TCL TAC-07CSA/M, TAC-09CSA/M, TAC-12CSA/M, TAC-18CSA/M, TAC-24CSA/M user guide manual

...
TCL
No.TE041130
WALL MOUNTED SPLIT-TYPE AIR CONDITIONERS
SERVICE MANUAL
TAC-07CSA/M TAC-09CSA/M
TAC-12CSA/M
TAC-18CSA/M
TAC-24CSA/M TAC-07CHSA/M TAC-09CHSA/M TAC-12CHSA/M TAC-18CHSA/M TAC-24CHSA/M
CONTENTS
1. IMPORTANT NOTICE ···································2
2. TECHNICAL SPECIFICATION ·····················3
3. OPERATION DETAILS·······································6
4. WIRING DIAGRAM ············· 14
5. EXPLOSION VIEW ····························20
6. PARTS LIST ·············27
IMPORTANT NOTICE
TCL Air Conditioner Service ManualTCL Air Conditioner Service ManualTCL Air Conditioner Service Manual
TCL Air Conditioner Service Manual
2
This service manual is intended for use by individuals possessing adequate backgrounds of electrical, electronic and mechanical experience. Any attempt to repair the appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
The information, specifications and parameter are subject to change due to technical modification or improvement without any prior notice. The accurate specifications are presented on the nameplate label.
How to order spare parts
To have your order filled promptly and correctly, please furnish the following information:
1. Model No. with Indoor or Outdoor
2. No. in the Explosion View
3. Part Name
4. The quantity you ordered
TCL Air Conditioner Service Manual
Technical Specifications
Model No. TAC-07CSA/M TAC-07CHSA/M TAC-09CSA/M TAC-09CHSA/M
Type Cooling Only Heating Pump Cooling Only Heating Pump Control type Remote Remote Remote Remote Rated cooling capacity Btu/h 7,000 7,000 9,000 9,000 Rated heating capacity Btu/h N/A 7,500 N/A 9,500 EER for cooling Btu/h.w 10.6 10.6 10.7 10.7 COP for heating W/W N/A 3.8 N/A 3.5 Moisture removal Liters/h 0.6 0.6 0.9 0.9
Indoor noise level at cooling
Outdoor noise level dB(A) 54 54 55 55
Electrical Data
Power supply 220V~/50Hz Voltage Range V
Rated current
Rated input
Refrigerating System
Refrigerant/Charge Gram R410A/800g R410A/800g R410A/780g R410A/780g
Compressor
Evaporator Louver fin and Grooved tube type (φ7) Condenser Corrugated fin and Grooved tube type (φ9.53) Expansion device Capillary tube Defrosting system Microcomputer controlled reverse system
Fan System
Indoor air circulation m3/h 480 480 480 480 Indoor fan type Cross flow Cross flow Cross flow Cross flow
Indoor fan speed H/M/L
Indoor fan motor output W 12 12 12 12 Outdoor air circulation m3/h --- --- --- --­Outdoor fan type Propeller fan Propeller fan Propeller fan Propeller fan Outdoor fan speed rpm 895 895 860 860 Outdoor fan motor output W 31 31 31 31
Connections
Refrigerant coupling Flare type Connecting Pipe
Connecting Wiring Drainage Pipe O.D 16mm
Others
Suitable area m2 6~10 6~10 12~19 12~19
(W x H x D) Net weight
(W x H x D) Gross weight Loading Capacity 40’/40’HC 125/255/298 125/255/298 110/235/265 110/235/265
High dB(A) 36 36 36 36 Med. dB(A) 34 34 34 34 Low dB(A) 32 32 32 32
Cooling A 3.0 3.0 3.7 3.7 Heating A N/A Cooling W 660 660 840 840 Heating W N/A
Type Rotary Rotary Rotary Rotary Model ------------------ ----------------- ------------------ -----------------­LRA A ------ ------- ------ -----­MFG ----------------- ----------------- ---------------- -----------------
Cooling rpm 1100/1000/900 1100/1000/900 1100/1000/900 1100/1000/900 Heating rpm N/A 900/800/800 N/A 900/800/800 Dry rpm 900 900 900 900 Sleep rpm 900 900/800 900/800 900/800
Gas Inches 3/8 3/8 3/8 3/8 Liquid Inches 1/4 1/4 1/4 1/4 Size × Core number
Indoor mm 785×260×195 785×260×195 785×260×195 785×260×195Net dimensions Outdoor mm Indoor kg 9.0 9.0 9.0 9.0 Outdoor kg Indoor mm 860×330×270 860×330×270 860×330×270 860×330×270Packing dimensions Outdoor mm Indoor kg 10 10 10 10 Outdoor kg 35 36 35 36
700×255×540 700×255×540 760×552×256 760×552×256
788×365×575 788×365×575 848×361×600 848×361×600
31 32 31 32
2.8 N/A 3.7
610 N/A 800
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TCL Air Conditioner Service Manual
Technical Specifications
Model No. TAC-12CSA/M TAC-12CHSA/M TAC-18CSA/M TAC-18CHSA/M
Type Cooling Only Heating Pump Cooling Only Heating Pump Control type Remote Remote Remote Remote Rated cooling capacity Btu/h 12,000 12,000 18,000 18,000 Rated heating capacity Btu/h N/A 1,3500 N/A 19,000 EER for cooling Btu/h.w 10.6 10.6 9.4 9.4 COP for heating W/W N/A 3.5 N/A 3.1 Moisture removal Liters/h 1.27 1.27 2.0 2.0
Indoor noise level at cooling
Outdoor noise level dB(A) 55 55 58 58
Electrical Data
Power supply 220V~/50Hz Voltage Range V
Rated current
Rated input
Refrigerating System
Refrigerant/Charge Gram R410A/1240g R410A/1240g R410A/1450g R410A/1450g
Compressor
Evaporator Louver fin and Grooved tube type (φ7) Condenser Corrugated fin and Grooved tube type (φ9.53) Expansion device Capillary tube Defrosting system Microcomputer controlled reverse system
Fan System
Indoor air circulation m3/h 530 530 800 800 Indoor fan type Cross flow Cross flow Cross flow Cross flow
Indoor fan speed H/M/L
Indoor fan motor output W 12 12 12 12 Outdoor air circulation m3/h --- --- --- --­Outdoor fan type Propeller fan Propeller fan Propeller fan Propeller fan Outdoor fan speed rpm 860 860 850 850 Outdoor fan motor output W 31 31 31 31
Connections
Refrigerant coupling Flare type Connecting Pipe
Connecting Wiring Drainage Pipe O.D 16mm
Others
Suitable area m2 16~28 16~28 30~40 30~40
(W x H x D) Net weight
(W x H x D) Gross weight Loading Capacity 40’/40’HC 110/235/265 110/235/265 90/188/218 90/188/218
High dB(A) 38 38 42 42 Med. dB(A) 34 34 38 38 Low dB(A) 32 32 36 36
Cooling A 5.2 5.2 8.7 8.7 Heating A N/A Cooling W 1130 1130 1900 1900 Heating W N/A
Type Rotary Rotary Rotary Rotary Model ------------------ ----------------- ------------------ -----------------­LRA A ------ ------- ------ -----­MFG ----------------- ----------------- ---------------- -----------------
Cooling rpm 1250/1150/1050 1250/1150/1050 1060/970/880 1060/970/880 Heating rpm N/A 1200/1100/1000 N/A 1060/970/880 Dry rpm 1050 1050 880 880 Sleep rpm 1050 1050/1000 880 880
Gas Inches 1/2 1/2 1/2 1/2 Liquid Inches 1/4 1/4 1/4 1/4 Size × Core number
Indoor mm 785×260×195 785×260×195 1036×313×204 1036×313×204 Net dimensions Outdoor mm Indoor kg 9.0 9.0 14.0 14.0 Outdoor kg Indoor mm 860×330×270 860×330×270 1103×395×280 1103×395×280Packing dimensions Outdoor mm Indoor kg 10 10 17 17 Outdoor kg 37 38 51 52
760×552×256 760×552×256 760×540×255 760×540×255
848×361×600 848×361×600 863×376×605 863×376×605
33 34 48 48
4
5.2 N/A 8.2
1120 N/A 1800
TCL Air Conditioner Service Manual
Technical Specifications
Model No. TAC-24CSA/M TAC-24CHSA/M
Type Cooling Only Heating Pump Control type Remote Remote Rated cooling capacity Btu/h 24,000 24,000 Rated heating capacity Btu/h N/A 26,000 EER for cooling Btu/h.w 9.8 9.8 COP for heating W/W N/A 3.2 Moisture removal Liters/h 2.63 2.63
Indoor noise level at cooling
Outdoor noise level dB(A) 58 58
Electrical Data
Power supply 220V~/50Hz Voltage Range V
Rated current
Rated input
Refrigerating System
Refrigerant/Charge Gram R410A/1900g R410A/1900g
Compressor
Evaporator Louver fin and Grooved tube type (φ7) Condenser Corrugated fin and Grooved tube type (φ9.53) Expansion device Capillary tube Defrosting system Microcomputer controlled reverse system
Fan System
Indoor air circulation m3/h 1100 1100 Indoor fan type Cross flow Cross flow
Indoor fan speed H/M/L
Indoor fan motor output W 12 12 Outdoor air circulation m3/h --- --- Outdoor fan type Propeller fan Propeller fan Outdoor fan speed rpm 850 850 Outdoor fan motor output W 76 76
Connections
Refrigerant coupling Flare type Connecting Pipe
Connecting Wiring Drainage Pipe O.D 16mm
Others
Suitable area m2 35~48 35~48
(W x H x D) Net weight
(W x H x D) Gross weight Loading Capacity 40’/40’HC 64/142/162 64/142/162
High dB(A) 49 49 Med. dB(A) 46 46 Low dB(A) 42 42
Cooling A 11.5 11.5 Heating A N/A Cooling W 2430 1130 Heating W N/A
Type Rotary Rotary Model ------------------ ----------------- LRA A ------ ------- MFG ----------------- -----------------
Cooling rpm 1300/1200/1100 1300/1200/1100 Heating rpm N/A 1300/1200/1100 Dry rpm 1100 1100 Sleep rpm 1100 1100
Gas Inches 5/8 5/8 Liquid Inches 3/8 3/8 Size × Core number
Indoor mm 1036×313×204 1036×313×204 Net dimensions Outdoor mm Indoor kg 14 18 Outdoor kg Indoor mm 1103×395×280 1103×395×280 Packing dimensions Outdoor mm Indoor kg 18 18 Outdoor kg 62 63
890×307×660 890×307×660
975×400×700 975×400×700
56 57
5
11.2
1120
Operation Details
TCL Air Conditioner Service Manual
5
2
8
4
11
Remote controller
Remote controller
The remote controller transmits signals to the system.
1
SLEEP
TIMER ON
FEEL COOL DRY FAN HEAT
TMIER OFF
AUTO HIGH MID LOW SWING
2
3
3
SLEEP
FAN
7
4
TIMER
MODE
SWING
ON/OFF
6
1
5
6
ON/OFF button
Used to start and stop operation when pressed.
TIMER button
Used to select TIMER operation.
UP button (TOO COOL button)
Used to increase the set room temperature
and time.
DOWN button (TOO WARM button)
Used to decrease the set room temperature and time.
SLEEP button
Used to set or cancel sleep mode operation.
VANE control button
Used to adjust airflow direction.
FAN SPEED control button
7
Used to select the indoor fan motor speed: Auto, High, Mid and Low.
8
MODE button
Used to select the type of operation mode: Feel, Cooling, Dry, Fan and Heating(Only for Heat Pump).
Note: Each mode and relevant function will be further specified in following pages.
Remote Control
The remote controller is not presetted as Cooling Only Air Conditioner or Heat Pump by manufacturer. Each time after the remote controller replace batteries or is energized, the arrowhead will flashes on the front of
Heat or Cool on LCD of the remote controller. User can preset the remote controller type depending on the air conditioner type you have purchased as follows: Press any button when the arrowhead flashes on the front of Cool , Cooling Only is set. Press any button when the arrowhead flashes on the front of Heat , Heat Pump is set. If you don t press any button within 10 seconds, the remote controller is preset as Heat Pump automatically.
Note :
If the air conditioner you purchased is a Cooling Only one, but you preset the remote controller as Heat Pump, it doesn t bring any matter. But if the air conditioner you purchased is a Heat Pump one, and you preset the remote controller as Cooling Only, then you CAN NOT preset the Heating operation with the remote controller.
6
REMOTE CONTROLLER
The four types of remote controller is as follow:
GYKQ-05 GYKQ-10e (optional) GYKQ-11e (optional) GYKQ-12e (optional)
Note: The function of remote controller above is the same.
TCL Air Conditioner Service Manual
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TCL Air Conditioner Service Manual
Electronic Controller
1. Safety Control
(1) Time Delay Safety Control
3 minutes delay for compressor---The compressor is ceased for 3minutes to balance the pressure in the
refrigeration cycle in order to protect the compressor.
2 minutes delay for 4-way valve---The 4-way valve is ceased for 2 minutes to prevent the
refrigerant-gas abnormal noise when the HEATING operation is OFF or switch to the other operation
mode.
(2) Indoor Pipe Temperature Sensor Frost Prevention Control
When the indoor pipe temperature sensor reads 0℃ or below for 5 minutes, the indoor pipe temperature
sensor frost prevention control starts. The compressor and outdoor fan stop and indoor fan operates at high
speed for 3 minutes. After that, if the indoor pipe temperature sensor reads less than 5 this control prolonged until the indoor pipe temperature sensor reads 5 or more.
(3) High Temperature Protection Control
During HEATING operation, the outdoor fan motor and compressor are controlled by the indoor pipe
temperature to prevent the high temperature of compressor.
Outdoor fan OFF: when the indoor pipe temperature is ≥50℃ Outdoor fan ON: when the indoor pipe temperature is ≤48℃ Compressor OFF: when the indoor pipe temperature is ≥62℃ Compressor ON: when the indoor pipe temperature is 48
2. “I Feel” Mode Operation
(1) When the “I Feel” mode is selected, the operation mode and initial set temperature are determined by the
initial room temperature at start-up of the operation except to turn off the air conditioner and operates it
again.
(2) If the mode is change to “I Feel” mode from other mode, the “I Feel” mode doesn’t operate until compressor
stop for more than 3 minutes.
COOLING
DRY
HEATING for Heat Pump Type
FAN for Cooling Only Type
In the “I Feel” mode , when the controller receives the up or down single of temperature, the set
3. “COOLING” Mode Operation
(1) When the COOLING mode is selected without setting temperature, the system will set the set temperature at
automatically with the AUTO FAN speed.
26
(2) When selecting the COOLING mode operation, the system will operate according to the setting by the
remote controller and the operation is as following:
Mode
temperature can adjust by 1
Initial room temperature
26 or more
20 to 25
Less than 20
Initial set temperature
24
18
23
upper or lower. The biggest you can adjust by 2℃ upper or lower.
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TCL Air Conditioner Service Manual
Temperature raise
Temperature drop
Room Temp.
Set TEMP. +1 Set TEMP. -1
Time
Indoor Fan Set Speed Set Speed Set Speed Set Speed Set Speed
Compressor ON OFF ON OFF ON
Outdoor Fan ON OFF ON OFF ON
4. “DRY” Mode Operation
(1) The system for DRY operation used the same refrigerant circle as the cooling circle.
(2) When the system operates in DRY mode ,at first it operates in cooling mode at 16
℃ ℃
More than 2 min More than 2 min More than 2 min More than 2 min More than 2 min
or 18℃ for 3 minutes.
And then, the system operates in cooling mode with low speed that regards the temperature of the room
temperature sensor reads decrease 2 as the set temperature. During the course of this, the fan speed
set operation is failing but the vane motor can be controlled.
5. “HEATING” Mode Operation (Only available for Heat Pump)
(1) When the HEATING mode is selected without setting temperature, the system will set the temperature at 23
automatically with the AUTO FAN speed.
(2) When selecting the HEATING mode operation, the system will operate according to the setting by the
remote controller and the operation is as following:
Set Temp. +1 Set Temp. -1
Room Temp.
Time
Compressor ON OFF ON OFF ON
Outdoor fan ON OFF ON OFF ON
(3) In HEATING mode, the indoor fan motor speed is controlled by Cold Air Prevention Control.
(4) Cold Air Prevention Control
The function is intend to prevent cold air from being discharged when the heating operation starts or
when defrosting.
The indoor fan speed will be controlled as following. The vane angle is at the angle C(100°).
Set Speed Set Speed
34
27
More than 2 min More than 2 min More than 2 min More than 2 min More than 2 min
Low Speed
Low Speed
25
Stop the fan
23
Stop the fan
During the heating operation, if the compressor stops that it will adjust the indoor fan speed, after 30
seconds to stop the fan.
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TCL Air Conditioner Service Manual
(5) Defrost
Defrosting of the outdoor heat exchange is controlled by the microprocessor with detection by the indoor
pipe temperature sensor.
Defrost control type is according to the JC on the PCB whether is connected.
When the JC is connect on the PCB
When one of the conditions of A, Band C is satisfy, the defrosting operation stars.
A. IPT--- indoor pipe temperature
In the condition A, it must satisfy the conditions a), b)and c) then into defrosting operation.
a) IPT1 satisfy IPT1=IPT
b) t550minutes(the compressor cumulative operation time50 minutes, t5 is permitted move
and lower than t1 too).
IPT40℃,and keep 2 minutes.
c)
According to the condition A enter the defrosting operation, the first defrosting operation time is
8minutes; After defrosting operation one cycle, and then judge and regulate the defrosting operation
time.
B. After the compressor cumulative operation time exceeds 120 minutes and the temperature of the IPT
is less then 35
for 2 minutes. When the defrosting operation time on this condition exceeds
-△IPT8℃)
MAX
8minutes, it will terminate.
C. After the compressor operation continuously for 20 minutes and the IPT is less than 23℃ or from
the last time of defrosting operation is 50 minutes or more interval. When the defrosting operation
time on this condition exceeds 10 minutes, it will terminal.
When the JC isn’t connected on the PCB
When the conditions of a) or b) is satisfy, the defrosting operation starts.
a) Under the heating operation, the compressor cumulative operation time exceeds 50 minutes and the
temperature of the outdoor pipe temperature sensor reads lower than -8
b) Under the heating operation, the compressor cumulative operation time exceeds 50 minutes, if the
indoor pipe temperature sensor reads lower than 40
continuously for 2minutes.
Note: If haven’t the outdoor pipe temperature sensor that use the condition b) to defrost, against
use the condition a).
Defrost terminating conditions
When the condition c) or d) is satisfy, the defrosting operation will terminal.
c) The outdoor defrost sensor reads 20
or more.
d) The defrosting time exceeds 10 minutes.
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TCL Air Conditioner Service Manual
Defrosting time chart
Outdoor Fan ON OFF ON
Revering Valve ON OFF ON
Compressor Relay ON OFF ON OFF ON
39S 5S Defrost Count MAX 12min 19S 15S t
6. “FAN” mode operation
The indoor fan motor always turns on at the set speed and the vane motor turns on at the set fettle.
7. 4-way Valve control
HEATING ON
COOLING/DRY OFF
The 4-way valve reverses for 5 seconds right before start-up of the compressor as following chart:
COOLING/DRY TO HEATING HEATING TO COOLING/DRY
Compressor
4-way Valve
5s 2min
Outdoor Fan
8. “SLEEP” mode
When the SLEEP button is pressed, the SLEEP mode is selected as following:
The indoor fan speed is set at the low speed, the power lamp and the sleep lamp is on, the temperature off
after 5 minutes.
When selecting COOLING/DRY operation with SLEEP mode, the set temperature will be raised by 1
hour later and by 2 2 hour later. When selecting HEATING operation with SLEEP mode, the set temperature will be dropped by 1 1
hour later and 2 2hour later.
After the System operates in SLEEP mode for 8 hours, it will stop automatically.
9. Fan motor control
(1) Rotational frequency feedback control
The indoor fan motor is equipped with a rotational frequency sensor, and outputs signal to the
microprocessor to feedback the rotational frequency. Comparing the current rotational frequency with the
target rotational frequency, the microprocessor adjusts fan motor electric to make the current rotational
frequency close to the target rotational frequency. With this control, when the fan speed is switched, the
rotational frequency changes smoothly.
(2) When the rotational frequency feedback signal has not output for 5 seconds (or when the microprocessor
can’t detect the signal for 5 seconds), the fan motor is regarded locked-up. Then the electric current to the fan
1
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TCL Air Conditioner Service Manual
motor is shut off. 10 seconds later, the electric current is applied to the fan motor again. During the fan motor
lock-up, the POWER indicator lamp flashes on and off 6times/cycle or E6 to show the fan motor
abnormality.
10. Auto Fan Speed Control
(1) When the auto fan speed is selected, the indoor fan motor speed is automatically controlled by the room
temperature and the set temperature.
(2) In COOLING mode, the indoor fan motor operates as following:
Fan Speed
Hi
Me
Lo
Room temperature minus set temperature: 1℃ 2℃ 4
(3) In HEATING mode, the indoor fan motor operates as following;
Fan Speed
Hi
Mi
Lo
Room temperature minus set temperature 1
2℃ 4
11. Auto Vane Operation control
(1) Vane motor drive
The unit is equipped with a stepping motor for the vane. The rotating direction, speed, and angle of the
motor are controlled by pulse signal transmitted from indoor microprocessor.
(2) Positioning
The vane is once pressed to the vane stopper below to confirm the standard position and then set to the
desired angle. The positioning is decided as follows:
When the ON/OFF button is pressed.
When the vane control is change from AUTO to MANUAL.
When the SWING is finished.
When the test run starts.
When the power supply turns ON.
(3) The auto vane changes as follows by pressing the VANE CONTROL button.
(4) VANE AUTO mode
In vane auto mode, the microprocessor automatically determines the vane angle and operation to make the
optimum room-temperature distribution.
(5) SWING mode
When presses the SWING button, the vane swings.
12. TIMER Operation
(1) To activate the air conditioner at the desire time, follow the procedure specified below(the remote control
and air conditioner are switched off):
Press the Timer button.
Select the desired mode by pressing the Mode button.
Select the desired temperature by pressing the ▲ ▼ button(only possible when the ‘cool’ or ‘heat’
mode is selected).
Select the ventilator speed (low, medium or high) or automatic mode(only possible when the feel, Cool
or Heat mode is selected) by pressing the Fan button.
The ventilator always operates in the Auto mode when the Dry mode is selected.
Select Swing or no Swing by pressing the Swing button.
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TCL Air Conditioner Service Manual
Press the Timer button(‘h’ flashes).
Use the ▲▼ button to select the time at which the air conditioner must activate (between 0 and 10
hours can be set at every half hour-between 10 and 24 hours can be set at every hour).
Press the Timer button (‘h’ stops flashing) and the preset time appears in the display.
Press the Timer button again to delete the selected data from the memory.
Note : If no buttons are pressed during the programming of the timer function, thee remote control will
switch off automatically after 10 seconds.
(2) To switch the air conditioner off at the desired time, follow the procedure specified below (the remote control
and air conditioner are switched off):
Press the timer button.
Use the ▲▼ button to select the time at witch.
13. EMERGENCY Operation
When the EMERGENCY Operation switch is pressed once, COOLING mode is selected and if in 3 seconds the
EMERGENCY Operation switch is pressed again, mode is selected. Then pressed once again, the unit is switch
off.
When the remote controller is missing, has failed or the batteries run down, press the EMERGENCY Operation
switch on the front of the indoor unit. The unit will start.
The first 30 minutes of operation will be the test run operation. The operation is for servicing. The indoor fan runs
at high speed and the system is in continuous operation. The thermostat is ON and the timer is reset to normal.
After 30 minutes of test run operation the system shifts to AUTO COOLING/HEATING mode, and the indoor fan
runs in automatic speed. The operation continues unit the EMERGENCY operation switch is pressed or a button
on the remote controller is pressed, the normal operation will start.
NOTE: Do not press the EMERGEMCY Operation switch during normal operation.
14. AUTO RESTART Function(Option)
1.When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan
speed are memorized by the indoor electric control PCB. The AUTO RESTART function sets to work the
moment power has restored after power failure. Then, the unit will restart automatically.
2. How to set the AUTO RESTAR function.
Press the emergency switch and power supply to the PCB following, keep 10seconds and the buzzer will
beep three times. The AUTO-RESTAR is set.
Do the operation again, the buzzer will beep four times and the AUTO-RESTAR function is cancelled.
15. Failure Display and Handling
a) Failure Display
When the controller is failure, the buzzer will voice long for three times, and displays the failure from the
failure lamp.
b) Failure Code
If have the digital pipe that display the failure code for digital pipe, or display for the run lamp.
Type of failure The lamp flash Display of digital pipe
The failure of room temperature sensor Once/cycle E1
The failure of indoor pipe temperature sensor Twice/cycle E2
The failure of indoor fan motor 6 times/cycle E6
c) Failure Handling
When the room temperature sensor or the indoor pipe temperature sensor is failure, the system will be
shut off, the compressor will be OFF, and the outdoor fan and the indoor fan will be OFF. The system
doesn’t receive the signal of remoter controller except the signal of shut off it. When the failure
disappear, the controller can operate in normal mode. before this, presses the “ON/OFF” to start the
system, and it will operate in COOLING or HEATING for 30 minutes, and follows shut off. During
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TCL Air Conditioner Service Manual
this, it displays the failure and the protection is failing. You must be given the electric again to operate
it. In the failure, you can operate the FAN mode.
When the outdoor protects in the COOLING or DRY, the outdoor unit stops, the indoor fan operates in
set speed ; and in the HEATING, the outdoor unit stops, the indoor fan operates in cold air prevention
control. The system doesn’t receive the signal of remoter controller except the signal of shut off it.
When the system check the voltage is 220V and the delay control is finished, it operates at normal
again.
When the indoor fan motor is failure, the compressor is stopped, the outdoor fan and indoor fan is
stopped and display the failure. The system doesn’t receive the signal of remoter controller except the
signal of shut off it.
d) Display Of The Control
In the display board the lamp from left is the POWER lamp(Red), the SLEEP lamp(Yellow), the TIMER
lamp(Yellow), the RUN lamp(Green).
g) When gives the control electric, the buzzer voices a long for 0.3 second per cycle.
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TCL Air Conditioner Service Manual
WIRING DIAGRAM
MODEL:TAC-07CSA/M TAC-09CSA/M, TAC-12CSA/M INDOOR UNIT:
Transformer
Display PCB
Room Temp. sensor
Pipe Temp. sensor
OUTDOOR UNIT
TH1
TH2
CN1
CN2
CN8
CN6
CN5 CN4
M
Vane Motor
PCB
P2-2
NO K1
COM
P2-1
P5
P4
4 3
CN3
YLW/GRN Blue
Yellow Red
Brown
YLW/GRN
Evaporator
Protecter
θ
Fan Motor
M
Compressor
Brown
Power Supply
Indoor Unit
YLW/GRN
N
3 2
1
Blue
Blue Yellow
Red Brown
N
3 2
1
Unit
Outdoor
1
N
Brown
Blue
YLW/GRN
Indoor Unit
White(Black)
White
Black
1
Blue
N
YLW/GRN
Outdoor Unit
C
Protector
ORG
FM
Fan Motor
CM
R(M)
S
Blue
Red
Compressor
Capactor
Blue
Fan Capacitor Blue
YLW/GRN
Optional Part
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TCL Air Conditioner Service Manual
WIRING DIAGRAM
MODEL:TAC-07CHSA/M, TAC-09CHSA/M, TAC-12CHSA/M INDOOR UNIT:
Transformer
Display PCB
Room Temp. sensor
Pipe Temp. sensor
OUTDOOR UNIT
TH1
TH2
CN1
CN2
CN8
CN6
CN5 CN4
M
Vane Motor
PCB
P2-2
NO K1
COM
P2-1
P5 P4
4 3
CN3
M
YLW/GRN
Blue Yellow
Red Brown
YLW/GRN
Brown
Evaporator
Protecter
θ
Fan Motor
Indoor Unit
YLW/GRN
N
3 2
1
Blue
Power Supply
Compressor
Blue Yellow
Red Brown
N
3 2
1
Unit
Outdoor
Brown(White)
1
Red
2
Yellow
3
Blue
N
YLW/GRN
Indoor Unit
Valve
White
1
Black
2
Blue
3
Blue
N
Blue
YLW/GRN
Outdoor Unit
White(Black)
Protector
ORG
FM
Fan Motor
CM
C
R(M)
S
Compressor Capacitor
Blue Fan Capacitor
Blue
YLW/GRN
Optional Part
BlueRed
16
WIRING DIAGRAM
MODEL:TAC-18CSA/M INDOOR UNIT:
TCL Air Conditioner Service Manual
FM
SM
SM
OUTDOOR UNIT
Brown
1
Blue
N
YLW/GRN
1 N
White Black
Blue
White(Black)
YLW/GRN
Fan Motor
Compressor
C
Protector
ORG
FM
CM
R(M)
S Red
Blue
Compressor Capacitor
Blue Fan Capacitor
Blue
YLW/GRN
Optional Part
Outdoor UnitIndoor Unit
17
WIRING DIAGRAM
MODEL:TAC-18CHSA/M INDOOR UNIT:
TCL Air Conditioner Service Manual
Brown
Red
Yellow
To The Outdoor Unit
Yellow/Green
Yellow/Green
Blue
Blue
Brown
OUTDOOR UNIT
White
Red
Yellow
Blue
Yellow/Green
Yellow/Green
Blue Brown
To O.P.T
P4 P5
AC(N)
P2-1
P3
P1
Relay
CN8
Display PCB
Valve
PCB
CN2
CN3
P9-1 P9-2
CN5-1
CN5-2
CN6CN7
White(Black)
CN1
Transformer
FM
Fan Motor
SM SM
Vane Motor
Room Temp. Sensor
Pipe Temp. Sensor
Compressor
CM
C
R(M)
S Red
Blue
Brown(White)
1
Red
2
Yellow
3
Blue
N
YLW/GRN
CN7
Indoor Unit
Junction
Outdoor Unit
White
1
Black
2
Blue
3
Blue
N
Blue
YLW/GRN Junction
OPT
Protector
Fan Motor
18
ORG
FM
Compressor
Capacitor
Blue Fan Capacitor
Blue
YLW/GRN
Optional Part
WIRING DIAGRAM
MODEL:TAC-24CSA/M INDOOR UNIT:
TCL Air Conditioner Service Manual
FM
SM
SM
OUTDOOR UNIT
White
1
N
L
Blue
Brown
YLW/GRN
Red
White
1
White
N L L
Blue
Brown
N
YLW/GRN
Power Supply
White(Black)
White
Protector
Contactor
Compressor
CM
C
Blue
Fan Capacitor
Red
Yellow
FM
R(M)
S Red
Blue
Compressor Capacitor
Blue
YLW/GRN
Indoor Unit
Outdoor Unit
Fan Motor
19
Optional Part
WIRING DIAGRAM
MODEL:TAC-24CHSA/M INDOOR UNIT:
TCL Air Conditioner Service Manual
FM
SM SM
OUTDOOR UNIT
YLW/GRN
White
1
Red
2
Yellow
3
Blue
N
Brown
L
Vane
White
1
Red
2
Blue
3
L L
Blue
Blue
Brown
N
N
YLW/GRN
Power Supply
White(Black)
White
Contactor
O.P.T
Compressor
CM
C Red
Protector
Blue
Blue
Fan
Capacitor
Red
FM
R(M)
S
Blue
Compressor Capacitor
Blue
Yellow
YLW/GRN
Indoor Unit
Outdoor Unit
Fan Motor
20
Optional Part
TCL Air Conditioner Service Manual
EXPLOSION VIEW
MODEL: TAC-07CSA/M,TAC-07CHSA/M,TAC-09CSA/M,TAC-09CHSA/M,TAC-12CSA/M,
TAC-12CHSA/M
INDOOR UNIT:
1
2
3
13
12
11
10
4
29
5
28
6
27
7
8
26
25
24
9
23
22
21
20
19
18
17
16
15
21
14
TCL Air Conditioner Service Manual
EXPLOSION VIEW
MODEL: TAC-18CSA/M, TAC-18CHSA/M, TAC-24CSA/M, TAC-24CHSA/M INDOOR UNIT:
1
12
11
10
2
3
4
5
29
28
27
6
7
8
9
21
20
2
25
24
23
22
1
18
13
14
17
16
15
22
TCL Air Conditioner Service Manual
EXPLOSION VIEW
Model : TAC-07CSA/M, TAC-09CSA/M, TAC-12CSA/M OUTDOOR UNIT
10
9
8
7
6
5
4
3
2
1
26
25
11
12
13
14
23
15
16
17
18
19
24
23
22 21
20
EXPLOSION VIEW
MODEL: TAC-18CSA/M OUTDOOR UNIT:
TCL Air Conditioner Service Manual
8
9
7
6
5
4
3
2
1
25
24
23
22
21 20
10
11
12
24
13
14
15
16
19
18
17
EXPLOSION VIEW
0
Model : TAC-24CSA/M OUTDOOR UNIT
TCL Air Conditioner Service Manual
8
7
6
5
4
3
2
1
26
25
24
9
23
22 21
10
11
12
13
14
15
16
2
19
18
17
25
TCL Air Conditioner Service Manual
EXPLOSION VIEW
MODEL: TAC-07CHSA/M, TAC-09CHSA/M, TAC-12CHSA/M OUTDOOR UNIT:
8
7
6
5
4
3
2
1
30
9
29
28
10
27
26
25
11
12
13
14
15
16
17
18
19
24
23
22
21
20
26
EXPLOSION VIEW
MODEL: TAC-18CHSA/MM OUTDOOR UINT:
TCL Air Conditioner Service Manual
8
9
7
6
5
4
3
2
1
28
27
26
25
24
23
10
11
12
13
27
14
15
22
16 19
17
18
21
20
EXPLOSION VIEW
MODEL: TAC-24CHSA/M OUTDOOR UNIT:
TCL Air Conditioner Service Manual
8
9
7
6
5
4
3
2
1
29
28
27
26
25
24
23
10
11
12
13
28
14
15
22
16 19
17
18
21
20
TCL Air Conditioner Service Manual
Indoor Unit- TAC-07CSA/M,TAC-07CHSA/M,TAC-09CSA/M,TAC-09CHSA/M,TAC-12CSA/M,TAC-12CHSA/M
No. Part No. Part Name Q’ty Remark
1 Installation Plate 1 2 Base 1 3 Cross Fan 1 4 Bearing Mount 1 5 Evaporator 1 6 Water Drainage Assembly 1 7 Vertical Vane Assembly 2 8 Face Frame 1
9 Screw Cover 2 10 Display PCB 1 11 Display PCB Box 1 12 Air Filter 2 13 Front Panel 1 14 Power Supply Cord 1 15 Upper Vane 1 16 Lower Vane 1 17 Drainage Hose 1 18 Cable Clamp 1 19 Terminal 1 20 Terminal Fixing Board 1 21 Vane Motor 1 22 Main PCB 1 23 Sensor Holder 1 24 Electrical Box 1 25 Indoor Motor Cover 1 26 Indoor Motor 1 27 Transformer 1 28 Pipe Temp. Sensor & Room
1
Temp. Sensor Assembly 29 In And Out Pipe Fixer 1 30 Remote Controller 1 31 Remote Controller Supporter 1
Not shown in Explosion
view 32 Indoor Carton 1 33 Left Foaming 1 34 Right Foaming 1
29
TCL Air Conditioner Service Manual
Indoor Unit- TAC-18CSA/M,TAC-18CHSA/M,TAC24CSA/M,TAC-24CHSA/M
No. Part No. Part Name Q’ty Remark
1 Installation Plate 1 2 Base 1 3 Cross Fan 1 4 Bearing Mount 1 5 Evaporator 1 6 Water Drainage Assembly 1 7 Vertical Vane Assembly 2 8 Face Frame 1
9 Screw Cover 3 10 Display PCB 1 11 Display PCB Box 1 12 Air Filter 2 13 Front Panel 1 14 Electrical Box Cover 1 15 Power Supply Cord 1 16 Vane A 1 17 Vane B 1 18 Drainage Hose 1 19 Cable Clamp 1 20 Vane Motor 2 21 Terminal1
Terminal2
1
1 22 Terminal Fixing Board 1 23 Sensor Holder 1 24 Main PCB 1 25 Indoor Motor Cover 1 26 Indoor Motor 1 27 Electrical Box 1 28 Transformer 1 29 Pipe Temp. Sensor & Room
1
Temp. Sensor Assembly 30 Remote Controller 1 31 Remote Controller Supporter 1
Not shown in Explosion
view 32 Indoor Carton 1 33 Left Foaming 1 34 Right Foaming 1 35 Middle Pasteboard Supporter 1 36 Middle Foaming Supporter 1
30
TCL Air Conditioner Service Manual
Outdoor Unit- TAC-07CSA/M, TAC-09CSA/M,TAC-12CSA/M
No. Part No. Part Name Q’ty Remark
1 Grille 1 2 Top Cover 1 3 Condenser 1 4 Outdoor Motor Supporter 1 5 Outdoor Motor 1 6 Propeller Fan 1 7 Left Grille Supporter 1 8 Left Grille 1
9 Front Plate 1 10 Fan Guard 1 11 Capillary Assembly 1 12 Compressor and its Accessories 1 13 Discharge Pipe 1 14 Suction Pipe 1 15 Base 1 16 Two-way Valve 1 17 Valve Supporter 1 18 Three-way Valve 1 19 Right Plate 1 20 Electrical Box Cover 1 21 Capacitor Strip 1 22 Cable Clamp(φ8) 1 23 Terminal 1 24 Compressor Capacitor 1 25 Fan Motor Capacitor 1 26 Electrical Parts Box 1 27 Base Carton 1 28 Cabinet Carton 1
Optional
Not shown in the Explosion view.
29 Base Foaming 1 30 Cover Forming 1
31
TCL Air Conditioner Service Manual
Outdoor Unit- TAC-18CSA/M
No. Part No. Part Name Q’ty Remark
1 Grille 1
2 Top Cover 1
3 Condenser 1
4 Outdoor Motor Supporter 1
5 Outdoor Motor 1
6 Propeller Fan 1
7 Left Plate 1
8 Front Plate 1
9 Fan Guard 1 10 Suction Pipe 1 11 Base 1 12 Compressor and its Accessories 1 13 Right Plate 1 14 Valve Supporter 1 15 Two-way Valve 1 16 Three-way Valve 1 17 Electrical Box Cover 1 18 Capacitor Strip 1 19 Cable Clamp 1 20 Terminal 1 21 Compressor Capacitor 1 22 Fan Motor Capacitor 1 23 Electrical Parts Box 1 24 Discharge Pipe 1 25 Capillary Assembly 1 26 Base Carton 1 27 Cabinet Carton 1
Optional
Not shown in the Explosion view.
28 Cover Carton 1
32
TCL Air Conditioner Service Manual
Outdoor Unit- TAC-24CSA/M
No. Part No. Part Name Q’ty Remark
1 Grille 1
2 Top Cover 1
3 Condenser 1
4 Outdoor Motor Supporter 1
5 Outdoor Motor 1
6 Propeller Fan 1
7 Left Plate 1
8 Front Plate 1
9 Fan Guard 1 10 Suction Pipe 1 11 Base 1 12 Compressor and its Accessories 1 13 Right Plate 1 14 Valve Supporter 1 15 Two-way Valve 1 16 Three-way Valve 1 17 Electrical Box Cover 1 18 Capacitor Strip 1 19 Cable Clamp 1 20 Terminal 1 21 Compressor Capacitor 1 22 Fan Motor Capacitor 1 23 AC Contactor 1 24 Electrical Parts Box 1 25 Discharge Pipe 1 26 Capillary Assembly 1 27 Base Carton 1 28 Cabinet Carton 1
Optional
Not shown in the Explosion view.
29 Cover Carton 1
33
TCL Air Conditioner Service Manual
Outdoor Unit- TAC-07
CHSA/M,TAC-09CHSA/M , TAC-12CHSA/M
No. Part No. Part Name Q’ty Remark
1 Grille 1
2 Top Cover 1
3 Condenser 1
4 Outdoor Motor Supporter 1
5 Outdoor Motor 1
6 Propeller Fan 1
7 Left Grille Supporter 1
8 Left Grille 1
9 Front Plate 1 10 Fan Guard 1 11 Compressor And It Accessories 1 12 Suction Pipe 1 13 Three-way Valve connecting Pipe 1 14 Discharge Pipe 1 15 4-way Vane Assembly 1 16 Condenser connecting Pipe 1 17 Base 1 18 Right Plate 1 19 Two-way Valve 1 20 Valve Supporter 1 21 Three-way Valve 1 22 Electrical Box Cover 1 23 Cable Clamp(φ6) 1 24 Cable Clamp(φ7) 1 25 Terminal 1 26 Fan Motor Capacitor 27 Compressor Capacitor 1 28 Capacitor Strip 1 29 Electrical Parts Box 1 30 Capillary Assembly 1 31 Base Carton 1 32 Cabinet Carton 1
Optional
Not shown in the Explosion view.
33 Base Foaming 1 34 Cover Forming 1
34
TCL Air Conditioner Service Manual
Part List
Outdoor Unit- TAC-18CHSA/M
No. Part No. Part Name Q’ty Remark
1 Grille 1
2 Top Cover 1
3 Condenser 1
4 Outdoor Motor Supporter 1
5 Outdoor Motor 1
6 Propeller Fan 1
7 Left Plate 1
8 Front Plate 1
9 Fan Guard 1 10 Compressor And It Accessories 1 11 Capillary Assembly 1 12 Suction Pipe 1 13 Three-way Valve connecting Pipe 1 14 Discharge Pipe 1 15 4-way Vane Assembly 1 16 Condenser connecting Pipe 1 17 Base 1 18 Two-way Valve 1 19 Valve Supporter 1 20 Three-way Valve 1 21 Right Plate 1 22 Electrical Box Cover 1 23 Cable Clamp 1 24 Terminal 1 25 Capacitor Strip 1 26 Compressor Capacitor 1 27 Fan Motor Capacitor 1 28 Electrical Parts Box 1 29 Outdoor Sensor 1 30 Base Carton 1 31 Cabinet Carton 1 31 Upper Carton 1 32 33
Optional
Not show in the explosion
35
TCL Air Conditioner Service Manual
Part List
Outdoor Unit- TAC-18
No. Part No. Part Name Q’ty Remark
1 Grille 1
2 Top Cover 1
3 Condenser 1
4 Outdoor Motor Supporter 1
5 Outdoor Motor 1
6 Propeller Fan 1
7 Left Plate 1
8 Front Plate 1
9 Fan Guard 1 10 Compressor And It Accessories 1 11 Capillary Assembly 1 12 Suction Pipe 1 13 Three-way Valve connecting Pipe 1 14 Discharge Pipe 1 15 4-way Vane Assembly 1 16 Condenser connecting Pipe 1 17 Base 1 18 Two-way Valve 1 19 Valve Supporter 1 20 Three-way Valve 1 21 Right Plate 1 22 Electrical Box Cover 1 23 Cable Clamp 1 24 Terminal 1 25 Capacitor Strip 1 26 Compressor Capacitor 1 27 Fan Motor Capacitor 1 28 Electrical Parts Box 1 29 AC Contactor 1 30 Outdoor Sensor 1 31 Base Carton 32 Cabinet Carton 1 33 Upper Carton 1
CHSA/M, TAC-24CHSA/M
Optional
Not show in the explosion
36
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