Technibel GR9FI50R5IAA, GR9FI50R5IA, GR9FI50R5IAB Technical Data & Service Manual

TECHNICAL DATA & SERVICE MANUAL
OUTDOOR UNIT:
GR9FI50R5IAA GR9FI50R5IAB
DUAL SPLIT SYSTEM AIR CONDITIONER
0.8180.597.01 04/2011
GR9FI50R5IAB 38.7107.103
GR9FI50R5IAA 38.7107.098
0.8180.531.00 05/2007
IMPORTANT! Please read before installation
This air conditioning system meets strict safety and operating standards. For the installer or service person, it is important to install or service the system so that it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state and national electrical codes.
• Pay close attention to all warning and caution notices given in this manual.
•The unit must be supplied with a dedicated electrical line.
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.
If necessary, get help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sale/service outlet or your certified dealer for additional instructions.
In case of improper installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
• During installation, connect before the refrigerant system and then the wiring one; proceed in the reverse orden when removing the units.
When wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLYA QUALIFIED, EXPERIENCED ELECTRICIANS SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked, to ensure the grounding.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury and death.
Ground the unit following local electrical codes.
• The Yellow/Green wire cannot be used for any connection different from the ground connection.
• Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.
• Do not allow wiring to touch the refrigerant tubing, compressor, or any moving parts of the fan.
• Do not use multi-core cable when wiring the power supply and control lines. Use separate cables for each type of line.
When transporting
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminium fins on the air conditioner can cut your fingers.
When installing... ... In a ceiling or wall
Make sure the ceiling/wall is strong enough to hold the unit-weight. It may be necessary to build a strong wooden or metal frame to provide added support.
... In a room
Properly insulate any tubing run inside a room to prevent "sweating", which can cause dripping and water damage to walls and floors.
... In moist or uneven locations
Use a raised concrete base to provide a solid level foundation for the outdoor unit. This prevents damage and abnormal vibrations.
... In area with strong winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
... In a snowy area (for heat pump-type systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When connecting refrigerant tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them; screw by hand and then tighten the nut with a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion, the refrigerant tubing for your particular model is specified as narrow tube for liquid, wide tube for gas.
When servicing
• Turn the power OFF at the main power board before opening the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after the work, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
• Ventilate the room during the installation or testng the refrigeration system; make sure that, after the installation, no gas leaks are present, because this could produce toxic gas and dangerous if in contact with flames or heat-sources.
WARNING
CAUTION
WARNING
2
Page
1. OPERATING RANGE 4
2. SPECIFICATIONS 5
2-1 Unit Specifications
5
2-2 Major Component Specifications
6
2-3 Other Component Specifications
7
3. DIMENSIONAL DATA 8
4. REFRIGERANT FLOW DIAGRAM 9
4-1 Dual Split System Refrigerant Flow Diagram
9
4-2 Mono Split System Refrigerant Flow Diagram
10
5. PERFORMANCE DATA 11
5-1 Performance Charts
11-12
6. ELECTRICAL DATA 13
6-1 Electrical Characteristics
13
6-2 Electric Wiring Diagram
14
6-3 Dual Split System Wiring Diagram
15
6-4 Mono Split System Wiring Diagram
15
Table of Contents
3
1. OPERATING RANGE
GR9FI50R5IAA GR9FI50R5IAB
Heating
Maximum 27°C D.B.
Temperature Indoor Air Intake Temp.
24°C D.B. / 18°C W.B.
Minimum 5°C D.B. -15°C D.B.
Outdoor Air Intake Temp.
Cooling
Maximum 32°C D.B. / 23°C W.B. 43°C D.B.
Minimum 10°C D.B. / 6°C W.B. -15°C D.B.
4
2. SPECIFICATIONS
2-1 Unit Specifications
Power source
V
oltage ratin
g
Performance *
MTAF(B)IA0R5I x2
Capacity
kW
BTU/h
Air circulation (High)
m³/h
Moisture removal (High)
Liters/h
Electrical Ratin
g
Available voltage range
V
Running amperes
A
Power input
W
Power factor
%
C.O.P.
W/W
Compressor locked rotor amperes
A
Features
Fan speed Compressor Refrigerant / Amount charged at shipment
g
Refrigerant control Power noise level
Hi dB-A
Refrigerant tubing connections Max. allowable tubing length at shipment
m
Refrigerant
Narrow tube mm(in.)
tube diameter
Wide tube mm(in.)
Dimensions & Weight
Unit dimensions
Height mm Width mm Depth mm
Package dimensions
Height mm Width mm Depth mm
Weight
Net kg Shipping kg
Shipping volume
m
3
DATA SUBJECT TO CHANGE WITHOUT NOTICE
Remarks:
Rating Conditions are: Cooling: Indoor Air Temperature 27°C D.B. / 19°C W.B. Outdoor Air Temperature 35°C D.B. / 24°C W.B. Heating: Indoor Air Temperature 20°C D.B. Outdoor Air Temperature 7°C D.B. / 6°C W.B.
*
For other INDOOR UNITS' MODELS, please refer to catalogue
56,5 61,5 0,29
630 830 345 710 990 410
Variable ( 200÷800 continuous )
Electronic expansion valve
Flare type
see installation instruction
6,35 (1/4) 9,52 (3/8)
58
Twin Rotary (Hermetic) DC inv.
R410A / 1300
59
R410A / 1300
Rotary (Hermetic) DC inv.
3,35 4,29
--
1360 1210
99 99
Cooling Heating
6,00 5,30
198 ~ 264
6,10
17709
1,5 -
600
1,5 -
1552515184 17061
4,55 5,19
GR9FI50R5IAA GR9FI50R5IAB
220 - 240 V ~ 50 Hz
230 V
Heating
4,45 5,00
Cooling
--
Cooling Heating
99
1180
Cooling Heating
99
3,22 4,24
5,20
1382
5
2-2 Major Component Specifications
Compressor
Type Compressor model Nominal input (compressor rating condition)
W
Compressor oil…Amount
cc
Coil resistance (Ambient temp. 20°C)
Overload relay Safety devices
Type Operating Temp. Open °C
Close °C
Controller PCB
Part No. Controls Control circuit fuse
Expansion PCB
Part No. Controls Control circuit fuse
Fan & Fan Motor
Type Q'ty ……. Ø
Nr. … mm
Fan motor model…Q'ty No. Of poles…rpm Nominal output
W
Coil resistance (Ambient temp. 25 °C )
Safety devices
Type Operating temp. Open °C
Close °C
Heat Exch. Coil
Coil Rows Fin pitch
mm
Face area
m
2
External Finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE
0,47
SAC DCI ODU
Microprocessor
6,3x32 - 10A
SAC DCI ESP DUAL
---
---
Propeller
1…. Ø 400
2
1,5
Aluminium plate fin / Copper tube
20
BRN-BLK: 210
YEL-BLK: 210
BRN-YEL: 210
GR9FI50R5IAA GR9FI50R5IAB
Software Protection
-
-
-
Acrylic baked-on enamel finish
3
1,4
1140
FV50S ……350
0,98
Twin Rotary (Hermetic) DC inv.
SNB130FGBMT
1324
-
-
-
FREOLα68ES-T / RB68EP …… 600
0,64
Rotary (Hermetic) DC inv.
G4B135LUBJH
0,37
P35810 P0012
8 ... variable ( 200 ÷ 800 )
-
-
-
6
2-3 Other Component Specifications
4-way Valve (20S
)
Coil rating Coil resistance
(at 20°C)
Electronic Expansion Valve
Coil rating Coil resistance / phase
(at 20°C)
Defrost Valve
Coil rating Coil resistance
(at 20°C)
Thermistor (coil sensor
)
Resistance
k
Thermistor (compressor disch. sen.
)
Resistance
k
Thermistor (inlet air sensor
)
Resistance
k
Thermistor (wide tube A sensor
)
Resistance
k
Thermistor (narrow tube A sensor
)
Resistance
k
Thermistor (wide tube B sensor
)
Resistance
k
Thermistor (narrow tube B sensor
)
Resistance
k
Crank case heate
r
Resistance
(at 20°C)
Base heate
r
Resistance
(at 20°C)
DATA SUBJECT TO CHANGE WITHOUT NOTICE
1760 ± 10%
75W FLEXELEC CSC2
705 ± 10%
DC 12 V 46 ± 4%
FQ-235-RK (Coil) FDF6A-049-RK (Valve)
AC 220/240 V - 50 Hz
1273 ± 10%
NTC-THERMISTOR
NTC-THERMISTOR
10 at 25 °C
NTC-THERMISTOR
10 at 25 °C
NTC-THERMISTOR
30 W RESISTANCE
10 at 25 °C
NTC-THERMISTOR
10 at 25 °C
NTC-THERMISTOR
10 at 25 °C
NTC-THERMISTOR
10 at 25 °C
1440 ± 5%
CAM-MD12EX(Coil) ZCAM-BD15EX (Valve)
10 at 25 °C
GR9FI50R5IAA GR9FI50R5IAB
SQ-136 (Coil) - SHF-7K-34U (Valve)
AC 220/240 V, 50 Hz
SQ-136 (Coil) - SHF-4H-23U (Valve)
STF-..J514.. (coil) - STF-0202G (valve)
7
3. DIMENSIONAL DATA
GR9FI50R5IAA GR9FI50R5IAB
dimension [mm]
WIDE TUBE
2x ø.9,52 (3/8")
NARROW TUBE
2x ø.6,35 (1/4")
4 - Ø12 for anchor bolt
8
4. REFRIGERANT FLOW DIAGRAM
4-1 Dual Split System Refrigerant Flow Diagram
Outdoor Unit: GR9FI50R5IAA Indoor Unit: MTAF(B)IA0R5I x2
GR9FI50R5IAB MTAF(B)IA0R5I x2
Insulation of Refrigerant Tubing
IMPORTANT
Because expansion valve is used in the outdoor unit, both the wide and narrow tubes of this
air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation,
both tubes must be well insulated with a proper insulation material.
The thickness of the insulation should be a min. 8mm.
CAUTION
After a tube has been insulated, never try to bend it into a narrow curve
because it can cause the tube to break or crack.
GR9FI50R5IAA
GR9FI50R5IAB
9
4-2 Mono Split System Refrigerant Flow Diagram
Outdoor Unit: GR9FI50R5IAA Indoor Unit: MPA9FIB0R5I x1
GR9FI50R5IAB MPA9FIB0R5I x1
Insulation of Refrigerant Tubing
IMPORTANT
Because expansion valve is used in the outdoor unit, both the wide and narrow tubes of this
air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation,
both tubes must be well insulated with a proper insulation material.
The thickness of the insulation should be a min. 8mm.
CAUTION
After a tube has been insulated, never try to bend it into a narrow curve
because it can cause the tube to break or crack.
GR9FI50R5IAA
GR9FI50R5IAB
10
5. PERFORMANCE DATA
5-1 Performance charts
GR9FI50R5IAA
Cooling Characteristics Heating Characteristics
1
0.8180.531.00 05/2007
Note
Overload prevention operates to protect the air conditioner when outdoor ambient temperature reaches extremely high values in heating mode.
Points of Rating condition Data referred to MTAF(B)IA0R5I x2
0,50
0,60
0,70
0,80
0,90
1,00
1,10
1,20
1,30
1,40
1,50
10 15 20 25 30 35 40
Outdoor inlet air D.B. temperature (°C)
Low pressure at wide tube service valve MPa
1,5
1,7
1,9
2,1
2,3
2,5
2,7
2,9
0 5 10 15 20
Outdoor inlet air D.B. temperature (°C)
High pressure at wide tube service valve Mpa
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
10 15 20 25 30 35 40
Outdoor inlet air D.B. temperature (°C)
Operating current (A)
Indoor inlet air
D.B. (°C)
32
27
19
2,0
3,0
4,0
5,0
6,0
7,0
8,0
0 5 10 15 20
Outdoor inlet D.B. temperature (°C)
Operating current (A)
Indoor inlet air
D.B. (°C)
25
20
15
Indoor inlet air
D.B.
(°C)
Indoor inlet air
D.B. (°C)
25
20
15
32
27
19
7
7
3
2
27
19
11
GR9FI50R5IAB
Cooling Characteristics Heating Characteristics
1
0.8180.531.00 05/2007
Note
Overload prevention operates to protect the air conditioner when outdoor ambient temperature reaches extremely high values in heating mode.
Points of Rating condition Data referred to MTAF(B)IA0R5I x2
0,50
0,60
0,70
0,80
0,90
1,00
1,10
1,20
1,30
1,40
1,50
10 15 20 25 30 35 40
Outdoor inlet air D.B. temperature (°C)
Low pressure at wide tube service valve MPa
1,5
1,7
1,9
2,1
2,3
2,5
2,7
2,9
0 5 10 15 20
Outdoor inlet air D.B. temperature (°C)
High pressure at wide tube service valve Mpa
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
10 15 20 25 30 35 40
Outdoor inlet air D.B. temperature (°C)
Operating current (A)
Indoor inlet air
D.B. (°C)
32
27
19
2,0
3,0
4,0
5,0
6,0
7,0
8,0
0 5 10 15 20
Outdoor inlet D.B. temperature (°C)
Operating current (A)
Indoor inlet air
D.B. (°C)
25
20
15
Indoor inlet air
D.B.
(°C)
Indoor inlet air
D.B. (°C)
25
20
15
32
27
19
7
7
3
2
27
19
12
6. ELECTRICAL DATA
6-1 Electrical characteristics
GR9FI50R5IAA
COOLING
2 Indoor Unit
Fan Motor Performance at Rating conditions Running Amps. A 0,26 6,1
Power input kW 0,062 1,382
Rating Conditions: Indoor Air Temperature 27°C D.B. / 19°C W.B.
Outdoor Air Temperature 35°C D.B. / 24°C W.B.
HEATING
2 Indoor Unit
Performance at Rating conditions Running Amps. A 0,26 5,2
Power input kW 0,062 1,180
Rating Conditions: Indoor Air Temperature 20°C D.B.
Outdoor Air Temperature 7°C D.B. / 6°C W.B.
NOTE: Data referred to 2 indoor unit,
MTAF(B)IA0R5I x2
For other indoor unit models there could be some differences.
GR9FI50R5IAB
COOLING
2 Indoor Unit
Fan Motor Performance at Rating conditions Running Amps. A 0,26 6,0
Power input kW 0,062 1,360
Rating Conditions: Indoor Air Temperature 27°C D.B. / 19°C W.B.
Outdoor Air Temperature 35°C D.B. / 24°C W.B.
HEATING
2 Indoor Unit
Performance at Rating conditions Running Amps. A 0,26 5,3
Power input kW 0,062 1,210
Rating Conditions: Indoor Air Temperature 20°C D.B.
Outdoor Air Temperature 7°C D.B. / 6°C W.B.
NOTE: Data referred to 2 indoor unit,
MTAF(B)IA0R5I x2
For other indoor unit models there could be some differences.
230 V - 1 Phase - 50 Hz
5,04
1,148
230 V - 1 Phase - 50 Hz
5,74
1,298
Outdoor unit
Complete Unit
Fan Motor + Compressor
4,94
1,118
Outdoor unit
Complete Unit
Fan Motor + Compressor
Outdoor unit
230 V - 1 Phase - 50 Hz
Outdoor unit
230 V - 1 Phase - 50 Hz
Fan Motor + Compressor
5,84
1,320
Complete Unit
Complete Unit
Fan Motor + Compressor
13
6-2 Electric Wiring Diagram
Outdoor unit: GR9FI50R5IAA PRODUCED BEFORE DEC.31, 2010
Outdoor unit:
GR9FI50R5IAA PRODUCED AFTER GEN.1, 2011 GR9FI50R5IAB
14
6-3 Dual Split System Wiring Diagram
Outdoor unit: GR9FI50R5IAA PRODUCED BEFORE DEC.31, 2010
Indoor unit:
MTAF(B)IA0R5I x2
Outdoor unit: GR9FI50R5IAA PRODUCED AFTER GEN.1, 2011
GR9FI50R5IAB
Indoor unit: MTAF(B)IA0R5I x2
6-4 Mono Split System Wiring Diagram
Outdoor unit: GR9FI50R5IAA PRODUCED BEFORE DEC.31, 2010
Indoor unit:
AWIBS9
Outdoor unit: GR9FI50R5IAA PRODUCED AFTER GEN.1, 2011
GR9FI50R5IAB
Indoor unit: AWIBS9
15
R.D. 28 Reyrieux BP 131 - 01601 Trévoux CEDEX France
Tél. 04.74.00.92.92 - Fax 04.74.00.42.00
R.C.S. Bourg-en-Bresse B 759 200 728
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