Technibel CSCV 152 LL, CSCV 202 LL, CSCV 302 LL, CSCV 402 LL Installation Instructions Manual

CSCV 152 LL
INSTALLATION INSTRUCTIONS
CSCV - LL
CSCV 202 LL CSCV 302 LL CSCV 402 LL
CONSOLE TYPE SPLIT SYSTEM
FOR LOW TEMPERATURE ROOMS
R 407 C refrigerant
April 2004 10 11 388 - GB - 04
1
MARKING
This product marked conforms to the essential requirements of the Directives :
- Low voltage no. 73/23 EEC, modified 93/68 EEC,
- Electromagnetic Compatibility no. 89/336 EEC, modified 92/31 and 93/68 EEC.
SUMMARY
1-General ..................................................................................................................2
2-Presentation...........................................................................................................3
3-Installation of the units ...........................................................................................4
4-Connections ...........................................................................................................6
5-Indoor unit accessories ..........................................................................................9
6-Outdoor unit accessories .....................................................................................11
7-Connecting accessories.......................................................................................12
8-Starting.................................................................................................................12
9-Maintenance instructions .....................................................................................13
10 - Wiring diagrams ...................................................................................................13
NOTE
TAV 202 L GRV 92 L TAV 302 L GRV 122 L TAV 402 L GRV 180 L
1- GENERAL
• The equipment must be installed, started-up and maintained by authorised and qualified personnel, in accordance with local
rules and professional standards.
1.1 - GENERAL SUPPLY CONDITIONS
• Generally speaking, the material is transported at the consignee's risk.
• The consigne must immediately provide the carrier with written reserves if he finds any damage caused during transport.
1.2 - VOLTAGE
• Prior to any operation, check that the voltage specified nameplate agrees with the supply voltage.
1.3 - USE OF EQUIPMENT
• This unit is designed for "low temperature" air conditioning (between 12°C and 18°C) for wine cellars, florist flower storage,
trash facilities, etc...
2
2 - PRESENTATION
2.1 - DESCRIPTION
INDOOR UNIT - TAV
1 - Outlet grille. 2 - Removable panel. 3 - Front panel. 4 - Inlet grille. 5 - Rear support. 6 - Door. 7 - Fixed panel.
Materials:
Plastic coated sheet casing. Metal grilles. Polyethylene insulation M1. Copper/aluminium exchanger. Copper piping.
NOTE: The refrigerant connections are on the left of the unit, inside the housing.
OUTDOOR UNIT - GRV
GR-L : Low temperature version. Use up to -15°C min. / 43°C max. outdoor temperature.
1 - Air inlet (suction). 2 - Fan grille. 3 - Refrigerant connection. 4 - Electrical connection.
Materials:
Painted sheet casing. Plastic grille. Copper piping. Copper/aluminium exchanger.
TAV 152 L TAV 202 L TAV 302 L TAV 402 L
1
GRV 72 L GRV 92 L GRV 122 L GRV 180 L
7
6
2
3
5
4
1
4
3
2
2.2 - WEIGHT
Unit TAV 152 L TAV 202 L TAV 302 L TAV 402 L
2.3 - DIMENSIONS
INDOOR UNIT - TAV
A TAV 152 L TAV 202 L TAV 302 L TAV 402 L
TAV 152 L TAV 202 L TAV 302 L TAV 402 L
840
950
1 140 1 260
Packed Unit
Length Height
900 1 010 1 200 1 320
Net weight
28 kg 37 kg 42 kg 45 kg
BC
680
738
790
850 1 040 1 160
980
1 100
535 650 650 650
485 600 600 600
Depth
295 295 295 295
Packed weight
32 kg 43 kg 49 kg 52 kg
D
E
235 310 310 310
101
E
55
Unit GRV 72 L GRV 92 L GRV 122 L GRV 180 L
80
80 80
C
A B
C
Net weight
34 kg 36 kg 37 kg 52 kg
80
5151
Under view
55
4-60 x 110
D
Packed weight
36 kg 38 kg 39 kg 57 kg
235
30
Right sideBack view
110
50
15
3
0.30m
1 m
OUTDOOR UNIT - GRV
B
A
540
GRV 72 L GRV 92 L GRV 122 L GRV 180 L
700 700 700 830
540 540 630
C
265 265 265 305
D
470 470 470 538
E
294 294 294 307
F
116 116 116 146
A
C
B
GRV 72 L GRV 92 L GRV 122 L GRV 180 L
Length
820 820 820 990
Packed Unit
Height
575 575 575 700
Depth
360 360 360 400
3 - INSTALLATION OF THE UNITS
3.1 - INSTALLATION OF THE INDOOR UNIT
• It is preferable to handle the air handler without its cabinet, when installing it.
• If necessary, remove the fan assembly too.
3.1.1 - REMOVING THE CABINET
• Undo the 2 knurled screws (B) and the 2 tinsmith's screws (C).
• Remove the cabinet by lifting it slightly and pulling it forwards. NOTE: To make the cabinet easier to handle, the outlet grille (1) and the inlet
grille (4) can be removed beforehand. To do this, undo the clips (A) by turning them a quarter of a turn using a screwdriver or a coin.
IMPORTANT: When refitting the grilles, take care to lock the clips (A) by turning them a quarter of a turn.
3.1.2 - REMOVING THE FAN ASSEMBLY
• Remove the fastening screws.
• Disconnect the loom at connector (D).
• Pull the fan assembly.
D
F
E
A
B
1
A
C
A
B
4
C
A
A
3.1.3 - CHOOSING THE LOCATION
AVOID:
• Putting the unit in very damp places. This unit is designed to be installed in sheltered rooms (IP 20).
• Direct exposure to sunlight or the proximity of heat sources.
• Installing the unit behind curtains or furniture which could prevent air circulation.
• Installing the device near inflammable materials (as it can be equipped with an electric heater).
MAKE SURE THAT:
• The position is the best one for providing good ventilation in the room.
• That the solidity of the support is adequate for the weight of the unit and does not cause vibrations.
• The position chosen complies with the recommended minimum maintenance spaces (see drawing opposite), and that the distance and difference in level between the units are as small as possible.
• The piping and the electric connections are easily accessible.
3.1.4 - MOUNTING
• The system can be placed on the floor or fixed to the wall or ceiling.
• It must be fitted flush against a wall in all cases.
• For wall or ceiling mounting, refer to the Accessories section for the supports which can be used.
3.1.5 - CHOOSING THE BLOWING DIRECTION
A - STANDARD DELIVERY
• Vertical backward blowing.
B - FORWARD BLOWING:
• Turn the grille 180° (see "Removal" page 5).
Backward blowing
D
Forward blowing
4
3.1.6 - HORIZONTAL BLOWING
• Remove the cabinet (see page 4).
1-Remove the outlet grille (1): undo the two clips (A) by turning them a quarter of a turn (using a screw driver or a coin). 2 - Remove the door (9) by pressing on the side to release the hinge pin (B). 3 - Remove the control panel (7) by taking out the two fastening screws (C). 4 - Remove the removable panel (2) by taking out the four fastening screws (D). 5 - Refit the removable panel (2) on the top and fix it with the four screws (D). 6 - Refit the control panel (7) on the front part and fix it with the two screws (C). 7 - Refit the door (9) by pressing on the side to engage the hinge pin (B) in the hole.
Refit the outlet grille (1) and lock the two clips (A) by turning them a quarter of a turn.
8 - Remove the ceiling tray held by 4 screws.
1
A
B
B
A
C
7
9
1
2
3
2
D
D
4
D
2
5
B
A
C
7
C
6
1
7
A
B
9
8
3.2 - INSTALLATION OF THE OUTDOOR UNIT
• Safety index: IP x 4.
3.2.1 - WALL MOUNTING
Use the wall support (code K 70 U 001 Z) available as an accessory (see drawing opposite
3.2.2 - FLOOR MOUNTING
• Select the location for the unit on the basis of the following criteria:
- the unit must be installed outside,
- it is necessary to make sure that the free space around the unit is provided (see the minimum dimensions on the drawing below),
- installation must be simple and make maintenance work easy,
- the unit must be fixed on a hard base and must be protected from risks of flooding,
- the blown air must not be directed towards surrounding windows,
- vibrations and noise must not be transmitted to a nearby building.
AVOID:
- Excessive exposure to salty air or sulfuric gas.
- Heat sources and extraction fans.
- Projections of mud (next to a roadway or path, for example).
- Areas where there is strong wind blowing against the unit's air exhaust.
).
D
Wall support
5
B
A
B
A
4 - CONNECTIONS
1 - Gas refrigerant connection. 2 - Liquid refrigerant connection. 3 - Electrical connection. 4 - Condensate drainage. 5 - Mains supply with isolating and protective device. 6 - Remote control (accessory).
4.1 - CONNECTION OF THE CONDENSATE LINES
4.1.1 - VERTICAL MOUNTING
• Use the 12 mm dia. x 16 mm hose supplied.
• Pass it with refrigerant pipes through one of the covers and connect it to a pipe of minimum internal diameter 12 mm, respecting a slope in the liquid's flow direction.
4.1.2 - CEILING MOUNTING
• Use the copper pipe and the end piece supplied.
4.2 - REFRIGERANT CONNECTION
• If the difference in level is greater than 3 metres, make an oil trap.
NOTE: Nominal cooling capacity is given for a total pipe length of 8 m.
For pipe lengths over the maximum length, please consult us.
Maximum
permissible
length
A (m)
15 15 20
20
CSCV 152 LL CSCV 202 LL CSCV 302 LL
CSCV 402 LL
Dia. of pipes
LiquidGas
3/8" 3/8" 1/2"
1/2"
1/4" 1/4" 1/4"
1/4"
Maximum
permissible
difference in
level B (m)
Oil
trap
7 7 7
7
6
End piece
Refrigerant
load
in the GRV
(g)
730 800
750 1 660 1-phase 1 680 3-phase
TAV
4
Ceiling mounting
Copper pipe
Addition of
refrigerant
above
(m)
8 8 4
8
5
GRV
123
Hose
Quantity of
refrigerant to
be added
(g/m)
15 15 25
25
APPLIANCES FILLED WITH R 407 C
R 407 C
• Fluid R 407 C, as opposed to R22, is not a pure fluid but a blend composed of:
- 23% R 32 + 25% R 125 + 52% R 134 A.
• The compressors approved for operation with this fluid are filled beforehand with polyalcohol oil. Contrary to mineral oil, it is very hygroscopic: it absorbs the humidity of the ambient air very quickly. This can modify its lubricant properties and lead in time to the destruction of the compressor.
MAINTENANCE INSTRUCTIONS
1 - Never add oil to the appliance; the compressor is filled
with polyalcohol oil, a special oil which cannot tolerate the presence of other oils.
2 - The instruments used for:
- filling,
- pressure measurements,
- emptying under vacuum,
- recovering the fluid,
must be compatible and only used for the R 407 C fluid.
3 - The weight of the refrigerant contained in the storage
bottle must be checked constantly. Do not use it from the moment the remaining weight is less than 10% of the total weight.
4 - In the case of a new charge:
- do not use the charging cylinder,
- use a balance and a dip pipe type R 407 C cylinder,
- charge the weight of R 407 C as per the value indicated on the unit’s identification plate (for "split systems", refer to the installation instructions as the charge must consider the length of the connecting lines),
- IMPORTANT: see paragraph 3.
5 - The charge must be undertaken in liquid phase. 6 - In case of leakage, do not complete the charge: recover
the remaining refrigerant for recycling and perform a total charge. Recovery, recycling or the destruction of the fluid must be done in compliance with the laws in force in the country concerned.
7 - If the refrigerant circuit is opened, you must:
- avoid the entry of air into the circuit as much as possible,
- replace the filter drier,
- perform the "vacuum operation" at a minimum level of
0.3 mbar (static).
6
4.2.1 - INSULATION OF PIPES
• Insulate the 2 tubes separately.
• Use polyethylene sheathing at least 8 mm thick.
• Pay particular attention to water entering along the pipes through the wall.
4.2.2 - CONNECTION TO THE INDOOR UNIT
• According to the side for pipe passage, knock out one cap. Protect the pipes passage from metal sheet edge using the rubber seal supplied or the rubber profile supplied. For sides outlet, the rubber seal has to be cut in 2 parts, as well as the top of it.
• Connect the gas and liquid tubes on the corresponding Flare connectors.
• Screw up by hand.
• Tighten using torque wrenches (to torques shown in the adjacent table).
• Caution: hold the FLARE coupling tight using a wrench.
Dia. of pipes
1/4" 3/8" 1/2"
Tightening torque
1 kgf-m 3 kgf-m 5 kgf-m
4.2.3 - CONNECTION TO THE OUTDOOR UNIT
• Connect the gas and liquid tubes on the corresponding Flare valves.
• Screw up by hand.
• Tighten using torque wrenches (to torques shown in the table below).
Dia. of pipes
1/4" 3/8" 1/2"
Tightening torque
1.5 ~ 2.0 kgf-m
3.0 ~ 4.0 kgf-m
4.5 ~ 5.5 kgf-m
4.2.4 - USING THE FLARE VALVE
• After completing the connection to the internal and external units, the connections and internal unit must be bled.
• Proceed as indicated below:
1 - Remove the valve covers. 2 - Remove the vacuum tap cover. 3 - Connect the vacuum pump. 4 - We recommend that you add a stop valve. 5 - After drawing the vacuum, close the stop valve. 6 - Fully open the two valves. 7 - Remove the vacuum pump and the stop valve. 8 - Screw in the cover on the vacuum tap. 9 - Screw up the valve covers.
10 - Add refrigerant gas if necessary (see paragraph 4.2).
Note: Refrigerant and electrical lines can be supplied as
accessories (see accessories chapter).
GRV 72 L GRV 92 L GRV 122 L GRV 180 L
Gas side
Refrigerant
valves
Indoor
unit
3-way valve
Liquid side
2-way valve
4.3 - ELECTRICAL CONNECTION
NOTES:
• Class 1 appliance.
• The electrical connection conduits must be fixed.
• The electrical installation must be carried out in compliance with the rules in force (especially NFC 15-100 CEI 364).
• The cables are not included in the supplies.
MAINS SUPPLY
• The electrical power supply must be safeguarded by a protection device and disconnect switch (not supplied) in accordance with existing regulations, and is connected to the internal unit (see the connection diagrams below). The power supply is connected on the indoor unit for models 152, 202, and 302 and on the outdoor unit for model 402 (see wiring diagram, page 8).
• The acceptable voltage variation is ± 10% during operation
4.3.1 - CONNECTION CABLES
A - STANDARD INSTALLATION WITH THERMOSTAT CONTROL
Mains power cable
• In 230V/1/50Hz : 3 G 2.5 mm2.
• In 400V/3N/50Hz : 5 G 2.5 mm2.
Connection cable between the units (TAV/GRV)
• Use a cable of section equivalent to that of the mains power cable.
7
B - INSTALLATION WITH HYGROTHERMOSTAT CONTROL
In this case, the chiller and the electric heating may operate at the same time (dehumidification).
Mains power cable
• In 230V/1/50Hz : 3 G 2.5 mm 3 G 4 mm
2
for CSCV 152 and 202 LL,
2
for CSCV 302 and 402 LL.
• In 400V/3N/50Hz : 5 G 2.5 mm2for CSCV 402 LL.
Connection cable between the units (TAV/GRV)
• Use a cable of section equivalent to that of the mains power cable.
NOTE
The sections are given as an indication only.
They must be checked and adapted to suit the installation conditions according to existing standards.
4.3.2 - TABLES OF CURRENT (A)
(*) The indoor unit is supplied with 230/1/50.
Cooling mode
Heating mode Simultaneous cold and hot operation (dehumidification)
Nominal current Max. current Starting current Max. current 2 kW with heating 3 kW Nominal current 2 kW with heating 3 kW Max. current 2 kW with heating 3 kW
CSCV 152 LL
230/1/50
3.3
3.5 17
9.2
--­12
---
12.2
---
CSCV 202 LL
230/1/50
4.8 5
24
9.4
13.7
13.5
17.8
13.7 18
CSCV 302 LL
230/1/50
6.9
7.3 33
9.5
13.8
15.6
19.9 16
20.3
CSCV 402 LL
230/1/50
10.5
11.3 52
9.6
13.9
19.2
23.5 20
24.3
400/3N/50 (*)
4.1
4.3 21
9.6
13.9
12.8
17.1 13
17.3
4.3.3 - CONNECTION TO THE INDOOR UNIT
• Pass the cables through one of the covers.
• Connect the wires to the terminal board according to the connexion diagram.
4.3.4 - CONNECTION TO THE OUTDOOR UNIT
Remove the small door.
Connect the wires to the terminal board according to the
connexion diagram.
GRV 72 L GRV 92 L GRV 122 L GRV 180 L
4.3.5 - CONNECTION DIAGRAM
A - CSCV 152 LL
CSCV 202 LL CSCV 302 LL
B - CSCV 402 LL in 230/1/50 C - CSCV 402 LL in 400/3N/50
A
Mains supply 230V/1/50Hz
Ph
N
N
U
TAV 152 L TAV 202 L TAV 302 L
230/1/50
Connection
U
N
5
cable
2 3
4
GRV 72 L GRV 92 L GRV 122 L
230/1/50
B
Installation without
humidistat
TAV 402 L 230/1/50
Connection
U
N
5
Mains supply 230V/1/50Hz
cable
L 1
2
4
N
GRV 180 L
230/1/50
Mains supply 230V/1/50Hz
C
Mains supply 400V/3N/50Hz
Installation with
humidistat
+
TAV 402 L 230/1/50
Connection
U
N
5
cable
3
1
2
GRV 180 L
4
400/3N/50
TAV 402 L 230/1/50
U
N
5
Connection
cable
L
electric heating
2NL1
L
N
L
1
2
GRV 180 L
4
230/1/50
8
5 - INDOOR UNIT ACCESSORIES
5.1 - CEILING SUPPORT
• To make the unit easier to handle, we recommend that you remove the cabinet as well as the fan assembly (see page 4).
FIXING:
• Drill eight 10 mm dia. holes in the places indicated.
• Insert the 8 S 10 plugs (supplied).
• Fix the 2 bars with the 8 screws (supplied).
• Fix the air handler, complying with the minimum and maximum dimensions. The distance between the bar and the air handler must be a maximum of 20 mm.
IMPORTANT:
• Level it, using the adjustment wheels, or with a backward slope (up to 5 mm).
TAV 152 L TAV 202 L TAV 302 L TAV 402 L
60 60
B
Unit
Code accessory
K 60 U 004 Z K 60 U 020 Z K 60 U 020 Z K 60 U 020 Z
A
Eight 10 mm dia. holes in the ceiling
Adjustment wheels with threaded rods
C
A
658 800 990
1110
B
350 465 465 465
C
738
880 1070 1190
D
D
300 415 415 415
5.2 - WALL SUPPORT
• Fix the support to the wall using the screws and plugs supplied.
• Level it using the M6 hex. head screws (item A).
Unit TAV 152 L TAV 202 L TAV 302 L TAV 402 L
Code accessory
K 60 U 022 Z K 60 U 023 Z K 60 U 024 Z K 60 U 028 Z
A
758
870 1060 1180
B
738
850 1040 1160
=
50
5.3 - CROSS DEFLECTION GRILLE
TAV 152 L : Code K 60 N 013 Z TAV 202 L : Code K 60 N 014 Z TAV 302 L : Code K 60 N 015 Z TAV 402 L : Code K 60 N 028 Z
• Remove the outlet grille (see page 4).
• The deflection grille is fixed under the outlet grille using plastic clips which are fixed on the deflection grille and lock onto the outlet grille's pins.
5.4 - ELECTRIC HEATING
TAV 152 L = 2 kW : Code K 60 C 111 Z TAV 202 L, 302 L, 402 L = 2 kW : Code K 60 C 842 Z
3 kW : Code K 60 C 843 Z
• See installation instructions supplied with the accessory.
A
50
=
13
B
A
5.5 - REMOTE CONTROL
5.5.1 - MONTAGE / INSTALLATION
• See the main characteristics in the Technical Instructions.
• Consult the "Installation instructions" supplied with the control.
• The unit is connected using 0.75mm The cables used must comply with the insulation requirements for the voltage used (230V). This information relates above all to the sensor input of the automatic control connected to the 230V supply.
• The temperature adjustment range can be limited by means of the mechanical limit stops located on the control knob.
2
cable (minimum) (1.5mm2 max.).
9
Wall mounting:
- Secure the unit at a height of approximately 1.5 m from the floor in a location representative of normal convection currents, while avoiding:
- wall which are poorly insulated or liable to vibrate,
- the proximity of parasitic heat sources (sunshine, heating appliances, lamps, fireplaces, televisions, etc.),
- currents of air from doors or windows,
- sheltered locations such as shelves or behind curtains,
- near electrical outlets.
- For manual control K 60 D 076 Z, check and modify as required the ventilation selection jumper connection SR depending on the appliance (see below).
- For the K 60 D 025 Z automatic control, if necessary, adjust the neutral zone using the potentiometer located inside the control.
Do not install in a local where there is a risk of condensation or water projection (max. relative humidity:
95%).
Caution:
If a remote control is used, remove the wire between terminal L1 and switch S1 on the air processor terminal board.
5.5.2 - CONNECTIONS WITH "RAB 30" MANUAL REMOTE CONTROL - Code K 60 D 076 Z
K 60 D 076 Z
TAV
Operating switch
with fan speed selection
Auto
SR
SR1
SR2
L
Q3
Q2
Q1
Y2
Y1
U1
N1
1
2
3
4
6
Phase Neutral
HS MS LS
Cooling Heating
Temperature setting knob
Position of the SR bridge located inside the controller:
- on SR1 = Permanent ventilation.
- on SR2 (Auto) = Ventilation activated when the thermostat
Heating / cooling selector switch
is in demand.
This position is not accessible with a heating kit.
5.5.3 - CONNECTIONS WITH AUTOMATIC REMOTE CONTROL - Code K 60 D 025 Z
K 60 D 025 Z
On/Off switch
Fan speed selector
Temperature setting knob
1
N
22
21
20
6
2
11
12
Air temperature sensor (if used)
U1
N1
1
2
3
4
6
K 60 D 028 Z or K 60 D 033 Z
5.5.4 - CONNECTIONS WITH HYGRO-THERMOSTAT - Code K 60 D 047 Z
Phase
TAV
Neutral HS
MS LS
Cooling Heating
10
B2
S1
B1
S1 On/Off switch. B1 Thermostat. B2 Hygrostat (dehumidification threshold).
• Note: If a hydrothermostat is used, the electric heater
accessory is obligatory.
• Theory of operation:
- This remote control contains both a thermostat (settings: 10/35°C) and a hygrostat (settings: 35/ 100% relative humidity).
The hygrostat is used for the "dehumidification" function.
Cooling is triggered by a request from the thermostat or the humidistat.
• IMPORTANT As cooling and heating control signals are provided
by the same change-over contact, there is not neutral zone. The unit thus operates permanently to maintain the required temperature (differential
1K).
Depending on the surrounding conditions, it is possible to encounter simultaneous operation of the heater, requested by the thermostat, and of the air conditioner, requested by the hygrostat (dehumidification).
•An external humidifier, not supplied, may be controlled by the hygrostat by relaying the humidification signal (230 VAC - relay not supplied).
Type HYG 7001
Terminals 5 - 3 : Cooling mode. Terminals 5 - 2 : Heating mode. Terminals 5 - 6 : Humidification (not used). Terminals 5 - 7 : Dehumidification.
Indoor unit terminal board
U1 N1 1 2 3 4 5 6
()
5 N 1 3
Unit control box
7
() Ventilation control to be connected on the desired
speed: 1 = High speed
2 = Medium speed 3 = Low speed
5.5.5 - TEMPERATURE SENSOR ACCESSORIES
• For automatic remote control K 60 D 025 Z
• Temperature sensor K 60 D 028 Z
- CTN 33 ktype - IP 67
• Air temperature sensor in box K 60 D 033 Z
- CTN 33 ktype - IP 30
• See the specific installation guide.
6 - ACCESSORIES OF THE OUTDOOR UNIT
6.1 - WALL SUPPORT for GRV - Code K 70 U 001 Z
1 - After making sure that the fixing system used is suitable for the wall, fix the 2 vertical brackets to the wall.
Make sure that measurement A is correct. 2-Fit the 2 arms using the M8 screws provided. 3 - Fit the unit on the supports using the M8 screws supplied.
2
GRV 72 L GRV 92 L GRV 122 L GRV 180 L
A (mm)
470 mm 470 mm 470 mm 538 mm
A
100100
2
31
mini
50
Wall support
11
7 - CONNECTING ACCESSORIES
7.1 - REFRIGERANT CONNECTIONS
• These connections include 2 insulated refrigeration lines.
NOTE: The electric power cable supplied with the connection accessories is 2.5 mm
Check the cable sizes indicated in paragraph 4.3.
Unit
CSCV 152 LL CSCV 202 LL
Length Code
2 m 4 m
8 m 12 m 15 m
K 70 A 02 AT K 70 A 04 AT K 70 A 08 AT K 70 A 12 AT K 70 A 15 AT
7.2 - COMPLETE CONNECTION ASSEMBLIES
• These include: - the refrigeration lines,
- the electric cables,
-a condensate tube.
NOTE: The electric power cable supplied with the connection accessories is 2.5 mm Check the cable sizes indicated in paragraph 4.3.
Unit
CSCV 152 LL CSCV 202 LL
Length Code
2 m 4 m
8 m 12 m 15 m
K 70 A 02 AT
+ K 70 A 02 XT
K 70 A 04 AT
+ K 70 A 04 XT
K 70 A 08 AT
+ K 70 A 08 XT
K 70 A 12 AT
+ K 70 A 12 XT
K 70 A 15 AT
+ K 70 A 15 XT
Unit
CSCV 302 LL CSCV 402 LL
Unit
CSCV 302 LL CSCV 402 LL
Length Code
2 m 4 m 8 m
12 m
Length Code
2 m 4 m
8 m 12 m 15 m 20 m
2
.
K 70 A 004 T K 70 A 005 T K 70 A 006 T K 70 A 017 T
2
.
K 70 A 02 BT
+ K 70 A 02 XT
K 70 A 04 BT
+ K 70 A 04 XT
K 70 A 08 BT
+ K 70 A 08 XT
K 70 A 12 BT
+ K 70 A 12 XT
K 70 A 15 BT
+ K 70 A 15 XT
K 70 A 20 BT
+ K 70 A 20 XT
8 - STARTING
IMPORTANT
Before doing any work on the installation, make sure it is switched off and put out of bounds.
All operations must be carried out by personnel that are approved and qualified for this type of equipment.
8.1 - PRELIMINARY CHECKS
• Make sure:
- That the refrigerant fittings are correctly tightened and that the two shut-off valves are open.
- That there are no leaks.
- That the air handler and the condenser unit are well fixed.
- That the power cables are well fixed to their connection terminals. Loose terminals can cause heat build-up on the terminal board.
- That the electric cables are properly insulated from any pieces of sheet or metal parts which could damage them.
- That the unit is connected to earth.
- That no tools or any other objects have been left in the units.
- That the filter is correctly fitted.
- That the condensate discharge outlet is correctly connected.
8.2 - SWITCH ON THE UNIT
• Using the isolation and protection device.
8.3 - START THE UNIT
• Using the remote control.
- Set the temperature using the thermostat.
-Set the dehumidification threshold using the humidistat (if any).
8.4 - EXTERNAL UNIT FAN
• The GRV version L units have an all-season adjustable fan speed system standard equipment.
- On the GRV 72 L and 92 L units, fan motor speed varies according to the outside temperature.
- On the GRV 180 L and 220 L units, fan motor speed varies according to the pressure of condensation and the outside temperature.
12
9 - MAINTENANCE INSTRUCTIONS
IMPORTANT
Before doing any work on the installation, make sure it is switched off and put out of bounds.
All operations must be carried out by personnel that are approved and qualified for this type of equipment.
Air filter: Clean every 15 days. See "Operating Manual".
External unit air exchanger: Cleaning recommended once a year.
10 - WIRING DIAGRAMS
COLOURS OF THE WIRES
B Blue G Grey GW Grey/White J Yellow JV Yellow/Green L Purple LW Purple/White M Brown
N Black NW Black/White O Orange P Pink R Red RW Red/White W White
Electric connections: Once a year, check that the electric wires are well fastened to their terminals.
Electric box: Dusting is recommended once a year.
SYMBOLS OF COMPONENTS
A1 Speed controller C1 Fan capacitor C2 Capacitor compressor C3 Filtration capacitor CCH Crankcase heater CM Compressor B3 Anti-frost thermostat F2 Compressor internal protection FM Fan HPS High pressure sensor
KM2 Compressor contactor M1 Fan NPR Phase sequence relay OLR Protection relay PCB Electronic card TH Temperature sensor T Thermostat TP Terminal board TR Transformer
TAV 152 L - TAV 202 L - TAV 302 L - 230/1/50 10 05 758 - 01
1234567 98101112131415161718192021
Remote control (accessory)
Power supply
230/1/50
230 V
MS
Heating Cooling
External unit
control
HS
U
N
X1
N
B
X1 PE X1
U1 X1 N1 X1
LS
3 X1 2 X1 1 X1 6 X1 4 X1
5
X1
C3
N
B
N
B
R
L
N
Heating
3
42
2
control
Anti-frost thermostat
B
1
B3
KM1
N
B
N
B
R
L
N
KM1
MS LS
HS
M1
1
C1
N2
N2
Speed connection
L
R
B
B
L
R
M
M1
(TAV152L)
B
NLR
1234567
W
M1
(TAV202L)
B
NLR
1234567
W
M1
(TAV302L)
N
N
13
TAV 402 L - 230/1/50 10 05 716 - 02
1234567 981011121314 15 1617 18192021
Remote control (accessory)
Power supply
230 V
Heating Cooling
External unit
control
230/1/50
LS
MS
HS
U
X1
N X1 PE X1
U1 X1 N1 X1
X1
X1
X1
X1
X1
B3
5
X1
N
B
B
C3
N
B
N
B
3
2
1
6
4
1
3
Anti-frost thermostat
4
2
2
2
N
Heating control
R
L
L
N
MS LS
HS
M1
C1
B
R
Speed connection
B
NLR
1234567
W
M1
Indoor unit
TP
GRV 72 L - GRV 92 L - GRV 122 L - 230/1/50
N
2
O
JV
3
W
4
W
W
R
CM
OLR
R
OLR
N
R
C
JV
TH
2P
13
13
Earth
PCB
TH2 TH1
B
NN
21
21
N
HS
31
31
N
W
JV M
SUP
SEC1 SEC2
MS
LS
75
75
J
L
FM
PRY2 PRY1
FM
M
M
W
W
21
43
4P
W
P JV
P
21
43
S
M
M
W
PRY
SEC
C1
TR
C2
S
14
GRV 180 L - 230/1/50
Power supply
230/1/50
Indoor unit
TP
JV
FM
P
M
W
JV
CM
S
C
R
N
R
W
C1 C2
JV JV
L N
N
W
1 2
O W
3 4
N
0
284
1
6
CCH
KM2
M G
T
3 2
1
B J
LOAD
N2 N1
LINE
A1
H
C
R
B
J
L
3 2
N B R
1
HPS
N
W
N R
Indoor unit
400/3N/50
Power supply
1 2
4 L1 L2
L3
N
TP
GRV 180 L - 400/3N/50
G G
CCH
JV
JV
G
M
W
S
R
R
KM2
T
B
R
W
R
a/A1
R
B
G
G
b/A2
G
F2
B
J
8/95 7/96
R
U
C
A
U/2
R
R
NPR
ST
VW
W
S
CM
B
13
W/6
T
R
B G M
A1
LINE N1 N2
1 2
3
HPS
R
1
B
2
N
3
LOAD
J
B
14
N
JV
C1
P
C
LH
J
B
M
FM
T
R
W
JV
15
16
Due to our policy of continuous development, our products are liable to modification without notice.
R.D. 28 Reyrieux BP 131 01601 Trévoux CEDEX France Tel. 33 4 74 00 92 92 - Fax 33 4 74 00 42 00 R.C.S. Bourg-en-Bresse B 759 200 728
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