T&C TC30, TC30.NG06C Installation Instructions Manual

Page 1

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

These instructions are supplementary to the Installation and Operating Instructions supplied with the  replace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions

TC30 CHALET II BURNER KIT INSTALLATION INSTRUCTIONS

PART# TC30.NG06C

For use with:

200411-16 TC30.NG06C 5056.42907

Model TC30 Series C

Page 2

Contents of Package

BURNER ASSEMBLY

EMBER MATERIAL

7 PCS LOG SET

HARDWARE PACKAGE

LOG GRATE

If this  replace is to be used on Propane please convert prior to installtion. See pages 9 – 11.

Burner Installation

1. Place the keyhole slots in the burner over the two screws located in the  rebox base. (Fig. #1 & 1a)

2. Slide the burner back to engage the screws in the small part of the keyhole slot and tighten screws. (Fig. #1b)

3. Remove access cover from side of  rebox(Fig. #1c)

Fig. # 1

SCREWS

Fig. # 1c

Fig. # 1a

Fig. # 1b

TC30.NG06C 200411-16

Page 3

Burner/ Grate Installation

4. Secure the electrical bulkhead plate and gasket to the  rebox. (2 screws) Attach the ignition and sensor wires to the module. Red end to the connector marked by the red dot, white end to the connector marked by the white dot

Fig.#2 & Fig.#3

Fig. # 2

2 SCREWS

BULKHEAD PLATE

Fig. # 3

WHITE END TO WHITE DOT

MODULE

RED END TO RED DOT

TC30.NG06C 200411-16

Page 4

5. Attach the pilot and gas supply tubes to

the bulk head  tting and tighten. (Fig. # 4) Ensure the connections are gas tight. Conceal the spark and sensor wires below the supply tubes.

A panel set must now be installed. See

Installation and Operating Instructions manual for details.

Fig. # 4

PILOT SUPPLY TUBE

MAIN GAS SUPPLY TUBE

6. Position the slots of the grate securing

brackets over the holes in the  oor shield and secure with the two screws

(Fig. # 5).

Fig. # 5

TC30.NG06C 200411-16

Page 5

Ember Material

A large bag of ember material is shipped with the  replace and needs to be installed on the burner to ensure optimum performance and  ame appearance.

1. Pull apart the material into ember size

pieces (approximately 1” square) and gently place them into the burner pan. Do not compress, leave them loose for best performance.

2. Fill the burner pan level with the top of

the pan at rear, and gradually sloping forward down to the  rebox  oor at the front, covering both burner tubes.

3. Place remaining ember material outside

of the burner pan as desired to cover-up gas lines and brackets.

Note: Ember material placement and

amount will affect  ame appearance. More ember material results in lower flame height. Add or remove as needed until desired  ame affect.

Fig. # 6

Ember Material Placement

LOG GRATE

GLOWING EMBERS

Log Set Assembly

Gas plumbing and vent connections should be completed before proceeding.

The logs are are fragile and should be handled with care. Unpack and inspect log set. There should be a total of 7 logs. Position the logs as indicated by the following pictures. Place the rear log back against the tabs located at the back of the grate. Place left log as pictured, engaging the pins with corresponding holes on the underside of the log. Install the right log into the grate and pull it forward into position as shown. Place the four remaining small logs on the  oor of the  rebox in the positions and order as shown.

Fig. # 7

LOG #1

TC30.NG06C 200411-16

Page 6

Fig. # 8

LOG #2

Fig. #9

LOG #3

TC30.NG06C 200411-16

Page 7

Fig. #10

LOG #4

Fig. #11

LOG #5

TC30.NG06C 200411-16

Page 8

Fig. #12

LOG #6

Fig. #13

Note: Improper placement of logs will cause sooting on internal parts and glass.

LOG #7

TC30.NG06C 200411-16

Page 9

Propane Conversion

WARNING

This conversion kit shall be installed by a quali ed service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction.

If the information in these instructions is not followed exactly, a  re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.

The quali ed service agency is responsible for the proper installation of this kit.

The installation is not proper and complete until the operation of the converted appliance is checked as speci ed in the manufacturer's instructions supplied with the kit.

If the unit is to be used on propane convert as follows using the components supplied with this burner:

For use with model: Pour utilise avec du modèle:

Date: ______________________ By / Par: ___________________

LP GAS/ DU GAZ LP

12.5 in/wc /12.5 po/c.e. (3.11 kPa)

13.9 in/wc / 13.9 po/c.e. (3.45 kPa)

11.0 in/wc / 11.0 po/c.e. (.95 kPa)

# 48 (1.93 mm) Max.: 35,000 (10.3)

Min.: 27,000 (7.91)

CONVERSION LABEL (5052.52085)

TC30 Series C

This appliance was converted to PROPANE GAS with this kit on this date by the organization which accepts the responsibility that this conversion has been properly made. / Cet appariel etair converter au gaz LP par l’emploi de la trousse de conversion par une organization qui accepte la responsibilité pour une installation en bon état.

080411 6-TC30 5052.52085

Note: Factory supplied components must be used to ensure correct input. After conversion con rm proper manifold pressure.

1. Ensure the burner, pilot and gas supply are turned off, and the appliance has cooled.

2. Remove the two screws securing the the burner grate. (Fig. #14)

3. Remove the two screws securing the manifold assembly to the burner.

(Fig. #15)

MINIMUM RATE SCREW (5005.011)

MAIN BURNER (#48) ORIFICE (5021.3407)

Fig #14

Fig #15

CAUTION The gas supply and electrical power shall be shut off before proceeding with the conversion.

TC30.NG06C 200411-16

4. Remove the manifold assembly from the

Fig #16

burner. (Fig. #16)

Page 10

Fig #17

Fig #18

5. With a ½” wrench remove the natural gas ori ce (#32) and replace with propane ori ce (#48)(our part # 5021.3407)

(Fig. #17)

6. Fully open the primary air shutter.

7. Reinstall the manifold and air de ector

Fig #21

9. Slide the pilot adjustment band over and ensure that the hole in the ori ce band is showing. (Fig. #21 shows NG position, Fig. # 22 shows LP position)

Retighten pilot head.

Fig #19

Fig #20

NOTE: Primary air shutter must be fully closed for Natural gas or fully open for Propane.

8. With a 7/16” wrench loosen the pilot head on the pilot assembly by a half-turn

(Fig. #20)

Fig #22

HOLE

10. Remove right hand brick panel (if installed) and access panel located on right hand side of  rebox (See Fig. #27).

11. Remove the minimum rate screw located in the valve.

(Fig. #23)

Fig #23

Minimum rate screw

TC30.NG06C 200411-16

Page 11

12. Replace the minimum rate screw with the one provided in the propane conversion kit supplied with this  replace. Ensure that the screw is fully installed.

(Fig. #24)

Fig #24

Minimum rate screw

13. Remove the aluminum cap from the top of the pressure regulator. (Fig. #25)

14. Press down on the center post and

rotate 90°. The center post should stay down. (Fig. #26). Replace the aluminum cap.

15. Fill in the date and the name of the person who performed the conversion in the white area on the conversion label. Peel off the protective backing and apply the conversion label directly over the gas speci cations on the rating label.

Fig #25

Fig #26

TC30.NG06C 200411-16

16. Attach the access panel to the side of the  rebox with the previously removed screws. (Fig. #27)

Note: Gasket must be installed with access panel.

Fig #27

Page 12

Gas Pressure Check

Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port.

Verify gas pressures with the  replace lit and on the highest setting.

Fig #28

1. Remove the plug from the pressure

test port. The plug is located between the right side lintel and  rebox side (bottom port). (Fig. #33)

Fig #29a

SUPPLY PRESSURE

MANIFOLD PRESSURE

Fig #28

2. Thread the extension test  tting into the

open test port. (Fig. #34)

3. Attach a pressure gauge onto the

 tting.

4. When testing is complete remove the

extension test  tting and replace the plug. Thread sealant will be required to ensure a gas tight connection.

Correct gas pressure requirement:

Supply Pressure Natural Gas Propane

Min. Pressure 5.0" WC 12.5" WC

(For purpose of input adjustment)

Max. Pressure 13.9" WC 13.9" WC

Manifold Pressure Maximum 3.8" WC 11" WC Minimum 2.1" WC 5.5" WC

TC30.NG06C 200411-16

Page 13

Burner Flame Adjustment

The air shutter on the burner tube controls the primary combustion air to the gas burner and is preset at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired  ame and to eliminate carbon deposits. Evaluate  ame appearance after the  replace has reached operating temperature. See Fig. #29 for proper  ame pattern.

Open primary air shutter if the logs, glass, and  rebox have carbon accumulation and/or the  ames are long, dark and stringy. The shutter may also be opened to enhance the ember material glow and lessen the  ame height.

Fig #29

Caution:

Proper air shutter setting is a must.

The  ame should be just orange and “lazy”.

It should NEVER be set to create sooting on internal parts and glass.

TC30.NG06C 200411-16

Caution: Burner area may be hot! Turn off the  replace and allow the unit to cool before proceeding.

To Adjust:

1. Open and remove window frame and set aside. See “Window Frame Removal” section

found in the Installation and Operating Instructions manual.

2. Remove the logs and set aside.

3. Remove air de ector from log grate (2 screws)

4. Loosen the Primary Air Shutter screw.

5. Rotate the shutter to increase or decrease the amount of primary air.

6. Reassemble in reverse order.

Page 14

Replacement Parts

(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)

ITEM .......DESCRIPTION ............................................PART NO.

#1..........CHALET II BURNER ASSEMBLY ...... TC30.NG06C

#2..........7 PCS LOG SET ................................. 5094.301795

#3..........ORIFICE, NATURAL GAS (#32) ......... 5021.332.A

#4..........PILOT ASSEMBLY.....................TCRP.5005025

#5..........MAIN SUPPLY TUBE .......................... 5019.223

#6..........PILOT TUBE ...................................... 5019.225

#7..........PROPANE CONVERSION KIT ........... TC30.LPCE01

NOT SHOWN

KIT CONTENTS:

#1.... BURNER ASSEMBLY

1a GRATE 1b 1c BURNER TRAY 1d PILOT SHIELD 1e BLOCKER PLATE 1f MANIFOLD 1g 1/2 PIPE TO 1/2 TUBE CONNECTION 1h PILOT BRACKET 1i HEAT SHIELD 1j HEAT SHIELD INSULATION 2a BASE LOG 2b TOP LEFT LOG 2c TOP RIGHT LOG 2d CENTER CHUNK 2e BOTTOM LHS CHUNK

AIR DEFLECTOR

2f BOTTOM CENTER CHUNK 2g BOTTOM RHS CHUNK 3 ORIFICE, NATURAL GAS 4 PILOT ASSEMBLY 5 MAIN SUPPLY TUBE 6 PILOT TUBE

#2.... 7 PCS LOG SET

2a BASE LOG 2b TOP LEFT LOG 2c TOP RIGHT LOG 2d CENTER CHUNK 2e BOTTOM LHS CHUNK 2f BOTTOM CENTER CHUNK 2g BOTTOM RHS CHUNK

#3.... ORIFICE, NATURAL GAS (#32)

#4.... PILOT ASSEMBLY, CONVERTIBLE

#5.... MAIN SUPPLY TUBE

#6.... PILOT TUBE

#7.... PROPANE CONVERSION KIT (Not shown)

TC30.NG06C 200411-16

Page 15

TC30.NG06C 200411-16

Page 16

Technical support: 1-250-748-1184

Web site: www.townandcountry replaces.net

2975 Allenby Rd., Duncan, BC V9L 6V8

Printed in Canada