Team Assocciated RC10 B3 Factory Team, RC10 B3 Sport, RC10 B3 Basic+ Assembly Instructions And User's Manual

All kit versions include:
2.40:1 transmission for effortless power handling. Molded composite chassis for better rigidity and Lexan B3 racing body. Quadra-symmetric suspension for greater stability and handling. Optimized front end geometry improves steerging and increases rigidity. Adjustable battery placement for fine tuning of traction or steering.
2.2" one-piece front and rear wheels. Pro-Line 4 Rib M2 front tires and Pro-Line "Holeshot" M2 rear tires.
F A C T O R Y T E A M
Shocks: Hard anodized, PTFE- coated gray. Rear Axles: MIP CVD's.
Also includes:
parts, ball bearings throughout.
for the
R/C two channel surface frequency radio system with one servo. Battery pack (6 cell). Battery charger (we recommend a peak detection charger). Electronic speed control. R/C electric motor. Pinion gear, 48 ptich. Teeth to be determined by type and wind of motor.
YOU WILL NEED THESE TOOLS TO ASSEMBLE YOUR KIT
Phillips screw d r iv er #2 . 1/8" flat head screwdriver. 5/16" driver or glow plug wrench. Needlenose pliers. Super glue (cyanoacrylic glue). Hobby knife
cuts plastic and fingers with equal ease, so be careful.
Precision ru le r.
2
Factory Team
Factory Team kit #9043
WARNING!
This knife
T E A M K I T
Shocks: Hard anodized, PTFE- coated gray. Rear Axles: MIP CVD's.
Also includes:
Ball bearin gs
S P O R T K I T
Shocks: Gold shocks. Rear Axles: Associated dogbones & stub axles.
Also includes:
control and motor. Bushings throughout.
Mechanical speed
R E Q U I R E D E Q U I P M E N T T O R U N Y O U R K I T
for the
for the
B3 Team kit #9032
R/C two channel surface frequency radio system with one servo. Battery pack (6 cell). Battery charger (we recommend a peak detection charger). Electronic speed control. R/C electric motor. Pinion gear, 48 ptich. Teeth to be determined by type and wind of motor.
WARNING! Always use hand and eye protection with cyanoacrylic glue!
TOOLS SUPPLIED
Allen wrenches, .050", 1/16", 3/32", 5/64".
Molded tools (#6956):
B3 Sport kit #9013
R/C two channel surface frequency radio system with two servo s . Battery pack (6 cell). Battery charger (we recommend a peak detection charger).
HELPFUL TOOLS (NOT REQUIRED)
Allen drivers (straight Allen wrenches with hex shaped handles) such as the following made by Associated: #6957 .050" Allen wrench #6958 1/16" Allen wrench #6959 5/64" Allen wrench #6960 3/32" Allen wrench #6961 2.5mm Allen wrench Hand drill with 1/8" & 1/4" bits Vernier calipe rs Hobby scissors Liquid dish soap Nut drivers (screwdriver-handled hex socket tools) such as the following from Associated: #SP-86 3/16" nut driver #SP-85 1/4" nut driver
Do not use a power screwdriver to install screws into nylon, plastic, or composite materials. The fast rotation speed can heat up the screws being installed. They can then break the molded parts or strip the threads during installatio n.
B A S I C K I T
Shocks: Gold shocks. Rear Axles: Associated dogbones & stub axles.
Also includes:
for the
R/C two channel surface frequency radio system with one servo. Battery pack (6 cell). Battery charger (we recommend a peak detection charger). Electronic speed control. Pinion gear, 48 ptich. Teeth to be determined by type and wind of motor.
WARNING!
Bushings
B3 Basic+ kit #9003
R E A C H I N G U S
CUSTOMER SUPPORT
(714) 850-9342 Fax (714) 850-1744 http://www.rc1 0.c om/help http://www.rc1 0 .c om/kits
©2000 Associated Electrics, Inc.
R E A D T H I S B E F O R E B U I L D I N G
READ THE MANUAL!
This manual is for four different B 3 k its a n d will help you assemble and set up each one. Read the manual before starting your kit and before contacting us for help.
Associated, I need some help." "Did you read the manual?"
OPEN THE BAGS IN ORDER
The assembly is arranged so that you will open and finish that bag before you go on to the next bag. Sometimes you w ill
have parts re maining at the e n d of a bag. Thes e w ill become part of the next bag.
Some bags may have a large amount of small parts. To make it easier to find the parts, we recommend using a partitioned paper plate for spreading out the parts so th e y w ill b e e as ie r to fin d .
SUPPLEMENTAL SHEETS
We are constantly updating parts to improve our kits. These changes, if any, will be noted in supplementary sheets located in a parts bag or inside the kit box. Check the kit box before you start and each bag as it is opened. When a supplement is found, attach it to the appropriate section of the manual.
"Hello,
ASSOCIATED ELECTRICS, INC.
3585 Cadillac Ave. Costa Mesa, CA 92626-1401 USA
http://www.rc1 0.c om
MANUAL FORMAT
The following explains the format of these instructions.
The beginning of each section indicates:
Which bag to open
1
those parts for
Which parts you will use for those steps. Remove only the
2
parts shown.
"1:1"
("BAG A")
("FOR STEPS 1-3").
indicates an actual size drawing; place your
and which steps you'll be using
part on top and compare it so it does not get confused with a similar part.
Which tools you should have handy for that section.
3
4
An asterix ( * ) next to a part number indicates the part used in the Factory Team B3 kit. (You can use those numbers to upgrade your B3 kits to Factory Team specs.) 5 The instructions in each step are ordered in the order you complete the m, so read the w o rd s A N D follow the pictur es . T h e numbers in circles are also in the drawing to help you locate them faster. 6 When we refer to left and right sides of the buggy, we are referring to the dr ive r's p o int o f v iew inside the car.
B A G A
REMOVE THESE PARTS FOR:
Step 1
s t e p 1 L E F T S I D E
Asterix ( * ) denotes Factory Team part number. Use this number if you have the Factory Team kit.
ASSEMBLE STEERING BLOCKS
Assemble parts #7220, 6273 and 6272. Push #7221 (7221B*) axle into the #7220 steering block, lining u p ho le s . Push the #7211 kingpin through both to clear any burrs. Then remove the kingpin.
ASSEMBLE BLOCK CARRIERS
Note location of L and R on #7210 block carriers and #7220 steering blocks. Align holes of #7220 (L) inside #7210 (L). Add one #4187 spacer to #7211 kingpin and insert #7211 through block and axle. Add a #6272 dust cover to the ball end as shown. Insert one #4187 spacer and then one #6299 E-clip to the bottom of #7211 kingpin. Add screw locking compound such as Loctite® (not included in kit) to #6951 set screw and tighten into #7221 (7221B*).
8
Now assemble right side.
7210, qty 2 front block carrier, 30° caster
7220, qty 2 front steering block
6272, qty 4 dust cover
7211, qty 2 kingpin ball end
"L" = left side
"R" = right side
1:1
6273, qty 2 ball end
7210
4187
6299
7211
4187
1:1
6299, qty 2 E-clip
7221
, 7221B*
front axle
6272 (foam)
6951
1:1
, qty 2
6273
1:1
6951, qty 2 4-40 set screw
6272 (foam)
"R" = right side
7220
1:1
4187, qty 4 1/32" thin plastic washer
Match this number
to the text to find
your way faster
"L" = left side
Align this hole
with hole in #7220
7221, 7221B*
T O O L S U S E D
.050
3
B A G A
REMOVE THESE PARTS FOR:
Step 2
1:1
9145, qty 2 ball end
7230, qty 4 large ball cup
1:1
1:1
6295, qty 2 4-40 nut
1:1
6299, qty 8 E-clip
1:1 1:1
6924, qty 3 4-40 x 3/8
7413, qty 2 4-40 x 3/4
1:11:11:1
1:1
6936, qty 2 #4 washer
T O O L S U S E D
3/32"
9110, qty 2 front inner hinge pin
9107, 9108*, qty 2 front suspension arm
7260, qty 2 4-40 nut
6263, 1406*, qty 2
2.06" turnbuckle
s t e p 2 L E F T S I D E
REMOVE SUSPENSION ARMS
Twist the #9107 (9108*) suspension arms from the mold runners (shown in gray) with your p liers, and trim a way rema in in g molding with your hobby knife. Do not cut off the antiroll m o u n tin g b a lls . C a refu lly trim balls so they are perfectly smooth.
ARMS TO BULKHEAD
Attach the block carrier assembly to the #9107 (9108*) suspension arm with its #9115 hinge pin and #6299 E-clips. Align the #9125 bulkhead with the #9107 suspension arm hinge pin holes as shown. Install #6299 E-clip to one end of #9110 hinge pin. Next hold the #9120 front cross brace in front of the suspension arm while sliding the #9110 hinge pin through the assembly. Install #6299 E-clip to other end of pin. Assemble the other side the same way.
SHOCK TOWER TO BULKHEAD
Attach the shock screws and hardware #7413, 6936 and 6295. Do other side. Attach the #9145 ball ends and #7260 nuts through mid d le h o les . Attach the shock tower to the bulkhead with the three #6924 screws. Twist #7230 ball cups onto the #6263 (­(1406*) turnbuckle until you get the dimension shown. Connect ball ends with the turnbuckle ball cups as shown, using your needlenose pliers.
6299
9115, qty 2 front outer hinge pin
1:1
9107, 9108*
DO NOT CUT OFF BALLS.
REMOVE FLASHING SO BALLS
ARE PERFECTLY SMOOTH.
6936
6295
7260
9125
9120
9110
9125, qty 1 front bulkhead
9107, 9108*
7413
9145
6924
6299
9107, 9108*
7260
9120, qty 1 cross brace steel
9142, 9143*, qty 1 front shock tower
HOW TO USE THE
TURNBUCKLE WRENCH
6924
6924
7230
6263, 1406*
9145
7230
6299
V I E W E D F R O M R E A R
COMPLETED FRONT ASSEMBLY
REMOVING BALL CUPS
Hold the cup next to the ball with your pliers and twist the
4
cup off
.
6299
9115
2 3/4" (2.75" or 69.9mm)
6263, 1406*
ball cups thread on in opposite directions
1:1
B A G B
REMOVE THESE PARTS FOR:
Steps 1-3
1:1 1:1
6270, qty 5 ball end
6272, qty 5 dust cover
1:1 1:1 1:11:1
1:1
9155, 9162*, qty 2 left hand servo saver bushing
9155, qty 1 servo saver arm
9155, qty 1 servo saver arm
9155, qty 1 bell crank
1:1
9155, qty 2 bell crank bushing
1:1
9162*, qty 2 bell crank ball bearing
T O O L S U S E D
9158, 9156B*, qty 1 adjusting nut
9160, qty 1 mounting pin, right hand
9160, qty 1 mounting pin, left hand
s t e p 1
KICKUP TO CHASSIS
Add screw locking compound such as Loctite© (not included in kit) to the three #9215 screws and attach the #9210 (9210B*) aluminum kickup (nose plate) to the #9200 (9199*) chassis. Place the two #9160 servo saver/bell crank mounting pins in the locating holes.
9160
9160
9215
9200, 9199*
9215
9215
9210, 9210B*
9215, qty 3 6-32 x 3/16
9165, qty 1 drag link
s t e p 2
SERVO SAVER
Push one #9155 servo saver bushing into each end of the #9158 (9156B*) aluminum tube. Slide the two #9155 servo saver arms onto the tube. Slide the spring and adjusting nut on the tube. Tighten the nut until 1/32" of the tube threads are exposed. Add three #6270 ball ends where shown and three #6272 foam dust covers onto them.
BELLCRANK
Install the two #9155 (9162*) bushings into the be ll c r a nk. Add two #6270 ball ends where shown and two #6272 foam dust covers onto them.
or 9162* bearings
9210, 9210B*, qty 1 kickup
6272 (foam)
9155, 9162*
9155
9155, 9162*
9158, 9156B*, qty 1 tube, aluminum
6272
6270
9155
6272 (foam)
9155
6270
6270
9158, qty 1 servo saver spring
9158, 9156B*
9158
6272
6272
6270
6270
9155
9158, 9156B*
9155
s t e p 3 P R O F I L E
DRAG LINK
Install the #9165 drag link over the two ball ends with your needlenose pliers.
9165
IFMAR 2WD World Champion
Masami has a long string of wins for Associated 2WD and Yokomo 4WD cars. Masami drove the fastest car at the '97 World's with his RC10B3 buggy, and took top honors in the 4WD category.
At the '99 Worlds in Finland Mark Pavidis (left) TQ'd w ith his R C 1 0B 3 and Masami (right) was crowned as World Champion driving his B3.
Masami in 1997
I F M A R W O R L D C H A M P I O N S H I P S , 1 9 9 9
Masami Hirosaka
Mark Pavidis
2WD Wo rld Champion
TQ
T h e R C 1 0 B 3 T Q ' d a n d w o n t h e
1 9 9 9 I F M A R W o r l d C h a m p i o n s h i p
5
B A G B
REMOVE THESE PARTS FOR:
Steps 4-6
1:1 1:1 1:1
6292, qty 2 4-40 x 3/8
6922, 6934*, qty 2 4-40 x 1/2
1:1
6923, qty 2 4-40 x 3/4
7673, 6933*, qty 2 4-40 x 5/16
9130, 9131*, qty 1 front top plate
9220, qty 1 front bumper
T O O L S U S E D
1/16"
s t e p 4
SERVO SAVER TO CHASSIS
Place the servo saver assembly over the pins.
TOP PLATE TO CHASSIS
Line up the #9130 (9131*) front top plate with the servo saver pins and screw holes. Bolt down the top plate with two #6923 screws tightly,
one full turn.
accomplish step 5 below.
s t e p 5
then back off both screws
This will allo w us to
FRONT END TO CHASSIS
Slip front end under top plate, then push rearward over kickup.
under top plate
6923
6923
9130, 9131*
s t e p 6
BUMPER TO CHASSIS
Use two #6922 (6934*) screws to secure the top plate
to front bulkhead. Secure front bulkhead to kickup plate with two #6292 screws.
3
Go back and tighten the two #6923 screws from Bag B, step 4. Bolt on the #9220 bumper with the two #7673 (6933*) screws.
6922, 6934*
6922, 6934*
6
over kickup
9220
6292
7673, 6933*
6292
7673, 6933*
B A G B
REMOVE THESE PARTS FOR:
Step 7
7230, qty 4 large ball cup
1:1 1:1
6263, 1406*, qty 2
2.06" turnbuckle
T O O L S U S E D
s t e p 7
TURNBUCKLES
Add #7230 ball cups to two #6263 or 1406* turnbuckles to the dimension shown. Pop on the turnbuckles. Do both sides.
P R O F I L E
1:1
2 47/64" (2.74 or 69.5mm)
ball cups thread on in opposite directions
Ranch Pit Shop
The RC10B3 TQ'd as the fastest car in the World's on this track in Pomon a, California, site o f th e 1 9 9 7 IF MAR Off R o a d World Champ ion s h ip s . T h e B 3 was driven b y Masami H iro s ak a , multi­World Champion from Japan. The B3 was later to come back to TQ and win at the very next '99 World's at Finland!
7
B A G C
REMOVE THESE PARTS FOR:
Steps 1-3
1:1 1:1 1:1
7260, qty 2 4-40 nut
6272, qty 2 dust cover
6273, qty 2 ball end
1:1
6292, qty 4 4-40 x 3/8
1:1
6299, qty 4 E-clip
1:1
9269, qty 4 5-40 x 1/2
1:1
6936, qty 2 #4 washer
T O O L S U S E D
1:1
9267, qty 2 9260, qty 2 rear inner hinge pin
rear suspension mount, 3-3
(3° toe-in, 3° anti-squat)
s t e p 1
TRIM SUSPENSION ARMS
Twist the #9257 (9258*) suspension arms from the mold runners (shown in gray) with your pliers, and trim away the remaining molding with your hobby knife.
s t e p 2 L E F T S I D E
REAR PLATE TO CHASSIS
Attach the two #9267 (3-3) rear suspension arm mounts to the #9241 (9241B*) chassis plate with two #9269 5-40 x 1/2 screws and a single #6936 washer as shown. These mounts are marked L3-3 (left) and R3-3 (right). The coding stands for 3° toe in and 3° anti-squat.
your anti-squat is effectively reduced to 1.5°.
Fasten the chassis plate to the bottom of the chassis with four #6292 screws. Add two #6273 ball ends to the inside holes of the chassis, then thread on the #7260 nuts to the ball ends. Then add the #6272 foam dust covers.
NOTE: by using the #4 washer,
7260
9241, 9241B*, qty 1 rear chassis plate
9257, 9258*
9257, 9258*, qty pr rear suspension arm
9257, 9258*
s t e p 3 L E F T S I D E
SUSPENSION ARMS TO MOUNTS
Attach the #9257 (9258*) left suspension arm to the #9267 left mount with the #9260 hinge pin and #6299 E-clips. Now do the right side.
2
9260
1/16", 5/64"
9267
6292
6292
6292
6292
9269
9269
7260
9267
6936
8
6273
6273
6272 (foam)
6272 (foam)
9241, 9241B*
6299
Make sure the
arm outer rib
is facing down
9257, 9258*
9241, 921B*
9260
6299
B A G D
1:11:1 1:1 1:1 1:1 1:1
1:1
T O O L S U S E D
REMOVE THESE PARTS FOR:
Steps 1-5
6573, qty 2 diff thrust washer
6588, qty 1 black grease
6574, qty 6 diff thrust ball
6575, qty 1 T-nut
6591, qty 1 diff lube
s t e p 1
SET UP DIFF GEAR
Add a generous amount of #6591 diff lube to the #9365 diff gear ball holes and push in the twelve #6581 diff balls. Then push in the lube that was pushed out. Insert one #6597 bushing or #6589 bearing into the gear.
s t e p 2 s t e p 3
LEFT OUTDRIVE HUB
Push in the #6582 spring and #6575 T-nut.
9370
6582
6575
RIGHT OUTDRIVE HUB
Slide one #6573 washer onto the #6575 bolt. Apply a generous amount of #6588 black grease to the washer on the side facing away from the bolt head. Stick six #6574 balls into the grease against the bolt and washer. Add the other #6573 washer. The grease will hold the balls in place during assembly. Slide all this into the #9375 right outdrive hub, being careful not to lose any of the balls. Insert the #6575 bolt cover.
6575, qty 1 diff thrust bolt cover, nylon
9365
6575, qty 1 2-56 diff bolt
9365, qty 1 diff gear
9367, qty 2 diff drive ring
6581
9370, qty 1 left diff outdrive hub
6591
6581, qty 12 diff balls carbide
9375, qty 1 right diff outdrive hub
6575
6575
6582, qty 1 diff spring
T E A M &
6589, qty 1 5/32 x 5/16 ball bearing
6573
6574
F . T .
1:1
5/64"
B A S I C &
S P O R T
1:1
6597, qty 1 5/32 x 5/16 bushing
6588
6573
9375
s t e p 4
RIGHT OUTDRIVE HUB
Insert one #6597 bushing or #6589 bearing into the #9375 right hub. Add a hub where shown. Place a #9367 diff drive ring and then the gear assembly on the hub.
ASSEMBLE THE HUBS
Add a hub where shown. Place a #9367 diff drive ring on the hub. Push the #9370 hub over the diff bolt and center the hub.
CHECK ALIGNMENT OF HUBS
7
Tighten the diff with your 5/64" Allen wrench, but not completely.
8
Rotate the diff hubs several times as you are tightening the bolt to check for proper alignment of the parts.
9
We'll adjust the diff on the next page.
coat of #6591 diff lube to right
light
light
coat of #6591 diff lube to left
RIGHT
9375
6591
9367
T E A M &
F . T .
1:1
6589, qty 1 5/32 x 5/16 ball bearing
B A S I C &
6597, qty 1 5/32 x 5/16 bushing
9367
9370
LEFT
S P O R T
1:1
6591
9
s t e p 5
ADJUST THE DIFFERENTIAL
As you tighten the diff bolt, you will notice the T­nut ears moving closer to the bottom of the diff hub slot. This compresses the spring behind the T-nut. The spring should be fully compressed at the same time the T-nut reaches the end of the slot. Pay close attention to feeling when
B A G D
REMOVE THESE PARTS FOR:
Steps 6-7
6292, 6934*, qty 1 4-40 x 3/8
9352, qty 1 right tranny case
1:1 1:1
Caution:
6571, qty 1 drive shaft/gear
9352, qty 1 left tranny case
s t e p 6
ADD BUSHINGS OR BEARINGS TO THE CASE HALVES
Cut the two #9352 transmission case halves and the three #9352 spacers from the runner. Add bushings or bearings to each case half.
the spring is fully compressed.
When you feel the spring fully compressed, loosen
bolt.
the diff bolt 1/8 of a turn. No more, no less. Your diff should now operate very smoothly when turning the hubs in opposite directions. After you have driven the car once, recheck the diff adjustment. Never adjust the diff any other way.
Do not overtighten the
1:1
6572, qty 1 drive shaft roll pin
6928, 6935*, qty 3 4-40 x 1
1:1
9360, qty 1 idler gear
9361, qty 1 idler gear shaft
7337, qty 3 washer, gold
1:1
7669, qty 2 drive shaft spacer
T E A M
&
F . T .
1:1
3977, qty 2 3/16 x 3/8 unflanged bearing
T O O L S U S E D
1/16", 3/32"
B A S I C &
S P O R T
1:1
6599, qty 2 3/16 x 3/8 bushing
RIGHT
s t e p 7
INSIDE THE TRANNY
Install the right side diff as se m b ly into the righ t ca s e. (Page 9, Step 3 will show you which diff hub is the right side.) Add the #7669 spacer to the #6571 drive shaft and put both into the case. Install the two bushings or bearings in the #9360 gear, followed by the #9361 shaft. Insert the assembly into the case. Add the other #7669 spacer to the #6571 shaft and put the case halves together.
OUTSIDE THE TRANNY
Screw the halves together with one #6292 (6934*) bolt. Insert the #6572 roll pin into the shaft hole with your needlenose pliers. Push the three #6928 (6935*) bolts through, each with its own #7337 washer.
9352
RIGHT
9352
9352
6572
9361
7669
9352
6571
9360
LEFT
3976, qty 2 3/8 x 5/8 unflanged bearing
T E A M
3977, qty 2 3/16 x 3/8 unflanged bearing
7669
1:1
F . T .
&
1:1
7337
7337
1:1
6598, qty 2 3/8 x 5/8 bushing
B A S I C &
S P O R T
1:1
6599, qty 2 3/16 x 3/8 bushing
7337
6928, 6935*
6928, 6935*
center pin about shaft
10
LEFT
6928, 6935*
6292
B A G D
REMOVE THESE PARTS FOR:
Steps 8-11
1:1
6292, 6934*, qty 2 4-40 x 3/8
1:1
6568, qty 4 4-40 x 3/16
1:1
9352, qty 3 motor plate spacer
9251, qty 1 inner torque clutch hub
9252, qty 1 outer torque clutch hub
9253, qty 1 clutch disc
1:1
6587, qty 1 torque control spring
T O O L S U S E D
1/16", 3/32"
1:1
6594, qty 2 thrust bearing washer (thin)
6594, qty 1 thrust bearing (thick gold)
s t e p 8
REMOVE THE BACKING
Remove the backing and center from the #7373 gasket.
s t e p 1 0
1:1
1:1
6599, qty 1 3/16 x 3/8 bushing
s t e p 9
1:1
6629, qty 1 5-40 locknut
6693, qty 1 81T 48 pitch spur gear
INSTALL THE MOTOR PLATE
Center the #7373 gasket around the
large round hole of the 9245 (9245B*)
plate.
Install the three #9352 spacers.
Line up the #9245 (9245B*) plate and
fasten with the three #6928 (6935*)
screws.
7373, qty 1 motor plate gasket foam
1:1
9245, 9245B*
s t e p 1 1 L E F T S I D E
1:1
7874, 7873*, qty 2 4-40 x 7/16
7373
9245, 9245B*, qty 1 motor plate
6928, 6935*
9352
9352
9380, 9381*, qty 1 rear transmission brace
9352
INSTALL THE ASSOCIATED TORQUE CLUTCH (ATC)
Add the #9251 inner hub to the shaft, lining up the notch with the roll pin. Install the #9253 clutch disc into the inner hub, then add the #9252 outer hub and #6599 bushing. Install parts in the following order: #6594 (thin), 6594 (thick), 6594 (thin), 6587 black spring, 6629 locknut. Orient the #6693 spur gear side facing out as shown and mount to #9252 with two #6568 screws. Tighten the #6629 locknut so the end of the shaft is flush with the end of the nut. This is a good initial adjustment. For further info on the torque clutch, see the tuning section on page 27.
9253
9252
6594
silver color
6693
6587
6629
6568
9251
6599 bushing
MOUNT THE TRANSMISSION
Mount the #9380 brace with two #7874 (7873*) screws. Mount the tranny with the two #6292 (6934*) screws from below, lining up the motor plate holes as shown. Bolt the motor plate to the rear chassis with two #6568 screws.
7874, 7873*
7874, 7873*
9380
6568
6568
6594
6568
gold color
6292, 6934*
6292, 6934*
11
B A S I C & S P O R T K I T S O N L Y
B A G E
REMOVE THESE PARTS FOR:
Basic: step 1
Sport: step 1
s t e p 1 L E F T S I D E
1:1
6272, qty 2 dust cover
6374, qty 2 stub axle
9263, qty 2 rear outer hinge pin
B A S I C & S P O R T K I T S O N L Y
3/32" (black)
6273, qty 2 ball end
6375, qty 2 roll pin
9273
1:1
1 : 1
1:1
1:1
1:1
6299, qty 4 E-clip
6388, qty 2 cone washer
1:1
9273, qty 2 dogbone spacer 3/32" (black)
6370
1:1
6370, qty 2 dogbone
1:1 1:1
1:1 1:1
6466, qty 4 spacer, 1/16"
ASSEMBLE REAR HUB CARRIERS
Note that the #7366 hub carriers are marked for left and right. Insert #7360 bushings into each side of the left hub carrier. Install the #6374 stub axle as shown. Insert #6388 cone washer as shown, raised outer edges facing out. Add #6375 roll pin. Insert the #6372 spring into the stub axle. Thread on the #6273 ball end and add the #7260 nut to the other side.
end into the other side so both will point to the front when assembled.)
5
Follow the above for the right hub carrier.
6372
6372, qty 2 dogbone spring
7260, qty 2 small nut
7360, qty 4 bushing
(When you do the other hub carrier, thread the ball
Add a #6272 dust cover to the ball end.
T O O L S U S E D
7366, qty 2 hub carrier
make sure window
faces front
7366
9257
6299
9263
12
6299
9263
6466 1/16", 2
R E A R
6374
6273
7360
6272
HUB CARRIERS TO REAR ARMS
(Upper left drawing:) Push the #9273 spacer into the outdrive of the transmission. (Upper left drawing:) Insert the dogbone pins into the stub axle and outdrive hub as shown. Place the hub carrier between the arm holes as shown and add two #6466 spacers where shown. Add one #6299 E-clip to the end of the #9263 hinge pin, insert it as shown, then add the other #6299 E-clip. Now install the axle assembly for the right side.
10
7366
7260
7360
6466 1/16"
6375
6388
6374
T E A M & F A C T O R Y T E A M K I T S O N L Y
B A G E
REMOVE THESE PARTS FOR:
Team: step 1
Factory Team: step 1
9276, qty 2 3/16" axle shim MIP thick, steel
s t e p 1 L E F T S I D E
6299
1:1
1:1 1:11:1 1:1 1:1
1:1
1 : 1
6272, qty 2 dust cover
1:1
7377, qty 2 rear axle bearing spacer, aluminum
9278, qty 2 CVD dog bone
6273, qty 2 ball end
1:1 1:1
7368, qty 6 3/16" axle shim, steel
7369, qty 2 axle spring pin
7380, qty 2 CVD axle
6299, qty 4 E-clip
9263, qty 2 rear outer hinge pin
3438, qty 2 8-32 locknut
6466, qty 4 spacer, 1/16"
1:1
1:1 1:1
3977, qty 4 3/16 x 3/8 ball bearing
9276, qty 1 MIP threadloc k
7381, qty 2 CVD coupling
7260, qty 2 small nut
6588, qty 1 black grease
1:1
7381, qty 2 CVD cross pin
7366, qty 2 hub carrier
1:1
7381, qty 2 CVD set screw
T E A M & F A C T O R Y T E A M K I T S O N L Y
TM
(Constant Velocity DriveTM)
TM
REAR HUB CARRIERS
Note that the #7366 hub carriers are marked left and right. Slide one of the thin #7368 3/16" axle shims onto the axle. Install one #3977 bearing, then the #7377 bearing spacer.
MUST use the bearing spacer.
Slide the axle assembly into the hub carrier from the rear. Install the second #3977 bearing into hub carrier and onto the axle, followed by the #9276 thick spacer and two #7368 thin spacers. Insert the #7369 roll pin into axle. Thread on the #6273 ball end into the hole shown and add the #7260 nut to the other side.
(When you do the other hub carrier, thread the ball end into the other side so both ball ends will point to the front when assembled.)
5
Follow the above for the right hub carrier.
6272
Add a #6272 dust cover to the ball end.
7368
3977
6273
Be careful not to damage
the indented shields of the
ball bearings when pushing
7377
them in.
7260
7366
7380
3977
HUB CARRIERS TO REAR ARMS
Place the left hub carrier between the arm holes as shown and add two #6466 spacers where shown. Add a #6299 E-clip to the #9263 hinge pin insert it as shown, then add an E-clip at the other end of the hinge pin. Insert the universal dog bone into the slots of the outdrive hub.
9
Now install the axle assembly for the right side.
9263
ASSEMBLE THE #9276 MIP CVD
Spread some Associated #6588 black grease inside the #7380 axle hole where shown, then on the #7381 coupling, and insert the coupling into the axle. Slide the axle into the #9278 dogbone, aligning the cross holes. Insert the #7381 cross pin, making sure it is evenly spaced on both sides of the #9278 bone. Add the #9276 MIP thread lock to the #7381 set screw. Angle and turn the MIP CVD set screw can be screwed in with the Allen wrench.
5
Assemble the other axle.
7381
7381
6299
cross pin
7381 coupling
9263
6466 1/16", 2
7380
R E A R
9278
6588
9276
7366
9257, 9258*
so the
6466 1/16"
9276
T O O L S U S E D
.050"
NOTE: You
make sure window
faces front
7369
7368
7380
13
A L L K I T S
B A G E
REMOVE THESE PARTS FOR:
Steps 2-3
s t e p 2 L E F T S I D E
MOUNT THE REAR SHOCK TOWER
Orient the tower outward as shown and mount to bulkhead with #6292 (6934*) screws. Fasten the tower to the transmission brace with the #6915 screws. Add two #7413 screws in the middle holes at top, then thread on #7260 nuts.
6262, 1403*, qty 2
1.65" turnbuckle
7413, qty 2 4-40 x 3/4
1:1
1:1
6292, 6934*, qty 2 4-40 x 3/8
7413
6915
7230, qty 4 large ball cup
6915, qty 2 4-40 x 5/8
9270, 9279, 9280*
1:11:1
1:1
7260
1:1
7260, qty 2 4-40 nut
7413
TEAM & F.T. ONLY
9279, 9280*, qty 1 rear shock tower
7260
T O O L S U S E D
1/16", 3/32"
BASIC & SPORT ONLY
9270, qty 1 rear shock tower
s t e p 3
R E A R V I E W
ADD TURNBUCKLES
Twist #7230 ball cups onto the #6262 (1403*) turnbuckle until you get the dimension shown.
Ball cups will face in opposite directions.
Connect ball ends with the turnbuckle ball cups as shown, using your needlenose pliers. Assemble both right and left sides.
6292, 6934*
6915
6292, 6934*
COMPLETED REAR ASSEMBLY
1:1
2 1/2" (2.50" or 63.5mm)
7230
ball cups thread on in opposite directions,
14
and face in opposite directions
6262, 1403*
7230
B A G F
REMOVE THESE PARTS FOR:
Steps 1-4
1:1 1:1
5407, qty 8 red O-ring
6299, qty 8 E-clip
6429, qty 1 shock assembly tool
1:1 1:1 1:1
6440, qty 4 split locking washer
1:1 1:11:1
6440, qty 8 small washer
6440, qty 4 large spacer
, 6417*
6459 rear shock shaft
6460, 6418*, qty 2 front shock shaft
, qty 2
T O O L S U S E D
6465, qty 2 shock piston #1
6465, qty 2 shock piston #2
1:1
7217, qty 4 pivot ball plastic
7217, qty 4 eyelet nylon
s t e p 1
TRIM SHOCK PISTONS
Burrs interfere with smooth shock action within the shock body. To remove from tree without creating burrs, twist up, not down. Remove two each of #1 and #2. Remove remaining burrs carefully with hobby knife.
right
6428, qty 4 shock cap
5428, qty 1 25 wt silicone oil
burr
6465
wrong
6469, qty 4 large O-ring
TEAM & F.T. ONLY
6435, qty 2 rear shock body
BASIC & SPORT ONLY
6424, qty 2
rear shock body
TEAM & F.T. ONLY
9310, qty 2 front shock body
BASIC & SPORT ONLY
9311, qty 2
front shock body
TRIM SHOCK WASHERS & SPACERS For best shock performance, trim each part from the parts tree so no part of the two molding runners remain. It is safer to re move a tiny amount of the part than to risk the chance of a burr remaining.
Short blade scissors or a hobby knife will work fine, as shown at right. Run your finger over the edges to feel for burrs you cannot see. Remove the ones you find. Burrs can keep the parts from snapping in correctly, and can cause the shock to leak or the shaft to jam.
6440
s t e p 2
SHOCK SEAL PARTS
Install the #5407 and #6440 parts shown onto the #6429 tool tip. Add 3-4 drops of #5428 oil to the inside of the shock body, and to the shock seal parts. Insert the tool tip into th e shock body all the way. Push
easily
until the parts snap into place. Check the tool height in photo. The right shock shows just before snapping parts in place, the left shows after.
5
If your shocks do not snap together easily, check the parts for burrs again.
6
Assemble the other shock bodies the same.
5407
6440
O I L
6429
5428
O I L
5428
DISMANTLING THE SHOCKS WHEN IT'S REBUILD TIME
Put the shock assembly tooltip
cut-away view of shock body
into the bottom of th e s h oc k until it rests against the small washer, as shown, then push.
shock assembly tool
before snapafter snap
small wash e r
bottom of shock body
15
s t e p 3
FINAL INTERNAL SHOCK ASSEMBLY
Add #6469 O-ring over threads of shock body. For the #6460 (6418*) front shock shafts, install a #6299 E-
(#2)
clip on either side of a #6465
piston.
For the #6459 (6417*) rear shock shafts, install a #6299 E-
(#1)
clip on either side of a #6465
piston. Place a couple drops of #5428 oil on threaded part of shaft and insert into shock body. Push the #7217 pivot ball and eyelet together, then screw the eyelets onto the end of the shock shaft. Hold shaft with rag and needlenose pliers next to threads.
s t e p 4
FOR BASIC & SPORT
front: 9311 gold (short) rear: 6424 gold (long)
FOR TEAM & F.T. ONLY
front: 9310 (short) rear: 6435 (long)
7217
7217
5428
front: 6460, 6418* (short) rear: 6459, 6417* (long)
6469
6299
6299
front: #6465 (#2) rear: #6465 (#1)
FILLING THE SHOCKS
Holding the shocks upright, fill with oil to the top of the shock body. Slowly move the shaft up and down several times to allow air bubbles to escape to the top. Refill with oil to the top o f th e shock body. Push the shaft in until the piston is level with top of shock body. The oil will slightly bulge up above the shock body. Install the #6428 shock cap and tighten. There should be no gap between the cap and the hex portion of the shock body when tight.
SETTING THE REBOUND
Move the shock shaft in and out a few times an then push it all the way in. It should be easy to push the shaft in until the eyelet hits the body.
B A G F
HOW TO TIGHTEN THE CAP
ON YOUR
SHOCK
Then the shaft should push itself out approximately 1/4" to 3/8" (6.3mm -
9.5mm"). If the shocks do not push out this far, there is not enough oil in them. Add just a little oil and try steps 6-7 again. If the shocks push out farther than the distance in step seven, or you cannot push the shaft in until the eyelet hits the body, there is too much oil. Loosen the cap a half turn (with the shaft extended) and pump out a small amount of oil by pushing the shaft in. Retighten the cap and try steps 6-7 again.
6428
1/4" to 3/8"
(6.3mm - 9.5mm")
REMOVE THESE PARTS FOR:
Step 5
6474, qty 4 spring collar
6478, qty 2 rear spring silver
s t e p 5
FINAL SHOCK ASSEMBLY
Install one #6474 spring collar onto the shock body. Install the correct spring for front and back shocks. Pull the shock shaft out as far as it will go, compress the spring, then insert the #6474 spring cup over the #7217 eyelet. Twist two 1/4" thick #8846 preload spacers from the tree. For the front shocks, slide a preload spacer between the spring collar and shock body hex. Twist two 1/16" and 1/8" thick preload spacers off the tree. Slide them onto the rear shocks between the spring collar and shock body hex.
16
6494, qty 2 front spring green
install 6474 after spring
6474
spring cup
rear: 6478 (silver) front: 6494 (green)
8846, qty 6 preload spacer
front: 1/4"
7217
6474 spring collar
8846
8846 rear: 1/16" & 1/8"
B A G F
REMOVE THESE PARTS FOR:
Steps 7-8
6222, qty 4 4-40/5-40 locknut
6473, qty 4 shock bushing
6918, qty 4 4-40 x 1/2
1:11:11:1
T O O L S U S E D
1/16", 3/32"
s t e p 7 R I G H T S I D E
REAR SHOCK MOUNTING
Add the #6473 bushings as shown. Push cap over bushing and add #6222 locknut. Do not overtighten or the shock will bind. Fasten the lower shock with the #6918 screw into the arm outer hole.
1
s t e p 8 R I G H T S I D E
FRONT SHOCK MOUNTING
Add the #6473 bushings as shown. Push cap over bushing and add #6222 locknut. Do not overtighten or the shock will bind. Fasten the lower shock with the #6918 screw into the arm inner hole
4
Do the other front shock.
B A G G
REMOVE THESE PARTS FOR:
Step 1
6270, qty 1 ball end
9180, qty 1 ea servo horns
1:1
1:1
6272, qty 1 dust cover
s t e p 1
ASSEMBLE THE SERVO
Find the approporiate #9180 servo horn for your servo, marked "A" for Airtronics, "F" for Futaba, "J" for JRPropo, and "H" for Hitec. Remove the servo horn from your servo and replace with the #9180 horn, then fasten with the stock mounting screw. Install the #6270 ball end into the servo horn. Add the #6272 dust cover. Attach the #7336 mounts with the #6917 (6860*) screws and #7337 washers. Add the #7336 spacers if you have an Airtronics servo.
1:1
7337, qty 4 washer
7336, qty 2 servo mount
OR
BASIC, SPORT, TEAM ONLY
6917, qty 4 4-40 x 3/8
7336
7336
use spacers with
Airtronics servo
7336, qty 2 servo mount spacer
1:11:1
FACTORY TEAM ONLY
6860*, qty 4 4-40 x 3/8
7336
6272
7337
7336
6270
6917, 6860*
use spacers with
Airtronics servo
9180
stock mounting
screw
T O O L S U S E D
1/16"
7337
6917, 6860*
17
B A G G
REMOVE THESE PARTS FOR:
Step 2
9170, qty 2 servo link cup
1:11:1
9170, qty 1 servo link
s t e p 2 R I G H T S I D E
MOUNT THE SERVO
Mount the servo with two #7673 (6933*) screws. Assemble the #9170 servo link, matching the length to the true scale drawing. Use needle-nose pliers to attach link to ball ends.
7673, 6933*
1:1
7673, 6933*, qty 2 4-40 x 5/16
9170
13/16"
.812"
20.4mm
9170
T O O L S U S E D
.050", 1/16"
1:1
9170
7673, 6933*
PARTS REMOVED
TO IMPROVE CLARITY
B A G G
REMOVE THESE PARTS FOR:
Step 3
1:1
6515, qty 2 3mm x 6mm gold
1:1
6936, qty 2 #4 washer
1:1
6951, qty 1 4-40 x 1/8 set screw
s t e p 3 R I G H T S I D E
INSTALL THE MOTOR
Attach three capacitors to your motor according to the instructions that came with your motor, if they are not on already. For the
Sport kit,
positive tab on the motor and the black wire to a negative tab. For the
Basic, Team & Factory Team kits,
your own motor, then follow this step. Install the #6681 gear with the #6951 set screw going to the flat side of the shaft. For the you must buy your own pinion gear. If you use an electonic speed control, see its directions for installing motor capacitors. Use two #6515 screws and two #6936 washers to mount the motor as shown so the gears mesh.
solder the colored plug wire to a
you must buy
Basic, Team & Factory Team kits,
SPORT ONLY
6681, qty 1 23 tooth pinion gear
SPORT ONLY
6520, qty 3 .1uf capacitor
6681
6951
SPORT ONLY
6742, qty 1 motor connection plug
6515
6936
SPORT ONLY
580, qty 1 motor
T O O L S U S E D
.050", 3/32"
SET THE GEAR MESH
You should be able to rock the spur gear back and forth in the teeth of the pinion gear without making the pinion gear move. If the plastic gear is tight, then loosen the #6515 screws and move the motor away, then try again. A gear mesh that is too tight or too loose will reduce power and damage the gear
18
S P O R T K I T O N L Y
B A G G
REMOVE THESE PARTS FOR:
Sport: steps 4-6
3721, qty 1 2-56 self-tapping
6714, qty 1 throttle bypass tab
1:11:1
qty 1 #2 washer
1:1 1:1
6924, qty 1 4-40 x 3/8
1:1
6242, qty 1 4-40 locknut
6932, qty 6 4-40 x 5/16
6711, qty 1 throttle resistor
1:1
6936, qty 7 #4 washer
s t e p 4 s t e p 5
MOUNTS TO SERVO
Attach the #7527 mounts to the servo with four #6932 screws and four #6936 washers. Orient your servo output shaft as shown here.
6932
6936
6932
6936
6932
6936
6932
6936
RESISTOR TO SERVO
Push the #8850 brackets into the #6711 resistor. Attach the brackets to the mounts with two #6932 screws and two #6936 washers.
MODIFY THE SERVO HORN
There are many servo horns available. The round one is the best one. You must modify the horn if you are not using the round one. Trim them so they don't go beyond the #6712 throttle wiper arm outer edge. Also trim so it will clear the resistor.
6712, qty 1 throttle wiper arm
7527, qty 2 throttle servo mount
6714, qty 1 throttle bypass mount
8850, qty 1 ea. throttle resistor mounting brackets
1:1
6925, qty 1 4-40 x 1/2
T O O L S U S E D
3/32"
6936
6932
s t e p 6
FINAL RESISTOR/ SERVO ASSEMBLY
Attach the #6712 arm to the horn with the #3721 screw and #2 washer. Mount the arm and horn to the servo w ith the screw from your servo. Trim the #3721 screw tip if it contacts the servo body. Add the #6714 mount using #6925 screw and #6242 locknut. Add the #6714 bypass tab to the #6714 mount with a #6924 screw and #6936 washer.
8850
6714
7527
6711
6242
6932
6924
6925
6936
6936
6714
screw from your servo
#2 screw
3721
7527
8850
#2 washer
6712 arm
horn
best one
trim horns so they
don't go beyond wiper arm
or hit the resisto r
ASSEMBLED THROTTLE ARM AND RESISTOR
19
S P O R T K I T O N L Y
B A G G
REMOVE THESE PARTS FOR:
Sport: steps 7-9
1:1
6917, qty 2 4-40 x 3/8
6747, qty 1 battery input harness
6745, qty 1 motor output harness
s t e p 7
WIRE THE RESISTOR
Solder the short red wire between the positive resistor tab and the brass bypass tab. Solder the #6745 harness wires to the wiper arm and negative tab on the resistor. Solder the #6747 harness to the positive and negative tabs on the resistor. Run the wire of the servo attached to the resistor through the battery slot area.
BEC plug
6747
red
black
6745
qty 1 servo tape (roll, #6726)
s t e p 8 L E F T S I D E
SPEED CONTROL TO CHASSIS
Attach speed control to chassis with two #6917 screws from the bottom.
6917
6917
T O O L S U S E D
1/16"
PARTS REMOVED
TO IMPROVE CLARITY
s t e p 9 L E F T S I D E
PARTS REMOVED
TO IMPROVE CLARITY
A L L K I T S
RADIO RECEIVER TO CHASSIS
Cut a piece of servo tape, remove the paper from one side, and attach it to the bottom of your receiver. Slip the receiver wire through the built-in chassis antenna mount. Remove the paper from the other side and attach to the chassis as shown. Plug the small #6747 BEC plug (of step 7) into the receiver's on/off switch. Follow the instructions that accompany your radio receiver system.
5
20
B A G H
REMOVE THESE PARTS FOR:
Steps 1-2
6285, qty 2 4-40 x 1/4
1:1
6332, qty 1 body clip
6929, qty 1 4-40 x 3/8
1:1
9235, qty 1 foam battery pads
T O O L S U S E D
3/32"
9238, qty 2 battery spacer
9247, qty 1 button
9247, qty 1 gear cover
9230, 9229*, qty 1 battery hold down strap
s t e p 1 L E F T S I D E
INSTALLING THE BATTERY PACK
Install the three #9235 foam battery pads. Install the two #9238 foam battery spacers. (The tuning section will show you how to adjust your steering or traction by moving these spacers.) Install your battery pack. (See step 5 if you need to assemble it first.) Thread on the #6929 screw. Aim the body clip hole across the chassis. Add the #9230 (9229*) battery hold down strap. Adjust the screw so the batteries are held tight, but you are still able to push the #6332 body clip through the screw.
hook into rear shock
9235
9238
tower as shown
6332
9230, 9229*
6929
SOLDERING INDIVIDUAL CELLS
Solder connections properly to assemble a battery pack from individual cells.
TIP:
Team racers prefer battery bars or braid for sturdier connections. Insulated wire will not allow the pack to fit in the battery slot.
solder connections
with battery bars
or braid
PARTS REMOVED
FOR CLARITY
s t e p 2 R I G H T S I D E
GEAR COVER
Trim the #9247 gear cover, cutting out three holes shown. Insert the #9247 insert button into the large hole cut into the gear cover. Mount the cover with two #6285 screws.
BATTERY PRODUCTS ARE
NOT INCLUDED IN KIT
9247
6285
21
B A G H
REMOVE THESE PARTS FOR:
T O O L S U S E D
Step 3
qty 1 servo tape
s t e p 3
RADIO AND RECEIVER INSTALLATION
Install your battery pack as shown. If you need to assemble the battery, see step 1 #5 on page 21. Cut a piece of servo tape and use it to attach your ESC and switch where shown. Cut a piece of servo tape and use it to attach your receiver where shown. Connect the ESC and steering servo to your receiver according to your radio or ESC instructions, then connect the motor to your ESC.
B A G H
REMOVE THESE PARTS FOR:
Step 4
6338, qty 1 antenna tube cap
6338, qty 1 antenna tube
ESC
RECEIVER
SERVO
SERVO
s t e p 4
MOUNT THE ANTENNA
Push your reciever wire through the built-in antenna mount hole. Thread the wire through the #6338 antenna and push the antenna firmly into the chassis' antenna mount hole. Add the #6338 cap to the other end of the antenna tube.
6338
6338
22
B A G H
REMOVE THESE PARTS FOR:
Basic & Sport: Step 5
1:1
4436, qty 2 4-40 x 5/16
6190, qty 2 wing thing
B A S I C & S P O R T K I T S O N L Y
6332, qty 2 body clip
9454, qty 1 .065" wing wire
6182, qty 1 wing
T O O L S U S E D
.050"
6142, qty 1 body
s t e p 5
BODY MOUNTING
Trim and paint the body. (See painting instructions on page 25 if you have not done this before.) Secure the #6142 body to the chassis with two #6332 body clips where shown.
body & wing mounts
antenna
body mount
cut 6 openings
for body
WING ASSEMBLY
Trim and paint the #6182 wing. Make two holes for the wing things. Insert the #6190 wing things. Insert the #9454 wire through the wing things. Secure the wire to the wing things with the #4436 set screws.
Push wires through holes of rear shock tower where shown.
Follow trim line s carefully.
These openings allow
these openings allow
for shocks
air scoop
for shocks
6182
use inner holes
6190
6190
9454
4436
4436
B A G H
REMOVE THESE PARTS FOR:
Team & F.T.: Step 5
1:1
4436, qty 2 4-40 x 5/16
T E A M & F A C T O R Y T E A M K I T S O N L Y
6193B, qty 2 wing thing
s t e p 5
BODY MOUNTING
Trim and paint the body. (See painting instructions on page 25 if you have not done this before.) Secure the front of the #6154 body to the chassis with one #6332 body clip where shown.
6332, qty 2 body clip
9454, qty 1 .065" wing wire
6154, qty 1 wing
WING ASSEMBLY
Trim and paint the #6154 wing. Make one hole for the body mount. Insert the #6193B wing things as shown in above illustration. Insert the #9454 wire through the wing things. Secure the wire to the wing things with the #4436 set screws. Push wires through holes on rear shock tower and add a body clip where shown.
T O O L S U S E D
.050"
6154, qty 1 body
23
B A G I
REMOVE THESE PARTS FOR:
Steps 1-2
3438, qty 2 8-32 locknut
1:1 1:1
6222, qty 2 4-40/5-40 locknut
T O O L S U S E D
3/32"
Basic & Sport ONLY
9490Y, qty pr 1 piece rear wheels
Team & F.T. ONLY
9491, qty pr Pro-Line rear wheels
Basic & Sport ONLY
9480Y, qty pr 1 piece front wheels
Team & F.T. ONLY
9482, qty pr Pro-Line front wheels
s t e p 1
T E A M K I T O N L Y
REAR WHEELS AND TIRES
Make a 1/8" hole in the wheel. Make sure foam insert is centered in tire. Install the #6825 tire to the #9490Y or #9491 wheel. Glue the tire to the wheel with super glue (cyanoacrylic glue) in four spots around the tire on both sides.
adhesive manufacturer's instructions for proper use and safety. Wear eye and hand protection.
Install wheel onto axle, lining up roll pin with slot in the wheel. Thread on the #3438 locknut. Finish second rear wheel and tire.
WARNING!
6825, qty 2 Holeshot rear tire
Follow the
3438
6878, qty 2 M2 front tire
make a 1/8" hole
1:1
Basic & Sport ONLY
6599, qty 4 3/16 x 3/8 unflanged bushing
1:1
Team & F.T. ONLY
3977, qty 4 3/16 x 3/8 unflanged ball bearing
fit notch of wheel
over roll pin
s t e p 2
FRONT WHEELS AND TIRES
Make a 1/8" hole in the wheel. Install the #6878 tire to the #9480Y or #9482 wheel. Glue the tire to the wheel with super glue (cyanoacrylic glue) in four spots around the tire on both sides.
WARNING!
manufacturer's instructions for proper use and safety. Wear eye and hand protection.
Insert the #6599 bushings or #3799 bearings into both sides of the front wheel. Install wheel onto axle. Thread on #6222 locknut. Finish second front wheel and tire.
Follow the adhesive
6222
6825
6599
or 3977
9490Y
or 9491
make a 1/8" hole
6599
or 3977
9481Y
or 9482
6878
24
setup sheet for thesetup sheet for the
driver _________________________________________________ track __________________________________________________ date __________________________________________________
FRONT SUSPENSION
FRONT BLOCK CARRIER (caster setting)
!
25°
!
30° FRONT RIDE HEIGHT: ________________________ STEERING BLOCK _______ ___________________ CAMBER ___________________________________
_
+
ANTI ROLL BAR:
! ! ! !
NONE THICK THIN OTHER
REAR SUSPENSION
SUSPENSION MOUNTS:
WHEEL HUB: REAR RIDE HEIGHT: _________________________
ANTI-SQUAT CAMBER ___________________
+
!
!
_
ANTI ROLL BAR:
!
STANDARD
STD
!
2-3
!
3-3
OTHER
!
OTHER __________
!
NONE
!
THICK THIN
!
OTHER
!
!
3-0
WHEEL HUB
PLACEMENT
!
!
! TOE-IN _______°
!
TOE-OUT _______°
STD
MIDDLE
FRONT SHOCKS
!
STD BODY _______________ SHAFT _________ SPRING ________ LIMITERS, inside _______ outside __________ NOTES ____________________ ___________________________ ___________________________
!
OTHER OIL ____________ PISTON ________
!
INSIDE
!
MIDDLE
!
OUTSIDE
!
Other (draw)
!
INSIDE
!
OUTSIDE
!
INSIDE
!
OUTSIDE
!
Other (draw)
REAR SHOCKS
!
STD PISTON _______________ SPRING _________ LIMITERS, inside _______ outside __________ NOTES ____________________ ___________________________ ___________________________
!
OTHER OIL _____________
!
INSIDE
!
MIDDLE OUTSIDE
! !
Other (draw)
!
INSIDE
!
OUTSIDE
!
INSIDE
!
OUTSIDE
!
Other (draw)
!
!
REAR
MOTOR, TRANSMISSION & ELECTRICAL
TIRES & WHEELS
!
FRONT TIRES _____________________ REAR TIRES _ _____________________
!
FRONT WHEELS
!
CHASSIS
COMMENTS/EXCUSES _______________________________________________________________________________________________________
___________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________
STDθSHORT
1 PIECE
!
!
FOAM _____________
!
FOAM _____________
3 PIECE!OTHER
LONG
!
GRAPHITE
MOTOR ______________ PINION __________ SPUR GEAR _______________ DRIVESHAFTS _________________________ SLIPPER BATTERY TYPE _________ PLACEMENT RADIO _______________ SPD. CONT. _____________ SERVO _____________
!
STD
!
HYDRA
!
VISCO OIL _______________
θ
! ! !
FRONTθ MIDDLE
INSIDE OUTSIDE
Other (draw)
θ
REAR
.-)674-5
See page 2 for complete specs on what is included in each kit.
Factory Team Kit shown. Radio and electronics are not included in kits.
Adjustable battery placement
Hard-anodized, PTFE-coated gray shocks (Team and Factory Team kits only)
Adjustable caster, camber, toe-in
Rear Pro-Line “Holeshot M2” tires
MIP CVD axles (Team and Factory Team kits only)
2.40:1 transmission
Motor (Basic Plus & Sport kits only)
Extra-long suspension arms, front & rear
Front Pro-Line “4 Rib M2” tires
TEAM ASSOCIATED RECOMMENDS
Factory Team performance parts Reedy Modifieds motors & batteries LRP digital speed controls
Molded composite chassis (Basic, Sport and Team kits only). Graphite chassis, towers and arms (Factory Team kits only)
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