

4-20mA

Transmitting Device

Vin

GND

Terminal Block TB5

Figure 34. 4-20mA Inputs (Active)

Section IV – Diagrams

Figure 35. 4-20mA Inputs (Passive)

The 4-20mA inputs are isolated from the processor and main power and can be programm ed f or the f u nction requ ired by the application. The analog inputs are also scaleable through the I/O Configuration Menu of the unit. The inputs should be wired with shielded twisted pairs of wires of 18 to 24 gauge.

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Section IV – Diagrams

RTD +

SIG X +

SIG X -

RTD -

Ground (TB4)

AccuLoad III - EAAI

1-5 Vdc

Transmitting Device

Vin

No Connection

Terminal Block TB5

RTD +

SIG X +

SIG X -

RTD -

Ground (TB4)

AccuLoad III - EAAI

No Connection

4-20mA

Receiving Device

Terminal Block TB5

Figure 36. 4-20mA Outputs

The 4-20mA outputs are isolated from the processor and main power and can be program med for the function required by the applicati on. T he analog outpu ts are als o s caleable thr ough t he I/O Configurat ion Men u of t he unit. The outputs should be wired with shielded twisted pairs of wires of 18 to 24 gauge.

Figure 37. 1-5 Vdc Input

The 1-5 Vdc inputs are isolated f rom the processor and main power and can be programm ed for the function required by the applicati on. The inputs are scalabl e through the I/O Conf iguration Menu of the unit. The inputs should be wired with shielded twisted pairs of wires of 18 to 24 gauge.

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Section IV – Diagrams

AM #1 + 2

EAAI

TB5

AM #2 + 6

EAAI

TB5

AM #4 + 13

EAAI

TB5

AM #5 + 15

EAAI

TB5

RTD +

SIG X + SIG X -

RTD -

Ground (TB4)

AccuLoad III - EAAI

1-5 Vdc

Receiving Device

Vin

No Connection

Vout

Terminal Block TB5

Figure 38. 1-5 Vdc Output

The 1-5 Vdc outputs are is olated from the processor and m ain power and can be programmed for the f unction required by the applic ation. The outputs are also scal eable through the I/O Configurat ion Menu of the unit. The outputs should be wired with shielded twisted pairs of wires of 18 to 20 gauge.

Wiring Terminals, 4-20mA and 1-5 Vdc Inputs/Outputs

Module Number Connection Terminal Number Board Terminal Block

AM #1 - 3 EAAI TB5 AM #1 Shield 3, 13, 14, or 15 EAAI TB4

AM #2 - 7 EAAI TB5 AM #2 Shield 3, 13, 14, or 15 EAAI TB4 AM #3 + 10 EAAI TB5 AM #3 - 11 EAAI TB5 AM #3 Shield 3, 13, 14, or 15 EAAI TB4

AM #4 - 14 EAAI TB5 AM #4 Shield 3, 13, 14, or 15 EAAI TB4

AM #5 - 16 EAAI TB5 AM #5 Shield 3, 13, 14, or 15 EAAI TB4 AM #6 + 17 EAAI TB5

Table 9. Analog Terminal Connection

AM #6 - 18 EAAI TB5 AM #6 Shield 3, 13, 14, or 15 EAAI TB4

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Section IV – Diagrams

IN X+

IN X-

AccuLoad III - EAAI

AC Power

Supply

Input Device

V+

V-

Terminal Block TB2

Digital Inputs

The AccuLoad III is c apa ble of pr ovid ing f ourt een D C d igita l in puts and n ine AC d igita l inp uts (s tan dar d). T he in puts can be program m ed as to f unct ion t hroug h the c onfi gur ation d irec tor y. Ei ght of the DC digit al in puts are bi -stat e and can be used as either in puts or outputs depending on how the y are pr ogramm ed and wire d. (See Tab les 8 and 10 for digital inputs terminal connections. For optional AICB inputs, see Table 18.)

Figure 39. DC Inputs

Figure 40. AC Inputs

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Section IV – Diagrams

Wiring Terminals, Digital Inputs

Input # Voltage Type Board Terminal Block

1 DC KDC TB4 1 2 2 DC KDC TB4 3 4 3 DC KDC TB4 5 6 4 DC EAAI TB4 5 4 5 DC EAAI TB4 7 6 6 DC EAAI TB4 9 8 7 AC EAAI TB2 2 1 8 AC EAAI TB2 3 1

9 AC EAAI TB2 4 1 10 AC EAAI TB2 5 1 11 AC EAAI TB2 6 1

Terminal

Input (+)

Connections

Common (-)

12 AC BSE TB11 1 5 13 AC BSE TB11 2 5 14 AC BSE TB11 3 5 15 AC BSE TB11 4 5

Table 10. Digital Inputs

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Section IV – Diagrams

Out X-

Out X+

AccuLoad III KDC

DC Power

SupplyDevice

V+

V-

Receiving

Alarm,

Valve,

Etc.

Terminal Block TB5

Out X-

Out X+

AccuLoad III - EAAI

AC Power

SupplyDevice

V+

V-

Receiving

Alarm,

Valve,

Etc.

Terminal Blocks TB3 & TB7

Digital Outputs

The AccuLoa d III is c apable of prov iding el even DC digital ou tputs and twenty-seven AC digital o utputs ( standard) . The outputs can be pro gra mm ed as to f unctio n thr ough the conf igurati on direc tor y. Eight of the D C d igital ou tputs are bi-state and can be use d as either inputs or output s depen ding on h ow the y are progr amm ed and wir ed. (See Tables 9 and 10 for digital outputs terminal connections. For optional AICB outputs, see Table 19.)

Figure 41. DC Outputs

Figure 42. AC Outputs

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Section IV – Diagrams

Wiring Terminals, Digital Outputs

Output # Voltage Type Board Terminal Block

1 DC KDC TB5 1 2

2 DC KDC TB5 3 4

3 DC KDC TB5 5 6

4 AC EAAI TB3 1 2

5 AC EAAI TB3 3 4

6 AC EAAI TB3 5 6

7 AC EAAI TB3 7 8

8 AC EAAI TB3 9 10

9 AC EAAI TB3 11 12 10 AC EAAI TB7 1 2 11 AC EAAI TB7 3 4

Terminal

Output (+)

Connections

Common (-)

12 AC EAAI TB7 5 6 13 AC EAAI TB7 7 8 14 AC EAAI TB7 9 10 15 AC BSE TB10 1 2 16 AC BSE TB10 3 4 17 AC BSE TB10 5 6 18 AC BSE TB10 7 8 19 AC BSE TB10 9 10 20 AC BSE TB9 1 2 21 AC BSE TB9 3 4 22 AC BSE TB9 5 6 23 AC BSE TB9 7 8 24 AC BSE TB9 9 10 25 AC BSE TB9 11 12 26 AC BSE TB8 1 2 27 AC BSE TB8 3 4 28 AC BSE TB8 5 6 29 AC BSE TB8 7 8 30 AC BSE TB8 9 10

Table 11. Digital Outputs

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Page 60

Input* Output*

Section IV – Diagrams

Voltage

Type

Board

Terminal

Block

Terminal Connections

16 31 DC BSE TB12 1 2 3 17 32 DC BSE TB12 4 5 6 18 33 DC BSE TB12 7 8 9 19 34 DC BSE TB12 10 11 12 20 35 DC BSE TB13 1 2 3 21 36 DC BSE TB13 4 5 6 22 37 DC BSE TB13 7 8 9 23 38 DC BSE TB13 10 11 12

Table 12. Bi-State Inputs/Outputs

*Note: Relay numbers for programming

Input + Common - Output +

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Section IV – Diagrams

Figure 43. KDC Typical Diagram

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Section IV – Diagrams

Figure 44. KDC Pulse Output 3, 4, and 5 Connections

Note: Maximum Frequency of these pulse outputs is 125 Hz. Pulse Output 3: Terminals 1 and 2 on TB4 and 1 and 2 on TB5. Pulse Output 4: Terminals 3 and 4 on TB4 and 3 and 4 on TB5. Pulse Output 5: Terminals 5 and 6 on TB4 and 5 and 6 on TB5.

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Section IV – Diagrams

Figure 45. KDC Pulse Output 3, 4, and 5 Connections to Smith Meter Ticket Printer

Note: Maximum Frequency of these pulse outputs is 125 Hz.

Pulse Output 3: Terminals 1 and 2 on TB4 and 1 and 2 on TB5. Pulse Output 4: Terminals 3 and 4 on TB4 and 3 and 4 on TB5. Pulse Output 5: Terminals 5 and 6 on TB4 and 5 and 6 on TB5.

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Section IV – Diagrams

Tx Rx

Gnd

AccuLoad III

Gnd

Tx Rx

Gnd

Shield

Communicating

Device

AccuLoad III

Figure 46. EIA-232 Multi-Drop Communications

The figure shows the typical wiring scheme for multi-drop com munications betwee n a c om munications device and multiple AccuLoad IIIs. R efer to the table below for pin numbers on each of the EIA-232 communication p orts. Note that the shield is to be terminated at the communication device.

Table 13. EIA 232 Communication Ports

Note: Communications Ports 1 and 2 can be either EIA-232 or EIA-485.

Comm Port Tx Rx Common Board Terminal Block

1 1 2 5 KDC TB1

2 1 2 3 KDC TB2

4 1 2 3 EAAI TB4

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Section IV – Diagrams

Figure 47. Network configuration for multiple AccuLoads connected via a hub then linked directly to the automation system and LAN.

Refer to the stan dards I EE E 802.X st ates f or wiring a nd using Ether net conn ecti vit y rules an d re gulat ions. Utili ze standard IT practices and protocol when connecting several AccuLoads to any type of hub, router, or switching device. There are various c onnec tivit y conf igura tions a nd the respons ibilit y of each confi gurati on is left t o eac h in dividu al. Distances, tr ansmission tim e, etc . wi ll a ll f oll ow t he s tan dard IE EE s pec rat ing. If th ere are an y ques ti ons r egar ding installation of multiple AccuLoads over Ethernet communications, please consult the factory.

Employ the standard CAT 5 Cable, used for connecting an AccuLoad to any router, switch, or hub.

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Section IV – Diagrams

AccuLoad III

Tx -

Rx +

Communicating

Device

Tx/485+

Rx/485-

Shield

Tx +

Rx -

Rx +

Tx -

Tx +

Tx -

Rx + Rx -

AccuLoad III

Rx -

Rx +

Tx -

Tx +

Tx/485-

Rx/485+

Figure 48. EIA-485 Multi-Drop Communications

The figure shows the typical wiring scheme for multi-drop com munications betwee n a c om munications device and multiple AccuLoad IIIs. R efer to the table below for pin numbers on each of the EIA-485 communication p orts. Note that the shield is to be terminated at the communication device.

Comm Port Tx + Tx - Rx + Rx - Board

1 6 7 8 9 KDC TB1 2 4 5 6 7 KDC TB2

Terminal

Block

3 1 2 3 4 KDC TB3

Table 14. EIA-485 Communication Ports

Note: Communications Ports 1 and 2 can be either EIA-485 or EIA-232.

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Section IV – Diagrams

Figure 49. Lubrizol EIA-232 Communications

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Section IV – Diagrams

Additive Systems

Tx+

Rx +

Tx+

Rx +

Tx Tx

Blend Pak

Figure 50. EIA-485 (Four-Wire) Additive Communication (Lubrizol Blend-Pak)

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Section IV – Diagrams

Additive Systems

Tx+

Rx +

Tx+

Rx +

Tx+

+Rx

Rx-

Rx +

Figure 51. EIA-485 (Four-Wire) Additive Communication (Titan Pa c3)

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Section IV – Diagrams

Parameter

AccuLoad III

Promass

Baud Rate

38400

Parity

8/No Parity/2 Stop bits

No Parity, 2 stop bits

Modbus Endian

Big

Byte order 3-2-1-0

Sequence Number

Address 1

Mass Meter type

Promass

Timeout

0 Transmission Mode

RTU

Reply delay

10 mS

Figure 52. Promass Coriolis Meter Communications

Programming

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Section IV – Diagrams

Figure 53. Two-Arm Straight Product Loading as Configured Through AccuMate (AccuLoad III-S Hardware)

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Section IV – Diagrams

Figure 54. Six-Arm Straight Product Loading as Configured Through AccuMate (AccuLoad III-Q Hardware)

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Section IV – Diagrams

METERED INJECTOR

PULSE TRANSMITTER

AICB

+V SIG COMM

V+ (SELECTABLE) SIG COMM

Monoblock Additive Meter

METERED INJECTOR

PULSE TRANSMITTER

AICB

SIG COMM

Monoblock Additive Meter

Digital Inputs – AICB

Figure 55. Metered Injector / Pulse Transmitter Wiring Diagram

Figure 56. Metered Injector / Open Collector Wiring Diagram

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Section IV – Diagrams

METERED INJECTOR

PULSE TRANSMITTER

AICB

SIG COMM

Monoblock Additive Meter

Figure 57. Metered Injector / Contact Closure Wiring Diagram

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Section IV – Diagrams

Optional AICB Board(s) (Additive Inputs/Outputs)

Terminal connections for the optional AICB board are shown in Figure 6. Metered Additive Pulses 1 and 2 (AccuLoad III-S) or Metered Additive Pulses 1 through 4 (AccuLoad III-Q)

are wired into the PIB board o n the EAAI bo ard. Mete red Additives 5 through 24 are w ired to the A ICB boar d(s). Connections are shown in the table below.

Meter Pulses (Optional AICB #1)

Injector # Metered Additive Pulses

ALIII-S

Hardware

5 5 TB5 1 2 3

6 6 TB5 4 5 6

7 7 TB5, TB4 7 (TB5) 8 (TB5) 1 (TB4)

8 8 TB4 2 3 4

9 9 TB4 5 6 7

10 10 TB4 8 9 10 11 11 TB3 1 2 3 12 12 TB3 4 5 6 13 13 TB3 7 8 9 14 14 TB3 10 11 12

N/A 15 TB5 1 2 3 N/A 16 TB5 4 5 6 N/A 17 TB5, TB4 7 (TB5) 8 (TB5) 1 (TB4) N/A 18 TB4 2 3 4

ALIII-Q

Hardware

Terminal Block + Voltage Signal Common

Meter Pulses (Optional AICB #2)

N/A 19 TB4 5 6 7 N/A 20 TB4 8 9 10 N/A 21 TB3 1 2 3 N/A 22 TB3 4 5 6 N/A 23 TB3 7 8 9 N/A 24 TB3 10 11 12

Table 15. Meter Pulses (Optional AICB #1 and #2)

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Section IV – Diagrams

Additive Pumps (Optional AICB #1)

Additive Pump #

ALIII-S Hardware

ALIII-Q Hardware

Terminal +V

Terminal Block

5 5 10

TB8 6 6 8 TB8 7 7 6 TB8 8 8 4 TB8 9 9 2 TB8

TB7

Additive Pumps (Optional AICB #2)

N/A

TB8

N/A

TB8

N/A

TB8

N/A

TB8

N/A

TB8

N/A

TB7

N/A

TB7

N/A

TB7

N/A

TB7

N/A

TB7

Additive Pumps 1 thr ough 4 are wired to the progr ammed term inals on the EAAI bo ard. Additi ve Pumps 3 t hrough 12 (AccuLoad III-S hardware) or Additive Pumps 5 through 24 (AccuLoad III-Q hardware) are w ire d per th e fol lowing table. Terminals are automatically assigned as additive pumps if metered injectors are programmed in the AccuLoad.

Table 16. Additive Pumps (Optional AICB #1 and #2)

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Section IV – Diagrams

Additive Solenoids 1 through 4 are wired to the programmed term inals on the EAAI board. Additive Solenoids 3 through 12 (AccuLoad III-S hardware) or Additive Solenoids 5 through 24 (Ac cuLoad III-Q hardware) are wired per the following table. T erminals are automatically assigned as ad ditive solenoids if metered injec tors are programmed in the AccuLoad.

Additive Solenoids (Optional AICB #1)

Additive Solenoid #

ALIII-S Hardware ALIII-Q Hardware Terminal +V Terminal Block

5 5 9 TB8 6 6 7 TB8 7 7 5 TB8 8 8 3 TB8

9 9 1 TB8 10 10 9 TB7 11 11 7 TB7 12 12 5 TB7 13 13 3 TB7 14 14 1 TB7

Additive Solenoids (Optional AICB #2)

N/A 15 9 TB8 N/A 16 7 TB8 N/A 17 5 TB8 N/A 18 3 TB8 N/A 19 1 TB8 N/A 20 9 TB7 N/A 21 7 TB7 N/A 22 5 TB7 N/A 23 3 TB7 N/A 24 1 TB7

Table 17. Additive Solenoids (Optional AICB #1 and #2)

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Section IV – Diagrams

Communications (AICB Boards)

Type Function Terminal Jumpers

Communications

CN4 CN5

EIA - 232 TX TB2 (4) 1-2 Out EIA – 232 RX TB2 (2) EIA – 232 Com TB1 (2)

EIA - 485 RX+ TB2 (1) 1-2 Out

EIA - 485 RX- TB2 (2)

EIA - 485 TX+ TB2 (3)

EIA - 485 TX- TB2 (4)

Table 18. Communications (AICB Boards)

Jumper Locations

Transmitter Power

Designation Jumpers Description

CN2 1 – 2 24V – +V Out CN2 3 – 4 12V – +V Out CN2 5 – 6 5V – +V Out

3-4 Out

5-6 In

3-4 Out 5-6 Out

1-2 Out 3-4 Out

1-2 In 3-4 In

Communications

Designation Jumper Description

CN4 1 – 2 In Address 200, Out Address 100* CN4 3 – 4 In 9600 Baud, Out 38.4K Baud

CN4 5 – 6

Last Unit Only (Termination of Communications with AccuLoad)

Designation Jumper Description

CN5 1 – 2 In EIA 485, Out EIA 232 CN5 3 – 4 In EIA 485, Out EIA 232

Table 19. Jumper Locations

*Note: For ALIII-S hardware and Additives 5 through 14 on the ALIII-Q hardware, jumper must be out (Address 100). For Additives 15 through

24, the jumper must be installed (Address 200).

Note: Jumpers CN1 and CN3 for factory use only.

MN06135 Issue/Rev. 1.3 (6/17) 72

In 232 Communications,

Out 485 Communications

Page 79

Section IV – Diagrams

Optional AICB Board(s) (General Purpose Inputs/Outputs)

DC Inputs (Optional AICB #1)

Input # Terminal Block Signal Common

24 TB5 2 3 25 TB5 5 6 26 TB5/TB4 8 (TB5) 1 (TB4) 27 TB4 3 4 28 TB4 6 7 29 TB4 9 10 30 TB3 2 3 31 TB3 5 6 32 TB3 8 9 33 TB3 11 12

DC Inputs (Optional AICB #2) (Not Applicable to ALIII-S Hardware)

34 TB5 2 3 35 TB5 5 6 36 TB5/TB4 8 (TB5) 1 (TB4) 37 TB4 3 4 38 TB4 6 7 39 TB4 9 10 40 TB3 2 3 41 TB3 5 6 42 TB3 8 9 43 TB3 11 12

Table 20. Optional AICB DC Inputs

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Section IV – Diagrams

AC Outputs (Optional AICB #1)

Output #

Terminal +V

Terminal Block

TB8

40 9 TB8

41 8 TB8

42 7 TB8

43 6 TB7

44 5 TB7

45 4 TB7

46 3 TB7

47 2 TB7

48 1 TB7

TB7

50 9 TB7

51 8 TB7

52 7 TB7

53 6 TB7

54 5 TB7

55 4 TB7

56 3 TB7

57 2 TB7

58 1 TB7

AC Outputs (Optional AICB #2) (Not Applicable to ALIII-S Hardware)

TB8

60 9 TB8

61 8 TB8

62 7 TB8

63 6 TB8

64 5 TB8

65 4 TB8

66 3 TB8

67 2 TB8

68 1 TB8

TB7

70 9 TB7

71 8 TB7

72 7 TB7

73 6 TB7

74 5 TB7

75 4 TB7

76 3 TB7

77 2 TB7

78 1 TB7

Table 21. Optional AICB AC Outputs

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Section IV – Diagrams

Figure 58. Optional AICB Board(s)

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Section IV – Diagrams

Jumpers CN4

Jumpers CN5 Jumpers CN2

igure 59. AICB Jumper Locations

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Section IV – Diagrams

igure 60. AICB Communications and DC Power

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Section IV – Diagrams

Figure 61. AICB Communications and DC Power with Two AICB Boards (AccuLoad III-Q Hardware Only)

Note: Change Address to #2 via jumpers

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Section IV – Diagrams

Figure 62. AICB Communications (Two-wire RS-485)

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Page 86

Add. Sol. 6

Add. Sol. 5

AC Output #2

AC Output #3

AC Output #4

CB2 CB2

TB9

TB7

TB8

TB6

AICB

Terminal Designations

AICB Connections

L2 for 240V

N Or

Control

Add. Pump 6

AC Output #1

Add. Pump 5

AC Output #5

AC Output #8

AC Output #7

AC Output #6

Add. Sol. 8

Add. Pump 8

Add. Pump 7

Add. Sol. 7

AC Output #10

AC Output #9

Add. Sol. 9

Add. Pump 9

AC Output #20

AC Output #19

AC Output #18

AC Output #17

AC Output #16

AC Output #15

AC Output #14

AC Output #13

AC Output #12

AC Output #11

Add. Sol. 14

Add. Pump 14

Add. Sol. 13

Add. Pump 12

Add. Pump 13

Add. Sol. 11

Add. Sol. 12

Add. Pump 11

Add. Pump 10

Add. Sol. 10

2 1

CB1 CB1

Control

L2 for 240V

N Or

Section IV – Diagrams

Figure 63. AICB Additive Outputs (Typical ALIII-S Hardware)

Note: 1. ALIII-Q Hardware Additive Pumps start at 5 and go through 14, as do the additive solenoids.

2. Optional AICB Board #2 Additive Pumps start at 15 and go through 24, as do the additive solenoids.

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Section IV – Diagrams

Optional ComFlash Mass Storage Expansion Board

The ComFlash Mas s Storage Expansion B oard is an opt ional hard ware feature t o the A3X that provides addi tional flash memory to store trans act ion data. The expa ns i on bo ar d comes with a 51 2M DS c ar d t ha t h as t he c a pa b i lity of storing approximately 10,000+ additional transactions per arm. The ComFlash operates on Com4 and uses RS2332 comm unications . The Com Flash also h as the c apabilit y of alarm ing if the de vice is not o perating c orrectl y. (The ComFlash Alarm will be invoked when the interf ace driver fails to receive a response within a reasonable amount of time.) The A3X also has the ability to operate (on C om4) both the mem ory expansion board an d the Smith Meter Card Reader simultaneously. This option can be chosen b y navigating through the s ystem director y and setting the Com4 function to: 20 Card Reader/ComFlash.

IMPORTANT: Must have EAAI board manufacture date year 2006 or newer AND have firmware Rev. 10.13 or higher.

Installation of the ComFlash Data Storage Device:

1. Make sure Power to the AccuLoad is turned OFF.

2. Open the cover of the AccuLoad so that the EAAI board is easily accessible.

3. The ComFlash will be mounted so the SD card is face up.

4. On the EAAI board you will notice CN1, CN2, and J4 & J5. The bottom of the SD Card should be positioned so that the female connectors will line up with all three of the male connectors (CN1, CN2, and J4 & J5).

5. Onc e the connect ors are lined up, simply pr ess the mem ory expansion board onto th e EAAI board until th

ale connectors a re seated fully into the female connectors. All CN1, CN2, and J4 & J5 should now be firmly

m secured and covered by the ComFlash board (no pins on any of these connectors should be exposed).

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Section IV – Diagrams

Figure 64. ComFlash Mass Storage Expansion Board

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Section V – Maintenance

Maintenance

Recommended backup battery replacement interval - 5 years

he following procedure applies to ALIII units with KDC.net boards.

he life of t he battery used for the backup RAM c an var y due to o perat ional c onditions , par ticular ly the amou nt o f

T time that the unit is left in a pow ered off state. It is suggested th e b ack up battery be replaced appr oximately every five years or during a reg ularly scheduled maintenance peri od. For applicatio ns that are under strict metrological control it may be convenie nt to replace the battery whenev er a W&M official will be on sit e since the cover seal will need to be broken and must then be reapplied.

ield replacement o f t he ba tter y is only possible with A cc uLoad III.net mo dels (firmware versions 11.00 and up); it is NOT possible t o fi eld up grade pre- .net Acc uLoad II I units (f irmware revisi ons less than 1 1.00) as the ba tter y is soldered directly to t he KDC board. To facilitate replacement of this battery, the KDC board must be removed from the unit to gain ac cess to the rear s ide of th e board to unsolder a nd replac e the batter y. Only qualified tec hnical personnel that are familiar with print ed circuit bo ard de-solder ing / solder ing proced ures should attempt t his procedure. The KDC boar d should be returned to T echnipFMC for batt ery replacement or cons ider complete replacement of the board assembly with an upgrade to the new KDC.net board.

aution: Any soldering w ork will need to be perfor med in a saf e (non-hazardous) area to preven t ignition o f haz-

ardous atmospheres. In addition, ESD contr ols should be e mployed to avoid da maging sensitiv e electronic components.

ote: The KDC.n et board utilizes a s pecial capacitor that was designed to maint ain power to the battery backed

up memory during th e t ime of ba tter y r ep lac em ent whe n the mains power is dis c o nnect e d. Ho wev er , as a pre c autionary measure, prior to replacing the battery , it recommended to download all parameter data, custom c onfigured print reports, Boolean equations, and or langu age translations fro m the AccuLoad via the AccuMate. These files should be save d to be used for the restorat ion of the AccuLoad in t he unlikely ev ent that the batt ery back ed up memory becomes corrupt during the battery exchange.

he case of a c omplete board replacement, f or example exchanging a KDC board for a KDC.net board , the

In t above procedure must be performed to create the files needed to restore the AccuLoad configuration.

n any case, transaction records should be downloaded for archival purposes if required by local agencies as these cannot be rel oaded back into th e AccuLoad. The AccuMate compan ion tool provid es a facility for transferring the transaction log rec ords; the transaction log will be c onverted to a .CSV file and imported into an Exc el workbook when utilizing the AccuMate.

Battery replacement procedure:

1. R

etrieve all configuration information and data logs as detailed above using t he AccuMate program, s

06136 for specific instructions on the use of AccuMate.

2. Power down the AccuLoad III.

3. B

reak the W&M seal wire on the two corner cover bolts.

4. Remove the AccuLoad III front cover bolts and open the front cover.

emove the seven barrier screws and barrier plate (Figure 1) from the KDC.n et board located on the

5. R cover.

6. R

eplace battery with E NERGIZER P/N CR2032 (subst itutes not allowed), TechnipFMC P/ N 64458141

refer to Figure 1 of AB06071 for location of the battery on the KDC.net board).

(

MN06135 Issue/Rev. 1.3 (6/17) 83

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Section V – Maintenance

7. Replace the barrier plates, securing the screws removed earlier.

lose the front cover, taking care not to pinch any of the internal cables.

8. C

9. F

ollow cover bolt re-torqueing instructions and flame path gap inspection from Section X. ower-up the AccuLoad III. The initializat ion test will ex ecute, followed by th e Ready Mode d isplay if the

10. P configuration data remained intact during the operation.

11. V

erify correctness of con figuration parameter data, custom figured print reports, Boolean eq uations, and

or language translations if used. If all is correct, proceed to Step 13.

12. I

f these files are corrupted, then configure and establish commun ication to the AccuMate program (see manual MN06136) a nd restore a ll param eter data, configura ble repor ts, languag e trans lation f iles, Boolean equations, etc. as previously saved in Step 1.

13. O

nce the restoration is complete, re-seal t he unit via the two c orner cover bolts (may require local W&M

jurisdiction).

irmware updates

ote: When updati ng firmware al l transaction date is perman ently erased fro m memory, it is th e user’s respons i-

bility to archive all data utilizing the AccuMate prior to performing any firmware updates.

ptional ComFlash Mass Storage Expansion Board

or units equipped with the optional ComFlash Mass Storage Expansion Board (reference bulletin AB06066),

F transaction data can be downloaded via the AccuMate and saved to an excel transaction file (see bulletin AB06068). Please note that this process may take a significant amount of time depending on the configured communications channel and the amount of data stored on the card.

To save time during the firmware upgrade process it is recommended to replace t he SD card wit h a new car d, this will preserve the transac tion data for archival purpose s on the original card, the serial number of the unit AccuLoad in which the card was remov ed should be wr itten onto t he SD card for f uture referenc e, if data r etrieval access is required.

f for some reason the data stored on the SD card must be accessed outside of the AccuLoad consult the factory.

Enclosure Maintenance

Flame Path Inspection Criteria M

odels: ALIII-Q-XP or ALIII-S-XP

arning: T o prevent ig nition of hazar dous atmos pheres, discon nect from mains power sup ply before o pening the

cover.

I. I

nstallation/inspection/maintenance/repair /overhaul/reclamation of the AccuLoad in the European Union must be performed by qualified personnel in accordance with the applicable requirements of EN 60079-14, EN 60079-17, and EN 6007 9-19 in addition to all local codes/regulations.

II. I

MN06135 Issue/Rev. 1.3 (6/17) 84

nstallation/inspection/maintenance/repair /overhaul/reclamation of AccuLoad’s relying upon the IECEx certification must be performed by qualified personnel in accord ance with the application requ irements of IEC 60079-14, IED 60 079-17, and IEC 60079-19 as required by local codes/regulations.

Page 91

Section V – Maintenance

III. Guidance for equipment ins pec t io n an d m ain te na nc e is pr o vi de d by EN/IEC 60079-17: “Electrical Appa-

ratus for expl osive gas atm ospheres, “Ins pection and maintenance of electrical i nstallations in hazardous areas” and should be utilized for the inspection / maintenance process.

V. W hen per form ing mai ntenanc e that r equ ires op ening of the encl osure c over, all f lame pat hs, w hich ar e

defined as th e machi ned fla nged s urface b etwe en the hous ing and t he cov er, sha ll be inspect ed to e nsure that they are clean and undamaged, no scratches, nicks, corrosions, or other defects that would affect the inte grity of the flame path are allowed. If defects are detected the equi pment should not be placed back into service until the issues ar e resolved. Flame paths between window and cover an

eypad and cover s hould be inspec ted at an incr eased f requenc y for sig ns of corr osion when ins talled

k in special environments.

V. Ver ify that all tapped cover bo lt threaded locations i n the enclosure are clean an d intact with no miss-

ing/stripped threads.

. Verify that the cover bolts are the required M8 x 1.25-6g. Din 912, Steel Grade 12.9. Prior to reassembly

apply a light coating of nickel based anti-seize such as TechnipFMC P/N (646002401) to all bolt threads.

I. Verify that an y blind threaded cover bolt ho les do not have excessive grease / ant i-seize packed into

them as this could cause hydraulic fractures of the enclosure when the bolts are tightened.

III. Inspect to see tha t the envi ronmental O-ring is c orrectly i nstalled (s eated into the groove) and in go

ondition, no cr ack s, etc . if def ect ive r epl ace to m aint ain en vironmental prot ecti on. Greas e c over fla nge

c with petroleum jelly or Tec hnipFMC grease ( P/N 644886401) before reattachm ent of the cover to the housing.

. Follow cover bolt tor queing proced ure as outlined i n section 12, wh en complete, verify the flam e pat

ps as per the procedure.

Special Environments

n corrosive e nvir onm ents s uch as n ear sa lt water , is the us er’s res pons ibil it y to inc rease th e ins pect ion inter va ls f or

I verification of the flame path int egr ity. Inspectio n i nt erv al s will vary with local con di ti o ns an d is the user’s res po nsibility to select appropriate intervals.

he most effective preven tive maintenance is per iodic wash downs of the enclos ure to remove th e salt buildu p on the outside s urf aces. It is r ec omm ended to us e a m ild s oap appl ied with a s pon ge or cl oth with a low press ure nonsaline water rinse.

t is also ver y important t o maintain t he painted ext erior painte d finish of t he equipm ent, if exterior c orrosion is de-

I tected, the fi nish shou ld be cle aned, rem oval of a ny corros ion b y mechanical m eans an d prepare d for pain ting, th e affected area shall be repainted with a corrosion inhibiting paint. Factory paint is two-component polyurethaneacrylic enamel, Polane

t is required to apply a coating of petroleum jelly or TechnipFMC grease (P/N 644886401) to flanged metal surfaces to offer a protective barrier to reduce the effects due to exposur e to saline solution i.e. wet salt air, this surface should be clean e d an d n e w grease reapplied e v ery time the cover is o pe ne d for inspect ions or maintenance, t h is includes the flame path between the window and cover and the keypad and cov e r.

T manufactured by Sherwin Williams, colors is “Precision Tan” and “Carbon Black”.

MN06135 Issue/Rev. 1.3 (6/17) 85

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Section VI – Completing the Installation

Completing the Installation

xplosion-proof housing closure

hen securing the front cover of the AccuLoad model or QT, use the following procedure to ensure the unit is

W properly sealed and is safe to operate in a Div. 1/Zone 1 environment:

nspect the door seal O-ring for dam age and replace i f damaged. The O-ring is not require d to maintain

1. I the explosion-proof rat ing, however, it is re quired to m aintain the IP 65 i ngress protecti on rating. Greas e cover flange with petro leu m jelly or T echnipFMC gre ase (P/N 644 886401) bef ore attac hm ent of t he cover to the housing.

2. Verify the mating areas bet w een th e f r ont c o ver an d the main hous ing ar e not s c ratc hed, c or rode d or otherwise damaged such that the surface contact between them would be compromised.

3. Close the cover and tighte n the cap screws around the per imeter of the front cover us ing the sequence shown below. The f inal torque should be 20 F T-LB / 240 IN-LB (27.1 Nm / 276.4 Kg.cm ). Be sure to note the locations for the two longer bolts used for the security seal wire.

4. Check that the enclos ure is prop erly sealed b y verif ying the cover to e nclosure j oint “gap” w ith a 0.0015 " (0.0381mm) feeler gau ge. The feeler gauge must not enter the joint for m ore than a ¼" (6mm) at any point around the perimeter of the cover to housing joint; see Figure 67 for example.

igure 65. Cover bolt torque pattern for AccuL oad III S

igure 66. Cover bolt torque pattern for AccuL oad III Q

MN06135 Issue/Rev. 1.3 (6/17) 86

Page 93

Section VI – Completing the Installation

Feeler gauge test of cover flame path joint, inspect joint around the complete

perimeter using a 0.0015" (0.0381 mm) feeler gauge. (ALIV-Q shown - use the same procedure for ALIV-S).

Figure 67. Flame path verification

Sealing

ach of the AccuLoad enclosures can be sealed using standard seal wires. On the AccuLoad S and Q models the

E seal wire is threaded through holes in two cover bolts as shown in the following figures.

MN06135 Issue/Rev. 1.3 (6/17) 87

Page 94

Section VII – Related Publications

he following literature can be obtained from FMC Measurement Solutions Literature Fulfillment at

mailto:measurement.fulfillment@fmcti.com or online at www.fmctechnologies.com/measurementsolutions

hen requesting literature from Literature Fulfillment, please reference the appropriate bulletin number and title.

AccuMate for AccuLoad III

Specification .......................................................................................................................... Bulletin SS06032

Installation/Operation ............................................................................................................. Bulletin MN06136

ccuLoad III

Specification .......................................................................................................................... Bulletin SS06036

Operator Reference ............................................................................................................... Bulletin MN06129

Communications .................................................................................................................... Bulletin MN06130L

Modbus Communications ..................................................................................................... Bulletin MN06131L

isions included in MN06135 rev/issue 1.3 (6/17):

Rev

Page 1: Warning and Precautions added. Page 2: Weights and Measures Requirements added. Page 4: Environmental Considerations added. Page 6: General Requirements added. Page 7: Completing the Installation added. Page 88: Maintenance added.

MN06135 Issue/Rev. 1.3 (6/17) 88

TechnipFMC Smith Meter AccuLoad III Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Section I – Introduction

Receipt of Equipment

Warnings and Precautions

Section II – Pre-Installation Considerations

Mechanical

Electrical

Section III – Installation

Mechanical

Electrical

General Requirements

Section IV– Diagrams

Section V – Maintenance

Section VI – Completing the Installation

Section VII – Related Publications