TECHCON SYSTEMS TS5624DMP User Manual

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Techcon Systems TS5624DMP Disposable Material Path Diaphragm Valve

User Guide

CONTENTS

Page number

1. Specifications…………………..………………………………….…………

2. Unpacking and Inspection……………………………………………………

3. Description...…………………………………………………….….………...

4. Theory of Operation…………………………………………….….…………

5. Setup Instructions……………………………………………….….…………

6. Typical System Set-Up……………………..……..…….……….……………

7. Disposable Material Path Removal/Replacement….………………………….

8. Maintenance of Air Cylinder O-Ring…………………………………………

9. Spare Parts…………………………………………………………………...

10. Accessories…………………………………………………………………..

11. Troubleshooting……………………………………………………………...

12. Warranty……………………………………………………………………..

3 4 4 4 5 6 7 8 9 10 11

1. SPECIFICATIONS

TS5624DMP

Size

See below illustration

Weight

0.25 lb. (113g)

Fluid Inlet Port

Luer lock female

Fluid Outlet Port

Luer lock male

Air Inlet Port

10-32 UNF

Auxiliary Air Inlet Port

10-32 UNF

Minimum Air Pressure

70 psi (4.8bar)

Maximum Fluid Pressure

60 psi (4.1bar)

Operating Frequency

Exceeds 400 cycles/min.

Mounting Port

10-32 UNF

Wetted Parts

Black Polyethylene Compound. Black Nylon (Elbow).

Figure 1.0

Dimensions are in inches [mm]

2. UNPACKING AND INSPECTION

Carefully unpack the valve and examine the items contained in the carton. These will include:

 Valve assembly.  Mounting bracket and mounting screw.  1 x Disposable Material Path.  2 x Hex keys (1/8” & 9/64”).  Sample tip kit.  Fluid line and air hose.  User guide.

3. DESCRIPTION

The TS5624DMP Diaphragm Valve is designed to dispense low to medium viscosity fluids. An internal spring return makes the valve fully adaptable for use with any time/pressure controller. A short opening stroke provides extremely fast, positive shut-off. An external stroke control adjustment makes it easy to fine tune shot sizes. The TS5624DMP Diaphragm Valves compact design allows for mounting flexibility and easy integration into automated applications.

4. THEORY OF OPERATION (Refer to figure 2.0)

The TS5624 Diaphragm Valve is normally closed, adjustable stroke valve. Input air pressure of 70-90 psi (4.8 to 6.2bar) through air inlet port (1) drives the piston assembly (2) back, opening the material path, allowing fluid flow from the material inlet (3) to the material outlet (4). Relieving the input air pressure allows the piston return spring (5) to close the diaphragm (6), ensuring rapid “fail-safe” shut-off of fluid flow.

Figure 2.0

1 6 2

5. SETUP INSTRUCTIONS

Refer to Figure 3.0

Note: This installation uses Luer lock adapters shipped with the valve.

1. Connect the fluid feed tube or syringe to the fluid inlet port (1).

2. Connect the valve airline to the valve controller or other pneumatic device

that is used to control the valve.

3. Connect the opposite end of the airline to valve air inlet (2).

4. Connect appropriate dispensing tip or nozzle to the fluid outlet port (3).

5. Set the valve controller pressure at 70 psi (4.8bar).

6. Set the fluid pressure. Do not exceed 60 psi (4.1bar).

7. Make sure all connections are tight.

8. Place container under the outlet and activate the valve until the fluid flows

steady.

The amount of fluid that flows through the valve is determined by:

 Valve open time  Fluid reservoir pressure  Dispensing tip size  Stroke adjustment knob position

Figure 3.0

1 3 2

6. TYPICAL SYSTEM SET-UP

Figure 4.0

Figure 5.0

Optional Syringe Feeding

1. Attach 7509-9100 syringe bracket as shown below.

2. Use insert rings for syringe sizes 3cc – 10cc.

3. Ensure syringe is under constant air pressure.

7. DISPOSABLE MATERIAL PATH REMOVAL/REPLACEMENT:

Removal of a feed path assembly: Refer to figure 6.0

1. Release fluid pressure.

2. Remove syringe barrel or fluid line from the valve.

3. Loosen the lower receiver screws (4 - 5 turns) and pull out disposable material

path.

4. Dispose of the used feed path assembly in an appropriate waste container.

Installation of a new feed path assembly: Refer to figure 6.0

1. Insert a new feed path assembly into the valve housing. Ensure correct fitment

into the actuator.

2. Tighten lower receiver screws to torque setting specified below.

Torque Specifications

14 in lb. (1.58 N-m)

Figure 6.0

1. Loosen screws 4 - 5 turns.

2. Remove DMP insert.

3. Insert new DMP insert.

4. Tighten screws evenly to torque setting.

8. MAINTENANCE OF AIR CYLINDER O-RING (Refer to figure 7.0 and 8.0)

1. Unscrew receiver screws (1).

2. Remove the DMP (2).

3. Remove the stroke control knob (3) and spring (4).

4. Remove the receiver assembly (5).

5. Remover actuator (6).

6. Remove retaining ring (7), anti-rotate washer (8) and Mylar washer (9).

7. Remove piston (10) from air cylinder (11).

8. Replace O-ring (12) if damaged; otherwise lubricate O-ring with Bimba

HT-99, or equivalent.

9. Reinstall piston (10), retaining ring (7), anti-rotate washer (8) and Mylar

washer (9).

10. Reinstall actuator (6) as per position in Step 4. 90° offset to the air inlet.

11. Reinstall receiver assembly (5), leaving receiver screws loose.

12. Reinstall spring (4) and stroke control knob (3).

13. Install DMP (2) and set torque on receiver screws. - 14 in lb. (1.58 N-m)

Vertical slot must face this way, 90° offset to the air inlet.

Step 1

Figure 7.0

(12)

(10)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(10)

(11)

(9)

Step 2

Step 3

Step 6

Step 5

Step 4

9. SPARE PARTS

ITEM

PART NUMBER

DESCRIPTION

5620-000-004

End Cap

TSD1400-111APK

End Cap O-Ring (Pack of 10)

2800-0892

Washer, SS

3300-0578

Spring

TSD1120-11

Retaining Ring

TSD1109-43

Mylar Washer

5620-000-006

Anti-Rotate Washer

TSD1400-016APK

Piston O-Ring (Pack of 10)

5620-000-005

Piston

5620-000-003

Air Cylinder

A0100478

Air Hose/Connector Assembly, 4mm

TSD1003-20

Air Fitting, 4mm, Elbow

7509-0250

Actuator

7509-0270

Upper Receiver

2800-0463

Upper Receiver Screw

7509-0280

Lower Receiver

2800-0236

Washer

2800-0886

Screw

DMP-5624

Disposable Material Path (Pack of 10)

TSD1106-13

Mounting Screw

918-000-048

Mounting Bracket

7509-9100

Syringe Bracket W/Inserts (See Fig.5)

Lubrication: All O-Rings must be lubricated with Bimba HT-99, or equivalent.

Receiver Mounting Screws Torque (Item 18): 14 in lb. (1.58 N-m).

Figure 8.0

10. ACCESSORIES

10.1 FLUID FITTINGS AND TUBING

10.2 BRACKETS

PART NUMBER

DESCRIPTION

TS918-46

4-Way Fluid Manifold

TN00DKIT

Complete Dispensing Tip Kit

9000-000-100

Sample Tip Kit

PART NUMBER

DESCRIPTION

TSD1003-16

⅛'' NPT to ¼'' O.D. Tube, 90° Elbow

TSD1002-17

⅛'' NPT to ⅜'' O.D. Tube

TSD1002-18

⅛'' NPT to ¼'' O.D. Tube

TSD1002-38

¼'' NPT to ¼'' O.D. Tube

TSD1099-22

⅜'' O.D. X ¼'' I.D. Tube, Black, Polyethylene

TSD1099-23

⅜'' O.D. X ¼'' I.D. Tube, Clear, Polyethylene

TSD1099-24

¼'' O.D. X ⅛'' I.D. Tube, Clear, Polyethylene

TSD1099-25

¼'' O.D. X ⅛'' I.D. Tube, Black, Polyethylene

TSD1099-45

6mm O.D. X 4mm I.D, Clear, Polyethylene

TSD1099-46

6mm O.D. X 4mm I.D, Black, Polyethylene

TSD126-360BPK

Luer Lock Tubing, 60'' (1524mm) , Black

PART NUMBER

DESCRIPTION

918-033-000

Productions Master Stand (Base & Support)

918-000-012

Rod Clamp Assembly

5620-000-008

4'' (101.6mm) Threaded Mounting Rod

7509-9100

Syringe Bracket With Inserts

11. TROUBLE SHOOTING

PROBLEM

POSSIBLE CAUSE

CORRECTION

No fluid flow

Fluid pressure too low

Increase fluid pressure

Operating pressure too low

Increase air pressure to 70 psi (4.8bar)

Dispense tip clogged

Replace tip

Fluid cured in valve chamber

Replace material path

Stroke adjustment closed

Open stroke adjustment counterclockwise

Inconsistent fluid flow

Fluid pressure fluctuating

Ensure fluid pressure is constant

Valve operating pressure is too low

Increase valve pressure to 70 psi (4.8bar)

Valve open time is not consistent

Check to make sure the valve controller is providing a consistent output

Air trapped in fluid housing

Purge valve

Fluid drools after the valve closes, eventually stopping

Air trapped in fluid chamber

Purge valve Steady drip

Worn material path

Replace material path

Fluid pressure exceeds 60 psi (4.1bar)

Lower fluid pressure

12. LIMITED WARRANTY

Manufacturer warrants this product to the original purchaser for a period of one (1) year from date of purchase to be free from defects in material and workmanship, but not against damages by misuse, negligence, accident, faulty installations and

instructions. Manufacturer will repair or replace (at factory’s option), free of

charge, any component of the equipment thus found to be defective, on return of the component, “PREPAID” to the factory during the warranty period. In no event shall any liability or obligation of the Manufacturer arising from this warranty exceed the purchase price of the equipment. This warranty is only valid if the defective product is returned as a complete assembly without physical damage.

The Manufacturer’s liability, as stated herein, cannot be altered or enlarged except

by a written statement signed by an officer of the company. In no event shall the Manufacturer be liable for consequential or incidental damages. A return authorization is required from Techcon Systems prior to shipping a defective unit to the factory.

Manufacturer reserves the right to make engineering product modifications without notice.

All returns must be issued with a Returns Authorization number, prior to return. Send warranty returns to:

Americas and Asia

OK International Garden Grove Division 12151 Monarch Street

Garden Grove, Ca 92841

Europe

OK International Eagle Close Chandler’s Ford Ind Est Eastleigh Hampshire SO53 4NF

United Kingdom

www.techconsystems.com

7000-4760_A

TECHCON SYSTEMS TS5624DMP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual