TDK-Lambda EZA 2500 - 32048 Installation Manual

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General Safety Instructions:
READ SAFETY INSTRUCTIONS
Servicing:
These products are not customer serviceable TDK-Lambda UK LTD and their authorised agents only are permitted to carry out repairs.
Critical Components:
These products are not authorisedfor use as critical componentsin nuclear control systems, life support systems or equipment for use in hazardous environments without the expresswritten approval of the Managing Director of TDK­Lambda EMEA.
Product Usage:
These products are designed for use within a host equipment which restricts access to authorisedcompetent personnel.
This product is a component power supply and is only to be installed by qualified persons within other equipment and must be not operated as a stand alone product. This product is for sale to businessto business customers and can be obtained via distribution channels. It is not intended for sale to end users.
This product is a component power supply and does not fall within the scope of the EMC directive. Compliance with the EMC directive must be considered in the final installation. Please contact your local TDK-Lambda office.
Environmental:
These products are IPX0, and therefore chemicals/solvents, cleaning agentsand other liquids must not be used.
Environment:
This power supply is a switch mode power supply for use in applications within a Pollution Degree 2, overvoltage category II environment. Material Group IIIb PCB’s are used within it.
Output Loading:
The output power taken from the power supply must not exceed the rating stated on the power supply label, except as stated in the product limitations in this handbook.
Input Parameters:
This product must be operated within the input parameters stated in the product limitations in this handbook.
End of Life Disposal:
The unit contains components that require special disposal. Make sure that the unit is properly disposed of at the end of its service life and in accordance with local regulations.
RISK OF ELECTRIC SHOCK
High Voltage Warning:
Dangerousvoltages are present within the power supply. The professional installer must protect service personnel from inadvertent contact with these dangerousvoltages in the end equipment.
WARNING: When installed in a Class 1 end equipment, this product must be reliably earthed and professionally installed.
The (+) or (-) output(s) can be earthed or left floating. The unit cover(s)/chassis (where applicable) must not bemade user accessible. The mains input connectoris not acceptable for use as field wiring terminals.
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For encased products, do not use mounting screws, which penetratethe unit more than; See drawings. Internal fuses protect the unit and must not be replaced by the user. In case of internal defect, the unit must be
returned to TDK-Lambda UK LTD or one of their authorised agents. A suitable mechanical, electrical and fire enclosure must be provided by the end use equipment for mechanical,
electric shock and fire hazard protection.
Energy Hazards:
The main output of this product is capable of providing hazardous energy (240VA). Final equipment manufacturers must provide protection to service personnel against inadvertent contact with the output terminals.
The unit cover/chassis, where applicable, is designed to protect skilled personnel from hazards. They must not be used as part of the external covers of any equipment where they may be accessible to operators, since underfull load conditions, part or parts of the unit chassis may reach temperatures in excessof those considered safe for operator access.
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DEUTSCH
Allgemeine Sicherheitsvorschriften:
LESEN SIE DIE SICHERHEITSVORSCHRIFTEN
Wartung:
Diese Produkte können nicht durch den Kunden gewartet werden. Nur TDK-Lambda UK LTD. und deren zugelassene Vertriebshändler sind zur Durchführung von Reparaturen berechtigt.
Kritische Komponenten:
Diese Produkte sind nicht für die Verwendung als kritische Komponenten in nuklearen Kontrollsystemen, Lebenserhaltungssystemen oder Geräten in gefährlichen Umgebungen geeignet, sofern dies nicht ausdrücklich und in Schriftform durch denGeschäftsführer von TDK-LambdaEMEA genehmigt wurde.
Produktverwendung:
Diese Produkte sind zur Verwendung innerhalb von Host-Anlagen gedacht, die einen auf das Fachpersonal beschränkten Zugang haben. Dieses Produkt ist eine Stromversorgungs-Komponente und sie darf nur von qualifiziertem Personal in andere Geräte eingebaut werden und sie darf NICHT als eigenständiges ("Stand-Alone") Gerät betriebenwerden. Dieses Produkt ist für den Verkauf an Geschäftskunden entwickelt worden und es kann über Distributionskanäle bezogen werden. Es ist NICHTfür den Verkauf an Endkunden gedacht und konzipiert.
Dieses Produkt ist eine Stromversorgungsbaugruppe und sie fällt NICHT in den Bereich der EMV Direktive. Die Konformität mit der EMV Richtlinie muss in der finalen Gesamtinstallation betrachtet werden. Bitte kontaktieren Sie Ihr regionales TDK-Lambda Vertriebsbüro im Falle von Rückfragen.
Umwelt:
Diese Produkte sind IPX0, aus diesem Grund dürfenkeine Chemikalien/Lösungsmittel, Reinigungsmittel und andere Flüssigkeiten verwendet werden.
Umgebung:
Dieses Netzteil ist ein Schaltnetzteil zur Verwendung in einer Umgebungmit einem Verschmutzungsgrad 2, Überspannungskategorie II. Materialgruppe IIIb mit darinverwendetenPCBs.
Ausgangsstrom:
Der Ausgangsstrom des Netzteiles darf die Leistung, die auf dem Label des Netzteiles vermerkt ist, nur dann überschreiten, wenn dies in den Produktgrenzen dieses Handbuches ausgezeichnet ist.
Eingangsparameter:
Dieses Produkt muss innerhalb der Eingangsparameter, die in den Produktgrenzen dieses Handbuches angegeben sind, betrieben werden.
Entsorgung am Ende der Betriebszeit:
Das Gerät enthält Komponenten die unter Sondermüll fallen. DasGerät muss am Ende der Betriebszeit ordnungsgemäß und in Übereinstimmung mit den regionalen Bestimmungen entsorgt werden.
GEFAHR DURCH ELEKTRISCHEN SCHLAG Hochspannungswarnung:
Innerhalb des Netzteiles gibt es gefährliche Spannungen. Der Elektroinstallateurmussdas Wartungspersonal vor versehentlichem Kontakt mit den gefährlichen Spannungen im Endgerät schützen.
WARNUNG! Falls Sie unser Netzgerät in eine Anwendung mit Schutzklasse 1 eingebaut haben, stellen Sie sicher, dass es fachgerecht installiert und zuverlässig geerdet ist.
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Die (+) oder (-) Ausgänge können geerdet werden oder unangeschlossen bleiben. Die Abdeckung des Gerätes/das Gehäuse darf für den Benutzer nicht zugänglich sein. Der Haupteingangsanschluss ist nicht für die Verwendung als Feldverdrahtungsanschluss geeignet.
Für ummantelt Produkte, verwenden Sie keine Schrauben, die das Gerät mehr als durchdringen; siehe Zeichnung
Eine interne Sicherung schützt das Gerät und darf durchden Benutzer nicht ausgetauscht werden. Im Fall von internen Defekten muss das Gerät an TDK-Lambda UK LTD oder einen der autorisierten Vertriebshändler zurückgeschickt werden.
Ein geeignetes mechanisches, elektrisches und brandgeschütztes Gehäuse muss als Schutz vor der Gefahr von mechanischen Risiken, Stromschlägen und Brandschutz in dem Endgerätvorgesehen werden.
Gefahren durch elektrische Energie:
Von bestimmten Modulen kann je nach Einstellung der Ausgangsspannung gefährliche elektrische Energie ausgehen (240 VA). Die Endgerätehersteller müssen einen Schutz für Servicepersonal vor unbeabsichtigtem Kontakt mit den Ausgangsanschlüssen dieser Module vorsehen. Kann aufgrund der Einstellung gefährliche elektrische Energie auftreten, dürfen die Modulanschlüsse für den Benutzer nicht zugänglich sein.
Die Geräteabdeckung/das Gehäuse ist so entworfen, dassdas Fachpersonal vor Gefahren geschützt wird. Sie dürfen nicht als Teil der externen Abdeckung für Geräte verwendet werden, die für den Betreiber zugänglich sein müssen, da Teile oder das gesamte Gerätegehäuse unter voller Auslastung übermäßige Temperaturen erreichen kann, die für den Zugang des Betreibers nicht mehr als sicher betrachtet werden.
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FRANÇAIS
Consignes générales de sécurité:
LIRE LES CONSIGNES DE SECURITE
Entretien:
Ces produits ne peuvent pas être réparéspar l’utilisateur. Seuls, TDK-Lambda UK LTD et ses agents agréés sont autorisés à effectuer desréparations.
Composants critiques:
Ces produits ne doivent pas être utilisésen tant que composants critiques dans des systèmes de commande nucléaire, dans des systèmes de sauvetage ou dans des équipements utilisés dans des environnements dangereux, sans l'autorisation écrite expresse du directeur général de TDK-Lambda EMEA.
Utilisation du produit:
Ces produits sont conçus pour être utilisés dans un équipement hôte dont l'accès n'est autorisé qu'aux personnes compétentes. Ce produit est une alimentation considérée comme un composant devant être installé par des personnes qualifiées, dans un autre équipement. Il ne doit pasêtre utilisé en tant que produit fini. Ce produit est destiné à la vente entre entreprises et peut être obtenu via des canaux de distribution. Il n’est pas prévu à la vente pour les particuliers.
Ce produit est une alimentation considéréecomme un composant, il ne relève pas du champ d’application de la directive CEM. Le respect de la directive CEM doit êtrepris en compte dans l’installation finale. Veuillez contacter votre bureau TDK-Lambda le plus proche.
Environnement:
Ces produits sont IPX0, et doncon ne doit pas utiliser des produits chimiques/solvants, des produits de nettoyage et d'autres liquides.
Environnement fonctionnel :
Cette alimentation fonctionne en mode commutation pour utilisation dans des applications fonctionnant dans un environnement avec Degré de Pollution 2 et catégorie de surtension II. Elle utilise des cartes des circuits imprimés (PCB) de Groupe IIIb.
Intensité soutirée:
L'intensité soutirée de l'alimentation ne doit pas dépasser l'intensité nominalemarquée sur la plaque signalétique, sauf indications contraires dans les limitations du produit décrit dans ce manuel.
Paramètres d'entrée:
Ce produit doit être utilisé à l'intérieur des paramètres d'entrée indiqués dans les limitations du produit dansce manuel.
Elimination en fin de vie:
L'alimentation contient des composants nécessitant des dispositions spéciales pour leur élimination. Vérifiez que cette alimentation est mise au rebut correctement en fin de vie utile et conformément aux réglementations locales en vigueur.
RISQUE DE CHOC ELECTRIQUE
Attention-Danger haute tension:
Des tensions dangereuses sont présentes dans l'alimentation. L'installateur doit protéger le personnel d'entretien contre un contact involontaire avec ces tensions dangereuses dans l'équipement final.
AVERTISSEMENT: Si ce produit est installé dans un équipement final de classe I, il doit être mis à la terre de manière fiable et installé par un professionnel averti.
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Les sorties (+) ou (-) peuvent être raccordéesà la terre ou laissées flotttantes. Le couvercle/châssis de l'alimentation ne doit pas être accessible à l'utilisateur.Le connecteur d'entrée d'alimentation
principale ne doit pas être utilisé comme borne de raccordement. N'utilisez pas de vis pénétrant dans le module sur une profondeur supérieure à :Voir dessins. Un fusible interne protègele module et ne doit pas être remplacé par l'utilisateur. En cas de défaut interne, le module
doit être renvoyé à TDK-Lambda UK LTD ou l'un de sesagents agréés. Une enceinte appropriée doit être prévue par l'utilisateur final pour assurer la protection contre les chocs
mécaniques, les chocs électriques et l'incendie.
Energies dangereuses :
Certains modules peuvent générer une énergie dangereuse (240 VA) selon le réglage de tension de sortie. Le fabricant de l'équipement final doit assurer la protection des techniciens d'entretien contre un contact involontaire avec les bornes de sortie de ces modules. Si une telle tension dangereuse risque de se produire, les bornesou les connexions du module ne doivent pas être accessibles par l'utilisateur.
Le couvercle et le châssis du module sont conçus pour protéger des personnels expérimentés. Ils ne doivent pas être utilisés comme couvercles extérieurs d'un équipement, accessible aux opérateurs car en condition de puissance maximum, des parties du châssis peuvent atteindre destempératures considéréescomme dangereusespour l'opérateur.
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ITALIANO
Norme generali di sicurezza:
SI PREGA DI LEGGERE LE NORME DI SICUREZZA
Manutenzione:
Il cliente non può eseguire alcuna manutenzione su questi prodotti. L'esecuzione delle eventuali riparazioni è consentita solo a TDK-Lambda UK LTD e ai suoi agenti autorizzati.
Componenti critici:
Non si autorizza l'usodi questi prodotti come componenti critici all'interno di sistemi di controllo nucleari, sistemi necessari alla sopravvivenza o apparecchiature destinate all'impiego in ambienti pericolosi, senza l'esplicita approvazione scritta dell'Amministratore Delegato di TDK-Lambda EMEA.
Uso dei prodotti:
Questi prodotti sono progettati per l'uso all'interno di un'apparecchiatura ospite che limiti l'accesso al solo personale competente e autorizzato. Questo prodotto è da considerarsi come un alimentatore professionale componente e come tale deve essere installato da personale qualificato all'interno di altre apparecchiature e non può essere utilizzato come prodotto indipendente. Questo prodotto non è inteso per la vendita al dettaglio o agli utilizzatori finali.
Questo alimentatore è da considerarsi come un componente e come tale non è assogettato dagli scopi della direttiva EMC. Conformità alla direttiva EMC deve essere considerata nell'installazione finale di utilizzo. Gli uffici di TDK­Lambda Sas Succursale Italiana sono a vostra disposizione per ulteriori ragguagli.
Condizioni ambientali:
Questi prodotti sono classificati come IPX0, dunque non devono essere utilizzati sostanze chimiche/solventi, prodotti per la pulizia o liquidi di altra natura.
Ambiente:
Questo prodotto è un alimentatore a commutazione, destinato all'uso in applicazioni rientranti in ambienti con le seguenti caratteristiche: Livello inquinamento 2, Categoria sovratensione II. Questo prodotto contiene schede di circuiti stampati in materiali di Gruppo IIIb.
Carico in uscita:
La potenza in uscita ottenuta dall'alimentatore non deve superare la potenza nominaleindicata sulla targhetta dell'alimentatore, fatto salvo dove indicato nei limiti per i prodotto specificati in questo manuale.
Parametri di alimentazione:
Questo prodotto deve essere utilizzato entro i parametri di alimentazione indicati nei limiti per il prodotto, specificati in questo manuale.
Smaltimento:
L'unità contiene componenti che richiedono procedure speciali di smaltimento. Accertarsi che l'unità venga smaltita in modo corretto al termine della vita utile e nel rispetto delle normative locali.
RISCHIO DI SCOSSA ELETTRICA
Avvertimento di alta tensione:
All'interno dell'alimentatore sono presenti tensioni pericolose. Gli installatori professionali devono proteggere il personale di manutenzione dal rischio di contatto accidentale con queste tensioni pericolose all'interno dell'apparecchiaturafinale.
ATTENZIONE: Se installato in un’attrezzatura di classe I, questo prodotto deve essere collegato a terra in modo affidabile ed installato in modo professionale.
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Le uscite (+) o (-) possono essere messa a terra o lasciate isolate. I coperchi/il telaio dell'unità non devono essere accessibili da parte dell'utente. Il connettore dell'alimentazione principale non può essere utilizzato come terminale dicollegamento di campo. Non utilizzare viti che penetrano nell'unità per più di : Vedi disegni Un fusibile interno proteggel'unità e non deve essere sostituito dall'utente. Nell'eventualità di un difetto interno,
restituire l'unità a TDK-Lambda UK LTD o a uno dei suoi agenti autorizzati. L'apparecchiaturafinale deve includere una recinzionemeccanica,elettrica e antincendio per proteggere dai pericoli
di natura meccanica, dalle scosse elettriche e dai pericoli di incendio.
Pericoli energetici:
Alcuni moduli sono in grado di erogare energia pericolosa (240 VA) a seconda della tensione in uscita impostata. I produttori delle apparecchiature finali sono tenuti a proteggere il personale di manutenzione dal rischio di contatto accidentale con questi terminali deimoduli di uscita. Se impostati su livelli che non escludono l'erogazione di energia pericolosa, questi terminali o collegamenti non devono risultare accessibili da parte dell'utente.
Il coperchio/telaio dell'unità è realizzato per proteggere il personale esperto dai pericoli. Non deve essere usato come parte degli involucri esterni di qualsiasi apparecchiatura, se risulta accessibile da parte degli addetti, poiché è possibile che in condizioni di pieno carico una o più parti del telaio dell'unità giunga/giungano a temperature superiori ai limiti considerati sicuri perl'accesso da parte degli addetti.
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ESPAÑOL
Instrucciones generales de seguridad:
LEA LAS INSTRUCCIONES DE SEGURIDAD
Servicio:
Estos productos no pueden ser reparados por los clientes. TDK-Lambda UK LTD. y sus agentes autorizados son los únicos que pueden llevar a cabo las reparaciones.
Componentes fundamentales:
Estos productos no pueden ser utilizados como componentes fundamentales en sistemas de control nuclear, sistemas de soporte vital o equipos a utilizar en entornos peligrosos sin el consentimiento expreso por escrito del Director General de TDK-Lambda EMEA.
Uso de los productos:
Estos productos han sido diseñados para ser utilizados en un equipo central que restrinja el acceso al personal cualificado autorizado. Este producto es una fuente de alimentación y sólo puede ser instalado por personal cualificado dentro de otros equipos y no debe ser tratado como un producto independiente. Este producto debe ser vendido entre empresas profesionales y solo puede obtenerse a través de los canales de distribución .No está destinado para la venta a usuarios finales
Este producto es una fuente de alimentación y no se ve afectada por la directiva EMC . El cumplimiento de la directiva EMC se debe considerar en la instalación final. Por favor, póngase en contacto con su oficina local de TDK – Lambda.
Medioambiental:
Estos productos son IPX0 y, por tanto, no pueden utilizarse sustancias químicas/disolventes, agentes de limpieza ni otros líquidos.
Medio ambiente:
Esta fuente de alimentación es una fuente de alimentación de modo conmutado a utilizar en aplicacionesdentro de un entorno con un Grado de contaminación 2 y una Categoría de sobretensión II. En él se utilizan policlorurosde bifenilo del Grupo de materiales IIIb.
Carga de salida:
La potencia de salida tomada de la fuente de alimentación no puede sobrepasar el valor nominal indicado en la etiqueta de la fuente de alimentación, excepto en los casos indicados en las limitaciones del producto en este manual.
Parámetros de entrada:
Este producto debe ser utilizado dentro de los parámetros de entrada indicados en las limitaciones del producto en este manual.
Desecho de la unidad:
La unidad contiene componentesque deben ser desechados de una manera especial. Asegúrese de desechar correctamente la unidad al final de su vida útil y conforme a las normas locales vigentes.
PELIGRO DE DESCARGAS ELÉCTRICAS
Advertencia de alta tensión:
En esta fuente de alimentación hay tensiones peligrosas. El instalador profesional debe proteger al personal de servicio contra cualquier contacto accidental con estas tensionespeligrosas en el equipofinal.
ADVERTENCIA: La instalación de este producto en un equipo de clase I la deben llevar a cabo profesionales y el producto debe estar conectado a tierra.
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La salida o salidas (+) o (-) pueden conectarse a tierra o se las puede dejar flotando. Debe impedirse el acceso de los usuarios a la cubiertao cubiertas y al chasis de la unidad. El conector de entrada de la redno es apto para ser utilizado a modo de bornes de cableado de campo. No utilice tornillos de montaje susceptibles de penetrar en la unidad más de: Ver dibujos. Un fusible interno protegela unidad y este no debe ser nunca reemplazado por el usuario. En caso de existir algún
defecto interno, la unidad debe ser enviada a TDK-Lambda UK LTD o a uno de sus agentes autorizados. El equipo de uso final debe constituir un recinto de protección mecánica, eléctrica y contra incendios de protección
mecánica, contra descargas eléctricas y contra el peligro de incendios.
Peligros de energía:
Algunos módulos pueden generar energía peligrosa (240VA) dependiendo de la configuración de la tensión de salida. Los fabricantes de equiposfinales deben proteger al personal de servicio contra un contacto accidental con estos bornes de salida de los módulos. Si se configura de modo que pueda generarse energía peligrosa, hay que evitar que el usuario pueda acceder a los bornes o conexiones del módulo.
La cubierta/chasis de la unidad ha sido diseñada para que proteja a las personas cualificadas de los peligros. No deben ser utilizadas como parte de las cubiertas externas de cualquier equipo al que pueden acceder los operarios, ya que bajo unas condiciones de carga completa, la pieza o piezas del chasis de la unidad pueden alcanzar temperaturas superiores a las consideradas seguras para el acceso de los operarios.
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PORTUGUÊS
Instruções gerais de segurança:
LEIA AS INSTRUÇÕES DE SEGURANÇA
Manutenção:
Estes produtos não são podem ser submetidos a manutençãopor parte do cliente. Apenas a TDK-Lambda UK LTD e os seus agentes autorizadostêm permissão para realizar reparações.
Componentes essenciais:
Não é autorizada a utilização destes produtos como componentes essenciais de sistemas de controlo nuclear, sistemas de suporte de vida ou equipamento para utilização em ambientes perigosos sem a expressa autorização por escrito do Director-Geral da TDK-Lambda EMEA.
Utilização do produto:
Estes produtos foram concebidos para utilização dentro de um equipamento dealojamento que apenas permita o acesso a pessoal qualificadoautorizado. Este produto é uma alimentaçao considerado com um componente para ser instalado por pessoas qualificadas, em outros equipamentos. Não deve ser usadocomo um produto acabado. Este produto é destinadoparavenda entre as empresas e pode ser obtido através de canais de distribuição. Não se destina à venda aos particulares.
Este produto é uma alimentaçao considerado com um componente, não é dentro do appliquation âmbito da directiva CEM. Conformidade com a directiva CEM devem ser considerados na instalação final. Entre em contacto com seu escritório TDK-Lambda mais próximo.
Ambiental:
Estes produtos são IPX0 e, como tal, não se devem utilizar químicos/solventes, agentes de limpeza e outros líquidos.
Ambiente:
Esta fonte de alimentação é uma fonte de alimentaçãodo modo de comutação para utilização em aplicações com um Nível de Poluição 2 e ambientesda categoria de sobretensão II. São utilizadas placas de circuitos impressosdo grupo de materiais IIIb.
Carga de saída:
A potência de saída extraída da fonte de alimentação não deve exceder a classificação assinalada na etiqueta da fonte de alimentação, excepto quando indicado naslimitações do produto neste guia.
Parâmetros de entrada:
Este produto deve ser utilizado dentro dos parâmetros de entrada indicadosnas limitações do produto neste guia.
Eliminação no fim de vida:
A unidade contém componentes que necessitam de procedimentos especiais de eliminação. Certifique-se de que a unidade é devidamente eliminada no fim da sua vida útil e que tal é feito em conformidade com os regulamentos locais.
RISCO DE CHOQUE ELÉCTRICO
Aviso de alta tensão:
Estão presentes tensões perigosas dentro da fonte de alimentação. O profissional que realizar a instalação deve proteger o pessoal de assistência contra contactos inadvertidos com estastensões perigosas do equipamento final.
AVISO: Quando instalado num equipamento de Classe I, este produto deve ser ligado à terra de forma fiável e instalado por um profissional. .
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As saídas (+) e (-) podem ser ligadas à terra ou deixadassoltas. O chassis/cobertura(s) da unidade não deve estar acessível ao utilizador. O conector de entrada de alimentação não deve ser utilizado comoterminal de cablagens no local. Não utilize parafusos de montagem, uma vez que estespenetrarão na unidade em mais do que: Veja os desenhos Existe um fusível interno que protege a unidade e que não deve ser substituído pelo utilizador. Em caso de defeito
interno, a unidade deve ser devolvida à TDK-Lambda UK LTD ou a um dos seus agentes autorizados. O equipamento de utilizaçãofinal deve fornecer um bastidor com protecçãomecânica, eléctrica e contra incêndios
adequada.
Perigos de energia:
Alguns módulos tem a capacidade de fornecer energia perigosa (240 VA), de acordo com a configuração da tensão de saída. O equipamentofinal do fabricante deve garantir que o pessoal de assistência está protegido contra contactos inadvertidos com estes terminais de saída do módulo. Se essaenergia perigosa for produzida, as ligações e os terminais do módulo não devem ser acessíveis pelos utilizadores.
O chassis/cobertura da unidade está concebido de forma a proteger o pessoal especializado de perigos. Não devem ser utilizados como parte das coberturas externas de qualquer equipamento em que possam estar acessíveis aos operadores, uma vez que em condições de carga máxima, algumas peças do chassis da unidade podem atingir temperaturas superiores às consideradas seguras para o acesso do operador.
TDK-Lambda UK Ltd Kingsley Avenue, Ilfracombe Devon, EX34 8ES Telephone - Sales and Service +44 (0)1271 856666
Head Office and Works +44 (0)1271 856600
Facsimile +44 (0)1271 864894 WEBSITE: www.uk.tdk-lambda.com
EZA2500 Series
TDK-Lambda
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BEFORE USING THEPOWER SUPPLY UNIT (Common)
Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.
DANGER
Never use this product in locations where flammable gas or ignitable substances are present.
INSTALLATIONWARNING
q When installing, ensure that work is done in accordance with the instruction manual. When installation is improper, there is
risk of electric shock and fire.
q Installation shall be done by Service personnel with necessary and appropriate technical training and experience. There is a
risk of electric shock and fire.
q Do not cover the product with cloth or paper etc. Do not place anything flammable around. This might cause damage,
electric shock or fire.
WARNING on USE
q Do not touch this product or its internal components while circuit in operation, or shortly after shutdown. You may receive
a burn.
q While this product is operating, keep your hands and face away from it as you may be injured by an unexpected situation. q There are cases where high voltage charge remains inside the product. Therefore, do not touch even if they are not in
operation as you might get injured due to high voltage and high temperature. You might also get electric shock or burn.
q Do not make unauthorized changes to this product nor remove the cover as you might get an electric shock or might
damage the product. We will not be held responsible after the product has been modified, changed or dis-assembled.
q Do not use this product under unusual condition such as emission of smoke or abnormal smell and sound etc. Please stop
using it immediately and shut off the product. It might lead to fire and electric shock. In such cases, please contact us. Do not attempt repair by yourself, as it is dangerous for the user.
q Do not operate and store these products in environments where condensation occurs due to moisture and humidity. It might
lead fire and electric shock.
q Do not drop or apply shock to this product. It might cause failure. Do not operate these products mechanical stress is
applied.
CAUTION on MOUNTING
q Confirm connections to input/output terminals are correct as indicated in the instruction manual before switching on. q Input voltage, Output current, Output power, ambient temperature and ambient humidity should be kept within
specifications, otherwise the product will be damaged, or cause electric shock or fire.
q Do not use this product in special environment with strong electromagnetic field, corrosive gas or conductive substances
and direct sunlight, or places where product is exposed to water or rain.
q Mount this product properly in accordance with the instruction manual, mounting direction and shall be properly be
ventilated.
q Please shut down the input when connecting input and output of the product. q The power supply may cause damage when it intake conductive material, dust and liquid. When use this product, please be
careful to prevent entry of those materials to inside the product by using filter etc.
q Do not use this product in environments where causes the salt damage.
CAUTION on USE
q Product individual notes are shown in the instruction manual. If there is any difference with common notes individual notes
shall have priority.
q Before using this product, be sure to read the catalog and instruction manual. There is risk of electric shock or damage to
the product or fire due to improper use.
q Input voltage, Output current, Output power, ambient temperature and ambient humidity should be kept within
specifications, otherwise the product will be damaged, or cause electric shock or fire.
q If the built-in fuse is blown, do not use the product even after replacing the fuse as there is risk of abnormality inside. Be
sure to request repair to our company.
1/22
EZA2500 Series
INSTRUCTION MANUAL
V008-04-11B
EZA2500 Series
TDK-Lambda
<Page>
q For products without built-in protection circuit (element, fuse, etc.), insert fuse at the input to prevent smoke, fire during
abnormal operation. As for products with built-in protection circuit, depending on usage conditions, built-in protection circuit might not work. It is recommended to provide separate proper protection circuit.
q For externally mounted fuse do not use other fuses aside from our specified and recommended fuse. q This product was made for general purpose electronic equipment for standard industrial use and is not designed for
applications requiring high safety (such as extremely high reliability and safety requirements. Even though high reliability and safety are not required, this product should not be used directly for applications that have serious risk for life and physical safety. Take sufficient consideration in faile-safe design (such as providing protective circuit or protective device inside the system, providing redundant circuit to ensure no instability when single device failure occurs).
q When used in environments with strong electromagnetic field, there is possibility of product damage due to malfunction. q When used in environment with corrosive gas (hydrogen sulfide, sulfur dioxide, etc.) , there is possibility that they might
penetrate the product and lead to failure.
q When used in environments where there is conductive foreign matter or dust, there is possibility of product failure or
malfunction.
q Provide countermeasure for prevention of lightning surge voltage as there is risk of damage due to abnormal voltage. q Connect together the frame ground terminal of the product and the ground terminal of the equipment for safety and noise
reduction. If these ground is not connected together, there is risk of electric shock.
q Parts with lifetime specifications (built-in fan, electrolytic capacitor) are required to be replaced periodically.
Set the overhaul period depending on the environment of usage and perform maintenance. Also, note that there are cases when EOL products cannot be overhauled.
q Take care not to apply external abnormal voltage to the output. Especially, applying reverse voltage or overvoltage more
than the rated voltage to the output might cause failure, electric shock or fire.
q Do not use in special environment such as places directly exposed to sunlight, dew condensation, moisture, rain, strong
electro-magnetic field, or corrosive gas (hydrogen sulfide, sulfur dioxide).
q This product have a built-in fan for air-cooling. Do not block the air intake and exhaust. q The output of this product is considered to be a hazardous energy level (The voltage is 2V or more and the power is 240VA
or more). It must not be made accessible to users. Protection must be provided for Service Engineers against indirect contact with the output terminals and/or to prevent tools being dropped across them. While working on this product, the DC input power must be switched off and the input and output voltage should be zero.
q When short the output during operation, there is a damage inside the converter. q When change abrupt in Input voltage during operation, there is a Risk of damage inside the converter. q When use the Electric storage device, Please refer to the manual of e lectric storage device and use the appropriate
protection device.
Note
q There is a possibility machining traces remain on sheet metal of product. q Consider storage of the product at normal temperature and humidity avoiding direct exposure to sunlight at environment
with minimal temperature and humidity changes. Storage of product at high temperature, high humidity and environments with severe changes in temperature and humidity might cause deterioration, and occurrence of condensation in the product.
q When disposing product, follow disposal laws of each municipality. q Published EMI (CE, RE) or immunity is the result when measured in our standard measurement conditions and might not
satisfy specification when mounted and wired inside end-user equipment. Use the product after sufficiently evaluating at actual end-user equipment.
q Catalogue, contents of the instruction manual may be changed without a prior notice. Refer to latest catalogue or
instruction manual.
q Reproduction or reprinting the instruction manual or its portion is forbidden without our permission.
2/22
EZA2500 Series
TDK-Lambda
<Page>
1. Over View
1-1. System Construction Example
Example of power conversion system is below. This example is constructed in Manual CV Mode meaning the power conversion direction is controlled by Host System.
Example of multiple connections
Operation
Generation (Charge) means that power conversion is from HVDCto LVDC. Regeneration (Discharge) means that power conversion is from LVDC to HVDC. Current polarity is positive at generation and negative at regeneration.
Note:
Bi-directional converterhasa noise filter inside. However if there is an operationissue due to noise on the DC-bus, please add another noise filter outside of the converter.
3/22
Bi-Directional Converter 1
Bi-Directional Converter 2
MCCB MCCB
MCCB
MCCB
MCCB
MCCB
HVDC
BGridC
LVDC
BBatteryC
Bi-Directional Converter
EZA2500
320V
D
F
48V
MCCB MCCB
Battery
D
F
D
F
BMS
Battery
Management System
Host System
(e.g. PLC)
External Signal
HVDC BUS
BGridC
Regeneration (Discharge) -
Generation (Charge) +
EZA2500 Series
TDK-Lambda
<Page>
2. Part Number Indication
3. Explain of Terminal Connection
Take care of wiring this power supply. Incorrect wiring will damage this product.
3-1. Explanation of Terminal Connection
8 LED of Indicator (Refer to 8.User Interface section)
9 RESET : Tact Switch (Refer to 8.User Interface section)
; ADDRESS : Rotary Switch (Refer to 8.User Interface sectionC
< GridConnection Terminal BDC320V HVDC Terminal : M4 ScrewC
DC Power Supply Input Output Terminal , -V, +V BThe fuse is connected to +V)
= CN : External Signal Connector (Refer to 9.System Interface section)
> SW: DIP Switch (Refer to 8.User Interface section)
? RS-485 : Serial Interface Connector (Refer to 9.System Interface sectionC
@ Battery Connection Terminal BDC48V LVDC Terminal : M5 ScrewC
DC Power Supply Input Output Terminal -VE-V, +V, +V BThe fuse is connected to +V)
4/22
Optional Code
Rated Input / Output Voltage
Rated Output Power
Series Name
EZA 2500 - 32048
. ,- + *
'
()
EZA2500 Series
TDK-Lambda
<Page>
3-2. Appropriate Connectors, Housing and Terminal Pins for use in this power supply
4 Connection Method
Take care of wiring this power supply. Incorrect wiring will damage this product.
5. Block Diagram
5/22
' Be sure that all power lines are disconnected whenwiring connections for input, output and connector
terminals.
' Route input line and output line separately to avoid noise interference. ' Connect protective earth grounding to the terminal of this power supply. ' Q i[ j^ [ h[ Yec c [ dZ [Z Y edd[ Yjehi Z [iY h_X [ Z _di[ Yj_eds3-2. Appropriate Connectors. Housing and Terminal
M_di \eh k i[ _dj^ _i fem [ hik ffbot.
' Connector accessories are not included in the delivery package.
ModelName Maker Connector (Pin HeaderC S16B-PADSS-1 JST Housing BSocket HousingC PADP-16V-1-S JST
SPH-002T-P0.5 (AWG28-24)
SPH-001T-P0.5 (AWG26-22) Crimping Tool AP-K2N JST
CN
Terminal Pin BContactC JST
Part Name
Noise Filter
Inrush Current
Protection
Smoothing
Power Conversion Unit
Smoothing
Inrush Current
Protection
Noise Filter
@
A
320VDC
@
A
48VDC
RS-485
External Signal Connector
Control Unit
Functional
Insulation
Reinforced
Insulation
EZA2500 Series
TDK-Lambda
<Page>
6-1. Automatic Battery CV Mode
Battery voltage is maintained at set target voltage. If battery voltage is lower than the target voltage : Generation Operation BChargeC If battery voltage is higher than the target voltage : Regeneration Operation (Discharge)
Constant current control is for batteryside current both generation operationand regeneration operation. Battery bus rump up mode can be selectedfor charged up capacitor of battery side from 0V and/or for operation as bus converter.
By apply external voltage,HVDCside is more than 250VDCorLVDC side is more than 28VDC the control circuit will be initialized and setting information will be loaded from the non-volatile memory. At this point each LED will light up and turn off after completing the initialization process. If the internal interface detects abnormality for some reason, the LED will remain lit up. After the initialize process, theconverter will bein waitingmode. Power conversion operation will start when the operation command is sent. The internal FANs are rotatedduring any power conversion operation. FANs will stop after approximately 3 minutes when operationis stoppedbyoperation command.
With this converter selection of operation mode such as Automatic Battery CV Mode, Automatic GridCV Mode or Manual CV Mode is possible. Note that power conversiondirection from HVDC (Grid)to LVDC (Battery) will be described as Generation Operation (Charge) and powerconversion direction from LVDC (Battery) to HVDC (Grid) will bedescribed as Regeneration Operation (Discharge).
6. Operation Mode
6/22
Converter
320V (HVDC) 48V (LVDC)
Input
(Grid)
Output
(Battery)
Generation
(Charge)
Regeneration
(Discharge)
Ibat
Vbat
Target Battery Voltage
Vbat
Ibat
Battery Under Voltage
Battery Over Voltage
ShutDown
ShutDown
Regeneration
(Discharge)
Generation
(Charge)
Battery Limit CurrentBattery Limit Current
0
Operating Characteristic
EZA2500 Series
TDK-Lambda
<Page>
6-2. Automatic Grid CV mode
Grid voltage is maintained at set targetvoltage. If grid voltage is lower than the target voltage : Regeneration OperationBDischargeC If grid voltage is higher than the target voltage: Generation Operation(Charge) There is a dead zone (power conversion non-operational band) which can be set between regeneration voltage level and generation voltage level. Constant current control is for gridside current both generation operation andregeneration operation. For generating operation andregenerating operation the target current value can be set separately.
6-3. Automatic Grid CV with Battery CC mode
The basic actions of this mode is same to Grid Automatic CV Mode. Constant current is controlledby
battery side current.
Also, it is possible to set battery over-charge and over-discharge protection that stops charging and discharging process when battery voltage levelreaches the target voltage level. (Refer to 7.BatteryProtection) For the Output Side (Grid Port), 300V or more pre-charge is required. Whenexternal voltage is not applied, this converter will not operate.
7/22
Target Grid Voltage
Vgrid
Ibat
Grid Under Voltage
Grid Over Voltage
ShutDown
ShutDown
Regeneration
(Discharge)
Generation
(Charge)
Battery Limit Current Battery imit Current
0
Operating Characteristic
Deadzone
Deadzone Upper Limit Voltage
Deadzone Lower Lomit Voltage
Converter
320V (HVDC)
48V (LVDC)
Output
(Grid)
Input
(Battery)
Generation
(Charge)
Regeneration
(Discharge)
Ibat
Vgrid
Converter
320V (HVDC) 48V (LVDC)
Output
(Grid)
Input
(Battery)
Generation
(Charge)
Regeneration
(Discharge)
Igrid
Vgrid
Target Grid Voltage
Vgrid
Igrid
GridUnder Voltage
Grid Over Voltage
ShutDown
ShutDown
Regeneration
(Discharge)
Generation
(Charge)
Grid Limit CurrentGridLimit Current
0
Operating Characteristic
Deadzone(*)
Deadzone Upper Limit Voltage
Deadzone Lower Lomit Voltage
*Deadzone : Converter is held in equilibriumoperation
that no operation neither generate nor regeneration.
EZA2500 Series
TDK-Lambda
<Page>
6-4. Manual Battery CV mode
At this mode the converter works only generating operation. Battery port is controlled by constant voltage or constant current.
Battery bus rump up mode can be selected for charged up capacitor of battery side from 0V and/or for operation as bus converter.
6-5. Manual Grid CV mode
At this mode the converter works only regenerating operation. Grid port is controlled by constant voltage or constant current. Also, it is possible to set battery over-charge and over-discharge protection that stops charging and discharging process when battery voltage level reaches the target voltage level. (Refer to 7.Battery Protection)
6-6. Manual Grid CV with Battery CC mode
The basic actions of this mode is same to Grid Manual CV Mode. Constant current is controlled by grid side current.
8/22
Generation
(Charge)
ShutDown
Target Battery Voltage
Vbat
Ibat
Battery Under Voltage
Battery Limit Current
Operating Characteristic
0
Regeneration
(Discharge)
ShutDown
Target Grid Voltage
Vgrid
Igrid
Grid Under Voltage
Grid Limit Current
Operating Characteristic
0
EZA2500 Series
TDK-Lambda
<Page>
7. Battery Protection
The converter will restrict the current for avoid the over-charge and over-discharge when battery voltage reach to the setting value if battery protection is enabled BSee illustration belowC.
If the battery internal impedance is large please set the larger release voltage deviation to avoid being affected by the battery internal impedance. Due to the effect of measurement accuracy, the converter might be charging or discharging with minute current. Please set the over-voltage protection and under-voltage protection to the appropriate values. Also, please use the protective function of battery together.
9/22
Generation
(Charge)
Regeneration
(Discharge)
Release Warning of Pre Full Battery Volt
Warning of Pre Full Battery Volt
Over Charging Protection Volt
(Target Battery Voltage)
Condition
Bit of Pre Full Battery signal
(via RS485)
1 0
t
Vbat
Battery Over Charging Protection Timing Chart
Regeneration
(Discharge)
Generation
(Charge)
Release Warning of Pre Empty Battery Volt
Warning of Pre Empty Battery Volt
Over Discharging Protection Volt
Condition
Bit of Pre Empty Battery signal
(via RS485)
1 0
t
Vbat
Battery Over Discharging Protection Timing Chart
EZA2500 Series
TDK-Lambda
<Page>
1 2 3 With Charging mode With Discharging mode OFF OFF OFF OFF OFF ON ManualBattery CV ManualGridCV OFF ON OFF OFF ON ON
ON OFF OFF ManualBattery CV Automatic Grid CV ON OFF ON ManualBattery CV ManualGridCV withBattery CC ON ON OFF ManualBattery CV Automatic GridCV withBattery CC ON ON ON
4 5 OFF OFF OFF ON
ON OFF ON ON
6 7 8 OFF OFF OFF OFF OFF ON OFF ON OFF OFF ON ON
ON OFF OFF ON OFF ON ON ON OFF ON ON ON
DIP SW
DIP SW
RS485 Baud rate *2
DIP SW
RS485 Address Area *2
19.2kbps
9600bps
Reserved
Automatic Battery CV
6 : 0x60- 0x6E 7 : 0x70- 0x7E
Operating Mode
Invalid *1
Reserved
38.4kbps
57.6kbps
0 : 0x00- 0x0E 1 : 0x10- 0x1E 2 : 0x20- 0x2E 3 : 0x30- 0x3E 4 : 0x40- 0x4E 5 : 0x50- 0x5E
8. User Interface
The front panel of this converter has a tact switch, rotary switch and 3 LEDs. Also the rear panel has an 8-bit DIP switch.
8-1. Tact SW
The tact switch functions as alarm clear button when the alarm is activated due to abnormal occurrence. When this switch is pushed, a command to clear the alarm is sent to the converter while in alarm state (ALM LED ON). This switch does not function when converter is not alarm state.
8-2. Rotary SW
The rotary switch functions as the RS-485 address setting for this converter.
The interface address is composed of 7 bits and can be set within the range "0x00"I "0x7E" range. Rotary switch is used to set the lowest digits (last 4 bits) and DIP SW is used to set the highest digits. Note: The last digit address "F" is a reserved address for broadcast address and must not be used for setting address.
The value pointed by the arrow of the switch is recognized as the lowest digits of the interface address. t0x00t _i Z [ \W k bj lW bk [ W j the time of factory shipment. The value of the rotary switch is only recognized at the startup the control circuit in the converter (interface MCU initialization). If the settings are changed during converter operation, the changed setting becomes valid at the start of the next startup the control circuit in this converter.
8-3. DIP SW
DIP Switch functions as a setting switch to designate operating mode of this converter. DIP switch is turned ON when the lever is pressed down.
­,
# $ % & ' ( ) *
*1 Operate by RS485 Communication only *2 The value of the DIP Switch is only recognized at the startup the control circuit in the converter during
interface MCU initialization. If the settings are changed during converter operation then the changed settings become valid at the next start up control circuit.
10/22
EZA2500 Series
TDK-Lambda
<Page>
8-4. Operating Status Indicator
The Front Panel of this converter has LEDs (3 pcs) as operating status indicator. The LED arrangement is shown below together with the conditions when these LEDs light up or turn off.
When there is failure inside the converter at all the LEDs light up. At no load conditions, REG/GEN LED blinks.
Pin #13 is reserved, do not connect.
9. System Interface
This converter is provided with one external signal connector and 2 serial interface connectors as an interface to the host devices.
9-1. External Signal Connector
The external signal connector layout as seen from the rear panel is shown below.
9-1-1. Alarm Signal, ALM
Alarm Signal ALM is outputted (Pin 1 becomes open) when Alarm occurs. (Synchronized with Alarm Indicator LED)
9-1-2. Converter Good Operation Signal, PG
Converter Good Operation Signal PG is outputted (Pin 3 becomes short to SG) during Converter Operation (Power Conversion).
9-1-3. Converter Operation Stop Command, STOP
By shorting this signal to SG, the converter can be forcibly stopped.
(STOP prioritizes interface command)
This signal is categorized as a heavy alarm. S ^ [ dj^ _i Y ec c W dZ _i Z [j[ Y j[ Z j^ [ > bWhc O_] dWbs> I J t is outputted.
9-1-4. Converter Operation Start Command, RUN
By shorting this signal to SG, the converter will commence power conversion according to the pre-set DIP Switch Operation Mode.
11/22
*%&
&%)
$'(
Light up at Regeneration operating
Light up at Generation operating
Light up at Alarm
Pin # Signal I/O Note
1 ALM O Alarm 2 SG - Signal Ground 3 PG O Converter Operation Good Signal 4 SG - Signal Ground 5 STOP I Converter OperationStop Command 6 SG - Signal Ground 7 RUN I Converter Operation Start Command 8 SG - Signal Ground
9 CHRG I Charge, Discharge Conversion Command 10 SG - Signal Ground 11 ALMCLR I Alarm Clear 12 SG - Signal Ground 13 - - Reserved 14 SG - Signal Ground 15 AUX5V O Service Power Supply 16 SG - Signal Ground
EZA2500 Series
TDK-Lambda
<Page>
9-1-5. Charge/Discharge Conversion Command, CHRG
Charge/Discharge Conversion Command, CHRG (Pin 9) is used for operation mode change. The converter change to the Charging mode when this signal is open. The converter change to the Discharging mode when this signal short to SG.
There is behaviordiffers on operating mode and DIP switch setting. Please refer to 68-3. DIP SW7 .
9-1-6. Alarm Clear Command,ALM CLR
During converter stoppage due to alarm, the latched alarm of this converter can be reset by Alarm Clear Command ALMCLR (Pin 11) short to SG, then open again.
9-1-7. Service Power Supply, AUX 5V
Service Power Supply (Pin 15) is referenced to SG with approximately 4.7V. A maximum of 20mADC load can be connected. Current limit should be provided externally outside the converter.
*SG(Signal Ground) is functional insulation from converter ground.
12/22
PIN # I/O Signal Signal Operation Response time InternalCircuit ExternalCondition Example Circuit Note
1 O ALM
Open at Heavy Alarm
-
Extra Circuit
Voltage:
5VI 30V
(max20mA)
OpenDrain Output. CurrentLimitation shoudve limited byExternal Circuit.
Pin #1 becomesopendwhien heavy alarm occurs.
3 O PG
Short at Operating
-
Extra Circuit
Voltage:
5VI 30V
(max20mA)
OpenDrain Output. CurrentLimitation shoudve limited byExternal Circuit.
Pin #3 becomesshortto SG when converter
operating.
5 I STOP
Converter Shut Down at Falling Edge Input
2ms(typ.)
+Chattering
removaltime
(16ms)
No Voltage
ContactInput
Whenuse semiconductor SW, ON voltageshould be
0.3V maximum. Converter can be forcibly stopped by pin#5 shortto SG. Converter shuts downis byfalling edge of inputsignal and is holdifinput signalreleased.
7 I RUN
Conversion is Started at FallingEdge Input Conversion is Stoppedat Rising Edge Input
10ms(typ.)
30ms(max) +Chattering
removaltime
(60ms)
No Voltage
ContactInput
Whenuse semiconductor SW, ON voltageshould be
0.3V maximum. Converter starts operate by pin#7 short to SG. Converter willbe started operateby falling edgeof signal and keep operate underlowlevelsignal. Converter willbe stoppedbyrising edge of input signal released.
9 I CHRG
Chrgingmode at Short input
10ms(typ.)
30ms(max) +Chattering
removaltime
(60ms)
No Voltage
ContactInput
Whenuse semiconductor SW, ON voltageshould be
0.3V maximum. Thissignal used in combinationwithRUN signal.
At Manual CV Mode Power conversionis betweenGeneration and Regeneration. Generateoperation when pin#9shortto SG.Regeneration modewhen pin#9open.
At Automatic GridCV Mode Power conversionis betweenManualGridModeand Automatic Grid Mode. ManualGrid Mode when pin#9 shortto SG. Automatic GridModewhen pin#9open.
Thiscommand does not function at Automatic Battery Mode.
11 I ALMCLR
AlarmClear at FallingEdge
10ms(typ.)
30ms(max) +Chattering
removaltime
(60ms)
No Voltage
ContactInput
Whenuse semiconductor SW, ON voltageshould be
0.3V maximum. During converterstoppeddue to ALM, converter can be restart by ALMCLR. Become alarmclear bypin#11 shortto SG, then open again.
13 I Reserved - - -
No Voltage Contact Inp ut
-
Reserved. Do notconnect.
15 - AUX5V - - - - Current limitationshould be limited by External Circuit.
SG
24V
4.7K
LED
SG
24V
4.7K
LED
SW
SW
SW
SW
H
L
NO Alarm Alarm
H
L
Operate
H
L
H
L
ONOFF
OFF
H
L
Discharge
Charge
SG
ALM1515
. ,0x 1SS388
SG
PG1515
. ,0x 1SS388
SG
STOP
10k
. ,/x
1SS388
330
F5V
. ,/x
SG
RUN
10k
. ,/x
1SS388
330
F5V
. ,/x
SG
CHRG
10k
. ,/x
1SS388
330
F5V
. ,/x
SG
ALMCLR
10k
. ,/x
1SS388
330
F5V
. ,/x
F5V
RB521SM-40
AUX5V
SG
H
L
EZA2500 Series
TDK-Lambda
<Page>
9-2. Serial Interface Connector
This converter uses RS-485 as serial interface to the host devices. The connector type uses the same RJ-45 (shielded) as the general-purpose LAN cables. The interface connector layout as seen from the rear panel is shown below.
#* $%&'()
It is also possible to use LAN STP cables as connecting cables. Setting value is stored in the internal memory. For detail of communication, please refer to "Communication manual".
9-3. Serial Connection of Multiple Converters
In order to facilitate RS-485 connection, this converter is provided with 2 serial interface connectors. The interface circuit of this converter functions as intermediate RS-485 connectors. Due to this feature RS-485 bus can be extended simply by connecting interface cables between converters when connecting multiple converters to the host devices. (Depending on surrounding environment, there might be a need to use a termination to connect to one converter or both the converter and the host devices.)
Shown below is an example of serial connection of 4 converters.
01. *3486 01. *3486 01. *3486 01. *3486 16=97;3><=16=97;3><=
+,0
/0#')(
*-2$
/0#')(
*-2%
/0#')(
*-2&
/0#')(
*-2'
/0#')(
The address of converters connected to RS-485 bus including host devices should be unique. Each unique address can be set by Rotary Switch and DIP Switch. Possible address setting ranges are "0x00"I "0x7E".
13/22
Pin # Note
1 No use 2 No use 3 No use 4 B (Inverted diffirential pair) 5 A (Non-inverted diffirential pair) 6 No use 7 No use 8 Common return
Signal
NC
Common
NCNCD1D0NC
NC
EZA2500 Series
TDK-Lambda
<Page>
9-4. Broadcast Address
Interface Address "0xFF" and Interface "0xkF"(k : 0I 7) are special addresses and functions as broadcast address. When "0xFF" is set as receiving address in command sent by Host, all the converters connected within the interface bus receives that command. When the lowest digit of the address is set to "F", all the converters within the same group receives that command. Please note that all commands sent to the Broadcast Address cannot make the response message. Below is an example of converter address and their corresponding Broadcast Address.
*For details regarding Serial Interface, fb[ W i[ h[ \[ hje s@ ec c k d_Y W j_edJ W dk W bt
10. Alarm 10-1 Types of Alarm
Alarm status can be verified by RS-485 interface.
10-1-1. Heavy Alarm
When Heavy Alarm is detected, External signal connector ALM signal is triggered (open). When this happens during power conversion process, power conversion stops and the external signal connector PG becomes open. Heavy Alarm can be reset by alarm clear command (Interface, External Signal Connector ALMCLR or pushing Tact Switch RESET). %+6*4 4*5*66.1, 6-* '/'40# 328*4 (217*45.21 8.// (200*1(* ','.1$
10-1-2. Heavy Alarm (System Alert)
When Heavy Alarm (System Alert) is detected, external signal connector ALM signal is triggered (open). When this happens during power conversion process, power conversion stops and the external signal connector PG becomes open. Heavy Alarm (System Alert) cannot be reset by alarm clear command. Heavy Alarm (System Alert) can be reset by power down and power on again. Depending on the cause Heavy Alarm (System Alert) might re-occur.
10-1-3. Light Alarm
If a light alarm occurred during power conversion operation then power conversion operation will stop and the external signal connector PG will open. Light alarm indicates that power conversion cannot be executeddue to external abnormalities. Power conversion will commence once the external abnormalities are removed and the converter operation mode command is valid.
14/22
Broadcast Group : 0x1F
Broadcast Group : 0x6F
Broadcast Group : 0x7F
TerminatorTerminator
CNV1
Address
0x01
CNV2
Address
0x02
CNV3
Address
0x11
CNV4
Address
0x12
CNV5
Address
0x61
CNV6
Address
0x62
CNV7
Address
0x71
CNV8
Address
0x72
EMS
Address
0x00
Broadcast Group : 0x0F
Broadcast Group : 0xFF
Alarmcategory AlarmRest Operating Detail
Converter Stopped, AlarmSignaltriggered ON, PGOpen; Can be reset to former status by AlarmClear Command Converter Stopped, AlarmSignaltriggered ON, PGOpen; Cannot be reset by AlarmClear Command Converter Stopped, PGOpen; Can be reset to former status by clearing the alarm
Heavy Alarm Can be Reset
Heavy Alarm(System Alert) Cannot be Reset
Light Alarm Can be Reset
EZA2500 Series
TDK-Lambda
<Page>
10-2. Alarm Category and their Details
Alarm Category
Threshold Values that are adjustable can be set by RS-485 interface.
10-2-1. Battery Over Voltage
When the measured battery voltage goes up threshold level, the battery over voltage alarm is triggered. Threshold level can be adjusted.
10-2-2. Battery Under Voltage
When the measured battery voltage goes down threshold level, the battery under voltage alarm is triggered. Threshold level can be adjusted.
10-2-3. Battery Over Current
When the measured battery current goes up threshold level, the battery over current alarm is triggered. Threshold level is fixed.
10-2-4. Grid Over Voltage
When the measured grid voltage goes up threshold level, the grid over voltage alarm is triggered. Threshold level can be adjusted.
10-2-5. Grid Under Voltage
When the measured grid voltage goes down threshold level, the grid under voltage alarm is triggered. Threshold level can be adjusted.
10-2-6. Grid Over Current
When the measured grid current goes up threshold level, the grid over current alarm is triggered. Threshold level is fixed.
10-2-7. Hardware Over Current
When the over current circuit comparator detects current over the threshold level, the Hardware Over Current Alarm is triggered. Threshold level is fixed.
10-2-8. Converter Stop Command(External Signal)
When Converter Stop Command of the External Signal Connector is detected, the Converter Stop Alarm is triggered.
10-2-9. Fan Lock
If internal FAN rotation speed reduces too far: the FAN Lock Alarm is triggered. Threshold level is fixed.
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Operating Mode
Manual Mode
Alart Item
Battery Grid Battery Grid
Battery Over Voltage
Light Alarm Heavy Alarm Light Alarm Heavy Alarm Light Alarm
Battery Under Voltage
Light Alarm Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm
Battery Over Current
Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm
Grid Over Voltage
Light Alarm Light Alarm Heavy Alarm Heavy Alarm Heavy Alarm
Grid Under Voltage
Light Alarm Light Alarm Heavy Alarm Heavy Alarm Heavy Alarm
Grid Over Current
Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm
Hardware Over Current
- Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm
Converter Stop Command(External Signal)
Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm
Fan Lock
- Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm
AbnormalTemperature of Heatsink(Primary)
Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm
AbnormalTemperature of Heatsink(Secondary)
Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm
AbnormalTemperature of Converter
Light Alarm Light Alarm Light Alarm Heavy Alarm Light Alarm
SystemAlert
Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm Heavy Alarm
Waiting
Automatic Mode
EZA2500 Series
TDK-Lambda
<Page>
10-2-10. Abnormal Temperature of Heatsink(Primary)
Abnormal temperature at Heatsink (Primary) detection is done through thermistor its detection temperature is about 100 degree C. Signal from the Abnormal detect circuit triggers Abnormal Temperature at HeatsinkBPrimaryC. Detect threshold level is fixed.
10-2-11. Abnormal Temperature of Heatsink(Secondary)
Abnormal temperature at Heatsink (Secondary) detection is done through thermistor its detection temperature is about 100 degree C. Signal from the Abnormal detect circuit triggers Abnormal Temperature at HeatsinkBSecondaryC. Detect threshold level is fixed.
10-2-12. Abnormal Temperature of Converter
When converter internal measured temperature exceeds detect threshold level (about more than 53 degree C) Abnormal Temperature of Converter Alarm is triggered. Detect threshold level is fixed.
10-2-13. System Alert
When Abnormality is detected in this converter, System Alarm will be triggered.
Alarm due to System Alert is not covered by Alarm Recovery procedures.
11 Explanation of Functions and Precautions
11-1. Input Voltage Range
Input voltage range is 36 r 60VDC for LVDC, and 300 r 380VDC for HVDC. Input voltage which is out of specification might cause unit damage.
11-2. Output Voltage Range
Output voltage setting range is 36 r 60VDC for HVDCand 300 r 380VDC for LVDC. Set output voltage is via RS-485 communication.
11-3. Constant Current Range
Constant current setting range is 2.4 r 56A for HVDC and 0.5 r 8.5A for LVDC. Set constant current is via RS-485 communication.
16/22
Attention: If you want to operate constant current at Regeneration (discharge) mode then set grid under voltage level is in the HVDC voltage vs LVDC voltage derating curve area. During operation outside of derating curve the converter cannot operate constant current operation and output current increases. In this case the converter will be shut down when the output current is more than 8.7A and the input power of battery side is morethan 2750W.
Example: Case of regeneration constant current mode operation at 380VDC of output voltage (Grid side) and 60VDC of input voltage (Battery side), set Grid under voltage level is more than 350VDC.
EZA2500 Series
TDK-Lambda
<Page>
11-4. Output Ripple & Noise
The specification for maximum ripple value is measured according to specified measurement circuit, using Ripple Meter RM-103 made in Keisoku giken (co.Ltd). When a distance of Loadline becomes long, the ripple noise can be reduced by attach the Electrolytic capacitors, film capacitors, etc to the load terminals.
11-5. Series Operation
Series operation is not possible.
11-6. Parallel Operation
Parallel operation to increase the output current is possible. Converter has droop function for current share. Droop ratio can be set via RS-485. Voltage drop will increase with a large current droop ratio which makes it easier to balance.
Please follow below indications:
1) Please set same output voltage.
2) Please use same size and same length of output wires.
3) Please use same size and same length of input wire for each separate converter.
11-7. Dynamic Loads
At full load or no-load conditions and during transients and dynamic changes of output voltage, over-voltage protection and under-voltage protection might work. So, please pay attention.
11-8. Isolation Test
Isolation Resistance between secondary (DC48V) & signals and chassis ( ) is more than 100Mw at 500VDC.The voltage setting of isolation tester to the test voltage should be made and verified before the test is performed higher voltages than recommended could damage the unit. Ensure that the unit is fully discharged after the test.
ASecondary (DC48V) & signals and chassis ( ) : more than &%%+5 at 500VDC *All pins of RS-485 and CN connectors must be shorted.
17/22
Bi-Directional Converter
EZA2500
Bi-Directional Converter
EZA2500
Battery
HVDC BUS (Grid)
D D
D D
F
F
F
F
F
D
320V
320V
48V
48V
EZA2500 Series
TDK-Lambda
<Page>
11-9. Withstand Voltage Test
This converter is designed to withstand 3kVAC between primary (DC320V) and secondary (DC48V) & signals, 2kVAC between primary (DC320V) and chassis ( ), 707VDC between secondary (DC48V) & signals and chassis ( ) each for 1minute. When testing withstand voltage set current trip limit of withstand voltage test equipment to 20mA. The applied voltage must be gradually increased from zero to testing value and then gradually decreased to zero. When timer is used the unit may be damaged by high rate of change of voltage at turn on/off. Ramp the voltage even if using a timer. Connect +V and r V as follows.
Aprimary (DC320V) and chassis( )H2000VAC, 1min(50mA)
ASecondary (DC48V) & Signals - Chassis ( ) : 707VDC 1min.
18/22
APrimary (DC320V) - Secondary (DC48V) & Signals 3kVAC, 1min. (20mA) *Must connect short all pins of RS-485 and CN.
Notes: This product has ceramic capacitor between secondary circuit and chassis. Some withstand voltage tester can generate higher voltage then the capacitor can withstand r so be careful to set the test voltages as above and no higher r otherwise capacitors may be damaged.
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9/2
Converter
50mm
min
Air Flow
Front
Rear
50mm
min
EZA2500 Series
TDK-Lambda
<Page>
13. Output Derating 13-1. LVDC Voltage vs LVDC Current Derating
13-2. HVDC Voltage vs HVDC Current Derating
13-3. HVDC Voltage vs LVDC Voltage Derating
13-4. Ambient Temperature vs Output Derating
20/22
EZA2500 Series
TDK-Lambda
<Page>
14. Wiring Method
(1)The output load line and input line should be separated. (2)Use all lines as thick and short as possible to make lower impedance. The lines shall be twisted or use shielded
wire to improve noise sensitivity. (3)Noise can be reduced by attaching a capacitor to the load terminals. (4) For safety and EMI considerations connect terminal to the mounting set ground terminal by thick wire (5)If lighting surge protection is required, please place it in front of the converter. There is no protection against
lighting surge inside the converter.
14-1. Inserting contact into housing
(1)Do not apply any pulling force to crimped part and insert contact straightly to housing. (2)Insert contact into housing, without stopping, to its furthest extent. (3)Check secure locking on each insertion by pulling wire softly in order to check that contact does not come off
housing. Besides, check whether there is the backlash in the direction of insertion axis.
14-2. Mating and Un-mating connector
Hold receptacle housing securely and insert into header straight against to headed post until click sounds. Hold all wire securely and fix receptacle housing by fingers so as to unplug and then withdraw it on the mating axis.
14-3. Routing of Wire
Routing wire so as not to apply external force to connector except force such as extent that bend the wire slightly, considering an enough length to route and fixing of wire.
15 External Fuse Rating
Refer to following fuse rating when selecting external fuses that are to be used on input line. Surge current flows when line turn on. Do not select the fuse with input current values under the actual load condition.
HVDC (DC320V): 20A Fast Blow type LVDC (DC48V): 125A Fast Blow type
21/22
EZA2500 Series
TDK-Lambda
<Page>
16. Fan Life Expectancy
The Fan-life expectancy is about 6.5 years at 40 degree C intake-air temperature. Therefore, periodic maintenance by exchanging the life-expired fan is required for the converter. Fan replacement service will be a charge, please contact your local TDK-Lambda sales office.
17 Before concluding that the unit is fault
(1)Check if the rated input voltage connected. (2)Check if the wiring of input and output is correct. (3)Check if the wire thickness is enough. (4)Check if the built-in FAN is not stopped. Is FAN stopped by something irregular? If FAN stops, heavy alarm
is triggered. (5)The converter has ventilating holes on the front and rear panels. Check if there is any irregulars or dust, etc. (6)Is this chassis of converter abnormally hot? The output might shut down by OTP operation. Please re-start
after allowing time for the unit to cool down sufficiently. (7)Check if the output current and output wattage does not over specifications. (8)Audible noise can be head during dynamic load operation.
18 Range of free warranty
This product warranted for a period of 5 years from the date of shipment. For a breakdownunder a normal use during free warranty term repair is a free of charge. However replacement of the built-in fan is chargeable. Please contact your local TDK-Lambda sales office for FAN replacement.
22/22
Converter
50mm
Measurement point
FAN
Air Flow
Front Rear
The following cases are not covered by warranty: B1C Improper usage like dropping products, applying shock and defects from operation exceeding
specification of the unit.
B2C Defects resulting from natural disaster (fire, flood). B3C Unauthorized modifications or repair by the user, defects not cause by TDK-Lambda.
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