TDK Supereta iQM User Manual

Data Sheet: SuperetaTM iQM Series –Single Output Quarter Brick
Supereta™ iQM Series DC/DC Power Modules
48V Input, 12V / 17A Output
Standard Features:
Standard Quarter Brick Pinout
Size: 2.28” × 1.45” × 0.5” (57.9mm × 36.8mm × 12.7mm)
Up to 17A of output current
Power density – 123W / in
Efficiency – up to 92.5%
Full load typical efficiency – 90.5%
Output power – up to 204W
Metal board design with high usable power
10A at 65C and 200LFM (1m/s) 9A at 70C and 200LFM (1m/s)
Wide output voltage trim range
Basic insulation – 1500Vdc
Positive remote on/off logic
Industry standard output voltage trim
Remote sense
Constant switching frequency
UL 60950 (US and Canada), VDE 0805,
CB scheme (IEC950)
CE Mark (EN60950)
3
The Supereta™ Series offers an industry standard quarter brick high current power module with true useable output power. Its
90.5% full load efficiency (91% at 75% of full load) and superior thermal performance make the Supereta™ Series of power modules ideally suited for tight space and power-hungry applications in demanding thermal environments. This rugged building block is designed to serve as the core of your high reliability system. A wide output voltage trim range, -20 to +10%, and remote sensing are standard features enhancing versatility.
Latched output over-voltage protection
Auto-recovery full protections:
o Input under and over voltage o Output over-current o Output short circuit o Thermal limit
EMI: CISPR 22 A or B with external filter
US 6,618,274. Other patents pending
ISO Certified manufacturing facilities
Optional Features:
Negative remote on/off logic
Short Thru-hole pins 2.79 mm (0.110”)
Long Thru-hole pins 4.57 mm (0.180”)
Long Thru-hole pins 5.08 mm (0.200”)
Non-latching output over-voltage
protection
Quarter Brick
©2004-2006 TDK Innoveta Inc. iQM 12V/17A Datasheet 8/4/2006
877) 498-0099
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Data Sheet: SuperetaTM iQM Series –Single Output Quarter Brick
Ordering information:
Product
Identifier
i Q M 48 017 A 120 V - 0 00
TDK Innoveta
Package
Size
Quarter­brick
Platform Input
Voltage
Supereta 36-75V 017 – 17A Amps
Output
Current/
Power
Output
Units
Main
Output
Voltage
120 – 12V
Outputs
Option Table:
Feature Set On/Off Logic OVP Pin Length
00 Positive Latch 0.145” 01 Negative Latch 0.145” 02 Positive Latch 0.110” 03 Negative Latch 0.110” 04 Positive Latch 0.200” 05 Negative Latch 0.200” 06 Positive Non-Latch 0.145” 07 Negative Non-Latch 0.145” 08 Positive Latch 0.180” 09 Negative Latch 0.180”
Product Offering:
Code Input Voltage Output Voltage
Output
Current
iQM48017A120V 36-75V 12V 17A 204W 90.5%
# of
Single 00 – Standard
Safety
Class
Maximum
Feature Set
Efficiency
Output Power
TDK Innoveta Inc.
3320 Matrix Drive, Suite 100 Richardson, Texas 75082
Phone (877) 498-0099 Toll Free (469) 916-4747 Fax (877) 498-0143 Toll Free (214) 239-3101
support@tdkinnoveta.com http://www.tdkinnoveta.com/
©2004-2006 TDK Innoveta Inc. iQM 12V/17A Datasheet 8/4/2006
877) 498-0099
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Data Sheet: SuperetaTM iQM Series –Single Output Quarter Brick
Mechanical Specification:
Dimensions are in mm [in]. Unless otherwise specified tolerances are: x.x ± 0.5 [0.02], x.xx and x.xxx ± 0.25 [0.010].
1.02 [.040] DIA 6 pins
1.52 [.060] DIA
M3 X .5 threaded inserts, 2 places
2 pins
1
2
3
3.40 [0.134] max Dia 2 places
Recommended hole pattern (top view)
8 7 6 5 4
Pin Assignment:
PIN FUNCTION PIN FUNCTION
1 Vin(+) 4 Vo(-)
2 On/Off 5 Sense(-)
3 Vin(-) 6 Trim
7 Sense(+)
8 Vo(+)
Pin base material is copper or brass with matte tin or tin/lead plating; the maximum module weight is 60g (2.1 oz).
©2004-2006 TDK Innoveta Inc. iQM 12V/17A Datasheet 8/4/2006
877) 498-0099
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Data Sheet: SuperetaTM iQM Series –Single Output Quarter Brick
Absolute Maximum Ratings:
Stress in excess of Absolute Maximum Ratings may cause permanent damage to the device.
Characteristic Min Max Unit Notes & Conditions
Continuous Input Voltage -0.5 80 Vdc
Transient Input Voltage --- 100 Vdc 100mS max.
Isolation Voltage Input to Output Input to Base-plate Output to Base-plate
Storage Temperature -55 125 ˚C
Operating Temperature Range (Tc)
---
---
---
-40 117 ˚C
1500 1500
500
Vdc Vdc Vdc
Basic Insulation Basic Insulation Operational Insulation
Measured at the location specified in the thermal measurement figure. Maximum temperature varies with model number, output current, and module orientation – see curve in thermal performance section of the data sheet.
Input Characteristics:
Unless otherwise specified, specifications apply over all Rated Input Voltage, Resistive Load, and Temperature conditions.
Characteristic Min Typ Max Unit Notes & Conditions
Operating Input Voltage 36 48 75 Vdc
Turn-on Voltage --- 34.5 --- Vdc
Turn-off Voltage --- 32.2 --- Vdc
Hysteresis --- 2.3 --- Vdc
Startup Delay Time from application of input voltage
Startup Delay Time from on/off --- 10 --- mS Vo = 0 to 0.1*Vo,nom; Vin = Vi,nom,
Output Voltage Rise Time --- 38** --- mS Io=Io,max,Tc=25˚C, Vo=0.1 to 0.9*Vo,nom
Inrush Transient --- --- 0.2 A2s Exclude external input capacitors
Input Reflected Ripple --- 15 --- mApp See input/output ripple and noise
Input Ripple Rejection --- 35 --- dB @120Hz
* Engineering Estimate ** Consult TDK Innoveta for slow start-up with heavy capacitive load
Caution: The power modules are not internally fused. An external input line normal blow fuse with a maximum value of 10A is required; see the Safety Considerations section of the data sheet.
17A output --- --- 7 A Vin = 0 to Vin,max Maximum Input Current
--- 10 --- mS Vo = 0 to 0.1*Vo,nom; on/off =on,
Io=Io,max, Tc=25˚C
Io=Io,max,Tc=25˚C
measurements figure; BW = 20 MHz
©2004-2006 TDK Innoveta Inc. iQM 12V/17A Datasheet 8/4/2006
877) 498-0099
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Data Sheet: SuperetaTM iQM Series –Single Output Quarter Brick
Electrical Data:
iQM48017A120V-000 through -009: 12V, 17A Output
Characteristic Min Typ Max Unit Notes & Conditions
Output Voltage Initial Setpoint 11.7 12 12.3 Vdc Vin=Vin,nom; Io=Io,max; Tc = 25˚C
Output Voltage Tolerance 11.6 12 12.4 Vdc
Efficiency --- 90.5 --- % Vin=Vin,nom; Io=Io,max; Tc = 25˚C
Line Regulation --- 3 24* mV Vin=Vin,min to Vin,max, Io and Tc fixed
Load Regulation --- 3 24* mV Io=Io,min to Io,max, Vin and Tc fixed
Temperature Regulation --- 25 100* mV Tc=Tc,min to Tc,max, Vin and Io fixed
Output Current 3 --- 17 A
Output Current Limiting Threshold --- 18.8 --- A Vo = 0.9*Vo,nom, Tc<Tc,max
Short Circuit Current --- 0.1 --- A Vo = 0.25V, Tc = 25
--- 60 120
Output Ripple and Noise Voltage
--- 15 --- mVrms
mVpp
Over all rated input voltage, load, and temperature conditions to end of life
At loads less than Io,min the module will continue to regulate the output voltage, but the output ripple may increase slightly
Vin=48V, IoIo,min, Tc=25˚C. Measured across one 0.1uF, one 1.0 uF, one 47uF ceramic, and a 470uF low esr aluminum electrolytic capacitors located 2 inches away – see input/output ripple measurement figure; BW = 20MHz
Output Voltage Adjustment Range 80 --- 110 %Vo,nom Note: Trim down to 60% is possible
Output Voltage Sense Range --- --- 10 %Vo,nom
---
---
800
300
Dynamic Response:
Recovery Time to 10% of Peak Deviation
Transient Voltage
Output Voltage Overshoot during startup 0 0 --- mV Vin=Vin,nom; Io=Io,max,Tc=25˚C
Switching Frequency --- 155 --- kHz Fixed
Output Over Voltage Protection 13.8 14.5 15.2 V
External Load Capacitance 470 ---
Isolation Capacitance --- 1000 --- pF
Isolation Resistance 10 --- --- M
Vref 1.225 V Required for trim calculation
* Engineering Estimate
---
---
4,400
µS
mV
uF
di/dt = 0.1A/uS, Vin=Vin,nom; load step from 50% to 75% of Io,max, Tc=25˚C with at least one 1.0 uF, one 47uF ceramic, and a 470uF low esr aluminum electrolytic capacitors across the output terminals
Minimum ESR > 2.5 m. Tc=25˚C
Contact TDK Innoveta for applications that require additional capacitance or using capacitors with very low ESR
©2004-2006 TDK Innoveta Inc. iQM 12V/17A Datasheet 8/4/2006
877) 498-0099
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