This m anual i s t he l atest at t he t ime of pr inting, and doe s not
include the modification which may be made after the printing, by
the constant improvement of product
RISK OF
ELECTRIC
SHOCK DO
NOT
OPEN.
SCHNEIDER ELECTRONICS GMBH-GERMANY
1. CAUTION
CAUTION:
Use of controls, adjustments or procedures other than those specified herein may result in
hazardous radiation exposure.
CA UTION : TO RE DUCETHE RIS K OF
CA U T IO N
RISK
SHOCK
The lighting flash with arrowhead symbol, with an equilateral triangle is intended to
alert the user to the presence of uninsulatedvoltage within the product s
enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
the person.
The exclamation point within an equilateral triangle is intended to alert the user to the
presence of important operating and maintenance (servicing) instructions in the
literature accompanying the appliance.
ELECTRI
NOT
OPEN.
ELECTR ICAL SH OCK, DO NOT REMOVE
COVER (OR BACK). NO USER SERVICEABLE
PAR TS INS IDE . RE FER SER VIC INGTO
QUALIFIE D SERVIC E PERS ONNEL.
dangerous
WARNING: TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT
EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.
2
2
SCHNEIDER ELECTRONICS GMBH-GERMANY
IMPORTANT SAFETY INSTRUCTIONS
CAUTION:
Read all of these instructions.Sa ve these instructionsfor later use . Follo w all Warnings and
Instructionsmarked on the audio equipment.
1. Read Instructions-All the safety and operating instructionsshouldbe read before the productis operated.
2. Retain Instructions- The safety and operating instructions should be retained for future reference.
3. Heed Warnings- All warnings on the product and in the operating instructions should be adhered to.
4. Follow Instructions- All operating and use instructions should be followed.
FOR YOUR PERSONAL SAFETY
1.When the power cord or plugis damaged or frayed, unplug this television set from the wall outlet and refer servicing to
qualified service personnel.
2.Do not overload wall outlets and extension cords as this can result in fire or electric shock.
3.Do not allow anything to rest on or roll over the power cord, and do not place the TV where power cord is subject to
traffic or abuse. This may result in a shock or fire hazard.
4.Do not attempt to service this television set yourself as opening or removing covers may expose you to dangerous
voltage or other hazards. Refer all servicing to qualified service personnel.
5.Never push objects of any kind into this television set through cabinet slots as they may touch dangerous voltage
points or short out parts that could result in a fire or electric shock. Never spill liquid of any kind on the television set.
6.If the television set has been dropped or the cabinet has been damaged, unplug this television set from the wall outlet
and refer servicing to qualified service personnel.
7.If liquid has been spilled into the television set, unplug this television set from the wall outlet and refer ser vicing to
qualified service personnel.
8.Do not subject your television set to impact of any kind. Be particularly careful not to damage the picture tube surface.
9.Unplug this television set from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a
damp cloth for cleaning.
10.1. Do not place this television set on an unstable cart, stand, or table. The television set may fall, causing serious injury
to a child or an adult, and serious damage to the appliance. Use only with a car t or stand recommended by the
manufacturer, or sold with the television set. Wall or shelf mounting should follow the manufacturer s instructions, and
should use a mounting kit approved by the manufacturer.
10.2. An appliance and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces
may cause the appliance and cart combination to overturn.
3
3
SCHNEIDER ELECTRONICS GMBH-GERMANY
PROTECTION AND LOCATION OF YOUR SET
11.Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a
wet basement, or near a swimming pool, etc.
Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall
outlet and refer servicing to qualified service personnel.
12. Choose a place where light (artificial or sunlight) does not shine directly on the screen.
13. Avoid dusty places, since piling up of dust inside TV chassis may cause failure of the set when high humidity persists.
14. The set has slots, or openings in the cabinet for ventilation purposes, to provide reliable operation of the receiver, to
protect it from overheating. These openings must not be blocked or covered.
Never cover the slots or openings with cloth or other material.
Never block the bottom ventilation slots of the set by placing it on a bed, sofa, rug, etc.
Never place the set near or over a radiator or heat register.
Never place the set inenclosure, unless proper ventilation is provided.
a built-in
PROTECTION AND LOCATION OF YOUR SET
15.1. If an outside antenna is connected to the television set, be sure the antenna system is grounded so as to provide some
protection against voltage surges and built up static charges, Section 810 of the National Electrical Code, NFPA No.
70-1975, provides information with respect to proper grounding of the mast and supportingstructure, grounding of the
lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection
to grounding electrode, and requirements for the grounding electrode.
EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE INSTRUCTIONS
EXAMPLE OF ANTENNA GROUNDING AS PER
NATIONAL ELECTRICAL CODE
ANTENNA
LEAD- IN WIRE
GROUND CLAMP
ELECTRIC SERVICE
EQUIPMENT
NEC-NATIONAL ELECTRICAL CODE
ANTENNA DISCHARGE
UNIT (NEC SECTION
810-20)
GROUNDING
CONDUCTORS
(NECSECTION 810-21)
GROUND CLAMPS
POWER SER VICE GROUNDING
ELECTRODE SYSTEM
(NEC ART 250. PART H)
15.2. Note to CATV system installer : (Only for the television set with CATV reception)
This reminder is provided to call the CATV systemattention to Ar ticle 820-40 of the NEC that provides
installer s
guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding
system of the building, as close to the point of cable entr y as practical.
16.An outside antenna system should not be located in the vicinity of overhead power lines or other electric lights or power
circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care
should be taken to keep from touching such power lines or circuits as contact with them might be fatal.
17.For added protection for this television set during a lightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet and disconnect the antenna. This will prevent damage due to lightning
and power-line surges.
4
4
SCHNEIDER ELECTRONICS GMBH-GERMANY
OPERATION OF YOUR SET
18.
This television set should be operated only from the type of power source indicated on the marking label.If you are not
sure of the type of power supply at your home, consult your television dealer or local power company. For television
sets designed to operate from battery power, refer to the operating instructions.
19.If the television set does not operate normally by following the operating instructions, unplug this television set from the
wall outlet and refer servicingto qualifiedservice personnel. Adjust only those controls that are covered in the operating
instructions as improper adjustment of other controls may result in damage and will often require extensive work by a
qualified technician to restore the television set to normal operation.
20.When going on a holiday : If your television set is to remain unused for a period of time, for instance, when you go on
a holiday, turn the television setand unplug the television set from the wall outlet.
off
IF THE SET DOES NOT OPERATE PROPERLY
21. If you are unable to restorenormal operation by followingthe detailedprocedurein your operatinginstructions,
do not attempt any further adjustment. Unplug the set and call your dealer or service technician.
22. Whenever the television set is damaged or fails, or a distinct change in performance indicates a need for
service, unplug the set and have it checked by a professional service technician.
23. It is normal for some TV sets to make occasional snapping or popping sounds, particularly when being
turned on or off. If the snapping or popping is continuous or frequent, unplug the set and consult your
dealer or service technician.
FOR SERVICE AND MODIFICATION
24. Do not use attachments not recommendedby the television set manufacturer as they may cause hazards.
25. When replacement parts are required,be sure the service technicianhas used replacementparts specified
by the manufacturer that have the same characteristics as the original part. Unauthorized substitutions
may result in fire, electric shock, or other hazards.
26. Upon completion of any service or repairs to the television set, ask the service technician to perform
routine safety checks to determine that the television is in safe operating condition.
Design and specifications are subject to change without notice!
Five band equalizer adjust in Personal mode
Desk top / Wall mount
Yes
Yes,for External Bluetooth speaker/soundbar
Pre-Installed Application List
YouTubePush Popular VOD posters to HomepageOperation ManualEnglish(Default)
Golive 3.0Lots of Global Live TV channels showRemote Control and batteriesRC311(with two batteries)
Miracast
App Store 3.3Special App Store available for download
BrowserWebpage Browser
TV Tweetsa Social App
DeezerGlobal Online Music Streaming service
MediacenterMedia/Music play for USB Device
Message BoxMessages push
Weather forecastShowed in Homepage
E-Stickeras some function demo in Shop mode
E-ManualSome general basic function introduction
nScreen
Wireless Mirroring connecting,to deliver audio
and video content from smartphone to TV
Connect Mobile phone to TV sets and control
the TV like Remote using Phone;
Push media file in Phone to TV Display and
Enjoy big screen picture quality.
Essential Accessories(Default)
Base Stand
AC power cord1 pcs
Integrated Packaging
Mechanical ID Picture
Mechanical Key Specification
L1(mm)
W1(mm)
H1(mm)
L2(mm)
W2(mm)
H2(mm)
Net Weight With Stand(Kg)
Net Weight Without Stand(Kg)
Gross Weight With Packaging(Kg)
1082.9
77.6
631.3
822.7
212.5
675.2
11
10.8
15
Diagonal size(cm)
Slim Edge Design---Up(mm)
Slim Edge Design---Bottom(mm)
Slim Edge Design---L&R(mm)
Carton Dimensions LxWxH(mm)
Container Loading---20 feet(pcs)
Container Loading---40 feet(pcs)
Container Loading--40 feet High(pcs)
VESA Mounting Dimensions LxH(mm)
Drafted by: Approved by:
121
12.2
20.9
15
1220*210*806
96
206
309
200x200
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
TCL World-Wide R&D
FPD CENTER
Factory Test & Alignment Specification V1.0
----MT56-AP
PREPARED BY : FENG LIU DATE : 2015-02-13
APPROVED BY: DATE :
1
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
Content
1. General Description .............................................................................................................................. 3
2. Factory Menu ......................................................................................................................................... 5
2.1 Accessing Way ................................................................................................................................... 5
2.2 Factory Menu ...................................................................................................................................... 6
2.3 White Balance Menu .......................................................................................................................... 7
3. Design Menu .......................................................................................................................................... 7
3.1 Accessing Way ................................................................................................................................... 8
3.2 Design Menu ....................................................................................................................................... 8
3.3 Other Menu ......................................................................................................................................... 9
3.4 Service Menu ...................................................................................................................................... 9
3.5 Param Setting Menu ........................................................................................................................ 10
4. Test & Alignment ................................................................................................................................. 11
4.1 Pre-Conditions and Power Supply Check .................................................................................... 11
4.2 Project ID Modification .................................................................................................................... 11
4.3 Function Test .................................................................................................................................... 12
4.4 LAN/WLAN Test ............................................................................................................................... 13
Appendix 4: White Balance (WB) Adjustment .................................................................................... 18
2
Class
Item
MT56-AP
Input
&
Output
RF Input
(PAL/DVB/DVB-T2)
CABLE&ANTENNA
HDMI
(480i/p, 576i/p, 720p up to 1080i/p, with
HDCP)
HDMI*3
VGA
1
VGA Audio
Shares audio sockets with Audio Input
Component Audio Input
RCA*2 (L+R)
AV Input
RCA*1
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
1. General Description
The information contained in this document is proprietary to TCL SZ FPD lab and shall
not be disclosed by the recipient to the third person without the written permission of
the team leader or GM of R&D.
MT56-AP chassis are designed for Asia & Pacific (AP) market Ready for Smart TV. It
features by its high integration, easy debugging (ADC adjustment free) as well as
convenience in terms of maintenance. Fast software upgrade through USB disk
facilitates both manufacture and after-sale service. Meantime, a variety of functions
involved in Factory Main Menu can not only bring benefits for production, but also
satisfy various demands of customers.
Note: Factory Main Menu (FMM) is divided into Factory menu and Design menu. Factory
Menu covers all indispensable functions during manufacture such as White Balance
Adjustment, SHOP etc., while Design Menu includes Service Menu, Hotel Menu, Param
Setting, Other Setting etc. Some settings like Param Setting and Other Setting is exclusively
used by R&D engineer, anyone else shouldn’t change the settings in the menu. When you
wish to learn the product information like project ID, project name, Hardware, software
version, release date, you can access to Service Menu. In addition, in Hotel Menu, we also
provide a great deal of useful functions for specific applications in hotel.
The main chip is from REALTEK and supports below features matrix:
3
Input
&
Output
Audio Out
RCA*2
USB
(Video, audio and picture)
USB2.0*2
MHL
Shares with HDMI 1
PCMCIA
1
SPDIF output
RCA*1
NETWORK
RJ45 Socket
Functions
Internet
WIFI
Others
Serial connector
Multiplexing VGA
IC Details
&
Position
Main program
UF01
(Support online upgrade)
Mboot
UF01
(Support online upgrade)
EEPROM
U702
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
Note:
The software boot for U702 can be programed by Flash Tool.exe.
Every set has its unique HDCP key which is purchased from suppliers or HDCP
certification authority. Please check HDCP function in the process of production.
Once in a while, the software of main board may be upgraded. Please pay attention to
use the latest software before production.
4
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
2. Factory Menu
Factory Menu is mainly used for factory production and satisfies various demands of customers. It covers
all indispensable functions during manufacture such as Warm up, White Balance, Shop, NVM Reset,
Power on mode, USB Clone etc.
2.1 Accessing Way
a. When the Factory hotkey item of Factory Menu is disabled (OFF), press Menu button of remote
control, then select Settings/Picture, make sure the cursor stop on Contrast item submenu. Finally,
press 9, 7, 3, 5 consecutively.
b. When the Factory hotkey item of Factory Menu is enabled (ON, you can see the flashing Factory
Captions Info on the lower left corner), press Back button of remote control.
Press RCU “OK” key to enter the submenu.
Press RCU “Right” or “Left” key to change the values.
Press RCU “Right” or “Left” key run the function.
Press RCU “Back” or “Menu” key exit the Factory menu.
Factory Captions Info:
While “FactoryKey” is enabled, there is some toggled display information relative to MV, SV, ID, MID, to
facilitate 100% quick screening without accessing to whatever else menu:
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
Factory Menu
Name
Default
Description
Factory hotkey
OFF
Factory Menu shortcut button switch
The item must be disabled (OFF) after production
Warm up
OFF
Aging mode, mainly used for factory aging.
Press “Menu” key on keyboard to exit the burning mode.
See Appendix 1 “Warm-up Test”
White Balance
..
White Balance Adjustment ( see details below)
Shop
>
It is crucial that the function is executed after production aim to clear information
of production process, ensure user cannot access to Factory Menu after
executing the item.
NVM Reset
>
Restore default value except White Balance, ADC data.
Power On Mode
STANDBY
ON: the set will power on after switching on power.
STANDBY: the set will remain standby status after switching on power.
LAST: the set will turn to the status in which it lies when last switching off.
If without requirement from certain customer, by default, the Setting should be
STANDBY
USB Clone
..
Select to choose the things you want to clone.
Preset Factory
Channel
..
Preset the channel table of factory. To preset the channel table of certain factory,
first, choose the corresponding factory name. Then press OK button of remote
control and wait OK is displayed on the screen.
DeviceID test
DO
Test device ID.
Other
Project Information
ADC
..
Analog To Digital Converter
SW NO.
device info
Version information of Main Software
Project Name
device info
Product model
Date
device info
Release date and time of main software
MID
2.2 Factory Menu
6
White Balance
Name
Default
Description
Source
ATV
Press RCU left/right key to change the TV source.
Color
normal
Select color temperature you intend to adjust Three groups of color
temperature: normal, Cold, Warm are available.
R gain
0-255
Gain of R channel ( cannot be changed after auto calibration)
G gain
0-255
Gain of G channel ( cannot be changed after auto calibration)
B gain
0-255
Gain of B channel ( cannot be changed after auto calibration)
R offset
128
Disabled, keep the default value
G offset
128
Disabled, keep the default value
B offset
128
Disabled, keep the default value
White Balance
init
>
White Balance Initalization. Before WB adjustment, this item should be
executed.
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
2.3 White Balance Menu
Press the button on remote control to select certain item and OK to adjust White Balance.
3. Design Menu
Design Menu includes Factory Menu, other,
Service Menu, Param Setting, Hotel Menu.
Some settings like Param Setting and Other
Menu is exclusively used by R&D engineer,
anyone else shouldn’t change the settings in the
menu. When you wish to learn the product
information like project ID, project name, chassis
name, software version, release date, you can
access to Service Menu. In addition, in Hotel Menu, we also provide a great deal of useful
functions for specific applications in hotel.
7
Design Menu
Name
Default
Description
Design Mode
hotkey
OFF
Design Menu shortcut button switch
The item must be disabled (OFF) after production
Factory menu
..
Access to Factory Menu
Other
..
The item includes a number of functions offering convenience for R&D engineer
to solve problems.
Service menu
..
Provide many useful information for after-sale service
Please reference to SERVICE MENU submenu
Param setting
..
Include sound setting,picture setting, SSC, DBC, CI Card, Overscan, WIFI
CHECK and USB FILE. Please reference to PARAM SETTING submenu.
Hotel menu
..
Include special functions which bring benefits to hotel management. The item is
accessible only when Hotel Service On/Off item is enabled (ON).
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
3.1 Accessing Way
a. When the Design mode hotkey item is disabled(OFF), press Menu button of remote
control, then select Settings/ Picture, make sure the cursor stop on Contrast item
submenu, press 1, 9, 5, 0 consecutively.
b. When the Design mode hotkey item of Design Menu is enabled (ON, you can see the
flashing Factory Captions Info on the lower left corner), press Back button of remote
control.
Press RCU OK key to enter the submenu.
Press RCU Right/Left key to change the values.
Press RCU Right/Left key run the function.
Press RCU Back/Menu key exit the Factory menu.
Design Captions Information is the same to Factory Captions Info.
3.2 Design Menu
8
Other Menu
Name
Default
Description
TestPattern
>
Switch the TV source into test pattern, and restarting TV is the only way to excit.
UartEnable
OFF
The switch of VGA serial port information.
The item must be disabled (OFF) after production.
DeviceID
..
Show the device id of TV.
MAC
..
Show the MAC address of TV.
HuanID
..
Show the Huan id of TV.
ClientType
..
Show the Client type information.
Service Menu
Name
Default
Description
Project ID
1
Select project parameters, depending on the BOM description.
Hardware
MT5655
mainboard Chassis
Software
V8-MT56551-LF1V003
version number of Main Software
Bootloader
XXX
version number of bootcore
USB Update
..
Update the software by USB disk,
detailed description see Appendix 2 “Software Update”
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
3.3 Other Menu
The Other Menu contains some TV basic information, with which we can check the TV setting before
production.
3.4 Service Menu
Service Menu contains some basic information of the device, such as Project ID, Hardware, Software
version, USB Update etc. This menu is especially useful for after-sale service.
9
Param setting Menu
Name
Default
Description
Sound Setting
..
Set sound mode, balance, sound scene, etc.
Picture Curve
..
Exclusively used by R&D
Picture Setting
..
Set picture mode, brightness, contrast, backlight, etc.
SSC Adjust
..
Spread Spectrum clocking.
Exclusively used by R&D.
DBC
..
Dynamic Backlight Control.
Exclusively used by R&D.
CI Card
ON
Common interface Card switch.
WIFI CHEAK
..
Check the WIFI link
USB FILE
..
Access the USB file
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
3.5 Param Setting Menu
Param Setting menu contains Sound Setting, Picture Curve, Picture Setting, SSC, DBC, CI Card,
Overscan, WIFI CHECK and USB FILE. But it is exclusively used by R&D engineer, anyone else shouldn’t
change the settings in the menu.
10
Position
Value
Test Point
P103
12V±10%
12V
LDH1
5V±5%
+5V
P103
3.3V ±1%
3V3SB
UD33
3.3V ±1%
3V3
LDJ1
1.5V ±1%
DDR_1V5
LDB0
1.2V±1%
CORE_1V2
UD18
1.8V ±1%
1V8
UT2
3.3V ±1%
TUNER_VCC
U201
3.3V ±1%
3V3_DEMO
L201
1.1V ±1%
NC
Factory Test & Alignment Specification For MT56-AP Series (V1.0)
4. Test & Alignment
According to the requirement of order, we suggest take the below steps to finish the appropriate settings.
Note:
All tests and measurements mentioned hereafter have to be carried out at a normal mains voltage
(100 ~ 240 VAC)
All voltages have to be measured with respect to ground, unless otherwise stated
All final tests have to be done on a complete set including LCD panel in a room with temperature of
25+/-7°C
The Picture Performance assessment such as White Balance (luminance and colour temperature)
has to be performed into subdued lighted room after at least 60min of warm-up in order to avoid any
temperature drift influence (colorimetry vs time).
4.1 Pre-Conditions and Power Supply Check
Before power-on, please check the board according to the relevant block diagram and circuit diagram,
make sure that no serious issue or mistake can destroy the board. For example, the output of DC/DC and
LDO should not be shorted to ground.
Supply a suited voltage and power-on, then check the voltage according to the relevant block diagram,
circuit diagram and voltage spec, the error should be less than 5%, for example, the voltage for main chip
(+3V3, +2.5V, VDDC1V15, 1V5_DDR, etc.), the voltage for TUNER (TU_3V3), the voltage for amplifier
(AMP_VCC), etc.
4.2 Project ID Modification
There are different ID stored in the EMMC depending on different Panels settings and Model features, but
there’s only one key branching Project ID able to ensure normal display. And when you power on the TV
set, you should make sure the Project ID is accord with the BOM description. If not, you need to modify
11
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