Technibel PHRT 7, PHRT16, CHG 8, CHG 11, CHG 15 Installation Instruction

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PHRT 7 / 16

Pompe à chaleur avec équipement hydraulique - Fluide réfrigérant R 410 A

Heat pump with hydraulic equipment - R 410 A refrigerant

Refrigeratore d’acqua in versione pompa di calore con sezione idronica incorporata

Fluido refrigerante R 410 A

Bomba de calor con equipamiento hidráulico - Fluido refrigerante R 410 A

Wärmepumpe mit Hydraulikmodul Kältemittel R 410 A

Bomba de calor com equipamento hidráulico - Fluído refrigerante R 410 A

vril 2008

10 1

1 501 - F

.GB.I.E.D.P

- 01

PHRT 7 PHRT 9

PHRT 12 PHRT 16

NOTICE

D’INSTALLATION

INSTALLATION

INSTRUCTION

MANUALE

D’INST

ALLAZIONE

MANUAL

DE INSTALACIÓN

AUFSTELLUNGS-

HANDBUCH

INSTRUÇÕES

DE INSTALAÇÃO

(Etiquette signalétique)

SUMMARY

1 - Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 - Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4 - Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5 - Operation of "ECH" electronic control . . . . . . . . . . . . . . . . . . . . . . 7

6 - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7 - Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

8 - Maintenance instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

9 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

- Circulator curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

11 - Pressure curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

12 - Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1 - GENERALITIES

1.1 - GENERAL SUPPLY CONDITIONS

•

Generally speaking, the material is transported at the consignee’

s risk.

• The consignee must immediately provide the carrier with written reserves if he finds any damage caused during transport.

1.2 - RECOMMENDATIONS

• Prior to all servicing or other actions on the equipment, installation, commissioning, operation, or maintenance, the personnel in charge of these operations shall become familiar with the instructions and recommendations provided in the installation manual of the unit as well as the elements of the project's technical file.

•

The personnel responsible for receiving the unit must conduct a visual inspection in order to identify all damage to which the unit may have been subjected during transport: refrigerating circuit, electrical cabinet, cassis and cabinet.

• The unit must be installed, started, maintained, serviced by qualified and authorised personnel, in compliance with the requirements of all directives, laws and regulations and in accordance with standard trade practices.

• During installation, troubleshooting and maintenance operations, the use of pipes as a step: under the stress, the pipe may rupture and the refrigerant may cause serious burns.

MARKING

This product marked conforms to the essential requirements of the Directives:

- Low voltage no. 2006/95/EC.

- Electromagnetic Compatibility no. 89/336 EEC, modified 92/31 and 93/68 EEC.

R 410 A

• R 410 A is a high-pressure refrigerant (+ 50% in relation to

R 22 and R 407 C).

• The compressors approved for operation with this fluid are

filled beforehand with polyalcohol oil. Contrary to mineral oil, it is very hygroscopic: it absorbs the humidity of the ambient air very quickly. This can modify its lubricant properties and lead in time to the destruction of the compressor.

MAINTENANCE INSTRUCTIONS

1 - Never add oil to the appliance; the compressor is filled

with polyalcohol oil, a special oil which cannot tolerate the presence of other oils.

2 - The instruments used for:

- filling,

- pressure measurements,

emptying under vacuum,

- recovering the fluid, must be compatible and only used for the R 410 A fluid. Note: the pressure taps of the refrigerating circuit are 5/16 SAE (1/2 - 20 - UNF).

3 - In the case of a new charge:

- the charge

must be undertaken in liquid phase,

- use a balance and a dip pipe type R 410 A cylinder,

- charge the weight of R 410 A as per the value indicated on the unit’s identification plate (for “split systems”, refer to the installation instructions as the charge must consider the length of the connecting lines).

4 - In case of leakage, do not complete the charge: recover

the remaining refrigerant for recycling and perform a total charge.

Recovery, recycling or the destruction of the fluid must be done in compliance with the laws in force in the country concerned.

5 - If the refrigerant circuit is opened, you must:

- avoid the entry of air into the circuit as much as possible,

- replace or install a drier,

- perform the “vacuum operation” at a minimum level of

0.3 mbar (static).

6 - Do not release R 410 A fluid into the atmosphere. This

fluid is a fluorinated greenhouse gases, covered by the Kyoto Protocol with a Global Warming Potential (GWP) = 1975 - (CE Directive 842 / 2006).

APPLIANCES FILLED WITH R 410 A

1 10 2

7 9 6

5 4

4 5

7 6 9

1 10 2

1 - Sound-proofed hermetic compressor. 2 - Plate water heat exchanger. 3 - "Plate-Fin" air heat exchanger. 4 - Fan motor. 5 - Fan protection grille. 6 - Electrical box. 7 - Microprocessor control unit display

keyboard.

8 - Circulating pump. 9 - Expansion tank.

10 - Safety valve.

11 - Pressure gauge. 12 - Water inlet connector. 13 - Water outlet connector. 14 - Filling / drainage of the water circuit. 15 - Air vent. 16 - Hole for connecting cables.

Materials:

- Copper piping.

- Painted sheet metal cabinet.

- Copper/aluminium air heat exchanger.

- Stainless steel water heat exchanger.

- Plastic grille.

2 - PRESENTATION

2.1 - DESCRIPTION

1.3 - VOLTAGE

• Before carrying out any operation, check that the voltage indicated on the unit corresponds to the mains voltage.

• Before initiating maintenance or servicing on the installation, check that its power supply is disconnected and locked out.

1.4 - USE OF EQUIPMENT

• This heat pump is intended for the air-conditioning of premises.

1.5 - OPERATING CONDITIONS

• Refer to the technical specifications, the nominal conditions and operating limitations in the technical manual.

PHRT 7 PHRT 9

PHRT 12 PHRT 16

2.2 - DIMENSIONS AND WEIGHT

Weight (kg) PHRT 7 98 PHRT 9 98

1 Water inlet connection 3/4" (male) with air vent valve 2 Water outlet connection 3/4" (male) 3 Water circuit fill/drain - 1/2" male 4 Holes for electric cables

Weight (kg)

PHRT 12 128 PHRT 16 133

1 Water inlet connection 1" (male) with air vent valve 2 Water outlet connection 1" (male) 3 Water circuit fill/drain - 1/2" male 4 Holes for electric cables

1190340

370168

735

135 100

190 190810

3 2 1

340

1235

190 190810

370

1190

168

109

535 100

3 2

3 - INSTALLATION

• Protection index of the unit: IP 24.

• Select the location for the unit on the basis of the following criteria:

the unit must be installed outside,

- the unit must not be installed near the following: .

sources of heat, . combustible materials, .

return/air intake of an adjacent building.

- it is necessary to make sure that the free space around the unit is provided (see the minimum dimensions on the drawing opposite),

installation must be simple and make maintenance work easy,

- the unit must be fixed on a hard base and must be protected from risks of flooding,

- the unit must be raised

approximately 100 mm above the ground to facilitate the drainage of condensates from the tank and to prevent it from being encased in ice, of if required to connect the drainage of condensates (see below),

- use the anti-vibration mountings supplied, making sure that they are not compressed too much when the fastening screws are tightened,

the blown air must not be directed towards surrounding windows,

- vibrations and noise must not be transmitted to a nearby building,

- avoid:

. excessive exposure to salty air or sulphuric gas, . the proximity of the extractor fan, . projections of mud (next to a roadway or path, for example), . areas where there is strong wind blowing against the unit's air

exhaust.

DRAINAGE OF CONDENSATES

- If necessary, use the accessory part supplied to connect the condensate drainage tube.

- The base has 2 drainage holes (one on each side).

- For condensate drainage, place the splined elbow in one of the holes, depending on the unit's inclination or the preferred side, and plug the other hole with the plastic cover.

- In this case, the tank and the drain line must be protected against freezing risks.

4 - CONNECTIONS

4.1 - DISASSEMBLY

• To remove side panel A :

- remove the 3 retaining screws

- lower the panel

(1) using the handle C,

- pull the lower part of the panel toward you

(2).

A (m) *

PHRT 7/9 0.15 PHRT 12/16 0.25

* This dimension does not account for the

following cases :

- Installation of the hydraulic filter with shut-off valves positioned behind the unit: provide 0.30 m.

- Installation of a heater unit behind the unit: provide 0.25 m.

4.2 - HYDRAULIC CONNECTION

• Connect the water pipes to the corresponding connections. See Ø and position on page 4.

• Install the hydraulic filter (supplied) on the water intake. Connect it using 2 isolation valves for cleaning purposes.

• Install a shut-off valve if a fill/drainage connection is used.

NOTE:

"Water connection hose" accessories may be used (refer to the accessories paragraph).

4.3 - ELECTRICAL CONNECTION

4.3.1 - GENERAL:

• The acceptable voltage variation is: ± 10% during operation.

• The electrical connection conduits must be fixed.

• Use the cable clamps at the rear of the unit and route the wires under the electric panel, at the level of the terminal strips.

• Class 1 unit.

• The electrical installation must comply with the standards and regulations applicable where the unit is being installed (in particular NF C 15-100 ≈ IEC 364).

4.3.2 - POWER SUPPLY

• The power supply must come from an isolation and electric protection device (not supplied) in accordance with existing regulations.

• The installation must be protected by a double-pole circuit-breaker (not included). See the intensity ratings table below. Note: The unit is designed to be connected to a power supply having a TT neutral regime (neutral to ground) or TN.S regime (to neutral) as per NF C 15-100.

POWER SUPPLY CABLE

• Section 230V/1/50Hz : 3 G 4 mm2for PHRT 7, 9 and 12.

• Section 400V/3N/50Hz : 5 G 2.5 mm2for PHRT 9, 12 and 16.

• The sections are given as an indication only. They have to be verified and adapted, if necessary, according to the installation conditions and the standards in force.

• Make the electrical connections to the terminal board as per the electrical diagrams.

CURRENT

CAUTION: In the case of a three-phase power supply, prior to commissioning the unit, make sure that the phase rotation

order is correct. If the rotation order is not respected, the phase-sequence controller restricts the unit from operating.

To fix this, simply invert the 2 phases.

4.3.3 - CONTROL

EXTERNAL

CONT

ACTS

• The machine is factory-wired for heating mode operation. The unit can be controlled remotely by connecting two goodquality external potential-free contacts (not supplied) :

1 for the remote On/Stand-by signal (contact closed = operation authorized, contact open = stand-by),

- 1 for change-over of the operating mode (contact closed = heating mode, contact open = cooling mode).

• The On/Stand-by signal is connected to terminals 1 and 2 of the PCB located in the switch box (remove the existing bridge - see diagram).

•

The mode change-over signal is connected to terminals 3 and 4 of the PCB (remove the existing bridge - see diagram).

•

The wiring of these contacts must not be routed near power cables in order to avoid electromagnetic disturbances.

• Use shielded cable with twisted pairs (shielding grounded on generator side).

• Max. connection cable length: 100 m.

• Minimum wire size: 0.5 mm

CAUTION: Mode changes (heating/cooling) are to be performed with the

unit shutdown.

PHRT 7 PHRT 9 PHRT 9 PHRT 12 PHRT 12 PHRT 16

230/1/50 230/1/50 400/3N/50 230/1/50 400/3N/50 400/3N/50 Nominal current A 12.4 15 5.9 16.7 7.5 10.2 Max. current A 14.6 18.2 7.2 21.3 9 12.7 Starting current A 40 33 39 34 56 63

Protection rating A 20 25 10 25 12 16

PHRT

On/Stand-by

Operating mode

(k) Jumper to be removed

(

4.3.4 - REMOTE CONTROL

• See paragraph "accessories".

4.3.5 - MISCELLANEOUS

• Alarm transfer:

Potential-free changeover contact (2A

- 250 VAC max.) available on the unit's terminal strip (terminals 5 (common), 6

and 7 of the printed circuit) for remote signaling. See schematic.

- In case of alarm :

- contact open between terminals 5 and 6,

- contact closed between terminals 5 and 7.

5 - OPERATION OF “ECH” ELECTRONIC CONTROL

• See the wiring diagrams at the back of the manual.

5.1 - DELIVERY STATE

• The control unit is supplied fitted in the machine and factory pre-set.

• All the connections are made except those concerning the available signals or the options.

5.2 - PRINCIPLE

• The microprocessor controls the operation of the machine and of the associated alarms.

It continuously compares the water temperature measured by the probe

SD1 and the setpoint temperature

value entered via the keyboard. Each operating request produced by the control unit is

indicated by the light (

6) (see below).

This light flashes if a safety delay is in progress. It stays on when the compressor is operating.

• The

control probe SD1 is located on the water inlet in the factory.

• The controller is connected on a printed circuit board on which the inputs and outputs are connected. On this board :

- 12 V supply transformer,

- the alarm report relay,

- the 230 V circuit fuse (4 A - 250 V - 5x20 - fast - breaking capacity: 1.5 kA).

5.3 - PRESENTATION

5.3.1 - DISPLAY KEYBOARD

(1) Key for:

- Local On / Off control,

access to parameters (in combination with button (

2)),

alarm clearance,

- hour counter reset.

(2) Key for:

- Local operating mode selection (heating/cooling) (the function is activated by special parameterisation, see paragraph 5.8),

access to parameters (in combination with button (

1)). (3) LED display. (4) Cooling mode indicator. (5) Heating mode indicator. (6) Compressor on indicator. (7) Defrosting indicator

(8) Anti-freeze on indicator

(9) Decimal point: if illuminated when the operating time is displayed, the value must be multiplied by 100.

DIGIT

AL INPUTS

12 VAC

SUPPL

TRANSFORMER

ACTUA

TORS

SD1 Water inlet

temperature probe

(for control)

SD2 W

ater

outlet temperature

probe (for anti-

freeze protection)

SD3

Air heat

exchanger

temperature probe

(for defrosting and

pressure

adjustment)

SD4 Outside

temperature probe

6 4 2

3 9 1

ECH 210 BDT

CONTROLLER

AI1 AI2 AI3 AI4

5.3.2 - CTN TYPE TEMPERATURE PROBE

• 10 kΩ at 25° C.

5.4 - OPERATING MODES

• The machine is wired in the factory to operate in heating mode.

• The operating mode changeover (heating / cooling) may be controlled remotely by means of an external contact (

not

supplied) connected to the unit (see details in paragraph 4.3.3):

- contact open = cooling - contact closed = heating.

5.5 - STARTING

The unit is factory configured for remote control by contacts (see other possibilities in paragraph 4.3.3).

• Initial condition:

- machine hydraulically and electrically connected ready to operate,

- operating mode remote changeover switch is in required position (heating or cooling),

- the remote stand-by contact is open (= stand-by).

•

Turn the installation on:

- the display comes on and shows the water temperature (read by the control probe SD1). The mode indicator lamps (4) and (5) flash to signal remote stand-by,

- the unit's circulating pump starts.

•

To start the unit:

- close the remote stand-by contact (not supplied) if connected (see paragraph 4.3.3)

The indicator lamp corresponding to the selected mode lights up:

indicator lamp (

4): Cooling,

- indicator lamp (

5): Heating.

- The compressor "ON" indicator light (

6) comes on if necessary (see diagram paragraph 5.4). If the light flashes, it means that the compressor is starting required but that a safety delay is in progress. This light stays on when the compressor has started.

•

To stop the unit:

- open the remote stand-by contact,

- the compressor operation indicator lamp (

6) goes out and the operating mode indicator lamps (4) and (5) flash,

- the unit's circulating pump remains in operation.

•

Complete stop:

- the unit can be completely stopped with the circulating pump shut-down by pressing and holding the ON/OFF button (1) for 2 seconds. The display unit goes blank, only the decimal indicator lamp (

9) remains illuminated. This shut-down takes

priority.

Note:

Shut-down of the circulating pump is delayed 1 minute after the compressor stops.

CAUTION: we recommended that the unit be shut down a few minutes before changing the

operating mode (heating <---> cooling).

Temperature (°C) Ohmic value (Ohm)

-20 67 740

-10 42 450 0 27 280

10 17 960 20 12 090 25 10 000 30 8 313 40 5 820 50 4 161 60 3 021 70 2 229

Compressor control

Water temperature

Hysteresis cooling mode (factory set at 3k)

Cooling setpoint

Cooling

Compressor

control

Water temperature

Hysteresis heating mode (factory set at 3k)

Heating setpoint

Heating

2 seconds

Level 0

Normal display

Level 1 Level 2 Level 3 Level 4

Temperature S1 Alarm active

Set value SET

Cooling setpoint Coo

Setpoint value

Heating setpoint HEA

Setpoint value

Temperature probes TP

Probe code t01…t04 Temperature value

Alarms Err Alarm code E00...

Digital inputs Id (*) Input code 01… input status

Parameters PAr (*) Config. para. CnF

Parameters codes H01…

Parameter value

Compressor parameter CP

Parameters codes C01…

Parameter value

Fan parameter FAn

Parameters codes F01…

Parameter value

Alarm parameter ALL

Parameters codes A01…

Parameter value

Pump para. PUP

Parameters codes P01…

Parameter value

Frost. para. Fro

Parameters codes r01…

Parameter value

Defrost. para. dFr

Parameters codes d01…

Parameter value

Password PSS Password value

Hour counters OHr Comp. counter 1 OH1 Counter value

Pump counter OHP Counter value

5.6 - PARAMETERS - DISPLAYING AND ADJUSTING

5.6.1 - GENERAL

• Parameter access is structured within a multi-level menu, see the diagram below. Simultaneously pressing the "ON/OFF" (1) and "Mode" (2) buttons for a brief moment (less than 2 seconds) gives access to the next level. Simultaneously pressing for a long moment (longer than 2 seconds) turns you to the previous level.

• Button (

1) or button (2) is used to scroll through the entries ("Label") within the same level or to increase or decrease a

parameter value.

5.6.2 - PARAMETER ACCESS DIAGRAM

t < 2 sec. --> Upper level

t > 2 sec. --> Return to the previous

level

(*) Accessible to qualified personnel only after entering the password (PSS).

Note 1: Indicator lamps (6), (7), (8) flash when levels 1 and above are accessed. Note 2:

The normal display (level 0) returns automatically after 5 minutes if no buttons are pressed.

5.6.3 - SETPOINT ADJUSTMENT

• Simultaneously press buttons (1) and (2) for at least 2 seconds, "SET" is displayed.

•

Press the 2 buttons again, "

Coo" is displayed. Using button (1) or (2), display either "HEA" or "Coo" corresponding to

the heating setpoint ("

HEA") or cooling setpoint ("Coo").

• Simultaneously press the 2 buttons again for 2 seconds. The setpoint value appears. If needed, modify the value with the buttons.

• Press the 2 buttons simultaneously to validate the setpoint.

• Return to the normal display by simultaneously pressing the 2 buttons for more than 2 seconds.

Reminder: control on the installation return temperature.

Note: For terminal unit and boiler overhaul applications, the configuration and parameterisation of each machine are factory-set for optimum operation.

5.6.4 - DISPLAY OF TEMPERATURES, ALARMS, AND HOUR COUNTERS

Accessible directly via the menu, see diagram 5.6.2.

• Temperatures "TP": Displays the values indicated by each temperature prob:

t01: water inlet temperature. t02: water outlet temperature. t03: Air exchanger temperature. t04: outside air temperature.

• Alarms "Err": Displays the list of all current alarms (scroll through the alarm messages with buttons (1) and/or (2)).

• Hour counters "OHr" : Displays the operating time of the compressor ("

OH1") and the circulating pump ("OHP"). The counter can be reset by

a long press (> 2 seconds) on button (1) when the counter value is displayed.

5.6.5 - ACCESS TO THE TECHNICAL PARAMETERS "PAr"

For qualified personnel after entering the password "PSS". Any incorrect adjustment may lead to serious malfunctions.

• Go to the “PSS” section in the menu. Briefly and simultaneously press buttons (1) and (2). The "---" message appears. Enter the password using buttons (

1) and (2) and validate it by simultaneously pressing buttons (1) and (2). It is now

possible to enter the parameters section "

PAr ". CAUTION: After modifying one or more technical parameters, the controller must be turned off then back on again to reset it with its new parameters.

5.7 - ALARMS

• When an alarm occurs:

- the alarm report is activated,

- the corresponding code flashes on the display unit. See table,

the unit stops if necessary (see table below).

• Remedy the fault.

IMPORTANT NOTE: All work must be carried out by qualified, experienced personnel.

• The alarms are normally reset automatically.

•

Caution: the alarms:

- HP

- LP (low pressure),

- Anti-freeze,

- W

ater flow rate,

have an event counter that shifts to

manual reset if the alarm occurs several times during the last hour.

• The "refrigerating circuit" alarm is reset manually.

• The alarms are reset by briefly pressing the "

ON/OFF" button (1).

• When the alarm is cleared :

- the alarm report is de-activated,

- the display reverts to normal (not flashing),

- the machine can re-start (if it was stopped).

•

Special features of the alarm relay :

the potential-free change-over contact (2

- 230 V

AC max.), on the wiring board's terminal strip, originates from the relay

located on this board,

- the relay is actuated in the absence of an alarm (contacts: 5/6 closed and 5/7 open),

- in the case of alarm or power supply loss, the relay is released (contacts: 5/6 open and 5/7 closed).

Code Parameters

Settings for terminal units and

boiler overhaul applications

Adjustment

range

HEA Heating set point 48° C 20 to 50° C Coo Cooling set point 12° C 10 to 30° C

SUMMARY TABLE OF ALARMS

(*) The refrigeration circuit alarm is activated if the temperature difference between the water inlet and outlet (after a few minutes

of compressor operation) is insufficient (refrigerant charge, three-phase compressor turning "backwards", inversion valve blocked…).

5.8 - SPECIAL OPERATING FEATURES

• Reduction of water volume:

- the controller uses a self-adapting algorithm that analyses the compressor's operating time and can indicate deviations of the current set point (and the corresponding hysteresis) in case of too short operating times (in order to extend the operating times),

- for special applications, in which case the dimensioning of the unit and the circuit are carefully designed, this function can be deactivated. To do this, set the parameter C08 to 0 in the "CP" section of the parameterization menu.

• Defrosting (in heating mode only):

- if the temperature detected by probe SD3 drops below the frosting temperature (dependent of the outside temperature), a time counter is activated. This counter records the operating time in icing conditions. This status is indicated by the flashing frosting indicator lamp (

7),

- after an accumulated operating time of 30 minutes, a defrosting operation is launched (inversion of the refrigerating cycle and shut-down of the fan) until the temperature detected by probe

SD3 rises above the end of frosting temperature

threshold. The defrosting phase is indicated by the (steady) illumination of indicator lamp (7).

Note:

The ventilation can restart after defrosting is completed to prevent excessive pressure build-up. For special climatic conditions, the factory-set time counter value of 30 minutes can be adjusted. To do this, modify parameter

d03 in the defrosting section "dFr".

• Condensation pressure control:

the ECH controller is equipped with a variable voltage regulator for the fan's power supply

- based on temperature information (captured by probe

SD3 placed on the condenser), the controller varies the supply voltage of the electric fan according to the diagram opposite,

this system is active in cooling mode.

• Circulating pump control :

the pump is actuated when the unit operating or in

stand-by mode,

the pump is stopped when the unit is completely

OFF.

The shut-down of the pump is delayed 1 minute after the

compressor stops. An anti-freeze device forces pump operation if the outside temperature (probe SD4) drops below 0°C,

- an "anti-sticking" device forces pump operation (if stopped) for 3 seconds every 24 hours.

Alarm Code Inhibition delay

Compressor

stop

Fan stop

Circulating pump

shut-down

Remarks

Fault on probe 1 E40 X X

Fault on probe 2 E06 X X

Fault on probe 3 E07 X X

Fault on probe 4 E42 X X

Forced circulating pump operation

H.P. E01 X

B.P. (low pressure) E02 30'' at start-up X X

From probe

SD2 (water outlet).

Threshold : 4° C

10'' in operation X X X

If passage

30'' at start-up reset

manual

120'' at start-up Manual reset.

+ Inactive in

120'' in operation anti-freeze phase.

Configuration error

Anti-freeze (water heat exchanger)

Water flow rate

Refrigeration circuit (*)

Max. water temperature

E45XX

E46

30''

From probe SD1 (water inlet). Threshold: 70° C adjustable (A25)

E41

E44

E05

60''XX

Max. voltage (100%)

Min. voltage (60%)

Probe SD3 condensation temperature

• Condensate tank heating cord control: (Accessory, see installation in paragraph 6.2).

- actuated if the outside temperature (probe

SD4) drops below 0°C (regardless the unit's operating mode). The "heating

element" indicator light (

8) illuminates.

•

Operating mode selection:

- the controller is factory configured to control the unit by 2 outside contacts:

•

On / Stand-by ("

stand-by"),

• Heating / Cooling.

- in stand-by mode, the circulating pump continues to function.

Note:

It is possible to shut the unit down completely (circulating pump stopped) by pressing the ON/OFF button (1).

- this configuration is adapted to system applications,

- for other applications, the following configurations are possible by modifying the parameterization: a) Complete shut-down ("

OFF") by remote contact (instead of "stand-by"). In the "CnF" configuration section, change the parameter H20 from 7 (remote stand-by) to 4 (remote OFF). In the case of

remove "OFF" complete shut-down, the display is off. Only the decimal indicator lamp flashes.

b) Selection of the heating / cooling mode using the display unit's keys

. In the "CnF" configuration section, change the parameter H27 from 1 (selection by remote contact) to 0 (selection by keypad). This configuration is chosen in the case where the remote display unit

70250055 is used (Accessory, see installation in paragraph 6.4) to control the unit, for example. The operating mode is thus selected by successively pressing the "mode" button (2) according to the following sequence:

--->

stand-by ---> cooling ---> heating ---> stand-by ---

The stand-by mode is indicated by the extinction of the heating and cooling mode indicator lamps.

•

Pre-ventilation:

- generally speaking, in order to condition the air heat exchanger, the fan always starts at full speed a few seconds before the compressor.

•

Anti short-cycle time delays:

- the compressor control features a time delay system in order to respect:

• a maximum number of starts per hour (10),

• a minimum stop time.

•

Cycle inversion valve:

- The valve is actuated in cooling mode.

•

Control hysteresis:

- See the operating diagrams in paragraph 5.4.

- The hysteresis in both heating and cooling modes are factory set at 3k. They can be modified. To do this, change parameters

C03 (cooling hysteresis) and/or C04 (heating hysteresis) in the compressor section "CP".

6 - ACCESSORIES

6.1 - WATER CONNECTION HOSES

• Length 1 m, insulated, female:

- Ø 3/4” code 70600054 for PHRT 7 and 9,

Ø 1” code

70600055 for PHRT 12 and 16.

6.2 - CONDENSATE TANK HEATING CORD KIT (if not factory installed)

• Code 70200055.

• This accessory is recommended for units installed in where defrosting is frequent.

• Remove the fan's protective grille (4 screws

A).

• Remove the fan blade (nut

B).

• Place the heating element in the bottom of the tank, as close as possible to the fin tube exchanger.

• Position the isolated end on the left side and along the exchanger to the back of the separating panel. Form a loop and return along the separating panel.

•

Use the aluminium adhesive strip to hold the heating cord in place, or as required, metal clips welded in the tank.

•

Pass the end of the heating cord through the grommet in the separating panel with the fan wires.

•

Connect the two wires on the printed circuit board between terminals 47 and 48.

Note: The wire heats up over a length of 1.5 m. Be sure not to place the heating portion in contact with the wires. Make sure that the fan blade cannot come into contact with the

heating element.

1.50 m

1 m

Heating cord location

Heating cord Adhesive strips or clips

Black identifying mark

Heating portion Non-heating

portion

6.3 - REMOTE CONTROL

• Code 70250055.

• The functions and display are exactly the same as those on controller.

• The only difference concerns the buttons and which are separated by the “

ON/OFF” and “Mode” buttons.

• Reminder: the parameters are accessed by simultaneously pressing the “

ON/OFF” and “Mode” buttons.

•

The controller is designed to be installed inside sheltered rooms.

• Connection :

- the control is delivered with a connecting it to the “ECH” controller,

- to extend the link, max. length. : 100 meters, use twisted pair shielded cable with a cross section of at least 0.5 mm2(shielding of the ground on unit side).

CAUTION : Do not route this cable near power cables. The operation must take performed with the unit's power supply off

and locked out.

6.4 - RS 485 COMMUNICATION INTERFACE (MODBUS protocol)

• Code 70250056.

• After removing the side panel, also remove the front panel

A (remove the

three retaining screws B and pull the panel downwards).

• Secure the communication interface

C on the left-hand side of the electric

panel.

• Connect the cable (supplied) between the communication interface

C and

the controller D.

• Connect the module's 230 VAC power supply in the following manner with the black and blue wires delivered with the accessory.

• Connection of the communication bus and protocol detail: refer to the corresponding technical file.

N2 U2

BUS ADAPTER

CONN A

CONN B

SERIAL KEYB

24 25 26

Connector: blue wire = terminal 24 red wire = terminal 25 black wire = terminal 26

Back of “ECH” controller

REMOTE CONTROL

E Filter

C interface

Blue (N2)

Black (U2)

Existing wires to disconnect from the filter and to connect to the wires of the accessory

Blue (N2)

Black (U2)

Wiring board

A B

C E

7 - STARTING

7.1 - CHECK

• That hydraulic connections are properly tight and that the hydraulic circuit functions correctly:

- purge of circuits,

- position of valves,

hydraulic pressure (1.5 to 3 bar).

• That there are no leaks.

• That the machine is stable.

• That the power cables are well fixed to their connection terminals. Terminals that are poorly tightened may cause overheating and malfunctions.

• That the electric cables are well insulated from any sections of sheet metal or metal parts which could damage them.

• That probe, control and power cables are properly separated.

• That the machine is earthed.

• That there are neither tools nor other foreign objects in the units.

7.2 - STARTING-UP THE UNIT

• Power up the unit.

• Turn the water on.

• Start the appliance (see paragraph 5).

CAUTION: On three-phase units, make sure that the phase rotation order is correct. If the rotation order is not respected, If

the rotation order is not respected, the phase-sequence controller restricts the unit from operating (indicator OK off). To fix this, simply invert the 2 phases.

7.3 - CHECKS TO BE MADE

• Water flow-rate.

• The generator is equipped with 1/4 SAE pressure taps at the circulator inlet and outlet, to enable the pressure drop to be measured using a hydraulic pressure gauge. Use the circulator curves in paragraph 10 to find the water flow rate.

Note:

The generator’s water output must be ensured at all times (particular attention should be paid in the case of control of the terminal units on 2-way valve).

• Hydraulic circuit pressures.

•

Cooling circuit pressures.

•

Control system operation.

IMPORTANT: If antifreeze is added (monopropylene glycol), a minium rate of 15% to 20% is needed to avoid any risk of corrosion.

• The LP pressure switch cuts at 0.5 bar.

Before carrying out any work on the installation, make sure that it is switched off and that access to it is prevented.

Any work must be carried out by personnel qualified and authorised to work on this type of machine.

IMPORTANT NOTE

8 - MAINTENANCE INSTRUCTIONS

8.1 - MAINTENANCE

All equipment must be properly maintained in order to provide optimum performance over time. Faulty maintenance can result in the cancellation of the product guaranty. Depending on the products, maintenance operations consist in the cleaning of filters (air, water), internal and external exchangers, casings, and the cleaning and protection of condensate tanks. Treating odours and the disinfection of room surfaces and volumes also contributes to the cleanliness of the air breathed by users.

•

Carry out the following operations at least once a year (the frequency depends on the installation and operating conditions):

- check for leaks on the refrigerating circuit,

- check for traces of corrosion or oil stains around the refrigerating components,

- inspect the composition and the condition of the coolant and check that it does not contain traces of refrigerating fluid,

- cleaning the exchangers,

- checking the wear parts,

- checking the operating instructions and points,

check the safety devices: particularly check that the high and low-pressure controllers are properly connected on the refrigerating circuit and that they disengage the electrical circuit if triggered,

- de-dusting the electrical equipment cabinet,

- checking that the electrical connections are secure,

- checking the earth connection,

- check the hydraulic circuit (clean the filter, water quality, purge, flowrate, pressure, etc.),

- verification of the safety valve.

8.2 - GENERATOR SHUT-DOWN DURING WINTER

• 2 possibilities:

1) Drain the unit and disconnect the power supply

2) Unit full of water and power on: as the unit is equipped with an antifreeze device which actuates the water circulating

pump when the temperature drops below zero, it is imperative to ensure that the water can circulate within the unit.

• Before carrying out any work on the installation, make sure that it is switched off and that access to it is prevented.

•

Also check the discharge of the compressor capacitor for the single-phase voltages.

• Any work must be carried out by personnel qualified and authorised to work on this type of machine.

• Prior to all maintenance and servicing on the refrigerating circuit, one must first shut down the unit then wait a few minutes before installing temperature or pressure sensors. Certain equipment, such as the compressor and piping, may reach temperatures above 100°C and high pressures may lead to serious burns.

IMPORTANT NOTE

9 - TROUBLESHOOTING

• All maintenance and servicing operations on the refrigerating circuit must be conducted in accordance with standard trade practices and safety rules: recovery of the refrigerant, inert shielded (nitrogen) brazing, etc…

• All brazing operations must be conducted by qualified welders.

•

For equipment loaded with R 410

A, refer to the specific instructions at the beginning of the installation manual.

•

This unit is equipped with pressurized equipment, for example piping. Use only genuine parts listed in the spare parts list for replacing defective refrigeration components.

• Pipes may only be replaced by copper tubing in compliance with standard NF EN 12735-1.

• Leak detection, in the case of pressure testing:

- Never use oxygen or dry air, as the risk of fire or explosion is present.

Use dehydrated nitrogen or a nitrogen and refrigerant mix indicated on the manufacturer's plate.

For units equipped with pressure gauges, the test pressure must not exceed the gauges' maximum allowable pressure rating.

• All part replacement with other than genuine parts, all modifications of the refrigerating circuit, all replacement of refrigerant by a fluid other than that indicated on the manufacturer's plate, all use of the unit outside the application limits defined in the documentation, shall result in the cancellation of PED CE marking compliance which shall fall under the liability of the individual who carried out these modifications.

•

The technical information, relative to the safety requirements of the various applicable directives, is indicated on the manufacturer's plate of the unit and mentioned on the 1

page of this manual.

10 - CIRCULATOR CURVES

PHRT 7 PHRT 9

CIRCULATOR SXM 32 - 55

PHRT 12

CIRCULATOR UPS 25 - 125

PHRT 16

CIRCULATOR SXM 32 - 80

0.511.52

1.19

PHRT 7

1.58

PHRT 9

ater flowrate (m

/h)

Manometric delivery head (kPa) of the circulator

Speed 1

Speed 2

100

1.522.53

1.87

PHRT 12 Mono

2.16

PHRT 12 Tri

Water flowrate (m3/h)

Manometric delivery head (kPa) of the circulator

Speed 1

Speed 2

Speed 3

100

120

1.522.533.5

2.7

PHRT 16

ater flowrate (m

/h)

Manometric delivery head (kPa) of the circulator

Speed 1

Speed 2

Speed 3

-10

-8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18

-10

-8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18

11 - PRESSURE CURVES

11.1 - HEATING MODE

HIGH PRESSURE

LOW PRESSURE

PHRT 7

Outside wet bulb temperature (°C)

Low pressure (relative bar)

Water outlet temperature

Outside wet bulb temperature (°C)

High pressure (relative bar)

ater outlet temperature

-10

-8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18

-10

-8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18

PHRT 9

Outside wet bulb temperature (°C)

Low pressure (relative bar)

Water outlet temperature

Outside wet bulb temperature (°C)

High pressure (relative bar)

ater outlet temperature

-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18

PHRT 12

mono

Outside wet bulb temperature (°C)

Low pressure (relative bar)

Water outlet temperature

Outside wet bulb temperature (°C)

High pressure (relative bar)

Water outlet temperature

-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18

PHRT 12

tri

Outside wet bulb temperature (°C)

Low pressure (relative bar)

ater outlet temperature

Outside wet bulb temperature (°C)

High pressure (relative bar)

ater outlet temperature

-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18

PHRT 16

Outside wet bulb temperature (°C)

Low pressure (relative bar)

ater outlet temperature

Outside wet bulb temperature (°C)

High pressure (relative bar)

Water outlet temperature

°C

50° C

45° C

40° C

55° C

50° C

45°C

40° C

55° C

50° C

45° C

55° C

50° C

45° C

40° C

°C

45° C

40° C

55° C

50° C

45° C

40°C

55° C

45° C

40° C

55° C

50° C

45° C

°C

45° C

°C

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

11.2 - COOLING MODE

HIGH PRESSURE

LOW PRESSURE

PHRT 7

Water outlet temperature (°C)

Low pressure (relative bar)

Outside temperature

Water outlet temperature (°C)

High pressure (relative bar)

Outside temperature

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PHRT 9

Water outlet temperature (°C)

Low pressure (relative bar)

Outside temperature

Water outlet temperature (°C)

High pressure (relative bar)

Outside temperature

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PHRT 12

mono

Water outlet temperature (°C)

Low pressure (relative bar)

Outside temperature

Water outlet temperature (°C)

High pressure (relative bar)

Outside temperature

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PHRT 12

tri

Water outlet temperature (°C)

Low pressure (relative bar)

Outside temperature

Water outlet temperature (°C)

High pressure (relative bar)

Outside temperature

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PHRT 16

Water outlet temperature (°C)

Low pressure (relative bar)

Outside temperature

Water outlet temperature (°C)

High pressure (relative bar)

Outside temperature

°C

35° C

25° C

43° C

35°C

25° C

43° C

35° C

25° C

43° C

35° C

25° C

43° C

35° C

25° C

43° C

35° C

25° C

43° C

35° C

°C

25° C

KM3

135

KM2

3231P356

5251

SD 4

SD 3

SD 2

D 1

U 2

N 2

4847

R 3

EV1

4241

R 2

KM2

KM3

2524

KM2

W 2

215

CX1

SD1

SD2 SD3 SD4

L3L1L2

KA1

G(HP)

L(BP)

3231P356

G(HP)

L(BP)

5251

D 4

SD 3

SD 2

SD 1

U 2

W 9

R 3

EV1

R 2

KA4

KM3

2524

N 1

SD1

SD2 SD3 SD4

A1 23

R RC L1

S ON N

CX1

Power

supply

230/1/50

Filter

Water inlet

Water outlet

Defrosting

External

On / Of

Hot / Cold

Alarm

Anti-freeze resistor

Fan Compressor Circulating

pump

Controller

Interface panel

12 - WIRING DIAGRAMS

A1 Interface panel A2 Compressor starter B1 Controller C1 M1 capacitor C11 M11 capacitor C2 M2 capacitor C3 Filter E1 High pressure switch E2 Low pressure switch EV1 Electrovalve

J1 Water differential pressure

switch

KA1 Phase-sequence controller KA4 Auxiliary compressor control

relay

KM2 Contactor compressor KM3 Circulator contactor M1 Fan M11 Fan M2 Compressor

M3 Circulating pump R1 Anti-freeze resistor

(accessory)

SD1 Water inlet probe SD2 Water outlet probe SD3 Condensation or defrosting

temperature probe

SD4 Outside air probe

Symbols of the components

B Blue G Grey M Brown L Purple P Pink N Black R Red W White

Colours of the wires

Power supply

400/3N/50+T

Filter

Water inlet

Water outlet

Defrosting

External

On / Off

Hot / Cold

Alarm

Anti-freeze resistor

Fan 1

Compressor Circulator

Controller

Interface panel

ELECTRICAL DIAGRAM - PHRT 7/9 - 230/1/50 10 05 824 - 01

ELECTRICAL DIAGRAM - PHRT 9 - 400/3N/50 10 05 831 - 00

Starter

ELECTRICAL DIAGRAM - PHRT 12/16 - 400/3N/50 10 05 816 - 00

Power supply

400/3N/50+T

Filter

Water inlet

Water outlet

Defrosting

External

On / Off

Hot / Cold

Alarm

Anti-freeze resistor

Fan 1 Fan 2 Compressor Circulator

Controller

Interface panel

KM3

G(HP)

L(BP)

5251

D 4

SD 3

SD 2

SD 1

U 2

N 2

4847

EV1

4241

KA4

KM3

SD1

SD2 SD3 SD4

KA4

R RC L1

S ON N

215

CX1

M11

ELECTRICAL DIAGRAM - PHRT 12 - 230/1/50 10 05 825 - 01

Starter

Power supply

230/1/50

Filter

ater inlet

Water outlet

Defrosting

External

On / Of

Hot / Cold

Alarm

Anti-freeze resistor

Fan 1 Fan 2 Compressor Circulator

Controller

Interface panel

Par souci d'amélioration constante, nos produits peuvent être modifiés sans préavis.

Due to our policy of continuous development, our products are liable to modification without notice.

Per garantire un costante miglioramento dei nostri prodotti, ci riserviamo di modificarli senza preaviso.

En el interés de mejoras constantes, nuestros productos pueden modificarse sin aviso prévio.

Unsere Produkte werden laufend verbessert und können ohne Vorankündigung abgeändert werden.

Com o objectivo de uma melhoria constante, os nossos produtos podem ser modificados sem aviso prévio.

R.D. 28 Reyrieux BP 131 01601 Trévoux CEDEX France Tél. 04 74 00 92 92 - Fax 04 74 00 42 00

Tel. 33 4 74 00 92 92 - Fax 33 4 74 00 42 00

R.C.S. Bourg-en-Bresse B 759 200 728

Technibel PHRT 7, PHRT16, CHG 8, CHG 11, CHG 15 Installation Instruction

Specifications and Main Features

Frequently Asked Questions

User Manual