TDK-Lambda GEN6-100, GEN300-5, GEN600-1.3, GEN8-90, GEN600-2.6 User Manual

...

Programmable DC Power Supplies

750W/1500W in 1U

Built in RS-232 & RS-485 Interface

Advanced Parallel Operation

Optional Interface:

Compliant LAN

IEEE488.2 SCPI (GPIB) Multi-Drop

Isolated Analog Programming

IA575-04-01-Rev. O

Manual Supplement

For units equipped with IEEE488.2 (GPIB) Interface option, refer to Manual IA586-04-01_.

For units equipped with LAN Interface option, refer to Manual IA672-04-01_.

GENESYS

GEN 750W/1500W SERIES POWER

SUPPLIES

USER MANUAL

GENESYS

GEN 750W/1500W SERIES POWER

SUPPLIES

USER MANUAL

This Manual Covers Models:

GEN6-100 GEN6-200 GEN8-90 GEN8-180 GEN12.5-60

GEN150-10 GEN300-2.5 GEN300-5 GEN600-1.3 GEN600-2.6

GEN80-9.5 GEN80-19 GEN100-7.5 GEN100-15 GEN150-5

GEN12.5-120 GEN20-38 GEN20-76 GEN30-25 GEN30-50

GEN40-19 GEN40-38 GEN50-30 GEN60-12.5 GEN60-25

WARRANTY ..........................................................................................................................................

SAFETY INSTRUCTIONS.....................................................................................................................

GERMAN SAFETY INSTRUCTIONS ...................................................................................................

....................................................................................

1.1 OPERATION MANUAL CONTENT .................................................................................................

1.2 INTRODUCTION .............................................................................................................................

1.2.1 General description ................................................................................................................

1.2.2 Models covered ......................................................................................................................

1.2.3 Features and options .............................................................................................................

1.2.4 Multiple output power system .................................................................................................

1.2.5 Control via the serial communication port ..............................................................................

1.2.6 Analog voltage programming and monitoring .................................................................. ......

1.2.7 Parallel operation ...................................................................................................................

1.2.8 Output connections ................................................................................................................

1.2.9 Cooling and mechanical construction ....................................................................................

1.3 ACCESSORIES ...............................................................................................................................

1.3.1 General ..................................................................................................................................

1.3.2 Serial link cable ......................................................................................................................

1.3.3 Misc. hardware .......................................................................................................................

1.3.4 AC cables ...............................................................................................................................

1.3.5 Serial Port Cables ..................................................................................................................

...................................................................................................

2.1 OUTPUT RATING ...........................................................................................................................

2.2 INPUT CHARACTERISTICS ..........................................................................................................

2.3 CONSTANT VOLTAGE MODE .......................................................................................................

2.4 CONSTANT CURRENT MODE ......................................................................................................

2.5 ANALOG PROGRAMMING AND MONITORING ............................................................................

2.6 PROGRAMMING AND READBACK ...............................................................................................

2.7 PROTECTIVE FUNCTIONS ...........................................................................................................

2.8 FRONT PANEL ................................................................................................................................

2.9 ENVIRONMENTAL CONDITIONS ..................................................................................................

2.10 MECHANICAL ..............................................................................................................................

2.11 SAFETY/EMC ...............................................................................................................................

2.12 SUPPLEMENTAL CHARACTERISTICS .......................................................................................

2.13 OUTLINE DRAWINGS .................................................................................................................

.......................................................................................................

3.1 GENERAL .......................................................................................................................................

3.2 PREPARATION FOR USE ..............................................................................................................

3.3 INITIAL INSPECTION .....................................................................................................................

3.4 RACK MOUNTING ..........................................................................................................................

3.4.1 To install the power supply in a rack .......................................................................................

3.4.2 Rack mount slides ..................................................................................................................

3.5 LOCATION MOUNTING AND COOLING .......................................................................................

3.6 AC SOURCE REQUIREMENTS .....................................................................................................

3.7 AC INPUT POWER CONNECTION ................................................................................................

3.7.1 AC input connector, 1500W models .......................................................................................

3.7.2 AC input connector, 750W models .........................................................................................

3.7.3 AC input cord ..........................................................................................................................

3.7.4 AC input wire connection, 1500W models ..............................................................................

3.8 TURN-ON CHECKOUT PROCEDURE ...........................................................................................

3.8.1 General ...................................................................................................................................

3.8.2 Prior to operation ...................................................................................................................

3.8.3 Constant voltage check ..........................................................................................................

3.8.4 Constant current check ..........................................................................................................

3.8.5 OVP check .............................................................................................................................

3.8.6 UVL check ..............................................................................................................................

3.8.7 Foldback check ......................................................................................................................

3.8.8 Address setting ......................................................................................................................

3.8.9 Baud rate setting ....................................................................................................................

CHAPTER 1 GENERAL INFORMATION

CHAPTER 2 SPECIFICATIONS

CHAPTER 3 INSTALLATION

TABLE OF CONTENTS

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Pg.1 Pg.2 Pg.4

3.9 CONNECTING THE LOAD ..........................................................................................................

3.9.1 Load Wiring ..........................................................................................................................

3.9.2 Current Carrying Capacity ...................................................................................................

3.9.3 Wire termination .................................................................................................................

3.9.4 Noise and Impedance Effects ..............................................................................................

3.9.5 Inductive loads .....................................................................................................................

3.9.6 Making the load connections ................................................................................................

3.9.7 Connecting single loads, local sensing (default) ..................................................................

3.9.8 Connecting single loads, remote sensing ............................................................................

3.9.9 Connecting multiple loads, radial distribution method ..........................................................

3.9.10 Multiple loads connection with distribution terminals .........................................................

3.9.11 Grounding outputs .............................................................................................................

3.10 LOCAL AND REMOTE SENSING .............................................................................................

3.10.1 Sensing wiring ...................................................................................................................

3.10.2 Local sensing .....................................................................................................................

3.10.3 Remote sensing .................................................................................................................

3.10.4 J2 sense connector technical information ..........................................................................

3.11 REPACKAGING FOR SHIPMENT .............................................................................................

...............

4.1 INTRODUCTION ..........................................................................................................................

4.2 FRONT PANEL CONTROLS AND INDICATORS ........................................................................

4.3 REAR PANEL ...............................................................................................................................

4.4 REAR PANEL SW1 SETUP SWITCH .........................................................................................

4.4.1 SW1 positions functions ......................................................................................................

4.4.2 Resetting the switch .............................................................................................................

4.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTOR ....................................

4.5.1 Making J1 connections ........................................................................................................

.............................................................................................

5.1 INTRODUCTION ..........................................................................................................................

5.2 STANDARD OPERATION ............................................................................................................

5.2.1 Constant Voltage Mode .......................................................................................................

5.2.2 Constant Current Operation .................................................................................................

5.2.3 Automatic Crossover ............................................................................................................

5.3 OVER VOLTAGE PROTECTION (OVP) ......................................................................................

5.3.1 Setting the OVP level ..........................................................................................................

5.3.2 Activated OVP protection indications ...................................................................................

5.3.3 Resetting the OVP circuit .....................................................................................................

5.4 UNDER VOLTAGE LIMIT (UVL) ..................................................................................................

5.4.1 Setting the UVL level ...........................................................................................................

5.5 FOLDBACK PROTECTION ..........................................................................................................

5.5.1 Setting the Foldback protection ...........................................................................................

5.5.2. Resetting activated Foldback protection ............................................................................

5.6 OUTPUT ON/OFF CONTROL ......................................................................................................

5.7 OUTPUT SHUT-OFF (SO) CONTROL VIA REAR PANEL J1 CONNECTOR ..............................

5.8 ENABLE/DISABLE CONTROL VIA REAR PANEL J1 CONNECTOR ..........................................

5.9 CV/CC SIGNAL .............................................................................................................................

5.10 PS_OK SIGNAL ..........................................................................................................................

5.11 SAFE START AND AUTO-RESTART MODES ............................................................................

5.11.1 Automatic start mode .........................................................................................................

5.11.2 Safe start mode ..................................................................................................................

5.12 OVER TEMPERATURE PROTECTION (OTP) ..........................................................................

5.13 LAST SETTING MEMORY .........................................................................................................

5.14 SERIES OPERATION .................................................................................................................

5.14.1 Series connection for increased output voltage .................................................................

5.14.2 Series connection for positive and negative output voltage ...............................................

5.15 PARALLEL OPERATION ............................................................................................................

5.15.1 Basic parallel operation....................................................................................................

5.15.2 Advanced parallel operation...............................................................................................

CHAPTER 4 FRONT AND REAR PANEL CONTROLS AND CONNECT

ORS

CHAPTER 5 LOCAL OPERATION

TABLE OF CONTENTS

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CHAPTER 6 REMOTE ANALOG PROGRAMMING

CHAPTER 7 RS232 & RS485 REMOTE CONTROL

CHAPTER 8 ISOLATED ANALOG PROGRAMMING OPTION

.................................................................

6.1 INTRODUCTION ...........................................................................................................................

6.2 LOCAL/REMOTE ANALOG CONTROLL.......................................................................................

6.3 LOCAL/REMOTE ANALOG INDICATION......................................................................................

6.4 REMOTE VOLTAGE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT .............

6.5 RESISTIVE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT ...........................

6.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENT .............................................

...............................................................

7.1 INTRODUCTION ...........................................................................................................................

7.2 CONFIGURATION .........................................................................................................................

7.2.1 Default setting .......................................................................................................................

7.2.2 Address setting .....................................................................................................................

7.2.3 RS232 or RS485 selection ...................................................................................................

7.2.4 Baud rate setting ...................................................................................................................

7.2.5 Setting the unit into Remote or Local mode ..........................................................................

7.2.6 RS232/458 port at Local mode .............................................................................................

7.2.7 Front panel in Remote mode ................................................................................................

7.3 REAR PANEL RS232/485 CONNECTOR ......................................................................................

7.4 CONNECTING POWER SUPPLIES TO RS232 OR RS485 BUS .................................................

7.4.1 Single power supply ..............................................................................................................

7.4.2 Multi power supplies connection to RS232 or RS485 bus ....................................................

7.5 COMMUNICATION INTERFACE PROTOCOL ..............................................................................

7.5.1 Data format ...........................................................................................................................

7.5.2 Addressing ............................................................................................................................

7.5.3 End of message ....................................................................................................................

7.5.4 Command repeat .................................................................................................................

7.5.5 Checksum .............................................................................................................................

7.5.6 Acknowledge .........................................................................................................................

7.5.7 Error message ......................................................................................................................

7.5.8 Backspace ............................................................................................................................

7.6 ERROR MESSAGES .....................................................................................................................

7.7 COMMAND SET DESCRIPTION ..................................................................................................

7.7.1 General guides .....................................................................................................................

7.7.2 Command set categories ......................................................................................................

7.7.3 Initialization control commands .............................................................................................

7.7.4 ID control commands ............................................................................................................

7.7.5 Output control commands .....................................................................................................

7.7.6 Global output commands ....................................................................................................

7.7.7 Status control commands .....................................................................................................

7.8 STATUS, ERROR AND SRQ REGISTERS ...................................................................................

7.8.1 General .................................................................................................................................

7.8.2 Conditional registers .............................................................................................................

7.8.3 Service Request: Enabled and Event Registers ...................................................................

7.9 SERIAL COMMUNICATION TEST SET-UP ..................................................................................

..............................................

8.1 INTRODUCTION ...........................................................................................................................

8.2 SPECIFICATIONS .........................................................................................................................

8.2.1 0-5V/0-10V option .................................................................................................................

8.2.2 4-20mA option .......................................................................................................................

8.3 ISOLATED PROGRAMMING & MONITORING CONNECTOR ....................................................

8.4 SETUP AND OPERATING INSTRUCTIONS .................................................................................

8.4.1 Setting up the power supply for 0-5/0-10V Isolated Programming and Monitoring ...............

8.4.2 Setting up the power supply for 4-20mA Isolated Programming and Monitoring ..................

TABLE OF CONTENTS

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5.16 DAISY-CHAIN CONNECTION......................................................................................................

5.17 FRONT PANEL LOCKING.............................................................................................................

5.17.1 Unlocked front panel ............................................................................................................

5.17.2 Locked front panel ...............................................................................................................

This information sheet was prepared based on People's Republic of China "Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation"and

"SJ/T 11364—2006 Marking for Control of Pollution Caused by Electronic Information Products".

As People's Republic of China "Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation"is a different legislation from EU RoHS Directive

（2002/95/EC）, inquiries concerning EU RoHS Directive （2002/95/EC） information should be done separately.

The date of manufacture

Part Name

GENESYS, GEN1500W & GEN750W POWER SUPPLY SERIES Product Weight

GEN1500W: 8.5Kg

Product Weight

GEN750W: 7Kg

Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium

(Cr6+)

Polybrominated

Biphenyls （PBB）

Polybrominated Diphenyl

Ethers（PBDE）

0.1wt% 0.1wt% 0.01wt% 0.1wt% 0.1wt% 0.1wt%

Case

O O O O O O

Plastic panel

O O O O O O

PCB's assembly X O O O O O

Inner metal parts O O O O O O

Inner cables O O O O O O

Accessories O O O O O O Provided in the package

○ : Indicates that the concentration values of toxic and hazardous substances in all "homogeneous materials" of respective parts and materials does not exceed the concentration limits

regulated by "SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".

× : Indicates that the concentration value of a toxic or hazardous substance included in a "homogeneous part" of a respective part ot material exceeds the concentration limit regulated by

"SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".

Information Concerning Inclusion of Toxic and Hazardous Substances

NotesConcentration Values of Toxic and Hazardous Substances/Elements (wt%)

Subpart Name

（2002/95/EC）, inquiries concerning EU RoHS Directive （2002/95/EC） information should be done separately.

The date of manufacture

Part Name

GENESYS, GEN1500W & GEN750W POWER SUPPLY SERIES Product Weight

GEN1500W: 8.5Kg

Product Weight

GEN750W: 7Kg

Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium

(Cr6+)

Polybrominated

Biphenyls （PBB）

Polybrominated Diphenyl

Ethers（PBDE）

0.1wt% 0.1wt% 0.01wt% 0.1wt% 0.1wt% 0.1wt%

Case

O O O O O O

Plastic panel

O O O O O O

PCB's assembly X O O O O O

Inner metal parts O O O O O O

Inner cables O O O O O O

Accessories O O O O O O Provided in the package

○ : Indicates that the concentration values of toxic and hazardous substances in all "homogeneous materials" of respective parts and materials does not exceed the concentration limits

regulated by "SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".

× : Indicates that the concentration value of a toxic or hazardous substance included in a "homogeneous part" of a respective part ot material exceeds the concentration limit regulated by

"SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".

NotesConcentration Values of Toxic and Hazardous Substances/Elements (wt%)

Subpart Name

WARRANTY

This Nemic-Lambda product is warranted against defects in materials and workmanship for a period of ve years from date of shipment .During the warranty period, Nemic-Lambda will, at it’s option,either repair or replace products which prove to be defective.

LIMITATION OF WARRANTY

The warranty shall not apply to defects resulting from improper or inadequate usage or maintenanceby the buyer, buyer supplied products or interfacing. The warranty shall not apply to defects resultingfrom unauthorized modications or from operation exceeding the environmental specications of the product or if the QA seal has been removed or altered by anyone other than Nemic-Lambda authorised personnel. Nemic-Lambda does not warrant the buyers circuitry or malfunctions of Nemic-Lambda products resulting from the buyer ’s circuitry. Furthermore, NemicLambda does notwarrant any damage occurring as a result of the buyer ’s circuitry or the buyer ’s - supplied products.

WARRANTY SERVICE

This product must be returned to an authorized Nemic-Lambda service facility for repairs or otherwarranty service. For products returned to Nemic_Lambda for warranty service, the buyer shall prepay shipping charges to NemicLambda and Nemic-Lambda shall pay the shipping charges toreturn the product to the buyer. Refer to section 3.11 for repackaging for shipment.

DISCLAIMER

The information contained in this document is subject to change without notice. Nemic-Lambda shall not be liable for errors contained in this document or for incidental or consequential damages in connection with the furnishing, performance or use of this material. No part of this document may be photocopied, reproduced or translated into another language without the prior written consent of Nemic-Lambda.

TRADEMARK INFORMATION

Genesys™ power supply is a trademark of Nemic-Lambda & Lambda Americas Inc. Microsoft™ and Windows™ are trademarks of Microsoft Corporation.

REGULATORY NOTICES

FCC Notice

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

CE Notice (European Union)

Marking by the CE Symbol indicates compliance to the EMC Directive and the Low Voltage Directive of the European Union. Such marking is indicative that the Genesys series

GEN1500/750W meets the following technical standards:

EN 55022:1998+A1:2000+A2:2003 -”Limits and Methods of Measurement of Radio Interference Characteristics of Information Technology Equipment.” EN 55024:1998+A1:2001+A2:2003-”information thecnology equipment - Immunity characteristics - Limits and methods of measurement.” EN 60950-1:2006+A11:2009- “Safety of InformationTechnology Equipment.”

A “Declaration of Conformity” in accordance with the preceding directives and standards has been made and is on ﬁle at our EU representative TDK-Lambda Limited, located at Kingsley Avenue, Ilfracombe, Devon EX34 8ES, UK.

☻

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

WARNING:

Modiﬁcations not expressly approved by the party responsible for compliance could

void the user’s authority to operate the equipment under FCC Rules.

WARNING: This is a Class A product. on a domestic environment this product may cause radio

interference in which case user may be required to takeadequate measures.

SAFETY APPROVALS: UL 60950-1:2007 Second Edition, UL Listed, C-UL for Canada, IEC

60950-1:2005 Second Edition, CE marking, when applied to the

GEN1500/750W

product, indicates compliance with the Low Voltage Directive 2006/95/EC in that it complies with EN 609501:2006/A11:2009 Second Edition.

SAFETY INSTRUCTIONS.

ENVIRONMENTAL CONDITIONS

The Genesys power supply series safety approval applies to the following operating conditions: *Indoor use *Ambient temperature: 0 C to 50 C *Maximum relative humidity: 90% (no condensation) *Altitude: up to 3000m *Pollution degree 2

o o

FCC COMPLIANCE NOTICE:

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Instruction manual symbol. The instrument will be marked with this symbol when it is necessary for the user to refer to the instruction manual.

CAUTION Risk of Electrical Shock.

Indicates hazardous voltage.

Indicates ground terminal.

Protective Ground Conductor Terminal

Off (Supply)

On (Supply)

The WARNING sign denotes a hazard. An attention to a procedure is called. Not following procedure correctly could result in personal injury. AWARNING sign should not be skipped and all indicated conditions must be fully understood and met.

The CAUTION sign denotes a hazard. An attention to a procedure is called. Not following procedure correctly could result in damage to the equipment. Do not proceed beyond a CAUTION sign until all indicated conditions are fully understood and met.

WARNING

CAUTION

SICHERHEITS-INSTALLATIONS ANWEISUNGEN

Vorsicht

Betriebsbedingungen

Erdungskonzept

Vorsicht

Absicherung

Anschluss an Versorgungsstromkreis

Spannungsfuhrende Teile

Vor Anschluss an das Netz ist die Aufstellanleitung wie nachstehend beschrieben zu beachten. Die nachstehenden Sicherheitsanweisungen mussen während aller Phasen des Betriebes, des Services und der Reparatur dieser Ausrustung beachtet werden. Alle notwendigen Bedingungen die sicherstellen, dass die Einrichtung zu keiner Gefahr im Sinne dieser Norm fuhren kann, sind

in diesem Handbuch beschrieben. Nemic-Lambda ist nicht verantwortlich fur Fehler, die bei der Inbetriebnahme des Gerätes auf

Grundlage dieser Sicherheitsanweisungen durch den Betreiber entstehen können.

Die Genesys Stromversorgungs-Reihe ist zur Installation gemäss Uberspannungs-Kategorie 2 entwickelt worden.

Installations Kategorie (Uberspannungs-Kategorie) 2 bedeutet: Kleinindustrie, Geräte, bewegliche Ausrustung etc.. mit Uberspannungen kleiner als Installation Kategorie 3.

Dieses Produkt ist ein Gerät mit Schutzklasse1. Damit gefährliche Energieinhalte und Spannungen vermieden werden, ist das Gerätechassis an eine Schutzerde anzuschliessen. Das Gerät muss an die AC-Wechselspannungsversorgung mit 3 Leitern (L, N, PE) angeschlossen werden. Der PE-Anschluss ist an einen festen Erder anzuschliessen. Bei Festverdrahtung des Gerätes ist sicherzustellen, dass der PE Anschluss als erstes durchgefuhrt wird.

Jede mögliche Unterbrechung des PE-Leiters oder Trennung der PE Masse kann einen möglichen elektrischen Schlag hervorrufen, der Personenschäden zur Folge hätte.

Es besteht Energiegefahr am RS232/485 und IEEE Anschluss, falls die Ausgangsspannung des Gerätes grösser ist als 400V und der positive Ausgangsanschluss des Netzteiles geerdet wird. Dies gilt insbesondere auch bei Reihenschaltungen von unterschiedlichen Netzteilen. Wird die RS232/485 oder IEEE Schnittstelle verwendet, ist darauf zu achten, dass der

Plus-Ausgangsanschluss nicht geerdet wird.

Sicherungen durfen nur durch autorisierte Nemic-Lambda Service Personen ausgetauscht werden. Um Brandgefahr vorzubeugen, sind nur Sicherungen zu verwenden mit gleicher Bauart und Auslösecharakteristik. Siehe hierzu Wartungsanweisungen in Kapitel 9 bezuglich Sicherungen.

Der Betrieb des Gerätes ist nur fur den dafur spezifizierten Wechselspannungsbereich und der angegebenen Frequenz erlaubt. Der Nominaleingangsspannungsbereich der Genesys Serie liegt bei 100-240VAC mit 50/60Hz. Fur einen sicheren Betrieb des Gerätes ist eine Abweichung von max. +/-10% der Nominalspannung erlaubt.

Die Geräteabdeckung darf nur im stromlosen Zustand geöffnet werden. Interne Modifikationen, sowie Bauteileaustausch ist nur durch Nemic-Lambda qualifiziertes Personal erlaubt. Vor Austausch von Bauteilen ist das Netzkabel bzw

. die Versorgungsspannung zu trennen. Energieversorgungsanschlusse sind immer zu trennen um Personenverletzungen durch gefährliche Energieinhalte und Spannungen auszuschliessen. Die Stromkreise sind zu entladen, externe Spannunsquellensind zu entfernenbevor Bauteile bzw. Komponenten getauscht werden.

Erdung des DC-Ausgangs

Anderungen und Bauteileersatz

Umweltbedingungen

Sicherheits- und Warnsymbole

Ersatzteilaustausch - und Anderungen durfen nur von autorisiertem Nemic-Lambda SERVICEPERSONEN durchgefuhrt werden. Fur Reparaturen oder Anderungen ist das Gerät zur NemicLambda Service-Niederlassung zu retournieren.

Die Genesys -Stromversorgungs-Serie ist gemäss den Sicherheitsabnahmen fur folgende Betriebsbedingungen zugelassen.

* Stationäre Einrichtungen in Gebäuden. * Umgebungstemperaturbereich: 0-50 C.

* Maximale Relative Luftfeuchtigkeit: 90% (nicht kondensierend). * Betriebshöhe: bis zu 3000m. * Verschmutzungsgrad 2.

VORSICHT Spannungsfuhrende Teile - Gefahr durch elektrischen Schlag bzw. Energieinhalte.

Handbuch-Symbol. Das Gerät bzw. Geräteteile werden mit diesem Symbol gekennzeichnet, wenn es fur den Benutzer notwendig ist, sich auf die Anweisungen im Handbuch zu beziehen.

Zeigt "spannungsfuhrende Teile" mit gefährlicher Spannung an.

Zeigt Masse-Anschluss an, keine Schutzerde.( z.B. Masseanschluss an einen Verbraucher).

Schutzleiter-Anschlussklemme.

Symbol fur Schalter oder Druckknöpfe - Zeigt die "Ein"- Stellung hier an.

Symbol fur Schalter oder Druckknöpfe - Zeigt die "Aus"-Stellung hier an.

Dieses Warnaufschrift weist auf eine Gefahr hin, die eine Uberprufunganweisung nach

sich zieht. Nichteinhaltung kann zu Personenschäden fuhren. Dieser Warnhinweis darf nicht ubersprungen werden und die beschriebene Vorgehensweise muss

strikt verstanden werden und dementsprechend umgesetzt werden.

Diese "Vorsichtswarnung" weist auf eine Gefahr hin, die einer Vorkehrung bedarf.

Nichteinhaltung kann zur Zerstörung der Anlage oder des Gerätes fuhren. Bitte berucksichtigen

Sie Anweisungen, die dort beschrieben sind, bevor Sie mit Benutzung der Anlage bzw. des Gerätes fortfahren.

SICHERHEITS-HINWEISE

alle

WARNING

CAUTION

MASCHINENLAERM

Maschinenlaerminformations Verordnung 3. GPSGV, der hoechste Schalldruckpegel betraegt 70 dB A) oder weniger gemass EN ISO 7779.

– –

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CHAPTER 1 GENERAL INFORMATION

1.1 USER MANUAL CONTENT

1.2 INTRODUCTION

This user’s manual contains the operating instructions, installation instructions and specifications of the Genesys 1500W and 750W power supply series. The instructions refer to the standard power supplies, including the built-in RS232/485 serial communication. For information related to operation with the optional IEEE programming, refer to User Manual for Power Supply IEEE Programming Interface.

Genesys power supplies are wide output range, high performance switching power supplies. The Genesys series is power factor corrected and operates from worldwide AC voltage range continuously . Output voltage and current are continuously displayed and LED indicators show the complete operating status of the power supply. The Front panel controls allow the user to set the output parameters, the protection levels (Over-Voltage protection, Under-Voltage limit and Foldback) and preview the settings. The rear panel includes the necessary connectors to control and monitor the power supply operation by remote analog signals or by the built-in serial communication (RS232/485). GPIB programming and Isolated-Analog programming/monitoring are optional.

Model Voltage Current Model Voltage Current

range(V) range(A) range(V) range(A) GEN6-100 0-6 0-100 GEN60-12.5 0-60 0-12.5 GEN6-200 0-6 0-200 GEN60-25 0-60 0-25 GEN8-90 0-8 0-90 GEN80-9.5 0-80 0-9.5 GEN8-180 0-8 0-180 GEN80-19 0-80 0-19 GEN12.5-60 0-12.5 0-60 GEN100-7.5 0-100 0-7.5 GEN12.5-120 0-12.5 0-120 GEN100-15 0-100 0-15 GEN20-38 0-20 0-38 GEN150-5 0-150 0-5 GEN20-76 0-20 0-76 GEN150-10 0-150 0-10 GEN30-25 0-30 0-25 GEN300-2.5 0-300 0-2.5 GEN30-50 0-30 0-50 GEN300-5 0-300 0-5 GEN40-19 0-40 0-19 GEN600-1.3 0-600 0-1.3 GEN40-38 0-40 0-38 GEN600-2.6 0-600 0-2.6 GEN50-30 0-50 0-30

Table1-1: Models covered by the manual

Constant Voltage / Constant Current with automatic crossover. * Active Power Factor correction. * Universal Input Voltage 85~265Vac, continuous operation. * Embedded Microprocessor Controller. * Built in RS232/485 Interface. * Voltage & Current high resolution adjustment by digital encoders. * High accuracy programming/readback-16 bit. * Software Calibration (no internal trimmers / potentiometers). * Last Setting Memory. * Independent Remote ON/OFF (opto-isolated) and Remote Enable/Disable.

1.2.1 General description

1.2.2 Models covered by this manual

1.2.3 Features and options

* Parallel operation (Master/Slave) with Active current sharing. * Remote sensing to compensate for voltage drop of power leads.

* Cooling fan speed control for low noise and extended fan life. * Zero stacking- no ventillation holes at the top and bottom surface of the power supply. * Optional GPIB interface (SCPI compatible). * Optional Isolated Analog programming/monitoring (0-5V or 0-10V, user selectable

and 4-20mA).

The Genesys power supplies series can be configured into a programmable power system of up to 31 units using the built-in RS232/RS485 communication port in the power

supply and the RS485 linking cable provided with each power supply.

In a GPIB system, each power supply can be controlled using the optional GPIB controller

(factory installed).

The following parameters can be programmed via the serial communication port:

1. Output voltage setting.

2. Output current setting.

3. Output voltage measurement.

4. Output on/off control.

5. Output current measurement.

6. Foldback protection setting.

7. Over-voltage protection setting and readback.

8. Under-Voltage limit setting and readback.

9. Power-supply start up mode (last setting or safe mode)

Analog inputs and outputs are provided at the rear panel for analog control of the power supply. The output voltage and the current limit can be programmed by analog voltage or by resistor, and can be monitored by analog voltage. The power supply output can be remotely set to On or Offand analog signals monitor the proper operation of the power supply and the mode of operation (CV/CC).

Genesys powersupplies of the same output voltage and current rating can be paralleledin master-slave configuration with automatic current sharing to increase power available.

Output connections are made to rear panel bus-bars for models up to 60V and to a 4terminal wire clamp connector for models above 60V rated output voltage. Either the positive or negative terminal may be grounded or the output may be floated. Models up to 60VDC Rated Output shall not float outputs more than +/- 60VDC above/below chassis ground. Models >60VDC Rated Output shall not float outputs more than +/-600VDC above/below chassis ground. Contact factory for assistance with higher float voltage applications.

Local or remote sense may be used.

In remote sense, the voltage drop on the load wires

should be minimized. Refer to the specifications for the maximum voltage drop value.

* External Analog Programming and Monitoring standard (0-5V or 0-10V, user selectable).

1.2.4 Multiple output power system

1.2.5 Control via the serial communication port

1.2.6 Analog voltage programming and monitoring

1.2.7 Parallel operation

1.2.8 Output connections

1.2.9 Cooling and mechanical construction

1.3.1 General

1.3.2 Serial link cable

1.3.4 AC cables

The Genesys series is cooled by internal fans. At the installation, care must be taken to allow free air flow into the power supply via the front panel and out of the power supply via the rear panel. The Genesys power supplies have a compact and lightweight package which allows easy installation and space saving in the application equipment.

Accessories are delivered with the power supply or separately upon ordering. The list below shows the possible accessories and ordering numbers.

1.3 ACCESSORIES

erial link cable, for linking power supplies by RS485 communication is provided with the power supply. Cable description: 0.5m length, shielded, RJ-45 type plugs, 8 contacts (P/N: GEN/RJ45).

* DB25 plug kit (AMP, 749809-9).

* Output terminal shield

AC cables are not provided with the power supply. If an AC cable is required, it should be ordered according to following:

Part no. Market Description

NC301 USA 13A125V, unshielded, 2m typical length, with IEC320 connector on

one end and NEMA-5-15P connector on the other end.

NC302 Europe 10A 250V, unshielded, 2m typical length, with IEC320 connector

on one end and INT’L 7 standard VII, dual earthing.

NC303 General 10A 250V, unshielded, 2m typical length, with IEC320 connector

on one end and unterminated stripped wires on the other end. Use the cable only with plug approved by the national safety standards of the country of usage.

NC305 Japan 13A 125V, unshielded, 2m typical length, with IEC320 connector

on one end and Japan type plug on the other end.

NC306 UK 10A 250V unshielded, 2m typical length, with IEC320 connector

on one end and UK type plug on the other end.

For 1500W Genesys power supplies the recommended AC cable (customer supplied) is:

25A 250V, 3x12AWG, outer diameter: 9-11mm, rated 60 C min., 3m max. length. Add a non-locking plug approved by the national safety standards of the country of usage.

Refer to section 7.4

1.3.3 Misc. hardware

1.3.5 Serial Port Cables

(GEN/U)

(GEN/E)

(GEN/O)

(GEN )/J

(GEN/GB)

Observe all torque guidelines within this manual. Over torqueing may damage unit or accessories. Such damage is not covered under manufacturers warranty.

CAUTION

UL 60950-1:2007(Ed.2), IEC 60950-1:2005(Ed.2), EN 60950-1:2006(Ed.2)+A11:2009

*1: Minimum voltage is guaranteed to maximum 0.2% of the rated output voltage. *2: Minimum current is guaranteed to maximum 0.4% of the rated output current. *3: For cases where conformance to various safety standards (UL, IEC etc.) is required, to be

described as 100-240Vac (50/60Hz). *4: At 100/200V input voltage and maximum output power. *5: From 85~132Vac or 170~265Vac, constant load. *6: From No-load to Full-load, constant input voltage. Measured at the sensing point in Remote

Sense. *7: For load voltage change, equal to the unit voltage rating, constant input voltage. *8: For 6V models the ripple is measured at 2~6V output voltage and full output current. For

other models, the ripple is measured at 10~100% output voltage and full output current. *9: With rated, resistive load. *10:For 6V~300V models: Measured with JEITA RC-9131A (1:1) probe.

For 600V model: Measured with (10:1) probe.

The supplemental characteristics give typical but non-warranted performance characteristics. The supplemental characteristics are useful in assessing applications for the power supply. Several kinds of supplemental characteristics are listed below.

1.Evaluation Data: Typical performance of the power supply.

2.Reliability Data: Reliability performance of the power supply.

3.IEC1000 Data: Performance of the power supply under IEC1000 test conditions.

4.EMI Data: Typical EMI (conducted and radiated) performance of the power supply.

The supplemental characteristics data is held in each Lambda sales and service facility. For further details please contact the Lambda office nearest you.

NOTES:

2.12 SUPPLEMENTAL CHARACTERISTICS

2.13 GENESYS 750W & 1500W POWER SUPPLIES OUTLINE DRAWINGS

482.8+/-1.0mm

43.6+/-0.3mm

24.5

A A

595.3+/-1.0mm

497.8+/-1.0mm

57.8+/-0.5

92.0+/-0.5

21.0

432.8+/-1.0mm

AC INPUT

OFF

OUT

SW1

422.8+/-1.0mm

Note 1

Note 5

Note 2 (80V~600V)

Note 2

NOTES:

1.Mating plug supplied with power supply.

2.Bus-bars for 6V to 60V models. See detail. Wire clamp connector for 80V to 600V models (shown).

3. AC cable strain relief for 1500W models only (supplied

with power supply).

4. IEC connector for 750W models. Wire clamp terminal for 1500W models (shown).

5. Chassis slides, GENERAL DEVICES P/N: CC3001-00-S160

or equivalent, mounting holes #10-32 marked "A".

6. Bus Bars output connector enclosure for 60V to 600V.

7. Mounting holes for 19” rack. Uae M6x16

screws to fix the unit to the rack.

104+/-2.0mm

Note 4

Note 7

Note 3

Note 6

39.5+0.5mm

22.0mm

3.0mm

30.0mm

Bus-Bar Detail

6V to 60V Models

8.5mm

amb

0-8V 0-300A

GEN8-300

CHAPTER 3 INSTALLATION

3.1 GENERAL

3.2 PREPARATION FOR USE

3.3 INITIAL INSPECTION

3.4 RACK MOUNTING

This chapter contains instructions for initial inspection, preparation for use and repackaging for shipment. Connection to PC, setting the communication port and linking Genesys power supplies are described in Chapter 7.

Genesys power supplies generate magnetic fields which might affect the operation of other instruments. If your equipment is susceptible to magnetic fields, do not position it adjacent to the power supply.

n order to be operational the power supply must be connected to an appropriate AC source. The AC source voltage should be within the power supply specification. Do not apply power before reading, Section 3.6 and 3.7. Table 3-1 below, describes the basic setup procedure. Follow the instructions in Table 3-1 in the sequence given to prepare the power supply for use.

Stepno. Item Description Reference

Prior to shipment this power supply was inspected and found free of mechanical or electrical

defects. Upon unpacking of the power supply, inspect for any damage which may have occured in transit. The inspection should confirm that there is no exterior damage to the power supply such as broken knobs or connectors and that the front paneland meters face are not scratched or cracked. Keep all packing material until the inspection has been completed. If damage is detected, file a claim with carrier immediately and notify the Lambda sales or service facility nearest you.

The Genesys power supply series is designed to fit in a standard 19” equipment rack.

1. Use the front panel rack-mount brackets to install the power supply in the rack.

2. Use a support bar to provide adequate support for the rear of the power supply. Do not obstruct the air exhaust at the rear panel of the unit.

3.4.1 Toinstall the Power Supply in a rack:

NOTE

Inspection

Installation

AC source

Test

Load connection

Default setting

Initial physical inspection of the power supply

Section 3.3

Installing the power supply, Ensuring adequate ventillation.

AC source requirements Connecting the power supply to the AC source.

Turn-on checkout procedure.

The power supply setting at shipment.

Wire size selection. Local /Remote sensing. Single or multiple loads.

Section 3.4 Section 3.5

Section 3.6 Section 3.7

Section 3.8

Section 3.9

Section 7.2.1

Table 3-1: Basic setup procedure

3.4.2 Rack Mount Slides (optional):

Use rack mount slides: General Devices P/N: CC3001-00-S160 (ordering P/N: C-300-S-116-RHLH) or equivalent to install the unit in a standard 19” equipment rack. Refer to Fig. 3-1 for slides assembly instructions. Use three #10-32x0.38"(max.) screws at each side. To prevent internal damage, use the specified screw length only.

This power supply is fan cooled. The air intake is at the front panel and the exhaust is at the rear panel. Upon installation allow cooling air to reach the front panel ventilation inlets. Allow minimum 10cm (4 Inch) of unrestricted air space at the front and the rear of the unit. The power supply should be used in an area that the ambient temperature does not exceed +50 C.

The Genesys series can be operated from a nominal 100V to 240V, single phase, 47~63Hz. The input voltage range and current required for each model is specified in Chapter 2. Ensure that under heavy load, the AC voltage supplied to the power supply does not fall below the specifications described in Chapter 2.

3.5 LOCATION, MOUNTING AND COOLING

3.6 AC SOURCE REQUIREMENTS

3.7 AC INPUT POWER CONNECTION

Ensure that the screws used to attach the slides to the unit do not penetrate more than 6mm into the sides of the unit.

CAUTION

WARNING

Connection of this power supply to an AC power source should be made by an electrician or other qualified personnel.

There is a potential shock hazard if the power supply chassis (with cover in place) is not connected to an electrical safety ground via the safety ground in the AC input connector

Fig.3-1: Rack-mount slides assembly

#10-32x0.38"(max.)

screws

amb

3.7.1 AC Input Connector, 1500W models

3.7.2 AC Input Connector, 750W models

3.7.3 AC Input Cord

3.7.4 AC Input Wire Connection, 1500W models

TheAC input connector is a 3-Terminal wire clamp located on the rear panel: Phoenix Contact P/N: FRONT4-H-7.62/3

Use suitable wires and tightening torque as follows:

1. Wire diameter: 12AWG or 10AWG.

2. Tightening torque: 4.4-5.3Lb-inch. (0.5-0.6Nm).

An IEC connector is provided on the rear panel for connecting the unit to the AC power source with an AC cord. The IEC connector also provides the safety ground connection while the AC cord is plugged into an appropriate AC receptacle.

Refer to section 1.3.4 for details of the AC input cords recommended for the 750W and the 1500W models.

1.Stripthe outside insulation of the AC cable approx. 10cm. Trim the wires so that the ground wire is 10mm longer than the other wires. Strip 14mm at the end of each of the wires.

2.Unscrew the base of the strain relief from the helix-shaped body. Insert the base through the outside opening in the AC input cover and screw the locknut securely (11-14 Lb-inch.) into the base, from the inside.

3.Slide the helix-shaped body onto theAC cable. Insert the stripped wires through the strain relief base until the outer cable jacket is flush with the edge of the base. Tighten (16-18 Lb-inch.) the body to the base while holding the cable in place. Now the cable is securely fastened inside the

WARNING

The AC input cord is the disconnect device of the power supply. The plug must be readily identifiable and accessible to the user.The AC input cord must be no longer than 3m.

Fig.3-2: Stripped Wires installed in Strain Relief

WARNING

Some components inside the power supply are at AC voltage even when the On/Off switch is in the “Off” position. To avoid electric shock hazard, disconnect the line cord and load and wait two minutes

before removing cover.

Screw-on

Locknut

CAUTION

AC Input Wires No Conductor Pretreatment: Phoenix Contact clamping parts are designed so

that all kinds of copper conductors can be clamped without pretreatment. It is forbidden to solder the conductors. The solder tin yields and fractures under high pressure. The result is increased contact resistance and an excessive temperature rise. In addition, corrosion caused by pickling or fluxes has been observed on soldered conductor ends. Notch fractures at the transition point from the rigid to the flexible conductor area are also possible.

Fig.3-3: AC input cover and strain relief, 1500W models

4.Route the AC wires to the input connector terminals as required. To connect the wires, loosen the terminal screw, insert the stripped wire into the terminal and tighten the screw securely (4.4-5.3 Lb-inch.).

5.Route the wires inside the cover to prevent pinching. Fasten the cover to the unit using the M3x8 Flat Head screws are provided. Strain relief cover could be opened for inspection.

Refer to Fig.3-3 for details.

3.8 TURN-ON CHECKOUT PROCEDURE

3.8.1 General

3.8.2 Prior to Operation

The following procedure ensures that the power supply is operational and may be used as a basic incoming inspection check. Refer to Fig.4-1 and Fig.4-2 for the location of the controls indicated in the procedure.

1. Ensure that the power supply is configured to the default setting:

-AC On/Off switch at Off position.

-Dip switch : All positions at Down (”Off”) position.

-Sense connector : Configured to Local Sense as shown in Fig.3-4:

1 Remote (+) sense 2 Local (+) sense 3 Not connected 4 Local (-) sense 5 Remote (-) sense

-For units equipped with IEEE option, ensure that the IEEE_En switch is in Up (default) position (Refer to Fig.4-2, item 8 for location), if checkout is to be done in IEEE mode.

Fig.3-4: Sense connector default connection

Plug P/N: MC 1.5/5-ST-3.81

(Phoenix)

Removable cover. Remove only to inspect AC input wires connection. Reinstall cover

after inspection.

Assembled Strain Relief

M3x8

Flat Head screws

(2 places)

2. Connect the unit to an AC source as described in section 3.7.

3. Connect a DVM with appropriate cables for the rated voltage to the output terminals.

4. Turn the front panel AC power switch to On.

1. Turn on the output by pressing OUT pushbutton so the OUT LED illuminates.

2. Observe the power supply VOLTdisplay and rotatethe Voltage encoder. Ensure that the output voltage varies while the VOLT encoder is rotated. The minimum control range is from zero to the maximum rated output for the power supply model. Compare the DVM reading with the front panel VOLT display to verify the accuracy of the VOLT display. Ensure that the front panelVOLTLED is on.

3. Turn off the front panelAC power switch.

1. Ensure that the front panel AC power switch is at Offposition and the DVM connected to the output terminals shows zero voltage.

2. Connect a DC shunt across the output terminals. Ensure that the shunt and the wires' current ratings are higher than the power supply rating. Connect a DVM to the shunt.

3. Turn the front panel AC power switch to On position.

4. Turn on the output by pressing OUTpushbutton so the OUTLED illuminates.

5. Observe the power supply CURRENT display and rotate the CURRENT encoder. Ensure that the output current varies while the CURRENT encoder is rotated. The minimum control range is from zero to the maximum rated output for the power supply model. Compare the DVM reading with the front panel CURRENT display to verify the accuracy of the CURRENT display. Ensure that the front panel CURRENT LED is on.

6. Turn off the front panel AC power switch.

7. Remove the shunt from the power supply output terminals.

Refer to Section 5.3 for explanation of the OVP function prior to performing the procedure below.

1. Turn the front panel AC power switch to On position and turn on the output by pressing OUT pushbutton.

2. Using the VOLTencoder,adjust the output voltage to approx. 10% of the unit voltagerating.

3. Momentarily press

the OVP/UVL button so that the CURRENT display shows “OUP”. The

VOLTAGE display will show the last setting of the OVPlevel.

4. Rotate the VOLT encoder CCW to adjust the OVP setting to 50% of the unit voltage rating.

5. Waita few seconds until the VOLT display returns to show the output voltage.

6. Adjust the output voltage toward it’smaximum and check that the output voltage cannot be increased more than the OVP setting.

7. Adjust OVP limit to the maximum by repeating step 3 and rotating the VOLT encoder CW.

Refer to Section 5.4 for explanation of the UVL function prior to performing the procedure below.

1. Press the OVP/UVL button TWICE so that the CURRENT display shows "UUL". The VOLTAGE display will show the last setting of the UVL level.

2. Rotate the VOLT encoder to adjust the UVL level to approx. 10% of the unit voltage rating.

3. Waita few seconds until the VOLT display returns to show the output voltage.

4. Adjust the output voltage toward it’sminimum and check that the output voltage cannot be decreased below the UVL setting.

5. Adjust the UVLlimit to the minimum by repeating step1 and rotatingthe VOLTencoder CCW.

3.8.3 Constant Voltage Check

3.8.4 Constant Current Check

3.8.5 OVP Check

3.8.6 UVL Check

Refer to Section 5.5 for explanation of the FOLD function prior to performing the procedure below.

1. Ensure that the output voltage is set to approx. 10% of the unit rating.

2. Adjust the CURRENT encoder to set the current limit to approx. 10% of the unit rating.

3. Momentarily press the FOLD button. Ensure that the FOLD LED illuminates. The output voltage remains unchanged.

4. Short the output terminals momentarily (approx. 0.5 sec.). Ensure that the output voltage falls to zero, the VOLT display shows “Fb” and the ALARM LED blinks.

5. Press the FOLD button again to cancel the protection. The output voltage remains zero.

6. Press OUT button. Ensure that the output voltage returns to it’s last setting.

7. Turn the output off by pressing OUT button. Ensure that the VOLT display shows “OFF”.

1. Press and hold the REM/LOC button for approx. 3sec. The VOLT display will show the communication port address.

2. Using the VOLT adjust encoder, check that the address can be set within the range of 0 to 30.

1. Press and hold the REM/LOC button for approx. 3sec. The CURRENT display will show the communication port Baud Rate.

2. Using The CURRENT adjust encoder, check that the Baud Rate can be set to 1200, 2400, 4800, 9600 and 19200.

3.8.8 Address Setting

3.8.9 Baud Rate Setting

3.9 CONNECTING THE LOAD

Shorting the output may expose the user to hazardous voltages. Observe proper safety procedures.

Turn off the AC input power before making or changing any rear panel connection. Ensure that all connections are securely tightened before applying power.There is a potential shock hazard when using a power supply with a rated output greater than 40V.

WARNING

3.9.1 Load Wiring

3.9.2 Current Carrying Capacity

at least

The following considerations should be made to select wiring for connecting the load to the power supply:

* Current carrying capacity of the wire (refer to 3.9.2) * Insulation rating of the wire should be at least equivalent to the maximum output voltage of

the power supply. * Maximum wire length and voltage drop (refer to 3.9.2) * Noise and impedance effects of the load wiring (refer to 3.9.4).

Twofactors must be considered when selecting the wire size:

1. Wires should be heavy enough not to overheat while carrying the power supply load current at the rated load, or the current that would flow in the event the load wires were shorted, whichever is greater.

3.8.7 Foldback Check

+ 57 hidden pages

TDK-Lambda GEN6-100, GEN300-5, GEN600-1.3, GEN8-90, GEN600-2.6 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual