Technibel CAFM75R, CAFM1V124R, CAFM1V94R, CAFM1V74R, CAFM1VS94R Technical Data Manual

...
TECHNICAL DATA
MINI MULTISET V.R.F. DC INVERTER R410A
OUTDOOR UNITS
April 2008
CAFM1V
CAFM2V
CAFM
MAFM
SPAFM
DSAFM
DSAFMHP
KFM
KFMNC
GRFMI GRFM
K
Models R410A Indoor units
Indoor unit type
CAFM1V**
CAFM1VS**
CAFM2V**
CAFM*
MAFM
SPAFM
DSAFM
DSAFMHP
**
KFM**
KFMNC**
KPAFM*
SDAFM*
1-Way Air Discharge
semi-concealed
Wall-mounted
Ceiling-mounted
Concealed-Duct
Floor standing
Concealed-Floor
Floor standing
Slim Ducted l
7 9 12 16 18 22 25 36 48
CAFM1V74R CAFM1V94R CAFM1V124R
CAFM1VS94R CAFM1VS124R CAFM1VS184R CAFM1VS254R
CAFM1VS74R CAFM2V94R CAFM2V124R CAFM2V184R CAFM2V254R
CAFM75R CAFM95R CAFM125R CAFM165R CAFM185R CAFM255R CAFM365R CAFM485R
MAFM75R MAFM95R MAFM125R MAFM185R MAFM255R
SPAFM124R** SPAFM184R** SPAFM255R SPAFM365R SPAFM485R
DSAFM75R* DSAFM95R* DSAFM125R* DSAFM165R* DSAFM185R* DSAFM225R* DSAFM255R DSAFM365R DSAFM485R
DSAFMHP254R DSAFMHP364R DSAFMHP484R
KFM74R KFM94R KFM124R KFM184R KFM254R
KFMNC74R KFMNC94R KFMNC124R KFMNC184R KFMNC254R
KPAPM75R KPAFM95R KPAPM125R KPAFM165R KPAFM185R KPAFM225R
SDAFM76R SDAFM96R SDAFM126R SDAFM166R SDAFM186R SDAFM226R
Outdoor units
Optional controllers
Refrigerant R410A is used in the Outdoor units .
Wired Remote Controller K70D036Z Wireless Remote Controller (for CAFM type) K70D037Z Wireless Remote Controller (for KPAFM type) K70D038Z Wireless Remote Controller (for SP
AFM type)
K70D040Z
Wireless Remote Controller+receiver for all types of Indoor units
K70D039Z Wireless Remote Controller (for MAFM type) K70D041Z Simplified Remote Controller K70D042Z Remote sensor K70D050Z
System Controller K70D043Z Schedule timer K70D046Z
K
* For these types of Indoor unit, please see the Installation Instructions accompanying the unit ** These types of Indoor unit are not available
MINI-MULTISET System - DC Inverter
Line-up
1-Way Air Discharge semi-concealed slim
2-Way Air Discharge
semi-concealed
4-Way Air Discharge
semi-concealed
Concealed-Duct high static pressure
standing
GRFMI
DC Inverter Unit
GRFMI306R5I, GRFMI406R5I, GRFMI506R5I
i
IMPORTANT! Please Read Before Starting
This air conditioning system meets strict safety and operat­ing standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as shown.
Observe all local, state, and national electrical codes.
This product is intended for professional use. Permission from the power supplier is required when installing an outdoor unit that is connected to a 16 A distribution network.
Pay close attention to all warning and caution notices given in this manual.
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including fail­ure to follow the instructions in this document.
SPECIAL PRECAUTIONS
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
Highly dangerous electrical voltages are used in this sys­tem. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inad­equate grounding can cause accidental injury or death.
• Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause over­heating at connection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.
When Installing…
…In a Room
Properly insulate any tubing run inside a room to prevent sweating that can cause dripping and water damage to walls and floors.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
…In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
Ventilate the room well, in the event that is refrigerant gas leaks during the installation. Be careful not to allow contact of the refrigerant gas with a flame as this will cause the generation of poisonous gas.
Keep all tubing runs as short as possible.
Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces of
the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free con­nection.
Check carefully for leaks before starting the test run.
When Servicing
Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.
Keep your fingers and clothing away from any moving parts.
Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas.
Confirm after installation that no refrigerant gas is leak­ing. If the gas comes in contact with a burning stove, gas water heater, electric room heater or other heat source, it can cause the generation of poisonous gas.
WARNING
CAUTION
WARNING
CAUTION
ii
2. The standards for minimum room volume are as follows.
(1) No partition (shaded portion)
(2) When there is an effective opening with the adja-
cent room for ventilation of leaking refrigerant gas (opening without a door, or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door).
(3) If an indoor unit is installed in each partitioned
room and the refrigerant tubing is interconnected, the smallest room of course becomes the object. But when mechanical ventilation is installed inter­locked with a gas leakage detector in the smallest room where the density limit is exceeded, the vol­ume of the next smallest room becomes the object.
3. The minimum indoor floor space compared with the amount of refrigerant is roughly as follows: (When the ceiling is 2.7 m high)
Check of Density Limit
The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas leaking out, its density will not exceed a set limit.
The refrigerant (R410A), which is used in the air condi­tioner, is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws imposed to pro­tect the ozone layer. However, since it contains more than air, it poses the risk of suf focation if its density should rise excessively . Suffocation from leakage of refrigerant is almost non-existent. With the recent increase in the number of high density buildings, how­ever, the installation of multi air conditioner systems is on the increase because of the need for effective use of floor space, individual control, energy conservation by curtailing heat and carrying power, etc. Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant com­pared to conventional individual air conditioners. If a single unit of the multi air conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant acci­dentally leaks out, its density does not reach the limit (and in the event of an emergency, measures can be made before injury can occur). In a room where the density may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device. The density is as given below.
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m3)
Density limit (kg/m
3
)
The density limit of refrigerant which is used in multi air con­ditioners is 0.3 kg/m
3
(ISO 5149).
1. If there are 2 or more refrigerating systems in a sin­gle refrigerating device, the amount of refrigerant should be as charged in each independent device.
For the amount of charge in this example:
The possible amount of leaked refrigerant gas in rooms A, B and C is 10 kg. The possible amount of leaked refrigerant gas in rooms D, E and F is 15 kg.
NOTE
Outdoor unit
Refrigerant tubing
Refrigerant tubing
Very small room
Small room
Mechanical ventilation device – Gas leak detector
Medium room
Large room
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
e.g., charged amount (10 kg)
e.g., charged amount (15 kg)
Indoor unit
Room A Room B Room C Room D Room E Room F
40
m
Range below the
2
35
density limit of 0.3 kg/m
30
(countermeasures not needed)
25 20 15
10
5
Min. indoor floor space
0
3
10 20 30
Total amount of refrigerant
Range above the density limit of 0.3 kg/m (countermeasures needed)
3
kg
iii
Contents
1. Line-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1. Model Selecting and Capacity Calculator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2. System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
3. Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
4. Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Mini Multiset VRF DCI
1. Outiline of Mini Multiset
2. Design of Mini Multiset
3. Mini Multiset unit specifications
1. Outdoor Unit
1-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
1-2. Major Component Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
1-3. Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
1-4. Refrigerant Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
1-5. Sound Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
4. Test Run and Others
1. Air Purging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
2. Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
2-1. Preparing for Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
2-2. Test Run Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
2-3. Outdoor Unit PCB Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
2-4 Auto Address Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
2-5. Caution for Pump Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
2-6. Meaning of Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
3. Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
3-1. General Precautions on Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
3-2. Recommended Wire Length and Wire Diameter for Power Supply System . . . . . . . . . . . . . . . . . . . .4-18
3-3. Wiring System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
4. Installation Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
4-1. Check of Density Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
4-2. Precautions for Installation Using New Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
Outline of Mini Multiset
Contents
1. Outiline of Mini Multiset
1. Line-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1
1 - 1
Outline of Mini Multiset
1. Line-up
Outdoor units
Type
GRFMI306R5I
DC inverter unit
GRFMI406R5I
GRFMI506R5I
Capacity: kW (BTU/h)
Cooling / Heating
Outdoor
Unit
340
11.2 (38,200)
/ 12.5 (42,700) / 17.6 (60,000)
170
70
296
1230
66
219
150
Wind direction
13 13
Wind direction
940
1313
14.0 (47,800) 15.5 (52,900)
/ 16.0 (54,600)
110
10380
20
405
10
15
Wind direction
81
99 20
1
Wind direction
18
GRFMI306R5I
60
GRFMI406R5I
71
120
140
167
197
173
573
600
141
GRFMI506R5I
36
60 110 130
72
121
198
168
1 -2
Design of Mini Multiset
2. Design of Mini Multiset
1. Model Selecting and Capacity Calculator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2. System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
3. Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
4. Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2
2 - 1
2
2 - 2
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
1-1. Operating Range
Cooling
45
43
40
Heating
25
20
35
30
25
14
Operating range
15
20 25 30
20
15
10
5
Outdoor air intake temp. °C (DB)
0
5
–10
–15
10
Indoor air intake temp. °C (WB)
15
10
5
0
5
10
Outdoor air intake temp. °C (WB)
15
20
10
Operating range
15 20 25 30 35
Indoor air intake temp. °C (DB)
2
2 - 3
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
1-2. Procedure for Selecting Models and Calculating Capacity
Model Selection Procedure
Select the model and calculate the capacity for each refrigerant system according to the procedure shown below.
Calculation of the indoor air-conditioning load
Calculate the maximum air-conditioning load for each room or zone.
Selection of an air conditioning system
Select the ideal air conditioning system for air conditioning of each room or zone.
Design of the control system
Design a suitable control system for the selected air conditioning system.
Preliminary selection of indoor and outdoor units
Make preliminary selections that are within the allowable range for the system. .................. 2-2
Check of the tubing length and elevation difference
Check that the length of refrigerant tubing and the elevation difference are within the allowable
ranges. ................................................................................................................ 2-4, 2-15 – 2-16
Calculation of the corrected outdoor unit capacity
Capacity correction coefficient for outdoor temperature conditions ..........................2-4, 2-6 – 2-7
Capacity correction coefficient for tubing length and elevation difference ........................ 2-4, 2-8
Heating capacity correction coefficient for frosting/defrosting ............................................2-4, 2-7
Calculation of the corrected capacity for each indoor unit
Capacity correction coefficient for indoor temperature conditions ......................................2-4, 2-8
Capacity distribution ratio based on the tubing length and elevation difference....2-4, 2-15 – 2-16
Calculation of the actual capacity for each indoor unit
Calculate the corrected indoor/outdoor capacity ratio, based on the corrected outdoor unit
capacity and the total corrected capacity of all indoor units in the same system. Use the result to
calculate the capacity correction coefficient for the indoor units. ....................................2-4 – 2-8
Multiply the corrected capacity of each indoor unit by the capacity correction coefficient to calcu-
late the actual capacity for each indoor unit. ............................................................................ 2-6
Recheck of the actual capacity for each indoor unit
If the capacity is inadequate, reexamine the unit combinations.
Example 1: Increasing the outdoor unit capacity ........................................................ 2-17 – 2-18
Example 2: Increasing the indoor unit capacity .......................................................... 2-17 – 2-18
Design of tubing
Create a tubing design which minimizes the amount of additional refrigerant charge as much as
possible. ......................................................................................................................2-14 – 2-15
If tubing extension is expected in the future, create the tubing design with adequate considera-
tion for this extension.
Select the tubing size for the main tube (LA) up to the No. 1 distribution joint based on the rated
cooling capacity of the outdoor unit. Select tubing sizes after the distribution point based on the total rated cooling capacity of the connected indoor units.
Calculation of additional refrigerant charge amount
Calculate the additional refrigerant charge from the diameters and lengths of the refrigerant tub-
ing. Even if the gas tubing diameter was increased, determine the additional refrigerant charge
based only on the liquid tubing size. ...................................................................................... 2-21
Check the minimum indoor capacity (limit density) with respect to the amount of refrigerant. If the
limit density is exceeded, be sure to install ventilation equipment or take other corrective steps. 2-22
Design of electrical wiring capacity
Select a wiring capacity according to the method of power supply. ...................................... 2-32
2
2 - 4
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
1-3. Calculation of Actual Capacity of Indoor Unit
Calculating the actual capacity of each indoor unit
Because the capacity of a multi air-conditioner changes according to the temperature conditions, tubing length, elevation difference and other factors, select the correct model after taking into account the various correction val­ues. When selecting the model, calculate the corrected capacities of the outdoor unit and each indoor unit. Use the corrected outdoor unit capacity and the total corrected capacity of all the indoor units to calculate the actual final capacity of each indoor unit.
1. Outdoor unit capacity correction coefficient
Find the outdoor unit capacity correction coefficient for the following items.
(1) Capacity correction for the outdoor unit temperature conditions
From the graph of capacity characteristics on page 2-6, use the outdoor temperature to find the capacity cor­rection coefficient.
(2) Capacity correction for the outdoor unit tubing length and elevation difference
From the graph of capacity change characteristics on page 2-7, use the tubing length and elevation difference to find the capacity correction coefficient. The outdoor unit correction coefficient is the value which corresponds to the most demanding indoor unit.
(3) Capacity correction for outdoor unit frosting/defrosting during heating
From the table on page 2-7, find the capacity correction coefficient.
2. Indoor unit capacity correction coefficients
Find the indoor unit capacity correction coefficient for the following items.
(1) Capacity correction for the indoor unit temperature conditions
From the graph of capacity characteristics on page 2-8, use the indoor temperature to find the capacity correc­tion coefficient.
(2) Capacity distribution ratio based on the indoor unit tubing length and elevation difference
First, in the same way as for the outdoor unit, use the tubing length and elevation difference for each indoor unit to find the correction coefficient from the graph of capacity change characteristics on page 2-8. Then divide the result by the outdoor unit correction coefficient to find the capacity distribution ratio for each indoor unit.
3. Calculating the corrected capacities for the outdoor unit and each indoor unit
The corrected capacities for the outdoor unit and each indoor unit are calculated form the formula below.
<Cooling>
Outdoor unit corrected cooling capacity (5) = Outdoor unit rated cooling capacity × Correction coefficient for out-
door temperature conditions ((1) Page 2-6) × Correction coefficient for tubing length and elevation difference ((2) Page 2-8)
* However, if the outdoor unit corrected cooling capacity [5] is greater than 100%, then the outdoor unit corrected cooling
capacity [5] is considered to be 100%.
Corrected cooling capacity of each indoor unit (5) = Rated cooling capacity for that indoor unit × Correction coef-
ficient for indoor temperature conditions at that indoor unit ((1) Page 2-7) × Distribution ratio based on tubing length and elevation difference at that indoor unit ((2) Page 2-8)
However, the corrected cooling capacity of each indoor unit is found as shown below. If (1) < 100% and (1) × (2) > 100%: Corrected cooling capacity for that indoor unit [5] = Rated cooling capacity for that indoor unit If (1) 100%: Corrected cooling capacity for that indoor unit (5) = Rated cooling capacity for that indoor unit × (1)
Capacity distribution ratio for each indoor unit (2) = Correction coefficient for that indoor unit / Correction coefficient for the outdoor unit
2
2 - 5
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
<Heating>
Outdoor unit corrected heating capacity (5) = Outdoor unit rated heating capacity × Correction coefficient for out-
door temperature conditions ((1) Page 2-6) × Correction coefficient for tubing length and elevation difference ((2) Page 2-8) × Correc­tion coefficient for frosting/defrosting ((2) Page 2-7)
* However, if the outdoor unit corrected heating capacity [5] is greater than 100%, then the outdoor unit corrected heating
capacity is considered to be 100%.
Corrected heating capacity of each indoor unit (5) = Rated heating capacity for that indoor unit × Correction coef-
ficient for indoor temperature conditions at that indoor unit ((1) Page 2-6) × Distribution ratio based on tubing length and elevation difference at that indoor unit ((2) Page 2-8).
length and elevation difference at that indoor unit ((3) Page 2-72)
* Characteristic graphs are shown on the pages listed above next to each correction item.
Find each correction coefficient from the appropriate conditions.
4. Calculating the actual indoor unit capacity based on the indoor/outdoor corrected capacity ratio
Calculate the actual capacity of each indoor unit from the values (found in (3)) for the corrected outdoor unit capac­ity and the corrected capacity of each indoor unit.
<Cooling capacity>
Corrected indoor/outdoor capacity ratio during cooling (Ruc) = Total corrected cooling capacity of all indoor units in that system / Corrected outdoor unit cooling capacity
If the corrected outdoor unit cooling capacity is greater than or equal to the total corrected unit cooling capacity of all indoor units in that system (Ruc 1), then:
Actual cooling capacity of each indoor unit (7) = Corrected cooling capacity of each indoor unit (5) (In other words, the correction coefficient (6), based on the corrected indoor/outdoor capacity ratios for each indoor unit, is 1.)
If the corrected outdoor unit cooling capacity is less than the total corrected unit cooling capacity of all indoor units in that system (Ruc > 1), then:
(Actual cooling capacity of each indoor unit (7)) = (Corrected cooling capacity of each indoor unit (5)) × (0.25
×
Ruc + 0.75) / Ruc (In other words, the correction coefficient (6), based on the corrected indoor/outdoor capacity ratios for each indoor unit, is the underlined part in the formula above.)
<Heating capacity>
Corrected indoor/outdoor capacity ratio during heating (Ruh) = Total corrected heating capacity of all indoor units in that system / Corrected outdoor unit heating capacity
If the corrected outdoor unit heating capacity is greater than or equal to the total corrected unit heating capacity of all indoor units in that system (Ruh 1), then:
Actual heating capacity of each indoor unit (7) = Corrected heating capacity of each indoor unit (5) (In other words, the correction coefficient (6), based on the corrected indoor/outdoor capacity ratios for each indoor unit, is 1.)
If the corrected outdoor unit heating capacity is less than the total corrected unit heating capacity of all indoor units in that system (Ruh > 1), then:
(Actual heating capacity of each indoor unit (7)) = (Corrected heating capacity of each indoor unit (5)) × (0.1
×
Ruh + 0.9) / Ruh (In other words, the correction coefficient (6), based on the corrected indoor/outdoor capacity ratios for each indoor unit, is the underlined part in the formula above.)
However, the corrected heating capacity of each indoor unit is found as shown below. If (1) < 100% and (1) × (2) > 100%: Corrected heating capacity for that indoor unit (5) = Rated heating capacity for that indoor unit If (1) 100%: Corrected heating capacity for that indoor unit (5) = Rated heating capacity for that indoor unit × (1)
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
Refer to the graph below for the correction coefficients for Ruc and Ruh.
Indoor unit capacity correction coefficient for Ruc (cooling) Indoor unit capacity correction coefficient for Ruh (heating)
1.0
0.9
0.8
0.7
2
0.6
0.5
Indoor unit capacity correction coefficient
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 Corrected indoor/outdoor capacity ratio (Ruc or Ruh)
Note:
When Ruc or Ruh is less than or equal to 1.0, the indoor unit capacity correction coefficient for both Ruc and Ruh is 1.0.
5. Graph of capacity correction coefficients
Graph of outdoor unit capacity characteristics (1 – (1))
Outdoor unit cooling capacity characteristics
120
100
80
Capacity ratio (%)
22WB
19WB
16WB
104 100 90
80
(1) GRFMI306R5I
(1) (2)
(1)
(2)
GRFMI406R5I
(2) GRFMI506R5I
2.0
–10
35 38
Outdoor air intake temp. (°C DB)
43
2 - 6
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
Outdoor unit heating capacity characteristics
GRFMI306R5I
130 120 110 100
90 80 70 60
Capacity ratio (%)Capacity ratio (%)
50
0
4
0 –20 –15 –10 –5 0 5 10 15
Outdoor air intake temp. ( C DB)
GRFMI506R5I
130 120 110 100
90 80 70 60 50 40
0 –20 –15 –10 –5 0 5 10 15
Outdoor air intake temp. ( C DB)
( C DB)
15
20
25
( C DB)
15
20
25
GRFMI406R5I
130 120 110 100
90 80 70 60
Capacity ratio (%)
50
0
40
–20 –15 –10 –5 0 5 10 15
Outdoor air intake temp. ( C DB)
( C DB)
15
20
25
2
Outdoor unit heating capacity correction coefficient during frosting/defrosting (1 – (2))
Outdoor intake air temp.
(°C WB RH 85%)
Correction
coefficient
–20 –15 –10 –8 –6 –5 –4 –2 –10123456
0.97 0.97 0.97 0.96 0.94 0.91 0.89 0.87 0.87 0.87 0.88 0.89 0.91 0.92 0.95 1.0
* To calculate the heating capacity with consideration for frosting/defrosting operation, multiply the heating capacity
found from the capacity graph by the correction coefficient from the table above.
2 - 7
2
2 - 8
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
Graph of indoor unit capacity characteristics (2 – (1))
Graph of capacity change characteristics resulting from tubing length and elevation difference (1 2 – (2))
The positive side for the elevation difference indicates that the outdoor unit is installed at a higher position than the indoor units. The negative side indicates the opposite.
Indoor unit cooling capacity characteristics Indoor unit heating capacity characteristics
120
110
100
90
80
14 15 16 17 18 19 20 21 22 23 24 25 15 16 17 18 19 20 21 22 23 24 25 26
Indoor air intake temp. (°C WB)
Rate of cooling capacity change (%)
Base capacity change rate (%)
50
40
30
20
100
10
0
-10
-20
-30
Elevation difference (m)
-40 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
94
96
98
%
indicates the rating point. indicates the rating point.
110
105
100
95
90
Indoor air intake temp. (°C DB)
Rate of heating capacity change (%)
<Cooling>
<Heating>
Base capacity
92 90 88 86 84 82 80 78 76
Equivalent length (m)
change rate (%)
50
40
30
99
20
100
10
%
0
-10
-20
-30
Elevation difference (m)
-40 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
97 96 95 94 93 92 91
98
Equivalent length (m)
27
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
1-4. Capacity Correction Graph According to Temperature Condition
Capacity characteristics
(The corrected capacity for specific temperature conditions can be found from the graphs below and next page.)
<COOLING>
120
100
80
Capacity ratio (%)
100
50
Capacity ratio (%)
–10
63
50
33
22WB
19WB
16WB
Outdoor air intake temp. (°C DB)
112
92
100104
22WB
19WB
16WB
35 38
43
104 100
90 80
124 118 114 108 100
(1) GRFMI306R5I
(1) (2)
(1)
(2)
(1) (1) (2) (2) (2)
GRFMI406R5I
(2) GRFMI506R5I
(1) GRFMI306R5I
GRFMI406R5I
(2) GRFMI506R5I
2
–10
35 38 43
Outdoor air intake temp. (°C DB)
2 - 9
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
<HEATING>
2
GRFMI306R5I
130 120 110 100
90 80 70 60
Capacity ratio (%)
50 40
130 120 110 100
90 80 70
Input ratio (%)Capacity ratio (%)Input ratio (%)
60 50
–20 –15 –10 –5 0 5 10 15
Outdoor air intake temp. ( C DB)
GRFMI506R5I
130 120 110 100
90 80 70 60 50 40
( C DB)
15
20
25
15
20
25
( C DB)
15
20
25
GRFMI406R5I
130 120 110 100
90 80 70 60
Capacity ratio (%)Input ratio (%)
50 40
130 120 110 100
90 80 70 60 50
–20 –15 –10 –5 0 5 10 15
Outdoor air intake temp. ( C DB)
( C DB)
15
20
25
15
20
25
130 120 110 100
90 80 70 60 50
–20 –15 –10 –5 0 5 10 15
Outdoor air intake tem
p. ( C DB)
15
20
25
NOTE
For model combinations (inverter model + constant-speed model) of 22 HP or higher, the lower limit for the out­door air intake temperature is 5°C.
However, when the inverter model (GRFMI306-406-506R5I) is used separately, the lower limit for the outdoor air
intake temperature is –5°C.
2 - 10
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
Inverter model rated performance values
Cooling HeatingItem
Cooling
capacity
Model (SPW-)
GRFMI306R5I GRFMI406R5I GRFMI506R5I
(kW)
11.2
14.0
15.5
Outdoor unit heating capacity correction coefficient during frosting/defrosting (1 (3))
Power
consumption
(kW)
2.76
3.83
4.57
Heating
capacity
(kW)
12.5
16.0
17.6
Power
consumption
(kW)
2.88
3.90
4.58
Outdoor intake air temp.
(°C WB RH 85%)
Correction
coefficient
–20 –15 –10 –8 –6 –5 –4 –2 –10123456
0.97 0.97 0.97 0.96 0.94 0.91 0.89 0.87 0.87 0.87 0.88 0.89 0.91 0.92 0.95 1.0
* To calculate the heating capacity with consideration for frosting/defrosting operation, multiply the heating capacity
found from the capacity graph by the correction coefficient from the table above.
1-5. Capacity Correction Graph According to Tubing Length and Elevation Difference
Capacity change characteristics
<Cooling>
Base capacity change rate (%)
50
40
30
20
100
10
0
–10
Elevation difference (m)
20
30
40
0 10 20 30 40 50 60 70 80 90 100 110
96
98
%
92 90 88 86 84 82 80 78 76
94
*1
Equivalent length (m)
120 130
140 150
2
<Heating>
Base capacity change rate (%)
50
40
30
20
10
0
10
20
Elevation difference (m)
30
40
99
100
%
0 10 20 30 40 50 60 70 80 90 100 110
97 96 95 94 93 92 91
98
*1
Equivalent length (m)
120 130
140 150
2 - 11
Design of Mini Multiset
1. Model Selecting and Capacity Calculator
For GRFMI306-406R5I units
If the maximum tubing length (L1) exceeds 90 m (equivalent length), increase the tubing size of the main gas tube (LM) by one rank.
* The size increase is applied to the gas tube only. In addition, for a 6 HP unit it is not necessary to increase the
tubing size.
Increasing the tubing size of the gas tubes can reduce the loss of capacity caused by longer tubing lengths. Refer to Table 1 to increase the tubing size. However, the maximum allowable tubing length must not be exceeded.
* The size increase is applied to the LM gas tube (main tube with the largest diameter) only, and is limited to the
cases shown in Table 1. In addition, the amount of additional refrigerant charge is determined from the liquid­tube size only.
* In case of 6PS, increasing the size of the gas tube is not possible.
2
Table 1 Correction coefficient for equivalent length when the size of the gas tube (LM) is increased
Standard tube diameter (gas tube, mm)
Tube diameter after change (gas tube, mm)
Equivalent length correction coefficient
* When increasing the size of the gas tubing (LM), multiply by the correction coefficient from Table 1 and calculate the
equivalent length for section LM.
Tubing equivalent length after size increase = Standard tubing equivalent length × Equivalent length correction coefficient
WARNING
The upper limit for tubing size is ø19.05. Tubing above that size cannot be used.
ø15.88
ø19.05
0.4
2 - 12
2
2 - 13
Design of Mini Multiset
2. System Design
2-1. Tools Required for Installation (not supplied)
1. Standard screwdriver
2. Phillips head screwdriver
3. Knife or wire stripper
4. Tape measure
5. Carpenters level
6. Sabre saw or key hole saw
7. Hacksaw
8. Core bits
9. Hammer
10. Drill
11. Tube cutter
12. Tube flaring tool
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)
2-2. Accessories Supplied with Outdoor Unit
2-4. Additional Materials Required for Installation
1. Refrigeration (armored) tape
2. Insulated staples or clamps for connecting wire (See your local codes.)
3. Putty
4. Refrigeration tubing lubricant
5. Clamps or saddles to secure refrigerant tubing
6. Scale for weighing
2-3. Type of Copper Tube and Insulation Material
If you wish to purchase these materials separately from a local source, you will need:
1. Deoxidized annealed copper tube for refrigerant tubing.
2. Foamed polyethylene insulation for copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 8 mm.
3. Use insulated copper wire for field wiring. Wire size varies with the total length of wiring. Refer to
5. ELECTRICAL WIRING for details.
Check local electrical codes and regulations before obtaining wire. Also, check any specified instructions or limitations.
Table 2-1 (Outdoor Unit)
Part name
Figure
365 Model
(4 hp)
CAUTION
Quantity
485 Model
(5 hp)
605 Model
(6 hp)
Tube Discharge Assy
Instruction manual
paper
0
1
0
1
hp = horsepower
1
1
2
2 - 14
Design of Mini Multiset
2. System Design
Material O
Copper tubing
Outer diameter 6.35 9.52 12.7 15.88
Wall thickness 0.8 0.8 0.8 1.0 1.0
19.05
Table 2-6 Required Copper Tubing Dimensions Unit: mm
Gas tubing size (mm)
90° elbow
45° elbow
U-shape tube bend (R60 100 mm)
Trap bend
12.7
0.30
0.23
0.90
2.30
15.88
0.35
0.26
1.05
2.80
19.05
0.42
0.32
1.26
3.20
Y-branch distribution joint Equivalent length conversion not needed.
Ball valve for service Equivalent length conversion not needed.
2-6. Straight Equivalent Length of Joints
Design the tubing system by referring to the following table for the straight equivalent length of joints.
Table 2-5 Straight Equivalent Length of Joints
Table 2-4 Indoor Unit Tubing Connection (1, 2...
n–1
)
2-5. Tubing Size
Table 2-2 Main Tubing Size (LA)
Table 2-3 Main Tubing Size After Distribution (LB, LC...)
Note: In case the total capacity of connected indoor units exceeds the total capacity of the outdoor units, select the main
tubing size for the total capacity of the outdoor units.
kW
System horsepower
Gas tubing (mm)
Liquid tubing (mm)
Total capacity after distribution
Tubing size
11.2
4
Below kW
Over kW
Gas tubing
Liquid tubing
Indoor unit type
Gas tubing
Liquid tubing
(mm)
(mm)
ø15.88
22 28
14.0
5
ø9.52
(mm)
(mm)
15.5
6
ø19.05
Unit: mm
7.1
(2.5 hp)
ø12.7
ø9.52
36
ø12.7 ø6.35
11. 2
(4 hp)
ø15.88
14.0
(5 hp)
7.1
(
2.5
ø9.52
hp)
15.5
(6 hp)
ø19.05
Unit: mm hp = horsepower
45 56 73 106
ø15.88
ø9.52
140
--
Unit: mm
Design of Mini Multiset
2. System Design
2-7. Additional Refrigerant Charge
Additional refrigerant charge amount is calculated from the liquid tubing total length as follows.
Table 2-7 Amount of Refrigerant Charge Per Meter, According to Liquid Tubing Size
Liquid tubing size Amount of refrigerant
charge/m (g/m)
ø6.35 26
ø9.52 56
Required amount of charge = (Amount of refrigerant charge per meter of each size of liquid tube × its tube length) + (...) + (...)
*Always charge accurately using a scale for weighing.
Table 2-8 Refrigerant Charge Amount at Shipment (for outdoor unit)
Heat pump unit GRFMI306R5I
(kg)
Cooling only unit
(kg)
GRFMI306R5I
3.5
3.5
GRFMI406R5
3.5
GRFMI406R5
3.5
GRFMI506R5
3.5
GRFMI506R5
3.5
2-8. System Limitations
Table 2-9 System Limitations
Outdoor units (Type) Number of max. connectable indoor units
Max. allowable indoor/outdoor capacity ratio
306
6
50 130%
406
8
506
9
2-9. Tubing Length
Select the installation location so that the length and size of refrigerant tubing are within the allowable range shown in the figure below.
2
LA
Main tube of unit
1st branch
1
L3
Unit distribution tube
Note: Do not use commercially available T-joints for the liquid tubing. * Be sure to use special R410A distribution joints (purchased separately) for outdoor
unit connections and tubing branches.
L1 L2
LCLB
2 3
LD
n
n-1
2 - 15
H1
H2
R410A distribution joint K70A056Z (for indoor unit)
2
2 - 16
Design of Mini Multiset
2. System Design
Minimum indoor volume & floor area as against the amount of refrigerant is roughly as given in the follow­ing table.
Pay special attention to any location, such as a basement, etc., where leak­ing refrigerant can accu­mulate, since refrigerant gas is heavier than air.
Table 2-10 Ranges that Apply to Refrigerant Tubing Lengths and to Differences in Installation Heights
Always check the gas den­sity limit for the room in which the unit is installed.
2-10. Check of Limit Density
When installing an air conditioner in a room, it is nec­essary to ensure that even if the refrigerant gas acci­dentally leaks out, its density does not exceed the limit level for that room.
If the density could exceed the limit level, it is neces­sary to provide an opening between the unit and the adjacent room, or to install mechanical ventilation which is interlocked with the leak detector.
(Total refrigerant charged amount: kg)
(Min. indoor volume where the indoor unit is installed: m3)
Limit density 0.3 (kg/m3)
The limit density of refrigerant which is used in this unit is 0.3 kg/m3(ISO 5149).
The shipped outdoor unit comes charged with the amount of refrigerant fixed for each type, so add it to the amount that is charged in the field. (For the refrig­erant charge amount at shipment, refer to the unit’s nameplate.)
Allowable tubing length
Allowable elevation difference
Items Marks Contents Length (m)
L1 Max. tubing length
Actual length 150
Equivalent length 175
L (L2 – L3)
1, 2~ n
+2+~
1
n–1
Difference between max. length and min. length from the No.1 distribution joint
Max. length of each distribution tube 30
Total max. tubing length including length of
+L1
each distribution tube (only liquid tubing)
When outdoor unit is installed higher than indoor unit 50
H1
When outdoor unit is installed lower than indoor unit 40
H2 Max. difference between indoor units 15
>
>
>
>
>
>
>
>
40
200
L = Length, H = Height
WARNING
2
m 100
95 90 85 80 75 70 65 60 55 50 45 40
Min. indoor floor area
(when the ceiling is 2.7 m high)
35 30 25 20 15
3
m
270.0
256.5
243.0
229.5
216.0
202.5
189.0
175.5
162.0
148.5
135.0
Min. indoor volume
121.5
108.0
94.5
81.0
67.5
54.0
40.5
Range below the density limit of
0.3 kg/m (Countermeasures not needed)
20 30 40 50 60 70 80 kg
Total amount of refrigerant
3
Range above the density limit of
0.3 kg/m (Countermeasures needed)
3
CAUTION
Design of Mini Multiset
2. System Design
2-11. System Example
(1) Below are the tables created using the Sanyo PAC/GHP System Diagram Software.
Details of the calculations are shown in (2).
Outdoor
unit
50 m
Elevation difference: 10 m
Indoor
unit 1
10 m
10 m
20 m 20 m
10 m
Indoor
unit 2
Indoor
unit 3
10 m
Indoor
unit 4
Selection conditions
Assumes that installation is in a 50 Hz region.
Outdoor unit
Room 1
(indoor unit 1)
Room 2
(indoor unit 2)
Room 3
(indoor unit 3)
Room 4
(indoor unit 4)
Selected model GRFMI306R5 Type 18 Type 7 Type 7 Type 7
Air condition
Cooling
(DB/WB) Max. load (kW)
Air condition
Heating
(DB/WB) Max. load (kW)
Actual tubing length
Equivalent length (with consideration for curves,
etc.)
33.0 / 22.5
26.0 / 18.0
26.0 / 18.0 26.0 / 18.0 26.0 / 18.0
5.4 1.8 2.1 2.1
3.0 / 2.0 21.0 / 13.0 21.0 / 13.0 21.0 / 13.0 21.0 / 13.0
2.32.32.35.6
100 m
100 m90 m70 m60 m
120 m 72 m 84 m 108 m 120 m
Preliminary selection
Selected model Load (cooling/heating) (kW)
Rated capacity (cooling/heating) (kW)
(5) Corrected capacity
(cooling/heating) (kW)
(7) Actual capacity
(cooling/heating) (kW)
Outdoor unit
GRFMI406R5 Type 18 Type 7 Type 7 Type 7
Room 1
(indoor unit 1)
5.4 / 5.6 1.8 / 2.3 2.1 / 2.3 2.1 / 2.3
14.0 / 16.0
11.17 / 13.20
5.6 / 6.3
5.60 / 5.96
5.32 / 5.96 2.09 / 2.35 2.00 / 2.31
Room 2
(indoor unit 2)
2.2 / 2.5
2.20 / 2.35
Room 3
(indoor unit 3
2.2 / 2.5
2.11 / 2.31
Room 4
)
(indoor unit 4)
2.2 / 2.5
2.05 / 2.29
1.95 / 2.29
Total corrected capacity of indoor units (cooling/heating) = 11.96 / 12.91 Ruc = 11.96 / 11.17 = 1.071 > 1 Ruh = 12.91 / 13.20 = 0.978 < 1
Outdoor unit changes
During heating, the corrected outdoor unit capacity is less than the total corrected capacity of all indoor units in the system. As a result, the actual capacity of each indoor unit is less than the maximum load. Therefore the outdoor unit is increased by one rank.
Selected model Maximum load
(cooling/heating) (kW) Rated capacity
(cooling/heating) (kW) (5) Corrected capacity
(cooling/heating) (kW)
(7) Actual capacity
(cooling/heating) (kW)
Outdoor unit
GRFMI506R5
16.0 / 18.0
12.77 / 14.85
Room 1
(indoor unit 1)
Type 18 Type 7 Type 7 Type 7
5.4 / 5.6 1.8 / 2.3 2.1 / 2.3 2.1 / 2.3
5.6 / 6.3
5.60 / 5.96
5.60 / 5.96
Room 2
(indoor unit 2)
2.2 / 2.5
2.20 / 2.35
2.20 / 2.35
Room 3
(indoor unit 3)
2.2 / 2.5
2.11 / 2.31
2.11 / 2.31
Room 4
(indoor unit 4)
2.2 / 2.5
2.05 / 2.29
2.05 / 2.29
Total corrected capacity of all indoor units (cooling/heating) = 11.96 / 12.91 Ruc = 11.96 / 12.77 = 0.937 < 1 Ruh = 12.91 / 14.85 = 0.869 < 1
2
2 - 17
2
Design of Mini Multiset
2. System Design
Indoor unit changes
The indoor unit in room 4, where the corrected indoor unit capacity is less than the maximum load, is increased by one rank.
Outdoor unit
Selected model Maximum load
(cooling/heating) (kW) Rated capacity
(cooling/heating) (kW) (5) Corrected capacity
(cooling/heating) (kW)
(7) Actual capacity
(cooling/heating) (kW)
Total corrected capacity of all indoor units (cooling/heating) = 12.53 / 13.55 Ruc = 12.53 / 12.77 = 0.981 < 1 Ruh = 13.55 / 14.85 = 0.913 < 1
For both cooling and heating in all rooms, actual capacity is now greater than or equal to the maximum load. Selection is completed.
GRFMI506R5I
12.77 / 14.85
Room 1
(indoor unit 1)
Type 18 Type 7 Type 9Type 7
5.4 / 5.6 1.8 / 2.3 2.1 / 2.3 2.1 / 2.3
5.6 / 6.316.0 / 18.0
5.60 / 5.96
5.60 / 5.96
Room 2
(indoor unit 2)
2.2 / 2.5 2.2 / 2.5
2.20 / 2.35 2.11 / 2.31 2.62 / 2.93
2.20 / 2.35 2.11 / 2.31 2.62 / 2.93
Room 3
(indoor unit 3)
Room 4
(indoor unit 4)
2.8 / 3.2
(2) Calculate the final selection results according to the capacity calculation procedure.
[From calculation of the correction coefficient to calculation of actual capacity] (Cooling/heating)
Outdoor unit
Rated capacity (cooling/heating) (kW)
(1) Model
(2) Temp. condition
(3) Tubing length,
elevation difference
Distribution ratio
(4) Frosting • defrosting
Correction coefficient Result of (2) × (3) Correction coefficient
applied to indoor unit *1
(5)
Corrected capacity (kW) (6) Correction coefficient
for corrected capacity ratio
(7) Actual capacity (kW)
*1: This varies depending on the values of (2) and (2) × (Distribution ratio in (3)). *2: Corrected outdoor unit capacity = Rated outdoor unit capacity × (1) × (2) × (3) × (4)
*2
16.0 / 18.0
1.00 / 1.00
1.00 / 1.00 0.934 / 0.917
0.798 / 0.927 0.798 / 0.9270.882 / 0.956
/ 0.89
12.77 / 14.85
Room 1
(indoor unit 1)
5.6 / 6.3
0.944 / 1.198
1.032 / 0.964 1.008 / 0.940 0.959 / 0.924 0.934 / 0.917
1.000 / 0.946 1.000 / 0.940
5.60 / 5.96
1.00 / 1.00
5.60 / 5.96
Room 2
(indoor unit 2)
2.2 / 2.5
0.934 / 0.917 0.934 / 0.917 0.934 / 0.917
0.922 / 1.190 0.877 / 1.170 1.000 / 1.000
2.20 / 2.35
2.20 / 2.35 2.11 / 2.31 2.62 / 2.93
Room 3
(indoor unit 3)
2.2 / 2.5
0.819 / 0.9340.861 / 0.950
0.959 / 0.924 0.934 / 0.917
2.11 / 2.31 2.62 / 2.93
Room 4
(indoor unit 4)
2.8 / 3.2
The actual capacity is calculated as shown below.
Cooling: Ruc = (5.60 + 2.20 + 2.11 + 2.62) / 12.77 = 0.981 < 1 Therefore, Actual cooling capacity of each indoor unit = Corrected cooling capacity of each indoor unit (In other words, the correction coefficient [6] for the corrected capacity ratio is 1.)
Heating: Ruh = (5.96 + 2.35 + 2.31 + 2.93) / 14.85 = 0.913 < 1 Therefore, Actual heating capacity of each indoor unit = Corrected heating capacity of each indoor unit (In other words, the correction coefficient (6) for the corrected capacity ratio is 1.)
2 - 18
2
2 - 19
Design of Mini Multiset
2. System Design
2-12. Example of Tubing Size Selection and Refrigerant Charge Amount
Additional refrigerant charging
Based on the values in Tables 2-2, 2-3, 2-4 and 2-7, use the liquid tubing size and length, and calculate the amount of additional refrigerant charge using the formula below.
= [56 × (a) + 26 × (b)] × 10
–3
(a): Liquid tubing Total length of ø9.52 (m) (b): Liquid tubing Total length of ø6.35 (m)
Charging procedure
Be sure to charge with R410A refrigerant in liquid form.
1. After performing a vacuum, charge with refrigerant from the liquid tubing side. At this time, all valves must be in the fully closed position.
2. If it was not possible to charge the designated amount, operate the system in Cooling mode while charging with refrigerant from the gas tubing side. (This is performed at the time of the test run. For this, all valves must be in the fully open position.) Charge with R410A refrigerant in liquid form. With R410A refrigerant, charge while adjusting the amount being fed a little at a time in order to prevent liquid refrigerant from backing up.
After charging is completed, turn all valves to the fully open position.
Replace the tubing covers as they were before.
Required additional refrigerant charge (kg)
1. R410A additional charging absolutely must be done through liquid charging.
2. The R410A refrigerant cylinder has a gray base color, and the top part is pink.
3. The R410A refrigerant cylinder includes a siphon tube. Check that the siphon tube is present. (This is indicated on the label at the top of the cylinder.)
4. Due to differences in the refrigerant, pressure, and refrigerant oil involved in installation, it is not possible in some cases to use the same tools for R22 and for R410A.
1
Tightening torque for valve stem cap: 19~21 N·m
Tightening torque: 34~42 N·m
CAUTION
4
3
2
Tightening torque: 68~82 N·m
Tightening torque for valve stem cap: 28~32 N·m
Design of Mini Multiset
2. System Design
Example:
2
LA
Main tube of unit
L1 L2
LCLB
LN
n
1st branch
Unit distribution tube
1
2 3
n–1
model 7 model 9 model 12 model 16
Example of each tubing length
Main tubing Distribution joint tubing
LA = 40 m Indoor side LB = 5 m LC = 5 m LD = 15 m
Obtain charge amount for each tubing size
= 5 m
1
= 5 m
2
= 2 m
3
= 6 m
4
= 5 m
5
Note that the charge amounts per 1 meter are different for each liquid tubing size.
ø9.52 LA + LB + LC + LD : 65 m × 0.056 kg/m = 3.64 kg ø6.35
1 + 2 + 3 + 4 + 5 : 23 m × 0.026 kg/m = 0.598 kg
Total 4.238 kg
Additional refrigerant charge amount is 4.238 kg.
model 18
Be sure to check the limit densi-
CAUTION
ty for the room in which the indoor unit is installed.
Checking of limit density
Density limit is determined on the basis of the size of a room using an indoor unit of minimum capacity. For instance, when an indoor unit is used in a room (floor area 7.43 m
20.06 m room volume should be 14.1 m
2
× ceiling height 2.7 m = room volume
3
), the graph at right shows that the minimum
3
(floor area 5.2 m2) for refrigerant of 4.238 kg. Accordingly, openings such as louvers are required for this room.
<Determination by calculation>
Overall refrigerant charge amount for the air conditioner: kg
(Minimum room volume for indoor unit: m3)
4.238 (kg) + 3.5 (kg)
=
20.06 (m
3
= 0.39 (kg/m
)
3
) 0.3 (kg/m3)
Therefore, openings such as louvers are required for this room.
3
m
108.0
94.5
81.0
67.5
54.0
40.5
27.0
13.5
40
35
2
m
30
25
20
15
10
(when the ceiling is 2.7 m high)
5
Min. indoor floor area
0
0
Range below the density limit of 0.3 kg/m (countermeasures not needed)
3
10 20 30
Total amount of refrigerant
Range above the density limit of 0.3 kg/m (countermeasures needed)
3
kg
2 - 20
2
2 - 21
Design of Mini Multiset
2. System Design
2-13. Installing Distribution Joint
(1) Refer to HOW TO ATTACH DISTRIBUTION
JOINT enclosed with the optional distribution
joint kit (K70A056Z).
(2) In order to prevent accumulation of refrigerant oil in
stopped units, if the main tubing is horizontal then each branch tubing length should be at an angle that is greater than horizontal. If the main tubing is vertical, provide a raised starting portion for each branch.
(3) If there are height differences between indoor units
or if branch tubing that follows a distribution joint is connected to only 1 unit, a trap or ball valve must be added to that distribution joint. (When adding the ball valve, locate it within 40 cm of the distribu­tion joint.)
(Consult with ARGO separately concerning the
ball valve.)
If a trap or ball valve is not added, do not operate the system before repairs to a malfunctioning unit are completed. (The refrigerant oil sent through the tubing to the malfunctioning unit will accumulate and may damage the compressor.)
Tube branching methods (horizontal use)
15 to 30°
B
Horizontal
A
line
View as seen from arrow
Arrow view
(If only 1 unit is connected, a ball valve is also needed on this side.)
Horizontal
Indoor unit
(Each unit is connected to tubing that is either level or is directed downward.)
Types of vertical trap specifications
Main tubing
Ball valve
(BV: purchased
separately)
Indoor unit (1)
Main tubing
B
(When using ball valve)
Indoor unit (more than 2 units)
(When not using ball valve)
Branch tubing is directed upward.
More than 20 cm
A
Indoor unit is directed downward
Design of Mini Multiset
2. System Design
2-14. Optional Distribution Joint Kit
See the installation instructions packaged with the distribution joint kit for the installation procedure.
Table 2-11
Model name Cooling capacity after distribution Remarks
K70A056Z 22.4 kW or less For indoor unit
K70A056Z
Use: For indoor unit (Capacity after distribution joint is 22.4 kW or less.)
2
Example: (F below indicates inner diameter. below indicates outer diameter.)
When creating a tube of diameter G, use a tube cutter and cut between F and H. Cut at a point as close to H as possible.
F
HG
Insulator
F
145
Table 2-12 Dimension for Connections of Each Part
Gas tube Liquid tube
210 55
F
F
185
F
F
GH
F
G H
103
H
I
J
Insulator
135
50
H
J
I
83
H
I J
Unit: mm
Position A B C D E F G H I J
Dimension –– – – –ø19.05 ø15.88 ø12.7 ø9.52 ø6.35
2-15. Optional Ball Valve Kit (N.A.)
Table 2-13
Valve connecting tube size (mm) Indoor unit where used
Model No.
Gas tube Liquid tube
BV-RXP160AG 15.88 BV-RXP56AG 12.7
9.52
6.35
Total capacity of indoor units after the valve
16.0 kW or less
5.6 kW or less
NOTE
1. Because the diameter of this ball valve is approximately the same as the inner diameter of the connecting cop­per tube, correction for pressure loss is not necessary.
2. Airtightness must be 3.6 MPa or more. It is recommended that the ball valve is installed at each outdoor unit (gas tube and liquid tube), in order to prevent refrigerant from being released into the atmosphere if the outdoor unit is eventually replaced.
2 - 22
2
2 - 23
Design of Mini Multiset
2. System Design
Ball Valve Installation (for refrigerant R410A only)
Check the size of the ball valve set you separately purchased.
1. Installing the ball valve
(1) If the ball valve is to be installed for indoor unit
extension, or near an indoor unit, install it so that the service port faces the indoor unit side. (This facilitates indoor unit leak testing and vacu­um procedures.) Install the ball valve as close as possible to the distribution joint.
This ball valve is for use only in systems that utilize refrigerant R410A. The ser­vice port connection size is ø7.94. The face-to-face dis­tance between the ø12.7 or ø15.88 flare nuts is 26 mm or 29 mm, respectively. Be sure to use only the supplied flare nuts. Be careful to use the correct tools and materials.
2. Flare nut tightening
The flare nut on the service port side is fully tight­ened. Recommended tightening torque is (8~10 N·m).
If the valve is used for extension, it can be used as-is. In all other cases, use 2 monkey wrenches in combination to loosen the flare nut.
Model name Size
BV-RXP56AG ø6.35 • ø12.7
BV-RXP160AG ø9.52 • ø15.88
Dimensions
Unit: mm
Note: Install the service port so that it faces the extension side.
Figure
Type with flare nut at each end
A
E
Insulator
(divided in 2)
Service port
30˚
Size
ø6.35 (1/4")
D
C
ø9.52 (3/8") ø12.7 (1/2") ø15.88 (5/8")
Dimensions
BCD
A
72
42
76
42
89
42 51
108
54 54 58 68
16 16 20 22
E
44 44 51 56
Outdoor unit
CAUTION
Ball valve
Service port
Indoor unit
Indoor unit extension
Valve cap Tightening torque (19~21 N
Fully tightened (this side only)
Indoor
Outdoor
m)
Service port Tightening torque (8~10 N
Plug (this side only)
m)
2
2 - 24
Design of Mini Multiset
2. System Design
2-14. Recommended Location of Ball Valves
Select a valve location that allows service to be easily provided for each unit or each refrigerant system.
(1) When adding ball valve for indoor unit
1. Location: Install the ball valve at the distribution tube (not main tube).
2. Installation requirements
• Be sure to install the ball valve up-grade to prevent the inadvertent flow of oil.
• Install the ball valve at the shortest distance (within 40 cm) from the main tube. If the diameter of the ball valve is smaller than that of the main tube, use a reducer or the like to reduce the size of the tubing at that location.
• Select a place where it is easy to operate, using careful consideration of the location in advance.
3. Opening and closing the valve
This valve is open at the time of shipment from the factory. If the valve is used for extension, be sure to close it.
4. Installing thermal insulation
The thermal insulation used for a flare-nut type valve is in the form of a bag. When the valve is used for extension, it can be used as-is. If the valve is used for any other purpose, use a box cutter or similar tool to cut away the part shown in the figure at right. The insulation is divided into 2 parts. After per­forming the leak test, use vinyl tape or other means to temporarily fasten the 2 parts together. Then carry out final finishing.
Valve opened
Spindle
Valve closed
Insulator
Spindle
Notch
Outdoor unit
Main tube
Less than 40 cm
Distribution joint
Distribution tube
Ball valve (for extension)
Indoor unit for extension
Distribution tube
Main tube
Ball valve (for extension)
Indoor unit for extension
2
3. Installation Instructions
3-2. Outdoor Unit
AVOID:
heat sources, exhaust fans, etc. (Fig. 2-6)
damp, humid or uneven locations
DO:
choose a place as cool as possible.
choose a place that is well ventilated and outside air temperature
does not exceed maximum 45°C constantly.
allow enough room around the unit for air intake/
exhaust and possible maintenance. (Fig. 2-7)
use lug bolts or equal to bolt down unit, reducing vibration and noise.
Design of Mini Multiset
Exhaust fan
Hot air
Heat source
Out­door unit
Fig. 2-6
Installation space
Distance between obstructions and the unit air inlet and outlet must be as shown below.
Air direction chamber
(field supply)
More than 1 cm
*3
Inlet side C
More than 1 cm
*2
Outlet side More than 100 cm
*1
*4
Fig. 2-7
CAUTION
Concerning inlet-side distance “C (Fig. 2-7)
The minimum for distance “C” is 15 cm if there are no obstructions on the outlet side (wall *1 side) and *2 or *4 is not present. In all other cases, the minimum for distance C is 20 cm.
(Obstruction above unit)
*1
A
B
Inlet side More than 20 cm
(Obstruction on inlet side)
(Ground)
Fig. 2-8
If the unit is installed with the outlet side facing wall *1, then there must be no obstruc-
tions on 2 of the remaining 3 sides: *2, *3, *4.
If wall *1 is on the outlet side (Fig. 2-7), or if obstructions are present on all 3 sides *2,
*3, and *4 (Fig. 2-7), then the minimum distance for “A” and “B” is 2 m (Fig. 2-9). Even if there is no wall on the outlet side, a minimum of 100 cm is required.
In case of multiple installations
provide a solid base (concrete block, 10 × 40 cm
beams or equal), a minimum of 15 cm above ground level to reduce humidity and protect the unit against possible water damage and decreased ser­vice life. (Fig. 2-9)
use lug bolts or equal to bolt down unit, reducing
vibration and noise.
Anchor bolts (4 pieces)
Fig. 2-9
2 - 25
3. Installation Instructions
3-3. Air Discharge Chamber for Top Discharge
Be sure to install an air discharge chamber in the field when:
it is difficult to keep a space of min. 50 cm between
the air discharge outlet and an obstacle.
the air discharge outlet is facing a sidewalk and
discharged hot air may annoy passers-by. Refer to Fig. 2-10.
3-4. Installing the Unit in Heavy Snow Areas
In locations with strong wind, snow-proof ducting should be fitted and direct exposure to the wind should be avoided as much as possible.
Countermeasures against snow and wind
In regions with snow and strong wind, the following problems may occur when the outdoor unit is not pro­vided with a platform and snow-proof ducting:
Design of Mini Multiset
Air discharge
2
Fig. 2-10
In regions with significant snowfall, the outdoor unit should be provided with a platform and snow-proof duct.
a) The outdoor fan may not run and damage to the
unit may occur. b) There may be no air flow. c) The tubing may freeze and burst. d) The condenser pressure may drop because of
strong wind, and the indoor unit may freeze.
3-5. Precautions for Installation in Heavy Snow
Areas
(1) The platform should be higher than the max. snow
depth. (Fig. 2-11)
(2) The 2 anchoring feet of the outdoor unit should be
used for the platform, and the platform should be installed beneath the air intake side of outdoor unit.
(3) The platform foundation must be firm and the unit
must be secured with anchor bolts.
(4) In case of installation on a roof subject to strong
wind, countermeasures must be taken to prevent the unit from being blown over.
Without snow­proof ducting (Low platform)
Fig. 2-11
Outdoor Unit
Duct
With snow­proof ducting (High platform)
2 - 26
Air intake
Fig. 2-12
3. Installation Instructions
3-6. Dimensions of Air-Discharge Chamber Reference diagram for air-discharge chamber (field supply)
***A for GRFMI306-406-506R5I
1 Unit front, air discharge chamber
2 Unit left side, air discharge chamber
3 Unit light side, air discharge chamber
4 Reinforcement brackets, 4 locations
2
Design of Mini Multiset
300
2
24029.5
Rectangular hole
Rectangular hole
1
35537317 70
569 54425 25
4
3
250
250
310250
997
1090
3-7. Dimensions of Outdoor Unit with Air-Discharge Chamber (field supply)
GRFMI306-406-506R5I with ***
Wind direction
13
110660170
13
1015
2020
240
Rectangular hole
Rectangular hole
29.5
35317537 70
Unit: mm
W
direction
340
68
Wind direction
1230
Wind direction
ind
380
405
13
300
544
940
Wind direction
Wind direction
18
108997
300
Wind direction
Wind direction
Unit: mm
2 - 27
Design of Mini Multiset
3. Installation Instructions
Reference for air-discharge chamber (field supply) Required space around outdoor unit
GRFMI306-406-506R5I with ***
If an air discharge chamber is used, the space shown below must be secured around the outdoor unit. If the unit is used without the required space, a protective device may activate, preventing the unit from operating.
(1) Single-unit installation
The top and both sides must remain open.
CAUTION
If there are obstacles to the front and rear of the outdoor unit, the obstacle at either the front or rear must be no taller than the height of the outdoor unit.
(2) Multiple-unit installation
Installation in lateral rows (side-by-side)
More than 300
More than 200
CAUTION
The front and top must remain open. The obstacles must be no taller than the height of the outdoor unit.
Min. 200
Min. 1000
More than 300
2
Unit: mm
More than 400
Unit: mm
Installation in front-rear rows
intakes or outlets facing outlets
More than 1500
CAUTION
The front and both sides must remain open.
Installation with intakes facing outletsInstallation with intakes facing
More than 400
More than 2000
Unit: mm
2 - 28
Design of Mini Multiset
3. Installation Instructions
3-8. Dimensions of Snow Ducting Reference diagram for snow-proof vents (field supply)
*** for GRFMI306-406-506R5I
2
1 Unit top, snow-proof vent
2 Unit left side
3 Unit right side
4 Unit reverse side
5 Unit reverse side
6 Unit sides, reinforcement brackets for snow-proof vent
3
233
732
1209
Fastened by screws at 3 locations (also on reverse side)
Fastened by screw at 1 location (also on reverse side)
645
444
388
Fastened by screws at 13 locations
764
95
150
450
500
41
20
500
Unit anchor hole
(7 – ø 7 hole)
730
778
4
1
Unit: mm
302
101
338
500
16
46
2
233
732
1209
3-9. Dimensions of Outdoor Unit with Snow-Proof Vents (field supply)
GRFMI306-406-506R5I with ***
1230
Wind direction
645
Wind direction
1209
764
Wind direction
940
632
179
Wind direction
2020
380 1015
405
Unit: mm
Wind direction
302
732
Wind direction
2 - 29
Design of Mini Multiset
3. Installation Instructions
Reference diagram for snow-proof vents – 1
Space requirements for setting – (1)
GRFMI306-406-506R5I with ***
[Obstacle to the rear of unit]
Top is open: (1) Single-unit installation
(2) Obstacles on both sides
Min. A
Min. B
(3) Multiple-unit installation (2 or more units)
Min. E
Min. E Min. E
Min. C
[Obstacle to the front of unit]
Top is open:
(1) Single-unit installation
Min. D
(2) Multiple-unit installation (2 or more units)
Min. I Min. I
Min. G
GRFMI306-406-506R5I
Outdoor unit
Min. H
Min. J
HI J
500 300 1000
2
Min. F
Outdoor unit
GRFMI306-406-506R5I
AB DCEFG
150
150
200300 300 150 200
Note: In cases 2 and 3 the height of the obstacle
must be no taller than the height of the outdoor unit.
op is blocked by an obstacle:
T
Min. L
Min. K
Outdoor unit
GRFMI306-406-506R5I
500 150
K
L
T
op is blocked by an obstacle:
Min. M
Outdoor unit
GRFMI306-406-506R5I
1
Min. N
MN 000 1000
2 - 30
Unit: mm
Design of Mini Multiset
3. Installation Instructions
Reference diagram for snow-proof vents – 2
Space requirements for setting – (2)
GRFMI306-406-506R5I with ***
[Obstacles to the front and rear of unit]
The top and both sides must remain open. Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit.
(1) Single-unit installation
2
Q
Min. P
Dimension Q If a snow protection duct is
attached after the unit is
installed, verify that dimension Q is 500 mm or more.
Min. O
GRFMI306-406-506R5I
Outdoor unit
OP
1000 150
(2) Obstacles on both sides
Q
Min. 200
Min. 300
Min. 300
Min. 1000
[Installation in front-rear rows]
The top and both sides must remain open. Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit.
Min. 300
Min. 1000 Min. 200
Min. 1500 Min. 2000
0
2 - 31
Unit: mm
Dimension Q If a snow protection duct is
attached after the unit is installed, verify that dimension Q is 500 mm or more.
3. Installation Instructions
3-10. Installing the Outdoor Unit
Use concrete or a similar material to create the base,
and ensure good drainage.
Ordinarily, ensure a base height of 5 cm or more. If a
drain pipe is used, or for use in cold-weather regions, ensure a height of 15 cm or more at the feet on both sides of the unit. (In this case, leave clearance below the unit for the drain pipe, and to prevent freezing of drainage water in cold-weather regions.)
Refer to the Fig. 3-1 for the anchor bolt dimensions.
Be sure to anchor the feet with the anchor bolts
(M10). In addition, use anchoring washers on the top side. (Use large square 32 × 32 SUS washers with JIS nominal diameters of 10.) (Field supply)
3-11. Drainage Work
Follow the procedure below to ensure adequate drain­ing for the outdoor unit.
For the drain port dimensions, refer to the figure at
right.
Ensure a base height of 15 cm or more at the feet on
both sides of the unit.
When using a drain pipe, install the drain socket
(optional part STK-DS25T) onto the drain port. Seal
the other drain port with the rubber cap supplied with the drain socket.
For details, refer to the instruction manual of the
drain socket (optional part ***).
Drain port
Design of Mini Multiset
Drain port (2 locations)
171
219
341
296
13 13
660 111
150
1313
942
Fig. 3-1
20
405
19
15 10380
Anchor bolt (M10)
2
3-12. Routing the Tubing and Wiring
The tubing and wiring can be extended out in 4 direc-
tions: front, rear, right, and down.
The service valves are housed inside the unit. To
access them, remove the inspection panel. (To remove the inspection panel, remove the 3 screws, then slide the panel downward and pull it toward you.)
(1) If the routing direction is through the front, rear, or
right, use a nipper or similar tool to cut out the knockout holes for the inter-unit control wiring outlet, power wiring outlet, and tubing outlet from the appropriate covers A and B.
(2) If the routing direction is down, use a nipper or simi-
lar tool to cut out the lower flange from cover A.
Route the tubing so that it does not contact the com-
CAUTION
pressor, panel, or other parts inside the unit. Increased noise will result if the tubing contacts these parts.
When routing the tubing, use a tube bender to bend the
tubes.
Inter-unit control wiring outlet
Inspection panel
Cover A
Front
Power wiring outlet
Fig. 3-2
Rear
Cover B Right
Down
Tubing outlet
2 - 32
2
4. Electrical Wiring
4-1. General Precautions on Wiring
(1) Before wiring, confirm the rated voltage of the unit
as shown on its nameplate, then carry out the wiring closely following the wiring diagram.
(2) Provide a power outlet to be used exclusively for
each unit, and a power supply disconnect and cir­cuit breaker for overcurrent protection should be provided in the exclusive line.
(3) To prevent possible hazards from insulation fail-
ure, the unit must be grounded.
(4) Each wiring connection must be done in accor-
dance with the wiring system diagram. Wrong wiring may cause the unit to misoperate or become damaged.
(5) Do not allow wiring to touch the refrigerant tubing,
compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be
very dangerous. The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes.
Design of Mini Multiset
(7) Regulations on wire diameters differ from locality
to locality. For field wiring rules, please refer to your LOCAL ELECTRICAL CODES before begin­ning.
You must ensure that installation complies with all relevant rules and regulations.
(8) To prevent malfunction of the air conditioner
caused by electrical noise, care must be taken when wiring as follows:
The remote control wiring and the inter-unit control
wiring should be wired apart from the inter-unit power wiring.
Use shielded wires for inter-unit control wiring
between units and ground the shield on both sides.
(9) If the power supply cord of this appliance is dam-
aged, it must be replaced by a repair shop appointed by the manufacturer, because special purpose tools are required.
4-2. Recommended Wire Length and Wire Diameter for Power Supply System
Outdoor unit
(A) Power supply
Wire size Max. length
GRFMI306R5I 16 m 25 A GRFMI406R5I 24 m 35 A GRFMI506R5I 20 m 35 A
Indoor unit
Type
MAFM
CAFM-SPAFM-KPAFM-SDAFM
A DSAFM
Control wiring
(C) Inter-unit (between outdoor and indoor units) control wiring
0.75 mm
Use shielded wiring* Use shielded wiring Use shielded wiring
2
(AWG #18)
Max. 1,000 m
(B) Power supply
2
4 mm
2
6 mm
2
6 mm
2.5 mm
Max. 150 m
Max. 130 m
Max. 60 m
2
(D) Remote control wiring (E) Control wiring for group control
0.75 mm
Time delay fuse or circuit capacity
Time delay fuse or
circuit capacity
10 ~ 16A
10 ~ 16A
10 ~ 16A
2
(AWG #18)
Max. 500 m
0.75 mm
Max. 500 m (Total)
2
(AWG #18)
NOTE
* With ring-type wire terminal.
2 - 33
Design of Mini Multiset
4. Electrical Wiring
4-3. Wiring System Diagram
Power supply 220-240V 50Hz
Remote controller
1
WHT BLK
1
2
2
Power supply 220-240V 50Hz
Remote controller
WHT BLK
1
1 2
2
Group control:
Power supply 220-240V 50Hz
L N
Ground
L N
Ground
L N
Ground
Indoor unit (No. 1)
1 2 3
B
U1
D
U2
1 2
C
Indoor unit (No. 2)
1 2 3
B
U1
D
U2
1 2
C
Ground
Ground
Ground
Outdoor unit INV unit
L N
1 2
A
L
Power supply
N
220–240V-1N 50Hz
Ground
2
C
Indoor unit (No. 3)
1 2 3
B
E
U1 U2
1 2
Ground
C
Indoor
Power supply 220-240V 50Hz
Remote controller
1
WHT BLK
1
2
2
L N
Ground
D
unit (No. n)
B
1 2 3
U1 U2
1 2
Ground
NOTE
(1) Refer to Section 4-2. Recommended Wire Length
and Wire Diameter for Power Supply System for the explanation of A,” “B,” “C,” “D, and E, in the above diagram.
(2) The basic connection diagram of the indoor unit
shows the 7P terminal board, so the terminal boards in your equipment may differ from the diagram.
(3) Refrigerant Circuit (R.C.) address should be set
before turning the power on.
(4) Regarding the R.C. address setting, refer to page 40
of the Installation Instructions. Auto. address setting can be executed by remote controller automatically. Refer to page 41~45 of the Installation Instructions.
7P terminal board
U2
1(L) 2(N) Power
supply
U1 Inter-unit
control wiring
CAFM, SPAFM Type
8P terminal board
1 2 U1 U2 R1 R2
1(L)2(N) Power
supply
U1
U2
Inter-unit
R1 R2
Remote
controller
control wiring
CAFM1V, CAFM2V, KFM, DSAFM, DSAFMHP
5P terminal board
Power
R1
Remote
controller
12345
1(L)2(N)
supply
control wiring
R2
45
Inter-unit
MAFM Type
2 - 34
Design of Mini Multiset
CAUTION
(1) When linking outdoor units in a network (S-net link system), disconnect the terminal extended from the
short plug (CN003, 2P Black, location: right bottom on the outdoor main control PCB) from all outdoor units except any one of the outdoor units. (When shipping: In shorted condition.)
Otherwise the communication of S-net link system is not performed. For a system without link (no con­nection wiring between outdoor units), do not remove the short plug.
(2) Do not install the inter-unit control wiring in a way that forms a loop. (Fig. 4-1)
2
Outdoor unit Outdoor unit Outdoor unit
Prohibited
Indoor unit Indoor unit Indoor unit Indoor unit
Prohibited
Indoor unit
Fig. 4-1
(3) Do not install inter-unit control wiring such as star
branch wiring. Star branch wiring causes mis-address
Outdoor unit
setting.
NO
Outdoor unit Indoor unit Indoor unit Indoor unit
NO
Indoor unit Indoor unit Indoor unit
Branch point
Indoor unit
Fig. 4-2
(4) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer.
(Branches less than 1 m are not included in the total branch number.) (Fig. 4-3)
Branch point
16 or fewer
Outdoor unit
Indoor unit Indoor unit Indoor unit Indoor unit
more than 1 m
Indoor unit
more than 1 m
Indoor unit
less than 1 m
Indoor unit
Outdoor unit
Indoor unit Indoor unit Indoor unit
Outdoor unit
Fig. 4-3
2 - 35
(5) Use shielded wires for inter-unit control wiring
(c) and ground the shield on both sides, other­wise misoperation from noise may occur. (Fig. 4-4) Connect wiring as shown in Section 4-3. Wiring System Diagram.
Design of Mini Multiset
Shielded wire
Loose wiring may cause
WARNING
the terminal to overheat or result in unit malfunction. A fire hazard may also exist. Therefore, ensure that all wiring is tightly connected.
When connecting each power wire to the terminal, follow the instructions on How to connect wiring to the terminal and fasten the wire securely with the fix­ing screw of the terminal plate.
How to connect wiring to the terminal
For stranded wiring
(1) Cut the wire end with cutting pliers, then strip the
insulation to expose the stranded wiring about 10 mm and tightly twist the wire ends. (Fig. 4-5)
(2) Using a Phillips head screwdriver, remove the ter-
minal screw(s) on the terminal plate.
(3) Using a ring connector fastener or pliers, securely
clamp each stripped wire end with a ring pressure terminal.
(4) Place the ring pressure terminal, and replace and
tighten the removed terminal screw using a screw­driver. (Fig. 4-6)
Special washer
Wire
Ground
Strip 10 mm
Screw
Ring pressure terminal
Terminal plate
Ground
Fig. 4-4
2
Stranded wire
Ring pressure
terminal
Fig. 4-5
Screw and Special washer
Ring pressure
terminal
2 - 36
Wire
Fig. 4-6
Mini Multiset Unit Specifications
Contents
3. Mini Multiset unit specifications
1. Outdoor Unit
1-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
1-2. Major Component Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
1-3. Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
1-4. Refrigerant Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
1-5. Sound Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3
3 - 1
Mini Multiset Unit Specifications
1. Outdoor Unit
1-1. Specifications
Unit specifications (A)
MODEL No. Outdoor Unit GRFMI306R5I POWER SOURCE 220 - 230 - 240 V / Single-phase / 50 / 60 Hz PERFORMANCE Cooling Heating
Capacity kW
BTU / h 38,200 42,700
Air circulation (Hi) m
ELECTRICAL RATINGS
Voltage rating 240 220 230 Available voltage range Running amperes
Max. running amperes* Power input kW
Max. power input* Power factor
COP Max. starting amperes
FEATURES
Controls Microprocessor Defrost control Reverse cycle, microprocessor control
Service function
Refrigerant amount at shipment Refrigerant control Electronic expansion valve
Operation sound (Hi) dB-A
External finish Color (Approximate value) Munsell 1Y 8.5 / 0.5
Power level Pressure level
3
/min (cu.ft/min) 100 (3,530)
V V A A 24.0 24.0 24.0
kW
%8585 85858585
W/W
A
kg
220
14.8 14.1 13.5 15.4 14.7 14.1
2.76 2.76 2.76
4.90 4.90 4.90
4.06 4.06 4.06 4.34 4.34 4.34
Approx. 1 Approx. 1 Approx. 1 Approx. 1 Approx. 1 Approx. 1
11.2 12.5
230
198 – 264
2.88 2.88 –– –
Sensor temp. recall function
Past service warnings recall function
R410A - 3.5
67 51
Galvanized steel plate with powder paint
240
2.88
3
REFRIGERANT TUBING
Limit of tubing length 150 (492) Limit of elevation difference
between the 2 units Refrigerant tube
outer diameter Refrigerant tubing kit / Joint kit Optional
DIMENSIONS & WEIGHT
Unit dimensions
Net weight kg (lbs.) Shipping weight kg (lbs.) Shipping volume m
Rated conditions
Cooling: Indoor air temperature 27°C DB / 19°C WB; Outdoor air temperature 35°C DB Heating: Indoor air temperature 20°C DB; Outdoor air temperature 7°C DB / 6°C WB
*Full-load conditions at Indoor / Outdoor capacity ratio 100%
Cooling: Indoor air temperature 32°C DB / 23°C WB; Outdoor air temperature 43°C DB / 26°C WB
Liquid tube mm (in.) Gas tube mm (in.)
Height mm (in.) Width mm (in.) Depth mm (in.) 340 (13-13/32)
m (ft.) m (ft.)
3
(cu. ft)
Outdoor unit is higher than indoor unit: 50 (164)
Outdoor unit is lower than indoor unit: 40 (131)
9.52 (3/8)
15.88 (5/8)
Unit dimensions
1230 (48-7/16)
940 (37)
104 (229) 112 (247)
0.56 (19.8)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
3 - 3
Package
dimensions 1331 (52-13/32) 1016 (40)
415 (16-11/32)
3
Mini Multiset Unit Specifications
1. Outdoor Unit
Unit specifications (B)
MODEL No. Outdoor Unit GRFMI406R5I POWER SOURCE 220 - 230 - 240 V / Single-phase / 50 / 60 Hz PERFORMANCE Cooling Heating
Capacity kW
BTU / h 47,800 54,600
Air circulation (Hi) m
ELECTRICAL RATINGS
Voltage rating 240 220 230 Available voltage range Running amperes
Max. running amperes* Power input kW
Max. power input* Power factor
COP Max. starting amperes
FEATURES
Controls Microprocessor Defrost control Reverse cycle, microprocessor control
Service function
Refrigerant amount at shipment Refrigerant control Electronic expansion valve
Operation sound (Hi) dB-A
External finish Color (Approximate value) Munsell 1Y 8.5 / 0.5
Power level Pressure level
3
/min (cu.ft/min) 100 (3,530)
V V A A 24.0 24.0 24.0 –– –
kW
%85 85 85 8585 85
W/W
A
kg
220
20.5 19.6 18.8 20.8 19.9 19.1
3.83 3.83 3.83
4.90 4.90 4.90
3.66 3.66 3.66 4.10 4.10 4.10
Approx. 1 Approx. 1 Approx. 1 Approx. 1 Approx. 1 Approx. 1
14.0 16.0
230
198 – 264
3.90 3.90 –– –
Sensor temp. recall function
Past service warnings recall function
R410A - 3.5
67 51
Galvanized steel plate with powder paint
240
3.90
REFRIGERANT TUBING
Limit of tubing length 150 (492) Limit of elevation difference
between the 2 units Refrigerant tube
outer diameter Refrigerant tubing kit / Joint kit Optional
DIMENSIONS & WEIGHT
Unit dimensions
Net weight kg (lbs.) Shipping weight kg (lbs.) Shipping volume m
Rated conditions
Cooling: Indoor air temperature 27°C DB / 19°C WB; Outdoor air temperature 35°C DB Heating: Indoor air temperature 20°C DB; Outdoor air temperature 7°C DB / 6°C WB
*Full-load conditions at Indoor / Outdoor capacity ratio 100%
Cooling: Indoor air temperature 32°C DB / 23°C WB; Outdoor air temperature 43°C DB / 26°C WB
Liquid tube mm (in.) Gas tube mm (in.)
Height mm (in.) Width mm (in.) Depth mm (in.) 340 (13-13/32)
m (ft.) m (ft.)
3
(cu. ft)
Outdoor unit is higher than indoor unit: 50 (164)
Outdoor unit is lower than indoor unit: 40 (131)
9.52 (3/8)
15.88 (5/8)
Unit dimensions
1230 (48-7/16)
940 (37)
104 (229) 112 (247)
0.56 (19.8)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
3- 4
Package
1331 (52-13/32) 1016 (40)
dimensions
415 (16-11/32)
Mini Multiset Unit Specifications
1. Outdoor Unit
Unit specifications (C)
MODEL No. Outdoor Unit GRFMI506R5I POWER SOURCE 220 - 230 - 240 V / Single-phase / 50 / 60 Hz PERFORMANCE Cooling Heating
Capacity kW
BTU / h 52,900 60,000
Air circulation (Hi) m
ELECTRICAL RATINGS
Voltage rating 240 220 230 Available voltage range Running amperes
Max. running amperes* Power input kW
Max. power input* Power factor
COP Max. starting amperes
FEATURES
Controls Microprocessor Defrost control Reverse cycle, microprocessor control
Service function
Refrigerant amount at shipment Refrigerant control Electronic expansion valve
Operation sound (Hi) dB-A
External finish Color (Approximate value) Munsell 1Y 8.5 / 0.5
Power level Pressure level
3
/min (cu.ft/min) 100 (3,530)
V V A A 28.0 28.0 28.0 –– –
kW
%85 85 85 8585 85
W/W
A
kg
220
24.4 23.4 22.4 24.5 23.4 22.5
4.57 4.57 4.57
5.72 5.72 5.72
3.39 3.39 3.39 3.84 3.84 3.84
Approx. 1 Approx. 1 Approx. 1 Approx. 1 Approx. 1 Approx. 1
15.5 17.6
230
198 – 264
4.58 4.58 –– –
Sensor temp. recall function
Past service warnings recall function
R410A - 3.5
68 52
Galvanized steel plate with powder paint
240
4.58
3
REFRIGERANT TUBING
Limit of tubing length 150 (492) Limit of elevation difference
between the 2 units Refrigerant tube
outer diameter Refrigerant tubing kit / Joint kit Optional
DIMENSIONS & WEIGHT
Unit dimensions
Net weight kg (lbs.) Shipping weight kg (lbs.) Shipping volume m
Rated conditions
Cooling: Indoor air temperature 27°C DB / 19°C WB; Outdoor air temperature 35°C DB Heating: Indoor air temperature 20°C DB; Outdoor air temperature 7°C DB / 6°C WB
*Full-load conditions at Indoor / Outdoor capacity ratio 100%
Cooling: Indoor air temperature 32°C DB / 23°C WB; Outdoor air temperature 43°C DB / 26°C WB
Liquid tube mm (in.) Gas tube mm (in.)
Height mm (in.) Width mm (in.) Depth mm (in.) 340 (13-13/32)
m (ft.) m (ft.)
3
(cu. ft)
Outdoor unit is higher than indoor unit: 50 (164)
Outdoor unit is lower than indoor unit: 40 (131)
9.52 (3/8)
19.05 (3/4)
Unit dimensions
1230 (48-7/16)
940 (37)
104 (229) 112 (247)
0.56 (19.8)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
3 - 5
Package
dimensions 1331 (52-13/32) 1016 (40)
415 (16-11/32)
3
Mini Multiset Unit Specifications
1. Outdoor Unit
Unit specifications (D)
MODEL No. Outdoor Unit GRFMI306R5I POWER SOURCE 220 - 230 - 240 V / Single-phase / 50 / 60 Hz PERFORMANCE Cooling
Capacity kW
BTU / h 38,200
Air circulation (Hi) m
ELECTRICAL RATINGS
Voltage rating 240 Available voltage range Running amperes
Max. running amperes* Power input kW
Max. power input* Power factor
COP Max. starting amperes
FEATURES
Controls Microprocessor Service function
Refrigerant amount at shipment Refrigerant control Electronic expansion valve
Operation sound (Hi) dB-A
External finish Color (Approximate value) Munsell 1Y 8.5 / 0.5
Power level Pressure level
3
/min (cu.ft/min) 100 (3,530)
V V A A 24.0 24.0 24.0
kW
%85 85 85
W/W
A
kg
220
14.8 14.1 13.5
2.76 2.76 2.76
4.90 4.90 4.90
4.06 4.06 4.06
Approx. 1 Approx. 1 Approx. 1
Sensor temp. recall function
Past service warnings recall function
Galvanized steel plate with powder paint
11.2
230
198 – 264
R410A - 3.5
67 51
REFRIGERANT TUBING
Limit of tubing length 150 (492) Limit of elevation difference
between the 2 units Refrigerant tube
outer diameter Refrigerant tubing kit / Joint kit Optional
DIMENSIONS & WEIGHT
Unit dimensions
Net weight kg (lbs.) Shipping weight kg (lbs.) Shipping volume m
Rated conditions
Cooling: Indoor air temperature 27°C DB / 19°C WB; Outdoor air temperature 35°C DB
*Full-load conditions at Indoor / Outdoor capacity ratio 100%
Cooling: Indoor air temperature 32°C DB / 23°C WB; Outdoor air temperature 43°C DB / 26°C WB
Liquid tube mm (in.) Gas tube mm (in.)
Height mm (in.) Width mm (in.) Depth mm (in.) 340 (13-13/32)
m (ft.) m (ft.)
3
(cu. ft)
Outdoor unit is higher than indoor unit: 50 (164)
Outdoor unit is lower than indoor unit: 40 (131)
9.52 (3/8)
15.88 (5/8)
Unit dimensions
1230 (48-7/16)
940 (37)
104 (229) 112 (247)
0.56 (19.8)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Package
1016 (40)
dimensions
1331 (52-13/32)
415 (16-11/32)
3 - 6
Mini Multiset Unit Specifications
1. Outdoor Unit
Unit specifications (E)
MODEL No. Outdoor Unit GRFMI406R5I
POWER SOURCE 220 - 230 - 240 V / Single-phase / 50 / 60 Hz
PERFORMANCE Cooling
Capacity kW
BTU / h 47,800
Air circulation (Hi) m
ELECTRICAL RATINGS
Voltage rating 240 Available voltage range Running amperes
Max. running amperes* Power input kW
Max. power input* Power factor
COP Max. starting amperes
FEATURES
Controls Microprocessor Service function
Refrigerant amount at shipment Refrigerant control Electronic expansion valve
Operation sound (Hi) dB-A
External finish Color (Approximate value) Munsell 1Y 8.5 / 0.5
Power level Pressure level
3
/min (cu.ft/min) 100 (3,530)
V V A A 24.0 24.0 24.0
kW
%85 85 85
W/W
A
kg
220
20.5 19.6 18.8
3.83 3.83 3.83
4.90 4.90 4.90
3.66 3.66 3.66
Approx. 1 Approx. 1 Approx. 1
Sensor temp. recall function
Past service warnings recall function
Galvanized steel plate with powder paint
14.0
230
R410A - 3.5
67 51
3
REFRIGERANT TUBING
Limit of tubing length 150 (492) Limit of elevation difference
between the 2 units Refrigerant tube
outer diameter Refrigerant tubing kit / Joint kit Optional
DIMENSIONS & WEIGHT
Unit dimensions
Net weight kg (lbs.) Shipping weight kg (lbs.) Shipping volume m
Rated conditions
Cooling: Indoor air temperature 27°C DB / 19°C WB; Outdoor air temperature 35°C DB
*Full-load conditions at Indoor / Outdoor capacity ratio 100%
Cooling: Indoor air temperature 32°C DB / 23°C WB; Outdoor air temperature 43°C DB / 26°C WB
Liquid tube mm (in.) Gas tube mm (in.)
Height mm (in.) Width mm (in.) Depth mm (in.) 340 (13-13/32)
m (ft.) m (ft.)
3
(cu. ft)
Outdoor unit is higher than indoor unit: 50 (164)
Outdoor unit is lower than indoor unit: 40 (131)
9.52 (3/8)
15.88 (5/8)
Unit dimensions
1230 (48-7/16)
940 (37)
104 (229) 112 (247)
0.56 (19.8)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Package
dimensions 1331 (52-13/32) 1016 (40)
415 (16-11/32)
3- 7
3
Mini Multiset Unit Specifications
1. Outdoor Unit
Unit specifications (F)
MODEL No. Outdoor Unit GRFMI506R5I POWER SOURCE 220 - 230 - 240 V / Single-phase / 50 / 60 Hz PERFORMANCE Cooling
Capacity kW
BTU / h 52,900
Air circulation (Hi) m
ELECTRICAL RATINGS
Voltage rating 240 Available voltage range Running amperes
Max. running amperes* Power input kW
Max. power input* Power factor
COP Max. starting amperes
FEATURES
Controls Microprocessor Service function
Refrigerant amount at shipment Refrigerant control Electronic expansion valve
Operation sound (Hi) dB-A
External finish Color (Approximate value) Munsell 1Y 8.5 / 0.5
Power level Pressure level
3
/min (cu.ft/min) 100 (3,530)
V V A A 28.0 28.0 28.0
kW
%85 85 85
W/W
A
kg
220
24.4 23.4 22.4
4.57 4.57 4.57
5.72 5.72 5.72
3.39 3.39 3.39
Approx. 1 Approx. 1 Approx. 1
Sensor temp. recall function
Past service warnings recall function
Galvanized steel plate with powder paint
15.5
230
198 – 264
R410A - 3.5
68 52
REFRIGERANT TUBING
Limit of tubing length 150 (492) Limit of elevation difference
between the 2 units Refrigerant tube
outer diameter Refrigerant tubing kit / Joint kit Optional
DIMENSIONS & WEIGHT
Unit dimensions
Net weight kg (lbs.) Shipping weight kg (lbs.) Shipping volume m
Rated conditions
Cooling: Indoor air temperature 27°C DB / 19°C WB; Outdoor air temperature 35°C DB
*Full-load conditions at Indoor / Outdoor capacity ratio 100%
Cooling: Indoor air temperature 32°C DB / 23°C WB; Outdoor air temperature 43°C DB / 26°C WB
Liquid tube mm (in.) Gas tube mm (in.)
Height mm (in.) Width mm (in.) Depth mm (in.) 340 (13-13/32)
m (ft.) m (ft.)
3
(cu. ft)
Outdoor unit is higher than indoor unit: 50 (164)
Outdoor unit is lower than indoor unit: 40 (131)
9.52 (3/8)
19.05 (3/4)
Unit dimensions
1230 (48-7/16)
940 (37)
104 (229) 112 (247)
0.56 (19.8)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Package
1016 (40)
dimensions
1331 (52-13/32)
415 (16-11/32)
3 - 8
Mini Multiset Unit Specifications
1. Outdoor Unit
1-2. Major Component Specifications
Outdoor unit (A)
MODEL No. GRFMI306R5I Power source 220 - 230 - 240 V / 1N / 50 Hz Controller P.C.B. Ass’y
Control circuit fuse 250V, 6.3A
Compressor
CR-CR365GXH56
INV (Inverter)
Type Model ... Code No. Motor rated output Compressor oil (ETHER FV68S) Coil resistance V - U: 0.138, U - W: 0.138
(Ambient temperature 25°C) Safety devices
Thermal protector ON / OFF Microprocessor safety devices
Crank case heater
High pressure switch
Set pressure ON / OFF
Fan (Number ... diameter (mm)) Fan motor
Model ... Nominal output No. of pole ... r.p.m.
Safety device
Microprocessor safety devices
Heat exchanger
Coil Aluminum plate fin / Copper tube Rows…fin pitch mm Face area m
kW
cc 1,900
Compressor current detection circuit
Compressor discharge gas temperature control
V, W 240, 25
MPa
W
2
UGBTEF – 95STS503 / 504 ... 90W
Rotary (Hermetic)
C-9RVN273H0T ... 808673805
2.1
W - V: 0.138
Propeller (1 ... ø460) 2
8 ... 250 – 800
Yes
3 … 1.4
3.25
3
3- 9
Mini Multiset Unit Specifications
1. Outdoor Unit
Outdoor unit (B)
MODEL No. GRFMI406R5I Power source 220 - 230 - 240 V / 1N / 50 Hz Controller P.C.B. Ass’y
Control circuit fuse 250V, 6.3A
Compressor
CR-CR365GXH56
INV (Inverter)
3
Type Model ... Code No. Motor rated output Compressor oil (ETHER FV68S) Coil resistance V - U: 0.138, U - W: 0.138
(Ambient temperature 25°C) Safety devices
Thermal protector ON / OFF Microprocessor safety devices
Crank case heater
High pressure switch
Set pressure ON / OFF
Fan (Number ... diameter (mm)) Fan motor
Model ... Nominal output No. of pole ... r.p.m.
Safety device
Microprocessor safety devices
Heat exchanger
Coil Aluminum plate fin / Copper tube Rows…fin pitch mm Face area m
kW
cc 1,900
Compressor current detection circuit
Compressor discharge gas temperature control
V, W 240, 25
MPa
W
2
UGBTEF – 95STS503 / 504 ... 90W
Rotary (Hermetic)
C-9RVN273H0T ... 808673805
3.3
W - V: 0.138
Propeller (1 ... ø460) 2
8 ... 250 – 800
Yes
3 … 1.4
3.25
3- 10
Mini Multiset Unit Specifications
1. Outdoor Unit
Outdoor unit (C)
MODEL No. GRFMI506R5I
Power source 220 - 230 - 240 V / 1N / 50 Hz Controller P.C.B. Ass’y
Control circuit fuse 250V, 6.3A
Compressor
CR-CR605GXH56
INV (Inverter)
Type Model ... Code No. Motor rated output Compressor oil (ETHER FV68S) Coil resistance V - U: 0.138, U - W: 0.138
(Ambient temperature 25°C) Safety devices
Thermal protector ON / OFF Microprocessor safety devices
Crank case heater
High pressure switch
Set pressure ON / OFF
Fan (Number ... diameter (mm)) Fan motor
Model ... Nominal output No. of pole ... r.p.m.
Safety device
Microprocessor safety devices
Heat exchanger
Coil Aluminum plate fin / Copper tube Rows…fin pitch mm Face area m
kW
cc 1,900
Compressor current detection circuit
Compressor discharge gas temperature control
V, W 240, 25
MPa
W
2
UGBTEF – 95STS503 / 504 ... 90W
Rotary (Hermetic)
C-9RVN273H0T ... 808673805
4.0
W - V: 0.138
Propeller (1 ... ø460) 2
8 ... 250 – 800
Yes
3 … 1.4
3.25
3
3 - 11
Mini Multiset Unit Specifications
1. Outdoor Unit
Outdoor unit (D)
MODEL No. GRFMI306R5I Power source 220 - 230 - 240 V / 1N / 50 Hz Controller P.C.B. Ass’y
Compressor
CR-CR365GXH56
INV (Inverter)
3
Type Model ... Code No. Motor rated output Compressor oil (ETHER FV68S) Coil resistance V - U: 0.138, U - W: 0.138
(Ambient temperature 25°C) Safety devices
Thermal protector ON / OFF Microprocessor safety devices
Crank case heater
High pressure switch
Set pressure ON / OFF
Fan (Number ... diameter (mm)) Fan motor
Model ... Nominal output No. of pole ... r.p.m.
Safety device
Microprocessor safety devices
Heat exchanger
Coil Aluminum plate fin / Copper tube Rows…fin pitch mm Face area m
kW
cc 1,900
Compressor current detection circuit
Compressor discharge gas temperature control
V, W 240, 25
MPa
W
2
UGBTEF – 95STS503 / 504 ... 90W
Rotary (Hermetic)
C-9RVN273H0T ... 808673805
2.1
W - V: 0.138
Propeller (1 ... ø460) 2
8 ... 250 – 800
Yes
3 … 1.4
3.25
3 - 12
Mini Multiset Unit Specifications
1. Outdoor Unit
Outdoor unit (E)
MODEL No. GRFMI406R5I Power source 220 - 230 - 240 V / 1N / 50 Hz Controller P.C.B. Ass’y
Control circuit fuse 250V, 6.3A
Compressor
CR-CR365GXH56
INV (Inverter)
Type Model ... Code No. Motor rated output Compressor oil (ETHER FV68S) Coil resistance V - U: 0.138, U - W: 0.138
(Ambient temperature 25°C) Safety devices
Thermal protector ON / OFF Microprocessor safety devices
Crank case heater
High pressure switch
Set pressure ON / OFF
Fan (Number ... diameter (mm)) Fan motor
Model ... Nominal output No. of pole ... r.p.m.
Safety device
Microprocessor safety devices
Heat exchanger
Coil Aluminum plate fin / Copper tube Rows…fin pitch mm Face area m
kW
cc 1,900
Compressor current detection circuit
Compressor discharge gas temperature control
V, W 240, 25
MPa
W
2
UGBTEF – 95STS503 / 504 ... 90W
Rotary (Hermetic)
C-9RVN273H0T ... 808673805
3.3
W - V: 0.138
Propeller (1 ... ø460) 2
8 ... 250 – 800
Yes
3 … 1.4
3.25
3
3 - 13
Mini Multiset Unit Specifications
1. Outdoor Unit
Outdoor unit (F)
MODEL No. GRFMI506R5I Power source 220 - 230 - 240 V / 1N / 50 Hz Controller P.C.B. Ass’y
Control circuit fuse 250V, 6.3A
Compressor
CR-CR605GXH56
INV (Inverter)
3
Type Model ... Code No. Motor rated output Compressor oil (ETHER FV68S) Coil resistance V - U: 0.138, U - W: 0.138
(Ambient temperature 25°C) Safety devices
Thermal protector ON / OFF Microprocessor safety devices
Crank case heater
High pressure switch
Set pressure ON / OFF
Fan (Number ... diameter (mm)) Fan motor
Model ... Nominal output No. of pole ... r.p.m.
Safety device
Microprocessor safety devices
Heat exchanger
Coil Aluminum plate fin / Copper tube Rows…fin pitch mm Face area m
kW
cc 1,900
Compressor current detection circuit
Compressor discharge gas temperature control
V, W 240, 25
MPa
W
2
UGBTEF – 95STS503 / 504 ... 90W
Rotary (Hermetic)
C-9RVN273H0T ... 808673805
4
W - V: 0.138
Propeller (1 ... ø460) 2
8 ... 250 – 800
Yes
3 … 1.4
3.25
3 - 14
1. Outdoor Unit
1-3. Dimensional Data
GRFMI306-406-506R5I
274
56
117
60
Mini Multiset Unit Specifications
6
8
8
R19
62
7
8
7
875746
5
6
4
5
150 170
185 210 227
198
4
121
72
168
For R410A only
288
Of the 4 ø32 holes, use 1 of the 2 holes specified
for drain use to install the drain port.
2 x ø32 holes (holes for drain)
Use rubber plugs to seal the remaining 3 holes.
110
66
150
219
R30
405
10380
20
Wind direction
13 13
15 10
1313
Wind
direction
940
Wind
direction
36
60
110
130
141 600
Wind
direction
81
9
3
2
99
20
573
173
197
7
4
8
167 140 120
71
60
5
6
3
70
170
Refrigerant tubing port
Electrical wiring port (ø3.8)
Electrical wiring port (ø2.9)
Electrical wiring port (ø1.9)
Electrical wiring port (ø1.6)
Installation anchoring hole (4-R6.5), anchor bolt: M10
Refrigerant tubing (liquid tube), flared connection (ø9.52)
Refrigerant tubing (gas tube), flared connection (ø15.88)
1
2
3
6
4
5
Auxiliary connection tube (ø15.88 to ø19.05), 6 hp only
7
8
9
18
1230
296
340
3- 15
1. Outdoor Unit
1-4. Refrigerant Flow Diagram
GRFMI306R5I 6 GRFMI406R5I GRFMI506R5I
Discharge
HPS
Connection diameter ø15.88 mm
HP removal
STF – 0401G
Mini Multiset Unit Specifications
Suction
LP removal
Cooling cycle Heating cycle Brazing BCuP – 3
3
GRFMI306R5I GRFMI406R5I GRFMI506R5I
Discharge
HPS
Outside air
C 1
Connection diameter ø15.88 mm
HP removal
UKV – 30D40
Suction
LP removal
Cooling cycle Heating cycle Brazing BCuP – 3
C 1
Outside air
3 - 16
1. Outdoor Unit
1-5. Sound Data
(1) Sound Power Level
GRFMI306R5I GRFMI406R5I
Mini Multiset Unit Specifications
Model Sound Power
Level Condition
90
80
70
60
50
Sound Power Level (dB)
GRFMI306R5I GRFMI406R5I
67 dB (A) Cooling
NC – 70
NC – 60
NC – 50
3
40
30
20
10
63 125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz)
NC – 40
NC – 30
NC – 20
NOTE
1. dBA = A – weighted sound power level (A – scale according to IEC)
2. Reference acoustic intensity 0 dB = 10
–12
W/m
2
3 - 17
1. Outdoor Unit
GRFMI506R5I
Mini Multiset Unit Specifications
3
Model Sound Power
Level Condition
90
80
70
60
50
Sound Power Level (dB)
GRFMI506R5I 68 dB (A)
Cooling
NC – 70
NC – 60
NC – 50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz)
NC – 40
NC – 30
NC – 20
NOTE
1. dBA = A – weighted sound power level (A – scale according to IEC)
2. Reference acoustic intensity 0 dB = 10
–12
W/m
2
3- 18
1. Outdoor Unit
(2) Sound Pressure Level
GRFMI306R5I GRFMI406R5I
Mini Multiset Unit Specifications
90
80
70
60
Model Sound Pressure Level
Cooling Condition
GRFMI306R5I GRFMI406R5I
Front 51 dB (A) Quiet Mode 48 dB (A)
1 m in front at height of 1.5 m
Front Quiet Mode
NC – 70
3
NC – 60
50
Octave Band Level (dB)*
40
30
Approximate minimum audible
20
limit for continuous noise
10
Overall
* 0 dB = 0.0002 ∝bar
63
NC – 50
NC – 40
NC – 30
NC – 20
125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz)
3 - 19
1. Outdoor Unit
GRFMI506R5I
Mini Multiset Unit Specifications
3
90
80
70
60
Model Sound Pressure Level
Cooling Condition
GRFMI506R5I Front 52 dB (A)
Quiet Mode 49 dB (A) 1 m in front at height of 1.5 m
Front Quiet Mode
NC – 70
NC – 60
50
Octave Band Level (dB)*
40
30
Approximate minimum audible
20
limit for continuous noise
10
Overall
* 0 dB = 0.0002 ∝bar
63 125 250 500 1000 2000 4000 8000
NC – 50
NC – 40
NC – 30
NC – 20
Frequency at center of sound pressure band (Hz)
3 - 20
Test Run and Others
Contents
4. Test Run and Others
1. Air Purging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
2. Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-45
2-1. Preparing for Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
2-2. Test Run Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
2-3. Outdoor Unit PCB Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
2-4 Auto Address Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
2-5. Caution for Pump Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
2-6. Meaning of Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
3. Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
3-1. General Precautions on Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
3-2. Recommended Wire Length and Wire Diameter for Power Supply System . . . . . . . . . . . . . . . . . . . .4-18
3-3. Wiring System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
4. Installation Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
4-1. Check of Density Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
4-2. Precautions for Installation Using New Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
4
4 - 1
1. Air Purging
Test Run and Others
Air and moisture in the refrigerant system may have undesirable effects as indicated below.
pressure in the system risesoperating current risescooling (or heating) efficiency dropsmoisture in the refrigerant circuit may freeze and
block capillary tubing
water may lead to corrosion of parts in the refriger-
ant system
Therefore, the indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated to remove any noncondensables and moisture from the system.
Air Purging with a Vacuum Pump (for Test Run)
Preparation
Check that each tube (both liquid and gas tubes) between the indoor and outdoor units has been prop­erly connected and all wiring for the test run has been completed. Remove the valve caps from both the gas tube and liquid tube service valves on the outdoor unit. Note that both liquid and gas tube service valves on the outdoor unit are kept closed at this stage.
Manifold gauge
Fig. 5-1
Vacuum pump
Outlet Inlet
Fig. 5-2
Manifold valve
Leak test
(1) Attach a manifold valve (with pressure gauges)
and dry nitrogen gas cylinder to this service port with charge hoses.
4
CAUTION
Use a manifold valve for air purging. If it is not available, use a stop valve for this pur­pose. The “Hi” knob of the manifold valve must always be kept closed.
(2) Pressurize the system to no more than 36 kgf/cm
with dry nitrogen gas and close the cylinder valve when the gauge reading reaches 36 kgf/cm Then, test for leaks with liquid soap.
T o avoid nitrogen entering
CAUTION
the refrigerant system in a liquid state, the top of the cylinder must be higher than the bottom when you pres­surize the system. Usually , the cylinder is used in a ver­tical standing position. (Refer to the previous page.)
Pressure gauge
2
G
2
G.
Gas tube
Liquid tube
Lo Hi
Cylinder valve
Open
Open
Charge hose
Nitrogen gas cylinder (In vertical standing position)
Service port ø7.94 m
Close
Close
m
Outdoor unit
Fig. 5-3
4 - 2
1. Air Purging
(3) Do a leak test of all joints of the tubing (both
indoor and outdoor) and both gas tube and liquid tube service valves. Bubbles indicate a leak. Wipe off the soap with a clean cloth after the leak test.
(4) After the system is found to be free of leaks,
relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Evacuation
(1) Attach the charge hose end described in the pre-
ceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm that the “Lo” knob of the manifold valve is open. Then, run the vacu­um pump. The operation time for evacuation varies with the tubing length and capacity of the pump. The following table shows the amount of time for evacuation:
Required time for evacuation
when 30 gal/h vacuum pump is used
If tubing length is If tubing length is
less than 15 m longer than 15 m
45 min. or more 90 min. or more
Pressure gauge
Gas tube
Manifold valve
Lo
Hi
Open
Open
Test Run and Others
Vacuum pum
p Service port ø7.94 mm
Close
Outdoor unit
NOTE
The required time in the above table is calculated based on the assumption that the ideal (or target) vacuum condition is less than 667 Pa (–755 mm Hg, 5 Torr).
(2) When the desired vacuum is reached, close the
“Lo” knob of the manifold valve and turn off the vacuum pump. Confirm that the gauge pressure is under 667 Pa (–755 mmHg, 5 Torr) after 4 to 5 minutes of vacuum pump operation.
Liquid tube
Close
Fig. 5-4
4
4 - 3
1. Air Purging
Fig. 5-6
Test Run and Others
CAUTION
Use a cylinder designed for use with R410A respectively .
Charging additional refrigerant
Charging additional refrigerant (calculated from the
liquid tube length as shown in Section 2. 2-7 “Addi­tional Refrigerant Charge”) using the liquid tube service valve. (Fig. 5-5)
Use a balance to measure the refrigerant accurately.If the additional refrigerant charge amount cannot
be charged at once, charge the remaining refriger­ant in liquid form by using the gas tube service valve with the system in cooling operation mode at the time of test run. (Fig. 5-6)
Finishing the job
(1) With a hex wrench, turn the liquid tube service
valve stem counter-clockwise to fully open the valve.
(2) Turn the gas tube service valve stem counter-
clockwise to fully open the valve.
T o avoid gas from leaking when
CAUTION
removing the charge hose, make sure the stem of the gas tube is turned all the way out (“BACK SEA T” position).
Pressure gauge
Gas tube
Liquid tube
Manifold valve
Lo Hi
Close
Open
Close
Close
Valve
Liquid
R410A
Outdoor unit
(3) Loosen the charge hose connected to the gas
4
tube service port (for ø7.94 mm tube) slightly to release the pressure, then remove the hose.
(4) Replace the service port cap on the gas tube ser-
vice port and fasten the cap securely with an mon­key spanner or box wrench. This process is very important to prevent gas from leaking from the system.
(5) Replace the valve caps at both gas tube and liquid
tube service valves and fasten them securely.
This completes air purging with a vacuum pump. The air conditioner is now ready for a test run.
Fig. 5-5
Open
Gas tube
Open
Outdoor unit
Close
Liquid tube
Open
4 - 4
2. Test Run
Fig. 5-8
2-1. Preparing for Test Run
Before attempting to start the air conditioner,
check the following.
(1) All loose matter is removed from the cabinet,
especially steel filings, bits of wire, and clips.
(2) The control wiring is correctly connected and all
electrical connections are tight.
(3) The transportation pads for the indoor fan have
been removed. If not, remove them now.
(4) The power has been connected to the unit for at
least 5 hours before starting the compressor. The bottom of the compressor should be warm to the touch and the crankcase heater around the feet of the compressor should be hot to the touch. (Fig. 5-7)
(5) Both the gas and liquid tube service valves are
open. If not, open them now. (Fig. 5-8)
(6) Request that the customer be present for the trial
run. Explain the contents of the instruction manual, then have the customer actually operate the system.
(7) Be sure to give the instruction manual and warran-
ty certificate to the customer.
(8) When replacing the control PCB, be sure to make
all the same settings on the new PCB as were in use before replacement. The existing EEP ROM is not changed, and is connected to the new control PCB.
Test Run and Others
ON
(Power must be turned ON at least 5 hours before attempting test run)
Power mains switch
Fig. 5-7
4
Liquid tube service cap
4- 5
Gas tube service cap
2. Test Run
Fig. 5-9
Test Run and Others
2-2. Test Run Procedure
<Outdoor unit control PCB>
Unit No. setting switch
(S004)
(Check the link wiring.)
<Outdoor unit control PCB>
Unit No. setting switch
(S002 and S003)
Refer to Fig. 10-4
Recheck the items to check before the test run.
Set the unit address.
Set the No. of outdoor units.
Set the No. of indoor units.
Are the inter-unit control wires
connected to more than 1 refrigerant
system?
NO
CASE 1
YES
Set the system address.
When multiple outdoor units exist, disconnect the terminals extended from the shorted plugs (CN33) at all outdoor unit
Alternatively, move the sockets to the OPEN side.
PCBs except for 1.
Is it possible to turn ON the power only
for the 1 refrigerant system where the
test run will be performed?
YES
CASE 2
NO
Items to Check Before the Test Run
1. Turn the remote power switch on at least 5 hours before the test, in order to energize the crank case heater.
2. Turn the outdoor service valves (2 locations) to the full-open positions.
Use caution when making the set-
tings. If there are duplicated system addresses, or if the settings for the Nos. of the indoor units are not con­sistent, an alarm will occur and the system will not start.
These settings are not made on the
indoor unit PCB.
Turn ON the indoor and
outdoor unit power for that
refrigerant system only.
4
NO
CASE 3B CASE 3A
Is it OK to start the compressors?
Turn ON the indoor and
outdoor unit power.
*2
Short-circuit the mode change pin
(CN50) on the outdoor unit PCB.
At the same time, short-circuit the
automatic address pin (CN51) for 1
second or longer, then pull it out.
*3 *3
Start indoor and outdoor unit
cooling operation.
LED 1 and 2 blink alternately.
Are LEDs 1 and 2 on the
outdoor unit PCB OFF?
Check that test run preparation is OK.
(Do not allow the short-circuited pins to remain short-circuited.)
Set the wired remote controller for test run.
Refer to the remote
controller test-run
settings.
Does system operate?
Return remote control to normal mode
End test run.
Will automatic address setting be
performed in Heating mode?
YES
Is it OK to start the compressors?
Turn ON the indoor and
outdoor unit power.
*2
Short-circuit the automatic address
pin (CN51) on the outdoor unit PCB
for 1 second or longer,
then release it.
Start indoor and outdoor unit
heating operation.
LED 1 and 2 blink alternately.
NO
YES
NO
Check and make corrections according to
YES
Make necessary corrections.
Turn OFF the indoor and
Check the alarm contents.
Make necessary
corrections
Turn OFF the indoor
and outdoor unit
Check the alarm
contents.
“Table of Self Diagnostic Functions.”
Refer to “Table of Self-Diagnostic Functions and Description of Alarm Displays.”
*2 A minimum of 5 hours must have passed after the
power was turned ON to the outdoor unit.
*3 All indoor units operate in all refrigerant systems
where the power is ON.
Short-circuit the automatic address pin (CN51)
on the outdoor unit PCB for 1 second or longer,
NO
then release it.
LED 1 and 2 blink alternately
(about 2 or 3 minutes).
Are LEDs 1 and 2 on the
outdoor unit PCB OFF?
YES
4- 6
2. Test Run
Fig. 5-10
2-3. Outdoor Unit PCB Setting
Test Run and Others
CN33
S003
S002
S004
4
CN51 CN50
D043
(LED2)
D042
(LED1)
4-- 7
2. Test Run
Examples of the No. of indoor units settings
Test Run and Others
No. of indoor units
1 unit (factory setting)
2 units
9 units
Indoor unit setting (S004)
(Rotary switch, red)
1
Set to 1
2
Set to 2
9
Set to 9
Examples of refrigerant circuit (R.C.) address settings (required when link wiring is used)
System address No.
System 1 (factory setting)
System 11
System 21
System 30
System address (S003)
(2P DIP switch, blue)
Both OFF
1 ON
2 ON
1 & 2 ON
10 20
ON
ON
ON
ON
ON
2
OFF
1
ON
2
1
OFF
ON
2
OFF
1
ON
2
1
OFF
System address (S002)
(Rotary switch, black)
1
Set to 1
1
Set to 1
1
Set to 1
0
Set to 0
4
4 - 8
2. Test Run
2-4. Auto Address Setting Basic wiring diagram: Example (1)
• If link wiring is not used (The inter-unit control wires are not connected to multiple refrigerant systems.)
Indoor unit addresses can be set without operating the compressors.
No. 1 unit settings
Test Run and Others
System address
(system 1 setting)
(S003) (S002) ON
ON
1
2
1
OFF
Outdoor Unit
Indoor Unit
Remote controller
(S004)
No. of indoor units
(8 units setting)
(S004)
Unit
No. 1
1-1
8
Inter-unit control wiring
1-2 1-3
1-8
Remote controller cross-over wiring
Fig. 5-11
(1) Automatic Address Setting from the Outdoor Unit
1. On the outdoor unit control PCB, check that the system address rotary switch (S002) is set to “1” and that the DIP switch (S003) is set to “0.” (These are the settings at the time of factory shipment.)
ON
ON
1
2
OFF
2. To set the number of indoor units that are connected to the outdoor unit to 8, on the outdoor unit control PCB set the No. of indoor units rotary switch (S004) to “8.”
3. Turn ON the power to the indoor and outdoor units.
4. On the outdoor unit control PCB, short-circuit the automatic address pin (CN51) for 1 second or longer, then release it.
.
(Communication for automatic address setting begins.)
.
* To cancel, again short-circuit the automatic address pin (CN51) for 1 second or longer, then pull it out.
The LED that indicates that automatic address setting is in progress turns OFF and the process is stopped.
(Automatic address setting is completed when LEDs 1 and 2 on the outdoor unit control PCB turn OFF.)
.
5. Operation from the remote controllers is now possible.
* To perform automatic address setting from the remote controller, perform steps 1 to 3, then use the remote controller and
complete automatic address setting. Refer to “Automatic Address Setting from the Remote Controller.”
4
4- 9
2. Test Run
Fig. 5-12
Basic wiring diagram: Example (2)
Test Run and Others
No. 1 unit settings
System address
(system 1 setting)
(S003)
ON
1
2
ON
OFF
(S002)
Outdoor unit
system 1
Indoor unit
1
Remote
controller
If link wiring is used If link wiring is used
No. of indoor units (6 units setting)
(S004)
6
Leave the socket
Unit
No. 1
that is used to short-circuit the terminal plug. (CN33)
Inter-unit control wiring
1-1 1-2
*When multiple outdoor units exist, remove the socket that
is used to short-circuit the terminal plug (CN33) from all outdoor unit PCBs except for 1. Alternatively, move the sockets to the “OPEN” side.
1-3 1-6
Remote controller communication wiring
4
No. 2 unit settings
System address
(system 2 setting)
(S003)(S002)
ON
2
1
2
Outdoor unit
system 2
ON
OFF
No. of indoor units
7
(7 units setting)
(S004)
7
Unit
No. 1
Leave the socket that is used to open circuit the terminal plug (CN33).
Inter-unit control wiring
To other system link wiring
Indoor unit
Remote
controller
2-1 2-2 2-7
Remote controller cross-over wiring
Make settings as appropriate for the cases listed below.
(Refer to the instructions on the following pages.)
Indoor and outdoor unit power can be turned ON for each system separately. Indoor and outdoor unit power cannot be turned ON for each system separately.
Automatic address setting in Heating mode
Automatic address setting in Cooling mode
Case 1
Case 2 Case 3
4- 10
2. Test Run
Test Run and Others
Case 1
Indoor and outdoor unit power can be turned ON for each system separately.
Automatic Address Setting (no compressor operation)
Indoor unit addresses can be set without operating the compressors.
Automatic Address Setting from Outdoor Unit
1. On the outdoor unit control PCB, check that the system address rotary switch (S002) is set to “1” and that the DIP switch (S003) is set to “0.” (These are the settings at the time of factory shipment.)
ON
1
ON
2
OFF
2. To set the number of indoor units that are connected to the outdoor unit to 6, on the outdoor unit control PCB set the No. of indoor units rotary switch (S004) to “6.”
3. At the outdoor unit where all indoor and outdoor unit power has been turned ON, short-circuit the automatic address pin (CN51) for 1 second or longer, then pull it out.
.
(Communication for automatic address setting begins.)
.
* To cancel, again short-circuit the automatic address pin (CN51) for 1 second or longer, then pull it out.
The LED that indicates automatic address setting is in progress turns OFF and the process is stopped.
(Automatic address setting is completed when LEDs 1 and 2 on the outdoor unit control PCB turn OFF.)
.
4. Next turn the power ON only for the indoor and outdoor units of the next (different) system. Repeat steps 1 – 3 in the same way to complete automatic address settings for all systems.
.
5. Operation from the remote controllers is now possible.
* To perform automatic address setting from the remote controller, perform steps 1 and 2, then use the remote controller
complete automatic address setting. Refer to “Automatic Address Setting from the Remote Controller.”
4
4- 11
2. Test Run
Test Run and Others
Case 2
Indoor and outdoor unit power cannot be turned ON for each system separately.
In the following, automatic setting of indoor unit addresses is not possible if the compressors are not operating. Therefore perform this process only after completing all refrigerant tubing work.
Automatic Address Setting from Outdoor Unit
1. Perform steps 1 and 2 in the same way as for .
2. Turn the indoor and outdoor unit power ON at all systems.
3. To perform automatic address setting in , on the outdoor unit control PCB in the refrigerant sys-
(Communication for automatic address setting begins, the compressors turn ON, and automatic address
(All indoor units operate.)
Automatic Address Setting in Heating Mode
Case 1
.
Heating mode tem where you wish to set the addresses, short-circuit the automatic address pin (CN51) for 1 second or longer, then pull it out. (Be sure to perform this process for one system at a time. Automatic address settings cannot be performed for more than one system at the same time.)
.
setting in heating mode begins.)
.
* To cancel, again short-circuit the automatic address pin (CN51) for 1 second or longer, then pull it out.
The LED that indicates automatic address setting is in progress turns OFF and the process is stopped.
4
(Automatic address setting is completed when the compressors stop and LEDs 1 and 2 on the outdoor unit con-
trol PCB turn OFF.)
4. At the outdoor unit in the next (different) system, short-circuit the automatic address pin (CN51) for 1 second or longer, then pull it out.
.
(Repeat the same steps to complete automatic address setting for all units.)
.
5. Operation from the remote controllers is now possible.
* To perform automatic address setting from the remote controller, perform steps 1 and 2, then use the remote controller
complete automatic address setting. Refer to “Automatic Address Setting from the Remote Controller.”
4- 12
2. Test Run
Test Run and Others
Case 3
Indoor and outdoor unit power cannot be turned ON for each system separately.
In the following, automatic setting of indoor unit addresses is not possible if the compressors are not operating. Therefore perform this process only after completing all refrigerant tubing work. Automatic address setting can be performed during Cooling operation.
Automatic Address Setting from Outdoor Unit
1. Perform steps 1 and 2 in the same way as for .
2. Turn the indoor and outdoor unit power ON at all systems.
3. To perform automatic address setting in , on the outdoor unit control PCB in the refrigerant sys-
Automatic Address Setting in Cooling Mode
Case 1
.
Cooling mode tem where you wish to set the addresses, short-circuit the mode change 2P pin (CN50). At the same time, short-circuit the automatic address pin (CN51) for 1 second or longer, then pull it out. (Be sure to perform this process for one system at a time. Automatic address settings cannot be performed for more than one system at the same time.)
.
(Communication for automatic address setting begins, the compressors turn ON, and automatic address setting in Cooling mode begins.)
(All indoor units operate.)
.
* To cancel, again short-circuit the automatic address pin (CN51) for 1 second or longer, then pull it out.
The LED that indicates automatic address setting is in progress turns OFF and the process is stopped.
(Automatic address setting is completed when the compressors stop and LEDs 1 and 2 on the outdoor unit control PCB turn OFF.)
4. At the outdoor unit in the next (different) system, short-circuit the automatic address pin (CN51) for 1 second or longer, then pull it out.
.
(Repeat the same steps to complete automatic address setting for all units.)
.
5. Operation from the remote controllers is now possible.
* Automatic address setting in Cooling mode cannot be done from the remote controller.
Automatic Address Setting from the Remote Controller
Selecting each refrigerant system individually for automatic address setting
---Automatic address setting for each system: Item code “A1”
Press the remote controller timer time button and button at the
same time. (Press and hold for 4 seconds or longer.)
Next, press either the temperature setting or button.
(Check that the item code is “A1.”)
Use either the or button to set the system No. to perform
automatic address setting.
Then press the button.
(Automatic address setting for one refrigerant system begins.) (When automatic address setting for one system is completed, the system
returns to normal stopped status.) <Approximately 4 – 5 minutes is required.> (During automatic address setting, “SETTING” is displayed on the remote controller. This message disappears when automatic address setting is completed.)
Repeat the same steps to perform automatic address setting for each successive system.
4
4- 13
Test Run and Others
2. Test Run
Display during automatic address setting
On outdoor unit PCB
1
2
LED
Blink alternately
* When automatic address setting has been successfully completed, both LEDs 1 and 2 turn OFF. * LED 1 is D042. LED 2 is D043. * If automatic address setting is not completed successfully, refer to the table below and correct the problem.
Then perform automatic address setting again.
Display details of LEDs 1 and 2 on the outdoor unit control PCB
( : ON : Blinking : OFF)
LED 1 LED 2
* Do not short-circuit the automatic address setting pin (CN51) again while automatic
address setting is in progress. Doing so will cancel the setting operation and will cause LEDs 1 and 2 to turn OFF.
:
Display meaning
After the power is turned ON (and automatic address setting is not in progress), no communication with the indoor units in that system is possible.
After the power is turned ON (and automatic address setting is not in progress), 1 or more indoor units are confirmed in that system; however, the number of indoor units does not match the number that was set.
Alternating
Simultaneous
Alternating
Note: indicates that the solenoid is fused or that there is a CT (current detection circuit) failure (current is detected when
the compressor is OFF).
Remote controller display during automatic setting
Automatic address setting is in progress. Automatic address setting completed.
At time of automatic address setting, the number of indoor units did not match the number that was set.
(when indoor units are operating) indication appears on the display.
Refer to Table of Self-Diagnostic Functions and Description of Alarm Displays.
is blinking
4
4- 14
Test Run and Others
2. Test Run
Request concerning recording the indoor/outdoor unit combination Nos.
After automatic address setting has been completed, be sure to record them for future reference. List the outdoor unit system address and the addresses of the indoor units in that system in an easily visible location
(next to the nameplate), using a permanent marking pen or similar means that cannot be erased easily.
Example: (Outdoor) 1 – (Indoor) 1-1, 1-2, 1-3… (Outdoor) 2 – (Indoor) 2-1, 2-2, 2-3… These numbers are necessary for later maintenance. Please be sure to indicate them.
Checking the indoor unit addresses
Use the remote controller to check the indoor unit address.
<If 1 indoor unit is connected to 1 remote controller>
1. Press and hold the button and button for 4 seconds or longer (simple settings mode).
2. The address is displayed for the indoor unit that is connected to the remote controller. (Only the address of the indoor unit that is connected to the remote controller can be checked.)
3. Press the button again to return to normal remote controller mode.
<If multiple indoor units are connected to 1 remote controller (group control)>
1. Press and hold the button and button for 4 seconds or longer (simple settings mode).
2. “ALL” is displayed on the remote controller.
3. Next, press the button.
4. The address is displayed for 1 of the indoor units which is connected to the remote controller. Check that the fan of that indoor unit starts and that air is discharged.
5. Press the button again and check the address of each indoor unit in sequence.
6. Press the button again to return to normal remote controller mode.
Indoor unit address
Number changes to indicate which indoor unit is currently selected.
Remote Controller Test Run Settings
1. Press the remote controller button for 4 seconds or longer. Then press the button.
“TEST” appears on the LCD display while the test run is in progress.The temperature cannot be adjusted when in Test Run mode.
(This mode places a heavy load on the machines. Therefore use it only when performing the test run.)
2. The test run can be performed using the HEAT, COOL, or FAN operation modes.
Note: The outdoor units will not operate for approximately 3 minutes after the power is turned ON and after
operation is stopped.
3. If correct operation is not possible, a code is displayed on the remote controller display. (Refer to “2-6. Meaning of Alarm Messages” and correct the problem.)
4. After the test run is completed, press the button again. Check that “TEST” disappears from the remote con­troller display. (To prevent continuous test runs, this remote controller includes a timer function that cancels the test run after 60 minutes.)
* If the test run is performed using the wired remote controller, operation is possible even if the cassette-type ceil-
ing panel has not been installed. (“P09” display does not occur.)
4- 15
4
Test Run and Others
2. Test Run
2-5. Caution for Pump Down
Pump down means refrigerant gas in the system is returned to the outdoor unit. Pump down is used when the unit is to be moved, or before servicing the refrigerant circuit.
This outdoor unit cannot collect more than the rated refrigerant amount as shown
CAUTION
2-6. Meaning of Alarm Messages
Table of Self-Diagnostics Functions and Description of Alarm Displays
Alarm messages are indicated by the blinking of LED 1 and 2 (D72, D75) on the outdoor unit PCB. They are also displayed on the wired remote controller.
Viewing the LED 1 and 2 (D72 and D75) alarm displays
by the nameplate on the back.
If the amount of refrigerant is more than that recommended, do not conduct pump
down. In this case use another refrigerant collecting system.
4
LED 1
LED 2
Alarm display
Alternating
LED 1 blinks M times, then LED 2 blinks N times. The cycle then repeats.
M = 2: P alarm 3: H alarm 4: E alarm 5: F alarm 6: L alarm
N = Alarm No. Example: LED 1 blinks 2 times, then LED 2 blinks 17 times. The cycle then repeats. Alarm is “P17.”
( : Blinking)
Possible cause of malfunction
Serial commu­nication errors Mis-setting
Remote controller is detecting error signal from indoor unit.
Indoor unit is detecting error signal from remote controller (and system controller). Indoor unit is detecting error
signal from outdoor unit.
Improper setting of indoor unit or remote controller.
During auto. address setting, number of connected units does not correspond to number set.
When turning on the power supply, number of connected units does not correspond to number set.
(Except R.C. address is “0.”) Indoor unit communication error
of group control wiring.
Alarm contents
Error in receiving serial communication signal. (Signal from main indoor unit in case of group control)
Ex: Auto address is not completed.
Error in transmitting serial communication signal.
Error in receiving serial communication signal.
When turning on the power supply, the number of connected
indoor units does not correspond to the number set. (Except R.C.
address is “0.”) Error of the outdoor unit in receiving serial communication signal
from the indoor unit. Indoor unit address setting is duplicated.
Remote controller address connector (RCU. ADR) is duplicated. (Duplication of main remote controller)
Starting auto. address setting is prohibited. This alarm message shows that the auto address connector CN100
is shorted while other RC line is executing auto address operation.
Error in auto. address setting. (Number of connected indoor units is less than the number set)
Error in auto. address setting. (Number of connected indoor units
is more than the number set)
No indoor unit is connected during auto. address setting.
Error of outdoor unit address setting. Error of main indoor unit in receiving serial communication signal
from sub indoor units.
Alarm
message
<E01>
<E02>
<<E03>>
E04
<E06>
E08
<<E09>>
E12
E15 E16
E20 E25
E18
Continued
4- 16
2. Test Run
Test Run and Others
Possible cause of malfunction
Serial commu­nication errors Mis-setting
Activation of protective
device
Thermistor fault
EEPROM on indoor unit PCB failure Protective
device for compressor is activated
Improper setting.
Protective device in indoor unit is activated.
Indoor thermistor is either open or damaged.
Outdoor thermistor is either open or damaged.
Protective device for compressor No. 1 is activated.
Alarm
This alarm message shows when the indoor unit for multiple-use is not connected to the outdoor unit.
Duplication of main indoor unit address setting in group control. Duplication of outdoor R.C. address setting. There are 2 or more indoor units
controllers which have operation mode priority in 1
Group control wiring is connected to individual control indoor unit. Indoor unit address is not set. Capacity code of indoor unit is not set. Capacity code of outdoor unit is not set. Mis-matched connection of outdoor units which have different
kinds of refrigerant.
4-way valve operation failure
Thermal protector in indoor unit fan motor is activated. Improper wiring connections of ceiling panel. Float switch is activated.
Power supply voltage is unusual. (The voltage is more than 260 V or less than 160 V between L and N phase.)
Incorrect discharge temperature. (Comp. No. 1) Operation of O
Outdoor unit fan motor is unusual. Compressor running failure resulting from missing phase in the
compressor wiring, etc. (Start failure not caused by IPM or no gas.) Overcurrent at time of compressor runs more than 80Hz (DCCT
secondary current or ACCT primary current is detected at a time other than when IPM has tripped.)
IPM trip (IPM current or temperature) Inverter for compressor is unusual. (DC compressor does not
operate.) Indoor coil temp. sensor (E1)
Indoor coil temp. sensor (E2) Indoor coil temp. sensor (E3) Indoor suction air (room) temp. sensor (TA)
Indoor discharge air temp. sensor (BL)
Compressor discharge gas temp. sensor (TD) F04
Outdoor No. 1 coil liquid temp. sensor Outdoor air temp. sensor (TO) Compressor suction port temperature sensor (TS)
High pressure sensor
EEPROM on the outdoor unit PCB is a failure.
Current is not detected when comp. is ON.
refrigerant circuit.
2 sensor
Priority set remote
Non-priority set remote
(C1)
controller
controller
message
L02
<L03>
L04 L05
L06 L07
L08
<<L09>>
L10
L17
L18
<<P01>> <<P09>> <<P10>>
P02
P03 P14 P22
P16
P26
H31 P29
<<F01>> <<F02>>
<<F03>> <<F10>>
<<F11>>
F07 F08 F12 F16 F29
F31
H03
4
4- 17
3. Electrical Wiring
* With ring-type wire terminal.
3-1. General Precautions on Wiring
(1) Before wiring, confirm the rated voltage of the unit
as shown on its nameplate, then carry out the wiring closely following the wiring diagram.
(2) Provide a power outlet to be used exclusively for
each unit, and a power supply disconnect and cir­cuit breaker for overcurrent protection should be provided in the exclusive line.
(3) To prevent possible hazards from insulation fail-
ure, the unit must be grounded.
(4) Each wiring connection must be done in accor-
dance with the wiring system diagram. Wrong wiring may cause the unit to misoperate or become damaged.
(5) Do not allow wiring to touch the refrigerant tubing,
compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be
very dangerous. The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes.
Test Run and Others
(7) Regulations on wire diameters differ from locality
to locality. For field wiring rules, please refer to your LOCAL ELECTRICAL CODES before begin­ning.
You must ensure that installation complies with all relevant rules and regulations.
(8) To prevent malfunction of the air conditioner
caused by electrical noise, care must be taken when wiring as follows:
The remote control wiring and the inter-unit control
wiring should be wired apart from the inter-unit power wiring.
Use shielded wires for inter-unit control wiring
between units and ground the shield on both sides.
(9) If the power supply cord of this appliance is dam-
aged, it must be replaced by a repair shop appointed by the manufacturer, because special purpose tools are required.
4
3-2. Recommended Wire Length and Wire Diameter for Power Supply System
Outdoor unit
(A) Power supply
Wire size Max. length
GRFMI306R5I 16 m 25 A GRFMI406R5I 24 m 35 A GRFMI506R5I
Indoor unit
Type
MAFM
DSAFM, CAFM, SPAFM, KPAFM, SDAFM
ADSAFMHP
Control wiring
(C) Inter-unit (between outdoor and indoor units) control wiring
0.75 mm
Use shielded wiring* Use shielded wiring Use shielded wiring
2
(AWG #18)
Max. 1,000 m
2
4 mm
2
6 mm
2
6 mm
(B) Power supply
Max. 150 m Max. 130 m
Max. 60 m
20 m 35 A
2.5 mm
2
(D) Remote control wiring (E) Control wiring for group control
Time delay fuse or circuit capacity
Time delay fuse or
circuit capacity
10 ~ 16A 10 ~ 16A 10 ~ 16A
2
0.75 mm
(AWG #18)
Max. 500 m
0.75 mm
2
(AWG #18)
Max. 500 m (Total)
NOTE
4- 18
3. Electrical Wiring
(1) Refer to Section 3-2. “Recommended Wire Length
and Wire Diameter for Power Supply System” for the explanation of “A,” “B,” “C,” “D,” and “E,” in the above diagram.
(2) The basic connection diagram of the indoor unit
shows the 7P terminal board, so the terminal boards in your equipment may differ from the dia­gram.
(3) Refrigerant Circuit (R.C.) address should be set
before turning the power on.
(4) Regarding the R.C. address setting, refer to page
5-8. Auto. address setting can be executed by remote controller automatically. Refer to page
5-9 – 5-13.
3-3. Wiring System Diagram
Test Run and Others
Power supply 220-240V 50Hz
Remote controller
1
WHT BLK
1
2
2
Power supply 220-240V 50Hz
Remote controller
WHT BLK
1
1 2
2
Group control:
Power supply 220-240V 50Hz
L N
Ground
L N
Ground
L N
Ground
Indoor unit (No. 1)
1 2 3
B
U1
D
U2
1 2
C
Indoor unit (No. 2)
1 2 3
B
U1
D
U2
1 2
C
Ground
Ground
Ground
Outdoor unit INV unit
L N
1 2
A
L
Power supply
N
220–240V-1N 50Hz
Ground
C
Indoor unit (No. 3)
1 2 3
B
E
U1
U2
1 2
Ground
C
Indoor
Power supply 220-240V 50Hz
Remote controller
WHT BLK
1
1 2
2
L N
Ground
D
unit (No. n)
B
Ground
NOTE
1 2 3
U1 U2
1 2
1(L) 2(N) Power
supply
7P terminal board
U2
U1
Inter-unit
control wiring
R1
R2
Remote
controller
4
*** CAFM, SPAFM Type
8P terminal board
1 2 U1 U2 R1 R2
1(L)2(N) Power supply
U1
U2
Inter-unit
control wiring
R1R2
Remote
controller
5P terminal board
12345
1(L)2(N)
Power
supply
45
Inter-unit
control wiring
CAFM1V, CAFM2V, KFM, DSAFM, DSAFMHP Types MAFM Type
4- 19
Test Run and Others
3. Electrical Wiring
CAUTION
(1) When linking outdoor units in a network (S-net link system), disconnect the terminal extended from the
short plug (CN003, 2P Black, location: right bottom on the outdoor main control PCB) from all outdoor units except any one of the outdoor units. (When shipping: In shorted condition.)
Otherwise the communication of S-net link system is not performed. For a system without link (no con­nection wiring between outdoor units), do not remove the short plug.
(2) Do not install the inter-unit control wiring in a way that forms a loop. (Fig. 5-13)
Outdoor unit Outdoor unit Outdoor unit
Prohibited
Prohibited
4
Indoor unit Indoor unit Indoor unit Indoor unit
Fig. 5-13
(3) Do not install inter-unit control wiring such as star
branch wiring. Star branch wiring causes mis-address setting.
NO
Outdoor unit Indoor unit Indoor unit Indoor unit
NO
(4) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer.
(Branches less than 1 m are not included in the total branch number.) (Fig. 5-15)
Outdoor unit
Indoor unit Indoor unit Indoor unit
Branch point
Fig. 5-14
Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
Branch point
16 or fewer
Indoor unit Indoor unit Indoor unit Indoor unit
more than 1 m
Indoor unit
more than 1 m
Indoor unit
less than 1 m
Indoor unit
Indoor unit Indoor unit Indoor unit
Fig. 5-15
4- 20
3. Electrical Wiring
Fig. 5-18
(5) Use shielded wires for inter-unit control wiring
(c) and ground the shield on both sides, other­wise misoperation from noise may occur. (Fig. 5-16) Connect wiring as shown in Section “3-3. Wiring System Diagram.”
Test Run and Others
Shielded wire
Loose wiring may cause
WARNING
the terminal to overheat or result in unit malfunction. A fire hazard may also exist. Therefore, ensure that all wiring is tightly connected.
When connecting each power wire to the terminal, fol­low the instructions on “How to connect wiring to the terminal” and fasten the wire securely with the fixing screw of the terminal plate.
How to connect wiring to the terminal For stranded wiring
(1) Cut the wire end with cutting pliers, then strip the
insulation to expose the stranded wiring about 10 mm and tightly twist the wire ends. (Fig. 5-17)
(2) Using a Phillips head screwdriver, remove the ter-
minal screw(s) on the terminal plate.
(3) Using a ring connector fastener or pliers, securely
clamp each stripped wire end with a ring pressure terminal.
(4) Place the ring pressure terminal, and replace and
tighten the removed terminal screw using a screw­driver. (Fig. 5-18)
Special washer
Wire
Ground
Strip 10 mm
Screw
Ring pressure terminal
Terminal plate
Ground
Fig. 5-16
Stranded wire
Ring pressure
terminal
Fig. 5-17
4
Screw and Special washer
Ring pressure
terminal
4- 21
Wire
4. Installation Standards
Test Run and Others
4
4-1. Check of Density Limit The room in which the air conditioner is to be
installed requires a design that in the event of refrigerant gas leaking out, its density will not exceed a set limit.
The refrigerant (R410A), which is used in the air condi­tioner, is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws imposed to pro­tect the ozone layer. However, since it contains more than air, it poses the risk of suf focation if its density should rise excessively . Suffocation from leakage of refrigerant is almost non-existent. With the recent increase in the number of high density buildings, how­ever, the installation of multi air conditioner systems is on the increase because of the need for effective use of floor space, individual control, energy conservation by curtailing heat and carrying power, etc. Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant com­pared to conventional individual air conditioners. If a single unit of the multi air conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant acci­dentally leaks out, its density does not reach the limit (and in the event of an emergency, measures can be made before injury can occur). In a room where the density may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device. The density is as given below.
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m3)
= Density limit (kg/m
The density limit of refrigerant which is used in multi air con-
3
ditioners is 0.3 kg/m
(ISO 5149).
3
)
2. The standards for minimum room volume are as follows.
(1) No partition (shaded portion)
(2) When there is an effective opening with the adja-
cent room for ventilation of leaking refrigerant gas (opening without a door, or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door).
Outdoor unit
Refrigerant tubing
Indoor unit
(3) If an indoor unit is installed in each partitioned
room and the refrigerant tubing is interconnected, the smallest room of course becomes the object. But when mechanical ventilation is installed inter­locked with a gas leakage detector in the smallest room where the density limit is exceeded, the vol­ume of the next smallest room becomes the object.
Refrigerant tubing
Outdoor unit
Very small room
Small room
Mechanical ventilation device – Gas leak detector
Medium room
Large room
Indoor unit
NOTE
1. If there are 2 or more refrigerating systems in a sin­gle refrigerating device, the amount of refrigerant should be as charged in each independent device.
For the amount of charge in this example:
Outdoor unit
e.g., charged amount (10 kg)
Indoor unit
Room A Room B Room C Room D Room E Room F
The possible amount of leaked refrigerant gas in rooms A, B and C is 10 kg. The possible amount of leaked refrigerant gas in rooms D, E and F is 15 kg.
e.g., charged amount (15 kg)
3. The minimum indoor floor space compared with the amount of refrigerant is roughly as follows (when the ceiling is 2.7 m high):
40
Range below the
2
35
m
4- 22
density limit of 0.3 kg/m
30
(countermeasures not needed)
25 20 15
10
5
Min. indoor floor space
0
3
10 20 30
Total amount of refrigerant
Range above the density limit of 0.3 kg/m (countermeasures needed)
3
kg
Test Run and Others
R407C tools
Item compatible Remarks
with R410A?
Manifold gauge Y es No Types of refrigerant, refrigerating machine oil, and
pressure gauge are different. Charge hose Yes No To resist higher pressure, material must be changed. Vacuum pump Yes Yes Use a conventional vacuum pump if it is equipped
with a check valve. If it has no check valve,
purchase and attach a vacuum pump adapter. Leak detector Yes No Leak detectors for CFC and HCFC that
react to chlorine do not function because
R410A contains no chlorine. Leak detector
for HFC134a can be used for R410A. Flaring oil Yes No For systems that use R22, apply mineral oil (Suniso oil)
to the flare nuts on the tubing to prevent refrigerant
leakage. For machines that use R407C or R410A, apply
synthetic oil (ether oil) to the flare nuts.
* Using tools for R22 and R407C and new tools for R410A together can cause defects.
4. Installation Standards
4-2. Precautions for Installation Using New Refrigerant 4-2-1. Care regarding tubing
(1) Process tubing
Material: Use C1220 phosphorous deoxidized copper specified in JIS H3300 “Copper and Copper Alloy Seam-
less Pipes and Tubes.”
Tubing size: Be sure to use the sizes indicated in the table below.Use a tube cutter when cutting the tubing, and be sure to remove any flash. This also applies to distribution
joints (optional).
When bending tubing, use a bending radius that is 4 times the outer diameter of the tubing or larger.
Use sufficient care in handling the tubing. Seal the tubing ends with
Copper tube
CAUTION
Material O
Outer diameter 6.35 9.52 12.7 15.88 19.05 Wall thickness 0.8 0.8 0.8 1.0 1.0
caps or tape to prevent dirt, moisture, or other foreign substances from entering. These substances can result in system malfunction.
Unit: mm
(2) Prevent impurities including water, dust and oxide from entering the tubing. Impurities can cause R410A
refrigerant deterioration and compressor defects. Due to the features of the refrigerant and refrigerating machine oil, the prevention of water and other impurities becomes more important than ever.
4-2-2. Be sure to recharge the refrigerant only in liquid form.
(1) Since R410A is a non-azeotrope, recharging the refrigerant in gas form can lower performance and cause
defects of the unit.
(2) Since refrigerant composition changes and performance decreases when gas leaks, collect the remaining
refrigerant and recharge the required total amount of new refrigerant after fixing the leak.
4-2-3. Different tools required
(1) Tool specifications have been changed due to the characteristics of R410A.
Some tools for R22- and R407C-type refrigerant systems cannot be used.
New tool?
4- 23
4
Manifold gauge
Vacuum pump
Outlet Inlet
4. Installation Standards
Test Run and Others
(2) Use R410A exclusive cylinder only.
Valve
Single-outlet valve
(with siphon tube) Liquid refrigerant should be recharged with the cylinder standing on end as shown.
Liquid
4
4- 24
R.D. 28 Reyrieux BP 131-01601 Tré voux CEDEX France
Té l. 04.74.00.92.92 - Fax 04.74.00.42.00
R.C.S. Bourg-en-Bresse B 759 200 728
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