SERIAL No._______________
REGISTER No._______________
This supplement must be attached to the EASA approved
Airplane Flight Manual when the TAE 125-02-114 engine has
been installed in accordance with EASA STC 10036328.
The information contained in this supplement supersedes or
adds to the EASA approved Airplane Flight Manual only as set
forth herein.
For limitations, procedures, performance and loading
information not contained in this supplement, consult the basic
EASA approved Airplane Flight Manual.
This Airplane Flight Manual Supplement is approved with EASA
STC 10036328.
The content of approved chapters is approved by EASA. All
other content is approved by TAE under the authority of EASA
DOA No. EASA.21J.010 in accordance with Part 21.
GENERAL REMARK
The content of this AFM supplement is developed on basis of
the EASA-approved AFM, DAI Document No. 6.01.05-E.
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AFM Supplement DA 40 D
TABLE OF CONTENTS
CHAPTER 1..........GENERAL
(a non-approved chapter)
CHAPTER 2..........OPERATING LIMITATIONS
(an approved chapter))
CHAPTER 3..........EMERGENCY PROCEDURES
(a non-approved chapter))
CHAPTER 4a........NORMAL OPERATING PROCEDURES
(a non-approved chapter)
CHAPTER 4b........ABNORMAL OPERATING PROCEDURES
(a non-approved chapter))
CHAPTER 5..........PERFORMANCE
(a non-approved chapter))
CHAPTER 6..........WEIGHT AND BALANCE /
EQUIPMENT LIST
(a non-approved chapter))
CHAPTER 7..........DESCRIPTION OF THE AIRPLANE AND
ITS SYSTEMS
(a non-approved chapter))
CHAPTER 8..........AIRPLANE HANDLING, CARE AND
MAINTENANCE
(a non-approved chapter))
CHAPTER 9..........SUPPLEMENTS
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AFM Supplement DA 40 D
CHAPTER 1
GENERAL
1.1 INTRODUCTION
This supplement must be attached to the EASA approved
Airplane Flight Manual when the TAE 125-02-114 engine has
been installed in accordance with EASA STC 10036328.
The information contained in this supplement supersedes or
adds to the EASA approved Airplane Flight Manual only as set
forth herein.
For limitations, procedures, performance and loading
information not contained in this supplement, consult the basic
EASA approved Airplane Flight Manual.
1.2 CERTIFICATION BASIS
The certification basis for the TAE 125-02-114 engine
installation is CS-23, dated November 14, 2003.
1.5 DEFINITIONS AND ABBREVIATIONS
(i) Miscellaneous
EASA: European Aviation Safety Agency
1.8 SOURCE DOCUMENTATION
UPDATE AND REVISION OF THE MANUAL
WARNING:A safe operation is only assured with an up
to date AFM supplement. Information about
actual AFM, supplement issues and
revisions are published in the Service
Bulletin TM TAE 000-0004.
Note:The Doc.-No of this AFM supplement is
published on the cover sheet of this
supplement.
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CHAPTER 2
OPERATING LIMITATIONS
2.4 POWERPLANT LIMITATIONS
a) Engine manufacturer: .......................Technify Motors GmbH
b) Engine designation:.....................................TAE 125-02-114
CAUTION:If the gearbox oil level is too low the reason
must be determined and the problem mu st
be corrected by authorized personnel.
q) Maximum restart altitude: .........................................14000 ft
2.5 ENGINE INSTRUMENT MARKINGS
Engine instrument markings and their color code significance
are shown in the tables below:
Indi-cation
RPM
Oil
pressure
Oil temp.
Coolant
temp.
Gearbox
temp.
Load
Fuel
temp.
Ammeter
Red
arc/bar
=
lower
prohibited
range
[RPM]
[bar]
[°C]
[°C]
[°C]
[%]
[°C]
[A]
----0-2300 --
below 1.2 1.2 to 2.2 2.3 to 5.1 5.2 to 6.5 above 6.5
below -32 -32 to 49 50 to 129 130 to 140 above 140
below -32 -32 to 59 60 to 100 101 to 105 above 105
----below 115 115 to 120 above 120
----0 - 100 ----
below -30 -30 to +4 +5 to 69 70 to 75 above 75
----below 85 85 to 90 above 90
Yellow
arc/bar
=
caution
range
Green
arc/bar
=
normal
operating
range
Yellow
arc/bar
=
caution
range
Revision -, Aug. 2015
Red
arc/bar
=
upper
prohibited
range
above
2300
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AFM Supplement DA 40 D
Indi-cation
Voltmeter
Fuel qty.
Red
arc/bar
=
lower
prohibited
range
[V]
below 11 11 to 12.5
[US
below 0.45--0.45 to 14----
gal]
Yellow
arc/bar
=
caution
range
Green
arc/bar
=
normal
operating
range
12.6 to 14.9
Yellow
arc/bar
=
caution
range
15.0 to 15.5
Red
arc/bar
=
upper
prohibited
range
above 15.5
From -30 °C to -6 °C the lower yellow bar of the fuel temp bar
flashes, from -5 °C to +4 °C the lower yellow bar of the fuel temp
is continuously on. This applies only to conventional instrument
panel versions.
2.9 APPROVED MANEUVRES
Refer to basic AFM.
CAUTION:Intentionally initiating negative G
maneuvers is prohibited.
2.14 FUEL
Approved fuel grades:.........................JET A-1 (ASTM D 1655)
............................................................... JET A (ASTM D 1655)
CAUTION:Additional temperature must be observed if
the airplane is operated with Diesel Fuel or
blends of Diesel Fuel with JET Fuel. If there
is uncertainty about which fuel is in the
tank, it must be assumed that it is Diesel.
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2.16 OTHER LIMITATIONS
Fuel Temperature
The fuel temperature limitations applicable for the
TAE 125-02-99 engine are valid for the TAE 125-02-114.
Refer to basic AFM.
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CHAPTER 3
EMERGENCY PROCEDURES
The emergency procedures included in this chapter supe rsede
the procedures in the basic AFM.
For emergency procedures not included in this chapter refer to
basic AFM.
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3.2.4. RESTARTING THE ENGINE WITH WINDMILLING
PROPELLER
Note:As long as an airspeed of at least 70 KIAS
is maintained, and there is no major
mechanical engine defect, the propeller will
continue to windmill. After a complete stop
the propeller starts to windmill at airspeeds
above 115 KIAS.
CAUTION:The maximum airspeed for windmilling is
120 KIAS. Higher airspeeds may result in
propeller overspeed.
Note:Restarting the engine with windmilling
propeller is possible at airspeeds between
70 and 110 KIAS and altitudes below
14000 ft pressure altitude.
(1) Airspeed for best glide angle ...73 KIAS (1150 kg, 2535 lb)
(9) ENGINE MASTER ............................................. OFF - ON
Note:If it is not possible to start the engine:
- adopt glide configuration
- carry out emergency landing
Refer to basic AFM
CAUTION:Engine restart following an engine fire
should only be attempted if it is unlikely that
a safe emergency landing can be made. It
must be expected that engine restart is
impossible after an engine fire.
(10)AVIONIC MASTER......................................ON, if required
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3.2.5. RESTARTING THE ENGINE WITH STATIONARY
PROPELLER
Note:Restarting the engine with sta tio na ry
propeller is possible at altitudes below
14000 ft pressure altitude.
Note:Restarting the engine with windmilling
propeller is possible at airspeeds between
70 and 110 KIAS and altitudes below
14000 ft.
(1) Airspeed for best glide angle ...73 KIAS (1150 kg, 2535 lb)
approximately 115KIAS, the propeller will
begin to rotate due to windmilling and the
engine can thus be started. For this, the
ELECTRIC MASTER should be set to ON
(see 3.2.4 - RESTARTING THE ENGINE
WITH WINDMILLING PROPELLER of this
supplement). A loss of altitude of at least
1000 ft (300 meters) must be expected.
If it is not possible to start the engine:
- adopt glide configuration
- carry out emergency landing
Refer to basic AFM
CAUTION:Engine restart following an engine fire
should only be attempted if it is unlikely that
a safe emergency landing can be made. It
must be expected that engine restart is
impossible after an engine fire.
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CHAPTER 4A
NORMAL OPERATING PROCEDURES
4A.2 AIRSPEEDS FOR NORMAL OPERATING
PROCEDURES
For take-off, climb, cruise climb and go-around the following
airspeeds apply for the TAE 125-02-114 engine installation
Flight Mass
Airspeed for rotation
Take-off run (V
(Flaps T/O)
irspeed for take-off climb
A
(Flaps T/O)
Airspeed for cruise climb
Best rate of climb (V
(Flaps UP)
Min. speed during go-around
(Flaps T/O)
)
R
(VX)
)
Y
980 kg
(2160 lb)
54 KIAS55 KIAS59 KIAS
59 KIAS60 KIAS66 KIAS
78 KIAS78 KIAS78 KIAS
59 KIAS60 KIAS66 KIAS
1000 kg
(2205 lb)
For normal operating procedures refer to basic AFM.
1150 kg
(2535 lb)
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CHAPTER 4B
ABNORMAL OPERATING PROCEDURES
For abnormal operating procedures refer to basic AFM.
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CHAPTER 5(a)
PERFORMANCE
Note:This chapter applies to aircraft with
propeller MTV-6-A/187-129.
The correct designation can be found on
the blades.
Note:The chapter not relevant to the respective
propeller can be omitted.
5.3 PERFORMANCE TABLES AND DIAGRAMS
5.3.2 Diagram for setting engine performance
Not valid for TAE 125-02-114 engine installation.
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5.3.7 Take-off distance
Take-off distance at 1150 kg, 2535 lb
After installation of the TAE 125-02-114 engine installation, the
empty mass and empty mass moment must be established.
Refer to the basic AFM and basic AMM for the DAI DA 40 D.
Record the data in the Mass and Balance Report of the basic
AFM.
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6.5 EQUIPMENT LIST AND EQUIPMENT INVENTORY
The following equipment is approved for the TAE 125-02-114
engine installation.
DescriptionTypePart No.
ENGINE
EngineTAE 125-02-114Technify
Engine
Control
Unit
„xx“
refer to
Service Bulletin
TM TAE
000-0007
latest Rev.
EXHAUST SYSTEM
MufflerLA5050-7810-H0003 01 Technify
ENGINE INDICATING
Compact
Engine
Display
PROPELLER
PropellerMTV-6-A/187-129mt-Pro-
AIRPLANE FLIGHT MANUAL
AFM
Supplement
ECU
(D48)
ECU Firmware
TAE 125 mx.xx
Mapping
P14CxxxDA40
(Clutch)
Mapping
P14DxxxDA40
(Dual Mass Fly Wheel)
ECU
(D4)
ECU Firmware
D4-vx.xx
Mapping
G14CxxxDA40
(Clutch)
Mapping
G14DxxxDA40
(Dual Mass Fly Wheel)
TAE CED-12502-7730-5501-(06)-
MTV-6-A/190-69
05-7610-E0001 02 Technify
02-7610-55101Rxx n/a
05-7611-E0019 04 Technify
05-7610-E0010 xxn/a
(02)
50-0310-50022Technify
Manu-
facturer
Motors
GmbH
Motors
GmbH
Motors
GmbH
Motors
GmbH
Technify
Motors
GmbH
peller
Motors
GmbH
s/n
n/a
n/a
n/a
n/a
in-
stalled
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CHAPTER 7
DESCRIPTION OF THE AIRPLANE AND
ITS SYSTEMS
7.9.1 ENGINE, GENERAL
The TAE 125-02-114 engine has the same general characteri cs
as the TAE 125-02-99 engine, except for the continuous and
maximum power.
Max. power:114 kW (155 DIN-HP) at 2300 RPM, ISA, SL
Max. cont. power:114 kW (155 DIN-HP) at 2300 RPM, ISA, SL
There is no difference in operation between the different TAE
125 engine variants.
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TAE 125-02-114
engine
Thermostat
Valve
Coolant Radiator
Expansion
Tank
Cabin Heat
Heat-Exchanger
Coolant
Radiator
Gear Oil
Cooler
Overflow line to
exterior
Bleed Screw
Bleed Screw
Bypass
Circuit
Main Circuit
Gearbox oil
7.9.6 COOLING SYSTEM
The cooling system of the TAE 125-02-114 installation consists
of 1 large and 1 small water-cooler. The engine oil is cooled
using an oil/water-heat exchanger as part of engine. A Cabin
Heat heat-exchanger is part of the liquid coolin g system as well
as a gearbox oil heat-exchanger. The gearbox oil heatexchanger is part of the TAE 125-02-114 engine, but connected
to the aircraft liquid cooling system. Refer to Figure 7-1 for a
schematic.
Figure 7-1 Liquid Cooling System
7.9.8 OIL SYSTEMS
Lubrication system (engine and turbocharger)
The engine oil is cooled using a oil/water heat exchange which
is part of the engine. There is no separate oil cooler as provided
in the unmodified engine installation.
Gearbox and propeller governor system
This oil system is independent of the engine lubrication system.
To cool the gearbox a heat exchanger is connected the liquid
cooling system.
Refer to Figure 7-1.
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AFM Supplement DA 40 D
CHAPTER 8
AIRPLANE HANDLING,
CARE AND MAINTENANCE
8.1 INTRODUCTION
For proper ground handling and servicing refer to the ba sic
AFM.
The supplement to the Airplane Maintenance Manual AMM-5002 describes the maintenance practices that apply to the TAE
125-02-114 engine installation. It supersedes or adds to the
basic DAI Airplane Maintenance Manual only as set forth
therein.
8.2 AIRPLANE INSPECTION INTERVALS
Refer to supplement to the Airplane Maintenance Manual AMM50-02 and the basic DAI Airplane Maintenance Manual.
8.3 AIRPLANE ALTERATIONS AND REPAIRS
Alterations and repairs to the STC installation may be carried
out only according to the supplement to the Airplane
Maintenance Manual AMM-50-02 or i.a.w. a repair scheme
which has been approved by Technify Motors GmbH
or by the competent Airworthiness Authority.
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AFM Supplement DA 40 D
CHAPTER 9
SUPPLEMENTS
9.1 INTRODUCTION
This chapter lists the supplements to the basic AFM that ar e
affected by the TAE 125-02-114 engine istallation.
For the affected supplements, a supplement has been created
which adds or supersedes the affected supplements as
described.
9.2 LIST OF SUPPLEMENTS
Sup.
No
1
2
TitleIssue
Garmin G1000 Avionic System for
VFR Operation
Garmin G1000 Avionic System for
IFR Operation
applicable
yesno
1
1
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AFM Supplement DA 40 D
Supplement 1, Garmin G1000, VFR
Supplement
for the
DA 40 D
with
Garmin G1000 Avionic System for VFR Operation
equipped with
TAE 125-02-114 Engine Installation
This supplement must be attached to the EASA approved
Airplane Flight Manual when the TAE 125-02-114 engine has
been installed in accordance with EASA STC 10036328.
The information contained in this supplement supersedes or
adds to the EASA approved Airplane Flight Manual and
supplement A31 only as set forth herein.
For limitations, procedures, performance and loading
information not contained in this supplement, consult the basic
EASA approved Airplane Flight Manual and supplement A31.
This supplement is approved with EASA STC 10036328.
Page 9-1-1
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Issue 2
Supplement 1, Garmin G1000, VFR
IssuePagesDescription
AFM Supplement DA 40 D
Approved
DateEndorsed
2/0All
New Issue
Change of Ownership
Aug. 15,
2015
EASA STC
10036328,
Rev. 3
Remark: The parts of the text which changed are marked with
a vertical line on the margin of the page.
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AFM Supplement DA 40 D
Supplement 1, Garmin G1000, VFR
1. General
This supplement contains the required information fo r operation
of the airplane with a TAE 125-02-114 engine installation and
the Garmin G1000 avionic system installed.
This supplement must be used in conjunction with the basic DAI
AFM incl. supplement A31 and the supplement for the TAE 12502-114 engine installation.
2. Limitations
No change
The engine limitations and engine instrument marking
applicable to the TAE 125-02-99 engine are valid for the TAE
125-02-114.
Refer to supplement A31 of the basic AFM.
3. Emergency Procedures
No change.
Refer to supplement A31 of the basic AFM.
4A. Normal Operating Procedures
No change.
Refer to supplement A31 of the basic AFM.
4B. Abnormal Operating Procedures
No change.
Refer to supplement A31 of the basic AFM.
5. Performance
No change.
Refer to supplement A31 of the basic AFM.
6. Mass and Balance
No change.
Refer to supplement A31 of the basic AFM.
Revision -, Aug. 2015
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AFM Supplement DA 40 D
Supplement 1, Garmin G1000, VFR
7. Description of the airplane and its systems
No change.
Refer to supplement A31 of the basic AFM.
8. Airplane Handling, Care and Maintenance
No change.
Refer to supplement A31 of the basic AFM.
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AFM Supplement DA 40 D
Supplement 2, Garmin G1000, IFR
Supplement
for the
DA 40 D
with
Garmin G1000 Avionic System for IFR Operation
equipped with
TAE 125-02-114 Engine Installation
This supplement must be attached to the EASA approved
Airplane Flight Manual when the TAE 125-02-114 engine has
been installed in accordance with EASA STC 10036328.
The information contained in this supplement supersedes or
adds to the EASA approved Airplane Flight Manual and
supplement A32 only as set forth herein.
For limitations, procedures, performance and loading
information not contained in this supplement, consult the basic
EASA approved Airplane Flight Manual and supplement A32.
This supplement is approved with EASA STC 10036328.
Page 9-2-1
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Issue 2
Supplement 2, Garmin G1000, IFR
IssuePagesDescription
AFM Supplement DA 40 D
Approved
DateEndorsed
2/0All
New Issue
Change of Ownership
Aug. 15,
2015
EASA STC
10036328,
Rev. 3
Remark: The parts of the text which changed are marked with
a vertical line on the margin of the page.
Page 9-2-2
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AFM Supplement DA 40 D
Supplement 2, Garmin G1000, IFR
1. General
This supplement contains the required information fo r operation
of the airplane with a TAE 125-02-114 engine installation and
the Garmin G1000 avionic system installed.
This supplement must be used in conjunction with the basic DAI
AFM incl. supplement A32 and the supplement for the TAE 12502-114 engine installation.
2. Limitations
No change
The engine limitations and engine instrument marking
applicable to the TAE 125-02-99 engine are valid for the TAE
125-02-114.
Refer to supplement A32 of the basic AFM.
3. Emergency Procedures
No change.
Refer to supplement A32 of the basic AFM.
4A. Normal Operating Procedures
No change.
Refer to supplement A32 of the basic AFM.
4B. Abnormal Operating Procedures
No change.
Refer to supplement A32 of the basic AFM.
5. Performance
No change.
Refer to supplement A32 of the basic AFM.
6. Mass and Balance
No change.
Refer to supplement A32 of the basic AFM.
Revision -, Aug. 2015
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AFM Supplement DA 40 D
Supplement 2, Garmin G1000, IFR
7. Description of the airplane and its systems
No change.
Refer to supplement A32 of the basic AFM.
8. Airplane Handling, Care and Maintenance
No change.
Refer to supplement A32 of the basic AFM.
Page 9-2-4
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Revision -, Aug. 2015
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