This m anual i s t he l atest at t he t ime of pr inting, and doe s not
include the modification which may be made after the printing, by
the constant improvement of product
RISK OF
ELECTRIC
SHOCK DO
NOT
OPEN.
SCHNEIDER ELECTRONICS GMBH-GERMANY
1. CAUTION
CAUTION:
Use of controls, adjustments or procedures other than those specified herein may result in
hazardous radiation exposure.
CA UTION : TO RE DUCETHE RIS K OF
CA U T IO N
RISK
SHOCK
The lighting flash with arrowhead symbol, with an equilateral triangle is intended to
alert the user to the presence of uninsulatedvoltage within the product s
enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
the person.
The exclamation point within an equilateral triangle is intended to alert the user to the
presence of important operating and maintenance (servicing) instructions in the
literature accompanying the appliance.
ELECTRI
NOT
OPEN.
ELECTR ICAL SH OCK, DO NOT REMOVE
COVER (OR BACK). NO USER SERVICEABLE
PAR TS INS IDE . RE FER SER VIC INGTO
QUALIFIE D SERVIC E PERS ONNEL.
dangerous
WARNING: TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT
EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.
2
2
SCHNEIDER ELECTRONICS GMBH-GERMANY
IMPORTANT SAFETY INSTRUCTIONS
CAUTION:
Read all of these instructions.Sa ve these instructionsfor later use . Follo w all Warnings and
Instructionsmarked on the audio equipment.
1. Read Instructions-All the safety and operating instructionsshouldbe read before the productis operated.
2. Retain Instructions- The safety and operating instructions should be retained for future reference.
3. Heed Warnings- All warnings on the product and in the operating instructions should be adhered to.
4. Follow Instructions- All operating and use instructions should be followed.
FOR YOUR PERSONAL SAFETY
1.When the power cord or plugis damaged or frayed, unplug this television set from the wall outlet and refer servicing to
qualified service personnel.
2.Do not overload wall outlets and extension cords as this can result in fire or electric shock.
3.Do not allow anything to rest on or roll over the power cord, and do not place the TV where power cord is subject to
traffic or abuse. This may result in a shock or fire hazard.
4.Do not attempt to service this television set yourself as opening or removing covers may expose you to dangerous
voltage or other hazards. Refer all servicing to qualified service personnel.
5.Never push objects of any kind into this television set through cabinet slots as they may touch dangerous voltage
points or short out parts that could result in a fire or electric shock. Never spill liquid of any kind on the television set.
6.If the television set has been dropped or the cabinet has been damaged, unplug this television set from the wall outlet
and refer servicing to qualified service personnel.
7.If liquid has been spilled into the television set, unplug this television set from the wall outlet and refer ser vicing to
qualified service personnel.
8.Do not subject your television set to impact of any kind. Be particularly careful not to damage the picture tube surface.
9.Unplug this television set from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a
damp cloth for cleaning.
10.1. Do not place this television set on an unstable cart, stand, or table. The television set may fall, causing serious injury
to a child or an adult, and serious damage to the appliance. Use only with a car t or stand recommended by the
manufacturer, or sold with the television set. Wall or shelf mounting should follow the manufacturer s instructions, and
should use a mounting kit approved by the manufacturer.
10.2. An appliance and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces
may cause the appliance and cart combination to overturn.
3
3
SCHNEIDER ELECTRONICS GMBH-GERMANY
PROTECTION AND LOCATION OF YOUR SET
11.Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a
wet basement, or near a swimming pool, etc.
Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall
outlet and refer servicing to qualified service personnel.
12. Choose a place where light (artificial or sunlight) does not shine directly on the screen.
13. Avoid dusty places, since piling up of dust inside TV chassis may cause failure of the set when high humidity persists.
14. The set has slots, or openings in the cabinet for ventilation purposes, to provide reliable operation of the receiver, to
protect it from overheating. These openings must not be blocked or covered.
Never cover the slots or openings with cloth or other material.
Never block the bottom ventilation slots of the set by placing it on a bed, sofa, rug, etc.
Never place the set near or over a radiator or heat register.
Never place the set inenclosure, unless proper ventilation is provided.
a built-in
PROTECTION AND LOCATION OF YOUR SET
15.1. If an outside antenna is connected to the television set, be sure the antenna system is grounded so as to provide some
protection against voltage surges and built up static charges, Section 810 of the National Electrical Code, NFPA No.
70-1975, provides information with respect to proper grounding of the mast and supportingstructure, grounding of the
lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection
to grounding electrode, and requirements for the grounding electrode.
EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE INSTRUCTIONS
EXAMPLE OF ANTENNA GROUNDING AS PER
NATIONAL ELECTRICAL CODE
ANTENNA
LEAD- IN WIRE
GROUND CLAMP
ELECTRIC SERVICE
EQUIPMENT
NEC-NATIONAL ELECTRICAL CODE
ANTENNA DISCHARGE
UNIT (NEC SECTION
810-20)
GROUNDING
CONDUCTORS
(NECSECTION 810-21)
GROUND CLAMPS
POWER SER VICE GROUNDING
ELECTRODE SYSTEM
(NEC ART 250. PART H)
15.2. Note to CATV system installer : (Only for the television set with CATV reception)
This reminder is provided to call the CATV systemattention to Ar ticle 820-40 of the NEC that provides
installer s
guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding
system of the building, as close to the point of cable entr y as practical.
16.An outside antenna system should not be located in the vicinity of overhead power lines or other electric lights or power
circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care
should be taken to keep from touching such power lines or circuits as contact with them might be fatal.
17.For added protection for this television set during a lightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet and disconnect the antenna. This will prevent damage due to lightning
and power-line surges.
4
4
SCHNEIDER ELECTRONICS GMBH-GERMANY
OPERATION OF YOUR SET
18.
This television set should be operated only from the type of power source indicated on the marking label.If you are not
sure of the type of power supply at your home, consult your television dealer or local power company. For television
sets designed to operate from battery power, refer to the operating instructions.
19.If the television set does not operate normally by following the operating instructions, unplug this television set from the
wall outlet and refer servicingto qualifiedservice personnel. Adjust only those controls that are covered in the operating
instructions as improper adjustment of other controls may result in damage and will often require extensive work by a
qualified technician to restore the television set to normal operation.
20.When going on a holiday : If your television set is to remain unused for a period of time, for instance, when you go on
a holiday, turn the television setand unplug the television set from the wall outlet.
off
IF THE SET DOES NOT OPERATE PROPERLY
21. If you are unable to restorenormal operation by followingthe detailedprocedurein your operatinginstructions,
do not attempt any further adjustment. Unplug the set and call your dealer or service technician.
22. Whenever the television set is damaged or fails, or a distinct change in performance indicates a need for
service, unplug the set and have it checked by a professional service technician.
23. It is normal for some TV sets to make occasional snapping or popping sounds, particularly when being
turned on or off. If the snapping or popping is continuous or frequent, unplug the set and consult your
dealer or service technician.
FOR SERVICE AND MODIFICATION
24. Do not use attachments not recommendedby the television set manufacturer as they may cause hazards.
25. When replacement parts are required,be sure the service technicianhas used replacementparts specified
by the manufacturer that have the same characteristics as the original part. Unauthorized substitutions
may result in fire, electric shock, or other hazards.
26. Upon completion of any service or repairs to the television set, ask the service technician to perform
routine safety checks to determine that the television is in safe operating condition.
5
5
PRODUCT SPECIFICATION RELEASE
Model: L65D2930U/MS648B1-AP/SS5GTA
Version:1.0 Issued On: 2016-07-12
Basic Information
Product Type
MS648B1-AP
Chassis
CPU64bit Quad Core A53 1.5GHz
GPUSix Core ARM MALI450 up 600MHz
Memory/Flash12Gb DDR3 / 8GB Flash
UI StyleUI+ 2.0 ,operated launcher display
Launcher HomePages Show
OSD Language
TV System
AV System
Channels
HDMI VersionHDMI1.4&HDMI2.0
Power Supply
Power Consumption(TV On)
Power Consumption(Standby)
Certification
ECO Energy efficiency
Internet Link
LED Indicator Status In The Center of Front,White in Standby
LED 2D 4K Android Smart DTV
Flatform: MSTAR(MSD6488MVE)
software:Android 5.1.1
PCB Main:40-MS68AD-MAC2HG
Tuner:MXL661(MAXLINEAR)
Home、Videos 、TV、Apps
English/Vietnamese/Thai/Spain/French
Russian/Arabic/Hebrew/Uzbekistan/FarsDVI Video FormatUp to XGA for HDMI-PC
ATV:PAL SECAM BG/DK/I;NTSC-M;PC CompatibilityUp to SXGA
DTV:DVB-T/T2/CHDMI Video Formatup to 4K@60Hz
PAL、NTSC
0000-9999
AC 110V-240V 50/60Hz
250W
﹤0.5W
CB
YesAspect Ratio16:9
wireless WiFi DefaultPanel Active Size (inch)65
Ethernet Network
Basic Function
Initial Setup
STR
HDMI Auto SwitchAuto、Close、ManualColor1.07B(10bit)
Channels EditFor Channel renamed
Input SettingsFor Input source device choice
Sleep TimerYes
System UpdateYes
T-Link(CEC)
Input MethodIQQI Keyboard for Multi-language
MHLYes
TeletextYes
Audio Language/NicamYes
PVR/TimeshiftYes (Only for DTV Programme)
Programme ScheduleRecord/Reminder(Only for DTV Programme)
EPGYes(Only for DTV Programme)
SubtitleYes(Only for DTV Programme)
Yes,for user setting in TV first startingViewing Angle (H/V)178°/178°
a special standby mode for starting within 5sLife Time(Typ.)30,000hrs
YouTubePush Popular VOD posters to HomepageOperation ManualEnglish(Default)
Golive 3.0Lots of Global Live TV &Movies showRemote Control and batteriesRC311 or RC602 (with 2 batteries)
Miracast
App Store 3.3Special App Store available for download
BrowserWebpage Browser
TV Tweetsa Social App
DeezerGlobal Online Music Streaming service
MediacenterMedia/Music play for USB Device
Message BoxMessages push
E-Stickeras some function demo in Shop mode
E-ManualSome general basic function introduction
Historyas some Apps viewing records
nScreen
Wireless Mirroring connecting,to deliver audio
and video content from smartphone to TV
Connect Mobile phone to TV sets and control
the TV like Remote using Phone;
Push media file in Phone to TV Display and
Enjoy big screen picture quality.
Essential Accessories(Default)
Base Stand
AC power cord1 pcs
RC311
Integrated Packaging
Mechanical ID Picture
Unit:
1246
1464
842.7
16.8
16.8
64.7
20.5
911
247
Mechanical Key Specification
Carton Dimensions LxWxH(mm)
Container Loading---20 feet(pcs)
Container Loading---40 feet(pcs)
Container Loading--40 feet High(pcs)
Net Weight With Stand (Kg)20.6
Net Weight Without Stand (Kg)20.3
Gross Weight With Packaging(Kg)
VESA Mounting Dimensions LxH(mm) 300x300
1639*192*1005Wall Mount
80
172
172
27.6
Optional Accessories
WMB331
Drafted by: ZhangJin Approved by:
Correct specifications/outward depend on the actual model,all specifications are subject to change without prior notice.
Factory Test & Alignment Specification For MS68A-AP Series (V1.0).Doc
TCL World-Wide R&D FPD CENTER
Factory Test & Alignment Specification
(FTAS)
for MS68A-AP Series
Version 1.0
PREPARED BY: Li changyong DATE: 2015-10-10
APPROVED BY: DATE:
Page 1 of 9
Factory Test & Alignment Specification For MS68A-AP Series (V1.0).Doc
Disclosure
The information contained in this document is proprietary to TCL SZ FPD lab and shall not
be disclosed by the recipient to third persons without the written permission of the team leader
or GM of R&D.
Revision History
Version Issue Date Description of changes
V1.0 2015-10-10 This is the first version.
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Factory Test & Alignment Specification For MS68A-AP Series (V1.0).Doc
These chassis are designed for LatinAmerica(LA) markets ready for IPTV. The main chip is from
Mstar and supports below features matrix:
Class Item MS68A-LA
Inputs
&
Outputs
Functions
Others
IC Details
&
Position
ATV
( PAL M/PAN N/ NTSC)
DTV
(DVB-T/T2/C)
HDMI
(480i/p, 576i/p, 720p up to 1080i/p, compliant v1.4
with HDCP)
CMP
(YPbPr can support from 480i up to 1080p, audio)
AV
(CVBS, audio)Share with CMP
AV audio out
USB thumb drive
Headphone output
SPDIF output
OAD
WIFI
DIVX
DLNA (DMP)
Internet
3D (auto, top & bottom, side by side, frame
sequencing, …)
Audio Return Channel (ARC)
I2C connector of MEMC module
Main SW Serial NAND Flash
BIN image
Main IC
Cable & Antenna
Antenna
3
1
1
1
2
- Picture, Video, Audio Playback
- Hub, Mouse, Keyboard rd
0
Spdif
No
Yes
No
Yes
Yes
No
YES
U701
N/A
U501
INFO:
All tests and measurements mentioned hereafter have to be carried out at a normal mains voltage
(100 ~ 240 VAC)
All voltages have to be measured with respect to ground, unless otherwise stated
All final tests have to be done on a complete set including LCD p anel in a room with te mperature of
25+/-7°C
The Picture Performance assessment such as White Balance (luminance and colour temperature)
has to be performed into subdued lighted room after at least 45min of warm-up in order to avoid any
Page 3 of 9
Factory Test & Alignment Specification For MS68A-AP Series (V1.0).Doc
temperature drift influence (colorimetry vs time)
1. PCB/SKD Assembly: Test & Alignment
1.1. Pre-Conditions and DC/DC Check
Before power-on, please check the board according to the relevant block diagram and circuit
diagram, and make sure that no serious issue or mistake can destroy the board. For example, the
output of DC/DC and LDO should not be shorted to ground.
Supply a suited voltage and power-on, then check the voltage according to the relevant block
diagram, circuit diagram and voltage spec. The error should less than 5%. For example, the voltage
for main chip (+3V3, AV3.3, +1V2, CORE1V, etc.), the voltage for DDR (DDRV), the voltage for
amplifier (AMP_VCC), etc...
Position Value Remark
UDH1
U101
UD033/UT2
UD015
UDB0
UDN1
5V ±5%
0.95V ±5%
3.3V ±5%
1.5V ±5%
1.0V ±5%
3V3SB ±5%
1.2. SW Image download(Developing
Download the latest release SW from below PDM system:
- Link: http://sw.tcl-cctv.com
- Username: MS68A-LA_Customer
- Password: to be requested!
See Appendix
“How to upgrade FLASH SW using USB”
)
1.3. Project ID Modification
There are different ID stored into the NVM depending on different Panels settings and Models
features, but there’s only one key branching Project ID that includes all. So, it’s not recommended to
modify Panel ID with Hyper terminal as other ID features may not change!
To modify Project ID, you need to go through “Design menuService menuProject ID”, then
spin left or right with RCU “Zoom±” keys to suitable ID (Project name is dynamically refreshed).
See Appendix
Here below is none exhaustive Project ID table for reference:
“How to change Project ID with RCU”
MODEL
ProjectID Panel Name
Page 4 of 9
Factory Test & Alignment Specification For MS68A-AP Series (V1.0).Doc
1.4. Functional Test
Once the boards (chassis, KB, IR, PSU…) and the panel are well interconnected, plug all
external generator devices to relevant inputs/outputs below according to their respective test patterns
format and check picture content and sound quality accordingly:
Source Test SignalTest Pattern
2D - Movie 1280x720
Analog/Digital Tuner
(VHF/UHF & CATV)
SPDIF (Coaxial)
AV IN
(CVBS & AUDIO)
CMP
(YPbPr & Audio)
HDMI
(Video & Audio)
RJ45
(LAN)
Headphone via mini jack adapter
Loud Speakers / Enclosures
AV OUT
(Audio)
RF cable generator
Audio Amplifier PCM or Dolby D+
Chroma/Fluke
generator
Chroma/Quantum Data
generator
with beyond HDMI 1.3
and HDCP compliant
DVD/BD player
Internet ICMP packets echo request
RF signal Suitable channel
RF signal Suitable channel
RF signal Suitable channel
2D - Static Picture 1920x1080
1. Frequency Range: full band
2. Standard: NTSC /PAL M
3. DVB-T/T2/C
PAL Half Color & Gray bars
1920x1080i@60Hz
Half Color & Gray bars
2D - Movie 1280x720i@60Hz
3D - Movie 1920x1080@p24Hz
Audio tones can be defined by the factory (i.e. 1 KHz & 3 KHz sweep).
Picture video formats can be changed by the factory according to their own standard.
Remark:1. AV Video & Audio in shared with CMP.
1.5. AD Calibration Test
As SoC is built-in an A/D self-calibration mechanism, ADC need not to be performed any more.
1.6. DDC & EDID & T-Link Test
The E-EDID data structures are according to VESA Enhanced EDID 1.3 (and EIA/CEA-861B for
HDMI). CEA Timing Extension structure has been extended to support all 3D capable timings.
All VGA and HDMI structures have their own BIN profile which are part of main SW and uploaded
at power-on into HDMI switch chipset.
For EDID check, it’s needed to check whether the correct EDID is downloaded by checking
corresponding EDID NVM Checksum or read them out to check bit by bit if it is in line with the
released EDID bin file.
1.7. HDCP Test
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Factory Test & Alignment Specification For MS68A-AP Series (V1.0).Doc
For HDCP compliancy, it’s needed to check whether the HDCP key has been well set.
1.8. LAN/WLAN Test (MAC address)
MAC Address Upgrade
See Appendix
“How to upgrade MAC Address
2. Product Assembly (PA): Test & Alignment
2.1. Factory Menu
Follow the below steps to pop-up the Factory menu in case of “Factory Key” is disabled:
- Press RCU “MENU” key to display main menu
- Select “Setting” and press “OK” key to enter into setting submenu
- Select “Picture” and press “OK” key to enter into picture submenu
- Scroll down to “Contrast” item
- Press the subsequence RCU keys “9”, “7”, “3” and “5”
In case of “Factory Key” is enabled, just press RCU “Return” key to pop-up again the Factory
menu.
The status of “Factory Key” can be changed in Factory Menu->Hotkey.
Press RCU “OK” key or “RIGHT” key to enter the submenu.
Press RCU “Menu” key to go back to the root menu.
Press RCU “RIGHT” or “LEFT” key to change the values.
Press RCU “OK” key run the function.
Press RCU “Exit” key exit the Factory menu.
See Appendix “Factory Menu Description”
2.2. Warm-up
Following TCL standard and practices, it’s required minimum 15min of Warm-Up that can be
considered as Burn-In.
Additional Aging for White Balance alignment is no more necessary due to consistent Picture
Performance with Cloning usage.
This function is accessible by selecting “Factory menu WARM-UP”, pressing RCU “Zoom+”
key and then leaving Factory menu. Other faster methods are available on above enclosed
SIACP requirements (rev. v3.9).
2.3. White Balance (WB) (Developing)
for Alignment: ± 0.003
for Measurement: ± 0.01
2.4. SHOP-END initial
At final process stage, it’s necessary to perform “Reset shop” before any packing to leave
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Factory Test & Alignment Specification For MS68A-AP Series (V1.0).Doc
Factory mode and restore User default presets.
This function is accessible by selecting “Factory menu SHOP init”, then pressing RCU “OK”
key. Other faster methods are available on above enclosed SIACP requirements (rev. v3.9).
Appendix “How to upgrade SW EMMC using Mstar tool” (Developing)
Appendix “How to upgrade EMMC SW using USB”
Copy the SW BIN image “MS08upgrade.bin” into USB stick root path.
Note: If there’s already other “
Plug USB stick to the TV USB slot.
Press RCU MENUSetting Software upgradeBy USBConfirm.
Or, turn off the TV press and hold the power key of key boar d before reconnect AC cord to
restart TV for 5-8seconds (Forced Upgrade).
When the "UPGRADING SOFTWARE" picture appears as below, it means TV is uploading
SW BIN image. Waiting a few minutes.
MS08upgrade.bin” into USB root, it needs to be deleted or renamed.
When updating is successful, TV should restart automatically.
Appendix “How to change Project ID with RCU”
Process following subsequence IR codes to change project ID: 062598+MENU+xxx (xxx:
Project ID, ex: 003) with TV automatic restart.
Appendix “How to upgrade MAC Address
Upgrading M AC address need to use the tool in factory and through serial command, the
specific methods according to the operation of the factory guidance.
Appendix “Factory Menu Description”
1- Factory hotkey submenu
Item Sub-item Value Note
Factory
hotkey
Off/On
OFF:hotkey is invalid
ON :hotkey(Return key) is availability
2- Warm-Up Mode submenu
Page 7 of 9
Factory Test & Alignment Specification For MS68A-AP Series (V1.0).Doc
Item Sub-item Value Note
Select panel On with left/right key, Press
Warm-UP
Mode
Off/On
“EXIT” key to enter the burning mode;
Press “Menu” key on keyboard to exit the
burning mode
3-ADC submenu
As SoC is built-in an A/D self-calibration mechanism, ADC need not to be performed any more.
4-White Balance submenu
Item Sub-item Value Note
Balance source are:
HDMI, ATV,DTV, PAL, NTSC, CMP
Warm and cool value is relative to Normal
one. Normal is the default Tone mode
R White balance (-127..+128 for gain)
G White balance (-127..+128 for gain)
B White balance (-127..+128 for gain)
R Gray balance (-127..+128 for offset)
G Gray balance (-127..+128 for offset)
B Gray balance (-127..+128 for offset)
Press “OK” key to initial the preset RGB
Gain/Offset value
White
Balance
Source HDMI, etc
Color Temp
Normal
/Warm/Cool
R Gain 000..255
G Gain 000..255
B Gain 000..255
R Offset 000..255
G Offset 000..255
B Offset 000..255
White Balance Init DO
VGA ADC Status NG
YPbPr ADC Status NG
5-Shop init submenu
Item Sub-item Value Note
Shop Init
6-NVM Reset submenu
Item Sub-item Value Note
Reset
ALL
Clear date of NVM in user menu,include
DO
DO
the value related installation,and Clear
date of factory menu except the item of
Balance and sound ,set to default value
Clear NVM values,and set to default
value
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7-Power On Mode submenu
Item Sub-item Value Note
Power
On Mode
8-USB UPDATE submenu
Item Sub-item Value Note
Main Upgrade
MEMC Upgrade
HDCP Uprade
USB
UPDATE
Mboot upgrade
NVM Upgrade
NVM backup
CH list Upgrade
CH list backup
ON/LAST/STB
ON: The set will power on after switching
on power
STB: Force TV to start in standby
Last: Force TV to start from last power
status
Upgrade software
Upgrade MEMC
Upgrade HDCP
Upgrade Mboot
Upgrade NVM
Backup NVM
Upgrade CH list
Backup CH list
9-Device ID test submenu
Item Sub-item Value Note
Select to choose the things you want to
clone
Press “Right” key to copy the data(WB,
ADC, picture setting, etc) to USB
Press “Right” key to set the data(WB,
ADC, picture setting) from USB
USB
Clone
USB Clone Mode
Channel List
User Setting
TV TO USB DO
USB TO TV DO
All
EEPROM
Appendix “Instructions of Updating SW”
1. The following IC should be pre-copied before SMT process(UF02/UF03/U107 only for