Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before
using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.
DANGER
Never use this product in locations where flammable gas or ignitable substances are present. There are risks of igniting these
substances and exploding by an arcing.
WARNING
• When installing, ensure that work is done in accordance with the instruction manual.When installation is improper, there is
risk of electric shock and fire.
• Installation shall be done by Service personnel with necessary and appropriate technical training and experience. There is a
risk of electric shock and fire.
• Do not cover the product with cloth or paper etc. Do not place anything flammable around. This might cause damage,
electric shock or fire.
• Do not touch this product or its internal components while circuit in operation, or shortly after shutdown. There may be high
voltage or high temperature present and you may receive an electric shock or burn.
• While this product is operating, keep your hands and face away from it as you may be injured by an unexpected situation.
• Do not drop or insert anything into this product. It might cause a failure, fire and electric shock.
• Do not use this product under unusual condition such as emission of smoke or abnormal smell and sound etc.
It might lead to fire and electric shock. In such cases, please contact us. Do not attempt repair by yourself, as it is dangerous for
the user.
• Do not make unauthorized changes to this product nor remove the cover as you might get an electric shock or might
damage the product. We will not be held responsible after the product has been modified, changed or disassembled.
• Do not operate and store these products in environments where condensation occurs due to moisture and humidity. It might
lead fire and electric shock.
• Do not drop or apply shock to this product. It might cause failure. Do not operate these products mechanical stress is
applied.
CAUTION
• Do not use this product in special environment with strong electromagnetic field, corrosive gas or conductive substances
and direct sunlight, or places where product is exposed to water or rain.
• Mount this product properly in accordance with the instruction manual, mounting direction and shall be properly be
ventilated.
• This power supply is designed and manufactured for use within an end product such that it is accessible to
SERVICE ENGINEERS only.
• Confirm connections to input/output terminals are correct as indicated in the instruction manual before switching on.
• Input voltage, Output current, Output power, ambient temperature and ambient humidity should be kept within specifications,
otherwise the product will be damaged.
• Do not use this product in environment with a strong electromagnetic field, corrosive gas or conductive substances.
• For applications, which require very high reliability (Nuclear related equipment, medical equipment, traffic control equipment, etc.),
it is necessary to provide a failsafe mechanism in the end equipment.
• Never operate the product under over current or shortcircuit conditions, or outside its specified Input Voltage Range.
Insulation failure, smoking, burning or other damage may occur.
• This product contains a printed circuit board utilizing surface mounted devices.
PCB stress such as bending, twisting etc. could cause damage. Therefore, please handle with care.
• This power supply has possibility that hazardous voltage may occur in output terminal depending on failure mode.
The output of these products must be protected in the end use equipment to maintain SELV.
• The information in this document is subject to change without prior notice. Please refer to the latest version of the data sheet,
etc., for the most upto date specifications of the product.
• No part of this document may be copied or reproduced in any form without prior written consent of TDKLambda.
Note : CE MARKING
CE Marking, when applied to a product covered by this handbook, indicates compliance with the low voltage directive.
<Page>
1/14A2650401
1. Model name identification method
DRJ 15241 /□
Option (*1)(*1)Blank : Block terminal type
Single phase AC input/C2: Block terminal type
Rated Output Voltage/C2E : European terminal type
Output Power type(*2) Option of DRJ100
Series Name
2. Terminal Explanation
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
/E: European terminal type
compliant with UL609501 Class 2 output (*2)
compliant with UL609501 Class 2 output (*2)
DRJ15, DRJ30DRJ15/E, DRJ30/E
+V
+VN-V
24VDC/1.25A
V.ADJ
DRJ30-24-1
100-240VAC
DC OK
L
-V -V
24VDC/1.25A
V.ADJ
DC OK
DRJ30-24-1/E
100-240VAC
N
1
+V : +Output terminal
2
-V : -Output terminal
3
Output voltage adjustment trimmer
(DRJ100/C2 and /C2E do not have.)
4
L : Input terminal Live line (Fuse in line)
5
N : Input terminal Neutral line
6
: PE (Protective earthing) terminal
7
L
Output monitoring indicator (Green LED)
*All terminal screw are M3.5
DRJ50DRJ50/EDRJ100, DRJ100/C2DRJ100/E, DRJ100/C2E
+V
24VDC/2.1A
V.ADJ
DRJ50-24-1
100-240VAC
-V
-V
DC OK
L
N
+V
24VDC/2.1A
V.ADJ
DRJ50-24-1/E
100-240VAC
N
DC OK
-V+V -V
L
<Page>
2/14
+V-V-V
24VDC/4.2A
V.ADJ
DRJ100-24-1
100-240VAC
DC OK
L
N
+V-V+V -V
24VDC/4.2A
V.ADJ
DRJ100-24-1/E
100-240VAC
DC OK
L
N
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
3. Connecting method
Pay attention to the input wiring. If it is connected to wrong terminal, the power supply will be damaged.
• Input must be off when making connections.
• Connect terminal to earth (frame ground of the equipment etc.) by thick wire for safety and improvement
Input voltage range is single phase 85264VAC (4763Hz) or 120370VDC.
Input voltage, which is out of specification, might lead unit damage. For cases where conformance to various
safeties required, described as 100240VAC (5060Hz).
In case of using input voltage, which is less than specification, output voltage might repeat start and stop.
Output derating is required for AC input voltage less than 90VAC (less than 100VAC for /C2 and /C2E).
Regarding the output derating, please see at “53. Output Derating according to Input Voltage”.
42. Output Voltage Range
Output voltage is set the rated value at shipment. Output voltage within +18%/10%(5V : +20%/10%,
12V : +25%/10%) can be adjusted by V.ADJ trimmer (except for /C2 and /C2E).
Turning the trimmer clockwise, the output voltage will be increased. Take note when the output voltage is
increased excessively, over voltage protection (OVP) function may trigger and voltage will be shut down.
Furthermore, when increasing the output voltage, reduce the output current as not to exceed the maximum
output power.
When the trimmer turns quickly at no load condition, the output voltage might not change quickly. In this
case, flow the output current, or wait until the output voltage is stable, and then reinput. Please turn the
trimmer slowly during the output voltage adjustment.
43. Inrush Current
This series equipped Power thermistor to limit the inrush current. The higher current will flow at higher
ambient temperature or reinput condition. Please select input switch and fuse carefully with the high
temperature and reinput the power condition. The inrush current value is under cold start at 25℃ in the
specification. Regarding the external fuse, please see at “9. External Fuse Rating”.
44. Over Voltage Protection (OVP)
The OVP function is inverter shut down method and manual reset type. OVP function operates within125145%
(5V : 124146%, 12V : 133156%) of nominal output voltage.
When OVP triggers, the output will be shut down. To reset OVP, remove the input of power supply for a few
minutes, and then reinput. In addition, the setting value of OVP is fixed and not adjustable. Pay attention not to
apply voltage externally to the output terminal to avoid unit failure. In case of inductive load, put protective
diode in series to the output power line.
45. Over Current Protection (OCP)
This series is hiccup mode with automatic recovery.
OCP function operates when the output current exceeds 105% of maximum DC output current of specification.
The outputs will be automatically recovered when the overload condition is removed. Never operate the unit
under over current or shorted conditions, which may lead unit damage. OCP setting is fixed and cannot be
adjusted externally.
46. Output Ripple & Noise
The standard specification for maximum ripple value is measured according to measurement circuit specified
by JEITA RC9131B. When load lines are longer, ripple will becomes larger. In this case, electrolytic capacitor,
film capacitor, etc. might be necessary to use across the load terminal.
The output ripple cannot be measure accurately if the probe ground lead of oscilloscope is too long.
For series operation, either method (A) or (B) is possible.
Method (A)Method (B)
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
Power
Supply
Power
Supply
+V
+V
V
V
+
Load
-
Power
Supply
Power
Supply
Note :In case of (A), please connect bypass diodes to prevent reverse voltage.
Please select a bypass diode with maximum forward current rating more than output load current.
And maximum reverse voltage must withstand each power supply output voltage.
48. Parallel Operation
(A) Operation to increase the Output Current is not possible.
(B) Operation as a Backup Power Supply is possible as follows.
1.Set the power supply output voltage higher by the amount of forward voltage drop (VF) of the diode.
2.Please adjust the output voltage of each power supply to be the same.
3.Please use within the specifications for output voltage and output power.
4.Please select a reverse current prevention diode with maximum forward current rating more than output
load current. And maximum reverse voltage must withstand each power supply output voltage.
(A)(B)
+V
+V
V
+
Load
V
-
+
Load
-
Power
Supply
Power
Supply
+V
+V
V
V
+
Load
-
Power
Supply
Power
Supply
+V
+V
V
V
+
Load
-
49. Isolation Test
Isolation resistance between Output terminal is more than 100MΩ at 500VDC. For safety operation, voltage
setting of DC isolation tester must be done before the test. Ensure that the unit is fully discharged after the test.
■ Output terminal : 500VDC More than 100M
AC (L)
+V
AC (N)
-V
Isolation
Tester
<Page>
5/14
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
410. Withstand Voltage
This series is designed to withstand 3.0kVAC between input and output, 2.0kVAC between input and terminal
and 500VAC between output and terminal each for 1 minute. When testing withstand voltage, set current
limit of withstand voltage test equipment at 20mA (Output terminal : 50mA). The applied voltage must be
gradually increased from zero to testing value and then gradually decreased for shut down. When timer is used,
the power supply may be damaged by high impulse voltage at timer switch on and off timing. Connect input and
output as follows.
Note 1 : DRJ15, DRJ30 have monolithic ceramic capacitor in secondary circuit to.
Some of the withstand voltage tester may generate high voltage at the matching with monolithic
ceramic capacitor and may cause the unit damage.
So, please check the waveform of applied voltage.
Note 2 : In case of using external noise filter, capacitance between "Input and " might be increased.
When testing withstand voltage between "Input and Output", there is a possibility exceeding withstand
voltage between "Output and" (500VAC). Please check the voltage between "Output and ".
If the voltage exceeding withstand voltage, please add external capacitor to
"Output and ". It can decrease the voltage.
On the other hand, no need to check the voltage in case of "Output and " is shorted.
AC(L)
AC(N)
The example of noise filter circuit that may
increasing capacitance value between
"Input and ".
(Capacitance value in dashed line is added .)
AC(L)
AC(N)
Noise filter
AC(L)
AC(N)
<Page>
6/14
Power supply
AC(L)
AC(N)
Withstand Voltage Te ster
+V
V
External capacit or addin g poin t
or sh ort poi nt.
Even in the case of " +V and ",
there is a si milar effect.
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
5. Mounting Directions
51. Mounting Directions
The standard mounting is direction (A). Direction (B) is also possible. Please contact our sales office for other
mounting directions.
■ Standard mounting (A) ■ mounting (B)
OutputInput
+VN-V
24VDC/1.25A
V.ADJ
DRJ30-24-1
100-240VAC
DC OK
+V-V-V
24VDC/4.2A
V.ADJ
DC OK
DRJ100-24-1
100-240VAC
L
L
N
L
100-240VAC
DRJ30-24-1
DC OK
V.ADJ
24VDC/1.25A
+VN-V
N
L
100-240VAC
DRJ100-24-1
DC OK
V.ADJ
24VDC/4.2A
+V-V-V
InputOutput
52. Output Derating
Refer to the derating below. Do not exceed the load deratings. Load (%) is percent of maximum output power
or maximum output current, do not exceed its derating of maximum load.
DRJ15, DRJ30, DRJ50 ( Include option model /E )
120
100
80
60
Load (%)
40
20
0
30 20 10 0 10 20 30 40 50 60 70 80
Ambient temperature (℃)
Mounting (A)
Mounting (B)
Ta
(oC)
20
10 +45
55
70
Mounting (A)
50
100
100
50
Load (%)
Mounting (B)
50
100
80
50
DRJ100 ( Include option model /E, /C2, /C2E )
120
100
80
60
Load (%)
40
20
0
30 20 10 0 10 20 30 40 50 60 70 80
Ambient temperature (℃)
<Page>
7/14
Mounting (A)
Mounting (B)
Ta
(oC)
20
10 +40
55
70
Mounting (A)
50
100
100
50
Load (%)
Mounting (B)
50
100
70
40
53. Output Derating according to Input Voltage
Load(%) is percent of maximum output current value in a rated output voltage.
DRJ15, DRJ30, DRJ50, DRJ100
120
100
80
60
Load (%)
40
20
0
90
85115145175205235265
Input voltage (VAC)
DRJ15 DRJ30 DRJ50 DRJ100
Include option model /E
DRJ100/C2 DRJ100/C2E
( Include option model /E )
Input Voltage
90 264
DRJ100/C2, DRJ100/C2E
Input Voltage
100 264
(VAC)
85
(VAC)
85
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
Load (%)
Mounting (A), (B)
80
100
Load (%)
Mounting (A), (B)
80
100
54.Surrounding space
Refer to below table to provide sufficient distance (X) when unit mounted with other devices at limited
top/bottom space (Y,Z).
These models are convection cooling type power supply. In the consideration for the heat radiation and safety.
Surrounding space definition : Mounting (A)
+VN-V
24VDC/0.63A
V.ADJ
DRJ15-24-1
DC OK
Air flow
+VN-V
24VDC/0.63A
V.ADJ
DRJ15-24-1
DC OK
+VN-V
24VDC/0.63A
V.ADJ
DRJ15-24-1
DC OK
DRJ15
DRJ30
DRJ50
DRJ100
X
≧15mm
≧15mm
≧15mm
≧25mm
Y
≧40mm
≧40mm
≧40mm
≧40mm
Z
≧40mm
≧40mm
≧40mm
≧40mm
Surrounding space definition : Mounting (B)
100-240VAC
X
L
100-240VAC
L
100-240VAC
L
DRJ15
DRJ30
DRJ50
DRJ100
≧20mm
≧20mm
≧20mm
≧25mm
Y
≧40mm
≧40mm
≧40mm
≧40mm
Z
≧40mm
≧40mm
≧40mm
≧40mm
<Page>
8/14
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
DRJ series can be used with contact to the insulating chassis. (not covered by safety standard).
However, never use in contact mounting with heat source such as power supply.
Refer to the below derating for contact mounting.
DRJ15 ( Include option model /E )
120
100
80
60
Load (%)
40
20
0
30 20 10 0 10 20 30 40 50 60 70 80
Ambient temperature (℃)
DRJ30 ( Include option model /E )
120
100
80
60
Load (%)
40
20
0
30 20 10 0 10 20 30 40 50 60 70 80
Ambient temperature (℃)
Mounting (A)
Mounting (B)
Ta
(oC)
20
10 +45
55
70
Mounting (A)
Mounting (B)
Ta
(oC)
20
10 +40
55
70
Mounting (A)
50
100
100
50
Mounting (A)
50
100
80
50
Load (%)
Mounting (B)
50
100
80
50
Load (%)
Mounting (B)
50
100
70
50
DRJ50 ( Include option model /E )
120
100
80
60
Load (%)
40
20
0
30 20 10 0 10 20 30 40 50 60 70 80
Ambient temperature (℃)
DRJ100 ( Include option model /E, /C2, /C2E )
120
100
80
60
Load (%)
40
20
0
30 20 10 0 10 20 30 40 50 60 70 80
Ambient temperature (℃)
Mounting (A)
Mounting (B)
Ta
(oC)
20
10 +40
45
55
70
Mounting (A)
Mounting (B)
Ta
(oC)
20
10 +35
40
55
Mounting (A)
50
100
100
70
4050
Mounting (A)
50
100
100
80
Load (%)
Load (%)
704030
Mounting (B)
50
100
90
70
Mounting (B)
50
100
90
60
<Page>
9/14
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
6. Wiring Method
(1) The output load line and input line shall be separated, and use all lines as thick and short as possible to make
lower impedance. The output load line and input line shall be twisted or use shielded wire to improve noise
sensitivity.
(2) Noise can be eliminated by attaching a capacitor to the load terminals.
(3) EMI reduction performance by winding the cable around the appropriate ferrite core or clamp core.
(4) For safety and elimination of noise considerations, connect terminal to ground terminal of the equipment.
(5) The recommended wire type, torque and crimptype terminal :
■Block terminal type
Recommended crimptype terminal
D
(MAX)
6.8mm
8.0mm
t
(MAX)
Mounting
piece
(MAX)
1piece1.0mm
2pieces0.8mm
1piece1.0mm
2pieces0.8mm
Model
DRJ15
DRJ30
Recommended
Wire
AWG1620
Recommended torque
Input, Output terminal M3.5 Screws
1.01.4N・m
(10.214.2kgf・cm) (8.8512.39lb・in)
terminal M3.5 Screw
1.0N・m
(10.2kgf・cm, 8.85lb・in)
DRJ50
DRJ100
All terminal M3.5 Screws
1.01.4N・m
(10.214.2kgf・cm) (8.8512.39lb・in)
6.8mm
1piece1.0mm
2pieces0.8mm
Note 1 : When using separate loads, use of two pcs. of 0.8mm thick crimptype terminal is recommended.
Note 2 : For recommended diameter, refer to wire maker recommended allowable current and voltage drop.
Note 3 : Use wires rating at least 75℃ and copper conductor only.
Note 4 : Use crimptype terminal for connection to terminal.
■European terminal type
MODEL
DRJ15/E
DRJ30/E
DRJ50/E
DRJ100/E
Recommended
Wire
Recommended Wire to be stripped
8 ~ 10mmAWG1420
Note 5 : Use wires rating at least 75℃ and copper conductor only.
Solid wire is possible to pushin. In case of using stranded wire, connect by the following method.
Pushing the lever by using tool, such as a flat scewdriver, insert wire until stripped part isn’t seen any more,
and then remove tool. After wiring, confirm that wire is connected to terminal certainly.
Lack insertion of wiring or slack of wiring might cause electric shock, fire or damage of equipment.
Strip the wire by recommended stripping length.
When remove solid wire and stranded wire, remove them while pushing the lever by using tool, such as a flat
scewdriver.
lever
wire entry holes
<Page>
10/14
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
7. The life expectancy
The life expectancy of the power supply is as follows.
The life of the power supply depends on the life of the builtin aluminum electrolytic capacitor.
The life expectancy is not a guaranteed value, please consider as a reference.
Please do not use the product which passed over the life expectancy.
There is a risk of unexpected output shutdown and specifications may not be satisfied.
Please contact us for maintenance or exchange the product which passed over the life expectancy.
The life expectancy of power supply is calculated in condition of rated input voltage and 24hour continuous
operation.
Load (%) is percent of maximum output power or maximum output current, do not exceed its derating of
maximum load.
♦ DRJ15
Mounting(A)Mounting(B)
100
80
10
Load (%)
0
years
4
years
5
years
40
55
100
80
60
Load (%)
0
Ta (℃)
♦ DRJ30
Mounting(A)Mounting(B)
100
80
60
Load (%)
10
years
7
years
3
years
years
8
years
1
year
4
5
years
3
6
years
years
100
80
60
Load (%)
10
years
10
years
7
years
Ta (℃)
years
years
years
4
years
5
years
6
years
years
years
years
55
1
2
year
2
4
years
3
6
years
40
3
5
8
0
30
20
40
55
45
0
Ta (℃)
♦ DRJ50
Mounting(A)Mounting(B)
100
80
60
Load (%)
years
0
4
3
years
years
5
years
10
20
9
years
3040
years
years
1
year
3
3
6
years
55
45
Ta (℃)
<Page>
11/14
100
80
60
Load (%)
0
10
years
20
20
Ta (℃)
4
years
8
years
Ta (℃)
30
2
years
4
years
6
years
3040
55
45
40
1
year
3
years
2
4
years
years
55
45
♦ DRJ100
Mounting(A)Mounting(B)
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
100
80
years
5
years
10
Load (%)
20
0
20
3040
Ta (℃)
8. Internal Fuse Rating
Fuse is in Live line.
DRJ series uses timelug fuse.
Refer to the following fuse rating when selecting the external input fuse.
Surge current flows when input turn on. Use slowblow fuse or timelug fuse. Fastblow fuse can not be used.
Fuse rating is specified by inrush current value at input turn on.
Do not select the fuse according to actual input current (rms.) values.
DRJ15, DRJ30 : 2.5A
DRJ50, DRJ100 : 3.15A
10. Power supply mounting on DIN RAIL
DRJ series conforms to TS35 size of DIN standard, the width of mounting rail is 35mm.
101. Power supply mounting on DIN RAIL
Make sure input and output wire disconnected when mount power supply onto rail.
(1) Tilt the unit slightly rearwards, fit the unit over top hat rail.
<Page>
12/14
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
(2) Press against the bottom front side for locking.
Shake the unit slightly to check the locking action.
102. Power supply removal from DIN RAIL
Switch main power off and disconnect your system from the supply network. Push the button on the rear
upper edge of the unit or move the removal hole on the rear down edge downwards by rotating screw driver.
Gently lift lower front edge of the unit (tipping) and remove it.
In the case of mounting (B), reverse position from mounting (A).
button
output terminal
input terminal
removal hole
11. Before concluding that the unit is at fault…
(1)Check if the rated input voltage is connected.
(2)Check if the wiring of input and output is correct.
(3)Check if the wire size is not too thin.
(4)Check if the output voltage control (V.ADJ) is properly adjusted.
(5)Check if the output current and output power does not over specifications.
(6)Audible noise can be heard when input voltage waveform is not sine wave.
(7)Check if DynamicLoad operation is set.
Audible noise can be heard and output voltage variability might increased during DynamicLoad operation.
Please use based on enough evaluation.
(8)Ensure that large capacitor is not connected on the output side.
Please use within maximum capacitance shown below.
If connecting more than the following capacitance value is required, please contact us for details.
Maximum external capacitance
MODEL
DRJ15
DRJ3010,000uF
DRJ501,400uF
DRJ1002,600uF
DRJ100/C2390uF
5V
12V
6,000uF
1,000uF
<Page>
13/14
24V
4,400uF
1,200uF
TDKLambda
DRJ15100 Series
INSTRUCTION MANUAL
12. DRJ series UL508 Listed Condition
(1) Wire Requirement
Use minimum 75oC wire
Use copper conductor only
(2) For use in a Pollution degree 2 environment only
(3) These products are considered for use where maximum surrounding air temperature does not exceed 70oC.
When installing these products please refer to section 52 for deratings.
(4) Indoor use only
13. Warranty Period
Warranty Period applies for Mounting (A) and the number of output ON/OFF is only once a day.
Do not exceed its derating of maximum load.
For damages occurring at normal operation within this warranty period, repair is free of charge.
Please contact our sales office for warranty in other mounting directions if required.
DRJ15DRJ30
Load (%)
Warran ted fo r a period of 5 years
Warran ted fo r a period of 3 years
Load (%)
Warrant ed for a period of 5 years
Warrant ed for a period of 3 years
Warrant ed for a period of 1 year
DRJ50DRJ100
Load (%)
Warrant ed for a period of 5 years
Warrant ed for a period of 3 years
Warrant ed for a period of 1 year
Load (%)
Warrant ed for a period of 5 years
Warrant ed for a period of 3 years
Warrant ed for a period of 1 year
Following cases are not covered by warranty
(1) Improper usage like dropping products, applying shock and defects from operation exceeding specification
of the unit.
(2) Defects resulting from natural disaster (fire, flood etc.)
(3) Unauthorized modifications or repair.
<Page>
14/14
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