TDK piezobrush PZ2 Operating Instructions Manual
piezobrush PZ2
Operating Instructions for Handheld Device
Series/Type: PZ2 - Prototypes
Ordering code: Z63000Z2910Z1Z62
Date: 2019-06-12
Version: 2.0
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Version: 2.0
piezobrush PZ2
Operating Instructions for Handheld Device
Z63000Z2910Z1Z62
PZ2 - Prototypes
Preliminary data
2019-06-12
TDK Electronics AG 2019. Reproduction, publication and dissemination of this publication, enclosures hereto and the
information contained therein without TDK Electronics' prior express consent is prohibited.
piezobrush PZ2 Z63000Z2910Z1Z62
Operating Instructions for Handheld Device PZ2 - Prototypes
Preliminary data
1 Contents
1 Contents........................................................................................................................................................... 2
2 Safety ............................................................................................................................................................... 3
2.1 Residual risks........................................................................................................................................... 3
2.2 Information and obligations for the operator ............................................................................................ 4
2.3 Interpermissible operating conditions ...................................................................................................... 4
2.4 Emissions ................................................................................................................................................. 5
3 Description of device ....................................................................................................................................... 5
3.1 Ordering code .......................................................................................................................................... 5
3.2 Correct use .............................................................................................................................................. 5
3.3 Scope of delivery ..................................................................................................................................... 5
3.4 Description of device ............................................................................................................................... 6
4 Technical data ................................................................................................................................................. 8
5 Transport /storage ........................................................................................................................................... 8
6 Installation ........................................................................................................................................................ 8
7 Special Note on the operation of the plasma process ..................................................................................... 9
7.1 General description .................................................................................................................................. 9
7.2 Notes on the correct handling of the substrates to be treated ............................................................... 10
7.3 Carrying out surface treatment .............................................................................................................. 10
7.4 Measured to take the surface treatment ................................................................................................ 10
8 Operation ....................................................................................................................................................... 11
8.1 General operating instructions ............................................................................................................... 11
8.2 Changing the nozzle .............................................................................................................................. 11
8.3 Standard-Nozzle .................................................................................................................................... 12
8.4 Nearfield-Nozzle .................................................................................................................................... 12
9 Decommissioning .......................................................................................................................................... 13
10 Maintenance .................................................................................................................................................. 13
10.1 Cleaning ................................................................................................................................................. 13
11 Troubleshooting ............................................................................................................................................. 14
12 Environment ................................................................................................................................................... 14
12.1 Disposal ................................................................................................................................................. 14
13 Conformity / standards ................................................................................................................................... 14
13.1 CE .......................................................................................................................................................... 14
13.2 Product standards .................................................................................................................................. 15
14 Spareparts and optional accessory............................................................................................................... 15
Display of ordering codes for TDK Electronics products ....................................................................................... 15
2019-06-12
Please read Cautions and warnings and Page 2 of 17
Important notes at the end of this document.
piezobrush PZ2 Z63000Z2910Z1Z62
Operating Instructions for Handheld Device PZ2 - Prototypes
Preliminary data
2 Safety
This device is built according to corresponding international standards. Like with every
technical product incorrect or not intended use can however be dangerous.
Follow the instructions in this operating manual in addition to the general safety regulations.
Caution - Danger!
When working with the device, please note and observe the safety instructions and
requirements in these operating instructions because non-compliance may result in
serious or fatal injury.
2.1 Residual risks
This device has been manufactured in accordance with the current state of the art.
However, it is impossible to eliminate residual risks.
Always adhere to the following safety instructions:
Caution – Electrical voltage!
Only use the external power plug provided.
Danger from mains voltage. If the external power plug is visibly damaged:
- Do not use the damaged part.
- Have the damaged parts repaired by a qualified person or replace them.
Attention – Emissions!
Dangerous amounts of the reaction gas ozone (O3) may be produced during device
operation.
- Volumes of ozone in excess of 0.2 mg/m³ may be produced.
- Note that national health and safety measures must be observed when
operating the device.
- Only use the device in well vented areas or in conjunction with a suitable
extraction device
2019-06-12
Please read Cautions and warnings and Page 3 of 17
Important notes at the end of this document.
piezobrush PZ2 Z63000Z2910Z1Z62
Operating Instructions for Handheld Device PZ2 - Prototypes
Preliminary data
Attention – Damage to device!
Under no circumstances may the fan cover on the rear side of the device be closed.
This would interrupt the supply of cooling medium required in operation.
Never touch the piezo component at the front of the device with sharp-edged objects.
This component may be damaged by improper handling.
Protect the plasma generator from falls or other hard impacts which may damage the
electronics or piezo component.
2.2 Information and obligations for the operator
The system may emit interference.
- The system has been tested in accordance with EMC legislation.
- The operator must verify and assure electromagnetic compatibility with other
electrical and electronic equipment in the immediate vicinity of the system.
Ensure that:
- Operating personnel have read and understood these operating instructions.
- Anyone working near the device is made aware of the dangers and is provided with
the necessary protective equipment.
- Repairs are only carried out by qualified persons.
In particular, make operating personnel aware of the safety instructions in this document.
Always keep the system in fully functional condition.
Any modifications made to the device will invalidate the operating license and the
warranty. The only exceptions are modifications which are expressly authorized by the
manufacturer.
2.3 Interpermissible operating conditions
The device must not be operated under the following conditions:
In explosive (Ex) zones
In areas with severe build-up of dust
In environments where the humidity is too high (see technical data)
At altitudes of more than 2000 m above sea level
In areas with strong vibrations
2019-06-12
Please read Cautions and warnings and Page 4 of 17
Important notes at the end of this document.
piezobrush PZ2 Z63000Z2910Z1Z62
Operating Instructions for Handheld Device PZ2 - Prototypes
Preliminary data
2.4 Emissions
The connected plasma generator produces certain amounts of zone (O3), which may exceed
the workplace limits
Plasma Gas Gas flow Ozone
Air Ca 20 l/min < 0.12 g/h
Note!
As a precautionary measure, we recommend an extraction system with about 10 times the amount
of gas flow through the device in the direct vicinity of the plasma outlet.
3 Description of device
3.1 Ordering code
The piezobrush ®PZ2 handheld device can be ordered by using ordering code: Z63000Z2910Z1Z62.
3.2 Correct use
The piezobrush PZ2 is a handheld device for generating technical plasma. It is used to pretreat a wide range of
material surfaces before processes such as gluing or printing. It is also possible to use the cleaning effect of the
plasma.
Only use the device for the intended purposes. Failure to do so may restrict product liability.
3.3 Scope of delivery
The scope of delivery includes the following components:
Plasma generator
Standard nozzle (already mounted)
Nearfield nozzle
Power plug (length 1.5m)
Changeable plugs for EU, US and UK
Operating instruction
Not included:
Multigas nozzle (see chapter 14)
Additional information can be found on the website www.relyon-plasma.com.
Please read Cautions and warnings and Page 5 of 17
Important notes at the end of this document.
2019-06-12
piezobrush PZ2 Z63000Z2910Z1Z62
Operating Instructions for Handheld Device PZ2 - Prototypes
Preliminary data
3.4 Description of device
The individual parts of the generator are shown and named in the diagram below. These terms are used
throughout the operating instructions.
5
6
7
1
2
No. Component description
1 Piezo component (internal)
2 Nozzle insert
3 Catch button for nozzle insert (on both sides)
4 On/Off button
3
4
5 Nameplate
6 Fan grille
7 Socket for external power plug
2019-06-12
Please read Cautions and warnings and Page 6 of 17
Important notes at the end of this document.
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