TDK-Lambda Genesys 10Kw, Genesys 15Kw Technical Manual

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TECHNICAL MANUAL FOR

GENESYS

10KW/15KW

Programmable DC Power Supplies

Document: 83

530-000 Rev

TDK

Lambda Americas Inc.

High Power Divisio

405 Essex Road, Neptune, NJ 07753

Tel:

(732) 922

9300

Fax:

(732) 922

9334

www.us.TDK

Lambda.com/HP

83-000-016 Rev.

WARRANTY

This

TDK

Lambda

Americas Inc.

product is warranted against defects in materials and workmanship for

a period of five years from date of shipment. During the warranty period,

TDK

Lambda

Americas Inc.

will, at it’s option, either repair or replace

products which prove to be defective.

LIMITATION OF WARRANTY

The warranty shall not apply to defects resulting from improper or inadequate usage or maintenance by

the buyer, buyer supplied products or

interfacing. The warranty shall not apply to defects resulting from

unauthorized modifications, or from operation exceeding the environmental specifications of the

product, or if the QA seal has been removed or altered by anyone other than

TDK

Lambda

Ameri

cas

Inc.

authorized personnel.

TDK

Lambda

Americas Inc.

does not warrant the buyer’s circuitry or

malfunctions of

TDK

Lambda

Americas Inc.

products resulting from the buyer’s circuitry. Furthermore,

TDK

Lambda

Americas Inc.

does not warrant any damage occu

rring as a result of the buyer’s circuitry

or the buyer’s

supplied products. THIS LIMITED WARRANTY IS IN LIEU OF, AND

TDK

LAMBDA

AMERICAS INC

DISCLAIMS AND EXCLUDES, ALL OTHER WARRANTIES, STATUTORY, EXPRESS

OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY

WARRANTY OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE, OR OF CONFORMITY TO MODELS OR SAMPLES.

WARRANTY SERVICE

This product must be returned to an authorized

TDK

Lambda

Americas Inc.

service facility for repairs or

other warranty service. For p

roducts returned to

TDK

Lambda

Americas Inc.

for warranty service, the

buyer shall prepay shipping charges to

TDK

Lambda

Americas Inc

. If the unit is covered under the

foregoing warranty then

TDK

Lambda

Americas Inc.

shall pay the shipping charges to retu

rn the

product to the buyer. Refer to Section 3.11 for repackaging for shipment.

DISCLAIMER

The information contained in this document is subject to change without notice.

TDK

Lambda

Americas

Inc.

shall not be liable for errors contained in this document

or for incidental or consequential damages

in connection with the furnishing, performance or use of this material. No part of this document may be

photocopied, reproduced or translated into another language without the prior written consent of

TDK

Lambda

mericas Inc

TRADEMARK INFORMATION

Genesys™

power supply is a trademark of

TDK

Lambda

Americas Inc.

Microsoft™

and Windows

™

are trademarks of Microsoft Corporation.

THE FCC WANTS YOU TO KNOW

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses and can radiate radio frequency energy

and, if not installed and used in

accordance with the instructions, may cause harmful interference to radio communications.

Operation of this equipment i

n a residential area is likely to cause harmful interference, in which case

the user will be required to correct the interference at his own expense.

FCC WARNING

Modifications not expressly approved by manufacturer could void the user authority to ope

rate the

equipment under FCC Rules.

83-530-000 Rev

SAFETY INSTRUCTIONS

CAUTION

The following safety precaution must be ob

served during all phases of operation, service and r

pair of

this equipment. Failure to comply with the safety pr

cautions or warnings in this document violates

safety standards of design, man

facture and intended use of this equipment and may impair the b

uilt

in prote

tions within.

TDK

Lambda Americas Inc. shall not be liable for user’s failure to comply with these requirements.

INSTALLATION CATEGORY

The Genesys

power supply series has been evaluated to INSTALLATION CATEGORY II. Install

tion

category (ov

er voltage category) II: local level, appliances, portable equipment etc. With smaller tra

sient over voltage than Install

tion Category (over voltage category) III.

GROUNDING

This product is a Safety Class 1 instrument. To minimize shock hazard, the instr

ument chassis must be

connected to an electrical ground. The instrument must be connected to the AC power supply mains

through a three conductor power cable, with the ground wire firmly connected to an electrical ground

(safety ground) at the power outlet.

For instruments designed to be hard

wired to the supply mains, the protective earth terminal must be

connected to the safety electrical ground before another connection is made. Any interruption of the

protective ground conductor or disconnection of the p

rotective earth terminal will cause a potential

shock hazard that might cause personal injury.

FUSES

Fuses must be changed by authorized TDK

Lambda Americas Inc. service personnel only. For conti

ued protection against risk of fire, replace only with

the same type and rating of fuse.

INPUT RATINGS

Do not use AC supply, which exceeds the input voltage and frequency rating of this instrument. The

input voltage and frequency rating of the Genesys

power supply series has three input ranges d

pending on

the model type ordered. Ranges are 180

253 Vac/360

440 Vac/432

528 Vac, 50

60Hz. For

safety reasons, the mains supply voltage flu

tuations should not exceed above voltage range.

LIVE CIRCUITS

Operating personnel must not remove the instrument cover. No in

ternal adjustment or component r

placement is allowed by non

TDK

Lambda Americas Inc. qualified personnel. Never replace comp

nents with power cable connected. To avoid injuries, always disconnect power, discharge circuits and

remove e

ternal voltage sourc

e before touching components.

PARTS SUBSTITUTIONS & MODIFICATIONS

Parts substitutions and modifications are allowed by authorized TDK

Lambda Americas Inc. service

personnel only. For repairs or modifications, the instrument must be returned to an authorize

d TDK

Lambda Americas Inc. service f

cility.

WARNING OUTPUT

TERMINALS GROUNDING

There is a potential shock hazard at the RS232

485 and the IEEE ports when using power su

plies with

rated or combined voltage greater than 400V and the Positive Output of the Power Supply is grounded.

Do Not connect the Positive Outpu

t to ground when using the RS232/485 or IEEE.

83-530-000 Rev.

SAFETY INSTRUCTIONS

ENVIRONMENTAL CONDITIONS

The Genesys

power supply series safety approval applies to the following operating cond

tions:

*Indoor use

*Ambient temperature: 0°C to 50°C

*Maximum relative

humidity: 80% (no condensation)

*Altitude: up to 3000m

*Pollution degree 2

ATTENTION Observe Precautions for handling Electrostatic Sensitive Devices.

CAUTION Risk of Electrical Shock

Instruction manual symbol. The instrument will be marked wi

th this symbol when it is

necessary for the user to refer to the instruction manual.

Indicates hazardous voltage.

Indicates ground terminal.

Protective Ground Conductor Terminal must be connected to Earth Ground.

Off (Supply)

On (Supply)

The WARNING sign denotes a hazard. An attention to a procedure is called.

Not fo

lowing procedure correctly could result in personal injury.

A WARNING sign should not be skipped and all indicated conditions mus

t be

fully understood and met.

The CAUTION sign denotes a hazard. An attention to a procedure is called. Not follo

ing procedure correctly could result in damage to the equipment. Do not proceed b

yond a CAUTION sign un

til all indicated conditions are fully understood and met.

FCC COMPLIANCE NOTICE:

Note: This equipment has been tested and found to comply with the limits for a Class A

digital device, pursuant to part 15 of the FCC Rules. These limits are designed to pr

vide reasonable protection against harmful interference when the equipment is ope

ated in a commercial environment. This equipment generates uses, and can radiate

radio frequency energy and, if not installed and used in acco

dance with the instruction

man

ual, may cause harmful interference to radio communications. Oper

tion of this

equipment in a residential area is likely to cause harmful interference in which case the

user will be required to correct the interference at his own expense.

83-530-000 Rev

WARRANTY

................................

..............................

CHAPTER 1 GENERAL IN

FORMATION

................................

...................

1.1 USER MANUAL CONTENT

................................

...................

1.2 INTRODUCTION

................................

.....61.3 ACCESSORIES

................................

......81.4 MODEL NUMBER FORMAT

................................

...................

CHAPTER 2 SPECIFIC

ATIONS

................................

.............................

CHAPTER 3 INSTALL

ATION

................................

3.1 GENERAL

3.2 PREPARATION FOR USE

................................

....................

3.3 INITIAL INSPECTIONS

................................

.........................

3.4 RACK MOUNTING

................................

...............................

3.5 LOCATON, MOUNTING AND COOLING

................................

.............................

3.6 AC SOURCE REQUIREMENTS

................................

...........

3.7 AC INPUT POWER CONNECTION

................................

......153.8 TURN

ON CHECKOUT PROCEDURE

................................

.173.9

CONNECTING THE LOAD

................................

............

3.10 LOCAL AND REMOTE SENSING

................................

.......

CHAPTER 4 FRONT AN

D REAR PANEL CONTROL

S AND CONNECTORS

.......................

4.1 INTRODUCTION

................................

...254.2 FRONT PANEL CONTROLS AND INDICATORS

................................

................

4.3 REAR PANEL CONTROLS AND INDICATORS

................................

...................

4.4

REAR PANEL SW1 SETUP SWITCH

................................

..294.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTOR

................................

.............

CHAPTER 5 LOCAL OPER

ATION

................................

...........................

5.1 INTRODUCTION

................................

...335.2 STANDARD OPERATION

................................

.....................

5.3 OVER VOLTAGE PROTECTION (OVP)

................................

...............................

5.4 UNDER VOLTAGE LIMIT (UVL)

................................

...........

5.5 FOLDBACK PROTECTION

................................

...................

5.6 OUTPUT ON/OFF CONTROL

................................

..............

5.7 OUTPUT SHUT

OFF (SO) CONTROL VIA REAR PANEL J1 CONNECTOR

................................

.....355.8 ENABLE/DISABLE CONTROL VIA REAR PANEL J1 CONNECTOR

................................

.................

5.9 CV/CC SIGNAL

................................

.....365.10 PS_OK SIGNAL

................................

...365.11 SAFE START AND AUTO

RESTART MODES

................................

..................

5.12 OVER TEMPERATURE PROTECTON (OTP)

................................

....................

5.13 LAST SETTING MEMORY

................................

..................

5.14 SERIES OPERATION

................................

.........................

5.15 PARALLEL OPERATION

................................

....................

5.16 DAISY

CHAIN CONNECTION

................................

............

5.17 ADVANCED PARALLEL OPERATION

................................

...............................

5.18 FRONT PANEL LOCKING

................................

..................

CHAPTER 6 REMOTE AN

ALOG PROGRAMMING

................................

6.1 INTRODUCTION

................................

...456.2 LOCAL/REM

OTE ANALOG INDICATION

................................

............................

6.3 LOCAL/REMOTE ANALOG INDICATION

................................

............................

6.4 REMOTE VOLTAGE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMI

..................

6.5 RESISTIVE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT

................................

.476.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENT

................................

..................

83-530-000 Rev.

CHAPTER 7 RS232 &

RS485 REMOTE CONTROL

................................

..............................

7.1 INTRODUCTION

................................

..497

.2 CONFIGURATION

................................

...............................

7.3 REAR PANEL RS232/485 CONNECTOR

................................

............................

7.4 CONNECTING POWER SUPPLIES TO RS232 BUS

................................

...........

7.5 COMMUNICATION INTERFACE PROTOCOL

................................

....................

7.6 ERROR MESSAGES

................................

............................

7.7 COMMAND SET DESCR

IPTION

................................

.........

7.8 GLOBAL OUTPUT COMMANDS

................................

.........

7.9 SINGLE BYTE COMMANDS

................................

................

7.10 STATUS, ERROR AND SRQ REGISTERS

................................

........................

7.11 SERIAL COMMUNICATION TEST SET

-UP................................

................................

.......................

CHAPTER 8 ISOLATED

ANALOG PROGRAMMING

PTION

................................

..............

8.1 INTRODUCTION

................................

...678.2 SPECIFICATIONS

................................

.678.3 ISOLATED

PROGRAMMING & MONITORING CONNECTOR

................................

...........................

8.4 SETUP AND OPERATING INSTRUCTIONS

................................

........................

CHAPTER 9 MAINTENA

NCE

................................

9.1 INTRODUCTION

................................

...709.2 UNITS UNDER WARRANTY

................................

................

9.4 ADJUSTMENTS AND CALIBRATION

................................

..709.5 PARTS REPLACEMENT AND REPAIRS

................................

.............................

9.6 TROUBLESHOOTING

................................

..........................

83-530-000 Rev

CHAPTER 1 GENERAL INFORMATION

1.1 USER

MANUAL CONTENT

This User’s Manual contains the operating instructions, installation instructions and specifications of the

Genesys

15KW and 10KW power supply series. The instructions refer to the standard power su

plies, including the built

in RS232/485

serial communication. For information related to o

eration with

the optional IEEE programming, refer to User’s Manual for Power Supply IEEE/IEMD Programming

Interface. For information related to operation with the optional LAN programming, refer to the U

ser’s

Manual for Power Supply LAN Programming Interface.

1.2 INTRODUCTION

1.2.1

General Description

Genesys

power supplies are wide output range, high performance switching power supplies. The

Genesys

series is power factor corrected and operates from specif

ied AC voltage range contin

ously. Output voltage and current are continuously displayed and LED indicators show the complete

operating status of the power supply. The Front panel controls allow the user to set the output param

ters, the protections levels

(Over

Voltage protection, Under

Voltage limit and Foldback) and preview

the se

tings. The rear panel includes the necessary connectors to control and monitor the power supply

operation by remote analog signals or by the built

in serial communication (RS23

2/485). GPIB pr

gramming and Isolated

Analog programming/monitoring are optional

1.2.2

Features and options



Constant Voltage / Constant Current with automatic crossover.



Embedded Microprocessor Controller.



Built

in RS

232/RS

485 Interface.



Voltage & Current high

resolution adjustment by digital encoders.



High accuracy programming/readback.



Last Setting Memory.



Independent Remote ON/OFF (opto

isolated) and remote Enable/Disable.



Remote sensing to compensate for voltage drop of power leads.



External Analog Programm

ing and Monitoring standard (0

5V or 0

10V, user selectable).



Zero stacking

no ventilation required at the top and bottom surface of the power supply.



Optional GPIB interface (SCPI compatible).



Optional Isolated Analog programming/monitoring (0

5V or 0

10V

, user selectable and 4

20mA).

83-530-000 Rev.

1.2.3

Control via the serial communication port

The following parameters can be programmed via the serial communication port:

Output voltage setting.

Output current setting.

Output voltage measurement.

Output On

/Off control.

Output current measurement.

Foldback protection setting

Over

voltage protection setting and readback.

Under

Voltage limit setting and readback.

Power

supply start up mode (last setting or safe mode).

1.2.4

Analog voltage programming and monitoring

Analog inputs and outputs are provided at the rear panel for analog control of the power supply. The

output voltage and the current limit can be programmed by analog voltage or by resistor, and can be

mon

tored by analog voltage. The power supply output ca

n be remotely set to On or Off and analog

signals monitor the proper operation of the power supply and the mode of operation (CV/CC).

1.2.5

Parallel operation

Genesys

power supplies of the same output voltage and current rating can be paralleled in master

slav

e configuration with automatic current sharing to i

crease power available.

1.2.6

Output connections

Output connections are made to rear panel via bus

bars up to 300V. For greater than 300V

via stud

terminals. Either the positive or negative terminal may be gro

unded or the output may be floated. Co

tact factory for assi

tance with higher float voltage applications. Local or remote sense may be used. In

remote sense, the voltage drop on the load wires should be minimized. Refer to the specifications for

the maxim

um vol

age drop value.

1.2.7

Cooling and mechanical construction

The Genesys

series is cooled by internal fans. At the installation, care must be taken to allow free

airflow into the power supply via the front panel and out of the power supply via the rear pan

el.

Observe all torque guidelines within this manual. Over torqueing may da

age

unit or accessories. Such damage is not covered under manufacturer’s wa

ranty.

CAUTION

83-530-000 Rev

1.3 ACCESSORIES

1.3.1 Included Accessories

The following accessories are

delivered with the power supply.

1.3.1.1

Serial Link Cable

Serial linking cable linking power supplies by RS

485 communication.(GEN/RJ45).

Cable description: 0.5m Length, shielded, RJ

45 type plugs, eight (8) contacts (P/N 15

507-201)

1.3.1.2

Hardware



Strain Relief for AC Cord



Output terminal Shield



DB25 Programming Plug kit (AMP 749809

-9)1.3.2

Optional Communicati

on Cables



RS-232 Cables to connect GEN to Serial Port on PC



RS-485 Cable to connect GEN to Serial Port on PC

GEN

to PC(DB9)

GEN/485

-9P/N 15

507-2021.3.3

AC cables

–

Not applicable.

GEN to PC (DB9)

GEN 232/9

P/N 15

507-203

GEN to PC (DB25)

GEN 232/25

P/N 15

507-204

83-530-000 Rev.

WARNING IEEE 488/RS232 OPTION

There is a potential shock hazard at the RS232

485 and the IEEE port

s when using

power supplies with rated or combined voltage greater than 400V and the Positive

Output of the Power Supply is grounded. Do Not connect the Positive Output to ground

when using the RS232/485 or IEEE.

1.4 MODEL NUMBER FORMAT

The model numbering system for Genesys

power supply includes symbols for features and o

tions. They are separated by dashes

The following chart explains the model number for the GEN Power Supply Family.

* Factory Installed. Limit one (1) per Power Supply.

Note 1:

See Specifications for Input Range.

Note 2:

CE Mark with IEMD to 400VDC Output, without IEMD to 600VDC

Note 3:

All 3



are four wire input = 3



+ GND (No Neutral).

Note 4:

Analog Meters are

NOT

available.

Note 5:

IS510, IS420, IEMD, or LAN may not be installed together.

EXAMPLES:

GEN10

1000

3P208

GEN10

1000

IEMD

3P400

83-530-000 Rev

CHAPTER 2 SPECIFICATIONS

All specifications are subject to change without notice.

Contact factory for specific model availability.

1.1 STANDARD MODELS - 10kW

1.Rated output voltage

7.51012.520253040506080100

125

150

200

250

300

400

500

600

2.Rated Output Current

1000

800

500

400

333

250

200

167

125

1008066504033252017

3.Rated output power

7.5

10.0

9.9

10.0

9.9

10.0

10.2

1.1 STANDARD MODELS - 15kW

1.Rated output voltage

N/A

N/A6080

100

125

150

200

250

300

400

500

600

2.Rated Output Current

250

187.5

150

120

10075605037.53025

3.Rated output power

15.0

2.INPUT CHARACTERISTICS

7.51012.520253040506080100

125

150

200

250

300

400

500

600

1. Input voltage/freq.(range)

---

2.No of phase

---

3 Phase (Wye or Delta) 4 wire total (3 Phase and 1 protective earth ground)

3. Dropout voltage

4. Input current 180/360/432Vac

10kw - 45/23/20

15kW - 64/32/27

All at full rated output power.

5. Power Factor

---

6. Efficiency at Low Line,100% load

7. Inrush current

8. Leakage current

9. Input Protection

---

10. Fuse

---

400/480 Input Only

11. Input Overvoltage Protection

12. Phase Imbalance

3. STATIC CHARACTERISTICS

7.51012.520253040506080100

125

150

200

250

300

400

500

600

1. Max. line regulation c.v

---

2. Max. line regulation c.c

---

3. Max load regulation c.v

---

4. Max load regulation c.c

---

5. Temp. drift c.v

---

+/-0.05% of Full Scale Over 8 hours, after 30 minute warm up, constant Line, Load & Temperature

6. Temp. drift c.c

---

+/-0.05% of Full Scale Over 8 hours, after 30 minute warm up, constant Line, Load & Temperature

7. Stability c.v

PPM/C

200 (0.02% Full Scale)/Degree C

8. Stability c.c

PPM/C

300( 0.03% Full Scale)/ Degree C

9. Output noise p-p(20MHz) c.v

mV606060606060607575100

100

125

135

200

300

350

10. Ripple r.m.s 5Hz~1MHz c.v

mV2020202020202020202525252535356060606011. Ripple r.m.s 5Hz~1MHz c.c (10kW)

5100

2600

1700

1008067504032202016131087

12. Ripple r.m.s. 5Hz~1MHz c.c (15kW)

mA––––––––

100

1005050202020101010

13. Rem. sense compensation/wire

V111111.523345555555554.PROTECTIVE FUNCTIONS

7.51012.520253040506080100

125

150

200

250

300

400

500

600

1. OCP%0~100

2. OCP type

---

Constant current

3. Knee point protection

---

None. No damage at knee point operation

4. Short circuit protection

---

Yes

5. Short circuit burn-in

---

Yes

6. Foldback protection

---

7. Foldback response time

Less than 1

8. OVP type

---

9. OVP programming accuracy

5% Full Scale

10. OVP adjustment method

---

11. OVP trip point

12. OVP response time

13. Max. OVP reset time

14. Output under voltage limit

---

Preset by front panel or communication port. Prevents from adjusting Vout below limit.

Raises the Output good signal in case of output voltage is below limit.

15. Input under voltage protection

---

Yes. Power supply shut down below low line.

16. Over temp. protection

---

17. Phase Loss Protection

208VAC (180-253); 400VAC (360-440); 480VAC (432-528), all 47-63Hz.

175/355/425

0.1% of FS from Io min. to Io max

0.01% of FS from lo min. to lo max

0.05% of FS from lo min. to lo max

Unit shall not be damaged by line overvoltage with max. duration of 100uSec. Up to 120% of nominal AC input voltage.

0.88 Passive

Less than 10mS for Output to begin to drop.

0.1% of FS from Io min. to Io max

0.1% of FS from Vo min. to Vo max

0.02% of FS lo min. to lo max

0.75% of FS from Vo min. to Vo max

77min for 7.5KW, 83 min for 10kW; 88 min for 15kW

Not to exceed full rated Input current See Para. 2.4

*Ripple and Noise at Full Rated Voltage & Load at 25C, Nominal Line. For models not listed use the ripple limit of the next higher voltage model. Per EIJ RC9002A

3.5 (EN60950-1) max.

208 Circuit Breaker, 400/480 - Line Fuse

7 from Turn On.

Yes

1. OUTPUT RATING (Duty Cycle Continuous Duty).

Inverter shut-down, manual reset by On/Off recycle or by OUT button

Adjust by front panel Voltage encoder and comm port.

0.05 to (1.02-1.05) x Rated Output Voltage

Unit shall shut down when internal temperature exceeds safe operating levels. (Latched in Safe mode and

unlatched in auto mode).

= < 5% on Three Phase Input

Output shut down , manual reset by front panel OUT button.

83-530-000 Rev.

5. DYNAMIC CHARACTERISTICS

7.51012.520253040506080100

125

150

200

250

300

400

500

600

1. Up-prog. response time, 0~Vomax full-

loadmS100

100

2. Down-prog response time full-load

100

3. Transient response time (cv mode)

Note:

4. Time for Ouput Stable

5. Output fall and rise

---

6.Start-up delay

Less than 7 (without IEEE option)

6. REMOTE ANALOG CONTROL AND SIGNALS

1. Vout voltage programming

---

0~100%, 0~5V or 0~10V, user selectable. Accuracy & Linearity +/-1% of Rated Vo.

2. Iout voltage programming

---

0~100%, 0~5V or 0~10V, user selectable. Accuracy & Linearity +/-1% of Rated Io.

3. Vout resistor programming

---

0~100%, 0~5/10kohm full scale, user selectable. Accuracy & Linearity +/-1% of Rated Vo.

4. Iout resistor programming

---

0~100%, 0~5/10kohm full scale, user selectable. Accuracy & Linearity +/-1% of Rated Io.

5. On/Off control (rear panel)

---

6. Output current monitor

---

0~5V or 0~10V , accuracy:1% , user selectable

7. Output voltage monitor

---

0~5V or 0~10V , accuracy:1% , user selectable

8. Power supply OK signal

---

Yes. TTL high-OK, 0V (500ohm impedance)-Fail

9. Parallel operation

---

available on digital interface and displayed on front panel of Master unit.

10. Series operation

---

Possible (with external diodes) , up to identical 2 units with total output not to exceed +/-600V from chassis ground.

11. CV/CC signal

---

CV: TTL high (4~5V) source: 10mA, CC: TTL low (0~04V):10mA

12. Enable/Disable

---

13. Remote/Local selection

---

14. Remote/Local signal

---

Signals operating mode in use.

7.FRONT PANEL

1. Control functions

---

Vout/ Iout manual adjust by separate encoders

---

OVP/UVL manual adjust by Volt. Adjust encoder

---

Foldback control (CV to CC)

---

RS232/485 and IEEE488.2 selection by IEEE or LAN enable switch and DIP switch

---

Re-start modes (auto , safe)

---

Front Panel Lock/Unlock

---

S = Slave

2. Display

---

Vout:

4 digits , accuracy: 0.5% of rated Vout+/-1count , Green LED's , Size:10mm

---

Iout:

4 digits , accuracy: 0.5% of rated Iout+/-1count , Green LED's , Size:10mm

3. Indications

---

CC/CV : GREEN LED's. ALRM (OVP,OTP,FOLD,AC FAIL): RED LED

Properties 5.1-5.6 with Resistive Load.

2 maximum from enable output until output stable.

rated output set-point: less than 3.

Address selection by Voltage adjust encoder. No of addresses:31

AC On/Off

Overshoot limited to 125% Rated Output. Voltage at No-Load, Full-Load, Resistive load.

H3 = One Master, Two Slaves H4 = One Master, Three Slaves,

Up to Four (4) identical units may be connected in Master/Slave Mode with 'Single' wire connection.

In Advanced parallel feature, the current of Master Unit, multiplied by number of units connected in parallel, is made

Remote analog current monitor of the Master is scaled to output current of the Master unit (only).

Go to Local

Dry contact. Open:off , Short: on. Max. voltage at Enable/Disable Contacts 6V

Selects Remote or Local operation by elect. Voltage: 0~0.6V/2~15V, <0.6V = Local 2-15V = Remote

Voltmeter is user selectable to read either local voltage (at power supply) or remote voltage (at the load).

Baud rate selection by Current adjust encoder.

Output On/Off

Parallel Master Slave: H1 = One Master, Zero Slave, H2 One Master, One Slave

ADDR., OVP/UVL , V/A , FOLD, REM./LOCAL, OUT ON/OFF, LFP/UFP, IEEE, LAN, Hx (Parallel Master) or S (Slave).

Time for the output voltage to recover within 2% of its rated output voltage for a load change of 50~100% or 100~50% of

By Voltage: 0.6V = Disable, 2-15V = enable (default) or dry contact, user selectable logic

83-530-000 Rev

1. Functions:

1. Voltage/current setting

2. OVP/UVL setting

3. Actual voltage/current readback

4. Voltage/current setting readback

5. OVP/UVL setting readback

6. Output On/Off

7. Foldback protection setting

8. Status readback (cc/cv , ovp, otp , foldback, ac fault)

9. Model identification readback

11. Calibration (not user access.)

(DAC-Zero and max points , Display-Zero and max)

12. Last setting recall (at power off).

13. Re-start mode setting

14. Front Panel Lock/Unlock

2. Application software:

1.Drivers to LabView and LabWindows

2. Simple operating program

9. DIGITAL PROGRAMMING AND READBACK

1. Vout programmingaccuracy

---

2. Iout programing accuracy

---

3. Vout programmingresolution

---

0.02% of full scale (To be confirmed)

4. Iout programming resolution

---

0.04% of full scale (To be confirmed)

5. Vout readback accuracy

---

6. Iout readback accuracy

---

7. Vout readback resolution

---

8. Iout readback resolution

---

OV Response time

Other Functions

10. MECHANICAL CONSTRUCTION

7.51012.520253040506080100

125

150

200

250

300

400

500

600

1. Cooling

---

2. Weight

Kg/Lb

3. Dimensions

---

4. Types of connectors

---

5.Front panel material & finish

---

6. Mounting method

---

Sandard 19" Rack Mount, provision for standardslides. Side/Rear Support is required; do not mount by F/P only.

7. Mounting positions

---

Horizontal.

8. Output groundconnection

----

M5 Stud

9. Color and finish

---

10. Output Terminal covers

---

11. ENVIRONMENTAL CONDITIONS

1. Operating temp

0~50 C, 100% load.No operation > 50C

2. Start up temp.

C03. Storage temp

4. Operating humidity

20~80% RH Non-condensing

5. Storage humidity

6. Altitude

---

Operating:

7. Vibration & Shock (208/400VAC)

8. Audible Noise

RAL7035 Textured finish.

º C up to

7500ft.,(

2500m)45º C from

7501to10,000ft(

2501m-

3000m)

Non Operating 40,000 ft (12,000m)

2) Output: Iout =>50A: bus-bars, Iout<37.5 a threadedstud terminal.

6) IEMD Option, refer to IEMD Option Spec 08-030-100.

-20C to +70C

10~90% RH Non-condensing

4) RS232/RS485, STD Phone Jack connector.

Standard for all models with bus-bars. Closed connection for models with output connector.

5) Isolated analog option: refer to Isolated Analog option spec. 08-030-200

connector 747321. Standard 25 pin D connector.

Chassis Top/Sides/Bottom Yellow iridite. Front Panel RAL 7035 painted.

ASTM D4169, Standard Practice for Performance Testing of Shipping Containers and Systems, Shipping Unit: Single Package

Assurance Level: Level II; Acceptance Criteria: Criterion 1 - No product damage Criterion 2 - Package is intact Distribution Cycle: Cy

Air (intercity) and motor freight (local, single package up to 100 lbs.) (Note: for packages over100 lbs, distribution cycle 12 - Air

(intercity) and motor freight (local), unitized is used)

+/-0.5% of rated output current for units with Io

187.5 +/-0.7% of rated output current for Io <187.5

43/97

0.1%+0.4% of rated output current Accuracy same as IEEE Programming Accuracy

0.02% of full scale

Fan driven, Airflow from Front to Rear. Supplemental vents on side that shall not be blocked. EIA Rack mounting,

0.1%+0.2% of rated output voltage Accuracy same as IEEE Programming Accuracy

10. Self test.

8. SOFTWARE SPEC.

+/-0.5% of rated output voltage

stackable. "Zero Stackable" top and bottom. Slides or suitable rear support required.

0.02% of full scale

20 mS maximum between output V exceeding IEEE limit and supply inhibit turning on.

65dBA at Full Load, measured 1m from Front Panel

Set Over-VoltageLimit, Set Local/Remote

Operating parameters and status available for display via host computer.

H:3U ,W: 19" Rack, See 02-530-000 for outline drawing.

1) Input: Threaded Studs and terminal cover. Strain relief optional.

3) Analog programming: DB25, plastic connector, AMP, 747461-5, Female on Power Supply, Male on Mating

83-530-000 Rev.

1. 208 Volts Input Models

1. ESD

---

2. Fast transients

---

3. Surge immunity

---

4. Conducted immunity

---

5. Radiated immunity

---

6. Power Frequency Magnetic Field

7. Conducted emission

---

8. Radiated emission

---

2. 400 Volts Input Models

CE Mark

1. ESD

---

2. Fast transients

---

3. Surge immunity

---

4. Conducted immunity

---

5. Radiated immunity

---

6. Power Frequency Magnetic Field

---

7. Voltage Dips, Short Interruptions and

---

Voltage Variations Immunity Tests

(400VAC Input Only)

8. Conducted emission

---

9. Radiated emission

---

CE Mark

EN55011A, FCC part 15J-A

EN61000-4-5 (IEC 1000-4-5)

EN61000-4-8

IEC 61000-4-11

EN61000-4-8

EN61000-4-6 (IEC 1000-4-6)

EN61000-4-2 (IEC 801-2) Air-disch.+/-8kV , contact disch.+/-4kV

EN61000-4-4 (IEC 1000-4-3)

EN61000-4-3 (IEC 1000-4-3)

EN55011A, FCC part 15J-A

EN61000-4-2 (IEC 801-2) Air-disch.+/-8kV , contact disch.+/-4kV

EN55011A, FCC part 15J-A

12. EMC

EN61000-4-4 (IEC 1000-4-3)

EN55011A, FCC part 15J-A

EN61000-4-5 (IEC 1000-4-5)

EN61000-4-6 (IEC 1000-4-6)

EN61000-4-3 (IEC 1000-4-3)

13. R ELIA BILITY SPECS

1. Electrolytic capacitors life

Yrs.

More than 3yrs at 40C ambient , 100% load

2. Grade

---

4. Warranty

Yrs.

5 years

5. Shelf life

Yrs.

1. applicable standards

---

2. Insulation resistance

---

100Mohm at 500 Vdc

J1-1

ENA_IN

Ena ble/Disable D ry Contact with J1-14

J1-2

IF_CO M

Isolated Interface Common . Re turn fo r SO, PS_OK

J1-3

IF_CO M

Isolated Interface Common . Re turn fo r SO, PS_OK

J1-4

N/C

J1-5

N/C

J1-6

N/C

J1-7

N/C

J1-8

LOC/R EM

Input for selecting between Local o r Remote analog prog ramming

J1-9

VPG M

Input for remote an alog voltage/resistan ce program ming of the Output Voltag e

J1-10

IPGM

Input for remote an alog voltage/resistan ce program ming of the Output Current

J1-11

VMON

Output Voltage Monitor

J1-12

COM

Contr ol Common for VMON & IMON

J1-13

CV/CC

Output for Constant Voltage/ C onstant Current mode indication

J1-14

ENA_OU T

Ena ble/Disable D ry Contact with J1-1

J1-15

Input for Shut-Off control of the output.

J1-16

PS_ OK

Output for indication of the power supply status

J1-17

N/C

J1-18

N/C

J1-19

N/C

J1-20

N/C

J1-21

LOC/R EM Signal

Output for indicating if the unit is in Local or Remote a na log programming mode.

J1-22

VPG M _R TN

Retur n for VPGM J1-9; c on nected to Neg Output

J1-23

IPGM_R TN

Retur n for IPGM J1-1 0; connected to Neg Output

J1-24

IMON

Output for Current Monitor

J1-25POutput for Current Bala nce in Parallel Operation (O ne wire - Re ference to Ne gative Output)

14. SAFETY

G-2 , Lambda Grou p de rating criteria & EIAJ RCR-9102A

15. J 1 Connector

count Re liabililty, G eneric FaIlure rates , 25C

UL/ULC 60950-1, EN6 0950-1 recognized . All Outputs are Haza rd ous. (Units with IEMD or ISOL option are Recognized up

to 4 00 volts output). CE Mark 208 & 400VAC input only (CB Schem e).

5 years , electrolytic caps shall be refo rm ed after 2 years

83-530-000 Rev

CHAPTER 3 INSTALLATION

3.1 GENERAL

This Chapter contains instructions for initial inspection, preparation for use and repackaging for shi

ment

. Connection to PC, setting the communication port and linking Genesys

power supplies are d

scribed in Chapter 7.

3.2 PREPARATION FOR USE

In order to be operational the power supply must be connected to an appropriate AC source. The AC

source voltage s

hould be within the power supply specification. Do not apply power before reading

Section 3.6 and 3.7.

Table 3

1 below, describes the basic setup procedure. Follow the instructions in Table 3

1 in the s

quence given to prepare the power supply for use.

Ste

p no.

Item

Description

Reference

Inspection

Initial physical inspection of the power su

ply

Section 3.3

Installation

Installing the power supply,

Ensuring ad

quate ventilation.

Section 3.4

Section 3.5

AC source

requirements

Connecting the power supply to the AC source

Section 3.6

Section 3.7

Test

Turn

on checkout procedure.

Section 3.8

Load conne

tion

Wire size selection. Local/Remote sensing.

Single or multiple loads.

Section 3.9

Default setting

The pow

er supply setting at shipment.

Section 7.2.4

4.4.1, 3.9.4

Table 3

1: Basic setup procedure

3.3 INITIAL INSPECTIONS

Prior to shipment this power supply was inspected and found free of mechanical or electrical defects.

Upon unpac

ing of the power supply, i

nspect for any damage, which may have occurred in transit.

The inspection should confirm that there is no exterior damage to the power supply such as broken

knobs or conne

tors and that the front panel and meters face are not scratched or cracked. Keep all

packing material until the inspection has been completed. If damage is detected, file a claim with ca

rier immediately and notify the TDK

Lambda Americas Inc. sales or authorized service facility nearest

you.

3.4 RACK MOUNTING

The Genesys

power supply

series is designed to fit in a standard 19” equipment rack.

3.4.1 To install the Power Supply in a rack:

Use the front panel rack

mount brackets to install the power supply in the rack.

Genesys

power supplies generate magnetic fields, which

might affect the operation of other instruments. If your equi

ment is susceptible to magnetic fields, do not position it adj

cent to the power supply.

NOTE

83-530-000 Rev.

Some components inside the power supply are at AC/DC

voltage even when the On/Off switch is in

the “Off” position.

To avoid electric shock hazard, disconnect the line and load

and wait 15 minutes before removing cover.

There is a potential shock hazard if the power supply chassis

(with cover in place) is not connected to an electrical safety

ground via the safety ground in the AC input stud terminals.

2. Use a support bar to provide adequate support for the rear of the

power supply. Do not obstruct the

air exhaust at the rear panel of the unit.

3.5 LOCATON, MOUNTING AND COOLING

This power supply is fan cooled. The air intake is at the front panel and the exhaust is at the rear panel.

Upon install

tion allow cooling air

to reach the front panel ventilation inlets. Unrestricted air space at

the front and the rear of the unit is necessary for proper cooling of power supply.

3.6 AC SOURCE REQUIREMENTS

The Genesys

series can be operated from a nominal 208V, 400V or 480V thr

ee phase, 4 wire, 47



Hz. The input voltage range and current required for each model is specified in Chapter 2. Ensure that

under heavy load, the AC voltage supplied to the power supply does not fall below the specifications

described in Chapter 2.

3.7

AC INPUT POWER CONNECTION

The customers AC line connects to the power supply through four stud type terminals. Only use a

power cable with the correct voltage and current ratings. The recommended wire gauge is listed in the

table

in section 3.7.1. The ground wire must be equal to or larger than the recommended gauge for

phase. The power supply must be permanently connected to an approved AC distribution box with

suitably rated overcurrent pr

tection (60Amp UL Listed fuse for 208V

input, and 40 Amp UL listed fuse

for 400/480 input).

Connection of this power supply to an AC power source shou

ldbe made by an electrician or

other

qualified personnel. Do not

xceed the torque specified on input stud terminals.

CAUTION

WARNING

83-530-000 Rev

Input Terminal Block

with cover.

Input Terminal Block

Input Rating

Label

NOTE: The figure shows input

connection from left side.

For connection from right side

reverse the input cover.

Figure 3.1

3.7.1 Reco

mended Cable Size for Input Connection

INPUT VOLTAGE

CURRENT RMS AMPS

PER PHASE

RECOMMENDED

COPPER WIRE SIZE

208754 AWG

400456 AWG

480357 AWG

The AC input current and voltage rating is marked on the rear terminal of the power supply.

The Protective Earth Ground

must be co

nected

before applying AC Line Power to the power supply.

83-530-000 Rev.

3.8 TURN

ON CHECKOUT PROCEDURE

3.8.1 General

The following procedure ensures that the power supply is operati

onal and may be used as a basic i

coming inspection check. Refer to Fig. 4

1 and Fig. 4

2 for the location of the controls indicated in the

proc

dure.

3.8.2 Prior to Operation

Ensure that the power supply is configured to the default se

ting:

On/Off switc

h at off pos

tion.

Dip switch: All positions at Down (“Off”) position.

Sense connector: Configured to Local Sense as shown in Fig.3

-4:3-4: sense connector default connection

For units equipped with IEEE option, ensure that the IEEE_En switch is

in Up (d

fault) position

(Refer to Fig. 4

2, Item 9 for loc

tion), if checkout is to be done in IEEE mode.

Connect the unit to an AC source as described in Section 3.7.

Connect a DVM with appropriate cables for the rated voltage to the output terminals.

4.Turn the front panel ON/OFF switch to ON.

3.8.3 Constant Voltage Check

Turn on the output by pressing OUT pushbutton so the OUT LED illuminates.

Observe the power supply VOLT display and rotate the Voltage encoder. Ensure that the output

voltage varies while

the VOLT encoder is rotated. The minimum control range is from zero to the

max

mum rated output for the power supply model.

Compare the DVM reading with the front panel VOLT display to verify the accuracy of the VOLT

display. Ensure that the front panel V

OLT LED is on.

Turn off the front panel AC power switch.

3.8.4 Constant Current Check

Ensure that the front panel switch is at Off position and the DVM connected to the ou

put terminals

shows zero voltage.

Connect a DC shunt across the output terminals. En

sure that the shunt and the wires current ra

ings are higher than the power supply rating. Connect a DVM to the shunt.

Turn the front panel switch to On position,

Turn on the output by pressing OUT pushbutton so the OUT LED illuminates.

Observe the power s

upply CURRENT display and rotate the CURRENT encoder. Ensure that the

output current varies while the CURRENT encoder is rotated. The minimum control range is from

zero to the maximum rated ou

put for the power supply model.

Compare the DVM reading with th

e front panel CURRENT display to verify the accuracy of the

CURRENT display. Ensure that the front panel CURRENT LED is on.

Turn off the front panel ON/OFF switch.

83-530-000 Rev

Remove the shunt from the power supply output terminals.

3.8.5

OVP Check

Refer to Section 5.3 for

explanation of the OVP function prior to performing the procedure below.

Turn the front panel AC power switch to On position and turn on the output by pressing OUT

pushbutton.

Using the VOLT encoder, adjust the output voltage to approx. 10% of the unit vol

tage ra

ing.3.Momentarily press the OVP/UVL button so that the CURRENT display shows “OUP”. The

VOLTAGE display will show the last setting of the OVP level.

Rotate the VOLT encoder CCW to adjust the OVP setting to 50% of the unit voltage rating.

Wait a few

seconds until the VOLT display returns to show the output voltage.

Adjust the output voltage toward its maximum and check that the output voltage cannot be i

creased more than the OVP



1.05 setting.

Adjust OVP limit to the maximum by repeating Step 3 and

rotating the VOLT encoder C.W.

3.8.6

UVL Check

Refer to Section 5.4 for explanation of the UVL function prior to performing the procedure below.

Press the OVP/UVL button TWICE so that the CURRENT display shows “UUL”. The VOLTAGE

display will show the last settin

g of the UVL level.

Rotate the VOLT encoder to adjust the UVL level to approx. 10% of the unit voltage rating.

Wait a few seconds until the VOLT display returns to show the output voltage.

Adjust the output voltage toward its minimum and check that the out

put voltage cannot be d

creased below the UVL x 1.05 setting.

Adjust the UVL limit to the minimum by repeating Sep 1 and rotating the VOLT encoder CCW.

3.8.7

Foldback Check

Refer to Section 5.5 for explanation of the FOLD function prior to performing the

procedure below.

Ensure that the output voltage is set to approx. 10% of the unit rating.

Adjust the CURRENT encoder to set the current limit to approx. 10% of the unit rating.

Momentarily press the FOLD button. Ensure that the FOLD LED illuminates. The ou

tput voltage

remains u

changed.

Short the output terminals momentarily (approx. 0.5 sec.). Ensure that the output voltage falls to

zero, the VOLT display shows “Fb” and the ALARM LED blinks.

Press the FOLD button again to cancel the protection. The output

voltage remains zero.

Press OUT button. Ensure that the output voltage returns to its last setting.

Turn the output off by pressing the OUT button. Ensure that the VOLT display shows “OFF”.

3.8.8

Address Setting

Press and hold the REM/LOC button for approx. 3 se

c. The VOLT display will show the commun

cation port a

dress.

Using the VOLT adjust encoder; check that the address can be set within the range of 0 to 30.

3.8.9

Baud Rate Setting (RS

232 and RS

485 only)

Press and hold the REM/LOC button for approx. 3 sec. The

CURRENT display will show the co

munication port Baud Rate.

Using The CURRENT adjust encoder, check that the Baud Rate can be set to 1200, 2400, 4800,

9600 and 19200.

Shorting the output may expose the user to hazar

ous

voltages. Observe proper safety procedures.

WARNING

83-530-000 Rev.

WARNING

Turn Off the AC input power before making or changing any

rear panel

connection. Ensure all live circuits are discharged and that all connections

are securely tightened before applying power. There is a potential shock

hazard when using a power supply with a rated output greater than 40V.

When local sensing, a short from +LS or +S to

V or

S or

LS,

will cause damage to the

power supply. Reversing the sense

wires might cause damage to the power supply in local and

remote sensing. (Do not connect

S to +V or +S to

V).

3.9

CONNECTING THE LOAD

The load cables between the power supply outputs and the load m

ust be a specified. The cable co

nections must be secured to required torque spec. Failure to meet these requirements could cause

substantial voltage losses, terminal over

heating, and insul

tion degradation.

The output styles vary depending

o the output voltage range.

Platform A & B (Output Voltage Range 7.5V

80V &100V

300V ).

–

Vertical Bus Bar Configuration,

–

0.422 in. mtg. Hole,

–

Use 3/8 in dia. Bolt.

Platform C (Output Range 400V

600V)

–

Stud configuration

–

M6 x1.0 nut/washer size

The outpu

t connections are protected with a metal cover. To connect cables, remove the cover. Co

nect the proper size c

bles with nuts and bolts.

Proper torque (as per bolt size) should be applied to the bolts.

Typical cable sizes for load connections are shown bel

ow. Use cables that meet requirements for cu

rent, voltage, length, temperature and termination.

CURRENT (Amps)

RECOMMENDED

COPPER WIRE SIZE

Io50

6 AWG.

50 < Io



100

0 AWG.

100 < Io



187.5

1 x 0000 AWG.

187.5 < Io



333

2 x 0000 AWG.

333

< Io700

3 x 0000 AWG.

700 < Io



1000

4 x 0000 AWG.

Table 1. Recommended Cable Size for Output Connection

3.9.1

Wire termination

The wires should be properly terminated with terminals securely attached. DO NOT use unterm

inated wires for load connectio

n at the power supply.

CAUTION

83-530-000 Rev

3.9.2

Noise and Impedance E

fects

To minimize the noise pickup or r

diation, the load wires and remote sense wires should be twisted

pairs to the shortest possible length. Shielding of sense leads may be necessary in high noise

env

ronments. Where shielding is used, co

nect the shield to the chassis via a rear panel Ground screw.

Even if noise is not a concern, the load and remote sense wires should be twisted

pairs to reduce co

pling, which might impact the stability of power su

pply. The sense leads should be sep

rated from the

power leads.

Twisting the load wires reduces the parasitic inductance of the cable, which could produce high fr

quency voltage spikes at the load and the output of power supply, because of current variati

on in the

load itself.

The impedance introduced between the power supply output and the load could make the ripple and

noise at the load worse than the noise at the power supply rear panel output. Additional filtering with

bypass capacitors at the load te

minals may be required to bypass the high frequency load current.

3.9.3

Inductive loads

Inductive loads can produce voltage spikes that may be harmful to the power supply. A diode should

be connected across the output. The diode voltage and current ratin

g should be greater than the power

supply maximum output voltage and current rating. Connect the cathode to the positive output and the

anode to the negative output of the power supply.

Where positive load transients such as back EMF from a motor may occur

, connect a surge suppre

sor across the output to protect the power supply. The breakdown voltage rating of the suppressor

must be a

proximately 10% higher than the maximum output voltage of the power supply.

3.9.4

Connecting single loads, local sensing (defaul

t).

Fig.3

10 shows recommended load and sensing connections for a single load. The local sense lines

shown are default connections at the rear panel J2 sense connector. Local sensing is suitable for a

plications where load regul

tion is less critical.

Fig. 3

10: Single load connection, local sensing

3.9.5

Connecting single loads, remote sensing

Fig.3

11 shows recommended remote sensing connection for single loads. Remote sensing is used

when, in Co

stant Voltage mode, the load regulation is important at t

he load terminals. Use twisted or

shielded wires to minimize noise pick

up. If shielded wires are used, the shield should be connected to

the ground at one point, either at the power supply chassis or the load ground. The optimal point for

the shield groun

d should be determined by experime

tation.

83-530-000 Rev.

Fig. 3

11: Remote sensing, single load

Fig. 3

12: Multiple loads connection, radial distribution, local sense

3.9.6

Multiple load connection with distribution terminals

If remotely located outp

ut distribution terminals are used, the power supply output terminals should be

connected to the distribution terminals by pair of twisted and/or shielded wires. Each load should be

separately connected to the remote distribution terminals (see Fig.3

13).

If remote sensing is required, the sensing wires should be connected to the distribution terminals or at

the most crit

cal load.

83-530-000 Rev

Fig. 3

13: Multiple loads connection with distribution terminal

3.9.7

Grounding outputs

Either the positive or ne

gative output terminals can be grounded. To avoid noise probems caused by

common

mode current flowing from the load to ground, it is recommended to ground the output

terminal as close as possible to the power supply chassis ground.

Always use two wires to

connect the load to the power supply regardless of how the sy

tem is

grounded.

3.10 LOCAL AND REMOTE SENSING

The rear panel J2 sense connector is used to configure the power supply for local or remote sensing of

the output voltage. Refer to Fig.3

14 for se

nse conne

tor location.

3.10.1

Sense wiring

3.10.2

Local sensing

The power supply is shipped with the rear panel J2 sense connector wired for local sensing of the ou

put voltage. See Table 3

4 for J2 terminals assignment. With local sensing, the output voltage regul

tion is made at the output term

nals. This method does not compensate for voltage drop on the load

wires, therefore it is recommended only for low load current applications or where the load regulation is

less critical.

Fig. 3

14: Sense connector locatio

WARNING

Ther

e is a potential shock hazard at the sense connector when using a power

supply with a rated output voltage greater than 40V. Local sense and remote

sense wires should have a minimum insulation rating equivalent or greater than

the maximum output voltage of

the power supply. Ensure that the connections at

the load end are shielded to prevent accidental contact with hazardous voltages.

15234

+S +LS

-LS -S

83-530-000 Rev.

Terminal

Function

J2-1

Remote positive sense (+S)

J2-2

Local positive sense. Connected internally to the positive output terminal (+LS).

J2-3

Not connected (NC)

J2-4

Local negative sense. Connected internally to the negative output terminal (

LS).

J2-5

Remote negative sense (

S).

Table 3

4: J2 terminals

3.10.3

Remote sensing

Use remote sense where the load regulation at the load end is critical. In remote sense, the power su

ply will compensate for voltage drop on the load wires. Refer to the power su

pply specif

cations for the

maximum voltage drop on load wires. The voltage drop is subtracted from the total voltage avai

able at

the output. Follow the instructions below to configure the power supply for remote sen

ing:1.Ensure that the AC On/Off is in t

he Off position.

Remove the local sense jumpers from J2.

Connect the negative sense lead to terminal J2

5 (S) and the positive sense lead to term

nal J2

1(+S) of the J2 mating connector. Ensure that the J2 mating connector is plugged securely into the

rear

panel sense connector, J2.

Turn On the power supply.

Notes:

If the power supply is operating in remote sense and either the positive or negative load wire is not

connected, an internal protection circuit will activate and shut down the power supply. To re

sume

operation, turn the to the Off position, connect the open load wire, and turn On the power supply.

If the power supply is operated without the remote sense lines or local sense jumpers, it will co

tinue to work, but the output voltage regulation will

be degraded. Also, the OVP circuit may activate

and shut down the power supply.

3.10.4 J2 sense connector technical information

J2 connector type: MC 1.5/5

-G-

3.81, Phoenix.

Plug type: MC 1.5/5

-ST-

3.81, Phoenix.

Wire AWG; 28 up to 16.

Stripping length: 7mm

(0.28 inches).

Tightening torque: 0.22

0.25Nm (1.95

2.21Lb

Inch.)

WARNING

There is a potential shock hazard at the sense point when using power supply

with a rated output v

oltage greater than 40V. Ensure that the connections at the

load end are shielded to prevent accidental contact with hazardous voltages.

CAUTION

When us

ing shielded sense wires, ground the shield

in one place only. The location can be the power su

ply chassis or one of the output terminals.

83-530-000 Rev

3.11 REPACKAGING FOR SHIPMENT

To ensure safe transportation of the instrument, contact the TDK

Lambda Americas Inc. sales or se

vice facility near you for Return Authorization and shipp

ing information. Please attach a tag to the

power su

ply describing the problem and specifying the owner, model number and serial number of the

power supply. Refer to Warranty Information for further instru

tions.

83-530-000 Rev.

VOLTAG E

ALAR M

FINE

PRE V/

OVP

UVL

FOL D

REM/ LOC

OUT

DC VOLTS

DC AM PS

CURR ENT

GENESYS POWER SUPP

31210

48561816171514131197

VOLTAGE

ALARM

FINE

PREV/

OVP

UVL

FOLD

REM/LOC

OUT

DC VOLTS

DC AMPS

CURRENT

GENESYS POWER SUPP

612

CHAPTER 4 FRONT AND REAR PANEL CONTROLS

AND CONNECTORS

4.1 INTRODUCTION

The Genesys

Power Supply series has a full set of controls, indicators and connectors that allow the

user to easily setup and operate the unit. Before starting to operate the unit, please read the fo

lowing

sections for e

xplanation of the functions of the controls and connectors terminals.

Section 4.2: Front Panel Controls and Indicators.

Section 4.3: Rear Panel Controls and Indicators.

4.2 FRONT PANEL CONTROLS AND INDICATORS

Fig. 4

1: Front pane

l controls and indicators.

83-530-000 Rev

Table 4

1: Front Panel controls and indicators

Number

Control/Indicator

Description

Section

VOLTAGE control

High resolution rotary encoder for adjusting the Output

Voltage. Also adjusts the OVP/UVL levels and selects the

Address

5.2.1

5.3.1

5.4.1

7.2.2

VOLTAGE indicator

Green LED, lights for constant

Voltage mode oper

tion.

VOLTAGE display

4 digit, 7

segment LED display. Normally displays the ou

put voltage. When the PREV button is pressed, the display

indicates the p

rogrammed setting of the output voltage.

When the OVP/UVL button is pressed, the Vol

age display

indicates the OVP/UVL se

ting.

CURRENT display

4 digit, 7 segment LED display. Normally displays the ou

put current. When the PREV button is pressed, the d

isplay

indicates the programmed setting of output current.

CURRENT indic

tor

Green LED, lights for Constant

Current mode o

eration

CURRENT control

High resolution rotary encoder for adjusting the Output

Current. Also selects the Baud

Rate of the co

mmunic

tion

port.

5.2.2

7.2.4

OUT button

Main function:

Output ON/OFF control. Press OUT to set

the output On or Off. Press to reset and turn On the ou

put

after OVP or FOLD alarm events have occurred.

Auxiliary

function:

Selects between “Safe

Start

” and “Auto

Restart”

modes. Press and hold OUT button to toggle b

tween

“Safe

Start” and “Auto

Restart”. The VOLT display will c

cle between “SAF” and “AUT”. Releasing the OUT button

while one of the modes is di

played, selects that mode.

5.6

5.11

OUT i

ndicator

Green LED, lights when the DC output is enabled.

REM/LOC button

Main function

: Go to local. Press REM/LOC to put the unit

into Local (REM/LOC button is disabled at Local Lockout

mode).

Auxiliary function:

Address and Baud Rate setting. Pre

and hold REM/LOC for 3 sec. to set the Address with the

VOLTAGE encoder and the Baud Rate with the CURRENT

encoder.

7.2.5

7.2.2

7.2.4

REM/LOC indicator

Green LED, lights when the unit is in Remote mode.

FOLD button

Foldback protection control

.-Press FOLD to set Foldback protection to On.

To release Foldback alarm even, press OUT to e

able the

output and re

arm the protection.

Press FOLD again to cancel the Foldback protection.

5.512FOLD indicator

Green LED, lights when Foldback protectio

n is On.

83-530-000 Rev.

Table 4

1: Front Panel controls and indicators

Number

Control/Indicator

Description

Section

OVP/UVL button

Over Voltage Protection and Under Voltage limit se

ting.

Press once to set OVP using VOLTAGE encoder (the cu

rent display

shows “OUP”)

Press again to set the UVL using VOLTAGE encoder (the

current display shows “UUL”).

5.3

5.414PREV button

Main function:

Press PREV to display the output voltage

and current limit setting. For 5 sec. the display will show the

setting an

d then it will return to show the actual output vol

age and current.

Auxiliary function:

Front Panel Lock. Press and hold

PREV button to toggle between “Locked front panel” and

“Unlocked front panel”. The display will cycle b

tween

“LFP” and “UFP”. Releasi

ng the PREV button while one of

the modes is displayed selects that mode.

5.17

PREV indicator

Green LED, lights when PREV button is pressed

FINE button

Voltage and Current Fine/Coarse adjustment control. O

erates as a toggle switch. In Fine mode,

the VOLTAGE and

CURRENT encoders operate with high resolution and in

Coarse mode with lower resolution (approx. 6 turns).

Auxiliary function:

Advanced Parallel Operation Mode

Setting.

5.15

FINE indicator

Green LED, lights when the unit is in Fine m

ode.

ALARM indicator

Red LED, blinks in case of fault detection. OVP, OTP Fol

back, Enable and AC fail detection will cause the ALARM

LED to blink.

ON/OFF Switch

83-530-000 Rev

ig 4-2: Rear panel connections and controls

83-530-000 Rev.

4.3 REAR

PANEL CONTROLS AND INDICATORS

Table 4

2: Rear panel connections and controls

Number

Item

Description

Section

AC input

conne

tor

M6 Stud terminal suitable for ring lugs.

3.7.1

3.7.2

DC output

Bus-bars up to 300V models.

Stud terminals for models above

300V.

3.9.6

Remote

-Inconnector

RJ-45 type connector, use for connecting power supplies to RS232

or RS485 port of computer for remote control purposes. When u

ing several power supplies in a power sy

tem, the first unit Remote

In is connected to the co

mputer and the remaining units are

chained, Remote

In to R

mote

Out.

7.3

7.44Remote Out

connector

RJ-45 type connector, used for chaining power supplies to form a

serial communication bus.

7.3

7.45J1 Analog

Remote

connector

Connector for remote anal

og interface. Includes output voltage and

current limit programming and monitoring signals, Shut

off control

(electrical signal), Enable/Disable control (dry

contact), power su

ply ok (PS_OK) signal and operation mode (CV/CC) s

gnal.

4.56SW1 Setup

switc

Nine position DIP switch for selecting remote programming and

monitoring modes for Output Voltage, Current Limit and other co

trol functions.

4.47J2 Remote

sense co

nector

Connector for making remote sensing connections to the load for

regulation o

f the load voltage and compensation of load wire drop.

Blank Sub

plate or O

tional IEEE,

ISO Analog

Module or

LAN Module

Blank sub

plate for standard units. Isolated Remote Analog pr

gramming connector for units equipped with Isolated Analog control

option. IEEE connector for units equipped with IEEE programming

option (shown). LAN connector for units equipped with LAN pr

gramming option.

IEEE switch

LAN switch

Two position DIP switch for selecting option mode or RS232/485

mode. The o

tions may

be IEEE or LAN.

Ground

screw

M5x20mm screw for chassis ground connection.

4.4

REAR PANEL SW1 SETUP SWITCH

The SW1 Setup switch (see Fig.4

3) is a 9

position DIP switch that allows the user to choose the fo

lowing:



Internal or remote programming for

Output Voltage and Current Limit.



Remote voltage or resistive programming of Output Voltage and Output Current limit.



Select range of remote voltage and resistive programming.



Select range of output Voltage and Output Current monitoring.



Select the Remote

Shut

Off control logic.



Select between RS232 and RS485 communication interface.



Enable or disable the rear panel Enable/Disable control (dry contact).

83-530-000 Rev

Fig. 4

3: SW1 setup DIP switch

SW1 position function

Refer to Ta

ble 4

3 for description of SW1 position functions. The factory default setting is Down for

all positions. Observe ESD precautions when setting switch positions.

Table 4

3: SW1 positions functions

Position

Function

DOWN

(Factory default)

SW1

-1Output V

oltage remote

Analog programming

Output Voltage

Programmed by Front

Panel

Output Voltage

programmed by remote

analog voltage

SW1

-2Output Current remote

analog programming

Output Current

programmed by Front

Panel

Output Current

programmed by remote

analog voltage

SW1

-3Programming range select

(Remote voltage/resistive)

0-5V (0

5Kohm)

0-10V (0

10Kohm)

SW1

-4Output Voltage and

Current Monitoring Range

0-5V0-

10V

SW1

-5Shut

Off Logic select

Off: Low (0

0.6V) or Shor

On: High (2

15V) or Open

Off: Low (2

15V) or Open

On: High (0

0.6V) or Short

SW1

-6RS232/485 select

RS232 interface

RS485 interface

SW1

-7Output Voltage resistive

programming

Output Voltage

programmed by Front

Panel

Output Voltage

programmed by external

resistor

SW1

-8Output Current resistive

programming

Output Current

programmed by Front

Panel

Output Current

programmed by external

resistor

SW1

-9Enable/Disable control

Rear panel

Enable

/Disable control is

not active

Rear panel

Enable/Disable control is

active

Resetting the SW1 switch

Before making any changes to the SW1 switch setting, disable the power supply output by pres

ing

the front panel OUT button. Ensure that

the output voltage falls to zero and OUT LED is off. Then

use any small flat

bladed screwdriver to change the SW1 switch setting.

83-530-000 Rev.

4.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTOR

The J1 Programming and Monitoring connector is a DB25 subminiature c

onnector located on the

power supply rear panel. Refer to Table 4

4 for description of the connector functions. The power su

ply default configuration is Local operation, which does not require connections to J1. For remote o

eration using J1 signals use t

he plug provided with power supply or equivalent type. It is essential to

use pla

tic body plug to conform to Safety Agency requirements. Shielded cable is required to maintain

EMC Specification for J1 wires. Co

nect the shield to a power supply chassis gr

ound screw.

4.5.1

Making J1 connections

J1 connector type: AMP, P/N: 747461

-3-

J1 plug description: AMP, P/N: 745211

-2-

Wire dimension range: AWG26

-22-

Extraction tool: AMP, 91232

1 or equivalent.

Manual Pistol grip tool:

Handle: AMP, P/N: 5807

4-1

Head: AMP, P/N: 58063

-1Before making any connection, turn the power switch to the Off position and wait until the front panel

display has turned Off.

Terminals 12, 22 and 23 of J1 are connected internally to the

negative sense (

LS) potential of the power supply. Do not

attempt to bias any of these terminals relative to the neg

tivelocal sense. Use the Isolated Programming interface option to

allow control from a programming source at a different pote

tial rel

tive to the power supply negative.

To prevent ground loops and to maintain the isolation of the

Power supply when programming from J1, use an

grounded programming source.

WARNING

There is a potential shock hazard at the output when using a

power supply with rated output greater than 40V. Use wires

with minimum insulation r

ating equivalent to the maximum

output voltage of the power supply.

CAUTION

83-530-000 Rev

Table 4

4: J1 conn

ector terminals and functions

J1con

tact

Signal

name

Function

Reference

J1-1

ENA_IN

Enable/Disable the power supply output by dry

contact

(short/open) with ENA_OUT.

Sec. 5.8

J1-2

J1-3

IF_COM

Isolated Interface Common. Return for the SO control,

PS_OK signal and for the optional IEEE interface.

Sec.5.7, 5.10

J1-47

N/C

No Connection

J1-8

LOCAL/

REMOTE

Input for selecting between Local or Remote analog pr

gramming of output voltage and output current.

Sec. 6.2

J1-9

VPGM

Input for remote analog

voltage/resistance progra

ming

of the Output Voltage.

Sec. 6.1



6.4J1-10IPGM

Input for remote analog voltage/resistance programming

of the Output Current.

Sec. 6.1



6.4J1-11VMON

Output for monitoring the power supply Output Voltage.

Sec. 6.6

J1-12

COM

Control Common. Return for VMON, IMON, CV/CC,

LOC/REM.

Connected internally to the negative local sense potential

(-LS).

J1-13

CV/CC

Output for Constant

Voltage/Constant

Current mode

indication.

Sec. 5.9

J1-14

ENA_OUT

Enable/Disable the pow

er supply output by dry

contact

(short/open) with ENA_IN.

Sec. 5.8

J1-15SOInput for Shut

Off control of the power supply output.

Sec. 5.7

J1-16

PS_OK

Output for indication of the power supply status.

Sec. 5.10

J1-1720

N/C

No Connection.

J1-21

LOC/R

SIGNAL

Output for indicating if the unit is in Local or Remote

analog programming mode.

Sec. 6.3

J1-22

VPGM_RTN

Return for VPGM input. Connected internally to the

“-LS”.

Sec. 6.1, 6.4,

6.5J1-23IPGM_RTN

Return for IPGM input. Connected internal

ly to the “

LS”.

Sec. 6.1, 6.4,

6.5J1-24IMON

Output for monitoring the power supply Output Current.

Sec. 6.6

J1-25POutput for current balance in parallel operation.

Sec. 5.15

83-530-000 Rev.

CHAPTER 5 LOCAL OPERATION

5.1 INTRODUCTION

This Chapter describes the op

erating modes that are not involved in programming and monitoring the

power supply via its serial communication port (RS232/RS485) or by remote analog signals. Ensure

that the REM/LOC LED on the front panel is Off, indicating Local mode. If the REM/LOC LED

is On,

press the front panel REM/LOC button to change the operating mode to local.

For information regarding remote analog programming refer to Chapter 6.

For information regarding usage of the serial communication port refer to Chapter 7.

5.2 STANDARD

OPERATION

The power supply has two basic operating modes: Constant Voltage Mode and Constant Current

Mode. The mode in which the power supply operates at any given time depends on the output vol

age

setting, output current limit setting and the load resist

ance.

5.2.1 C

onstant Voltage Mode

In constant voltage mode, the power supply regulates the output voltage at the selected value,

while the load cu

rent varies as required by the load.

While the power supply operates in constant voltage mode, the VOLTAGE L

ED on the front panel

illuminates.

Adjustment of the output voltage can be made when the power supply output is enabled (Output

On) or disabled (Output Off). When the output is enabled, simply rotate the VOLTAGE encoder

knob to program the output vol

tage. When the output is disabled, press the PREV button and then

rotate the VOLTAGE encoder knob. The VOLTAGE meter will show the programmed output vol

age for 5 seconds after the adjustment has been co

pleted. Then the VOLTAGE meter will display

“OFF”.

Adjustment resolution can be set to coarse or fine resolution. Press FINE button to select b

tween

the lower and higher resolution. The FINE LED turns On when the resolution is set to FINE.

NOTE

5.2.2 Constant Current Operation

In constant current mode, the power supply regulates the output current at the selected value, while

the voltage varies with the load requirement.

While the power supply is operating in constant current mode, the CU

RRENT LED on the front

panel illuminates.

Adjustment of the output current can be made when the power supply output is enabled (Ou

put

On) or di

abled (Output Off).

Disabled output (Off): Press PREV button and then rotate the Current encoder knob. The

CUR

RENT meter will show the programmed current for 5 seconds after the adjustment has been

completed. Then the VOLTAGE meter will display “OFF”.

If after completing the adjustment, the display sh

ows a different value

than the setting, the power supply may be at current limit. Check the

load condition and the power supply current limit setting.

The maximum and minimum setting values of the output voltage are li

ited

by the Over Voltage protection and Under Voltage limit setting. Refer to

ections 5.3 and 5.4 for more details.

The maximum and minimum

setting values of the output voltage are li

ited

by the Over Voltage protection and Under Voltage limit setting. Refer to

Sections 5.3 and 5.4 for more details.

83-530-000 Rev

Enabled output, power supply in Constant Voltage mode: Press the PREV button and then r

tate the CURRENT encode

r knob. The CURRENT meter will show the programmed cu

rent

limit for 5 seconds after the adjustment has been completed, and then will return to show the

actual load current.

Enabled output, power supply in Constant Current mode: Rotate the CURRENT encoder

knob

to adjust the current limit.

Adjustment resolution can be set to Coarse or Fine adjustment. Press the FINE button to select

between the Coarse and Fine resolution. The FINE LED turns On when the resolution is set to

FINE.

5.2.3 Automatic Crossover

the power supply operates in Constant Voltage mode, while the load current is increased to greater

than the current limit setting, the power supply will automatically switch to Constant Cu

rent mode. If

the load is decreased to less than the current limit

setting, the power supply will automatically switch

back to Constant Voltage mode.

5.3 OVER VOLTAGE PROTECTION (OVP)

The OVP circuit protects the load in the event of a remote or local programming error or a power su

ply failure. The protection circuit mo

nitors the voltage at the power supply sense points and thus pr

o-vid

ing the protection level at the load. Upon detection of an Over Voltage condition, the power supply

output will shut down.

5.3.1

Setting the OVP level

The OVP can be set when the power supply out

put is Enabled (On) or Disabled (Off). To set the OVP

level, press the OVP/UVL button, so that the CURRENT meter shows “OUP”. The VOLTAGE meter

shows the OVP setting level. Rotate the VOLTAGE encoder knob to adjust the OVP level. The di

play

will show “OUP

” and the setting value for 5 se

onds after the adjustment has been completed and then

will return to its previous state.

To preview the OVP setting, press the OVP/UVL pushbu

ton so that the CURRENT display will show

“OUP”. At this time, the VOLTAGE displa

y will show the OVP setting. A

ter 5 seconds, the display will

return to its previous state.

5.3.2

Activated OVP protection indications

When the OVP is activated the power supply output shuts down. The VOLTAGE display shows “OUP”

and the ALARM LED blinks.

5.3.3

Resett

ing the OVP circuit

To reset the OVP circuit after it activates:

Reduce the power supply Output Voltage setting below the OVP set level.

Ensure that the load and the sense wiring are connected properly.

There are four methods to reset the OVP circuit.

Pres

s OUT button.

Turn the power supply Off using the AC On/Off switch, wait until the front panel display

turns Off, then turn the power supply On using the AC On/Off switch.

Turn the power supply output Off and then On using the SO control (refer to sect.5.7

). In

this method the power supply should be set to Auto

Restart mode.

Send OUT command via the RS232/485 communication port.

83-530-000 Rev.

5.4 UNDER VOLTAGE LIMIT (UVL)

The UVL prevents adjustment of the output voltage below a certain limit. The combination of U

VL and

OVP functions, allow the user to create a protection window for sensitive load circuitry.

5.4.1

Setting the UVL level

Setting the UVL can be made when the power supply output is Enabled (On) or Disabled (Off). To set the UVL

level, press the OVP/UVL butto

n TWICE, so that the CURRENT meter shows “UUL”. The VOLTAGE meter shows

the UVL setting level. Rotate the VOLTAGE encoder knob to adjust the UVL level. The display will show ‘UUL” and

the setting value for 5 seconds after the adjustment has been completed

and then will return to its pr

vious state.

UVL setting values are limited at the maximum level to approximately 5% below the Output Voltage setting. A

tempting to adjust the UVL above this limit will result in no response to the adjus

ment attempt. The mi

nimum UVL

setting is zero.

5.5

FOLDBACK PROTECTION

Foldback protection will shut down the power supply output if the load current exceeds the current limit setting

level. This protection is useful when the load circuitry is sensitive to an over current condit

ion

5.5.1

Setting the Foldback protection

To arm the Foldback protection, the FOLD button should be pressed so that the FOLD LED illum

nates. In this cond

tion, transition from Constant Voltage to Constant Current mode will activate the

Foldback protection. Act

ivation of the Foldback protection disables the power supply output, causes the

ALARM LED to blink and displays “Fb” on the VOLTAGE meter.

5.5.2

Resetting activated Foldback protection

There are four methods to reset an activated Foldback protection.

Press the

OUT button. The power supply output is enabled and the Output Voltage and cu

rent will return to

their last setting. In this method, the Foldback protection remains armed; therefore if the load current is higher

than the current limit setting, the Foldback

protection will be activated again.

Press the FOLD button to cancel the Foldback protection. The power supply output will be di

abled and the

VOLTAGE display will show “OFF”. Press the OUT button to enable the power supply output.

Turn the power supply ou

tput Off and then On using the SO control (refer to Section 5.7). In this method the

foldback protection remains armed, therefore if the load current is higher than the current limit setting the Fol

back protection will be activated.

Turn the power supply

Off using the switch, wait until the front panel display turns Off, then turn the unit back

ON again. The power supply output is enabled and the Output Voltage and Current will return to their last se

ting. In this method, the Foldback protection remains a

rmed; therefore if the load current is higher than the

current limit setting, the Foldback prote

tion will be

activated again

5.6 OUTPUT ON/OFF CONTROL

The Output On/Off enables or disables the power supply output. Use this function to make adjus

ments to

either

the power supply or the load without shutting off the ON/OFF switch. The Output On/Off can be activated from the

front panel using the OUT button or from the rear panel J1 connector. The OUT button can be pressed at any time

to enable or disable th

e power supply output. When the output is disabled, the output voltage and current fall to

zero and the VOLTAGE display shows “OFF”.

5.7 OUTPUT SHUT

OFF (SO) CONTROL VIA REAR PANEL J1 CONNECTOR

Contacts 2, 3 and 15 of J1 (Fig.4

2, Item 5) serve as Output S

hut-Off (SO) terminals. The SO terminals accept a

2.5V to 15V signal or Open

Short contact to disable or enable the power supply output. The SO function will be

activated only when a transition from On to Off is detected after applying AC power to unit. (T

hus, in Auto

Restart

mode, the output will be enabled after applying AC power; even if SO is in Off level). After On to Off transition is

detected, the SO will enable or disable the power supply output according to the signal level or the short/open a

plie

d to J1. This function is useful for connecting power supplies in a “Daisy

chain” (refer to Section 5.16). The SO

control can be used also to reset the OVP and Fold Protection. Refer to Section 5.3 and 5.5 for d

tails.

83-530-000 Rev

When the unit is shut

off by J1 s

ignal, the VOLTAGE display will show “SO” to indicate the unit state. J1 contact

15 is the SO si

nal input and contacts 2 and 3, IF_COM, are the signal return (connected internally). Contacts 2, 3

and 15 are optically isolated from the power supply output.

The SO control logic can be selected by the rear panel SW1 Setup switch. Refer to Table 5

2 for SW1 setting and

SO control logic.

SW1

5 setting

SO signal level

J1-2(3), 15

Power supply

output

Display

Down (default)

2-15V or Open

0-0.6V or Short

OffVoltage/Current

“SO”

Up2-

15V or Open

0-0.6V or Short

OffOn“SO”

Voltage/Current

Table 5

2: SO logic selection

5.8 ENABLE/DISABLE CONTROL VIA REAR PANEL J1 CONNECTOR

Contacts 1 and 14 of J1 (Fig.4

2, item 5) serve as Output Enable/Disable terminal

s by switch or relay. This fun

tion is enabled or disabled by the SW1 Setup switch position 9. Refer to Table 5

3 for E

able/Disable function and

SW1 setting.

SW1

9 setting

Enable/Disable i

puts

Power supply ou

put

Display

ALARM LED

Down (Default)

Open or

Short

Voltage/Current

Off

Open

Off

“ENA”

Blinking

Short

Voltage/Current

Off

Table 5

3: Enable/Disable function and SW1 setting

5.9 CV/CC SIGNAL

CV/CC signal indicates the operating mode of the power supply, Constant Voltage or Constant Cu

rent.

CV/CC signal is an open collector output with a 30V parallel zener, at J1

13, referenced to the COM potential

at J1

12 (connected internally to the negative sense potential). When the power supply operates in Constant Vol

age mode, CV/CC output is o

pen. When the power supply operates in Constant Current mode, CV/CC signal ou

put is low (0

0.6), with maximum 10mA sink current.

5.10 PS_OK SIGNAL

PS_OK signal indicates fault condition in the power supply. PS_OK is a TTL signal output at J1

16, referenc

ed to

IF_COM at J1

2, 3 (Isolated Interface Common). When a fault condition occurs, PS_OK level is low, with max

mum sink current of 1mA; when no fault condition occurs, PS_OK level is high with maximum source current of

2mA. The following faults will set

the PS_OK to Fault state:

*OTP

*Enable/Disable open

*OVP

*SO (Rear panel Shut

Off)

*Foldback

*IEEE failure (With optional IEEE interface)

*AC fail

*Output Off

CAUTION

To prevent possible damage t

o the unit, do not connect any of the

Enable/Disable inputs to the positive or negative output potential.

If the Enable/Disable inputs are opened when the unit

is in Safe Start mode, it is r

quired to short the Enable/Disable inputs and then press OUT button or send OUT1

command to resume operation.

CAUTION

Do not connect CV/CC signal to a voltage source higher than 30VDC,

Always connect CV/CC signal to the voltage sou

rce with a series resi

tor

to limit the sink current to less than 10mA.

83-530-000 Rev.

5.11 SAFE START AND AUTO

RESTART MODES

When turning on the power supply, it can start to its last

setting of Output Voltage and Current limit with the output

enabled (Auto

restart) or start with the output disabled (Safe mode). Press and hold the OUT button to select b

tween Safe start and Auto

restart modes. The VOLTAGE display will continuously cycl

e between “SAF” and “AUT”

every 3 seconds. Releasing OUT push

button while one of the modes is displayed, selects that mode. The default

setting at shipment is Safe mode.

5.11.1 Automatic start mode

In this mode, the power supply restores its last operatio

n setting. Upon start

up, the output is enabled

or disabled a

cording to its last setting.

5.11.2 Safe start mode

In this mode, the power supply restores its last operation setting and sets the Output to Off state. At

start

up, the ou

put is disabled and t

he output voltage and current are zero. To enable the output and

restore the last output voltage and current limit values, momentarily press OUT button.

5.12 OVER TEMPERATURE PROTECTON (OTP)

The OTP circuit shuts down the power supply before the internal c

omponents can exceed their safe

internal operating temperature. When an OTP shutdown occurs, the display show “OTP” and the

ALARM LED blinks.

Resetting the OTP circuit can be automatic (non

latched) or manual (latched) depending on the Safe or

Automatic re

start mode.

Safe start mode:

In Safe start mode, the power supply stays off after the over temperature cond

tion has been removed. The display continues to show “OTP” and the ALARM LED co

tinues to

blink. To reset the OTP circuit, press OUT button (or sen

d OUT ON command via the serial port).

Auto

restart mode:

In Auto

restart mode, the power supply recovers to its last setting automat

cally when the over temperature condition is removed.

5.13 LAST SETTING MEMORY

The power supply is equipped with Last Sett

ing Memory, which stores power supply parameters at

each AC turn

off sequence.

STORED PARAMETERS:

OUT On or Off

Output voltage setting

Output current limit

OVP level

UVL level

FOLD setting

Start

up mode (Safe or Auto

restart)

Remote/Local (If the last set

ting was Local Lockout, the supply will return to Remote mode)

Address setting

10.

Baud rate

11.

Locked/Unlocked Front Panel

(Items 8, 9, 10 are related to Remote digital control operation and explained in Chapter 7)

5.14 SERIES OPERATION

Power supplies of the SA

ME MODEL can be connected in series to obtain increased output voltage.

Split connection of the power supplies gives positive and negative output voltage.

83-530-000 Rev

5.14.1 Series connection for increased output voltage

In this mode, two units are connected so tha

t their outputs are summed. Set the current limit of each

power supply to the maximum that the load can handle without damage. It is recommended that d

odes

be connected in parallel with each unit output to prevent reverse voltage during start up s

quence

or in

case one unit shuts down. Each diode should be rated to at least the power supply rated output voltage

and output current. Refer to Fig.5

1 and 5

2 for s

ries operation with local and remote sensing.

Remote programming in series operation for in

creased output voltage:

1. Programming by external voltage:

The analog programming circuits of this power supply are

referenced to the negative Sense (

S) potential. Ther

fore, the circuits used to control each series connected

unit must be separated and f

loated from each other using

the Isolated Analog option.

2. Using the SO function and PS_OK signal: The Shut

Off and PS_OK circuits are referenced to the

isolated interface common, IF_COM (J1

2,3). The

IF_COM terminals of different units can be connected t

obtain a single control circuit for the power supplies co

nected in series. See Section 5.16 for d

tails.

CAUTION

Do not connected power supplies from diffe

ent

manufacturers in series or in p

arallel.

WARNING

When power supplies are connected in series, and

the l

oad or one of the output terminals is grounded,

no point may be at a greater potential of +/

60VDC

from ground for models up to 60VDC Rated Output

and +/

600VDC from ground for models >60VDC

Rated Output. When using RS232/485 or IEEE,

refer to the OUTPUT T

ERMINALS GROUNDING

warning, Section 3.9.11.

83-530-000 Rev.

3. Programming by external resistor:

Programming by external resistor is possible. Refer to

Section 6

5 for details.

4. Programming via the Serial

he communication port is referenced to the IF_COM

Communication port (RS232/RS485):

which is isolated from the power supply output potential.

Therefore power supplies connected in series can be

chained using the Remote

In and Remote

Out connectors.

Ref

er to Chapter 7 for details.

5.14.2 Series connection for positive and negative output voltage

In this mode, two units are co

figured as a positive and negative output. Set the current limit of each

power s

upply to the maximum that the load can handle without damage. It is recommended that diodes

be connected in parallel with each unit output to pr

vent reverse voltage during start

up or in case one

of the units shuts down. Each diode should be rated to at l

east the power supply rated ou

put voltage

and output current. Refer to Fig.5

3 for this operating mode.

Remote programming in series operation for positive and negative output voltage

Programming by external voltage:

The analog programming circuits

of this power supply are

referenced to the negative Sense (

LS) potential. There

fore the circuits used to control series connected unit

must be separated and floated from each other.

Using the SO function and PS_OK:

The Shut

Off and PS_OK circuits ar

e referenced to the

isolated interface common, IF_COM (J1

-2-

3). The

IF_COM terminals of the units can be connected to obtain

a single control circuit for the power supplies connected

in series.

Programming by external resistor:

Programming by external r

esistor is possible. Refer to

Section 6

5 for details.

Programming via the Serial

Communication port (RS232/RS485):

The communication port is referenced to the IF_COM

which is isolated from the power supply output potential.

Therefore power supplies

connected in series can be

chained using the Remote

In and Remote

Out conne

tors. Refer to Chapter 7 for details.

83-530-000 Rev

5.15 PARALLEL OPERATION

Up to four units of the same VOLTAGE and CURRENT rating can be connected in parallel to provide

up to four times t

he output current capability. One of the units operates as a master and the remai

ing

units are slaves. The slave units are analog programmed by the master unit. In remote digital oper

tion, only the master unit can be programmed by the computer while the

slave units may be co

nected

to the computer for voltage, current and status readback only. Follow the following procedure to co

figure multiple supplies for pa

allel operation.

Setting up the Master unit

Set the master unit output voltage to the desired v

oltage. Program the current limit to the desired

load current limit divided by the number of parallel units. During operation, the master unit operates

in CV mode, regulating the load voltage at the programmed output voltage. Connect the sensing

circuit to

local or remote sensing as shown in Fig.5

4 or fig.5

Basic Parallel Operation

In this method, setting the units as Master and Slaves is made by the rear panel J1 connections

and the setup switch SW1. Each unit displays its own output current and volta

ge. To program the

load current, the Master unit should be programmed to the total load current divided by the number

of units in the system. Refer to the following procedure to configure multiple supplies for simple

Parallel oper

tion.

Setting up the sl

ave units

The output voltage of the slave units should be programmed higher than the output voltage of

the master unit to prevent interference with the master unit’s control. The current limit of each unit

should be programmed to the desired load curr

ent limit divided by the number of pa

allel units.

2. Set the rear panel setup switch SW1 position 2 to its up position.

3. Connect short between J1

8 and J1

12 (refer to Table 4

4).-4. Connect J1 terminal 10 (IPGM) of the slave unit to J1 terminal 25 (

P) of the master unit.

During operation the slave units operate as a controlled current source following the master output cu

rent. It is re

ommended that the power system is designed so that each unit supplies up to 95% of its

current rating because of th

e imbalance which may be caused by cabling and conne

tions voltage

drop.

Setting Over Voltage protection

The master unit OVP should be programmed to the desired OVP level. The OVP of the slave units

should be programmed to a higher value than the master OV

P. When the master unit shuts down,

it programs the slave unit to zero output voltage. If a slave unit shuts down (when its OVP is set

lower than the master output voltage), only that unit would shut down and the remaining slave units

would supply all the

load cu

rent.

Setting Foldback protection

Foldback protection is desired and may only be used with the master unit. When the master unit

shuts down it programs the slave units to zero output vol

age.

Connection to the load

In parallel operation, power supp

lies can be connected in local or remote sensing. Refer to Fig. 5

-4and 5

5 for typical co

nections of parallel power supplies. The figures show connection of two

units, however the same co

nection method applies up to 4 units.

83-530-000 Rev.

With local sensing

it is important to minimize the wire length and resistance. Also the positive and negative

wire resistance should be as close as possible to each other to achieve current balance between power

supplies.

5.16 DAISY

CHAIN CONNECTION

It is

possible to configure a multiple power supply system to shut down all the units when a fault cond

tion occurs in

one of the units. When the fault is removed, the system recovers according to its setting to Safe start mode or

Automatic r

start.

Setup switc

h SW1 position 5 should be set to its Down position to enable the Daisy

chain operation. Other SW1

positions can be set according to the application requir

ments.

If a fault occurs in one of the units its PS_OK signal will be set to low level and the displ

ay will indicate the fault.

The other units will shut off and their display will indicate “SO”. When the fault condition is removed, the units will

recover to their last setting according to their Safe start or Auto

restart se

ting.

Fig.5

6 shows connectio

n of three units, however the same connection method a

plies to systems.

5.17 ADVANCED PARALLEL OPERATION

In this method, multiple supplies can be configured to parallel operation as a single power supply. The

total load current and output voltage

are displayed by the Master unit and can be readback from the

Master unit. The Slave units display only their operating status (On, Off or Fault condition).

Refer to the following procedure to configure multiple supplies for Advanced parallel operation.

83-530-000 Rev

. Basic configuration.



SW1 position 2

Down in the Master Supply and up in all Slave Supplies.



Connect a short between J1

8 and J1

12 in all Slave Supplies.



Connect J1

25 of the Master Supply to J1

10 of all Slave Supplies.



Connect J1

16 of the Master Su

pply to J1

15 of the ‘First’ Slave Supply.



Connect J1

16 of the ‘First’ Slave Supply to J1

15 of the ‘Second’ Slave Supply (if any)



Connect J1

16 of the ‘Second’ Slave Supply to J1

15 of the ‘Third’ Slave Supply (if any)



Connect J1

16 of the ‘Last’ Slave S

upply to J1

15 of the Master Supply



Connect J1

-2and 3 to all supplies



Select Local or Remote sense

Ref. Figures 5

4 and 5

2. Setting the units as Master or Slave

a) Depress and hold the FINE button for 3 seconds. The Master/Slave configuration will be

displayed

on the Current Display. Rotate the CURRENT encoder to obtain the desired mode. Refer to Table 5

-4for the CURRENT display and modes of operation.

CURRENT Display

Operating Mode

Single supply (default)

Master supply with 1 Slave supply

H3Master supply with 2 Slave supplies

Master supply with 3 Slave supplies

Slave supply

Table 5

4: Setting mode of operation

b) When the desired configuration is obtained, depress and release the FINE button or wait approx. 5

seconds.

3. Master and

Slave units default operation

a) When a unit is programmed to Slave mode it enters the Remote mode with Local Lockout. In this

mode, the front panel controls are disabled to prevent accidental setting change (refer to Sec. 7.2.7 for

details).

b) The Slave

units parameters will automatically set the following:

*Output voltage to approximate. 102% of rated output voltage.

*Programmed Current to zero.

*UVL to zero volts

*OVP to its maximum value

*AST On

*OUT On

*Foldback protection

Off

c) The Master and Slave modes are stored in the power supply EEPROM when the AC power is turned

off. The system will return to the Master/Slave mode upon re

application of AC power.

d) Master unit does nto display actual total current of all the units

in parallel.

4. CURRENT display accuracy

In the advanced parallel mode, the Master unit

does not display actual total current of all units in parallel.

this method, the CURRENT display accuracy is 2% +/

1 count. In cases that higher accuracy is r

quire

d, it

is recommended to use the basic parallel o

eration mode.

To release units from Slave mode

Slave units can be released using the following procedure:

a) Depress FINE button for 3 seconds. The Master/Slave configuration will be displayed on the

CURRENT

display.

b) Select H1 mode using the CURRENT encoder.

c) Depress FINE button again or wait 5 seconds.

d) Turn the AC power Off to store the new setting.

e) After exiting from Slave operation the unit’s parameters will be set to:

*Programmed Voltage to

zero

83-530-000 Rev.

CAUTION

Make sure that the connection between

–

V terminals is reliable to avoid disconnection

during operation. Disconnection may

cause damage to the power supply.

NOTE

With local sensing it is important to minimize the wire lengt

h and resistance. Also the positive and

negative wire resistance should be close as possible to each other to achieve current balance b

tween power supplies

*Programmed Current to zero

*UVL to zero volts

*OVP to its maximum value

*AST OFF

*OUT OFF

*Foldback protection OFF

*Locked Front Panel

Fig.5-4: Parallel connection with local sensing

MASTER

POWER SUPPLY

SLAVE#1

POWER SUPPLY

J1-25

J1-10PIPGM

V-V+V-V

LOAD

As short as possible

Twisted

pair

-S

J1-8

J1-12

To J1-10

SLAVE#2

POWER SUPPLY

-S

-LS

+LS+S+LS

-LS

Fig.5-5: Parallel operation with Remote sensing

MASTER

POWER SUPPLY

SLAVE#1

POWER SUPPLY

J1-25

J1-10PIPGM

V-V+V-V+S-S

LOAD

As short as possible

Twisted

pair

+S-S+S

-S

Twisted

pair

J1-8

J1-12

To J1-10

SLAVE#2

POWER SUPPLY

+LS

-LS

-S

83-530-000 Rev

5.18 FRONT PANEL LOCKING

The front panel controls can be locked to

protect from accidental power supply parameter change. Press and hold

PREV button to toggle between “Locked front panel’ and “Unlocked front panel”. The di

play will cycle between

“LFP” and “UFP”. Releasing the PREV button while one of the modes is di

play

ed, selects that mode.

5.18.1 UNLOCKED FRONT PA

NEL

In this mode, the front panel controls are enable to program and monitor the power supply parameters

5.18.2 LOCKED FRONT PANE

In this mode the following front panel controls are disabled:

VOLTAGE and

CURRENT encoders.

FOLD button.

OUT button

The power supply will not respond to attempts to use these controls. The VOLT display will show “LFP” to indicate

that the front panel is locked.

OVP/ UVL button is active to preview the OVP and UVL setting.

Use PREV button to preview the output voltage and current setting or to unlock the front panel.

83-530-000 Rev.

CAUTION

COM (J1

12), VPGM_RTN (J1

22) AND IPGM_RTN (J1

23) terminals of J1

connect internally to the

Sense potential (

LS). Do not connect these term

nals to any potential other than

Sense (

LS), as it may damage the power

upply.

CAUTION

When the Isolated Analog Option is ins

talled, do not apply any signals to the

non-isolated VPGM and IPGM (J1

9 and J1

10) pins. All other J1 features

may be used normally. Refer to Section 4.5 for a description of J1 features.

CHAPTER 6 REMOTE ANALOG PROGRAMMING

6.1 INTRODUCTION

The rear panel connector J1 allows the user to program the power supply output voltage and current

limit

with an an

log device. J1 also provides monitoring signals for output voltage and output current.

The progra

ming range and monitoring signals range can be selected between 0

5V or 0

10V using

the setup switch SW1. When the power supply is in Remote Analo

g programming, the serial commun

cation port is active and can be used to read the power supply parameters.

6.2 LOCAL/REMOTE ANALOG INDICATION

ontact 8 of J1 (Fig.4

2, Item 5) accepts TTL signal or Open

Short contact (referenced to J1

12) to

select between Local or Remote Analog programming of the output voltage and current limit.

In Local mode, the output voltage and current limit can be programmed via the front panel VOLTAGE

and CURRENT encoders or via the RS232/485 port. In Remote Analog mod

e, the output voltage and

current limit can be programmed by analog voltage or by programming resistors via J1 contacts 9 and

10 (refer to Sections 6.4 and 6.5). Refer to Table 6

1 for Local/Remote Analog control (J1

8) function

and Setup switch SW1

1, 2 s

etting.

Table 6

1: Local/Remote Analog control function

6.3 LOCAL/REMOTE ANALOG INDIC

ATION

Contact 21 of J1 (Fig. 4

2, Item 5) is an open collector output that indicates if the power supply is in

Local mode or in Remote Analog mode. To use this output, connect a pull

up resistor to a voltage

source of 30Vdc maximum. Choose the pull

up resi

tor so that the sink current will be less than 5mA

when the output is in low state. Refer to table 6

2 for J1

21 fun

tion.

Table 6

2: Local/Remote Analog ind

cation

SW1

1, 2 se

tingJ1-

8 function

Output voltage/

Current setting

Down (default)

No effect

Local

“0” or Short

Remote

“1” or Open

Local

J1-8

SW1

-1SW1

-2J1-21 signal

Analog

Mode

Down

Open

Local

Down

00.6V

Remote

Down

00.6V

Remote

TTL “0” or short

UpUp00.6V

Remote

TTL “1” or open

Down or Up

Open

Local

83-530-000 Rev

CAUTION

To maintain the isolation of power supply and prevent ground loops, use an

isolated programming source when operating the power supply via remote

analog programming at J1 connector.

6.4 REMOTE VOLTAGE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT

Perform the following procedure to set the power supply to R

emote Voltage programming:

Turn the power supply switch to Off.

2.Set setup switch SW1 position 1 and 2 to their UP position.

Set SW1 position 3 to select programming voltage range according to Table 6

-3.4.

Ensure that SW1 positions 3 to select programming vol

tage range according to Table 6

-3.5.

Connect a short between J1

8 and J1

12 (refer to Table 4

4).6.Connect the programming source to the mating plug of J1 as shown in Fig.6

1. Observe

correct polarity for the voltage source.

Set the programming sources to the

desired levels and turn the power supply ON. Adjust

the programming sources to change the power supply output.

NOTES:

SW1 positions, 4, 5, 6 and 9 are not required for remote programming. Their setting can be

determined according the application.

The con

trol circuits allow the user to set the output voltage and current limit up to 5% over

the model

rated maximum value. The power supply will operate within the extended range,

however it is not recommended to operate the power supply over its voltage and cu

rrent ra

ing and performance is not guaranteed.

SW1

3 setting

Output Voltage progra

ming

VPGM (J1

-9)Current limit progra

ming

IPGM (J1

10)UP0-10V0-

10V

DOWN

0-5V0-5VTable 6

3: SW1

3 setting and programming range

Use

shielded cab

le refer to Section 4.5.

83-530-000 Rev.

6.5 RESISTIVE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT

For resistive programming, internal current sources, for output voltage and/or output current control,

supply 1mA current through external programming resistors co

nect

ed between J1

9 & 22 and J1

10 &

23. The voltage across the programming resistors is used as a pr

gramming voltage for the power

supply. Resistance of 0



5Kohm or 0



10Kohm can be selected to program the output voltage and cu

rent limit from zero to full sca

le.

A variable resistor can control the output over its entire range, or a combination of variable resistor and

series/parallel resistors can control the output over r

stricted portion of its range.

Perform the following procedure to set the power supply

to Resistive programming:

Turn the switch to off.

Set setup switch SW1 positions 1 and 2 to their UP position.

Set SW1 position 3 to select programming resistor range according to Table 6

-4.3.

Set SW1 positions 7 and 8 to their UP position to enable resistiv

e programming mode.

Connect a short between J1

8 and J1

12 (refer to Table 4

4).5.Connect the programming resistors to the mating plug of J1 as shown in Fig.6

-2.6.

Set the programming resistors to the desired resistance and turn the power supply ON. Adjust th

resistors to change the power supply output.

NOTES:

SW1 positions 4, 5, 6 and 9 are not required for remote programming. Their setting can be dete

mined according to the application requirements.

The control circuits allow the user to set the output vol

tage and current limit up to 5% over the

model

rated maximum value. The power supply will operate within the extended range, however it

is not recommended to operate the power supply over its voltage and current rating and perfor

ance is not guaranteed.

3.Tomaintain the temperature stability specification of the power supply, the resistors used for pr

gramming should be stable and low noise resistors, with temperature coeff

cient of less than

50ppm.

When resistive programming is used, front panel and compute

r control (via serial communication

port) of output voltage and current are disabled.

SW1

3 setting

Output Voltage pr

gramming

VPGM (J1

-9)Current limit programming

IPGM (J1

10)

UP0-

10Kohm

0-10Kohm

DOWN

0-5Kohm

Table 6

4: SW1

3 setting and

programming range

83-530-000 Rev

6.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENT

The J1 connector, located on the rear panel provides analog signals for monitoring the output voltage

and output current. Selection of the voltage range between 0

5V or 0

-10V is made by setup switch

SW1

4. The monitoring signals represent 0 to 100% of the power supply output voltage and output cu

rent. The monitor outputs have 500 ohm series output resistance. Ensure that the sensing circuit has

an input resistance of greate

r than 500 Kohm or accuracy will be reduced.

Refer to Table 6

5 for required J1 connection, SW1

4 setting and monitoring voltage range.

J1 co

nection

Signal

name

Signal function

Signal (+)

Return (

-)Range

SW1

-4VMON

Vout monitor

J1-11

IMON

Iout monitor

J1-24J1-120-5VDown

VMON

Vout monitor

J1-11

IMON

Iout monitor

J1-24J1-120-10VUpTable 6

5 Monitoring signals setting

Notes:

1. Radiated emissions, FCC requir

ments:

FCC requirements for radiated emissions use shielded

cable for the

analog control signals and connect shield to

chassis (As stud is provided near J1).

2. Front panel encoders operation:

In Remote analog mode the output voltage and current

can’t be set by the VOLTAGE and CURRENT encoders.

3. Front panel PREV button:

Use

PREV button to display the output voltage and current

setting d

fined by the encoders or communication.

4. Communication:

In Remote analog mode, power supply parameters can be

programmed and readback via the communication port e

cept output voltage and cu

rent setting.

83-530-000 Rev.

CHAPTER 7 RS232 & RS485 REMOTE CONTROL

7.1 INTRODUCTION

This chapter describes the operation of the Genesys

10kw and 15kw power supplies via the serial

communic

tion port. Details of the initial set

up, operation via RS232

or RS485, the command set and

the communication prot

col are described in this chapter.

7.2 CONFIGURATION

Default setting

The power supply is shipped with the following setting:

Address

6-Output

Off-Baud

rate

9600

Start up mode

Safe start

RS232/4

RS232

OVP

Maximum

Vout setting

0-UVL

0-Iout setting

Maximum

Foldback

Off-Front panel

Unlocked (UFP)

Address setting

The power supply address can be set to any address between 0 and 30. Follow the instructions d

scribed below to set the addr

ess.

If the unit is in Remote mode (front panel REM/LOC LED illuminates), press REM/LOC bu

ton to

put the unit into Local mode.

Press and hold for approximately 3sec. the REM/LOC button. The VOLTAGE display will indicate

the communic

tion port address.

Usi

ng the VOLTAGE adjust encoder, select the address.

To preview the address at any time, press and hold the REM/LOC button for approx. 3 sec. The

VOLTAGE display will indicate the power supply address.

RS232 or RS485 selection

To select between RS232 or RS48

5 set the rear panel setup switch SW1

6 position to:

Down for RS232

Up for RS485

Baud rate setting

Five optional rates are possible: 1200, 2400, 4800, 9600 and 19200. To select the desired rate, the

following steps should be taken:

If the unit is

in Remote mode (front panel REM/LOC LED illuminates), press REM/LOC button to

put the unit into Local mode.

Press and hold for approx. 3 sec. the REM/LOC button. The CURRENT display will show the co

munication port baud Rate.

Using the CURRENT adjust encod

er, select the desired Baud Rate.

Setting the unit into Remote or Local mode

The unit will be put into Remote mode only via serial communication command. Commands that

will put the unit into Remote mode are:

RST

PV n

OUT n

PC n

RMT n

(for n values see Ta

bles 7

4, 7-5 and 7

83-530-000 Rev

Tx and Rx are used for RS232 communication. Txd +/

and Rxd +/

are used for RS485

communication. Refer to RS232 and RS485 cable description for conne

tion details.

There are two Remote modes:

1. Remote: In this mode, return to local can be made by the front panel REM/LOC or via

serial port co

mand RMT 0. Set the unit into Remote mode via s

erial port

RMT 1 command.

2. Local Lockout: In this mode the unit can be returned to Remote mode via the serial port RMT 1

command or by turning off the AC power until the display turns off and then

recycling AC power. In lo

cal Lockout mode, the front panel REM/LOC button is

not active. Set the unit into Local Lockout mode via serial port RMT 2 command.

RS232/485 port in Local mode

When the power supply is in local mode, it can receive queries or commands. If a query is rece

ived,

the power supply will reply and remain in Local mode. If a command that affects the output is received,

the power supply will perform the command and change to Remote mode.

Serial commands may be sent to set the status registers and read them while t

he unit is in Local mode.

If the Enable registers are set (refer to Section 7.8) the power supply will transmit SRQ’s while in Local

mode.

Front panel in Remote mode

Front panel control in Remote mode is disabled except for:

PREV: use to preview the Voltag

e and Current limit setting.

OVP/UVL: use to preview the OVP/UVL setting.

LOC/REM: use to set the unit into Local mode.

In Local Lockout mode, only PREV and OVP/UVL are active.

7.3 REAR PANEL RS232/485 CONNECTOR

The RS232/485 interface is accessible thr

ough the rear panel RS232/485 IN and RS485 OUT conne

tors. The connectors are 8 contact RJ

45. The IN and OUT connectors are used to connect power su

plies in a RS232 or RS485 chain to a controller. Refer to Fig. 7

1 for IN/OUT connectors.

83-530-000 Rev.

7.4 CONNECTING POWER SUPPLIES TO RS232 BUS

7.4.1 Single power supply

1. Select the desired interface RS232 or RS485 using rear panel setup switch SW1

6 (Section 4

4).-RS232: Down position

RS485: Up position

2. Connect rear panel IN connector

to the controller RS232 or RS485 port using a suitable shielded

cable.

Refer

Figures 7

2, 7-3 and 7

4 for available RS232 and RS485 cables.

83-530-000 Rev

NOTE

The address (ADR n) command must

return an “OK” r

sponse

before any other commands are accepted.

Multi power supply co

nection to RS232 or RS485 bus

Up to 31 units can be

connected to RS232 or RS485 bus. The first unit connects to the controller via

RS232 or RS485 and the other units are connected with RS485 bus.

1. First unit connection: Refer to Section 7.4.1 for connecting the first unit to the controller.

2. Other u

nits connection: The other units on the bus are connected via their RS485 interface.

Refer to Figure 7

5 for typical connection.

Set rear panel setup switch SW1

6 to its UP position.

Using the Linking cable (refer to Fig. 7

6), connect e

ach unit OUT conne

tor to the next unit IN

connector.

7.5 COMMUNICATION INTERFACE PROTOCOL

OUT

POWER SUPPLY

OUT

POWER SUPPLY

OUT

POWER SUPPLY

OUT

POWER SUPPLY

#31

RS232/RS485

RS485

Fig7-5: Multiple power supply RS232/485 connection

811

635416354

PIN NO.

HOUSING

PIN NO.

NAME

SHIELD

TXD

RXD

SHIELD

RXD

TXD

+++

---

Serial link cable with RJ-45 shielded connectors (P/N: GEN/RJ-45)

Fig.7-6:

L=0.5m typ.

83-530-000 Rev.

7.5.1 Data format

Serial data format is 8 bit, one start bit and one stop bit. No parity bit.

7.5.2

Addressing

The Address is sent separately from the command. Re

fer to section 7.7.3 for details.

7.5.3

End of Message

The end of message is the Carriage Return character (ASCII 13). The power supply ignores the Line

Feed (ASCII 10) character.

7.5.4

Command Repeat

The backslash character “

” will cause the last command to be repea

ted.

7.5.5

Checksum

The user may add a checksum (optional) to the end of the command. The checksum is “$” followed by

two hex cha

acters. If a command or a query has a checksum, the response will also have one. There

is no CR between the command string and the “

$” sign.

Example: STT?3A

STAT?$7B

7.5.6

Acknowledge

The power supply acknowledges received commands by returning an “OK” message. If an error is

detected the power supply will return an error message. The rules of checksum apply also to th

eac

knowledge.

7.5.7

Error message

If an error is detected in command or query, the power supply will respond with an error message. R

fer to section 7.6 for details.

7.5.8

Backspace

The backspace character (ASCII 8) clears the last character sent to the pow

er supply.

7.6 ERROR MESSAGES

The power supply will return error messages for illegal commands and illegal programming param

ters. Refer to Table 7

1 for programming error messages and Table 7

2 for commands error

messages.

Table 7

1: Programming

error messages

Error

Code

Description

E01

Returned when program voltage (PV) is programmed above acceptable range.

Example: PV above ‘105% of supply rating’

E02

Returned when programming output voltage below UVL setting.

E04

Returned when OVP is progra

mmed below acceptable range.

Example: OVP less than 5% of supply voltage rating’ plus ‘voltage setting’.

E06

Returned when UVL is programmed above the programmed output voltage.

E07

Returned when programming the Output to ON during a fault shut down.

ble 7

2: Commands error messages

Error

Code

Description

83-530-000 Rev

C01

Illegal command or query

C02

Missing parameter

C03

Illegal parameter

C04

Checksum error

C05

Setting out of range

7.7 COMMAND SET DESCRIPTION

7.7.1

General guide

Any command or argument may be in

capital letters or small letters.

In commands with an argument, a space must be between the command and the arg

ment.

For any command that sets a numeric value, the value may be up to 12 characters long.

Carriage Return: If the CR character (ASCII 13) is r

eceived by itself, the power supply will

respond with “OK” and CR.

7.7.2

Command set categories

Initialization control

ID control

Output control

Status control

7.7.3

Initialization control commands

Command

Description

ADR n

ADR is followed by address, whic

h can be 0 to 30 and is used to access the power

supply.

CLS

Clear status. Sets FEVE and SEVE registers to zero (refer to Section 7

11).3RST

Reset command. Brings the power supply to a safe and known state:

Output voltage: zero, Remote: non

locko

ut remote,

Output current: zero, Auto

start: Off,

Output: Off, OVP: maximum,

FOLD: Off, UVL: zero

The conditional registers (FLT and STAT) are updated, the other registers are not

changed.

RMT

Sets the power

supply to local or remote mode:

RMT 0 or RMT LOC, sets the power supply into Local mode.

RMT 1 or RMT REM, sets the unit into remote mode.

RMT 2 or RMT LLO, sets the unit into Local Lockout mode (latched r

mote mode).

RMT?

Returns to the Remote mode set

ting:

“LOC”

The unit is in Local mode.

“REM”

The unit is in Remote mode.

“LLO”

The unit is in Local Lockout (latched remote) mode.

MDAV?

Returns MD MODE OPTION Status. 1 indicates installed and 0 indicates not i

stalled.

7\Repeat last command.

If\<CR> is received, the power supply will repeat the last

command.

7.7.4

ID control commands

Command

Description

83-530-000 Rev.

IDN?

Returns the power supply model identification as an ASCII string:

TDK

Lambda

GENX

REV?

Returns the software version as an ASCII str

ing.3SN?

Returns the unit serial number. Up to 12 characters.

DATE?

Returns date of last test. Date format: yyyy/mm/dd

7.7.5

Output control commands

Command

Description

PV n

Sets the output voltage value in Volts. The range of voltage value is descri

bed in

Table 7

3. The maximum number of characters is 12. See the following exa

ples

for PV n format: PV 12, PV 012, PV 12.0, PV 012.00, etc…

PV?

Reads the output voltage setting. Returns the string “n” where “n” is the exact string

sent in the PV n com

mand. When in Local mode, returns the PREVIEW (front

panel) settings in a 5 digits string.

MV?

Reads the actual output voltage. Return 5 digits string.

Example: 60V supply sends 01.150, 15.012, 50.000, etc…

PC n

Set the output current value in Ampere

s. The range of current values is d

scribed

in Tables 7

4 and 7

5. The maximum number of characters is 12. See the follo

ing

examples for PC n format: PC n format: PC 10, PC 10.0, PC 010.00, etc…

PC?

Reads the output current setting. Returns the string

“n” where “n” is the exact string

sent in the PC n command. When in Local mode, returns the PREVIEW (front

panel) se

tings in a 5 digits string.

MC?

Reads the actual output current. Returns 5 digits string.

Example: 200A supply sends 000.50, 110.12, 200

.00, etc…

7.7.5

Output control commands

cont.

DVC?

Display Voltage and Current data. Data will be returned as a string of ASCII chara

ters. A comma will separate the different fields. The fields, in order, are: Mea

ured

Voltage, Programmed Voltage, Measured C

urrent, Programmed Current, Over Vol

age Set Point and Under Voltage Set Point.

Example: 5.9999,6.0000,010.02,010.00,7.500,0.000

FILTER nn

Set the low pass filter frequency of the A to D Converter for Voltage and Current

Measurement where nn = 18, 23 or

46.9FILTER?

Returns the A to D Converter filter frequency: 18,23 or 46 Hz.

OUT n

Turns the output to ON or OFF. Recover from Safe

Start, OVP or FLD fault.

OUT 1 (or OUT ON)

Turn On.

OUT 0 (or OUT OFF)

Turn Off

OUT?

Returns the output On/Off sta

tus string.

ON-output On. OFF

output Off.

FLD n

Sets the Foldback protection to ON or OFF.

FLD 1 (or FOLD ON)

Arms the Foldback protection

FLD 0 (or FOLD OFF)

Cancels the Foldback protection.

When the Foldback protection has been activated

, OUT 1 command will release the

protection and re

arm it, while FLD 0 will cancel the protection.

FLD?

Returns the Foldback protection status string:

“ON”

Foldback is armed. “OFF”

Foldback is cancelled.

FBD nn

Add (nn x 0.1) seconds to the

Fold Back Delay. This delay is in addition to the sta

dard delay. The range of nn is 0 to 255. The value is stored in eprom at AC power

down and recovered at AC power up.

FBD ?

Supply returns the value of the added Fold Back Delay.

FBDRST

Reset th

e added Fold Back Delay to zero.

83-530-000 Rev

OVP n

Sets the OVP level. The OVP setting range is given in Table 7

7. The number of

chara

ters after OVP is up to 12. The minimum setting level is approximately 105%

of the Ou

put Voltage setting, or the value in Table

7-7, whichever is higher. The

maximum OVP setting level is shown in Table 5

1. Attempting to pr

gram the OVP

below this level will result in an execution error response (“E04”). The OVP setting

stays u

changed.

OVP?

Returns the setting “n” where “n” i

s the exact string in the user’s “OVP n”. When in

Local mode, returns the last setting from the front panel in a 4 digit string.

OVM

Sets OVP level to the maximum level. Refer to Table 7

-7.20

UVL n

Sets Under Voltage Limit. Value of “n” may be equal

to PV setting, but returns “E06”

if higher. Refer to Table 7

8 for UVL programming range.

UVL?

Returns the setting “n” where “n” is the exact string in the user’s “UVL n”. When in

Local mode, returns the last setting from the front panel in a 4 digit s

tring.

AST n

Sets the Auto

restart mode to ON or OFF.

AST 1 (or AST ON): Auto restart On.

AST 0 (or AST OFF): Auto restart Off.

AST?

Returns the string auto

restart mode status.

SAV

Saves present settings. The settings are the same as power

dow

n last setting. These

settings are erased when the supply power is switched Off and the new “last settings”

are saved.

RCL

Recalls last settings. Settings are from the last power

down or from the last “SAV”

command.

MODE?

Returns the power suppl

y operation mode. When the power supply is On (OUT 1) it

will return “CV” or “CC”. When the power supply is OFF (OUT 0 or fault shu

down) it

will r

turn “OFF”.

7.8 GLOBAL OUTPUT COMMANDS

7.8.1 GENERAL

All supplies, even if not the currently addressed sup

ply, receiving a global command will ex

cute the command. No response to the PC issuing the command will be returned to the PC.

The PC issuing the command will be responsible to delay and any other communications until

the command is execute. 200 Ms minimu

m is the suggested delay.

If the command contains an error, out of range values for example, no error report will be sent

to the issuing PC.

Table 7.8.1

GRST

Reset. Brings the power supply to a safe and known state:

Output voltage: 0V, output current: 0A,

OUT: Off, Remote: RMT 1,

AST: Off OVP: Max, UVL: 0.

The conditional register (FLT and STAT) are updated. Other registers are

not

changed.

Non

Latching faults (FB, OVP, SO) are cleared, OUT fault s

tays

GPV n

Sets the output voltage value in volts. The range of voltage values is shown in T

ble 7

5. ‘n’ may be up to 12 char plus dec. pt

GPC n

Program the output current value in amperes. The range of current values is

shown in Table 7

6. ‘n’ may be u

p to 12 char plus dec. pt

83-530-000 Rev.

GOUT

Turns the output to ON or OFF:

“OUT 1/ON” = turn on

“OUT 0/OFF” = turnoff, clears CV and CC bits in the Status Condition (STAT).

OUT ON will respond with “E07’ if the output cannot be turned on because of a

latching fault (O

TP< AC, ENA, SO) shutdown.

GSAV

Save present settings. Same settings as power

down last settings listed in E

ror!

Reference source not found. Except the address and Baud rate are not saved

Saves to the RAM. These settings are erased when the supply power

is switched

off and the new ‘last settings’ are saved.

GRCL

Recall last settings. Settings are from last power

down or from last ‘SAV’ or

‘GSAV’ command. Address and Baud rate are not recalled so communication is

not interrupted.

7.9 SINGLE BYTE COMM

ANDS

7.9.1

General

Single byte commands are commands in which all the necessary data for the supply to act

upon is contained in a single byte. Single byte commands will be executed immediately by the

supply. If the command requires data to be sent to the HOST PC

or IEEE Board (see sections

7.9.4 and 7.9.3.1) that response will be transmitted immediately with no delay due to any sof

ware ove

head. With the exception of the Disconnect from communications command, section

7.9.3.1, commands must be sent by the HOST P

C or IEEE Board 2 times in sequence for ver

fication. All have the most significant bit, D7, set to a logic 1. A CR, carriage return, character is

not i

cluded in a single byte command. The RST command will not change any setting made by

a single byte comm

and.

All Single Byte commands will be executed in 1 ms or less. This does not include any response

sent to the HOST/IEEE Board, which is dependent upon the response length and the serial

transmission speed (Baud rate).

7.9.2

Global commands without response

7.9.2.1

Disa

ble MD Mode (MD MODE OPTION REQUIRED)

Disable is the default condition upon power up. The Hex value of the command is 0xA0.

Send it two times in sequence. All supplies, both the currently addressed supply and all

non-addressed su

plies, will disable MD Mod

e as a result of this command.

7.9.2.2

Enable MD Mode (MD MODE OPTION REQUIRED)

Send to enable Multi Drop Mode. The Hex value of the command is 0xA1. Sent it two times

in sequence. When this command is sent, the supply will set SRQ retransmission to the di

able st

ate; if you wish it to be enabled you must send the enable command. All supplies,

both the currently addressed supply and all non

addressed supplies, will enable MD Mode

as a r

sult of this command.

7.9.2.3

Disable SRQ retransmission (MD MODE OPTION REQUIRED)

Disa

ble is the default condition upon power up. The Hex value of the command is 0xA2.

Sent it two times in sequence. If the supply sends an SRQ it will only sent it 1 time. All su

plies, both the currently addressed supply and all non

addressed supplies, will

disable SRQ

retransmission as a result of this command. All status registers will retain their data when

this command is sent.

83-530-000 Rev

7.9.2.4

Enable SRQ retransmission (MD MODE OPTION REQUIRED)

Enable retransmission of SRQs. This is only available when the Multi Drop Mod

e is enabled

in the supply. The Hex value of the command is 0xA3. Send it two times in sequence. If the

supply sends an SRQ it will be repeated on a timely basis, 10 ms plus 20 ms times the su

ply address, until answered. All supplies, both the currently a

ddressed supply and all non

addressed supplies, will enable SRQ retransmission as a result of this co

mand.

7.9.2.5

Enable FLT Bit in the SENA Register

The Hex value of the command is 0xA4. Send it two times in sequence.

7.9.3

Global commands with response

7.9.3.1

Disconnect f

rom communications

Command the supply to end all data transmissions to the HOST PC/IEEE Board and cease

its role as the active addressed supply. The HOST PC/IEEE Board will be required to re

send the ‘ADR nn’ command to reestablish communications with the

supply. After receiving

the first command the supply will respond with an OK<CR>. The Hex value of the command

is 0xBF. All supplies, both the currently addressed supply and all non

addressed supplies,

will respond to this command; but only the currently a

ddressed supply (if any) will respond

with the ‘OK’.

7.9.4

Addressed commands with response

7.9.4.1

Read registers

Send (0x80 + Address) (1 byte binary

send 2 times sequentially). The supply will return the

contents of the Status Condition Register, the Status Enable

Event Register IFEVE/). All registers will be represented in two Hex bytes. Following the

ded to signal the end of data and the start of a

checksum. The checksum will be the sum of all register data and will be repr

sented in two

Hex bytes. The transmission will end with the CR character. If repetitive sending of SRQs

was active and the supply

was sending them, the supply will stop sending repetitive SRQs

but leave the function active. The contents of the registers will not be destroyed. Note that

the supply does snot have to be the active addressed su

ply.

Note that this command will not execut

e if another command is being processed.

7.9.4.2

Print Power On Time

Print the total time the supply has operated under AC power. Send 2 bytes in sequence, A6

Hex and the address of the supply in binary. A 32 bit integer will be returned in 8 Hex bytes.

The data w

ill be the number of minutes that power has been ‘ON’ in the supply in binary. A

‘$’ sign and 2 byte Hex checksum will be appended to the data. There is no method pr

vided to reset this number.

Retransmit last message.

Send (0xC0 + Address) (1 byte binary

send 2 times sequentially). The supply will return

the last message sent. Note that the supply does not have to be the active addressed su

ply.

This command will not execute if another command is being processed.

Note that Single byte commands do not loa

d data into the supply’s data output buffer.

Thus this command will not cause the supply to retransmit data obtained from any previous

Single Byte Command.

83-530-000 Rev.

7.9.4.3

Retransmit Last Message

Send (0xC0 + Address) (1 byte binary

send 2 times sequentially). The suppl

y will return

the last message sent. Note that the supply does not have to be the active addressed su

ply.

This command will not execute if another command is being processed.

Note that Single byte commands do not load data into the supply’s data output bu

ffer. Thus

this command will not cause the supply to retransmit data obtained from any previous Si

gle Byte Co

mand.

7.9.4.4

Test if MD Mode is Installed

Send AA Hex followed by the address of the supply in binary. If not installed, the supply will

return a ‘1’.

If installed, the supply will return a ‘0’.

7.9.5

Addressed commands without response

7.9.5.1

Acknowledge SRQ

Send (0xE0 + Address) (1 byte binary

send 2 times sequentially). The supply will stop re

sending SRQ. If Enable SRQ retransmission is active, it will remain a

ctive.

7.9.5.2

Re-enable SRQ with out reading/clearing the SEVE Register

Send A5 Hex followed by the address of the supply in binary and new SRQ’s generated by

new events in the Fault Event will be enabled without reading and clearing the Status Event

l events previously recorded in the Fault Event Register must have been se

viced by the user’s software prior to this command to take affect.

Name

Bit Positions

Response

Description

Global

Commands

Disable MD Mode

1010 0000

None

Set suppl

ies out of MD Mode (d

fault)

Enable MD Mode

1010 0001

None

Set supplies into MD Mode

Disable SRQ

retransmission

1010 0010

None

Disable retransmission of SRQs by

supplies (default)

Enable SRQ

retransmission

1010 0011

None

Enable retransmission of SRQ

s by

supplies

Enable FLT Bit

1010 0100

None

Enable the FLT bit in the SENA

Disconnect serial

communications

1011 1111

All supplies will halt transmission and

enter the non

addressed state.

Addressed Co

mands

Read Registers

100x xxxx

egister data

Non destructive read of all register.

x xxxx is the address of the supply in

binary.

83-530-000 Rev

Re-enable SRQ

Byte 1

1010 0101

Byte 2

xxxx xxxx

None

Re-enable SRQ without reading or

clearing the SEVE Register. xxxx

xxxx is the address of the supp

ly in

binary. Works only in MD Mode.

Print Power On

Time

Byte 1

1010 0110

Byte 2

xxxx xxxx

Power On time

in minutes

Read the time the supply is active

under AC Power. xxxx xxxx is the

address of the supply in binary. R

turns a 32 Bit integer as 8 Hex byte

A ‘$’ sign is appended to the data

followed by a 2 byte check

sum. A

total of 11 bytes are returned.

Retransmit last

message

110x xxxx

Last message

Retransmit last response from a

command. x xxxx is the address of

the supply in binary.

Acknowledge

SRQ

111x xxxx

None

Acknowledge SRQ. If retransmission

of SRQ is enabled, it will remain e

abled for the next SRQ. X xxxx is the

address of the supply in binary.

Test if MD Mode

is Installed

Byte 1

1010 1010

Byte 2

xxxx xxxx

0 or 1

Returns a 0 if not installe

d or a 1 if

installed. A ‘$’ sign followed by a 2

bytes checksum and Carriage Return

is appended to the data. xxxx xxxx is

the address of the supply in binary.

Supply Initiated

Communications

SRQ

100x xxxx

N/A

SRQ from supply when in MD Mode.

X xxxx i

s the address of the supply in

binary.

Table 7

3. SINGLE BYTE COMMUNICATIONS

Table 7

4: Current programming range

Model

Minimum

(A)

Maximum

(A)

7.5-1000

0.0

1000.0

10-1000

0.0

1000.0

12.5-800

0.0

800.0

20-500

0.0

500.0

25-400

0.0

400.0

30-333

0.0

333.0

40-250

0.0

250.0

50-200

0.0

200.0

60-167

0.0

167.0

80-125

0.0

125.0

100-100

0.0

100.0

125-80

0.0

80.0

150-66

0.0

66.0

200-50

0.0

50.0

250-40

0.0

40.0

300-33

0.0

33.0

400-25

0.0

25.0500-20

0.0

20.0

600-17

0.0

17.0

NOTE:

83-530-000 Rev.

The power supply can accept values higher 5% than the table values, however it is not recommended to

program the power supply over the rated values.

Table 7

5: OVP programming range

Table 7

6: UVL prog

ramming range

Model

Rated Output Vol

age (V)

Minimum

(V)

Maximum

(V)

Model

Rated Output Voltage (V)

Minimum

(V)

Maximum

(V)

7.5-1000

0.75

8.25

7.5-1000

7.125

10-1000

11110-1000

9.5

12.5-800

1.25

13.75

12.5-800011.875

20-50022220-50001925-

400

2.5

27.525-

400023.75

30-33333330-

333028.540-

25044440-

25003850-

20055550-

200047.560-

16766660-

16705780-

12588880-

125076

100-10010110

100-100095

125-80

12.5

137.5

125-800118.75

150-6615

165

150-660142.5

200-5020220

200-500190

250-4025275

250-400237.5

300-3330330

300-330285

400-2540440

400-250380

500-2050550

500-200475

600-1760660

600-170570

7.9.6

Status Control Commands

Refer to Section 7

10 f

or definition of the registers.

Command

Description

STT?

Reads the complete power supply status.

Returns ASCII characters representing the following data, separated by commas:

MV<actual (measured) voltage> PC<programmed (set) current>

PV<programmed (set) voltage> SR<status register, 2

digit hex>

MC<actual (measured) current> FR<fault register, 2

digit hex>

Example response: MV(45.201),PV(45), MC(4.3257), PC(10), SR(30), FR(00)

FLT?

Reads Fault Conditi

onal Register. Returns 2

digit hex.

FENA

Set Fault Enable Register using 2

digit hex.

FENA?

Reads Fault Enable Register. Returns 2

digit hex.

FEVE?

Reads Fault Event Register. Returns 2

digit hex. Clears bits of Fault Event Register.

STAT?

Read

s Status Conditional Register. Returns 2

digit hex.

SENA

Sets Status Enable Register using 2

digit hex.

SENA?

Reads Status Enable Register. Returns 2

digit hex.

SEVE?

Reads Status Event register. Returns 2

digit hex. Clears bits of Status Event re

gister.

83-530-000 Rev

7.10 STATUS, ERROR AND SRQ REGISTERS

7.10.1 General

This section describes the various status error and SRQ registers structure. The registers can be read

or set via the RS232/485 commands. When using the IEEE option, refer to the User’s Manual f

Gen

sysTMPower Supply IEEE Programming Interface.

Refer to Fig. 7

7 for the Status and Error Re

isters Diagram.

7.10.2

Conditional registers

The fault Condition Register and the Status Condition Register are read only registers that the user

may read to see t

he condition of the supply. Refer to Table 7

8 for description of the Fault Condition

9 for the Status Co

dition register bits.

7.10.3

Conditional registers

Table 7

10: Fault Condition Register

BIT

Fault name

Fault symbol

Bit Set conditi

Bit Reset condition

0 (LSB)

Spare bit

SPARE

Fixed to zero

AC Fail

AC fail has occurred.

The AC input returns to normal.

Over

temper

ture

OTP

OTP shutdown has

occurred.

The power supply cools down.

Foldback

FOLD

Foldbac

k shutdown

has occurred

The supply output is turned On by front

panel button or OUT 1 command.

Over vol

age

OVP

OVP shutdown has

occurred.

The supply output is turned ON by front

panel button or OUT 1 command.

Shut Off

Rear panel J1 “Shut

Off” con

dition has o

curred.

Rear panel J1 “Shut Off” condition r

moved.

Output Off

OFF

Front panel OUT bu

ton pressed to Off.

The supply output is turned On by front

panel button or OUT 1 command.

7(MSB)

Enable

ENA

Rear panel J1 Enable

terminal (J1

1&J1

14)opened.

Rear panel J1 Enable terminals closed.

Table 7

11: Status Condition Register

BIT

Fault name

Fault symbol

Bit Set condition

Bit Reset condition

0 (LSB)

Constant

Voltage

Output is On and the

supply in CV.

Output is ON and the supply is not in

CV.1Constant

Current

Output is ON and the

supply in CC.

Output is ON and the supply is not in

CC.2No Fault

NFLT

The power supply is

operating normally or

fault reporting is not

enabled.

See “OUT n” co

mand in Section 7.7.5.

One or more faults are ac

tive and fault

reporting is enabled (using “FENAxx”).

Fault active

FLT

One or more faults are

enabled and occur.

Fault Event Register cleared (FEVE?).

Auto

Restart

Enabled

AST

Supply is in Auto

Restart mode (from

Front Panel or serial

command).

Suppl

y is in Safe

Start mode (from

Front Panel or serial command).

83-530-000 Rev.

FoldEn

abled

FDE

Fold protection

enabled (from Front

Panel or serial

command).

Fold protection disabled (from Front

Panel or serial command).

Spare bit

SPARE

Fixed to ze

ro.

Fixed to zero.

7(MSB)

Local Mode

LCL

Supply in Local mode.

Supply in Remote mode or Local

Lockout mode.

7.10.4

Service Request: Enable and Event Registers

The conditional Registers are continuously monitored. When a change is detected in a register bit,

whi

ch is enabled, the power supply will generate an SRQ message.

The SRQ message is: “Inn” term

nated by CR, where the nn is the power supply address. The SRQ will

be generated either in Local or Remote mode.

Refer to Tables 7

10 to 7

13 for details of the En

able and Event registers.

Fault Enable Register

The Fault Enable Register is set to the enable faults SRQs.

Table 7

12: Fault Enable Register

BIT

Enable

bit name

Fault symbol

Bit Set condition

Bit reset condition

0 (LSB)

Spare bit

SPARE

AC Fail

Over Temperature

OTP

Foldback

FOLD

Over Voltage

OVP

Shut Off

SO6Output Off

OFF

7(MS

Enable

ENA

User command:

“FENA nn” where

nn is hexadecimal

User command: “FENA nn”

where nn is hexadecimal (if

nn=”00”, no fault SRQs will

be generated).

Fault Event Register

The Fault Event will set a bit if a condition occurs and it is enabled. The register is cleared when

FEVE?, CLS or RST commands are received.

Table 7

13: Fault Event Register

BIT

Enable

bit name

Fault symbol

Bit Set

condition

Bit reset condition

0 (LSB)

Spare bit

SPARE

AC Fail

AC2Over Temperature

OTP

Foldback

FOLD

Fault condition

occurs and it is

enabled.

The fault can set a

Entire Event Register is

cleared when user sends

“FEVE?” command to read

the regi

ster.

83-530-000 Rev

Over Voltage

OVP

Shut Off

SO6Output Off

OFF

7(MSB)

Enable

ENA

Status Enable register

The Status Enable Register

is set by the user to enable SRQs from changes in power supply status.

Table 7

14: Status Enable Register

BIT

Status name

Status sy

bol

Bit Set cond

tion

Bit reset condition

0 (LSB)

Constant Voltage

CV1Constant Current

CC2No Fault

NFLT

Fault active

FLT

User command:

“SENA nn” is

received, where

nn is

hexadec

mal

bits.

User command: “SENA nn”

is received, where nn is

hexadecimal bits.

If “nn”=00, no SRQ is sent

when there is a change in

Status Condition Register.

Auto

Restart e

able

AST

Always zero

Fold enabled

FDE

Always zero

Spare

Always zero

7 (MSB)

Local Mode

LCL

“SENA nn”

command

“SENA nn”

command

Status Event Register

The Status Event Register will set

a bit if a change in the power supply status occurs and it is enabled.

The register is cleared when the “SEVE?” or “CLS” commands are received. A change in this register

will generate SRQ.

Table 7

15: Status Event Register

BIT

Status name

Status sy

bol

Bit

Set cond

tion

Bit reset condition

0 (LSB)

Constant Voltage

CV1Constant Current

CC2No Fault

NFLT

Fault active

FLT

Changes in status

occurs and it is

enabled.

The change can

set a bit, but when

the change clears

Auto

Restart e

abled

Always zero

Fold enabled

Always zero

Spare

Always zero

Entire Event Register is

cleared when user sends

“SEVE?” command to read

the register.

“CLS” and power

up also

clear the Status Event

83-530-000 Rev.

7 (MSB)

Local Mode

LCL

nit is set to L

cal

7.11 SERIAL COMMUNICATION TEST SET

Use the following instructions as basic set

up to test the serial communication operation.

1.Equipment

: PC with Windows Hyper Terminal, software installed, Genesys

Power supply, RS232 cable.

2. PC set

2.1 Open Hyper Terminal…………………….

New Connection.

2.2 Enter a name

2.3 Connect to…………………………………

Direct to Com 1 or Com 2

2.4 Configure port properties:

Bits per second……9600

Data bits……………8

Parity……………….None

Stop bits……………1

Flow control……….None

2.5 Open Properties in the program

File………………….Properties

2.6 Setting:

ASCII Set Up

Select Echo characters locally, select send line ends with line feed.

On some PC systems, pressing the number keypad “E

ter” will distort

displayed messages. Use the alphabetic “E

ter” instead.

3.Power supply set

up:

Connect the power supply to the PC using the RS232 cable.

Set via the front panel: Baud Rate: 9600, Address: 06 (default).

Set via the rear panel: RS232/485 to RS232 (refer to

Section: 4

4).

Communication Test:

Model identification:

PC: write: ADR 06

Power supply response: “OK”

Command test:

PC write: OUT1

Power supply response: “OK”

PC write: PVn

Power supply response: “OK”

PC write: PCn (for values of n see Tables 7

4, 7-5 a

nd 7

-6)Power supply response: “OK”

The power supply should turn on and the display will indicate the actual output voltage

and the actual output current.

83-530-000 Rev

SRQ

Messages

Response

messages

Command Error (”Cnn”)

ExecutionError (”Enn”)

Query Response (”message”)

Command Response (”OK”)

NFLT

FLT

AST

FDE0LCLCVCC

NFLT

FLT000LCL00

Status Registers

Condition

Enable

Event

ConstantVoltage

ConstantCurrent

No Fault

Fault

Auto Start

Fold Enabled

Spare

Local Mode

1234567

“STAT?”

“SENA xx”

“SENA?”

“SEVE?”

0ACOTP

FLD

OVPSOOFF

ENA

Fault Registers

Condition

Enable

Spare

AC Fail

Over Temperature

Foldback(tripped)

Over Volt Prot

Shut Off (rear panel)

OutputOff (front panel)

EnableOpen

012

34567

“FLT?”

“FENA xx”

“FENA?”

0ACOTP

FLD

OVPSOOFF

ENA

Event

“FEVE?”

MSB

LSB

Serial

TXD

LSB

One response for every command

or query received.

One SRQ when SEVE goes

from all zeroes to any bit set.

Setting more SEVE bits does

notcausemoreSRQs.

PositiveLogic:

0 = NoEvent

1 = EventOccured

Fig.7-7: Status and Error Registers Diagram

“Inn” and CR

83-530-000 Rev.

CHAPTER 8 ISOLATED ANALOG PROGRAMMING OPTION

8.1 INTRODUCTION

Isolated Analog Programming

is an internal option card for analog programming of the Genesys

power supply series. The option is factory installed and cannot be obtained with GPIB (IEEE

488) Inte

face. Output Voltage and Current Limit can be programmed and readback through optically

isolated

signals which are isolated from all other ground references in the power supply.

There are two types of Isolated Analog programming cards:

1.0-

5V/0

10V option (PN: IS510): Using 0

5V or 0

10V signals for programming and readback.

2.4-

20mA option (PN:

IS420): Using current signals for programming and readback.

8.2 SPECIFICATIONS

8.2.1

0-5V/0

10V OPTION (PN: IS510)

Output voltage programming accuracy

%+/-1Output current programming accuracy

%+/-1Output voltage programming temperatu

re coefficient

PPM/

°C+/-100

Output current programming temperature coefficient

PPM/

°C+/-100

Input impedance

Ohm

Absolute maximum voltage

Vdc0-15Progra

ming

Inputs

Max. voltage between program inputs and supply outputs

Vdc

600

Output voltage

monitoring accuracy

%+/-

1.5

Output current monitoring accuracy

%+/-

1.5

Output Impedance (see Note)

Ohm

100

Monitoring

Outputs

Max. voltage between monitoring outputs and supply ou

puts

Vdc

600

NOTE:

Use 100Kohm minimum input impedance for the monitoring circuits t

o minimize the readback error.

8.2.2

4-20mA option (PN: IS420)

Output voltage programming accuracy

%+/-1Output current programming accuracy

%+/-1Output voltage programming temperature coefficient

PPM/

°C+/-200Output current programm

ing temperature coefficient

PPM/

°C+/-200Input impedance

Ohm

Absolute maximum input current

Vdc0-30Progra

ming

Inputs

Max. voltage between program inputs and supply outputs

Vdc

600

Output voltage monitoring accuracy

%+/-

1.5

Output current m

onitoring accuracy

%+/-

1.5

Maximum load impedance

Ohm

500Monitoring

Outputs

Max. voltage between monitoring outputs and supply ou

puts

Vdc

600

83-530-000 Rev

8.3 ISOLATED PROGRAMMING & MONITORING CONNECTOR

Refer to Table 8

1 for detailed description of the rear panel Isolated P

rogramming & Monitoring

connector. To provide the lowest noise performance, it is recommended to use shielded

twisted pair

wiring.

Refer to Fig.8

1 for description of the connector.

Isolated programming plug P/N: MC1.5/8

-ST-

3.81, Phoenix.

Table

8-1: Detailed description of Isolated programming & Monitoring connector

Terminal

Signal name

Function

Range 0

5/0-10V

IS510 option

Range 4

20mA

IS420 option

SHLD

Shield, connected internally to

chassis of the supply.

Chassis ground

+VPROG_ISO

Outpu

t voltage programming i

put0-

5/0-10V4-

20mA

+IPROG_ISO

Output current programming i

put0-

5/0-10V4-

20mA

GND_ISO

Ground for programming signals.

Ground

GND_ISO

Ground for programming signals.

Ground

+VMON_ISO

Output voltage monit

oring output

0-5/0-10V4-

20mA

+IMON_ISO

Output current monitoring output

0-5/0-10V4-

20mA

SHLD

Shield, connected internally to

chassis of the supply.

Chassis ground

2345678

Shield

+VPROG_ISO

+IPROG_ISO

GND_ISO

Shield

+IMON_ISO

+VMON_ISO

GND_ISO

Fig.8-1: Isolated Programming & Monitoring connector

83-530-000 Rev.

CAUTION

When the Isolated Analog Option is installed, do not apply any signals to the

non-isolated VPGM and IPGM (J1

9 and J1

10) pins. All other J1 features may

be used normally. Refer to Section 4.5 for a description of J1 features.

CAUTION

To prevent damage to the unit, do not program the output voltage and

current to higher then the power supply rating.

NOTE

J1-8 and J1

12 must be shorted together with a jumper.

NOTE

J1-8 and J1

12 must be shorted together with a jumper.

NOTE

SW1 position 3 and 4 must be in their Up position for operation

with 4

20mA Isolated Programming and Monitoring.

8.4 SETUP AND OPERATING INSTRUCTIONS

8.4.1 Setting up the power sup

ply for 0

5/0-10V Isolated Pr

gramming and Monitoring

Perform the following procedure to configure the power supply.

Turn the power supply AC power switch to Off.

Connect a short between J1

8 and J1

12 (refer to Table 4

4).3.Set the Setup switch SW1 positio

ns 1 and 2 to their Up position.

Set SW1 position 3 to select the programming voltage range: Down=0

5V, Up=0

10V.

Set SW1 position 4 to select the monitoring range: Down=0

5V, Up=0

10V.

Ensure that SW1 positions 7 and 8 are in their down position.

Connect

the programming sources to the mating plug of the Isolated Programming connector. O

serve for co

rect polarity of the voltage source.

Set the programming sources to the desired levels and turn the power supply ON.

8.4.2

Setting up the power supply fo

r 4-20mA Isolated Programming and Monitoring

Perform the following procedure to configure the power supply:

Turn the power supply AC power switch to Off.

Connect a short between J1

8 and J1

12 (refer to Table 4

4).3.Set the Setup switch SW1 positions 1 and

2 to their Up position.

Set SW1 position 3 to its Up position.

Set SW1 position 4 to its Up position.

Ensure that SW1 positions 1 and 2 to their Up position.

Connect the programming source to the mating plug of the Isolated Programming connector.

Obse

rve for co

rect polarity of the voltage source.

Set the programming sources to the desired levels and turn the power supply ON.

83-530-000 Rev

CHAPTER 9 MAINTENANCE

9.1 INTRODUCTION

This Chapter provides information about maintenance, calibration and trou

bleshooting.

9.2 UNITS UNDER WARRANTY

Units requiring repair during the warranty period should be returned to a TDK

Lambda Americas Inc.

authorized service facility. Refer to the addresses listing on the back cover of this manual. Unautho

ized repairs pe

rformed by other than the authorized service facilities will void the warranty.

9.3 PERIODIC MAINTENANCE

No routine maintenance of the power supply is required except for periodic cleaning. To clean,

disconnect the unit from the AC supply and allow 60 second

s for discharging internal voltage. The front

panel and the metal surfaces should be cleaned using a damp cloth containing a mild solution of

detergent and water. The solution should be applied onto a soft cloth, and not directly to the surface of

the unit

. Do not use aromatic hydocarbons or chlorinated solvents for cleaning. Use low pressure

compressed air to blow dust from the unit.

9.4 ADJUSTMENTS AND CALIBRATION

No internal adjustment or calibration is required. There is NO REASON to open the power supp

cover. This will void the warranty.

9.5 PARTS REPLACEMENT AND REPAIRS

As repairs are made only by the manufacturer or by authorized service facilities, no parts replacement

information is provided in the manual. In case of failure, unusual or erratic op

eration of the unit, contact

a TDK

Lambda Americas Inc. sales or service facility nearest you. Please refer to the TDK

Lambda

Americas Inc. sales offices addresses lis

ing on the back cover of this user manual.

9.6 TROUBLESHOOTING

If the power supply appea

rs to be operating improperly, use the troubleshooting guide to determine

whether the power supply, load or external control circuit are the cause.

Configure the power supply for basic front panel operation and perform the tests of Section 3.8 to d

termine

if the problem is with the supply.

Table 9

1 provides the basic checks that can be performed to diagnose problems, and references to

Sections of this manual for further information.

Table 9

1: Troubleshooting guide

SYMPTOM

CHECK

ACTION

REF

Is the AC power cord

defective?

Check continuity, replace

if necessary.

3.7

No output. A

ll displays and

indicators are blank.

Is the AC input voltage

within range?

Check input AC voltage.

Connect to appropriate

voltage source.

3.6

3.7

Output is present momentarily

but shuts off quickly. The

display indicates “AC”.

Does the AC source voltage

sag when load is applied?

Check input AC voltage.

Connect to appropriate

voltage source.

3.6

Output is present momentarily

but shuts off quickly.The

display indicates “OUP”.

the power supply

configured to Remote

sense?

Check if the positive or

negative load wire is

loose.

3.9.6

3.9.8

83-530-000 Rev.

SYMPTOM

CHECK

ACTION

REF

Output voltage will not adjust.

Front panel CC LED is on.

Is the unit in constant

current mode?

Check current limit

tting and load current.

5.2.1

5.2.2

Output voltage will not adjust

Front panel CV Led is on.

Check if output voltage is

adjusted above OVP setting

or below UVL setting.

Set OVP or UVL so they

will not limit the output.

5.3

5.4

Output current will not adj

ust.

Front panel CV LED is on.

Is the unit in constant

voltage mode?

Check current limit and

voltage setting

5.2

Large ripple present in output.

Is the power supply in

remote sense?

Is the voltage drop on the

load wire high?

Check load and sense

wires con

nection for

noise and impedance

effects. Minimize the

drop on the load wires.

3.9.4

3.9.8

No output. Display indicates

“OUP”

Over Voltage Protection

circuit is tripped.

Turn off the AC power

switch. Check load

connections. If analog

programming is used,

heck if the OVP is set

lower than the output.

5.3

No output. Front panel ALARM

LED is blinking.

Check rear panel J1

ENABLE connection.

5.8

Display indicates “ENA”

Setup switch SW1

setting.

4.4

Display indicates “SO”

Check rear panel J1

Output Shut

-Off

connection.

5.7

Display indicates “OTP”

Check if air intake or

exhaust are blocked.

Check if the unit is

installed adjacent to heat

generating equipment.

Display indicates “Fb”

Check Foldback setting

and load current.

5.5

Poor Load regulation.

Front panel CV LED is on.

Are sensing wires

connected properly?

Connect the sense wires

according to User’s

Manual instructions.

3.9.8

The front panel controls are

nonfunctional.

Is the power supply in

Local

Lockout mode?

Turn Off the AC power

and wait until the display

turns off. Turn on the AC

power and press front

panel REM/LOC button.

7.2.5

TDK-Lambda Genesys 10Kw, Genesys 15Kw Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual