Technibel GR9FI40R5IAA Technical Data & Service Manual

TECHNICAL DATA & SERVICE MANUAL
OUTDOOR UNIT:
GR9FI40R5IA
A
SPLIT SYSTEM AIR CONDITIONER
Model No. Product Code No.
GR9FI40R5IAA 387107101
IMPORTANT! Please read before installation
This air conditioning system meets strict safety and operating standards. For the installer or service person, it is important to install or service the system so that it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state and national electrical codes.
• Pay close attention to all warning and caution notices given in this manual.
•The unit must be supplied with a dedicated electrical line.
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.
If necessary, get help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sale/service outlet or your certified dealer for additional instructions.
In case of improper installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
• During installation, connect before the refrigerant system and then the wiring one; proceed in the reverse orden when removing the units.
When wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIANS SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked, to ensure the grounding.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury and death.
Ground the unit following local electrical codes.
• The Yellow/Green wire cannot be used for any connection different from the ground connection.
• Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.
• Do not allow wiring to touch the refrigerant tubing, compressor, or any moving parts of the fan.
• Do not use multi-core cable when wiring the power supply and control lines. Use separate cables for each type of line.
When transporting
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminium fins on the air conditioner can cut your fingers.
When installing... ... In a ceiling or wall
Make sure the ceiling/wall is strong enough to hold the unit-weight. It may be necessary to build a strong wooden or metal frame to provide added support.
... In a room
Properly insulate any tubing run inside a room to prevent "sweating", which can cause dripping and water damage to walls and floors.
... In moist or uneven locations
Use a raised concrete base to provide a solid level foundation for the outdoor unit. This prevents damage and abnormal vibrations.
... In area with strong winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
... In a snowy area (for heat pump-type systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When connecting refrigerant tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them; screw by hand and then tighten the nut with a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion, the refrigerant tubing for your particular model is specified as narrow tube for liquid, wide tube for gas.
When servicing
• Turn the power OFF at the main power board before opening the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after the work, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
• Ventilate the room during the installation or testng the refrigeration system; make sure that, after the installation, no gas leaks are present, because this could produce toxic gas and dangerous if in contact with flames or heat-sources.
WARNING
CAUTION
WARNING
2
Page
1. OPERATING RANGE
4
2. SPECIFICATIONS
5
2-1 Unit Specifications 5 2-2 Major Component Specifications 6 2-3 Other Component Specifications 7
3. DIMENSIONAL DATA
8
4. REFRIGERANT FLOW DIAGRAM
9
5. PERFORMANCE DATA
10
5-1 Performance Charts 10
6. ELECTRICAL DATA
11
6-1 Electrical Characteristics 11 6-2 Electric Wiring Diagram 12 6-3 System Wiring Diagram 12
Table of Contents
3
1. OPERATING RANGE
Outdoor Air Intake Temp.
Cooling
Maximum 32°C D.B. / 23°C W.B. 43°C D.B.
Minimum 10°C D.B. / 6°C W.B. -15°C D.B.
24°C D.B. / 18°C W.B.
Minimum 5°C D.B. -15°C D.B.
GR9FI40R5IAA
Heating
Maximum 27°C D.B.
Temperature Indoor Air Intake Temp.
4
2. SPECIFICATIONS
2-1 Unit Specifications
GR9FI40R5IA
A
Power source
V
oltage ratin
g
Performance * MTA8FIA0R5IA
A
Capacity
kW
BTU/h Air circulation (High) m³/h Moisture removal (High) Liters/h
Electrical Ratin
g
Available voltage range V Running amperes A Power input W Power factor % C.O.P. W/W Compressor locked rotor amperes A
Features
Fan speed Compressor Refrigerant / Amount charged at shipment g Refrigerant control Power noise level Hi dB-A Refrigerant tubing connections Max. allowable tubing length at shipment m Refrigerant Narrow tube mm(in.) tube diameter Wide tube mm(in.)
Dimensions & Wei
g
ht
Unit dimensions Height mm
Width mm Depth mm
Package dimensions Height mm
Width mm Depth mm
Weight Net kg
Shipping kg
Shipping volume
m
3
DATA SUBJECT TO CHANGE WITHOUT NOTICE
Remarks:
Rating Conditions are: Cooling: Indoor Air Temperature 27°C D.B. / 19°C W.B. Outdoor Air Temperature 35°C D.B. / 24°C W.B. Heating: Indoor Air Temperature 20°C D.B. Outdoor Air Temperature 7°C D.B. / 6°C W.B.
*
For other INDOOR UNITS' MODELS, please refer to catalogue
1,5
Cooling
6,35 (1/4)
600
--
Cooling Heating
94
198 ~ 264
4,30
950
4,40
930
-
R410A / 1100
Electronic expansion valve
630
Flare type
64
9,52 (3/8)
15
94
3,68 4,19
Rotary (Hermetic) DC inverter
Variable ( 200÷800 continuous )
45,0 0,29
830 345 710 990 410
40,0
11942 13307
220 - 240 V ~ 50 Hz
230 V
Heating
3,50 3,90
5
2-2 Major Component Specifications
GR9FI40R5IA
A
Compressor
Type Compressor model Nominal input (compressor rating condition) W Compressor oil…Amount cc Coil resistance (Ambient temp. 20°C)
Overload relay Safety devices Type
Operating Temp. Open °C
Close °C
Fan & Fan Motor
Type Q'ty ……. Ø Nr. … mm Fan motor model…Q'ty No. Of poles…rpm Nominal output W Coil resistance (Ambient temp. 25 °C )
Safety devices Type
Operating temp. Open °C
Close °C
Heat Exch. Coil
Coil Rows Fin pitch mm Face area
m
2
External Finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE
985
-
-
-
RB68A …… 320
0,858
Software Protection
Rotary (Hermetic) DC inverter
5RS102XBE01
Propeller
1…. Ø 400
P35810 P0012
8 ... variable ( 200 ÷ 800 )
-
20
BRN-BLK: 210
BRN-YEL: 210
-
-
YEL-BLK: 210
Acrylic baked-on enamel finish
Aluminium plate fin / Copper tube
2
1,5
0,47
6
2-3 Other Component Specifications
GR9FI40R5IA
A
4-way Valve (20S
)
Coil rating Coil resistance
(
at 20°C
)
Electronic Expansion Valve
Coil rating Coil resistance / phase
(
at 20°C
)
Defrost Valve
Coil rating Coil resistance
(
at 20°C
)
Thermistor (coil sensor
)
Resistance
k
Thermistor (compressor discharge sensor
)
Resistance
k
Thermistor (inlet air sensor
)
Resistance
k
Crank case heate
r
Resistance
(
at 20°C
)
Base heate
r
Resistance
(
at 20°C
)
DATA SUBJECT TO CHANGE WITHOUT NOTICE
SILICON RESISTANCE 75W
705 ± 10%
NTC-THERMISTOR
10 at 25 °C
30 W RESISTANCE
1760 ± 10%
NTC-THERMISTOR
10 at 25 °C
NTC-THERMISTOR
10 at 25 °C
AC 220/240 V - 50 Hz
1273 ± 10%
ZCAM-MD12EX(Coil) ZCAM-BD15EX (Valve)
DC 12 V 46 ± 4%
FQ-235-RK (Coil) FDF6A-049-RK (Valve)
1440 ± 5%
AC 220/240 V, 50 Hz
SQ-136 (Coil) SHF-4H-23U (Valve)
7
3. DIMENSIONAL DATA
GR9FI40R5IA
A
dimension [mm]
WIDE TUBE ø.9,52
NARROW TUBE ø.6,35
4 - Ø12
for anchor bolt
8
4. REFRIGERANT FLOW DIAGRAM
Outdoor Unit: GR9FI40R5IA
A
Indoor Unit: MTA8FIA0R5IA
A
MTA8FBIA0R5IA
A
Outdoor Unit
Indoor Unit
Insulation of Refrigerant Tubing
IMPORTANT
Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min. 8mm.
CAUTION
After a tube has been insulated, never try to bend it into a narrow curve because it can cause the tube to break or crack.
9
5. PERFORMANCE DATA
5-1 Performance charts
GR9FI40R5IA
A
Cooling Characteristics Heating Characteristics
1
0.8180.531.00 05/2007
Note
Overload prevention operates to protect the air conditioner when outdoor ambient temperature reaches extremely high values in heating mode.
Points of Rating condition Data referred to MTA8FIA0R5IAA
0,50
0,60
0,70
0,80
0,90
1,00
1,10
10 15 20 25 30 35 40
Outdoor inlet air D.B. temperature (°C)
Low pressure at wide tube service valve MPa
2,00
2,20
2,40
2,60
2,80
3,00
3,20
3,40
3,60
0 5 10 15 20
Outdoor inlet air D.B. temperature (°C)
High pressure at wide tube service valve Mpa
2,0
2,5
3,0
3,5
4,0
4,5
5,0
5,5
10 15 20 25 30 35 40
Outdoor inlet air D.B. temperature (°C)
Operating current (A)
Indoor inlet air
D.B. (°C)
32
27 19
3,0
3,5
4,0
4,5
5,0
5,5
6,0
0 5 10 15 20
Outdoor inlet D.B. temperature (°C)
Operating current (A)
Indoor inlet air
D.B. (°C)
25
20
15
Indoor inlet air
D.B. (°C)
Indoor inlet air
D.B. (°C)
25
20
15
32
27
1
9
7
7
32
27
19
10
6. ELECTRICAL DATA
6-1 Electrical characteristics
OUTDOOR UNIT: GR9FI40R5IA
A
COOLING
Indoor Unit
Fan Motor Performance at Rating conditions Running Amps. A 0,13 4,4
Power input kW 0,031 0,950
Rating Conditions: Indoor Air Temperature 27°C D.B. / 19°C W.B.
Outdoor Air Temperature 35°C D.B. / 24°C W.B.
HEATING
Indoor Unit
Fan Motor Performance at Rating conditions Running Amps. A 0,13 4,3
Power input kW 0,031 0,930
Rating Conditions: Indoor Air Temperature 20°C D.B.
Outdoor Air Temperature 7°C D.B. / 6°C W.B.
NOTE: Data referred to indoor unit MTA8FIA0R5IAA model. For other indoor unit models there could be some differences.
Complete Unit
Fan Motor + Compressor
4,17
0,899
Outdoor unit
230 V - 1 Phase - 50 Hz
Outdoor unit
230 V - 1 Phase - 50 Hz
Fan Motor + Compressor
4,27
0,919
Complete Unit
11
6-2 Electric Wiring Diagram
6-3 System Wiring Diagram
12
13
0.8180.598.00 04/2010
R.D. 28 Reyrieux BP 131 - 01601 Trévoux CEDEX France
Tél. 04.74.00.92.92 - Fax 04.74.00.42.00
R.C.S. Bourg-en-Bresse B 759 200 728
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