• It is preferable to handle the air handler without its cabinet, when installing it.
• If necessary, remove the fan assembly too.
3.1.1 - REMOVING THE CABINET
• Undo the 2 knurled screws (B) and the 2 tinsmith's screws (C).
• Remove the cabinet by lifting it slightly and pulling it forwards.
NOTE: To make the cabinet easier to handle, the outlet grille (1) and the inlet
grille (4) can be removed beforehand. To do this, undo the clips (A) by
turning them a quarter of a turn using a screwdriver or a coin.
IMPORTANT: When refitting the grilles, take care to lock the
clips (A) by turning them a quarter of a turn.
3.1.2 - REMOVING THE FAN ASSEMBLY
• Remove the fastening screws.
• Disconnect the loom at connector (D).
• Pull the fan assembly.
D
F
E
A
B
1
A
C
A
B
4
C
A
A
3.1.3 - CHOOSING THE LOCATION
AVOID:
• Putting the unit in very damp places. This unit is designed to be installed in sheltered
rooms (IP 20).
• Direct exposure to sunlight or the proximity of heat sources.
• Installing the unit behind curtains or furniture which could prevent air circulation.
• Installing the device near inflammable materials (as it can be equipped with an electric
heater).
MAKE SURE THAT:
• The position is the best one for providing good ventilation in the room.
• That the solidity of the support is adequate for the weight of the unit and does not cause
vibrations.
• The position chosen complies with the recommended minimum maintenance spaces
(see drawing opposite), and that the distance and difference in level between the units
are as small as possible.
• The piping and the electric connections are easily accessible.
3.1.4 - MOUNTING
• The system can be placed on the floor or fixed to the wall or ceiling.
• It must be fitted flush against a wall in all cases.
• For wall or ceiling mounting, refer to the Accessories section for the supports which can be used.
3.1.5 - CHOOSING THE BLOWING DIRECTION
A - STANDARD DELIVERY
• Vertical backward blowing.
B - FORWARD BLOWING:
• Turn the grille 180° (see "Removal" page 5).
Backward
blowing
D
Forward
blowing
4
3.1.6 - HORIZONTAL BLOWING
• Remove the cabinet (see page 4).
1-Remove the outlet grille (1): undo the two clips (A) by turning them a quarter of a turn (using a screw driver or a coin).
2 - Remove the door (9) by pressing on the side to release the hinge pin (B).
3 - Remove the control panel (7) by taking out the two fastening screws (C).
4 - Remove the removable panel (2) by taking out the four fastening screws (D).
5 - Refit the removable panel (2) on the top and fix it with the four screws (D).
6 - Refit the control panel (7) on the front part and fix it with the two screws (C).
7 - Refit the door (9) by pressing on the side to engage the hinge pin (B) in the hole.
Refit the outlet grille (1) and lock the two clips (A) by turning them a quarter of a turn.
8 - Remove the ceiling tray held by 4 screws.
1
A
B
B
A
C
7
9
1
2
3
2
D
D
4
D
2
5
B
A
C
7
C
6
1
7
A
B
9
8
3.2 - INSTALLATION OF THE OUTDOOR UNIT
• Safety index: IP x 4.
3.2.1 - WALL MOUNTING
•
Use the wall support (code K 70 U 001 Z) available as an accessory (see drawing opposite
3.2.2 - FLOOR MOUNTING
• Select the location for the unit on the basis of the following criteria:
- the unit must be installed outside,
- it is necessary to make sure that the free space around the unit is provided (see the minimum dimensions on the drawing below),
- installation must be simple and make maintenance work easy,
- the unit must be fixed on a hard base and must be protected from risks of flooding,
- the blown air must not be directed towards surrounding windows,
- vibrations and noise must not be transmitted to a nearby building.
AVOID:
- Excessive exposure to salty air or sulfuric gas.
- Heat sources and extraction fans.
- Projections of mud (next to a roadway or path, for example).
- Areas where there is strong wind blowing against the unit's air
exhaust.
).
D
Wall
support
5
B
A
B
A
4 - CONNECTIONS
1 - Gas refrigerant connection.
2 - Liquid refrigerant connection.
3 - Electrical connection.
4 - Condensate drainage.
5 - Mains supply with isolating and protective device.
6 - Remote control (accessory).
4.1 - CONNECTION OF THE CONDENSATE LINES
4.1.1 - VERTICAL MOUNTING
• Use the 12 mm dia. x 16 mm hose supplied.
• Pass it with refrigerant pipes through one of the covers and connect it to
a pipe of minimum internal diameter 12 mm, respecting a slope in the
liquid's flow direction.
4.1.2 - CEILING MOUNTING
• Use the copper pipe and the end piece supplied.
4.2 - REFRIGERANT CONNECTION
• If the difference in level is greater than 3 metres,
make an oil trap.
NOTE: Nominal cooling capacity is given for a total
pipe length of 8 m.
For pipe lengths over the maximum length, please
consult us.
Maximum
permissible
length
A (m)
15
15
20
20
CSCV 152 LL
CSCV 202 LL
CSCV 302 LL
CSCV 402 LL
Dia. of pipes
LiquidGas
3/8"
3/8"
1/2"
1/2"
1/4"
1/4"
1/4"
1/4"
Maximum
permissible
difference in
level B (m)
Oil
trap
7
7
7
7
6
End piece
Refrigerant
load
in the GRV
(g)
730
800
750
1 660 1-phase
1 680 3-phase
TAV
4
Ceiling mounting
Copper pipe
Addition of
refrigerant
above
(m)
8
8
4
8
5
GRV
123
Hose
Quantity of
refrigerant to
be added
(g/m)
15
15
25
25
APPLIANCES FILLED WITH R 407 C
R 407 C
• Fluid R 407 C, as opposed to R22, is not a pure fluid but
a blend composed of:
- 23% R 32 + 25% R 125 + 52% R 134 A.
• The compressors approved for operation with this fluid
are filled beforehand with polyalcohol oil.
Contrary to mineral oil, it is very hygroscopic: it absorbs
the humidity of the ambient air very quickly. This can
modify its lubricant properties and lead in time to the
destruction of the compressor.
MAINTENANCE INSTRUCTIONS
1 - Never add oil to the appliance; the compressor is filled
with polyalcohol oil, a special oil which cannot tolerate
the presence of other oils.
2 - The instruments used for:
- filling,
- pressure measurements,
- emptying under vacuum,
- recovering the fluid,
must be compatible and only used for the R 407 C fluid.
3 - The weight of the refrigerant contained in the storage
bottle must be checked constantly. Do not use it from
the moment the remaining weight is less than 10% of
the total weight.
4 - In the case of a new charge:
- do not use the charging cylinder,
- use a balance and a dip pipe type R 407 C cylinder,
- charge the weight of R 407 C as per the value indicated
on the unit’s identification plate (for "split systems",
refer to the installation instructions as the charge must
consider the length of the connecting lines),
- IMPORTANT: see paragraph 3.
5 - The charge must be undertaken in liquid phase.
6 - In case of leakage, do not complete the charge: recover
the remaining refrigerant for recycling and perform a total
charge.
Recovery, recycling or the destruction of the fluid must be
done in compliance with the laws in force in the country
concerned.
7 - If the refrigerant circuit is opened, you must:
- avoid the entry of air into the circuit as much as
possible,
- replace the filter drier,
- perform the "vacuum operation" at a minimum level of
0.3 mbar (static).
6
4.2.1 - INSULATION OF PIPES
• Insulate the 2 tubes separately.
• Use polyethylene sheathing at least 8 mm thick.
• Pay particular attention to water entering along the pipes through the wall.
4.2.2 - CONNECTION TO THE INDOOR UNIT
• According to the side for pipe passage, knock out one cap. Protect the pipes passage from metal sheet edge using the rubber
seal supplied or the rubber profile supplied. For sides outlet, the rubber seal has to be cut in 2 parts, as well as the top of it.
• Connect the gas and liquid tubes on the corresponding Flare connectors.
• Screw up by hand.
• Tighten using torque wrenches (to torques shown in the adjacent table).
• Caution: hold the FLARE coupling tight using a wrench.
Dia. of pipes
1/4"
3/8"
1/2"
Tightening torque
1 kgf-m
3 kgf-m
5 kgf-m
4.2.3 - CONNECTION TO THE OUTDOOR UNIT
• Connect the gas and liquid tubes on the corresponding Flare
valves.
• Screw up by hand.
• Tighten using torque wrenches (to torques shown in the table
below).
Dia. of pipes
1/4"
3/8"
1/2"
Tightening torque
1.5 ~ 2.0 kgf-m
3.0 ~ 4.0 kgf-m
4.5 ~ 5.5 kgf-m
4.2.4 - USING THE FLARE VALVE
• After completing the connection to the internal and external units,
the connections and internal unit must be bled.
• Proceed as indicated below:
1 - Remove the valve covers.
2 - Remove the vacuum tap cover.
3 - Connect the vacuum pump.
4 - We recommend that you add a stop valve.
5 - After drawing the vacuum, close the stop valve.
6 - Fully open the two valves.
7 - Remove the vacuum pump and the stop valve.
8 - Screw in the cover on the vacuum tap.
9 - Screw up the valve covers.
10 - Add refrigerant gas if necessary (see paragraph 4.2).
Note: Refrigerant and electrical lines can be supplied as
accessories (see accessories chapter).
GRV 72 L
GRV 92 L
GRV 122 L
GRV 180 L
Gas side
Refrigerant
valves
Indoor
unit
3-way valve
Liquid side
2-way valve
4.3 - ELECTRICAL CONNECTION
NOTES:
• Class 1 appliance.
• The electrical connection conduits must be fixed.
• The electrical installation must be carried out in compliance with the rules in force (especially NFC 15-100 CEI 364).
• The cables are not included in the supplies.
MAINS SUPPLY
• The electrical power supply must be safeguarded by a protection device and disconnect switch (not supplied) in
accordance with existing regulations, and is connected to the internal unit (see the connection diagrams below). The
power supply is connected on the indoor unit for models 152, 202, and 302 and on the outdoor unit for model 402 (see
wiring diagram, page 8).
• The acceptable voltage variation is ± 10% during operation
4.3.1 - CONNECTION CABLES
A - STANDARD INSTALLATION WITH THERMOSTAT CONTROL
Mains power cable
• In 230V/1/50Hz: 3 G 2.5 mm2.
• In 400V/3N/50Hz : 5 G 2.5 mm2.
Connection cable between the units (TAV/GRV)
• Use a cable of section equivalent to that of the mains power cable.
7
B - INSTALLATION WITH HYGROTHERMOSTAT CONTROL
In this case, the chiller and the electric heating may operate at the same time (dehumidification).
Mains power cable
• In 230V/1/50Hz: 3 G 2.5 mm
3 G 4 mm
2
for CSCV 152 and 202 LL,
2
for CSCV 302 and 402 LL.
• In 400V/3N/50Hz : 5 G 2.5 mm2for CSCV 402 LL.
Connection cable between the units (TAV/GRV)
• Use a cable of section equivalent to that of the mains power cable.
NOTE
The sections are given as an indication only.
They must be checked and adapted to suit the installation conditions according to existing standards.
4.3.2 - TABLES OF CURRENT (A)
(*) The indoor unit is supplied with 230/1/50.
Cooling
mode
Heating
mode
Simultaneous
cold and hot
operation
(dehumidification)
Nominal current
Max. current
Starting current
Max. current2 kW
with heating3 kW
Nominal current2 kW
with heating3 kW
Max. current2 kW
with heating3 kW
CSCV 152 LL
230/1/50
3.3
3.5
17
9.2
--12
---
12.2
---
CSCV 202 LL
230/1/50
4.8
5
24
9.4
13.7
13.5
17.8
13.7
18
CSCV 302 LL
230/1/50
6.9
7.3
33
9.5
13.8
15.6
19.9
16
20.3
CSCV 402 LL
230/1/50
10.5
11.3
52
9.6
13.9
19.2
23.5
20
24.3
400/3N/50 (*)
4.1
4.3
21
9.6
13.9
12.8
17.1
13
17.3
4.3.3 - CONNECTION TO THE INDOOR UNIT
• Pass the cables through one of the covers.
• Connect the wires to the terminal board according to the connexion diagram.
4.3.4 - CONNECTION TO THE OUTDOOR UNIT
• Remove the small door.
• Connect the wires to the terminal board according to the
connexion diagram.
GRV 72 L
GRV 92 L
GRV 122 L
GRV 180 L
4.3.5 - CONNECTION DIAGRAM
A - CSCV 152 LL
CSCV 202 LL
CSCV 302 LL
B - CSCV 402 LL in 230/1/50
C - CSCV 402 LL in 400/3N/50
A
Mains supply 230V/1/50Hz
Ph
N
N
U
TAV 152 L
TAV 202 L
TAV 302 L
230/1/50
Connection
U
N
5
cable
2
3
4
GRV 72 L
GRV 92 L
GRV 122 L
230/1/50
B
Installation without
humidistat
TAV 402 L
230/1/50
Connection
U
N
5
Mains supply 230V/1/50Hz
cable
L
1
2
4
N
GRV 180 L
230/1/50
Mains supply 230V/1/50Hz
C
Mains supply 400V/3N/50Hz
Installation with
humidistat
+
TAV 402 L
230/1/50
Connection
U
N
5
cable
3
1
2
GRV 180 L
4
400/3N/50
TAV 402 L
230/1/50
U
N
5
Connection
cable
L
electric heating
2NL1
L
N
L
1
2
GRV 180 L
4
230/1/50
8
5 - INDOOR UNIT ACCESSORIES
5.1 - CEILING SUPPORT
• To make the unit easier to handle, we recommend that you remove the cabinet as well as the fan assembly (see page 4).
FIXING:
• Drill eight 10 mm dia. holes in the places indicated.
• Insert the 8 S 10 plugs (supplied).
• Fix the 2 bars with the 8 screws (supplied).
• Fix the air handler, complying with the minimum and
maximum dimensions. The distance between the bar and
the air handler must be a maximum of 20 mm.
IMPORTANT:
• Level it, using the adjustment wheels, or with a backward
slope (up to 5 mm).
TAV 152 L
TAV 202 L
TAV 302 L
TAV 402 L
6060
B
Unit
Code accessory
K 60 U 004 Z
K 60 U 020 Z
K 60 U 020 Z
K 60 U 020 Z
A
Eight 10 mm dia.
holes in the ceiling
Adjustment wheels
with threaded rods
C
A
658
800
990
1110
B
350
465
465
465
C
738
880
1070
1190
D
D
300
415
415
415
5.2 - WALL SUPPORT
• Fix the support to the wall using the screws and plugs
supplied.
• Level it using the M6 hex. head screws (item A).
Unit
TAV 152 L
TAV 202 L
TAV 302 L
TAV 402 L
Code accessory
K 60 U 022 Z
K 60 U 023 Z
K 60 U 024 Z
K 60 U 028 Z
A
758
870
1060
1180
B
738
850
1040
1160
=
50
5.3 - CROSS DEFLECTION GRILLE
TAV 152 L : Code K 60 N 013 Z
TAV 202 L : Code K 60 N 014 Z
TAV 302 L : Code K 60 N 015 Z
TAV 402 L : Code K 60 N 028 Z
• Remove the outlet grille (see page 4).
• The deflection grille is fixed under the outlet grille using plastic clips which are fixed on
the deflection grille and lock onto the outlet grille's pins.
5.4 - ELECTRIC HEATING
TAV 152 L= 2 kW : Code K 60 C 111 Z
TAV 202 L, 302 L, 402 L = 2 kW : Code K 60 C 842 Z
3 kW : Code K 60 C 843 Z
• See installation instructions supplied with the accessory.
A
50
=
13
B
A
5.5 - REMOTE CONTROL
5.5.1 - MONTAGE / INSTALLATION
• See the main characteristics in the Technical Instructions.
• Consult the "Installation instructions" supplied with the control.
• The unit is connected using 0.75mm
The cables used must comply with the insulation requirements for the voltage used (230V).
This information relates above all to the sensor input of the automatic control connected to the 230V supply.
• The temperature adjustment range can be limited by means of the mechanical limit stops located on the control knob.
2
cable (minimum) (1.5mm2 max.).
9
• Wall mounting:
- Secure the unit at a height of approximately 1.5 m from the floor in a location representative of normal convection
currents, while avoiding:
- wall which are poorly insulated or liable to vibrate,
- the proximity of parasitic heat sources (sunshine, heating appliances, lamps, fireplaces, televisions, etc.),
- currents of air from doors or windows,
- sheltered locations such as shelves or behind curtains,
- near electrical outlets.
- For manual control K 60 D 076 Z, check and modify as required the ventilation selection jumper connection SR
depending on the appliance (see below).
- For the K 60 D 025 Z automatic control, if necessary, adjust the neutral zone using the potentiometer located inside
the control.
• Do not install in a local where there is a risk of condensation or water projection (max. relative humidity:
95%).
• Caution:
If a remote control is used, remove the wire between terminal L1 and switch S1 on the air processor terminal
board.
5.5.2 - CONNECTIONS WITH "RAB 30" MANUAL REMOTE CONTROL - Code K 60 D 076 Z
K 60 D 076 Z
TAV
Operating switch
with fan speed selection
Auto
SR
SR1
SR2
L
Q3
Q2
Q1
Y2
Y1
U1
N1
1
2
3
4
6
Phase
Neutral
HS
MS
LS
Cooling
Heating
Temperature setting knob
Position of the SR bridge located inside the controller:
- on SR1= Permanent ventilation.
- on SR2 (Auto) = Ventilation activated when the thermostat
Heating / cooling selector switch
is in demand.
This position is not accessible with a
heating kit.
5.5.3 - CONNECTIONS WITH AUTOMATIC REMOTE CONTROL - Code K 60 D 025 Z
K 60 D 025 Z
On/Off switch
Fan speed selector
Temperature setting knob
1
N
22
21
20
6
2
11
12
Air temperature sensor
(if used)
U1
N1
1
2
3
4
6
K 60 D 028 Z or K 60 D 033 Z
5.5.4 - CONNECTIONS WITH HYGRO-THERMOSTAT - Code K 60 D 047 Z
• Note: If a hydrothermostat is used, the electric heater
accessory is obligatory.
• Theory of operation:
- This remote control contains both a thermostat
(settings: 10/35°C) and a hygrostat (settings: 35/
100% relative humidity).
The hygrostat is used for the "dehumidification"
function.
Cooling is triggered by a request from the thermostat
or the humidistat.
• IMPORTANT
As cooling and heating control signals are provided
by the same change-over contact, there is not neutral
zone. The unit thus operates permanently to maintain
the required temperature (differential
1K).
Depending on the surrounding conditions, it is possible to
encounter simultaneous operation of the heater,
requested by the thermostat, and of the air conditioner,
requested by the hygrostat (dehumidification).
•An external humidifier, not supplied, may be controlled by
the hygrostat by relaying the humidification signal
(230 VAC - relay not supplied).