TCI KPC User Manual

Warnings and Cautions
Warning
Warning
!
Dangerous Voltage Warning: warns of situations in which a high voltage can cause injury and/or equipment damage. e text next to this symbol describes ways to avoid danger.
General Warning: warns of situations that can cause physical injury and/ or equipment damage by means other than electrical. e text next to this symbol describes ways to avoid the danger.
General Safety Instructions
Torques to be used when rating is not
marked explicitly on connection block
240V
8kvar awg 8 - 2/0, 35.5 lb. - in.
12kvar awg 8 - 2/0, 35.5 lb. - in.
25 - 30kvar awg 8 - 2/0, 35.5 lb. - in.
all other kvars awg 1 - 4 (35 lb. - in.) 6 - 14 (30lb. - in.)
Warning
!
Warning
!
Warning
!
Warning
Warning
Warning
Be sure to read, understand, and follow all safety instructions.
Only qualied electricians should carry out all electrical installation and maintenance work on capacitor bank.
All wiring must be in accordance with the National Electrical Code (NEC) and/or any other codes that apply to the installation site.
Disconnect all power before working on the equipment. Do not attempt any work on a powered capacitor bank.
e capacitor bank and other connected equipment must be properly grounded.
e terminals and connected cables are at a dangerously high voltage when power is applied.
400V
1 to 90kvar awg 1 - 4 (35lb. - in.) 6 - 14 (30lb. - in.)
above 30kvar awg 8 - 2/0, 35.5lb. - in.
480V
45 to 90kvar awg 8 - 2/0, 35.5lb. - in.
105 to 150kvar awg 3/0 - 350mcm, 230lb. - in.
above 150kvar awg 4 - 300 mcm, 275lb. - in.
600V
60 to 105kvar awg 8 - 2/0, 35.5lb. - in.
120 to 180kvar awg 3/0 - 350mcm, 230lb. - in.
above 180kvar awg 4 - 300mcm, 275lb. - in.
TCI, LLC
W132 N10611 Grant Drive
Germantown, WI 53022
Ph: 800-TCI-8282
KPC
Capacitor Bank
Installation
Guide
TCI, LLC
W132 N10611 Grant Drive
Germantown, WI 53022
Ph: 800-TCI-8282
Version 1.0 Part #27908 July 28, 2011
KPC Capacitor Bank
Product Specications
Field Wiring Information
Installation Instruction
INPUT
When installing the KPC capacitor bank on the INPUT side of the Variable Frequency Drive (VFD) or induction motor, please use the following guidelines when wiring the unit:
e KPC capacitor bank is wired in parallel with the load.
Refer to NEC wiring practices for appropriate wire sizes for your application.
Power Wiring: Only use 75°C copper conductors unless the wire connector is marked for Al/Cu, then the use of aluminum wire is permitted.
In standard 40°C ambient or less installations, a clearance of 3 inches on all sides of the capacitor bank and its enclosure is recommended for assisting in heat dissipation and ample wire bending space.
3-phase and 1-phase, 600 Volt Class UL Listed; File E-116124 kVar rated device Ambient Temperature: 40°C
Wiring: KPC has 3 power terminals, 1 for each
phase of 3 phase circuit. Wire in any order.
Optional ermal Switch
Required Minimum Dimensions
if product is enclosed:
Up to 40 Kvar
H (in.) for encl 17.4 28.0 52.0 70.0 72.0
W (in.) for encl 17.0 17.0 17.0 20.0 36.0
D (in.) for encl 12.3 12.3 16.3 20.0 24.0
Vent Area top (in2) 24.0 55.0 76.0 57.5 75.0
80 Kvar
180 Kvar
240 Kvar
300 Kvar
Below are typical wiring diagrams for the 3-phase KPC applied to the Variable Frequency Drive (VFD) or motor.
Wiring Diagram
A
Line
Wiring Diagram with Tuning Reactor
Line
If tuning reactor used
B
A
B
VFD or Motor
C
VFD or Motor
C
ese capacitors are designed to be panel mounted.
Vent Area bottom (in2)
21.0 10.0 28.5 50.0 112.5
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